CN107301988B - Camera module and assembly method thereof - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及半导体制造领域,尤其涉及一种摄像头模组的装配方法。The invention relates to the field of semiconductor manufacturing, in particular to an assembly method of a camera module.
背景技术Background technique
目前,主流的图像传感器(CIS:CMOS Image Sensor)的封装方法包括:芯片级封装(Chip Scale Package,CSP)、板上集成封装(Chip On Board,COB)及倒装芯片封装(FlipChip,FC)。Currently, mainstream image sensor (CIS: CMOS Image Sensor) packaging methods include: Chip Scale Package (CSP), Chip On Board (COB) and Flip Chip Package (FlipChip, FC) .
CIS CSP是一种目前普遍应用在中低端、低像素(2M像素或以下)图像传感器的封装技术,可采用Die level(芯片级)或Wafer level (晶圆级)封装技术。该封装技术通常使用晶圆级玻璃与晶圆bonding并在晶圆的图像传感器芯片之间使用围堰隔开,然后在研磨后的晶圆的焊盘区域通过制作焊盘表面或焊盘面内孔侧面环金属连接的硅穿孔技术(TSV:Through Silicon Via)或切割后焊盘侧面的T型金属接触芯片尺寸封装技术,并在晶圆背面延伸线路后制作焊球栅阵列(BGA:Ball Grid Array),然后切割后形成单个密封空腔的图像传感器单元。后端通过SMT的方法形成模块组装结构。但是,CSP封装具有如下明显的问题:1 影响产品性能:厚的支撑玻璃对光的吸收、折射、反射及散射对图像传感器尤其是小像素尺寸产品的性能具有很大的影响;2 可靠性问题:封装结构中的构件之间的热膨胀系数差异及空腔内密封气体在后面的SMT工艺或产品使用环境的变化中出现可靠性问题;3投资规模大、环境污染控制要求大,生产周期较长,单位芯片成本较高尤其对于高像素大尺寸图像传感器产品。CIS CSP is a packaging technology commonly used in low-end, low-pixel (2M pixels or below) image sensors at present, and can adopt Die level (chip level) or Wafer level (wafer level) packaging technology. This packaging technology usually uses wafer-level glass and wafer bonding and uses cofferdams to separate the image sensor chips of the wafer, and then makes pad surface or pad in-plane holes in the pad area of the polished wafer. The through-silicon via technology (TSV: Through Silicon Via) connected by the side ring metal or the T-shaped metal contact chip size packaging technology on the side of the pad after cutting, and the solder ball grid array (BGA: Ball Grid Array) is made after extending the circuit on the back of the wafer. ), and then cut to form a single sealed cavity image sensor unit. The back end forms a module assembly structure through the SMT method. However, CSP packaging has the following obvious problems: 1. It affects product performance: the absorption, refraction, reflection and scattering of light by thick support glass have a great impact on the performance of image sensors, especially products with small pixel sizes; 2. Reliability issues : The thermal expansion coefficient difference between the components in the package structure and the sealing gas in the cavity have reliability problems in the subsequent SMT process or changes in the product use environment; 3 Large investment scale, large environmental pollution control requirements, and long production cycle , the unit chip cost is relatively high, especially for high-pixel and large-size image sensor products.
CIS COB封装是一种目前普遍应用在高端、高像素产品(5M像素或以上)图像传感器的Die Level(芯片级)封装技术。该封装技术把经研磨切割后的芯片背面bonding在PCB板的焊盘上使用键合金属导线,装上具有IR玻璃片的支架和镜头,形成组装模块结构。但是,COB封装如下明显的问题:1、微尘控制非常困难,需要超高的洁净室等级,制造维持成本高;2、产品设计定制化、周期长、灵活度不够;3 不容易规模化生产;CIS COB packaging is a Die Level (chip-level) packaging technology commonly used in high-end, high-pixel product (5M pixels or above) image sensors. This packaging technology bonds the back of the chip after grinding and cutting to the pad of the PCB board using a bonding metal wire, and installs a bracket with an IR glass sheet and a lens to form an assembled module structure. However, COB packaging has the following obvious problems: 1. Dust control is very difficult, requiring ultra-high clean room levels, and manufacturing maintenance costs are high; 2. Product design is customized, the cycle is long, and the flexibility is not enough; 3. It is not easy to scale production ;
CIS FC封装最近兴起的高端、高像素(5M像素或以上)图像传感器的Die Level(芯片级)封装技术。该封装技术把在焊盘做好金素凸块经研磨切割的芯片焊盘直接与PCB的焊盘通过热超声的作用一次性所有接触凸块与焊盘进行连接,形成封装结构。后端通过PCB外侧的焊盘或锡球采用SMT的方法形成模块组装结构。但是,FC封装如下明显的问题:1 该封装对PCB基板要求很高,与Si具有相近的热膨胀系数,成本很高;2 制造可靠性难度很大,热超声所有凸块与焊盘连接的一致性要求非常高,凸块与焊盘硬连接,延展性不好;3 微尘控制难度大、工艺环境要求高,成本很高;CIS FC packaging is the Die Level (chip-level) packaging technology of the recently emerging high-end, high-pixel (5M pixels or above) image sensor. This packaging technology connects the chip pads that have been ground and cut with gold bumps on the pads directly to the pads of the PCB through the action of thermosonic to connect all the contact bumps and pads at one time to form a packaging structure. The rear end uses the SMT method to form a module assembly structure through the solder pads or solder balls on the outside of the PCB. However, the FC package has the following obvious problems: 1. The package has high requirements on the PCB substrate, and has a similar thermal expansion coefficient to Si, and the cost is very high; 2. Manufacturing reliability is very difficult, and the connection between all the bumps and pads of the thermosonic is consistent. Very high performance requirements, bumps and pads are hard-connected, and the ductility is not good; 3. The dust control is difficult, the process environment requirements are high, and the cost is high;
此外,以往的CIS模组的装配方法是:In addition, the assembly method of the previous CIS module is:
步骤1,将图像传感器芯片焊接到电路板上,形成第一个部件;Step 1, solder the image sensor chip to the circuit board to form the first component;
步骤2,将镜头模块与套筒模块组装,形成第二个部件;Step 2, assemble the lens module and the sleeve module to form the second part;
步骤3,将第一个部件和第二个部件组装,从而形成一个完整的摄像头模组。Step 3, assemble the first part and the second part to form a complete camera module.
此种摄像头模组的装配方法有如下缺点:对于摄像头模组而言,需要使用高精密的安装设备才能进行上述步骤3的精确安装,否则将影响到摄像头模组的成像效果,进而装配而成的摄像头模组的成品合格率不高;尤其是对于高像素的摄像头模组,使用普通的安装设备很难较好地完成上述步骤3的精确安装,使得高像素的摄像头模组的成像效果受到较大影响,所成图像的成像质量较差,尤其是图像四周的成像质量明显不好。This method of assembling the camera module has the following disadvantages: For the camera module, it is necessary to use high-precision installation equipment to carry out the precise installation of the above step 3, otherwise it will affect the imaging effect of the camera module, and then assembled The qualified rate of finished products of camera modules is not high; especially for high-pixel camera modules, it is difficult to complete the precise installation of the above step 3 with ordinary installation equipment, so that the imaging effect of high-pixel camera modules is affected. If the impact is large, the imaging quality of the formed image is poor, especially the imaging quality around the image is obviously not good.
并且,在采用金属导线键合的图像传感器芯片封装工艺中,通常先将图像传感器芯片固晶(例如粘附)到转接板(柔性电路板)上,然后进行键合焊线,将金属导线的第一端连接于图像传感器芯片的焊盘上,第二端连接于转接板上,由此实现图像传感器芯片和转接板的电气连接,然后再将封装后的图像传感器芯片通过转接板上的引线或锡球连接到电路板上。Moreover, in the image sensor chip packaging process using metal wire bonding, the image sensor chip is usually first bonded (such as adhered) to the adapter board (flexible circuit board), and then bonded to the wire, the metal wire The first end of the image sensor chip is connected to the pad of the image sensor chip, and the second end is connected to the adapter board, thereby realizing the electrical connection between the image sensor chip and the adapter board, and then the packaged image sensor chip is passed through the adapter board. The leads or solder balls on the board connect to the circuit board.
现有导线键合方法容易造成封装后的结构灵活性较差,摄像头模组的后续装配精度要求高,镜头和图像传感器芯片的相对位置难以控制影响摄像头模组的性能;而且由于现有方法的流程较长,封装效率较低,导致图像传感器芯片较长时间暴露于空气中,需要多次的检测和清洗,降低良品率,增加摄像头模组的成本。尤其是,对于一些金属导线第二端采用其他工艺进行连接的图像传感器芯片,需要一种新的键合方法和装置,以使导线的第一端连接于图像传感器芯片的焊盘,第二端悬空于图像传感器芯片之外。The existing wire bonding method is likely to cause poor structural flexibility after packaging, and the subsequent assembly precision of the camera module is high, and the relative position of the lens and the image sensor chip is difficult to control, which affects the performance of the camera module; The process is long and the packaging efficiency is low, resulting in the image sensor chip being exposed to the air for a long time, requiring multiple inspections and cleanings, reducing the yield rate, and increasing the cost of the camera module. In particular, for some image sensor chips whose second ends of metal wires are connected by other processes, a new bonding method and device are needed so that the first ends of the wires are connected to the pads of the image sensor chips, and the second ends Suspended outside the image sensor chip.
综上所述,亟需一种实现高像素、大芯片尺寸图像传感器的低成本、高性能、高可靠性、超薄的封装结构技术。To sum up, there is an urgent need for a low-cost, high-performance, high-reliability, and ultra-thin packaging structure technology for realizing high-pixel, large-chip-size image sensors.
发明内容Contents of the invention
基于以上考虑,提出一种摄像头模组的装配方法,包括以下步骤:Based on the above considerations, a camera module assembly method is proposed, including the following steps:
提供具有悬空金属导线的图像传感器芯片,所述金属导线的第一端键合于所述图像传感器芯片的焊盘,第二端悬空于所述图像传感器芯片;providing an image sensor chip with suspended metal wires, the first end of the metal wire is bonded to the pad of the image sensor chip, and the second end is suspended from the image sensor chip;
将所述图像传感器芯片与设置有透光窗口的支撑框架装配成一封装件,所述封装件中图像传感器芯片、透光窗口及支撑框架形成腔体,减少外部异物对图像传感器芯片的污染;然后通过所述金属导线的第二端将所述封装件与电路板及镜头模块装配形成摄像头模组。Assembling the image sensor chip and a support frame provided with a light-transmitting window into a package, in which the image sensor chip, the light-transmitting window and the support frame form a cavity to reduce contamination of the image sensor chip by external foreign matter; then The package is assembled with a circuit board and a lens module through the second end of the metal wire to form a camera module.
优选的,所述金属导线形成弹性结构,且所述金属导线的第二端低于所述图像传感器芯片下表面5微米至300微米。Preferably, the metal wire forms an elastic structure, and the second end of the metal wire is 5 microns to 300 microns lower than the lower surface of the image sensor chip.
优选的,于所述封装件的电性测试过程中,所述金属导线的弹性结构发生弹性形变以提供接触压力,提高金属导线与测试装置的电学连接性能;于所述封装件与电路板的装配过程中,所述金属导线的弹性结构发生弹性形变以提供接触压力,提高金属导线与电路板的电学连接性能。Preferably, during the electrical testing process of the package, the elastic structure of the metal wire is elastically deformed to provide contact pressure and improve the electrical connection performance between the metal wire and the test device; during the electrical connection between the package and the circuit board During the assembly process, the elastic structure of the metal wire is elastically deformed to provide contact pressure and improve the electrical connection performance between the metal wire and the circuit board.
优选的,通过焊接方式、压合接触方式、超声键合方式、导电胶粘合方式将所述金属导线的第二端与所述电路板电学连接。Preferably, the second end of the metal wire is electrically connected to the circuit board by means of welding, press-fit contact, ultrasonic bonding, or conductive adhesive bonding.
优选的,在所述封装件与电路板装配过程中,Preferably, during the assembly process of the package and the circuit board,
当所述封装件的腔体为密封时,通过控制P/(273+t)的值在某一范围内变化,使得所述腔体内部、腔体外部的气压差小于20%,其中P为腔体的外部压强,t为腔体外部的摄氏温度,以减少装配过程中腔体内外气压差对封装件的损伤;When the cavity of the package is sealed, by controlling the value of P/(273+t) to change within a certain range, the air pressure difference between the inside of the cavity and the outside of the cavity is less than 20%, where P is The external pressure of the cavity, t is the temperature in Celsius outside the cavity, so as to reduce the damage to the package due to the pressure difference between the inside and outside of the cavity during the assembly process;
当所述封装件的腔体为非密封时,通过控制P/(273+t)的值在某一范围内变化,使得所述腔体内部、腔体外部的气压差小于20%,其中P为腔体的外部压强,t为腔体外部的摄氏温度,减少腔体内外气流流动,从而减少装配过程中外界异物对芯片的沾污。When the cavity of the package is unsealed, by controlling the value of P/(273+t) to change within a certain range, the air pressure difference between the inside of the cavity and the outside of the cavity is less than 20%, where P is the external pressure of the cavity, and t is the Celsius temperature outside the cavity, which reduces the air flow inside and outside the cavity, thereby reducing the contamination of the chip by external foreign matter during the assembly process.
本发明还提供一种摄像头模组,包括:The present invention also provides a camera module, including:
图像传感器芯片,所述图像传感器芯片电学连接有悬空的金属导线,所述金属导线的第一端键合于所述图像传感器芯片的焊盘,第二端悬空于所述图像传感器芯片;An image sensor chip, the image sensor chip is electrically connected to a suspended metal wire, the first end of the metal wire is bonded to the pad of the image sensor chip, and the second end is suspended to the image sensor chip;
支撑框架,设置有透光窗口,适于与图像传感器芯片装配成一封装件;The supporting frame is provided with a light-transmitting window, and is suitable for assembling with the image sensor chip into a package;
镜头模块,适于装配于封装件中的支撑框架内并与电路板装配成摄像头模组;The lens module is suitable for being assembled in the support frame in the package and assembled with the circuit board to form a camera module;
电路板,所述电路板与所述封装件通过所述金属导线的第二端电学连接。A circuit board, the circuit board is electrically connected to the package through the second end of the metal wire.
优选的,所述金属导线形成弹性结构且所述金属导线的第二端低于所述图像传感器芯片下表面5微米至300微米。Preferably, the metal wire forms an elastic structure and the second end of the metal wire is 5 microns to 300 microns lower than the lower surface of the image sensor chip.
优选的,所述金属导线的第二端与所述电路板通过焊接方式、压合接触方式、超声键合方式、导电胶粘合方式电学连接Preferably, the second end of the metal wire is electrically connected to the circuit board through welding, press-fit contact, ultrasonic bonding, or conductive adhesive bonding
本发明的摄像头模组的装配方法使用普通的安装设备就能精确地对摄像头模组进行组装,克服了现有技术中摄像头模组的装配方法需要采用高精度的安装设备的不足,本发明的装配方法简单易行,易于调整图像传感器芯片至镜头的焦平面,易于矫正镜头和图像传感器芯片的倾斜度,以保证摄像头模组装配完成后的光学性能,本发明的装配步骤使得所述摄像头模组具有高质量的成像效果,尤其是对于高像素的摄像头模组,能够使其图像四周的成像质量显著提高。The assembly method of the camera module of the present invention can accurately assemble the camera module using ordinary installation equipment, which overcomes the deficiency that the assembly method of the camera module in the prior art needs to adopt high-precision installation equipment. The assembly method is simple, easy to adjust the focal plane from the image sensor chip to the lens, and easy to correct the inclination of the lens and the image sensor chip, so as to ensure the optical performance of the camera module after assembly. The assembly steps of the present invention make the camera module The group has high-quality imaging effects, especially for high-pixel camera modules, which can significantly improve the imaging quality around the image.
本发明通过将图像传感器的芯片切割后通过键合金属导线形成悬空的金属导线,并且进一步将镜头模组组装至图像传感器芯片上,再通过金属导线的悬空端与电路板进行电学连接,并且金属导线为弹性结构,能发生弹性形变,能更好的提高电学性能,比传统CSP的焊盘、BGA及焊锡三者SMT连接更具有工艺优势In the present invention, the chip of the image sensor is cut to form a suspended metal wire by bonding the metal wire, and the lens module is further assembled on the image sensor chip, and then electrically connected to the circuit board through the suspended end of the metal wire, and the metal The wire is an elastic structure, which can undergo elastic deformation and can better improve the electrical performance. Compared with the traditional CSP pad, BGA and solder SMT connection, it has more technological advantages
本发明使用金线直接连接芯片与PCB基板焊盘,金线延展性能好,环境适应性强,可靠性佳。本发明的支撑框架可与图像传感器芯片形成开放结构,有效的减少光线在摄像头模组中的杂散光,提供模组性能。。The invention uses the gold wire to directly connect the chip and the pad of the PCB substrate, and the gold wire has good ductility, strong environmental adaptability and good reliability. The supporting frame of the present invention can form an open structure with the image sensor chip, effectively reducing the stray light of light in the camera module, and improving the performance of the module. .
本发明的各个方面将通过下文中的具体实施例的说明而更加清晰。Various aspects of the present invention will be clarified through the description of specific embodiments below.
附图说明Description of drawings
通过参照附图阅读以下所作的对非限制性实施例的详细描述,本发明的其它特征、目的和优点将会变得更明显。Other features, objects and advantages of the present invention will become more apparent by reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings.
图1为依据本发明实施例的具有悬空金属导线的图像传感器芯片的示意图;1 is a schematic diagram of an image sensor chip with suspended metal wires according to an embodiment of the present invention;
图2为依据本发明实施例的封装件的示意图;2 is a schematic diagram of a package according to an embodiment of the present invention;
图3为依据本发明实施例的摄像头模组的装配初始状态示意图;3 is a schematic diagram of an initial assembly state of a camera module according to an embodiment of the present invention;
图4为依据本发明实施例的摄像头模组的装配完成状态示意图;FIG. 4 is a schematic diagram of an assembled state of a camera module according to an embodiment of the present invention;
图5为依据本发明的摄像头模组的装配方法的流程图。FIG. 5 is a flowchart of an assembly method of a camera module according to the present invention.
在图中,贯穿不同的示图,相同或类似的附图标记表示相同或相似的装置(模块)或步骤。In the drawings, the same or similar reference numerals denote the same or similar means (modules) or steps throughout different views.
具体实施方式Detailed ways
在以下优选的实施例的具体描述中,将参考构成本发明一部分的所附的附图。所附的附图通过示例的方式示出了能够实现本发明的特定的实施例。示例的实施例并不旨在穷尽根据本发明的所有实施例。可以理解,在不偏离本发明的范围的前提下,可以利用其他实施例,也可以进行结构性或者逻辑性的修改。因此,以下的具体描述并非限制性的,且本发明的范围由所附的权利要求所限定。In the following detailed description of the preferred embodiment, reference is made to the accompanying drawings which form a part hereof. The accompanying drawings show, by way of example, specific embodiments in which the invention can be practiced. The illustrated embodiments are not intended to be exhaustive of all embodiments in accordance with the invention. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. Accordingly, the following detailed description is not limiting, and the scope of the invention is defined by the appended claims.
为了更清晰地阐述本发明的封装方法,在下面的实施例中,采用玻璃作为基板。本领域技术人员能够理解的是,基板也可以由其它透明的材质构成。In order to illustrate the packaging method of the present invention more clearly, in the following embodiments, glass is used as the substrate. Those skilled in the art can understand that the substrate can also be made of other transparent materials.
图1为依据本发明实施例的具有悬空金属导线的图像传感器芯片的示意图;图2为依据本发明实施例的封装件的示意图;图3为依据本发明实施例的摄像头模组的装配初始状态示意图;图4为依据本发明实施例的摄像头模组的装配完成状态示意图;图5为依据本发明实施例的摄像头模组的装配方法的流程图。Fig. 1 is a schematic diagram of an image sensor chip with suspended metal wires according to an embodiment of the present invention; Fig. 2 is a schematic diagram of a package according to an embodiment of the present invention; Fig. 3 is an initial assembly state of a camera module according to an embodiment of the present invention Schematic diagram; FIG. 4 is a schematic diagram of an assembled state of a camera module according to an embodiment of the present invention; FIG. 5 is a flowchart of an assembly method of a camera module according to an embodiment of the present invention.
如图5所示,并请同时参考图1至图4该封装方法包括以下步骤:As shown in Figure 5, please also refer to Figure 1 to Figure 4. The packaging method includes the following steps:
首先,执行步骤S11:提供具有悬空金属导线120的图像传感器芯片110,所述金属导线120的第一端121键合于所述图像传感器芯片110的焊盘111,第二端122悬空于所述图像传感器芯片110。First, step S11 is performed: providing an
在该步骤中,图像传感器芯片110的正面有图像感应区112,以及环绕图像感应区112的焊盘区域113,焊盘区域113包含有若干焊盘111。本步骤中金属导线120的第二端悬空不与任何介质相键合,金属导线为金线、银线、铜线等具有良好导线性能,并为弹性结构,在作用力于第二端122时能发生弹性形变;In this step, the front surface of the
请同时参考图2至图4,步骤S12:将所述图像传感器芯片110与设置有透光窗口133的支撑框架131装配成一封装件200,所述封装件200中图像传感器芯片110、透光窗口133及支撑框架131形成腔体134,减少外部异物对图像传感器芯片110的污染;然后通过所述金属导线的第二端122将所述封装件200与电路板300及镜头模块130装配形成摄像头模组。Please refer to FIG. 2 to FIG. 4 at the same time, step S12: assemble the
在本步骤中,具有悬空金属导线的图像传感器芯片110与支撑框架131装配在一起,在一实施例中支撑框架131的内表面还具有台阶1311,适于装配一封装基板140,封装基板140为玻璃材质、塑料材质,封装基板140的表面覆盖有IR膜或AR膜;在另一实施例中未设置台阶1311和封装基板140,在镜头模块130靠近图像感应区112的表面直接覆盖IR膜或AR膜。In this step, the
在完成图像传感器芯片110与支撑框架131的装配后,通过金属导线的第二端122通过焊接方式、压合接触方式、超声键合方式、导电胶粘合方式将封装件200与电路板300、镜头模块130装配形成摄像头模组400,需要指出的是,镜头模块130装配于支撑框架131对应于透光窗口的区域,装配的顺序既可以在金属导线第二端122电性连接于电路板300的焊盘310之前,也可在金属导线第二端122电性连接于电路板300的焊盘310之后。After the assembly of the
在所述封装件与电路板装配过程中,当所述封装件的腔体为密封时,通过控制P/(273+t)的值在某一范围内变化,使得所述腔体内部、腔体外部的气压差小于20%,其中P为腔体的外部压强,t为腔体外部的摄氏温度,以减少装配过程中腔体内外气压差对封装件的损伤;当所述封装件的腔体为非密封时,通过控制P/(273+t)的值在某一范围内变化,使得所述腔体内部、腔体外部的气压差小于20%,其中P为腔体的外部压强,t为腔体外部的摄氏温度,减少腔体内外气流流动,从而减少装配过程中外界异物对芯片的沾污。During the assembly process of the package and the circuit board, when the cavity of the package is sealed, by controlling the value of P/(273+t) to change within a certain range, the inside of the cavity, the cavity The air pressure difference outside the body is less than 20%, where P is the external pressure of the cavity, and t is the Celsius temperature outside the cavity, so as to reduce the damage to the package due to the air pressure difference inside and outside the cavity during the assembly process; when the cavity of the package When the body is non-sealed, by controlling the value of P/(273+t) to change within a certain range, the air pressure difference between the inside of the cavity and the outside of the cavity is less than 20%, where P is the external pressure of the cavity, t is the temperature in Celsius outside the cavity, which reduces the air flow inside and outside the cavity, thereby reducing the contamination of the chip by external foreign objects during the assembly process.
具体的,在第一实施例中采用压合接触方式则通过第二端122与电路板300上的焊盘310良好接触,封装件200通过卡扣或粘接的方式与电路板300的部分区域固定。Specifically, in the first embodiment, the press-fit contact method is used to make good contact with the
在第二实施例中,采用焊接方式,具体方式为:于金属导线的第二端122或者电路板300的焊盘310上镀一层金锡合金焊接层,通过局部快速焊接,控制焊接区域的热量传导,以不影响镜头部件的性能;In the second embodiment, the welding method is adopted, and the specific method is: a layer of gold-tin alloy welding layer is plated on the
(一)焊盘镀金锡合金方式:S201提供摄像头模组,所述摄像头模组包含有对温度敏感的镜头,所述摄像头模组还包含有一端悬空的与图像传感器芯片电学连接的金属导线;S203提供具有若干焊盘的电路板;S205所述电路板的焊盘预先附着焊料层,对金属导线悬空端与电路板的焊盘进行快速焊接。金属导线为金线,金线的直径大于等于10微米,焊料层为锡层,通过控制锡层的厚度,使得在后续的快速局部焊接中,金线与锡层能够形成稳定的金含量较高的金锡合金焊接层。在另外一实施例中:电路板的焊盘预先附着焊料层的步骤还包括:S206采用印刷工艺与电路板的焊盘上附着焊料,回流焊形成焊料层。在另一实施例中,电路板的焊盘预先附着焊料层的步骤还包括:S206’采用波峰焊工艺于电路板的焊盘上附着焊料层。在一实施例中,控制锡层的厚度的方法包括:控制波峰焊工艺的参数,使得锡层厚度小于金线直径。在另一实施例中,控制锡层的厚度的方法包括:采用印刷工艺于电路板的焊盘上附着锡膏,回流焊形成锡层,采用风刀方式、吸枪吸取方式或焊头粘附方式使得锡层厚度小于进行厚度。锡层厚度小于金线厚度,金锡合金在焊接过程中,具有良好的材质优势,能减小晶脆,具有流动性好,电阻率低,导热性好的特点。快速焊接包括:脉冲热压焊工艺、激光焊接工艺、超声热压焊工艺,并且快速焊接为局部焊接方式,加热范围小于所述摄像头模组底部面积的1/2。(1) Pad gold-plated tin alloy method: S201 provides a camera module, the camera module includes a temperature-sensitive lens, and the camera module also includes a metal wire electrically connected to the image sensor chip with one end suspended; S203 providing a circuit board with several pads; S205 pre-attaching a solder layer to the pads of the circuit board, and quickly welding the floating ends of the metal wires to the pads of the circuit board. The metal wire is a gold wire, the diameter of the gold wire is greater than or equal to 10 microns, and the solder layer is a tin layer. By controlling the thickness of the tin layer, the gold wire and the tin layer can form a stable gold content in the subsequent rapid local welding. gold-tin alloy solder layer. In another embodiment, the step of pre-attaching the solder layer to the pads of the circuit board further includes: S206 using a printing process to attach solder to the pads of the circuit board, and reflow soldering to form the solder layer. In another embodiment, the step of pre-attaching the solder layer to the pad of the circuit board further includes: S206' attaching the solder layer to the pad of the circuit board by using a wave soldering process. In one embodiment, the method for controlling the thickness of the tin layer includes: controlling the parameters of the wave soldering process so that the thickness of the tin layer is smaller than the diameter of the gold wire. In another embodiment, the method for controlling the thickness of the tin layer includes: using a printing process to attach solder paste on the pad of the circuit board, reflow soldering to form the tin layer, and adopting air knife method, suction gun suction method or welding head adhesion The method makes the thickness of the tin layer less than the thickness of the tin layer. The thickness of the tin layer is smaller than the thickness of the gold wire. The gold-tin alloy has good material advantages during the welding process, can reduce crystal brittleness, has the characteristics of good fluidity, low resistivity, and good thermal conductivity. Fast welding includes: pulse hot-press welding process, laser welding process, ultrasonic hot-press welding process, and fast welding is a local welding method, and the heating range is less than 1/2 of the bottom area of the camera module.
(二)金属导线第二端122镀金锡合金方式,S101提供摄像头模组,所述摄像头模组包含有对温度敏感的镜头,所述摄像头模组还包含有一端悬空的与图像传感器芯片电学连接的金属导线;S103提供具有若干焊盘的电路板;S105所述金属导线的悬空端预先附着焊料层,对金属导线悬空端与电路板的焊盘进行快速焊接。金属导线为金线,金线的直径大于等于10微米,焊料层为锡层,通过控制锡层的厚度,使得在后续的快速局部焊接中,金线与锡层能够形成稳定的金含量较高(富金)的金锡合金焊接层,其中锡层厚度小于金线厚度,金锡合金在焊接过程中,具有良好的材质优势,能减小晶脆,具有流动性好,电阻率低,导热性好的特点。快速焊接包括:脉冲热压焊工艺、激光焊接工艺、超声热压焊工艺,并且快速焊接为局部焊接方式,加热范围小于所述摄像头模组底部面积的1/2。(2) The
在第三实施例中,采用导电胶粘合方式,具体的金属导线的悬空端预先附着导电胶,在本实施例中导电胶为锡胶,对金属导线悬空端与电路板的焊盘进行固化进行电气连接。由于锡胶具有良好的粘合性、导电性可以用于做点电极浆料,在固化后根据可控的仍具有很好的性能。金属导线为金线,金线的直径大于等于5微米,锡胶的厚度为2微米至100微米。固化方式采用热固化或UV固化的方式进行。本实施例中锡胶的成分为:环氧树脂胶或者UV胶,和微小银片的混合物,锡胶的厚度为:2微米至100微米。此外还可采用:电路板的焊盘预先附着锡胶,对金属导线悬空端与电路板的焊盘进行固化并电气连接。由于锡胶具有良好的粘合性、导电性可以用于做点电极浆料,在固化后根据可控的仍具有很好的性能。金属导线为金线,金线的直径大于等于5微米,锡胶的厚度为2微米至100微米。固化方式采用热固化或UV固化的方式进行。本实施例中锡胶的成分为:环氧树脂胶或者UV胶,和微小银片的混合物,锡胶的厚度为:2微米至100微米。本实施例中导电胶还可采用具有导电性能的其他金属材质。In the third embodiment, the conductive adhesive bonding method is adopted, and the specific suspended end of the metal wire is pre-attached with conductive adhesive. In this embodiment, the conductive adhesive is tin glue, and the suspended end of the metal wire and the pad of the circuit board are cured. Make electrical connections. Because tin glue has good adhesion and conductivity, it can be used as point electrode paste, and it still has good performance after curing according to controllable conditions. The metal wire is a gold wire, the diameter of the gold wire is greater than or equal to 5 microns, and the thickness of the tin glue is 2 microns to 100 microns. The curing method adopts thermal curing or UV curing. The composition of the tin glue in this embodiment is: a mixture of epoxy resin glue or UV glue, and tiny silver flakes, and the thickness of the tin glue is: 2 microns to 100 microns. In addition, it is also possible to use: the pads of the circuit board are pre-attached with tin glue, and the floating ends of the metal wires are cured and electrically connected to the pads of the circuit board. Because tin glue has good adhesion and conductivity, it can be used as point electrode paste, and it still has good performance after curing according to controllable conditions. The metal wire is a gold wire, the diameter of the gold wire is greater than or equal to 5 microns, and the thickness of the tin glue is 2 microns to 100 microns. The curing method adopts thermal curing or UV curing. The composition of the tin glue in this embodiment is: a mixture of epoxy resin glue or UV glue, and tiny silver flakes, and the thickness of the tin glue is: 2 microns to 100 microns. The conductive adhesive in this embodiment can also use other metal materials with conductive properties.
在形成封装件200后,还可以对封装件200进行测试,于所述封装件200的电性测试过程中,所述金属导线120的弹性结构发生弹性形变以提供接触压力,由于金属导线的第二端122低于所述图像传感器芯片110下表面5微米至300微米(请参见图1,距离为h),提高金属导线120与测试装置(未标注)的连接性能;并且在于所述封装件200与电路板300的装配过程中,所述金属导线120的弹性结构发生弹性形变以提供接触压力,由于金属导线的第二端122低于所述图像传感器芯片110下表面5微米至300微米(请参见图1,距离为h),可提高金属导线与电路板的连接性能。请参考图4,图4中虚线120’显示的为封装件200未与电路板300装配时,金属导线120的第一形状状态;实线120’’显示的为封装件200与电路板300装配完成后,金属导线的第二形状状态,此时金属导线的第二形状状态发生弹性形变,金属导线的第二端与焊盘的接触更为良好,有利于信号的传输,此时第二端与焊盘接触面积为大于等于0.01平方毫米。After the
本发明还提供一种摄像头模组,其特征在于,包括:图像传感器芯片,所述图像传感器芯片电学连接有悬空的金属导线,所述金属导线的第一端键合于所述图像传感器芯片的焊盘,第二端悬空于所述图像传感器芯片;支撑框架,设置有透光窗口,适于与图像传感器芯片装配成一封装件;镜头模块,适于装配于封装件中的支撑框架内并与电路板装配成摄像头模组;电路板,所述电路板与所述封装件通过所述金属导线的第二端电学连接。金属导线形成弹性结构且所述金属导线的第二端低于所述图像传感器芯片下表面5微米至300微米。金属导线的第二端与所述电路板通过压合接触方式、快速焊接方式、导电胶粘合方式或非导电胶粘合方式的方式连接。对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论如何来看,均应将实施例看作是示范性的,而且是非限制性的。此外,明显的,“包括”一词不排除其他元素和步骤,并且措辞“一个”不排除复数。装置权利要求中陈述的多个元件也可以由一个元件来实现。第一,第二等词语用来表示名称,而并不表示任何特定的顺序。The present invention also provides a camera module, which is characterized in that it includes: an image sensor chip, the image sensor chip is electrically connected with a suspended metal wire, and the first end of the metal wire is bonded to the image sensor chip. The pad, the second end is suspended from the image sensor chip; the supporting frame is provided with a light-transmitting window, and is suitable for being assembled into a package with the image sensor chip; the lens module is suitable for being assembled in the supporting frame in the package and is connected with the The circuit board is assembled into a camera module; the circuit board is electrically connected to the package through the second end of the metal wire. The metal wire forms an elastic structure, and the second end of the metal wire is 5 microns to 300 microns lower than the lower surface of the image sensor chip. The second end of the metal wire is connected to the circuit board by pressing contact, quick soldering, conductive adhesive bonding or non-conductive adhesive bonding. It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all respects as exemplary and not restrictive. Furthermore, it is obvious that the word "comprising" does not exclude other elements and steps, and the word "a" does not exclude the plural. A plurality of elements recited in device claims may also be embodied by one element. The words first, second, etc. are used to denote names and do not imply any particular order.
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