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CN105940593A - Electric motor - Google Patents

Electric motor Download PDF

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Publication number
CN105940593A
CN105940593A CN201480074467.9A CN201480074467A CN105940593A CN 105940593 A CN105940593 A CN 105940593A CN 201480074467 A CN201480074467 A CN 201480074467A CN 105940593 A CN105940593 A CN 105940593A
Authority
CN
China
Prior art keywords
outer frame
insulator
stator core
winding
tooth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201480074467.9A
Other languages
Chinese (zh)
Other versions
CN105940593B (en
Inventor
中村拓也
龟山正树
水谷敏彦
福与克纪
小河良平
铃木高志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Publication of CN105940593A publication Critical patent/CN105940593A/en
Application granted granted Critical
Publication of CN105940593B publication Critical patent/CN105940593B/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/52Fastening salient pole windings or connections thereto
    • H02K3/521Fastening salient pole windings or connections thereto applicable to stators only
    • H02K3/522Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • H02K1/148Sectional cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2203/00Specific aspects not provided for in the other groups of this subclass relating to the windings
    • H02K2203/12Machines characterised by the bobbins for supporting the windings

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

An electric motor is provided with: a stator core formed in a cylindrical shape and having a plurality of teeth arranged at equal intervals in a circumferential direction on an inner circumferential surface; a 1 st and a 2 nd insulators having an outer frame portion extending outward at one end opposite to an inner peripheral surface of the stator core, the 1 st and the 2 nd insulators sandwiching a plurality of teeth from both sides in an axial direction of the stator core, respectively; a winding wound around the 1 st and 2 nd insulators; and a rotor rotatably provided inside the stator core about an axial center of the stator core, wherein the 1 st and 2 nd insulators have overlapping portions in which both end portions of the outer frame portions overlap each other when the plurality of teeth are sandwiched from both sides, and a thick portion having a larger wall thickness than the outer frame portion is provided in front of the overlapping portion of one of the outer frame portions.

Description

Motor
Technical field
The present invention relates to that there is the motor making the tooth insulator from winding insulation.
Background technology
In the stator core of the stator of motor, make current flow through in the windings and form magnetic pole Tooth from annular yoke towards the axle center of rotor extend.Therefore, winding is wound in this tooth Operation be typically not easy.For this problem, proposed various motion in the past.As wherein it One, it is proposed that the stator core of the so-called outer rolling of following form: Ground Split stator can be engaged The tooth of iron core and yoke, be wound in tooth from outside by winding, is embedded into by the tooth having wound winding Yoke.
In the stator core of such structure, the internal side diameter of tooth is opposed with rotor, outside diameter with Yoke engages.Therefore, the insulator used when winding is wound in tooth is the axle center in yoke Split and sandwich with insulator the structure (see, for example patent documentation 1) of tooth on direction by 2.
Patent documentation 1: Japanese Unexamined Patent Publication 2005-12875 publication (summary)
Summary of the invention
On the other hand, about the insulator for being wound around winding, in order to prevent the winding being wound Winding out of shape, prevent winding come off and improves be wound around winding time workability, insulating The situation in body with inside casing portion and outer frame is more.But, in the winding of such structure, When sandwiching tooth with two insulators from the axis direction of yoke, the housing of divided insulator The end in portion is the most overlapped.Therefore, sometimes due to fraction of foozle or rigging error Deng, the fitting portion at outer frame produces gap.
In the insulator of such structure, there is following problem: when being wound around winding, winding The gap produced from the overlapping part at outer frame invades, and cannot normally carry out winding volume Around.In order to solve this problem, although winding former (winding former) can also be used Prevent winding from touching the overlapping part of outer frame, but the speed of wrap of winding is slack-off, becomes Reduce productive reason, it is desirable to improve.
The present invention completes to solve problem as above, its object is to provide one Plant following motor: when being wound around winding, even if in the generation gap, overlapping portion of outer frame the most not Winding can be made to invade, it is possible to increase productivity.
The present invention relates to motor, possess: stator core, be formed as drum, in inner circumferential Mask has in the circumferential according to the multiple teeth arranged at equal intervals;1st and the 2nd insulator, One end opposed with the inner peripheral surface of stator core has an outer frame extended outward, and the described 1st And the 2nd insulator sandwich multiple tooth from the both sides of the axis direction of stator core respectively;Winding, It is wound on the 1st and the 2nd insulator;And rotor, centered by the axle center of stator core, Rotatably being arranged on the inner side of stator core, wherein, the 1st and the 2nd insulator has The overlapping portion that the end of the both sides of outer frame is overlapped is included when tooth multiple from sandwich, The wall thickness ratio of the front of the overlapping portion of some outer frame being provided with in the outer frame of both sides The heavy section that this outer frame is thick.
According to the present invention, the 1st and the 2nd insulator has the bag when tooth multiple from sandwich The overlapping portion that the end of the both sides including outer frame is overlapped, is provided with in the outer frame of both sides The heavy section that the wall thickness of the front of the overlapping portion of some outer frame is thicker than outer frame.By this Structure, when winding is wound in the 1st and 2 insulator, by being arranged at outside a side The heavy section in frame portion, winding is wound around with the state costed, so winding will not be from the 1st insulation The gap of the outer frame of body and the outer frame of the 2nd insulator invade and can normally be wound around around Group, it is possible to increase productivity.
Accompanying drawing explanation
Fig. 1 is the in-built drawing in side sectional elevation of the motor illustrating embodiment.
Fig. 2 is the axonometric chart of the structure of the stator core illustrating Fig. 1.
Fig. 3 is the axonometric chart pulled down by insulator from tooth and illustrate.
Fig. 4 is the axonometric chart illustrating the state with insulator clamping tooth.
Fig. 5 is the outer frame of the 1st and the 2nd insulator in the motor illustrating embodiment Axonometric chart.
Fig. 6 is to observe the outer frame of Fig. 5 from A-A direction and the fragmentary cross-sectional view that illustrates.
Fig. 7 is the axonometric chart illustrating conventional outer frame.
Fig. 8 is to observe the outer frame of Fig. 7 from B-B direction and the fragmentary cross-sectional view that illustrates.
Symbol description
1: motor;10: stator;20: rotor;21: drive shaft;22: bearing;30: Fore-stock;31: after-poppet;40: stator core;41: yoke;41a: mounting groove;42、 One end of 42a: tooth;The other end of 42b: tooth;43: tooth;One end of 43a: tooth;43b: The other end of tooth;50: winding;60: insulator;71: the 1 insulators;71a:U word The winder of shape;71b: outer frame;71c: inside casing portion;72: the 2 insulators;72a: The winder of U-shaped;72b: outer frame;72c: inside casing portion;72d: overlapping portion;72e: Heavy section;72f: inclined plane;73: the 1 supports;74: the 2 supports;101: the 2 insulators;102: outer frame;102a: overlapping portion;201: the 1 insulators;202: outer Frame portion;202a: overlapping portion.
Detailed description of the invention
Hereinafter, with reference to the accompanying drawings, the embodiment of the motor of the present invention is explained.It addition, The invention is not restricted to this embodiment.
Fig. 1 is the in-built drawing in side sectional elevation of the motor illustrating embodiment.
This motor 1 possesses: profile is the stator 10 of drum;Rotor 20, possess with Drive shaft 21 centered by the axle center of stator 10;Bearing 22, rotatably supports drive shaft The two ends of 21;And fore-stock 30 and after-poppet 31, storage stator 10 and rotor 20.On State stator 10 and include that stacking is permitted the stator core 40 of how thin of steel plate, is wound in stator ferrum The winding 50 of the tooth of core 40 and make the insulator 60 that tooth insulate from winding 50.
Fig. 2 is the axonometric chart of the structure of the stator core illustrating Fig. 1.
Stator core 40 includes being formed as annular yoke 41 and in the axle center from yoke 41 Direction is formed as such as 8 teeth 42,43 of T-shaped shape when observing.Inner circumferential in yoke 41 Face, in the circumferential according to being provided with mounting groove 41a at equal intervals.This mounting groove 41a is formed as working as Two ends (circumferencial direction) bottom when the axis direction of yoke 41 is observed are to mutually opposite The T-shaped shape that direction extends.One end of the center axis in the face of yoke 41 of each tooth 42,43 42a, 43a are formed the circular shape to inner side depression, and so that the other end 42b, 43b It is embedded into the mode of the bottom of the T-shaped shape of mounting groove 41a, this other end 42b, 43b's Two ends (circumferencial direction) are to mutually opposite Directional Extension.
By each tooth 42,43 is inserted into mounting groove 1a from the axis direction of yoke 41, from And each tooth 42,43 can be installed to yoke 41.Yoke 41 by be mounted with each tooth 42, 43, thus form the magnetic circuit of periphery with each tooth 42,43 magnetic coupling.Each tooth 42,43 and magnetic Yoke 41 is all to constitute at axis direction (thickness direction) the many thin steel plates of upper stacking.
Fig. 3 is the axonometric chart pulled down from tooth by insulator and illustrate, Fig. 4 is to illustrate to use insulator The axonometric chart of the state of clamping tooth.It addition, about the structure of the insulator 60 for tooth 42, Identical with the insulator 60 shown in Fig. 3, so addition of identical symbol.
Insulator 60 includes the 1st insulator the 71 and the 2nd insulator 72.1st insulator 71 Such as according to such as 90 degree of outer peripheral edges being arranged at intervals at annular 1st support 73.Point It is not provided with 4 the 2nd insulators 72.
1st insulator 71 includes the volume covering the U-shaped of the half of the side surface part of tooth 43 Around portion 71a, from the opposed one end of the inner peripheral surface with stator core 40 of winder 71a outward The outer frame 71b that extends and from opposed another of the outer peripheral face with rotor 20 of winder 71a The inside casing portion 71c that one end extends outward.In the mutually opposing end of winder 71a Surface, the overlapping portion being provided with the wall thickness mutually having step outward and formed thin (is not schemed Show).It addition, the upper surface of the end at outer frame 71b, it is provided with and there is downwards step And the overlapping portion (not shown) that the wall thickness that formed is thin.It addition, in the end of inside casing portion 71c Lower surface, the overlapping portion being provided with the wall thickness having step upward and formed thin (is not schemed Show).That is, the overlapping portion of winder 71a, the overlapping portion of outer frame 71b and inside casing portion 71c Overlapping portion be continuously connected with identical wall thickness.
2nd insulator 72 includes the side surface part covering the residue half of tooth 43 as described above U-shaped winder 72a, from the inner peripheral surface with stator core 40 of winder 72a Outer frame 72b that opposed one end extends outward and from winder 72a with rotor 20 The inside casing portion 72c that extends outward of the opposed other end of outer peripheral face.Phase in winder 72a The outer surface of the most opposed end, is provided with inward direction and has step and the wall thickness that formed is thin Overlapping portion (not shown).It addition, at the end opposed with inside casing portion 72c of outer frame 72b The lower surface in portion, is provided with the thin overlapping portion of the wall thickness having step upward and formed (not Diagram).It addition, the upper surface of the end opposed with outer frame 72b at inside casing portion 72c, It is provided with the thin overlapping portion of the wall thickness that downwards there is step and formed (not shown).That is, The overlapping portion of winder 72a, the overlapping portion of outer frame 72b and the overlapping portion of inside casing portion 72c It is continuously connected with identical wall thickness.
Such as, when respectively 4 teeth being inserted into the 1st insulation being arranged at the 1st support 73 After winder 71a of body 71, when clamping each tooth with the 2nd insulator 72, winder 72a, Each overlapping portion of outer frame 72b and inside casing portion 72c is embedded into winder 71a, outer frame 71b And each overlapping portion of inside casing portion 71c.Now, one end 43a of tooth 43 from inside casing portion 71c, 72c highlights, and the other end 43b of tooth 43 is prominent from outer frame 71b, 72b.It addition, about One end 42a of tooth 42, although the most not shown, but prominent from inside casing portion 71c, 72c, The other end 42b of tooth 42 is prominent from outer frame 71b, 72b as shown in Figure 4.It addition, it is above-mentioned 1st support 73 is configured to the most chimeric with annular 2nd support 74 shown in Fig. 4.
Winder 71a of side surface part, 72a around tooth 43 are the parts being wound winding 50, Outer frame 71b, 72b are to be prone to when winding 50 is wound in winder 71a, 72a Winding 50 is directed to winder 71a, 72a and arrange.It addition, outer frame 71b, 72b And inside casing portion 71c, 72c are the windings 50 in order to prevent from being wound in winder 71a, 72a Come off or the winding of winding 50 is out of shape and arrange.
Can be by being arranged at the 1st insulator 70 of the 1st and the 2nd support 73,74 And easily and accurately determine the mutual location of 4 teeth 42 and remaining 4 teeth 43.
It follows that the housing of the 1st and the 2nd insulator 71,72 is described with comparing in the past The wall thickness of portion 71b.
Fig. 5 is the outer frame of the 1st and the 2nd insulator in the motor illustrating embodiment Axonometric chart, Fig. 6 is to observe the outer frame of Fig. 5 from A-A direction and the fragmentary cross-sectional view that illustrates, Fig. 7 is the axonometric chart illustrating conventional outer frame, and Fig. 8 observes Fig. 7 from B-B direction Frame portion and the fragmentary cross-sectional view that illustrates.
In the present embodiment, as shown in figs.5 and 6, it is being arranged at the 2nd insulator The both ends of the length direction of the outer frame 72b of 72, outside being provided with than the 1st insulator 71 The heavy section 72e that the wall thickness of frame portion 71b is thick.This heavy section 72e has certain width, With along with from overlapping portion 72d away from and wall thickness is the most thinning, become and its of outer frame 72b The mode that its wall thickness partly is identical, is formed with inclined plane 72f.Heavy section 72e and the 1st The difference of the outer frame 71b of insulator 71 is set to the degree not having obstacle when winding winding.
On the other hand, as it is shown in fig. 7, in the past, it is arranged at the outer frame of the 2nd insulator 101 The wall thickness at the both ends of the length direction of 102 is identical with other parts, is smooth, so It is embedded into this housing at the overlapping portion 202a of the outer frame 202 being arranged at the 1st insulator 201 In the case of the overlapping portion 102a in portion 102, the wall thickness of this outer frame 202 and outer frame 102 Wall thickness become identical (with reference to Fig. 8).In such conventional technology, sometimes due to Fraction of foozle or rigging error etc., between overlapping portion 102a, 202a of both sides Produce gap d.In such a state, sometimes when winding is wound in winder, winding Enter into gap d.
In the present embodiment, from axis direction with the 1st insulator the 71 and the 2nd insulator During 72 clamping tooth 42,43, at the both ends of the outer frame 72b of the 2nd insulator 72, arrange There is the heavy section 72e that the wall thickness than the outer frame 71b of the 1st insulator 71 is thick.By this knot Structure, when winding is wound in winder 71a, 72a, winding 50 is to be taken by heavy section 72e On state winding, even if so due to fraction of foozle or rigging error etc. In the case of creating gap d (with reference to Fig. 6) between overlapping portion 71d, 72d of both sides, around Group also will not invade this gap d and can be wound around winding 50, it is possible to increase productivity.
It addition, inclined plane 72f is formed at heavy section 72e, so when being wound around winding 50, no The angle that there is heavy section 72e is encountered winding and is made winding 50 damage such situation, it is possible to volume Around winding 50, it is possible to realize the high motor of reliability 1.
It addition, heavy section 72e is simply set to winding 50 will not invade the minimum of gap d The width of limit, thus do not reduce winder 71a, the volume of 72a is just prevented from winding 50 Intrusion.Therefore, it is possible to high-density winding winding 50, it is possible to realize low vibration, low noise, Low-power consumption, long-life motor 1.

Claims (4)

1. a motor, possesses:
Stator core, is formed as drum, has in the circumferential according at equal intervals at inner peripheral surface The multiple teeth arranged;
1st and the 2nd insulator, at one end tool opposed with the inner peripheral surface of described stator core Having the outer frame extended outward, described 1st and the 2nd insulator is respectively from described stator ferrum The both sides of the axis direction of core sandwich the plurality of tooth;
Winding, is wound on described 1st and the 2nd insulator;And
Rotor, centered by the axle center of described stator core, is rotatably arranged on this stator The inner side of iron core,
Described motor is characterised by,
Described 1st and the 2nd insulator has when tooth the plurality of from sandwich and includes institute The overlapping portion that the end of the both sides stating outer frame is overlapped, is provided with the described outer frame of both sides In thick thicker than this outer frame of the wall thickness of front of described overlapping portion of some outer frame Wall portion.
Motor the most according to claim 1, it is characterised in that
The overlapping portion of the end being arranged at described 1st and the 2nd insulator is formed as than the 1st And the 2nd the wall thickness of insulator thin.
3. according to the motor described in claims 1 or 2, it is characterised in that
Described heavy section is the end of the length direction of described outer frame, with along with from described overlap Portion away from and thinning mode tilts.
4. according to the motor described in any one in claims 1 to 3, it is characterised in that
Described heavy section is the rectangular shape with certain width.
CN201480074467.9A 2014-01-29 2014-01-29 electric motor Active CN105940593B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2014/051940 WO2015114752A1 (en) 2014-01-29 2014-01-29 Electric motor

Publications (2)

Publication Number Publication Date
CN105940593A true CN105940593A (en) 2016-09-14
CN105940593B CN105940593B (en) 2018-09-04

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JP (1) JP6125052B2 (en)
CN (1) CN105940593B (en)
WO (1) WO2015114752A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20220046285A (en) 2020-10-07 2022-04-14 엘지전자 주식회사 Electric motory assembly

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007236026A (en) * 2006-02-27 2007-09-13 Mitsubishi Electric Corp Motor and ventilating fan using the same
JP2008312276A (en) * 2007-06-12 2008-12-25 Fuji Heavy Ind Ltd Electric motor
JP2010088142A (en) * 2008-09-29 2010-04-15 Daikin Ind Ltd Insulator and armature core
CN103187808A (en) * 2011-12-28 2013-07-03 富士通将军股份有限公司 Electric motor
CN103227517A (en) * 2012-01-31 2013-07-31 日本电产株式会社 Armature and motor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007236026A (en) * 2006-02-27 2007-09-13 Mitsubishi Electric Corp Motor and ventilating fan using the same
JP2008312276A (en) * 2007-06-12 2008-12-25 Fuji Heavy Ind Ltd Electric motor
JP2010088142A (en) * 2008-09-29 2010-04-15 Daikin Ind Ltd Insulator and armature core
CN103187808A (en) * 2011-12-28 2013-07-03 富士通将军股份有限公司 Electric motor
CN103227517A (en) * 2012-01-31 2013-07-31 日本电产株式会社 Armature and motor

Also Published As

Publication number Publication date
CN105940593B (en) 2018-09-04
JPWO2015114752A1 (en) 2017-03-23
JP6125052B2 (en) 2017-05-10
WO2015114752A1 (en) 2015-08-06

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