JX-300XP Hardware

Zhejiang SUPCON Technology Co.,Ltd

 Content

1 General
Clickintroduction
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2
2 Control
Clickstation
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Title

13 Operation
Click tostation
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hardware

2
4 Network
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General introduction
 General Introduction

•System Name: WebField JX-300XP DCS

•WebField :Registered Trademark

•JX: Series Name
•300XP:Serial Number
previous 100,200,300,300X

•DCS: Distributed Control System

 General Introduction
centralized management
Features of DCS

dispersed objects & dispersed control

 General Introduction
System Architecture
 General Introduction
Hardware
Field Control Station (FCS)
Real-time control, communicate with field instrument

Operation Station
Operator station (OS): Real-time monitoring HMI
Engineer Station (ES): OS + Configuration and maintenance p
latform.

Process Control Network (SCnet)

Communication among ES, OS and CS
 General Introduction
•System scale ：
Up to 63 Control Stations
Up to 72 Operator Stations （ OPS including ES and OS ）

•CS scale ： Maximum 8 I/O racks

•I/O rack scale ： Maximum 16 I/O modules
•I/O module ： analogue module with 6 channels ， digital mo
dule with 8 channels.

1:1 redundancy available in system!

 General Introduction
Redundancy
What’s redundancy?
Control station hardware
 Control station hardware

1 Cabinet,
Click Rack,
to addPower
Title

2
2 TheClick
Controller
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1
3 Data
Click
transmission
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module

2
4 I/OClick
modules
to add
& TB
Title
 Control station hardware

1.Cabinet, rack, power

 Cabinet

•Size ： 800×600×2100mm

•Assembled Structure

•Capability:
•6I/O racks and terminal boards
 I/O Rac
•20 Slots
k
• Equipped with controller, DTM and I/O modules

•Motherboard
• Supply 5V and 24VDC
 I/O Rack

Power supply
connector

DB9 connector
Connection between Racks
 Connection between Racks

Why two cables are needed

to connect one rack with
another?
 Power supply system

AC input
 Power supply system

AC input

A B a b Power supply
modules
 Power Supply System
The power supply module
Convert 220V AC to 24V DC

Indicate voltage status

Current protection and alarm

 Power Supply System

I/O rack power supply

 Power Supply System
DC Output 24V DC
 Power Supply System

DC input
 Power Supply System

What’s the redundant configuration i

n power supply system?
 Control station hardware

2.The controller
 The controlle
r
The controller: XP243X

Core of the control station. MCU

Function:
I/O signal processing
Calculation control
Communication
Diagnosis
 The controlle
r
Capacity:
1. 192 Control loops: 64 general loops + 128 custom loops.
2. 8 I/O racks at most.

Other features:
• 1:1 redundant
• Control period: 50ms to 5s
• Power-off protection: Li –battery backup by jumper
 The controlle
r
Indicator Function
FAIL Failure warning or reset indication

RUN Running indication of active module

WORK Active/Standby indication

STDBY Ready indication, running indication of standby module

LED-A Communication port 0 status indicator of this module.

LED-B Communication port 1 status indicator of this module

SLAVE Running indication of slave CPU, including running indicatio

n of network communication and I/O sampling.
 The controlle
r
Address setting

Binary coding.
-ON1, OFF 0.
-Sw2-1: OFF as default.
-Sw2-2~Sw2-8 for address
setting.
 The controlle
r
Address setting
　
– Range ： 2-127
– Configure (I is Even)
Redundancy ： I,I+1

2 3 4 5 6 7 8 9 …… 126 127

Non redundancy: I

2 4 6 8 …… 126
 The controller
Address Select SW1
2 3 4 5 6 7 8 Addr.
OFF OFF OFF OFF OFF OFF OFF Invalid
OFF OFF OFF OFF OFF OFF ON Invalid
OFF OFF OFF OFF OFF ON OFF 02
OFF OFF OFF OFF OFF ON ON 03
OFF OFF OFF OFF ON OFF OFF 04
OFF OFF OFF OFF ON OFF ON 05
OFF OFF OFF OFF ON ON OFF 06
OFF OFF OFF OFF ON ON ON 07
OFF OFF OFF ON OFF OFF OFF 08
OFF OFF OFF ON OFF OFF ON 09
OFF OFF OFF ON OFF ON OFF 10
OFF OFF OFF ON OFF ON ON 11
OFF OFF OFF ON ON OFF OFF 12
OFF OFF OFF ON ON OFF ON 13
OFF OFF OFF ON ON ON OFF 14
…. … … …. … …. … …
ON ON ON ON ON ON ON 127
 The controller

How does the two controller realize mutual redun

dant?

--During normal working period ？

--After changing a new module ？

--Notice for changing controller during system’s working.

 The controller

In what condition does the Li-battery backup wo

rks?

How many controllers are there in one control st

ation?

How about the slots for controllers in the second

/third/… …I/O rack?
 Control station hardware

3.Data transmission module

 Data transmission module

Data transmission module: XP233

Core of the I/O rack.

The bridge between the controller DTM

and I/O modules.
Data transmission module
 Data transmission module

Indicators
 Data transmission module

Address setting

Binary coding.
-Jumper: short ON,
remove OFF
-ON1, OFF 0.

-Sw1-5~Sw1-8 for address

setting.
 Data transmission module

　 Address setting
– Range ： 0-15
– Jumper ： short-ON ， remove-O
FF
– Configure （ I is even ）
Redundancy ： I,I+1
0 1 2 3 4 5 6 7 …… 14 15

Non Redundancy ： I ……
0 2 4 6 14
 Data transmission module

If the data transmission modules are redundant,

how about the jumper settings of the two module
s?

--jumpers for redundancy ？

--jumpers for address ？

 Control station hardware

4.I/O modules & TB

 I/O modules & TB

I/O modules ：
Type Properties
XP313 6-channel current input module (type II / type III signal)
(I)
XP314 6-channel voltage input module (type II/type III/Milivolt/
(I) TC signal )
XP316 4-channel RTD input module (Pt100/Cu50 signal )
(I)
XP322 4-channel current output module (type II / type III signal
)
XP363 8-channel digital input module (contact signal )
XP361 8-channel digital input module (level signal )
XP362 8-channel digital output module (transistor contact signal)
 I/O modules & TB

Terminal boards:
Non-redundant TB Redundant TB Rear view
XP520 XP520R
 I/O modules & TB
DI/DO extend connector
 I/O modules & TB

Current signal input module: XP313

6-channel
Group-to-group isolated

Signal Type Range Precision

Ⅱ type 0-10mA ±0.2%FS
Ⅲ type 4-20mA ±0.2%FS
 XP313

Jumper :
J2~J4 Redundant Setting
•JP1~JP6 Power Distribut
ion
XP313
Voltage Signal Input Module
 XP314

Capacity: 6 channels
Isolation: Group to Group
 XP314
Signal Type Range Precision Remark
Milivolt 0-20mV ±0.2%FS
Milivolt 0-100mV ±0.2%FS

Ⅱtype 0-5V ±0.2%FS

Ⅲ type 1-5V ±0.2%FS
B TC 400℃ ～ 1800℃ ±0.2%FS
E TC -200℃ ～ 900℃ ±0.2%FS Error of Thermo
couple compensa
J TC -40℃ ～ 750℃ ±0.2%FS tion <±1℃
K TC -200℃ ～ 1300℃ ±0.2%FS
S TC 200℃ ～ 1600℃ ±0.2%FS
T TC -200℃ ～ 380℃ ±0.2%FS
Thermal Resistance Signal Input Module
 XP316

Capacity: 4 channels
Isolation: Group to Group

Signal Type Range Precision

-200℃ ～ 850
Pt100 ±0.2%FS
℃
Cu50 -50℃ ～ 150℃ ±0.5%FS
 XP316

Redundant
Analogue Signal Output Module
 XP322

Capacity: 4 channels
Isolation: Point to Point

Signal Type Range Precision

Ⅱtype 0-10mA ±0.2%FS
Ⅲ type 4~20mA ±0.5%FS
 XP322

4~20mA

• Positive output: 4~20mA ， 10% ， 5.6mA

• Negative output: 20~4mA ， 10% ， 18.4mA
XP322
Digital Signal Module
 Common Feature

Led Definition
 Common Feature

Channel Indicator
Contact Digital Input Module
 XP363

Capacity: 8 Channels

ON: Contact Resistance <1kΩ

OFF: Contact Resistance > 100kΩ
Voltage-level Digital Input Module
 XP361

Capacity: 8 Channels

ON: 12V<Voltage Signal<54V

OFF: Voltage Signal<5V
 XP361

•Input voltage ： JP1,JP2,JP3,JP4,JP5,JP6,JP7,

JP8
Transistor Crunodes Digital Output Module
 XP362

Capacity: 8 Channels

Do not provide relay with power supply

Operator Station/Engineer
Station hardware
 Operator Station

Monitor
IPC
Operator keyboard and mouse
Operator Station dog
•OS: Windows XP Professional
•Install AdvanTrol real-time monitor software
 Engineer Station
•Monitor
•IPC/PC
•Engineer keyboard and mouse
•Engineer Station dog
•OS: Windows XP Professional
•Install AdvanTrol Real-time monitor software
•Install Configuration software pack
OS/ES Hardware
Network
 Control station hardware

1 General
Clickintroduction
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2
2 Operation
Click tonetwork
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1
3 Process
Clickcontrol
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network

2
4 SBUS
Click to add Title
General Introduction
 General Introduction

Hardware
Network Card
Switch
Repeater
……
 General Introduction
Four layer
• 1. Info Management Network (optional)
• 2. Operation Network
• 3. Process Control Network (SCnetⅡ)
• 4.Internal I/O control bus
• SBUS-S2
• SBUS-S1
10/100Mbps Redundant Up to 10Km Long-distance
Industry Ethernet

SBUS 2 (1.2K
m)
1Mbps

SBUS 1 (625Kbp
s)
Operation Network
• IP address 128.128.5.XXX

128.128.5 is network code ， XXX is station

node address
Process Control Network SCnetⅡ
 SCnetⅡ
Double fast redundant industrial Ethernet SCnet I
I

It directly connects
Control Station
Operator Station
Engineer Station,
communication interface units, etc,
 SCnetⅡ
Topology Bus or Star

Transmission mode Manchester coding

Communication control Meet TCP/IP and IEEE802.3 protocols

Communication rates 10Mbps

Communication media Twisted-pair or optical fiber.

Communication distance Up to 10km

Redundancy 1:1
 Sketch Map

How to connect ?

Ethernet Car
Redundant MCU d

CS OS
 Node Address Setting
Node Address Setting
Network code A is:128.128.1
—the IP address of MCU in network A:128.128.1.XXX
— the address of Ethernet card in network A:128.128.1.XXX
Network code B is:128.128.2
—the IP address of MCU in network B:128.128.2.XXX
—the address of Ethernet card in network B:128.128.2.XXX
the "XXX" in Control Station is decided by SW2 on MCU (2-127) ;
in Operator Station or Engineer Station (129-200)
 Node Address Setting

• Each Control Station has two IP address which is set with

SW2 on MCU.
 Node Address Setting

128.128.1.130 128.128.2.130
128.128.1.2 128.128.1.3
128.128.2.2
128.128.2.3 Ethernet Car
Redundant MCU d

CS OS
 Medium and Network
• Communication medium consists of inlet and outlet cable.
• Inlet cable is twisted-pair
• The media selection of outlet cable is depended on the structure of network.
• All the media can be optional as follows:
 Medium and Network
Twisted-Pair :
inside control station cabinet,
inside control room,
non-industry field. etc.
Low electromagnetic disturbance
Transmission Distance is lesser than 1
00m
Typical topology is Star structure
Use HUB or Switch
 Medium and Network
Requirements of laying
1) Choose AMP type-5 or Super type-5 unshielded twisted-
pair (UTP) or shielded twisted-pair (STP).

2) The twisted-pair exposing on the ground should use prote

ction tubing;
On occasion of serious electrical disturbance, the twiste
d-pair must
use metal protection tubing with reliable grounding.
 Medium and Network

Optical Fiber:
Used as outlet cables.
Serious electromagnetic disturbance
 Typical Network
Distance between nodes ≤ 100m
You can use twisted-pair as outlet cable if related network module has
RJ45 interface.
 　
SBUS
 SBUS

• SBUS is the internal I/O control bus which real

izes the communication among CS, MCU, DTM a
nd I/O module
• SBUS consists of:
• SBUS-S2
• SBUS-S1
 SBUS-S2

• SBUS-S2 connects
MCU and DTM.
 SBUS-S2
Function Communication between MCU and DTM
Electrical standard RS-485
Communication media 8-core shielded twisted-pair
Topology Bus
Transmission mode binary code
protocol Token Ring
rate 1Mbps(MAX)
Capacity 16 DTM
Distance Up to 1.2km (using repeater)
Redundancy 1:1
 SBUS-S2
• Address setting

• The address of DTM must start from 0 to 15.

• Comply with I, I+1(I is even)
• The first DTM must be set from 0
• The others are set in sequence.
 SBUS-S1

SBUS-S1 connects
I/O modules and DTM
 SBUS-S1

Rate 156Kbps
Electrical standard TTL
Media Printed Circuit Board
Capacity 16 I/O modules
 SBUS-S1

• Address Setting
• The address must start from 0 to 15.
• Comply with I, I+1 (I is even).
Thank you!