CN106782014B - Intelligent production line training equipment - Google Patents
Intelligent production line training equipment Download PDFInfo
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- CN106782014B CN106782014B CN201710024312.XA CN201710024312A CN106782014B CN 106782014 B CN106782014 B CN 106782014B CN 201710024312 A CN201710024312 A CN 201710024312A CN 106782014 B CN106782014 B CN 106782014B
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Business, Economics & Management (AREA)
- Physics & Mathematics (AREA)
- Educational Administration (AREA)
- Educational Technology (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Specific Conveyance Elements (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses intelligent production line training equipment, which comprises an execution unit and a control unit, wherein the execution unit and the control unit are arranged on a rack, the execution unit is electrically connected with the control unit, the execution unit comprises an access unit, an annular conveying unit, an assembly unit and a capping unit, the access unit, the assembly unit and the capping unit are all arranged around the periphery of the annular conveying unit in a surrounding mode, and the access unit comprises a part goods shelf, a part access mechanism for accessing parts, a finished product classification storage unit for classifying and storing products and a transfer manipulator for feeding or discharging of the annular conveying unit. By adopting the structure, the invention can imitate the storage and use of a stereoscopic warehouse, the storage of products in a classified way and the standardized transportation and assembly of a production line, so that students can easily understand the process of an electromechanical integrated production line.
Description
Technical Field
The invention relates to the technical field of teaching, in particular to intelligent production line training equipment.
Background
The automatic rapid production is a trend of industrial development at present, and has the advantages of high production efficiency, low error rate and capability of reducing production cost due to standardized mass production. At present, the novel practical training examination taking professional activities as guidance and professional ability as a core pay more and more attention to whether students can adapt to the technical requirements of modern industry, so that various colleges and universities of universities, middle and high schools offer industrial automation class courses in a dispute. However, great difficulty exists in developing specialized course teaching of the current industrial automation class course, and the greatest difficulty is that no reliable practical training device can enable teachers to clearly explain the course and assist students in practice operation and understanding.
Disclosure of Invention
In view of the above, the invention provides intelligent production line training equipment capable of assisting teachers in clearly explaining industrial production automation and standardized production lines.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides an intelligent production line training equipment, includes the frame, wherein, still including installing execution unit, the control unit in the frame, execution unit with the control unit electricity is connected, execution unit includes access unit, annular conveying unit, assembly unit and capping unit, access unit, assembly unit and capping unit all encircle on the periphery of annular conveying unit, wherein, access unit includes spare part goods shelves, is used for accessing spare part's spare part access mechanism, is used for simulating the categorised storage unit of finished product that goes out of storehouse, is used for annular conveying unit's material loading or unloading transfer manipulator.
Further, the execution unit can perform different operation procedures according to different workpieces.
Further, the part storing and taking mechanism comprises a horizontal moving mechanism, a vertical moving mechanism and a storing and taking device, wherein the storing and taking device is movably arranged on the vertical moving mechanism, the vertical moving mechanism is movably arranged on the horizontal moving mechanism, and a push plate of the storing and taking device can extend into a three-dimensional goods shelf of the part goods shelf to pick up or store parts.
Furthermore, the part goods shelf also comprises a temporary storage table, wherein the temporary storage table is used for temporarily storing the parts taken out of or to be stored in the three-dimensional goods shelf.
Further, a gripper is arranged at the front end of the transfer manipulator, and the gripper is used for transferring the workpiece on the annular conveying unit to the temporary storage table or the finished product classification storage unit or transferring the workpiece on the temporary storage table to the annular conveying unit or the finished product classification storage unit.
Still further, the finished product classification storage unit includes the band conveyer, is located a plurality of promotion cylinder of band conveyer one side and be located a plurality of storage platform of band conveyer opposite side, promote cylinder and storage platform all along band conveyer arranges in proper order and sets up, and the one-to-one.
Still further, annular conveying unit includes driving motor, annular conveying platform and work piece tray, driving motor drives annular conveying platform moves, work piece tray places annular conveying bench.
Still further, the capping unit includes detector, positioning mechanism, storage lid mechanism and unloading mechanism, unloading mechanism is located storage lid mechanism's feed opening department, the detector is used for making the work piece stop in the preset position, positioning mechanism is used for the location of work piece tray, unloading mechanism can make the lid that is located storage lid mechanism drop on the work piece of placing on the work piece tray.
Still further, the assembly unit includes assembly robot, mount and a plurality of batching frame, assembly robot will be located work piece on the work piece tray and be located work piece on the batching frame install on the mount.
Further, the control unit comprises an operation unit, and the operation unit is an external computer, a mobile phone or other electronic equipment.
From the above technical solution, the advantages of the present invention are: the three-dimensional warehouse storage and use can be imitated, products are stored in a classified mode, and the assembly line is transported and assembled in a standardized mode, so that students can easily understand the process of the electromechanical integrated production line.
In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail with reference to the drawings.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. In the drawings:
fig. 1 is a top view of the present invention.
Fig. 2 is a schematic perspective view of the present invention.
Marked in the figure as: the device comprises a frame 1, a part storing and taking mechanism 2, a horizontal moving mechanism 21, a vertical moving mechanism 22, a storing and taking device 23, a push plate 231, a part shelf 3, a three-dimensional shelf 31, a temporary storage table 32, a transfer manipulator 4, a clamping mechanical claw 41, a finished product classifying and storing unit 5, a belt conveyor 51, a pushing cylinder 52, a storing table 53, an annular conveying unit 6, a driving motor 61, an annular conveying table 62, a workpiece tray 63, a capping unit 7, a detector 71, a positioning mechanism 72, a cap storing mechanism 73, a blanking mechanism 74, an assembling unit 8, an assembling manipulator 81, a fixing frame 83, a batching frame 84, a vision system 9 and a touch screen 91.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The intelligent production line training equipment as shown in fig. 1 and 2 comprises a frame 1, and an execution unit, a vision system 9 and a control unit which are arranged on the frame 1, wherein the execution unit comprises an access unit, an annular conveying unit 6, an assembling unit 8 and a capping unit 7, the access unit, the assembling unit 8 and the capping unit 7 are all arranged around the periphery of the annular conveying unit 6 in a surrounding mode, and the execution unit can perform different operation procedures according to different workpieces; the vision system 9 comprises a touch screen 91, the working state and the working progress of each unit are convenient to check, the control unit comprises a processor and an operation unit, the operation unit sends out instructions to control the processor, the processor controls the execution unit through control of a circuit and an air circuit in a sequential logic manner, the touch screen 91 is electrically connected with the processor, and the operation unit comprises an external computer, a mobile phone or other external electronic devices.
The storing and taking unit comprises a part goods shelf 3, a part storing mechanism 2 for storing and taking parts, a finished product classifying and storing unit 5 for simulating product classifying and taking out, and a transferring manipulator 4 for loading or unloading the annular conveying unit 6, when the storing and taking unit works, a workpiece on a three-dimensional goods shelf 31 of the part goods shelf 3 is taken out and placed on a temporary storage table 32 of the part goods shelf 3 through the part storing mechanism 2, then the workpiece on the temporary storage table 32 is placed on the annular conveying unit 6 through the transferring manipulator 4, when the workpiece is conveyed to the assembling unit 8, the workpiece is assembled with other parts, the finished product classifying and storing unit 5 is conveyed to a capping unit 7 for capping and molding after the assembling is finished, the finished product is conveyed to the transferring manipulator 4 through the annular conveying unit 6, if the product is required to be put in, the transferring manipulator 4 transfers the assembled product to the temporary storage table 32, then the workpiece on the three-dimensional goods shelf 31 is stored on the temporary storage table 31 through the part storing mechanism 2, if the product on the three-dimensional goods shelf 31 is required to be taken out, the finished product on the temporary storage table 32 is transferred to the temporary storage unit 5 through the three-dimensional storing mechanism 2, and the finished product classifying and storing unit 5 is sensed and stored and taken out, and the finished product classifying and stored by the finished product is conveyed to the sorting unit 5; if the assembled products on the annular conveying unit 6 need to be directly delivered out of the warehouse, the transfer manipulator 4 directly transfers the products from the annular conveying unit 6 to the finished product classification storage unit 5, and the classified delivery of the products is realized by using the sensing of the sensor of the finished product classification storage unit 5, so that the cycle is realized, wherein the use of the three-dimensional shelf 31 can be conveniently managed and accessed, and the transfer manipulator 4 is not only used for transferring the workpieces, but also is required to screen the products in warehouse or delivered out of the warehouse.
The component storing and taking mechanism 2 comprises a horizontal moving mechanism 21, a vertical moving mechanism 22 and a storing and taking device 23, the storing and taking device 23 is movably arranged on the vertical moving mechanism 22, the vertical moving mechanism 22 is movably arranged on the horizontal moving mechanism 21, a push plate 231 of the storing and taking device 23 can extend into a three-dimensional shelf 31 of the component shelf 3 to pick up or store components, wherein the horizontal moving mechanism 21 is arranged along the length direction of the three-dimensional shelf 31, the vertical moving mechanism 22 is arranged along the height direction of the three-dimensional shelf 31, the three-dimensional shelf 31 is arranged between the component storing and taking mechanism 2 and the annular conveying unit 6, a temporary storage table 32 of the component shelf 3 is arranged between the three-dimensional shelf 31 and the transferring manipulator 4, the temporary storage table 32 is used for temporarily storing components taken out from the three-dimensional shelf 31 or to be stored in the three-dimensional shelf 31, the temporary storage table 32 is used for connecting the transferring manipulator 4 and the storing device 23, the temporary storage table 32 plays a role in reducing the use time, and the front end of the transferring manipulator 4 is provided with a gripper 41.
The annular conveying unit 6 comprises a driving motor 61, an annular conveying table 62 and a workpiece tray 63, the driving motor 61 drives the annular conveying table 62 to move, the workpiece tray 63 is placed on the annular conveying table 62, and parts, semi-finished products or finished products are transported by the workpiece tray 63, so that workpiece deflection caused by turning is avoided.
The assembly unit 8 comprises an assembly manipulator 81, a fixing frame 83 and a plurality of batching frames 84, when workpieces are conveyed to the assembly unit 8, the control unit controls the annular conveying unit 6 to stop running, the assembly manipulator 81 places the workpieces on the workpiece tray 63 on the fixing frame 83 to be fixed, then the assembly manipulator 81 assembles the parts on the batching frames 84 on the workpieces on the fixing frame 83 one by one, and after assembly is completed, the assembly manipulator 81 replaces assembled semi-finished products on the workpiece tray 63.
The capping unit 7 comprises a detector 71, a positioning mechanism 72, a cap storage mechanism 73 and a blanking mechanism 74, wherein the blanking mechanism 74 is positioned at a blanking port of the cap storage mechanism 73, when a semi-finished product workpiece is transported to the capping unit 7, the detector 71 transmits a signal to the control unit, the control unit controls the annular conveying unit 6 to stop running so that the workpiece stays at a preset position, then the positioning mechanism 72 performs positioning treatment on the workpiece tray 63, then the blanking mechanism 74 is opened, and a cap body positioned in the cap storage mechanism 73 falls onto the workpiece positioned in the workpiece tray 63 to finish capping work, so that a finished product is formed, and convenience and rapidness are realized.
The finished product classification storage unit 5 comprises a belt conveyor 51, a plurality of pushing air cylinders 52 arranged on one side of the belt conveyor 51 and a plurality of storage tables 53 arranged on the other side of the belt conveyor 51, wherein the pushing air cylinders 52 and the storage tables 53 are sequentially arranged along the belt conveyor 51 and correspond to each other one by one, the transfer manipulator 4 transfers products to be delivered to the belt conveyor 51, and when the corresponding products are detected by an inductor arranged on the pushing air cylinders 52 or the storage tables 53 in the conveying process of the belt conveyor 51, the control unit controls a telescopic rod of the pushing air cylinders 52 to stretch out to push the products onto the corresponding storage tables 53, so that the products are classified and delivered.
The actual working process is as follows: when an instruction for assembling the product A is input, the control unit controls the part storing and taking mechanism 2 to take out a workpiece a of the product A from the three-dimensional goods shelf 31 and place the workpiece a on the temporary storage table 32; the workpiece a is clamped by the transfer manipulator 4 and placed on a workpiece tray 63 of the annular conveying unit 6; when the detecting instrument M detects that the workpiece a is conveyed to the first station, the assembling manipulator 81 clamps the workpiece a to be placed on the fixing frame 83, then the assembling manipulator 81 clamps the workpiece b of the product A to be assembled on the workpiece a, and after the assembling is completed, the assembling manipulator 81 clamps the assembly of the workpiece a and the workpiece b to be placed on the workpiece tray 63; when the detector 71 detects the combination, the capping unit 7 drops the third component upper cap f of the product a, and the product a is assembled; when the detecting instrument H detects the A product, the transferring manipulator 4 clamps and places the A product on the temporary storage table 32, and the part storing and taking mechanism 2 places the A product back on the three-dimensional goods shelf 31. When an instruction of delivering the A product from the 01 delivery port is input, the component storing and taking mechanism 2 takes the A product out of the three-dimensional goods shelf 31, places the A product on the temporary storage table 32, clamps and places the A product on the belt conveyor 51 of the finished product classification storage unit 5 by the transfer manipulator 4, and when the A product is detected by the detecting instrument E outside the 01 delivery port, the A product is pushed to the storage table 53 corresponding to the 01 delivery port by extending the telescopic rod of the pushing cylinder 52 corresponding to the 01 delivery port.
When an instruction for assembling the B product is input, the control unit controls the part storing and taking mechanism 2 to take out a workpiece c of the B product from the three-dimensional goods shelf 31 and place the workpiece c on the temporary storage table 32; the workpiece c is gripped by the transfer robot 4 and placed on the workpiece tray 63 of the endless conveying unit 6; when the detecting instrument M detects that the workpiece c is conveyed to the first station, the assembling manipulator 81 clamps the workpiece c to be placed on the fixing frame 83, then the assembling manipulator 81 clamps the workpiece d of the product B to be assembled on the workpiece c, and after the assembling is completed, the assembling manipulator 81 clamps the combination of the workpiece c and the workpiece d to be placed on the workpiece tray 63; when the detector 71 detects the combination, the capping unit 7 drops the third component upper cap k of the B product, and the B product is assembled; when the detecting instrument H detects the B product, the transferring manipulator 4 clamps and places the B product on the temporary storage table 32, and the component storing and taking mechanism 2 places the B product back on the stereoscopic shelf 31. When an instruction of delivering the B product from the 02 delivery port is input, the component storing and taking mechanism 2 takes the B product out of the three-dimensional goods shelf 31, places the B product on the temporary storage table 32, clamps and places the B product on the belt conveyor 51 of the finished product classification storage unit 5 by the transfer manipulator 4, and when the B product is detected by the detecting instrument F outside the 02 delivery port, the B product is pushed to the storage table 53 corresponding to the 02 delivery port by extending the telescopic rod of the pushing cylinder 52 corresponding to the 02 delivery port.
By adopting the structure, the same annular conveying unit 6 is adopted for conveying among all links, the production line production is simulated, the convenience of stereoscopic warehouse type access is clearly shown, the modularization assembly and the rapidness of standardized upper covers are realized, and the product classification storage can be convenient for the statistics and the storage of various types of products.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The intelligent production line training equipment comprises a frame (1), and is characterized by further comprising an execution unit and a control unit which are arranged on the frame (1), wherein the execution unit is electrically connected with the control unit, the execution unit comprises an access unit, an annular conveying unit (6), an assembly unit (8) and a capping unit (7), the access unit, the assembly unit (8) and the capping unit (7) are all arranged around the periphery of the annular conveying unit (6), the access unit comprises a part goods shelf (3), a part access mechanism (2) for accessing parts, a finished product classification storage unit (5) for simulating product classification and delivery, a transfer manipulator (4) for feeding or discharging of the annular conveying unit (6), the part access mechanism (2) comprises a horizontal movement mechanism (21), a vertical movement mechanism (22) and an access device (23), the vertical movement mechanism (22) is movably arranged on the periphery of the annular conveying unit (6), the push plate (23) is movably arranged on the horizontal movement mechanism (21), the push plate (23) can further comprises a part (31) which can be temporarily stored in the part goods shelf (3), the temporary storage table (32) is used for temporarily storing parts taken out of the three-dimensional goods shelf (31) or to be stored in the three-dimensional goods shelf (31); the front end of the transferring manipulator (4) is provided with a clamping mechanical claw (41), and the clamping mechanical claw (41) is used for transferring the workpieces on the annular conveying unit (6) to the temporary storage table (32) or the finished product classification storage unit (5) or transferring the workpieces on the temporary storage table (32) to the annular conveying unit (6) or the finished product classification storage unit (5); the execution unit can perform different operation procedures according to different workpieces; the finished product classification storage unit (5) comprises a belt conveyor (51), a plurality of pushing cylinders (52) positioned on one side of the belt conveyor (51) and a plurality of storage tables (53) positioned on the other side of the belt conveyor (51), wherein the pushing cylinders (52) and the storage tables (53) are sequentially arranged along the belt conveyor (51) and are in one-to-one correspondence; the control unit comprises an operation unit, and the operation unit is an external computer, a mobile phone or other electronic equipment.
2. The intelligent production line training device according to claim 1, wherein the annular conveying unit (6) comprises a driving motor (61), an annular conveying table (62) and a workpiece tray (63), the driving motor (61) drives the annular conveying table (62) to move, and the workpiece tray (63) is placed on the annular conveying table (62).
3. The intelligent production line training device according to claim 2, wherein the capping unit (7) comprises a detector (71), a positioning mechanism (72), a cap storage mechanism (73) and a blanking mechanism (74), the blanking mechanism (74) is located at a blanking port of the cap storage mechanism (73), the detector (71) is used for enabling workpieces to stay at a preset position, the positioning mechanism (72) is used for positioning the workpiece tray (63), and the blanking mechanism (74) can enable a cap located in the cap storage mechanism (73) to fall onto the workpieces placed on the workpiece tray (63).
4. The intelligent production line training device according to claim 3, wherein the assembling unit (8) comprises an assembling manipulator (81), a fixing frame (83) and a plurality of batching frames (84), and the assembling manipulator (81) is used for installing workpieces on the workpiece tray (63) and workpieces on the batching frames (84) on the fixing frame (83).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710024312.XA CN106782014B (en) | 2017-01-13 | 2017-01-13 | Intelligent production line training equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710024312.XA CN106782014B (en) | 2017-01-13 | 2017-01-13 | Intelligent production line training equipment |
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| CN106782014A CN106782014A (en) | 2017-05-31 |
| CN106782014B true CN106782014B (en) | 2023-09-01 |
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| CN201710024312.XA Active CN106782014B (en) | 2017-01-13 | 2017-01-13 | Intelligent production line training equipment |
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| CN107777207B (en) * | 2017-11-16 | 2019-11-22 | 中山市科力高自动化设备有限公司 | Automatic slide unit for transfer |
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