CN106244144A - A kind of purple LED blue colour fluorescent powder and preparation method thereof and the lighting source being made from - Google Patents
A kind of purple LED blue colour fluorescent powder and preparation method thereof and the lighting source being made from Download PDFInfo
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- CN106244144A CN106244144A CN201610600986.5A CN201610600986A CN106244144A CN 106244144 A CN106244144 A CN 106244144A CN 201610600986 A CN201610600986 A CN 201610600986A CN 106244144 A CN106244144 A CN 106244144A
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- 239000000843 powder Substances 0.000 title claims abstract description 52
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims abstract description 136
- 235000019270 ammonium chloride Nutrition 0.000 claims abstract description 68
- 239000000463 material Substances 0.000 claims abstract description 38
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 18
- 239000000126 substance Substances 0.000 claims abstract description 18
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000001257 hydrogen Substances 0.000 claims abstract description 17
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 9
- 238000000295 emission spectrum Methods 0.000 claims abstract description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 9
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 7
- 229910052712 strontium Inorganic materials 0.000 claims abstract description 7
- 229910052788 barium Inorganic materials 0.000 claims abstract description 6
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 4
- 238000005286 illumination Methods 0.000 claims abstract 2
- 229910052749 magnesium Inorganic materials 0.000 claims abstract 2
- 239000002994 raw material Substances 0.000 claims description 46
- 238000001354 calcination Methods 0.000 claims description 45
- 230000004907 flux Effects 0.000 claims description 36
- 150000001875 compounds Chemical class 0.000 claims description 20
- -1 europium ion Chemical class 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 16
- 239000004570 mortar (masonry) Substances 0.000 claims description 16
- 230000015572 biosynthetic process Effects 0.000 claims description 15
- 238000003786 synthesis reaction Methods 0.000 claims description 15
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 claims description 14
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 claims description 14
- 229910001940 europium oxide Inorganic materials 0.000 claims description 14
- AEBZCFFCDTZXHP-UHFFFAOYSA-N europium(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Eu+3].[Eu+3] AEBZCFFCDTZXHP-UHFFFAOYSA-N 0.000 claims description 14
- 239000007789 gas Substances 0.000 claims description 14
- 235000019837 monoammonium phosphate Nutrition 0.000 claims description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 13
- 238000007873 sieving Methods 0.000 claims description 13
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 8
- 229910052693 Europium Inorganic materials 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 7
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 claims description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 5
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 4
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 3
- 229910001632 barium fluoride Inorganic materials 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 229910002651 NO3 Inorganic materials 0.000 claims description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 2
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- 229910001617 alkaline earth metal chloride Inorganic materials 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims description 2
- 229910000388 diammonium phosphate Inorganic materials 0.000 claims description 2
- 235000019838 diammonium phosphate Nutrition 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 claims description 2
- GAGGCOKRLXYWIV-UHFFFAOYSA-N europium(3+);trinitrate Chemical compound [Eu+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O GAGGCOKRLXYWIV-UHFFFAOYSA-N 0.000 claims description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 2
- 239000010452 phosphate Substances 0.000 claims description 2
- 230000009467 reduction Effects 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims 3
- KLZUFWVZNOTSEM-UHFFFAOYSA-K Aluminium flouride Chemical group F[Al](F)F KLZUFWVZNOTSEM-UHFFFAOYSA-K 0.000 claims 2
- 229910019792 NbO4 Inorganic materials 0.000 claims 2
- 239000005696 Diammonium phosphate Substances 0.000 claims 1
- 229910018965 MCl2 Inorganic materials 0.000 claims 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims 1
- 238000010298 pulverizing process Methods 0.000 claims 1
- 239000001117 sulphuric acid Substances 0.000 claims 1
- 235000011149 sulphuric acid Nutrition 0.000 claims 1
- 238000009877 rendering Methods 0.000 abstract description 11
- 238000010521 absorption reaction Methods 0.000 abstract description 4
- 108010043121 Green Fluorescent Proteins Proteins 0.000 abstract 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 39
- 238000000227 grinding Methods 0.000 description 20
- 239000000460 chlorine Substances 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- BDAGIHXWWSANSR-NJFSPNSNSA-N hydroxyformaldehyde Chemical compound O[14CH]=O BDAGIHXWWSANSR-NJFSPNSNSA-N 0.000 description 10
- 238000002156 mixing Methods 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 229910000018 strontium carbonate Inorganic materials 0.000 description 10
- 239000012856 weighed raw material Substances 0.000 description 10
- 230000009471 action Effects 0.000 description 9
- 229910016036 BaF 2 Inorganic materials 0.000 description 8
- 230000005284 excitation Effects 0.000 description 7
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 description 6
- 229910001631 strontium chloride Inorganic materials 0.000 description 6
- AHBGXTDRMVNFER-UHFFFAOYSA-L strontium dichloride Chemical compound [Cl-].[Cl-].[Sr+2] AHBGXTDRMVNFER-UHFFFAOYSA-L 0.000 description 6
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 5
- 239000011575 calcium Substances 0.000 description 5
- 229910016569 AlF 3 Inorganic materials 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000000695 excitation spectrum Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- 125000004429 atom Chemical group 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 229910001618 alkaline earth metal fluoride Inorganic materials 0.000 description 2
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 description 2
- 229910001626 barium chloride Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- FVRNDBHWWSPNOM-UHFFFAOYSA-L strontium fluoride Chemical compound [F-].[F-].[Sr+2] FVRNDBHWWSPNOM-UHFFFAOYSA-L 0.000 description 2
- 229910001637 strontium fluoride Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QLULGSLAHXLKSR-UHFFFAOYSA-N azane;phosphane Chemical compound N.P QLULGSLAHXLKSR-UHFFFAOYSA-N 0.000 description 1
- OYLGJCQECKOTOL-UHFFFAOYSA-L barium fluoride Chemical compound [F-].[F-].[Ba+2] OYLGJCQECKOTOL-UHFFFAOYSA-L 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-M dihydrogenphosphate Chemical compound OP(O)([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-M 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- WLYAEQLCCOGBPV-UHFFFAOYSA-N europium;sulfuric acid Chemical compound [Eu].OS(O)(=O)=O WLYAEQLCCOGBPV-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 208000019116 sleep disease Diseases 0.000 description 1
- 208000022925 sleep disturbance Diseases 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7728—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
- C09K11/7737—Phosphates
- C09K11/7738—Phosphates with alkaline earth metals
- C09K11/7739—Phosphates with alkaline earth metals with halogens
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/0883—Arsenides; Nitrides; Phosphides
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/851—Wavelength conversion means
- H10H20/8511—Wavelength conversion means characterised by their material, e.g. binder
- H10H20/8512—Wavelength conversion materials
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/01—Manufacture or treatment
- H10H20/036—Manufacture or treatment of packages
- H10H20/0361—Manufacture or treatment of packages of wavelength conversion means
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- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Luminescent Compositions (AREA)
Abstract
本发明涉及一种紫光LED用蓝色荧光粉及其制备方法以及由其制成的照明光源。本发明蓝色荧光粉,其化学结构式为:M10-y(P1‑3b/5NbO4)6X2:yEu2+,其中M为选自Ca,Sr,Ba和Mg中的一种或两种,X为F和Cl中的一种或两种,y表示摩尔系数,且0<y<1,b为N取代P的原子数,且0<b<5/3。本发明采用还原性氢气气氛与氯化铵气氛制备的荧光粉在250nm~420nm具有很强的吸收,其发射光谱位于430nm~550nm范围内,具有结晶性好,发光强度高的特点。用本发明的发光材料配合紫外或近紫外LED及其它发光材料例如绿色荧光粉和红色荧光粉可制备高显色白光LED光源。The invention relates to a blue fluorescent powder for purple LEDs, a preparation method thereof and an illumination light source made from the same. The blue fluorescent powder of the present invention has a chemical structural formula: M 10-y (P 1-3b/5 N b O 4 ) 6 X 2 :yEu 2+ , wherein M is selected from Ca, Sr, Ba and Mg One or two, X is one or both of F and Cl, y represents the molar coefficient, and 0<y<1, b is the number of atoms replaced by N, and 0<b<5/3. The fluorescent powder prepared by using reducing hydrogen atmosphere and ammonium chloride atmosphere has strong absorption at 250nm-420nm, its emission spectrum is in the range of 430nm-550nm, and has the characteristics of good crystallinity and high luminous intensity. High color rendering white LED light sources can be prepared by using the luminescent material of the present invention in combination with ultraviolet or near-ultraviolet LEDs and other luminescent materials such as green fluorescent powder and red fluorescent powder.
Description
技术领域technical field
本发明涉及一种紫外或近紫外LED用蓝色荧光粉,并提供了该荧光材料的制备方法,属于荧光粉材料领域。The invention relates to a blue fluorescent powder for ultraviolet or near-ultraviolet LEDs, and provides a preparation method of the fluorescent material, which belongs to the field of fluorescent powder materials.
背景技术Background technique
目前,实现白光LED的主要方法为蓝光LED芯片激发YAG黄色荧光粉,该方法具有工艺简便,成本低的优点,但是其制备的白光LED发光波长不均衡,并且存在蓝色光的峰值强度较高,容易引起睡眠障碍的问题,即“蓝光问题”。另一方面由蓝色LED和荧光粉组成的白光LED不含紫光,因此与太阳光相比呈现出的色彩会存在差别,虽然可以添加红色荧光粉来提升其显色指数,但显色指数很难做到95以上。At present, the main method of realizing white LED is to excite YAG yellow phosphor powder with blue LED chip. This method has the advantages of simple process and low cost, but the white LED produced by it has unbalanced emission wavelength and high peak intensity of blue light. The problem that can easily cause sleep disturbance is the "blue light problem". On the other hand, white LEDs composed of blue LEDs and phosphors do not contain violet light, so there will be differences in color compared with sunlight. Although red phosphors can be added to improve its color rendering index, the color rendering index is very low. It is difficult to achieve more than 95.
以紫光芯片激发的三基色荧光粉来制备白光LED的方法在近年来得到了广泛的关注与研究,因为该类白光LED的颜色只由荧光粉决定,具有颜色稳定、显色指数高、色彩还原性好的优点。可输出可见光波长范围内所有的光,可实现接近太阳光的理想白光,Ra可达95以上。此外,紫光LED不易出现光效下降的问题,且驱动电流的密度可增高5-10倍。The method of preparing white light LEDs with three primary color phosphors excited by purple light chips has received extensive attention and research in recent years, because the color of this type of white light LEDs is only determined by phosphors, and it has stable color, high color rendering index, and color reproduction. good points. It can output all light in the visible light wavelength range, and can realize ideal white light close to sunlight, and the Ra can reach more than 95. In addition, purple LEDs are not prone to the problem of reduced light efficiency, and the density of the driving current can be increased by 5-10 times.
在紫光芯片激发的白光LED中,蓝光通过紫外或近紫外LED芯片激发蓝色荧光粉来实现,蓝光的峰值强度可控在一定的强度范围。而商用的三基色蓝色荧光粉BaMgAl10O17:Eu2 +(BAM),由于其合成温度高(1600~1800℃),而且在近紫外光激发下化学稳定性低,光衰高,且BAM粉在400nm处的吸收很弱,不能很好的与InGaN芯片(350~410nm)相匹配,限制了在紫光LED中的应用,而且紫外激发白光LED的光效等方面仍与稀土三基色荧光灯有较大的差距,主要是因为缺少450nm以下的蓝色和500nm左右的绿色等造成的。In the white light LED excited by the purple light chip, the blue light is realized by exciting the blue phosphor powder through the ultraviolet or near ultraviolet LED chip, and the peak intensity of the blue light can be controlled within a certain intensity range. However, the commercial tricolor blue phosphor BaMgAl 10 O 17 :Eu 2 + (BAM) has a high synthesis temperature (1600-1800°C), low chemical stability and high light attenuation under near-ultraviolet light excitation, and The absorption of BAM powder at 400nm is very weak, and it cannot be well matched with InGaN chips (350-410nm), which limits the application in violet LEDs, and the luminous efficiency of ultraviolet-excited white LEDs is still comparable to that of rare earth three-color fluorescent lamps. There is a large gap, mainly due to the lack of blue below 450nm and green around 500nm.
发明内容Contents of the invention
本发明的目的在于提供一种氢气与氯化铵气氛共同作用的双气氛合成铕激活的蓝色荧光粉的方法,使合成的荧光粉发光强度更高,粉体均匀性更好,与紫外或近紫外芯片更匹配,从而达到高显色白光LED应用的目的。本发明制备的蓝色荧光粉,在250nm~420nm处具有强的吸收,能更好的与InGaN芯片匹配,而且其发射光谱位于430nm~550nm范围内,正好能弥补蓝光和绿光的缺失部分。The object of the present invention is to provide a method for synthesizing europium-activated blue fluorescent powder in a dual atmosphere in which hydrogen and ammonium chloride atmospheres work together, so that the synthesized fluorescent powder has higher luminous intensity and better powder uniformity, and is compatible with ultraviolet or ultraviolet light. The near-ultraviolet chip is more matched, so as to achieve the purpose of high color rendering white LED application. The blue fluorescent powder prepared by the invention has strong absorption at 250nm-420nm, which can better match with InGaN chips, and its emission spectrum is in the range of 430nm-550nm, which can just make up for the missing parts of blue light and green light.
本发明提供的紫光LED激发的蓝色荧光粉,其化学结构式如下:The blue fluorescent powder excited by the purple light LED provided by the invention has the following chemical structural formula:
M10-y(P1-3b/5NbO4)6X2:yEu2+,其中M为选自Ca,Sr,Ba和Mg中的一种或两种,X为F和Cl中的一种或两种,y表示摩尔系数,且0<y<1,b为N取代P的原子数,且0<b<5/3。M 10-y (P 1-3b/5 N b O 4 ) 6 X 2 :yEu 2+ , wherein M is one or two selected from Ca, Sr, Ba and Mg, X is F and Cl One or both, y represents the molar coefficient, and 0<y<1, b is the number of atoms replaced by N, and 0<b<5/3.
在本发明优选的实施方案中,M优选为Sr或者Sr与Ba元素组合,X优选为Cl或F;y优选为0.01~0.6,b优选为0.2~1.2,In a preferred embodiment of the present invention, M is preferably Sr or a combination of Sr and Ba elements, X is preferably Cl or F; y is preferably 0.01-0.6, b is preferably 0.2-1.2,
M更优选为Sr;X优选为Cl,y更优选为0.01~0.3,b更优选为0.2~1。M is more preferably Sr; X is preferably Cl, y is more preferably 0.01-0.3, and b is more preferably 0.2-1.
Y最优选为0.1~0.2,b最优选为0.4~0.8。Y is most preferably 0.1 to 0.2, and b is most preferably 0.4 to 0.8.
进一步地,所述紫外或近紫外光的波长范围为250nm~420nm,所述蓝色荧光的发射光谱范围为430nm~550nm。Further, the wavelength range of the ultraviolet or near ultraviolet light is 250nm-420nm, and the emission spectrum of the blue fluorescence is in the range of 430nm-550nm.
本发明提供上述紫光LED用蓝色荧光粉的制备方法,该方法包括如下步骤:The present invention provides the preparation method of above-mentioned blue fluorescent powder for violet light LED, and this method comprises the following steps:
第一步:以分别含有碱土金属离子M2+、铕离子Eu3+、氯离子Cl-和/或氟离子F-、磷离子P5+、氮离子N3+的化合物为原料,按照蓝色荧光粉的化学结构式M10-y(P1-3b/5NbO4)6X2:yEu2+所示的化学计量数,分别称取原料,将这些原料与助熔剂均匀混合,并放入研钵中充分研磨;Step 1: Using compounds containing alkaline earth metal ions M 2+ , europium ions Eu 3+ , chloride ions Cl - and/or fluorine ions F - , phosphorus ions P 5+ , and nitrogen ions N 3+ as raw materials, according to blue The chemical structural formula M 10-y (P 1-3b/5 N b O 4 ) 6 X 2 : the stoichiometric number shown in yEu 2+ of the phosphor powder, weigh the raw materials respectively, and mix these raw materials with the flux evenly, and grind thoroughly in a mortar;
第二步:将第一步研磨好的物料,放入坩埚中,在氢气还原气氛下进行煅烧合成,煅烧温度为1200~1400℃,煅烧时间为2~5小时。煅烧后经自然冷却,粉碎,过筛,水洗,醇洗,筛分,干燥后得到本发明的蓝色荧光粉。The second step: put the ground material in the first step into a crucible, and carry out calcination and synthesis under a hydrogen reducing atmosphere. The calcination temperature is 1200-1400° C., and the calcination time is 2-5 hours. After calcining, it is naturally cooled, pulverized, sieved, washed with water, washed with alcohol, sieved, and dried to obtain the blue fluorescent powder of the present invention.
所述含有碱土金属离子M2+的化合物为碱土金属的碳酸盐、硝酸盐或磷酸盐中的一种;所述含有铕离子Eu3+的化合物为氧化铕、硝酸铕或硫酸铕中的一种;所述含有氯离子Cl-的化合物为碱土金属的氯化物MCl2;所述含有氟离子F-的化合物为碱土金属的氟化物MF2;所述含有磷离子P5+和氮离子N3-的化合物为磷酸二氢铵或磷酸氢二铵中的一种。The compound containing alkaline earth metal ion M 2+ is one of carbonate, nitrate or phosphate of alkaline earth metal; the compound containing europium ion Eu 3+ is europium oxide, europium nitrate or europium sulfate One; the compound containing chloride ion Cl - is alkaline earth metal chloride MCl 2 ; the compound containing fluorine ion F - is alkaline earth metal fluoride MF 2 ; the compound containing phosphorus ion P 5+ and nitrogen ion The N 3- compound is one of ammonium dihydrogen phosphate or diammonium hydrogen phosphate.
优选:所述含有碱土金属离子M2+的化合物为碱土金属的碳酸盐;所述含有铕离子Eu3+的化合物为氧化铕;所述含有氯离子Cl-的化合物为碱土金属的氯化物MCl2;所述含有氟离子F-的化合物为碱土金属的氟化物MF2;所述含有磷离子P5+和氮离子N3-的化合物为磷酸二氢铵。Preferably: the compound containing alkaline earth metal ion M 2+ is carbonate of alkaline earth metal; the compound containing europium ion Eu 3+ is europium oxide; the compound containing chloride ion Cl- is chloride of alkaline earth metal MCl 2 ; the compound containing fluorine ion F- is alkaline earth metal fluoride MF 2 ; the compound containing phosphorus ion P 5+ and nitrogen ion N 3- is ammonium dihydrogen phosphate.
所述氢气还原气氛中还包括氯化铵气氛。The hydrogen reducing atmosphere also includes an ammonium chloride atmosphere.
所述氯化铵气份由固体氯化铵提供,在坩埚周围放置氯化铵,进行加热,使氯化铵挥发形成气相状态的氯化铵。The ammonium chloride gas is provided by solid ammonium chloride, ammonium chloride is placed around the crucible and heated to volatilize the ammonium chloride to form ammonium chloride in gas phase.
所述第二步中,氢气还原性气氛由H2提供,浓度比例为2%~4%;固体氯化铵用量为所述原料总质量的10wt%~15wt%,In the second step, the hydrogen reducing atmosphere is provided by H2 , and the concentration ratio is 2% to 4%; the amount of solid ammonium chloride is 10wt% to 15wt% of the total mass of the raw materials,
H2浓度比例优选为4%,固体氯化铵用量为所述原料总质量10%。The concentration ratio of H2 is preferably 4%, and the amount of solid ammonium chloride is 10% of the total mass of the raw materials.
在所述第一步中,所述助熔剂为AlF3,BaF2,H3BO3中的一种或几种;助熔剂的用量为所述原料总质量的0.1wt%~1.0wt%。In the first step, the flux is one or more of AlF 3 , BaF 2 , H 3 BO 3 ; the amount of the flux is 0.1wt%-1.0wt% of the total mass of the raw materials.
助熔剂优选为BaF2,助熔剂的用量为所述原料总质量的0.6wt%~0.8wt%。The fluxing agent is preferably BaF 2 , and the amount of the fluxing agent is 0.6wt%-0.8wt% of the total mass of the raw materials.
助熔剂与所述原料经研钵混合均匀后,过200目筛,过筛后的混合料进行第二步的合成煅烧。After the flux and the raw materials are uniformly mixed in a mortar, they are sieved through a 200-mesh sieve, and the sieved mixture is subjected to the second step of synthesis and calcination.
上述蓝色荧光粉的应用,为将该蓝色荧光粉应用于以紫外或近紫外光为激发源的照明显示和光致发光器件中用于色度调节。The application of the above-mentioned blue phosphor is to apply the blue phosphor to lighting displays and photoluminescent devices using ultraviolet or near-ultraviolet light as an excitation source for chromaticity adjustment.
本发明中氯化铵气氛的作用是:The effect of ammonium chloride atmosphere among the present invention is:
1、发生氯取代反应,提供部分M10-y(P1-3b/5NbO4)6X2:yEu2+蓝色荧光粉中的Cl;1. A chlorine substitution reaction occurs to provide part of the Cl in the M 10-y (P 1-3b/5 N b O 4 ) 6 X 2 :yEu 2+ blue phosphor;
2、与混合原料中的MCl2或MF2共同作用,首先氯化铵气氛在参与反应的过程中,会产生大量的气体,形成大量的气孔,这样就使得团聚物料变得更松散甚至可以分散成更小的团聚体;然后MCl2或MF2在这些松散的小团聚体之间起到融合的作用,结晶出更完整的单一晶粒,使晶体颗粒更小,晶体颗粒更加均匀。2. Working together with MCl 2 or MF 2 in the mixed raw material, first of all, the ammonium chloride atmosphere will generate a large amount of gas and form a large number of pores during the reaction process, which will make the agglomerated material looser and even dispersible into smaller aggregates; then MCl 2 or MF 2 plays a role of fusion between these loose small aggregates, and crystallizes a more complete single crystal grain, making the crystal grains smaller and more uniform.
3、在2过程中形成的大量的气孔,一方面可以氢气更容易进入,保证还原的充分性;另一方面,可以有效的降低体系的反应温度。3. A large number of pores formed in the process of 2, on the one hand, allow hydrogen to enter more easily to ensure the adequacy of reduction; on the other hand, can effectively reduce the reaction temperature of the system.
本发明的优点是:The advantages of the present invention are:
1、本发明的蓝色荧光粉具有非常宽的激发峰,在250nm~420nm处具有强的吸收,可以跟紫外或近紫外LED芯片有较好的匹配性;1. The blue phosphor powder of the present invention has a very broad excitation peak, has strong absorption at 250nm-420nm, and can have a good match with ultraviolet or near-ultraviolet LED chips;
2、本发明涉及的荧光粉的发射光谱位于430nm~550nm范围内,其色度纯正、结晶度高、发光效率显著,具有较高的商业应用价值,封装评测后其显色指数可达96,且封装之后稳定性也较好;2. The emission spectrum of the phosphor powder involved in the present invention is within the range of 430nm to 550nm. Its chromaticity is pure, its crystallinity is high, its luminous efficiency is remarkable, and it has high commercial application value. After packaging and evaluation, its color rendering index can reach 96, And the stability after encapsulation is also good;
3、本发明的蓝色荧光粉有良好的结晶性能,显色性高,粒度均匀;3. The blue fluorescent powder of the present invention has good crystallization properties, high color rendering, and uniform particle size;
4、本发明采用清洁的氢气还原性气氛与氯化铵气氛共同作用来制作蓝色荧光粉。采用清洁的氢气作为还原性气氛,在反应过程中不会对环境造成严重的污染;采用氯化铵气氛可以在烧结过程中降低体系的反应温度,节约能源,对环境的影响较小,另一方面,采用氯化铵气氛可以提高晶体的结晶性能,减小粉体颗粒的粒径,保证粉体颗粒的均匀性,提升粉体的发光强度。4. The present invention adopts clean hydrogen reducing atmosphere and ammonium chloride atmosphere to work together to produce blue fluorescent powder. The use of clean hydrogen as the reducing atmosphere will not cause serious pollution to the environment during the reaction process; the use of ammonium chloride atmosphere can reduce the reaction temperature of the system during the sintering process, save energy, and have less impact on the environment. On the one hand, the use of ammonium chloride atmosphere can improve the crystallization performance of the crystal, reduce the particle size of the powder particles, ensure the uniformity of the powder particles, and increase the luminous intensity of the powder.
5、本发明的蓝色荧光粉的制备方法具有原料易得且来源丰富、价格低廉,工艺简单,煅烧温度低,易于操作,对于设备要求低,节约能源,成本低且在生产过程中无废水废气排放,对环境友好等优点。5. The preparation method of the blue fluorescent powder of the present invention has the advantages of easy-to-obtain raw materials and abundant sources, low price, simple process, low calcination temperature, easy operation, low equipment requirements, energy saving, low cost and no waste water in the production process Exhaust gas emission, environmental friendliness and other advantages.
附图说明Description of drawings
图1为实施例1中制备的蓝色荧光粉与实施例2(同条件不加氯化铵气氛)制备的蓝色荧光粉的激发和发射光谱对比图。Fig. 1 is a graph comparing the excitation and emission spectra of the blue phosphor prepared in Example 1 and the blue phosphor prepared in Example 2 (without adding ammonium chloride atmosphere under the same conditions).
图2为实施例3中制备的蓝色荧光粉与实施例4(同条件不加氯化铵气氛)制备的蓝色荧光粉的激发和发射光谱对比图。Fig. 2 is a graph comparing the excitation and emission spectra of the blue phosphor prepared in Example 3 and the blue phosphor prepared in Example 4 (without adding ammonium chloride atmosphere under the same conditions).
图3为实施例1中制备的蓝色荧光粉在CIE-1931坐标中的位置。FIG. 3 is the position of the blue phosphor prepared in Example 1 in CIE-1931 coordinates.
图4为实施例1中制备的蓝色荧光粉的扫描电镜图。FIG. 4 is a scanning electron micrograph of the blue phosphor prepared in Example 1. FIG.
图5为3200K封装紫外芯片+实施例1中蓝粉封装后与同色温蓝光芯片封装后的对比结果。Fig. 5 is a comparison result of 3200K packaged ultraviolet chip + blue powder packaged in Example 1 and the packaged blue light chip with the same color temperature.
图6为5600K封装紫外芯片+实施例2中蓝粉封装后与同色温蓝光芯片封装后的对比结果。Fig. 6 is a comparison result of the 5600K packaged ultraviolet chip + the blue powder packaged in Example 2 and the packaged blue light chip with the same color temperature.
具体实施方式detailed description
下面结合实施例,对本发明所制备的蓝色荧光粉及其制备方法做进一步的详细说明。The blue phosphor powder prepared by the present invention and the preparation method thereof will be further described in detail below in conjunction with the examples.
本发明提供的紫外或近紫外LED激发的蓝色荧光粉,其化学结构式如下:The blue phosphor powder excited by ultraviolet or near ultraviolet LED provided by the present invention has the following chemical structural formula:
M10-y(P1-3b/5NbO4)6X2:yEu2+,其中M为选自Ca,Sr,Ba和Mg中的一种或两种,X为F和Cl中的一种或两种,y表示摩尔系数,且0<y<1,b为N取代P的原子数,且0<b<5/3。M 10-y (P 1-3b/5 N b O 4 ) 6 X 2 :yEu 2+ , wherein M is one or two selected from Ca, Sr, Ba and Mg, X is F and Cl One or both, y represents the molar coefficient, and 0<y<1, b is the number of atoms replaced by N, and 0<b<5/3.
在本发明优选的实施方案中,M优选为Sr或者Ba元素,更优选为Sr;X优选为Cl;y表示摩尔系数,优选为0.01~0.3,更优选为0.1~0.2,b为N取代P的原子数,优选为0.2~1,更优选为0.4~0.8。In a preferred embodiment of the present invention, M is preferably Sr or Ba element, more preferably Sr; X is preferably Cl; y represents the molar coefficient, preferably 0.01-0.3, more preferably 0.1-0.2, and b is N replacing P The number of atoms is preferably 0.2 to 1, more preferably 0.4 to 0.8.
本发明提供上述紫光LED用蓝色荧光粉的制备方法,该方法包括如下步骤:The present invention provides the preparation method of above-mentioned blue fluorescent powder for violet light LED, and this method comprises the following steps:
第一步:按照蓝色荧光粉的化学结构式M10(P1-3b/5NbO4)6X2:yEu2+所示的化学计量数,分别称取原料MCO3、磷酸二氢铵、MCl2和Eu2O3,将这些原料与助熔剂均匀混合,并放入研钵中充分研磨;Step 1: Weigh the raw materials MCO 3 and dihydrogen phosphate respectively according to the stoichiometric numbers shown in the chemical structural formula M 10 (P 1-3b/5 N b O 4 ) 6 X 2 :yEu 2+ of the blue phosphor Ammonium, MCl 2 and Eu 2 O 3 , these raw materials are evenly mixed with flux, and put into a mortar and thoroughly ground;
第二步:将上述研磨好的物料放入铝坩埚中,并在坩埚周围放置一定量的氯化铵,进行加热,使氯化铵挥发形成气相状态的氯化铵,在4%氢气还原气氛与氯化铵气氛的共同作用下进行煅烧合成,煅烧温度为1200~1400℃,煅烧时间为2~5小时。煅烧后经自然冷却,粉碎,过筛,水洗,醇洗,筛分,干燥后得到本发明的蓝色荧光粉。The second step: put the above-mentioned ground materials into an aluminum crucible, and place a certain amount of ammonium chloride around the crucible, and heat it to volatilize the ammonium chloride to form ammonium chloride in a gas phase state. The calcination synthesis is carried out under the combined action of ammonium chloride atmosphere, the calcination temperature is 1200-1400 DEG C, and the calcination time is 2-5 hours. After calcining, it is naturally cooled, pulverized, sieved, washed with water, washed with alcohol, sieved, and dried to obtain the blue fluorescent powder of the present invention.
在所述第一步中,所述助熔剂为AlF3,BaF2,H3BO3中的一种或几种,且优选为BaF2;助熔剂的用量为所述原料总质量的0.1wt%~1.0wt%,且优选为0.6wt%~0.8wt%。In the first step, the flux is one or more of AlF 3 , BaF 2 , H 3 BO 3 , and preferably BaF 2 ; the amount of flux is 0.1wt of the total mass of the raw materials % to 1.0 wt%, and preferably 0.6 wt% to 0.8 wt%.
助熔剂与所述原料经研钵混合均匀后,过200目筛,过筛后的混合料进行第二步的合成煅烧。After the flux and the raw materials are uniformly mixed in a mortar, they are sieved through a 200-mesh sieve, and the sieved mixture is subjected to the second step of synthesis and calcination.
在所述第二步中,还原性气氛由H2提供,且其浓度比例不超过4%,为2%~4%,优选为4%;氯化铵气氛由氯化铵固体提供,其用量为所述原料总质量的10wt%~15wt%,优选为10%。In the second step, the reducing atmosphere is provided by H2 , and its concentration ratio is not more than 4%, which is 2% to 4%, preferably 4%; the ammonium chloride atmosphere is provided by ammonium chloride solid, and its dosage is It is 10wt%-15wt% of the total mass of the raw materials, preferably 10%.
接下来,通过实施例对本发明做进一步更详细的描述,但是本发明并不局限于这些实施例。Next, the present invention will be further described in more detail through examples, but the present invention is not limited to these examples.
实施例1Example 1
按照蓝色荧光粉的化学结构式分别称取45g磷酸二氢铵,2.3g氧化铕,氯化锶17g,碳酸锶75g,称取原料总质量的0.6wt%的助熔剂BaF2来与原料混合。将称取的原料与助熔剂在研钵中混合进行研磨,研磨30分钟后,将研磨后的物料过200目筛网过筛,得到过筛后的物料;Weigh 45g ammonium dihydrogen phosphate, 2.3g europium oxide, 17g strontium chloride, 75g strontium carbonate according to the chemical structural formula of the blue phosphor, and weigh 0.6wt% flux BaF 2 of the total mass of the raw materials to mix with the raw materials. Mixing the weighed raw material and flux in a mortar for grinding, after grinding for 30 minutes, sieving the ground material through a 200-mesh sieve to obtain the sieved material;
将上述过筛后的物料放入坩埚中,再称取原料总质量10wt%的氯化铵放置在坩埚周围,加热使氯化铵挥发形成气相状态的氯化铵,在4%氢气还原气氛与氯化铵气氛的共同作用下进行煅烧合成,煅烧温度为1200℃,煅烧时间3h。然后经降温冷却,粉碎,过筛,水洗,醇洗,筛分,干燥后得到所需的Sr9.8(P0.76N0.4O4)6Cl2:0.2Eu2+荧光粉。Put the above-mentioned sieved material into the crucible, then weigh 10wt% ammonium chloride of the total mass of the raw material and place it around the crucible, heat the ammonium chloride to volatilize and form ammonium chloride in the gas phase state, and mix the ammonium chloride with 4% hydrogen reducing atmosphere. The calcination synthesis is carried out under the combined action of ammonium chloride atmosphere, the calcination temperature is 1200°C, and the calcination time is 3h. Then cool down, pulverize, sieve, wash with water, wash with alcohol, sieve, and dry to obtain the required Sr 9.8 (P 0.76 N 0.4 O 4 ) 6 Cl 2 :0.2Eu 2+ phosphor.
本施例制备的蓝色荧光粉与实施例2(同条件不加氯化铵气氛)制备的蓝色荧光粉激发和发射光谱对比图如图1所示。Figure 1 shows the comparison of the excitation and emission spectra of the blue phosphor powder prepared in this example and the blue phosphor powder prepared in Example 2 (without the addition of ammonium chloride atmosphere under the same conditions).
本实施例方法制备的蓝色荧光粉其在CIE-1931坐标中的位置如图3所示。The position of the blue phosphor prepared by the method of this embodiment in the CIE-1931 coordinates is shown in FIG. 3 .
本实施例方法制备的蓝色荧光粉其扫描电镜图如图4所示。The scanning electron microscope image of the blue phosphor prepared by the method of this embodiment is shown in FIG. 4 .
本实施例方法制备的蓝色荧光粉与紫外芯片及绿色、红色荧光粉封装3200K后的结果与蓝色芯片封装色温3200K的对比图如图5所示,其显色指数可达97,而同色温蓝光芯片封装后其显色指数才仅有87。The blue phosphor prepared by the method of this embodiment and the ultraviolet chip and the green and red phosphor packaged at 3200K are compared with the blue chip packaged color temperature of 3200K as shown in Figure 5. The color rendering index can reach 97, while After the color temperature blue light chip is packaged, its color rendering index is only 87.
实施例2Example 2
按照蓝色荧光粉的化学结构式分别称取45g磷酸二氢铵,2.3g氧化铕,氯化锶17g,碳酸锶75g,称取原料总质量的0.6wt%的助熔剂BaF2来与原料混合。将称取的原料与助熔剂在研钵中混合进行研磨,研磨30分钟后,将研磨后的物料过200目筛网过筛,得到过筛后的物料;Weigh 45g ammonium dihydrogen phosphate, 2.3g europium oxide, 17g strontium chloride, 75g strontium carbonate according to the chemical structural formula of the blue phosphor, and weigh 0.6wt% flux BaF 2 of the total mass of the raw materials to mix with the raw materials. Mixing the weighed raw material and flux in a mortar for grinding, after grinding for 30 minutes, sieving the ground material through a 200-mesh sieve to obtain the sieved material;
将上述过晒后的物料放入坩埚内,在4%的氢还原气氛下进行煅烧,煅烧温度为1200℃,煅烧时间3h。然后经冷却,粉碎,过筛,水洗,醇洗,筛分,干燥后得到所需的Sr9.8(P0.76N0.4O4)6Cl2:0.2Eu2+荧光粉。Put the above-mentioned sun-dried materials into a crucible, and perform calcination under a 4% hydrogen reducing atmosphere, the calcination temperature is 1200°C, and the calcination time is 3h. After cooling, crushing, sieving, washing with water, washing with alcohol, sieving, and drying, the required Sr 9.8 (P 0.76 N 0.4 O 4 ) 6 Cl 2 :0.2Eu 2+ phosphor is obtained.
实施例3Example 3
按照蓝色荧光粉的化学结构式分别称取42g磷酸二氢铵,2.2g氧化铕,氯化锶17g,碳酸锶54g,碳酸钡22g,称取原料总质量的0.8wt%的助熔剂HBO3来与原料混合。将称取的原料与助熔剂在研钵中混合进行研磨,研磨30分钟后,将研磨后的物料过200目筛网过筛,得到过筛后的物料;According to the chemical structural formula of the blue fluorescent powder, weigh 42g ammonium dihydrogen phosphate, 2.2g europium oxide, 17g strontium chloride, 54g strontium carbonate, and 22g barium carbonate, and weigh 0.8wt% of the total mass of raw materials as flux HBO 3 Mix with stock. Mixing the weighed raw material and flux in a mortar for grinding, after grinding for 30 minutes, sieving the ground material through a 200-mesh sieve to obtain the sieved material;
将上述过筛后的物料放入坩埚中,再称取原料总质量10wt%的氯化铵放置在坩埚周围,加热使氯化铵挥发形成气相状态的氯化铵,在4%氢气还原气氛与氯化铵气氛的共同作用下进行煅烧合成,煅烧温度为1300℃,煅烧时间5h。然后经降温冷却,粉碎,过筛,水洗,醇洗,筛分,干燥后得到所需的Sr7.9Ba1.9(P0.64N0.6O4)3Cl6:0.2Eu2+荧光粉。Put the above-mentioned sieved material into the crucible, then weigh 10wt% ammonium chloride of the total mass of the raw material and place it around the crucible, heat the ammonium chloride to volatilize and form ammonium chloride in the gas phase state, and mix the ammonium chloride with 4% hydrogen reducing atmosphere. The calcination synthesis is carried out under the combined action of ammonium chloride atmosphere, the calcination temperature is 1300°C, and the calcination time is 5h. Then cool down, pulverize, sieve, wash with water, wash with alcohol, sieve, and dry to obtain the required Sr 7.9 Ba 1.9 (P 0.64 N 0.6 O 4 ) 3 Cl 6 :0.2Eu 2+ phosphor.
本施例制备的蓝色荧光粉与实施例4(同条件不加氯化铵气氛)制备的蓝色荧光粉激发和发射光谱对比图如图2所示。The comparison diagram of the excitation and emission spectra of the blue phosphor prepared in this example and the blue phosphor prepared in Example 4 (without adding ammonium chloride atmosphere) is shown in FIG. 2 .
本实施例方法制备的蓝色荧光粉与紫外芯片及绿色、红色荧光粉封装5600K后的结果与蓝色芯片封装色温5600K的对比图如图6所示,其显色指数可达96,而同色温蓝光芯片封装后其显色指数仅有86。The blue phosphor prepared by the method of this embodiment, the ultraviolet chip and the green and red phosphor packaged at 5600K are compared with the blue chip packaged color temperature of 5600K as shown in Figure 6. The color rendering index can reach 96, while the same After the color temperature blue light chip is packaged, its color rendering index is only 86.
实施例4Example 4
按照蓝色荧光粉的化学结构式分别称取42g磷酸二氢铵,2.2g氧化铕,氯化锶17g,碳酸锶54g,碳酸钡22g,称取原料总质量的0.8wt%的助熔剂HBO3来与原料混合。将称取的原料与助熔剂在研钵中混合进行研磨,研磨30分钟后,将研磨后的物料过200目筛网过筛,得到过筛后的物料;According to the chemical structural formula of the blue fluorescent powder, weigh 42g ammonium dihydrogen phosphate, 2.2g europium oxide, 17g strontium chloride, 54g strontium carbonate, and 22g barium carbonate, and weigh 0.8wt% of the total mass of raw materials as flux HBO 3 Mix with stock. Mixing the weighed raw material and flux in a mortar for grinding, after grinding for 30 minutes, sieving the ground material through a 200-mesh sieve to obtain the sieved material;
将上述过晒后的物料放入坩埚内,在4%的氢还原气氛下进行煅烧,煅烧温度为1300℃,煅烧时间5h。然后经降温冷却,粉碎,过筛,水洗,醇洗,筛分,干燥后得到所需的Sr7.9Ba1.9(P0.64N0.6O4)6Cl2:0.2Eu2+荧光粉。The above sun-dried materials were put into a crucible, and calcined in a reducing atmosphere of 4% hydrogen, the calcining temperature was 1300° C., and the calcining time was 5 hours. Then cool down, pulverize, sieve, wash with water, wash with alcohol, sieve, and dry to obtain the required Sr 7.9 Ba 1.9 (P 0.64 N 0.6 O 4 ) 6 Cl 2 :0.2Eu 2+ phosphor.
实施例5Example 5
按照蓝色荧光粉的化学结构式分别称取44g磷酸二氢铵,3.4g氧化铕,氯化钡16g,碳酸锶58g,碳酸钡14g,碳酸钙2.5g,称取原料总质量的1.0wt%的助熔剂BaF2来与原料混合。将称取的原料与助熔剂在研钵中混合进行研磨,研磨30分钟后,将研磨后的物料过200目筛网过筛,得到过筛后的物料;Take by weighing 44g ammonium dihydrogen phosphate, 3.4g europium oxide, 16g barium chloride, 58g strontium carbonate, 14g barium carbonate, and 2.5g calcium carbonate according to the chemical structural formula of the blue fluorescent powder, and weigh 1.0wt% of the total mass of raw materials Flux BaF 2 to mix with raw materials. Mixing the weighed raw material and flux in a mortar for grinding, after grinding for 30 minutes, sieving the ground material through a 200-mesh sieve to obtain the sieved material;
将上述过筛后的物料放入坩埚中,再称取原料总质量11wt%的氯化铵放置在坩埚周围,加热使氯化铵挥发形成气相状态的氯化铵,在4%氢气还原气氛与氯化铵气氛的共同作用下进行煅烧合成,煅烧温度为1250℃,煅烧时间3h。然后经降温冷却,粉碎,过筛,水洗,醇洗,筛分,干燥后得到所需的Sr8.2Ba1.1Ca0.4(P0.7N0.5O4)6Cl2:0.3Eu2+荧光粉。The above-mentioned sieved material is put into the crucible, and then the ammonium chloride with 11wt% of the total mass of the raw material is weighed and placed around the crucible, and the ammonium chloride is heated to volatilize to form ammonium chloride in the gas phase state. The calcination synthesis is carried out under the combined action of ammonium chloride atmosphere, the calcination temperature is 1250°C, and the calcination time is 3h. Then cool down, pulverize, sieve, wash with water, wash with alcohol, sieve, and dry to obtain the required Sr 8.2 Ba 1.1 Ca 0.4 (P 0.7 N 0.5 O 4 ) 6 Cl 2 :0.3Eu 2+ phosphor.
实施例6Example 6
按照蓝色荧光粉的化学结构式分别称取43g磷酸二氢铵,3.3g氧化铕,氟化钡15g,碳酸锶57g,碳酸钡18g,称取原料总质量的1.0wt%的助熔剂BaF2来与原料混合。将称取的原料与助熔剂在研钵中混合进行研磨,研磨30分钟后,将研磨后的物料过200目筛网过筛,得到过筛后的物料;Take by weighing 43g ammonium dihydrogen phosphate, 3.3g europium oxide, 15g barium fluoride, 57g strontium carbonate, and 18g barium carbonate according to the chemical structural formula of the blue fluorescent powder, and weigh 1.0wt% flux BaF of the total mass of raw materials Mix with stock. Mixing the weighed raw material and flux in a mortar for grinding, after grinding for 30 minutes, sieving the ground material through a 200-mesh sieve to obtain the sieved material;
将上述过筛后的物料放入坩埚中,再称取原料总质量10wt%的氯化铵放置在坩埚周围,加热使氯化铵挥发形成气相状态的氯化铵,在3%氢气还原气氛与氯化铵气氛的共同作用下进行煅烧合成,煅烧温度为1250℃,煅烧时间3h。然后经降温冷却,粉碎,过筛,水洗,醇洗,筛分,干燥后得到所需的Sr8.2Ba1.5(P0.82N0.3O4)6Cl2:0.3Eu2+荧光粉。The above-mentioned sieved material is put into the crucible, and then the ammonium chloride with 10wt% of the total mass of the raw material is weighed and placed around the crucible, and the ammonium chloride is heated to volatilize to form ammonium chloride in the gas phase state. The calcination synthesis is carried out under the combined action of ammonium chloride atmosphere, the calcination temperature is 1250°C, and the calcination time is 3h. Then cool down, pulverize, sieve, wash with water, wash with alcohol, sieve, and dry to obtain the required Sr 8.2 Ba 1.5 (P 0.82 N 0.3 O 4 ) 6 Cl 2 :0.3Eu 2+ phosphor.
实施例7Example 7
按照蓝色荧光粉的化学结构式分别称取44g磷酸二氢铵,3.3g氧化铕,氯化锶17g,碳酸锶61g,碳酸钡13g,称取原料总质量的1.0wt%的助熔剂HBO3来与原料混合。将称取的原料与助熔剂在研钵中混合进行研磨,研磨30分钟后,将研磨后的物料过200目筛网过筛,得到过筛后的物料;According to the chemical structural formula of the blue fluorescent powder, weigh 44g ammonium dihydrogen phosphate, 3.3g europium oxide, 17g strontium chloride, 61g strontium carbonate, and 13g barium carbonate, and weigh 1.0wt% of the total mass of raw materials as a flux HBO 3 Mix with stock. Mixing the weighed raw material and flux in a mortar for grinding, after grinding for 30 minutes, sieving the ground material through a 200-mesh sieve to obtain the sieved material;
将上述过筛后的物料放入坩埚中,再称取原料总质量14wt%的氯化铵放置在坩埚周围,加热使氯化铵挥发形成气相状态的氯化铵,在2%氢气还原气氛与氯化铵气氛的共同作用下进行煅烧合成,煅烧温度为1300℃,煅烧时间5h。然后经降温冷却,粉碎,过筛,水洗,醇洗,筛分,干燥后得到所需的Sr8.5Ba1Ca0.2(P0.7N0.5O4)6Cl2:0.3Eu2+荧光粉。The above-mentioned sieved material is put into the crucible, and then the ammonium chloride with 14wt% of the total mass of the raw material is weighed and placed around the crucible, and the ammonium chloride is heated to volatilize to form ammonium chloride in the gas phase state. In a 2% hydrogen reducing atmosphere and The calcination synthesis is carried out under the combined action of ammonium chloride atmosphere, the calcination temperature is 1300°C, and the calcination time is 5h. Then cool down, pulverize, sieve, wash with water, wash with alcohol, sieve, and dry to obtain the required Sr 8.5 Ba 1 Ca 0.2 (P 0.7 N 0.5 O 4 ) 6 Cl 2 :0.3Eu 2+ phosphor.
实施例8Example 8
按照蓝色荧光粉的化学结构式分别称取42g磷酸二氢铵,3.2g氧化铕,氯化锶16g,碳酸锶45g,碳酸钡30g,称取原料总质量的0.6wt%的助熔剂HBO3与0.4wt%的助熔剂AlF3来与原料混合。将称取的原料与助熔剂在研钵中混合进行研磨,研磨30分钟后,将研磨后的物料过200目筛网过筛,得到过筛后的物料;Take by weighing 42g ammonium dihydrogen phosphate, 3.2g europium oxide, 16g strontium chloride, 45g strontium carbonate, and 30g barium carbonate according to the chemical structural formula of the blue fluorescent powder, and weigh 0.6wt% flux HBO 3 and 0.4wt% flux AlF 3 to mix with raw materials. Mixing the weighed raw material and flux in a mortar for grinding, after grinding for 30 minutes, sieving the ground material through a 200-mesh sieve to obtain the sieved material;
将上述过筛后的物料放入坩埚中,再称取原料总质量12wt%的氯化铵放置在坩埚周围,加热使氯化铵挥发形成气相状态的氯化铵,在3%氢气还原气氛与氯化铵气氛的共同作用下进行煅烧合成,煅烧温度为1200℃,煅烧时间5h。然后经降温冷却,粉碎,过筛,水洗,醇洗,筛分,干燥后得到所需的Sr7Ba2.5Ca0.2(P0.52N0.8O4)6Cl2:0.3Eu2+荧光粉。The above-mentioned sieved material is put into the crucible, and then the ammonium chloride with 12wt% of the total mass of the raw material is weighed and placed around the crucible, and the ammonium chloride is heated to volatilize to form ammonium chloride in the gas phase state. In a 3% hydrogen reducing atmosphere and The calcination synthesis is carried out under the combined action of ammonium chloride atmosphere, the calcination temperature is 1200°C, and the calcination time is 5h. Then cool down, pulverize, sieve, wash with water, wash with alcohol, sieve, and dry to obtain the desired Sr 7 Ba 2.5 Ca 0.2 (P 0.52 N 0.8 O 4 ) 6 Cl 2 :0.3Eu 2+ phosphor.
实施例9Example 9
按照蓝色荧光粉的化学结构式分别称取42g磷酸二氢铵,2.1g氧化铕,氟化锶16g,氯化钡14g,碳酸锶49g,碳酸钡28g,称取原料总质量的0.5wt%的助熔剂AlF3来与原料混合。将称取的原料与助熔剂在研钵中混合进行研磨,研磨30分钟后,将研磨后的物料过200目筛网过筛,得到过筛后的物料;According to the chemical structural formula of the blue fluorescent powder, weigh 42g ammonium dihydrogen phosphate, 2.1g europium oxide, 16g strontium fluoride, 14g barium chloride, 49g strontium carbonate, and 28g barium carbonate, and weigh 0.5wt% of the total mass of raw materials. Flux AlF 3 to mix with raw materials. Mixing the weighed raw material and flux in a mortar for grinding, after grinding for 30 minutes, sieving the ground material through a 200-mesh sieve to obtain the sieved material;
将上述过筛后的物料放入坩埚中,再称取原料总质量15wt%的氯化铵放置在坩埚周围,加热使氯化铵挥发形成气相状态的氯化铵,在4%氢气还原气氛与氯化铵气氛的共同作用下进行煅烧合成,煅烧温度为1250℃,煅烧时间4h。然后经降温冷却,粉碎,过筛,水洗,醇洗,筛分,干燥后得到所需的Sr7.5Ba2.3(P0.4NO4)6F2:0.2Eu2+荧光粉。The above-mentioned sieved material is put into the crucible, and then the ammonium chloride with 15wt% of the total mass of the raw material is weighed and placed around the crucible, and the ammonium chloride is heated to volatilize to form ammonium chloride in the gas phase state. The calcination synthesis is carried out under the combined action of ammonium chloride atmosphere, the calcination temperature is 1250°C, and the calcination time is 4h. Then cool down, pulverize, sieve, wash with water, wash with alcohol, sieve, and dry to obtain the required Sr 7.5 Ba 2.3 (P 0.4 NO 4 ) 6 F 2 :0.2Eu 2+ phosphor.
实施例10Example 10
按照蓝色荧光粉的化学结构式分别称取42g磷酸二氢铵,6.5g氧化铕,氟化锶17g,碳酸锶55g,碳酸钡17g,称取原料总质量的0.5wt%的助熔剂AlF3与0.5wt%的助熔剂BaF2来与原料混合。将称取的原料与助熔剂在研钵中混合进行研磨,研磨30分钟后,将研磨后的物料过200目筛网过筛,得到过筛后的物料;Take by weighing 42g ammonium dihydrogen phosphate, 6.5g europium oxide, 17g strontium fluoride, 55g strontium carbonate, and 17g barium carbonate according to the chemical structural formula of the blue fluorescent powder, and weigh 0.5wt% flux AlF of the total mass of raw materials 3 and 0.5wt% flux BaF 2 to mix with raw materials. Mixing the weighed raw material and flux in a mortar for grinding, after grinding for 30 minutes, sieving the ground material through a 200-mesh sieve to obtain the sieved material;
将上述过筛后的物料放入坩埚中,再称取原料总质量10wt%的氯化铵放置在坩埚周围,加热使氯化铵挥发形成气相状态的氯化铵,在4%氢气还原气氛与氯化铵气氛的共同作用下进行煅烧合成,煅烧温度为1280℃,煅烧时间4h。然后经降温冷却,粉碎,过筛,水洗,醇洗,筛分,干燥后得到所需的Sr8Ba1.4(P0.54N0.9O4)6F2:0.6Eu2+荧光粉。Put the above-mentioned sieved material into the crucible, then weigh 10wt% ammonium chloride of the total mass of the raw material and place it around the crucible, heat the ammonium chloride to volatilize and form ammonium chloride in the gas phase state, and mix the ammonium chloride with 4% hydrogen reducing atmosphere. The calcination synthesis is carried out under the combined action of ammonium chloride atmosphere, the calcination temperature is 1280°C, and the calcination time is 4h. Then cool down, pulverize, sieve, wash with water, wash with alcohol, sieve, and dry to obtain the required Sr 8 Ba 1.4 (P 0.54 N 0.9 O 4 ) 6 F 2 :0.6Eu 2+ phosphor.
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Inventor after: Zhang Lin Inventor after: Ruan Xindong Inventor after: Jia Xiaoqing Inventor after: Wu Zhenxiong Inventor after: Zhang Liao Inventor before: Zhang Lin Inventor before: Ruan Xindong Inventor before: Jia Xiaoqing Inventor before: Wu Zhenxiong Inventor before: Zhang Liao Inventor before: Jie Rongjun |
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Application publication date: 20161221 |
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RJ01 | Rejection of invention patent application after publication |