APPAREL INTERNSHIP at SSAL 1
APPAREL INTERNSHIP at SSAL 1
APPAREL INTERNSHIP at SSAL 1
PROJECT TITLE
3
OBJECTIVE 01 REDUCTION IN DHU
03 STANDARDISATION OF
CHECKING WORK
PROCESS
04 IMPLEMENTATION OF
CLOCKWISE INSPECTION
MODEL
5
TOP 5 DEFECTS
S.no JACKET TROUSER VESTCOAT
4 Collar checks mismatch Knee lining bottom open Block cut wrong
5 Fabric face side wrong Style wrong Fabric face side wrong
6
INITIAL CHECKING SEQUENCE
10
IMPLEMENTATIONS
11
FABRIC STORE
CHALLENGES ACTION OUTCOMES/PROGRESS
1.MARKING FACESIDE ON FABRIC BEFORE 1.NO CONFUSION OF FACESIDE
1.FACESIDE WRONG CUTTING FROM ROLL. DURING SPREADING.
2. DIFFICULTY IN READING 2.VISUAL DISPLAY OF TRACKSHEET WITH 2.LESS/NO DIFFICULTY IN READING
TRACKSHEET ( DUE TO SMALL FONTS ) ENLARGED SECTION TO BE CHECKED TRACKSHEET
TRACKSHEET
BEFORE AFTER READING
CUTTING
ACTION OUTCOMES/PROGRESS
CHALLENGES
1. PREPRATION OF TRAINING 1. DECREASE IN NO. OF
1. GARMENT PARTS MISSING MODULE.
MISTAKES
2. STYLE WRONG 2. REGULAR TRAINING REGARDING
PARTS/STYLE/FUSING WITH 2. OPERATOR LEARNING-
3. WRONG FUSING / PLACEMENT VISUALS/DISPLAY STYLES/PARTS/FUSING
FUSING
VISUAL DISPLAY TRACKSHEET PLACEMENT TRAINING
STANDARD WORK PROCESS &VM
15
TOP 5 DEFECTS
S.NO JACKET TROUSER VESTCOAT
4 Sleeve inseam stitching open & tacking miss/hiking Damage Pick stitch miss
16
ROOT CAUSE ANALYSIS
S.
Problem (What) Reason (Why1) Why2 Why3 Why4 Why5 Corrective action (How)
No.
Incorrect loading of Poor suitability of Improper cutting or Wrong way of Uniform process flow of bundle
1 Shade/ damage/weaving Wrong fabric issues
fabric into machine M/C bundling material handling handling from cutting to sewing
Margin Uneven while Less knowledge about Proper training and monitoring
2 Sleeve hiking Sleeve inseam lining tight Handling mistake
stitching inseam sleeve margin width required
Irregular thread Improper stitch Incorrect feeding Supervise feeding system and
4 Pick stitch miss Skipped stitch Incorrect M/C threading
tension balance system proper M/C maintenance
High tension of
M/C tension not Machine not adjusted Needs uniform Use of finer sewing thread which
5 Back seam open/puckering Wrong SPI machine while
adjusted with fabric thickness maintenance will retain sufficient seam strength.
stitching
0.00%
5.00%
10.00%
15.00%
20.00%
25.00%
30.00%
35.00%
01-Jun
02-Jun
03-Jun
04-Jun
05-Jun
06-Jun
07-Jun
08-Jun
09-Jun
10-Jun
11-Jun
12-Jun
SEWING DHU%
13-Jun
14-Jun
15-Jun
16-Jun
DATES
17-Jun
18-Jun
OVERALLDHU%JUNE'19
19-Jun
20-Jun
21-Jun
22-Jun
23-Jun
24-Jun
25-Jun
26-Jun
27-Jun
28-Jun
29-Jun
30-Jun
18
DHU%
IMPLMENTATIONS
19
SEWING
ACTIONS
CHALLENGES 1.TRACKSHEET READING OUTCOMES/PROGRESS
1. IMPROPER CHECKING 2. SOP OF CHECKING TRACKSHEET 1.”WHAT TO CHECK” INFORMATION
3. EVALUATION OF OPERATORS 2. CHECKING METHOD STANDARDISATION
4. CLOCKWISE CHECKING METHODOLOGY
CRITICAL
OPERATION
24
Passed for finishing Passed for finishing
TOTAL TIME TAKEN FOR 1 GMT 1.08min TOTALTIME FOR 1 GMT 3.15 min
SEWING DHU%(AFTER)
MONTH/SECTION JACKET TROUSER VESTCOAT
25.11%
25.00%
DHU%
14.01%
15.00% JUNE
11.39% 11.39% JULY
AUGUST
10.00% 8.43% 8.43%
5.00%