CN104829142A - Belt joint automatic-avoiding device of AR film coating roller coater - Google Patents
Belt joint automatic-avoiding device of AR film coating roller coater Download PDFInfo
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- CN104829142A CN104829142A CN201510244903.9A CN201510244903A CN104829142A CN 104829142 A CN104829142 A CN 104829142A CN 201510244903 A CN201510244903 A CN 201510244903A CN 104829142 A CN104829142 A CN 104829142A
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- 239000007888 film coating Substances 0.000 title abstract description 3
- 238000009501 film coating Methods 0.000 title abstract description 3
- 239000011521 glass Substances 0.000 claims abstract description 168
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 238000007761 roller coating Methods 0.000 claims description 51
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 239000005357 flat glass Substances 0.000 claims description 7
- 230000006698 induction Effects 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 238000012797 qualification Methods 0.000 abstract description 3
- 230000003287 optical effect Effects 0.000 abstract 2
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 230000008901 benefit Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910021426 porous silicon Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
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Abstract
The invention belongs to the technical field of production of AR film-coated glass for solar energy, and provides a belt joint automatic-avoiding device of an AR film coating roller coater. The belt joint automatic-avoiding device is characterized in that a non-contact proximity switch (2) is arranged below a roller coater belt (9); a tangent point of the top end of a roller coater belt wheel and the roller coater belt is taken as a reference point B (6), the distance between the reference point B (6) and the non-contact proximity switch (2) is set as L1 according to the length of glass (7), and the operating distance of a belt joint (3) from the non-contact proximity switch (2) to the reference point B (6) is set as L2; a glass conveying belt (10) is provided with a reference point A (5), and the distance between the reference point A (5) and the reference point B (6) is L2; and an optical eye (4) is arranged above the conveying belt (10), and the distance from the optical eye (4) to the reference point A (5) is L1. The belt joint automatic-avoiding device disclosed by the invention can be used for preventing the generation of an AR glass belt joint imprint and enhancing the product quality and the qualification rate.
Description
Technical field
The invention belongs to AR coated glass production technical field, relate generally to one and automatically control to hide device for AR plated film roller coating machine belt lacing, be applied to the production of solar photovoltaic assembly cover plate AR coated glass.
Background technology
Sun power is the maximum one of development prospect and space in new forms of energy, and the most outstanding advantage of the application of solar cell is the cleanliness without any pollution of its energy, is typical green energy resource.
The solar photovoltaic industry development in recent years speed of China is swift and violent, photovoltaic cover-plate glass is one of significant components material of solar module, the advantage of assembly use AR coated glass is: when not changing component process and material, can improve assembly output rating preferably; Input and the production cost of AR coated glass are lower, can reduce assembly cost preferably or improve assembly shipment grade and price, having good economic benefit and social benefit.
Current solar photovoltaic assembly major part all uses AR coated cover-plate glass.
The preparation technology of AR coated glass has vacuum magnetic-control sputtering, chemical vapour deposition, immersion, thermospray, sol-gel crystal pulling method and rolling method; Rolling method is because technique is simple, coating speed fast, and cost is low, can meet photovoltaic module requirement qualitatively, so at photovoltaic glass AR plated film manufacture field, and main employing rolling method commercial scale production at present.
Roller coating machine structure & working mechanism is as Fig. 2, and coating roll contacts glass and AR solution is turned and is attached on glass; There is the conventional belt amount of turning of the electric carving roller determination solution of decorative pattern order number; When glass passes through with Vc speed with the coating roll of Va speed running, AR solution is turned the matte being coated onto figured glass and is carried out plated film, glass enters baking and curing section, complete the goods of solidification through tempering pyroprocessing, porous silicon in rete is shaped and is cured in glass surface, and invalid organic composition and moisture volatilize in annealing furnace.
Existing roller coating machine roller coating machine Belt Length 8020mm, the wide 150mm of belt lacing, belt often runs one week belt lacing can below plated film coating rubber roll once.Belt lacing position compares thickness with other normal segments and homogeneity is inconsistent, and joint area surface ratio is more coarse; After glass is in and enters roller coating machine rubber roll above belt lacing, pressure between roller coating machine rubber roll and glass can change with the unfairness at belt lacing position deeply with pressing, cause AR plated film thicknesses of layers respective change, namely the coated glass after gel oven dry produces uneven interference color (industry claims: joint prints) appearance quality and the uneven quality problems of transmitance.Produce by current glass size 1644 × 985mm, belt often takes a round, and can produce 4 sheet glass, and wherein 1 has greater probability to produce joint print, and the glass of actual production about 10% has belt lacing to print.
Summary of the invention
The object of the invention is to propose a kind of AR plated film roller coating machine belt lacing automatic dodging device, the quality problems of the AR coated glass belt lacing print of the uneven generation in original roller coating machine belt lacing position can be solved, effectively improve the quality of products and qualification rate
.
The present invention adopts following technical scheme for completing its goal of the invention:
A kind of AR plated film roller coating machine belt lacing automatic dodging device, is set up in parallel before and after the roller coating machine belt of AR plated film roller coating machine and glass conveying belt; Throughput direction, the transfer rate of the throughput direction of described glass conveying belt, transfer rate and roller coating machine belt are identical, and transfer rate is V; The below of described roller coating machine belt is provided with the contactless proximity switch in order to detect belt lacing; By the point of contact B as a reference point of roller coating machine belt pulley top and roller coating machine belt, and the distance between described reference point B and contactless proximity switch is set to L1 by glass length, the distance that belt lacing run through contactless proximity switch arrival reference point B is set to L2, and the length of L2 equals glass length L1 adds belt pulley girth 1/2; Glass conveying belt arranges reference point A, and arrives through contactless proximity switch the distance that reference point B runs with reference to the distance between A with reference point B and belt lacing and be set to identical, be L2; Because the transfer rate V of glass conveying belt is identical with the transfer rate V of roller coating machine belt, it is identical that distance between reference point A with reference point B and belt lacing arrive through contactless proximity switch the distance that reference point B runs, so to arrive from contactless proximity switch the time that reference point runs identical for glass front working time of being run to reference point B by reference point A and belt lacing, glass front is run to working time of reference point B and belt lacing by reference point A arrive from contactless proximity switch the time that reference point B runs and be set to T3, T3=L2/V; Light eye is set above described glass conveying belt, described light eye and the distance between described reference point A is set to identically with the length of glass be L1; Described automatic dodging device is also provided with the programmable logic controller in order to control it; The head of every sheet glass at the moment sends signal through light, described programmable logic controller starts timing, because described light eye is identical with the length of the distance between described reference point A and glass, it is identical with the working time that head of glass arrives reference point A from light eye with glass conveying belt that glass moves forward a slice glass length time used with glass conveying belt, the working time that head of glass arrives reference point A through light eye with glass conveying belt is set to T1, T1=L1/V; The working time that the afterbody of glass arrives reference point A through light eye is set to T2, T2=2L1/V; When glass is within time period between T1 ~ T2 light eye working time, if programmable logic controller does not receive the induced signal of contactless proximity switch, then glass can not superpose with roller coating machine belt lacing, and glass is normally transported to roller coating machine and carries out plated film; If programmable logic controller receives the induced signal of contactless proximity switch in the time period when running between T1 ~ T2, then glass will superpose at reference point B with belt lacing, can produce belt lacing print during plated film; In order to avoid belt lacing and glass contact, the last second of reference point B is arrived at the head of glass, namely at the head of glass from the working time of light eye arrival reference point B be: during (T1+T3)-1S, send instruction by programmable logic controller and make the out of service of glass conveying belt, roller coating machine belt continues to run;
The time that glass conveying belt is waited for is:
To when receiving induced signal that contactless proximity switch sends from programmable logic controller timing, be N by the set of time that glass has run through light eye on glass conveying belt, N between running time T 1 and running time T 2, i.e. T1 < N < T2; Receive the induced signal of contactless proximity switch at programmable logic controller after, the running time T 1+T3 that the head of glass arrives reference point B also to be needed the time run to be whole head of glass to arrive reference point B from light eye deducts and receive to programmable logic controller the time N that when contactless proximity switch sends induced signal, head of glass has been run from timing; Receive contactless proximity switch sends induced signal from programmable logic controller, belt lacing arrive time that reference point B runs i.e. the working time that belt lacing arrive reference point B from contactless proximity switch is T3; Because the last second that glass conveying belt arrives reference point B is out of service, glass receives at programmable logic controller also to need the time run to be deduct working time that head of glass arrives reference point B from light eye from timing, to receive the time N that when contactless proximity switch sends induced signal, head of glass has been run to programmable logic controller add 1s, i.e. (T1+T3)-(N+1) after contactless proximity switch sends induced signal; The time that so glass conveying belt needs to wait for is belt lacing from the working time that contactless proximity switch arrives reference point B is that T3 deducts glass and receives the time also needing after contactless proximity switch sends induced signal to run at programmable logic controller, i.e. T3-{ (T1+T3)-(N+1) }; Consider the width of belt lacing, the time that glass conveying belt is waited for increases 2s, and the overall time that glass conveying belt is waited for is: T3-{ (T1+T3)-(N+1) }+2s; The glass waiting time arrives, and programmable logic controller sends instruction makes glass conveying belt terminate to suspend, and glass tape transport glass advances, and enters normal production.
Described belt lacing place is provided with the induction iron sheet coordinated with contactless proximity switch.
A kind of AR plated film roller coating machine belt lacing automatic dodging device that the present invention proposes, adopt technique scheme, by imposing a condition to the induction of belt lacing travel position and glass run position and calculating, make glass run when expectation can be pressed on belt lacing by PLC programming Control, suspend in advance when glass conveying arrives reference point B, ran until belt lacing position and restart glass after reference point B and deliver into roller coating machine, thus avoid the generation of AR glass belt lacing print, improve quality product and qualification rate
,and have rational in infrastructure, easy for installation, manipulate simple and reliable feature.
Accompanying drawing explanation
Fig. 1 is the fundamental diagram of roller coating machine.
Fig. 2 is structural representation of the present invention.
In figure: 1, programmable logic controller, 2, contactless proximity switch, 3, belt lacing, 4, light eye, 5, reference point A, 6, reference point B, 7, glass, 8, roller coating machine rubber roll, 9, roller coating machine belt, 10, glass conveying belt, 11, electric carving roller, 12, back flow roll.
Embodiment
With specific embodiment, the present invention is illustrated by reference to the accompanying drawings;
As shown in Figure 1, a kind of AR plated film roller coating machine belt lacing automatic dodging device, is set up in parallel before and after the roller coating machine belt 9 of AR plated film roller coating machine and glass conveying belt 10, throughput direction, the transfer rate of the throughput direction of described glass conveying belt 10, transfer rate and roller coating machine belt 9 are identical, and transfer rate is V, the below of described roller coating machine belt 9 is provided with the contactless proximity switch 2 in order to detect belt lacing, by the point of contact B6 as a reference point of belt pulley top and roller coating machine belt, and the distance between described reference point B6 and contactless proximity switch 2 is set to L1 by glass length, the distance that belt lacing run through contactless proximity switch arrival reference point is set to L2, and the length of L2 equals glass length L1 adds belt pulley girth 1/2, glass conveying belt arranges reference point A5, and arrives through contactless proximity switch the distance that reference point runs with reference to the distance between A5 with reference point B6 and belt lacing and be set to identical, be L2, because the transfer rate V of glass conveying belt 10 is identical with the transfer rate V of roller coating machine belt 9, it is identical that distance between reference point A5 with reference point B6 and belt lacing 3 arrive through contactless proximity switch 2 distance that reference point B6 runs, so to arrive from contactless proximity switch 2 time that reference point B6 runs identical for glass front working time of being run to reference point B6 by reference point A5 and belt lacing 3, glass front is run to working time of reference point B and belt lacing by reference point A arrive from contactless proximity switch the time that reference point runs and be set to T3, T3=L2/V, light eye 4 is set above described glass conveying belt 10, described light eye 4 and the distance between described reference point A5 is set to identically with the length of glass 7 be L1, described automatic dodging device is also provided with the programmable logic controller 1 in order to control it, the head of every sheet glass 7 is when light eye 4, described programmable logic controller 1 starts timing, because described light eye 4 is identical with the length of the distance between described reference point A5 and glass 7, it is identical with the working time that glass 7 head arrives reference point A5 from light eye 4 with glass conveying belt 10 that glass 7 moves forward a slice glass length time used with glass conveying belt 10, the working time that glass 7 arrives reference point A5 from light eye 4 with glass conveying belt 10 is set to T1, T1=L1/V, the working time that the afterbody of glass 7 arrives reference point A5 through light eye 4 is set to T2, T2=2L1/V, when glass is within time period between T1 ~ T2 light eye working time, if programmable logic controller does not receive the induced signal of contactless proximity switch, then glass can not superpose with roller coating machine belt lacing, and glass is normally transported to roller coating machine and carries out plated film, if programmable logic controller receives the induced signal of contactless proximity switch in the time period when running between T1 ~ T2, mean that glass will superpose at reference point B with belt lacing, belt lacing print can be produced during plated film, in order to avoid belt lacing and glass contact, the last second of reference point B is arrived at the head of glass, namely when the head of glass is (T1+T3)-1S from the working time of light eye arrival reference point B, send instruction by programmable logic controller and make the out of service of glass conveying belt, roller coating machine belt continues to run,
The time that glass conveying belt is waited for is:
To when receiving induced signal that contactless proximity switch sends from programmable logic controller timing, be N by the set of time that glass has run through light eye on glass conveying belt, N between running time T 1 and running time T 2, i.e. T1 < N < T2; Receive the induced signal of contactless proximity switch at programmable logic controller after, the running time T 1+T3 that the head of glass arrives reference point B also to be needed the time run to be whole head of glass to arrive reference point B from light eye deducts and receive to programmable logic controller the time N that when contactless proximity switch sends induced signal, head of glass has been run from timing; Receive contactless proximity switch sends induced signal from programmable logic controller, belt lacing arrive time that reference point B runs i.e. the working time that belt lacing arrive reference point B from contactless proximity switch is
t3; Because the last second that glass conveying belt arrives reference point B is out of service, glass receives at programmable logic controller also to need the time run to be deduct working time that head of glass arrives reference point B from light eye from timing, to receive the time N that when contactless proximity switch sends induced signal, head of glass has been run to programmable logic controller add 1s after contactless proximity switch sends induced signal, i.e. { (T1+T3)-(N+1) }; The time that glass conveying belt needs are waited for is
t3-{ (T1+T3)-(N+1) }; Consider the width of belt lacing, the time that glass conveying belt is waited for increases 2s, and the overall time that glass conveying belt is waited for is:
t3-{ (T1+T3)-(N+1) }+2s; The glass waiting time arrives, and programmable logic controller sends instruction makes glass conveying belt terminate to suspend, and glass tape transport glass advances, and enters normal production.
In this embodiment, if glass length L1=1644mm, the rotating speed V=6m/60s of glass conveying belt and roller coating machine belt, the diameter of belt pulley be 100mm then: the girth of belt pulley is 314mm, L2=L1+314/2=1801mm; The working time that glass 7 arrives reference point A5 from light eye 4 with glass conveying belt 10 is also that belt lacing arrive the running time T 1=L1/V=1644mm/ 6m/60s=16.44s of reference point B from contactless proximity switch, T2=2T1=2*16.44s=32.88s, T3=L2/V=1801mm/ 6m/60s=18.01s
As programmable logic controller 1 receives the time N=20s of the induced signal of contactless proximity switch 2,
The time point that this sheet glass conveying belt suspends is: (T1+T3)-1s=(16.44+18.01)-1 s=33.45s
The overall time span that then glass conveying belt is waited for is:
T3－{(T1+T3) －（N+1）}+2s =6.56s
Described belt lacing 3 place is provided with the induction iron sheet coordinated with contactless proximity switch 2.
In above-described embodiment, the siemens PLC that programmable logic controller 1 adopts roller coating machine to carry; Contactless proximity switch 2 selects detecting distance to be the metal induction type switch of 12mm; Induction iron sheet is the soft iron skin of self-control 20 × 20mm, adheres to belt lacing edge; Light eye 4 selects the E3Z type photoelectric sensor switch of Omron; Roller coating machine rubber roll 8, roller coating machine belt 9 are the original configuration device of production line.
Claims (2)
1. an AR plated film roller coating machine belt lacing automatic dodging device, the roller coating machine belt (9) of AR plated film roller coating machine is set up in parallel with glass conveying belt (10) front and back, throughput direction, the transfer rate of the throughput direction of described glass conveying belt (10), transfer rate and roller coating machine belt (9) are identical, and transfer rate is V, the below of described roller coating machine belt (9) is provided with the contactless proximity switch (2) in order to detect belt lacing, point of contact B(6 as a reference point by roller coating machine belt pulley top and roller coating machine belt), and by described reference point B(6) and contactless proximity switch (2) between distance be set to L1 by glass (7) length, belt lacing (3) are arrived reference point B(6 through contactless proximity switch (2)) distance run is set to L2, and the length of L2 equals glass length L1 adds belt pulley girth 1/2, glass conveying belt arranges reference point A(5), and with reference to an A(5) arrive reference point B(6 with the distance between reference point B (6) and belt lacing (3) through contactless proximity switch (2)) distance run is set to identical, is L2, because the transfer rate V of glass conveying belt is identical with the transfer rate V of roller coating machine belt, reference point A(5) arrive through contactless proximity switch the distance that reference point B runs with the distance between reference point (6) B and belt lacing and arrange identical, so glass front is by reference point A(5) run to reference point B(6) working time arrive reference point B(6 with belt lacing (3) from contactless proximity switch (2)) time of running is identical, by glass front by reference point A(5) run to reference point B(6) working time and belt lacing (3) arrive reference point B(6 from contactless proximity switch (2)) time of running is set to T3, T3=L2/V, light eye (4) is set in the top of described glass conveying belt (10), by described light eye (4) and described reference point A(5) between distance be set to identically with the length of glass be L1, described automatic dodging device is also provided with the programmable logic controller (1) in order to control it, the head of every sheet glass sends signal when light eye (4), described programmable logic controller (1) starts timing, due to described light eye (4) and described reference point A(5) between distance identical with the length of glass (7), glass (7) moves forward a slice glass length time used with glass conveying belt (10) and arrives reference point A(5 from light eye (4) with glass conveying belt (10) with head of glass) working time identical, by head of glass through light eye with glass conveying belt (10) arrive reference point A(5) working time be set to T1, T1=L1/V, by the afterbody of glass through light eye (4) arrive reference point A(5) working time be set to T2, T2=2L1/V, when glass is within the time period of light eye (4) working time between T1 ~ T2, if programmable logic controller (1) does not receive the induced signal of contactless proximity switch (2), then glass can not superpose with roller coating machine belt lacing (3), and glass is normally transported to roller coating machine and carries out plated film, if programmable logic controller (1) receives the induced signal of contactless proximity switch (2) in the time period when running between T1 ~ T2, then glass and belt lacing (3) will at reference point B(6) superpose, belt lacing can be produced during plated film and print, in order to avoid belt lacing (3) contact with glass (7), glass (7) head arrive reference point B(6) last second, namely glass head from light eye arrive reference point B(6) working time be: during (T1+T3)-1S, send instruction by programmable logic controller and make the out of service of glass conveying belt, roller coating machine belt continues to run,
The time that glass conveying belt (10) is waited for is:
To when receiving induced signal that contactless proximity switch (2) sends from programmable logic controller (1) timing, be N by the set of time that glass has run through light eye (4) on glass conveying belt (10), N between running time T 1 and running time T 2, i.e. T1 < N < T2; After programmable logic controller (1) receives the induced signal of contactless proximity switch (2), the head of glass arrives reference point B(6) also need the time run to be that whole head of glass arrives reference point B(6 from light eye) running time T 1+T3 deduct receive to programmable logic controller (1) the time N that when contactless proximity switch (2) sends induced signal, head of glass has been run from timing; Receive contactless proximity switch (2) sends induced signal from programmable logic controller (1), belt lacing (3) arrive reference point B(6) time of running i.e. belt lacing arrive reference point B(6 from contactless proximity switch (2)) working time be T3; Due to glass conveying belt (10) arrive reference point B(6) last second out of service, glass receives at programmable logic controller (1) also to need the time run to be that head of glass arrives reference point B(6 from light eye (4) after contactless proximity switch (2) sends induced signal) working time deduct and from timing, receive to programmable logic controller the time N that when contactless proximity switch sends induced signal, head of glass has been run add 1s, i.e. (T1+T3)-(N+1); The time that so glass conveying belt (10) needs to wait for, to be belt lacing (3) arrived reference point B(6 from contactless proximity switch (2)) working time be that T3 deducts glass and receives the time also needing after contactless proximity switch (2) sends induced signal to run at programmable logic controller (1), i.e. T3-{ (T1+T3)-(N+1); Consider the width of belt lacing (3), the time that glass conveying belt (10) is waited for increases 2s, and the overall time that glass conveying belt is waited for is: T3-{ (T1+T3)-(N+1) }+2s; The glass waiting time arrives, and programmable logic controller sends instruction makes glass conveying belt terminate to suspend, and glass tape transport glass advances, and enters normal production.
2. a kind of AR plated film roller coating machine belt lacing automatic dodging device according to claim 1, is characterized in that: described belt lacing (3) place is provided with the induction iron sheet coordinated with contactless proximity switch (2).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510244903.9A CN104829142B (en) | 2015-05-14 | 2015-05-14 | AR plated film roll coater belt lacings automatic dodging device |
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| CN201510244903.9A CN104829142B (en) | 2015-05-14 | 2015-05-14 | AR plated film roll coater belt lacings automatic dodging device |
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| CN106622842A (en) * | 2017-02-21 | 2017-05-10 | 江苏威司顿印刷科技有限公司 | Photo-imagable liquid coating device for pre-sensitized plate production |
| CN107806926A (en) * | 2017-11-30 | 2018-03-16 | 广西三威林产工业有限公司 | Slab claims filter |
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| CN104829142B (en) | 2017-03-01 |
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