Dry Gas Seals
Dry Gas Seals
Dry Gas Seals
TOSI Giampiero
Compressor Sealing
Balancing Drum
Balancing Line
2
OIL SEALS vs DRY GAS SEALS
Advantages Advantages
• Widely Used for HP applications • Simplified System
• Positive Impact on rotordynamics • Total Lower Cost
Critical Issues • No Oil Contamination
• Very Sensitive to H2S content Critical Issues
• Rotor-dynamic
3
Nomenclature
Secondary vent (leakage from Outbord seal
Primary vent (leakage from inbord seal
+ separation gas - atmospheric) STREAM 4
+ intermediate buffer gas - to flare) STREAM 2
Intermediate buffer
gas (N2) Separation gas (N2)
STREAM 3 STREAM 5
Atmosphere
(Bearing chamber)
Inboard seal
Carbon rings
Product side
Face
Seat Face
Seat
Secondary seals Outboard seal Separation seal
Intermediate Labyrinth
4
Gas Seal Operation
Dry Gas Seal - Components
6
7
Running clearance ~ 3 micron
Carbon ring
Human
Hair groove depth = 10 micron
diameter
50-70
microns
8
Dry Gas Seal Operation
Process Side
Dynamic behavior
Spring thrust
Static pressure
Discharge
9
With 1 Atm pressurization
a tip speed of 6 m/sec is enough
to develop a pressure able
to provoque the two discs separation
10
Seals for Low Pressure
Elastomer
secondary
seals
Softening
resistance
11
Seals for High Pressure
Extrusion resistance
Temperature resistance
High decompression rates
Chemical resistance
12
Type 28 AT (o-ring)
O - ring
Small plate to compensate
the ununiformity of
thermal dilatations due
to different steel types
13
Critical
Type 28 AT –
Reverse Static Pressurization
O-Ring
extrusion
15
Clearance Betwenn Carbon Ring and
Spring Carrier
16
17
18
19
20
O- rings limitations:
• Limited life
• Limited pressure
• Limited temperature ~ 100°C
• Suspect to chemical attack
• Sticktion
• Explosive decompression
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22
23
24
New design
25
Components
27
28
T 28 XP
29
30
31
32
33
Nitrogen
Buffer
Primary
Vent
Clean Gas
Injection
TANDEM
SEALS
Job seals Tested at
350 Bar Dynamic
11000RPM
Pressure Filtered
TRIPLE Outboard Intermediate Control Process
Vent Vent (if required)
SEALS Gas
Experienced up to
290 Bar Dynamic
and 310 bar Static
34
35
Triple Gas Seal
36
Materials
Materials
Face Graphite
Cranite
Silicon Carbide
38
Materials
Metal parts ASTM A276, Gr.420
(DIN 1.4122)
UNS S42400
(DIN 1.4313,
DIN 1.4313S (NACE))
Primary Ring carbon graphite
Seat tungsten carbide,
silicon carbide
Secondary Elastomer
sealing Metal spring
elements energized
polymer rings
39
Tertiary Seal Type 82 Contact Seals
Springs
Carbon
Seal
side
41
Auto-buffer
42
External Buffer Source
43
Dry Gas Seal P&I Diagram
44
Oil Seal Assembly
45
Oil seals
46
Oil Pressure Diagram in the Rings
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Schematic
48
Oil Seal
49
Oil Seal P&I Diagram
50
Labyrinth Seals
51
Avional Labyrinths
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