CN108246639B - Materials-sorting system based on tower sorting equipment - Google Patents
Materials-sorting system based on tower sorting equipment Download PDFInfo
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- CN108246639B CN108246639B CN201810101783.0A CN201810101783A CN108246639B CN 108246639 B CN108246639 B CN 108246639B CN 201810101783 A CN201810101783 A CN 201810101783A CN 108246639 B CN108246639 B CN 108246639B
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- conveyer
- package
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- segment
- driving motor
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C1/00—Measures preceding sorting according to destination
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C1/00—Measures preceding sorting according to destination
- B07C1/02—Forming articles into a stream; Arranging articles in a stream, e.g. spacing, orientating
- B07C1/04—Forming a stream from a bulk; Controlling the stream, e.g. spacing the articles
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- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
Based on the materials-sorting system of tower sorting equipment, including by taking separator, preceding current divider, preceding shunting conveyer, barcode scanning device, interflow device, confluence conveyer, rear current divider, shunt conveyer belt, error correction device and tower sorting equipment afterwards;Tower sorting equipment includes sorter, takes wrapper, pusher, conveyer C, outer cover and pedestal;Sorter quantity has multiple, and it is overlapped in vertical direction, each sorter is directly or indirectly fixedly mounted on pedestal, the central area of each sorter is equipped with a cylindrical central passage, the central passage of each sorter is sequentially communicated, and forms the package shipment channel to link up vertically.The present invention takes up a large area for the problem that existing common logistics sorting line is by conveyer belt progress plane fanning sorting, and the present invention, which devises, is able to achieve vertical direction superposition, tower sorting equipment with automatic packaging function, its function is integrated, and mechanism is compact, and occupied area is small.
Description
Technical field
The present invention relates to express delivery Sorting Technique field, especially a kind of materials-sorting system based on tower sorting equipment.
Background technique
In information age today, especially current internet+, under O2O economic model, logistics is very important one
A link.Present consumer, especially younger generation more tend to shopping on the web, therefore the day of express delivery both at home and abroad
Circulation is very huge.During express transportation, carrying out sorting to express delivery is essential, this process decision
Whether express delivery, which can transport to, is correctly oriented.
In existing express company, the sorting of express delivery is much carried out still by the way of manual sorting.Manual sorting goes out
The disadvantages of error rate height, low efficiency, heavy workload, there is also violence sortings.
Current existing express delivery sorting device has been able to achieve the automatic barcode scanning of express delivery, sorting, has sorted out storage, to a certain degree
On alleviate the workload of express delivery sorting personnel, but still have the following disadvantages:
1, existing express delivery sorting device is mostly the multistage sorting device of the conveyor line formula of plane fanning, land occupation
Area is larger, and space utilization rate is low.
2, existing express delivery sorting device is there are certain links at a slow speed, such as package address barcode scanning, these link shapes at a slow speed
At " bottleneck effect " will lead to entire sorting line inefficiency.
3, it is wrapped in when being run in sorting line and is likely to occur the case where inadvertently falling off, if such case generation is being wrapped
After wrapping up in address barcode scanning link, then it will lead to subsequent large-scale sorting mistake, in the case where no early warning and counter-measure,
Its reliability is poor.
Summary of the invention
The purpose of the present invention is overcome the deficiencies in the prior art, and provide a kind of logistics sorting based on tower sorting equipment
System, it is able to achieve the automatic barcode scanning of package, sorting, pack and the output of whole bag, the degree of automation, space utilization rate and sorting effect
Rate is higher, and effectively prevents wrapping up the interference fallen to sorting accuracy in sorting line.
The technical scheme is that the materials-sorting system based on tower sorting equipment, including by taking separator, preceding
Current divider, barcode scanning device, interflow device, confluence conveyer, rear current divider, shunts conveyer belt, error correction device at preceding shunting conveyer afterwards
And tower sorting equipment;
By taking separator to include the conveyer A being successively disposed proximate to from front to back, smooth separating plate, roller conveying apparatus
And conveyer B;Roller conveying apparatus includes multiple arranged side by side and horizontally disposed roller and turns for driving whole rollers to synchronize
Dynamic drum drive;Whole rollers forms a rolling transfer surface in upper end, rolls the height of transfer surface not higher than light
The upper level of sliding separating plate, the upper level of smooth separating plate are not higher than the upper level of conveyer A;
Preceding current divider is located at the rear end conveyer B, and the package for being used to for conveyer B being discharged orderly is diverted to all
On preceding shunting conveyer;
Preceding shunting conveyer is located at preceding current divider rear end, and quantity has a plurality of;
Barcode scanning device shunts on conveyer before being located at, and is used to scan the bar code of package;
Interflow device shunts the rear end of conveyer before being located at, be used to for the package of preceding shunting conveyer discharge being orderly diverted to
Converge on conveyer;
Confluence conveyer is located at interflow device rear end;
Current divider is located at the rear end of confluence conveyer afterwards, is used to the package for conveyer discharge of converging orderly being diverted to institute
On the rear shunting conveyer having;
Conveyer is shunted afterwards and is located at rear current divider rear end, and quantity has a plurality of;
Error correction device be located at every after shunt conveyer on comprising distance after shunt conveyer rear end from the distant to the near according to
The code reader and timing counter of secondary arrangement;
Tower sorting equipment be located at after shunt conveyer rear end, quantity have it is multiple, each tower sorting equipment with
It is corresponding that conveyer is shunted after one;Tower sorting equipment includes sorter, takes wrapper, pusher, conveyer C, outer cover and bottom
Seat;
Sorter quantity has multiple, and is overlapped in vertical direction, each sorter is directly or indirectly fixedly mounted
On pedestal, the central area of each sorter is equipped with a cylindrical central passage, and the central passage of each sorter is successively
Connection, and form the package shipment channel to link up vertically;Sorter is successively arranged transhipment plane and lower turn from top to bottom
Plane is transported, upper transhipment plane, which is equipped with to face, stops region and fall area A, and lower transhipment plane is equipped with storage region and fall area
B, upper transhipment plane can be relative to lower transhipment Plane Rotation, and then plane is transported under the selective face of region A that causes to fall and break
Storage region or fall area B;The upper transhipment of the adjacent next stage sorter of fall area B face in plane is transported under sorter
Plane, which is faced, stops region;
Wrapper is taken to be located in package shipment channel comprising lift actuator, objective table and picking manipulator;Lifting is driven
Dynamic device is fork hydraulic elevator, and lower end is mounted on the base, is used for driving objective table and does vertical displacement movement;Loading
Platform is fixed in lift actuator upper end;Picking manipulator is mounted on objective table, is used for the package of sorter storage region
It is transferred on objective table;
Pusher and conveyer C are located at objective table two sides;Pusher includes electrohydraulic cylinder and push plate, electric hydaulic
Cylinder is fixed on pedestal, and piston rod stretches out in the horizontal direction, and push plate is fixed on the piston rod of electrohydraulic cylinder, and in vertical
State;The front end of conveyer C is located in outer cover, and rear end is pierced by from the outlet of the package of outer cover, the front end face pusher of conveyer belt
Push plate;
Outer cover is fixedly mounted on pedestal, and by sorter and including taking wrapper to shroud, and the upper end is equipped with to be fallen for package
Enter the package entrance of the top sorter, lower end is equipped with the package outlet for package output;The package entrance face of outer cover point
Flow the rear end of conveyer belt.
The further technical solution of the present invention is: preceding current divider includes bearing support, driving motor J, V-arrangement disk, pressure sensitive
Device J and pressure inductor K;Bearing support lower end is fixed on the arbor of driving motor J, and upper end is fixed in the lower end of V-arrangement disk;V-arrangement
Disk is inverted V shaped, and the upper end is equipped with the first face and the second face;Pressure inductor J and pressure inductor K are separately mounted to V-arrangement disk
On first face and the second face;
Preceding shunting conveyer has two;When V-arrangement disk is rocked to the rear end of its first face face conveyer B, the second face
Conveyer is shunted before face one;When V-arrangement disk is rocked to the rear end of its second face face conveyer B, the first face face is another
Conveyer is shunted before one.
Further technical solution is the present invention: interflow device includes lead screw, positioning seat, driving motor K, screw, guiding
Bar, bottom stage, segment transfer tape assemble A and segment transfer tape assemble B;
Lead screw both ends are movably arranged on positioning seat, and one end is associated with the arbor of driving motor K;Driving motor K is fixed
It is mounted on positioning seat;Screw is screwed with lead screw, which is provided with the guiding rod aperture passed through for guide rod;Guide rod passes through on screw
Guiding rod aperture, both ends are fixedly mounted on positioning seat;Bottom stage is fixedly connected on the upper end of screw;Segment transfer tape assemble A
Bottom stage upper end is installed in segment transfer tape assemble B;
Segment transfer tape assemble A includes segment conveyer belt A, drive roll A, driven voller A, roller seat A, driving motor L and photoelectricity
Opposite type sensor A;The one end drive roll A is associated with the arbor of driving motor L, and the other end is movably arranged on roller seat A, driving motor
L and roller seat A are fixedly mounted on bottom stage, and segment conveyer belt A is wound around between drive roll A and driven voller A, photoelectricity to penetrate sensing
Device A is mounted on bottom stage, and positioned at the upper end of segment conveyer belt A and the front end of segment conveyer belt A, for detecting whether there is packet
It wraps up in and falls on segment conveyer belt A;
Segment transfer tape assemble B includes segment conveyer belt B, drive roll B, driven voller B, roller seat B, driving motor M and photoelectricity
Opposite type sensor B;The one end drive roll B is associated with the arbor of driving motor M, and the other end is movably arranged on roller seat B, driving motor
M and roller seat B are fixedly mounted on bottom stage, and segment conveyer belt B is wound around between drive roll B and driven voller B, photoelectricity to penetrate sensing
Device B is mounted on bottom stage, and positioned at the upper end of segment conveyer belt B and the front end of segment conveyer belt B, for detecting whether there is packet
It wraps up in and falls on segment conveyer belt B;
Segment transfer tape assemble A can be integrally mobile with bottom stage, and then makes the selective face of segment conveyer belt A one
The preceding rear end for shunting conveyer or the front end of face confluence conveyer;Segment transfer tape assemble B can be integrally mobile with bottom stage, into
And the rear end of conveyer or the front end of face confluence conveyer are shunted before making segment conveyer belt B selective face another.
The further technical solution of the present invention is: rear current divider includes swivel mount, driving motor N, lifts plate and segment
Transfer tape assemble C;Swivel mount includes vertical bull stick and four cantilevers for being uniformly fixed in vertical bull stick upper end in a ring, vertical to turn
Bar lower end is fixed on the arbor of driving motor N;The cantilevered out end that plate is fixed in cantilever is lifted, four pieces of rotation paths for lifting plate are equal
It is overlapped;Segment transfer tape assemble C is mounted on the upper end for lifting plate, and segment transfer tape assemble C includes segment conveyer belt C, drive roll
C, driven voller C, roller seat C, driving motor Q and photoelectricity opposite type sensor C;The one end drive roll C is associated with the arbor of driving motor Q,
The other end is movably arranged on roller seat C, and driving motor Q and roller seat C are fixedly mounted on and lift on plate, the activity of the both ends driven voller C
It is mounted on roller seat C, segment conveyer belt C is wound around between drive roll C and driven voller C, and photoelectricity opposite type sensor C, which is mounted on, to be lifted
On plate, and positioned at the upper end of segment conveyer belt C and the front end of segment conveyer belt C direction of advance, for detecting whether there is package
It falls on segment conveyer belt C;
Shunting conveyer afterwards has three;When the rear end of any bar segment conveyer belt C face confluence conveyer, excess-three item
Segment conveyer belt C shunts the front end of conveyer after distinguishing face three.
The further technical solution of the present invention is: sorter include bottom plate, bushing, collecting box, collecting bag, fulcrum bearing,
Rotary motion mechanism A, shift fork and rotary motion mechanism B;
Bottom plate plate in a ring, which is provided with centre bore B and the package downcast hole B on the outside of centre bore B, end face exists thereon
Region between on the outside of centre bore B and on the inside of package downcast hole B is equipped with annular groove B, and bottom plate is directly or indirectly fixed on outer cover;
Bushing is annular slab, which is provided with centre bore A and the package downcast hole A on the outside of centre bore A, end face exists thereon
Region between on the outside of centre bore A and on the inside of package downcast hole A is equipped with annular groove A;
Collecting box has multiple, is mounted on bottom plate around the centre bore B of bottom plate respectively, and is located at outside the annular groove B of bottom plate
Side, collecting box upper end are equipped with opening;
Collecting bag multiple-level stack is arranged in collecting box;
Fulcrum bearing includes lower pivoted loop and at least three support rods for being fixed in lower pivoted loop upper end, and lower pivoted loop lower end is living
Dynamic to be mounted in bottom plate annular groove B, support rod upper end is fixed on bushing lower end surface;
Rotary motion mechanism A is associated with fulcrum bearing, and to drive fulcrum bearing to turn round in bottom plate annular groove B, fulcrum bearing is driven
Bushing does rotary motion, makes the selectable face bottom plate package downcast hole B of the package downcast hole A of bushing or face collecting box upper end
It is open;
Shift fork is movably arranged on bushing comprising last time change and sweeps arm, last time change lower end is movably arranged on bushing
Annular groove A in, sweep arm and be fixed on the outer wall of last time change, and upwards pivoted loop radial outside stretch out;
Rotary motion mechanism B is associated with shift fork, is rotated in the annular groove A of bushing with shift fork;
The central passage is by the inner hole for the shift fork last time change being sequentially communicated from top to bottom, the centre bore A of bushing, bearing
The inner hole of the lower pivoted loop of seat, the centre bore B of bottom plate and formed;
The upper transhipment plane is the plane where bushing upper surface, and the fall area A is the package downcast hole of bushing
A, it is described to face the region for stopping that region is bushing face outer cover package entrance;
The lower transhipment plane is the plane where plate upper surface, and the storage region is that collecting box is installed on bottom plate
Region, the fall area B are the package downcast hole B of bottom plate.
The further technical solution of the present invention is: collecting box include bottom plate, column, crane, lifting control mechanism,
Closing in component, electromagnet A, electromagnet B and ultra-high overweight detection components;
Bottom plate is fanning strip, and it is outer to be respectively equipped with left inside boss, left outside boss, right inner convex platform and the right side in four edges
Boss;
Column has four, and four columns are respectively and fixedly connected to four edges of bottom plate and stretch upwards perpendicular to bottom plate
Out, it which is provided with sliding slot;
Crane is fan-shaped frame comprising sequentially connected inner arc side rod, left side bar, outer arcuate side rod and the right
Bar, crane are movably arranged between four columns in four edges by idler wheel level, and matching for idler wheel and sliding slot is passed through
Realization is closed to move up and down along column;It is logical that arc-shaped movement is respectively equipped on the lower end surface of inner arc side rod and outer arcuate side rod
Road, movable passageway extends along the length direction of inside and outside arc side rod, and penetrates through the both sides of the face of inside and outside arc side rod, mobile logical
Road includes interconnected up and down motor sliding slot and gear accommodating chamber, and the side wall of gear accommodating chamber is equipped with rack gear, motor sliding slot
It is connected to the lower end surface of inside and outside arc side rod;
Lifting control mechanism includes wirerope, servo motor A and folding and unfolding wheel, and wirerope one end is around being mounted on folding and unfolding wheel, separately
One end is fixed on crane, and servo motor A is fixedly mounted on column top, and folding and unfolding wheel is fixed on the arbor of servo motor A;
Closing in component includes servo motor B and gear, and there are two servo motor Bs, is slidably mounted on inside and outside arc respectively
In the motor sliding slot of shape side rod, arbor is protruded into gear accommodating chamber, and gear is fixed on the arbor of servo motor B, and is located at
In gear accommodating chamber, and engaged with the rack gear of gear accommodating chamber;
There are two electromagnet A, is separately mounted to the lower end of servo motor B, and with left inside boss on bottom plate and left outside
Boss is corresponding;
There are two electromagnet B, is respectively and fixedly connected on the lower end surface of inside and outside arc side rod, and with the right convex on bottom plate
Platform and right outer lug boss are corresponding;
Ultra-high overweight detection components include the package superelevation detector being mounted on column and the packet being mounted on bottom plate
Wrap up in overweight detector;
Collecting box is equipped with package in the side towards package shipment channel and extracts mouth;Package extracts mouth by towards package shipment
The edge that two root posts, inner arc side rod and the bottom plate of channel side are located at package shipment channel side is surrounded and is formed.
The further technical solution of the present invention is: collecting bag includes bag body, draw-string and iron plate;Bag body is under softened state
In the fan cylindricality adaptable with box shape is collected, a circle draw-string installation cavity is equipped at bag body upper edge mouth, draw-string installation cavity is equipped with
Four edges of entrance and exit, bag body upper edge mouth are respectively equipped with the auricle to turn up, are connected with iron hoop on auricle;Draw-string is logical
It crosses entrance and penetrates draw-string installation cavity, then draw-string installation cavity is pierced by by outlet, one end of draw-string is exposed to outside bag body, and and iron plate
Affixed, another end is fixed at bag body upper edge mouth;
Collecting bag multiple-level stack is placed on the bottom plate of collecting box, and four iron hoops are respectively fitted over the left inside convex of bottom plate
In platform, left outside boss, right inner convex platform and right outer lug boss;The entrance of draw-string installation cavity, the outlet of draw-string installation cavity, draw-string both ends
The package that head, iron plate are respectively positioned on collecting box extracts a mouthful side.
The further technical solution of the present invention is: rotary motion mechanism A includes drive sprocket A, stepper motor A, driven
Sprocket wheel A and chain A;Drive sprocket A is fixedly mounted on the arbor of stepper motor A, and stepper motor A is directly or indirectly fixed in bottom
On plate, driven sprocket A is set with and is fixed on the lower pivoted loop of fulcrum bearing, and chain A is wound around drive sprocket A and driven sprocket A
Between;
Rotary motion mechanism B includes drive sprocket B, stepper motor B, driven sprocket B and chain B;The fixed peace of drive sprocket B
On the arbor of stepper motor B, stepper motor B is directly or indirectly fixed on outer cover, and driven sprocket B is set with and is fixed in and dials
In the last time change of fork, chain B is wound around between drive sprocket B and driven sprocket B.
The further technical solution of the present invention is: picking manipulator includes mechanical arm, shaft, shaft seat, splint body
And swing driving mechanism;
Mechanical arm lower end is mounted on shaft seat by shaft, and upper end is connect with splint body, which is provided with along its length
The sliding slot that direction extends;
Both ends of the shaft is movably arranged on shaft seat;
Shaft seat is fixedly mounted on objective table;
Splint body includes left iron plate, right magnetic board, is shipped and resell on another market and torsional spring;Left iron plate and right magnetic board are connected in a side
For the set of shipping and reselling on another market for insertion of shipping and reselling on another market, ships and resell on another market and sequentially pass through the set of shipping and reselling on another market of left iron plate and right magnetic board, and by left iron plate and right magnetic board
It is flexibly connected, ships and resell on another market and be welded and fixed in the upper end of end and mechanical arm, left iron plate and right magnetic board are real in turn around rotation of shipping and reselling on another market
It is now opposite to close up or open;Torsion spring set is on shipping and reselling on another market, and one end resists the inner face of left iron plate, and the other end resists right magnetic board
Inner face, and then make left iron plate and right magnetic board are opposite to open in a fixed angle;
Swing driving mechanism is associated with mechanical arm, is swung around the shaft with driving manipulator arm;Swing driving mechanism includes
Support hydraulic cylinder, hunting link and sliding block;Support hydraulic cylinder is fixedly mounted on objective table;Hunting link one end and support hydraulic
The piston rod of cylinder is flexibly connected, and the other end is flexibly connected with sliding block;Sliding block is movably arranged in the sliding slot of mechanical arm.
The further technical solution of the present invention is: it further includes controller;The servo motor A of controller and sorter,
Servo motor B, electromagnet B, package superelevation detector, wraps up overweight detector, stepper motor A, stepper motor B electricity at electromagnet A
Property connection;Controller and the lift actuator, right magnetic board, support hydraulic cylinder of wrapper is taken to be electrically connected;Controller with it is electronic
Hydraulic cylinder is electrically connected;Driving motor J, the pressure inductor J and pressure inductor K of controller and preceding current divider are electrically connected;
Driving motor K, driving motor L, driving motor M, photoelectricity opposite type sensor A and the photoelectricity opposite type sensor of controller and interflow device
B is electrically connected;Driving motor N, the driving motor Q and photoelectricity opposite type sensor C of controller and rear current divider are electrically connected;Control
The timing counter and code reader of device and error correction device are electrically connected;Controller and barcode scanning device are electrically connected.
The invention has the following advantages over the prior art:
1, plane fanning sorting is carried out by conveyer belt for existing common logistics sorting line, what is taken up a large area asks
Topic, the present invention, which devises, is able to achieve vertical direction superposition, and the tower sorting equipment with automatic packaging function, function is integrated,
Mechanism is compact, and occupied area is small.
2, for link (such as address barcode scanning) at a slow speed present in existing logistics sorting line, it will lead to entire sorting
The problem of assembly line does not get up fastly first passes through by taking the separator will to wrap up equidistant arrangement output (package Express Order Wire), then leads to
Preceding current divider is crossed by (package slow line) in package distribution to a plurality of preceding shunting conveyer, address barcode scanning is conveyed in a plurality of preceding shunting
It is carried out simultaneously on device, then package is pooled on confluence conveyer by (package Express Order Wire) by interflow device, shunted after then passing through
Package distribution to (package slow line) on a plurality of rear shunting conveyer, is shunted the package that conveyer is discharged by device after every last
It respectively enters a tower sorting equipment to be sorted, this sorting mode by a plurality of package slow line parallel connection improves whole
The sorting efficiency of a logistics sorting line.
3, for the long distance delivery in logistics sort process between address barcode scanning and packages device, easily there is package and fall
The problem of falling causes to wrap up actual order and barcode scanning sequence of addresses misplaces, Front-end Design of the present invention in tower sorting equipment
Error correction device with address debugging-error correction-core mistake function reduces sorting error rate.
Below in conjunction with figure, the invention will be further described with embodiment.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the first status diagram of preceding current divider;
Fig. 3 is second of status diagram of preceding current divider;
Fig. 4 is the structural schematic diagram for collaborating device;
Fig. 5 is the A-A cross-sectional view of Fig. 4;
Fig. 6 is the structural schematic diagram of rear current divider;
Fig. 7 is the structural schematic diagram of tower sorting equipment;
Fig. 8 is the structural schematic diagram of the sorter of tower sorting equipment;
Fig. 9 is the structural schematic diagram of the bottom plate of sorter;
Figure 10 is the structural schematic diagram of the bushing of sorter;
Figure 11 is structural schematic diagram of the collecting box of sorter under a certain visual angle;
Figure 12 is structural schematic diagram of the collecting box of sorter under another visual angle;
Figure 13 is the part A enlarged drawing of Figure 12;
Figure 14 is the structural schematic diagram of the collecting bag of sorter;
Figure 15 is the structural schematic diagram for taking wrapper of tower sorting equipment;
Figure 16 is the part B enlarged drawing of Figure 15;
Figure 17 is the structural schematic diagram for taking the splint body of wrapper;
Figure 18 is the structural schematic diagram of the outer cover of tower sorting equipment;
Figure 19 is the interflow device original state simplified schematic diagram of the S04 step of workflow of the present invention;
Figure 20 is a status diagram step by step of the S04 step of workflow of the present invention;
Figure 21 is the b status diagram step by step of the S04 step of workflow of the present invention;
Figure 22 is the swivel mount original state simplified schematic diagram of the S05 step of workflow of the present invention;
Figure 23 is a status diagram step by step of the S05 step of workflow of the present invention;
Figure 24 is the l status diagram step by step of the S05 step of workflow of the present invention.
Marginal data: by taking separator 1;Conveyer A11;Smooth separating plate 12;Roller conveying apparatus 13;Roll transmitting
Face 131;Conveyer B14;Preceding current divider 2;Bearing support 21;Driving motor J22;V-arrangement disk 23;The first face of V-arrangement disk 231;V-arrangement disk
Two faces 232;Pressure inductor J24;Pressure inductor K25;Preceding shunting conveyer 100;Barcode scanning device 200;Collaborate device 3;Lead screw
31;Positioning seat 32;Driving motor K33;Screw 34;Guide rod 35;Bottom stage 36;Segment conveyer belt A371;Drive roll A372;It is driven
Roller A373;Roller seat A374;Driving motor L375;Photoelectricity opposite type sensor A376;Segment conveyer belt B381;Drive roll B382;From
Dynamic roller B383;Roller seat B384;Driving motor M385;Photoelectricity opposite type sensor B386;Converge conveyer 300;Current divider 4 afterwards;Rotation
Pivoted frame 41;Vertical bull stick 411;Cantilever 412;Driving motor N42;Lift plate 43;Segment conveyer belt C441;Drive roll C442;From
Dynamic roller C443;Roller seat C444;Driving motor Q445;Photoelectricity opposite type sensor C446;Conveyer 400 is shunted afterwards;Error correction device
500;Code reader 501;Timing counter 502;Sorter 5;Central passage 51;Bottom plate 52;Centre bore B521;Wrap up downcast hole
B522;Annular groove B523;Bushing 53;Wrap up downcast hole A532;Collecting box 54;Bottom plate 541;Left inside boss 5411;It is left outside convex
Platform 5412;Right inner convex platform 5413;Right outer lug boss 5414;Column 542;Sliding slot 5421;Crane 543;Inner arc side rod 5431;It is left
Side rod 5432;Outer arcuate side rod 5433;The right bar 5434;Idler wheel 5435;Movable passageway 5436;Motor sliding slot 54361;Gear holds
Receive chamber 54362;Lifting control mechanism 544;Wirerope 5441;Servo motor A5442;Folding and unfolding wheel 5443;Closing in component 545;It watches
Take motor B5451;Gear 5452;Electromagnet A546;Electromagnet B547;Package extracts mouth 548;Collecting bag 55;Bag body 551;It takes out
Rope installation cavity 5511;Entrance 55111;Outlet 55112;Auricle 5512;Draw-string 552;Iron plate 553;Fulcrum bearing 56;Lower pivoted loop
561;Support rod 562;Rotary motion mechanism A57;Drive sprocket A571;Stepper motor A572;Driven sprocket A573;Chain
A574;Shift fork 58;Pivoted loop 581;Sweep arm 582;Rotary motion mechanism B59;Drive sprocket B591;Stepper motor B592;It is driven
Sprocket wheel B593;Chain B594;Take wrapper 6;Lift actuator 61;Objective table 62;Picking manipulator 63;Mechanical arm 631;It is sliding
Slot 6311;Shaft 632;Shaft seat 633;Splint body 634;Left iron plate 6341;Right magnetic board 6342;Ship and resell on another market 6343;Torsional spring 6344;
Swing driving mechanism 635;Support hydraulic cylinder 6351;Hunting link 6352;Sliding block 6353;Pusher 7;Electrohydraulic cylinder 71;It pushes away
Plate 72;Conveyer C8;Outer cover 9;Wrap up entrance 91;Package outlet 92;Pedestal 600;Package shipment channel 700.
Specific embodiment
Embodiment 1:
As shown in Fig. 1-2 4, based on the materials-sorting system of tower sorting equipment, including by taking separator 1, preceding shunting
Device 2, barcode scanning device 200, interflow device 3, confluence conveyer 300, rear current divider 4, shunts conveyer at preceding shunting conveyer 100 afterwards
400, error correction device 500, tower sorting equipment and controller.
It is defeated including conveyer A11, smooth separating plate 12, the roller being successively disposed proximate to from front to back by separator 1 is taken
Send device 13 and conveyer B14.Roller conveying apparatus 13 is including multiple arranged side by side and horizontally disposed roller and for driving whole
Roller rotate synchronously drum drive (not shown), drum drive be motor-driven chain conveyer pair.Entirely
The roller in portion forms a rolling transfer surface 131 in upper end, and the height for rolling transfer surface 131 is upper not higher than smooth separating plate 12
Apparent height, the upper level of smooth separating plate 12 are not higher than the upper level of conveyer A11.
Preceding current divider 2 is located at the rear end conveyer B14, is used to for the package that conveyer B14 is discharged orderly being diverted to
On all preceding shunting conveyers 100.Preceding current divider 2 includes bearing support 21, driving motor J22, V-arrangement disk 23, pressure inductor
J24 and pressure inductor K25.21 lower end of bearing support is fixed on the arbor of driving motor J22, and upper end is fixed in V-arrangement disk 23
Lower end.V-arrangement disk 23 is inverted V shaped, and the upper end is equipped with the first face 231 and the second face 232.Pressure inductor J24 and pressure inductor
K25 is separately mounted on the first face 231 and the second face 232 of V-arrangement disk 23.
Preceding shunting conveyer 100 is located at preceding 2 rear end of current divider, and quantity has two.When V-arrangement disk 23 is rocked to its first face
When the rear end of 231 face conveyer B14, conveyer 100 is shunted before 232 face of the second face one.When V-arrangement disk 23 is rocked to it
When the rear end of 232 face conveyer B14 of the second face, conveyer 100 is shunted before another of 231 face of the first face.
Barcode scanning device 200 shunts on conveyer 100 before being located at, and is used to scan the bar code of package.
Interflow device 3 shunts the rear end of conveyer 100 before being located at, be used to be enclosed with what preceding shunting conveyer 100 was discharged
Sequence is diverted on confluence conveyer 300.Collaborating device 3 includes lead screw 31, positioning seat 32, driving motor K33, screw 34, guide rod
35, bottom stage 36, segment transfer tape assemble A and segment transfer tape assemble B.
31 both ends of lead screw are movably arranged on positioning seat 32, and one end is associated with the arbor of driving motor K33.Driving motor
K33 is fixedly mounted on positioning seat 32.Screw 34 is screwed with lead screw 31, which is provided with the guiding rod aperture passed through for guide rod 35.
Guide rod 35 passes through the guiding rod aperture on screw 34, and both ends are fixedly mounted on positioning seat 32.Bottom stage 36 is fixedly connected on silk
The upper end of mother 34.Segment transfer tape assemble A and segment transfer tape assemble B are installed in 36 upper end of bottom stage.
Segment transfer tape assemble A includes segment conveyer belt A371, drive roll A372, driven voller A373, roller seat A374, driving
Motor L375 and photoelectricity opposite type sensor A376.The one end drive roll A372 is associated with the arbor of driving motor L375, and the other end is living
Dynamic to be mounted on roller seat A374, driving motor L375 and roller seat A374 are fixedly mounted on bottom stage 36, segment conveyer belt A371
It is wound around between drive roll A372 and driven voller A373, photoelectricity opposite type sensor A376 is mounted on bottom stage 36, and is located at segment
The upper end of conveyer belt A371 and the front end of segment conveyer belt A371, for detecting whether there is package to fall in segment conveyer belt A371
On.
Segment transfer tape assemble B includes segment conveyer belt B381, drive roll B382, driven voller B383, roller seat B384, driving
Motor M385 and photoelectricity opposite type sensor B386.The one end drive roll B382 is associated with the arbor of driving motor M385, and the other end is living
Dynamic to be mounted on roller seat B384, driving motor M385 and roller seat B384 are fixedly mounted on bottom stage 36, segment conveyer belt B381
It is wound around between drive roll B382 and driven voller B383, photoelectricity opposite type sensor B386 is mounted on bottom stage 36, and is located at segment
The upper end of conveyer belt B381 and the front end of segment conveyer belt B381, for detecting whether there is package to fall in segment conveyer belt B381
On.
Segment transfer tape assemble A can be integrally mobile with bottom stage 36, and then makes segment conveyer belt A371 selectively just
To the front end of the rear end or face confluence conveyer 300 that shunt conveyer 100 before one.Segment transfer tape assemble B can integrally with
Bottom stage 36 it is mobile, and then shunted before making segment conveyer belt B381 selective face another conveyer 100 rear end or
The front end of face confluence conveyer 300.
Confluence conveyer 300 is located at interflow 3 rear end of device.
Current divider 4 is located at the rear end of confluence conveyer 300 afterwards, and the package that conveyer 300 is discharged that is used to converge is orderly
It is diverted on all rear shunting conveyers 400.Current divider 4 includes swivel mount 41, driving motor N42, lifts plate 43 and small afterwards
Section transfer tape assemble C.Swivel mount 41 includes vertical bull stick 411 and is uniformly fixed in four of vertical 411 upper end of bull stick in a ring
Cantilever 412, vertical 411 lower end of bull stick are fixed on the arbor of driving motor N42.It lifts plate 43 and is fixed in the cantilevered out of cantilever 412
End, four pieces of rotation paths for lifting plate 43 are overlapped.
Segment transfer tape assemble C is mounted on the upper end for lifting plate 43, and segment transfer tape assemble C includes segment conveyer belt
C441, drive roll C442, driven voller C443, roller seat C444, driving motor Q445 and photoelectricity opposite type sensor C446.Drive roll
The one end C442 is associated with the arbor of driving motor Q445, and the other end is movably arranged on roller seat C444, driving motor Q445 and roller
Seat C444, which is fixedly mounted on, to be lifted on plate 43, and the both ends driven voller C443 are movably arranged on roller seat C444, segment conveyer belt
C441 is wound around between drive roll C442 and driven voller C443, and photoelectricity opposite type sensor C446, which is mounted on, to be lifted on plate 43, and position
In the upper end of segment conveyer belt C441 and the front end of segment conveyer belt C441 direction of advance, for detecting whether there is package to fall in
On segment conveyer belt C441.
Conveyer 400 is shunted afterwards and is located at rear 4 rear end of current divider, and quantity there are three.As any bar segment conveyer belt C441
When the rear end of face confluence conveyer 300, excess-three segment conveyer belt C441 shunts conveyer 400 after distinguishing face three
Front end.
Error correction device 500 shunts on conveyer 400 after being located at every comprising the rear end of conveyer 400 is shunted after distance
The code reader 501 and timing counter 502 being sequentially arranged from the distant to the near.
Tower sorting equipment shunts the rear end of conveyer 400 after being located at, there are three quantity, and each tower sorting equipment is equal
It is corresponding with conveyer 400 is shunted after one.Tower sorting equipment include sorter 5, take wrapper 6, pusher 7, conveyer C8,
Outer cover 9 and pedestal 600.
Sorter 5 include bottom plate 52, bushing 53, collecting box 54, collecting bag 55, fulcrum bearing 56, rotary motion mechanism A57,
Shift fork 58 and rotary motion mechanism B59.
The plate in a ring of bottom plate 52, which is provided with centre bore B521 and the package downcast hole on the outside of centre bore B521
B522, thereon end face on the outside of centre bore B521 and package downcast hole B522 on the inside of between region be equipped with annular groove B523, bottom
Plate 52 is directly or indirectly fixed on outer cover 9.
Bushing 53 is annular slab, which is provided with centre bore A531 and the package downcast hole on the outside of centre bore A531
A532, thereon end face on the outside of centre bore A531 and package downcast hole A532 on the inside of between region be equipped with annular groove A533.
Collecting box 54 has multiple, is mounted on bottom plate 52 around the centre bore B521 of bottom plate 52 respectively, and be located at bottom plate 52
Annular groove B523 on the outside of, 54 upper end of collecting box is equipped with opening.Collecting box 54 includes bottom plate 541, column 542, crane
543, lifting control mechanism 544, closing in component 545, electromagnet A546, electromagnet B547 and ultra-high overweight detection components.
Bottom plate 541 is fanning strip, is respectively equipped with left inside boss 5411, left outside boss 5412, the right side in four edges
Inner convex platform 5413 and right outer lug boss 5414.
Column 542 has four, and four columns 542 are respectively and fixedly connected to four edges of bottom plate 541 and perpendicular to bottom
Plate 541 stretches out upwards, which is provided with sliding slot 5421.
Crane 543 is fan-shaped frame comprising sequentially connected inner arc side rod 5431, left side bar 5432, outer arcuate
Side rod 5433 and the right bar 5434, crane 543 are mounted on four columns by 5435 horizontal anomalous movement of idler wheel in four edges
Between 542, is realized by the cooperation of idler wheel 5435 and sliding slot 5421 and moved up and down along column 542.5431 He of inner arc side rod
Arc-shaped movable passageway 5436 is respectively equipped on the lower end surface of outer arcuate side rod 5433, movable passageway 5436 is along inside and outside arc
The length direction of side rod extends, and penetrates through the both sides of the face of inside and outside arc side rod, and movable passageway 5436 includes being interconnected up and down
Motor sliding slot 54361 and gear accommodating chamber 54362, the side wall of gear accommodating chamber 54362 be equipped with rack gear, motor sliding slot
54361 are connected to the lower end surface of inside and outside arc side rod.
Lifting control mechanism 544 includes wirerope 5441, servo motor A5442 and folding and unfolding wheel 5443, wirerope 5,441 1
Around on folding and unfolding wheel 5443, the other end is fixed on crane 543 at end, and servo motor A5442 is fixedly mounted on the top of column 542
End, folding and unfolding wheel 5443 are fixed on the arbor of servo motor A5442.
Closing in component 545 includes servo motor B 5451 and gear 5452, and there are two servo motor Bs 5451, respectively slidably
Be mounted in the motor sliding slot 54361 of inside and outside arc side rod, arbor protrudes into gear accommodating chamber 54362, and gear 5452 is solid
It connects on the arbor of servo motor B 5451, and is located in gear accommodating chamber 54362, and nibbled with the rack gear of gear accommodating chamber 54362
It closes.
There are two electromagnet A546, is separately mounted to the lower end of servo motor B 5451, and with it is left inside on bottom plate 541
Boss 5411 and left outside boss 5412 are corresponding.
There are two electromagnet B547, is respectively and fixedly connected on the lower end surface of inside and outside arc side rod, and on bottom plate 541
Right inner convex platform 5413 and right outer lug boss 5414 are corresponding.
Ultra-high overweight detection components include the package superelevation detector being mounted on column 542 and are mounted on bottom plate 541
On the overweight detector of package.
Collecting box 54 is equipped with package in the side towards package shipment channel 700 and extracts mouth 548.Package extract mouth 548 by
It is logical positioned at package shipment towards the two root posts 542 of 700 side of package shipment channel, inner arc side rod 5431 and bottom plate 541
The edge of 700 side of road is surrounded and is formed.
Collecting bag 55 includes bag body 551, draw-string 552 and iron plate 553.Bag body 551 under softened state be in and collecting box 54
Shape adaptable fan cylindricality is equipped with a circle draw-string installation cavity 5511 at 551 upper edge mouth of bag body, and draw-string installation cavity 5511 is equipped with
Entrance 55111 and outlet 55112, four edges of 551 upper edge mouth of bag body are respectively equipped with the auricle 5512 to turn up, auricle
Iron hoop 5513 is connected on 5512.Draw-string 552 penetrates draw-string installation cavity 5511 by entrance 55111, then is worn by outlet 55112
Draw-string installation cavity 5511 out, 552 1 end of draw-string are exposed to outside bag body 551, and affixed with iron plate 553, and another end is fixed in
At 551 upper edge mouth of bag body.
55 multiple-level stack of collecting bag is placed on the bottom plate 541 of collecting box 54, and four iron hoops are respectively fitted over bottom plate
In 541 left inside boss 5411, left outside boss 5412, right inner convex platform 5413 and right outer lug boss 5414.Draw-string installation cavity 5511
Entrance 55111, the outlet 55112 of draw-string installation cavity 5511, the two ends of draw-string 552, iron plate 553 are respectively positioned on the packet of collecting box 54
It wraps up in and extracts 548 side of mouth.
Fulcrum bearing 56 includes lower pivoted loop 561 and at least three support rods 562 for being fixed in lower 561 upper end of pivoted loop, under
561 lower end of pivoted loop is movably arranged in 52 annular groove B523 of bottom plate, and 562 upper end of support rod is fixed on 53 lower end surface of bushing.
Rotary motion mechanism A57 is associated with fulcrum bearing 56, to drive fulcrum bearing 56 to turn round in 52 annular groove B523 of bottom plate,
Fulcrum bearing 56 drives bushing 53 to do rotary motion, under wrapping up the selectable face bottom plate 52 of the package downcast hole A532 of bushing 53
It falls hole B522 or 54 upper end of face collecting box is open.Rotary motion mechanism A57 include drive sprocket A571, stepper motor A572,
Driven sprocket A573 and chain A574.Drive sprocket A571 is fixedly mounted on the arbor of stepper motor A572, stepper motor
A572 is directly or indirectly fixed on bottom plate 52, and driven sprocket A571 is set with and is fixed on the lower pivoted loop 561 of fulcrum bearing 56,
Chain A574 is wound around between drive sprocket A571 and driven sprocket A573.
Shift fork 58 is movably arranged on bushing 53 comprising last time change 581 is lived with arm 582,581 lower end of last time change is swept
It is dynamic to be mounted in the annular groove A533 of bushing 53, it sweeps arm 582 and is fixed on the outer wall of last time change 581, and pivoted loop 581 upwards
Radial outside stretch out.
Rotary motion mechanism B59 is associated with shift fork 58, is rotated in the annular groove A533 of bushing 53 with shift fork 58.It returns
Turning driving mechanism B59 includes drive sprocket B591, stepper motor B592, driven sprocket B593 and chain B594.Drive sprocket
B591 is fixedly mounted on the arbor of stepper motor B592, and stepper motor B592 is directly or indirectly fixed on outer cover 9, driven chain
Wheel B593 is set with and is fixed in the last time change 581 of shift fork 58, and chain B594 is wound around drive sprocket B591 and driven sprocket
Between B593.
5 quantity of sorter has multiple, and is overlapped in vertical direction, each sorter 5 direct or indirect fixed peace
On pedestal 600, the central area of each sorter 5 is equipped with a cylindrical central passage 51, the center of each sorter 5
Channel 51 is sequentially communicated, and forms the package shipment channel 700 to link up vertically.Sorter 4 is successively arranged from top to bottom
Plane and lower transhipment plane are transported, upper transhipment plane, which is equipped with to face, stops region and fall area A, and lower transhipment plane is equipped with storage
Region and fall area B, upper transhipment plane can be relative to lower transhipment Plane Rotation, and then causes to fall and break region A selectively just
To the storage region or fall area B of lower transhipment plane.Fall area B face in the lower transhipment plane of sorter 5 is adjacent next
The upper transhipment plane of level sortation device 5, which is faced, stops region.
The central passage 51 is by the inner hole of the shift fork 58 last time change 581 being sequentially communicated from top to bottom, bushing 53
The inner hole of the lower pivoted loop 561 of heart hole A531, fulcrum bearing 56, the centre bore B521 of bottom plate 52 and formed.The upper transhipment plane is
Plane where 53 upper surface of bushing, the fall area A are the package downcast hole A532 of bushing 53, it is described face stop region as leakage
The region of 53 face outer cover 9 of plate package entrance 91.The lower transhipment plane is the plane where 52 upper surface of bottom plate, the storage
Region is the region that collecting box 54 is installed on bottom plate 52, and the fall area B is the package downcast hole B522 of bottom plate 52.
Wrapper 6 is taken to be located in package shipment channel 700 comprising lift actuator 61, objective table 62 and picking are mechanical
Hand 63.
Lift actuator 61 is fork hydraulic elevator, and lower end is mounted on pedestal 600, is used for driving objective table
62 do vertical displacement movement.
Objective table 62 is fixed in 61 upper end of lift actuator.
Picking manipulator 63 is mounted on objective table 62, is used for the transfer of packages of 5 storage region of sorter to loading
On platform 62.Picking manipulator 63 includes mechanical arm 631, shaft 632, shaft seat 633, splint body 634 and swing driving mechanism
635.631 lower end of mechanical arm is mounted on shaft seat 633 by shaft 632, and upper end is connect with splint body 634, which is provided with
The sliding slot 6311 extended along its length.632 both ends of shaft are movably arranged on shaft seat 633.Shaft seat 633 is fixedly mounted
On objective table 62.Splint body 634 includes left iron plate 6341, right magnetic board 6342, ship and resell on another market 6343 and torsional spring 6344.Left iron plate
6341 and right magnetic board 6342 be connected in a side for the set of shipping and reselling on another market of 6343 insertions of shipping and reselling on another market, shipping and reselling on another market 6343 sequentially passes through left iron
The set of shipping and reselling on another market of plate 6341 and right magnetic board 6342, and left iron plate 6341 and right magnetic board 6342 are flexibly connected, ship and resell on another market 6343
End and the upper end of mechanical arm 631 are welded and fixed, and left iron plate 6341 and right magnetic board 6342 are around 6343 rotations and then the reality of shipping and reselling on another market
It is now opposite to close up or open.Torsional spring 6344, which is sleeved on, ships and resell on another market on 6343, and one end resists the inner face of left iron plate 6341, the other end
The inner face of right magnetic board 6342 is resisted, and then left iron plate 6341 and opposite open of right magnetic board 6342 is made to be in a fixed angle
Degree.
Swing driving mechanism 635 is associated with mechanical arm 631,632 is swung around the shaft with driving manipulator arm 631.It swings
Driving mechanism 635 includes support hydraulic cylinder 6351, hunting link 6352 and sliding block 6353.Support hydraulic cylinder 6351 is fixedly mounted on
On objective table 62.6352 one end of hunting link is flexibly connected with the piston rod of support hydraulic cylinder 6351, the other end and sliding block 6353
It is flexibly connected.Sliding block 6353 is movably arranged in the sliding slot 6311 of mechanical arm 631.
Pusher 7 and conveyer C8 are located at 62 two sides of objective table.Pusher 7 includes electrohydraulic cylinder 71 and push plate
72, electrohydraulic cylinder 71 is fixed on pedestal 600, and piston rod stretches out in the horizontal direction, and push plate 72 is fixed in electrohydraulic cylinder
On 71 piston rod, and state in a vertical shape.The front end of conveyer C8 is located in outer cover 9, and rear end is worn from the package of outer cover 9 outlet 92
Out, the push plate 72 of the front end face pusher 7 of conveyer belt 8.
Outer cover 9 is fixedly mounted on pedestal 600, and by sorter 5 and including taking wrapper 6 to shroud, and the upper end, which is equipped with, to be supplied
Package falls into the package entrance 91 of the top sorter 5, and lower end is equipped with the package outlet 92 for package output.The packet of outer cover 9
Entrain into the rear end that 91 face of mouth shunts conveyer belt 3.
The servo motor A5442 of controller and sorter 5, servo motor B 5451, electromagnet A546, electromagnet B547, packet
It wraps up in superelevation detector, wrap up overweight detector, stepper motor A572, stepper motor B592 electric connection.Controller and take package
Lift actuator 61, right magnetic board 6342, the support hydraulic cylinder 6351 of device 6 are electrically connected.71 electricity of controller and electrohydraulic cylinder
Property connection.Driving motor J22, the pressure inductor J24 and pressure inductor K25 of controller and preceding current divider 2 are electrically connected.Control
Driving motor K33, driving motor L375, driving motor M385, photoelectricity opposite type sensor A376 and the photoelectricity of device processed and interflow device 3
Opposite type sensor B386 is electrically connected.The driving motor N42, driving motor Q445 and photoelectricity of controller and rear current divider 4 are to penetrating
Sensor C446 is electrically connected.The timing counter 502 and code reader 501 of controller and error correction device 500 are electrically connected.Control
Device and barcode scanning device 200 are electrically connected.
It is preferred that conveyer A11, conveyer B14, preceding shunting conveyer 100, confluence conveyer 300, shunt conveyer afterwards
400 and conveyer C8 is belt conveyor or roller conveyor.
Sketch workflow of the invention:
Before packages, the present invention is in original state, in this state:
A, by taking the roller conveying apparatus 13 of separator 1 to be in operating status;
B, the rear end of the 232 face conveyer B14 of the first face 231 or the second face of the V-arrangement disk 23 of preceding current divider 2;
C, the rear end of conveyer 100, segment transmission are shunted before front end face one of the segment conveyer belt A371 of interflow device 3
The front end of rear end face confluence conveyer 300 with B381;
D, the rear end of the front end face confluence conveyer 300 of a segment conveyer belt C441 of rear current divider 4, excess-three item
The rear end of segment conveyer belt C442 shunts the front end of conveyer 100 after distinguishing face three;
E, the upper transhipment plane of top layer's sorter 5 faces the package entrance 91 for stopping region face outer cover 9;
F, the area Lin Ting of plane is transported on its next stage sorter 5 of the fall area B face of the lower transhipment plane of sorter 5
Domain;
G, the crane 543 of collecting box 54 is located at the top of its movement travel, and by the electromagnet A546 of its lower end,
B547 is adsorbed and is strutted a collecting bag 55;
H, the left inside boss 5411 on two electromagnet A546 of collecting box 54 and bottom plate 541 and left outside boss 5412
Set face;
I, the objective table 62 of wrapper 6 is taken to be in the extreme lower position of its movement travel;
J, the picking manipulator 63 of wrapper 6 is taken to be in the bottom of its rotational travel;
K, take the right magnetic board 6342 of wrapper 6 in energized state;
L, the piston rod 72 of the electrohydraulic cylinder 71 of pusher 7 is in contraction state.
Packages process is as follows:
S01, by defeated by taking separator 1 equidistantly to arrange the package for being spaced disorderly arranged input on conveyer A11
Out on conveyer B14:
A, package is placed on running conveyer A11, after package is discharged from the cargo outlet side of conveyer A11,
Into and be still on smooth separating plate 12.
B, the package that simultaneously pushing tow is introduced into smooth separating plate 12 is contacted into the package of smooth separating plate 12 afterwards, thus by first
Package into smooth separating plate 12 pushes to roller conveying apparatus 13.
C, the package positioned at front end is driven by roller conveying apparatus 13 moves, to separate with the package for being located at rear end, wraps
It wraps up in after the discharge of roller conveying apparatus 13, into the conveyer B14 of operation, the parcel office on conveyer B14 is away from equal.
In this step, it is wrapped on conveyer A and places in a column;The speed of service < roller conveying apparatus of conveyer A
Roll linear velocity≤conveyer B speed of service.
S02 shunts conveyer 100 before being orderly diverted to two from the package that conveyer B14 is discharged by preceding current divider 2
It is upper:
A, before first package being discharged from conveyer B14 is fallen on the first face of the V-arrangement disk of current divider 2, using V-arrangement
Second face of disk shunts conveyer 100 before sliding one.
B, pressure inductor J24 and pressure inductor K25 difference after first package leaves V-arrangement disk 23, on V-arrangement disk 23
Electric signal is transmitted to controller, controller receives the arbor rotation that driving motor J22 is immediately controlled after signal, makes V-arrangement disk 23
Second face 232 turns to the cargo outlet side of face conveyer B14.
C, on second the second face 232 for wrapping up the V-arrangement disk for falling in current divider being discharged from conveyer B14, using V-arrangement
First face 231 of disk shunts conveyer 100 before sliding another.
D, pressure inductor J24 and pressure inductor K25 transmitting electricity after second package leaves V-arrangement disk 23, on V-arrangement disk
For signal to controller, controller receives the arbor rotation that driving motor J24 is immediately controlled after signal, by 231 turns of the first face of V-arrangement disk
It moves to the cargo outlet side of face conveyer B14, with the arrival for meeting third to wrap up.
E, a-d tetra- is repeated step by step, realization shunts conveyer before the package on conveyer B14 is averagely diverted to two
On 100.
S03 shunts the bar code information of the package on conveyer 100 before scanning by barcode scanning device 200.
It is shunted before being wrapped on conveyer 100 and bar code is scanned by barcode scanning device 200, the address information transmitting scanned
To controller, controller is advised further according to the set shunting of the set interflow rule of subsequent package and together device 2 and current divider 3
Then, the sorting route for generating the package ordered list on every shunting conveyer belt 100 and being each wrapped in tower sorting equipment.
In this step, the length that conveyer 100 is shunted before two is consistent with the speed of service, shunts conveyer before two
Package is discharged in 100 cargo outlet side in such a way that front and back is alternate.
The package that a plurality of preceding shunting conveyer 100 is discharged orderly is flowed to confluence conveyer 300 by interflow device 3 by S04
It is upper:
Conveyer 100 will be shunted before two number respectively as X, Y, and the segment conveyer belt A371 of interflow device 3 will be numbered as x,
The segment conveyer belt B381 for collaborating device 3 number as y, by the package before two on shunting conveyer 100 according to the successive of discharge
Order is divided into two one group, and one group of package is I, II according to the precedence number consecutively of discharge, be described below in mark
Number replace component full name.
A, before package confluence, interflow device 3 is in original state, and under original state, x face X, y face is converged conveyer
300.The package I being discharged from X is fallen on x, and photoelectricity opposite type sensor A376 sends electric signal to control after sensing package immediately
Device processed, controller receive after signal immediately while carrying out two controls: 1, controlling driving motor K33 starting, make x and y entirety edge
Lead screw is mobile, when x face confluence conveyer 300, and when y face Y, that is, stops movement.2, control driving motor L375 starting, makes
X is run, and the package I on x is transported on confluence conveyer 300.
B, the package II being discharged from Y is fallen on y, and photoelectricity opposite type sensor B386 sends telecommunications after sensing package immediately
Number controller is given, controller receives carries out two controls after signal simultaneously immediately: 1, controlling driving motor K33 and start, make x and y
It moves integrally to original state, that is, stops movement.2, control driving motor M385 starting, runs y, the package II on y is defeated
It is sent on confluence conveyer 300.
C, a, b are repeated step by step, realizes and the package shunted on conveyer 100 before two is alternately transported to confluence conveying
On device 300.
S05 will be converged after the package that conveyer 300 is discharged orderly is diverted to three by rear current divider 3 and shunt conveyer
On 400:
Conveyer 400 will be shunted after three to number respectively as b, c, d, by four segment conveyer belt C441 number respectively for A,
B, 12 packages to link up on the conveyer 300 that converges are set as one group by C, D, one group of package according to discharge precedence successively
Number be 1., 2., 3., 4., 5., 6., 7., 8., 9., 10.,.
A, before shunting package, swivel mount 41 is in original state, and under original state, A face is converged conveyer 300, and B is just
To b, C face c, D face d.When converging, 1. the package that conveyer 300 is discharged is fallen on A, photoelectricity opposite type sensor corresponding with A
For transmitting electric signal to controller, controller receives carries out two controls: 1, control after signal simultaneously immediately after C446 senses package
Driving motor N42 starting processed, rotates a station for swivel mount 41, makes A face d, B face confluence conveyer 300, C face b, D
Face c.2, C starting corresponding with A is controlled, 1. A is run simultaneously together with package thereon.This step by step after the completion of, B is connected to package
2. 1. the package on A is discharged on d.
B, when 2. the package that confluence conveyer 300 is discharged is fallen on B, photoelectricity opposite type sensor C446 corresponding with B incudes
Electric signal is transmitted after to package to controller, controller receives carries out two controls after signal simultaneously immediately: 1, control driving is electric
Swivel mount 41 is rotated a station by machine N42 starting, makes A face c, B face d, C face confluence conveyer 300, D face b.2,
Driving motor Q445 starting corresponding with D is controlled, D brings into operation.This step by step after the completion of, C be connected to package 3..
C, when 3. the package that confluence conveyer 300 is discharged is fallen on C, photoelectricity opposite type sensor C446 corresponding with C incudes
Electric signal is transmitted after to package to controller, controller receives carries out two controls after signal simultaneously immediately: 1, control driving is electric
Swivel mount 41 is rotated a station by machine N42 starting, makes A face d, B face c, C face d, D face confluence conveyer 300.2,
Driving motor Q445 starting corresponding with B is controlled, 2. B is run simultaneously together with package thereon.This step by step after the completion of, D is connected to
4., 2. the package on B is discharged on c package.
D, when 4. the package that confluence conveyer 300 is discharged is fallen on D, photoelectricity opposite type sensor C446 corresponding with D incudes
Electric signal is transmitted after to package to controller, controller receives carries out two controls after signal simultaneously immediately: 1, control driving is electric
Swivel mount 41 is rotated a station by machine N42 starting, makes A face confluence conveyer 300, B face b, C face c, D face d.2,
Driving motor Q445 starting corresponding with D is controlled, 4. D is run simultaneously together with package thereon.This step by step after the completion of, A is connected to
5., 4. the package on D is discharged on d package.
E, when 5. the package that confluence conveyer 300 is discharged is fallen on A, photoelectricity opposite type sensor C446 corresponding with A incudes
Electric signal is transmitted after to package to controller, controller receives carries out two controls after signal simultaneously immediately: 1, control driving is electric
Swivel mount 41 is rotated a station by machine N42 starting, makes A face d, D face c, C face b, B face confluence conveyer 300.2,
Driving motor Q445 starting corresponding with C is controlled, 3. C is run simultaneously together with package thereon.This step by step after the completion of, B is connected to
6., 3. the package on C is discharged on b package.
F, when 6. the package that confluence conveyer 300 is discharged is fallen on B, photoelectricity opposite type sensor C446 corresponding with B incudes
Electric signal is transmitted after to package to controller, controller receives carries out two controls after signal simultaneously immediately: 1, control driving is electric
Swivel mount 41 is rotated a station by machine N42 starting, makes A face c, B face d, C face confluence conveyer 300, D face b.2,
Driving motor Q445 starting corresponding with A is controlled, 5. A is run simultaneously together with package thereon.This step by step after the completion of, C is connected to
7., 5. the package on A is discharged on c package.
G, when 7. the package that confluence conveyer 300 is discharged is fallen on C, photoelectricity opposite type sensor C446 corresponding with C incudes
Electric signal is transmitted after to package to controller, controller receives carries out two controls after signal simultaneously immediately: 1, control driving is electric
Swivel mount 41 is rotated a station by machine N42 starting, makes A face b, B face c, C face d, D face confluence conveyer 300.2,
Driving motor Q445 starting corresponding with C is controlled, 7. C is run simultaneously together with package thereon.This step by step after the completion of, D is connected to
8., 7. the package on C is discharged on d package.
H, when 8. the package that confluence conveyer 300 is discharged is fallen on D, photoelectricity opposite type sensor C446 corresponding with D incudes
Electric signal is transmitted after to package to controller, controller receives carries out two controls after signal simultaneously immediately: 1, control driving is electric
Swivel mount 41 is rotated a station by machine N42 starting, makes A face confluence conveyer 300, B face b, C face c, D face d.2,
Driving motor Q445 starting corresponding with B is controlled, 6. B is run simultaneously together with package thereon.This step by step after the completion of, A is connected to
9., 6. the package on B is discharged on b package.
I, when 9. the package that confluence conveyer 300 is discharged is fallen on A, photoelectricity opposite type sensor C446 corresponding with A incudes
Electric signal is transmitted after to package to controller, controller receives carries out two controls after signal simultaneously immediately: 1, control driving is electric
Swivel mount 41 is rotated a station by machine N42 starting, makes A face d, B face confluence conveyer 300, C face b, D face c.2,
Driving motor Q445 starting corresponding with D is controlled, 8. D is run simultaneously together with package thereon.This step by step after the completion of, B is connected to
10., 6. the package on D is discharged on c package.
J, when 10. the package that confluence conveyer 300 is discharged is fallen on B, photoelectricity opposite type sensor C446 corresponding with B incudes
Electric signal is transmitted after to package to controller, controller receives carries out two controls after signal simultaneously immediately: 1, control driving is electric
Swivel mount 41 is rotated a station by machine N42 starting, makes A face c, B face d, C face confluence conveyer, D face b.2, it controls
Driving motor Q445 starting corresponding with B is made, 10. B is run simultaneously together with package thereon.This step by step after the completion of, C is connected to packet
It wraps up in, 10. the package on B is discharged on d.
K, when the package that confluence conveyer 300 is discharged is fallen on C, photoelectricity opposite type sensor C446 corresponding with C incudes
Electric signal is transmitted after to package to controller, controller receives carries out two controls after signal simultaneously immediately: 1, control driving is electric
Swivel mount 41 is rotated a station by machine N42 starting, makes A face b, B face c, C face d, D face confluence conveyer 300.2,
Driving motor Q445 starting corresponding with A is controlled, 9. A is run simultaneously together with package thereon.This step by step after the completion of, D is connected to
It wraps up, 9. the package on A is discharged on b.
L, when the package that confluence conveyer 300 is discharged is fallen on D, photoelectricity opposite type sensor C446 corresponding with D incudes
Electric signal is transmitted after to package to controller, controller receives carries out two controls after signal simultaneously immediately: 1, control driving is electric
Swivel mount is rotated a station by machine N42 starting, makes A face confluence conveyer 300, B face b, C face c, D face d.2, it controls
Driving motor Q445 starting corresponding with C is made, C is run simultaneously together with package thereon.This step by step after the completion of, A is connected to down
1., the package on C is discharged on c the package of one group of package.
M, when 1. the package for the next group of package that confluence conveyer 300 is discharged is fallen on A, repetition a~l is controlled step by step
System, loops back and forth like this, and realizes that the package that conveyer 300 is discharged that will converge orderly is diverted on three.
S06, the package shunted on conveyer 400 after being checked by error correction device whether there is deletion condition.
A, the front end of first package on conveyer 400 is shunted afterwards by starting when the infrared drawing lines of timing counter 502
It counts, the front end of second package counts+1 when passing through the infrared drawing lines of timing counter 502.It is shunted the on conveyer 400 afterwards
The rear end of one package passes through timing by starting timing, second front end wrapped up when the infrared drawing lines of timing counter 502
Stop timing when the infrared drawing lines of counter 502.So far, it completes a timing and counts circulation, and start simultaneously at next meter
When count circulation, each timing counts in circulation, and timing is since 0 second, by the way of counting using adding up.
B, timing counter 502 carries out debugging by the chronometric data difference of the constantly two neighboring package in comparison front and back, if
Check there is package missing, timing counter sends alarm signal to controller immediately, (under normal circumstances because of adjacent parcel office
Away from being almost the same, so chronometric data is almost the same.It is lost if there is package, then the spacing between adjacent package can become
Greatly and far super normal spacing range correspondingly, chronometric data can also become larger and far super normal value judges whether there is package accordingly
Missing) controller receives and starts code reader after alarm signal, and the address that first package after vacancy occurs in code reader scanning is concurrent
It send to controller.Controller first hunts out package ground corresponding with first counting number before vacancy in package ordered list
Location, then scanned for backward from the package address, the address of first package after vacancy is relocated, and according to repositioning
Address calculation goes out to wrap up missing quantity, finally in package ordered list, the address of missing package is replaced with blank addresses, is prevented
Only subsequent sort mistake (if the address of first package is separated by n before the address relocated and vacancy, illustrates that vacancy is wrapped
Wrap up in missing n).
C, controller start code reader 501, code reader 501 scan vacancy after second package address and be sent to control
Device, whether controller comparison identifies the package address information consistent with the corresponding package information wrapped up in ordered list, if unanimously,
Controller does not generate movement, if inconsistent, the entire materials-sorting system of controller control is out of service, and it is wrong to prevent sorting
Accidentally.
In step, when package missing quantity is more than or equal to three, the entire materials-sorting system of controller control is out of service,
The alarm of external alert device is triggered simultaneously, is handled with reminding operator.
S07 escapes and enter the package of tower sorting equipment by being sorted into corresponding receipts from rear shunting conveyer 400
Header 54:
A, package falls on tower sorting equipment top layer sorter 5 after the discharge of rear shunting conveyer 400 and transports plane
Face and stop region, controller controls rotary motion mechanism A57 generation according to the sorting route of the package precomputed and acts,
Selective 54 upper end opening of face collecting box of the package downcast hole A532 of bushing 53 or face bottom plate 52 is set to wrap up downcast hole
B522, then rotary motion mechanism B59 generation movement is controlled, package is dialed to the package downcast hole A532 of bushing 53 by shift fork
Place, package then fall into the collecting box 54 or next layer of sorter 5 of this layer of sorter 5 by the package downcast hole A532 of bushing 53
Upper transhipment stops region facing for plane.
B, after package reaches the facing and stop region of the upper transhipment plane of new one layer of sorter 5, a control process step by step is repeated,
Package is set to eventually fall into the corresponding collecting box 54 of respective layer sorter.
S08, the collecting bag 55 that collecting box 54 is up to closing in standard automatically close up: when the package in collecting box 54 reaches pre-
After determining weight or height, wraps up overweight detector or package superelevation detector is alarmed to controller immediately, controller receives alarm
It controls two servo motor Bs 5451 after signal to start simultaneously, band moving gear 5452 holds two servo motor Bs 5451 along gear respectively
The rack gear on 54362 side wall of chamber received is mobile, two servo motor Bs 5451 then distinguish including, the motor of outer arcuate side rod 5433 it is sliding
Moved in slot, electromagnet A546 then moves closer to electromagnet B547, when electromagnet A546 be moved to it is closest with electromagnet B547
Position when, servo motor B 5451 stop movement, 55 upper end opening of collecting bag is closed at this time.
The collecting bag 55 of closing in is transferred on objective table 62 by S09 by picking manipulator 63:
A, after 55 upper end opening of collecting bag is closed, controller controls 61 generation of lift actuator movement, by objective table 62
Rise to height corresponding with the collecting box 54 of alarm.
B, controller carries out two controls simultaneously again: 1, the piston rod for controlling support hydraulic cylinder 6351 stretches out, by picking machine
Tool hand 63 pushes up, and splint body 634 is made to approach the iron plate 553 of collecting bag 55.2, it controls right magnetic board 6342 to power off, makes closure
Splint body 634 opens under the action of torsional spring 6344, and iron 553 of the 634 face collecting bag 55 of splint body of opening.
C, after splint body 634 opens several seconds, controller controls right magnetic board 6342 again and is powered, and closes up splint body 634,
While splint body 634 closes up, the iron plate 35 of collecting bag 55 is adsorbed on right magnetic board 6342, after splint body 634 closes up,
The iron plate 553 of collecting bag 55 is just clamped between the left iron plate 6341 of splint body 634 and right magnetic board 6342.
D, after the iron plate 553 of collecting bag 55 is clamped, controller first controls electromagnet A546 and electromagnet B547 power-off,
It is disconnected collecting bag 55 with collecting box 54, then controls the piston rod of support hydraulic cylinder 6351 and further stretch out, make picking machine
Tool hand 63 pushes away further up, so that 55 upper end opening of collecting bag be tightened, and extracts mouth 548 from the package of collecting box 54 and drags
Out, it falls on objective table 62.
S10, the collecting bag 55 in collecting box 54 is transferred out in rear collecting box 54 struts a collecting bag 55 automatically:
A, after the overweight detector of the package of collecting box 54 detects that collecting bag 55 detaches, controller is delivered a signal to, is controlled
Two servo motor Bs 5451 of control start after device receives signal, and 5451 arbor rotation driven gear 5452 of servo motor B is along gear
Rack gear gear motion on 54362 side wall of accommodating chamber, two servo motor Bs 5451 then distinguish including, outer arcuate side rod 5433
It is moved in motor sliding slot, electromagnet A then 546 is gradually distance from electromagnet B547, stops when electromagnet A546 is moved to initial position
Only move.
B, controller controls servo motor A5442 starting again, puts down wirerope 5441, and crane 543 passes through idler wheel 5435
It glides along the sliding slot 5421 of column 542, after being vented to wirerope 5441, crane 543 is slipped to close to bottom plate 541
Highly.
C, then controller controls two electromagnet A546 and two electromagnet B547 are powered, electromagnet A546 and electromagnet
B547 distinguishes adsorption sleeve in the left inside boss 5411 of bottom plate 541, left outside boss 5412, right inner convex platform 5413 and right outer lug boss
4 auricles 5512 of most upper one layer of collecting bag 55 on 5414, so that the rank for completing collecting bag 55 takes.
D, controller finally controls servo motor A5442 starting, withdraws wirerope 5441, and wirerope 5441 drives crane
543 rise, and crane 543 drives the collecting bag 55 newly held in the mouth and taken to rise, and finally rise to initial position.
S11, the collecting bag 55 on objective table 62 are transferred on conveyer C8 by pusher 7:
A, after package is fallen on objective table 62, controller carries out three controls simultaneously: 1, it controls right magnetic board 6342 and powers off,
Unclamp the iron plate 5512 of collecting bag 55.2, the piston rod for controlling support hydraulic cylinder 6351 retracts, and falls to picking manipulator 63
Extreme lower position.3, control 61 generation of lift actuator movement, makes objective table 62 drop to extreme lower position.
B, after objective table 62 drops to extreme lower position, the piston rod that controller controls electrohydraulic cylinder 71 stretches out, and passes through
Collecting bag 55 on objective table 62 will be pushed to conveyer C8 by push plate 72, and after the completion of movement, the piston rod of electrohydraulic cylinder 71 contracts
It returns, waiting instructs next time.
Claims (10)
1. based on the materials-sorting system of tower sorting equipment, it is characterized in that: including by taking separator (1), preceding current divider
(2), preceding shunting conveyer (100), barcode scanning device (200), interflow device (3), confluence conveyer (300), rear current divider (4), after
Shunt conveyer (400), error correction device (500) and tower sorting equipment;
By taking separator (1) to include the conveyer A (11) being successively disposed proximate to from front to back, smooth separating plate (12), roller
Conveying device (13) and conveyer B (14);Roller conveying apparatus (13) includes multiple arranged side by side and horizontally disposed roller and is used for
The drum drive that the whole roller of driving rotates synchronously;Whole rollers forms a rolling transfer surface (131) in upper end,
The height for rolling transfer surface (131) is not higher than the upper level of smooth separating plate (12), the upper surface of smooth separating plate (12)
Height is not higher than the upper level of conveyer A (11);
Preceding current divider (2) is located at conveyer B (14) rear end, is used to orderly shunt the package that conveyer B (14) are discharged
Onto all preceding shunting conveyers (100);
Preceding shunting conveyer (100) is located at preceding current divider (2) rear end, and quantity has a plurality of;
Barcode scanning device (200) shunts on conveyer (100) before being located at, and is used to scan the bar code of package;
Interflow device (3) shunts the rear end of conveyer (100) before being located at, be used for the package of preceding shunting conveyer (100) discharge
It is orderly diverted in confluence conveyer (300);
Confluence conveyer (300) is located at interflow device (3) rear end;
Current divider (4) is located at the rear end of confluence conveyer (300) afterwards, and conveyer (300) discharge that is used to converge is enclosed with
Sequence is diverted on all rear shunting conveyers (400);
Conveyer (400) are shunted afterwards and are located at rear current divider (4) rear end, and quantity has a plurality of;
Error correction device (500) shunts on conveyer (400) after being located at every comprising after shunting conveyer (400) after distance
Hold the code reader (501) being sequentially arranged from the distant to the near and timing counter (502);
Tower sorting equipment be located at after shunt conveyer (400) rear end, quantity have it is multiple, each tower sorting equipment with
It is corresponding that conveyer (400) are shunted after one;Tower sorting equipment includes sorter (5), takes wrapper (6), is pusher (7), defeated
Send device C (8), outer cover (9) and pedestal (600);
Sorter (5) quantity has multiple, and is overlapped in vertical direction, each sorter (5) direct or indirect fixed peace
On pedestal (600), the central area of each sorter (5) is equipped with a cylindrical central passage (51), each sorter
(5) central passage (51) is sequentially communicated, and forms the package shipment channel (700) to link up vertically;Sorter (4) is from upper
Upper transhipment plane and lower transhipment plane are successively arranged under, upper transhipment plane, which is equipped with to face, stops region and fall area A, lower transhipment
Plane is equipped with storage region and fall area B, and upper transhipment plane can be relative to lower transhipment Plane Rotation, and then the region that causes to fall and break
The storage region or fall area B of plane are transported under the selective face of A;It settles in an area under being transported in plane under sorter (5)
The upper transhipment plane of the adjacent next stage sorter (5) of domain B face, which is faced, stops region;
Wrapper (6) is taken to be located in package shipment channel (700) comprising lift actuator (61), objective table (62) and picking
Manipulator (63);Lift actuator (61) is fork hydraulic elevator, and lower end is mounted on pedestal (600), is used to drive
Dynamic object stage (62) does vertical displacement movement;Objective table (62) is fixed in lift actuator (61) upper end;Picking manipulator (63)
It is mounted on objective table (62), is used for the transfer of packages of sorter (5) storage region to objective table (62);
Pusher (7) and conveyer C (8) are located at objective table (62) two sides;Pusher (7) include electrohydraulic cylinder (71) and
Push plate (72), electrohydraulic cylinder (71) are fixed on pedestal (600), and piston rod stretches out in the horizontal direction, and push plate (72) is affixed
On the piston rod of electrohydraulic cylinder (71), and state in a vertical shape;The front end of conveyer C (8) is located in outer cover (9), rear end from
The package outlet (92) of outer cover (9) is pierced by, the push plate (72) of the front end face pusher (7) of conveyer belt (8);
Outer cover (9) is fixedly mounted on pedestal (600), and by sorter (5) and including taking wrapper (6) to shroud, the upper end is set
There is the package entrance (91) that the top sorter (5) is fallen into for wrapping up, lower end is equipped with the package outlet (92) for package output;
Package entrance (91) face of outer cover (9) shunts the rear end of conveyer belt (3).
2. the materials-sorting system as described in claim 1 based on tower sorting equipment, it is characterized in that: preceding current divider (2) wraps
Include bearing support (21), driving motor J (22), V-arrangement disk (23), pressure inductor J (24) and pressure inductor K (25);Bearing support
(21) lower end is fixed on the arbor of (22) driving motor J, and upper end is fixed in the lower end of V-arrangement disk (23);V-arrangement disk (23) is in V
Shape, the upper end are equipped with the first face (231) and the second face (232);Pressure inductor J (24) and pressure inductor K (25) pacify respectively
On the first face (231) and the second face (232) of V-arrangement disk (23);
Preceding shunting conveyer (100) has two;When V-arrangement disk (23) be rocked to its first face (231) face conveyer B (14) after
When end, conveyer (100) are shunted before the second face (232) face one;When V-arrangement disk (23) is being rocked to its second face (232) just
When to the rear end of conveyer B (14), conveyer (100) are shunted before the first face (231) face another.
3. the materials-sorting system as claimed in claim 2 based on tower sorting equipment, it is characterized in that: interflow device (3) includes
Lead screw (31), positioning seat (32), driving motor K (33), screw (34), guide rod (35), bottom stage (36), segment transfer tape assemble
A and segment transfer tape assemble B;
Lead screw (31) both ends are movably arranged on positioning seat (32), and one end is associated with the arbor of driving motor K (33);Driving electricity
Machine K (33) is fixedly mounted on positioning seat (32);Screw (34) is screwed with lead screw (31), be which is provided with and is passed through for guide rod (35)
Guiding rod aperture;Guide rod (35) passes through the guiding rod aperture on screw (34), and both ends are fixedly mounted on positioning seat (32);Bottom
Platform (36) is fixedly connected on the upper end of screw (34);Segment transfer tape assemble A and segment transfer tape assemble B are installed in bottom stage
(36) upper end;
Segment transfer tape assemble A include segment conveyer belt A (371), drive roll A (372), driven voller A (373), roller seat A (374),
Driving motor L (375) and photoelectricity opposite type sensor A (376);The arbor of (372) one end drive roll A and driving motor L (375) closes
Connection, the other end are movably arranged on roller seat A (374), and driving motor L (375) and roller seat A (374) are fixedly mounted on bottom stage
(36) on, segment conveyer belt A (371) is wound around between drive roll A (372) and driven voller A (373), photoelectricity opposite type sensor A
(376) it is mounted on bottom stage (36), and is located at the upper end of segment conveyer belt A (371) and the front end of segment conveyer belt A (371),
For detecting whether there is package to fall on segment conveyer belt A (371);
Segment transfer tape assemble B include segment conveyer belt B (381), drive roll B (382), driven voller B (383), roller seat B (384),
Driving motor M (385) and photoelectricity opposite type sensor B (386);The arbor of (382) one end drive roll B and driving motor M (385) closes
Connection, the other end are movably arranged on roller seat B (384), and driving motor M (385) and roller seat B (384) are fixedly mounted on bottom stage
(36) on, segment conveyer belt B (381) is wound around between drive roll B (382) and driven voller B (383), photoelectricity opposite type sensor B
(386) it is mounted on bottom stage (36), and is located at the upper end of segment conveyer belt B (381) and the front end of segment conveyer belt B (381),
For detecting whether there is package to fall on segment conveyer belt B (381);
Segment transfer tape assemble A can be integrally mobile with bottom stage (36), and then keeps segment conveyer belt A (371) selective just
Front end to the rear end or face confluence conveyer (300) that shunt conveyer (100) before one;Segment transfer tape assemble B can be whole
Body is mobile with bottom stage (36), and then shunts conveyer before making selective another of the face of segment conveyer belt B (381)
(100) front end of rear end or face confluence conveyer (300).
4. the materials-sorting system as claimed in any one of claims 1-3 based on tower sorting equipment, it is characterized in that: rear point
Stream device (4) includes swivel mount (41), driving motor N (42), lifts plate (43) and segment transfer tape assemble C;Swivel mount (41) packet
It includes vertical bull stick (411) and is uniformly fixed in four cantilevers (412) of vertical bull stick (411) upper end, vertical bull stick in a ring
(411) lower end is fixed on the arbor of (42) driving motor N;Lift the cantilevered out end that plate (43) is fixed in cantilever (412), four pieces of supports
The rotation path for lifting plate (43) is overlapped;Segment transfer tape assemble C is mounted on the upper end for lifting plate (43), segment transfer tape assemble
C includes segment conveyer belt C (441), drive roll C (442), driven voller C (443), roller seat C (444), driving motor Q (445) and light
Electric opposite type sensor C (446);(442) one end drive roll C is associated with the arbor of driving motor Q (445), other end activity installation
On roller seat C (444), driving motor Q (445) and roller seat C (444) are fixedly mounted on and lift on plate (43), driven voller C
(443) both ends are movably arranged on roller seat C (444), and segment conveyer belt C (441) is wound around drive roll C (442) and driven voller C
(443) between, photoelectricity opposite type sensor C (446), which is mounted on, to be lifted on plate (43), and is located at the upper end of segment conveyer belt C (441)
And the front end of segment conveyer belt C (441) direction of advance, for detecting whether there is package to fall on segment conveyer belt C (441);
Shunting conveyer (400) afterwards has three;When the rear end of any bar segment conveyer belt C (441) face confluence conveyer (300)
When, excess-three segment conveyer belt C (441) shunts the front end of conveyer (400) after distinguishing face three.
5. the materials-sorting system as claimed in claim 4 based on tower sorting equipment, it is characterized in that: sorter (5) includes
Bottom plate (52), bushing (53), collecting box (54), collecting bag (55), fulcrum bearing (56), rotary motion mechanism A (57), shift fork (58)
And rotary motion mechanism B (59);
Bottom plate (52) plate in a ring which is provided with centre bore B (521) and the package downcast hole B being located on the outside of centre bore B (521)
(522), region of the end face on the outside of centre bore B (521) and between package downcast hole B (522) inside is equipped with annular groove B thereon
(523), bottom plate (52) is directly or indirectly fixed on outer cover (9);
Bushing (53) is annular slab, which is provided with centre bore A (531) and the package downcast hole A being located on the outside of centre bore A (531)
(532), region of the end face on the outside of centre bore A (531) and between package downcast hole A (532) inside is equipped with annular groove A thereon
(533);
Collecting box (54) has multiple, is mounted on bottom plate (52) around the centre bore B (521) of bottom plate (52) respectively, and be located at bottom
On the outside of the annular groove B (523) of plate (52), collecting box (54) upper end is equipped with opening;
The setting of collecting bag (55) multiple-level stack is in collecting box (54);
Fulcrum bearing (56) includes lower pivoted loop (561) and at least three support rods for being fixed in lower pivoted loop (561) upper end
(562), lower pivoted loop (561) lower end is movably arranged in bottom plate (52) annular groove B (523), and support rod (562) upper end is fixed in
On bushing (53) lower end surface;
Rotary motion mechanism A (57) is associated with fulcrum bearing (56), to drive fulcrum bearing (56) in bottom plate (52) annular groove B (523)
Interior revolution, fulcrum bearing (56) drive bushing (53) to do rotary motion, keep the package downcast hole A (532) of bushing (53) selectable
It is open that face bottom plate (52) wraps up downcast hole B (522) or face collecting box (54) upper end;
Shift fork (58) is movably arranged on bushing (53) comprising last time change (581) and is swept arm (582), last time change (581)
Lower end is movably arranged in the annular groove A (533) of bushing (53), is swept arm (582) and is fixed on the outer wall of last time change (581),
And the radial outside of pivoted loop (581) stretches out upwards;
Rotary motion mechanism B (59) is associated with shift fork (58), is turned in the annular groove A533 of bushing (53) with shift fork (58)
It is dynamic;
Inner hole, bushing (53) of the central passage (51) by shift fork (58) the last time change (581) being sequentially communicated from top to bottom
Centre bore A (531), the inner hole of pivoted loop (561) under fulcrum bearing (56), the centre bore B (521) of bottom plate (52) and formed;
The upper transhipment plane is the plane where bushing (53) upper surface, and the fall area A is under the package of bushing (53)
It falls hole A (532), it is described to face the region for stopping that region is bushing (53) face outer cover (9) package entrance (91);
The lower transhipment plane is the plane where bottom plate (52) upper surface, and the storage region is to install to collect on bottom plate (52)
The region of case (54), the fall area B are the package downcast hole B (522) of bottom plate (52).
6. the materials-sorting system as claimed in claim 5 based on tower sorting equipment, it is characterized in that: collecting box (54) includes
Bottom plate (541), column (542), crane (543), lifting control mechanism (544), closing in component (545), electromagnet A
(546), electromagnet B (547) and ultra-high overweight detection components;
Bottom plate (541) be fanning strip, four edges be respectively equipped with left inside boss (5411), left outside boss (5412),
Right inner convex platform (5413) and right outer lug boss (5414);
Column (542) has four, and four columns (542) are respectively and fixedly connected to four edges of bottom plate (541) and perpendicular to case
Bottom plate (541) stretches out upwards, which is provided with sliding slot (5421);
Crane (543) is fan-shaped frame comprising sequentially connected inner arc side rod (5431), left side bar (5432), outer arc
Shape side rod (5433) and the right bar (5434), crane (543) are installed in four edges by idler wheel (5435) horizontal anomalous movement
Between four columns (542), is realized by the cooperation of idler wheel (5435) and sliding slot (5421) and moved down along column (542)
It is dynamic;Arc-shaped movable passageway is respectively equipped on the lower end surface of inner arc side rod (5431) and outer arcuate side rod (5433)
(5436), movable passageway (5436) extends along the length direction of inside and outside arc side rod, and penetrates through the two sides of inside and outside arc side rod
End face, movable passageway (5436) include interconnected up and down motor sliding slot (54361) and gear accommodating chamber (54362), gear
The side wall of accommodating chamber (54362) is equipped with rack gear, and motor sliding slot (54361) is connected to the lower end surface of inside and outside arc side rod;
Lifting control mechanism (544) includes wirerope (5441), servo motor A (5442) and folding and unfolding wheel (5443), wirerope
(5441) around on folding and unfolding wheel (5443), the other end is fixed on crane (543) for one end, and servo motor A (5442) is fixed
It is mounted on column (542) top, folding and unfolding wheel (5443) is fixed on the arbor of (5442) servo motor A;
Closing in component (545) includes servo motor B (5451) and gear (5452), and there are two servo motor Bs (5451), and difference can
It is slidably mounted in the motor sliding slot (54361) of inside and outside arc side rod, arbor protrudes into gear accommodating chamber (54362), tooth
Wheel (5452) is fixed on the arbor of servo motor B (5451), and is located in gear accommodating chamber (54362), and is accommodated with gear
The rack gear of chamber (54362) engages;
There are two electromagnet A (546), is separately mounted to the lower end of servo motor B (5451), and with the left side on bottom plate (541)
Inner convex platform (5411) and left outside boss (5412) are corresponding;
There are two electromagnet B (547), is respectively and fixedly connected on the lower end surface of inside and outside arc side rod, and on bottom plate (541)
Right inner convex platform (5413) and right outer lug boss (5414) are corresponding;
Ultra-high overweight detection components include the package superelevation detector being mounted on column (542) and are mounted on bottom plate (541)
On the overweight detector of package;
Collecting box (54) is equipped with package in the side towards package shipment channel (700) and extracts mouth (548);Package extracts mouth
(548) by towards the two root posts (542) of package shipment channel (700) side, inner arc side rod (5431) and bottom plate (541)
It surrounds and is formed positioned at the edge of package shipment channel (700) side.
7. the materials-sorting system as claimed in claim 6 based on tower sorting equipment, it is characterized in that: collecting bag (55) includes
Bag body (551), draw-string (552) and iron plate (553);Bag body (551) is adapted under softened state in collecting box (54) shape
Fan cylindricality, circle draw-string installation cavity (5511) is equipped at bag body (551) upper edge mouth, draw-string installation cavity (5511) is equipped with entrance
(55111) and outlet (55112), four edges of bag body (551) upper edge mouth are respectively equipped with the auricle (5512) to turn up, ear
Iron hoop (5513) are connected on piece (5512);Draw-string (552) penetrates draw-string installation cavity (5511) by entrance (55111), then leads to
It crosses outlet (55112) to be pierced by draw-string installation cavity (5511), (552) one end of draw-string is exposed to bag body (551) outside, and and iron plate
(553) affixed, another end is fixed at bag body (551) upper edge mouth;
Collecting bag (55) multiple-level stack is placed on the bottom plate (541) of collecting box (54), and four iron hoops are respectively fitted over bottom
In the left inside boss (5411) of plate (541), left outside boss (5412), right inner convex platform (5413) and right outer lug boss (5414);Draw-string
Entrance (55111), the outlet (55112) of draw-string installation cavity (5511), the two ends of draw-string (552), the iron of installation cavity (5511)
The package that piece (553) is respectively positioned on collecting box (54) extracts mouth (548) side.
8. the materials-sorting system based on tower sorting equipment as described in any one of claim 5-7, it is characterized in that: revolution
Driving mechanism A (57) includes drive sprocket A (571), stepper motor A (572), driven sprocket A (573) and chain A (574);It is main
Movable sprocket A (571) is fixedly mounted on the arbor of (572) stepper motor A, and stepper motor A (572) is directly or indirectly fixed in bottom
On plate (52), driven sprocket A (571) is set with and is fixed on the lower pivoted loop (561) of fulcrum bearing (56), chain A (574) winding
Between drive sprocket A (571) and driven sprocket A (573);
Rotary motion mechanism B (59) includes drive sprocket B (591), stepper motor B (592), driven sprocket B (593) and chain B
(594);Drive sprocket B (591) is fixedly mounted on the arbor of (592) stepper motor B, and stepper motor B (592) is direct or indirect
It is fixed on outer cover (9), driven sprocket B (593) is set with and is fixed in the last time change (581) of shift fork (58), chain B
(594) it is wound around between drive sprocket B (591) and driven sprocket B (593).
9. the materials-sorting system as claimed in claim 8 based on tower sorting equipment, it is characterized in that: picking manipulator (63)
Including mechanical arm (631), shaft (632), shaft seat (633), splint body (634) and swing driving mechanism (635);
Mechanical arm (631) lower end is mounted on shaft seat (633) by shaft (632), and upper end is connect with splint body (634),
It which is provided with the sliding slot (6311) extended along its length;
Shaft (632) both ends are movably arranged on shaft seat (633);
Shaft seat (633) is fixedly mounted on objective table (62);
Splint body (634) includes left iron plate (6341), right magnetic board (6342), is shipped and resell on another market (6343) and torsional spring (6344);Left iron plate
(6341) and right magnetic board (6342) is connected with the set of shipping and reselling on another market for (6343) insertion of shipping and reselling on another market in a side, ships and resell on another market (6343) successively
Across the set of shipping and reselling on another market of left iron plate (6341) and right magnetic board (6342), and left iron plate (6341) and right magnetic board (6342) is movable
Connection, ship and resell on another market (6343) be welded and fixed in end and the upper end of mechanical arm (631), left iron plate (6341) and right magnetic board
(6342) it is realized in turn around (6343) rotation of shipping and reselling on another market and closes up or open relatively;Torsional spring (6344), which is sleeved on, ships and resell on another market on (6343),
One end resists the inner face of left iron plate (6341), and the other end resists the inner face of right magnetic board (6342), and then makes left iron plate
(6341) and opposite open of right magnetic board (6342) is in a fixed angle;
Swing driving mechanism (635) is associated with mechanical arm (631), is swung around the shaft (632) with driving manipulator arm (631);
Swing driving mechanism (635) includes support hydraulic cylinder (6351), hunting link (6352) and sliding block (6353);Support hydraulic cylinder
(6351) it is fixedly mounted on objective table (62);The activity of the piston rod of hunting link (6352) one end and support hydraulic cylinder (6351)
Connection, the other end are flexibly connected with sliding block (6353);Sliding block (6353) is movably arranged on the sliding slot (6311) of mechanical arm (631)
It is interior.
10. the materials-sorting system as claimed in claim 9 based on tower sorting equipment, it is characterized in that: it further includes control
Device;Servo motor A (5442), servo motor B (5451), the electromagnet A (546), electromagnet B of controller and sorter (5)
(547), it wraps up superelevation detector, wrap up overweight detector, stepper motor A (572), stepper motor B (592) electric connection;Control
Device processed and the lift actuator (61), right magnetic board (6342), support hydraulic cylinder (6351) of wrapper (6) is taken to be electrically connected;Control
Device processed and electrohydraulic cylinder (71) are electrically connected;Driving motor J (22), the pressure inductor J of controller and preceding current divider (2)
(24) and pressure inductor K (25) is electrically connected;Driving motor K (33), the driving motor L of controller and interflow device (3)
(375), driving motor M (385), photoelectricity opposite type sensor A (376) and photoelectricity opposite type sensor B (386) are electrically connected;Control
Driving motor N (42), the driving motor Q (445) and photoelectricity opposite type sensor C (446) of device and rear current divider (4) are electrically connected;
The timing counter (502) and code reader (501) of controller and error correction device (500) are electrically connected;Controller and barcode scanning device
(200) it is electrically connected.
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CN108246639B true CN108246639B (en) | 2019-09-03 |
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CN110052416B (en) * | 2019-04-28 | 2021-09-14 | 深圳德坤物流有限公司 | Full-automatic logistics sorting system and corresponding logistics sorting method |
CN110899127B (en) * | 2019-10-18 | 2023-07-25 | 上海指象智能科技有限公司 | Goods layering sorting system |
CN112058703B (en) * | 2020-09-04 | 2022-04-19 | 深圳市宏培乐玩具有限公司 | Automatic security inspection equipment for express delivery cargo detection |
CN112990816B (en) * | 2021-03-09 | 2022-05-17 | 威海蕴富贸易有限公司 | Community dispatching equipment and unmanned logistics distribution system |
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US8552327B2 (en) * | 2005-07-14 | 2013-10-08 | Siemens Industry, Inc. | Single pass mail sorting system |
CN105883370B (en) * | 2016-06-13 | 2018-09-07 | 南华大学 | Rotary type tower express delivery sorting unit |
CN106144496B (en) * | 2016-07-08 | 2018-02-06 | 三峡大学 | A kind of rotating disc type freight classification device |
CN206104375U (en) * | 2016-07-11 | 2017-04-19 | 上海博信机器人科技有限公司 | Circular letter sorting mechanism |
CN206083147U (en) * | 2016-09-23 | 2017-04-12 | 西南石油大学 | Library is book letter sorting system still |
CN206778952U (en) * | 2017-05-26 | 2017-12-22 | 中国石油大学(北京) | A kind of rotary type tower express delivery sorting equipment |
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