PM Module
PM Module
PM Module
Process Excellence
Accounting Area
Financial accounting (FI)
Controlling (CO)
Asset Accounting (FI AA)
• Human Resources
HR
• Logistics
Production Planning (PP)
Materials Management (MM)
Sales and Distribution (SD)
Quality Management (QM)
Service Management (SM)
Plant Maintenance (PM)
Click
SAP to edit Master
Organizational title style
Structure
PM Overview
Click to edit Master title style
Maintenance Order
Plan
Control
Schedule
Execute
Complete
Plant Maintenance
Click Process
to edit Master Overview
title style
Click
Plant to edit Master
Maintenance title style
Organization
Planning
Maintenance Maintenance
Notifications Plans
Maintenance Purchase
Order Processing
Order Requisition
Material
Reservation Capacity Load
2) User Interface
Various methods that user connects to SAP
Power User
Sporadic User
3) Organizational Levels In Plant Maintenance
Depending on the Company Structure
Maintenance
planning is either of following type
• Plant-Based (Decentralized)
• Cross-Plant (Centralized)
Click
Plant to edit Master
Maintenance title style
Organization
Planner Group
The planners within a maintenance planning plant
are defined by maintenance planner groups.
Functional Locations
Functional
Click to Location Structure
edit Master title style
Functional Locations
The main Aim of creating Functional Locations is to
Structure a technical System or building into units that
are relevant to Plant maintenance.
Click to edit
Functional Master title style
Location
Structure Indicator
The identification for functional locations is
created using the structure indicator. The structure
indicator consists of two input fields:
Functional Locations
A functional location can be identified using a maximum
of 40 characters (= maximum length of the edit mask).
Equipment
Click to edit Master title style
2) Equipment
A piece of equipment could be part of bigger technical
structures or independent
Piece of equipment is usually represented as single
object(Ex: Pumps, motors, vehicle) for which
maintenance tasks should be performed.
Equipment
Click to edit Master title style
Create an equipment master record for a technical
object if: You need to manage individual data for
the object
Breakdown, prepared or preventive maintenance task
are required for an object and must be recorded
Technical data for this object must be collected and
evaluated over long periods of time
The costs of maintenance tasks for this object are
to be monitored
Record the usage time of this object at functional
locations
Purpose of edit
Click to Equipment
Master title style
Functional Locations
The time-based data can be used to monitor a piece
of equipment dynamically, that is, track changes to the
equipment over a specific period of time.
Equipment
Click to edit Master title style
2) Equipment
This role contains all the functions that you require to
process equipment.
Equipment Activities in Plant Maintenance (PM)
Creating a piece of equipment (generally, as
production resource/tool, fleet object)
Collective entry for equipment
Changing a piece of equipment
Data transfer from equipment
Taking up data transfer
Bill Of Material
Click to edit Master title style
Functional Locations
Bills of material are used for different purposes. The usage
depends on the enterprise area
Bill Of Material
Click to edit Master title style
3) BOM
The Production Bill of Materials represents a
finished product (parent )made up of different
inventory components (children). During the
production process, you turn the components into the
finished product.
Components in the production bill of materials are
physical items (for example a screw, a wooden board,
a measured quantity of lubricant or paint), or virtual
objects (one work hour)
Bill Of Material
Click to edit Master title style
3) BOM
The engineering/design bill of material includes all
the elements of the product (from an engineering
viewpoint) and contains the technical data. It is
usually not dependent on the order.
The costing bill of material reproduces the product
structure and forms the basis for automatic
determination of the material usage costs for a
product. Items that are not relevant for costing are
not included in this bill of material.
Bill Of Material
Click to edit Master title style
3)BOM
The maintenance bill of material has three important
functions:
It only contains items relevant to Plant Maintenance.
Structuring of the object : The structure of an object should
be displayed as clearly as possible from a maintenance
viewpoint.
Spare parts planning in the order: If a bill of material exists
for a technical object, it can be used during the planning
process of a maintenance order for the purpose of spare
parts identification and planning.
Spare parts planning in the task list: Spare parts can be
planned in the task list based on a bill of material
Bill Of Material
Click to edit Master title style
3)BOM
Instead of a uniform bill of material, these areas use
"their own" bill of material with area-specific data
(for example, production).
Functional Locations
Break
Click Down
to editMaintenance
Master title style
Break Down Maintenance
Using this business process we can report, perform,
and document maintenance tasks that arise suddenly.
All the resources used, costs, and technical details of
the maintenance task are recorded centrally and can
then be evaluated.
Usually this process is relevant if a technical asset
exhibits a defect, for example, if a pump is leaking or a
printer is not printing properly.
Break
Click Down
to editMaintenance
Master title style
Refurbishment Process
Pre Requisites for Refurbishment in Material Master
Separate Evaluation
Refurbishment Order
Check the effects of refurbishments on stock value
Refurbishment
Click to editProcess
Master title style
QUERIES ?
Click to edit Master title style
THANK YOU