CN107879119A - A kind of automation docking system for the detection of concentrator arrowband power line carrier module - Google Patents
A kind of automation docking system for the detection of concentrator arrowband power line carrier module Download PDFInfo
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- CN107879119A CN107879119A CN201710974428.XA CN201710974428A CN107879119A CN 107879119 A CN107879119 A CN 107879119A CN 201710974428 A CN201710974428 A CN 201710974428A CN 107879119 A CN107879119 A CN 107879119A
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- module
- concentrator
- detection
- power line
- pipeline
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
The present invention relates to a kind of automation docking system for the detection of concentrator arrowband power line carrier module, including feeding streamline, unstacker, electromagnetic shielding box, pipeline, not piler, trunkful caching pipeline, six axis robot and defective products pipeline, Turnover Box equipped with concentrator arrowband power line carrier module to be detected is sequentially transmitted by feeding streamline, unstacker, electromagnetic shielding box, pipeline and piler, it is characterised in that：Detection module is installed in electromagnetic shielding box, detection module is used to carry out multinomial performance detection to concentrator arrowband power line carrier module, and the detection frequency range for detecting module is 2MHz~20MHz.It can realize that power line carrier module whole pile module outbound in concentrator arrowband is split automatically, qualified products automatic piling is simultaneously plugged into Input System, reduce the human resources input that module tears stacking procedure open, reduce labor intensity, it is adapted to the detection of batch module, is provided safeguard to improve whole module detecting system efficiency.
Description
Technical field
The invention belongs to be used for concentrator arrowband power carrier mould in electrical measurement, Electric Energy Metering Technology field, especially one kind
The automation docking system of block detection.
Background technology
Power line carrier, PLC is a kind of communication technology carried out data transmission using power line, i.e., by the use of existing power network as
The transmission medium of signal, power network is set to carry out data transmission while electric power is transmitted.At present, according to frequency range used not
Together, low-voltage powerline carrier communication is generally divided into narrow-band power line carrier communication (10kHz~500kHz) and broadband power line
The state difference in application effect contrast in carrier communication (2MHz~20MHz), arrowband and broadband, is generally concentrated at following a few sides
Face：(1) traffic rate, generally, transmission signal bandwidth is wider, and transmission rate is higher；(2) noise jamming, low frequency region；
(3) communication distance is distinguished, and at present, arrowband module carries out analog signal using FSK technologies, only has single signal to enter in synchronization
Row transmission；And Wideband module has multifrequency point signal in synchronization using OFDM technology and is transmitted.
Although although each broadband and narrowband carrier module life producer are provided with respective module matter in module production process
Amount detection systems, but be all based on the feeding detection mode with single product, detection overall process still needs to rely on manual operation, efficiency
Relatively low, cost is relatively high, is not suitable with measurement centre's module batch detection demand and full-automatic requirement.Carrier module detecting system
As a part for whole module production system, in existing production system, it is impossible to good goes out to be put in storage system compatible with module,
It is generally necessary to manually carry out intervening the loading and unloading for completing product, human cost is high, and calibrating efficiency is low.So if realize whole pile mould
The storage that goes out automatically of block is a urgent problem to be solved.
The content of the invention
It is an object of the invention in place of overcome the deficiencies in the prior art, there is provided one kind is used for concentrator arrowband power carrier
The automation docking system of module detection, module whole pile feeding simultaneously, de-stacking are realized, FCL is detected, and bad module is automatically separated,
Good module automatic piling storage and module go out the automatic intelligent streamline of storage automatically, greatly improve carrier module detection
Efficiency.
The present invention solves its technical problem and takes following technical scheme to realize：
A kind of automation docking system for the detection of concentrator arrowband power line carrier module, including feeding streamline, tear open
Stack machine, electromagnetic shielding box, pipeline, not piler, trunkful caching pipeline, six axis robot and defective products pipeline, on
Stream waterline, unstacker, electromagnetic shielding box, pipeline and piler are linked in sequence successively, narrow equipped with concentrator to be detected
Turnover Box with power line carrier module is sequentially transmitted by feeding streamline, unstacker, electromagnetic shielding box, pipeline and stacking
Machine, it is characterised in that：Detection module is installed in electromagnetic shielding box, detection module is used for concentrator arrowband power carrier mould
Block carries out multinomial performance detection, and the detection frequency range for detecting module is 2MHz~20MHz；
Unstacker and stacker structure are identical, are the automation connecting device of the system；Unstacker/piler includes
Worm-gear speed reducer, motor, leading screw and concentrator arrowband power line carrier module hoisting module, the frame of unstacker is cube
Shape structure frame, a worm-gear speed reducer, the worm gear of the both sides are respectively symmetrically installed in the middle part of the both lateral sides of frame top
A drive rod is coaxially installed between the input of worm decelerating machine, the middle part of the drive rod is connected with a motor by timing belt
Output shaft；Drive installation has a vertical leading screw top to the worm-gear speed reducer of frame both sides respectively, and the bottom of leading screw is nibbled
Conjunction is provided with a concentrator arrowband power line carrier module hoisting module.
Moreover, the radial direction side of pipeline is provided with a six axis robot, in pipeline and piler link position
Radial direction side be provided with one not trunkful caching pipeline, the opposite side of six axis robot is provided with a defective products pipeline；It is defeated
Line sending, trunkful caching pipeline, defective products pipeline are not arranged in the job area of six axis robot periphery.
Moreover, concentrator arrowband power line carrier module hoisting module includes limiting plate, gag lever post, Rodless cylinder, positioning knot
Structure and clamping jaw, limiting plate middle part are formed with the screwed hole matched with leading screw external screw thread, and the limiting plate of leading screw longitudinal direction both sides is right respectively
Title is coated with a gag lever post；Rodless cylinder is installed towards the side on the inside of frame in the middle part of limiting plate, the Rodless cylinder uses
Double output-shaft cylinders, a clamping jaw is symmetrically installed with two ends of Rodless cylinder, the structure of clamping jaw is with being equipped with concentrator arrowband
The Turnover Box matching of power line carrier module.
Moreover, the limiting plate middle inside in side is also equipped with a location structure, the location structure and Turnover Box upper end
Asymmetric Anti-dislocation groove coordinate.
Moreover, turnover box main body is the rectangular box structure of an open upper end, the bottom transverse and longitudinal array of box main body is had enough to meet the need
Multiple single-phase electric energy meter broadband power carrier module instrument connections are uniformly formed with, each single-phase electric energy meter broadband power carrier module is surveyed
The putting position of the corresponding single-phase electric energy meter broadband power carrier module of prospect hole；Each single-phase electric energy meter broadband power carrier wave mould
The upper end of block instrument connection is formed with abducent guide frame, and a side wall top middle portion for having enough to meet the need box main body is formed with one not
Symmetrical Anti-dislocation groove.
Moreover, the structure of concentrator broadband power carrier module is：Module bodies are rectangular cubic structure, in module master
The front upper of body is provided with two LED warning lights；One pin type pin is installed in the upper rear portion of module bodies；In module
The positive Middle face of main body is laterally formed with stopper slot in the middle part of an incline, and the positive bottom of module bodies is formed with the limit convex of lateral direction penetrating
Rib.
The advantages and positive effects of the present invention are：
1st, the outbound of the achievable whole pile module of the present invention is split automatically, and qualified products automatic piling simultaneously connects with Input System
Refute.
2nd, the present invention can reduce the human resources input that module tears stacking procedure open, reduce labor intensity.
3rd, the present invention can use the batch detection of carrier module well, be provided to improve whole module detecting system efficiency
Ensure.
4th, the present invention can dock out Input System simultaneously, and have the characteristics of interchangeability is high, reduce artificial participation, drop
Low labor intensity, product detection efficiency can be greatly improved.
Brief description of the drawings
Fig. 1 is the system structure diagram of the present invention；
Fig. 2 is the close-up schematic view of detection module；
Fig. 3 is Turnover Box structural representation；
Fig. 4 is the structural representation of concentrator arrowband power line carrier module；
Fig. 5 is Fig. 4 left view；
Fig. 6 is Fig. 4 rearview.
Embodiment
Below in conjunction with the accompanying drawings and the invention will be further described by specific embodiment, and following examples are descriptive
, it is not limited, it is impossible to which protection scope of the present invention is limited with this.
A kind of automation docking system for the detection of concentrator arrowband power line carrier module, referring to shown in accompanying drawing 1, including
Feeding streamline 1, unstacker 2, electromagnetic shielding box 3, pipeline 4, not piler 5, trunkful caching pipeline 6, six axis robot 7
And defective products pipeline 8, feeding streamline, unstacker, electromagnetic shielding box, pipeline and piler are linked in sequence successively,
Turnover Box equipped with concentrator arrowband power line carrier module to be detected is sequentially transmitted by feeding streamline, unstacker, electromagnetism
Shielded box, pipeline and piler；
The radial direction side of pipeline is provided with a six axis robot, in the radial direction one of pipeline and piler link position
Side be provided with one not trunkful caching pipeline, the opposite side of six axis robot is provided with a defective products pipeline；Pipeline, no
Trunkful caching pipeline, defective products pipeline are arranged in the job area of six axis robot periphery.
Detection module (not shown) is installed, detection module is used for concentrator arrowband electric power in electromagnetic shielding box 3
Carrier module carries out multinomial performance detection, and the detection frequency range for detecting module is 2MHz~20MHz；The casing of electromagnetic shielding box is removable
Unload.
The automation connecting device of the system includes unstacker and piler, and referring to shown in accompanying drawing 2, unstacker includes snail
Worm and gear reductor 9, motor 10, leading screw 11 and concentrator arrowband power line carrier module hoisting module 12, the frame of unstacker
For cube shaped frame frame, a worm-gear speed reducer is respectively symmetrically installed in the middle part of the both lateral sides of frame top, the both sides
Worm-gear speed reducer input between be coaxially installed with a drive rod, the middle part of the drive rod is connected with by timing belt
The output shaft of one motor, the motor are packed in frame upper end, and motor work drives drive rod to rotate, so as to drive the worm gear of both sides
Worm decelerating machine works asynchronously；
Drive installation has the vertical top of leading screw 11 to the worm-gear speed reducer of frame both sides respectively, and the bottom of leading screw is nibbled
Conjunction is provided with a concentrator arrowband power line carrier module hoisting module, and concentrator arrowband power line carrier module hoisting module is in frame
The upper and lower slip in both sides, the concentrator arrowband power line carrier module hoisting module of the both sides clamps the transverse ends of Turnover Box, enters
Row lifting declines.
Concentrator arrowband power line carrier module hoisting module includes limiting plate, gag lever post, Rodless cylinder 13, location structure 14
And clamping jaw 15, limiting plate middle part are formed with the screwed hole matched with leading screw external screw thread, the limiting plate of leading screw longitudinal direction both sides is right respectively
Title is coated with a gag lever post, ensures that concentrator arrowband power line carrier module hoisting module can only move up and down；In the middle part of limiting plate
Rodless cylinder is installed towards the side on the inside of frame, the Rodless cylinder is using double output-shaft cylinders, at two ends of Rodless cylinder
Portion is symmetrically installed with a clamping jaw, and the structure of clamping jaw matches with the Turnover Box equipped with concentrator arrowband power line carrier module；In order to
Ensure clamping stability, the limiting plate middle inside in side is also equipped with a location structure, on the location structure and Turnover Box
The asymmetric Anti-dislocation groove at end coordinates.
De-stacking is plugged into the course of work：The Turnover Box of whole pile equipped with concentrator arrowband power line carrier module via go out storage be
System enters feeding streamline, and flow to unstacker, and hoisting module declines, Rodless cylinder action action, drives clamping jaw crawl bottom
Second Turnover Box, power is via worm-gear speed reducer, leading screw, to be sent to hoisting module upward by the Turnover Box of bottom second
Lift, upper streamline operation, the outflow of bottommost Turnover Box；Motor reversal afterwards, former second Turnover Box in bottom, which is fallen, to be turned into
The Turnover Box of bottommost, a de-stacking circulation is realized, and so on, so as to realize that whole pile Turnover Box is split into single case.
Stacking is plugged into the course of work：The Turnover Box after module reaches location of C after testing, fills with the Turnover Box stream of qualified products
Extraction position into piler, the hoisting module of piler capture the Turnover Box for filling with qualified products and are lifted up, treat down
One Turnover Box in place after, hoisting module declines, and Turnover Box is stacked, and the circulation of stacking is realized, and so on, so as to realize
Turnover Box is piled into pile, is plugged into afterwards with Input System, realizes automation.
Tear/piler conduct automation connecting device open, using worm gear structure, load is big, and can cut off self-lock,
Prevent module damage.
The structure of Turnover Box is referring to shown in accompanying drawing 3, and turnover box main body is the rectangular box structure of an open upper end, Turnover Box
The bottom transverse and longitudinal array of main body is uniformly formed with multiple single-phase electric energy meter broadband power carrier module instrument connections 18, each single-phase electricity
The putting position of the corresponding single-phase electric energy meter broadband power carrier module 21 of energy table broadband power carrier module instrument connection；Each
The upper end of single-phase electric energy meter broadband power carrier module instrument connection is formed with abducent guide frame, is easy to single-phase electric energy
Table broadband power carrier module places accurate putting position from top.
The interior bottom of turnover box main body corresponding on the outside of the corner of each single-phase electric energy meter broadband power carrier module instrument connection
Face is formed with the anchor point 19 of a sector structure, the positioning between four single-phase electric energy meter broadband power carrier module instrument connections
Point is " ten " font projection, and the anchor point for closing on madial wall is "convex" shaped projection, and the anchor point for closing on interior drift angle is convex for " L " shape
Block.
Turnover Box possesses Anti-error structure design, specifically includes：Each single-phase electric energy meter broadband power carrier module instrument connection
One is symmetrically formed with the turnover box main body inner bottom surface of both lateral sides and puts Anti-error structure 17, prevents that producing piece putting position goes out
It is wrong；One side wall top middle portion of turnover box main body is formed with an asymmetric Anti-dislocation groove 16, for identifying Turnover Box direction,
And positioned when can also be used for stacking Turnover Box；Arrow logo 20 is formed with the sidewall upper face of turnover box main body, is easy to quick
Identify Turnover Box direction.
Referring to shown in accompanying drawing 4 to 6, the structure of concentrator arrowband power line carrier module, module bodies 111 are rectangular cubic
Structure, the front upper of module bodies is provided with two LED warning lights 112, two LEDs are respectively to receive lamp and transmission
Lamp, wherein, lamp is received as green, sends lamp as red；
One pin type pin 115 is installed in the upper rear portion of module bodies；
Laterally stopper slot 114, the positive bottom system of module bodies are formed with the positive Middle face of module bodies in the middle part of an incline
There is the spacing fin 113 of lateral direction penetrating, for structure positioning.
With reference to the mechanism of detecting system, the specific works step of detecting system is as follows：
1) whole pile product is transported to streamline via ex-warehouse system, outbound and whole pile；
2) FCL module is detected for convenience of detection module, unstacker automates dress of plugging into as power line carrier module
Put, whole pile module is split into the FCL module of single Turnover Box, and flow to detection module；
3) the FCL module after detecting flows to blanking Roller conveyor, and the rear qualified module of FCL flows to connecting device stacking in place
Machine, non-defective unit module is carried out stacking by piler, after quantity reaches whole pile quantity, is put in storage the qualified module of whole pile by Input System
Storage.
Although disclosing embodiments of the invention and accompanying drawing for the purpose of illustration, those skilled in the art can manage
Solution：Do not departing from the present invention and spirit and scope of the appended claims in, it is various replace, change and modifications all be it is possible,
Therefore, the scope of the present invention is not limited to embodiment and accompanying drawing disclosure of that.
Claims (6)
1. a kind of automation docking system for the detection of concentrator arrowband power line carrier module, including feeding streamline, de-stacking
Mechanical, electrical magnetic screen case, pipeline, not piler, trunkful caching pipeline, six axis robot and defective products pipeline, feeding
Streamline, unstacker, electromagnetic shielding box, pipeline and piler are linked in sequence successively, equipped with concentrator arrowband to be detected
The Turnover Box of power line carrier module is sequentially transmitted by feeding streamline, unstacker, electromagnetic shielding box, pipeline and stacking
Machine, it is characterised in that：Detection module is installed in electromagnetic shielding box, detection module is used for concentrator arrowband power carrier mould
Block carries out multinomial performance detection, and the detection frequency range for detecting module is 2MHz~20MHz；
Unstacker and stacker structure are identical, are the automation connecting device of the system；Unstacker/piler includes worm gear
Worm decelerating machine, motor, leading screw and concentrator arrowband power line carrier module hoisting module, the frame of unstacker is cube knot
Structure frame, a worm-gear speed reducer, the worm and gear of the both sides are respectively symmetrically installed in the middle part of the both lateral sides of frame top
A drive rod is coaxially installed between the input of reductor, the middle part of the drive rod is connected with the defeated of a motor by timing belt
Shaft；Drive installation has a vertical leading screw top, the bottom engagement peace of leading screw to the worm-gear speed reducer of frame both sides respectively
Equipped with a concentrator arrowband power line carrier module hoisting module.
2. the automation docking system according to claim 1 for the detection of concentrator arrowband power line carrier module, it is special
Sign is：The radial direction side of pipeline is provided with a six axis robot, in the radial direction one of pipeline and piler link position
Side be provided with one not trunkful caching pipeline, the opposite side of six axis robot is provided with a defective products pipeline；Pipeline, no
Trunkful caching pipeline, defective products pipeline are arranged in the job area of six axis robot periphery.
3. the automation docking system according to claim 1 for the detection of concentrator arrowband power line carrier module, it is special
Sign is：Concentrator arrowband power line carrier module hoisting module include limiting plate, gag lever post, Rodless cylinder, location structure and
Clamping jaw, limiting plate middle part are formed with the screwed hole matched with leading screw external screw thread, and the limiting plate of leading screw longitudinal direction both sides respectively symmetrically installs
There is a gag lever post；Rodless cylinder is installed towards the side on the inside of frame in the middle part of limiting plate, the Rodless cylinder is using double shafts
Cylinder, a clamping jaw is symmetrically installed with two ends of Rodless cylinder, the structure of clamping jaw equipped with concentrator arrowband electric power with carrying
The Turnover Box matching of ripple module.
4. the automation docking system according to claim 3 for the detection of concentrator arrowband power line carrier module, it is special
Sign is：Limiting plate middle inside in side is also equipped with a location structure, and the location structure is not right with Turnover Box upper end
Anti-dislocation groove is claimed to coordinate.
5. the automation docking system according to claim 1 for the detection of concentrator arrowband power line carrier module, it is special
Sign is：The rectangular box structure that box main body is an open upper end is had enough to meet the need, the bottom transverse and longitudinal array for having enough to meet the need box main body is fabric
There are multiple single-phase electric energy meter broadband power carrier module instrument connections, each single-phase electric energy meter broadband power carrier module instrument connection pair
Answer the putting position of a single-phase electric energy meter broadband power carrier module；Each single-phase electric energy meter broadband power carrier module test
The upper end in hole is formed with abducent guide frame, and a side wall top middle portion for having enough to meet the need box main body is formed with an asymmetry and prevented
Misplace groove.
6. the automation docking system according to claim 1 for the detection of concentrator arrowband power line carrier module, it is special
Sign is：The structure of concentrator arrowband power line carrier module is：Module bodies are rectangular cubic structure, in module bodies just
Face top is provided with two LED warning lights；One pin type pin is installed in the upper rear portion of module bodies；In module bodies
Positive Middle face is laterally formed with stopper slot in the middle part of an incline, and the positive bottom of module bodies is formed with the spacing fin of lateral direction penetrating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710974428.XA CN107879119A (en) | 2017-10-19 | 2017-10-19 | A kind of automation docking system for the detection of concentrator arrowband power line carrier module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710974428.XA CN107879119A (en) | 2017-10-19 | 2017-10-19 | A kind of automation docking system for the detection of concentrator arrowband power line carrier module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107879119A true CN107879119A (en) | 2018-04-06 |
Family
ID=61781874
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710974428.XA Withdrawn CN107879119A (en) | 2017-10-19 | 2017-10-19 | A kind of automation docking system for the detection of concentrator arrowband power line carrier module |
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| CN (1) | CN107879119A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108528879A (en) * | 2018-05-09 | 2018-09-14 | 芜湖慧盈自动化设备有限公司 | A kind of automatic packaging line |
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| CN202967578U (en) * | 2012-11-23 | 2013-06-05 | 陕西子竹电子有限公司 | Lifting structure of bedding face aluminum substrate output machine |
| US20130299306A1 (en) * | 2011-01-30 | 2013-11-14 | Zhejiang Electric Power Corporation | Fully-automatic verification system for intelligent electric energy meters |
| CN206013608U (en) * | 2016-09-07 | 2017-03-15 | 国家电网公司 | The going out of a kind of compatible three-phase electric energy meter and acquisition terminal, Input System |
| CN106743708A (en) * | 2017-01-20 | 2017-05-31 | 苏州润景环保科技有限公司 | Sheet material moves apparatus and method |
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2017
- 2017-10-19 CN CN201710974428.XA patent/CN107879119A/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130299306A1 (en) * | 2011-01-30 | 2013-11-14 | Zhejiang Electric Power Corporation | Fully-automatic verification system for intelligent electric energy meters |
| CN202967578U (en) * | 2012-11-23 | 2013-06-05 | 陕西子竹电子有限公司 | Lifting structure of bedding face aluminum substrate output machine |
| CN206013608U (en) * | 2016-09-07 | 2017-03-15 | 国家电网公司 | The going out of a kind of compatible three-phase electric energy meter and acquisition terminal, Input System |
| CN106743708A (en) * | 2017-01-20 | 2017-05-31 | 苏州润景环保科技有限公司 | Sheet material moves apparatus and method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108528879A (en) * | 2018-05-09 | 2018-09-14 | 芜湖慧盈自动化设备有限公司 | A kind of automatic packaging line |
| CN108528879B (en) * | 2018-05-09 | 2020-08-25 | 芜湖慧盈自动化设备有限公司 | Automatic packing wire |
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