The content of the invention
It is an object of the invention to provide a kind of production line of brave line bamboo flooring to solve existing bamboo present in prior art
Floor color is uniform and single, it is impossible to the problems such as meeting diversified demand.
The present invention technical solution be:
A kind of production line of brave line bamboo flooring, including be carbonized for wool top carbide furnace, double-deck feed device one, drying room,
Feeding device, gumming device, double-deck feed device two, double-deck conveying type baking oven, double-deck feed device three, health preserving room, double side by side
Layer feed device four and the press set gradually, material guide device one, automatic mould unloading machine, material guide device two, longitudinally cutting piece machine, draw
Material device one, chamfering machine, draw material device two, sander, draw material device three, multilayer paint spray equipment, double-deck feed device one is set
Between carbide furnace and drying room, feeding device is located between drying room and gumming device side by side, and double-deck feed device one fills with double-deck feeding
It is identical to put two, double-deck feed device three, the structure of double-deck feed device four, double-deck feed device two is distinguished with double-deck feed device three
At the feeding of double-deck conveying type baking oven, at discharging, double-deck conveying type baking oven dries with double-deck feed device two, double-deck conveying type
Arc-shaped guide plate is respectively equipped between case and double-deck feed device three, material guide device one is identical with the structure of material guide device two, draws material device
One with drawing material device two, drawing and expect that the structure of device three is identical.
Further, double-deck feed device one includes rotary shafts, feeding motor, true qualities feed transmission shaft, carbonization feeding
Power transmission shaft, true qualities feed transmission shaft, carbonization feed transmission shaft are driven by feeding motor, and true qualities feed transmission shaft is sent located at carbonization
Expect the top of power transmission shaft, true qualities feed transmission shaft, carbonization feed transmission shaft are respectively equipped with the feeding tooth that two or more is set up in parallel
Wheel, feeding gear is engaged with the true qualities feeding chain for transmitting true qualities wool top respectively and the carbonization for transmitting carbonization wool top is sent
Expect chain;
Feeding device includes conveying frame, conveying motor, conveying power transmission shaft side by side, and conveying power transmission shaft is by conveying motor belt motor
Dynamic, conveying power transmission shaft is provided with more than the four conveying gears being set up in parallel, and conveying gear is engaged with for transmitting true qualities hair respectively
The true qualities conveying chain of bar and the carbonization conveying chain for transmitting carbonization wool top.
Further, the true qualities drying chamber for being used for the drying of true qualities wool top and the carbon for the wool top drying that is carbonized are provided with drying room
Change drying chamber, filter is provided between true qualities drying chamber and carbonization baking room.
Further, gumming device includes true qualities impregnation pond, carbonization impregnation pond, true qualities impregnation cage, carbonization impregnation cage, backflow
Stone, return flow line, driving one, driving two and the controller for controlling driving one, driving two, true qualities impregnation cage, carbonization impregnation
Cage is respectively the frame-type hollow out cage made of some metal rods, is respectively provided with the top of true qualities impregnation cage, carbonization impregnation cage
The ring of suspension hook connection, true qualities impregnation cage, the sidepiece for the impregnation cage that is carbonized are respectively equipped with enabling, true qualities impregnation pond, carbonization impregnation pond
The end of return flow line is respectively arranged on, the middle part of return flow line is provided with backflow stone, and the width for the stone that flows back is respectively less than return flow line
Width.
Further, feeding device and gumming device are provided with apparatus for temporary storage side by side, apparatus for temporary storage include keeping in frame, push pedal,
Pusher hydraulic cylinder, the end that frame is located at feed device is kept in, push pedal is located at temporary inframe, and the both ends of push pedal, which are movably connected with, to push away
The piston rod of feed liquid cylinder pressure, the base of pusher hydraulic cylinder are fixed on the side of temporary frame, and the opposite side of temporary frame is provided with discharging opening,
Discharging opening is provided with guide plate.
Further, double-deck conveying type baking oven includes drying frame, some casings, passed for conveying the upper strata of true qualities wool top
Band, the upper strata conveyer belt for conveying carbonization wool top, transmission assembly, heating component are sent, casing is in drying frame, in casing
Provided with heating component, drying frame is provided with transmission assembly;Transmission assembly includes motor, upper strata power transmission shaft, lower floor's power transmission shaft, electricity
Machine is respectively by chain-driving upper strata power transmission shaft, lower floor's power transmission shaft, and the both ends of upper strata power transmission shaft are respectively by bearing located at drying
In frame, upper strata power transmission shaft is provided with some upper strata driving gears, and upper strata driving gear is engaged with upper strata chain, and upper strata chain is also nibbled
Conjunction has upper strata driven gear, and through there is upper strata driven shaft, the both ends of upper strata driven shaft pass through bearing respectively at the middle part of driven gear
In drying frame, upper strata chain is connected with upper strata conveyer belt;The both ends of lower floor's power transmission shaft are respectively by bearing located at drying
In frame, lower floor's power transmission shaft is provided with some lower floor's driving gears, and lower floor's driving gear is engaged with lower floor's chain, and lower floor's chain is also nibbled
He You lower floors driven gear, through there is lower floor's driven shaft, the both ends of lower floor's driven shaft pass through bearing respectively at the middle part of driven gear
Under drying frame, lower floor's chain is connected with lower floor's conveyer belt;The end of drying frame is provided with arcuate guide bar;
When using double-deck conveying type baking oven, true qualities wool top is placed on the conveyer belt of upper strata in a manner of the left wide right side is narrow,
Will carbonization wool top by it is left it is narrow it is right it is wide in a manner of be placed on lower floor's conveyer belt.
Further, material guide device one includes guide frame, lead material motor, guide power transmission shaft, and guide power transmission shaft is by guide
Motor driven, guide power transmission shaft are provided with the guide gear that two or more is set up in parallel, and guide gear is engaged with for transmitting square stock
Guide chain.
Further, drawing material device one includes drawing material frame, draws material motor, draws material power transmission shaft, draws material power transmission shaft by drawing material
Motor driven, draw material power transmission shaft and draw material gear provided with what two or more was set up in parallel, draw material gear engagement and draw material chain, draw material and connect
Logical be provided with draws material strip.
Further, multilayer paint spray equipment includes the spray edge sealing paint machine, spraying aqueous priming paint machine, hot air drying set gradually
Dry machine, apply luting machine, UV curing one, spray-applied primer machine, UV curing two, sander one, spray-applied primer machine, UV curing
3rd, sander two, spray paint machine, UV curing four, spraying scratch-resistant finish paint machine, UV curing five.
The beneficial effects of the invention are as follows:The production line of this kind of brave line bamboo flooring, it is possible to achieve the fast fast-growing of brave line bamboo flooring
True qualities wool top and carbonization wool top are carried out parallel processing, are easy to dispensing, save the transfer time of wool top by production, production line.The device,
By the way that a certain proportion of true qualities wool top is mixed with carbonization wool top before square stock is prepared, so that square stock forms pattern, make
The bamboo flooring finally prepared comes with pattern, and because carbonization wool top is embedded in true qualities wool top, so as to which pattern stability obtains
Ensure, the problems such as pattern comes off will not be produced.
Embodiment
A kind of production line of brave line bamboo flooring, such as Fig. 2, including carbide furnace 1, the double-deck feed device one being carbonized for wool top
2nd, drying room 3, side by side feeding device 4, gumming device 5, double-deck feed device 26, double-deck conveying type baking oven 7, double-deck feed device
38, health preserving room 9, double-deck feed device 4 10 and the press 11 set gradually, material guide device 1, automatic mould unloading machine 13, guide
Device 2 14, longitudinally cutting piece machine 15, draw material device 1, chamfering machine 17, draw material device 2 18, sander 19, draw material device
3 20, multilayer paint spray equipment 21, double-deck feed device 1 are located between carbide furnace 1 and drying room 3, and feeding device 4 is located at baking side by side
Between room 3 and gumming device 5, double-deck feed device 1 fills with double-deck feed device 26, double-deck feed device 38, double-deck feeding
Put that 4 10 structures are identical, double-deck feed device 26 is respectively arranged on the feeding of double-deck conveying type baking oven 7 with double-deck feed device 38
At place, discharging, between double-deck conveying type baking oven 7 and double-deck feed device 26, double-deck conveying type baking oven 7 and double-deck feed device 38
Arc-shaped guide plate is respectively equipped with, material guide device 1 is identical with the structure of material guide device 2 14, draws material device 1 and draws material device two
18th, it is identical to draw the material structure of device 3 20.
Double-deck feed device 1 includes rotary shafts, feeding motor, true qualities feed transmission shaft, carbonization feed transmission shaft, this
Color feed transmission shaft, carbonization feed transmission shaft drive by feeding motor, and true qualities feed transmission shaft is located at carbonization feed transmission shaft
Top, true qualities feed transmission shaft, carbonization feed transmission shaft be respectively equipped with the feeding gear that two or more is set up in parallel, feeding tooth
Wheel is engaged with the true qualities feeding chain for transmitting true qualities wool top and the carbonization feeding chain for transmitting carbonization wool top respectively.
Feeding device 4 includes conveying frame, conveying motor, conveying power transmission shaft side by side, and conveying power transmission shaft is by conveying motor belt motor
Dynamic, conveying power transmission shaft is provided with more than the four conveying gears being set up in parallel, and conveying gear is engaged with for transmitting true qualities hair respectively
The true qualities conveying chain of bar and the carbonization conveying chain for transmitting carbonization wool top.
Double-deck feed device 1 and double-deck feed device 26, double-deck feed device 38, the structure of double-deck feed device 4 10
It is identical.By being used in combination for feeding device 4 side by side and double-deck feed device 26, passed to true qualities wool top, carbonization wool top
When defeated, it is possible to achieve feeding device 4, apparatus for temporary storage 22 are carried without personnel, saved to the full-automatic material-feeding of gumming device 5 side by side
Shi Shengli;Double-deck feed device 26, the Full automatic feed of the double-deck conveying type baking oven 7 of 38 pairs of double-deck feed device can be achieved with going out
Material, it ensure that processing efficiency is smoothed out with what is processed.Set by the bilayer of double-deck conveying type baking oven 7, double-deck feed device 38
Put, realize that true qualities wool top with being dried while carbonization wool top, is tied after conveniently subsequently true qualities wool top is mixed with carbonization wool top
Prick.
The true qualities drying chamber for being used for the drying of true qualities wool top and the carbonization baking for the wool top drying that is carbonized are provided with drying room 3
Room, filter is provided between true qualities drying chamber and carbonization baking room.
Such as Fig. 3, gumming device 5 includes true qualities impregnation pond 51, carbonization impregnation pond, true qualities impregnation cage 52, carbonization impregnation cage, returned
Flowstone 53, return flow line 54, driving one, driving two and the controller for controlling driving one, driving two, true qualities impregnation cage 52,
Be carbonized the impregnation cage respectively frame-type hollow out cage made of some metal rods, true qualities impregnation cage 52, the top for the impregnation cage that is carbonized
The ring of suspension hook connection She You be used for, true qualities impregnation cage 52, the sidepiece for the impregnation cage that is carbonized to be respectively equipped with enabling, true qualities impregnation pond
51st, carbonization impregnation pond is respectively arranged on the end of return flow line 54, and the middle part of return flow line 54 is provided with backflow stone 53, backflow stone 53
Width is respectively less than the width of return flow line 54.
In gumming device 5, after true qualities impregnation cage 52 is placed on into the end reception true qualities wool top of feeding device 4 side by side,
True qualities impregnation cage 52 is moved in true qualities impregnation pond 51 by driving one and soaked, carbonization impregnation cage is placed on feeding device side by side
After 4 end receives carbonization wool top, carbonization impregnation cage is moved in carbonization impregnation pond by driving two and soaked.Completing will after soaking
True qualities impregnation cage 52, carbonization impregnation cage remove, and are placed on backflow stone 53, glue unnecessary on wool top is back to impregnation pond.
Empty true qualities impregnation cage 52, carbonization impregnation cage are moved to by rewinding at feeding device 4 side by side by driving one, driving two again, it is real
Existing true qualities wool top, the circulation impregnation for the wool top that is carbonized.By the enabling of true qualities impregnation cage 52, the impregnation cage sidepiece that is carbonized, after impregnation
True qualities glue bar, carbonization glue bar be placed on double-deck feed device 26, there is double-deck feed device 26 to deliver to double-deck transmission
Formula baking oven 7 is dried.
Feeding device 4 and gumming device 5 are provided with apparatus for temporary storage 22 side by side, such as Fig. 4, apparatus for temporary storage 22 include keeping in frame 221,
Push pedal 222, pusher hydraulic cylinder 223, the end that frame 221 is located at feed device is kept in, push pedal 222 is located in temporary frame 221, push pedal
222 both ends are movably connected with the piston rod of pusher hydraulic cylinder 223, and the base of pusher hydraulic cylinder 223 is fixed on temporary frame 221
Side, the opposite side of temporary frame 221 is provided with discharging opening, and discharging opening is provided with guide plate 224.
Solve circulating the process gap of rewinding in true qualities impregnation cage 52 or carbonization impregnation cage by apparatus for temporary storage 22, side by side
The problem of part wool top of feeding device 4 is temporary.Wool top is collected in temporary frame 221, in true qualities impregnation cage 52 or carbonization leaching
When glue cage is placed in impregnation pond, push in wool top to the true qualities impregnation cage 52 or carbonization impregnation cage in temporary frame 221.
Such as Fig. 5, double-deck conveying type baking oven 7 include frame, some casings, the upper strata conveyer belt for conveying true qualities wool top,
For conveying the upper strata conveyer belt, transmission assembly, such as heating component, Fig. 3 of carbonization wool top, casing is in drying frame 71, case
Heating component is provided with vivo, and drying frame 71 is provided with transmission assembly;Transmission assembly includes motor, upper strata power transmission shaft 72, lower floor
Power transmission shaft 73, motor are distinguished by chain-driving upper strata power transmission shaft 72, lower floor's power transmission shaft 73, the both ends of upper strata power transmission shaft 72 respectively
By bearing in drying frame 71, upper strata power transmission shaft 72 is provided with some upper strata driving gears, and upper strata driving gear is engaged with
Upper strata chain 74, upper strata chain 74 have also meshed with upper strata driven gear, and the middle part of driven gear, which passes through, upper strata driven shaft, upper strata
Respectively by bearing in drying frame 71, upper strata chain 74 is connected with upper strata conveyer belt at the both ends of driven shaft;Lower floor is driven
Respectively by bearing in drying frame 71, lower floor's power transmission shaft 73 is provided with some lower floor's driving gears, lower floor at the both ends of axle 73
Driving gear is engaged with lower floor's chain 75, and lower floor's chain 75 has also meshed with lower floor's driven gear, and the middle part of driven gear, which passes through, to be had
Lower floor's driven shaft, respectively by bearing under drying frame 71, lower floor's chain 75 is connected with lower floor at the both ends of lower floor's driven shaft
Conveyer belt;The end of drying frame 71 is provided with arcuate guide bar.
When using double-deck conveying type baking oven 7, true qualities wool top is placed on the conveyer belt of upper strata in a manner of the left wide right side is narrow,
Will carbonization wool top by it is left it is narrow it is right it is wide in a manner of be placed on lower floor's conveyer belt, upper strata conveyer belt is located at the top of lower floor's conveyer belt,
Upper strata conveyer belt is driven by transmission assembly respectively with lower floor conveyer belt, by casing, heating component in casing to true qualities wool top,
Carbonization wool top is dried, and at mobile true qualities wool top, carbonization wool top to the end for drying frame 71, is carried out by arcuate guide bar
It is oriented to, true qualities wool top, carbonization wool top is tied up after being mixed.By double-deck conveying type baking oven 7 by true qualities wool top, carbonization wool top
It is convenient that true qualities wool top, carbonization wool top are quickly mixed and tied up after carrying out drying and processing simultaneously, following process can be ensured
The quick of production is smoothed out.
The band mould square stock that press 11 obtains is delivered at automatic mould unloading machine 13 by material guide device 1.Material guide device one
12 include lead material motor, guide power transmission shaft, and guide power transmission shaft is driven by lead material motor, and it is arranged side by side that guide power transmission shaft is provided with two or more
The guide gear of setting, guide gear are engaged with the guide chain for transmitting square stock.
The tabular material that longitudinally cutting piece machine 15 obtains is delivered at chamfering machine 17 by drawing material device 1.Draw material device one
16 include drawing material motor, draw material power transmission shaft, draw material power transmission shaft by drawing material motor driven, it is arranged side by side provided with two or more to draw material power transmission shaft
What is set draws material gear, draws material gear engagement and draws material chain, draws to expect to connect to be provided with and draw material strip.
Spray edge sealing paint machine that multilayer paint spray equipment 21 includes setting gradually, spraying aqueous priming paint machine, air drier, painting
Luting machine, UV curing one, spray-applied primer machine, UV curing two, sander 19 1, spray-applied primer machine, UV curing three, sanding
Machine 19 2, spray paint machine, UV curing four, spraying scratch-resistant finish paint machine, UV curing five.
A kind of production line of brave line bamboo flooring, such as Fig. 1, Fig. 6 and Fig. 7, comprises the following steps,
Prepared by raw material, after going outer green grass or young crops by bamboo chip, go to Neihuang County, true qualities wool top is obtained after crushing, true qualities wool top is passed through into carbon plate
Stove, damp piece is carbonized under high temperature and high pressure environment using steam, obtain the wool top that is carbonized.
Wool top is dried, and true qualities wool top, carbonization wool top are dried by drying room 3 or dried on drying frame respectively, makes wool top
Interior moisture ratio is below 10%.
Impregnation, true qualities wool top, carbonization wool top are steeped in the impregnation pond for having adhesive glue respectively using gumming device 5
Glue, after wool top fully steeps glue, true qualities wool top, carbonization wool top are carried out being dried to moisture using double-deck conveying type baking oven 7 and compare 7-
15%, obtain true qualities glue bar, carbonization glue bar.
Tie up, by true qualities glue bar by the left wide right side is narrow, carbonization glue bar by it is left it is narrow it is right it is wide in a manner of and with 7:3 or 3:7
Volume ratio obtains tying up bar after being tied up.
Square stock is prepared, bar health 10-15 days will be tied up, will tie up bar using press 11 after health carries out pressing mold, is formed
Square stock, square stock is put into solidification stove, after making glue curing, after carrying out mould unloading using mould unloading machine, square stock entered using chamfering machine 17
After row deburring, square stock is cut into tabular material using longitudinally cutting piece machine 15.
After carrying out sanding processing to tabular material using sander 19, carrying out four side moulder includes fixed width, opens back-trough, two-ends milling machine bag
Horizontal, longitudinal mortise is included, then carries out multilayer paint spray treatment, obtains brave line bamboo flooring.
By the way that a certain proportion of true qualities wool top is mixed with carbonization wool top before square stock is prepared, so that square stock is formed
Pattern, the bamboo flooring for making finally to prepare come with pattern, and because carbonization wool top is embedded in true qualities wool top, so as to which pattern is stable
Property is guaranteed, and will not produce the problems such as pattern comes off.When the wool top that is carbonized is tied up with true qualities wool top, by both respectively with left width
Right narrow, left narrow right wide mode is tied up, during so as to avoid pressing mold square stock, because one end is wider between the wool top of square stock, separately
Narrow end caused by one end is narrower has the problem of gap, to ensure the uniformity at square stock both ends, makes the brave line bamboo finally given
The close of floor is dredged uniformly, has more excellent structural stability.
Multilayer paint spray treatment includes spray edge sealing paint, spraying aqueous priming paint, heated-air drying, painting putty, UV solidifications, spraying bottom
Paint, UV solidifications, sanding, spray-applied primer, UV solidifications, sanding, spray paint, UV solidifications, spraying scratch-resistant finish paint, UV solidifications.
True qualities wool top uses the wool top that width is 0.8-1.2cm for 3-8cm, thickness, and carbonized wool strip adoption width is 3-
8cm, the wool top that thickness is 0.8-1.2cm.