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CA2286030A1 - Improvements in the manufacturing processes of service boxes and their parts - Google Patents

Improvements in the manufacturing processes of service boxes and their parts Download PDF

Info

Publication number
CA2286030A1
CA2286030A1 CA002286030A CA2286030A CA2286030A1 CA 2286030 A1 CA2286030 A1 CA 2286030A1 CA 002286030 A CA002286030 A CA 002286030A CA 2286030 A CA2286030 A CA 2286030A CA 2286030 A1 CA2286030 A1 CA 2286030A1
Authority
CA
Canada
Prior art keywords
welding
melting point
electronic component
circuit board
alloy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002286030A
Other languages
French (fr)
Inventor
Jose Antonio Cubero Pitel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Lear Automotive Dearborn Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from ES9700994A external-priority patent/ES2128989B1/en
Application filed by Lear Automotive Dearborn Inc filed Critical Lear Automotive Dearborn Inc
Publication of CA2286030A1 publication Critical patent/CA2286030A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • H01R4/029Welded connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3447Lead-in-hole components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3457Solder materials or compositions; Methods of application thereof
    • H05K3/3463Solder compositions in relation to features of the printed circuit board or the mounting process
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09209Shape and layout details of conductors
    • H05K2201/09372Pads and lands
    • H05K2201/094Array of pads or lands differing from one another, e.g. in size, pitch or thickness; Using different connections on the pads
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10227Other objects, e.g. metallic pieces
    • H05K2201/10295Metallic connector elements partly mounted in a hole of the PCB
    • H05K2201/10303Pin-in-hole mounted pins
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/40Forming printed elements for providing electric connections to or between printed circuits
    • H05K3/4038Through-connections; Vertical interconnect access [VIA] connections
    • H05K3/4046Through-connections; Vertical interconnect access [VIA] connections using auxiliary conductive elements, e.g. metallic spheres, eyelets, pieces of wire

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)

Abstract

A method for welding electronic components (13) to a circuit board (10) having two conductive layers (12) includes the steps of inserting an electronic component (13) into a first surface of circuit board (10), welding the electronic component (13) to a first conductive face of the circuit board (10) using a first welding material (20), and subsequently welding the electronic component (13) to a second conductive face of the circuit board (10) using a second welding material (22) having a melting point lower than that of the first welding material (20).

Description

-1- , ...

SERVICE BOXES AND THEIR PARTS
BACKGROUND OF THE INVENTION
In order to obtain an improvement in welding components to a printed circuit, especially for transverse components welded at both faces of a printed circuit, welding materials having different characteristics are used in each end of the components in such a way that one weld is not qualitatively affected by the other weld. More specifically, this invention is a method that includes using welding alloys of different melting points for each face of the component in order to avoid re-melting during the second welding which is typically made with the alloy tin/lead having a melting point of 183° C.
The present invention consists of improvements in the manufacturing processes of service boxes and their parts whose novel characteristics in manufacturing, shaping and design fulfill the role for which had been specifically designed with a maximum safety and efficiency.
In Spanish Patent No. 9 302 193 to the same Applicant, improvements in the manufacturing processes of service boxes and their parts was disclosed which relate to Spanish Patent No. 9 200 325 which disclosed improvements in the manufacturing processes of service boxes and their parts. These improvements consist of the use of special alloys in the welding operations of the type corresponding to the formula 95 Sn, 5 Sb, and 52 Sn, 45 Pb, 3 Sb, as well as to the application of a new substrate material formed with glass fibers in the outside surface and epoxy-paper on the inside surface, and finally a varnish or coating of a photo-sensitive bath, a water repellent, and corrosion resistant liquid.
The practice in the application of these improvements has introduced new technical factors and have led to the discovery of a little known phenomenon, which had as a consequence, the creation of a novel technical solution and an improvement in the manufacturing technologies of service _2_ , -.
boxes and their parts, in which welding~procedures are a very important part of same.
The role of the welding is capital since it insures the electrical union between two conductive materials thus avoiding high tension falls and keeping S the electrical unions stable.
Mechanically speaking, the welding also has a role since it must support the components in order to guarantee the passage of power. That mechanical union must be resistant to vibration, temperature changes, humidity, corrosion and other environmental factors.
Currently, the welding made by a wave bath using an alloy of tin-lead has the following characteristics: melting point 183° C, eutectic T1 =
TS, and electrical conductivity 11.50 % of copper.
In order to obtain an improvement in the welding, especially of transverse components welded at both faces of a printed circuit, welding processes of different characteristics are needed in each end of the components, in order that each welding is not qualitatively affected by the other.
SiJMIVIARY OF THE INVENTION
In order to avoid the consequences, it has been found that using welding alloys with different melting points for each weld at each of the faces of the component avoids re-melting during the second welding. The second welding is carried out using ordinary tin-lead alloy which has a melting point of 183° C. At the same time, the new alloy must have a greater resistance to thermo-mechanical fatigue. The new welding alloy must meet the following requirements: eutectic T1 = TS, 183° C < Tf < 200° C, better physical properties, be both free of lead and other contaminants, possess good weldability, have a suitable cost, and be adaptable to current manufacturing equipment.

-3- , ...
Among all the commercially available alloys for wave welding, a binary tin and silver (Sn-Ag) based alloy has been selected which fulfills the above requirements.
Out of the tests performed with the above-mentioned improvements, an amelioration has been achieved which includes that the Sn-Ag welding does not re-melt during the second welding operations, the Sn-Ag welding has better mechanical properties giving better resistance to the thermo-mechanical fatigue, and the higher melt temperature of the Sn-Ag welding gives a better thermal resistance against power cycling.
BRIEF DESCRIPTION OF THE DRA WINGS
Other details and characteristics of the present invention will be manifest through the reading of the description given hereinbelow, in which reference is made to the Figures attached to this description, where are depicted the above details. These details are given as an example, referring to a case of a possible practical embodiment, but is not limited to the details outlined therein. Therefore, this description must be considered from an illustrative point of view and with no limitations whatsoever.
Figure 1 is a longitudinal section in elevation of a printed circuit according to the prior art; and Figure 2 is a longitudinal section in elevation of a printed circuit according to this invention.
DETAILED DESCRIPTION
In one preferred embodiment of the present invention, as shown in ° Figure 1, the printed circuit (10) is formed as is known in the art of a dielectric substrate (11) which is coated on both faces with a conductive circuit (12) affected by the corresponding tracks obtained by any of the actually known systems. Among the methods for contacting the upper conductive layer _4_ , ...
(12) with the lower layer are insertion pins (13) which electrically connect the upper conductive layer ( 12) with the lower layer. Conventionally, welding the pins (13) in a wave welding machine results in the welding (14).
As discussed above, when welding one of the faces (12) there is formed a first welding that later when welding the pin ( 13) at the other face, re-melts a portion of what has been previously welded to form two superimposed weldings that are shown in the Figure and numbered as (14a) and (14b).
In order to avoid this disadvantage, the wave welding process according to this invention, has been modified in such a way that in the first welding at the components face there preferably is employed an alloy with a melting point according to the characteristics of the new Sn-Ag alloy in order to perform later a second welding operation in the other face. The second welding operation preferably is carried out using wave welding with a tin-lead alloy with a melting point of 183 ° C.
With the above procedure and the use of two different alloys, the undesired effects in the above described welding operations are avoided.
Figure 2 illustrates a completed weld done according to this invention. The first weld 20 is performed using a tin-silver alloy having a melting temperature that is greater than 183°C. The preferred range for the melting point of the alloy used in the first weld is between about 183°C and 200°C. A
second, subsequent weld 22 is performed using a tin-lead alloy having a melting point that is lower than that of the tin-silver alloy. Once the weld 22 is completed, both welds 20 and 22 have good characteristics; no superimposed weldings are formed.
The invention has been described in all illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation.
Obviously, many modifications and variations of the present invention are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims, the invention may be practiced, otherwise than as specifically described.

Claims (6)

5
1. A method for welding electronic components to a circuit board having two conductive layers including the steps of:
providing a circuit board having two conductive layers on two opposed outer faces, and at least one through hole extending between said outer faces;
inserting an electronic component through said through hole such that portions of said electronic component extend beyond both of said faces;
welding the electronic component to a first outer face of the circuit board using a first welding material having a first melting point; and subsequently welding the electronic component to a second outer face of the circuit board, using a second welding material having a second melting point that is lower than said first melting point.
2. The method according to Claim 1, wherein said first welding material is a Sn-Ag alloy.
3. The method according to Claim 1, wherein the second welding material is an Sn-Pb alloy.
4. The method according to Claim 1, wherein said first melting point is greater than 183°C.
5. The method according to Claim 4, wherein the first melting point is in a range between approximately 183°C and 200°C.
6. A circuit board comprising:
two opposed outer faces with conductive layers on each of said outer faces, and at least one through hole extending between said outer face; and an electronic component extending through said through hole such that portions of said electronic component extends beyond each of said conductive layers, there being a weld joint outwardly of a first outer face, and a weld joint formed outwardly of a second outer face, one of said first and second weld joints being formed of a material having a higher melting point than the other of said weld joints.
CA002286030A 1997-05-09 1998-04-23 Improvements in the manufacturing processes of service boxes and their parts Abandoned CA2286030A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ES9700994A ES2128989B1 (en) 1992-01-29 1997-05-09 IMPROVEMENTS INTRODUCED IN THE PATENT OF INVENTION N-9200325 BY IMPROVEMENTS IN THE PROCESSES OF MANUFACTURING OF SERVICE BOXES AND THEIR PARTS.
ESP9700994 1997-05-09
PCT/US1998/008169 WO1998051135A1 (en) 1997-05-09 1998-04-23 Improvements in the manufacturing processes of service boxes and their parts

Publications (1)

Publication Number Publication Date
CA2286030A1 true CA2286030A1 (en) 1998-11-12

Family

ID=8299230

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002286030A Abandoned CA2286030A1 (en) 1997-05-09 1998-04-23 Improvements in the manufacturing processes of service boxes and their parts

Country Status (5)

Country Link
EP (1) EP0877539A1 (en)
JP (1) JP2001525987A (en)
KR (1) KR20010012254A (en)
CA (1) CA2286030A1 (en)
WO (1) WO1998051135A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7575443B2 (en) 2005-09-20 2009-08-18 Continental Automotive Ag Combined fastening and contacting system for electrical components on superimposed circuit boards
US8502089B2 (en) 2007-12-21 2013-08-06 Continental Automotive Gmbh Method for contacting a rigid printed circuit board to a contact partner and arrangement of a rigid printed circuit board and contact partner

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6415182B1 (en) * 2000-01-31 2002-07-02 Cts Corporation Hermetic ground pin assembly and method of making
JP5130084B2 (en) * 2008-03-07 2013-01-30 株式会社フジクラ Coaxial cable connector and soldering method thereof
CN104600535B (en) * 2015-01-26 2017-04-05 中国科学院等离子体物理研究所 The vacuum pressure impregnation soldering process of superconductive cable and copper sleeve

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4515304A (en) * 1982-09-27 1985-05-07 Northern Telecom Limited Mounting of electronic components on printed circuit boards
JPS647694A (en) * 1987-06-30 1989-01-11 Nippon Denki Home Electronics Method and apparatus for connecting both surfaces of printed circuit board
JPH04245495A (en) * 1991-01-30 1992-09-02 Matsushita Electric Ind Co Ltd Component mounting method of printed-electronic circuit board
US5129573A (en) * 1991-10-25 1992-07-14 Compaq Computer Corporation Method for attaching through-hole devices to a circuit board using solder paste
JPH05259631A (en) * 1992-03-16 1993-10-08 Nippon Avionics Co Ltd Surface mounting of printed wiring board
ES2087815B1 (en) * 1993-10-13 1997-02-16 Mecanismos Aux Ind IMPROVEMENTS INTRODUCED IN THE PATENT OF INVENTION N-9200325 BY IMPROVEMENTS IN THE PROCESSES OF MANUFACTURING OF SERVICE BOXES AND THEIR PARTS.

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7575443B2 (en) 2005-09-20 2009-08-18 Continental Automotive Ag Combined fastening and contacting system for electrical components on superimposed circuit boards
US8502089B2 (en) 2007-12-21 2013-08-06 Continental Automotive Gmbh Method for contacting a rigid printed circuit board to a contact partner and arrangement of a rigid printed circuit board and contact partner

Also Published As

Publication number Publication date
WO1998051135A1 (en) 1998-11-12
EP0877539A1 (en) 1998-11-11
JP2001525987A (en) 2001-12-11
KR20010012254A (en) 2001-02-15

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