CN105857102B - The electric intelligent automotive electrical system of centralized architecture controller and redundancy of powering - Google Patents
The electric intelligent automotive electrical system of centralized architecture controller and redundancy of powering Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L1/00—Supplying electric power to auxiliary equipment of vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0023—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
- B60L3/0046—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electric energy storage systems, e.g. batteries or capacitors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0023—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
- B60L3/0084—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to control modules
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
- B60L58/12—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries responding to state of charge [SoC]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/023—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems
- B60R16/0231—Circuits relating to the driving or the functioning of the vehicle
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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Abstract
本发明涉及一种集中式架构控制器及供电冗余的电动智能汽车电气系统,包括相互通过电气线路连接的高压电池与电池管理系统(1)、钥匙开关(16)、供电单元、智能决策与控制单元、传感器单元和执行器单元,钥匙开关(16)设置OFF挡、ACC挡、ON挡和START挡,供电单元包括主蓄电池(12)和辅助蓄电池(11),电气线路包括主ACC线路、辅助ACC线路、ON线路、START线路以及与主蓄电池(12)正极输出端连接的常电线路,与现有技术相比,本发明解决了电动智能汽车控制单元以及线控系统对于冗余性的要求,为车辆行驶中的转向、制动、中央控制单元等关键部件设计了硬件和供电的冗余,提高了自动驾驶汽车的安全性。
The invention relates to a centralized architecture controller and an electrical system of an electric smart car with redundant power supply, including a high-voltage battery and a battery management system (1), a key switch (16), a power supply unit, an intelligent decision-making and The control unit, the sensor unit and the actuator unit, the key switch (16) is set to OFF gear, ACC gear, ON gear and START gear, the power supply unit includes the main battery (12) and the auxiliary battery (11), and the electrical circuit includes the main ACC line, Auxiliary ACC circuit, ON circuit, START circuit and the normal electric circuit that are connected with the positive pole output terminal of main accumulator (12), compared with the prior art, the present invention solves the problem of redundancy for the control unit of the electric smart car and the line control system Requirements, hardware and power supply redundancy are designed for key components such as steering, braking, and central control units during vehicle driving, which improves the safety of autonomous vehicles.
Description
技术领域technical field
本发明涉及一种智能汽车电气系统,尤其是涉及一种集中式架构控制器及供电冗余的电动智能汽车电气系统。The invention relates to an electrical system of an intelligent vehicle, in particular to an electrical system of an electric intelligent vehicle with a centralized architecture controller and redundant power supply.
背景技术Background technique
现有的电动智能汽车研发一般是基于纯电动汽车进行的,相应的电气系统也是基于纯电动汽车电气系统进行开发。但由于电动智能汽车未来的发展趋势为线控转向、线控制动以及以太网通信,而非目前普遍的机械转向、液压制动和CAN总线通信,因此需要保证硬件、供电以及通信上的冗余。The existing research and development of electric smart vehicles is generally based on pure electric vehicles, and the corresponding electrical systems are also developed based on the electrical systems of pure electric vehicles. However, since the future development trend of electric smart vehicles is steer-by-wire, brake-by-wire, and Ethernet communication, rather than the current common mechanical steering, hydraulic brake, and CAN bus communication, it is necessary to ensure redundancy in hardware, power supply, and communication .
中国专利CN102501770A对一种纯电动汽车电气系统进行了描述,该电气系统对纯电动汽车电气系统工作方式描述较详细,但未为电动智能车辆控制系统以及线控系统做冗余性的设计。若仍基于原有纯电动汽车电气系统进行开发,则在关键控制器、关键部件或供电出现问题时,将会为整车以及乘客带来安全隐患。Chinese patent CN102501770A describes a pure electric vehicle electrical system. The electrical system describes the working mode of the pure electric vehicle electrical system in detail, but does not design redundancy for the electric intelligent vehicle control system and the wire control system. If the development is still based on the original pure electric vehicle electrical system, when there is a problem with the key controller, key components or power supply, it will bring safety hazards to the entire vehicle and passengers.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种集中式架构控制器及供电冗余的电动智能汽车电气系统。The object of the present invention is to provide a centralized architecture controller and an electrical system of an electric intelligent vehicle with redundant power supply in order to overcome the above-mentioned defects in the prior art.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种集中式架构控制器及供电冗余的电动智能汽车电气系统,包括相互通过电气线路连接的高压电池与电池管理系统、钥匙开关、供电单元、智能决策与控制单元、传感器单元和执行器单元,所述的高压电池与电池管理系统包括电池包和电池管理系统,所述的钥匙开关设置OFF挡、ACC挡、ON挡和START挡,A centralized architecture controller and electric smart car electrical system with redundant power supply, including high-voltage battery and battery management system, key switch, power supply unit, intelligent decision-making and control unit, sensor unit and actuator unit connected to each other through electrical lines , the high-voltage battery and the battery management system include a battery pack and a battery management system, and the key switch is set to OFF gear, ACC gear, ON gear and START gear,
其特征在于,所述的供电单元包括主蓄电池和辅助蓄电池,所述的主蓄电池和辅助蓄电池负极输出端搭铁,所述的电气线路包括高压线路和低压线路,低压线路包括主ACC线路、辅助ACC线路、ON线路、START线路以及与主蓄电池正极输出端连接的常电线路,所述的主ACC线路和辅助ACC线路分别连接智能传感器单元,并分别连接执行器单元;It is characterized in that the power supply unit includes a main battery and an auxiliary battery, the negative output terminals of the main battery and the auxiliary battery are grounded, the electrical circuit includes a high-voltage circuit and a low-voltage circuit, and the low-voltage circuit includes a main ACC circuit, an auxiliary battery The ACC line, the ON line, the START line, and the normal current line connected to the positive output end of the main battery, the main ACC line and the auxiliary ACC line are respectively connected to the intelligent sensor unit, and are respectively connected to the actuator unit;
所述的智能决策与控制单元包括各自带有继电器的主ECU和冗余ECU,所述的主ECU的继电器线圈与主ACC线路连接,继电器常开触点与主ACC线路或常电线路连接,所述的冗余ECU的继电器的线圈和常开触点分别与辅助ACC线路连接,主ECU和冗余ECU之间设有信号传输通道,用于二者同时工作时信号的比对;The intelligent decision-making and control unit includes a main ECU and a redundant ECU each with a relay, the relay coil of the main ECU is connected to the main ACC line, and the normally open contact of the relay is connected to the main ACC line or the normal current line, The coil and the normally open contact of the relay of the redundant ECU are respectively connected with the auxiliary ACC circuit, and a signal transmission channel is arranged between the main ECU and the redundant ECU, which is used for signal comparison when the two work at the same time;
所述的钥匙开关处于OFF挡时,电气线路中除常电线路以外的各线路均与供电单元断开,钥匙开关处于ACC挡时,主ACC线路与常电线路连通、辅助ACC线路与辅助蓄电池正极输出端连通,钥匙开关处于ON挡时,主ACC线路、ON线路与常电线路连通,辅助ACC线路与辅助蓄电池正极输出端连通,钥匙开关处于START挡时,主ACC线路、ON线路、START线路与常电线路连通,辅助ACC线路与辅助蓄电池正极输出端连通,汽车正常行驶时,主ECU与冗余ECU同时工作,当主蓄电池故障时,主ECU退出,冗余ECU工作。When the key switch is in the OFF gear, all lines in the electrical circuit except the normal power line are disconnected from the power supply unit; when the key switch is in the ACC gear, the main ACC line is connected to the normal power line, and the auxiliary ACC line is connected to the auxiliary battery. The positive output end is connected. When the key switch is in the ON gear, the main ACC line, ON line are connected with the normal power line, and the auxiliary ACC line is connected with the positive output end of the auxiliary battery. When the key switch is in the START position, the main ACC line, ON line, START The line is connected to the normal power line, and the auxiliary ACC line is connected to the positive output of the auxiliary battery. When the car is running normally, the main ECU and the redundant ECU work at the same time. When the main battery fails, the main ECU exits and the redundant ECU works.
所述的方向盘传感器与方向盘传感器单刀双掷继电器连接,所述的电子踏板传感器与电子踏板传感器单刀双掷继电器连接,所述的方向盘传感器单刀双掷继电器和电子踏板传感器单刀双掷继电器分别常接至主ACC线路并受控于主ACC线路,当主ACC线路电压不正常时,自动切换至辅助ACC线路保证方向盘传感器和电子踏板传感器的供电。The steering wheel sensor is connected to the steering wheel sensor SPDT relay, the electronic pedal sensor is connected to the electronic pedal sensor SPDT relay, and the steering wheel sensor SPDT relay and the electronic pedal sensor SPDT relay are normally connected respectively. To the main ACC line and controlled by the main ACC line, when the voltage of the main ACC line is abnormal, it will automatically switch to the auxiliary ACC line to ensure the power supply of the steering wheel sensor and the electronic pedal sensor.
所述的执行器单元包括左后轮制动执行器、右后轮制动执行器、转向电机、停车防盗加密单元、左前轮制动执行器、右前轮制动执行器和冗余转向电机;The actuator unit includes a left rear wheel brake actuator, a right rear wheel brake actuator, a steering motor, a parking anti-theft encryption unit, a left front wheel brake actuator, a right front wheel brake actuator and a redundant steering motor;
其中转向电机和冗余转向电机分别通过各自的继电器与主ACC线路和辅助ACC线路一一对应连接,左后轮制动执行器和右后轮制动执行器分别通过各自的继电器与主ACC线路连接且左前轮制动执行器和右前轮制动执行器分别通过各自的继电器与辅助ACC线路连接,或者左后轮制动执行器和右后轮制动执行器分别通过各自的继电器与辅助ACC线路连接且左前轮制动执行器和右前轮制动执行器分别通过各自的继电器与主ACC线路连接,各继电器供电通断分别受智能决策与控制单元控制;停车防盗加密单元通过停车防盗加密单元常闭继电器与常电连接,主ACC线路上电后,停车防盗加密单元常闭继电器的常闭触点断开。Among them, the steering motor and the redundant steering motor are respectively connected to the main ACC circuit and the auxiliary ACC circuit through their respective relays, and the left rear wheel brake actuator and the right rear wheel brake actuator are respectively connected to the main ACC circuit through their respective relays. Connect and the left front wheel brake actuator and right front wheel brake actuator are respectively connected to the auxiliary ACC line through their own relays, or the left rear wheel brake actuator and right rear wheel brake actuator are connected to the auxiliary ACC line through their respective relays The auxiliary ACC line is connected and the left front wheel brake actuator and the right front wheel brake actuator are respectively connected to the main ACC line through their respective relays. The power supply on and off of each relay is controlled by the intelligent decision-making and control unit; The normally closed relay of the parking anti-theft encryption unit is connected to the normal power. After the main ACC line is powered on, the normally closed contact of the normally closed relay of the parking anti-theft encryption unit is disconnected.
所述的系统还包括自动驾驶单元,所述自动驾驶单元包括分别通过自动驾驶单元继电器与主ACC线路连接的摄像头、车辆与基础设施通信、GPS与惯性导航、短距雷达、长距雷达和超声波传感器,所述的自动驾驶单元继电器供电通断受智能决策与控制单元控制。The system also includes an automatic driving unit, which includes a camera, vehicle and infrastructure communication, GPS and inertial navigation, short-range radar, long-range radar, and ultrasonic The sensor, the relay power supply of the automatic driving unit is controlled by the intelligent decision-making and control unit.
所述的自动驾驶单元还包括通过自动驾驶单元继电器与主ACC线路连接的远程监控器。The automatic driving unit also includes a remote monitor connected to the main ACC circuit through the automatic driving unit relay.
所述的系统还包括车载充电机,所述的车载充电机设有充电桩接口、低压输出端与高压输出端,所述的低压输出端为高压电池与电池管理系统的电池管理系统提供电能,所述的高压输出端给高压电池与电池管理系统的电池包充电,并通过DC-DC变换器给辅助蓄电池和主蓄电池充电。The system also includes an on-board charger, the on-board charger is provided with a charging pile interface, a low-voltage output terminal and a high-voltage output terminal, and the low-voltage output terminal provides electric energy for the high-voltage battery and the battery management system of the battery management system, The high-voltage output terminal charges the high-voltage battery and the battery pack of the battery management system, and charges the auxiliary battery and the main battery through the DC-DC converter.
所述的系统还包括人机交互电子仪表,所述的人机交互电子仪表通过人机交互电子仪表继电器连接至常电线路,所述的人机交互电子仪表继电器的线圈与主ACC线路连接。The system also includes a human-machine interactive electronic instrument, the human-computer interactive electronic instrument is connected to the normal power line through the human-computer interactive electronic instrument relay, and the coil of the human-computer interactive electronic instrument relay is connected to the main ACC line.
所述的电气线路还包括高压直流母线,所述的高压电池与电池管理系统输出端通过高压直流母线与高压安全开关、预充电继电器、预充电电阻、正端母线直流接触器、空调压缩机、DC-DC变换器和驱动电机控制器连接。The electrical circuit also includes a high-voltage DC bus, and the output of the high-voltage battery and the battery management system passes through the high-voltage DC bus and a high-voltage safety switch, a pre-charging relay, a pre-charging resistor, a positive bus DC contactor, an air-conditioning compressor, The DC-DC converter is connected with the drive motor controller.
所述的高压电池与电池管理系统输出端正极与高压安全开关输入端正极连接,高压电池与电池管理系统输出端负极通过负端母线直流接触器与高压安全开关输入端负极连接。The positive pole of the output terminal of the high-voltage battery and the battery management system is connected to the positive pole of the input terminal of the high-voltage safety switch, and the negative pole of the output terminal of the high-voltage battery and the battery management system is connected to the negative pole of the input terminal of the high-voltage safety switch through the negative terminal bus DC contactor.
所述的高压安全开关的正极输出分两路,一路接至预充电继电器和预充电电阻,另一路接至空调压缩机、DC-DC变换器的输入正端、以及正端母线直流接触器的输入端,正端母线直流接触器的高压输出端接至驱动电机控制器的正极输入端;高压安全开关的负极输出端接空调压缩机、DC-DC、驱动电机控制器的负极输入端;DC-DC变换器设有两组输出端,分别接在主蓄电池和辅助蓄电池的输入端。The positive output of the high-voltage safety switch is divided into two circuits, one of which is connected to the pre-charging relay and the pre-charging resistor, and the other is connected to the air-conditioning compressor, the input positive terminal of the DC-DC converter, and the positive-terminal bus DC contactor. Input terminal, positive terminal The high-voltage output terminal of the bus DC contactor is connected to the positive input terminal of the drive motor controller; the negative output terminal of the high-voltage safety switch is connected to the negative terminal of the air-conditioning compressor, DC-DC, and the drive motor controller; DC - The DC converter is provided with two sets of output terminals, which are respectively connected to the input terminals of the main storage battery and the auxiliary storage battery.
本发明电气系统工作方式如下:The working mode of the electrical system of the present invention is as follows:
[1]停车充电工作过程[1] Working process of parking charging
外部充电桩接至车载充电机,车载充电机的低压供电线路为高压电池与电池管理系统的电池管理系统提供电能,高压电池与电池管理系统自检完成后,控制负端母线直流接触器连通,同时发送充电使能报文给车载充电机,车载充电机的高压输出开始通过高压直流母线向高压电池与电池管理系统的电池包充电,并通过DC-DC变换器向辅助蓄电池、主蓄电池充电。DC-DC变换器在辅助蓄电池和主蓄电池充电完成后自动切断与两个电池的连接,电池包充电完成后,高压电池与电池管理系统给车载充电机发送充电完成报文,同时断开负端母线直流接触器,车载充电机停止高压输出。The external charging pile is connected to the on-board charger, and the low-voltage power supply line of the on-board charger provides electric energy for the high-voltage battery and the battery management system of the battery management system. At the same time, a charging enable message is sent to the on-board charger. The high-voltage output of the on-board charger starts to charge the high-voltage battery and the battery pack of the battery management system through the high-voltage DC bus, and charges the auxiliary battery and the main battery through the DC-DC converter. The DC-DC converter automatically cuts off the connection with the two batteries after the auxiliary battery and the main battery are charged. After the battery pack is charged, the high-voltage battery and the battery management system send a charging completion message to the on-board charger and disconnect the negative terminal at the same time. Bus DC contactor, on-board charger stops high voltage output.
停车防盗加密单元在停车过程中通过由主蓄电池供电的常电线路供电,保障车辆安全。The parking anti-theft encryption unit is powered by the normal power line powered by the main battery during parking to ensure vehicle safety.
[2]钥匙启动工作过程[2] The key starts the working process
钥匙开关从OFF挡打至ACC挡时,停车防盗加密单元下电停止工作,主ECU、自动驾驶单元内的全部模块、方向盘传感器、人机交互电子仪表、电子踏板传感器通过主ACC线路供电开始工作;冗余ECU通过辅助ACC线路供电开始工作。When the key switch is turned from OFF to ACC, the parking anti-theft encryption unit is powered off and stops working, and the main ECU, all modules in the automatic driving unit, steering wheel sensors, human-computer interaction electronic instruments, and electronic pedal sensors start to work through the main ACC line power supply ; The redundant ECU starts to work through the auxiliary ACC line power supply.
钥匙开关从ACC挡至ON挡时,高压电池与电池管理系统继电器、空调压缩机继电器、驱动电机控制器继电器接通,高压电池与电池管理系统、空调压缩机、驱动电机控制器开始工作,若主ECU和冗余ECU未接收到高压电池与电池管理系统、驱动电机控制器的故障信号,则发送命令给高压电池与电池管理系统关闭负端母线直流接触器,同时关闭预充电继电器,通过预充电电阻进行限流,为驱动电机控制器进行预充电,驱动电机控制器发送预充电成功报文后,主ECU和冗余ECU进行比对后控制正端母线直流接触器闭合,以及控制预充电继电器断开,完成高压部分上电过程。When the key switch is turned from ACC to ON, the high-voltage battery and battery management system relay, air-conditioning compressor relay, and drive motor controller relay are connected, and the high-voltage battery and battery management system, air-conditioning compressor, and drive motor controller start to work. If the main ECU and the redundant ECU do not receive the fault signal from the high-voltage battery and the battery management system and the drive motor controller, they will send a command to the high-voltage battery and the battery management system to close the DC contactor of the negative busbar, and at the same time close the pre-charging relay. The charging resistor performs current limiting to pre-charge the drive motor controller. After the drive motor controller sends a pre-charge success message, the main ECU and the redundant ECU compare and then control the closing of the DC contactor of the positive busbar and control the pre-charging The relay is disconnected to complete the power-on process of the high-voltage part.
钥匙开关从ON挡切换至START挡,主ECU检测驱动电机控制器无故障后,控制制动执行器继电器、转向电机继电器、冗余转向电机继电器吸合,为左后轮制动执行器、右后轮制动执行器、左前轮制动执行器、右前轮制动执行器、转向电机、冗余转向电机上电,制动、驱动、转向全部启动,可执行主ECU和冗余ECU发出的行车指令。若为无人模式,主ECU控制自动驾驶单元上电。The key switch is switched from ON gear to START gear. After the main ECU detects that the drive motor controller has no faults, it controls the brake actuator relay, steering motor relay, and redundant steering motor relay to pull in, which is the brake actuator for the left rear wheel and the right brake actuator. Rear wheel brake actuator, left front wheel brake actuator, right front wheel brake actuator, steering motor, redundant steering motor are powered on, braking, driving, and steering are all started, and the main ECU and redundant ECU can be executed driving instructions issued. If it is in unmanned mode, the main ECU controls the automatic driving unit to be powered on.
[3]发生紧急故障工作过程[3] Working process of emergency failure
主蓄电池工作不正常:则冗余ECU接管整个车辆控制,冗余ECU向驱动电机控制器发送指令逐步降低输出扭矩,同时方向盘传感器和电子踏板传感器自动切换至辅助ACC线路供电,使用冗余转向电机进行转向,制动执行器仅保留两前轮制动。若为有人驾驶模式,冗余ECU通过人机交互电子仪表提示驾驶员当前车辆状态,提示驾驶员降低车速就近停车;若为无人驾驶模式,则冗余ECU控制车辆在路边停靠。The main battery is not working properly: the redundant ECU takes over the control of the entire vehicle, and the redundant ECU sends instructions to the drive motor controller to gradually reduce the output torque. At the same time, the steering wheel sensor and electronic pedal sensor automatically switch to the auxiliary ACC circuit for power supply, and the redundant steering motor is used Steering is performed and the brake actuators only reserve the two front wheels. In the manned driving mode, the redundant ECU prompts the driver for the current vehicle status through the human-computer interaction electronic instrument, prompting the driver to reduce the speed and stop nearby; in the unmanned driving mode, the redundant ECU controls the vehicle to park on the side of the road.
主ECU检测到严重故障的报文,或车辆发生碰撞:则主ECU迅速发送降低输出扭矩命令给驱动电机控制器,同时迅速切断负端母线直流接触器和正端母线直流接触器,通过人机交互电子仪表警告驾驶员当前车辆状态,必要时驾驶员可拉动驾驶舱内的高压安全开关,保障电气和人身安全。The main ECU detects a serious fault message, or the vehicle collides: the main ECU quickly sends a command to reduce the output torque to the drive motor controller, and at the same time quickly cuts off the negative bus DC contactor and the positive bus DC contactor, through human-computer interaction The electronic instrument warns the driver of the current vehicle status. If necessary, the driver can pull the high-voltage safety switch in the cockpit to ensure electrical and personal safety.
ECU出现故障:正常行驶时,主ECU和冗余ECU进行完全相同的工作,不断将二者对车辆输出的控制命令进行比对,相同则发送至控制网络。当发现某一ECU出现故障,冗余ECU立即接管,保障整车行驶的安全性。ECU failure: During normal driving, the main ECU and the redundant ECU perform exactly the same work, constantly comparing the control commands output by the two to the vehicle, and sending them to the control network if they are the same. When an ECU is found to be faulty, the redundant ECU takes over immediately to ensure the safety of the vehicle.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
(1)解决了电动智能汽车ECU以及线控系统对于冗余性的要求,为车辆行驶中的供电单元、智能决策与控制单元设计了冗余,当主蓄电池故障时由辅助蓄电池供电,当主ECU故障时,由冗余ECU接管系统,提高了自动驾驶汽车的安全性。(1) Solve the redundancy requirements of electric smart car ECU and wire control system, and design redundancy for the power supply unit, intelligent decision-making and control unit when the vehicle is running. When the main battery fails, the auxiliary battery supplies power. When the main ECU fails At this time, the redundant ECU takes over the system, which improves the safety of the self-driving car.
(2)对钥匙开关进行改进,保留了原有钥匙开关控制的方便性,并可独立控制两路蓄电池供电的通断。(2) The key switch is improved, which retains the convenience of the original key switch control, and can independently control the on-off of the two-way battery power supply.
(3)为车辆行驶中的转向、制动、等关键部件设计了硬件冗余,对于不便于进行硬件冗余的关键部件如方向盘、电子踏板,采用单刀双掷继电器控制,当主ACC线路供电掉电,自动切换至辅助ACC线路保证供电,从而进一步保证行驶安全性。(3) Hardware redundancy is designed for key components such as steering, braking, etc. during vehicle driving. For key components that are not convenient for hardware redundancy, such as steering wheels and electronic pedals, single-pole double-throw relays are used for control. When the main ACC line is powered off Electricity, automatically switch to the auxiliary ACC circuit to ensure power supply, thereby further ensuring driving safety.
(4)集中式架构将车辆部件分为智能决策与控制单元、智能传感器和智能执行器三部分,所有控制器集中在中央智能决策与控制单元中。集中式架构可大大降低整车线束复杂性,增加功能可扩展性。(4) The centralized architecture divides the vehicle components into three parts: intelligent decision-making and control unit, intelligent sensor and intelligent actuator, and all controllers are concentrated in the central intelligent decision-making and control unit. The centralized architecture can greatly reduce the complexity of the vehicle wiring harness and increase functional scalability.
(5)系统还包括自动驾驶单元,自动驾驶单元继电器供电通断受智能决策与控制单元控制,若为无人模式,主ECU控制自动驾驶单元上电,远程监控器可远程进行监控。(5) The system also includes an automatic driving unit. The relay power supply of the automatic driving unit is controlled by the intelligent decision-making and control unit. If it is in unmanned mode, the main ECU controls the automatic driving unit to be powered on, and the remote monitor can monitor remotely.
(6)系统还包括通过常闭继电器与常电连接的停车防盗加密单元,常闭继电器的供电受主ACC线路控制,可在停车时自动对车辆进行防盗,钥匙开关切换至ACC挡后自动解除,从而提高汽车停车时的安全性。(6) The system also includes a parking anti-theft encryption unit connected to the normal power through the normally closed relay. The power supply of the normally closed relay is controlled by the main ACC line, which can automatically prevent theft when the vehicle is parked. It will be automatically released after the key switch is switched to the ACC gear. , thereby improving the safety of the car when parking.
(7)系统还包括系统还包括通过继电器与常电连接的人机交互电子仪表,提示驾驶员当前车辆状态。(7) The system also includes a human-machine interactive electronic instrument connected to the constant current through a relay, which prompts the driver for the current vehicle status.
附图说明Description of drawings
图1为本发明电气系统结构示意图;Fig. 1 is the electrical system structure schematic diagram of the present invention;
图2为本发明电气系统钥匙开关原理示意图;Fig. 2 is a schematic diagram of the key switch principle of the electrical system of the present invention;
附图标记:Reference signs:
1—高压电池与电池管理系统;2—负端母线直流接触器;3—高压安全开关;4—预充电继电器;5—预充电电阻;6—正端母线直流接触器;7—高压电池与电池管理系统继电器;8—车载充电机;9—空调压缩机;10—DC—DC变换器;11—辅助蓄电池;12—主蓄电池;13—驱动电机控制器;14—空调压缩机继电器;15—驱动电机控制器继电器;16—钥匙开关;17—主ECU;18—冗余ECU;19—方向盘传感器单刀双掷继电器;20—方向盘传感器;21—人机交互电子仪表继电器;22—人机交互电子仪表;23—左后轮制动执行器继电器;24—左后轮制动执行器;25—右后轮制动执行器继电器;26—右后轮制动执行器;27—转向电机继电器;28—转向电机;29—电子踏板传感器单刀双掷继电器;30—电子踏板传感器;31—停车防盗加密单元继电器;32—停车防盗加密单元;33—左前轮制动执行器继电器;34—左前轮制动执行器;35—右前轮制动执行器继电器;36—右前轮制动执行器;37—冗余转向电机继电器;38—冗余转向电机;39—自动驾驶单元继电器;40—摄像头;41—车辆与基础设施通信;42—GPS与惯性导航;43—短距雷达;44—长距雷达;45—超声波传感器;46—远程监控器;U1—智能决策与控制单元;U2—传感器单元;U3—执行器单元;G1—OFF挡;G2—ACC挡;G3—ON挡;G4—START挡;L1—常电线路;L21—12V主ACC1线路;L22—12V辅助ACC2线路L22;L3—ON线路;L4—START线路;A-双路低压电池正极1号端;B-双路低压电池正极2号端。1—high voltage battery and battery management system; 2—negative bus DC contactor; 3—high voltage safety switch; 4—pre-charging relay; 5—pre-charging resistor; 6—positive bus DC contactor; 7—high voltage battery and Battery management system relay; 8—on-board charger; 9—air conditioner compressor; 10—DC—DC converter; 11—auxiliary battery; 12—main battery; 13—drive motor controller; 14—air conditioner compressor relay; 15 —Drive motor controller relay; 16—Key switch; 17—Main ECU; 18—Redundant ECU; 19—Single-pole double-throw relay for steering wheel sensor; 20—Steering wheel sensor; 21—Human-computer interaction electronic instrument relay; 22—Human-machine Interactive electronic instrument; 23—left rear wheel brake actuator relay; 24—left rear wheel brake actuator; 25—right rear wheel brake actuator relay; 26—right rear wheel brake actuator; 27—steering motor Relay; 28—steering motor; 29—electronic pedal sensor SPDT relay; 30—electronic pedal sensor; 31—parking anti-theft encryption unit relay; 32—parking anti-theft encryption unit; 33—left front wheel brake actuator relay; 34 —Left front wheel brake actuator; 35—Right front wheel brake actuator relay; 36—Right front wheel brake actuator; 37—Redundant steering motor relay; 38—Redundant steering motor; 39—Automatic driving unit Relay; 40—camera; 41—vehicle and infrastructure communication; 42—GPS and inertial navigation; 43—short-range radar; 44—long-range radar; 45—ultrasonic sensor; 46—remote monitor; U1—intelligent decision-making and control Unit; U2—sensor unit; U3—actuator unit; G1—OFF gear; G2—ACC gear; G3—ON gear; G4—START gear; L1—normal power line; L21—12V main ACC1 line; L22—12V auxiliary ACC2 line L22; L3—ON line; L4—START line; A-the No. 1 positive terminal of the dual-circuit low-voltage battery; B-the No. 2 positive terminal of the dual-circuit low-voltage battery.
具体实施方式detailed description
下面结合附图和具体实施例对本发明进行详细说明。本实施例以本发明技术方案为前提进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is carried out on the premise of the technical solution of the present invention, and detailed implementation and specific operation process are given, but the protection scope of the present invention is not limited to the following embodiments.
实施例Example
如图1所示,本发明公开了一种集中式架构控制器及供电冗余的电动智能汽车电气系统,包括高压电池与电池管理系统1、负端母线直流接触器2、高压安全开关3、预充电继电器4、预充电电阻5、正端母线直流接触器6、高压电池与电池管理系统继电器7、车载充电机8、空调压缩机9、DC-DC变换器10、辅助蓄电池11、主蓄电池12、驱动电机控制器13、空调压缩机继电器14、驱动电机控制器继电器15、钥匙开关16、主ECU17、冗余ECU18、方向盘传感器单刀双掷继电器19、方向盘传感器20、人机交互电子仪表继电器21、人机交互电子仪表22、左后轮制动执行器继电器23、左后轮制动执行器24、右后轮制动执行器继电器25、右后轮制动执行器26、转向电机继电器27、转向电机28、电子踏板传感器单刀双掷继电器29、电子踏板传感器30、停车防盗加密单元继电器31、停车防盗加密单元32、左前轮制动执行器继电器33、左前轮制动执行器34、右前轮制动执行器继电器35、右前轮制动执行器36、冗余转向电机继电器37、冗余转向电机38、自动驾驶单元继电器39、摄像头40、车辆与基础设施通信41、GPS与惯性导航42、短距雷达43、长距雷达44、超声波传感器45和远程监控器46;As shown in Figure 1, the present invention discloses a centralized architecture controller and an electric smart vehicle electrical system with redundant power supply, including a high-voltage battery and a battery management system 1, a negative terminal bus DC contactor 2, a high-voltage safety switch 3, Pre-charging relay 4, pre-charging resistor 5, positive bus DC contactor 6, high-voltage battery and battery management system relay 7, on-board charger 8, air-conditioning compressor 9, DC-DC converter 10, auxiliary battery 11, main battery 12. Drive motor controller 13, air conditioner compressor relay 14, drive motor controller relay 15, key switch 16, main ECU 17, redundant ECU 18, steering wheel sensor SPDT relay 19, steering wheel sensor 20, human-computer interaction electronic instrument relay 21. Human-computer interaction electronic instrument 22, left rear wheel brake actuator relay 23, left rear wheel brake actuator 24, right rear wheel brake actuator relay 25, right rear wheel brake actuator 26, steering motor relay 27. Steering motor 28, electronic pedal sensor SPDT relay 29, electronic pedal sensor 30, parking anti-theft encryption unit relay 31, parking anti-theft encryption unit 32, left front wheel brake actuator relay 33, left front wheel brake actuator 34. Right front wheel brake actuator relay 35, right front wheel brake actuator 36, redundant steering motor relay 37, redundant steering motor 38, automatic driving unit relay 39, camera 40, vehicle and infrastructure communication 41, GPS and inertial navigation 42, short-range radar 43, long-range radar 44, ultrasonic sensor 45 and remote monitor 46;
高压电池与电池管理系统1的高压直流母线正极接入至高压安全开关3的输入正端,高压直流母线负极通过负端母线直流接触器2接入至高压安全开关3的输入负端;车载充电机8具有两路输出,一路低压输出为高压电池与电池管理系统1的电池管理系统供电,另一路高压输出为高压电池与电池管理系统1的电池包充电;高压安全开关3的正极输出分两路,一路接至预充电继电器4和预充电电阻5,另一路接至空调压缩机9、DC-DC变换器10的输入正端、以及正端母线直流接触器6的输入端,正端母线直流接触器6的高压输出端接至驱动电机控制器13的正极输入端;高压安全开关3的负极输出端接空调压缩机9、DC-DC变换器10、驱动电机控制器13的负极输入端;DC-DC变换器10共两路输出,分别接在主蓄电池12和辅助蓄电池11的正负输入端;The positive pole of the high-voltage DC bus of the high-voltage battery and battery management system 1 is connected to the positive input terminal of the high-voltage safety switch 3, and the negative pole of the high-voltage DC bus is connected to the negative input terminal of the high-voltage safety switch 3 through the negative bus DC contactor 2; on-board charging The machine 8 has two outputs, one low-voltage output supplies power for the high-voltage battery and the battery management system of the battery management system 1, and the other high-voltage output charges the high-voltage battery and the battery pack of the battery management system 1; the positive output of the high-voltage safety switch 3 is divided into two One way is connected to the pre-charging relay 4 and the pre-charging resistor 5, and the other is connected to the air-conditioning compressor 9, the input positive terminal of the DC-DC converter 10, and the input terminal of the positive-terminal bus DC contactor 6, and the positive-terminal bus The high-voltage output terminal of the DC contactor 6 is connected to the positive input terminal of the drive motor controller 13; the negative output terminal of the high-voltage safety switch 3 is connected to the air-conditioning compressor 9, the DC-DC converter 10, and the negative input terminal of the drive motor controller 13 ; The DC-DC converter 10 has two outputs in total, which are respectively connected to the positive and negative input terminals of the main battery 12 and the auxiliary battery 11;
图中粗实线为高压线缆,细实线为低压线缆,点线为控制线缆。In the figure, thick solid lines are high-voltage cables, thin solid lines are low-voltage cables, and dotted lines are control cables.
如图2所示,所述钥匙开关16可同时控制主ACC1线路即12V主ACC1线路L21和辅助ACC线路即12V辅助ACC2线路L22两条低压线路的通断;As shown in Figure 2, the key switch 16 can simultaneously control the on-off of the main ACC1 line, that is, the 12V main ACC1 line L21 and the auxiliary ACC line, that is, the 12V auxiliary ACC2 line L22;
主蓄电池12的输出正端接至低压部分的常电线路L1,辅助蓄电池11的正端接在钥匙开关16的双路低压电池正极2号端B,双路低压电池正极1号端A与常电线路L1相连;主蓄电池12和辅助蓄电池11的负极搭铁;钥匙开关16共四挡,其中ACC挡G2控制辅助蓄电池11正极与12V辅助ACC2线路L22的连通、主蓄电池12正极与12V主ACC1线路L21的连通;ON挡G3控制主蓄电池12正极与ON线路L3的连通;START挡G4控制主蓄电池12正极与START线路L4的连通;钥匙开关16处于OFF挡G1时,所述12V主ACC1线路L21、12V辅助ACC2线路L22、ON线路L3、START线路L4与主蓄电池12正极断开;The positive terminal of the output of the main battery 12 is connected to the normal power line L1 of the low voltage part, the positive terminal of the auxiliary battery 11 is connected to the No. The electric line L1 is connected; the negative poles of the main battery 12 and the auxiliary battery 11 are grounded; the key switch 16 has four gears in total, and the ACC gear G2 controls the connection between the positive pole of the auxiliary battery 11 and the 12V auxiliary ACC2 line L22, the positive pole of the main battery 12 and the 12V main ACC1 The connection of the line L21; the ON gear G3 controls the communication between the positive pole of the main battery 12 and the ON line L3; the START gear G4 controls the communication between the positive pole of the main battery 12 and the START line L4; when the key switch 16 is in the OFF gear G1, the 12V main ACC1 circuit L21, 12V auxiliary ACC2 line L22, ON line L3, START line L4 are disconnected from the positive pole of the main battery 12;
主ECU17设有两个,分别进行不同的工作,每个主ECU17对应一个冗余ECU18,各主ECU17和冗余ECU18通过各自的继电器(包括线圈和常开触点)与常电线路L1和辅助ACC线路相连,主ECU17供电的连通受12V主ACC1线路L21控制,冗余ECU18供电的连通受12V辅助ACC2线路L22控制,继电器是用小电流去控制大电流运作的一种自动开关,在电路中起着自动调节、安全保护、转换电路等作用。There are two main ECU17, each of which performs different tasks. Each main ECU17 corresponds to a redundant ECU18. Each main ECU17 and redundant ECU18 communicate with the normal current line L1 and auxiliary The ACC lines are connected, the connection of the main ECU17 power supply is controlled by the 12V main ACC1 line L21, and the connection of the redundant ECU18 power supply is controlled by the 12V auxiliary ACC2 line L22. The relay is an automatic switch that uses a small current to control the operation of a large current. In the circuit It plays the role of automatic adjustment, safety protection, conversion circuit, etc.
主ECU和各自的冗余ECU之间设有信号传输通道,用以比对决策信号的正确性。There is a signal transmission channel between the main ECU and the respective redundant ECUs to compare the correctness of the decision-making signals.
自动驾驶单元包括摄像头40、车辆与基础设施通信41、GPS与惯性导航42、短距雷达43、长距雷达44、超声波传感器45,低压供电通过自动驾驶单元继电器39与12V主ACC1线路L21连通,自动驾驶单元继电器39受智能决策与控制单元U1控制,可通过智能决策与控制单元U1控制自动驾驶单元供电的通断;The automatic driving unit includes a camera 40, vehicle-infrastructure communication 41, GPS and inertial navigation 42, short-range radar 43, long-range radar 44, and ultrasonic sensor 45. The low-voltage power supply is connected to the 12V main ACC1 line L21 through the automatic driving unit relay 39. The automatic driving unit relay 39 is controlled by the intelligent decision-making and control unit U1, which can control the on-off of the power supply of the automatic driving unit through the intelligent decision-making and control unit U1;
执行器单元U3包括左后轮制动执行器24、右后轮制动执行器26、转向电机28、停车防盗加密单元32、左前轮制动执行器34、右前轮制动执行器36和冗余转向电机38,左前轮制动执行器34通过左前轮制动执行器继电器33连接到12V辅助ACC2线路L22,右前轮制动执行器36通过右前轮制动执行器继电器35连接到12V辅助ACC2线路L22;左后轮制动执行器24通过左后轮制动执行器继电器23连接到12V主ACC1线路L21,右后轮制动执行器26通过右后轮制动执行器继电器25连接到12V主ACC1线路L21;左前轮制动执行器继电器33、右前轮制动执行器继电器35、左后轮制动执行器继电器23和右后轮制动执行器继电器25的供电通断分别受智能决策与控制单元U1控制;Actuator unit U3 includes left rear wheel brake actuator 24, right rear wheel brake actuator 26, steering motor 28, parking anti-theft encryption unit 32, left front wheel brake actuator 34, right front wheel brake actuator 36 And redundant steering motor 38, left front wheel brake actuator 34 connected to 12V auxiliary ACC2 line L22 through left front wheel brake actuator relay 33, right front wheel brake actuator 36 through right front wheel brake actuator relay 35 is connected to 12V auxiliary ACC2 line L22; left rear wheel brake actuator 24 is connected to 12V main ACC1 line L21 through left rear wheel brake actuator relay 23, right rear wheel brake actuator 26 is performed by right rear wheel brake Connector relay 25 to 12V main ACC1 line L21; left front wheel brake actuator relay 33, right front wheel brake actuator relay 35, left rear wheel brake actuator relay 23 and right rear wheel brake actuator relay 25 The on-off of the power supply is controlled by the intelligent decision-making and control unit U1;
转向电机28通过接至12V主ACC1线路L21,冗余转向电机38通过冗余转向电机继电器37接至12V辅助ACC2线路L22,转向电机继电器27和冗余转向电机继电器37供电通断分别受智能决策与控制单元U1控制;The steering motor 28 is connected to the 12V main ACC1 line L21, and the redundant steering motor 38 is connected to the 12V auxiliary ACC2 line L22 through the redundant steering motor relay 37. Controlled with the control unit U1;
方向盘传感器20、人机交互电子仪表22和电子踏板传感器30属于传感器单元U2,方向盘传感器20通过方向盘传感器单刀双掷继电器19与12V主ACC1线路L21以及12V辅助ACC2线路L22相连;电子踏板传感器30通过电子踏板传感器单刀双掷继电器29与12V主ACC1线路L21以及12V辅助ACC2线路L22相连;单刀双掷继电器19、29常接至12V主ACC1线路L21并受控于12V主ACC1线路L21,当12V主ACC1线路L21电压不正常时,自动通过单刀双掷继电器切换至12V辅助ACC2线路L22保证方向盘传感器20和电子踏板传感器30的供电;The steering wheel sensor 20, the human-computer interaction electronic instrument 22 and the electronic pedal sensor 30 belong to the sensor unit U2. The steering wheel sensor 20 is connected to the 12V main ACC1 line L21 and the 12V auxiliary ACC2 line L22 through the steering wheel sensor SPDT relay 19; the electronic pedal sensor 30 is connected to the The electronic pedal sensor SPDT relay 29 is connected to the 12V main ACC1 circuit L21 and the 12V auxiliary ACC2 circuit L22; When the voltage of the ACC1 line L21 is abnormal, it will automatically switch to the 12V auxiliary ACC2 line L22 through the SPDT relay to ensure the power supply of the steering wheel sensor 20 and the electronic pedal sensor 30;
人机交互电子仪表22通过继电器连接至常电线路L1,继电器受12V主ACC1线路L21控制通断;The human-computer interaction electronic instrument 22 is connected to the normal current line L1 through a relay, and the relay is controlled by the 12V main ACC1 line L21 to switch on and off;
停车防盗加密单元32通过停车防盗加密单元常闭继电器31与常电连接。12V主ACC1线路L21未上电时,即车辆处于停车状态,停车防盗加密单元常闭继电器31处于闭合状态,停车防盗加密单元32上电。钥匙开关切换至ACC挡G2后,停车防盗加密单元常闭继电器31断开,停车防盗加密单元32下电。The parking anti-theft encryption unit 32 is connected to the normal electricity through the parking anti-theft encryption unit normally closed relay 31. When the 12V main ACC1 circuit L21 is not powered on, that is, the vehicle is in a parked state, the normally closed relay 31 of the parking anti-theft encryption unit is in a closed state, and the parking anti-theft encryption unit 32 is powered on. After the key switch is switched to ACC gear G2, the normally closed relay 31 of the parking anti-theft encryption unit is disconnected, and the parking anti-theft encryption unit 32 is powered off.
本发明电气系统工作方式如下:The working mode of the electrical system of the present invention is as follows:
(1)停车充电工作过程(1) Working process of parking charging
外部充电桩接至车载充电机8,车载充电机8的低压供电线路为高压电池与电池管理系统1的电池管理系统提供电能,高压电池与电池管理系统1自检完成后,控制负端母线直流接触器2连通,同时发送充电使能报文给车载充电机8,车载充电机8的高压输出开始通过高压直流母线向高压电池与电池管理系统1的电池包充电,并通过DC-DC变换器10向辅助蓄电池11、主蓄电池12充电。DC-DC变换器10在辅助蓄电池11和主蓄电池12充电完成后自动切断与两个电池的连接,电池包充电完成后,高压电池与电池管理系统1给车载充电机8发送充电完成报文,同时断开负端母线直流接触器2,车载充电机8停止高压输出。The external charging pile is connected to the on-board charger 8, and the low-voltage power supply line of the on-board charger 8 provides electric energy for the high-voltage battery and the battery management system of the battery management system 1. The contactor 2 is connected, and at the same time, it sends a charging enable message to the on-board charger 8, and the high-voltage output of the on-board charger 8 starts to charge the high-voltage battery and the battery pack of the battery management system 1 through the high-voltage DC bus, and the DC-DC converter 10 charges the auxiliary battery 11 and the main battery 12. After the auxiliary battery 11 and the main battery 12 are charged, the DC-DC converter 10 automatically cuts off the connection with the two batteries. After the battery pack is charged, the high-voltage battery and battery management system 1 sends a charging completion message to the on-board charger 8, At the same time, the DC contactor 2 of the busbar at the negative end is disconnected, and the on-board charger 8 stops the high-voltage output.
停车防盗加密单元32在停车过程中通过由主蓄电池12供电的常电线路L1供电,保障车辆安全。The parking anti-theft encryption unit 32 is powered by the normal power line L1 powered by the main battery 12 during parking to ensure vehicle safety.
(2)钥匙启动工作过程(2) The key starts the working process
钥匙开关16从OFF挡G1打至ACC挡G2时,停车防盗加密单元32下电停止工作,主ECU17、自动驾驶单元内的全部模块、方向盘传感器20、人机交互电子仪表22、电子踏板传感器30通过主ACC线路供电开始工作;冗余ECU18通过辅助ACC线路供电开始工作。When the key switch 16 is turned from OFF gear G1 to ACC gear G2, the parking anti-theft encryption unit 32 is powered off and stops working. It starts to work through the main ACC line power supply; the redundant ECU18 starts to work through the auxiliary ACC line power supply.
钥匙开关16从ACC挡G2至ON挡G3时,高压电池与电池管理系统继电器7、空调压缩机继电器14、驱动电机控制器继电器15接通,高压电池与电池管理系统1、空调压缩机9、驱动电机控制器13开始工作,若主ECU17和冗余ECU18未接收到高压电池与电池管理系统1、驱动电机控制器13的故障信号,则发送命令给高压电池与电池管理系统1关闭负端母线直流接触器2,同时关闭预充电继电器4,通过预充电电阻5进行限流,为驱动电机控制器13进行预充电,驱动电机控制器13发送预充电成功报文后,主ECU17和冗余ECU18进行比对后控制正端母线直流接触器6闭合,以及控制预充电继电器4断开,完成高压部分上电过程。When the key switch 16 is from ACC gear G2 to ON gear G3, the high-voltage battery and battery management system relay 7, the air-conditioning compressor relay 14, and the drive motor controller relay 15 are connected, and the high-voltage battery and battery management system 1, the air-conditioning compressor 9, The driving motor controller 13 starts to work. If the main ECU 17 and the redundant ECU 18 do not receive the fault signal from the high-voltage battery and the battery management system 1 and the driving motor controller 13, they send a command to the high-voltage battery and the battery management system 1 to close the negative terminal bus The DC contactor 2 closes the pre-charging relay 4 at the same time, limits the current through the pre-charging resistor 5, and pre-charges the drive motor controller 13. After the drive motor controller 13 sends a pre-charging success message, the main ECU 17 and the redundant ECU 18 After the comparison, the DC contactor 6 of the positive busbar is controlled to be closed, and the pre-charging relay 4 is controlled to be disconnected to complete the power-on process of the high-voltage part.
钥匙开关16从ON挡G3切换至START挡G4,主ECU17检测驱动电机控制器13无故障后,控制左前轮制动执行器继电器33、右前轮制动执行器继电器35、左后轮制动执行器继电器23和右后轮制动执行器继电器25、转向电机继电器27、冗余转向电机继电器37吸合,为左后轮制动执行器24、右后轮制动执行器26、左前轮制动执行器34、右前轮制动执行器36、转向电机28、冗余转向电机38上电,制动、驱动、转向全部启动,可执行主ECU17和冗余ECU18发出的行车指令。若为无人模式,主ECU17控制自动驾驶单元上电。The key switch 16 is switched from the ON gear G3 to the START gear G4. After the main ECU 17 detects that the drive motor controller 13 has no faults, it controls the left front wheel brake actuator relay 33, the right front wheel brake actuator relay 35, and the left rear wheel brake actuator relay. The moving actuator relay 23 is engaged with the right rear wheel brake actuator relay 25, the steering motor relay 27, and the redundant steering motor relay 37, which are the left rear wheel brake actuator 24, the right rear wheel brake actuator 26, the left rear wheel brake actuator The front wheel brake actuator 34, the right front wheel brake actuator 36, the steering motor 28, and the redundant steering motor 38 are powered on, braking, driving, and steering are all started, and the driving instructions issued by the main ECU 17 and the redundant ECU 18 can be executed . If it is unmanned mode, the main ECU17 controls the automatic driving unit to be powered on.
(3)发生紧急故障工作过程(3) The working process of emergency failure
主蓄电池12工作不正常:则冗余ECU18接管整个车辆控制,冗余ECU18向驱动电机控制器13发送指令逐步降低输出扭矩,同时方向盘传感器20和电子踏板传感器30自动切换至辅助ACC线路供电,使用冗余转向电机38进行转向,制动执行器仅保留左前轮制动执行器34和右前轮制动执行器36。若为有人驾驶模式,冗余ECU18通过人机交互电子仪表22提示驾驶员当前车辆状态,提示驾驶员降低车速就近停车;若为无人驾驶模式,则冗余ECU18控制车辆在路边停靠。The main battery 12 is not working properly: the redundant ECU 18 takes over the control of the entire vehicle, and the redundant ECU 18 sends instructions to the drive motor controller 13 to gradually reduce the output torque, while the steering wheel sensor 20 and the electronic pedal sensor 30 automatically switch to the auxiliary ACC circuit for power supply The redundant steering motor 38 performs steering, and the brake actuators only reserve the left front wheel brake actuator 34 and the right front wheel brake actuator 36 . If it is a manned driving mode, the redundant ECU18 prompts the driver for the current vehicle status through the man-machine interactive electronic instrument 22, prompting the driver to reduce the speed and stop nearby; if it is an unmanned driving mode, then the redundant ECU18 controls the vehicle to park on the roadside.
主ECU17检测到严重故障的报文,或车辆发生碰撞:则主ECU17迅速发送降低输出扭矩命令给驱动电机控制器13,同时迅速切断负端母线直流接触器2和正端母线直流接触器6,通过人机交互电子仪表22警告驾驶员当前车辆状态,必要时驾驶员可拉动驾驶舱内的高压安全开关3,保障电气和人身安全。When the main ECU17 detects a serious failure message, or the vehicle collides: the main ECU17 quickly sends a command to reduce the output torque to the drive motor controller 13, and at the same time quickly cuts off the negative-side bus DC contactor 2 and the positive-side bus DC contactor 6, through The human-computer interaction electronic instrument 22 warns the driver of the current vehicle state, and the driver can pull the high-voltage safety switch 3 in the cockpit when necessary to ensure electrical and personal safety.
ECU出现故障:正常行驶时,主ECU17和冗余ECU18进行完全相同的工作,不断将二者对车辆输出的控制命令进行比对,相同则发送至控制网络。当发现某一ECU出现故障,冗余ECU立即接管,保障整车行驶的安全性。ECU failure: When driving normally, the main ECU17 and the redundant ECU18 perform exactly the same work, constantly comparing the control commands output by the two to the vehicle, and sending them to the control network if they are the same. When an ECU is found to be faulty, the redundant ECU takes over immediately to ensure the safety of the vehicle.
本发明的优越功效在于:解决了电动智能汽车ECU以及线控系统对于冗余性的要求,为车辆行驶中的转向、制动、中央控制单元等关键部件设计了硬件和供电的冗余,提高了自动驾驶汽车的安全性;对于不便于进行硬件冗余的关键部件如方向盘、电子踏板,采用单刀双掷继电器控制,当主12V供电掉电,自动切换至辅助12V保证供电;对钥匙开关进行改进,保留了原有钥匙开关控制的方便性,并可独立控制两路12V供电的通断。The superior efficacy of the present invention lies in that: it solves the redundancy requirements of the electric smart car ECU and the wire control system, and designs redundancy of hardware and power supply for key components such as steering, braking, and central control unit during vehicle driving, and improves Improve the safety of self-driving cars; For key components that are not convenient for hardware redundancy, such as steering wheels and electronic pedals, use single-pole double-throw relay control. When the main 12V power supply is powered off, it will automatically switch to the auxiliary 12V to ensure power supply; Improve the key switch , retains the convenience of the original key switch control, and can independently control the on-off of two 12V power supplies.
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