CN107150263A - A kind of Table top type five-axle linkage dental laboratory center - Google Patents
A kind of Table top type five-axle linkage dental laboratory center Download PDFInfo
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- CN107150263A CN107150263A CN201710547910.5A CN201710547910A CN107150263A CN 107150263 A CN107150263 A CN 107150263A CN 201710547910 A CN201710547910 A CN 201710547910A CN 107150263 A CN107150263 A CN 107150263A
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- 239000003638 chemical reducing agent Substances 0.000 claims description 45
- 238000009434 installation Methods 0.000 claims description 15
- 238000005192 partition Methods 0.000 claims description 13
- 238000003754 machining Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 2
- 239000002173 cutting fluid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
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- 238000003672 processing method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q37/00—Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/08—Artificial teeth; Making same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
- B23Q1/48—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs
- B23Q1/4852—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs a single sliding pair followed perpendicularly by a single rotating pair
- B23Q1/4857—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs a single sliding pair followed perpendicularly by a single rotating pair followed perpendicularly by a single rotating pair
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
- B23Q5/40—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Dentistry (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)
Abstract
本发明公开了一种桌面式五轴联动义齿加工中心，包括基座、X轴移动组件、Y轴移动组件、Z轴移动组件、A轴旋转组件、C轴旋转组件。所述X轴移动组件垂直于Y轴移动组件，所述Z轴移动组件布置在垂直于基座的Z轴立板上，在Z轴移动组件的下端连接A轴旋转组件和C轴旋转组件。所述C轴旋转组件驱动装夹有义齿坯齿坯夹具旋转，所述加工中心控制所述X轴移动组件、Y轴移动组件、Z轴移动组件、A轴旋转组件和C轴旋转组件实现联动，所述Y轴移动组件的前端刀具对所述义齿坯进行切削加工。本发明采用了精度很高滚珠丝杠结构，进给精度高于原有的义齿加工设备，本发明减小了机床的体积，可以做到桌面放置。
The invention discloses a desktop five-axis linkage denture machining center, which comprises a base, an X-axis moving assembly, a Y-axis moving assembly, a Z-axis moving assembly, an A-axis rotating assembly, and a C-axis rotating assembly. The X-axis moving assembly is perpendicular to the Y-axis moving assembly, the Z-axis moving assembly is arranged on a Z-axis vertical plate perpendicular to the base, and the A-axis rotating assembly and the C-axis rotating assembly are connected at the lower end of the Z-axis moving assembly. The C-axis rotating assembly drives the tooth blank jig to rotate, and the machining center controls the X-axis moving assembly, Y-axis moving assembly, Z-axis moving assembly, A-axis rotating assembly and C-axis rotating assembly to achieve linkage , the front cutter of the Y-axis moving assembly cuts the denture blank. The present invention adopts a high-precision ball screw structure, and the feeding precision is higher than that of the original denture processing equipment. The present invention reduces the volume of the machine tool and can be placed on the table.
Description
技术领域technical field
本发明属于义齿加工机械领域，具体地说,它涉及一种桌面式五轴联动义齿加工中心。The invention belongs to the field of denture processing machinery, in particular, it relates to a desktop five-axis linkage denture processing center.
背景技术Background technique
义齿是代替缺失的天然牙的人造牙，又称假牙。传统的口腔修复技术比较落后,制作出的义齿不仅不美观、而且精度差,反复修复次数多,给患者带来诸多不便。目前，在进行义齿加工时，由模具成型、经手工单牙制作，这种加工方式需要耗费大量劳动力，劳动强度大、工作效率低，且由于工人技术水平参差不齐，加工精度不易控制，产品质量得不到根本保证。Dentures are artificial teeth that replace missing natural teeth, also known as dentures. The traditional oral restorative technology is relatively backward, and the dentures produced are not only unattractive, but also have poor precision and repeated repairs, which bring a lot of inconvenience to patients. At present, when processing dentures, they are formed by molds and made by hand with a single tooth. This processing method requires a lot of labor, high labor intensity, and low work efficiency. Quality cannot be guaranteed at all.
现有国内五轴义齿加工设备虽然可以实现较为复杂的运动，但普遍结构体积和质量过大，虽然能满足义齿加工的要求，但是应用范围受到很大限制。现有的五轴义齿加工设备位于加工区域底部采用丝杠螺母机构，间隙较大，进给精度较差，并且加工区域与非加工区域的隔离措施、排屑路径的规划不合理，导致切削液或切屑易堵塞或腐蚀设备构件。现有的五轴义齿加工设备体积为560mm×560mm×1590mm，重量达到325Kg,需要优化设计，以期达到减轻重量和减小体积。Although the existing domestic five-axis denture processing equipment can realize relatively complex movements, the general structure volume and quality are too large. Although it can meet the requirements of denture processing, the application range is greatly limited. The existing five-axis denture processing equipment is located at the bottom of the processing area and adopts a screw nut mechanism. The gap is large, the feeding accuracy is poor, and the isolation measures between the processing area and the non-processing area and the planning of the chip removal path are unreasonable, resulting in cutting fluid. Or chips are easy to block or corrode equipment components. The volume of the existing five-axis denture processing equipment is 560mm×560mm×1590mm, and the weight reaches 325Kg. It needs to optimize the design in order to reduce the weight and volume.
发明内容Contents of the invention
本发明的主要目的在于针对上述问题，提供了一种桌面式五轴联动义齿加工中心。The main purpose of the present invention is to provide a desktop five-axis linkage denture machining center to solve the above problems.
一种桌面式五轴联动义齿加工中心，包括基座1、X轴移动组件2、Y轴移动组件3、Z轴移动组件4、A轴旋转组件5、C轴旋转组件6。A desktop five-axis linkage denture machining center includes a base 1 , an X-axis moving assembly 2 , a Y-axis moving assembly 3 , a Z-axis moving assembly 4 , an A-axis rotating assembly 5 , and a C-axis rotating assembly 6 .
所述基座1为水平设置的平板，所述基座1的下平面的四个角上设有用作支腿的四方块，所述基座1的上平面的左上角为圆角，所述上平面以中心垂直线和水平线组成的十字线划分成四个象限区域，在第二、第三象限上沿垂直线方向布置X轴移动组件2，所述X轴移动组件2与基座1之间设有安装隔板12，所述X轴移动组件2设有XY转接板25，所述XY转接板25上布置与X轴移动组件2相垂直的Y轴移动组件3。The base 1 is a flat plate arranged horizontally, and the four corners of the lower plane of the base 1 are provided with square blocks used as legs, and the upper left corner of the upper plane of the base 1 is a rounded corner. The upper plane is divided into four quadrant areas by the cross line composed of the central vertical line and the horizontal line, and the X-axis moving assembly 2 is arranged along the vertical line direction on the second and third quadrants. The X-axis moving assembly 2 and the base 1 There is an installation partition 12 between them, and the X-axis moving assembly 2 is provided with an XY adapter plate 25 , and a Y-axis moving assembly 3 perpendicular to the X-axis moving assembly 2 is arranged on the XY adapter plate 25 .
所述基座1的上平面上，在第四象限的右上角位置上，设有垂直于基座1上平面的Z轴立板45，所述Z轴立板45一侧侧面下方设有直角三角形的Z轴支承板46，所述Z轴立板45与基座1之间连接安装隔板12，所述Z轴立板45的面向X轴移动组件2的平面上竖直方向布置Z轴移动组件4，所述Z轴移动组件4上设有Z轴滑块44，所述Z轴滑块44上连接安装板541，通过安装板541连接ZA转接板54，通过ZA转接板54连接A轴旋转组件5和C轴旋转组件6。所述A轴旋转组件5旋转轴心线与所述Z轴垂直，所述C轴旋转组件6旋转轴心线与所述Z轴平行。On the upper plane of the base 1, at the upper right corner of the fourth quadrant, a Z-axis vertical plate 45 perpendicular to the upper plane of the base 1 is provided, and a right angle is set below one side of the Z-axis vertical plate 45. A triangular Z-axis support plate 46, the installation partition 12 is connected between the Z-axis vertical plate 45 and the base 1, and the Z-axis is arranged vertically on the plane facing the X-axis moving assembly 2 of the Z-axis vertical plate 45 The moving assembly 4, the Z-axis moving assembly 4 is provided with a Z-axis slider 44, the Z-axis slider 44 is connected to a mounting plate 541, connected to a ZA adapter plate 54 through the mounting plate 541, and connected to a ZA adapter plate 54 through the ZA adapter plate 54 Connect the A-axis rotation assembly 5 and the C-axis rotation assembly 6. The rotation axis of the A-axis rotation assembly 5 is perpendicular to the Z axis, and the rotation axis of the C-axis rotation assembly 6 is parallel to the Z axis.
所述Y轴移动组件3设有电主轴36，所述电主轴36的前端连接刀具37。所述C轴旋转组件6设有齿坯夹具7，通过齿坯夹具7夹持义齿坯8。The Y-axis moving assembly 3 is provided with an electric spindle 36 , and a tool 37 is connected to the front end of the electric spindle 36 . The C-axis rotating assembly 6 is provided with a tooth blank clamp 7, and the denture blank 8 is clamped by the tooth blank clamp 7.
使用时，所述加工中心控制所述X轴移动组件2、Y轴移动组件3、Z轴移动组件4、A轴旋转组件5和C轴旋转组件6实现联动，所述刀具37对所述义齿坯8进行切削加工。When in use, the machining center controls the X-axis moving assembly 2, the Y-axis moving assembly 3, the Z-axis moving assembly 4, the A-axis rotating assembly 5 and the C-axis rotating assembly 6 to realize linkage, and the cutter 37 is used for the denture The blank 8 is subjected to cutting processing.
进一步限定的技术方案如下：Further defined technical solutions are as follows:
所述基座1的第一象限位置设有排屑孔11。Chip removal holes 11 are provided at the first quadrant of the base 1 .
所述安装隔板12设有X轴底座板121、连接筋板122和Z轴底座板123，所述X轴底座板121与Z轴底座板123之间连接连接筋板122，所述安装隔板12上设有与基座相连接的连接孔，X轴底座板121上设有安装X轴移动组件2的安装孔，Z轴底座板123上设有安装Z轴立板45的安装孔。The installation partition 12 is provided with an X-axis base plate 121, a connecting rib plate 122 and a Z-axis base plate 123, and the connecting rib plate 122 is connected between the X-axis base plate 121 and the Z-axis base plate 123, and the installation partition The plate 12 is provided with a connection hole connected to the base, the X-axis base plate 121 is provided with a mounting hole for installing the X-axis moving assembly 2 , and the Z-axis base plate 123 is provided with a mounting hole for installing the Z-axis vertical plate 45 .
所述X轴移动组件2包括X轴电机21、X轴滚珠丝杠副22、两根X轴导轨23、X轴滑块24和XY转接板25。所述X轴滚珠丝杠副22沿X轴底座板121长度方向布置，X轴滚珠丝杠副22的位于基座1第三象限的一端连接有X轴电机21。两根X轴导轨23对称设在X轴滚珠丝杠副22的两侧，且与X轴滚珠丝杠副22平行。连所述X轴滑块24与X轴滚珠丝杠副21的螺母固接，X轴滑块24设有两个导向孔，所述导向孔与两根X轴导轨23配合连接。XY转接板25安装在X轴滑块24上，且XY转接板25长度方向与X轴滚珠丝杠副22的铺设方向垂直。The X-axis moving assembly 2 includes an X-axis motor 21 , an X-axis ball screw pair 22 , two X-axis guide rails 23 , an X-axis slider 24 and an XY adapter plate 25 . The X-axis ball screw pair 22 is arranged along the length direction of the X-axis base plate 121 , and an X-axis motor 21 is connected to one end of the X-axis ball screw pair 22 located in the third quadrant of the base 1 . Two X-axis guide rails 23 are arranged symmetrically on both sides of the X-axis ball screw pair 22 and parallel to the X-axis ball screw pair 22 . The X-axis slider 24 is fixedly connected with the nut of the X-axis ball screw pair 21 , and the X-axis slider 24 is provided with two guide holes, and the guide holes are matched with two X-axis guide rails 23 . The XY adapter plate 25 is installed on the X-axis slider 24 , and the length direction of the XY adapter plate 25 is perpendicular to the laying direction of the X-axis ball screw pair 22 .
所述Y轴移动组件3包括Y轴电机31、Y轴滚珠丝杠副32、两根Y轴导轨33、Y轴滑块34、主轴夹具35和主轴夹具安装板351。所述Y轴滚珠丝杠副32沿XY转接板25长度方向架设在XY转接板25上平面，Y轴滚珠丝杠副32的后端联接有Y轴电机31。两根Y轴导轨33分别平行设置在Y轴滚珠丝杠副32的两侧。所述Y轴滑块34与Y轴滚珠丝杠副32的螺母固接，Y轴滑块34设有两个导向孔，所述导向孔与两根Y轴导轨33配合连接。所述主轴夹具安装板351安装在Y轴滑块34上，所述主轴夹具35安装在主轴夹具安装板351上，所述主轴夹具35上装夹电主轴36，所述电主轴36前端设有电动刀具快速接头361所述电主轴36后端设有主轴电机362。The Y-axis moving assembly 3 includes a Y-axis motor 31 , a Y-axis ball screw pair 32 , two Y-axis guide rails 33 , a Y-axis slider 34 , a spindle clamp 35 and a spindle clamp mounting plate 351 . The Y-axis ball screw pair 32 is erected on the upper plane of the XY adapter plate 25 along the length direction of the XY adapter plate 25 , and a Y-axis motor 31 is connected to the rear end of the Y-axis ball screw pair 32 . Two Y-axis guide rails 33 are respectively arranged in parallel on both sides of the Y-axis ball screw pair 32 . The Y-axis slider 34 is fixedly connected to the nut of the Y-axis ball screw pair 32 , and the Y-axis slider 34 is provided with two guide holes, and the guide holes are matched with two Y-axis guide rails 33 . The spindle clamp mounting plate 351 is installed on the Y-axis slider 34, the spindle clamp 35 is mounted on the spindle clamp mounting plate 351, the spindle clamp 35 is mounted with an electric spindle 36, and the front end of the electric spindle 36 is provided with an electric motor. The rear end of the electric spindle 36 described in the tool quick connector 361 is provided with a spindle motor 362 .
所述Z轴移动组件4包括Z轴电机41、Z轴滚珠丝杠副42、两根Z轴导轨43和Z轴滑块44。所述Z轴滚珠丝杠副42沿Z轴立板40长度方向布置，Z轴滚珠丝杠副42的上端连接Z轴电机41。两根Z轴导轨43分别平行设置在Z轴滚珠丝杠副42的两侧。所述Z轴滑块44与Z轴滚珠丝杠副42的螺母固接，Z轴滑块44设有两个导向孔，所述导向孔与两根Z轴导轨43配合连接。The Z-axis moving assembly 4 includes a Z-axis motor 41 , a Z-axis ball screw pair 42 , two Z-axis guide rails 43 and a Z-axis slider 44 . The Z-axis ball screw pair 42 is arranged along the length direction of the Z-axis vertical plate 40 , and the upper end of the Z-axis ball screw pair 42 is connected to the Z-axis motor 41 . Two Z-axis guide rails 43 are respectively arranged in parallel on both sides of the Z-axis ball screw pair 42 . The Z-axis slider 44 is fixedly connected with the nut of the Z-axis ball screw pair 42 , and the Z-axis slider 44 is provided with two guide holes, and the guide holes are matched and connected with two Z-axis guide rails 43 .
所述A轴旋转组件5包括A轴电机51、A轴电机法兰52、A轴减速器53、ZA转接板54、ZA安装板541、AC联接法兰55和U形支架56。The A-axis rotation assembly 5 includes an A-axis motor 51 , an A-axis motor flange 52 , an A-axis reducer 53 , a ZA adapter plate 54 , a ZA mounting plate 541 , an AC coupling flange 55 and a U-shaped bracket 56 .
所述A轴电机51通过A轴电机法兰52安装在A轴减速器53上，A轴减速器53安装在ZA转接板54上，ZA转接板54通过ZA安装板541安装到Z轴滑块44上。A轴电机51的输出轴与A轴减速器53的输入端相联接。The A-axis motor 51 is installed on the A-axis reducer 53 through the A-axis motor flange 52, the A-axis reducer 53 is installed on the ZA adapter plate 54, and the ZA adapter plate 54 is installed on the Z-axis through the ZA installation plate 541 Slider 44 on. The output shaft of the A-axis motor 51 is connected with the input end of the A-axis reducer 53 .
所述U形支架56为上横梁、下横梁和立柱组成的卧置的U形结构，所述立柱的的上端、下端分别连接上横梁、下横梁的右端，所述上横梁设有C轴减速器的安装孔561，所述下横梁设有用于安装工件夹具支承部件的支承孔562，U形支架56通过AC联接法兰55安装在A轴减速器53的输出端。The U-shaped bracket 56 is a horizontal U-shaped structure composed of an upper beam, a lower beam and a column. The upper end and the lower end of the column are respectively connected to the right end of the upper beam and the lower beam. The upper beam is provided with a C-axis deceleration The mounting hole 561 of the device, the lower beam is provided with a supporting hole 562 for installing the workpiece fixture supporting part, and the U-shaped bracket 56 is installed on the output end of the A-axis reducer 53 through the AC coupling flange 55 .
所述A轴电机51输出的动力通过A轴减速器53输出到U形支架56上，并驱动U形支架56绕A轴转动。The power output by the A-axis motor 51 is output to the U-shaped bracket 56 through the A-axis reducer 53 , and drives the U-shaped bracket 56 to rotate around the A-axis.
所述C轴旋转组件6包括C轴电机61、C轴电机法兰62、C轴减速器63、上接头64、下接头65和齿坯夹具7。所述C轴电机61的输出端法兰通过C轴电机法兰62安装在C轴减速器63上，C轴电机61的输出轴与C轴减速器63的输入轴相连接，C轴减速器63安装在U形支架56上的C轴减速器的安装孔561上，齿坯夹具7通过C轴减速器63与上接头64安装在C轴减速器63的输出端，齿坯夹具7的另一端通过下接头65支承在U形支架56上的支承孔562上。所述C轴电机61输出的动力通过C轴减速器63输出到齿坯夹具7上，并驱动齿坯夹具7转动。The C-axis rotating assembly 6 includes a C-axis motor 61 , a C-axis motor flange 62 , a C-axis reducer 63 , an upper joint 64 , a lower joint 65 and a tooth blank clamp 7 . The output flange of the C-axis motor 61 is installed on the C-axis reducer 63 through the C-axis motor flange 62, the output shaft of the C-axis motor 61 is connected with the input shaft of the C-axis reducer 63, and the C-axis reducer 63 is installed on the mounting hole 561 of the C-axis reducer on the U-shaped bracket 56, the gear blank clamp 7 is installed on the output end of the C-axis reducer 63 through the C-axis reducer 63 and the upper joint 64, and the other gear blank clamp 7 One end is supported on the support hole 562 on the U-shaped bracket 56 through the lower joint 65 . The power output by the C-axis motor 61 is output to the gear blank clamp 7 through the C-axis reducer 63, and drives the gear blank clamp 7 to rotate.
所述齿坯夹具7包括定位元件71和夹紧元件72,所述定位元件71为圆环形,所述圆环侧面设有四个螺纹孔,且上侧和下侧各设有一个凸出的方板,通过所述凸出的方板连接到A轴旋转组件5和C轴旋转组件6上。所述夹紧原件72为圆环形,且设有四个连接孔,通过所述四个连接孔将夹紧原件72安装在定位元件71上,并在定位元件71和夹紧元件72之间装夹义齿坯8。The tooth blank fixture 7 includes a positioning element 71 and a clamping element 72, the positioning element 71 is in the shape of a ring, the side of the ring is provided with four threaded holes, and each of the upper side and the lower side is provided with a protruding The square plate is connected to the A-axis rotating assembly 5 and the C-axis rotating assembly 6 through the protruding square plate. The clamping element 72 is circular, and is provided with four connection holes, through which the clamping element 72 is installed on the positioning element 71, and between the positioning element 71 and the clamping element 72 Clamping denture blank 8.
所述U形支架56的立柱上，且在面向Y轴移动组件3一侧的侧面上设有刀库563和对刀仪564，所述刀库563设有四～八种专用刀具，并通过所述刀仪564设定的参数根据所述五轴联动义齿加工中心加工编程更换刀具37。On the column of the U-shaped support 56, and on the side facing the Y-axis moving assembly 3, a tool magazine 563 and a tool setting instrument 564 are provided. The tool magazine 563 is provided with four to eight kinds of special tools, and through The parameters set by the tool instrument 564 are changed according to the machining programming of the five-axis linkage denture machining center.
本发明的有益技术效果：Beneficial technical effect of the present invention:
(1)本发明与现有的五轴联动的义齿加工设备相比，采用了精度很高滚珠丝杠结构，进给精度高于现有的五轴义齿加工设备。(1) Compared with the existing five-axis linkage denture processing equipment, the present invention adopts a high-precision ball screw structure, and the feeding accuracy is higher than that of the existing five-axis denture processing equipment.
(2)本发明改变了现有的五轴义齿加工设备的移动组件的铺设位置，使加工过程中切屑、切削液腐蚀、堵塞滚珠丝杠副的情况得到了极大的改善。(2) The present invention changes the laying position of the moving assembly of the existing five-axis denture processing equipment, so that the situation of chips, cutting fluid corrosion, and blockage of the ball screw pair during the processing has been greatly improved.
(3)本发明对机床内部各个运动轴的布置情况进行了优化，减小了机床的体积。由原有五轴义齿加工设备采用优化设计后，本发明的体积为580mm×570mm×580mm，重量120Kg，使得本发明对外部环境空间的要求更为宽松，可以做到桌面放置。(3) The present invention optimizes the layout of each movement axis inside the machine tool, reducing the volume of the machine tool. After adopting the optimized design of the original five-axis denture processing equipment, the volume of the present invention is 580mm×570mm×580mm, and the weight is 120Kg, which makes the requirements of the present invention on the external environment space more relaxed and can be placed on the table.
附图说明Description of drawings
图1为本发明的整体结构等轴测视图Fig. 1 is an isometric view of the overall structure of the present invention
图2为本发明的整体结构后部示意图。Fig. 2 is a schematic rear view of the overall structure of the present invention.
图3为本发明的X轴移动组件示意图。Fig. 3 is a schematic diagram of the X-axis moving assembly of the present invention.
图4为本发明的Y轴移动组件示意图。Fig. 4 is a schematic diagram of the Y-axis moving assembly of the present invention.
图5为本发明的Z轴移动组件和基座示意图。Fig. 5 is a schematic diagram of the Z-axis moving assembly and the base of the present invention.
图6为本发明的A轴旋转组件结构爆炸图。Fig. 6 is an exploded view of the structure of the A-axis rotating assembly of the present invention.
图7为本发明的C轴旋转组件和齿坯夹具结构爆炸图。Fig. 7 is an exploded view of the structure of the C-axis rotating assembly and the tooth blank clamp of the present invention.
上图中序号：Serial number in the picture above:
基座1、排屑孔11、安装隔板12、X轴底座板121、连接筋板122、Z轴底座板123、X轴移动组件2、X轴电机21、X轴滚珠丝杠副22、X轴导轨23、X轴滑块24、XY转接板25、Y轴移动组件3、Y轴电机31、Y轴滚珠丝杠副32、Y轴导轨33、Y轴滑块34、主轴夹具35、主轴夹具安装板351、电主轴36、电动刀具快速接头361、主轴电机362、刀具37、Z轴移动组件4、Z轴电机41、Z轴滚珠丝杠副42、Z轴导轨43、Z轴滑块44、Z轴立板45、Z轴支承板46、A轴旋转组件5、A轴电机51、A轴电机法兰52、A轴减速器53、ZA转接板54、ZA安装板541、AC联接法兰55、U形支架56、C轴减速器的安装孔561、支承孔562、刀库563、对刀仪564、C轴旋转组件6、C轴电机61、C轴电机法兰62、C轴减速器63、上接头64、下接头65、齿坯夹具7、定位元件71、夹紧元件72、义齿坯8。Base 1, chip removal hole 11, installation partition 12, X-axis base plate 121, connecting rib 122, Z-axis base plate 123, X-axis moving assembly 2, X-axis motor 21, X-axis ball screw pair 22, X-axis guide rail 23, X-axis slider 24, XY adapter plate 25, Y-axis moving assembly 3, Y-axis motor 31, Y-axis ball screw pair 32, Y-axis guide rail 33, Y-axis slider 34, spindle fixture 35 , Spindle fixture mounting plate 351, electric spindle 36, electric tool quick connector 361, spindle motor 362, tool 37, Z-axis moving assembly 4, Z-axis motor 41, Z-axis ball screw pair 42, Z-axis guide rail 43, Z-axis Slider 44, Z-axis vertical plate 45, Z-axis support plate 46, A-axis rotating assembly 5, A-axis motor 51, A-axis motor flange 52, A-axis reducer 53, ZA adapter plate 54, ZA mounting plate 541 , AC connecting flange 55, U-shaped bracket 56, installation hole 561 of C-axis reducer, support hole 562, tool magazine 563, tool setting instrument 564, C-axis rotating assembly 6, C-axis motor 61, C-axis motor flange 62. C-axis reducer 63, upper joint 64, lower joint 65, tooth blank fixture 7, positioning element 71, clamping element 72, denture blank 8.
具体实施方式detailed description
下面结合附图，通过实施例对本发明作进一步地说明。The present invention will be further described through the embodiments below in conjunction with the accompanying drawings.
实施例Example
参见图1和图2，一种桌面式五轴联动义齿加工中心，包括基座1、X轴移动组件2、Y轴移动组件3、Z轴移动组件4、A轴旋转组件5、C轴旋转组件6。Referring to Figures 1 and 2, a desktop five-axis linkage denture machining center includes a base 1, an X-axis moving component 2, a Y-axis moving component 3, a Z-axis moving component 4, an A-axis rotating component 5, and a C-axis rotating component. Component6.
所述基座1为水平设置的平板，所述基座1的下平面的四个角上设有用作支腿的四方块，所述基座1的上平面的左上角为圆角，所述上平面以中心垂直线和水平线组成的十字线划分成四个象限区域，在第二、第三象限上沿垂直线方向布置X轴移动组件2，所述X轴移动组件2与基座1之间设有安装隔板12，所述X轴移动组件2设有XY转接板25，所述XY转接板25上布置与X轴移动组件2相垂直的Y轴移动组件3。The base 1 is a flat plate arranged horizontally, and the four corners of the lower plane of the base 1 are provided with square blocks used as legs, and the upper left corner of the upper plane of the base 1 is a rounded corner. The upper plane is divided into four quadrant areas by the cross line composed of the central vertical line and the horizontal line, and the X-axis moving assembly 2 is arranged along the vertical line direction on the second and third quadrants. The X-axis moving assembly 2 and the base 1 There is an installation partition 12 between them, and the X-axis moving assembly 2 is provided with an XY adapter plate 25 , and a Y-axis moving assembly 3 perpendicular to the X-axis moving assembly 2 is arranged on the XY adapter plate 25 .
所述基座1的上平面上，在第四象限的右上角位置上，设有垂直于基座1上平面的Z轴立板45，所述Z轴立板45一侧侧面下方设有直角三角形的Z轴支承板46，所述Z轴立板45与基座1之间连接安装隔板12，所述Z轴立板45的面向X轴移动组件2的平面上竖直方向布置Z轴移动组件4，所述Z轴移动组件4上设有Z轴滑块44，所述Z轴滑块44上连接安装板541，通过安装板541连接ZA转接板54，通过ZA转接板54连接A轴旋转组件5和C轴旋转组件6。所述A轴旋转组件5旋转轴心线与所述Z轴垂直，所述C轴旋转组件6旋转轴心线与所述Z轴平行。On the upper plane of the base 1, at the upper right corner of the fourth quadrant, a Z-axis vertical plate 45 perpendicular to the upper plane of the base 1 is provided, and a right angle is set below one side of the Z-axis vertical plate 45. A triangular Z-axis support plate 46, the installation partition 12 is connected between the Z-axis vertical plate 45 and the base 1, and the Z-axis is arranged vertically on the plane facing the X-axis moving assembly 2 of the Z-axis vertical plate 45 The moving assembly 4, the Z-axis moving assembly 4 is provided with a Z-axis slider 44, the Z-axis slider 44 is connected to a mounting plate 541, connected to a ZA adapter plate 54 through the mounting plate 541, and connected to a ZA adapter plate 54 through the ZA adapter plate 54 Connect the A-axis rotation assembly 5 and the C-axis rotation assembly 6. The rotation axis of the A-axis rotation assembly 5 is perpendicular to the Z axis, and the rotation axis of the C-axis rotation assembly 6 is parallel to the Z axis.
参见图3，所述基座1的第一象限位置设有排屑孔11。所述安装隔板12设有X轴底座板121、连接筋板122和Z轴底座板123，所述X轴底座板121与Z轴底座板123之间连接连接筋板122，所述安装隔板12上设有与基座相连接的连接孔，X轴底座板121上设有安装X轴移动组件2的安装孔，Z轴底座板123上设有安装Z轴立板45的安装孔。Referring to FIG. 3 , chip removal holes 11 are provided at the first quadrant of the base 1 . The installation partition 12 is provided with an X-axis base plate 121, a connecting rib plate 122 and a Z-axis base plate 123, and the connecting rib plate 122 is connected between the X-axis base plate 121 and the Z-axis base plate 123, and the installation partition The plate 12 is provided with a connection hole connected to the base, the X-axis base plate 121 is provided with a mounting hole for installing the X-axis moving assembly 2 , and the Z-axis base plate 123 is provided with a mounting hole for installing the Z-axis vertical plate 45 .
所述X轴移动组件2包括X轴电机21、X轴滚珠丝杠副22、两根X轴导轨23、X轴滑块24和XY转接板25。所述X轴滚珠丝杠副22沿X轴底座板121长度方向布置，X轴滚珠丝杠副22的位于基座1第三象限的一端连接有X轴电机21。两根X轴导轨23对称设在X轴滚珠丝杠副22的两侧，且与X轴滚珠丝杠副22平行。连所述X轴滑块24与X轴滚珠丝杠副21的螺母固接，X轴滑块24设有两个导向孔，所述导向孔与两根X轴导轨23配合连接。XY转接板25安装在X轴滑块24上，且XY转接板25长度方向与X轴滚珠丝杠副22的铺设方向垂直。The X-axis moving assembly 2 includes an X-axis motor 21 , an X-axis ball screw pair 22 , two X-axis guide rails 23 , an X-axis slider 24 and an XY adapter plate 25 . The X-axis ball screw pair 22 is arranged along the length direction of the X-axis base plate 121 , and an X-axis motor 21 is connected to one end of the X-axis ball screw pair 22 located in the third quadrant of the base 1 . Two X-axis guide rails 23 are arranged symmetrically on both sides of the X-axis ball screw pair 22 and parallel to the X-axis ball screw pair 22 . The X-axis slider 24 is fixedly connected with the nut of the X-axis ball screw pair 21 , and the X-axis slider 24 is provided with two guide holes, and the guide holes are matched with two X-axis guide rails 23 . The XY adapter plate 25 is installed on the X-axis slider 24 , and the length direction of the XY adapter plate 25 is perpendicular to the laying direction of the X-axis ball screw pair 22 .
参见图4，所述Y轴移动组件3包括Y轴电机31、Y轴滚珠丝杠副32、两根Y轴导轨33、Y轴滑块34、主轴夹具35和主轴夹具安装板351。所述Y轴滚珠丝杠副32沿XY转接板25长度方向架设在XY转接板25上平面，Y轴滚珠丝杠副32的后端联接有Y轴电机31。两根Y轴导轨33分别平行设置在Y轴滚珠丝杠副32的两侧。所述Y轴滑块34与Y轴滚珠丝杠副32的螺母固接，Y轴滑块34设有两个导向孔，所述导向孔与两根Y轴导轨33配合连接。所述主轴夹具安装板351安装在Y轴滑块34上，所述主轴夹具35安装在主轴夹具安装板351上，所述主轴夹具35上装夹电主轴36，所述电主轴36前端设有电动刀具快速接头361所述电主轴36后端设有主轴电机362。Referring to FIG. 4 , the Y-axis moving assembly 3 includes a Y-axis motor 31 , a Y-axis ball screw pair 32 , two Y-axis guide rails 33 , a Y-axis slider 34 , a spindle clamp 35 and a spindle clamp mounting plate 351 . The Y-axis ball screw pair 32 is erected on the upper plane of the XY adapter plate 25 along the length direction of the XY adapter plate 25 , and a Y-axis motor 31 is connected to the rear end of the Y-axis ball screw pair 32 . Two Y-axis guide rails 33 are respectively arranged in parallel on both sides of the Y-axis ball screw pair 32 . The Y-axis slider 34 is fixedly connected to the nut of the Y-axis ball screw pair 32 , and the Y-axis slider 34 is provided with two guide holes, and the guide holes are matched with two Y-axis guide rails 33 . The spindle clamp mounting plate 351 is installed on the Y-axis slider 34, the spindle clamp 35 is mounted on the spindle clamp mounting plate 351, the spindle clamp 35 is mounted with an electric spindle 36, and the front end of the electric spindle 36 is provided with an electric motor. The rear end of the electric spindle 36 described in the tool quick connector 361 is provided with a spindle motor 362 .
参见图图5，所述Z轴移动组件4包括Z轴电机41、Z轴滚珠丝杠副42、两根Z轴导轨43和Z轴滑块44。所述Z轴滚珠丝杠副42沿Z轴立板40长度方向布置，Z轴滚珠丝杠副42的上端连接Z轴电机41。两根Z轴导轨43分别平行设置在Z轴滚珠丝杠副42的两侧。所述Z轴滑块44与Z轴滚珠丝杠副42的螺母固接，Z轴滑块44设有两个导向孔，所述导向孔与两根Z轴导轨43配合连接。Referring to FIG. 5 , the Z-axis moving assembly 4 includes a Z-axis motor 41 , a Z-axis ball screw pair 42 , two Z-axis guide rails 43 and a Z-axis slider 44 . The Z-axis ball screw pair 42 is arranged along the length direction of the Z-axis vertical plate 40 , and the upper end of the Z-axis ball screw pair 42 is connected to the Z-axis motor 41 . Two Z-axis guide rails 43 are respectively arranged in parallel on both sides of the Z-axis ball screw pair 42 . The Z-axis slider 44 is fixedly connected with the nut of the Z-axis ball screw pair 42 , and the Z-axis slider 44 is provided with two guide holes, and the guide holes are matched and connected with two Z-axis guide rails 43 .
参见图6，所述A轴旋转组件5包括A轴电机51、A轴电机法兰52、A轴减速器53、ZA转接板54、ZA安装板541、AC联接法兰55和U形支架56。Referring to Figure 6, the A-axis rotation assembly 5 includes an A-axis motor 51, an A-axis motor flange 52, an A-axis reducer 53, a ZA adapter plate 54, a ZA mounting plate 541, an AC coupling flange 55 and a U-shaped bracket 56.
所述A轴电机51通过A轴电机法兰52安装在A轴减速器53上，A轴减速器53安装在ZA转接板54上，ZA转接板54通过ZA安装板541安装到Z轴滑块44上。A轴电机51的输出轴与A轴减速器53的输入端相联接。The A-axis motor 51 is installed on the A-axis reducer 53 through the A-axis motor flange 52, the A-axis reducer 53 is installed on the ZA adapter plate 54, and the ZA adapter plate 54 is installed on the Z-axis through the ZA installation plate 541 Slider 44 on. The output shaft of the A-axis motor 51 is connected with the input end of the A-axis reducer 53 .
所述U形支架56为上横梁、下横梁和立柱组成的卧置的U形结构，所述立柱的的上端、下端分别连接上横梁、下横梁的右端，所述上横梁设有C轴减速器的安装孔561，所述下横梁设有用于安装工件夹具支承部件的支承孔562，U形支架56通过AC联接法兰55安装在A轴减速器53的输出端。The U-shaped bracket 56 is a horizontal U-shaped structure composed of an upper beam, a lower beam and a column. The upper end and the lower end of the column are respectively connected to the right end of the upper beam and the lower beam. The upper beam is provided with a C-axis deceleration The mounting hole 561 of the device, the lower beam is provided with a supporting hole 562 for installing the workpiece fixture supporting part, and the U-shaped bracket 56 is installed on the output end of the A-axis reducer 53 through the AC coupling flange 55 .
所述A轴电机51输出的动力通过A轴减速器53输出到U形支架56上，并驱动U形支架56绕A轴转动。The power output by the A-axis motor 51 is output to the U-shaped bracket 56 through the A-axis reducer 53 , and drives the U-shaped bracket 56 to rotate around the A-axis.
参见图7，所述C轴旋转组件6包括C轴电机61、C轴电机法兰62、C轴减速器63、上接头64、下接头65和齿坯夹具7。所述C轴电机61的输出端法兰通过C轴电机法兰62安装在C轴减速器63上，C轴电机61的输出轴与C轴减速器63的输入轴相连接，C轴减速器63安装在U形支架56上的C轴减速器的安装孔561上，齿坯夹具7通过C轴减速器63与上接头64安装在C轴减速器63的输出端，齿坯夹具7的另一端通过下接头65支承在U形支架56上的支承孔562上。所述C轴电机61输出的动力通过C轴减速器63输出到齿坯夹具7上，并驱动齿坯夹具7转动。Referring to FIG. 7 , the C-axis rotating assembly 6 includes a C-axis motor 61 , a C-axis motor flange 62 , a C-axis reducer 63 , an upper joint 64 , a lower joint 65 and a tooth blank clamp 7 . The output flange of the C-axis motor 61 is installed on the C-axis reducer 63 through the C-axis motor flange 62, the output shaft of the C-axis motor 61 is connected with the input shaft of the C-axis reducer 63, and the C-axis reducer 63 is installed on the mounting hole 561 of the C-axis reducer on the U-shaped bracket 56, the gear blank clamp 7 is installed on the output end of the C-axis reducer 63 through the C-axis reducer 63 and the upper joint 64, and the other gear blank clamp 7 One end is supported on the support hole 562 on the U-shaped bracket 56 through the lower joint 65 . The power output by the C-axis motor 61 is output to the gear blank clamp 7 through the C-axis reducer 63, and drives the gear blank clamp 7 to rotate.
所述齿坯夹具7包括定位元件71和夹紧元件72,所述定位元件71为圆环形,所述圆环侧面设有四个螺纹孔,且上侧和下侧各设有一个凸出的方板,通过所述凸出的方板连接到A轴旋转组件5和C轴旋转组件6上。所述夹紧原件72为圆环形,且设有四个连接孔,通过所述四个连接孔将夹紧原件72安装在定位元件71上,并在定位元件71和夹紧元件72之间装夹义齿坯8。The tooth blank fixture 7 includes a positioning element 71 and a clamping element 72, the positioning element 71 is in the shape of a ring, the side of the ring is provided with four threaded holes, and each of the upper side and the lower side is provided with a protruding The square plate is connected to the A-axis rotating assembly 5 and the C-axis rotating assembly 6 through the protruding square plate. The clamping element 72 is circular, and is provided with four connection holes, through which the clamping element 72 is installed on the positioning element 71, and between the positioning element 71 and the clamping element 72 Clamping denture blank 8.
所述U形支架56的立柱上，且在面向Y轴移动组件3一侧的侧面上设有刀库563和对刀仪564，所述刀库563设有六种专用刀具，并通过所述刀仪564设定的参数根据所述五轴联动义齿加工中心加工编程更换刀具37。On the column of the U-shaped support 56, and on the side facing the Y-axis moving assembly 3, a tool magazine 563 and a tool setting instrument 564 are provided. The tool magazine 563 is provided with six special tools, and through the The parameters set by the tool instrument 564 are used to replace the tool 37 according to the machining programming of the five-axis linkage denture machining center.
使用时，所述加工中心控制所述X轴移动组件2、Y轴移动组件3、Z轴移动组件4、A轴旋转组件5和C轴旋转组件6实现联动，所述刀具37对所述义齿坯8进行切削加工。When in use, the machining center controls the X-axis moving assembly 2, the Y-axis moving assembly 3, the Z-axis moving assembly 4, the A-axis rotating assembly 5 and the C-axis rotating assembly 6 to realize linkage, and the cutter 37 is used for the denture The blank 8 is subjected to cutting processing.
以上内容并非对本发明的结构、形状作任何形式上的限制。凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰，均仍属于本发明技术方案的范围内。The above content does not limit the structure and shape of the present invention in any form. All simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
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