CN104907811B - A kind of common-rail injector ball and ball seat automatic setup system - Google Patents
A kind of common-rail injector ball and ball seat automatic setup system Download PDFInfo
- Publication number
- CN104907811B CN104907811B CN201510314136.4A CN201510314136A CN104907811B CN 104907811 B CN104907811 B CN 104907811B CN 201510314136 A CN201510314136 A CN 201510314136A CN 104907811 B CN104907811 B CN 104907811B
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- Prior art keywords
- ball
- ball seat
- assembling
- seat
- engaged
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
- B23P19/102—Aligning parts to be fitted together using remote centre compliance devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of common-rail injector ball and ball seat automatic setup system, including vibration feeding device, the vibration feeding device side is provided with the ball and ball seat drawing mechanism being engaged, ball and ball seat assembling device are provided with rear side of ball and the ball seat drawing mechanism, ball and ball seat the assembling device includes single shaft driver, single shaft driver is provided with extractor, Working piece positioning device is provided with below ball and ball seat the assembling device, the device for visual identification being engaged with the Working piece positioning device is provided with above ball and ball seat the assembling device.Beneficial effects of the present invention：The automatic charging of ball sealer and ball seat can be realized by vibration feeding device and ball and ball seat drawing mechanism, and the automatic assembling task of ball sealer and ball seat is realized by ball and ball seat assembling device and device for visual identification, so as to improve assembly reliability and efficiency of assembling, cost of labor is saved, there is good development prospect.
Description
Technical field
The present invention relates to machine components testing equipment field, it particularly relates to which a kind of common-rail injector ball and ball seat are certainly
Dynamic assembly system.
Background technology
Auto industry develops the development for having promoted auto Parts Industry rapidly at this stage, while also to auto parts and components
Efficiency of assembling and assembling quality propose higher requirement.Ball sealer and ball seat are fuel engines critical component co-rail oil injections
The component part of device, but because its small volume, assembly difficulty is larger, loading error is easily caused, and efficiency is slow.State at present
Inside still it is in hand assembled state, it is impossible to reliably meet production demand.
So developing a kind of Intelligent assembly system that can be full-automatic to realize automatic assembling, become as professional
The problem of urgent need to resolve.
The content of the invention
For the above-mentioned technical problem in correlation technique, the present invention proposes a kind of common-rail injector ball and ball seat automatic assembling
System, automatic assembling can be realized, improve efficiency of assembling.
To realize above-mentioned technical purpose, the technical proposal of the invention is realized in this way：
A kind of common-rail injector ball and ball seat automatic setup system, including vibration feeding device, the vibration feeding device
Side is provided with the ball and ball seat drawing mechanism being engaged, and ball and ball seat assembling dress are provided with rear side of ball and the ball seat drawing mechanism
Put, ball and ball seat the assembling device includes single shaft driver, and single shaft driver is provided with extractor, ball and the ball seat assembling
Working piece positioning device is provided with below device, is provided with above ball and ball seat the assembling device and is engaged with the Working piece positioning device
Device for visual identification.
Further, the vibration feeding device includes vibrations loader bottom plate, and the vibrations loader bottom plate is provided with
The vibrations loader being engaged.
Further, ball and the ball seat drawing mechanism includes support meanss, and the support meanss are provided with ball seat pusher
Cylinder, the ball seat pusher cylinder are provided with ball seat charging ram, and the ball seat charging ram other end is connected with workpiece sensor, together
When, ball feeding cylinder mounting plate is additionally provided with the support meanss, and the ball feeding cylinder mounting plate other end is provided with ball feeding
Cylinder, the ball feeding cylinder are provided with ball feeding bar, and the ball feeding bar is provided with the ball groove being engaged.
Further, ball and ball seat the assembling device includes assembling support meanss, and the assembling support meanss are provided with
Single shaft driver, slide unit being connected with the single shaft driver, the slide unit is provided with the extractor being engaged, meanwhile,
The single shaft driver lower end is uniformly provided with some position sensors being engaged, and the side of the single shaft driver is additionally provided with very
Empty generating means.
Further, the device for visual identification includes sighting device support, and the sighting device pedestal upper end is connected with
Photographic means positioned at the sighting device support side, also, be additionally provided with and the photographic means on the sighting device support
The light source telescopic cylinder being engaged, the light source telescopic cylinder lower end are provided with light supply apparatus.
Beneficial effects of the present invention：Ball sealer and ball can be realized by vibration feeding device and ball and ball seat drawing mechanism
The automatic charging of seat, and device is assembled by ball and ball seat and device for visual identification realizes the automatic assembling of ball sealer and ball seat
Task, so as to improve assembly reliability and efficiency of assembling, cost of labor is saved, there is good development prospect.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to institute in embodiment
The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only some implementations of the present invention
Example, for those of ordinary skill in the art, on the premise of not paying creative work, can also be obtained according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is the front view of described common-rail injector ball and ball seat automatic setup system according to embodiments of the present invention；
Fig. 2 is the structural representation of vibration feeding device described according to embodiments of the present invention；
Fig. 3 is the front view of described ball and ball seat drawing mechanism according to embodiments of the present invention；
Fig. 4 is the side view of described ball and ball seat drawing mechanism according to embodiments of the present invention；
Fig. 5 is described ball and ball seat assembling schematic device according to embodiments of the present invention；
Fig. 6 is the schematic diagram of device for visual identification described according to embodiments of the present invention.
In figure：
1st, vibration feeding device；2nd, ball and ball seat drawing mechanism；3rd, ball and ball seat assembling device；4th, Working piece positioning device；
5th, device for visual identification；6th, loader bottom plate is shaken；7th, loader is shaken；8th, support meanss；9th, ball seat pusher cylinder；10th, ball
Seat charging ram；11st, workpiece sensor；12nd, ball feeding cylinder mounting plate；13rd, ball feeding cylinder；14 ball feeding bars；15th, ball groove；
16th, support meanss are assembled；17th, single shaft driver；18th, slide unit；19th, extractor；20th, position sensor；21st, vacuum fills
Put；22nd, sighting device support；23rd, photographic means；24th, light source telescopic cylinder；25th, light supply apparatus；26th, bottom plate；27th, trash receptacle；
28th, oil injector body.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained, belong to what the present invention protected
Scope.
As shown in figures 1 to 6, described a kind of common-rail injector ball and ball seat automatic setup system according to embodiments of the present invention,
Including vibration feeding device 1, the side of vibration feeding device 1 is provided with the ball and ball seat drawing mechanism 2 that are engaged, the ball and
The rear side of ball seat drawing mechanism 2 is provided with ball and ball seat assembling device 3, and ball and ball seat the assembling device 3 includes single shaft driver 17,
Single shaft driver 17 is provided with extractor 19, and the lower section of ball and ball seat assembling device 3 is provided with Working piece positioning device 4, the ball
And the top of ball seat assembling device 3 is provided with the device for visual identification 5 being engaged with the Working piece positioning device 4.
In one embodiment, the vibration feeding device includes vibrations loader bottom plate 6, the vibrations loader bottom plate
6 are provided with the vibrations loader 7 being engaged.
In one embodiment, ball and the ball seat drawing mechanism 2 includes support meanss 8, and the support meanss 8 are provided with
Ball seat pusher cylinder 9, the ball seat pusher cylinder 9 are provided with ball seat charging ram 10, the other end of ball seat charging ram 10 connection
There is workpiece sensor 11, meanwhile, ball feeding cylinder mounting plate 12, the ball feeding cylinder peace are additionally provided with the support meanss 8
The other end of loading board 12 is provided with ball feeding cylinder 13, and the ball feeding cylinder 13 is provided with ball feeding bar 14, the ball feeding bar 14
It is provided with the ball groove 15 being engaged.
In one embodiment, ball and ball seat the assembling device 3 includes assembling support meanss 16, the assembling support dress
Put 16 and be provided with single shaft driver 17, slide unit 18 is connected with the single shaft driver 17, the slide unit 18 is provided with phase
The extractor 19 of cooperation, meanwhile, the lower end of single shaft driver 17 is uniformly provided with some position sensors 20 being engaged, described
The side of single shaft driver 17 is additionally provided with vacuum generating device 21.
In one embodiment, the device for visual identification 5 includes sighting device support 22, the sighting device support 22
Upper end is connected with the photographic means 23 positioned at the side of sighting device support 22, also, is also set on the sighting device support 22
There is the light source telescopic cylinder 24 being engaged with the photographic means 23, the lower end of light source telescopic cylinder 24 is provided with light supply apparatus
25。
In order to facilitate understand the present invention above-mentioned technical proposal, below by way of in specifically used mode to the present invention it is above-mentioned
Technical scheme is described in detail.
, first will spray according to common-rail injector ball of the present invention and ball seat automatic setup system when specifically used
The oily body of device 28 is put into the specified location of Working piece positioning device 4, and ball sealer and ball seat are respectively put into the specified location of vibrator feeder 7
In ball groove 15, start button is then pressed, ball seat will be transported to the specified location on ball seat charging ram 10 by equipment automatically, so
Ball seat pusher cylinder 9 and ball feeding cylinder 13 are acted simultaneously afterwards, and ball sealer and ball seat are transported into specified location respectively, when should arrive
Workpiece in place after, judge whether ball seat state correct, then ball and ball seat assembling device 3 on single shaft driver 17 act, will
Two extractors 19 are moved to specified location, after position sensor 20, which perceives extractor 19, reaches specified location, extractor 19
Slide unit 29 below is acted, and extractor 19 is displaced downwardly to specified location, and then vacuum generating device 21 is opened, using negative pressure, two
Branch extractor 19 respectively picks up ball sealer and ball seat, when vacuum generating device 21 detects that ball sealer and ball seat have been drawn device
After 19 pick up, slide unit 29 is resetted, and specified location is moved on extractor 19, and then single shaft driver 17 acts, and extractor 19 is right
Ball sealer rigging position is moved to, then slide unit 29 is acted, and left side extractor 19 is displaced downwardly into specified location, and ball sealer is loaded and sprayed
Specified location in oily body 28, then slide unit 29 reset.The ball seat state detected according to workpiece sensor 11, is judged,
Waste material cylinder 27 is recycled to if ball seat malposition, and re-starts ball seat assembling.
If ball seat position correctly if carry out following act：Single shaft driver 17 is acted, and extractor 19 is moved to right to ball seat
Rigging position, then slide unit 29 act, right side extractor 19 is displaced downwardly to specified location, ball seat is assembled in oil injector body 28
Specified location, then slide unit 29 reset, single shaft driver 17 be reset to left side zero point.After the completion of basic assembling, visual identity dress
The light source telescopic cylinder 24 put on 5 moves down, and photographic means 23 carries out sampling of taking pictures to rigging position, is analyzed by computer, sentences
Disconnected assembling correctness, if correctly, system reset, preparing fittage next time.If unassembled correct, behaviour is prompted
Author ressembles.
In summary, by means of the above-mentioned technical proposal of the present invention, discharged by vibration feeding device 1 and ball and ball seat
Device 2 realizes the automatic charging of ball sealer and ball seat, and is realized by ball and ball seat assembling device 3 and device for visual identification 5
The automatic assembling task of ball sealer and ball seat, so as to improve assembly reliability and efficiency of assembling, cost of labor is saved, had good
Development prospect.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.
Claims (4)
1. a kind of common-rail injector ball and ball seat automatic setup system, including vibration feeding device（1）, it is characterised in that it is described
Vibration feeding device（1）Side is provided with the ball and ball seat drawing mechanism being engaged（2）, ball and the ball seat drawing mechanism（2）Afterwards
Side is provided with ball and ball seat assembling device（3）, the ball and ball seat assemble device（3）Including single shaft driver（17）, single shaft driving
Device（17）It is provided with extractor（19）, the ball and ball seat assemble device（3）Lower section is provided with Working piece positioning device（4）, the ball
And ball seat assembling device（3）Top is provided with and the Working piece positioning device（4）The device for visual identification being engaged（5）, the ball
And ball seat drawing mechanism（2）Including support meanss（8）, the support meanss（8）It is provided with ball seat pusher cylinder（9）, the ball
Seat pusher cylinder（9）It is provided with ball seat charging ram（10）, the ball seat charging ram（10）The other end is connected with workpiece sensor
（11）, meanwhile, the support meanss（8）On be additionally provided with ball feeding cylinder mounting plate（12）, the ball feeding cylinder mounting plate
（12）The other end is provided with ball feeding cylinder（13）, the ball feeding cylinder（13）It is provided with ball feeding bar（14）, the ball feeding
Bar（14）It is provided with the ball groove being engaged（15）.
2. common-rail injector ball according to claim 1 and ball seat automatic setup system, it is characterised in that in the vibration
Expect that device includes vibrations loader bottom plate（6）, the vibrations loader bottom plate（6）It is provided with the vibrations loader being engaged（7）.
3. common-rail injector ball according to claim 1 and ball seat automatic setup system, it is characterised in that the ball and ball
Seat assembling device（3）Including assembling support meanss（16）, the assembling support meanss（16）It is provided with single shaft driver（17）, institute
State single shaft driver（17）On be connected with slide unit（18）, the slide unit（18）It is provided with the extractor being engaged（19）, together
When, the single shaft driver（17）Lower end is uniformly provided with some position sensors being engaged（20）, the single shaft driver
（17）Side be additionally provided with vacuum generating device（21）.
4. common-rail injector ball according to claim 1 and ball seat automatic setup system, it is characterised in that the vision is known
Other device（5）Including sighting device support（22）, the sighting device support（22）Upper end is connected with positioned at the sighting device branch
Frame（22）The photographic means of side（23）, also, the sighting device support（22）On be additionally provided with and the photographic means（23）
The light source telescopic cylinder being engaged（24）, the light source telescopic cylinder（24）Lower end is provided with light supply apparatus（25）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510314136.4A CN104907811B (en) | 2015-06-09 | 2015-06-09 | A kind of common-rail injector ball and ball seat automatic setup system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510314136.4A CN104907811B (en) | 2015-06-09 | 2015-06-09 | A kind of common-rail injector ball and ball seat automatic setup system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104907811A CN104907811A (en) | 2015-09-16 |
| CN104907811B true CN104907811B (en) | 2017-12-08 |
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ID=54077474
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510314136.4A Active CN104907811B (en) | 2015-06-09 | 2015-06-09 | A kind of common-rail injector ball and ball seat automatic setup system |
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| CN (1) | CN104907811B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103223594A (en) * | 2013-05-15 | 2013-07-31 | 浙江华龙巨水科技股份有限公司 | Valve ball loading device of an automatic ball valve assembling machine |
| CN203292820U (en) * | 2013-05-15 | 2013-11-20 | 浙江华龙巨水科技股份有限公司 | Automatic ball valve assembling machine |
| CN103878580A (en) * | 2014-03-13 | 2014-06-25 | 郑祥模 | Valve body assembling module for automatic assembling machine |
| CN204673260U (en) * | 2015-06-09 | 2015-09-30 | 机科发展科技股份有限公司 | A kind of common-rail injector ball and ball seat automatic setup system |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0722858B2 (en) * | 1988-01-25 | 1995-03-15 | 神鋼電機株式会社 | Combination device of valve cotter and its retainer and retainer supply device used for the device |
| JP4033703B2 (en) * | 2002-04-24 | 2008-01-16 | 平田機工株式会社 | Cotta mounting device |
-
2015
- 2015-06-09 CN CN201510314136.4A patent/CN104907811B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103223594A (en) * | 2013-05-15 | 2013-07-31 | 浙江华龙巨水科技股份有限公司 | Valve ball loading device of an automatic ball valve assembling machine |
| CN203292820U (en) * | 2013-05-15 | 2013-11-20 | 浙江华龙巨水科技股份有限公司 | Automatic ball valve assembling machine |
| CN103878580A (en) * | 2014-03-13 | 2014-06-25 | 郑祥模 | Valve body assembling module for automatic assembling machine |
| CN204673260U (en) * | 2015-06-09 | 2015-09-30 | 机科发展科技股份有限公司 | A kind of common-rail injector ball and ball seat automatic setup system |
Non-Patent Citations (1)
| Title |
|---|
| 基于视觉的机器人球阀智能装配技术研究;王友林;《中国优秀硕士学位论文全文数据库信息科技辑》;20140915;第I140-314页 * |
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| Publication number | Publication date |
|---|---|
| CN104907811A (en) | 2015-09-16 |
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