1.manual - ESTERILZADOR TUTTNAUER - MODELO 5596

OPERATION
&
MAINTENANCE
MANUAL
BIO HAZARD WASTE REMOVAL AUTOCLAVE
with two Vertical Sliding Doors
and a 27 kW Steam Generator
Model 5596 2VEP
S.N: 13070157, 13070158
Cat. No.: MAN205-0067093EN Rev A January 2014

Manufactured by:  Tuttnauer Co. Ltd., Har Tuv Industrial zone B P.O. Box 170, Beit Shemesh 99000, Israel.
Tel: 972 2 9904611, Fax: 972 2 9904730
 Tuttnauer Europe b.v. Hoeksteen 11, 4815 PR Breda, The Netherlands.
 + 31/76-5423510;  Fax + 31/76-5423540
Web site: http//www.tuttnauer.com
Table of Contents
INCOMING INSPECTION -------------------------------------------------------------------------- 1
SAFETY INSTRUCTIONS ------------------------------------------------------------------------- 2
1. GENERAL INFORMATION
1.1 Introduction -------------------------------------------------------------------------------------- 4
1.2 Front Panel -------------------------------------------------------------------------------------- 8
1.3 Rear Panel -------------------------------------------------------------------------------------- 9
1.4 Standards ---------------------------------------------------------------------------------------- 10
1.5 Specifications ----------------------------------------------------------------------------------- 10
1.6 Symbol Descriptions -------------------------------------------------------------------------- 11
1.7 Utility Labels------------------------------------------------------------------------------------- 11
2. INSTALLATION
2.1 Environmental Conditions ------------------------------------------------------------------- 12
2.2 Mounting ----------------------------------------------------------------------------------------- 12
2.3 Preliminary Check ----------------------------------------------------------------------------- 15
2.4 Up-grading the Version ----------------------------------------------------------------------- 16
3. FUNCTIONAL DESCRIPTION
3.1 The Steam Generator------------------------------------------------------------------------- 19
3.1.1 Generator Electrical Safety System -------------------------------------------- 20
3.1.2 The Water Pump for the Steam Generator ----------------------------------- 20
3.1.3 GICAR Water Level Controller --------------------------------------------------- 21
 Generator Electrical Layout ----------------------------------------------------------------- 22
 Generator Power Electrical Diagram ------------------------------------------------------ 23
 Generator Control Electrical Cascade Diagram ---------------------------------------- 24
3.2 The Piping System ---------------------------------------------------------------------------- 25
 Piping System Drawing----------------------------------------------------------------------- 27
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Table of Contents (Cont.)
3.3 The Pneumatic Control System ------------------------------------------------------------ 28
 Pneumatic Control System Drawing ------------------------------------------------------ 29
3.4 Absolute Pressure Transducers ------------------------------------------------------------ 30
3.5 The Vacuum Pump and the Heat Exchanger ------------------------------------------- 31
3.6 The Electrical System------------------------------------------------------------------------- 32
3.7 The Control System --------------------------------------------------------------------------- 35
3.7.1 BacSoft Controller ------------------------------------------------------------------- 35
3.7.2 Communication ---------------------------------------------------------------------- 37
3.7.3 Operation ------------------------------------------------------------------------------ 37
3.7.4 Safety Interlocks --------------------------------------------------------------------- 37
3.8 The Bio Hazard Mode ------------------------------------------------------------------------ 39
3.9 Water Quality ----------------------------------------------------------------------------------- 40
4. CONTROL AND MONITORING
4.1 Description and Functions of the Control Panel ---------------------------------------- 41
4.1.1 Display Screen ----------------------------------------------------------------------- 42
4.1.2 Keypad --------------------------------------------------------------------------------- 44
4.2 Displayed Operational Messages/Symbols --------------------------------------------- 45
4.3 Displayed Error Messages/Symbols ------------------------------------------------------ 46
4.3.1 Screens following a fail cycle before completing sterilization ------------ 46
4.3.2 Screens following aborted cycles after completing sterilization---------- 48
4.3.3 Screens during a complete successful cycle – "Cycle Ended"----------- 48
4.4 Description of the Control System --------------------------------------------------------- 50
4.4.1 Application System Architecture ------------------------------------------------- 50
4.5 Software Construction and Process Definition ----------------------------------------- 50
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4.5.1 General -------------------------------------------------------------------------------- 50
4.5.2 Machine Set Up ---------------------------------------------------------------------- 51
4.6 Description of the Programmable Component------------------------------------------ 53
4.6.1 User’s interfaces --------------------------------------------------------------------- 53
4.7 Main and I/O Boards -------------------------------------------------------------------------- 54
4.7.1 Main board ---------------------------------------------------------------------------- 54
4.7.2 I/O Board ------------------------------------------------------------------------------ 55
4.7.3 Communication Protocol between Main and I/O Boards ------------------ 56
4.8 Checking and Changing Parameters and Other Data -------------------------------- 57
4.8.1 Directories and Subdirectories --------------------------------------------------- 58
4.8.2 Table of Parameters (Applicable only for custom programs) ------------- 59
4.8.3 Entering the Main Menu ----------------------------------------------------------- 61
4.8.4 Cycle Parameters (Custom 1)---------------------------------------------------- 63
4.8.5 System Parameters ----------------------------------------------------------------- 69
4.8.6 Inputs/Outputs ----------------------------------------------------------------------- 73
4.8.7 History---------------------------------------------------------------------------------- 75
4.8.8 Maintenance -------------------------------------------------------------------------- 78
4.8.9 Advanced Options ------------------------------------------------------------------ 84
4.8.10 Version Information ----------------------------------------------------------------- 91
4.9 Control System Troubleshooting ----------------------------------------------------------- 94
4.10 BacSoft System Messages ------------------------------------------------------------------ 98
5. PRINTER
5.1 Printer Output ------------------------------------------------------------------------ 99
5.2 Printer Handling --------------------------------------------------------------------- 101
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6. STERILIZATION PROGRAMS
6.1 Software Version Information --------------------------------------------------------------- 104
6.2 Sterilization Program Descriptions -------------------------------------------------------- 106
7. PREPARATION BEFORE STERILIZATION ------------------------------------------- 122
7.1 For General Use ------------------------------------------------------------------------------- 122
7.2 For Medical Waste and Infected Instruments and Materials ------------------------ 123
7.3 Loading ------------------------------------------------------------------------------------------- 124
7.3 Un-loading --------------------------------------------------------------------------------------- 125
8. OPERATING INSTRUCTIONS ------------------------------------------------------------ 126
8.1 OPERATING TOUCH SCREEN ----------------------------------------------------------- 126
8.1.1 Starting the Autoclave ------------------------------------------------------------- 126
8.1.2 Malfunctions -------------------------------------------------------------------------- 129
8.1.3 Cycle End ----------------------------------------------------------------------------- 130
8.1.4 Aborting a Cycle--------------------------------------------------------------------- 131
8.2 OPERATING BACSOFT KEYPAD -------------------------------------------------------- 132
8.2.1 Starting the Autoclave ------------------------------------------------------------- 132
8.2.2 Aborting by the User before the end of the Sterilization ------------------ 134
8.2.3 Aborting by the user after the end of the Sterilization --------------------- 135
8.2.4 Cycle End ----------------------------------------------------------------------------- 136
8.2.4 Aborting a Cycle by Controller --------------------------------------------------- 138
8.3 BacSoft Control System Error Messages (Touch Screen) -------------------------- 139
8.3.1 BacSoft Touch Screen Stand by Error Messages -------------------------- 139
8.3.2 BacSoft Touch Screen Cycle Error Messages ------------------------------- 141
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SERVICE INSTRUCTIONS
9. MAINTENANCE OF THE AUTOCLAVE
9.1 Preventive and Periodical Maintenance -------------------------------------------------- 146
9.2 Safety Tests after Repair -------------------------------------------------------------------- 150
9.3 General Troubleshooting--------------------------------------------------------------------- 151
9.4 Steam Generator Troubleshooting -------------------------------------------------------- 156
9.5 Generator Maintenance ---------------------------------------------------------------------- 159
9.5.1 Generator Pressure Switches ---------------------------------------------------- 159
9.5.2 Cleaning and Replacing the Water Level Electrodes ---------------------- 160
9.5.3 Replacing the Heaters ------------------------------------------------------------- 162
9.5.4 Replacing the Generator Side Gauge Glass Indicator Tube ------------- 163
9.6 Replacing SPECK Water Pump ------------------------------------------------------------ 158
9.7 Releasing the Vacuum Pump Rotor ------------------------------------------------------- 164
9.8 Calibration Instructions ----------------------------------------------------------------------- 165
9.8.1 Calibrating the Temperature Sensor------------------------------------------- 165
9.8.2 Calibrating the Pressure Transducer ------------------------------------------ 168
9.9 Working with power ON in Service Area (Autoclaves with sliding doors) -------- 170
9.10 Testing the Safety Valves-------------------------------------------------------------------- 171
9.11 Replacing the Door Gasket------------------------------------------------------------------ 173
9.12 Servicing the Vertical Door Operation Cylinder ---------------------------------------- 174
10. SPARE PARTS -------------------------------------------------------------------------------- 175
11. PRESSURE Vs TEMPERATURE for SATURATED STEAM ---------------------- 180
 Appendix 1: Set of Drawings
Set of Drawings
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INCOMING INSPECTION
Upon receipt, the autoclave should be unpacked and inspected for mechanical damage.
Observe packing method and retain packing material until the unit has been inspected.
Mechanical inspection involves checking for signs of physical damage such as: scratched
panel surfaces, broken knobs, etc.
If damage is apparent, file a claim with the carrier. The manufacturer is responsible for
products supplied Ex-Factory. These products are carefully inspected prior to shipment
and all reasonable precautions are taken in preparing them for shipment to assure safe
arrival at their destination.
WARRANTY
We certify that this device is guaranteed to be free from defects in material and
workmanship for one year against faulty components and assembly with the exception of
glassware, lamps and heaters.
The warranty does not include and does not replace routine treatment and preventive
maintenance to be performed according to instructions in the Preventive and Periodical
Maintenance paragraph.
Our obligation is limited to replacing the device or parts, after our examination, if within
one year after the date of shipment if they prove to be defective. This warranty does not
apply to any device that has been subjected to misuse, neglect, accident or improper
installation or application, nor shall it extend to products, which have been repaired or
altered outside the factory without prior authorization from us.
The autoclave should not be used in a manner not described in this manual!
Note:
If there is any difficulty with this instrument, and the solution is not covered in
this manual, contact our representative or us first.
Do not attempt to service this instrument yourself.
Stipulate the model and serial number and describe the difficulty as clearly as possible
so that we may be able to identify the problem and hence provide a prompt solution.
For technical information or service please contact:
 DOWNTOWN MEDICAL & BEAUTY SUPPLIES,

30 NE 1st AVENUE,
Miami, FL 33132,
UNITED STATES.
 Tel: + 305-373-0790,
 Fax: +305-373-0780
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Safety Instructions
The autoclave has unique characteristics. Please read and understand the operation
instructions provided by the manufacturer before the first operation of the autoclave.
The following issues may require clarification: The operation of the autoclave; the
door safety mechanism; the door closing mechanism; the dangers involved in
circumventing safety means; and finally, the selection of an appropriate sterilization
program.
Make sure that you know the placement of the main power switch, the position of the
water cut-off valve, and where the steam and compressed air disconnection valves
are located.
Autoclave maintenance is crucial for the correct and efficient function of the device.
We recommend a daily B&D test and the weekly spore test as part of the preventive
maintenance plan, along with the annual validation of the sterilization processes that
ensures appropriate temperature dispersion within the chamber.
Warning!
Only user the autoclave for products approved for sterilization in an autoclave.
Never use the autoclave to sterilize corrosive products or chemicals, such as:
acids, bases and phenols, volatile compounds or solutions such ethanol,
methanol or chloroform nor radioactive substances.
Safety Operating Instructions:
1. NEVER start a new autoclave or a new steam generator, before the safety,
licensing, and authorization department, has approved it for use.
2. All autoclave users must receive training in proper usage from an experienced
employee. Every new employee should undergo a training period under an
experienced employee.
3. A written procedure should be established to ensure safe autoclave operation,
including: Daily safety tests; seal inspection and door hinge inspection; smooth
action of the closing mechanism; chamber cleaning; prevention of clogging;
preservation from corrosion; and finally, what is permitted and what is prohibited
for sterilization and choosing a sterilization program.
4. If there is a steam generator – drain it daily.
5. If there is an air compressor – drain it daily.
6. Before use, check inside the autoclave chamber to ensure that no items have
been left from a previous cycle.
7. Before loading the autoclave, clean the strainer on the chamber floor.
8. Load trays in such a way as to allow steam to move freely among all items.
9. Liquids may be sterilized only with the “liquids” program. The container must be
covered but not sealed. Sealed bottles may only be sterilized using a special
program. The container must be able to withstand the pressure and temperature
of the autoclave.
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10. When sterilizing plastic materials, make sure that the item can withstand
sterilization temperature. Plastic that melts in the chamber is liable to cause a
great deal of damage.
11. Individual glass bottles may be placed within an appropriate container that will
be placed on a tray. Never place glass bottles on the floor of the autoclave.
Never fill more than ⅔ of the bottle volume.
12. On closing the autoclave door, make sure that it is properly locked before
starting a cycle.
13. Verify once again that you have chosen the appropriate sterilization program.
14. Before withdrawing trays, wear heat resistant gloves.
15. Before opening the door, verify that there is no pressure in the chamber
(chamber pressure gauge is located on the autoclave's front panel).
16. Open the door slowly to allow steam to escape and wait 5 minutes before you
remove the load. When sterilizing liquids, wait 10 minutes, or until the
temperature reaches 5oC above atmospheric temperature.
17. Once a month, ensure that the safety valves are operating.
18. Once annually, or more frequently, effective tests must be performed, i.e.,
calibration and validation.
19. Check the condition of assemblies on a regular basis. Make sure there are no
leaks, breaks, blockages, whistles or strange noises.
20. Perform maintenance operations as instructed.
21. Notify the person in charge immediately of any deviation or risk of proper
function of the device.
22. It is strictly forbidden for any person to enter the autoclave’s chamber. If, for any
reason (for cleaning, maintenance or if something falls down), it is necessary to
enter the chamber, the person must lock and take the key out of the system,
keeping the key on him, to prevent accidents and injuries.
Instructions for Contaminated Waste

1. Verify that the contaminated waste at the sterilization station is packed in the
correct bags/containers.
2. Verify that there are no leaks and that the package is correctly marked.
3. Large containers with a narrow spout may “behave” like a sealed bottle.
4. It is preferable to sterilize solutions in small containers rather than in differently-
sized containers or in large containers.
5. It is recommended not to stand in front of the door when it opens, because
steam may be discharged when the door is opened.
6. It is recommended to support sterilization bags at the bottom – especially when
they are hot.
Attention:
IF THE UNIT IS USED IN MANNER NOT SPECIFIED BY THE MANUFACTURER, THE
PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED.
KEEP THE DOOR CLOSED DURING THE DAY OR SHIFT. WHEN THE AUTOCLAVE
IS NOT OPERATING, AT NIGHT OR ON THE WEEKEND, LEAVE THE DOOR OPEN.
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1. GENERAL INFORMATION
1.1 Introduction
This autoclave is a high capacity medical waste sterilizer, providing a safe and effective
solution to the sterilization of heavily infected materials from hospitals, clinics medical
research centers, etc., which would otherwise endanger public health and the quality of
the environment.
The effluent sterilization system for medical waste and infected materials ensures an
effective and safe sterilization of the air, aerosols and condensate.
For bio hazard cycles during vacuum operations, for example the exhaust and pre-
vacuum phase, the effluents are evacuated through a high-pressure ejector. The
evacuated effluents pass through a mixing coil. Then, the steam/effluent mixture
continues through a cooler (a heat exchanger with cold water) which cools the effluent
and condensate.
The autoclave operates with saturated steam as the sterilizing agent, and has a
temperature range of up to 137C (279F) and pressure up to 2.3 bar (34 psi).
The autoclave is equipped with a 27 kW built-in steam generator which supplies steam for
the sterilization process.
The autoclave is equipped with two vertical sliding doors. The doors are operated by two
hydro-pneumatic cylinders mounted laterally on both sides of the door. Each cylinder
contains an integrated and separated oil system. The operation of the cylinders is
performed by air pressure and the oil system acts as a speed control system. An
adjustable restrictor controls the flow of oil from one side to the other side on each
cylinder, controlling the speed movement of the door. (For servicing of the unit see the
SERVICING INSTRUCTIONS chapter.)
The autoclave is mounted through a recessed wall. The two doors are located in two
separate rooms, completely isolated.
The front door, on the side of the master control panel is in the preparation area, from
where the autoclave is operated and serves for loading the material into the sterilization
chamber. This area is known as the "dirty side." The rear door is located on the "clean
side" and serves for unloading the sterilized material from the autoclave. This side of
autoclave is equipped with secondary control panel (slave).
The sealing of the chamber is achieved through heat resistant silicone gaskets, located in
grooves around the door openings of the autoclave. The gaskets are pressed against the
doors by compressed air pressure introduced into the grooves behind the gaskets.
The interlocking system of the door is based on the following opening conditions:
 A door cannot be opened while the autoclave is in operation.
 A door cannot be opened if the chamber is under pressure.
 A door cannot be opened if there is liquid in the chamber.
 Both doors cannot be opened at the same time. Opening of one door
automatically locks the other.
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 After opening the door on the dirty side, even after closing it and it being
locked and sealed, the door on the clean side can be opened only after
performing a complete sterilization cycle.
 If cycle failed, the front door only can be opened.
 After test cycle, the front door only can be opened.
 The door cannot be opened at the end of the cycle if:

a. the chamber temperature is higher than the preset final temperature, or
b. the liquid load temperature is higher than the preset final temperature.
The electronic circuitry and software programming of the programmable control system
are designed to operate 9 sterilization programs, In addition, there are two test programs:
Bowie & Dick Test and the Vacuum Leakage Test.
The control system of the sterilizer is based on microcomputer technology, ensuring a
highly reliable and safe operation. The computerized control unit ensures a fully automatic
operation through the entire cycle; hence, after setting the pre-selected parameters and
starting the operation, no further operator intervention is necessary.
The autoclave has an automatic shutdown system. If no buttons or switches are operated
for four hours, it will go into SLEEP MODE and a LED lights up (blinking every second),
indicating that the system is in the SLEEP MODE.
The selected program, the main phases of the cycle and the status of the machine are
controlled and displayed on digital readouts. For process documentation, the important
information concerning operation is printed.
Optionally, a personal computer can be connected to the control system, through
computer connected to the system VIA Ethernet connection. R- PC-R software is used
to view the information.
The autoclave is equipped with five temperature sensors, four pressure transducers, nine
pressure gauges, and safety devices having the following functions:
The temperature sensors:
1. In the drain – (control)
2. In the condensate line(double) – (control, monitoring, and printout)
3. Two in the chamber on flexible hoses (control, monitoring, and printout)
4. In the outlet from the bio-hazard heat exchanger – (control, monitoring, and
printout)
The pressure transducers measure:
1. Chamber pressure – (control, display, and printout)
2. Jacket pressure – (control and monitoring)
3. Door 1 gasket pressure – (control and monitoring)
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The pressure gauges:
Front Panel Rear Panel

1. Chamber pressure
5. Jacket pressure
2. Jacket pressure
6. Chamber pressure
3. Door 1 gasket pressure
7. Door 2 gasket pressure
4. Steam generator pressure
Service area
8. Compressed-air pressure
9. Bio hazard steam
The safety devices:
1. The RT112 pressure switches – prevent the opening of the door if there is
pressure in the chamber.
2. The RANCO over pressure switch – controls the over pressure of the steam
generator.
3. Two SMS VM830 end switches – prevent the pressurizing of the chamber and
the door gasket if the door is not closed.
4. Two Safety Bars – prevent the door from trapping any object while closing.
The BacSoft Touch Screen located on the front panel enables the operator to select a
sterilization program, start/stop a cycle, and close or open the door.
The operation and controlling of the autoclave by the technician is through the BacSoft
Keypad and Screen Interface on the rear panel. It enables the technician to select a
sterilization program, start/stop a cycle, close or open the door, set and change a
number of additional parameters and operational modes and perform calibration.
The communication PC-control unit enables the complete control of the autoclave through
the PC, including program selection, starting and stopping a cycle, setting of parameters,
and the real time clock (date and time of the day).
The autoclave is equipped with “Emergency Stop” push-buttons and keys, mounted on
both the front and rear panels. This feature is designed to prevent hazards to humans,
accidents or equipment breakdown in compliance with the European standards EN-285
requirements.
When emergency switch is activated, the key must be used to allow the switch to return
to the operating position.
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Warnings!
Do not operate the autoclave in the presence of dangerous gases and vapors.
It is strictly forbidden to enter the autoclave chamber!
If, for any reason (for cleaning, maintenance or if something falls down), it is
necessary to enter the chamber, the person must lock the system by pressing the
emergency switch and take the key with him to prevent accidents and
unauthorized use.
It is strictly forbidden for any person to enter the service area behind the service
access panels, except the trained technician.
If, for any reason it is necessary to open the service access panel, the person
must shut the system by pressing the emergency switch, withdrawing the key and
The technician must follow the instructions in the SERVICE INSTRUCTIONS,

“Working with power ON in Service Area” Section.
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1.2 Front Panel
The operation and controlling of the autoclave is performed through the Touch Screen
Operation Panel Interface. The printer is also located on this side.
An Emergency Stop push-button incorporated with a key lock is installed on the front
panel and is designed to prevent hazards to humans, accidents or equipment
breakdown.
The Service Access Door on the lower part of the front panel enables service under the
chamber.
Loading Front Side Panel 1
3
1. Pressure Gauges
2. Touch Screen
3. Printer 4
4 Emergency STOP Switch
5. Chamber door
6. Service Access Panel 5
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1.3 Rear Panel
The operation and controlling of the autoclave is performed through the Bacsoft Keypad
and Screen Interface.
An Emergency Stop push-button incorporated with a key lock is installed on the Back
panel and is designed to prevent hazards to human, accidents or equipment breakdown.
The Back Chamber Door and Service Access Door are accessed from this side.
Un Loading Rear Side Panel
2
Legend:
1. Pressure Gauges 3
2. Operation Panel Keypad
3. Emergency STOP Switch
4. Chamber Door 4
5. Service Access Panel
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1.4 Standards
Tuttnauer. Ltd. company meets the provisions of the following standards:

ISO 13485:2003 (Quality Systems for Medical Devices)
ISO 9001:2008 (Quality Systems)
MDD 93/42/EEC (Medical Device Directive)
Tuttnauer. Ltd. company also works in conjunction with and refers to:
AAMI/ANSI-ST8 Hospital sterilizers
ASME American Society of Mechanical Engineers
Section VIII, Division 1, for unfired pressure vessels.
EN 285 Large Sterilizers.
UL UL 61010-1
PED 97/23EEC
IEC IEC 61010-2-040 Safety
ISO 17665-1:2006 (Validation and Routine Control)
1.5 Specifications
Product data Model 5596 2VEP

Chamber capacity 250 l
W 510 mm 20"
Chamber dimensions H 510 mm 20"
D 970 mm 38"
W 1250 mm 40"
External dimensions H 1680 mm 66"
L 1230 mm 48"
Degree of protection IPX 4
Utilities
Tap Water supply 1. Connection: ½" thread
Maximum hardness value 0.7-2.0 mmol/l 2. Pressure: 2–5 bar (30–70 psi)
Recommended temperature 15°C (60°F)
1. Connection: ½" thread
Distilled or Mineral free water 2. Pressure: 2–5 bar (30–70 psi)
See chapter "Water Quality"
1. Connection: ¼" thread

Compressed air requirements 2. Pressure: 6-8 bar (85-115 psi)
3. Consumption: 100 LPM
Electrical data 3 Ph, 208V/ 60Hz, 80A

Electrical cable requirements 5 X 35 mm2
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1.6 Symbol Description
Symbol Description
Caution! Consult accompanying

documents
Caution! Hot surface
Caution! Hot steam
Protective earth (Ground)
1.7 Utility Labels
Utility Specification
Mineral Free Water 2–5 bar (30–70 psi)
Steam 3.5–4.5 bar (60–65 psi)
Tap Water 2–5 bar (30–70 psi)
Compressed Air 6–8 bar (85–115 psi)
MAN205-0067093EN Rev. A Jan. 2014

2. INSTALLATION
2.1 Environmental Conditions
Ensure all shut-off valves or switches from the building services to the autoclave, for
example compressed air, electricity, steam, water, etc. are clearly marked, and are
located in an easy to reach, unrestricted area.
Ensure all personnel working with or around the autoclave are properly trained in the
location of all the shut off valves and switches that supply services from the building to
the autoclave.
The ambient atmosphere around the autoclave must not exceed 40ºC (104 ºF), 80%
relative humidity, and the room should be ventilated 10 air changes/hour.
Place warning signs related to the possible dangers of operating autoclaves in
prominent positions. See the Symbol Description paragraph for explanations of the
dangers.
Warning!
Do not use the autoclave in presence of dangerous gases and vapors.
2.2 Mounting
Place the autoclave on a suitable level surface, leaving adequate space around it for
operation and service requirements.
Level the autoclave before connecting the utilities.
Utilities
Connect the autoclave to the utility supplies as follows:
Air
Connect the air connection of the autoclave to the compressed air supply of the building
by means of a ¼" pipe at 6–8 bar (85–115 psi).
Water
The autoclave is supplied by two water systems:
1. Tap Water
Tap water for the vacuum pump;
 Hardness should not exceed 0.7–2 mmol/l See also chapter "Water Quality".
 Pressure should be in the range of 2–5 bar (30–70 psi)
 Connection to the network by a ½" pipe.
2. Distilled or Mineral Free Water
Distilled or mineral free water for the steam generator.
 Connect the distilled or mineral free water reservoir to a distilled or mineral
free water supply source by a ½" pipe.
 Pressure should be in the range of 30–70 2–5 bar (psi)
See also the Water Quality paragraph!
Attention
Connection of water systems to the autoclave must be performed through "BACK
FLOW PREVENTION SYSTEM" installation as per EN 1717 regulations and local
regulations.
MAN205-0067093EN Rev. A Jan. 2014
Drain
 Connect the following outlets directly to the drain funnel. or connect them
through a drain collector pipe of 4-6” that should be covered. The drain
system should be vented.
 General drain outlet by a 1" pipe.
 Vacuum pump outlet by a 1" pipe.
Electrical Power Connection
Warning!
Only a qualified electrician may perform the electrical connections!
The electrical units should not be placed near water sources.
Connect the power cord to the electric box of the autoclave
Note:
Before operating the vacuum pump, make sure that the pump shaft is free and
you can turn it with a screw driver.
Caution!
If the shaft does not rotate freely, do not connecting live power to the vacuum
pump. Refer to “Releasing the Vacuum Pump Rotor” section for instruction for
Releasing the Vacuum Pump Rotor if it is stuck.
The earth installation at the customer’s site must be built in compliance with the
laws and regulations of the NEC.
MAN205-0067093EN Rev. A Jan. 2014

Warnings!
When servicing the autoclave, disconnect all the electrical power supplies to the
unit. This is done by switching OFF the main power supply switch, or by un-
plugging the electrical power main supply cords.
It is important to achieve an electrical good grounding connection to the sheet
metal enclosure of the electric box and metal parts of the generator.
unauthorized use.
MAN205-0067093EN Rev. A Jan. 2014

2.3 Preliminary Check
After installation, and prior to putting the machine into operation, the following checkout
procedure is to be fulfilled:
 Check the connection to local sewage. Check that the sewage pipeline is not
clogged. (Pour water for this task).
 Check the connection to compressed air, pay attention to the door, set the
pressure to 6-8bar.
 Check the connection to tap water. Open the water valve. Manually test the
water valves by over-riding the appropriate solenoid valve. If there are no leaks
– rotate backwards the solenoid by-pass. Leave the manual inlet taps open.
 Check the connection to mineral-free water. Open the water valve. Test
manually the water valves by over-riding the appropriate solenoid valve. If
there are no leaks, rotate backwards the solenoid by-pass. Leave the water
manual inlet taps open.
 Open the generator electric box, switch ON the 3 Phase circuit breaker with it’s
Trip Coil, and ensure all the other circuit breakers are ON.
 Check that the jacket pressure gauge, reaches 2.4 bar. Press the Test button
mounted on the generator electric box to de-activate the internal steam
generator.
 Check that the Microbiological Filter Cover is removed.
 Check the connection to electricity – To be performed by an authorized
electrician only!
 Check the direction of the vacuum pump motor rotation.
Performing Safety Tests
 Check the tightness of all the nuts and screws. Dismantle the cover of the
steam generator, (if applicable).
 Test the earth continuity – use a Megaohm Tester.
 Check current leakage. Check Voltage and Amperage.
 Check pressure setting of the steam generator.
 Adjust the legs of the transfer carriage to equal the height of loading cart to
rails in the sterilization chamber, (if applicable).
 Check the generator following the procedure in the "Testing the Safety Valve"
section.
 Run a cycle.
Call for an authorized inspector to test and approve the autoclave and, assembled
system.
MAN205-0067093EN Rev. A Jan. 2014

2.4 Up-grading the Version
It is necessary to upgrading the software.
Possible scenarios requiring software up-grading
1. If the new revision is relevant to the model of the autoclave and the factory
recommends upgrading the reversion.
2. If the control system was replaced during service.
3. If the control system version was upgrade as a preventative maintenance
procedure.
What you need to Up-grade the Version
1. Computer with Windows XP or higher operating system with WIN RAR
application install or WIN ZIP application.
2. USB Memory device, (disk on key) "FAT 32" (NOT NTFS).
Up-grading the Version
1. Connect an Empty USB memory stick to your computer.
2. Extract the zip file (Application.zip) to the root of the USB memory device.
Note:
The file of the software revision is compressed to RAR file, OR to ZIP file.
3. Verify that the USB memory device has folder: "Application" and inside it
sub folder named "NEW".
4. Enter the USB memory stick into the port of the autoclave.
5. Press the UP and DOWN keys simultaneously and hold for 2-3
seconds.
The QUICK OPTION screen appears.
6. Move the cursor to LOGIN and press START/STOP key.
MAN205-0067093EN Rev. A Jan. 2014

The SELECT USER screen appears.
7. Move the cursor to user "Technician" and press START/STOP key to get
the SELECT CODE screen.
8. Use all 3 buttons, set code to 0321.
9. Move to SET using START/STOP key.
10. Press UP.

The MAIN MENU screen appears.
11. Move the cursor to user to VERSION HANDLING press START/STOP

key to get the VERSION HANDLING screen.
MAN205-0067093EN Rev. A Jan. 2014

The VERSION HANDLING screen appears.
12. Verify that the USB device is plugged and select menu Import
application from USB.
Files should be copied now and the application should be auto reset.
13. Verify the new Version number printed after the autoclave is turned ON
is the latest Version.
OR
14. Enter OPTION SCREEN again, select VERSION INFORMATION and
verify that the version number that appears on the screen is identical to
the version number that was printed with the date.
MAN205-0067093EN Rev. A Jan. 2014

3. FUNCTIONAL DESCRIPTION
3.1 The Steam Generator
The autoclave is equipped with a 27 kW built-in steam generator.
The three-phase heating element of the steam generator is driven by DILM32 and
DILM65 contactors and protected by 32A and 63A circuit breakers.Water to the steam
generator is supplied by a one-phase pump, from a water reservoir, which is connected
to a source of distilled or de-mineralized water. The electrical system of the steam
generator is located in a separate electric box.
The water level control system consists of three electrodes connected to the GICAR
2DRLHG controller, which commands the operation of the water pump and servo
solenoid valve to switch OFF the heating current in case of lack of water or low water
level.
Use only distilled or mineral-free water for the operation of the generator!
Caution!
It is strictly forbidden to use soft water; this may results in corrosion of the
generator.
Warnings!
When servicing the generator, disconnect the all electrical power supplies to the
It is important to achieve an electrical good grounding connection to the sheet

metal enclosure of the electric box and metal parts of the generator.
laws and regulations in force, and should meet international electrical safety
standards, and be certified by competent authorities.
MAN205-0067093EN Rev. A Jan. 2014

3.1.1 Generator Electrical Safety System
There is an electrical safety system to protect the heating elements if a fault condition is
detected by any one of the safety devices, namely:
 Water level too low
 Pressure too high
 Temperature too high, (if applicable)
The fault light on the generator box will light up, and the main heater circuit breakers will
be switched OFF.
Circuit Breaker
(OFF)
Fault Light
On Generator
electric box
Trip Coil
If this happens, do not try to correct the fault yourself, but call for assistance.
3.1.2 The Water Pump for the Steam Generator

T
he water pump supplies the distilled or mineral-free water to the steam generator.
The supply line of the pump is connected to the upper water reservoir filled with distilled
or mineral-free water and mounted on side of the autoclave.
A float valve keeps a constant level of water and prevents an overflow of water out of the
reservoir.
A lower float switch stops the operation of pump, when the water level drops below the
lower level limit.
The water pump is protected by a pressure switch. When there is no compressed air
pressure supply to the autoclave the water pump is disconnected.
MAN205-0067093EN Rev. A Jan. 2014

3.1.3 GICAR Water Level Controller
The water level control system consists of three electrodes. (HIGH and LOW water
level), and a reference electrode, all connected to the GICAR 2DRLHG controller.
Front of Generator
Reference Electrode
Dimensions in mm
The long electrode which is continuously immersed in the water, acts as a reference and
is connected to ground.
The medium electrode (LOW level electrode) controls the water heaters. When it stops
sensing water, the GICAR controller stops the current to the water heaters. When it
senses water, the GICAR controller restores current to the water heaters.
The short electrode (HIGH level electrode), controls the water pump. When it senses
water, the GICAR controller stops the current to the water pump and simultanausly
closes water supply shut off valve. When it stops s ensing water, the GICAR controller
restores the current to the water pump and simultanausly opens water supply shut off
valve.
Electrode Electrode Electrode
Low Low low high
Reference (heater) (water )
1
2 3
44 45 46
S S S S S S
R M m R M m
1 1 1 2 2 2
S E
RL1
GICAR 2DRLH
S E
RL2
L N
VAC
Heater Water
Pump
MAN205-0067093EN Rev. A Jan. 2014

GENERATOR ELECTRICAL LAYOUT
MAN205-0067093EN Rev. A Jan. 2014

Preparation By: Description Date Rev. No ECO
See page 1
Q0 CB1 KM1
MAN205-0067093EN Rev. A
L1 T1 L1 T1 L1 T1
R/L1
L2 T2 L2 T2 L2 T2
S/L2
L3 T3 L3 T3 L3 T3
T/L3
TC1
L4 T4
N C1
Heaters 1
R S T
PE/GND
TB1
CB2 KM2
3.
2.
1.
6.
55.
4.
L1 T1 L1 T1
L2 T2 L2 T2
Legend:
L3 T3 L3 T3
TB2 TC2

C2
GENERATOR POWER ELECTRICAL DIAGRAM
Heaters 2
To
Control
Panel
HEATERS = 208V/9000W
GND
KM2 = CONTACTOR: DILM32

KM1 = CONTACTOR: DILM65
Description: Job No. Scale: Drawing No.
QS1=PANEL SWITCH: 3 PH 100A

Generator power electrical diagram for
2 sets of heaters with single phase ES1G08-0001-SP
CB2=CIRCUIT BREAKER:FAZ-3 C32

CB1=CIRCUIT BREAKER:FAZ-3 C63
Design: Drawing: Quant./Unit: Quant./Job: Cat. No.
Page: 2 Marchel N.
From: 4 Rev No. Prepared by: Approved by: Q. C.

ISO A3 01 Yuval S.
Jan. 2014
Preparation By: Description Date Rev. No ECO
See page 1
~ VAC
Q0/L4 N
TB6 + -
24VDC
Pressure Temperature Steam
Cut off Level Elec. Low Cut off Pressure Heater 1
CB4
RL1 Air Supply
L T A1 A2 Water Supply Level Elec. High
41 40
38
C1 Pressure Pressure/Float Water Relay
32 33 36 37 RL2
4A
42 43 39 R1
MAN205-0067093EN Rev. A
TC Test Heater 2 NC
34 A1 A2
C2
Water Valve
35
1
Heaters Lamp
2
Trip coil 1
D1 D2
TC1
Trip coil 2
D1 D2 Electrode Electrode Electrode

TC2
Low Low low high
Reference (heater) (water )
Fault Alarm
1
2 3
44 45 46
Power
S S S S S S
R M m R M m
1 1 1 2 2 2

S E
RL1
GICAR
L N
2DRLH GICAR 2DRLH
S E
RL2
PS
L N
24VDC L N
VAC
36 33 35
Water
Water Pump Heater Pump
CB3 R1
TB3 TB3
GENERATOR CONTROL ELECTRICAL CASCADE DIAGRAM
L T
M
NO
4A Description: Job No. Scale: Drawing No.
Generator Control Electrical Cascade Diagram
Water Lamp ES1G08-0001-SP
for 2 sets of heater with single phase
Design: Drawing: Quant./Unit: Quant./Job: Cat. No.
Page: 3 Marchel N.
From: Rev No. Prepared by: Approved by: Q. C.

4
ISO A3 01 Yuval S.
Jan. 2014
3.2 The Piping System
The piping system of the autoclave consists of air-operated valves, which control the
condensate and steam flow in and out of the chamber, operate the vacuum, and the air
inlet valve. The air pulses to the pneumatic valves are transmitted through solenoid pilot
valves, operated at 24VDC.
The valves in the drawing and the manual are numbered according to their function. The
following list includes all the valve numbers that are in use in Tuttnauer.
01. Change-over : steam / electricity
0. 02. Locking door cylinder (front door)
03. Locking door cylinder (Rear door)
11. Feed water – cool jacket
12. Feed water – cool heat exchanger
13. Feed water – cool fast exhaust
14. Feed water – to reservoir
1. FEED WATER
15. feed water – to vacuum pump/ ejector
16. Water outlet
17. Shut
18. Feed water – to air detector
21. Mineral free water - inlet
22. Detergent
MINERAL FREE
2. 23. To spray
WATER
24. Recycling inlet
25. Recycling outlet
31. Air inlet
32. Air inlet - to chamber
33. To splash cooling pipe
34-1. To door 1 seal
COMPRESSED
3. 34-2. To door 2 seal
AIR
38-1. Open door 1
38-2. Open door 2
39-1. Close door 1
39-2. Close door 2
41. Air release N.C.
42. Air release N.O.
4. AIR 43. Filtered air - inlet
44. Air Inlet
45. Air Leak Test
MAN205-0067093EN Rev. A Jan. 2014

51. Vacuum - break
52. Vacuum - to pump
5. VACUUM 53-1. Vacuum - from door 1 seal
53-2. Vacuum - from door 2 seal
54. Vacuum Test N.C.
61. Drain – from reservoir
62. Drain – from jacket overflow
63. Drain – from vacuum pump / ejector
64. Drain – from chamber
6. DRAIN 65. Drain – from cooler
66. Drain – from sanitary filter
67. Drain – from steam generator
68. Drain – jacket
69. Drain – condense from seal
70. Exhaust – from chamber
71. Exhaust – to reservoir
72. Exhaust – to drain
73. Fast exhaust
74. Slow exhaust
7. EXHAUST 75. Exhaust to ejector / to vacuum pump
76. Exhaust – from heat exchanger
77. Exhaust – from steam generator
78. Exhaust through heat exchanger
(pre-vacuum stage only)
79. Jacket steam trap
81. Inlet
8. GAS 82. Main inlet
83. Inlet through humidifier
90. Steam – from building source
91. Steam – to jacket (From outer source)
92. Steam – inlet
93. Steam – to chamber
94-1. Steam – to door 1 seal
9. STEAM 94-2. Steam – to door 2 seal
95. Steam – to heat exchanger
96. Steam – to sanitary filter
97. Steam – from steam generator
98. Steam – to activate ejector
99. Steam – to air detector
Note:
The valve numbers are in accordance with the valve numbering list and piping diagram.
MAN205-0067093EN Rev. A Jan. 2014
PIPING SYSTEM DRAWING
MAN205-0067093EN Rev. A Jan. 2014

3.3 The Pneumatic Control System
The pneumatic control system is built as follows (refer to drawing on the next page):
The compressed air is supply at a pressure of 6-8 bar (85–115 psi).
Pressure regulator reduces the pressure to 6 bar (85 psi).
Air is transmitted to the inlet of the pilot solenoid valve battery, which is mounted on a
manifold branch base. Through the manifold, all the solenoids are connected to the
compressed air supply.
The 24VDC solenoids are operated by controller.
When the solenoid is operated, it transfers the compressed air to activate the
appropriate air valve.
The pneumatic valves are of two types:
1. Air operating, and air closing valves.
These valves operate in pairs only (34 1 & 53 1) and (34 2 & 53 2). The piping is
arranged so that a command sent from one solenoid valve opens one valve and closes
the other in the pair. In this manner each valve in the pair of valves operates opposite
each other.
2. Air operating, and spring closing valves.
Air-activated and spring-return are fitted with two commands:
An opening command comes from a solenoid valve at a pressure of 6 bar output by the
control system, and a permanent closing by a built-in spring valve.
Solenoid-operating valves
In addition to the solenoid valves which control the air-operated valves, the pneumatic
system also has solenoid valves which have a direct action as described below:
Close door valves (39 1-2); are servo solenoid valves which transmit compressed air to
the operating cylinders for closing the doors.
Open door valves (38 1-2); are servo solenoid valves which transmit compressed air to
the operating cylinders for opening the doors.
Pneumatic door safety devices:
1. The RT112 pressure switch – prevents the opening of the door if there is
pressure in the chamber.
2. Two SMS VM8 End switches – prevent the pressurizing of the chamber and the
door gasket if the door is not closed.
MAN205-0067093EN Rev. A Jan. 2014

PNEUMATIC CONTROL SYSTEM DRAWING
MAN205-0067093EN Rev. A Jan. 2014

3.4 Absolute Pressure Transducers
The transducer type MT 3297 is a membrane pressure sensor and electronic measuring
circuit, with the following specifications:
 Pressure range: 0-4 bar (0–58 psia).
 Output span current: 4-20mA
 Supply voltage: 10V to 30V
The autoclave is fitted with four pressure transducers for controlling & monitoring:
1. Chamber pressure – (control, display, and printout)
2. Jacket pressure – (control and monitoring)
The terminals at the connector of the device are 1 (+24V) and 2 (OUT) to the controller
output.
ELECTRIC
CONNECTIONS
MAN205-0067093EN Rev. A Jan. 2014

3.5 T um Pump and the H
The Vacuu Heat Excha
anger
For the g
generation of vacuum m in the airr removal and
a dry stages, the a utoclave iss
equippedd with a waater ring se
eal vacuum m pump – Speck
S V 300, suitable for continu
uous
operation
n, and for achieving
a high
h vacuu um.
The tap wwater nece essary for the
t operat ion of the pumpp is su
upplied by the water
reservoirr, connecteed to the taap water soource.
The wate er level in the
t reservo oir is mainttained by a mechanic cal float vaalve.
A float sw
witch moun nted on thee lower sid
de of the reeservoir pre events the pump running in
case of loow water level in the reservoir.
A conden nser (heat exchanger) is moun ted on the vacuum pump p inlet piping, to cool
c
down the e steam exxhaust from m chamberr before ge etting inside e the pumpp, using tap water
as a cooling fluid.
Two important goals are achiieved by th his action:
1. It reducess the tempperature of the fluids flowing
f thrrough the ppump;
therefore the scaling of parts is eliminated.
2. The efficiiency of the
e vacuum pump is grreatly imprroved throuugh the
transformmation of stteam into ccondensate e, resulting
g in a dram matic
increase of the vacu uum generration spee ed.
The quallity of tap water
w is very importa nt for main ntaining the e vacuum ppump and the
autoclavee in good condition
c and
a prolong ging the liffe duration of the macchine. Reffer to the
Water Quality para agraph.
Note:
A
After serviccing the va
acuum pum
mp, make sure
s to reco
onnect thee earth con
nnection.
Vacuum
V p
pump Speck V 30/55
5
UL= connection forr ventilation

n valve UVV=connectiion for draiinage valvee
UB= con
nnection for operation n liquid Ue=
=drainage (screwed plug)
Note:
BBefore opeerating the vacuum ppump for thhe first time
e, make suure that the
e pump is
ffree and yo
ou can turnn the main axle with a screw driver withouut force.
Verify th
hat the pum
mp motorr turns in tthe right direction.
d
MAN205-00670
M 093EN Rev. A Jan. 201
14
3.6 The Electrical System
Warning!
When servicing the autoclave, disconnect the all electrical supplies to the unit.
It has to be done by switching OFF the main switch or by un-plugging the main
supply cord.
The electrical system of the autoclave comprises the power circuits including the
commands, switching, and protective components required for the operation of the
electrical equipment of the unit.
The following parts are located in the electrical box, mounted on the upper side of the
autoclave:
 Circuit breakers for protection of all power circuits.
 One 24VDC Power Supply for powering the solenoid valves.
 One 24VDC Power Supply for powering the Control, Touch Screen, Fan, and
Printer.
 One 5VDC Power Supply for powering the CUSTOM printer. (If applicable)
 Wiring and connection elements.
It is important to achieve a good grounding connection to the metal-sheet enclosure of

the electric box and metal parts of the autoclave.
The earth installation at the customer’s site must be built in compliance with the laws
and regulations of the NEC.
Warning!
Only authorized electricians are allowed to install or attend the electrical system!
Electrical cable 5 X 35 mm2

Description of the Electrical Equipment.
The command circuits are energized by a power supply with two outputs, as indicated
below:
 5 VDC for the digital circuits.
 24 VDC for the solenoid valves.
The coils of the solenoid valves are 24V and are operated by the controller. The
solenoid valves are activated when the control voltage output is low (less than 2V) with
respect to ground. Circuit Breakers (CB1 4A & CB2 4A) protects all power circuits.
MAN205-0067093EN Rev. A Jan. 2014

Electrical control for vacuum pump
1. Overload protector (PKZM 0-10)
2. Contactor (DILM 9-10)
3. BacSoft Controller
In case of an interruption on any of the phases, the overload protects the vacuum pump
from damage by disconnecting the three-phase line from the vacuum pump.
Emergency Stop Push-Buttons with Key Locks
The Emergency Stop push-buttons mounted on the control panels, switches OFF the
24VDC power to all the Digital Outputs, stopping instantly, pneumatic and mechanic
operations of the machine.
When emergency switch is activated, the keys must be used to allow the switches to
return to the operating position.
Caution!
If the shaft does not rotate freely, do not connecting live power to the vacuum
pump. Refer to “Releasing the Vacuum Pump Rotor” section for instruction for
Releasing the Vacuum Pump Rotor if it is stuck.
It is important to achieve a good grounding connection to the metal-sheet

enclosure of the electric box and metal parts of the autoclave.
laws and regulations of the NEC.
MAN205-0067093EN Rev. A Jan. 2014

Warnings!
emergency switch and take the key with him to prevent accidents and unauthorized
use.
When servicing the autoclave, disconnect the all electrical power supplies to the

MAN205-0067093EN Rev. A Jan. 2014

3.7 The Control System
Warning!
When servicing the autoclave, disconnect the all electrical supplies to the unit.
It has to be done by switching OFF the main switch or by unplugging the main
supply cord.
3.6.1 BacSoft Controller
The Main Board
Controls and monitors the physical parameters of the process and performs the
operation sequence of the unit according to the selected program.
The main board contains the following elements:
 CPU + memory – Backup power input
 Memory card expansion
The I/O Board

 9 digital inputs
 24 digital outputs
 6 Analog inputs Pt 100 Sensors
 4 Pressure Sensors
 3 Chamber Water Level
 2 Analog outputs
 4 Analog Inputs of 4 –20mA
 CPU STM32F103R6T6.
Digital Inputs
The digital inputs are /1 – 9
01: 'Door Closed' (J12:1)
02: ‘Supply Water Indicator’ (J12:2)
03: ‘Supply Distilled Water Indicator’ (J12:3)
04: ‘Emergency Stop’ (J12:4)
05: 'Door 2 Closed' (J12:5)
06: 'Door Unlocked' (J12:6)
07: 'Door 2 Unlocked' (J12:7)
08: Door Locked' (J12:8)
09: Door 2 Locked' (J12:9)
MAN205-0067093EN Rev. A Jan. 2014

Digital Outputs
The digital outputs are /1 - 24
01: 'Buzzer' (J13:1,2)
02: 'Unlock Door' (J13:4)
03: 'Steam To Bio' (J13:6)
04: 'Steam To Jacket' (J13:8)
05: 'Clean Filter' (J13:10)
06: 'Vacuum Pump' (J13:12)
07: 'Exhaust To Bio' (J13:14)
08: 'Main Exhaust' (J13:16)
09: 'Atmospheric Air Valve (J14:2)
10: ‘Compressed Air To Chamber (J14:4)
11: 'Slow Exhaust' (J14:6)
12: 'Fast Exhaust' (J14:8)
13: 'Vacuum Valve' (J14:10)
14: 'Cool Drain' (J14: 12)
15: 'Steam To Chamber' (J14:,14)
16: 'Jacket Drain' (14:16)
17: 'VHP Out' (J15: 2)
18: 'Close Door' (J15: 4)
19: 'Open Door' (J15: 6)
20: 'Lock Door' (J15: 8)
21: 'Close Door 2' (J15: 10)
22: 'Open Door 2' (J15: 12)
23: 'Lock Door 2' (J15: 14)
24: 'Unlock Door 2' (J15: 16)
Digital outputs are used to activate the solenoid valves, relays for the pumps.
The command is 24 VDC.
Each output is up to 2A, however all the outputs together will not have a capacity
greater than 65 W.
MAN205-0067093EN Rev. A Jan. 2014

Analog Inputs
Temperature will be measured using sensor PT100.
The system contains circuits with a straight connection of PT100 (3 wires) that do not
interchange on the way.
The measurement range is 0-150ºC (32ºF-302ºF).
The resolution is 0.1ºF/ºC.
The accuracy of the measure is at least 0.05ºC (0.1ºF).
Calibration of the temperature circuit requires a special access code.
Analog Inputs 4-20mA
The system contains 4 inputs for control and reading transducer pressure from
4 – 20mA sensors.
4 pressure transducers measure the pressure in the chamber, jacket, and the door
gaskets.
The measurement range is 0-4 bar (0-60 psi).
The resolution measurement and display is 0-0.7 kPa (0.1 ps)i.
The accuracy of the measurement is a maximum 0.5% of the range, i.e. +0-2 kPa
(+0.3 psi).
Calibration of the pressure circuit requires a special engineer access code.
3.7.2 Communication
Serial Port
The control system contains one serial port RS232 for printer connection.
3.7.3 Operation
The operation of the autoclave is performed through the KeyPad Interface, and the
Touch Screen.
The KeyPad enables the operator to choice the sterilization program, to start and to
stop the process; the Screen enables to check the autoclave status, and to receive
alerts.
Attention:
The sterilization parameters (temperature, pressure, time of sterilization, dry
time, and vacuum pulse numbers) are only to be set by an authorized person,
according to local procedures.
3.7.4 Safety Interlocks
 Emergency System Power OFF Interlock.
 Open Door Interlock.
 Lock Door Interlock
MAN205-0067093EN Rev. A Jan. 2014

Emergency System Power OFF Interlock
When Emergency Switch is activated, it disconnects the Keypads, Screens and all
24V Outputs, de-activating the operation of the autoclave.
Open Door Interlock
The opening of the door is possible only if following chamber conditions existent:
a. The pressure is below 115 bar (16.5 psi).
b. The temperature is below the end temp' parameter for the program
currently running.
c. There is no water in the chamber.
d. Impossible to open the door, if the second door is opened.
MAN205-0067093EN Rev. A Jan. 2014

3.8 The Bio Hazard Mode
The Bio Hazard mode prevents dangerous contaminants from entering the drain. The
thermal effluent sterilization system for medical waste and infected materials ensures an
effective and safe sterilization of the air, aerosols, and condensate.
During the exhaust and vacuum operations in the pre-vacuum phase, the effluents are
evacuated through a high-temperature steam operated heat exchanger. The steam is
supplied to the heat exchanger from a separate steam line.
The evacuated effluents, mixed with steam, flow through a heat exchanger heated by
steam. This ensures a sufficient sterilization temperature. This steam/effluent mixture
continues to flow through a cooler, (a second heat exchanger cooled with tap water),
which decreases the effluent and condensate temperatures to an acceptable level.
During the phase when steam enters the chamber, for example through the steam inlet
in the heating and sterilization phase, the chamber outlet is completely closed and the
effluents are sterilized in the chamber at the same temperature and time as the load
itself.
Upon completion of the sterilization phase, the sterilized residual effluents exit the
chamber and are cooled in the cooler, (a second heat exchanger cooled with tap water),
from where the cooled effluents are exhausted to the drain.
When the pressure in the chamber decreases to 115 kPa (17 psi), the vacuum pump
begins operating to ensure the complete evacuation of the residual liquid from the
chamber and piping, and creates a vacuum.
In the normal mode, fast exhaust is performed through the cooler to drain and the slow
exhaust and condensate through the steam-trap and by-pass.
The Bio Hazard cycle will only start when the temperature reaches 134ºC.
MAN205-0067093EN Rev. A Jan. 2014

3.9 Water Quality
The distilled or mineral-free water supply shall be according to the table below:
Physical Characteristics and Maximum acceptable contaminants levels in
water or steam, for steam generator and sterilizers
Contaminants in
Contaminants in
condensate at
water supplied to
steam inlet to
generator
sterilizer
Evaporate residue ≤ 10 mg/l N/A
Silicate (SiO2) ≤ 1 mg/l ≤ 0.1 mg/l
Iron ≤ 0.2mg/l ≤ 0.1mg/l
Cadmium ≤ 0.005 mg/l ≤ 0.005 mg/l
Lead ≤ 0.05 mg/l ≤ 0.05 mg/l
Rest of heavy metals
except iron, cadmium, ≤ 0.1 mg/l ≤ 0.1 mg/l
lead
Chloride (Cl) ≤ 2 mg/l ≤ 0.1 mg/l
Phosphate (P2O5) ≤ 0.5 mg/l ≤ 0.1 mg/l
Conductivity (at 25°C) ≤1 µs/cm ≤ 3 µs/cm
pH value (degree of
5 to 7.5 5 to 7
acidity)
Hardness (Σ ions of
≤ 0.02 mmol/l ≤ 0.02 mmol/l
alkaline earth)
Appearance Colorless, clean, without sediments
[Minimum specific resistivity of 1 megohm per cm (1 M/cm)]
Compliance with the above data should be tested in accordance with acknowledged
analytical methods, by an authorized laboratory.
Attention:
The use of water for autoclaves that do not comply with the table above may have
severe impact on the working life of the sterilizer and can invalidate the
manufacturer’s guarantee.
Use Only deionized water, Having a maximum conductance of 1 microSiemen per
cm (1 μS/cm)
Tap Water supply
Maximum hardness value 0.7-2.0 mmol/l
Note:
The use of soft water is strictly forbidden!
Please consult a water specialist!
MAN205-0067093EN Rev. A Jan. 2014

4. C
CONTRO
OL AND MONITOR
M RING
After swiitching ON the system
m, the follo
owing BacS
Soft "Autoc
clave Conttrol Screen
n" is
displayedd.
5
3
Note:
N
Name of th he program
m last used splayed on the scree n and will run
d will be dis
a
again if nott changed.
4.1 D
Descriptio
on and Fun
nctions off the Conttrol Panel
The Con
ntrol Panel is compos
sed of 2 se
ections:
1. Display screen.
s
2. Keypad.
MAN205-00670
14
4.1.1 D
Display Sc
creen
The disp
play is a LC
CD panel used to disp
play the cu
urrent statu
us of the auutoclave while
w
using Op
perational Messages
M and Error Messages s.
2
8
3
7
6 4
No. D
Descriptio
on
1 Displays the name of the pressent progrram and ico

on.
Control Temperatture. Displa
ays the actual tempe
erature in thhe
2
chamberr
Referenc
ce Temperature. Dissplays the actual tem
mperature iin the
3
chamberr for reference only
4 Chambe
er pressure. Displayss the actua
al chamberr pressure..
5 Door Sta
atus. Displlays the do
oors status
s whether open
o or cloosed
6 Displays the door operation

o ccommand
System status. Displays the present sttage of the
e program, or errors
7
or operattion messa
ages/symb
bols
Cycle Pa
arameters
s names an nd values. Displays the choseen cycle
8
paramete
ers names and value
es.
The Disp
play Screen
n is compo
osed from ffour majorr sections:
1. Head Line Section.
2. Reporting
g Area.
3. Pre-set Area.
A
4. Informatio
on Area.
MAN205-00670
14
1. H
Head Line
e Section
When the e chosen program
p is
s selected, the name and the icon of the pprogram is display
in this se
ection.
After activating the program and
a throug
gh the all cy
ycle, the motion
m iconn is animate
ed.
2. R
Reporting Area
During th
he stages, this area displays
d th e variable data in rea
al time.
Actual Con
ntrol Tempe
erature in
the chambber.
Reference
e Control Te
emperature
Actual Cha
amber pressure
3. P
Pre-set Arrea
This area
a displays the param
meter name
es and valu
ues for cho
osen prograam.
During th
he cycle prrocess the stages an d time (ste
erilization and
a drying)) will be sh
how in
this area
a.
4. Informatio
on Area
em status and door sstatus is displayed in this sectioon.
Informatiion of syste
MAN205-00670
14
4.1.2 Keypad
The keypad consists of three keys as described below:
UP key
This key has the following functions:
 In the menu directories:
o This key enables the operator to browse through the
directories.
 In the available subdirectories:
o When the cursor is blinking on a number, the UP ▲ key
increases its value.
o When adjusting a parameter and the cursor is blinking on Set
or Exit, the UP ▲ key activates that procedure.
DOWN key
o This key enables the operator to browse through the
directories.
 In the available subdirectories:
o When the cursor is blinking on a number, the DOWN ▼ key
decreases its value.
o When adjusting a parameter and the cursor is blinking on Set
or Exit the DOWN ▼ key activates that procedure.
START/STOP key
 In the main screen:
o Starts the process after the required program is chosen.
o Stops the current process.
o Cancels the ERROR message displayed on the screen.
o When the cursor is blinking on a number, the START/STOP
key enables moving to the next position.
o When the cursor is blinking on a selected directory, the
START/STOP key activates that selection.
MAN205-0067093EN Rev. A Jan. 2014

4.2 Displayed Operational Messages/Symbols
Message /
Message / Symbol Description Required Action
Symbol Name
To open the door press ^

This symbol displays when the
door is closed. To run the cycle press
START/STOP key
This symbol displays when door Press START/STOP key to

1 is open. close door 1.
This symbol displays when door Press START/STOP key to

2 is open. close door 2.
This message is displayed when

Door is open Close the door to run a new
the door is open: In standby - if
(during stand by) cycle.
START/STOP is preset.
This message displays when the Press START/STOP in order to

Cycle Ended
cycle ended successfully. run a new cycle.
This message displays when the Press START/STOP in order to

Test Ended
test ended. run a new test
This message displays in order

Open the door for 5 minutes in
Atmospheric to set the atmosphere pressure
order to set the Atmospheric
pressure not set by opening the door for 5
pressure.
minutes.
Critical settings
have been
If a change of the autoclave
updated, Please Restart the autoclave in order
setting was made, a restart is
restart machine in for changes to be affected.
required.
order for changes
to be updated
This message displays if the

Perform a new cycle to drain
electrode in the chamber senses
the chamber.
water.
This symbol displays if the

Wait until the pressure in the
pressure in the jacket did not
jacket reaches the pre-set value
reach the pre-set value
MAN205-0067093EN Rev. A Jan. 2014

Message /
Message / Symbol Description Required Action
Symbol Name
Wait... Door This message is displayed while

Closing Wait until the door is completely
the door closing mechanism is
locked.
(Automatic door) closing or locking the door.
Wait... Door This message displays while the

Opening Wait until the door is unlocked
door open mechanism is open or
or completely open.
(Automatic door) unlocking the door.
4.3 Displayed Error Messages/Symbols

The failures are divided into two categories:
1. Failure that occur before completing the sterilization stage, which leaves the
load unsterilized.
2. Failure that occur after completing the sterilization stage, which leaves the
load sterilized.
4.3.1 Screens following a fail cycle before completing the sterilization stage:
The display becomes yellow, a warning sign and the reason of failure will be
displayed.
For example the next two scenarios:
1. Failure: Pressure Time Error:

2. Failure: Cancellation by user before complete sterilization stage:
MAN205-0067093EN Rev. A Jan. 2014

When "Cycle Failed" appears on the screen, the user shall press START/STOP key to
delete the "Cycle Failed" message.
An example for all displayed warnings according to Cycle Failed:
An example for all displayed warnings according to Bowie and Dick Test Failed:
An example for all displayed warnings according to Vacuum Test Failed:
This section contains examples of the range of screens displayed in various operating
scenarios.
MAN205-0067093EN Rev. A Jan. 2014

4.3.2 S
Screens fo
ollowing aborted
a cy
ycles afte
er completting the stterilization
n stage
The steriilization ph
hase ended
d successffully – cycle
e ended an
nd the reasson of failu
ure is
displayedd.
For exam
mple the ne
ext two sce
enarios:
1. C
Canceled by user affter comp lete sterilization sta
age
The cycle
e ended su
uccessfully on for aborted cycle is displayeed.
y, the reaso
2. P
Pressure Time
T Error Failure o
occurrenc
ce after co
omplete stterilization
n stage
The cycle
e ended su
uccessfully
y, the reaso
on of failurre is displa
ayed.
4.3.3 S
Screens during
d a co
omplete s
successfu
ul cycle – "Cycle
" En
nded"
Note:
OOn the Dissplay, the temperatuure and prressure me
easures arre according to the
cclient reque
est (psi & ºF)
º or (kPa
a &ºC).
1
1. System Ready 2
2. Starting 3. Pullse L
MAN205-00670
14
4. Pulse
eH at
5. Keep Hea 6. H eat
7. Sterilizzation 8
8. Exhaust 9. Dryying
10. End
ding 11. Cycle End
ded
Display ccan be activated only

y by an autthorized pe
erson.
In order tto open the
e door press START
T/STOP key.
MAN205-00670
14
4.4 D
Descriptio
on of the Control
C Sy
ystem
The follo
owing Blockk Diagram defines th
he hardwarre configuration.
BLOCK
K DIAGRA
AM HARDW
WARE & SOFTWAR
S E COMPO
ONENTS
Main bo
oard
24/12
2 -CPU +meemory- Backup power input I/O Board
24//12 VDC
VDC -MCIMX27LVVOP4A+MC137783VK5
Input
Input CPU- STM332F103R6
6T6
-R.T.C (including Batttery) M41T811SM6E
-24 Digital Ouutputs
COM1
C
-Memory card
c expans sion
(R
RS232) MT46H32M16
6LFBF- -2 Analog outtputs
MAX32 6:B+EPM570
0F256C5+S71W
WS256PD0HF3
3SR0C+ -9 Digital inpuuts
2CSE+
32 K9F1G08ROB-JIB000
Printer - 4 Anaalog Inputs 4-
4
20mAA
Graphic Disp
play 3.5" Keypad Ethernet
Am79C874V
V
D USB Mem
mory
socke
et
ISP1504ABS
4.4.1 A
Applicatio
on System
m Architec
cture
Explana
ation:
1. The digita
al inputs siignal used in all the models
m is similar
s to thhe switch with
w dry
contact.
2. Analog se
ensors use
ed in all the
e models are
a similar for each pparticular
measuremment.
 Temperature senso
or PT-100.
 Pressure sensor 4--20 mA / 0--400 kPa.
 Water ind
dication ele
ectrode ind
dicates watter conducctivity if thee conductiv
vity is
more than 0.2 µ Sieemens, (1/ΩΩ) indicate
es water.
3. Digital An
nalog outpu
uts are dryy contacts that directlly allow opperating low
w
power eleements or indirectly p
powering elements
e via power ddrivers such as
SSR, relaays, contac
ctors etc.
4.5 S
Software Construct
C tion and P
Process De
efinition
4.5.1 G
General
The softw
ware contrrols all the configurat ion options
s and all th
he stages oof the varie
ety of the
processees the who
ole range of o Tuttnaueer autoclavee models.
MAN205-00670
14
Please note! Each model has one configuration and parameters setup. The setup will be
closed after validation. Tuttnauer will validate each model setup, and verify that every
model that produced will get the validation setup.
4.5.2 Machine Set Up
The configuration differences between the models that define different functionality by
the setup are:
Application Type
This step will set up the machine application type.
 For machines that have only one panel – choose the 'Local' option.
 For machines that have 2 panels – choose the 'Remote' option when
installing the main panel, choose the 'Remote' option when installing the
second panel (proxy).
Model name
This name identifies the particular configuration setup for each model.
Door type
Operates Different types of door- locking device:
 Single Manual
 Double Manual
 Single Motor
 Double Motor
 Single Hinge
 Double Hinge
 Single Sliding
 Double Sliding
Heating Type
 Water heat - By Inlet water into the chamber and heating of the water in the
chamber.
 Internal steam generator- inlet steam to the chamber from internal generator
controlled by the control system.
 External steam generator - Inlet steam into the chamber. From external
generator that is not controlled by the control system.
Exhaust type
 Fast exhaust
 Slow exhaust
Cooling Type
 None
 Water cooling
 Air-cooling
MAN205-0067093EN Rev. A Jan. 2014

Drying Type
 None
 Air pump
 Piston vacuum pump
 Water ring pump
Jacket Type
 None
 Double Wall isolated
 Heater
 Coil
 Double wall integrated.
Bio Hazard support
 None
 Internal filter
 Thermo
 External filter
 Jacket filter
Touch Screen Support
 Touch screen installed
 No Touch screen installed
Physical Dimensions Type
 Horizontal
 Vertical
Temperature Sensors
This parameter allows defining if more than one temperature sensor is used to control
and monitor the cycles (used for liquids).
 Chamber Temperature
 Ref Temperature 1
 Ref Temperature 2
 Drain temperature
General Indicators
 Atmospheric air, Digital output
 Buzzer, (digital output)
MAN205-0067093EN Rev. A Jan. 2014

 Emergency stop (digital input)
 Mineral Free Water Level (water level sensor)
 Waste water level (water level sensor)
 Supply indicator (digital input)
 Prop exhaust (Analog output)
 Prop. Steam to chamber (Analog output)
IO extension type
 None
 Adam 6060
 Air detector (ADAM 6017)
Set IP of the devices that communicate to the controller.
The controller can communicate to external devices via Ethernet.
Each one of the units has to be configuring by the manufacture in order to establish the
communication with the controller.
The devices that communicate to the controller are:
 One or two touch panels "Wintech."
 A.D.A.M 6060 alerts dry contacts outputs.
 A.D.A.M 6017 analog inputs and two digital outputs.
4.6 Description of the Programmable Component
4.6.1 User’s interfaces
KeyPad:
The KeyPad has three push buttons:
 Down key
 Up key
 Start/stop key
Display: The control system has a graphical display.

USB socket: The USB socket is intended to load cycles' history from flash a memory
(disk on key). The received file is in txt format that can be loaded onto a PC.
MAN205-0067093EN Rev. A Jan. 2014

4.7 Main and I/O Boards
The hardware consists of boards: MAIN and I/O
4.7.1 Main board
Operating system (MAIN card)
Ethernet SD Connect Connector Lithium coin Power

Connector or to to I/O battery T.H Supply
Not in use
Keypad Board Horizontal Connector
3V 48mAh (24V DC)
+ -
J5
BT
P4
J8
T1
J3
P2
J4
P3
USB Connector to Connector to

Connector LCD display printer
The Operating system is Microsoft Windows CE version 6. The code to the Operating
system is supplied by Microsoft. The connection code between the Operating system
and the hardware components (BST – Board Support Package) is supplied by
FreeScale. Minimum suitability for this "Tuttnauer" project is performed in this code.
Development Tools (MAIN card)
The software develop environment is on Microsoft Visual Studio 2005 that includes the
Microsoft Platform Builder for Windows CE 6.0. The specific Tuttnauer system
application is written in C Sharp.net on Microsoft Compact Framework .net.
MAN205-0067093EN Rev. A Jan. 2014

4.7.2 I/O Board
Analog inputs Analog inputs

Analog Analog inputs Pressure (4- (PT-100)
Digital outputs outputs electrodes 20mA)
J17 J16 J11 J7 J2 J5

J14 J15 J13
Connection to
J3 J6 MAIN Board
J1 J4
J12
Digital Inputs
I/O card is an independent card. It checks the card by a method of a continuous scan of
all the ports, saving the data in the memory and transporting this data according to the
request in the communication channel RS-232 to the personally adapted protocol.
At the end of the check process of the digital and analog ports, the communication
channel is checked, in case of receiving a request, the request is checked and if the
request is legitimate it will be taken care of.
The I/O card is controlled by the MAIN card. Only when requests are received from the
MAIN, the requests will be checked and performed.
The I/O card will perform an electrical restart of the systems (I/O card) if it does not
receive requests within 5 seconds. In the next request received from the MAIN, the I/O
card will indicate to the requester of I/O card systems restart.
The "brain" in the I/O card runs on microcontroller type: STM32F103R6T6.
MAN205-0067093EN Rev. A Jan. 2014

The Microcontroller is an electrical Integrated circuit with an actualized complete system
(SoC) including a processing unit, external interfaces, memory, etc.
The Microcontroller is constructed of a number of main components:
1. Central processing unit – the main component in the microcontroller is a
central processing unit (CPU) This unit is in charge of receiving the request
(command) code from the memory, deciphering, receiving variable data from
the memories and performing the command.
2. Memory – divided into 2 sections.
2.1 Software memory – in this memory the software that samples the IO
card and request (command) from the user are saved. As this
memory is a flash memory it is possible to burn the code many times
(efficient to the development stage).
2.2 Information memory – in this memory the data and other variables
values are saved. This memory is not flash memory, but is RAM
memory.
 Digital / Analog ports (in/out) – through them the microcontroller can receive
data of digital/analog signs from the system, save them and pass them on
respectively to the user request.
 Ports (in/out) to the communication – in the I/O card there is a UART
component. This component enables communication with the MAIN card
through the RS-232 in suitable protocol.
4.7.3 Communication Protocol between Main and I/O Boards
The communication managed by the Main board (master), the I/O functions as slave
1. There are six communication functions.
The communication functions (to read or write) are identified by number
and are listed below:
1.1 Read – command to I/O sends all the information of digital analog
inputs.
1.2 Write – Command to I/O to activate analog and digital outputs.
1.3 Read version – I/O software version to verify the version.
1.4 N.A.
1.5 Read number that identifies the I/D of I/O board and the software
version.
1.6 Write (only at the first time) to I/O his I/D and software number.
2. First Byte (Byte 1).
The first byte identifies I/D functionality request. It can be one of the numbers
in a paragraph.
3. The second byte will present the data size if the main board asks to write
information to the I/O. If the request is to read this byte will be 00.
MAN205-0067093EN Rev. A Jan. 2014

4. The number of the request. This number is increased from 00-ff.
5. Check sum of the package – to prevent mail functionality of the board if there
is interference in communication.
6. The information package transfer. The information contains number of the
input or output and data for/from each I/O.
Bytes identify number of input or output followed by two bytes containing the
data of the input or outputs.
7. Last byte contains a check sum of the entire package that is transferred. This
is to verify that the information is not corrupted.
Example
The main board sends:
01;00; 0003;0004
01 Ask to Read inputs
00 not transfer information
0003 Request number 3
0004 Checksum to verify the request
4.8 Checking and Changing Parameters and Other Data

The control system prevents changing programs if the door are closed. This protection is
intended to avoid program changes if the autoclave is loaded. If the operator for
example inserts the load into the chamber, closes the door and leaves the room and
another operator/user tries to change the program, the operator/user will not be able to
do this unless the door is opened and the load inside the chamber can be seen.
MAN205-0067093EN Rev. A Jan. 2014

4.8.1 Directories and Subdirectories
The Technician may perform the following:
Second
Directory Subdirectory
subdirectory
Cycle Parameters – applicable
only for Custom 1 and Custom 2 See sec.4.6.4 “Cycle Parameters
programs (or All custom (Custom 1)”
programs)
Print Rate All
System Parameters Print Rate Sterilization
Screen Saver
View digital inputs state
View digital outputs state
Inputs / Outputs
Test digital outputs
View analog inputs state
Last 10 cycles
View old cycle history Last 50 cycles
History
All cycles history
Export history to USB
set date and time
Export gain offset to USB
Reset atmospheric pressure
Maintenance
Test RTC
Printer test
Print all gain and offset
Start cycle by clock
Enable cycles
Set language
Set Temperature units
Advanced options Set pressure units
Export all settings to USB device
Add Custom Program
Set Master IP address
Set mac address
View current version information
View factory default version
Version information
information
View previous version information
MAN205-0067093EN Rev. A Jan. 2014

4.8.2 Table of Parameters (Applicable only for custom programs)
The parameter default depends on the selected program. The following table is an
example to Custom 1 program.
Parameters Description Default Unit Range Resolution
During this stage, the steam to chamber valve

Purge Time and fast exhaust valve remain open , this 0 Min. 0-100 1
stage (time) defines the flush process
Pulse A Define the number of pulses in the first pulses
3 # 0-10 1
Count group
Define the additional time that the vacuum
Pulse A Stay pump will continue to operate or slow/top
10 Sec. 1-100 1
Time exhaust valve will remain open after reaching
the preset pressure in the first pulses group
Pulse A Low Define the minimum vacuum/pressure level in 130.0 KPa 5-200
1
Pressure the first pulses group 18.85 psi 0.7-29.0
Pulse A High Define the maximum vacuum/pressure level 180.0 kPa 5-200
1
Pressure in the first pulses group 26.1 psi 0.7-29.0
Pulses B Define the number of pulses in the second
0 # 0-10 1
Count pulses group
Define the additional time that the vacuum
pump will continue to operate or slow/top
Pulse B Stay
exhaust valve will remain open after reaching 2 Sec. 1-100 1
Time
the preset pressure in the second pulses
group
Pulse B Low Define the minimum vacuum/pressure level in 160.0 kPa 5-200
1
Pressure the second pulses group 23.2 psi 0.7-29.0
Pulse B High Define the maximum vacuum/pressure level 180.0 kPa 5-200
1
Pressure in the second pulses group 26.1 psi 0.7-29.9
Sterilization 134.0 °C 80-137

Define the sterilization temperature 0.5°
Temperature 273 °F 176-279
Sterilization
Define the sterilization time 4.0 Min. 0-9999 0.5
Time
This parameter calculates the time that the

load is exposed to temperature according to
F0Mode 0 # 0-1 1
F0 table. The printer prints out the values
before sterilization and at the end of this cycle
MAN205-0067093EN Rev. A Jan. 2014

Parameters Description Default Unit Range Resolution
Bio Hazard Define if the program is bio hazard program 0 # 0-1 1
Exhaust This parameter enables to choose between

1 # 1-2 1
Mode FAST EXHAUST=1 to SLOW EXHAUST=2
Dry Time Define the dry time in the program 1 Min. 0-99 1
Defines the pressure in which the air valve

Dry Air On 20 kPa 0-90
will 1
Pressure 2.9 psi 0-13
be opened during the drying time
Dry Air Off Define the pressure in which the air valve will 30 kPa 0-90
1
Pressure be closed during the drying time 4.35 psi 0-13
Define the temperature at the end of the

cycle,
End
120 °C/°F 30-120 1
Temperature the cycle will not end before reaching the
preset temperature
Multiple Define the number of times the cycle

1 # 1-50 1
Cycles repeated
Define the interval between repeated cycles

Multiple in
2 Min. 1-60 1
Cycles Gap case that Multiple Cycles parameter is
defined
Defines the printing rate during the cycle

Print Rate All 3 Min. 1-30 1
except sterilization stage
Defines the printing rate during the

Print Rate sterilization 1 Min. 1-30 1
Sterilization
stage
Defines the interval from the last use of the

Screen Saver 90 Min. 0-600 1
KeyPad until activating the screen saver
MAN205-0067093EN Rev. A Jan. 2014

4.8.3 E
Entering the
t Main Menu
M
After turn
ning ON th
he autoclav
ve, the follo
owing scre
een will be displayed.
1. Enter the essing the UP and DO

e SELECT USER scrreen by pre OWN keys
s
simultane
eously.
T USER sccreen will be displaye
SELECT ed.
To exit th sor to Exit by pressinng UP or DOWN
he SELECT USER screen movve the curs
keys and d then presss START//STOP keyy.
2. Move the
e cursor to Technician
n and pres
ss START//STOP keyy. The following
screen will
w be displaayed:
3. 0000 is displayed on
o the scre en with the
e cursor blinking on tthe right digit.
4. ase or decrrease the d
To increa digits, pres
ss the UP or
o DOWN kkeys.
5. After changing the code
c to 0 1 move the
32 e cursor to
o Set by preessing the
START/S STOP key.
6. When Se et is blinkin
ng, press th
he UP or DOWN
D keys to enter tthe MAIN MENU of
the autocclave.
MAN205-00670
14
The follo
owing scree
en will be displayed:
d
In order tto exit the ENTER CODE scree he cursor to Exit by ppressing
en move th
START/S STOP Keyy. When Ex xit is blinking press UP
U or DOW WN keys.
7. To browsse through the directo
ories, use the
t UP or DOWN keyys.
8. When thee required directory iss blinking, press the START/ST
TOP key. The
T
required screen
s willl be displayyed.
9. In order to
t exit this screen folllows one of
o the next:
1 Movee the cursoor to Exit w
with the UP N keys and selects it by
P or DOWN
presssing the ST
TART/STO OP key.
2 Presss the UP and DOWN
N keys simu
ultaneously
y.
MAN205-00670
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4.8.4 Cycle Parameters (Custom 1)
This directory applicable only for custom 1 and custom 2 programs.
Subdirectory Property
1. Purge Purge Time

Pulse A Count
Pulse A Stay Time
Pulse A Low Pressure
Pulse A High Pressure
2. Create Pulse
Pulse B Count
Pulse B Stay Time
Pulse B Low Pressure
Pulse B High Pressure
3. Heat Sterilization Temperature
Sterilization Temperature
Sterilization Time
4. Sterilization
F0 Mode
Bio Hazard
5. Exhaust Exhaust Mode
Dry Time
6. Dry Dry Air On Pressure
Dry Air Off Pressure
End Temperature
Exhaust Mode
7. End
Multiple Cycles
Multiple Cycles Gap
This directory includes seven subdirectories.

These subdirectories enable to see and change the cycle parameters. Therefore it is
necessary to choose the required program before entering the "MAIN MENU".
MAN205-0067093EN Rev. A Jan. 2014

For seeing or changing the parameters proceed as follows:
Choose and enter cycle parameters.
The following screen will be displayed:
1. Purge Time
Typical display for Purge Time subdirectory
1. Choose and enter Purge Time.

2. SET PARAMETER screen will be displayed.
3. Set the required value, move to Set and press UP or DOWN keys to confirm the
parameter value.
4. In order to exit move the cursor to Exit and press UP or DOWN keys.
MAN205-0067093EN Rev. A Jan. 2014

2. Create Pulse
Pulse A Count
Typical display for Create Pulse subdirectory

1. Choose and enter Pulse A Count.
parameter value.
Pulse A Stay Time

Repeat the action mention in 2: Pulse A Count
Pulse A Low Pressure

Pulse A High Pressure

Pulse B Count
Pulse B Stay Time

Pulse B Low Pressure

Pulse B High Pressure

MAN205-0067093EN Rev. A Jan. 2014
3. Heat
Sterilization Temperature
Typical display for Sterilization Temperature subdirectory

1. Choose and enter Sterilization Temperature.
3. Set the required value, move to Set and press UP or DOWN keys to
confirm the parameter value.
4. Sterilization
a. Sterilization Temperature
See 3: 1Sterilization Temperature
b. Sterilization Time
Repeat the action mention in 3: Sterilization Temperature
c. F0 Mode
d. Bio Hazard
MAN205-0067093EN Rev. A Jan. 2014

5. Exhaust
Exhaust Mode
Typical display for Exhaust Mode subdirectory

1. Choose and enter Exhaust Mode.
3. Set the required value, move to Set and press UP or DOWN keys to
confirm the parameter value.
6. Dry
Dry Time
Typical display for Dry Time subdirectory
1. Choose and enter Dry Time.

parameter value.
Dry Air ON Pressure
Repeat the action mention in 6: Dry Time
Dry Air OFF Pressure
Repeat the action mention in 6: Dry Time
MAN205-0067093EN Rev. A Jan. 2014

7. End
End Temperature
Typical display for End Temperature subdirectory

1. Choose and enter End Temperature.
parameter value.
Exhaust Mode
Repeat the action mention in 7: Exhaust Mode
Multiple Cycles
Repeat the action mention in 7: End Temperature
Multiple Cycles Gap

Repeat the action mention in 7: End Temperature
MAN205-0067093EN Rev. A Jan. 2014

4.8.5 System Parameters
This directory includes three subdirectories:
1. Print Rate All
2. Print Rate Sterilization
3. Screen Saver
The following screen will be displayed when entering SYSTEM PARAMETERS
directory:
1. In order to enter to the sub directories move the cursor by pressing UP or

DOWN keys to the required item and press START/STOP key.
2. In order to exit this screen follows one of the next:
a. Move the cursor to Exit with the UP or DOWN keys and selects it by
pressing the START/STOP key.
b. Press the UP and DOWN keys simultaneously.
MAN205-0067093EN Rev. A Jan. 2014

1. Print Rate All
This subdirectory enables to change the printing rate during the whole cycle except
sterilization stage.
1. To increase or decrease the digits, press the UP or DOWN keys.

2. After changing the value move the cursor to Set by pressing the START/STOP
key.
3. When Set is blinking, press the UP or DOWN keys in order to confirm changes
and return to the previous screen.
a. In order to exit this screen move the cursor to Exit with the
START/STOP key and select it by pressing the UP or DOWN keys.
MAN205-0067093EN Rev. A Jan. 2014

2. Print Rate Sterilization
This subdirectory enables to change the printing rate during sterilization stage.

2. After changing the value move the cursor to Set by pressing the
START/STOP.
3. When Set is blinking, press the UP or DOWN keys in order to confirm
changes and return to the previous screen.
MAN205-0067093EN Rev. A Jan. 2014

3. Screen Saver
This subdirectory enables the operator to set the screen saver time.
The default time value is 90 minutes. It is possible to increase or decrease the time
value up to a maximum of 600 minutes or down to a minimum 0 minutes.
When entering the Screen Saver screen, the time will be displayed. The cursor is
blinking on the "minute" digit.
The time is displayed in the form “0000” min.
2. After changing the value move the cursor to Set by pressing the
START/STOP.
3. When Set is blinking, press the UP or DOWN keys in order to confirm
changes and return to the previous screen.
MAN205-0067093EN Rev. A Jan. 2014

4.8.6 Inputs/Outputs
This directory includes four subdirectories:
1. View Digital Inputs State
2. View Digital Outputs State
3. Test Digital Outputs
4. View Analog Inputs State
The following screen will be displayed when entering INPUTS/OUTPUTS directory:
1. In order to enter to the sub directories move the cursor by pressing UP

or DOWN keys to the required item and press START/STOP key.
a. Move the cursor to Exit with the UP or DOWN keys and selects it
by pressing the START/STOP key.
1. View Digital Inputs State
This subdirectory enables to view the digital inputs state.

In order to exit this screen follows one of the next:
a. In order to exit this screen move the cursor to Exit with the START/STOP
key and select it by pressing the UP or DOWN keys.
MAN205-0067093EN Rev. A Jan. 2014

2. View Digital Outputs State
This subdirectory enables to view the digital outputs state.

3. Test Digital Outputs
This subdirectory enables to test the digital outputs state.
1. In order to test the digital output move the cursor by pressing UP or

DOWN keys to the required item and press START/STOP key and
verified that the required item operates.
MAN205-0067093EN Rev. A Jan. 2014

4. View Analog Inputs State
This subdirectory enables to view the analog inputs state.

4.8.7 History
This directory includes three subdirectories:
1. View Old Cycle History
2. Export History to USB
3. Clear History Files
The following screen will be displayed when entering HISTORY directory:

In order to enter to the sub directories move the cursor by pressing UP or DOWN keys
to the required item and press START/STOP key.
MAN205-0067093EN Rev. A Jan. 2014

1. View Old Cycle History
This subdirectory enables to print the 100 previous cycles.
The following screen will be displayed when entering View old cycle history
subdirectory:
1. Choose the required cycle according to cycle number, date and time
with the UP or DOWN keys.
2. Press the START/STOP key. The printer will print the printout of the
required cycle.
2. Export History to USB
This subdirectory enables to Export history to USB device.
1. Insert the USB device into the USB Socket.
2. Move the cursor to Export history to USB.
3. Press the START/STOP key.
4. The following screen will be displayed:
5. Move the cursor to the required item and press START/STOP key.
MAN205-0067093EN Rev. A Jan. 2014

7. Remove the USB device from the USB Socket.

8. In order to exit this screen and return to HISTORY OPTIONS screen
press START/STOP key.
9. In order to exit the HISTORY OPTIONS screen follows one of the next:
a. Move the cursor to EXIT with the UP or DOWN keys and selects it by
3. Clear History Files
This subdirectory enables to Clear history files.
In order to clear the history files Press the START/STOP key.
1. In order to exit this screen and return to HISTORY OPTIONS screen

2. In order to exit the HISTORY OPTIONS screen follows one of the next:
MAN205-0067093EN Rev. A Jan. 2014

4.8.8 Maintenance
This directory includes six subdirectories:
1. Set Date and time
2. Export Gain offset to USB
3. Reset atmospheric pressure
4. Test RTC
5. Print Test
6. Print All Gain and Offset
The following screen will be displayed when entering MAINTENANCE directory:
1. In order to enter to these subdirectories move the cursor by pressing

UP or DOWN keys to the required item and press START/STOP key.
1. Set Date and Time
This subdirectory enables the operator to set the date and time.
This SET DATE AND TIME screen will be displayed when entering the subdirectory:
When entering the SET DATE AND TIME screen, the time and date are displayed. The
cursor is blinking on the "second" digit.
MAN205-0067093EN Rev. A Jan. 2014

The time is displayed in the upper row in the form "HH:MM:SS". The hour range is 24
hour (i.e. from "0" to "24").
The date is displayed in the lower row in the form "DD:MMM:YYYY".
1. To increase or decrease the time or the date use the UP or DOWN
keys.
2. To move the cursor from one digit to another press the START/STOP
key.
3. After changing the time and the date move the cursor to Set.
4. Confirm the new time and date by pressing UP or DOWN keys.
After saving is completed, SET DATE AND TIME screen is still displayed, move the
cursor to EXIT and press UP or DOWN keys to return to MAINTENANCE screen.
2. Export Gain Offset to USB

This subdirectory enables to Export gain offset to USB device.
1. Insert the USB device into the USB Socket.
2. Move the cursor to Export gain offset to USB.
3. Press the START/STOP key.
5. Remove the USB device from the USB Socket.

6. In order to exit this screen and return to MAINTENANCE directory
7. In order to exit the MAINTENANCE directory follows one of the next:
MAN205-0067093EN Rev. A Jan. 2014

3. R mospheric Pressure
Reset Atm
This subdirectory enables
e to reset the a
atmospherric pressure
e.
In order tto exit the MAINTEN NANCE dire ectory follo

ows one of the next:
1. Move the e cursor to EXIT with the UP orr DOWN ke eys and seelects it by
y pressing
the STAR RT/STOP key.
k
2. Press the e UP and DOWN
D keyys simultanneously.
4. T
Test RTC
This subdirectory enables
e the
e operator to test the
e RTC (Rea
al Time Cloock) .
The Testt RTC scre
een is displayed whe n entering the directo
ory:
When en ntering the Test RTC screen, th

he time is displayed.
d g on the
The curso r is blinking
right "min
nute" digit.
The time
e is displayyed in the fo
orm "mm"..
1. To increaase or decrrease the ttime use th
he UP or DOWN
D keyss.
2. To move the cursorr from one digit to another press the STA ART/STOP key.
3. oosing the required ttime move
After cho or by presssing STAR
e the curso RT/STOP
key to sta
art and pre
ess UP or DDOWN key ys.
4. The test will
w start, th
he followin
ng screen is an example to commpleted tes
st for 1
minute.
MAN205-00670
14
5. There is an option to stop the test before it is finished by moving the cursor to
Stop and pressing UP or DOWN keys. The test will stop at this point and the
results will displayed on the screen.
6. In order to exit this screen move the cursor to EXIT by pressing START/STOP
key and select it by pressing the UP or DOWN Keys.
5. Print Test
This subdirectory enables the operator to test the printer.
When pressing START/STOP key on the Printer Test item the printer will print out the
following print out:
MAN205-0067093EN Rev. A Jan. 2014

And the following screen will be displayed.
1. In order to exit this screen and return to MAINTENANCE directory press

START/STOP key.
6. Print All Gain and Offset
This subdirectory enables the operator to print all the gain and offset values.
When pressing START/STOP key on the Print all gain and offset item the printer will
print out the following:
MAN205-0067093EN Rev. A Jan. 2014

And the following screen will be displayed.
1. In order to exit this screen and return to MAINTENANCE directory press

START/STOP key.
MAN205-0067093EN Rev. A Jan. 2014

4.8.9 Advanced Options
This directory includes ten subdirectories:
1. Start Cycle by Clock
2. Enable Cycles
3. Set Temperature Units
4. Set Pressure Units
5. Export all Settings to USB Device
6. Add Custom Program
7. Set MAC Address
8. Set Master IP Address
9. Set Proxy IP Address
10. Set IO Extension Device IP Address
Exit
The following screen will be displayed when entering ADVANCED OPTIONS directory:
1. In order to enter to the sub directories move the cursor by pressing UP or

DOWN keys to the required item and press START/STOP key.
MAN205-0067093EN Rev. A Jan. 2014

1. Start Cycle by Clock
This subdirectory enables the operator to postpone the operation by a pre-set time.
This Start cycle by clock screen will be displayed when entering the START CYCLE
BY CLOCK subdirectory:
When entering the START CYCLE BY CLOCK screen, the time is displayed. The cursor
is blinking on the "minute" digit.
The time is displayed in the form “HH:MM”. The hour range is 24 hours (i.e. from "0" to "24").
Enabling the START CYCLE BY CLOCK

1. To increase or decrease the time use the UP or DOWN keys.
2. To move the cursor from one digit to another press the START/STOP key.
3. After changing the time move the cursor to Enabled.
4. Confirm the START CYCLE BY CLOCK by pressing UP or DOWN keys.
5. Move the cursor by pressing START/STOP key to Exit and press UP or
DOWN keys to return to ADVANCED OPTIONS screen.
MAN205-0067093EN Rev. A Jan. 2014

Canceling the START CYCLE BY CLOCK
1. To cancel the START CYCLE BY CLOCK move the cursor by pressing
START/STOP key to Disable and press UP or DOWN keys.
2. Move the cursor to EXIT by pressing START/STOP key and press UP or
DOWN keys, the START CYCLE BY CLOCK will be canceled.
2. Enable Cycles
This subdirectory enables to enable or disable cycles.

In order to enable or disable a cycle move the cursor to the required item and press
START/STOP key to check or uncheck the required cycle.
In order to exit this subdirectory follows one of the next:
MAN205-0067093EN Rev. A Jan. 2014

3. Set Temperature Units
This subdirectory enables to change the temperature units from Celsius to Fahrenheit
and vice versa.
In order to change the temperature units move the cursor to the required item and press
START/STOP key.
In order to exit this subdirectory follow one of the next:
4. Set Pressure Units
This subdirectory enables to change the pressure units.

In order to change the pressure units move the cursor to the required item and press
START/STOP key.
In order to exit this subdirectory follows one of the next:
MAN205-0067093EN Rev. A Jan. 2014

5. Export All Settings to USB Device
This subdirectory enables to export all settings to USB device.

1. Insert the USB device into the USB socket.
2. Press START/STOP key on the Export all settings to USB device item.
3. In order to exit this subdirectory, press the START/STOP key.
6. Add Custom Program
This subdirectory enables to insert 18 additional Custom programs.

In order to insert new custom program press START/STOP key.
MAN205-0067093EN Rev. A Jan. 2014

7. Set MAC Address
This subdirectory enables to change the MAC address (Media Access Control address)
in order to connect an additional device and connect both of them (or even more)
through remote control.
8. Set Master IP Address
This subdirectory enables to change the IP address (in the front door panel = master) in
order to allowed connection to the autoclave through remote control.
In order to connect more than one machine on the same NET, the IP address of each
machine panel (front and rear) should be unique in the LAN.
9. Set Proxy IP Address
This subdirectory enables to change the machine rear panel (proxy) default IP address.
machine panel (front and rear) should be unique in the LAN.
When changing this default IP address on the front panel (master), update value shall be
done on the rear panel (proxy) of the machine.
MAN205-0067093EN Rev. A Jan. 2014

10. Set IO Extension Device IP Address
This subdirectory enables to change the machine IO extension device default IP

address.
machine IO extension device should be unique in the LAN.
When changing this default IP address on IO extension device, update value shall be
done on IO extension device using 'ADAm.Apex.NET' utility for win32.
The application can be downloaded at (see picture below):
http://support.advantech.com.tw/support/DownloadSRDetail.aspx?SR_ID=1-
2AKUDB
(Advantech_AdamApax .NET_Utility_Win32_Ver 2.02.11.zip (Win32, V2.02.11)
MAN205-0067093EN Rev. A Jan. 2014

4.8.10 V
Version In
nformation
n
This dire
ectory inclu
udes three subdirecto
ories:
1. V
View Current Versio
on Informa
ation
2. V
View Facto
ory Default
3. V
View Prev
vious Version Inform
mation
The follo
owing scree
en will be displayed
d w
when entering VERS
SION INFO
ORMATION
N
directoryy:
1. In order to
t enter to the sub dirrectories move
m the cursor by prressing UP
P or
DOWN ke eys to the required ittem and prress STAR RT/STOP kkey.
2. In order to
t exit this screen folllows one of
o the next:
a. Movve the cursor to EXIT
T with the UP
U or DOWWN keys aand selects
s it by
presssing the START/STO
S OP key.
b. Presss the UP and
a DOWN N keys sim
multaneous
sly.
MAN205-00670
14
1. View Current Version Information
In order to view this subdirectory press START/STOP key on the View Current Version
Information item.
This subdirectory enables the operator to see the current version information as
described below:
1. GUI – Graphic user interface – Holds the entire Human Machine interface
including the main application screen and all the configuration screens, which
enable the user to handle the machine.
2. Software – Logic – Holds all the application logic for running the machine.
3. Data – Code – section that handle the entire data storage in the application.
4. Utilities –Utilities – Holds general functionality which is used by the logic
section and the GUI section e.g: converting function to display different
pressure or temperature units, languages types etc.
5. OS – Operational System – Microsoft Windows CE. Version 6.0.
1 2 3 4 5 6
1. Major change – Concept change e.g.: changing the operating system,

changed by the programmer in accordance with the change sequence.
2. Minor change – Feature change or function change, changed by the
programmer in accordance with the change sequence.
3. Bugs repair – Software bugs repair changed by the programmer in
accordance with the change sequence.
4. Automatic builder – Changed (updated) automatically after each source code
compilation.
5. DLL size – Dynamic-Link Library size
6. Software updates date.
MAN205-0067093EN Rev. A Jan. 2014

2. View Factory Default Version Information
This subdirectory enables the operator to see the factory default version information.
In order to see this subdirectory press START/STOP key on the View Factory Default
Version information item.
Major Minor Bugs Automatic DLL size Software

change change repair builder update date
3. View Previous Version Information

This subdirectory enables the operator to see the previous version information.
In order to see this subdirectory, press START/STOP key on the View Previous
Version Information item.
MAN205-0067093EN Rev. A Jan. 2014

4.9 Control System Troubleshooting
This troubleshooting chart enables the user to solve minor malfunctions, prior to
contacting Tuttnauer service department.
Only technical personnel having proper qualifications and holding technical
documentation (including a technician manual) and adequate information are authorized
to service the apparatus.
Message /Symbol Failure Description Corrective Action

/Problem
The printer prints, 1. Install the paper roll in the right

1. The Paper roll is not installed in
but nothing is way. Only one side of the paper is
the right way.
printed on the printable.
paper. (see sec. 5.2, Printer handling)
(see sec. 5.2, Printer handling)
1. Make sure the paper roll
1. No paper is inserted in the
is inserted in the printer.
The printer does printer.
(see sec. 5.2, Printer handling)
not print. (see sec. 5.2, Printer handling)
2. Switch OFF the machine and
2. No obvious reason.
switch it back ON for restart.
This message is displayed when any
Check the temperature and
Temperature sensor or Pressure
Analog Input Error pressure sensors for proper
sensor is disconnected or out of
connections.
range.
This message is displayed if the

Chamber
temperature in the chamber is too Check the temperature sensor for
temperature not in
high or too low from the normal proper connection.
range
range.

Chamber pressure Check the pressure sensor for
pressure in the chamber is too high
not in range proper connection.
or too low from the normal range.
Turn OFF and ON the autoclave

This message is displayed if I/O
in order to restart the control
I/O Card Failed card is faulty (both while cycle is
system if the problem persist call
running or not).
for service.
Turn OFF and ON the autoclave

This message is displayed if I/O
I/O card is not in order to restart the control
card is disconnected (both while
connected system if the problem persist call
cycle is running or not).
for service.
temperature drops for more than 1
Low Temp second below the sterilization Run a new cycle.
temperature during sterilization
cycle.
MAN205-0067093EN Rev. A Jan. 2014
Message/Symbol/
Failure Description Corrective Action
Problem
temperature raises 7°F (4°C) above
High Temp sterilization temperature during the Run a new cycle.
sterilization stage for 2 seconds
during sterilization cycle.
High Temp. system cannot reach the required
Run a new cycle.
(Ending) temperature, in the chamber, within
10 minutes.
High Temp. system cannot reach the required Check and fix the city (tap) water
(Cooling) temperature, in the cooling stage, supply.
within preset time.
system cannot reach the required Verify that the autoclave is not
Heat Time Error
temperature, in the chamber, within overloaded.
the preset time.
system cannot reach the required
Heat Time Error Verify that the autoclave is not
temperature, in the chamber, during
(Keep) overloaded.
the optional "Keep Heat" stage,
within the preset time.
This message is displayed if
Chamber Pressure drops below the
sterilization pressure 273ºF=44psia
Low Pressure Run a new cycle.
(134°C = 304 kPa), 250ºF=29.7psia
(121°C = 205kPa) for 2 seconds
during the sterilization stage.
Low Pressure pressure in chamber does not reach Check and fix the compressed air
(Cooling) the preset pressure before initiating supply.
the cooling stage.
This message is displayed if
Chamber Pressure raises 4.2 psi-29
kPa above sterilization pressure
High Pressure 273ºF=44psia (134°C = 304 kPa), Run a new cycle.
250ºF=29.7psia (121°C = 205kPa)
for 2 seconds during the sterilization
stage.

High Pressure system cannot reach atmospheric
Run a new cycle.
(Ending) pressure ± 0.73psi (5kPa) during the
ending stage.
MAN205-0067093EN Rev. A Jan. 2014

Me
essage/Sy
ymbol/
Faillure Descrription Correective Actiion
Problem
m
This message is displaayed if the
e
High Pressure
e syystem cannnot reach p
preset
Run a new cyycle.
(Ex
xhaust) prressure within 10 min
nutes from
m the
beeginning of the exhau
ust stage.
This message is displa ayed if the

e
prressure in chamber e exceeds
High Pressure
e (Dry) attmosphericc pressure by more than Run a new cyycle.
1..45psi (10 kPa) at the
e beginning of
th
he dry stag
ge.
This message is displa ayed if the

e
syystem cann not reach tthe requireed
Pre
essure Time Verrify that thee autoclave
e is not
prressure coonditions in
n the chamber,
Erro
or ove
erloaded.
affter preset time, durin
ng the air
re
emoval stage.
RTCC Error - P
Please Sett Current D
Date And Time.
T
This message is displaayed in ord
der
Sett Current D
Date If th
he problem
m persists, call the
to
o set the da
ate and the
e time.
and
d Time technician.
This message is displaayed if the

e real
Tim
me Error Call the technnician for service.
s
tim
me clock is
s faulty.
Doo
or is open This message is displa ayed when n the Clo
ose the dooor to perforrm a new
(Du
uring the cyycle) do
oor is open
n: During t he cycle. cyc
cle.
Waait until "cyccle failed – canceled

Can
nceled By User This message is displaayed after the by user" or "ccycle end – canceled
START/STO OP key is p
pressed an
nd by user" is dissplayed.
cyycle aborte
ed.
Perrform a new
w cycle.
Cyc
cle Failed This message and sym mbol are
diisplayed if an error o ccurs befo
ore Run a new cyycle.
stterilization cycle is co
ompleted.
Tes
st Failed This message and sym mbol are
diisplayed if an error o ccurs befo
ore Run a new teest.
te
est cycle is completed d.
This message is displa ayed at the

e
Waait until the autoclave
e reaches
ennd of the cycle
c If the autoclave
Air Error the atmospheeric pressu ure and
dooes not reaach the atmmospheric
perrform a new w cycle.
prressure aftter 10 minuutes.
MAN205-00670
14
Message / Symbol
Failure Description Corrective Action
/ Problem
This message is displayed in case of

Compressed air Check and fix the compressed air
a compressed air supply
supply error supply.
malfunction.
This message is displayed if, when

pressing START/STOP, the
Jacket is cool Wait until the jacket warms up
temperature of the jacket is below
the preset temperature.
Periodical check
time exceeded - The periodical maintenance time
Call for service.
Please call for has passed.
service
Number of cycles, since last

Cycle counter
periodical maintenance, exceeded
exceeded - Please Call for service.
the preset number as defined by
call for service
"cycle counter" parameter.
Bio filter counter

exceeded - Please Call for service.
call for service

Vacuum Time Error preset vacuum is not reached within Run a new cycle.
the preset time.
This message is displayed if power

Turn on the autoclave and wait
down has occurred during the cycle.
until the autoclave is ready
Power Down (this message will print out in the
(reaches the safe condition) and
printer after the autoclave will turn
perform a new cycle.
ON).
Supply distilled This message is displayed in case of

Check and fix the mineral free
water error (digitat a mineral free water supply
water supply
input option) malfunction.
Supply water error This message is displayed in case of Check and fix the city (tap) water
(digitat input option) a city (tap) water supply malfunction. supply.
MAN205-0067093EN Rev. A Jan. 2014

4.10 B
BacSoft System Me
essages
Sy
ymbol De
escription Symbol Description
Custom
m T
Textile
Delicatte P
Pasteurization
Wrapped Delicate
e Issothermal
Instrum
ments G
Glasses
Wrapped
V
Vacuum Te
est
Instrum
ments
Pouche
es
Wrapped Pouche
es
Liquids
s
Waste
Big Packages
WarmU
Up
MAN205-00670
14
5. PRINTER
5.1 Printer Output
The autoclave is equipped with a character printer, which prints a detailed history of
each cycle performed. (This can be used for the record or for subsequent consideration.)
The printing is on thermal paper with 24 characters per line and contains the following
information:
 Date:
 Time:
 Ser. Num:
 Model:
 Version:
 Cycle Num:
 Cycle Name:
 Ster Temp:
 Ster Time:
 Dry Time:
 End Temperature
When the sterilization cycle begins the printer starts printing the above data.
After the preliminary printing, the autoclave starts performing the sequence of operations
of the cycle. The measured values of temperature and pressure are printed at fixed time
intervals, according to the phase of the process, as shown in the table on the next page.
The data is printed from the bottom up, beginning with the date and ending with "Cycle
Ended". For an aborted cycle, "Cycle Failed" and the Error message are printed (refer to
"Displayed Error Messages/Symbols").
For an example of a typical printout, see next page.
MAN205-0067093EN Rev. A Jan. 2014

MAN205-0067093EN Rev. A Jan. 2014
5.2 Printer Handling
Maintenance
Wipe off any dirt on the printer surface with a dry soft cloth with a weak neutral
detergent. After that, wipe the printer with a dry cloth.
Setting Paper
Printer model PLUS II front view
1. Paper mouth
2. STATUS Led
3. OPEN key (for paper roll compartment opening)
4. FEED key
5. Paper roll compartment
6. Paper end sensor
Fig. 1
1. Open the printer cover door (3) by pulling it at the left bottom corner (2)
2. Press the OPEN key to open the printer cover as shown (see Fig. 3/1). Handle
the paper cutter carefully not to cut your hand.
3. Place the paper roll making sure it unrolls in the proper direction as shown
(see Fig. .2.2).
4. The paper should roll off the top of the roll.
5. Hold the loose end of the paper with one hand and re-close the cover with the
other hand as shown (see Fig. 3/3) the printer cover is locked.
6. Tear off the exceeding paper using the jagged edge (see Fig. 3/4).
MAN205-0067093EN Rev. A Jan. 2014
Fig. 2
7. Close the printer cover door (3) by pressing corner (2), with the tip end of the
paper emerging from the slot (1). See Fig. 2 on previous page.
Notes on treatment of thermal papers
 Store the papers in a dry, cool and dark place.
 Do not rub the papers with hard substance.
 Keep the papers away from organic solvent.
MAN205-0067093EN Rev. A Jan. 2014

Cautions!
Never disassemble the printer. Failure to follow this instruction may cause
overheating or burning of the printer or the AC adapter. Or an electric shock,
which may lead to fires or accidents.
Never use the printer in a place of extreme humidity or any place where it can
possibly be splashed by any liquids. If any liquids get into the printer, it could
lead to fire, electric shock, or other serious accidents.
Warning!
Never touch the thermal head immediately after printing because it becomes very
hot. Make sure that the thermal head is cool before setting papers or cleaning the
thermal head.
Power OFF the printer in any of the following cases:

 The printer does not recover from an error.
 Smoke, strange noise or smells erupt from the printer.
 A piece of metal or any liquid touches the internal parts or slot of the printer.
MAN205-0067093EN Rev. A Jan. 2014

6. STERILIZATION PROGRAMS
6.1 Software Version Information
Version Information
-------------------
Version: 2.0.4.2
Date: 1/23/2014
Size: 2087936 bytes
Main module name: MainApplication
Related modules:
ClientLogic.dll
DataLayer.dll
ModbusCe.dll
Utilities.dll
Machine Configuration:
----------------------
Model Name : '515196-2V28EP'
Serial Number: '13070157'
Bio Hazard Type: 'Térmico'
Cooling Type: 'Ninguno'
Door Type: 'Doble deslizamiento'
Support Touch Screen: 'Yes'
Touch Screen #1 IP: '102.0.0.10'
Touch Screen #2 IP: '102.0.0.11'
Heating Type: 'Generador de vapor externo'
IO Extension Type: 'Ninguno'
Jacket Type: 'Doble pared integrada'
Language: 'Español'
External IP: '0.0.0.0'
Master IP: '102.0.0.1'
Dimension Type: 'Horizontal'
Pressure Units: 'kPa'
Temperature Units: '° C '
Vacuum Type: 'Bomba de anillo de agua'
Machine Variables:
-------------------
Atmosphere Pressure: '100.000'
Cycle count: '0'
Last Service Time: '01/27/2014 00:00:00'
Bio Hazard cycle counter: '0'
Service cycle counter: '0'
Users:
------
01 'Admin' (Admin - 1)
02 'Technician' (Technician - 11)
03 'Y' (Factory - 47)
04 'MOSHE AMOR' (Factory - 59)
05 'S' (Factory - 48)
06 'D' (Factory - 41)
All Inputs/Outputs
MAN205-0067093EN Rev. A Jan. 2014
------------------
Digital Inputs:
01: 'Puerta cerrada' (J12:1)
02: 'Puerta 2 cerrada' (J12:5)
03: 'Puerta desbloqueada' (J12:6)
04: 'Puerta 2 desbloqueada' (J12:7)
Digital Outputs:
01: 'Zumbador' (J13:2)
02: 'Desbloquear puerta' (J13:4)
03: 'Vapor a Bio' (J13:6)
04: 'Vapor a cubierta' (J13:8)
05: 'Limpiar el filtro' (J13:10)
06: 'Bomba de vacío' (J13:12)
07: 'Escape a Bio' (J13:14)
08: 'Escape principal' (J13:16)
09: 'Válvula de aire atmosférico' (J14:2)
10: 'Escape lento' (J14:6)
11: 'Escape rápido' (J14:8)
12: 'Válvula de vacío' (J14:10)
13: 'Drenaje fresco' (J14:12)
14: 'Vapor a cámara' (J14:14)
15: 'Drenaje de la cubierta' (J15:2)
16: 'Cerrar puerta' (J15:4)
17: 'Abrir puerta' (J15:6)
18: 'Bloquear puerta' (J15:8)
19: 'Cerrar puerta 2' (J15:10)
20: 'Abrir puerta 2' (J15:12)
21: 'Bloquear puerta 2' (J15:14)
22: 'Desbloquear puerta 2' (J15:16)
Temperature Sensors:
01: 'Temperatura de drenaje' (J5) Gain:000.038 Offset-
004.250
02: 'Temperatura de cámara' (J2) Gain:000.038 Offset-
005.975
03: 'Temp filtro riesgo biológico' (J6) Gain:000.038
Offset-002.950
04: 'Temperatura de ref. 1' (J3) Gain:000.037 Offset-
008.469
05: 'Temperatura de ref. 2' (J1) Gain:000.037 Offset-
002.083
Pressure Sensors:
01: 'Presión de la puerta 2' (J7:4) Gain:000.125 Offset-
100.408
02: 'Temperatura de la cámara' (J7:1) Gain:000.125 Offset-
100.495
03: 'Presión de la puerta' (J7:3) Gain:000.125 Offset-
100.433
04: 'Presión de la cubierta' (J7:2) Gain:000.125 Offset-
100.460
Water level Sensors:
01: 'Nivel agua en cámara' (J11:1) Gain:001.000
Offset000.000
System Parameters:
MAN205-0067093EN Rev. A Jan. 2014
------------------
CheckSum 27389
01: 'Tiempo de cubierta agotado': 60.0 min
02: 'Puerto de protocolo': 2.0
03: 'Puerto de impresora': 4.0
04: 'Tiempo impresión todo': 180.0 segs
05: 'Tiempo imprimir esterilización': 60.0 segs
06: 'Protector de pantalla': 90.0 min
07: 'Habilitar conexión remota': 1.0
08: 'Contador de ciclos para servicio': 1000.0
09: 'Contador de tiempo para servicio': 360.0 Días
10: 'Filtro de temperatura': 5.0
11: 'Filtro de presión': 5.0
12: 'Filtro del nivel del agua': 5.0
13: 'Código de barras de soporte': 0.0
14: 'Soporte de CFR Parte 11': 0.0
15: 'Desfase con aire atmosférico': 1.0 kPa
16: 'Printer Type': 1.0
17: 'Water Detection Value': 3000.0
18: 'Pressure Calibration High': 300.0 kPa
19: 'Pressure Calibration Low': 25.0 kPa
20: 'Temperature Calibration High': 130.0 ° C
21: 'Temperature Calibration Low': 60.0 ° C
22: 'Contador riesgo biológ a servicio': 500.0
23: 'Temp mínima termo biológica': -10.0 ° C
24: 'Bio Max Temperature Add': 4.0 ° C
25: 'Tiempo de limpieza de filtro': 5.0 segs
26: 'Temperatura de drenaje': 60.0 ° C
27: 'Tiempo de drenaje agotado': 20.0 min
28: 'Open Cool Drain With Vacuum Pump': 1.0
29: 'Tiempo de puerta agotado': 40.0 segs
30: 'Main Panel Door': 2.0
31: 'Agua potable': 1.0
32: 'Fault Dry Time': 1.0 min
33: 'Pump Start Point Gap': 10.0 kPa
34: 'Cycle Print Gap': 14.0
35: 'Open Slow With Main': 1.0
All Cycles Parameters
---------------------
CheckSum 411122
Total Cycles: 11
Enabled Cycles: 11
Disabled Cycles: 0
6.2 Sterilization Program Descriptions

The autoclave offers the following sterilization programs and test programs:
Cycles Parameters: 'Porous 134' (Enabled)

Cycle Id: Instruments
Cycle Icon: BigPackages
Cycle Temperature Sensors:
1: 'Temperatura de ref. 1'
MAN205-0067093EN Rev. A Jan. 2014
Displayed Inputs
3: 'Temperatura de la cámara'
Parameters:
01: 'Temperatura de esterilización': 134.0 ° C
02: 'Rango de presión de ester.': 30.0 kPa
03: 'Rango de temperatura de ester.': 3.0 ° C
04: 'Tiempo de esterilización': 3.0 min
05: 'Presión de esterilización añadida': 9.0 kPa
06: 'Presión de calor añadida': 4.0 kPa
07: 'Temperatura final': 134.0 ° C
08: 'Fin de tiempo de presión normal': 30.0 min
09: 'Fin de tiempo de temp normal': 30.0 min
10: 'Escape rápido apagado': 20.0 segs
11: 'Escape rápido encendido': 0.0 segs
12: 'Temperature Heat Gap': 2.0 ° C
13: 'Temperatura mantenimiento 1': 110.0 ° C
14: 'Tiempo mantenimiento Temp 1': 0.0 min
17: 'Intervalo de segmentos de calor': 3.0 segs
18: 'Intervalo segmentos ester.': 3.0 segs
19: 'Tasa de calor': 10.0 ° C /min
20: 'Error de tiempo de calor': 60.0 min
21: 'Tasa de escape': 900.0 kPa/min
22: 'Error en tiempo de escape': 15.0 min
23: 'Modo de escape': 1.0
24: 'Escape rápido ester. encendido': 0.0 segs
25: 'Escape rápido ester. apagado': 400.0 segs
26: 'Modo F0': 0.0
27: 'T estable de pre esterilización': 3.0 segs
28: 'Error tiempo de presión': 30.0 min
29: 'Factor de Esterilización': 66.0
30: 'Factor de calor': 66.0
31: 'Rango de calor Pid': 2.0 kPa
32: 'Tiempo de purga': 0.0 min
33: 'Temperatura de purga': 121.0 ° C
34: 'Purge Time Out': 30.0 min
35: 'Escape lento apagado': 400.0 segs
36: 'Escape lento encendido': 0.0 segs
37: 'Escape lento de ester. encendido': 0.0 segs
38: 'Escape lento de ester. apagado': 400.0 segs
39: 'Tiempo de secado': 1.0 min
40: 'Add Dry Time': 0.0 min
41: 'Presión de aire seco encendida': 0.0 kPa
42: 'Presión de aire seco apagada': 30.0 kPa
43: 'Contador pulso A': 4.0
44: 'Duración pulso A': 3.0 segs
45: 'Presión baja pulso A': 20.0 kPa
46: 'Presión alta pulso A': 90.0 kPa
47: 'Contador pulso B': 4.0
48: 'Duración pulso B': 3.0 segs
49: 'Presión baja pulso B': 110.0 kPa
MAN205-0067093EN Rev. A Jan. 2014
51: 'Contador pulso C': 0.0
52: 'Duración pulso C': 3.0 segs
53: 'Presión baja pulso C': 110.0 kPa
54: 'Presión alta pulso C': 160.0 kPa
55: 'Contador pulso D': 0.0
56: 'Duración pulso D': 3.0 segs
57: 'Presión baja pulso D': 110.0 kPa
58: 'Presión alta pulso D': 160.0 kPa
59: 'Open Atmospheric Air On Vacuum': 0.0
60: 'Riesgo biológico': 1.0
61: 'Modo de puerta': 3.0
62: 'Presión de secado de cubierta': 330.0 kPa
63: 'Check RTC': 1.0
Cycles Parameters: 'Wrapped Instruments 134'(Enabled)

Cycle Id: WrappedInstruments
Cycle Icon: WrappedInstruments
Displayed Inputs
Parameters:
26: 'Modo F0': 0.0
MAN205-0067093EN Rev. A Jan. 2014
Cycles Parameters: 'Porous 121' (Enabled)

Cycle Id: Pouches
Cycle Icon: BigPackages
Displayed Inputs
Parameters:
MAN205-0067093EN Rev. A Jan. 2014
26: 'Modo F0': 0.0
MAN205-0067093EN Rev. A Jan. 2014
Cycles Parameters: 'Glasswares' (Enabled)

Cycle Id: WrappedPouches
Cycle Icon: Glasses
Displayed Inputs
Parameters:
26: 'Modo F0': 0.0
MAN205-0067093EN Rev. A Jan. 2014
Cycles Parameters: 'Cages' (Enabled)

Cycle Id: Delicate
Cycle Icon: VacuumTest
Displayed Inputs
Parameters:
MAN205-0067093EN Rev. A Jan. 2014
26: 'Modo F0': 0.0
Cycles Parameters: 'Wrapped Instruments 121' (Enabled)

Cycle Id: WrappedDelicate
Cycle Icon: WrappedInstruments
Displayed Inputs
MAN205-0067093EN Rev. A Jan. 2014
Parameters:
26: 'Modo F0': 0.0
MAN205-0067093EN Rev. A Jan. 2014
Cycles Parameters: 'Liquid Short' (Enabled)

Cycle Id: Liquids1
Cycle Icon: Liquids
Displayed Inputs
Parameters:
26: 'Modo F0': 0.0
MAN205-0067093EN Rev. A Jan. 2014
Cycles Parameters: 'Liquid Long' (Enabled)

Cycle Id: Liquids2
Cycle Icon: Liquids
Displayed Inputs
Parameters:
MAN205-0067093EN Rev. A Jan. 2014
26: 'Modo F0': 0.0
MAN205-0067093EN Rev. A Jan. 2014

Cycles Parameters: 'Tips' (Enabled)
Cycle Id: BigPackages
Cycle Icon: VacuumTest
Displayed Inputs
Parameters:
26: 'Modo F0': 0.0
MAN205-0067093EN Rev. A Jan. 2014
Cycles Parameters: 'Prueba de vacío' (Enabled)

Cycle Id: VacuumTest
Cycle Icon: WarmUp
1: 'Temperatura de cámara'
Displayed Inputs
Parameters:
01: 'Presión requerida': 18.0 kPa
02: 'Tiempo 1': 5.0 min
03: 'Tiempo 2': 10.0 min
Cycles Parameters: 'Test Bowie Dick' (Enabled)

Cycle Id: BDTest
Cycle Icon: Isothermal
Displayed Inputs
Parameters:
MAN205-0067093EN Rev. A Jan. 2014

26: 'Modo F0': 0.0
MAN205-0067093EN Rev. A Jan. 2014
MAN205-0067093EN Rev. A Jan. 2014

7. PREPARATION BEFORE STERILIZATION
Instruments to be sterilized must be clean, free from any residual matter, such as
debris, blood, pads or any other material. Such substances may cause damage to
the contents being sterilized and to the sterilizer.
1. Wash instruments immediately after use, to dispose of any residue.
2. Before placing an instrument into the sterilizer, make sure that the instruments
which are not of the same metal (stainless steel, carbon steel, etc.) are
separated.
Note:
Check manufacturers' instructions for sterilization of each item.
3. In case of carbon steel instruments are used with stainless steel trays, the tray
should be lined with a towel or paper wrap before placing the instrument. There
should be no direct contact between the carbon steel and the stainless steel
trays.
4. All instruments must be sterilized in an open position.
5. Place a sterilization indicator strip in each tray.
6. Once a week use a biological spore test indicator in any load to ensure
sterilization.
7. Make sure that all the instruments remain apart during the sterilization cycle.
8. Empty canisters should be placed upside-down in order to prevent accumulation
of water.
9. Do not overload sterilizer trays. Overloading will cause inadequate sterilization
and drying.
10. Allow a distance of approximately 25.4 mm (1 inch) between trays to permit
circulation of steam.
11. Wrapped instruments should be packed in material which promotes drying, such
as autoclave bag, autoclave paper and muslin towels.
Attention:
Verify that the packaging method is in accordance with good practice approach
and the packaging materials are in accordance with the applicable standards (e.g.
EN868 series).
The following is recommended:
7.1 For General Use
Tubing
Rinse tubing after cleaning with pyrogen free water. When placing in tray, ensure that
both ends are open, without sharp bends or twists.
Packs
Place packs upright on trays, side by side.
MAN205-0067093EN Rev. A Jan. 2014

Packs should not touch the chamber walls.
Sterilization of Liquids
Use only heat-proof glass, filled ⅔ full.
Ensure that the glass container is covered but not sealed to prevent pressure build-up.
7.2 For Medical Waste and Infected Instruments and Materials
1. The solid waste will be packed in sterilization red bags, heat resistant at the
sterilization temperature.
2. The sharps, instruments or accessories capable of cutting or piercing that are
contaminated with bio-hazardous waste like scalpels, blades, hypodermic
needles, slides, culture dishes, broken glass or metal chips will be packed
inside heat resistant plastic rigid buckets or containers closed with lids and
secured tightly.
3. The containers can be placed in red bags. The bio-indicators will be placed in
the center of rigid sharp containers.
4. Test and culture tubes containing contaminated blood or other infections liquids
must be placed inside leak - proof resistant plastic containers, sealed with tape
to prevent leakage, then carefully arranged in upright position in the red bag
lined waste box.
5. Wet waste materials or wastes susceptible to leakage shall be packaged with
sufficient absorbent material to contain the residual liquid and minimize
leakage. Animal bedding (wood chips), sawdust, newspaper or paper towels
are acceptable absorbent materials.
6. Infectious liquids (bulk quantity, 25ml. or greater).Infectious liquids cannot be
poured or discarded directly into red bags, because the liquid will leak out.
Infectious bulk liquids have to be properly disinfected or autoclaved prior to
sink disposal.
7. An alternate method of disposal of some contaminated liquids (blood serum,
plasma, water containing infectious liquids etc.) is by solidification of liquids by
addition of a chemical compound called ISOLYZER.
The infectious liquid will be placed in a plastic jar with screw cap closure. Pour
the ISOLYZER and allow the mixture to react. After sterilization, tape the cap
securely and place the jar into a red bag lined waste box.
8. In order to keep the carts and sterilization chamber, clean and free of melting
debris and ensure that bags will shrink wrap around the treated waste for easy
removal, the red bags will be placed inside autoclave's bags, which can
withstand temperatures up to 218 C without melting.
9. The bags will be knotted but not firmly tightened; an opening will be left on top
of the bag to allow the penetration of steam in the bag, ensuring good contact
with the waste.
10. The autoclave bags have indicators, which change color when the interior of
the bag reaches temperatures in excess of 135 C for 10 min. indicating correct
steam exposure and temperature/ time relation.
MAN205-0067093EN Rev. A Jan. 2014

7.3 Loading
Note:
Liquids can only be sterilized in an autoclave with two temperature sensors in the
chamber.
Every machine is supplied either with two (or more) stainless steel shelves, or with rails
for loading a loading cart from transfer carriage.
The transfer carriage is made of stainless steel and comes with adjustable legs to
balance the height of the loading cart to rails in the sterilizer chamber. The cart is
designed to slide smoothly off the carriage into the sterilization chamber.
The carriage moves on four heavy-duty castors, which are mounted on its base. The two
castors on the rear of the carriage are equipped with brakes. When the transfer carriage
is put in position for loading or un-loading the cart from the autoclave, the brakes must
be applied.
Caution!
It is strictly forbidden to load or unload the loading cart, if the transfer carriage
wheels brakes are not applied.
When loading the materials to be sterilized into the chamber, observe the rules
described in this chapter.
Do not overload the cart or the shelves as this can have adverse effects on the results of
the sterilization and drying. Leave space between the packs or wrapped instruments to
allow complete removal of air pockets in the air removal stage, and for free penetration
of steam in the heating and sterilization stages.
Transfer Carriage Loading Cart
MAN205-0067093EN Rev. A Jan. 2014

7.4 Un-loading
When the buzzer signals the successful completion of a cycle, open the door and let
the load cool down for several minutes.
Maneuver the Transfer Carriage into position to line up the rails with the rails of the
autoclave, lock the two locking wheels.
Remove the loading cart (or the containers) onto the Transfer Carriage and place
aside to cool down.
Allow the load to cool down in an area with minimum passing traffic (to avoid the
possibility of touching the hot load), and without air movement (air conditioning, etc.).
Do not touch the hot load. Hot loads absorb moisture and may absorb bacteria from
the hand.
Do not transfer a hot load to metal shelves for cooling. Perform a visual inspection to
ascertain that sterilizing indicators have made the required color change, and that the
load is dry.
The load is to be rejected if:
a. The package has been compressed.
b. The package is torn.
c. The load is wet (water droplets signs).
d. The load fell on the floor.
e. Condense can be observed on the lid.
f. The PCD or other indicator present – Faulty cycle.
Warnings!
During loading and unloading use safety gloves and glasses in accordance with
local safety regulations and good practice.
unauthorized use.

MAN205-0067093EN Rev. A Jan. 2014
8. O
OPERAT
TING INST
TRUCTIO
ONS
This secttion describes the op
perating insstructions for
f the BaccSoft screeen on the dirty
d side
of the au
utoclave, annd the ope
erating insttructions fo
or the Touc
ch screen oon the clea
an side of
the autocclave.
Warning!
Do not o
operate the autoclav
ve in the p
presence of
o dangerous gasess and vapors.
Emergenncy Stop Push-Butt
P ton in coooperative with
w key lo
ock is mo unted on front
panel sw
witches OFF the auttoclave op
peration.
When em mergency y switch is activated
d, the key must be used
u to alllow the sw
witch to
return to
o the operrating position.
Note:
The Touuch Screen n is manufactured ffrom sens sitive mate
erial. Presss gently with
w a
finger orr use a sp
pecial stylu
us. Do nott use a fin
ngernail orr any otheer sharp
impleme ent to opeerate the Touch
T Scre
een.
8.1 O
OPERATIN
NG TOUCH
H SCREEN
N
8.1.1 S
Starting th
he Autocla
ave
Note:
When sttarting the
e autoclav
ve for the ffirst time, adjust and set the ttime and date.
d
Check th
he Touch Screen
S for any Stand by Error or
o Cycle Errror messaages.
If any meessages ap
ppear on th
he Touch S
Screen, take the Corrrective Act
ction recom
mmended
in the “BA
ACSOFT ERROR
E MESSAGES S” section.
The Toucch screen is used to select sterrilization programs. You
Y can onnly select programs
p
from the Touch Scrreen if the autoclave door is op pen. Door open
o is shoown by the
e triangle
symbol
If the con
ntrol is in slleep mode
e, this scree
en appears
s
1. Tap on th
he screen to
t wake up
p the system.
The Auto
oclave Control screen
n appears.
MAN205-00670
14
Page 126 of 183
3 pages
Program Selector Key
2. To select a sterilization cycle, tap the 'Program Selector Key' (top left-hand
corner of screen).
The Program Select screens appear.

Note:
Screen captures shown in this manual are provided for illustrative purposes
ONLY. The options available on your autoclave depend on its configuration and
may differ from those shown in these illustrations.
To find the desired sterilization cycle, tap to go to the next page of the list, and tap
to go back to the previous page.

MAN205-0067093EN Rev. A Jan. 2014
3. To select a sterilization cycle from the list, tap on the cycle number.
4. Press when done.
5. The "Autoclave Control Screen" re-appears.
6. Make sure that you selected the correct cycle.
7. Load the autoclave following the steps indicated in the 'Loading' section.
8. For liquid loads, choose the two containers that contain the most liquid, and
insert the two temperature sensors into both, (If applicable).
Warning!
CLOSE
The door will close after you tap .
Keep tools, hands or any other body parts clear of the door while the door is
closing!
CLOSE
9. Tap
The door will close automatically and the Close Door message appears.
OPEN
10. To re-open the door, tap .
The door will open.
11. To re-close the door, repeat step 8.
12. If the system is ON and there are no alarms (Cycle Status is grey), press
on the Autoclave Control screen to run the selected cycle.
The message appears while the cycle is active.

Note:
You cannot select a new program while a program is running.
MAN205-0067093EN Rev. A Jan. 2014

8.1.2 M
Malfunctio
ons
If a malfu
unction occcurs during
g autoclave
e operation
n:
 the messa
age will ch
hange to .
 the user message

m will
w show C CYCLE FAILED.
 buzzer soounds conttinually forr six seconds.
 the autocclave enterrs ABORT CYCLE se equence.
Tap
The "Active Alarm Screen"
S ap
ppears
ason for the

If the rea e alarm no
o longer exxists, tap o reset the alarm.
to
For more
e informatio
on about th
he alarm m s the "BacSoft Conntrol Syste
messages see em Error
Messagees" section
n.
W
Warning!
The loadd has not completed
d a sterilizzation cyc
cle, therefo
ore it is no
ot sterile. Handle
it as con
ntaminatedd load.
MAN205-00670
14
Page 129 of 183
3 pages
8.1.3 Cycle End
At end of a successful sterilization cycle, a buzzer sounds four times, and
appears. The Cycle Status indicator will be blank and grey.
1. Tap .
OPEN
2. Tap to open the door.
The door will open only if these conditions are fulfilled:
 The chamber pressure is below 115 kPa, (2.1 psig).
 There is no liquid in the chamber.
 The chamber temperature is below the END TEMP parameter.
3. Open the door and remove the sterilized material following the steps indicated
in the ‘Un-loading’ paragraph.
Warnings!
Loading or unloading of material from the chamber can only be done if the door is
completely open and in the lowest position.
It is forbidden to put any part of the body inside the chamber whilst the door is
closing.
It is strictly forbidden for any person to enter the autoclave’s chamber.
necessary to enter the chamber, the person must shut the system by actuating
the emergency switch and withdraw the key from the system, keeping the key on
him, to prevent accidents and injuries.
Verify that the pressure in the chamber is atmospheric pressure. Do not attempt
to open the door if the pressure in the chamber is above atmospheric pressure.
Note:
For a two door autoclave, after a failed cycle, the front door only can be opened.
MAN205-0067093EN Rev. A Jan. 2014

8.1.4 Aborting a Cycle
1. Press STOP
The autoclave automatically goes through a shutdown sequence.
The autoclave will signal the operator that the cycle has been aborted and will advise the
operator when the door can be opened. (See above).
Note:
For a two door autoclave, after aborting a cycle, the front door only can be
opened.
DO NOT ATTEMPT TO OPEN THE DOOR UNTIL NOTIFIED THAT THE ABORT
SEQUENCE IS COMPLETE. IF THE CONTROLLER DOES NOT INDICATE THAT THE
SEQUENCE IS COMPLETE, DO NOT ATTEMPT TO OPEN THE DOOR. CONTACT
YOUR TUTTNAUER TRAINED AND CERTIFIED AUTOCLAVE TECHNICIAN.
Warning!
The load has not completed a sterilization cycle, therefore it is not sterile. Handle
it as contaminated load.
MAN205-0067093EN Rev. A Jan. 2014

8.2 OPERATING BACSOFT KEYPAD
Warning!
Emergency Stop Push-Button in cooperative with key lock is mounted on front
panel switches OFF the autoclave operation.
When emergency switch is activated, the key must be used to allow the switch to
return to the operating position.
8.2.1 Starting the Autoclave
Note:
When starting the autoclave for the first time, adjust and set the time and date.
Check the BacSoft screen for any BACSOFT ERROR MESSAGES.
If any messages appear on the BacSoft screen, take the Corrective Action
recommended in the “BACSOFT ERROR MESSAGES” section
The BacSoft Keypad is used to select sterilization programs. You can only select
programs from the BacSoft Keypad if the autoclave door is open. Door open is shown by
the triangle symbol.
If the control is in sleep mode, this screen appears
1. Click any key to wake up the system.
2. Check the water recycling reservoir is filled with tap water.
MAN205-0067093EN Rev. A Jan. 2014

The Auto
oclave Control screen
n appears.
2
8
3
7
6 4
No. D
Descriptio
on
1 Displays the name of the pressent progrram and ico

on.
Control Temperatture. Displa
ays the actual tempe
erature in thhe
2
chamberr
Referenc
ce Temperature. Dissplays the actual tem
mperature iin the
3
chamberr for reference only
4 Chambe
er pressure. Displayss the actua
al chamberr pressure..
5 Door Sta
atus. Displlays the do
oors status
s whether open
o or cloosed
6 Displays the door operation

o ccommand
System status. Displays the present sttage of the
e program, or errors
7
or operattion messa
ages/symb
bols
Cycle Pa
arameters
s names an nd values. Displays the choseen cycle
8
paramete
ers names and value
es.
3. ation cycle, press the

To selectt a steriliza or key.
The name
e of the program app
pears in the
e top of the
e BacSoft home scre
een.
Note
e:
The program can only be cha

anged when
n the door is open.
You cann
not select a new prog
gram while a program
m is runningg.
MAN205-00670
14
Page 133 of 183
3 pages
Make sure that you selected the correct cycle.
4. Load the autoclave following the steps indicated in the “Loading” paragraph.
5. For liquid loads, choose the two containers that contain the most liquid, and
insert the two temperature sensors into both, (If applicable).
Warning!
The door will close after you Click .

closing!
6. Click
The door will close automatically and appears and the
.vanishes and the appears in its place.
7. To re-open the door, Click
The door will open.
8. To re-close the door, repeat step 5.
9. If the appears system you can start the cycle.
10. Click to run the selected cycle.
The screens and the messages changes to show progress of the cycle.
8.2.2 Aborting by the User before the end of the Sterilization

The user can stop/abort the cycle at any stage of the sterilization cycle.
If the cycle is stopped before the end of the Sterilization, the load is not sterile.
MAN205-0067093EN Rev. A Jan. 2014
1. Click to stop/abort the cycle at any stage.
The yellow caution screen is displayed with the reason for the failure message.
2. Click to cancel the displayed message and open the door.
Warning!
If the load has not completed a sterilization cycle, it is not sterile. Handle it as
contaminated load.
8.2.3 Aborting by the user after the end of the Sterilization
If the cycle is stopped after the end of the Sterilization, the load is sterile.
The user can stop/abort the program while the autoclave is operating.
1. Click to stop/abort the cycle at any stage.
The white caution screen is displayed with the reason for the failure message.
MAN205-0067093EN Rev. A Jan. 2014

2. Click to ca
ancel the d isplayed message
m and open thhe door.
8.2.4 C
Cycle End
d
At the en
nd of a succcessful cycle, a buzzzer sounds
s four times
s and the ffollowing screen is
displayed
d.
1. Click
The messa
age appearrs.
2. Click pen the do

to op oor
The follow
wing scree
en is displa
ayed while the door is
s opening
The icon app

pears on th
he Home screen to sh
how the dooor is open
n.
3. Un- load the steriliz

zed materia
al following
g the steps
s indicated in the ‘Un--loading’
section.
MAN205-00670
14
Page 136 of 183
3 pages
Warning!
The door will close after you Click .

closing!
4. Click to close the door.
Warnings!
Loading or un-loading of material from the chamber can only be done if the door
is completely open and in the lowest position.
It is forbidden to put any part of the body inside the chamber whilst the door is
closing.
It is strictly forbidden for any person to enter the autoclave’s chamber.
necessary to enter the chamber, the person must shut the system by actuating
the emergency switch and withdraw the key from the system, keeping the key on
him, to prevent accidents and injuries.
Verify that the pressure in the chamber is atmospheric pressure. Do not attempt
to open the door if the pressure in the chamber is above atmospheric pressure.
Note:
For a two door autoclave, after a failed cycle, the front door only can be opened.
MAN205-0067093EN Rev. A Jan. 2014

8.2.5 Aborting a Cycle by Controller
The cycle will stop and abort if one of the sensors detects a problem.
If the cycle is aborted prior to completing the sterilization stage, the following screen is
displayed showing the reason for the failed cycle.
1. Click to cancel the displayed message and open the door.

Note:
The screen will be white if the abort takes place after the sterilization is complete,
and the load is sterile.
The screen will be yellow if the abort takes place before the sterilization is
complete, and the load must be treated as non-sterile.
Warning!
If the load has not completed a sterilization cycle, it is not sterile. Handle it as
contaminated load.
MAN205-0067093EN Rev. A Jan. 2014

8.3 BacSoft Control System Error Messages (Touch Screen)
8.3.1 BacSoft Touch Screen Stand by Error Messages
The following table describes the system error messages and corrective actions.
Message Description Corrective Action
System Ready No error For information only

Water in chamber Water detected in the chamber Call autoclave Technician
Door Is Open Door is open For information only
Cycle by clock is
Stand by cycle is scheduled to be run NA
active
Wait till jacket reaches working
Jacket is cool Jacket is cool
temperature
Wait 30 minutes. (Applicable for
Steam generator
Steam generator pressure is too low autoclaves with internal steam
low pressure
generators
Drain is hot Drain is too hot For information only
IO Extension
Io Extension Not Connected (if IO
device not Call for service
Extension is defined)
connected
High Start Accessory Cycle High Start
Temperature Temperature
Vhp Input Not Call for service- to check the
Accesory Cycle VhpIn Not Read (value
Ready vhp gen
Bio filter timeout Unable to heat bio filter Call for service to replace filter
Wait 20 minutes. If the
Bio filter is cool Thermo bio filter is too cold message not disappear call for
service
Printer port is not
Printer port is not valid Call for service
valid
Wait...DoorOpening Door is opening For information only
Wait…Door Closing Door is closing For information only
Cool drain time out Time out while trying to cool drain Call for service
Jacket time out Time out while trying to heat jacket Call for service
Supply error No supply is detected Call for service
MAN205-0067093EN Rev. A Jan. 2014

Supply water error No tap water supply Call for service

Supply distilled
No distilled water supply Call for service
water error
Compressed air
No compressed air supply Call for service
supply error
Steam generator no
No water in steam generator Call for service
water
Chamber pressure
Chamber pressure is out of range Call for service
not in range
Chamber
temperature not in Chamber temperature is out of range Call for service
range
Atmospheric
Atmospheric pressure is not set Call for service
pressure not set
Door error Invalid door state Call for service
Emergency Stop Emergency Stop button is pressed Call for service
Analog input error Analog input sensor is out of range Call for service
Air detector is not Air detector Extension Not Connected
Call for service
connected (If applicable)
I/O card is not
Fail to connect with I/O card Call for service
connected
Protocol port is not
I/O card protocol port is not valid Call for service
valid
Main panel not
Master Panel Not Connected Call for service
connected...
MAN205-0067093EN Rev. A Jan. 2014

8.3.2 BacSoft Touch Screen Cycle Error Messages
The following table describes the system error messages and corrective actions.
Cycle Done No error For information only

User has pushed the stop button and
Canceled By User For information only
canceled the cycle
Door has been manually opened during
Door is open Call for service
cycle
An analog input has been detected to be
Analog Input Error Call for service
out of range
Connection with the I/O card has been
I/O Card Failed Call for service
lost
Electric power down while cycle was
Power Down Call autoclave Technician
running
If water has not been detected (water
level sensor is bigger than value of
Not applicable for this
No Water system parameter 'Water Level Detection
autoclave
Value') after X seconds as defined in
cycle parameter 'Water Time Error'
If chamber temperature does not reach
X°c as defined in cycle parameter Check utilities
Heat Time Error 'Exhaust Top Temperature' after X or
minutes as defined in cycle parameter Call for service
'Heat Time Error'
If chamber pressure does not reach X
kPa as defined in cycle parameter 'Pulse Check utilities
Vacuum Time Error [A,B,C,D] Low Pressure' after X minutes or
as defined in cycle parameter 'Pressure Call for service
Time Error'
kPa as defined in cycle parameter 'Pulse Check utilities
Pressure Time Error [A,B,C,D] High Pressure' after X minutes or
as defined in cycle parameter 'Pressure Call for service
Time Error'
Heat Time Error
'Temperature [1,2] Stay' after X minutes or
(Keep)
as defined in cycle parameter 'Heat Time Call for service
Error'
MAN205-0067093EN Rev. A Jan. 2014


Heat Time Error 'Sterilization Temperature' after X minutes or
as defined in cycle parameter 'Heat Time Call for service
Error'
If during sterilization stage, the chamber Check utilities
Low Pressure pressure goes below the minimum valid or
sterilization pressure Call for service
High Pressure pressure goes above the maximum valid or
sterilization pressure. Call for service
temperature goes below the sterilization
Low Temp or
temperature as defined in cycle
parameter 'Sterilization Temperature' Call for service
If during sterilization stage, the chamber

High Temp temperature goes above the maximum Call for service
valid sterilization temperature
If there is a gap in sterilization time of
Time Error more then 3 seconds between the two Call for service
clocks of the machine
kPa as defined in cycle parameter 'Cool
Low Pressure
Pressure' after X minutes as defined in
(Cooling)
cycle parameter 'Cool Pressure Time
Error'
If chamber temperature does not goes
below X°c as defined in cycle parameter
High Temp. (Cooling) Call for service
'Cool End Temperature' after X minutes
as defined in cycle parameter 'Cool Error'
If chamber pressure does not goes below
High Pressure atmospheric pressure + 10 kPa after x
(Exhaust) minutes as defined in cycle parameter
'Exhaust Time Error'
If chamber pressure is above Call for service
atmospheric pressure + 10 kPa when
High Pressure (Dry) staring dry stage
MAN205-0067093EN Rev. A Jan. 2014

If chamber pressure is above

atmospheric pressure + 5 kPa X minutes
High Pressure
(as defined in cycle parameter 'Normal
(Ending)
Pressure Time Out) after the end stage
begins
If chamber pressure is below atmospheric
pressure - 5kpa X minutes (as defined in
Air Error Call for service
cycle parameter 'Normal Pressure Time
Out) after the end stage begins
X°c as defined in cycle parameter 'End
High Temp. (Ending) Temperature' X minutes (as defined in
cycle parameter 'Normal Temperature
Time Out) after the end stage begins
In Accesory test cycle - If Digital input
'Acc Operate' value is 0 after x minutes
Accessory Timeout Call for service
as defined in cycle parameter 'Accessory
Time Out'
If emergency stop has been pushed
Emergency Stop during cyle (If Digital input 'Emergency Call for service
Stop' value is '0')
If bio hazard fillter is not ready after 2
Bio Filter Time Out Call for service
minutes from the start of stage 'Purge'
If chamber temperature did is below X°c
as defined in cycle parameter 'Purge
Purge Time Out Temperature' X minutes (as defined in Call for service
cycle parameter 'Purge Time Out) after
the purge stage begins
if value of 'Air Detector Pressure' is
Air Detector bigger than value defined in cycle Call for service
parameter 'Air Detector'
MAN205-0067093EN Rev. A Jan. 2014

This page is left intentionally blank
MAN205-0067093EN Rev. A Jan. 2014

SERVICE INSTRUCTIONS
Warnings!
These service instructions are for the use of qualified personnel only! To avoid
electric shocks, do not perform any servicing other than that specified in the
operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
When servicing the autoclave, and/or opening any service panel, disconnect the
all electrical power supplies to the unit. This is done by switching OFF the main
power supply switch, or by un-plugging the main electrical power supply cords.
MAN205-0067093EN Rev. A Jan. 2014

9. MAINTENANCE OF AUTOCLAVE
9.1 Preventive and Periodical Maintenance
1. Clean the strainer at the bottom of the chamber.
Before each 2. Verify that the door gasket and the surface that the gasket is
cycle pressed on are clean.
3. Keep the door closed between sterilizing cycles.
1. Clean the door gasket every day with a soft cloth.
2. Before the first operation of the day, warm up the jacket for at
least 20 minutes with the door closed, even if the READY
LED is lit up.
User

4. Carry out a BOWIE & DICK test at the beginning of each day
Daily after warm up.
5. Drain the compressor tank before starting operation (if
applicable).
6. If sterilizing liquids, clean the chamber at the end of every day.
7. At the end of the day leave the door open.
8. Inspect the sight glass gauge of the generator for chips,
scratches, cracks, nicks, or any other visible sign of damage.
1. Clean the cabinet and door parts, the internal walls of the
autoclave, the shelves and the shelf rails with a soft cloth and
household detergent. Clean the chamber while the
autoclave is cold. The detergent shall be flushed away with
water.
If you used tap water, for the final flush use distilled or
mineral-free water.
Caution!
Do not use steel wool or steel brush as this can damage
the chamber!
2. Place several drops of oil on all the door spindles and pins (if
User
Weekly applicable).
3. Drain the generator (if applicable) as follows:
a. Switch OFF the power.
b. Wait until the pressure decreases to 0.5 bar (watch the
pressure gauge).
c. Open the drainage manual valve for a few seconds till the
glass tube becomes empty, and then close the valve.
d. Drain the water level tube by opening the tube’s valve
located at the bottom elbow connecting the tube to the
vessel.
4. At the end of the week, or if the autoclave will stand for a
prolonged period, clean the chamber when it is cold, and
leave the door open.
MAN205-0067093EN Rev. A Jan. 2014

For Tuttnauer internal steam generators.
Technician
1. Press the Test Button on the internal steam generator electric

Monthly box.
The Main Circuit Breakers for the heaters will switch OFF.
Switch ON the Main Circuit Breakers for the heaters
1. Clean water strainers on pipelines while autoclave does not
operate (idle).
2. Verify sewage pipe is not clogged ensuring free drainage of
sewage liquids. It is important that sewage liquids do not
overflow at the working site.
3. Disassemble the steam –traps and clean them. The cleaning
operation requires cleaning of the strainer inside the steam-
Technician
trap. This can be done by rinsing and removing any dirt,

Quarterly
which causes blockage.
4. Check the piping connections and tighten where necessary to
avoid leakage.
5. De-scale the generator (if applicable).
6. Verify that the water quality complies with the requirements
as detailed in the Water Quality paragraph.
7. Check the vacuum pump inlet/outlet for scale build up and
de-scale if necessary.
1. Replace the 0.01 air filter
6 months
MAN205-0067093EN Rev. A Jan. 2014

1. Perform an overall check of the locking system and replace
worn parts.
2. Check and tighten where necessary the electrical
connections in the electrical board, connection box, motors,
electrical valves, locking device screws and instrumentation.
3. Clean the electronic control unit, using a vacuum cleaner.
4. Check the door gasket and replace if damaged.
5. Ensure periodical tests are done on time.
6. Check the steam-traps and replace if worn.
7. Calibrate the control system
8 Validate the applicable cycles
9. Check and verify tight closing of all tightening bolts of the side
guides, as well as top and bottom guides (if applicable).
Replace worn bolts if necessary (on horizontal or vertical
door).
10. Check and verify tight closing of all tightening bolts of the
bronze strips. Replace worn bolts if necessary (on horizontal
or vertical door).
Yearly
11. Check and verify tight closing of all tightening bolts of the
door guide rail (including the door's wheel). Replace worn
bolts if necessary (on horizontal or vertical door).
12. Check the hydraulic piston including oil level. Check the
hydraulic system for leakage, worn or loose component (on
horizontal or vertical door).
13. Disassemble the door cover, check and tighten all locking
mechanism bolts (on manual or automatic hinged doors).
14. Check operation of the micros-witches. Verify that they are
placed tightly as required.
15. Check the safety valve. Allow the safety valve to blow off by
letting the pressure increase until it reaches the working
pressure + 10%. This verifies that the safety valve operates
as required and the valve’s seat is kept free of mineral
deposits.
Note:
Yearly maintenance should always be accomplished by a
trained sterilizer service technician.
MAN205-0067093EN Rev. A Jan. 2014

Notes:
1. The procedures done by the “User” referred in the Preventive and Periodical
Maintenance, must be performed by trained personnel only.
2. Keeping the inside of the autoclave clean will lengthen its life and its proper
operation.
3. Ensure the chamber is empty and cold during all cleaning.
4. For all cleaning use ordinary household stainless cleaner, and rinse first with
tap water, and then with distilled or mineral free water.
5. Use only mineral-free water for the steam generator as detailed in the Water
Quality paragraph, (If applicable).
7. If you see or hear anything extraordinary, stop using the autoclave and call for
service.
Periodical Tests
1. Once a year calibrate and validate the autoclave.
2. Periodical safety tests (pressure vessel and electricity) shall be
performed by an Authorized Inspector at intervals as required by the
local laws, rules or regulations.
Periodical safety tests should be performed by an authorized inspector at
intervals as required by local law, rules or regulations.
Notes:
Ensure periodical tests are done on time!
Warning!

MAN205-0067093EN Rev. A Jan. 2014

9.2 Safety Tests after Repair
Attention!
After every repair or dismantling the enclosure, the autoclave should pass two
electrical safety test by the qualified Service Engineer. The following shall be
performed:
1. Enclosure Leakage Current Test.

Every autoclave should pass this test as follows:
1. Connect the electrical cord to the autoclave.
2. Turn ON the main switch on the right side of the autoclave.
3. Short-circuit the L and N pins on the cord's plug.
4. Connect the Short-circuit pins to the L pole on the Megaohm Tester.
5. Connect the earth pins to the earth pole on the Megaohm Tester.
6. Impose an electrical potential of 500–1000V on the tested autoclave.
The insulation resistance should be at least 2 MΩ.
The test is successful if there was no leakage.
2. Protective Earth Impedance Test

1. Connect the grounding pin of the power cord plug to one pole of an
Ohmmeter.
2. Connect any other metallic part (preferable – the metallic part of the
locking screw) to the second pole of the Ohmmeter.
3. The resistance should not exceed 0.3 Ω.
After performing these tests, the Service Engineer should complete and sign the
Work Order and the Log Book.
Warning!
MAN205-0067093EN Rev. A Jan. 2014

9.3 General Troubleshooting
Possible causes check-ups
Symptoms Corrections
and tests
1. Control unit not initialize. 1.1 The control circuit 1.1 Check and switch on
No display and lights on the breaker switched off. the circuit breaker.
front panel.
1.2 The power switches 1.2 Replace the defective
on the front panels of switch.
the autoclave or on the
steam generator are
defective.
2. Steam generator does not 2.1 Water pump defective 2.1 Repair or replace
operate. or blocked. pump. Replace motor.
2.2 Blocking or low water 2.2 Adjust water pressure,

pressure in the pump ensure a free
circuit. circulation of water.
2.3 Circuit breaker trips, 2.3 Check and remove the

because of overload or overload or replace
damage. circuit.
2.4 Upper electrode short- 2.4 Clean or replace upper

circuited. electrode.
2.5 Electronic pressure 2.5 Check, calibrate

switch or measuring pressure switches or
circuits faulty or out of replace them.
calibration.
2.6 Lower electrode dirty 2.6 Clean or replace the

or rusted. electrode.
2.7 Circuit breakers 2.7 Turn off or replace the

switched off or circuit breakers.
damaged.
2.8 Contactor controlling 2.8 Check the cause and

the heat up current is replace contactor.
damaged.
2.9 Control system trouble. 2.9 Replace the GICAR
2.10 Solenoid or pneumatic 2.10 Repair or replace

steam supply stuck or solenoid or pneumatic
defective. valve.
MAN205-0067093EN Rev. A Jan. 2014

Possible causes check-ups and
tests
3. Steam pressure 3.1 Pressure switch faulty or 3.1 Check, repair or
increases beyond the incorrectly set. replace the
control point. pressure switch.
3.2 Contacts at contactor 3.2 Check the cause
welded because of short and replace the
circuit. damaged
contactor.
4. The conditioning 4.1 Check if the trouble is due to 4.1 See solutions
phase (pre-vacuum pump or its electrical supply indicated in par. 2.
does not work). circuit.
4.2 The vacuum valve passing 4.2 Check, repair or
water through the vacuum replace the water
pump stuck or damaged. to pump valve.
4.3 The exhaust to pump valve 4.3 Check, repair or
stuck or damaged. replace the fast
exhaust valve.
4.4 Door improperly closed, 4.4 Close the door, fix
gasket damaged or or replace the
incorrectly seated on the gasket.
groove.
No steam inlet or low 4.5 Leakage at the vacuum or 4.5 Check and tighten
steam pressure. exhaust piping. fitting joints,
replace defective
packing.
4.6 Steam inlet valve blocked or 4.6 Fix or replace the
damaged. steam valve.
4.7 Low pressure at the steam 4.7 Check the
supply line. generator as
shown in par. 2.
4.8 Control system trouble. 4.8 Replace the
control boards.
4.9 Manual steam feed valve is 4.9 Open the manual
closed. valve.
5. Pre-vacuum phase 5.1 Low pressure at the steam 5.1 Check steam
completed but supply line. generator, fix
temperature and 5.2 Steam inlet valve clogged or 5.2 pressure.
pressure are low and damaged. Check and fix or
the sterilization point is replace the steam
not reached or it takes valve.
a long time to reach it. 5.3 Electronic pressure 5.3 Set correctly or
transducers or measuring replace boards.
circuits faulty or set too low.
5.4 Control system trouble. 5.4 Replace the
control boards.
MAN205-0067093EN Rev. A Jan. 2014

tests
6. Temperature rises 6.1 Steam pressure too high. 6.1 Check and set
above the preset correctly the pressure
sterilization value. switch of the generator
and the pressure
reducer.
6.2 Steam valve leaks. 6.2 Fix or replace the
steam valve.
6.3 Control system trouble. 6.3 Replace control
boards.
7. Fast or slow exhaust 7.1 The fast or slow exhaust 7.1 Repair or replace
phases do not function; valves stuck or damaged. damaged valve.
chamber pressure 7.2 Steam valve leaks. 7.2 Repair or replace
remains high or exhaust steam valve.
takes too long. 7.3 Control system trouble. 7.3 Replace control
boards.
8. Drying stage does 8.1 Trouble with the vacuum 8.1 See par. 2 and 4.
not work. system.
8.2 Steam valve leaks. 8.2 Repair or replace
steam valve.
8.3 Control system trouble. 8.3 Replace control
boards.
9. The air inlet does not 9.1 Air inlet valve clogged or 9.1 Repair or replace air
work. damaged. valve.
9.2 Air filter clogged. 9.2 Replace air filter.
10. Unsatisfactory 10.1 Incomplete removal of air 10.1 See trouble related to
results of sterilization pockets. vacuum system par. 2
process. and 4.
10.2 Sterilization conditions 10.2 Set the correct temp.
improper temperature or and time according to
pressure too low, ste. time the sort and quantity of
too short. material.
10.3 Incorrect loading of 10.3 See par. on
autoclave, air trapped in the ‘Preparation before
load. Sterilization’.
11. Drying incomplete 11.1 Insufficient steam pressure 11.1 Set or fix the pressure
packs remain wet. to jacket. switch.
11.2 Insufficient vacuum. 11.2 See problems related
to vacuum par. 2 and
4.
11.3 Steam trap does not 11.3 Clean or repair the
eliminate the condensate. steam trap.
11.4 Incorrect loading of the 11.4 Reload the autoclave
autoclave. appropriately.
MAN205-0067093EN Rev. A Jan. 2014

tests
12. The door does not 12.1 Low pressure at the air 12.1 Set the air pressure;
close. supply line. 1.5 bar
(Applicable to sliding 12.2 CLOSE DOOR solenoid 12.2 Fix or replace solenoid
doors) valve transmitting air valve.
pressure to the door
actuator is stuck or
damaged.
12.3 Door drive actuator 12.3 Fix or replace actuator.
damaged.
12.4 OPEN DOOR button is 12.4 Replace the button.
defective.
12.5 Control system trouble. 12.5 Replace the control
boards.
13. The door does not 13.1 Low pressure at the air 13.1 Set the air pressure;
seal. supply. 1.5 bar
(Applicable to sliding 13.2 Low steam pressure at the 13.2 Set the steam
doors) door gasket. pressure; 1.5 - bar.
13.3 The pressure to gasket 13.3 Fix or replace the
pneumatic valve blocked or pneumatic valve.
damaged.
13.4 The solenoid or pneumatic 13.4 Repair or replace the
valves, which control the defective valve.
pressure or vacuum to
gasket stuck or damaged.
13.5 Control system trouble. 13.5 Replace the control
boards.
14. The door does not 14.1 Low pressure at the air 14.1 Set the correct air
open. supply line. pressure (which has to
(Applicable to sliding be atmospheric
doors) pressure).
14.2 Insufficient vacuum to 14.2 See paragraph 2.
gasket, due to trouble with
the vacuum system.
14.3 Gasket improperly seated or 14.3 Mount the gasket
damaged. suitably or replace it.
14.4 OPEN DOOR solenoid 14.4 Repair or replace the
valve transmitting air faulty valve.
pressure to the door
actuator is stuck or
damaged.
14.5 Door drive actuator 14.5 Fix or replace
damaged actuator.
MAN205-0067093EN Rev. A Jan. 2014

tests
15. Problems related to 15.1 Check if the flat cable or 15.1 Plug in firmly the
the control system. MOLEX connectors MOLEX connectors.
between the control boards
and keyboard are well
plugged in.
15.2 Power supplies out of order. 15.2 Fix or replace the
power supply.
15.3 Control out of order 15.3 Replace defective
control
15.4 Control keypad. 15.4 Replace defective
keypad
15.5 Paper to printer missing or 15.5 Insert a paper roll
quality unsuitable. inside the printer.
Ensure the
appropriate type of
paper is used.
15.6 Flat cable connection 15.6 Plug in connection or
between control board and replace it.
printer is not plugged in
correctly.
15.7 Printer damaged. 15.7 Replace the printer.
15.8 Temperature sensor 15.8 Fix connection or

disconnected or loose replace temperature
connection or sensor sensor.
damaged.
15.9 Pressure transducer, bad. 15.9 Fix connection or
Mechanical or electrical replace pressure
connections or transducer transducer.
damaged.
16. Air Detector Fails. 16.1 Steam quality is not proper. 16.1 Check the steam
(If applicable) quality and non-
condensable gases.
16.2 Induced Air Valve is open or 16.2 Close or repair the
leaks. induced air valve.
MAN205-0067093EN Rev. A Jan. 2014

9.4 Steam Generator Troubleshooting
Symptom Possible cause Corrections
1. Steam 1.1 No power from the building 1.1 Check the reason for no
generator does source. power supply from the
not start. building.
1.2 Generator Circuit breakers
1.2 Turn ON the circuit
(1ph & 3ph) are OFF.
breakers (1ph & 3ph)
1.3 Trip coil is activated (no power
1.3 Check the interlocks status.
feed)
1.4 Water level in the generator is 1.4 No water inlet, See Section
low. No.2 below.
2. Water is not 2.1 The water pump is defective or 2.1 Check, repair or replace
filled into the blocked. the pump.
generator. 2.2 The water inlet solenoid valve 2.2 Check power on solenoid
does not open. contacts or, repair/replace
the valve.
2.3 Check for short circuits, or
2.3 The circuit breaker in the
circuit breaker is defective.
water pump motor circuit trips
Replace the circuit breaker,
OFF.
or fix short circuit.
2.4 Check wires connectivity
2.4 The GICAR water level between the electrodes
controller or the electrodes is and the water level
defective. controller or replace the
defective electrode or
electronic board.
2.5 The circuit Relay is defective. 2.5 Replace the circuit Relay.
2.6 The circuit breaker of the 2.6 Check and switch ON the
control circuit is OFF or circuit breaker of the
defective. control circuit.
MAN205-0067093EN Rev. A Jan. 2014

Symptom Possible cause Corrections
3. Steam pressure 3.1 The pressure switch is faulty 3.1 Check the pressure
does not or incorrectly set. switch, set it correctly or
increase or replace if faulty.
increases too 3.2 The circuit breakers in the 3.2 Check the cause and
slowly. heater circuits are switched switch ON the circuit
OFF. breakers.
3.3 The water level control system 3.3 Check and replace the
is defective. defective electrode or
GICAR controller.
3.4 The heater contactor is 3.4 Check and replace the
defective. heater contactor.
3.5 Heaters are burned out. 3.5 Replace the damaged
heaters; check if the
water level is sufficient.
3.6 There is a leakage in the 3.6 Tighten or replace piping
safety relief valve caused by connections, fix or
loose or defective fittings, or replace the safety valve.
by blockage.
4. Steam pressure 4.1 The pressure switch is faulty 4.1 Set the pressure switch
goes up beyond or set incorrectly. correctly or replace if
the set control faulty.
point. 4.2 The heater contactor is stuck. 4.2 Replace the heater
contactor.
5. The safety valve 5.1 The steam pressure is higher 5.1 Check cause and
blows. than the working pressure. remedy it, See section 4
above)
5.2 The safety valve is defective. 5.2 Check and replace the
safety valve.
MAN205-0067093EN Rev. A Jan. 2014

9.5 G
Generatorr Maintena
ance
9.5.1 G
Generatorr Pressure
e Switches
s
The g
generator is equipped
d with two pressure switches:
s
1. Operating Control Pressure e Switch -T
This switch
h sets the nnominal woorking
pressure and the up
pper and lo
ower press
sure in whic
ch the gennerator turn
ns ON and
OFF.
2. Limit Conntrol Pres ssure Swittch -This switch sets the cut-offf pressure of the
generatorr. If the pre
essure in thhe generattor increases above tthe pre-sett cut-off
pressure the switch is activate ed and the power sup pply to the heating ellements is
terminate
ed. To reac ctivate the g
generator, press the reset leveer located on
o the
upper parrt of the preessure swiitch.
Adjustin
ng the Pre
essure Switches
gulated, however,
The presssure swittches are factory reg h n order to adjust the steam
in
pressure
e, follow thiis procedure:
Operatin
ng Control Pressure
e Switch
 To set the
e pressure in which tthe heating
g elements turn OFF,, turn the bronze
b
color knob. Turn it clockwise
c tto decrease pressure
e and counnterclockwise to
increase the
t pressu ure.
 To set the
e pressure in which tthe generator restarts
s (i.e. the ppressure differential
between the
t turn-offf and the tturn-on pre
essures) turn the blacck color preessure
switch knob. Turn itt clockwise
e to decrea
ase pressurre and couunterclockw wise to
increase the
t pressu ure.
The p
pressure sw
witch will be
b set to an
n output stteam press
sure of 3.5 -4 bar.
Limiting
g Control Pressure
P Switch
S
 To set the
e cut-off prressure, tu rn the bron
nze-colored pressuree switch knnob. Turn itt
clockwisee to decreaase pressu re and cou unter-clock
kwise to inccrease the pressure.
The p
pressure sw
witch will be
b set to a cut-off pre
essure of 5 bar.
Resett
lever
Turning off
pressure
e
Cut-offf
Differentia
al
pressurre
pressure
MAN205-00670
14
Page 158 of 183
3 pages
9.5.2 Cleaning and Replacing the Water Level Electrodes
The three electrodes of the water level control system are mounted on the top of the
steam generator.
Cleaning the Water Level Electrodes
1. Turn OFF the electric power and discharge the steam pressure from the
autoclave and the steam generator.
2. Disconnect the wires from the electrode connections.
Note:
Mark the wires before removing them. It is essential to return the correct wire to
its corresponding electrode!
3. Remove the electrode.
4. Clean the electrode.
5. Ensure that the tip of the electrode is bare exposed metal for 20mm from the end.
6. Re-assemble the electrodes into their places as marked.

7. Set the height as per the figure below.
Note:
The setting of the electrode height is essential for the proper working of the
generator!
8. Tighten the nuts to avoid leakage.
9. Re-connect the wire to the electrodes. Return the correct wire to the
corresponding electrode.
10. Test the unit.
Front of Generator
Reference Electrode
Dimensions in mm
MAN205-0067093EN Rev. A Jan. 2014

Replacing the Water Level Electrodes
1. Turn OFF the electric power and discharge the steam pressure from the
autoclave and the steam generator.
2. Disconnect the wires from the electrode connections.
Note:
Mark the wires before removing them. It is essential to return the correct wire to
the correct electrode!
3. Remove the old electrode.
4. Ensure that the tip of the new electrode is bare exposed metal for 20mm from the
end.
5. Insert the new electrode into its place.

6. Set the height as per the figure below, and tighten the fixing nut to avoid
leakage.
Note:
The setting of the electrode height is essential for the proper working of the
generator!
7. Reconnect the wire to the electrodes Return the correct wire to the correct
electrode.
8. Test the unit.
Front of Generator
Reference Electrode
Dimensions in mm
MAN205-0067093EN Rev. A Jan. 2014

9.5.3 Replacing the Heaters
Disconnect the steam generator from the electrical source. Release the steam pressure
from the autoclave and the steam generator.
1. Flush the water out of the steam generator then close the drain valve.
2. Remove the heaters cover.
3. Remove the wire connections from the heaters.
4. Unscrew the heaters and remove them from the front plate of the
generator.
5. Replace new heaters. Ensure that they are tightened well in order to
avoid leakage.
6. Reconnect the wire connections.
7. Replace the heaters cover.
8. Test the steam generator.
Heaters
MAN205-0067093EN Rev. A Jan. 2014

9.5.4 Replacing the Generator Side Gauge Glass Indicator Tube
Warning!
Do not exceed the recommended pressure of the gauge glass.
Caution!
Do not subject gauge glass to bending or torsional stresses.
Note:
On each side of the glass tube, there are stainless steel balls that act as a safety
device by preventing the escape of steam and boiling water if the glass is
broken. Before replacing the glass water tube, switch OFF the electrical power
and release steam pressure from the vessel.
1. Drain the water.
2. Remove the protective cover from the new glass tube.
3. Loosen the two nuts on both sides of the glass tube. Slip the upper one down,
and then take off the tube.
4. Replace the tube with a new one.
5. Do not allow glass to touch any metal parts.
6. Replace the two packing nuts and hand tighten, then tighten ½ turn more by
wrench.
Glass Tube
MAN205-0067093EN Rev. A Jan. 2014

9.6 Replacing SPECK Water Pump
Warning
To prevent electrical shock, disconnect power before initiating any work. In the
case of pump failure, the pump housing and/or the pumped fluid may carry high
voltage to components normally considered safe
Release pressure on the outlet side of the pump before doing any maintenance
work.
Check the pump for any sign of damage. If the pump has any indication of failure,
contact Tuttnauer for a complete motor assembly. Proceed as follows to replace the
pump.
Removing the Pump:

1. Disconnect the power to the pump by switching off the pump circuit breaker
located in the electrical box.
2. Unscrew the 4 screws, (Item 6), using a Phillips screw driver. Remove the pump
electrical cover, (Item 5).
3. Mark the motor cable wire connections, and the location of wires on the housing.
4. Disconnect the cable wires.
5. Disconnect the cable connection, (Item 3), to the pump housing.
6. Mark the water inlet and outlet hoses to the pump, (Item 4).
7. Disconnect the water inlet and outlet, (Item 4), from the pump.
8. Remove the 4 nuts, (Item 2), securing the water pump, (Item 1), to the pump
base.
9. Remove the motor, (Item1).
Replacing the Pump:

1. Install a new pump on the base.
2. Follow the above pump removal steps in reverse order.
3. Apply power for short time to make sure that the pump rotates in the direction
of the arrow, (Item 7).
4
3 6
2 7
MAN205-0067093EN Rev. A Jan. 2014

9.7 Releasing the Vacuum Pump Rotor
The vacuum pump could get locked after a prolonged idle period.
Further described, is the procedure to follow in order to unlock and restore the normal
operation of the pump.
1. When the pump is operated for the first time, check if it works normally.
If not, stop the electric current immediately.
2. Do not open the pump and by no means, try to free the rotor shaft, by
forcibly rotating the impeller, this can provoke an irreversible damage to
the pump.
3. Further described is the way to proceed, for restoring the normal
operation of the pump.
4. Carefully remove the fan cover from the vacuum pump.
5. By means of a screwdriver, rotate in clockwise direction the shaft of the
pump on which the cooling fan of the motor is mounted.
The shaft will be unlocked and the pump is ready for operation.
6. If it did not help, unscrew the pipes connected to the pump and pour in
a quantity of 200ml. of edible vinegar available at any grocery shop.
Leave the pump in this situation for ½ – 1 hour.
7. By means of a screwdriver, rotate the shaft of the pump on which the
cooling fan of the motor is mounted in a clockwise direction. The shaft
will be unlocked and the pump is ready for operation.
8. Replace the fan cover when done and tighten the screws.
MAN205-0067093EN Rev. A Jan. 2014

9.8 Calibration Instructions
This directory describes the calibration of the following 2 sensors:
Sensor Name Sensor function
1 Chamber Temperature Reads the temperature in the chamber.
2 Chamber Pressure Reads the pressure in the chamber.
Required equipment for calibration

 Reference temperature tool.
 ¼" BSP adaptor (for the validation port).
 Reference pressure tool: vacuum / pressure gauge in psig.
9.8.1 Calibrating the Temperature Sensor
Before calibrating with PT-100 Simulator, set the Pressure & Temperature units to
Celsius and kPa.
1. Enter the MENU screen by pressing the UP and DOWN keys simultaneously for
2-3 seconds.
To exit this screen or any other screen, press START/STOP key to move the cursor to
Exit and press UP or DOWN keys.
2. SELECT USER screen is displayed.
Move the cursor to Technician and press START/STOP key.
3. 0000 is displayed on the screen with the cursor blinking on the right digit.
Increase the cursor to 0002 move the cursor to "Set" and press UP or DOWN keys,
MAN205-0067093EN Rev. A Jan. 2014

4. M
Move the cu
ursor to Inp
puts/Outpu
uts and pre
ess START
T/STOP keey.
5. M
Move the cu
ursor to "An
nalog inpu ts calibratiion" and prress STAR
RT/STOP key.
k
6. Move the cuursor to "Chhamber Te emperature e" with the UP  andd DOWN  keys.
W
When it is blinking, sellect it by prressing the
e START/S STOP key..
7. Move to "Ca alibrate ana U  and DOWN  keys, and then

alog input" with the UP
wh
hen it is blinking sele
ect it with th
he STARTT/STOP key
y.
MAN205-00670
14
Page 166 of 183
3 pages
This is a typical callibration sc
creen.
This scre
een presen
nts the currrent read te
emperaturre on scree
en top rightt.
On top riight of the screen, the

e current te
emperaturre read is presented.
p
RH – Temperature is read by
y the contro
ol system at
a a high te
emperaturee point.
AH – The
e actual high temperrature (mea
asure by re
eference device).
RL – Tem
mperature is read by the contro
ol system at
a the low temperatur
t re point.
AL – The
e actual low
w temperature (meassure by refference device).
The calib
bration is comparing
c the system mperature (Measured by the con
m read tem ntrol
system) to the actuual tempera
ature meassured by re
eference device
d in tw
wo points at
a least.
Setting te
emperaturre:
Setting te
emperaturre done by changing the read te
emperature
e to be equual to the actual
a
temperatture.
(Differen
nce betwee
en actual to
o read of ±
±0.5ºC is ac
cceptable)
8. To
o change required
r va
alue increa
ase or decrrease the required
r vaalue by using UP or
DO
OWN keyss.
To store the setting
g move the
e cursor to SET and press
p UP key
k that wi ll cause the
changes to be storred – The cursor
c will move auto
omatically to
t EXIT, prress UP to exit
from the screen.
9. Noow press the UP and

d DOWN k eys simultaneously to return too the previo
ous
sccreen until OPERATION SCRE
EEN will be
e appears.
10.R
Repeat step
p 9 till returrn the HOM
ME screen.
11.W
When calibrrating is do
one with PTT-100 Simulator, set the Pressuure & Tem
mperature
un
nits back to
o Fahrenheeit and psi .
MAN205-00670
14
Page 167 of 183
3 pages
9.8.2 Calibrating the Pressure Transducer
In order to calibrate the Pressure Transducer, repeat steps 1-5 from "Calibrating the
Temperature Sensor".
1. Move the cursor to "Chamber pressure" with the UP  and DOWN  keys.
When it is blinking, select it by pressing the START/STOP key.
2. Move the cursor to "Calibrate analog input" with the UP  and DOWN  keys,
and then when it is blinking select it with the START/STOP key.
This is a typical calibration screen.

This screen presents the current read pressure on screen top right.
On top right of the screen, the current pressure read is presented.

RH – Pressure is read by the control system at a high Pressure point.
AH – The actual high Pressure (measure by reference device).
RL – Pressure is read by the control system at the low Pressure point.
AL – The actual low Pressure (measure by reference device).
(Difference between actual to read of ±3 kPa is acceptable)
MAN205-0067093EN Rev. A Jan. 2014
3. To chang
ge required
d value inc rease or decrease th
he requiredd value by using UP
or DOWNN keys.
4. To store the setting
g move the
e cursor to
o SET and press UP key that will
w cause
the changges to be stored – T
The cursor will move automaticcally to EX
XIT, press
UP to exit from the screen.
5. When calibrating is done with
h Pressure Transduce
er Simulatoor, set the Pressure
& Tempe
erature unitts back to a
and psi.
6. Now presss the UP and DOW usly to retuurn to the previous
WN keys simultaneou
screen un
ntil OPERA
ATION SC REEN app
pears.
MAN205-00670
14
Page 169 of 183
3 pages
9.9 Working with power ON in Service Area (Autoclaves with sliding doors)
Warning!
It is strictly forbidden to enter the service area!

If maintenance is necessary behind any service access panel(s) while the system is
operating, proceed as follows:
1. Ensure the chamber door(s) are closed.
2. Lock the system by pressing the emergency switch to turn OFF all electrical
power to the autoclave and withdraw the key.
3. Open the service access panel(s) and enter the service area, and take the key
with to prevent accidents and unauthorized use.
4. Disconnect the door opening solenoid(s).
5. Re-insert the key, and turn ON the all electrical power to the autoclave to
operate the system.
6. Carry out the required maintenance.
7. Turn OFF all electrical power to the autoclave once again. See step 2 & 3.
8. Re-connect the door opening solenoid(s).
9. Replace the service access panel(s).
10. Re-insert the key, and turn ON the all electrical power to the autoclave, and
continue working.
MAN205-0067093EN Rev. A Jan. 2014

9.10 Testing the Safety Valves
Warning!
Before testing the safety valve, wear heat resistant safety gloves and keep all
body parts away from the steam flow.
Attention!
Make sure that the test is performed while the door is closed.
Lift the lever to clear the Safety valve seat.
1. Testing the Generator Safety Valve
1.1 Set the pressure of the working pressure switch and cut off pressure switch to
6 bar.
1.2 Operate the generator and verify that the pressure increases by checking the
generator pressure gauge.
1.3 Verify that the safety valve blows in the range of 75 – 80 psi. (5–5.5 bar).
1.4 If the safety valve did not blow at the pre-set pressure stop the operation of
the generator, decrease the pressure to atmospheric pressure and replace
the safety valve with a new one.
1.5 If the safety valve was replaced, repeat step 1.1—1.4 to test the new one.
1.6 Re-adjust the pressure of the working pressure switch to 3.5—4 bar, and then
Re-adjust the cut off pressure switch to 5 bar.
2. Testing the Jacket Safety Valve
2.1 Mark the position of the pressure regulator's adjustment knob.
2.2 Turn the adjustment knob one turn in the pressure increase direction.
2.3 On the solenoid valve battery, open manually valve 91. This is done by
turning the adjustment screw until the screw's slot is vertical.
2.4 Operate the autoclave and verify that the pressure increases.
2.5 Verify that the safety valve blows in the range of 40 – 44 psi (2.8 –3.0 bar).
MAN205-0067093EN Rev. A Jan. 2014

2.6 If the safety valve did not blow at the pre-set pressure stop the operation of
the autoclave, decrease the pressure to atmospheric pressure and replace
the safety valve with a new one.
2.7 If the safety valve was replaced, repeat step 2.1—2.5 to test the new one.
2.8 Close solenoid valve 91 (screw's slot is horizontal).
2.9 Readjust the pressure regulator to the original position. Use the marking as
mentioned above in Step 2.1
Warning!

MAN205-0067093EN Rev. A Jan. 2014

9.11 Replacing the Door Gasket
Warning!
Before replacing the gasket, verify that the autoclave is cold; that the power is
turned OFF; and, that there is no pressure in the jacket and in the chamber.
1. Remove the damaged gasket.
2. Check the new gasket and verify that it is not damaged.
3. Verify that the gasket groove is clean.
4. Begin inserting the gasket into the groove by pressing it into the middle of the
upper part of the groove. Verify that the point of the glued end (1) (the part of
the silicon tube where the two ends meet) is placed in the middle of the upper
groove.
5. Insert the gasket into the groove in the middle of each side (2) (top, bottom, left
and right) and in each corner.
6. Continue to insert the gasket into the groove in the middle of each loose part,
i.e. between two inserted points (3) & (4).
The final adjustment of the gasket will be done automatically at the first "closing door."
MAN205-0067093EN Rev. A Jan. 2014

9.12 Servicing the Vertical Door Operation Cylinder
The cylinder is a hydro-pneumatic unit, consisting of a pneumatic power section and a
hydraulic control section. The hydraulic control section consists of hydraulic oil.
Checking Oil Quantity
When the door is fully open (the operating piston is completely inside the cylinder),
check if the reference notch on the oil tank stick gauge (1) is visible.
If not visible, top up oil (SINCOPRIME 350) through the oil refilling connection (5) with oil
hand pump connected by ⅛" thread connection, until the notch is aligned with the oil
tank cap.
Door Speed Movement Adjustment
This adjustment is to be performed by an authorized technician only!
When the door speed movement needs to be adjusted, it can be done by the "door
speed adjustment valve" at the bottom of the oil tank (6).
2
Legend
1. Oil tank stick gauge

2. Oil tank
3 3. Door operating piston
4. Lock valve
5. Oil refilling connection
6. Door speed
adjustment valve
4
6
MAN205-0067093EN Rev. A Jan. 2014
10. SPARE PARTS LIST
Part No. Description
R ARM029-0006 Pressure Reducer, Steam, RE1, ½", Miyawaki
R ARM100-0069 Steam Trap, ½", without bypass,N125W, Nicholson
Steam Trap, Thermodynamic, ½”, St. St., NPT, SD-1,

R ARM100-0221
Miyawaki
 ARM100-0247 Heat Exchanger, ½", K30x20
R ARM172-0003 Check Valve, Swing, ½", 1060A, Pegler
R ARM172-0004 Check Valve, Swing, , ¾", 1060A, Pegler
R ARM172-0007 Check Valve, Spring Disk, ¼", St.St., Mondeo
 CMH440-0003 Strainer, chamber drain, 44/55
R CMT196-0004 Electrode, Water Level, Assembly, for TTA, Length: 58mm
 CPN064-0031 Keyboard, EZ 9"&11", EZ/3870-D & Hor.-D
 CTP201-0117 Relay, Overload, PKZM 0-10, MULLER
 CTP201-0137 Fan, Axial, 24VAC, 80mm, PM8025HA24B-7, Pelko Motors
 CTP201-0166 Relay, G2R-1-SN-24VDC, Omron,
 CTP201-0167 Socket, for Relay, P2RF-05-E, Omron
 CTP201-0198 Level regulator, 2 regulation units, 230V, 2DRLH, GICAR
 CTP201-0227 Ethernet Switch, 5-Port Industrial 10/100 Mbps, ADAM-6520
 CTP201-0271 Relay Socket, 95.65 SM A, Finder
Miniature PCB relay, coil 24VDC, contact 250VAC, 8A, 2 pole,

 CTP201-0272 40.52.7.024.0000, Finder
ELC456-0126 Keypad Panel for Bacsoft Horizontal-Assy.
R ELE034-0010 Circuit Breaker, 1 pole, 10A, FAZ-C10, Moeller
R ELE034-0017 Circuit Breaker, 1 pole, 4A, FAZ-C4, Moeller
 ELE034-0027 Contactor, DILM65, Moeller
MAN205-0067093EN Rev. A Jan. 2014

 ELE034-0025 Contactor, DILM32, Moeller
 ELE034-0043 Circuit Breaker, 3 pole, 32A, FAZ-C32/3, Moeller
 ELE034-0046 Circuit Breaker, 3 pole, 63A, FAZ-C63/3, Moeller
 ELE034-0047 Contactor, DILM9-10(24VDC), Moeller
 ELE034-0056 Trip coil. FAZ-XAA, 110-415VAC, Moeller
R ELE035-0016 Circuit Interrupter, P1-100, 3+N poles, 100A, 50KW, Moeller
 ELE035-0129 Power supply, 24VDC, DPP100-24, Lambda
Emergency switch, mushroom, KPMP2-10R+key, contact

 ELE035-0135
blocks with holder KCBH-02, ABB
 ELE035-0139 Buzzer, alarm, HRB-PS30, 24V, Yueqing Shi
Power supply, 90-264VAC Input, 24VDC/1A/24W Output,

 ELE035-0144
RP1024D-24F, Reign Power
Momentary pushbutton switch - round plunger APEM 1213C6

ELE035-0165
NO
 ELE036-0018 Valve, Pneumatic VM830, SMC
R ELE036-0029 Limit switch, NG1VB-510-M, Euchner
R ELE036-0030 Limit switch, NG1RG-510-M, Euchner
R ELE038-0004 Lamp, Red, 8mm, 230V
R ELE038-0005 Lamp, Green, 8mm, 230V
R FIL175-0039 Filter,Air, 0.01m, ½"
 FIL175-0064 Strainer, ½" , St.St, Y Type, VS01, Victory valves
 FIL175-0065 Strainer, ¾" , St.St, Y Type, VS01, Victory valves
R GAS081-0002 Gasket, Door, Inflatable, 21mm, 20"x20", 2160mm
R GAS082-0005 Gasket, Glass Tube
R GAU029-0002 Gauge, Pressure, Steam, 0-90 psi, 2.5"
MAN205-0067093EN Rev. A Jan. 2014

R GAU029-0003 Gauge, Pressure, Steam, 0-60 psi, 2.5"
 GAU029-0020 Reducer, Air Pressure, W/O Manometer, MAFR200-8A
R GAU029-0023 Gauge, Pressure, Steam, -30+60 psi
 GAU029-0038 Pressure Snubber, Brass, 1325 -¼" NPT, Noshok
R GEN220-0063 Electrode, water level, ¼" NPT, 175mm
R HEA008-0031 Heating Element, 208V,1¼" 370, 3x3000W
 PNE195-0024 Stop Valve + Check Valve ¼", Cylinder ISO 50 (oil reservoir)
 PNE195-0029 Restrictor, Air, Elbow, ¼" AS2200-FO2-S, SMC
R PNE195-0039 Silencer ⅛", SFE 180, Sistem Pneumatica
R PNE195-0040 Silencer ¼", SFE 140, Sistem Pneumatica
R PNE195-4001 Piston, Hydro-Pneumatic, Assy., 50/625, Right, I&G
R PNE195-4003 Piston, Hydro-Pneumatic, Assy., 50/625, Left, I&G
 Pump, Vacuum, Water Ring, V30, 200-420V/50Hz, 220-

PUM057-0017
480V/60Hz, Speck UL Color Red
 Pump, Water Y-2051.0014, Plastic, 1ph, 230V, 50/60Hz,

PUM055-0030
Speck
 SKR203-0008 Shock Absorber, Type A, M12 75x40mm, 5218 272, Speck
Valve, Solenoid, 2/2 way, ¼" NPTx1.6, N.C., GEM-A-22113,

 SOL026-0021
Bac.
R SRV000-0125 Tube, Glass, Water Level, generator, 220 TYPE
Safety Valve, ASME V/PED, ¾" MPT x 1" FPT, Brass Body,
R SVL029-0077
Brass Seat, 5 bar (75 psi), Open Lever
Safety Valve, ASME, ¼" NPT x Disch. H., Brass Body, Soft
R SVL029-0090
Seat, 2.8 bar (40 psi), Plain Cap
Safety Valve, ASME-UV/PED, ½" MPTx¾"FPT, Brass Body,

R SVL029-0101
Brass Seat, 3.5 bar 50 psi
R THE002-0025 Paper, Roll, Printer,
MAN205-0067093EN Rev. A Jan. 2014

R THE002-0052 Panel printer, Thermal, 24 Columns
 THE002-0056 HMI with 7" Touch Screen, 800x480, MT8070iH
 THE003-0003 Sensor, Temperature, Silicon, PT100, 6X100
 THE003-0004 Sensor, Temperature, PT100x2, 6X100
THE003-0021 Sensor, Temperature, PT-100, 6x150, 1.8m Flexible st.st.


Hose
 THE005-0021 Switch, Pressure 99130R 016-5151-000, Limit Control, Ranco
Switch, Pressure 99128R 016-5100-000, Operating Control,

 THE005-0022
Ranco
 THE005-0024 Switch, Pressure, RT112, Danfoss
 THE005-0025 Switch, Pressure, ¼", 3.2 Bar, 56120N000, C.E.M.E.
 THE006-0006 Transducer, Pressure, 0-4 bar abs 3297
 THE007-0005 Float, Water Level, ½", St.St.
 VLV170-0001 Valve, Manual, ½", NPT, DN 15, DIN 3844
 VLV170-0002 Valve, Manual, ¾", NPT, DN 20, DIN 3844
 VLV170-0016 Valve, Water Level (Set)
 VLV170-0022 Valve, Needle, ¼", Bronze
 VLV170-0025 Valve, Needle, ½", St.St
 VLV170-0035 Valve, Manual, Ball, ½", F*F, 4640 Stopper, Rex Int.
 VLV170-0036 Valve, Manual, Ball, ¾", F*F, 4640 Stopper, Rex Int.
 VLV170-0055 Valve, Manual, Ball, Mini, ¼", Sistem Pneumatica
Valve, Air-Air Operated, Ball, ½" NPT, St.St. T-PAV911.DA,

 VLV170-0077
Tork
MAN205-0067093EN Rev. A Jan. 2014

Valve, Pressure-Spring Operated, Angle Body, NC, ½"NPT,

 VLV170-0353
St.St., 8290A792-VI, ASCO
Valve, Pressure-spring Operated, Angle Body, ¾"NPT, NC, St.

 VLV170-0354
St., E290A793, ASCO
 VLV170-1036 Valve, ball, pneumatic actuated, 2/2 way, St. St., NC, ½",
Gasket, Replacement Kit, Air-Spring Angle Seat Valve, ½",

R VLV171-0023
C140101, ASCO
Gasket, Replacement Kit, Air-Spring Angle Seat Valve, ¾",

R VLV171-0024
C140102, ASCO
R WIR040-0170 Cable kit for PLUSII-S-0004 Printer
Note:
R– Recommended spare parts list (to be maintained by the operator)
MAN205-0067093EN Rev. A Jan. 2014

11. PRESSURE Vs TEMPERATURE FOR SATURATED STEAM
psia InHg °F kPa °C psia psig °F kPa °C
1.5 2.95 114.5 10 45.8 17.1 2.4 219.7 117.9 104.3
2.2 4.44 129.3 15 54.1 17.2 2.5 219.9 118.6 104.4
2.9 5.90 140.2 20 60.1 17.2 2.5 220.1 118.6 104.5
3.6 7.39 149.1 25 65.0 17.3 2.6 220.3 119.3 104.6
4.4 8.86 156.4 30 68.9 17.4 2.7 220.5 120.0 104.7
5.1 10.34 162.9 35 72.7 17.4 2.7 220.6 120.0 104.8
5.8 11.81 168.6 40 75.9 17.5 2.8 220.8 120.7 104.9
6.5 13.30 173.8 45 78.8 17.5 2.8 221.0 120.7 105.0
7.3 14.76 178.4 50 81.3 17.6 2.9 221.2 121.3 105.1
17.7 3.0 221.4 122.0 105.2
psia Psig °F kPa °C 17.7 3.0 221.5 122.0 105.3
14.7 0.0 212.0 101.4 100.0 17.8 3.1 221.7 122.7 105.4
14.8 0.1 212.2 102.0 100.1 17.8 3.1 221.9 122.7 105.5
14.8 0.1 212.4 102.0 100.2 17.9 3.2 222.1 123.4 105.6
14.9 0.2 212.5 102.7 100.3 18.0 3.3 222.3 124.1 105.7
14.9 0.2 212.7 102.7 100.4 18.0 3.3 222.4 124.1 105.8
15.0 0.3 212.9 103.4 100.5 18.1 3.4 222.6 124.8 105.9
15.0 0.3 213.1 103.4 100.6 18.2 3.5 222.8 125.5 106.0
15.1 0.4 213.3 104.1 100.7 18.2 3.5 223.0 125.5 106.1
15.1 0.4 213.4 104.1 100.8 18.3 3.6 223.2 126.2 106.2
15.2 0.5 213.6 104.8 100.9 18.3 3.6 223.3 126.2 106.3
15.2 0.5 213.8 104.8 101.0 18.4 3.7 223.5 126.9 106.4
15.3 0.6 214.0 105.5 101.1 18.5 3.8 223.7 127.6 106.5
15.4 0.7 214.2 106.2 101.2 18.5 3.8 223.9 127.6 106.6
15.4 0.7 214.3 106.2 101.3 18.6 3.9 224.1 128.2 106.7
15.5 0.8 214.5 106.9 101.4 18.6 3.9 224.2 128.2 106.8
15.5 0.8 214.7 106.9 101.5 18.7 4.0 224.4 128.9 106.9
15.6 0.9 214.9 107.6 101.6 18.8 4.1 224.6 129.6 107.0
15.6 0.9 215.1 107.6 101.7 18.9 4.2 224.8 130.3 107.1
15.7 1.0 215.2 108.2 101.8 18.9 4.2 225.0 130.3 107.2
15.7 1.0 215.4 108.2 101.9 19.0 4.3 225.1 131.0 107.3
15.8 1.1 215.6 108.9 102.0 19.0 4.3 225.3 131.0 107.4
15.8 1.1 215.8 108.9 102.1 19.1 4.4 225.5 131.7 107.5
15.9 1.2 216.0 109.6 102.2 19.2 4.5 225.7 132.4 107.6
16.0 1.3 216.3 110.3 102.4 19.3 4.6 225.9 133.1 107.7
16.1 1.4 216.5 111.0 102.5 19.3 4.6 226.0 133.1 107.8
16.1 1.4 216.7 111.0 102.6 19.4 4.7 226.2 133.8 107.9
16.2 1.5 216.9 111.7 102.7 19.4 4.7 226.4 133.8 108.0
16.2 1.5 217.0 111.7 102.8 19.5 4.8 226.6 134.4 108.1
16.3 1.6 217.2 112.4 102.9 19.6 4.9 226.8 135.1 108.2
16.4 1.7 217.4 113.1 103.0 19.6 4.9 226.9 135.1 108.3
16.4 1.7 217.6 113.1 103.1 19.7 5.0 227.1 135.8 108.4
16.5 1.8 217.8 113.8 103.2 19.8 5.1 227.3 136.5 108.5
16.5 1.8 217.9 113.8 103.3 19.8 5.1 227.5 136.5 108.6
16.6 1.9 218.1 114.5 103.4 19.9 5.2 227.7 137.2 108.7
16.6 1.9 218.3 114.5 103.5 19.9 5.2 227.8 137.2 108.8
16.7 2.0 218.5 115.1 103.6 20.0 5.3 228.0 137.9 108.9
16.8 2.1 218.7 115.8 103.7 20.1 5.4 228.2 138.6 109.0
16.8 2.1 218.8 115.8 103.8 20.2 5.5 228.4 139.3 109.1
16.9 2.2 219.0 116.5 103.9 20.3 5.6 228.6 140.0 109.2
16.9 2.2 219.2 116.5 104.0 20.3 5.6 228.7 140.0 109.3
17.0 2.3 219.4 117.2 104.1 20.4 5.7 228.9 140.7 109.4
17.1 2.4 219.6 117.9 104.2 20.4 5.7 229.1 140.7 109.5
MAN205-0067093EN Rev. A Jan. 2014

psia Psig °F kPa °C psia psig °F kPa °C
20.5 5.8 229.3 141.3 109.6 24.6 9.9 239.2 169.6 115.1
20.6 5.9 229.5 142.0 109.7 24.7 10.0 239.4 170.3 115.2
20.6 5.9 229.6 142.0 109.8 24.7 10.0 239.5 170.3 115.3
20.7 6.0 229.8 142.7 109.9 24.8 10.1 239.7 171.0 115.4
20.8 6.1 230.0 143.4 110.0 24.9 10.2 239.9 171.7 115.5
20.9 6.2 230.2 144.1 110.1 25.0 10.3 240.1 172.4 115.6
21.0 6.3 230.4 144.8 110.2 25.1 10.4 240.3 173.1 115.7
21.0 6.3 230.5 144.8 110.3 25.2 10.5 240.4 173.7 115.8
21.1 6.4 230.7 145.5 110.4 25.3 10.6 240.6 174.4 115.9
21.1 6.4 230.9 145.5 110.5 25.3 10.6 240.8 174.4 116.0
21.2 6.5 231.1 146.2 110.6 25.4 10.7 241.0 175.1 116.1
21.3 6.6 231.3 146.9 110.7 25.5 10.8 241.2 175.8 116.2
21.3 6.6 231.4 146.9 110.8 25.6 10.9 241.3 176.5 116.3
21.4 6.7 231.6 147.5 110.9 25.7 11.0 241.5 177.2 116.4
21.5 6.8 231.8 148.2 111.0 25.8 11.1 241.7 177.9 116.5
21.6 6.9 232.0 148.9 111.1 25.9 11.2 241.9 178.6 116.6
21.7 7.0 232.2 149.6 111.2 25.9 11.2 242.1 178.6 116.7
21.7 7.0 232.3 149.6 111.3 26.0 11.3 242.2 179.3 116.8
21.8 7.1 232.5 150.3 111.4 26.1 11.4 242.4 180.0 116.9
21.9 7.2 232.7 151.0 111.5 26.2 11.5 242.6 180.6 117.0
21.9 7.2 232.9 151.0 111.6 26.3 11.6 242.8 181.3 117.1
22.0 7.3 233.1 151.7 111.7 26.4 11.7 243.0 182.0 117.2
22.1 7.4 233.2 152.4 111.8 26.4 11.7 243.1 182.0 117.3
22.1 7.4 233.4 152.4 111.9 26.5 11.8 243.3 182.7 117.4
22.2 7.5 233.6 153.1 112.0 26.6 11.9 243.5 183.4 117.5
22.3 7.6 233.8 153.8 112.1 26.7 12.0 243.7 184.1 117.6
22.4 7.7 234.0 154.4 112.2 26.8 12.1 243.9 184.8 117.7
22.4 7.7 234.1 154.4 112.3 26.8 12.1 244.0 184.8 117.8
22.5 7.8 234.3 155.1 112.4 26.9 12.2 244.2 185.5 117.9
22.6 7.9 234.5 155.8 112.5 27.0 12.3 244.4 186.2 118.0
22.7 8.0 234.7 156.5 112.6 27.1 12.4 244.6 186.8 118.1
22.8 8.1 234.9 157.2 112.7 27.2 12.5 244.8 187.5 118.2
22.8 8.1 235.0 157.2 112.8 27.3 12.6 244.9 188.2 118.3
22.9 8.2 235.2 157.9 112.9 27.4 12.7 245.1 188.9 118.4
23.0 8.3 235.4 158.6 113.0 27.5 12.8 245.3 189.6 118.5
23.1 8.4 235.6 159.3 113.1 27.6 12.9 245.5 190.3 118.6
23.1 8.4 235.8 159.3 113.2 27.7 13.0 245.7 191.0 118.7
23.2 8.5 235.9 160.0 113.3 27.7 13.0 245.8 191.0 118.8
23.3 8.6 236.1 160.6 113.4 27.8 13.1 246.0 191.7 118.9
23.4 8.7 236.3 161.3 113.5 27.9 13.2 246.2 192.4 119.0
23.4 8.7 236.5 161.3 113.6 28.0 13.3 246.4 193.1 119.1
23.5 8.8 236.7 162.0 113.7 28.1 13.4 246.6 193.7 119.2
23.6 8.9 236.8 162.7 113.8 28.2 13.5 246.7 194.4 119.3
23.7 9.0 237.0 163.4 113.9 28.3 13.6 246.9 195.1 119.4
23.7 9.0 237.2 163.4 114.0 28.4 13.7 247.1 195.8 119.5
23.8 9.1 237.4 164.1 114.1 28.5 13.8 247.3 196.5 119.6
23.9 9.2 237.6 164.8 114.2 28.6 13.9 247.5 197.2 119.7
24.0 9.3 237.7 165.5 114.3 28.6 13.9 247.6 197.2 119.8
24.1 9.4 237.9 166.2 114.4 28.7 14.0 247.8 197.9 119.9
24.1 9.4 238.1 166.2 114.5 28.8 14.1 248.0 198.6 120.0
24.2 9.5 238.3 166.9 114.6 28.9 14.2 248.2 199.3 120.1
24.3 9.6 238.5 167.5 114.7 29.0 14.3 248.4 199.9 120.2
24.4 9.7 238.6 168.2 114.8 29.1 14.4 248.5 200.6 120.3
24.4 9.7 238.8 168.2 114.9 29.2 14.5 248.7 201.3 120.4
24.5 9.8 239.0 168.9 115.0 29.3 14.6 248.9 202.0 120.5
MAN205-0067093EN Rev. A Jan. 2014

29.4 14.7 249.1 202.7 120.6 34.6 19.9 258.6 238.7 125.9
29.5 14.8 249.3 203.4 120.7 34.7 20.0 258.8 239.4 126.0
29.5 14.8 249.4 203.4 120.8 34.8 20.1 259.0 240.2 126.1
29.6 14.9 249.6 204.1 120.9 34.9 20.2 259.2 240.9 126.2
29.7 15.0 249.8 204.8 121.0 35.0 20.3 259.3 241.6 126.3
29.8 15.3 250.0 205.5 121.1 35.1 20.4 259.5 242.3 126.4
29.9 15.4 250.2 206.2 121.2 35.3 20.6 259.7 243.1 126.5
30.0 15.5 250.3 206.8 121.3 35.4 20.7 259.9 243.8 126.6
30.1 15.6 250.5 207.5 121.4 35.5 20.8 260.1 244.5 126.7
30.3 15.6 250.7 208.9 121.5 35.6 20.9 260.2 245.3 126.8
30.5 15.8 250.9 210.3 121.6 35.7 21.0 260.4 246.0 126.9
30.5 15.8 251.1 210.3 121.7 35.8 21.1 260.6 246.8 127.0
30.6 15.9 251.2 211.0 121.8 35.9 21.2 260.8 247.6 127.1
30.7 16.0 251.4 211.7 121.9 36.0 21.3 261.0 248.3 127.2
30.8 16.1 251.6 212.4 122.0 36.1 21.4 261.1 249.1 127.3
31.0 16.3 251.8 213.7 122.1 36.2 21.5 261.3 249.9 127.4
31.0 16.3 252.0 213.7 122.2 36.5 21.8 261.5 251.4 127.5
31.1 16.4 252.1 214.4 122.3 36.5 21.8 261.7 251.4 127.6
31.2 16.5 252.3 215.1 122.4 36.6 21.9 261.9 252.2 127.7
31.3 16.6 252.5 215.8 122.5 36.7 22.0 262.0 252.9 127.8
31.4 16.7 252.7 216.5 122.6 36.8 22.1 262.2 253.7 127.9
31.5 16.8 252.9 217.2 122.7 36.9 22.2 262.4 254.5 128.0
31.6 16.9 253.0 217.9 122.8 37.0 22.3 262.6 255.2 128.1
31.7 17.0 253.2 218.6 122.9 37.1 22.4 262.8 256.0 128.2
31.8 17.1 253.4 219.3 123.0 37.2 22.5 262.9 256.8 128.3
31.8 17.1 253.6 218.9 123.1 37.4 22.7 263.1 257.5 128.4
31.9 17.2 253.8 219.6 123.2 37.5 22.8 263.3 258.3 128.5
32.0 17.3 253.9 220.3 123.3 37.6 22.9 263.5 259.1 128.6
32.1 17.4 254.1 221.0 123.4 37.7 23.0 263.7 259.8 128.7
32.2 17.5 254.3 221.7 123.5 37.8 23.1 263.8 260.6 128.8
32.3 17.6 254.5 222.4 123.6 37.9 23.2 264.0 261.4 128.9
32.4 17.7 254.7 223.1 123.7 38.0 23.3 264.2 262.2 129.0
32.5 17.8 254.8 223.7 123.8 38.1 23.4 264.4 263.0 129.1
32.6 17.9 255.0 224.4 123.9 38.3 23.6 264.6 263.8 129.2
32.6 17.9 255.2 225.1 124.0 38.4 23.7 264.7 264.6 129.3
32.7 18.0 255.4 225.8 124.1 38.5 23.8 264.9 265.4 129.4
32.8 18.1 255.6 226.5 124.2 38.6 23.9 265.1 266.2 129.5
32.9 18.2 255.7 227.2 124.3 38.7 24.0 265.3 267.0 129.6
33.0 18.3 255.9 227.8 124.4 38.8 24.1 265.5 267.8 129.7
33.1 18.4 256.1 228.6 124.5 39.0 24.3 265.6 268.6 129.8
33.3 18.6 256.3 229.3 124.6 39.1 24.4 265.8 269.4 129.9
33.4 18.7 256.5 230.0 124.7 39.2 24.5 266.0 270.3 130.0
33.5 18.8 256.6 230.7 124.8 39.3 24.6 266.2 271.1 130.1
33.6 18.9 256.8 231.5 124.9 39.4 24.7 266.4 271.9 130.2
33.7 19.0 257.0 232.2 125.0 39.5 24.8 266.5 272.7 130.3
33.8 19.1 257.2 232.9 125.1 39.7 25.0 266.7 273.5 130.4
33.9 19.2 257.4 233.6 125.2 39.8 25.1 266.9 274.3 130.5
34.0 19.3 257.5 234.4 125.3 39.9 25.2 267.1 275.1 130.6
34.1 19.4 257.7 235.1 125.4 40.0 25.3 267.3 275.9 130.7
34.2 19.5 257.9 235.8 125.5 40.1 25.4 267.4 276.7 130.8
34.3 19.6 258.1 236.5 125.6 40.3 25.6 267.6 277.5 130.9
34.4 19.7 258.3 237.3 125.7 40.4 25.7 267.8 278.3 131.0
34.5 19.8 258.4 238.0 125.8 40.5 25.8 268.0 279.1 131.1
MAN205-0067093EN Rev. A Jan. 2014

40.6 25.9 268.2 280.0 131.2 45.8 31.1 275.2 315.8 135.1
40.7 26.0 268.3 280.8 131.3 45.9 31.2 275.4 316.5 135.2
40.9 26.2 268.5 281.7 131.4 46.0 31.3 275.5 317.2 135.3
41.0 26.3 268.7 282.6 131.5 46.2 31.5 275.7 318.5 135.4
41.1 26.4 268.9 283.4 131.6 46.3 31.6 275.9 319.2 135.5
41.2 26.5 269.1 284.3 131.7 46.4 31.7 276.1 319.9 135.6
41.4 26.7 269.2 285.1 131.8 46.6 31.9 276.2 321.3 135.7
41.5 26.8 269.4 286.0 131.9 46.7 32.0 276.4 322.0 135.8
41.6 26.9 269.6 286.8 132.0 46.8 32.1 276.6 322.7 135.9
41.7 27.0 269.8 287.7 132.1 47.0 32.3 276.8 324.1 136.0
41.8 27.1 270.0 288.5 132.2 47.1 32.4 277.0 324.7 136.1
42.0 27.3 270.1 289.4 132.3 47.3 32.6 277.2 326.1 136.2
42.1 27.4 270.3 290.2 132.4 47.4 32.7 277.3 326.8 136.3
42.2 27.5 270.5 291.1 132.5 47.5 32.8 277.5 327.5 136.4
42.3 27.6 270.7 291.9 132.6 47.7 33.0 277.7 328.9 136.5
42.5 27.8 270.9 292.8 132.7 47.8 33.1 277.9 329.6 136.6
42.6 27.9 271.0 293.6 132.8 47.9 33.2 278.1 330.3 136.7
42.7 28.0 271.2 294.5 132.9 48.0 33.3 278.2 330.9 136.8
42.8 28.1 271.4 295.3 133.0 48.0 33.3 278.4 331.0 136.9
43.0 28.3 271.6 296.2 133.1 48.1 33.4 278.6 331.6 137.0
43.1 28.4 271.8 297.1 133.2 48.3 33.6 278.8 333.0 137.1
43.2 28.5 271.9 297.9 133.3 48.4 33.7 279.0 333.7 137.2
43.3 28.6 272.1 298.8 133.4 48.5 33.8 279.1 334.4 137.3
43.5 28.8 272.3 299.7 133.5 48.7 34.0 279.3 335.8 137.4
43.6 28.9 272.5 300.6 133.6 48.8 34.1 279.5 336.5 137.5
43.7 29.0 272.7 301.5 133.7 49.0 34.3 279.7 337.8 137.6
43.9 29.2 272.8 302.4 133.8 49.1 34.4 279.9 338.5 137.7
44.0 29.3 273.0 303.3 133.9 49.2 34.5 280.0 339.2 137.8
44.1 29.4 273.2 304.2 134.0 49.4 34.7 280.2 340.6 137.9
44.3 29.6 273.2 305.4 134.0 49.5 34.8 280.4 341.3 138.0
44.4 29.7 273.4 306.1 134.1 49.7 35.0 280.6 342.7 138.1
44.6 29.9 273.6 307.5 134.2 49.8 35.1 280.8 343.4 138.2
44.7 30.0 273.7 308.2 134.3 49.9 35.2 280.9 344.0 138.3
44.8 30.1 273.9 308.9 134.4 50.1 35.4 281.1 345.4 138.4
45.0 30.3 274.1 310.3 134.5 50.2 35.5 281.3 346.1 138.5
45.1 30.4 274.3 311.0 134.6 50.4 35.7 281.5 347.5 138.6
45.2 30.5 274.5 311.6 134.7 50.6 35.9 281.7 348.9 138.7
45.4 30.7 274.6 313.0 134.8 50.7 36.0 281.8 349.6 138.8
45.5 30.8 274.8 313.7 134.9 50.8 36.1 282.0 350.3 138.9
45.6 30.9 275.0 314.4 135.0 51.0 36.3 282.2 351.6 139.0
Legend:
psia ─ absolute pressure in psi
Psig ─ gauge pressure in psi
kPa ─ absolute pressure in kilo-Pascal
InHg ─ pressure (vacuum) in inch-Mercury
MAN205-0067093EN Rev. A Jan. 2014


1.manual - ESTERILZADOR TUTTNAUER - MODELO 5596

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OPERATION

Cat. No.: MAN205-0067093EN Rev A January 2014

SAFETY INSTRUCTIONS ------------------------------------------------------------------------- 2

1.1 Introduction -------------------------------------------------------------------------------------- 4

1.2 Front Panel -------------------------------------------------------------------------------------- 8

1.3 Rear Panel -------------------------------------------------------------------------------------- 9

1.4 Standards ---------------------------------------------------------------------------------------- 10

1.5 Specifications ----------------------------------------------------------------------------------- 10

1.6 Symbol Descriptions -------------------------------------------------------------------------- 11

1.7 Utility Labels------------------------------------------------------------------------------------- 11

2.1 Environmental Conditions ------------------------------------------------------------------- 12

2.2 Mounting ----------------------------------------------------------------------------------------- 12

2.3 Preliminary Check ----------------------------------------------------------------------------- 15

2.4 Up-grading the Version ----------------------------------------------------------------------- 16

3.1 The Steam Generator------------------------------------------------------------------------- 19

3.1.1 Generator Electrical Safety System -------------------------------------------- 20

3.1.2 The Water Pump for the Steam Generator ----------------------------------- 20

3.1.3 GICAR Water Level Controller --------------------------------------------------- 21

 Generator Electrical Layout ----------------------------------------------------------------- 22

 Generator Power Electrical Diagram ------------------------------------------------------ 23

 Generator Control Electrical Cascade Diagram ---------------------------------------- 24

3.2 The Piping System ---------------------------------------------------------------------------- 25

 Piping System Drawing----------------------------------------------------------------------- 27

MAN205-0067093EN Rev. A Jan. 2014

 Pneumatic Control System Drawing ------------------------------------------------------ 29

3.4 Absolute Pressure Transducers ------------------------------------------------------------ 30

3.5 The Vacuum Pump and the Heat Exchanger ------------------------------------------- 31

3.6 The Electrical System------------------------------------------------------------------------- 32

3.7 The Control System --------------------------------------------------------------------------- 35

3.7.1 BacSoft Controller ------------------------------------------------------------------- 35

3.7.2 Communication ---------------------------------------------------------------------- 37

3.7.3 Operation ------------------------------------------------------------------------------ 37

3.7.4 Safety Interlocks --------------------------------------------------------------------- 37

3.8 The Bio Hazard Mode ------------------------------------------------------------------------ 39

3.9 Water Quality ----------------------------------------------------------------------------------- 40

4. CONTROL AND MONITORING

4.1 Description and Functions of the Control Panel ---------------------------------------- 41

4.1.1 Display Screen ----------------------------------------------------------------------- 42

4.1.2 Keypad --------------------------------------------------------------------------------- 44

4.2 Displayed Operational Messages/Symbols --------------------------------------------- 45

4.3 Displayed Error Messages/Symbols ------------------------------------------------------ 46

4.3.1 Screens following a fail cycle before completing sterilization ------------ 46

4.3.2 Screens following aborted cycles after completing sterilization---------- 48

4.3.3 Screens during a complete successful cycle – "Cycle Ended"----------- 48

4.4 Description of the Control System --------------------------------------------------------- 50

4.4.1 Application System Architecture ------------------------------------------------- 50

4.5 Software Construction and Process Definition ----------------------------------------- 50

MAN205-0067093EN Rev. A Jan. 2014

4.5.2 Machine Set Up ---------------------------------------------------------------------- 51

4.6 Description of the Programmable Component------------------------------------------ 53

4.6.1 User’s interfaces --------------------------------------------------------------------- 53

4.7 Main and I/O Boards -------------------------------------------------------------------------- 54

4.7.1 Main board ---------------------------------------------------------------------------- 54

4.7.2 I/O Board ------------------------------------------------------------------------------ 55

4.7.3 Communication Protocol between Main and I/O Boards ------------------ 56

4.8 Checking and Changing Parameters and Other Data -------------------------------- 57

4.8.1 Directories and Subdirectories --------------------------------------------------- 58

4.8.2 Table of Parameters (Applicable only for custom programs) ------------- 59

4.8.3 Entering the Main Menu ----------------------------------------------------------- 61