CN105235966A - Automatic batch labeling method and system for electric energy meter - Google Patents
Automatic batch labeling method and system for electric energy meter Download PDFInfo
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- CN105235966A CN105235966A CN201510585023.8A CN201510585023A CN105235966A CN 105235966 A CN105235966 A CN 105235966A CN 201510585023 A CN201510585023 A CN 201510585023A CN 105235966 A CN105235966 A CN 105235966A
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Abstract
The invention discloses an automatic batch labeling method and system for an electric energy meter. The method includes the steps that whether a tray is put in place or not is automatically detected; then qualified label data are acquired and automatic labeling is performed; and finally, anomaly detection is conducted. The system comprises a tray sensing unit, a data acquisition unit, a labeling control unit, an anomaly detection unit and a label detecting unit. Manual intervention is not required in the whole process; abnormal labeling can be automatically detected, and double verification of label information is achieved; the efficiency and the reliability of the whole automatic labeling process can be effectively improved, the labeling time is saved, and enterprise labor cost is reduced. The automatic batch labeling method and system for the electric energy meter can be widely applied to the labeling production process.
Description
Technical field
The present invention relates to the test technology of microwave landing system (MLS), particularly relate to a kind of batch automatic labeling method and system for electric energy meter.
Background technology
Just labeling can be completed by manual hand manipulation after the labeling method of existing electric energy meter needs electric energy meter to leave travel line, and everyone can only carry out independent labeling operation to an electric energy meter at every turn, waste time and energy, expend time in length, and efficiency is extremely low, and by naked eyes, artificial labeling can only judge that label should paste position, the inconsistent of electric energy meter labeling can be caused, do not verify link, abnormal condition process recovers slow, affects quality and the production efficiency of electric energy meter.
Summary of the invention
In order to solve the problems of the technologies described above, the object of this invention is to provide one can respond to labeling automatically, and a kind of batch automatic labeling method and system for electric energy meter of Real-Time Monitoring abnormal condition.
The technical solution adopted in the present invention is:
For a batch automatic labeling method for electric energy meter, comprise the following steps:
A, when sensing that pallet is transported to assigned address, send out ready signal;
B, acquisition pallet numbering, and obtain certification of fitness label data, and then send it to labelling machine and notify that PLC starts labeling;
C, according to certification of fitness label data, PLC carries out labeling by dry contact signal control labelling machine to the electric energy meter in pallet;
Whether D, detection labeling there are abnormal condition, if so, then control labeling and suspend and send alerting signal; Otherwise, then labeling work is continued;
Whether consistent with corresponding certification of fitness label data E, the 2 D code information read in qualified label, detect 2 D code information, if so, then continue to detect next label; Otherwise, then alerting signal is sent.
As described a kind of batch automatic labeling further improvements in methods for electric energy meter, described step B comprises:
B1, PLC obtain the pallet numbering of this pallet by RFID, and pallet numbering and ready signal are sent to labelling machine control system by OPC address;
B2, according to pallet numbering, obtain the certification of fitness label data of the electric energy meter of this pallet;
B3, certification of fitness label data is sent to labelling machine, and notifies that PLC starts labeling.
As described a kind of batch automatic labeling further improvements in methods for electric energy meter, described step D comprises:
D1, detect labeling by vacuum checking device, detect it and whether send abnormal signal, if so, then control labeling and suspend and send alerting signal; Otherwise, then continue to perform step D2;
Whether D2, detection labelling machine feed back abnormality code, if so, then identify abnormality code, and control labeling time-out and send alerting signal; Otherwise, then continue to perform step D3;
D3, detect the qualified label that whether can sense on electric energy meter by color sensor, if so, then perform step e; Otherwise, then control labeling and suspend and send alerting signal.
Another technical scheme of the present invention is:
For a batch automatic labeling system for electric energy meter, comprising:
Pallet sensing unit, for when sensing that pallet is transported to assigned address, sends out ready signal;
Data capture unit, for obtaining pallet numbering, and obtains certification of fitness label data, and then sends it to labelling machine and notify that PLC starts labeling;
Labeling control unit, for according to certification of fitness label data, PLC carries out labeling by dry contact signal control labelling machine to the electric energy meter in pallet;
Whether abnormality detecting unit, there are abnormal condition for detecting labeling, if so, then controls labeling and suspend and send alerting signal; Otherwise, then labeling work is continued;
Whether consistent with corresponding certification of fitness label data label detecting unit, for reading the 2 D code information in qualified label, detecting 2 D code information, if so, then continuing to detect next label; Otherwise, then alerting signal is sent.
As the further improvement of described a kind of batch automatic labeling system for electric energy meter, described data capture unit comprises:
Numbering acquiring unit, is obtained the pallet numbering of this pallet, and pallet numbering and ready signal is sent to labelling machine control system by OPC address by RFID for PLC;
Label data acquiring unit, for according to pallet numbering, obtains the certification of fitness label data of the electric energy meter of this pallet;
Labeling notification unit, for certification of fitness label data is sent to labelling machine, and notifies that PLC starts labeling.
As the further improvement of described a kind of batch automatic labeling system for electric energy meter, described abnormality detecting unit comprises:
First abnormality detecting unit, for detecting labeling by vacuum checking device, detecting it and whether sending abnormal signal, if so, then controls labeling and suspends and send alerting signal; Otherwise, then execution second abnormality detecting unit is continued;
Whether the second abnormality detecting unit, feeding back abnormality code for detecting labelling machine, if so, then identifying abnormality code, and control labeling time-out and send alerting signal; Otherwise, then execution the 3rd abnormality detecting unit is continued;
3rd abnormality detecting unit, for being detected the qualified label that whether can sense on electric energy meter by color sensor, if so, then performs label detecting unit; Otherwise, then control labeling and suspend and send alerting signal.
The invention has the beneficial effects as follows:
It is ready that a kind of batch automatic labeling method for electric energy meter of the present invention can detect pallet automatically, then obtain qualified label data and automatically carry out labeling, finally carry out abnormality detection again, overall process is without the need to manual intervention, and automatically can detect the double verification of labeling exception and label information, effectively improve efficiency and the reliability of whole automatic labeling process, save the labeling time, reduce enterprises using the labor cost.
Another beneficial effect of the present invention is:
It is ready that a kind of batch automatic labeling system for electric energy meter of the present invention can detect pallet automatically by pallet sensing unit, data capture unit, labeling control unit, abnormality detecting unit and label detecting unit, then obtain qualified label data and automatically carry out labeling, finally carry out abnormality detection again, overall process is without the need to manual intervention, and automatically can detect the double verification of labeling exception and label information, effectively improve efficiency and the reliability of whole automatic labeling process, save the labeling time, reduce enterprises using the labor cost.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further:
Fig. 1 is the flow chart of steps of a kind of batch automatic labeling method for electric energy meter of the present invention;
Fig. 2 is the flow chart of steps of a kind of batch automatic labeling method step B for electric energy meter of the present invention;
Fig. 3 is the flow chart of steps of a kind of batch automatic labeling method step D for electric energy meter of the present invention;
Fig. 4 is the block diagram of a kind of batch automatic labeling system for electric energy meter of the present invention.
Detailed description of the invention
With reference to figure 1, a kind of batch automatic labeling method for electric energy meter of the present invention, comprises the following steps:
A, when sensing that pallet is transported to assigned address, send out ready signal;
B, acquisition pallet numbering, and obtain certification of fitness label data, and then send it to labelling machine and notify that PLC starts labeling;
C, according to certification of fitness label data, PLC carries out labeling by dry contact signal control labelling machine to the electric energy meter in pallet;
Whether D, detection labeling there are abnormal condition, if so, then control labeling and suspend and send alerting signal; Otherwise, then labeling work is continued;
Whether consistent with corresponding certification of fitness label data E, the 2 D code information read in qualified label, detect 2 D code information, if so, then continue to detect next label; Otherwise, then alerting signal is sent.
Wherein, PLC is undertaken controlling to improve the process quantity of switching value by dry contact signal, even and if the long-term short circuit of wire connecting dry contact both can not damage local control convenience, also can not damage the equipment in a distant place, easily, interface is unification easily in access.
With reference to figure 2, be further used as preferential embodiment, described step B comprises:
B1, PLC obtain the pallet numbering of this pallet by RFID, and pallet numbering and ready signal are sent to labelling machine control system by OPC address;
B2, according to pallet numbering, obtain the certification of fitness label data of the electric energy meter of this pallet;
B3, certification of fitness label data is sent to labelling machine, and notifies that PLC starts labeling.
With reference to figure 3, be further used as preferential embodiment, described step D comprises:
D1, detect labeling by vacuum checking device, detect it and whether send abnormal signal, if so, then control labeling and suspend and send alerting signal; Otherwise, then continue to perform step D2;
Whether D2, detection labelling machine feed back abnormality code, if so, then identify abnormality code, and control labeling time-out and send alerting signal; Otherwise, then continue to perform step D3;
D3, detect the qualified label that whether can sense on electric energy meter by color sensor, if so, then perform step e; Otherwise, then control labeling and suspend and send alerting signal.
Preferably, the present invention sends abnormal signal when occurring abnormal by vacuum checking device and the labelling machine abnormal condition that the mechanism of reporting an error is carried out in labelling machine process extremely itself catch, by the seizure of abnormal condition, carry out emphasis to the fast automatic process of key exception and recovery.
And, in the present embodiment, after labeling and abnormality detection complete, verify whether labeling conforms with the regulations, and reaches double verification by the reading of bar code scan equipment to Quick Response Code.The real like this reliability accomplishing labeling, perfectly safe.
Specific embodiments of the invention are as follows:
S1, pallet are transported in automatic labeling special plane, and contact induction device induction pallet is ready, and contact induction device sends ready signal;
S2, PLC obtain this pallet numbering by high-frequency RF ID, and pallet numbering and ready signal are transmitted to labelling machine control system by OPC address;
S3, labelling machine control system obtain pallet ready signal, and the certification of fitness label data of electric energy meter by this pallet of pallet numbering automatic acquisition;
S4, the certification of fitness label data of correspondence is issued labelling machine, after data are sent completely, notice PLC starts labeling;
S5, according to certification of fitness label data, PLC carries out labeling by dry contact signal control labelling machine to the electric energy meter in pallet;
Occur abnormal in S6, process, whether the abnormal signal (can detect whether there is the situation of Darts) that the vacuum checking device that can detect labelling machine sends or labelling machine feed back abnormality code, or color sensor detects the qualified label that whether can sense on electric energy meter, thus control alarm lamp warning, and control PLC suspends labeling action, manual intervention confirms fault;
S7, by manual confirmation fault, and to process, after recovering, continue the automatic labeling of remaining table;
S8, labeling complete, whether subsequent work stations detects 2 D code information by scanner equipment reading qualified label 2 D code information consistent with corresponding certification of fitness label data, thus learns whether qualified label is attached to ammeter side really and whether labeling information meets the requirements;
S9, so far whole poster process terminate, clearance pallet, continue next pallet labeling.
With reference to figure 4, a kind of batch automatic labeling system for electric energy meter of the present invention, comprising:
Pallet sensing unit, for when sensing that pallet is transported to assigned address, sends out ready signal;
Data capture unit, for obtaining pallet numbering, and obtains certification of fitness label data, and then sends it to labelling machine and notify that PLC starts labeling;
Labeling control unit, for according to certification of fitness label data, PLC carries out labeling by dry contact signal control labelling machine to the electric energy meter in pallet;
Whether abnormality detecting unit, there are abnormal condition for detecting labeling, if so, then controls labeling and suspend and send alerting signal; Otherwise, then labeling work is continued;
Whether consistent with corresponding certification of fitness label data label detecting unit, for reading the 2 D code information in qualified label, detecting 2 D code information, if so, then continuing to detect next label; Otherwise, then alerting signal is sent.
Be further used as preferential embodiment, described data capture unit comprises:
Numbering acquiring unit, is obtained the pallet numbering of this pallet, and pallet numbering and ready signal is sent to labelling machine control system by OPC address by RFID for PLC;
Label data acquiring unit, for according to pallet numbering, obtains the certification of fitness label data of the electric energy meter of this pallet;
Labeling notification unit, for certification of fitness label data is sent to labelling machine, and notifies that PLC starts labeling.
Be further used as preferential embodiment, described abnormality detecting unit comprises:
First abnormality detecting unit, for detecting labeling by vacuum checking device, detecting it and whether sending abnormal signal, if so, then controls labeling and suspends and send alerting signal; Otherwise, then execution second abnormality detecting unit is continued;
Whether the second abnormality detecting unit, feeding back abnormality code for detecting labelling machine, if so, then identifying abnormality code, and control labeling time-out and send alerting signal; Otherwise, then execution the 3rd abnormality detecting unit is continued;
3rd abnormality detecting unit, for being detected the qualified label that whether can sense on electric energy meter by color sensor, if so, then performs label detecting unit; Otherwise, then control labeling and suspend and send alerting signal.
The specific embodiment of present system is as follows:
Flow into when there being table pallet, this device front stops place, pallet sensing unit enters the condition of readiness in labelling machine by the automatic sensing apparatus of contact induction device, data capture unit is by reading pallet RFID numbering, whether have table pallet or without table pallet or not full tray, control gripper of manipulator capture three tables on pallet by PLC if obtaining.After everything is ready, the ready instruction of this station is notified labelling machine control system by OPC address by PLC, labelling machine control system obtain ready after, certification of fitness label data is sent to labelling machine by Socket, labelling machine has indicator lamp flicker after receiving data, after data are sent completely, open up beginning labeling by OPC address notice PLC.Now, PLC controls labelling machine and automatically completes labeling.
From foregoing, it is ready that a kind of batch automatic labeling method and system for electric energy meter of the present invention can detect pallet automatically, then obtain qualified label data and automatically carry out labeling, finally carry out abnormality detection again, overall process without the need to manual intervention, and can detect the double verification of labeling exception and label information automatically, effectively improves efficiency and the reliability of whole automatic labeling process, save the labeling time, reduce enterprises using the labor cost.
More than that better enforcement of the present invention is illustrated, but the invention is not limited to described embodiment, those of ordinary skill in the art also can make all equivalent variations or replacement under the prerequisite without prejudice to spirit of the present invention, and these equivalent distortion or replacement are all included in the application's claim limited range.
Claims (6)
1., for a batch automatic labeling method for electric energy meter, it is characterized in that, comprise the following steps:
A, when sensing that pallet is transported to assigned address, send out ready signal;
B, acquisition pallet numbering, and obtain certification of fitness label data, and then send it to labelling machine and notify that PLC starts labeling;
C, according to certification of fitness label data, PLC carries out labeling by dry contact signal control labelling machine to the electric energy meter in pallet;
Whether D, detection labeling there are abnormal condition, if so, then control labeling and suspend and send alerting signal; Otherwise, then labeling work is continued;
Whether consistent with corresponding certification of fitness label data E, the 2 D code information read in qualified label, detect 2 D code information, if so, then continue to detect next label; Otherwise, then alerting signal is sent.
2. a kind of batch automatic labeling method for electric energy meter according to claim 1, is characterized in that: described step B comprises:
B1, PLC obtain the pallet numbering of this pallet by RFID, and pallet numbering and ready signal are sent to labelling machine control system by OPC address;
B2, according to pallet numbering, obtain the certification of fitness label data of the electric energy meter of this pallet;
B3, certification of fitness label data is sent to labelling machine, and notifies that PLC starts labeling.
3. a kind of batch automatic labeling method for electric energy meter according to claim 1, is characterized in that: described step D comprises:
D1, detect labeling by vacuum checking device, detect it and whether send abnormal signal, if so, then control labeling and suspend and send alerting signal; Otherwise, then continue to perform step D2;
Whether D2, detection labelling machine feed back abnormality code, if so, then identify abnormality code, and control labeling time-out and send alerting signal; Otherwise, then continue to perform step D3;
D3, detect the qualified label that whether can sense on electric energy meter by color sensor, if so, then perform step e; Otherwise, then control labeling and suspend and send alerting signal.
4., for a batch automatic labeling system for electric energy meter, it is characterized in that, comprising:
Pallet sensing unit, for when sensing that pallet is transported to assigned address, sends out ready signal;
Data capture unit, for obtaining pallet numbering, and obtains certification of fitness label data, and then sends it to labelling machine and notify that PLC starts labeling;
Labeling control unit, for according to certification of fitness label data, PLC carries out labeling by dry contact signal control labelling machine to the electric energy meter in pallet;
Whether abnormality detecting unit, there are abnormal condition for detecting labeling, if so, then controls labeling and suspend and send alerting signal; Otherwise, then labeling work is continued;
Whether consistent with corresponding certification of fitness label data label detecting unit, for reading the 2 D code information in qualified label, detecting 2 D code information, if so, then continuing to detect next label; Otherwise, then alerting signal is sent.
5. a kind of batch automatic labeling system for electric energy meter according to claim 4, is characterized in that: described data capture unit comprises:
Numbering acquiring unit, is obtained the pallet numbering of this pallet, and pallet numbering and ready signal is sent to labelling machine control system by OPC address by RFID for PLC;
Label data acquiring unit, for according to pallet numbering, obtains the certification of fitness label data of the electric energy meter of this pallet;
Labeling notification unit, for certification of fitness label data is sent to labelling machine, and notifies that PLC starts labeling.
6. a kind of batch automatic labeling system for electric energy meter according to claim 4, is characterized in that: described abnormality detecting unit comprises:
First abnormality detecting unit, for detecting labeling by vacuum checking device, detecting it and whether sending abnormal signal, if so, then controls labeling and suspends and send alerting signal; Otherwise, then execution second abnormality detecting unit is continued;
Whether the second abnormality detecting unit, feeding back abnormality code for detecting labelling machine, if so, then identifying abnormality code, and control labeling time-out and send alerting signal; Otherwise, then execution the 3rd abnormality detecting unit is continued;
3rd abnormality detecting unit, for being detected the qualified label that whether can sense on electric energy meter by color sensor, if so, then performs label detecting unit; Otherwise, then control labeling and suspend and send alerting signal.
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Patent Citations (6)
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| JPH1115911A (en) * | 1997-04-28 | 1999-01-22 | Olympus Optical Co Ltd | Information reproduction system |
| CN102490951A (en) * | 2011-11-18 | 2012-06-13 | 深圳市科陆电子科技股份有限公司 | Automatic labeling device and method for intelligent electric energy meter |
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