CN107876435A - A kind of automation docking system for the detection of single-phase electric energy meter broadband power carrier module - Google Patents
A kind of automation docking system for the detection of single-phase electric energy meter broadband power carrier module Download PDFInfo
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- CN107876435A CN107876435A CN201710974283.3A CN201710974283A CN107876435A CN 107876435 A CN107876435 A CN 107876435A CN 201710974283 A CN201710974283 A CN 201710974283A CN 107876435 A CN107876435 A CN 107876435A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04B—TRANSMISSION
- H04B3/00—Line transmission systems
- H04B3/02—Details
- H04B3/46—Monitoring; Testing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
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Abstract
The present invention relates to a kind of automation docking system for the detection of single-phase electric energy meter broadband power carrier module, the Turnover Box equipped with single-phase electric energy meter broadband power carrier module to be detected is sequentially transmitted by feeding streamline, unstacker, electromagnetic shielding box, pipeline and piler；Detection module is installed, detection module is used to carry out multinomial performance detection to single-phase electric energy meter broadband power carrier module, and the detection frequency range for detecting module is 2MHz~20MHz in electromagnetic shielding box.It can realize that the whole pile module outbound of single-phase electric energy meter broadband power carrier module is split automatically, qualified products automatic piling is simultaneously plugged into Input System, reduce the human resources input that module tears stacking procedure open, reduce labor intensity, it is adapted to the detection of batch module, is provided safeguard to improve whole module detecting system efficiency.
Description
Technical field
The invention belongs to carried in electrical measurement, Electric Energy Metering Technology field, especially a kind of single-phase electric energy meter broadband power that is used for
The automation docking system of ripple module detection.
Background technology
Power line carrier, PLC is a kind of communication technology carried out data transmission using power line, i.e., by the use of existing power network as
The transmission medium of signal, power network is set to carry out data transmission while electric power is transmitted.At present, according to frequency range used not
Together, low-voltage powerline carrier communication is generally divided into narrow-band power line carrier communication (10kHz~500kHz) and broadband power line
The state difference in application effect contrast in carrier communication (2MHz~20MHz), arrowband and broadband, is generally concentrated at following a few sides
Face：(1) traffic rate, generally, transmission signal bandwidth is wider, and transmission rate is higher；(2) noise jamming, low frequency region；
(3) communication distance is distinguished, and at present, arrowband module carries out analog signal using FSK technologies, there was only single signal in synchronization
It is transmitted；And Wideband module has multifrequency point signal in synchronization using OFDM technology and is transmitted.
Although although each broadband and narrowband carrier module life producer are provided with respective module matter in module production process
Amount detection systems, but be all based on the feeding detection mode with single product, detection overall process still needs to rely on manual operation, efficiency
Relatively low, cost is relatively high, is not suitable with measurement centre's module batch detection demand and full-automatic requirement.Carrier module detecting system
As a part for whole module production system, in existing production system, it is impossible to good goes out to be put in storage system compatible with module,
It is generally necessary to manually carry out intervening the loading and unloading for completing product, human cost is high, and calibrating efficiency is low.So if realize whole pile mould
The storage that goes out automatically of block is a urgent problem to be solved.
The content of the invention
It is an object of the invention in place of overcome the deficiencies in the prior art, there is provided one kind is used for single-phase electric energy meter broadband power
The automation docking system of carrier module detection, module whole pile feeding simultaneously, de-stacking are realized, FCL detects, and bad module is automatic
Separation, good module automatic piling storage and module go out the automatic intelligent streamline of storage automatically, greatly improve carrier wave mould
Block detection efficiency.
The present invention solves its technical problem and takes following technical scheme to realize：
A kind of automation docking system for the detection of single-phase electric energy meter broadband power carrier module, including feeding flowing water
Line, unstacker, electromagnetic shielding box, pipeline, not piler, trunkful caching pipeline, six axis robot and defective products conveying
Line, feeding streamline, unstacker, electromagnetic shielding box, pipeline and piler are linked in sequence successively, equipped with to be detected single-phase
The Turnover Box of electric energy meter broadband power carrier module is sequentially transmitted by feeding streamline, unstacker, electromagnetic shielding box, pipeline
And piler, it is characterised in that：Module is detected to be used to carry out multinomial performance inspection to single-phase electric energy meter broadband power carrier module
Survey, the detection frequency range for detecting module is 2MHz~20MHz；
Unstacker and stacker structure are identical, are the automation connecting device of the system；Unstacker/piler includes
Worm-gear speed reducer, motor, leading screw and single-phase electric energy meter broadband power carrier module hoisting module, the frame of unstacker are
Cube shaped frame frame, a worm-gear speed reducer is respectively symmetrically installed in the middle part of the both lateral sides of frame top, the both sides
A drive rod is coaxially installed between the input of worm-gear speed reducer, the middle part of the drive rod is connected with one by timing belt
The output shaft of motor；Drive installation has a vertical leading screw top to the worm-gear speed reducer of frame both sides respectively, under leading screw
Portion's engagement is provided with a single-phase electric energy meter broadband power carrier module hoisting module.
Moreover, the radial direction side of pipeline is provided with a six axis robot, in pipeline and piler link position
Radial direction side be provided with one not trunkful caching pipeline, the opposite side of six axis robot is provided with a defective products pipeline；It is defeated
Line sending, trunkful caching pipeline, defective products pipeline are not arranged in the job area of six axis robot periphery.
Moreover, single-phase electric energy meter broadband power carrier module hoisting module includes limiting plate, gag lever post, Rodless cylinder, fixed
Bit architecture and clamping jaw, limiting plate middle part are formed with the screwed hole matched with leading screw external screw thread, the limiting plate point of leading screw longitudinal direction both sides
It is not coated with a gag lever post symmetrically；Rodless cylinder is installed towards the side on the inside of frame in the middle part of limiting plate, the Rodless cylinder
Using double output-shaft cylinders, a clamping jaw is symmetrically installed with two ends of Rodless cylinder, the structure of clamping jaw is with being equipped with single-phase electricity
The Turnover Box matching of energy table broadband power carrier module.
Moreover, the limiting plate middle inside in side is also equipped with a location structure, the location structure and Turnover Box upper end
Asymmetric Anti-dislocation groove coordinate.
Moreover, turnover box main body is the rectangular box structure of an open upper end, the bottom transverse and longitudinal array of box main body is had enough to meet the need
Multiple single-phase electric energy meter broadband power carrier module instrument connections are uniformly formed with, each single-phase electric energy meter broadband power carrier module is surveyed
The putting position of the corresponding single-phase electric energy meter broadband power carrier module of prospect hole；Each single-phase electric energy meter broadband power carrier wave mould
The upper end of block instrument connection is formed with abducent guide frame, and a side wall top middle portion for having enough to meet the need box main body is formed with one not
Symmetrical Anti-dislocation groove.
Moreover, the structure of single-phase electric energy meter broadband power carrier module：Including carrier module main body, big pin, small pin,
LED warning lights and stopper slot, carrier module main body are rectangular cubic structure, are set in the front misaligned interval of module bodies
It is equipped with one big pin and a small pin；Two LED warning lights are provided with the middle part of the back side of module bodies；In module master
Stopper slot is formed respectively with the middle part of the back side both lateral sides rib of body.
The advantages and positive effects of the present invention are：
1st, the outbound of the achievable whole pile module of the present invention is split automatically, and qualified products automatic piling simultaneously connects with Input System
Refute.
2nd, the present invention can reduce the human resources input that module tears stacking procedure open, reduce labor intensity.
3rd, the present invention can use the batch detection of carrier module well, be provided to improve whole module detecting system efficiency
Ensure.
4th, the present invention can dock out Input System simultaneously, and have the characteristics of interchangeability is high, reduce artificial participation, drop
Low labor intensity, product detection efficiency can be greatly improved.
Brief description of the drawings
Fig. 1 is the system structure diagram of the present invention；
Fig. 2 is the close-up schematic view of detection module；
Fig. 3 is Turnover Box structural representation；
Fig. 4 is the structural representation of single-phase electric energy meter broadband power carrier module；
Fig. 5 is Fig. 4 rearview.
Embodiment
Below in conjunction with the accompanying drawings and the invention will be further described by specific embodiment, and following examples are descriptive
, it is not limited, it is impossible to which protection scope of the present invention is limited with this.
A kind of automation docking system for the detection of single-phase electric energy meter broadband power carrier module, referring to shown in accompanying drawing 1,
Including feeding streamline 1, unstacker 2, electromagnetic shielding box 3, pipeline 4, not piler 5, trunkful caching pipeline 6, six axle machines
Tool hand 7 and defective products pipeline 8, feeding streamline, unstacker, electromagnetic shielding box, pipeline and piler successively order
Connection, the Turnover Box equipped with single-phase electric energy meter broadband power carrier module to be detected are sequentially transmitted by feeding streamline, torn open
Stack machine, electromagnetic shielding box, pipeline and piler；
The radial direction side of pipeline is provided with a six axis robot, in the radial direction one of pipeline and piler link position
Side be provided with one not trunkful caching pipeline, the opposite side of six axis robot is provided with a defective products pipeline；Pipeline, no
Trunkful caching pipeline, defective products pipeline are arranged in the job area of six axis robot periphery.
Detection module (not shown) is installed, detection module is used for single-phase electric energy meter broadband in electromagnetic shielding box 3
Power line carrier module carries out multinomial performance detection, and the detection frequency range for detecting module is 2MHz~20MHz, the casing of electromagnetic shielding box
Detachably.
The automation connecting device of the system includes unstacker and piler, and referring to shown in accompanying drawing 2, unstacker includes snail
Worm and gear reductor 9, motor 10, leading screw 11 and single-phase electric energy meter broadband power carrier module hoisting module 12, unstacker
Frame is cube shaped frame frame, and a worm-gear speed reducer is respectively symmetrically provided with the middle part of the both lateral sides of frame top, should
A drive rod is coaxially installed between the input of the worm-gear speed reducer of both sides, the middle part of the drive rod is connected by timing belt
The output shaft of a motor is connected to, the motor is packed in frame upper end, and motor work drives drive rod to rotate, so as to drive both sides
Worm-gear speed reducer works asynchronously；
Drive installation has the vertical top of leading screw 11 to the worm-gear speed reducer of frame both sides respectively, and the bottom of leading screw is nibbled
Conjunction is provided with a single-phase electric energy meter broadband power carrier module hoisting module, single-phase electric energy meter broadband power carrier module Lifting Modules
Block clamps Turnover Box in the upper and lower slip in the both sides of frame, the single-phase electric energy meter broadband power carrier module hoisting module of the both sides
Transverse ends, lifted or declined.
Single-phase electric energy meter broadband power carrier module hoisting module includes limiting plate, gag lever post, Rodless cylinder 13, positioning knot
Structure 14 and clamping jaw 15, limiting plate middle part are formed with the screwed hole matched with leading screw external screw thread, the limiting plate point of leading screw longitudinal direction both sides
It is not coated with a gag lever post symmetrically, ensures that single-phase electric energy meter broadband power carrier module hoisting module can only move up and down；Limiting
Rodless cylinder is installed towards the side on the inside of frame in the middle part of the plate of position, the Rodless cylinder is using double output-shaft cylinders, in Rodless cylinder
Two ends be symmetrically installed with a clamping jaw, the structure of clamping jaw and the turnover equipped with single-phase electric energy meter broadband power carrier module
Case matches；In order to ensure clamping stability, the limiting plate middle inside in side is also equipped with a location structure, the location structure
Coordinate with the asymmetric Anti-dislocation groove of Turnover Box upper end.
De-stacking is plugged into the course of work：The Turnover Box of whole pile equipped with single-phase electric energy meter broadband power carrier module is via discrepancy
Storehouse system enters feeding streamline, and flow to unstacker, and hoisting module declines, and Rodless cylinder action action, drives clamping jaw crawl
The Turnover Box of bottom second, power via worm-gear speed reducer, leading screw, be sent to hoisting module by the Turnover Box of bottom second
It is lifted up, upper streamline operation, the outflow of bottommost Turnover Box；Motor reversal afterwards, former second Turnover Box in bottom are fallen
As the Turnover Box of bottommost, a de-stacking circulation is realized, and so on, so as to realize that whole pile Turnover Box is split into single case.
Stacking is plugged into the course of work：The Turnover Box after module reaches location of C after testing, fills with the Turnover Box stream of qualified products
Extraction position into piler, the hoisting module of piler capture the Turnover Box for filling with qualified products and are lifted up, treat down
One Turnover Box in place after, hoisting module declines, and Turnover Box is stacked, and the circulation of stacking is realized, and so on, so as to realize
Turnover Box is piled into pile, is plugged into afterwards with Input System, realizes automation.
Tear/piler conduct automation connecting device open, using worm gear structure, load is big, and can cut off self-lock,
Prevent module damage.
The structure of Turnover Box is referring to shown in accompanying drawing 3, and turnover box main body is the rectangular box structure of an open upper end, Turnover Box
The bottom transverse and longitudinal array of main body is uniformly formed with multiple single-phase electric energy meter broadband power carrier module instrument connections 18, each single-phase electricity
The putting position of the corresponding single-phase electric energy meter broadband power carrier module 21 of energy table broadband power carrier module instrument connection；Each
The upper end of single-phase electric energy meter broadband power carrier module instrument connection is formed with abducent guide frame, is easy to single-phase electric energy
Table broadband power carrier module places accurate putting position from top.
The interior bottom of turnover box main body corresponding on the outside of the corner of each single-phase electric energy meter broadband power carrier module instrument connection
Face is formed with the anchor point 19 of a sector structure, the positioning between four single-phase electric energy meter broadband power carrier module instrument connections
Point is " ten " font projection, and the anchor point for closing on madial wall is "convex" shaped projection, and the anchor point for closing on interior drift angle is convex for " L " shape
Block.
Turnover Box possesses Anti-error structure design, specifically includes：Each single-phase electric energy meter broadband power carrier module instrument connection
One is symmetrically formed with the turnover box main body inner bottom surface of both lateral sides and puts Anti-error structure 17, prevents that producing piece putting position goes out
It is wrong；One side wall top middle portion of turnover box main body is formed with an asymmetric Anti-dislocation groove 16, for identifying Turnover Box direction,
And positioned when can also be used for stacking Turnover Box；Arrow logo 20 is formed with the sidewall upper face of turnover box main body, is easy to quick
Identify Turnover Box direction.
The structure of single-phase electric energy meter broadband power carrier module referring to shown in accompanying drawing 4 to 5, including carrier module main body 111,
Big pin 112, small pin 113, LED warning lights 114 and stopper slot 115, carrier module main body is rectangular cubic structure,
The front misaligned interval of module bodies is provided with one big pin and a small pin；Set in the middle part of the back side of module bodies
There are two LED warning lights, two LEDs are respectively to receive lamp and transmission lamp, wherein, lamp is received as green, and it is red to send lamp
Color；
Stopper slot 115 is formed respectively with the middle part of the back side both lateral sides rib of module bodies, for structure positioning.
With reference to the mechanism of detecting system, the specific works step of detecting system is as follows：
1) whole pile product is transported to streamline via ex-warehouse system, outbound and whole pile；
2) FCL module is detected for convenience of detection module, unstacker automates dress of plugging into as power line carrier module
Put, whole pile module is split into the FCL module of single Turnover Box, and flow to detection module；
3) the FCL module after detecting flows to blanking Roller conveyor, and the rear qualified module of FCL flows to connecting device stacking in place
Machine, non-defective unit module is carried out stacking by piler, after quantity reaches whole pile quantity, is put in storage the qualified module of whole pile by Input System
Storage.
Although disclosing embodiments of the invention and accompanying drawing for the purpose of illustration, those skilled in the art can manage
Solution：Do not departing from the present invention and spirit and scope of the appended claims in, it is various replace, change and modifications all be it is possible,
Therefore, the scope of the present invention is not limited to embodiment and accompanying drawing disclosure of that.
Claims (6)
1. a kind of automation docking system for the detection of single-phase electric energy meter broadband power carrier module, including feeding streamline,
Unstacker, electromagnetic shielding box, pipeline, not piler, trunkful caching pipeline, six axis robot and defective products pipeline,
Feeding streamline, unstacker, electromagnetic shielding box, pipeline and piler are linked in sequence successively, equipped with single-phase electricity to be detected
Can table broadband power carrier module Turnover Box be sequentially transmitted by feeding streamline, unstacker, electromagnetic shielding box, pipeline with
And piler, it is characterised in that：Module is detected to be used to carry out multinomial performance detection to single-phase electric energy meter broadband power carrier module,
The detection frequency range for detecting module is 2MHz~20MHz；
Unstacker and stacker structure are identical, are the automation connecting device of the system；Unstacker/piler includes worm gear
Worm decelerating machine, motor, leading screw and single-phase electric energy meter broadband power carrier module hoisting module, the frame of unstacker is cube
Shape structure frame, a worm-gear speed reducer, the worm gear of the both sides are respectively symmetrically installed in the middle part of the both lateral sides of frame top
A drive rod is coaxially installed between the input of worm decelerating machine, the middle part of the drive rod is connected with a motor by timing belt
Output shaft；Drive installation has a vertical leading screw top to the worm-gear speed reducer of frame both sides respectively, and the bottom of leading screw is nibbled
Conjunction is provided with a single-phase electric energy meter broadband power carrier module hoisting module.
2. the automation docking system according to claim 1 for the detection of single-phase electric energy meter broadband power carrier module,
It is characterized in that：The radial direction side of pipeline is provided with a six axis robot, in the footpath of pipeline and piler link position
To side be provided with one not trunkful caching pipeline, the opposite side of six axis robot is provided with a defective products pipeline；Conveying
Line, trunkful caching pipeline, defective products pipeline are not arranged in the job area of six axis robot periphery.
3. the automation docking system according to claim 1 for the detection of single-phase electric energy meter broadband power carrier module,
It is characterized in that：Single-phase electric energy meter broadband power carrier module hoisting module includes limiting plate, gag lever post, Rodless cylinder, positioning
Structure and clamping jaw, limiting plate middle part are formed with the screwed hole matched with leading screw external screw thread, the limiting plate difference of leading screw longitudinal direction both sides
Symmetrically it is coated with a gag lever post；Rodless cylinder is installed towards the side on the inside of frame in the middle part of limiting plate, the Rodless cylinder is adopted
With double output-shaft cylinders, a clamping jaw is symmetrically installed with two ends of Rodless cylinder, the structure of clamping jaw is with being equipped with single-phase electric energy
The Turnover Box matching of table broadband power carrier module.
4. the automation docking system according to claim 3 for the detection of single-phase electric energy meter broadband power carrier module,
It is characterized in that：Limiting plate middle inside in side is also equipped with a location structure, the location structure and Turnover Box upper end
Asymmetric Anti-dislocation groove coordinates.
5. the automation docking system according to claim 1 for the detection of single-phase electric energy meter broadband power carrier module,
It is characterized in that：The rectangular box structure that box main body is an open upper end is had enough to meet the need, the bottom transverse and longitudinal array for having enough to meet the need box main body is equal
Cloth is formed with multiple single-phase electric energy meter broadband power carrier module instrument connections, each single-phase electric energy meter broadband power carrier module test
The putting position of the corresponding single-phase electric energy meter broadband power carrier module in hole；Each single-phase electric energy meter broadband power carrier module
The upper end of instrument connection is formed with abducent guide frame, have enough to meet the need box main body a side wall top middle portion be formed with one it is not right
Claim Anti-dislocation groove.
6. the automation docking system according to claim 1 for the detection of single-phase electric energy meter broadband power carrier module,
It is characterized in that：The structure of single-phase electric energy meter broadband power carrier module：Including carrier module main body, big pin, small pin,
LED warning lights and stopper slot, carrier module main body are rectangular cubic structure, are set in the front misaligned interval of module bodies
There are one big pin and a small pin；Two LED warning lights are provided with the middle part of the back side of module bodies；In module bodies
Back side both lateral sides rib in the middle part of be formed respectively with stopper slot.
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| CN201710974283.3A CN107876435A (en) | 2017-10-19 | 2017-10-19 | A kind of automation docking system for the detection of single-phase electric energy meter broadband power carrier module |
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| CN201710974283.3A CN107876435A (en) | 2017-10-19 | 2017-10-19 | A kind of automation docking system for the detection of single-phase electric energy meter broadband power carrier module |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109454022A (en) * | 2018-08-14 | 2019-03-12 | 国网浙江省电力有限公司湖州供电公司 | Electric energy meter intelligence sorting unit and method are accurately torn back in a kind of sorting open |
| CN111921875A (en) * | 2020-09-14 | 2020-11-13 | 昆山鸿仕达智能科技有限公司 | Automatic code sorting equipment is swept in storage |
| CN111921878A (en) * | 2020-09-14 | 2020-11-13 | 昆山鸿仕达智能科技有限公司 | Automatic warehouse code scanning classification method |
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