Poultry Plant Layout Swami
Poultry Plant Layout Swami
Poultry Plant Layout Swami
processing
S.R.SWAMINATHAN
BTF 06-027
TNAU
Poultry industry Vs india
• India is the world's fifth largest egg producer
(45,200 million eggs) and the eighteenth
largest producer of broilers (1,400 million
chickens).
• Production of eggs and broilers has been
rising at a rate of 8 to 10 % per annum.
• Per capita availability of poultry meat is 1.6 kg.
Cont…
• Leading large scale poultry processing in india
– Venkateswara Group, Pune
– Suguna Poultry Farms Ltd, Coimbatore
– Pioneer Poultry Group, Coimbatore
– Godrej Agrovet Ltd, Mumbai
– Sky Lark group, North India
• The broiler industry is well dominated in
southern states in our country with nearly 60-
70% total output coming from these states
Indian poultry export potential
18 16 11
1
18
14 15
1. Reception 10. Ice tank
2. Stunning table 11. Packaging machine cum
3. Cone stand table
4. Scalding machine 12. Chill room
5. Defeathering 13. Freezer
6. Head and leg removal 14. Office
7. Evisceration table 15. Store room
8. Giblet station 16. Processing table
9. Carcass washer 17. wash basin for carcass
18. Hand wash
Equipment for poultry processing
unit
Depends on the level of technology used.
Small scale plant – semi automatic machineries
1. Poultry crates X 100
2. 16 cone killing stand
3. Stunner/sticking knife
4. Waterfall dip tank,with
thermometer
5. Flight feather remover
6. Holding table, 2X1m
7. Bowl plucker
8. Feather bins X 5
9. Mobile racks X 3
10. Evisceration table
11. Evisceration tools , 5
sets
12. giblet station X 1
13. Carcase washer
14. Sink unit/ sterilizer X 4
15 Wash hand basin X 2
16 Icemaker, for use with
ice tank only (optional)
17 Ice tank or spiral
washer chiller
18 Packing table X 4
19 Shelving
20 Offal truck
21 Scale
22 Dry store room
23 Cold storage
24 Freezer storage
25 Insect electrocutors
26 Office equipment
27 Bagging machine
28 Boot wash
26 Cleaning equipment
(higher pressure power
washer)
Economics
• Economics of
establishment and
operation of the
venture are the first
considerations when
designing poultry
plant
• Capital cost
• Operating cost
Capital costs
Particulars One time Reasons
Investment (Rs)
Land 4,50,000 0.5 acre at 19rs/sqft
Total 61,00,000
Operating costs
Cost (Rs.)/ month
Personnel 62,000
Maintenance and spares 2,000
Water and sewage 2,000
Electricity 10,000
Packaging materials 10,000
Sundries 2,000
Contingencies 10,000
Total 98,000
Price and profit estimation 400 birds/day
• Price of farm live chicken :Rs. 50/- 800 Kg/day
• Average weight of live chicken : 2 kg 40,000 Rs/day
• Price of slaughtered carcass : Rs. 90/-
• Average weight of one carcase : 1.5 kg
600 kg/day
54,000 Rs/day
Net profit
2,50,000 Rs/month
Profit
14,000 Rs/day
Profit: 3,50,000
Rs/month
Pay back period