CN104983575A - Liquid injection and water-honeyed pill filling machine - Google Patents
Liquid injection and water-honeyed pill filling machine Download PDFInfo
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- CN104983575A CN104983575A CN201510232643.3A CN201510232643A CN104983575A CN 104983575 A CN104983575 A CN 104983575A CN 201510232643 A CN201510232643 A CN 201510232643A CN 104983575 A CN104983575 A CN 104983575A
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- honeyed pill
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Abstract
The invention provides a liquid injection and water-honeyed pill filling machine, and belongs to the technical field of pharmaceutical machinery. The filling machine comprises a motor speed reducer, a vacuum system, a rack, a rotary table, a transmission device, and a capsule feeding device, a dispensing device, a capsule separating device, a detection device, a liquid injection device, a water-honeyed pill filling device, a waste-rejecting device, a gluing device, a compactor, a finished product conveying device, and a mold cleaning device arranged on the rack at the circumference of the rotary table in sequence, the dispensing device, the capsule separating device, the water-honeyed filling device, the waste-rejecting device, the compactor, and the finished product conveying device are respectively connected with the transmission device, the transmission device is connected with the motor speed reducer, the vacuum system is connected with the capsule separating device, the detection device is positioned between the dispensing device and the liquid injection device, and the rotary table rotates to a corresponding station to complete perfusion filling. According to the filling machine, liquid injection of hard capsules and the filling of the water-honeyed pills can be realized, inner walls of capsule caps are glued, inside-sealing capsules are realized, the process and the cost are reduced, and the capsules are more easily absorbed by human bodies.
Description
Technical field
The invention belongs to pharmaceutical machinery technical field, particularly relate to a kind of fluid injection water-honeyed pill filling machine.
Background technology
Current domestic production capsule is mainly divided into two large classes: 1) hard capsule: solid or semisolid are filled in hard capsules to be made; 2) soft capsule: oil-based liquid or to capsule material without dissolve liquid mixing suspension be closed in soft capsule.
Large with the investment of health care our factory with soft capsule fill liquid pharmaceutical factory, need when producing soft capsule to drop into soft capsule production line and filling machine, and only need purchase hard Capsules filling machine with hard Capsules fill liquid.
Soft capsule can not singlely be produced aborning, and in production soft capsule process, soft capsule and fill will be carried out simultaneously, and technique and complex procedures, production cost is high.Existing equipment cannot meet complicated technique and the requirement of composite dosage form.
Summary of the invention
For the technical problem of above-mentioned existence, the invention provides a kind of fluid injection micropill filling machine, hard capsules filling liquid and composite dosage form can be realized.
The object of the invention is to be achieved through the following technical solutions:
A kind of fluid injection water-honeyed pill filling machine, comprise motor reducer, vacuum system, frame, turntable, actuating device and the capsule feeding device be arranged in successively in turntable circumference frame, dispensing devices, capsule segregation apparatus, checkout gear, priming device, water-honeyed pill filling device, rejection device, glue spreading apparatus, compactor, finished conveying device and mold cleaning device, its dispensing devices, capsule segregation apparatus, water-honeyed pill filling device, rejection device, compactor and finished conveying device connection for transmission device respectively, actuating device connects motor reducer, vacuum system connects capsule segregation apparatus, checkout gear is between dispensing devices and priming device, turntable goes to corresponding station and completes perfusion filling.
Further, described priming device comprises topping-up pump, liquid holding box, tube for transfusion, liquid injection pipe and liquid injecting mouth, and described liquid holding box connects topping-up pump by tube for transfusion, liquid holding box is also connected with the liquid injection pipe of perfusion capsule, and fluid injection pipe end connects liquid injecting mouth.
Further, described liquid injecting mouth is connected on the mainboard with Flow-rate adjustment, described mainboard is supported on framework platform by support plate, the loose piece regulating fluid injection flow is provided with in mainboard, the corresponding liquid injecting mouth liquid outlet in loose piece one end has through hole, the loose piece other end connects block by spring, regulates the hole size that on mainboard, through hole overlaps with liquid injecting mouth, to regulate the flow of liquid injecting mouth by block.
Further, described water-honeyed pill filling device comprises feed hopper, dosage bucket, water conservancy diversion box and health-monitoring installation, described dosage bucket feed end connects feed hopper, discharge end is by water conservancy diversion box bridging agent amount control device, health-monitoring installation coordinates with the lower module on turntable, pour into material, dosage bucket discharge end controls valve plate with feed.
Further, for streamline leads arc chamber in described water conservancy diversion box, its discharging opening and charging aperture are 90 ° of directions.
Further, described health-monitoring installation comprises feeding machanism, dial dose mechanism, main body, base and toggle mechanism, described dial dose mechanism feeding mouth end connects the magazine connected with water conservancy diversion box, discharge port end connects main body, below main body, base is set, toggle mechanism coordinates transmission with the lower plate connecting axle I of dial dose mechanism, the straight-bar VI of the plate connection frame inner driver cam VI of toggle mechanism through main body.
Further, described feeding machanism comprises magazine, adjust blood pressure block and door-plate, the corresponding sidewall of magazine inner chamber two arranges swash plate respectively, be discharging opening between two swash plates, adjust blood pressure block is set below discharging opening, in adjust blood pressure block, have material trough, the corresponding magazine discharging opening of material trough, the material trough discharge end of adjust blood pressure block arranges door-plate, and door-plate is connected with the riser of dial dose mechanism, slides with riser.
Further, described dial dose mechanism comprises riser, dosage frid and lower plate, described riser and dosage bunker plate are all placed in below door-plate, lower plate is positioned at below dosage frid and riser, described riser connects to form sliding shoe with door-plate, lower plate respectively, drive described sliding shoe to slide by the connecting axle I of lower plate, when filling water-honeyed pill, the material slotted eye that described sliding shoe moves to lower plate is corresponding with the dosage slotted eye of dosage frid; When not filling water-honeyed pill, the dosage slotted eye of material slotted eye and dosage frid that described sliding shoe moves to lower plate does not overlap.
Further, described dosage frid has dosage slotted eye near riser abutting end, and described dosage slotted eye number is identical with capsule quantity in the capsule mould that need fill; Described riser has the material slotted eye coordinated with dosage slotted eye; With the material hole coordinated with the material slotted eye of lower plate in described lower plate, lower plate is connected with the connecting axle I with swinging plate groove fit.
Further, the dosage slotted eye described dosage frid had is circular slotted eye.
Further, described main body comprises deflector, baffle plate and main board, described main board has the material hole corresponding with material slotted eye and driving channel, the end that connects with lower plate is fixed with baffle plate, corresponding material hole discharge end arranges the deflector of band pod apertures, lower module on deflector and turntable coordinates, and pours into material.
Further, the pod apertures in described deflector is bellmouth, the material hole on corresponding main board.
Further, described toggle mechanism comprises plate, little axle, bearing block, active plate, swinging plate, connection are pulled, clutch, described plate connects active plate by the little axle being connected to bearing block through swinging plate, active plate is connected by connecting plate with swinging plate, the swinging plate other end has groove, the accommodating connecting axle I with lower plate is connected, drives connecting axle I to swing, drives lower plate horizontal movement; Described swinging plate and active plate are also provided with clutch.
Further, described clutch comprises clutch shaft, spring, is installed on cam chair in main body and little cam, on described clutch shaft, pocketed springs runs through swinging plate and active plate, clutch shaft is radially connected with swinging plate, slide on swinging plate and active plate vertically, clutch axle head contacts with the little cam in cam chair, and little cam is connected with handle; Stir handle to little cam height point, contact clutch shaft, Compress Spring, clutch shaft runs through swinging plate and active plate, and both drives swing simultaneously; Dial to little cam low spot at handle, spring elongates, clutch shaft throws off active plate, is connected with swinging plate.
Further, described checkout gear is photoswitch, by support installing on framework platform, whether has capsule in detection module.
Further, described glue spreading apparatus comprises dosing pump, glue box, bracing frame, glue tube, coating nozzle and rest, the dosing pump that bracing frame supports is arranged through above described glue box, on it, glue tube connects rest, described rest is arranged through the coating nozzle that base is fixing, the reservoir channel of each coating nozzle communicates in rest, and one end of described rest connects the straight-bar V of cam V
1, moved by cam V and drive rest to move up and down, complete gluing work.
Further, described coating nozzle coordinates with capsule cap inwall, and described coating nozzle skin is provided with suction glue-line, and described suction glue-line is cellular rubber.
Further, described actuating device comprises main shaft, pitman shaft, bearing block, multiple supporting base, multiple sprocket wheel and multiple cam set, described main shaft and pitman shaft are fixed on framework platform respectively by bearing block, main shaft, turntable indexing case are separately installed with sprocket wheel, be connected by chain with the sprocket wheel on speed reducer output shaft, connect main shaft a supporting base on also expansion tightening wheel is installed, described expansion tightening wheel and each sprocket wheel vertically arranged side by side; Each cam set is arranged on main shaft side by side, and each cam set connects dispensing devices, capsule segregation apparatus, finished product output device, compactor and gluing, rejection device, water-honeyed pill filling device respectively.
Further, described each cam set structure is as follows:
Cam set I comprises grooved cam I, connecting rod I and straight-bar I, cam I is arranged on main shaft, connecting rod I is rotatably connected on corresponding bearing block, with the roller shaft coordinated with cam I on described connecting rod I, what roller shaft connected dispensing devices by straight-bar I selects and recommends fork crank axle, drives to select and recommend fork crank axle and move up and down to extreme position;
Cam set II comprises cam II, connecting rod II, roller bearing and straight-bar II, cam II is board-like cam, connecting rod II one end is connected on pitman shaft, the other end connects the connecting plate of capsule separating mechanism by straight-bar II, connecting plate connects the vacuum suction seat of capsule segregation apparatus by straight-bar II, with the roller bearing circumscribed with cam II on connecting rod II;
Cam set III comprises cam III, connecting rod III and straight-bar III, and structure is identical with cam II structure, is also board-like cam, and connecting rod III structure is identical with connecting rod II, and the straight-bar III be connected with connecting rod III connects the knock-pin template of finished product delivery mechanism;
Cam set IV structure is identical with cam set II structure, and its cam IV is also board-like cam, and connecting rod IV structure is identical with connecting rod II, and the straight-bar IV be connected with connecting rod IV connects the knock-pin compression module of compactor;
Cam set V structure is identical with cam set II structure, and its cam V is identical with cam II structure, is also board-like cam, and with the roller bearing circumscribed with cam V on connecting rod V, connecting rod V one end connects pitman shaft, and the other end connects straight-bar V
1with straight-bar V
2, by straight-bar V
1connect the rest of glue spreading apparatus, by straight-bar V
2connect the twin shaft seat of rejection device;
Cam VI group of structure is identical with cam I group structure, and cam VI is identical with cam I structure, is grooved cam, and connecting rod VI one end is provided with the roller shaft coordinated with cam VI grooved, and the other end connects straight-bar VI, is connected the plate of water-honeyed pill device by straight-bar VI.
Beneficial effect of the present invention is:
1. the present invention is by arranging device for casting, can realize the fluid injection of hard capsules, water-honeyed pill, and sealing in hard capsules, interval complete production technology simply continuously, and perfusion effect is good.And can realize replacing soft capsule only to do single Dissolve things inside shortcoming.Save technique and cost, capsule good sealing effect, more easily dissolve and be absorbed by the body.
2. water-honeyed pill filling device of the present invention by feeding machanism, dial dose mechanism, main body and stir, the mating reaction of clutch, not only can control dosage size, the logistics speed of filling, can also open in time or stop filling, making whole filling process controlled.
3. glue spreading apparatus of the present invention adopts capsule cap inner wall coated with glue, seal capsule in realizing, and not only saves technique and cost, and is more easily absorbed by the body.
4. actuating device of the present invention is by camming movement, drives each device to move up and down, completes each station interoperation, and structure is simple, and motor control is accurate.
5. work floor space of the present invention is little, and needed for operation, personnel are few, and easy to operate, cleaning and maintenance also easy accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is Fig. 1 top view.
Fig. 3 is Fig. 1 left view.
Fig. 4 is the A-A sectional view of Fig. 3.
Fig. 5 is priming device structural representation in Fig. 2.
Fig. 6 is mainboard structure schematic diagram in Fig. 5.
Fig. 7 is structure of the detecting device schematic diagram in Fig. 2.
Fig. 8 is the left view of Fig. 6.
Fig. 9 is glue spreading apparatus structural representation in Fig. 2.
Figure 10 is the top view of Fig. 9.
Figure 11 is rejection device structural representation in Fig. 2.
Figure 12 is the left view of Figure 11.
Figure 13 is transmission structures schematic diagram in Fig. 1.
Figure 14 is health-monitoring installation structural representation in Fig. 1.
Figure 15 is feeding machanism in Figure 14, dial dose mechanism structural representation.
Figure 16 is the structural representation of adjust blood pressure block in Figure 15.
Figure 17 is the structural representation of dosage frid in Figure 15.
Figure 18 is the schematic perspective view of Figure 17.
Figure 19 is riser and lower board combining structure schematic diagram in Figure 15.
Figure 20 is dial dose mechanism schematic perspective view.
Figure 21 is the cross-sectional view of Figure 20 main part.
Figure 22 is toggle mechanism schematic perspective view in Figure 14.
Figure 23 is the planar structure schematic diagram of Figure 22.
Figure 24 is the right view of Figure 22.
In figure: 1. frame, 101. platforms,
2. actuating device, 201. main shafts, 202. pitman shafts, 203. motor reducers, 204. cam I, 205. connecting rod I, 206. supporting bases, 207. intermittent box, 208. cam II, 209. cam III, 210. cam IV, 211. cams V, 212. cam VI, 213. sprocket wheels, 214. connecting rod II, 215. connecting rods III, 216. connecting rod IV, 217. connecting rod V, 218. connecting rod VI, 219. straight-bars I, 220. straight-bar II, 221. straight-bar III, 222. straight-bar IV, 223. straight-bars V
1, 224. straight-bars V
2, 225. straight-bar VI, 226. expansion tightening wheels,
3. dispensing devices,
4. priming device, 401. liquid holding box, 402. topping-up pumps, 403. liquid injection pipes, 404. tube for transfusions, 405. liquid injecting mouths, 406. mainboards, 407. pillars, 408. blocks, 409. springs, 410. loose pieces, 411. supporting plates, 412. lids, 413. support plates, 414. handss are turned round;
5. health-monitoring installation, 501. magazine, 502. adjust blood pressure blocks, 503. door-plate, 504. dosage frids, 505. riser, 506. lower plate, 507. baffle plate, 508. deflector, 509. main board, 510. main body base, 511. backing plate, 512. cam chair, 513. hands handles, 514. dosage slotted eyes, 515. material trough, 516. fabrication hole, 517. location-plate, 518. material slotted eyes, 519. swash plate, 520. key, 521. plate, 522. roller bearing, 523. bearing block, 524. swinging plate, 525. active plate, 526. little cams, 527. connecting plate, 528. material holes, 529. driving channel, 530. pod apertures, 531. connecting axles I, 532. spring, 533. clutch shaft, 534. little axles, 535. contiguous block, 536. groove,
6. rejection device, 601. inlet scoops, 602. standpipes, 603. pipe collars, 604. twin shaft seats, 605. push rods, 606. push rods, 607. connecting axles II;
7. glue spreading apparatus, 701. glue boxes, 702. dosing pumps, 703. glue tubes, 704. rests, 705. coating nozzles;
8. lower module, 9. upper module, 10. turntable, 11. compactors, 12. finished conveying devices, 13. mold cleaning devices, 14. checkout gears, 141. supports;
15. feed hoppers, 16. dosage buckets, 17. capsule hoppers, 18. vacuum systems, 19. protective covers, 20. water conservancy diversion boxes, 21. capsule segregation apparatuss.
Detailed description of the invention
Describe the present invention below in conjunction with drawings and Examples.
Embodiment: as Figure 1-Figure 4, fluid injection water-honeyed pill filling machine of the present invention, comprise motor reducer 203, vacuum system 18, frame 1, turntable 10, actuating device 2 and the capsule feeding device (that is: capsule hopper 17) be arranged in successively in turntable 10 circumference frame 1, dispensing devices 3, capsule segregation apparatus 21, checkout gear 14, priming device 4, water-honeyed pill filling device 5, rejection device 6, glue spreading apparatus 7, compactor 11, finished conveying device 12 and mold cleaning device 13, its dispensing devices 3, capsule segregation apparatus 21, water-honeyed pill filling device, rejection device 6, compactor 11 and finished conveying device 12 connection for transmission device 2 respectively, actuating device 2 connects motor reducer 203, vacuum system 18 connects capsule segregation apparatus 21, checkout gear 14 is between dispensing devices 3 and priming device 4, turntable 10 goes to corresponding station and completes drug infusion filling.
As shown in Figure 5, Figure 6, described priming device 4 comprises topping-up pump 402, liquid holding box 401, tube for transfusion 404, liquid injection pipe 403 and liquid injecting mouth 405, described liquid holding box 401 connects topping-up pump 402 by tube for transfusion 404, liquid holding box 401 is also connected with the liquid injection pipe 403 of perfusion capsule, liquid injection pipe 403 end connects liquid injecting mouth 405.
As Fig. 5, shown in Fig. 6, the bracing frame supporting topping-up pump 402 is set above described liquid holding box 401, support frame as described above comprises pillar 407 and supporting plate 411, supporting plate 411 is supported by pillar 407, topping-up pump 402 is placed on supporting plate 411, described liquid injecting mouth 405 is connected on the mainboard 406 with Flow-rate adjustment, described mainboard 406 is supported on framework platform 101 by support plate 413, the loose piece 410 regulating fluid injection flow is provided with in mainboard 412, as shown in the figure, corresponding liquid injecting mouth 405 liquid outlet in loose piece 410 one end has through hole, loose piece 410 other end connects block 408 by spring 409, by the hole size that through hole on 408 adjustment mainboards 406 of blocking a shot overlaps with liquid injecting mouth 405, to regulate the flow of liquid injecting mouth 405.The lid 412 of liquid holding box 401 is also provided with hands and turns round 414, convenient unlatching lid 412.Wherein said topping-up pump 402 is outsourcing HighPower pump.
As shown in Fig. 2, Fig. 7, Fig. 8, described checkout gear 14 adopts photoswitch, is installed on framework platform 101 by support 141, between dispensing devices 3 and priming device 4, for whether having capsule in detection module.
As shown in Fig. 2, Fig. 9, Figure 10, described glue spreading apparatus 7 comprises dosing pump 702, glue box 701, bracing frame, glue tube 703, coating nozzle 705 and rest 704, and support frame as described above is identical with the support frame structure of priming device, is made up of shore supports supporting plate; Support the dosing pump 702 arranged above glue box 701, on it, glue tube 703 connects rest 704, described rest is arranged through the coating nozzle 705 that base is fixing, the reservoir channel of each coating nozzle 705 communicates in rest 704, one end of described rest 704 connects the straight-bar V 1223 of cam V 211, being moved by cam V 211 drives rest 704 to move up and down, and completes gluing work.Described coating nozzle 705 skin is provided with suction glue-line, and described suction glue-line is cellular rubber.The lid of glue box 701 is also provided with the convenient hands opened to turn round.Described coating nozzle 705 coordinates with capsule cap inwall.
As Fig. 2, Figure 11, shown in Figure 12, described rejection device 6 is existing structure, comprise mutual standpipe connected vertically 602 and inlet scoop 601, push rod 605, push rod 606, connecting axle II 607, twin shaft seat 604, described inlet scoop 601 end is rectangle hole, standpipe 602 connects vacuum system, connecting axle II 607 is parallel with standpipe 602, connecting axle II 607 end near inlet scoop 601 end connects push rod 606, push rod 606 is arranged push rod 605, described push rod 605 quantity is identical with capsule quantity accommodating on lower module 8, connecting axle II 607 other end connects twin shaft seat 604, the straight-bar V of cam V 211 is connected by twin shaft seat 604
2224, straight-bar V is driven by cam V 211
1223 and straight-bar V
2224 move up and down simultaneously, complete inspection rejects and gluing action.
As shown in Fig. 3, Fig. 4, Figure 13, described actuating device 2 comprises main shaft 201, pitman shaft 202, multiple supporting base, multiple sprocket wheel and multiple cam set, described main shaft 201 and pitman shaft 202 are fixed on framework platform 101 respectively by supporting base, main shaft 201, turntable intermittent box 207 are separately installed with sprocket wheel, be connected by chain with the sprocket wheel on motor reducer 203 output shaft, a supporting base of connection main shaft 201 is also provided with expansion tightening wheel 226, described expansion tightening wheel 226 and each sprocket wheel are vertically arranged side by side, for tensioner chain; Each cam set is arranged on main shaft 201 side by side, and each cam set connect respectively dispensing devices 3, capsule segregation apparatus 5, finished product output device 12, compactor 11 and gluing, rejection device 7,6, water-honeyed pill filling device.
Cam set I comprises grooved cam I 204, connecting rod I 205 and straight-bar I 219, cam I 204 is arranged on main shaft 201, connecting rod I 205 is rotatably connected on corresponding supporting base, with the roller shaft coordinated with cam I 204 on described connecting rod I 206, roller shaft selects and recommends fork crank axle by straight-bar I 219 connection dispensing devices, and drive is selected and recommended fork crank axle and moved up and down to extreme position.
Cam set II comprises cam II 208, connecting rod II 214, roller bearing, straight-bar II 220, cam II 208 is board-like cam, connecting rod II 214 one end is connected on pitman shaft 202, the other end connects the connecting plate of capsule separating mechanism by straight-bar II 220, connecting plate connects the vacuum suction seat of capsule segregation apparatus, with the roller bearing circumscribed with cam II 208 on connecting rod II 214 by straight-bar II 220.Capsule through dispensing devices 3 along entering after in module, push rod is up with vacuum suction seat, lower module 8 is entered into from the lower opening of lower module 8, now because vacuum forms negative pressure, originally the capsule body cap of fit is separated, because each push rod height is consistent, therefore can ensure separated and enter into that the capsule body of lower module 8 is unlikely to be sucked out outside lower module 8, and height in lower module 8 hole is consistent.
Cam set III comprises cam III 209, connecting rod III 215 and straight-bar III 221, structure is identical with cam II 208 structure, also be board-like cam, connecting rod III 215 structure is identical with connecting rod II 214, and the straight-bar III 221 be connected with connecting rod III 215 connects the knock-pin template of finished product delivery mechanism 12.
Cam set IV structure is identical with cam set II structure, and its cam IV 210 is also board-like cam, and connecting rod IV 216 structure is identical with connecting rod II 214, and the straight-bar IV 222 be connected with connecting rod IV 216 connects the knock-pin of compactor, compression module.
Cam set V structure is identical with cam set II structure, and its cam V 211 is identical with cam II 208 structure, is also board-like cam, and with the roller bearing circumscribed with cam V 211 on connecting rod V 217, connecting rod V 217 one end connects pitman shaft 202, and the other end connects straight-bar V
1223 and straight-bar V
2224, by this straight-bar V
1the rest 704 of 223 connection glue spreading apparatus, by straight-bar V
2the twin shaft seat 604 of 224 connection rejection devices.
Cam VI group of structure is identical with cam I group structure, cam VI 212 is identical with cam I204 structure, for grooved cam, connecting rod VI 218 one end is provided with the roller shaft coordinated with cam VI 212 grooved, the other end connects straight-bar VI 225, connected the plate 521 of water-honeyed pill device by straight-bar VI 225, control water-honeyed pill filling device 5.
As shown in Figure 2, described water-honeyed pill filling device comprises feed hopper 15, dosage bucket 16, water conservancy diversion box 20 and health-monitoring installation 5, described dosage bucket 16 feed end connects feed hopper 15, discharge end is by water conservancy diversion box 20 bridging agent amount control device 5, health-monitoring installation 5 coordinates with the lower module 8 on turntable 10, pour into material, dosage bucket 16 discharge end controls valve plate with feed.
As shown in figure 14, described health-monitoring installation 5 comprises feeding machanism, dial dose mechanism, main body, base and toggle mechanism, described dial dose mechanism feeding mouth end connects the magazine 501 connected with water conservancy diversion box 20, discharge port end connects main body, below main body, base is set, toggle mechanism coordinates transmission with the lower plate connecting axle I 531 of dial dose mechanism, the straight-bar VI 225 of the plate 521 connection frame 1 inner driver cam VI 212 of toggle mechanism through main body.
As shown in figure 15, described feeding machanism comprises magazine 501, adjust blood pressure block 502 and door-plate 503, the corresponding sidewall of magazine 501 inner chamber two arranges swash plate 520 respectively, be discharging opening between two swash plates 520, adjust blood pressure block 502 is set below discharging opening, as shown in figure 16, four material troughs 515 are had in adjust blood pressure block 502, the filling position of corresponding capsule lower module 8 respectively, the structure of described adjust blood pressure block 502 is because the volume of water-honeyed pill is larger, so offer four material troughs 515, be that each filling position is kept apart, to prevent water honeyed pill, filler opening blocked; Material trough 515 corresponding magazine 501 discharging opening, material trough 515 discharge end of adjust blood pressure block 502 arranges door-plate 503, adjust blood pressure block 502 is established strip fabrication hole 522, and effect is for the screw terminal below it makes allowances; Door-plate 503 is connected with the riser 505 of dial dose mechanism, slides with riser 505, door-plate 503 has the circular hole identical with the capsule number that need fill; The effect of door-plate 503 is when not needing to fill water-honeyed pill to capsule body, makes water-honeyed pill particle entrapment on door-plate 503.
As shown in figure 15, described dial dose mechanism comprises riser 505, dosage frid 504 and lower plate 506, described riser 505 and dosage bunker plate 504 are all placed in below door-plate 503, lower plate 506 is positioned at below dosage frid 504 and riser 505, described riser 505 connects to form sliding shoe with door-plate 503, lower plate 506 respectively, described sliding shoe is driven to slide by the connecting axle I 531 of lower plate 506, when filling water-honeyed pill, the material slotted eye 518 that described sliding shoe moves to lower plate 506 is corresponding with the dosage slotted eye 514 of dosage frid 504; When not filling water-honeyed pill, the dosage slotted eye 514 of material slotted eye 518 and dosage frid 504 that described sliding shoe moves to lower plate 506 does not overlap.
As shown in Figure 17-Figure 19, described dosage frid 504 has dosage slotted eye 514 near riser 505 abutting end, and described dosage slotted eye 514 number is identical with capsule quantity in the capsule mould that need fill.As shown in figure 22, described riser 505 has the material slotted eye 518 coordinated with dosage slotted eye 514.As shown in figure 22, with the material hole 528 coordinated with the material slotted eye 518 of lower plate in described lower plate 506, lower plate 506 is connected with the connecting axle I 531 coordinated with swinging plate groove 536.
As shown in Figure 17, Figure 18, the dosage slotted eye 514 that described dosage frid 504 has is circular slotted eye.
As shown in Figure 20, Figure 21, described main body comprises deflector 508, baffle plate 525 and main board 509, described main board 509 has the material hole 528 corresponding with material slotted eye 518 and driving channel 529, the end that connects with lower plate 506 is fixed with baffle plate 507, corresponding material hole 528 discharge end arranges the deflector 508 of band pod apertures 530, pod apertures 530 on deflector 508 and the lower module 8 on turntable 101 coordinate, and pour into material.In described deflector 508, the pod apertures 530 of band is bellmouth, the material hole 528 on corresponding main board 509.
As shown in Figure 22-Figure 24, described toggle mechanism comprises plate 521, little axle 534, bearing block 538, active plate 540, swinging plate 539, connecting plate 527 and clutch, described plate 521 connects active plate 540 by the little axle 534 being connected to bearing block 538 through swinging plate 539, little axle 534 is connected on bearing block 538 by roller bearing 537, active plate 540 is connected by connecting plate 527 with swinging plate 539, swinging plate 539 other end has groove 542, accommodating with in lower plate 506 by connecting axle I 531 that contiguous block 535 is connected, stir connecting axle I 531 to swing, drive lower plate 506 horizontal movement, described swinging plate 539 and active plate 540 are also provided with clutch.
As shown in figure 24, described clutch comprises clutch shaft 533, spring 532, is installed on cam chair 512 in main body and little cam 526, on described clutch shaft 533, pocketed springs 532 runs through swinging plate 524 and active plate 525, be connected by keyway with swinging plate 524 and active plate 525, clutch shaft 533 is radially connected with swinging plate 524, slide on swinging plate 524 and active plate 525 vertically, clutch shaft 533 end contacts with the little cam 526 in cam chair 512, and little cam 526 is connected with handle 513; When stirring handle 513, the high point cantact clutch shaft 533 of little cam 526, Compress Spring 532, makes clutch shaft 533 run through swinging plate 524 and active plate 525; When handle 513 dials to little cam 526 low spot, spring 532 extends, and active plate 525 departs from, and clutch shaft 533 is connected with swinging plate 524.
Described water-honeyed pill filling device work process:
When not needing to fill water-honeyed pill, pull handle 513, rotate little cam 526, spring 532 is extended, and clutch shaft 533 throws off active plate 525, and swinging plate 524 swings, lower plate 506 is driven to slide, material slotted eye 518 in lower plate 506 is misplaced with the dosage slotted eye 514 of riser 505, dosage frid 504, and material does not flow, and quits work.When water-honeyed pill need be filled, pull handle 513 and rotate little cam 526, spring 532 is compressed, clutch shaft 533 all runs through be connected with active plate 525, swinging plate 524, both drives swing simultaneously, drive lower plate 506 to slide, make the material slotted eye 518 in lower plate 506 corresponding with the dosage slotted eye 514 of riser, dosage frid 504, material proper flow, starts the work of filling.Water-honeyed pill enters health-monitoring installation 5 through feed hopper 15, dosage bucket 16, water conservancy diversion box 20, pod apertures 530 through the magazine 501 of health-monitoring installation 5, adjust blood pressure block 502, dosage frid 504, the material slotted eye 518 of lower plate 506, the material hole 528 of main board 509 and deflector 508 enters in the lower module 8 on turntable 10, in capsule, pour into material.
Described dispensing devices 3, capsule arrangement of clutch 5, turntable 10, compactor 11, finished product conductor 12, mold cleaning device 13, feed hopper 15, capsule hopper 17 and protective cover 19 are existing structure.
Work process of the present invention:
Start, capsule is added in capsule hopper 15, priming device 4, the liquid holding box 401 of water-honeyed pill filling device 5 and the interior all liquid needed for splendid attire of the glue box 701 of glue spreading apparatus 7, starter motor reductor 203 and vacuum system 17, the whole production system of the present invention starts, capsule in capsule hopper 17 is through dispensing devices 3, capsule cap and capsule body is separated into by capsule segregation apparatus 21, capsule cap and capsule body is made to be placed in upper module 9 and lower module 8, upper module 9 and lower module 8 are delivered to turntable about 101 correspondence position respectively, rotate with turntable 101, whether the photoswitch of device 14 detects capsule body in lower module 8 and fills after testing, if the capsule body in lower module 8 do not detected, then priming device 4 is not opened, if the capsule body in lower module 8 detected, then open priming device 4, treat that turntable 101 drives upper module 9, lower module 8 goes to priming device 4 station, namely add injecting medical liquid.Add the lower module after injecting medical liquid 8 and go to water-honeyed pill filling device 5 station with turntable 101, after filling water-honeyed pill, go to rejection device 6 station, by the capsule body that the sucking-off of rejection device 6 vacuum is not poured into, upper module 9, lower module 8 go to glue spreading apparatus 7, and by the coating nozzle 705 of the glue spreading apparatus 7 capsule cap inner wall coated with glue at upper module 9, upper module 9, lower module 8 go to compactor 11 station, the capsule completed in upper module 9 and lower module 8 compresses, and synthesizes complete capsule.Finished capsule product ejects through finished product output device 12 and guides output, and upper module 9, lower module 8 go to mold cleaning device 13 station cleaning mould, and the upper module 9 after cleaning, lower module 8 reenter next blood circulation, so go round and begin again and carry out production cycle.
Claims (19)
1. a fluid injection water-honeyed pill filling machine, it is characterized in that: comprise motor reducer, vacuum system, frame, turntable, actuating device and the capsule feeding device be arranged in successively in turntable circumference frame, dispensing devices, capsule segregation apparatus, checkout gear, priming device, water-honeyed pill filling device, rejection device, glue spreading apparatus, compactor, finished conveying device and mold cleaning device, its dispensing devices, capsule segregation apparatus, water-honeyed pill filling device, rejection device, compactor and finished conveying device connection for transmission device respectively, actuating device connects motor reducer, vacuum system connects capsule segregation apparatus, checkout gear is between dispensing devices and priming device, turntable goes to corresponding station and completes perfusion filling.
2. fluid injection water-honeyed pill filling machine according to claim 1, it is characterized in that: described priming device comprises topping-up pump, liquid holding box, tube for transfusion, liquid injection pipe and liquid injecting mouth, described liquid holding box connects topping-up pump by tube for transfusion, liquid holding box is also connected with the liquid injection pipe of perfusion capsule, fluid injection pipe end connects liquid injecting mouth.
3. fluid injection water-honeyed pill filling machine according to claim 2, it is characterized in that: described liquid injecting mouth is connected on the mainboard with Flow-rate adjustment, described mainboard is supported on framework platform by support plate, the loose piece regulating fluid injection flow is provided with in mainboard, the corresponding liquid injecting mouth liquid outlet in loose piece one end has through hole, the loose piece other end connects block by spring, regulates the hole size that on mainboard, through hole overlaps with liquid injecting mouth, to regulate the flow of liquid injecting mouth by block.
4. fluid injection water-honeyed pill filling machine according to claim 1, it is characterized in that: described water-honeyed pill filling device comprises feed hopper, dosage bucket, water conservancy diversion box and health-monitoring installation, described dosage bucket feed end connects feed hopper, discharge end is by water conservancy diversion box bridging agent amount control device, health-monitoring installation coordinates with the lower module on turntable, pour into material, dosage bucket discharge end controls valve plate with feed.
5. fluid injection water-honeyed pill filling machine according to claim 4, is characterized in that: for streamline leads arc chamber in described water conservancy diversion box, its discharging opening and charging aperture are 90 ° of directions.
6. fluid injection water-honeyed pill filling machine according to claim 4, it is characterized in that: described health-monitoring installation comprises feeding machanism, dial dose mechanism, main body, base and toggle mechanism, described dial dose mechanism feeding mouth end connects the magazine connected with water conservancy diversion box, discharge port end connects main body, below main body, base is set, toggle mechanism coordinates transmission with the lower plate connecting axle I of dial dose mechanism, the straight-bar VI of the plate connection frame inner driver cam VI of toggle mechanism through main body.
7. fluid injection water-honeyed pill filling machine according to claim 6, it is characterized in that: described feeding machanism comprises magazine, adjust blood pressure block and door-plate, the corresponding sidewall of magazine inner chamber two arranges swash plate respectively, be discharging opening between two swash plates, adjust blood pressure block is set below discharging opening, in adjust blood pressure block, have material trough, the corresponding magazine discharging opening of material trough, the material trough discharge end of adjust blood pressure block arranges door-plate, and door-plate is connected with the riser of dial dose mechanism, slides with riser.
8. fluid injection water-honeyed pill filling machine according to claim 7, it is characterized in that: described dial dose mechanism comprises riser, dosage frid and lower plate, described riser and dosage bunker plate are all placed in below door-plate, lower plate is positioned at below dosage frid and riser, described riser connects to form sliding shoe with door-plate, lower plate respectively, drive described sliding shoe to slide by the connecting axle I of lower plate, when filling water-honeyed pill, the material slotted eye that described sliding shoe moves to lower plate is corresponding with the dosage slotted eye of dosage frid; When not filling water-honeyed pill, the dosage slotted eye of material slotted eye and dosage frid that described sliding shoe moves to lower plate does not overlap.
9. fluid injection water-honeyed pill filling machine according to claim 8, is characterized in that: described dosage frid has dosage slotted eye near riser abutting end, and described dosage slotted eye number is identical with capsule quantity in the capsule mould that need fill; Described riser has the material slotted eye coordinated with dosage slotted eye; With the material hole coordinated with the material slotted eye of lower plate in described lower plate, lower plate is connected with the connecting axle I with swinging plate groove fit.
10. fluid injection water-honeyed pill filling machine according to claim 8, is characterized in that: the dosage slotted eye that described dosage frid has is circular slotted eye.
11. fluid injection water-honeyed pill filling machines according to claim 6, it is characterized in that: described main body comprises deflector, baffle plate and main board, described main board has the material hole corresponding with material slotted eye and driving channel, the end that connects with lower plate is fixed with baffle plate, corresponding material hole discharge end arranges the deflector of band pod apertures, lower module on deflector and turntable coordinates, and pours into material.
12., according to fluid injection water-honeyed pill filling machine described in claim 11, is characterized in that: the pod apertures in described deflector is bellmouth, the material hole on corresponding main board.
13. fluid injection water-honeyed pill filling machines according to claim 6, it is characterized in that: described toggle mechanism comprises plate, little axle, bearing block, active plate, swinging plate, connection are pulled, clutch, described plate connects active plate by the little axle being connected to bearing block through swinging plate, active plate is connected by connecting plate with swinging plate, the swinging plate other end has groove, the accommodating connecting axle I with lower plate is connected, drives connecting axle I to swing, drives lower plate horizontal movement; Described swinging plate and active plate are also provided with clutch.
14. according to fluid injection water-honeyed pill filling machine described in claim 13, it is characterized in that: described clutch comprises clutch shaft, spring, is installed on cam chair in main body and little cam, on described clutch shaft, pocketed springs runs through swinging plate and active plate, clutch shaft is radially connected with swinging plate, slide on swinging plate and active plate vertically, clutch axle head contacts with the little cam in cam chair, and little cam is connected with handle; Stir handle to little cam height point, contact clutch shaft, Compress Spring, clutch shaft runs through swinging plate and active plate, and both drives swing simultaneously; Dial to little cam low spot at handle, spring elongates, clutch shaft throws off active plate, is connected with swinging plate.
15. fluid injection water-honeyed pill filling machines according to claim 1, is characterized in that: described checkout gear is photoswitch, by support installing on framework platform, whether having capsule in detection module.
16. fluid injection water-honeyed pill filling machines according to claim 1, it is characterized in that: described glue spreading apparatus comprises dosing pump, glue box, bracing frame, glue tube, coating nozzle and rest, the dosing pump that bracing frame supports is arranged through above described glue box, on it, glue tube connects rest, described rest is arranged through the coating nozzle that base is fixing, the reservoir channel of each coating nozzle communicates in rest, and one end of described rest connects the straight-bar V of cam V
1, moved by cam V and drive rest to move up and down, complete gluing work.
17., according to fluid injection water-honeyed pill filling machine described in claim 16, is characterized in that: described coating nozzle coordinates with capsule cap inwall, and described coating nozzle skin is provided with suction glue-line, and described suction glue-line is cellular rubber.
18. fluid injection water-honeyed pill filling machines according to claim 1, it is characterized in that: described actuating device comprises main shaft, pitman shaft, bearing block, multiple supporting base, multiple sprocket wheel and multiple cam set, described main shaft and pitman shaft are fixed on framework platform respectively by bearing block, main shaft, turntable indexing case are separately installed with sprocket wheel, be connected by chain with the sprocket wheel on speed reducer output shaft, connect main shaft a supporting base on also expansion tightening wheel is installed, described expansion tightening wheel and each sprocket wheel vertically arranged side by side; Each cam set is arranged on main shaft side by side, and each cam set connects dispensing devices, capsule segregation apparatus, finished product output device, compactor and gluing, rejection device, water-honeyed pill filling device respectively.
19. fluid injection water-honeyed pill filling machines according to claim 1, is characterized in that: described each cam set structure is as follows:
Cam set I comprises grooved cam I, connecting rod I and straight-bar I, cam I is arranged on main shaft, connecting rod I is rotatably connected on corresponding bearing block, with the roller shaft coordinated with cam I on described connecting rod I, what roller shaft connected dispensing devices by straight-bar I selects and recommends fork crank axle, drives to select and recommend fork crank axle and move up and down to extreme position;
Cam set II comprises cam II, connecting rod II, roller bearing and straight-bar II, cam II is board-like cam, connecting rod II one end is connected on pitman shaft, the other end connects the connecting plate of capsule separating mechanism by straight-bar II, connecting plate connects the vacuum suction seat of capsule segregation apparatus by straight-bar II, with the roller bearing circumscribed with cam II on connecting rod II;
Cam set III comprises cam III, connecting rod III and straight-bar III, and structure is identical with cam II structure, is also board-like cam, and connecting rod III structure is identical with connecting rod II, and the straight-bar III be connected with connecting rod III connects the knock-pin template of finished product delivery mechanism;
Cam set IV structure is identical with cam set II structure, and its cam IV is also board-like cam, and connecting rod IV structure is identical with connecting rod II, and the straight-bar IV be connected with connecting rod IV connects the knock-pin compression module of compactor;
Cam set V structure is identical with cam set II structure, and its cam V is identical with cam II structure, is also board-like cam, and with the roller bearing circumscribed with cam V on connecting rod V, connecting rod V one end connects pitman shaft, and the other end connects straight-bar V
1with straight-bar V
2, by straight-bar V
1connect the rest of glue spreading apparatus, by straight-bar V
2connect the twin shaft seat of rejection device;
Cam VI group of structure is identical with cam I group structure, and cam VI is identical with cam I structure, is grooved cam, and connecting rod VI one end is provided with the roller shaft coordinated with cam VI grooved, and the other end connects straight-bar VI, is connected the plate of water-honeyed pill device by straight-bar VI.
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CN117426984A (en) * | 2023-12-21 | 2024-01-23 | 山西旺龙药业集团有限公司 | Water-honeyed pill manufacturing device and preparation method |
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