Trans-Amf Syncro Eng Man v01
Trans-Amf Syncro Eng Man v01
Trans-Amf Syncro Eng Man v01
SYNCRO
SYNCHRONISING & AUTOMATIC MAINS FAILURE UNIT
FOR GAS/DIESEL/GASOLINE GENERATORS
WITH J1939 ECUs
User Manual
1.Introduction....................................................................................................................................... Page 4
1.1 General Specifications.............................................................................................................. Page 4
1.2 Warranty.................................................................................................................................... Page 4
1.3 Maintenance ............................................................................................................................. Page 4
2.Installation......................................................................................................................................... Page 5
2.1 Unit Configuration...................................................................................................................... Page 5
2.2 Panel Mounting.......................................................................................................................... Page 5
Figure 2.1 Front View................................................................................................................ Page 5
Figure 2.2 Panel Cut-Out.......................................................................................................... Page 5
2.3 Electrical Connection................................................................................................................. Page 6
2.4 Governor Connection................................................................................................................. Page 7
2.5 AVR Connection......................................................................................................................... Page 24
3.Definition Of Front Panel And Accessing To The Parameters...................................................... Page 36
3.1 Front Panel Description............................................................................................................. Page 36
3.2 Changing And Saving Parameter Values ................................................................................. Page 47
4.Operation........................................................................................................................................... Page 49
4.1 Stop Mode................................................................................................................................. Page 49
4.2 Manual Mode............................................................................................................................. Page 49
4.2.1 Manual Start..................................................................................................................... Page 49
4.2.2 Manual Stop..................................................................................................................... Page 49
4.3 Auto Mode.................................................................................................................................. Page 50
4.3.1 Auto Start Sequence......................................................................................................... Page 50
4.3.2 Auto Stop Sequence......................................................................................................... Page 50
4.4 Test Mode................................................................................................................................... Page 50
5.Parameters........................................................................................................................................ Page 51
5.1 Operator Parameters................................................................................................................. Page 51
5.1.1 Mains............................................................................................................................... Page 51
5.1.2 Generator......................................................................................................................... Page 51
5.2 Technician Parameters.............................................................................................................. Page 53
5.2.1 System............................................................................................................................. Page 53
5.2.2 Mains............................................................................................................................... Page 61
5.2.3 Generator......................................................................................................................... Page 62
5.2.4 Engine.............................................................................................................................. Page 65
5.2.5 Inputs............................................................................................................................... Page 76
5.2.6 Outputs............................................................................................................................. Page 86
5.2.7 Timers.............................................................................................................................. Page 96
5.2.8 Expansion Modules.......................................................................................................... Page 97
5.2.9 Synchronization................................................................................................................ Page 98
5.2.10 Logic Controller.............................................................................................................. Page 106
5.2.11 User Adjustment............................................................................................................. Page 112
6.Auto Adjust Feature For Governor And AVR.................................................................................. Page 113
2
EU DECLARATION OF CONFORMITY
The product(s) that are stated above are fully in conformity with the essential requirements of
Council Directives:
This declaration is based on the full compliance of the products with the following European
standards:
3
1.Introduction
The unit is extensively programmable through the front panel, with password protection on two
levels. Operational parameters can also be monitored and controlled from a PC via a built-in USB
communication port.
In the event that the engine fails to start on the first attempt, the attempt will be repeated a
programmed number of times or until successful.
The unit monitors generator operation and gives warning of any faults that are detected.
If a fault is detected, the unit shuts down the engine and shows the failure message on the LCD
display and activates the internal sounder.
1.2 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.3 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
4
2. Installation
Ýçindekiler
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified mechanical
and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit , power off
the system and seperate the electrical connection of the device from the system.
Keep the power off until all of the wiring is completed so that electric shock and trouble with
the unit can be prevented.
The unit can be programmed using the buttons and LCD display on the front panel or PC
Software.
The unit is designed for panel mounting. Fixing is by two screw fixings.
1- Insert the unit in the panel cut-out from the front.
2- Insert the fixings in the slotted at the corners of the unit and tighten the fixing screws to secure
the unit against the panel.
! During the equipment is putted in hole on the metal panel while mechanical
installation some metal burrs can cause injury on hands, you must be careful.
AMF
SYNCRO
LOG
188.61mm
ü
162mm
ESC PROG
MAINS ON LOAD ON
ENGINE
RUNNING
223mm
276.42mm
5
2.3 Electrical Connection
TRANS-AMF.SYNCRO three phase connections schematic
N
L3
L2
L1
MAINS
c
Connect screen at generator only
PROGRAMMING HOST
4
GOVERNOR
CURRENT
L1 MAINS
15 16
42 43 44 45
G+
I
USB
G-
A+
AVR
FUSE-1
14 13 12 11
MAINS VOLTS
USB
A-
MAX. 300V~
FUSE-2
Connect screen at generator only
FUSE-3
ETHERNET
D+(W.L.)
Charge Alt.
RJ45
22 23 24 25 26 27 28 29 30 31 32 33 34 35
Cabin Temp.
(Conf.Input-13)
Contactor
2
Conf.Input-12
Output
Mains
8A
M
Conf.Input-11
Electrical interlock
Conf.Input-10
LOAD
Conf.Input-9
Conf.Input-8
Mechanical interlock
Generator
Contactor
Conf.Input-7
G
4
Output
8A
Conf.Input-6
3
High Temperature
(Conf.Input-5)
Low Oil Pressure FUSE-4
(Conf.Input-4)
8
GEN. VOLTS
MAX. 300V~
GCB feedback FUSE-5
(Conf.Input-3)
7
MCB feedback FUSE-6
(Conf.Input-2)
6
Emergency Stop
(Conf.Input-1)
5
BATTERY -
21 20 19 18 17
GEN. CURRENT
46 47 48 49 50
GENERATOR
Oil Pressure Sender
Temperature Sender
4
c
Level Sender or I
BATTERY+
Conf.Output-9
36 37 38
51 52 53 54 55 56 57 58 59 60 61 62 63
J1939 ECU
c
Conf.Output-8
2
TRANSISTOR OUTPUT
Conf.Output-7
MAX. 1 A
Conf.Output-6
Conf.Output-5
39 40 41
(+)
Conf.Output-4
c
MPU
(-)
3
Conf.Output-3
TRANSISTOR OUTPUT
SCR
Conf.Output-2 “Crank”
MAX. 15 A
Conf.Output-1 “Fuel”
COMMUNICATION
FUSE-8
SCR A(+) B(-)
67 68 69
RS485
BATTERY -
1
EARTH
FUSE-7 : 10 A. T
I FUSE-8 : 32 A. T
c
1- Connect the unit as shown in the appropriate diagram. Be sure to connect the battery supply the right
way round.
2- The CAN interface requires that a 120 Ohms terminator is fitted to each end of the communications
link. This termination resistor is fitted internally into the unit. So it is not required externally.
Screened cable must be used for connecting the CAN, ensuring that the screen is grounded at one
end ONLY.
3- Screened cable must be used for connecting the Magnetic Pickup, ensuring that the screen is
grounded at one end ONLY.
4- Current transformers secondary should be grounded. The CT of 5VA is recommended.
The unit has a burden of 0.5VA on the CT.
6
2.4 Governor Connection
2.4.1 INTERFACING TO GOVERNORS & ENGINE ECUs
This section details the interface connections between the Trans-Amf.Syncro controllers and the
most popular Engine Speed governors used with diesel generating sets. If your particular type of
Governor is not covered within this section, please contact our technical support department for
advice.
2.4.2 SPECIFICATIONS
Item Value
Output type Optically isolated DC voltage level
Isolation Optically isolated to 1000V
Minimum output load 1000W
TRANS-AMF.SYNCRO
CONTROLLER
44 A+ AVR
AVR Output
45 A-
42 G+ GOVERNOR
Governor Output
43 G-
7
2.4.4 DETERMINING CONNECTIONS AND SETTINGS FOR GOVERNORS NOT LISTED IN
THIS PUBLICATION
The following guide is intend to assist the user to determine where to connect to governors
not listed in this document.
Additional it will assist you to find correctly setting for Governor output setting. Initial output
value and output range value.
This diagram shows the remote adjust potentiometer is usually connected to the governor.
The potentiometer adjust the voltage into the IN terminal between the voltage supplied at ‘-’
and ‘+’.
Governor
+
IN
VDC
To find the ‘centre’ and ‘range’ voltages accepted by the device’s input, measure the DC
voltage of terminal ‘+’ in relation to terminal ‘-‘ as shown.
Example:
You measure 4V from ‘-‘ to ‘+’. Halving this voltage gives the centre voltage (2V). The range
voltage setting will have a maximum value of 2V above or below the centre voltage. To
determine the settings of initial value and range value (min. output and max. output) refer to
the tables 1,2,3,4.
The TRANS-AMF.SYNCRO controller connects only to the “-“ and “IN” terminals and provides
the varying DC voltage to simulate the turning of a potentiometer. The analogue output
terminals of the TRANS-AMF.SYNCRO controller are connected as follows.
Note that the “+” terminal of the governor/AVR is left unconnected.
Governor
+
Trans-Amf.Syncro
Analogue IN
Output (G+)
Trans-Amf.Syncro
Analogue -
Output (G-)
8
Table-1: Output range and initial output value
for min. out parameter %0 and max. out parameter %100
Min Out Max Out Output Range Initial Out
% 0 “-10 Vdc” % 100 “+10 Vdc” -10 Vdc ...+10 Vdc % 0 “-10 Vdc”
% 10 “-8 Vdc”
% 20 “-6 Vdc”
% 30 “-4 Vdc”
% 40 “-2 Vdc”
% 50 “0 Vdc”
% 60 “2 Vdc”
% 70 “4 Vdc”
% 80 “6 Vdc”
% 90 “8 Vdc”
% 100 “10 Vdc”
9
2.4.5 TRANS-AMF.SYNCRO GOVERNOR OUTPUT CONNECTION TO SOME
GOVERNOR MODULES
EC5000/
EC5100/
EC5110
Governor
Output
G- 4
G+ 1(IN)
2.4.5.1.2 CW673C
CW673C
Governor
Output
G- H
G+ J
10
2.4.5.2 TRANS-AMF.SYNCRO TO BARBAR COLMAN GOVERNOR CONNECTION
DYN1
10502 / 3 / 4 / 6
Governor
Output
G- 7(+4V)
G+ 8(in)
DYN1
10693 / 4 / 5
10752 / 3 / 4 / 6
Governor
Output
G- 7(+4V)
G+ 9(in)
11
2.4.5.2.3 DYN1 10794
DYN1
10794
Governor
Output
G- 9
G+ 120kW 8
DYN1
10871
Governor
Output
G- 12
G+ 11
12
2.4.5.2.5 DPG 2201
DPG
Governor
Output
G- 10 (ILS IN)
G+ 9 (ILS +2.5Vdc)
DPG
Governor
Output
G- 10(ILS IN)
G+ 11(ILS + 2.5Vdc)
13
2.4.5.2.7 DYNA 8000
DYNA 8000
Governor
Output
G- 7 (+4V)
G+ 9 (In)
2.4.5.3.1 ADEM
CAT PWM
TRANS-AMF.SYNCRO CONVERTER
FUEL OUTPUT
9X-9591 ADEM
Governor
Output +B
G- 3 S PWM SIGNAL
G+ 2 -B
14
2.4.5.4 TRANS-AMF.SYNCRO TO CUMMINS GOVERNOR CONNECTION
2.4.5.4.1 EFC
EFC
Governor
Output
G- 9(+4V)
G+ 120kW 8(IN)
EFC ILS
Governor
Output
G- 11(+4V)
G+ 10(IN)
15
2.4.5.4.3 QST 30, QSX 15, QSK 45/60
QST 30
QSX 15
QSK 45/60
Governor
Output
G- 6(+5V REF)
G+ 11(SPEED BIAS)
20(SCREEN)
Min. Out = %37.5
Max. Out = %62.5
Initial Value = % 50.0
Center = 0.0 Vdc
Range = -2.5 Vdc...2.5 Vdc
Governor
Output
G- C3(REF)
G+ D1(SPEED)
16
2.4.5.5.2 DDEC IV
DDEC IV
Governor
Output
G- 7(X1-BB REF +5V)
G+ 8(X1- AA INPUT)
EMR 2
Governor
Output
G- 23(GROUND)
G+ 1KW 24(IN)
17
2.4.5.7 TRANS-AMF.SYNCRO TO DOOSAN GOVERNOR CONNECTION
2.4.5.7.1 DGC
DGC
Governor
Output
G- G(GROUND)
G+ N(INPUT)
The DGC uses lower voltage on input N = higher speed. Therefore, we need to configure the
Trans-Amf.Syncro controller to ‘reverse’ the polarity of the governor output.
Governor
Output
G- G(GROUND)
G+ N(IN)
The 5100-5500 uses lower voltage on input N = higher speed. Therefore, we need to
configure the Trans-Amf.Syncro controller to ‘reverse’ the polarity of the governor output.
18
2.4.5.9 TRANS-AMF.SYNCRO TO GHANA GOVERNOR CONNECTION
2.4.5.9.1 DGC-2007
DGC - 2007
Governor
Output
G- G(GROUND)
G+ N(INPUT)
The DGC-2007 uses lower voltage on input N = higher speed. Therefore, we need to
configure the Trans-Amf.Syncro controller to ‘reverse’ the polarity of the governor output.
KG SERIES
Governor
Output
G- A3(GROUND)
G+ E3(INPUT)
19
2.4.5.10.2 PANDAROS
PANDAROS
Governor
Output SCR
G- A3(COMMON)
G+ B3(SYNC IN / AI2)
SCI BOX
Governor
Output 13(+5V NC)
G- 12
G+ 11(0V)
20
2.4.5.12 TRANS-AMF.SYNCRO TO JOHN DEERE GOVERNOR CONNECTION
2.4.5.12.1 JDEC
JDEC
21 Pin Connector
Governor
Output
G- C
G+ L
2.4.5.13.1 XB 400
XB 400
Governor
Output
G- 11
G+ 2
21
2.4.5.14 TRANS-AMF.SYNCRO TO SCANIA GOVERNOR CONNECTION
2.4.5.14.1 SCANIA S6
S6 electronic management system is fitted to the Scania electronic engines. Speed control of
these engines is done automaticly via CAN-J1939 data link between the S6 and the Trans-
AMF.SYNCRO controller. So there is no requirement to connect the analogue governor output
terminals.
Governor
Output
G- B POT-
G+ C POT SIGNAL
2.4.5.15.2 EMS2
EMS2 electronic management system is fitted to the Volvo TAD9 and TAD16 electronic
engines. Speed control of these engines is done automaticly via CAN-J1939 data link
between the EMS2 and the Trans-AMF.SYNCRO controller. So there is no requirement to
connect the analogue governor output terminals.
22
2.4.5.16 TRANS-AMF.SYNCRO TO WOODWARD GOVERNOR CONNECTION
2301A
Governor
Output
G- 16(Com)
G+ 15(±)
2.4.5.16.2 2301A LOW VOLTAGE LOAD SHARING & SPEED CONTROL (LSSC)
2301A
LSSC
Governor
Output
G- 26(Com)
G+ 25(±)
23
2.5 AVR Connection
2.5.1 INTERFACING TO AUTOMATIC VOLTAGE REGULATORS
This section details the interface connections between the Trans-Amf.Syncro controllers and the
most popular Automatic Voltage Regulators (AVRs) used with diesel generating set alternators. If
your particular type of AVR is not covered within this section, please contact our technical support
department for advice.
2.5.2 SPECIFICATIONS
Item Value
Output type Optically isolated DC voltage level
Isolation Optically isolated to 1000V
Minimum output load 1000W
TRANS-AMF.SYNCRO
CONTROLLER
44 A+ AVR
AVR Output
45 A-
42 G+ GOVERNOR
Governor Output
43 G-
24
2.5.4 DETERMINING CONNECTIONS AND SETTINGS FOR AVRS NOT LISTED IN THIS
PUBLICATION
The following guide is intended to assist the user to determine where to connect to AVRs not listed
in this document. Additionally it will assist you to find the correct settings for initial output value and
output range value.
This diagram shows how the remote adjust potentiometer is usually connected to the AVR. The
potentiometer adjusts the voltage into the IN terminal between the voltages supplied at ‘-‘ and ‘+’.
To find the ‘centre’ and ‘range’ voltages accepted by the device’s input, measure the DC voltage of
terminal ‘+’ in relation to terminal ‘-‘ as shown.
AVR
+
IN
VDC
For example, you measure 4V from ‘-‘ to ‘+’. Halving this voltage gives the centre voltage (2V).
The range voltage setting will have a maximum value of 2V above or below the centre voltage.
To determine the settings of initial value and range value, refer to the table 5,6,7,8. The Trans-
Amf.Syncro controller connects only to the “-“ and “IN” terminals and provides the varying DC
voltage to simulate the turning of a potentiometer.
The analogue output terminals of the Trans-Amf.Syncro controller are connected as follows. Note
that the “+” terminal of the AVR is left unconnected.
AVR
+
Trans-Amf.Syncro
Analogue IN
Output (A+)
Trans-Amf.Syncro
Analogue -
Output (A-)
25
Table-5: Output range and initial output value
for min. out parameter %0 and max. out parameter %100
Min Out Max Out Output Range Initial Out
% 0 “-10 Vdc” % 100 “+10 Vdc” -10 Vdc ...+10 Vdc % 0 “-10 Vdc”
% 10 “-8 Vdc”
% 20 “-6 Vdc”
% 30 “-4 Vdc”
% 40 “-2 Vdc”
% 50 “0 Vdc”
% 60 “2 Vdc”
% 70 “4 Vdc”
% 80 “6 Vdc”
% 90 “8 Vdc”
% 100 “10 Vdc”
26
2.5.5 TRANS-AMF.SYNCRO AVR OUTPUT CONNECTION TO SOME AVR
MODULES
AVR
Output
A- 2
A+ 3
AVR
Output
A- B
A+ A
27
2.5.5.1.3 DECS 200
DECS 200
AVR
Output
A- 10
A+ 9
2.5.5.1.4 SSR
SSR
AVR
Output
A- 23
A+ 24
28
2.5.5.2 TRANS-AMF.SYNCRO TO CATERPILLAR AVR CONNECTION
2.5.5.2.1 CDVR
CDVR
AVR
Output
A- P12-3(-)
A+ P12-6(+)
2.5.5.2.2 VR3
VR3
AVR
Output
A- 6
A+ 7
29
2.5.5.2.3 VR6
VR6
AVR
Output
A- 2
A+ 3
2.5.5.3.1 COSIMAT N
COSIMAT N
AVR
Output
A- n(-)
A+ M/m(In)
30
2.5.5.4 TRANS-AMF.SYNCRO TO GRAMEYER AVR CONNECTION
2.5.5.4.1 GRT7-TH
GRT7-TH
AVR
Output
A- A(-)
A+ B(+)
AVR
Output
A- 2
A+ 3
31
2.5.5.6 TRANS-AMF.SYNCRO TO LEROY SOMER AVR CONNECTION
R230 / 438
R448 / 449
AVR
Output
To controller A-
To further expansion A+
2.5.5.6.2 R610 3F
R610 3F
AVR
Output
A- 23 (-)
A+ 22 (In)
32
2.5.5.7 TRANS-AMF.SYNCRO TO MARATHON AVR CONNECTION
DVR 2000E
AVR
Output
To controller A- A
To further expansion A+ B
PM 100
PM 200
AVR
Output
A- 6
A+ 5KW 7
33
2.5.5.8 TRANS-AMF.SYNCRO TO MECC ALTE S.P.A AVR CONNECTION
2.5.5.8.1 DSR DIGITAL REGULATOR
DSR
AVR
Output
A- 11 (Common)
A+ 10 (Vext/Pext)
AS440,
SX421,
SX440,
AVR SX465-2
Output
A- A2(-)
A+ A1(+)
34
2.5.5.10 TRANS-AMF.SYNCRO TO SPS AVR CONNECTION
2.5.5.10.1 SPS-440
SPS-440
AVR
Output
A- A2(-)
A+ A1(+)
35
3. Front Panel Description And Accessing To The Parameters
AMF
SYNCRO
4 15 16 17
LOG
1 18 21
19
2 ü20
3 22
ESC PROG
23 24 25
MAINS ON LOAD ON
5 6 7
9
ENGINE
26 27 8
RUNNING
10 11 12 13 14
RESET AUTO TEST MAN
28 29 30 31 32 33
Number Comment
1 This LED indicates that a "Shutdown" alarm was detected.
2 This LED indicates that a "Warning" alarm was detected
3 This LED indicates that a "Maintenance" alarm was detected
4 This LCD display is used for displaying the electrical measurements during normal operation,
and editing/inspecting programming parameters in program mode.
5 This LED indicates that mains voltage and frequency is within limits.
6 This LED shows that the load is supplied from the mains.
7 This LED shows that the load is supplied from the generator.
8 This LED indicates that generator voltage and frequency is within limits and is ready to take over
the load.
9 This LED indicates that the engine has started and is running.
10 This LED shows that the unit is in the AUTO mode.
11 This LED shows that the unit is in the TEST mode.
12 This LED shows that the unit is in the MANUAL mode.
13 In the MAN, AUTO and TEST modes, this LED indicates that the engine is starting up or is
running.
14 This LED shows that the unit is in the STOP mode.
15 Warning and Alarm messages shortcut button.
16 Event Logs shortcut button.
17 The LAMP TEST button illuminates all LED indicators.
36
Number Comment
18 This button is used for showing previous parameters on the currently selected page in
normal operation. In Programming mode, it operates as an Up button (changing cursor
position) or Increment button (increase parameter value).
19 This button is used for showing previous page in normal operation. In Programming mode, it
operates as an Left button (changing cursor position).
20 This button is used for entering parameter edit section and saving parameter value in
programming mode.
21 This button is used for showing next page in normal operation. In Programming mode, it
operates as an Right button (changing cursor position).
22 This button is used for showing next parameters on the currently selected page in normal
operation. In Programming mode, it operates as an Down button (changing cursor position)
or Decrement button (decrease parameter value).
23 The Escape button is used for exit previous section in programming mode.
24 When this button is pressed, the unit goes into its PROGRAMMING Mode.
25 This button will silence the alarm horn after a failure has been detected. Additionaly in Manual
mode when held pressed for 5 seconds, the unit will switch to GOV & AVR AUTO ADJUST mode.
26 This button opens or closes the mains circuit breaker (MCB) on manual mode.
27 This button opens or closes the generator circuit breaker (GCB) on manual mode.
28 This button will reset the controller after a failure has been detected.
29 The AUTO button is used for changing operating mode of the unit to the AUTO Mode.
30 The TEST button is used for changing operating mode of the unit to the TEST Mode.
31 The MAN button is used for changing operating mode of the unit to the MANUAL Mode.
32 The START button is used for starting the engine when the unit is in the Manual Mode.
33 The STOP button is used for changing operating mode of the unit to the STOP Mode.
The generator is stopped.
Use the Next and Previous buttons to select which Data display page (screen) is to be displayed.
When the Alarm (!) shortcut button is pressed, the Warning & Alarm display page is displayed.
When the Event log (LOG) shortcut button is pressed, the Event Log display page is displayed.
37
Data display pages on the LCD display;
Mains Page:
V12: Mains voltage L1-L2
MAINS V23: Mains voltage L2-L3
V12: 380V V23: 380V V31: 380V V31: Mains voltage L3-L1
V1: 220V V2: 220V V3: 220V V1: Mains voltage L1-N
I1: 26.0A PF1: 0.84
V2: Mains voltage L2-N
Fq:50.0Hz Phase seq.: L1 L2 L3
kW: 0 kVAr: 0 V3: Mains voltage L3-N
I1: Mains current L1
ROCOF: 0.00Hz Vector Shift: 0º PF1: Mains power factor L1
On load Fq: Mains frequency
Phase seq.: Mains phase sequence
ROCOF: Rate of change of mains frequency
Vector Shift: Vector shift of mains frequency
Generator Page1:
V12: Generator voltage L1-L2
GENERATOR V23: Generator voltage L2-L3
V12: 380V V23: 380V V31: 380V V31: Generator voltage L3-L1
V1: 220V V2: 220V V3: 220V V1: Generator voltage L1-N
I1: 26.0A I2: 23.0A I3: 25.0A
V2: Generator voltage L2-N
PF1: 0.84 PF2: 0.80 PF3: 0.82 V3: Generator voltage L3-N
Fq: 50.0Hz Phase seq.: L1 L2 L3 I1: Load current L1
I2: Load current L2
On load I3: Load current L3
PF1: Generator power factor L1
PF2: Generator power factor L2
PF3: Generator power factor L3
Fq: Generator frequency
Phase seq.: Generator phase sequence
Generator Page2:
P1: Generator active power L1
GENERATOR P2: Generator active power L2
P1: 170.0kW Q1: 40.0kVAr P3: Generator active power L3
P2: 170.0kW Q2: 40.0kVAr Q1: Generator reactive power L1
P3: 170.0kW Q3: 40.0kVAr
Q2: Generator reactive power L2
S1: 210.0kVA SP: 510.0kW Q3: Generator reactive power L3
S2: 210.0kVA SQ: 120.0kVAr S1: Generator apparent power L1
S3: 210.0kVA SS: 630.0kVA S2: Generator apparent power L2
kWh: 30600 kVArh: 7200 S3: Generator apparent power L3
On load
SP: Generator total active power
SQ: Generator total reactive power
SS: Generator total apparent power
kWh: Generator active energy
KVArh: Generator reactive energy
Engine Page1:
Speed: Engine speed
ENGINE Oil pressure: Oil pressure sender input value
Speed : 1500rpm Coolant temperature: Coolant temperature sender input
Oil Pressure : 4.3bar value
Coolant temperature: 30°C
Configurable AI1: Configurable Analog Input-1 value
Configurable AI1 : 96%
Configurable AI2 : 40°C Configurable Ai2: Configurable Analog Input-2 value
Cabin temperature : 26°C Cabin temperature: Cabin temperature
Battery voltage : 12.0Vdc Battery voltage: Battery supply voltage
On load
38
Engine Page2:
Generator charge voltage: Charge generator voltage
ENGINE Run times: Number of generator runs
Generator charge voltage: 11.8Vdc Crank times: Number of generator starts
Run times : 7 Working Hour_Minute: Engine running time (Hour and
Crank times : 11
Minute)
Working Hour_Minute : 2_57
On load
39
J1939 DM1 Faults Page:
Spn: Suspect parameter number (e.g. SPN = 110
J1939 DM1 FAULTS 1 corresponds to coolant temperature sensor)
Spn:110 Fmi: Failure mode identifier (e.g. FMI = 0 means value too
Fmi:0 Oc:1 high)
Oc: Occurrence count (if OC = 0, no alarm is present)
Coolant temperature sensor
Value too high
The first 10 active alarm messages (Active Diagnostic
Trouble Codes - DM1) with SPN, FMI, and OC are
displayed). If more than one active fault condition is present,
On load all of them is displayed sequencely by pressing Next and
Previous buttons.
40
AVR Control Page:
Voltage set value: Manual voltage control set
AVR CONTROL Voltage actual value: Voltage actual value
Voltage set value : 400Vac AVR output: AVR output actual value
Voltage actual value : 0Vac P: Proportional
AVR output : 50.00%
I: Integral
P: 0.00
I: 0.00 D: Derivative
D: 0.00
Synchroscope Page:
Gen f: Generator frequency
Mains f: Mains frequency
Gen V: Generator voltage
Mains V: Mains voltage
Gen
f: The difference between generator frequency and mains
Mains
frequency
Gen V: The difference between generator voltage and mains
Mains voltage
º: The difference between generator phase and mains
phase
Load Page:
Load kW: Load total active power
LOAD Load kVAr: Load total reactive power
Load PF: Load average power factor
kW: 0 Mains kW: Mains total active power
kVAr: 0 Mains kVAr: Mains total reactive power
PF: 1.00
Mains PF: Mains average power factor
Generator kW: Generator total active power
kW: 0 kW: 0 Generator kVAr: Generator total reactive power
kVAr: 0 kVAr: 0 Generator PF: Generator average power factor
PF: 1.00 PF: 1.00
GenSet Page:
V1: Generator voltage L1-N
GENSET V2: Generator voltage L2-N
V1: 0V V2: 0V V3: 0V V3: Generator voltage L3-N
I1: 0.0A I2: 0.0A I3: 0.0A I1: Load current L1
Fq: 0.0Hz
I2: Load current L2
0.0kW 1.00cos
0rpm 12.0Vdc I3: Load current L3
0.0bar 30°C 96% Fq: Generator frequency
kW: Generator total active power
Wait for start cos: Generator power factor average
rpm: Engine speed
Vdc: Battery supply voltage
bar: Oil pressure sender input value
°C: Coolant temperature sender input value
%: Configurable Analog Input-1 value
41
GPRS Page:
Signal Quality: Signal Quality level indicator
GPRS Operator Name: Operator name
Operator name IP: Device IP value
IP :0.0.0.0 APN: Access point name of the operator
APN:mgbs
LAT: Latitude value of device’s position
LAT:40.10529 LNG: Longtitude value of device’s position
LNG:29.18514
On load
13/02/2015
16:05:10
42
Warning & Alarm display pages on the LCD display;
Emergency stop!
43
Example-1: Displaying all Data display pages.
44
Example-2: Displaying all Warning&Alarm display pages
GENERATOR
V12: 0V V23: 0V V31: 0V
V1: 0V V2: 0V V3: 0V
I1: 0.0A I2: 0.0A I3: 0.0A
GENERATOR
V12: 0V V23: 0V V31: 0V
V1: 0V V2: 0V V3: 0V
I1: 0.0A I2: 0.0A I3: 0.0A
45
LCD display language selection
English Display
GENERATOR
V12: 0V V23: 0V V31: 0V
V1: 0V V2: 0V V3: 0V
I1: 0.0A I2: 0.0A I3: 0.0A
Press the Up or
Down buttons to
select the language
you wish to change.
PF1: 1.00 PF2: 1.00 PF3: 1.00 PF1: 1.00 PF2: 1.00 PF3: 1.00
Fq: 0.0Hz Phase seq.:---------- Fr: 0.0Hz Faz SIrasI:----------
46
3.2 Changing And Saving Parameters Values
Operation Screen
GENERATOR PROGRAM
V12: 0V V23: 0V V31: 0V
V1: 0V V2: 0V V3: 0V Operator settings
I1: 0.0A I2: 0.0A I3: 0.0A
ü Technician settings
ü
PF1: 1.00 PF2: 1.00 PF3: 1.00
Fq: 0.0Hz Phase seq.:---------- Factory adjustment
When the Prog button is pressed, the Press the Up or Down buttons to select
parameters section is asked for accessing to the section you wish to view/change.
parameters.
Technician settings
ü button. 0000
ü
Factory adjustment
Enter password
with cursor (Right,
Left, Up and
Down) buttons.
Press the Up or
Note1: If Enter button is pressed Press the Enter button to confirm Down buttons to
and the technician password is password. If the password is select the main
zero, Password screen is ignored. incorrect, the unit will drop out of parameter group you
program mode. wish to view/change.
47
3. Parametrelerin Ayarlanmasý
To exit from
programming mode any
time, press Prog button.
48
4. Operation
Selection of the unit’s operating mode is done via the mode buttons on the front panel or via the
remote monitoring and control software.
49
4.3 Auto Mode
The Auto mode is activated by pressing the “Auto” button.
This mode allows the genset to be automatically started and stopped and run parallel to the mains
without the need for user intervention.
50
5. Parameters
5.1 Operator Parameters
5.1.1 Mains
The unit uses the above parameters to decide whether the mains is okay or fail.
If the mains voltage is above the "Over volt trip" parameter or is below the “Under volt trip" parameter,
the "Mains Okay Led" will light off.
If the mains voltage is below the "Over volt return" parameter and is above the “Under volt return"
parameter, the "Mains Okay Led" will light on.
In Automatic mode, the unit uses these parameters to switch the load between the mains and genset.
The unit uses the above parameters to decide whether the mains is okay or fail.
If the mains frequency is above the "Over freq trip" parameter or is below the “Under freq trip"
parameter, the "Mains Okay Led" will light off.
If the mains frequency is below the "Over freq return" parameter and is above the “Under freq return"
parameter, the "Mains Okay Led" will light on.
In Automatic mode, the unit uses these parameters to switch the load between the mains and genset.
5.1.2 Generator
53
01.02.BREAKERS (System->Breakers) Min Max Default Unit
001.Type of Breaker Hardware Breaker Selection 0 3 0
002.Gen.close breaker cont.type Gen.Close Breaker Contact Type NO / NC NO
003.Gen.close breaker relay type Gen. Close Breaker Relay Type NOR / PULS 0
004.Generator close timer Generator Close Timer 1 250 5 Sec
005.Gen.open breaker relay type Gen. Open Breaker Relay Type NOR / PULS 0
006.Generator open timer Generator Open Timer 1 250 5 Sec
007.Mains close breaker cont.type Mains Close Breaker Cont. Type NO / NC NO
008.Mains close breaker relay type Mains Close Breaker Relay Type NOR / PULS 0
009.Mains close timer Mains Close Timer 1 250 5 Sec
010.Mains open breaker relay type Mains Open Breaker Relay Type NOR / PULS 0
011.Mains open timer Mains Open Timer 1 250 5 Sec
012.Breaker close pulse time Breaker Close Pulse Time 0.0 10.0 0.5 Sec
013.Breaker open pulse time Breaker Open Pulse Time 0.0 10.0 0.5 Sec
014.Transfer time Transfer Time 0 250 2 Sec
015.Spring loading time Spring Loading Time 0 250 3 Sec
016.Retry number Retry Number 1 250 5
Hardware Breaker Selection (001.Type of Breaker)
0- Breakers: Mains and Generator breakers have only close drives and if close drive off, breaker will
open.
Parameters; GEN CLOSE BREAKER CONTACT TYPE, GEN CLOSE TIMER(if gen closed input
selected), GEN OPEN TIMER(if gen closed input selected), MAINS CLOSE BREAKER CONTACT
TYPE, MAINS CLOSE TIMER(if mains closed input selected), MAINS OPEN TIMER(if mains closed
input selected), TRANSFER TIME.
1- User Configured: Mains and Generator breakers have only close drives, when want to breaker
close, close breaker output on and after 1 sec. open breaker output on and after breaker close pulse
time open breaker output will off. When want to breaker open, close breaker output and open breaker
output will off.
Parameters; GEN CLOSE BREAKER CONTACT TYPE, GEN CLOSE TIMER(if gen closed input
selected), GEN OPEN TIMER(if gen closed input selected), MAIN CLOSE BREAKER CONTACT
TYPE, MAINS CLOSE TIMER(if mains closed input selected), MAINS OPEN TIMER(if mains closed
input selected),BREAKER CLOSE PULSE TIME, TRANSFER TIME.
54
Example: If Hardware Breaker Selection parameter is selected as 1;
For closing For opening
Mains Shalter Mains Shalter
Breaker close
pulse time
1s
Mains Open Out.
(NO) t[s]
2- Motorised Breakers (Compact Type): User can select this option for the compact type breakers.
Parameters; GEN CLOSE BREAKER CONTACT TYPE, GEN CLOSE BREAKER RELAY TYPE, GEN
CLOSE TIMER(if gen closed input selected), GEN OPEN BREAKER RELAY TYPE, GEN OPEN
TIMER(if gen closed input selected), MAINS CLOSE BREAKER CONTACT TYPE, MAINS CLOSE
BREAKER RELAY TYPE, MAINS CLOSE TIMER(if mains closed input selected), MAINS OPEN
BREAKER RELAY TYPE, MAINS OPEN TIMER(if mains closed input selected), BREAKER CLOSE
PULSE TIME(if Gen Close Breaker Relay Type or Main Close Breaker Relay Type parameter is
selected as 1), BREAKER OPEN PULSE TIME(if Gen Open Breaker Relay Type or Main Open
Breaker Relay Type parameter is selected as 1), TRANSFER TIME, SPRING LOADING TIME, RETRY
NUMBER.
Example-1: MCB Close Diagram.
If Hardware Breaker Selection parameter is selected as 2 (motorised breakers (compact type)), MAINS
CLOSE BREAKER RELAY TYPE parameter is selected as 1 (PULSE) and MAINS OPEN BREAKER
RELAY TYPE parameter is selected as 1 (PULSE);
MbCt: Mains close timer
brCP: Breaker close pulse time
brOP: Breaker open pulse time
sPLD: Spring loading time
rtNB: Retry number
rtNB
brCP brCP brCP brCP brCP brCP brCP brCP brCP brCP
MCB close sPLD sPLD sPLD
command
t[s]
brOP MbCt MbCt brOP MbCt brOP MbCt MbCt MbCt MbCt
MCB open 1s 1s 1s
command
t[s]
Feedback
input
t[s]
MCB fail to
close alarm
t[s]
55
Example-2: MCB Open Diagram.
If Hardware Breaker Selection parameter is selected as 2 (motorised breakers (compact type)), MAINS
CLOSE BREAKER RELAY TYPE parameter is selected as 1 (PULSE) and MAINS OPEN BREAKER
RELAY TYPE parameter is selected as 1 (PULSE);
MbOt: Mains open timer
brOP: Breaker open pulse time
MCB close
command
t[s]
MbOt MbOt
MCB open brOP
command
t[s]
Feedback
input
t[s]
MCB fail to
open alarm
t[s]
3- Motorised Breakers (Open Type): User can select this option for the open type breakers.
Parameters; GEN CLOSE BREAKER CONTACT TYPE, GEN CLOSE BREAKER RELAY TYPE, GEN
CLOSE TIMER(if gen closed input selected), GEN OPEN BREAKER RELAY TYPE, GEN OPEN
TIMER(if gen closed input selected), MAINS CLOSE BREAKER CONTACT TYPE, MAINS CLOSE
BREAKER RELAY TYPE, MAINS CLOSE TIMER(if mains closed input selected), MAINS OPEN
BREAKER RELAY TYPE, MAINS OPEN TIMER(if mains closed input selected), BREAKER CLOSE
PULSE TIME(if Gen Close Breaker Relay Type or Main Close Breaker Relay Type parameter is
selected as 1), BREAKER OPEN PULSE TIME(if Gen Open Breaker Relay Type or Main Open
Breaker Relay Type parameter is selected as 1), TRANSFER TIME, SPRING LOADING TIME, RETRY
NUMBER.
Example-1: MCB Close Diagram.
If Hardware Breaker Selection parameter is selected as 3 (motorised breakers (open type)), MAINS
CLOSE BREAKER RELAY TYPE parameter is selected as 1 (PULSE) and MAINS OPEN BREAKER
RELAY TYPE parameter is selected as 1 (PULSE);
MbCt: Mains close timer
brCP: Breaker close pulse time
sPLD: Spring loading time
rtNB: Retry number
rtNB
brCP brCP brCP brCP brCP brCP brCP brCP brCP brCP
MCB close sPLD sPLD sPLD
command
t[s]
MbCt MbCt MbCt MbCt MbCt MbCt MbCt
Feedback
input
t[s]
MCB fail to
close alarm
t[s]
56
Example-2: MCB Open Diagram.
If Hardware Breaker Selection parameter is selected as 3 (motorised breakers (open type)), MAINS
CLOSE BREAKER RELAY TYPE parameter is selected as 1 (PULSE) and MAINS OPEN BREAKER
RELAY TYPE parameter is selected as 1 (PULSE);
MbOt: Mains open timer
brOP: Breaker open pulse time
MCB close
command
t[s]
MbOt MbOt
MCB open brOP
command
t[s]
Feedback
input
t[s]
MCB fail to
open alarm
t[s]
57
Transfer Time (014.Transfer time)
This is used to allow for fixed duration transfer breaks when switching from mains to genset and back.
It can be used to ensure that the supply is removed from the load for fixed period of time to allow
pumps/motors to come to rest etc.
Spring Loading Time (015.Spring loading time)
When the unit give open command to the (GCB or MCB) breaker and after that the unit want to give
close command the same breaker, this time for between open and close commands, because if there
is no delay between open and close commands can be problem the motorized switches.
Retry Number (016.Retry number)
The unit try to close (GCB or MCB) breaker number of this parameter. If each try there is no close
feedback, after last try the alarm will be activated.
Timeout (005.Timeout)
This parameter is used for the modem hardware reset. If the data communication is interrupted and
this situation continues as this parameter, the modem hardware reset is performed.
58
01.05.RS485 COMMUNICATION (System->RS 485 Comm.) Min Max Default Unit
001.Slave address Slave Address 1 247 1
002.Baud rate Baud Rate: 0 - 1200 baud 0 5 3
1 - 2400 baud
2 - 4800 baud
3 - 9600 baud
4 - 19200 baud
5 - 38400 baud
005.ASCII/RTU selection ModBus ASCII/RTU Selection ASCII / RTU ASCII
Slave Address (001.Slave address)
This parameter is used for the ModBus Slave ID.
Baud Rate (002.Baud rate)
This parameter is used for the ModBus communication speed. Baud rate adjustable from 1200-38400.
ModBus ASCII/RTU Selection (005.ASCII/RTU selection)
This parameter is used for the ModBus communication protocol.
59
01.07.DATE & TIME SET (System->Date & time set) Min Max Default Unit
001.Year Year 0 99
002.Month Month 1 12
003.Day Date 1 31
004.Week Day of week 1 7
005.Hour Hour 0 23
006.Minute Minute 0 59
007.Second Second 0 59
Day of week (004.Week)
1=Monday, 2=Tuesday, 3=Wednesday, 4=Thursday, 5=Friday, 6=Saturday, 7=Sunday.
The unit uses the above parameters to decide whether the mains is okay or fail.
If the mains voltage is above the "Over volt trip" parameter or is below the “Under volt trip" parameter,
the "Mains Okay Led" will light off.
If the mains voltage is below the "Over volt return" parameter and is above the “Under volt return"
parameter, the "Mains Okay Led" will light on.
In Automatic mode, the unit uses these parameters to switch the load between the mains and genset.
The unit uses the above parameters to decide whether the mains is okay or fail.
If the mains frequency is above the "Over freq trip" parameter or is below the “Under freq trip"
parameter, the "Mains Okay Led" will light off.
If the mains frequency is below the "Over freq return" parameter and is above the “Under freq return"
parameter, the "Mains Okay Led" will light on.
In Automatic mode, the unit uses these parameters to switch the load between the mains and genset.
Look Mains Failure at Stop Mode En/Dis (002.Mains failure at stop mode)
ENABLE: As soon as the unit detects a mains failure the mains circuit breaker (MCB) will be opened to
remove the supply from the load. This is to prevent damage to the load in case of single-phase failure.
DISABLE: In the event of a mains failure the unit will attempt to maintain the supply to the load for the
incoming AC mains supply until the generator is available to go on load. In the event of a generator
failure the unit will default back to the incoming AC mains supply.
Always Look Mains Return Delay (003.Always return delay)
ENABLE: The unit will always wait the Mains Return Delay parameter before transferring the load back
to mains.
DISABLE: The unit will wait the Mains Return Delay parameter while only the generator is available to
go on load before transferring the load back to mains.
61
5.2.3 Generator
03.01.GENERATOR VOLT LEVEL (Generator->Volt level) Min Max Default Unit
001.Nominal voltage Nominal Voltage 60 600 400 VV
002.Under volt shutdown Under Voltage Shutdown 60(dis) 600 320 VV
003.Under volt prealarm Under Voltage Pre-Alarm 60(dis) 600 340 VV
004.Under volt reset Under Voltage Pre-Alarm Reset 60 600 350 VV
005.Over volt shutdown Over Voltage Shutdown 60 600 470 VV
006.Over volt prealarm Over Voltage Pre-Alarm 60(dis) 600 450 VV
007.Over volt reset Over Voltage Pre-Alarm Reset 60 600 430 VV
008.Shutdown delay time Voltage Shutdown Delay Time 0.0 10.0 2.0 Sec
009.Unbalanve volt set Unbalance Volt Set 0 230 20 VV
010.Unbalance volt actions Unbalance Volt Actions: 0(dis) 3 dis
0- Disable, 1- Warning,
2- Electrical Trip, 3- Shutdown.
011.Unbalance volt actions delay Unbalance Volt Actions Delay Time 0 99 2 Sec
03.03.GEN CUR LEVEL & ACT (Generator->Current level & act.) Min Max Default Unit
001.Under current set Under Current Set 0 9999 0 AV
002.Under current prealarm Under Current Pre-Alarm 0(dis) 9999 dis AV
003.Under current reset Under Current Pre-Alarm Reset 0 9999 5 AV
004.Under current actions Under Current Actions: 0(dis) 3 dis
0- Disable, 1- Warning,
2- Electrical Trip, 3- Shutdown.
005.Under actions delay time Under Current Actions Delay Time 0 99 2 Sec
006.Over current set Over Current Set 0 9999 9999 AV
007.Over current prealarm Over Current Pre-Alarm 0(dis) 9999 dis AV
008.Over current reset Over Current Pre-Alarm Reset 0 9999 9980 AV
009.Over current actions Over Current Actions: 0(dis) 3 dis
0- Disable, 1- Warning,
2- Electrical Trip, 3- Shutdown.
010.Over actions delay time Over Current Actions Delay Time 0 99 5 Sec
011.Short circuit current Short Circuit Current Set 0 9999 9999 AV
012.Earth fault current Earth Fault Current Set 0 9999 100 AV
013.Earth fault current actions Earth Fault Current Actions: 0(dis) 3 dis
0- Disable, 1- Warning,
2- Electrical Trip, 3- Shutdown.
014.E.F. actions delay time Earth Fault Current Actions Delay Time 0 99 2 Sec
015.Unbalance load set Unbalance Load Set 0 9999 0 AV
016.Unbalance load actions Unbalance Load Actions: 0(dis) 3 dis
0- Disable, 1- Warning,
2- Electrical Trip, 3- Shutdown.
017.Unbalance load actions delay Unbalance Load Actions Delay Time 0 99 2 Sec
62
03.04.GEN POWER LEVEL (Generator->Power level) Min Max Default Unit
001.Under power set Under Power Set 0 9999 0 kVA
002.Under power prealarm Under Power Pre-Alarm 0(dis) 9999 dis kVA
003.Under power reset Under Power Pre-Alarm Reset 0 9999 5 kVA
004.Under power actions Under Power Actions 0(dis) 3 0(dis)
0 - Disable
1 - Warning
2 - Electrical Trip
3 - Shutdown
005.Under actions delay time Under Power Action Delay Time 0 99 2 Sec
006.Over power set Over Power Set 0 9999 0 kVA
007.Over power prealarm Over Power Pre-Alarm 0(dis) 9999 dis kVA
008.Over power reset Over Power Pre-Alarm Reset 0 9999 0 kVA
009.Over power actions Over Power Actions 0(dis) 3 0(dis)
0 - Disable
1 - Warning
2 - Electrical Trip
3 - Shutdown
010.Over actions delay time Over Power Action Delay Time 0 99 2 Sec
011.Reverse power set Reverse Power Set -9999 0 -30 kW
012.Reverse power actions Reverse Power Actions 0(dis) 3 0(dis)
0 - Disable
1 - Warning
2 - Electrical Trip
3 - Shutdown
013.Reverse power act.delay time Reverse Power Action Delay Time 0 99 2 Sec
014.Excitation loss set Excitation Loss Set -9999 0 -100 KVAr
015.Excitation loss actions Excitation Loss Actions 0(dis) 3 0(dis)
0 - Disable
1 - Warning
2 - Electrical Trip
3 - Shutdown
016.Excitation loss act.delay time Excitation Loss Action Delay Time 0 99 2 Sec
63
03.05.GEN WORKING CALENDAR (Generator->Working calendar) Min Max Default Unit
001.Disable/enable select Calendar Disable or Enable DISBL/ENABL DISBL
002.Start time on Monday Calendar Start Time on Monday 0.00 23.59 0.00 H.Min
003.Stop time on Monday Calendar Stop Time on Monday 0.00 23.59 23.59 H.Min
004.Start time on Tuesday Calendar Start Time on Tuesday 0.00 23.59 0.00 H.Min
005.Stop time on Tuesday Calendar Stop Time on Tuesday 0.00 23.59 23.59 H.Min
006.Start time on Wednesday Calendar Start Time on Wednesday 0.00 23.59 0.00 H.Min
007.Stop time on Wednesday Calendar Stop Time on Wednesday 0.00 23.59 23.59 H.Min
008.Start time on Thursday Calendar Start Time on Thursday 0.00 23.59 0.00 H.Min
009.Stop time on Thursday Calendar Stop Time on Thursday 0.00 23.59 23.59 H.Min
010.Start time on Friday Calendar Start Time on Friday 0.00 23.59 0.00 H.Min
011.Stop time on Friday Calendar Stop Time on Friday 0.00 23.59 23.59 H.Min
012.Start time on Saturday Calendar Start Time on Saturday 0.00 23.59 0.00 H.Min
013.Stop time on Saturday Calendar Stop Time on Saturday 0.00 23.59 23.59 H.Min
014.Start time on Sunday Calendar Start Time on Sunday 0.00 23.59 0.00 H.Min
015.Stop time on Sunday Calendar Stop Time on Sunday 0.00 23.59 23.59 H.Min
64
5.2.4 Engine
The parameters in this page are used for engine started signals. If any of the selected signals appears,
the unit assumes that the engine has started.
Generator Frequency (001.Generator frequency)
If the generator frequency over than 30.0 Hz, the unit assumes that the engine has started and the unit
stop cranking.
Engine RPM (002.Engine speed)
If the generator speed over than 500 Rpm, the unit assumes that the engine has started and the unit
stop cranking.
Generator Voltage (003.Generator volt)
If the generator voltage over than 300 Vac, the unit assumes that the engine has started and the unit
stop cranking.
Charge Alternator Voltage (004.Alternator charge volt)
If the charge alternator voltage over than 6.1 Vdc, the unit assumes that the engine has started and
the unit stop cranking. Note: If the charge generator input (terminal #22) is disconnect, this parameter
selected as disabled (6.0 Vdc).
Oil Pressure Enable/Disable (005.Oil pressure enable/disable)
This parameter is used for to activate of the crank disconnect on oil pressure feature.
Oil Pressure Value (006.Oil pressure value)
If the oil pressure sender over than this value, the unit assumes that the engine has started and the
unit stop cranking.
Check Oil Pressure Before Start (007.Check oil press. before start)
If this parameter is enabled, the unit will not be allowed to crank if the oil pressure isn’t seen as being
low.
67
Baud Rate (001.Baud rate)
It defines the used Baud rate.
Note: All participants on the CAN bus must use the same Baud rate.
J1939 ECU Type Selection (002.J1939 ECU type)
The J1939 interface of this unit can be operated with different ECUs. This parameter determines the
operating mode of the used ECUs. If this parameter is selected as “disable”, No messages will be sent
or received.
Note: Volvo EMS2 engine types: TAD734, TAD940, TAD941, TAD1640, TAD1641, TAD1642.
Volvo EDC3 engine types: TAD1240, TAD1241, TAD1242.
Volvo EDC4 engine types: TD520, TAD520, TD720, TAD720, TAD721, TAD722.
Perkins ADEM3 / ADEM4 engine types: 2306, 2506, 1106, 2806.
Scania S6 engine types: DC 9, DC 12, DC 16.
MAN MFR ECU type: EDC7.
Cummins ISB engine type: QSM11.
Cummins CM570 engine type: QSX15.
Cummins CM850, Cummins CM2150E, Cummins CM2250 engine types: QSB5, QSB7, QSL9,
QSK50, QSK60, QSK19, QSK38.
MTU ADEC engine types: Series 2000, 4000.
MTU UCU8 engine types: Series 1600.
Volvo EMS1,
Volvo EDC4, Perkins 1300,
Volvo EMS2,
Deutz EMR2, Perkins ADEM3, Scania S6 MAN MFR
Volvo EMS2b,
Deutz EMR3 Perkins ADEM4
Volvo EDC3
17 3 43 39 253
Cummins ISB,
Cummins CM570,
MTU ADEC,
Cummins CM850, Detroit DDEC John Deere MTU ECU8 Yuchai
MTU ECU8 SAM
Cummins CM2150E,
Cummins CM2250
220 231 3 1 234 3
Note: Changing above mentioned parameter becomes only effective after restarting the unit.
68
ECU Remote Control Via J1939 (005.ECU remote control)
If this parameter is selected as “Enable”, The unit sends remote control messages to the ECU if the
selected ECU type is supporting the J1939 Remote control Messages. Available messages are engine
start-stop, 50/60 Hz selection or Idle mode. For some ECUs;
Volvo EMS1,
Volvo EDC4, Perkins 1300,
Volvo EMS2,
Parameter Deutz EMR2, Perkins ADEM3, Scania S6 MAN MFR Standard
Volvo EMS2b,
Deutz EMR3 Perkins ADEM4
Volvo EDC3
Remote Start Yes No No Yes Yes No
Remote Stop Yes No No Yes Yes No
50/60 Hz Yes No No Yes No No
Selection
Idle Mode Yes No No Yes Yes No
Cummins ISB,
MTU ADEC,
Cummins CM570, Cummins Detroit
Parameter John Deere MTU ECU8 Yuchai
Cummins CM850, CM2150E DDEC
MTU ECU8 SAM
Cummins CM2250
Remote Start Yes No No No Yes No
Remote Stop Yes No No No Yes No
50/60 Hz Yes Yes No No Yes No
Selection
Idle Mode Yes Yes No No No No
If this parameter is selected as “Disable”, The ECU remote control via the J1939 protocol will be
disabled.
Speed Control via J1939 (006.Speed control enable)
If this parameter is selected as “Enable”, The speed sensing from J1939 ECU will be used for the
speed (Rpm) failures.
Oil Pressure Control via J1939 (007.Oil pressure control enable)
If this parameter is selected as “Enable”, The oil pressure sensing from J1939 ECU will be used for the
oil pressure failures and the engine started signal.
Coolant Temperature Control via J1939 (008.Temperature control enable)
If this parameter is selected as “Enable”, The coolant temperature sensing from J1939 ECU will be
used for the coolant temperature failures.
69
04.06.CANBUS ERROR SET (Engine->CanBus error set) Min Max Default Unit
001.CAN fault actions Can Fault Actions:
0- Disable
1- Warning Non-Latching
2- Warning
3- Electrical Trip
4- Shutdown
0(dis) 4 0
006.Amber warning delay J1939 Amber Warning Lamp Delay 0 250 2 Sec
007.Red stop actions J1939 Red Stop Lamp Actions:
0- Disable
1- Warning Non-Latching
2- Warning
3- Electrical Trip
4- Shutdown
0(dis) 4 0
009.Red stop delay J1939 Red Stop Lamp Delay 0 250 2 Sec
Rated speed
[1/min;RPM]
Minimum ignition speed
will not be reached
Crank disconnect
magnetic pick-up speed
t[s]
Start request
t[s]
Ignition tID 5s
t[s]
Starter tIT tR
t[s]
Engine
monitoring ON tD
t[s]
73
tPH Preheating time [s]
tCR Engagement time [s]
tR Interval between 2 start attempts [s]
tD Engine delayed monitoring [s]
[RPM]
Rated speed
[1/min;RPM]
Crank disconnect
magnetic pick-up speed
t[s]
Start request
t[s]
Pre-heat tPH tR
t[s]
2s
Starter tCR tCR
t[s]
Fuel relay
t[s]
Engine
monitoring ON tD
t[s]
74
tPH Preheating time [s]
tCR Engagement time [s]
tR Interval between 2 start attempts [s]
tD Engine delayed monitoring [s]
tCH Choke time [s]
[RPM]
Rated speed
[1/min;RPM]
Crank disconnect
magnetic pick-up speed
t[s]
Start request
t[s]
Pre-heat tPH tR
t[s]
2s
Starter tCR tCR
t[s]
Engine
monitoring ON tD
t[s]
75
5.2.5 Inputs
76
022.Conf. AI1 high prealarm Configurable Analog 0 (dis) 3000 0 (dis) %
Input-1 High Pre-Alarm
023.Conf. AI1 high reset Configurable Analog 0 3000 90 %
Input-1 High Reset
024.Conf. AI1 high shutdown Configurable Analog 0 (dis) 3000 0 (dis) %
Input-1 High Shutdown
025.Conf. AI1 control ON Configurable Analog 0 (dis) 3000 0 (dis) %
Input-1 control ON
026.Conf. AI1 control OFF Configurable Analog 0 3000 75 %
Input-1 control OFF
027.Conf. AI2 unit Conf. Analog Input-2 Unit BAR/PSI/KPA/ºC/ºF/%/Lt ºC
028.Conf. AI2 type Configurable Analog 0 - Not Used (Disable) 0 (dis)
Input-2 Type 1 - Digital NC
2 - Digital NO
3 - VDO 120 ºC
4 - VDO 150 ºC
5 - DATCON
6 - MURPHY
7 - PT100
8 - User Configured
029.Conf. AI2 low prealarm Configurable Analog 0 (dis) 300 0 (dis) ºC
Input-2 Low Pre-Alarm
030.Conf. AI2 low reset Configurable Analog 0 300 60 ºC
Input-2 Low Reset
031.Conf. AI2 low shutdown Configurable Analog 0 (dis) 300 0 (dis) ºC
Input-2 Low Shutdown
032.Conf. AI2 high prealarm Configurable Analog 0 (dis) 300 0 (dis) ºC
Input-2 High Pre-Alarm
033.Conf. AI2 high reset Configurable Analog 0 300 90 ºC
Input-2 High Reset
034.Conf. AI2 high shutdown Configurable Analog 0 (dis) 300 0 (dis) ºC
Input-2 High Shutdown
Configurable Analog 0 (dis) 300 0 (dis) ºC
035.Conf. AI2 control ON
Input-2 control ON
Configurable Analog 0 300 75 ºC
036.Conf. AI2 control OFF
Input-2 control OFF
78
05.02.SENDER LINEARISATION (Inputs->Sender linearisation) Min Max Default Unit
001.Oil pressure sender 1 Oil Pressure Sender Point-1 0 1300 15 R
002.Oil pressure 1 Oil Pressure Point-1 0.0 30.0 0.0 BAR
003.Oil pressure sender 2 Oil Pressure Sender Point-2 0 1300 31 R
004.Oil pressure 2 Oil Pressure Point-2 0.0 30.0 1.0 BAR
005.Oil pressure sender 3 Oil Pressure Sender Point-3 0 1300 49 R
006.Oil pressure 3 Oil Pressure Point-3 0.0 30.0 2.0 BAR
007.Oil pressure sender 4 Oil Pressure Sender Point-4 0 1300 66 R
008.Oil pressure 4 Oil Pressure Point-4 0.0 30.0 3.0 BAR
009.Oil pressure sender 5 Oil Pressure Sender Point-5 0 1300 85 R
010.Oil pressure 5 Oil Pressure Point-5 0.0 30.0 4.0 BAR
011.Oil pressure sender 6 Oil Pressure Sender Point-6 0 1300 101 R
012.Oil pressure 6 Oil Pressure Point-6 0.0 30.0 5.0 BAR
013.Oil pressure sender 7 Oil Pressure Sender Point-7 0 1300 117 R
014.Oil pressure 7 Oil Pressure Point-7 0.0 30.0 6.0 BAR
015.Oil pressure sender 8 Oil Pressure Sender Point-8 0 1300 132 R
016.Oil pressure 8 Oil Pressure Point-8 0.0 30.0 7.0 BAR
017.Oil pressure sender 9 Oil Pressure Sender Point-9 0 1300 149 R
018.Oil pressure 9 Oil Pressure Point-9 0.0 30.0 8.0 BAR
019.Oil pressure sender 10 Oil Pressure Sender Point-10 0 1300 178 R
020.Oil pressure 10 Oil Pressure Point-10 0.0 30.0 10.0 BAR
021.Temperature sender 1 Temperature Sender Point-1 0 1300 579 R
022.Temperature 1 Temperature Point-1 0 300 28 ºC
023.Temperature sender 2 Temperature Sender Point-2 0 1300 404 R
024.Temperature 2 Temperature Point-2 0 300 35 ºC
025.Temperature sender 3 Temperature Sender Point-3 0 1300 342 R
026.Temperature 3 Temperature Point-3 0 300 40 ºC
027.Temperature sender 4 Temperature Sender Point-4 0 1300 250 R
028.Temperature 4 Temperature Point-4 0 300 50 ºC
029.Temperature sender 5 Temperature Sender Point-5 0 1300 179 R
030.Temperature 5 Temperature Point-5 0 300 60 ºC
031.Temperature sender 6 Temperature Sender Point-6 0 1300 136 R
032.Temperature 6 Temperature Point-6 0 300 70 ºC
033.Temperature sender 7 Temperature Sender Point-7 0 1300 103 R
034.Temperature 7 Temperature Point-7 0 300 80 ºC
035.Temperature sender 8 Temperature Sender Point-8 0 1300 77 R
036.Temperature 8 Temperature Point-8 0 300 90 ºC
037.Temperature sender 9 Temperature Sender Point-9 0 1300 67 R
038.Temperature 9 Temperature Point-9 0 300 95 ºC
039.Temperature sender 10 Temperature Sender Point-10 0 1300 63 R
040.Temperature 10 Temperature Point-10 0 300 98 ºC
041.Conf. AI1 sender 1 Conf. Analog Input-1 Sender Point-1 0 1300 10 R
042.Conf. AI1 value 1 Conf. Analog Input-1 Point-1 0 3000 0 %
043.Conf. AI1 sender 2 Conf. Analog Input-1 Sender Point-2 0 1300 30 R
044.Conf. AI1 value 2 Conf. Analog Input-1 Point-2 0 3000 11 %
045.Conf. AI1 sender 3 Conf. Analog Input-1 Sender Point-3 0 1300 50 R
046.Conf. AI1 value 3 Conf. Analog Input-1 Point-3 0 3000 22 %
047.Conf. AI1 sender 4 Conf. Analog Input-1 Sender Point-4 0 1300 70 R
048.Conf. AI1 value 4 Conf. Analog Input-1 Point-4 0 3000 33 %
049.Conf. AI1 sender 5 Conf. Analog Input-1 Sender Point-5 0 1300 90 R
050.Conf. AI1 value 5 Conf. Analog Input-1 Point-5 0 3000 44 %
79
051.Conf. AI1 sender 6 Conf. Analog Input-1 Sender Point-6 0 1300 110 R
052.Conf. AI1 value 6 Conf. Analog Input-1 Point-6 0 3000 55 %
053.Conf. AI1 sender 7 Conf. Analog Input-1 Sender Point-7 0 1300 130 R
054.Conf. AI1 value 7 Conf. Analog Input-1 Point-7 0 3000 66 %
055.Conf. AI1 sender 8 Conf. Analog Input-1 Sender Point-8 0 1300 150 R
056.Conf. AI1 value 8 Conf. Analog Input-1 Point-8 0 3000 77 %
057.Conf. AI1 sender 9 Conf. Analog Input-1 Sender Point-9 0 1300 170 R
058.Conf. AI1 value 9 Conf. Analog Input-1 Point-9 0 3000 88 %
059.Conf. AI1 sender 10 Conf. Analog Input-1 Sender Point-10 0 1300 190 R
060.Conf. AI1 value 10 Conf. Analog Input-1 Point-10 0 3000 100 %
061.Conf. AI2 sender 1 Conf. Analog Input-2 Sender Point-1 0 1300 579 R
062.Conf. AI2 value 1 Conf. Analog Input-2 Point-1 0 300 28 ºC
063.Conf. AI2 sender 2 Conf. Analog Input-2 Sender Point-2 0 1300 404 R
064.Conf. AI2 value 2 Conf. Analog Input-2 Point-2 0 300 35 ºC
065.Conf. AI2 sender 3 Conf. Analog Input-2 Sender Point-3 0 1300 342 R
066.Conf. AI2 value 3 Conf. Analog Input-2 Point-3 0 300 40 ºC
067.Conf. AI2 sender 4 Conf. Analog Input-2 Sender Point-4 0 1300 250 R
068.Conf. AI2 value 4 Conf. Analog Input-2 Point-4 0 300 50 ºC
069.Conf. AI2 sender 5 Conf. Analog Input-2 Sender Point-5 0 1300 179 R
070.Conf. AI2 value 5 Conf. Analog Input-2 Point-5 0 300 60 ºC
071.Conf. AI2 sender 6 Conf. Analog Input-2 Sender Point-6 0 1300 136 R
072.Conf. AI2 value 6 Conf. Analog Input-2 Point-6 0 300 70 ºC
073.Conf. AI2 sender 7 Conf. Analog Input-2 Sender Point-7 0 1300 103 R
074.Conf. AI2 value 7 Conf. Analog Input-2 Point-7 0 300 80 ºC
075.Conf. AI2 sender 8 Conf. Analog Input-2 Sender Point-8 0 1300 77 R
076.Conf. AI2 value 8 Conf. Analog Input-2 Point-8 0 300 90 ºC
077.Conf. AI2 sender 9 Conf. Analog Input-2 Sender Point-9 0 1300 67 R
078.Conf. AI2 value 9 Conf. Analog Input-2 Point-9 0 300 95 ºC
079.Conf. AI2 sender 10 Conf. Analog Input-2 Sender Point-10 0 1300 63 R
080.Conf. AI2 value 10 Conf. Analog Input-2 Point-10 0 300 98 ºC
80
05.03.CONF. INPUT-X (Inputs->Conf. input-x) Min Max Default Unit
001.Dis,user conf.or list 0- Disable 0(dis) 2 In1,2,3=2
1- User Configured In4,5=2
2- Select From List Others=1
002.Polarity 0- Normally Open (Close To Activate) 0 1 In1=1
1- Normally Close (Open To Activate) Others=0
003.Indication If User Configured 0 4 0
0- Status
1- Warning Non-Latching
2- Warning Latching
3- Electrical Trip
4- Shutdown
004.Activation If User Configured 0 2 2
0- Active From Starting
1- Active From Safety On
2- Always Active
005.Select from list If Select From List 0 In1,4=26 In1=25
0-Remote Start On Load In5=25 In2=13
Others=24 In3=11
1-Remote Start Off Load In4=25
2-Auxiliary Mains Fail In5=25
3-Generator Breaker Open/Close Others=4
4-Simulate Horn Reset Button
5-Simulate Alarm Reset Button
6-Simulate Auto Button
7-Simulate Test Button
8-Simulate Manual Button
9-Simulate Start Button
10-Simulate Stop Button
11-Generator Closed Auxiliary
12-Generator Load Inhibit
13-Mains Closed Auxiliary
14-Mains Load Inhibit
15-Auto Restore Inhibit
16-Auto Start Inhibit
17-Panel Lock
18-Scheduled Runs(Exercise) Inhibited
19-Remote Inhibit
20-Force Break Transfer
21-Force No-break Transfer
22-Force Soft Transfer
23-Force Parallel Operation
24-Mains Breaker Open/Close
25-Emergency Stop (for only input-1)
25-Low Oil Pressure (for only input-4)
25-High Temperature (for only input-5)
26-Low Oil Level (for only input-4)
26-Emergency Stop No-Latching
(for only input-1)
81
05.15.CONF. INPUT-13 (Inputs->Conf. input-13) Min Max Default Unit
001.Input type 0- Disable 0(dis) 3 1
1- User Configured (Digital)
2- Select From List (Digital)
3- Cabin Temperature (Anolog)
002.Polarity If Input Type is Digital 0 1 0
0- Normally Open (Close To Activate)
1- Normally Close (Open To Activate)
003.Indication If Input Type is User Configured 0 4 0
0- Status
1- Warning Non-Latching
2- Warning Latching
3- Electrical Trip
4- Shutdown
004.Activation If Input Type is User Configured 0 2 2
0- Active From Starting
1- Active From Safety On
2- Always Active
005.Select from list If Select From List 0 24 14
0-Remote Start On Load
1-Remote Start Off Load
2-Auxiliary Mains Fail
3-Generator Breaker Open/Close
4-Simulate Horn Reset Button
5-Simulate Alarm Reset Button
6-Simulate Auto Button
7-Simulate Test Button
8-Simulate Manual Button
9-Simulate Start Button
10-Simulate Stop Button
11-Generator Closed Auxiliary
12-Generator Load Inhibit
13-Mains Closed Auxiliary
14-Mains Load Inhibit
15-Auto Restore Inhibit
16-Auto Start Inhibit
17-Panel Lock
18-Scheduled Runs(Exercise) Inhibited
19-Remote Inhibit
20-Force Break Transfer
21-Force No-break Transfer
22-Force Soft Transfer
23-Force Parallel Operation
24-Mains Breaker Open/Close
006.Active delay Input active delay (If Input Type is Digital) 0 250 5 Sec
007.Cabin temp.low prealarm Cabin temperature low prealarm -50(dis) 100 dis ºC
008.Cabin temp.low reset Cabin temperature low prealarm reset -50 100 0 ºC
009.Cabin temp.low shutdown Cabin temperature low shutdown -50(dis) 100 dis ºC
010.Cabin temp.high prealarm Cabin temperature high prealarm -50(dis) 100 dis ºC
011.Cabin temp.high reset Cabin temperature high prealarm reset -50 100 0 ºC
012.Cabin temp.high shutdown Cabin temperature high shutdown -50(dis) 100 dis ºC
Note-1 : x = 1(exp. input-1), 2(exp. input-2), 3(exp. input-3), 4(exp. input-4), 5(exp. input-5),
6(exp. input-6), 7(exp. input-7) or 8(exp. input-8)
Note-2 : dis = disable
83
CONFIGURABLE INPUTS SELECTIONS
0 REMOTE START ON LOAD
In AUTO mode, if one of the configurable inputs are selected as 0 (Remote Start On Load), the unit doesn't
perform the mains failure control in order to start the generator. In AUTO mode, if one of the configurable inputs
are selected as 0 (Remote Start On Load) and this input is active, then the unit will perform the start sequence
and transfer load to the generator. If the input is passive, the unit will perform the stop sequence.
84
15 AUTO RESTORE INHIBIT
When module in the AUTO mode. In the event of a remote start or mains failure, the generator will be instructed
to start and take load. On removal of the remote start signal or mains return, the module will continue to run the
generator on load until this AUTO RESTORE INHIBIT input is removed. Once the input is removed the unit will
transfer the load back to the mains supply and follow a normal generator stop sequence. This input allows the
module to be fitted as part of a system where the manual restoration to mains is controlled remotely or by an
automated system.
16 AUTO START INHIBIT
This input is used to provide an over-ride function to prevent the unit from starting the generator in the event of a
remote start or mains out of limits condition occurring. If this input is active and a remote start signal or mains
failure occurs the unit will not give a start command to the generator. If this input signal is then removed, the unit
will operate as if a remote start or mains failure has occurred, starting and loading the generator. This function
can be used to give an 'AND' function so that a generator will only be called to start if the mains fails and another
condition exists whish requires the generator to run. If the 'Auto Start Inhibit' signal become active once more it
will be ignored until the unit has returned the mains supply on load and shutdown.
17 PANEL LOCK
This input is used to provide security to the installation. If the panel lock input is active, the unit will not respond to
operation of the mode select or start buttons. This allows the unit to be placed into a spesific mode (such as
Auto) and than secured. The operation of the unit is not affected and the operator will still be able to view the
various instrumentation pages etc. Note: External control sources (i.e. Simulate Start Button) are not affected by
the panel lock input and will continue to operate normally.
18 SCHEDULED RUNS(EXERCISE) INHIBITED
This input is used to prevent the generator for starting in the event of a programmed scheduled (exercise) run
occurring. While the input is active no scheduled runs will occur. If the input is active when a schedule run is
called for, and is removed during the running period the gen-set will start and complete any remaining scheduled
running time.
19 REMOTE INHIBIT
In AUTO mode, if one of the configurable inputs are selected as 22 (Remote Inhibit) and this input is active, the
module will inhibit the generator for starting. In the other hand, if this input is active while the generator was
starting, the module will stop the generator.
20 FORCE BREAK TRANSFER
This input is used to enable break transfer. When this input is activated, the load is transferred after a short
interruption according to the content of “01.02.014.Transfer time” parameter.
21 FORCE NO-BREAK TRANSFER
This input is used to enable no-break transfer. When this input is activated, the load is transferred
uninterruptedly. The load is supplied from both the mains and the genset until the time in “09.10.002.No break
transition time” parameter expires.
22 FORCE SOFT TRANSFER
This input is used to enable soft transfer. When this input is activated, the load is transferred with ramp according
to the content of “09.10.008.Load control ramp” parameter.
23 FORCE PARALLEL OPERATION
This input is used to enable parallel operation. When this input is activated, the load is shared between the mains
and the genset according to the content of “09.10.003.Load control mode” parameter.
24 MAINS BREAKER OPEN/CLOSE
If this input is activated in manual mode, the load will be supply from the mains.
If this input is passived in manual mode, the load will be disconnected from the mains.
25 EMERGENCY STOP (FOR CONFIGURABLE INPUT-1)
This input is used as the emergency stop input.
25 LOW OIL PRESSURE (FOR CONFIGURABLE INPUT-4)
This input is used as the oil pressure failure input. It will be checked while starting or stopping attempts.
25 HIGH TEMPERATURE (FOR CONFIGURABLE INPUT-5)
This input is used as the temperature failure input.
26-LOW OIL LEVEL (FOR CONFIGURABLE INPUT-4)
This input is used as the oil pressure failure input. It won’t be checked while starting or stopping attemps.
26 EMERGENCY STOP NO-LATCHING (FOR CONFIGURABLE INPUT-1)
This input is used as the non-latching emergency stop input.
85
5.2.6 Outputs
06.01.CONF. OUTPUT-1 (Outputs->Conf. output-1) Min Max Default Unit
001.Polarity 0- Normally Open (Close To Activate) 0 1 0
1- Normally Close (Open To Activate)
002.Function 0-NOT USED
1-AIR FLAP CONTROL
2-ALARM RESET
0 148 49
3-AUDIBLE ALARM
4-AUTO START INHIBIT
5-AUXILIARY MAINS FAILURE
6-BATTERY HIGH VOLTAGE
7-BATTERY LOW VOLTAGE
8-CALLING FOR SCHEDULED RUN(EXERCISE)
9-CAN ECU POWER
10-CAN ECU STOP
11-CHARGE ALTERNATOR FAILURE
12-COMMON ALARM
13-COMMON ELECTRICAL TRIP ALARM
14-COMMON SHUTDOWN ALARM
15-COMMON WARNING ALARM
16-COOLING FAN AFTER START
17-COOLING FAN AFTER STOP
18-COOLANT TEMPERATURE HIGH PRE-ALARM
19-COOLANT TEMPERATURE HIGH SHUTDOWN
20-COOLING DOWN TIMER IN PROGRESS
21-CRANK RELAY ENERGISED
22-DELAYED ALARMS ACTIVE
23-DIGITAL INPUT-1 ALARM
24-DIGITAL INPUT-2 ALARM
25-DIGITAL INPUT-3 ALARM
26-DIGITAL INPUT-4 ALARM
27-DIGITAL INPUT-5 ALARM
28-DIGITAL INPUT-6 ALARM
29-DIGITAL INPUT-7 ALARM
30-DIGITAL INPUT-8 ALARM
31-DIGITAL INPUT-9 ALARM
32-DIGITAL INPUT-10 ALARM
33-DIGITAL INPUT-11 ALARM
34-DIGITAL INPUT-12 ALARM
35-DIGITAL INPUT-13 ALARM
36-EXPANSION INPUT-1 ALARM
37-EXPANSION INPUT-2 ALARM
38-EXPANSION INPUT-3 ALARM
39-EXPANSION INPUT-4 ALARM
40-EXPANSION INPUT-5 ALARM
41-EXPANSION INPUT-6 ALARM
42-EXPANSION INPUT-7 ALARM
43-EXPANSION INPUT-8 ALARM
44-EARTH FAULT
45-EMERGENCY STOP
46-FAIL TO START ALARM
47-FAIL TO STOP ALARM
48-CONF. AI1 CONTROL
49-FUEL RELAY ENERGISED
50-GAS ENGINE IGNITION OUTPUT
51-GENERATOR AT REST
52-GENERATOR AVAILABLE
53-GENERATOR CLOSED AUXILIARY
54-GENERATOR FAILED TO CLOSE
55-GENERATOR FAILED TO OPEN
56-GENERATOR HIGH FREQUENCY PRE-ALARM
57-GENERATOR HIGH FREQUENCY SHUTDOWN
58-GENERATOR HIGH VOLTAGE PRE-ALARM
59-GENERATOR HIGH VOLTAGE SHUTDOWN
60-GENERATOR LOAD INHIBIT
61-GENERATOR LOW FREQUENCY PRE-ALARM
62-GENERATOR LOW FREQUENCY SHUTDOWN
63-GENERATOR LOW VOLTAGE PRE-ALARM
64-GENERATOR LOW VOLTAGE SHUTDOWN
65-GENERATOR STOPPING
66-GENERATOR OPEN BREAKER
67-HORN OUTPUT LATCHED
68-HORN OUTPUT PULSED
69-LAMP TEST
70-CONF. AI2 CONTROL
71-LOSS OF MAGNETIC PICK-UP SPEED SIGNAL
72-LOW TEMPERATURE
73-MAINTENANCE DUE ALARM
74-MAINS CLOSED AUXILIARY
75-MAINS FAILED TO CLOSE
76-MAINS FAILED TO OPEN
77-MAINS FAILURE
78-MAINS HIGH FREQUENCY
79-MAINS HIGH VOLTAGE
80-MAINS LOAD INHIBIT
81-MAINS LOW FREQUENCY
82-MAINS LOW VOLTAGE
83-MAINS OPEN BREAKER
84-NO LOADING COMMAND
85-OIL PRESSURE LOW PRE-ALARM
86-OIL PRESSURE LOW SHUTDOWN
87-CONF.AI1.HIGH PRE-ALARM
88-CONF.AI1.HIGH SHUTDOWN
89-OVER CURRENT PRE-ALARM
90-OVER CURRENT
91-OVER POWER PRE-ALARM
92-OVER POWER SHUTDOWN
93-OVERSPEED PRE-ALARM
94-OVERSPEED SHUTDOWN
95-PANEL LOCK
96-PRE-HEAT(during preheat timer)
97-PRE-HEAT(until end of cranking)
98-PRE-HEAT(until end of warming)
99-PRE-HEAT(until end safety on)
100-REMOTE START PRESENT
101-REMOTE STOP DELAY IN PROGRESS
102-SHORT CIRCUIT
103-SMOKE LIMITING
104-STARTING ALARM
105-STARTING ALARMS ARMED
106-STOP RELAY ENERGIZED
107-SYSTEM IN AUTO MODE
108-SYSTEM IN MANUAL MODE
109-SYSTEM IN STOP MODE
110-SYSTEM IN TEST MODE
111-UNDER CURRENT PRE-ALARM
112-UNDER CURRENT
113-UNDER POWER PRE-ALARM
114-UNDER POWER SHUTDOWN
115-UNDERSPEED PRE-ALARM
116-UNDERSPEED SHUTDOWN
117-WAITING FOR GENERATOR
118-RESERVED
119-LOAD SUPPLY FROM GENERATOR
120-LOAD SUPPLY FROM MAINS
121-CONFIGURABLE ANALOG INPUT 1 LOW PRE-ALARM
122-CONFIGURABLE ANALOG INPUT 1 LOW SHUTDOWN
123-CONFIGURABLE ANALOG INPUT 2 LOW PRE-ALARM
124-CONFIGURABLE ANALOG INPUT 2 LOW SHUTDOWN
125-CONFIGURABLE ANALOG INPUT 2 HIGH PRE-ALARM
126-CONFIGURABLE ANALOG INPUT 2 HIGH SHUTDOWN
127-CHOKE ACTIVE
128-REMOTE CONTROL ACTIVE
129-REVERSE POWER
130-CABIN TEMPERATURE LOW PRE-ALARM
131-CABIN TEMPERATURE LOW SHUTDOWN
132-CABIN TEMPERATURE HIGH PRE-ALARM
133-CABIN TEMPERATURE HIGH SHUTDOWN
134-HEATER CONTROL
135-REMOTE OUTPUT
136-UNBALANCE LOAD
137-WATER PUMP
138-RESERVED
139-SYNCHRONIZATION FAIL
140-LOAD SHEDDING CONTROL-1
141-LOAD SHEDDING CONTROL-2
142-LOAD SHEDDING CONTROL-3
143-LOAD SHEDDING CONTROL-4
144-LOAD SHEDDING CONTROL-5
145-GOVERNOR MAXIMUM LIMIT ALARM
146-AVR MAXIMUM LIMIT ALARM
147-MAINS ROCOF ALARM
148-MAINS VECTOR SHIFT ALARM
86
06.02.CONF. OUTPUT-2 (Outputs->Conf. output-2) Min Max Default Unit
001.Polarity 0- Normally Open (Close To Activate) 0 1 0
1- Normally Close (Open To Activate)
002.Function The same as Configurable Output-1 options 0 148 21
06.11.CONF. EXP. OUTPUT-1 (Outputs->Conf. exp. Output-1) Min Max Default Unit
001.Polarity 0- Normally Open (Close To Activate) 0 1 0
1- Normally Close (Open To Activate)
002.Function The same as Configurable Output-1 options 0 148 12
06.12.CONF. EXP. OUTPUT-2 (Outputs->Conf. exp. output-2) Min Max Default Unit
001.Polarity 0- Normally Open (Close To Activate) 0 1 0
1- Normally Close (Open To Activate)
002.Function The same as Configurable Output-1 options 0 148 12
06.13.CONF. EXP. OUTPUT-3 (Outputs->Conf. exp. Output-3) Min Max Default Unit
001.Polarity 0- Normally Open (Close To Activate) 0 1 0
1- Normally Close (Open To Activate)
002.Function The same as Configurable Output-1 options 0 148 12
87
06.14.CONF. EXP. OUTPUT-4 (Outputs->Conf. exp. Output-4) Min Max Default Unit
001.Polarity 0- Normally Open (Close To Activate) 0 1 0
1- Normally Close (Open To Activate)
002.Function The same as Configurable Output-1 options 0 148 12
06.15.CONF. EXP. OUTPUT-5 (Outputs->Conf. exp. Output-5) Min Max Default Unit
001.Polarity 0- Normally Open (Close To Activate) 0 1 0
1- Normally Close (Open To Activate)
002.Function The same as Configurable Output-1 options 0 148 12
06.16.CONF. EXP. OUTPUT-6 (Outputs->Conf. exp. Output-6) Min Max Default Unit
001.Polarity 0- Normally Open (Close To Activate) 0 1 0
1- Normally Close (Open To Activate)
002.Function The same as Configurable Output-1 options 0 148 12
06.17.CONF. EXP. OUTPUT-7 (Outputs->Conf. exp. Output-7) Min Max Default Unit
001.Polarity 0- Normally Open (Close To Activate) 0 1 0
1- Normally Close (Open To Activate)
002.Function The same as Configurable Output-1 options 0 148 12
06.18.CONF. EXP. OUTPUT-8 (Outputs->Conf. exp. output-8) Min Max Default Unit
001.Polarity 0- Normally Open (Close To Activate) 0 1 0
1- Normally Close (Open To Activate)
002.Function The same as Configurable Output-1 options 0 148 12
CONFIGURABLE OUTPUTS SELECTIONS
0 NOT USED
Output is not used
1 AIR FLAP CONTROL
Normally used to control an air flap, this output becomes active upon an Engine shutdown failure situation.
Inactive when the set has come to rest.
2 ALARM RESET
The output indicates that an alarm reset being performed. Once the alarm reset has been completed, the output
become inactive again. The output could be used to give an external reset signal to external systems.
3 AUDIBLE ALARM
The output indicates that the internal sounder is operating. It may be use for external sounder.
4 AUTO START INHIBIT
This output indicates that a digital input that has been configured as 'auto start inhibit' is active.
5 AUXILIARY MAINS FAILURE
This output indicates that a digital input that has been configured as 'auxiliary mains failure' is active.
6 BATTERY HIGH VOLTAGE
This output indicates that a battery high voltage alarm has occurred.
7 BATTERY LOW VOLTAGE
This output indicates that a battery low voltage alarm has occurred.
8 CALLING FOR SCHEDULED RUN(EXERCISE)
This output indicates that a scheduled run(exercise) has been called for. If the unit is in the 'auto' and mains
okay, the unit will change mode to 'test' and the generator will run if no shutdown alarms are present.
9 CAN ECU POWER
This output normally used to turn on the ECU (sometimes via an external slave relay). Some engine ECUs are
permanently powered in which case the ECU Power output is used to give input to a Run (or similarly named)
input on the ECU.
10 CAN ECU STOP
This output used to give input to a Stop (or similarly named) input on the ECU. This is used as a backup stop
system should the ECU Data link fail. In this instance, it is not possible to stop the engine using a data command
as the link is not operative. As a backup, the STOP signal is given to the engine via a separate hardwired
connection.
88
11 CHARGE ALTERNATOR FAILURE
This output indicates that a charging alternator failure has occurred.
12 COMMON ALARM
This output indicates that a warning, electrical trip or shutdown alarm has been activated.
89
32 DIGITAL INPUT-10 ALARM
This output indicates that digital input 10 alarm has occurred.
44 EARTH FAULT
This output indicates that the unit has detected that an earth fault exists on the generator output.
45 EMERGENCY STOP
This output indicates that an emergency stop alarm has occurred.
51 GENERATOR AT REST
The output indicates that the generator is not running.
52 GENERATOR AVAILABLE
This output indicates when the generator is ready to accept load, i.e. after safety on and warm up timers have
timed out.
90
53 GENERATOR CLOSED AUXILIARY
This output indicates that a digital input that has been configured as 'generator closed auxiliary' is active.
65 GENERATOR STOPPING
This output indicates that the engine has been instructed to stop but has not come to rest.
69 LAMP TEST
This output indicates that the module is performing a lamp test. Once the lamp test completed, the output will
become inactive again. The output can be used to feed a lamp test on external modules or panel lamps.
72 LOW TEMPERATURE
This output indicates that a low temperature warning has occurred.
91
73 MAINTENANCE DUE ALARM
This output indicates that the generator is now due for maintenance either because it has used all the available
running hours or the periodic maintenance time has expired. To clear the output a maintenance reset must be
performed.
77 MAINS FAILURE
This output indicates that the unit has sensed that a failure of the incoming AC mains supply. This output will
become active whenever the mains voltage or frequency goes out of limits, or if the auxiliary mains failure input
active (if used) and the mains transient timer has expired.
84 NO LOADING COMMAND
This output indicates that the unit is not calling of the generator contactor or breaker to be closed. Should the unit
close the generator contactor this output will become inactive.
92
91 OVER POWER PRE-ALARM
This output indicates that the over power pre-alarm has been reached.
95 PANEL LOCK
This output indicates that the unit ‘panel lock’ is active. If the panel lock input is active, the unit will not respond to
operation of the Mode select or start buttons. This allows the unit to be placed into a specific mode (such as
auto) and then secured.
93
109 SYSTEM IN STOP MODE
The output indicates that the unit is in the Stop mode.
118 RESERVED
94
131 CABIN TEMPERATURE LOW SHUTDOWN
This output indicates that a low cabin temperature shutdown has occurred.
138 RESERVED
95
5.2.7 Timers
07.01.START TIMERS (Timers->Start timers) Min Max Default Unit
001.Mains transient delay Mains Transient Delay 0.0 20.0 2.0 Sec
002.Mains fail start delay Mains Fail Start Delay 0 9999 0 Sec
003.Remote start delay Remote Start Delay 0 3600 4 Sec
004.Pre-heat Pre-Heat 0 250 3 Sec
005.Pre-heat bypass Pre-Heat Bypass 0 250 0 Min
006.Safety on delay Safety On Delay 0 99 5 Sec
007.Warming up time Warmup Time 0 250 3 Sec
008.Horn duration Horn Duration 0 (dis) 999 60 Sec
009.Charge excitation time Charge Excitation Time 0 99(cont) 15 Sec
010.Cooling fan time Cooling Fan Time 0 250 180 Sec
011.Idle mode time Idle Mode Time 0 (dis) 3600 dis Sec
(Smoke Limiting)
012.Idle mode time off Idle Mode Time Off 0 250 5 Sec
(Smoke Limiting Off)
08.05.GPRS WEB MODULE (Expansion modules->GPRS Web) Min Max Default Unit
001.Disable/enable select GPRS-Web Module Selection ENABL/DISBL ENABL
97
5.2.9 Synchronization
Proportional (007.Proportional)
The proportional term produces an output value that is proportional to the current error value. If the
proportional gain is too high, the system can become unstable. If the proportional gain is too low, the
control action may be too small when responding to system disturbances.
98
Integral (008.Integral)
The integral response will continually increase over time unless the error is zero. This parameter
permits the user to adjust how quickly the integral attempts to correct for any offset. If the integral gain
constant is too large, the engine will not stabilize. If the integral gain constant is too small, the engine
will take too long to settle at a steady state.
Derivative (009.Derivative)
The derivative action predicts system behavior and thus improves settling time and stability of the
system. If this parameter is increased, the stability of the system will increase. Essentially this is the
brake for the process.
Frequency Control Start Value (010.Frequency control start)
If the monitored generator frequency has exceed the value of this parameter, the frequency controller
is activated. This prevents to control the frequency before the engine is completing its stabilization.
Frequency Control Start Delay (011.Frequency control delay)
After the delay time expires the frequency controller is activated.
Frequency Control Ramp Value (012.Frequency control ramp)
The ramp value is supplies the controller with the different setpoint values. This value is used to modify
of the rate of the controller’s setpoint value. For the faster change in the setpoint, the greater value
must entered here.
Frequency Set Value Offset (013.Frequency set value offset)
This parameter is used for while the genset synchronize to the mains. With this offset, the unit
synchronizes with a positive slip.
014.Maximum output limit actions and 015.Max.output limit act.dely time
If the analogue Governor output is being driven to its maximum level for the duration of the
“015.Max.output limit act.dely time” parameter, the Governor maximum trim alarm is activated.
99
Manual Voltage Set (002.Manual voltage set)
The value of this parameter is the reference for manual alternator voltage control.
Proportional (007.Proportional)
The proportional term produces an output value that is proportional to the current error value. If the
proportional gain is too high, the system can become unstable. If the proportional gain is too low, the
control action may be too small when responding to system disturbances.
Integral (008.Integral)
The integral response will continually increase over time unless the error is zero. This parameter
permits the user to adjust how quickly the integral attempts to correct for any offset. If the integral gain
constant is too large, the engine will not stabilize. If the integral gain constant is too small, the engine
will take too long to settle at a steady state.
Derivative (009.Derivative)
The derivative action predicts system behavior and thus improves settling time and stability of the
system. If this parameter is increased, the stability of the system will increase. Essentially this is the
brake for the process.
100
09.03.PF CONTROL (Synchronization->PF control) Min Max Default Unit
001.PF control Power Factor Control ENABL/DISBL DISBL
002.Proportional Proportional 0.00 99.99 3.24
003.Integral Integral 0.00 99.99 0.30
004.Derivative Derivative 0.00 99.99 0.01
005.PF control ramp PF Control Ramp Value 0.01 99.99 3.00 %/s
006.PF control set Power Factor Control Set Value -1.00 1.00 1.00
Power Factor Control (001.PF control)
ENABLE: The power factor is controlled using a PID controller. In mains parallel operation, the reactive
load sharing is not performed. So the reactive power of the genset is regulated by the “Power factor
control set” parameter.
DISABLE: The power factor is not controlled.
Proportional (002.Proportional)
The proportional term produces an output value that is proportional to the current error value. If the
proportional gain is too high, the system can become unstable. If the proportional gain is too low, the
control action may be too small when responding to system disturbances.
Integral (003.Integral)
The integral response will continually increase over time unless the error is zero. This parameter
permits the user to adjust how quickly the integral attempts to correct for any offset. If the integral gain
constant is too large, the engine will not stabilize. If the integral gain constant is too small, the engine
will take too long to settle at a steady state.
Derivative (004.Derivative)
The derivative action predicts system behavior and thus improves settling time and stability of the
system. If this parameter is increased, the stability of the system will increase. Essentially this is the
brake for the process.
09.05.LOAD SHARE CONTROL (Synchronization->Load share control) Min Max Default Unit
001.Generator kW rating Generator kW Rating 1 9999 240 kW
002.Generator kVAr rating Generator kVAr Rating 1 9999 180 kVAr
007.Active power control ramp Active Power Control Ramp 0.10 99.99 3.00 %/s
Generator kW rating (001.Generator kW rating)
This parameter defines generator active power rating. It is used for kW sharing.
Generator kVAr rating (002.Generator kVAr rating)
This parameter defines generator reactive power rating. It is used for kVAr control.
Active Power Control Ramp (007.Active power control ramp)
This parameter defines the rate of the ramp onto and off the load. Initially, the unit will take active
power by load minimum and then will increase its load share.
If the genset is unloaded the unit will ramp down at the value of this parameter from the current active
power level to the level set by generator unload limit before being removed from the bus.
101
09.06.SYNCHRON CONTROL (Synchronization->Synchron control) Min Max Default Unit
002.Maximum voltage difference Maximum Voltage Difference 0 50 3 VV
003.Positive frequency difference Positive Frequency Difference 0.02 0.49 0.20 Hz
004.Negative frequency difference Negative Frequency Difference -0.49 0.00 -.18 Hz
005.Maximum positive phase angle Maximum Positive Phase Angle 0.0 60.0 0.0 °
006.Maximum negative phase angle Maximum Negative Phase Angle -60.0 0.0 -5.0 °
007.Relay closing time Contactor Closing Time 40 300 60 msec
008.Maximum synchronization time Maximum Synchronization Time 0 999 80 Sec
009.Synchron dwell time Synchronization Dwell Time 0.0 25.0 0.0 Sec
The above parameters are used for the mains and/or generator synchronization.
Maximum Voltage Difference (002.Maximum voltage difference)
If the difference between mains and genset voltage is less than this parameter’s value, the close
command will be issued for the mains circuit breaker (MCB) or generator circuit breaker (GCB).
Positive Frequency Difference (003.Positive frequency difference)
If the difference between mains and genset frequency is less than this parameter’s value, the close
command will be issued for the mains circuit breaker (MCB) or generator circuit breaker (GCB).
Negative Frequency Difference (004.Negative frequency difference)
If the difference between mains and genset frequency is greather than this parameter’s value, the
close command will be issued for the mains circuit breaker (MCB) or generator circuit breaker (GCB).
Maximum Positive Phase Angle (005.Maximum positive phase angle)
If the leading phase angle between mains and genset is less than this parameter’s value, the close
command will be issued for the mains circuit breaker (MCB) or generator circuit breaker (GCB).
Maximum Negative Phase Angle (006.Maximum negative phase angle)
If the lagging phase angle between mains and genset is less than this parameter’s value, the close
command will be issued for the mains circuit breaker (MCB) or generator circuit breaker (GCB).
Contactor Closing Time (007.Relay closing time)
The specific time of the mains circuit breaker (MCB) or generator circuit breaker (GCB) defines to the
lead time of the close command.
Maximum Synchronization Time (008.Maximum synchronization time)
If the synchronization is not successful within a time period adjusted by this parameter, the
synchronization alarm will be issued and the genset will be stopped.
Synchronization dwell time (009.Synchron dwell time)
If the synchronization conditions occurs and persists until this time, the close command will be issued
for the mains circuit breaker (MCB) or generator circuit breaker (GCB).
102
09.08.LOAD SHEDDING CONTROL (Synchronization->Load shed.cont) Min Max Default Unit
001.Number of outputs in control Number of outputs in control 0(dis) 5 0(dis)
002.Number of outputs at start Number of outputs at start 0 5 0
003.Trip level Trip level 0 100 80 %
004.Return level Return level 0 100 40 %
005.Trip Delay Trip Delay 0 3600 5 Sec
006.Return delay Return delay 0 3600 5 Sec
Number of outputs in control (001.Number of outputs in control)
The number of outputs (maximum 5) that will be used in the Load Shedding Control. If the parameter
is selected as “Disable”, the Load Shedding Control is disabled.
Number of outputs at start (002.Number of outputs at start)
The number of outputs configured to Load Shedding Control 1-5 that will be energised when the
genset is required to take load.
Trip level (003.Trip level) and Trip delay (005.Trip delay)
If the kW level is above the “Trip level” parameter for the duration of the “Trip delay” parameter, then
the next output configured to Load Shedding Control is activated.
Return level (004.Return level) and Return delay (006.Return delay)
If the kW level is below the “Return level” parameter for the duration of the “Return delay” parameter,
then the highest numbered output configured to Load Shedding Control is de-activated.
103
Load Control Mode Selection (003.Load control mode)
If the “09.10.001.Breaker transition mode” parameter is configured as “3-PARALLEL”, the Load control
mode must be selected from this parameter. Options are as follows;
0-IMPORT POWER: Peak lopping or peak shaving. The mains shall always supply for the limit value
set by parameter “09.10.004.Load control set”. When the customer demand load exceeds the limit
value set by parameter “09.10.004.Load control set”, the load above the limit value is supplied by the
genset. It is especially used at times when the power requirement increases, that is, when the mains
tariff will endure.
1-EXPORT POWER: Power export to mains. The genset power export to the mains as much as the
value in parameter “09.10.004.Load control set” with constant power factor.
The genset operates as part of the mains line in this mode.
2-CONSTANT POWER: Base load. The genset shall always supply for the limit value set by parameter
“09.10.004.Load control set”. When the customer demand load exceeds the limit value set by
parameter “09.10.004.Load control set”, the load above the limit value is supplied by the mains.
If the load falls below the the limit value set by parameter “09.10.004.Load control set”, the excess
power of the genset is export to the mains.
104
09.11.MAINS DECOUPLING (Synchronization->Mains decoupling) Min Max Default Unit
001.Vector shift set Vector Shift Set Value 0(dis) 30 8 º
002.Rocof (df/dt) set Rocof (df/dt) Set Value 0.4(dis) 9.9 5.0 Hz/s
003.Rocof (df/dt) delay Rocof (df/dt) Delay 0.0 9.9 0.1 Sec
004.Mains decoupling actions Mains Decoupling Actions: 0 2 1
0- Warning
1- Electrical Trip
2- Auxiliary Mains Failure
005.Mains decoupling control delay Mains Decoupling Control Delay 0.0 999.9 1.0 Sec
Vector Shift Set Value (001.Vector shift set)
Vector shift protection is enabled when the genset is in parallel with the mains supply.
This parameter specifies the level of vector shift protection.
The unit measures the last 4 periods for any phase of the mains. At the end of each period, the
average duration of the last 2 periods and the average duration of the 3th and 4th periods are
compared. If the difference is greater than the value defined in this parameter, the unit will detect
mains failure and display the “Mains vector shift alarm!” message on the screen.
105
5.2.10 Logic Controller
10.01.CONF. AUXILIARY FLAGS (Logic controller->Conf. auxiliary flags) Min Max Default Unit
001.Auxiliary flag-1: Auxiliary Flag-1 Configuration Logic Controller 0
002.Auxiliary flag-2: Auxiliary Flag-2 Configuration Logic Controller 0
003.Auxiliary flag-3: Auxiliary Flag-3 Configuration Logic Controller 0
004.Auxiliary flag-4: Auxiliary Flag-4 Configuration Logic Controller 0
005.Auxiliary flag-5: Auxiliary Flag-5 Configuration Logic Controller 0
006.Auxiliary flag-6: Auxiliary Flag-6 Configuration Logic Controller 0
007.Auxiliary flag-7: Auxiliary Flag-7 Configuration Logic Controller 0
008.Auxiliary flag-8: Auxiliary Flag-8 Configuration Logic Controller 0
009.Auxiliary flag-9: Auxiliary Flag-9 Configuration Logic Controller 0
010.Auxiliary flag-10: Auxiliary Flag-10 Configuration Logic Controller 0
011.Auxiliary flag-11: Auxiliary Flag-11 Configuration Logic Controller 0
012.Auxiliary flag-12: Auxiliary Flag-12 Configuration Logic Controller 0
013.Auxiliary flag-13: Auxiliary Flag-13 Configuration Logic Controller 0
014.Auxiliary flag-14: Auxiliary Flag-14 Configuration Logic Controller 0
015.Auxiliary flag-15: Auxiliary Flag-15 Configuration Logic Controller 0
016.Auxiliary flag-16: Auxiliary Flag-16 Configuration Logic Controller 0
110.Timer-1 set
&
111.Timer-2 set 0.0
& s x
112.Active weekday 0.0
&
002.Always true
106
10.02.CONFIGURE OUTPUTS (Logic controller->Configure outputs) Min Max Default Unit
001.Configurable output-1: Configurable Output-1 Configuration Logic Controller 0
002.Configurable output-2: Configurable Output-2 Configuration Logic Controller 0
003.Configurable output-3: Configurable Output-3 Configuration Logic Controller 0
004.Configurable output-4: Configurable Output-4 Configuration Logic Controller 0
005.Configurable output-5: Configurable Output-5 Configuration Logic Controller 0
006.Configurable output-6: Configurable Output-6 Configuration Logic Controller 0
007.Configurable output-7: Configurable Output-7 Configuration Logic Controller 0
008.Configurable output-8: Configurable Output-8 Configuration Logic Controller 0
009.Configurable output-9: Configurable Output-9 Configuration Logic Controller 0
074.Cnf.out-1 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
10.02.CONFIGURE OUTPUTS
002.Configurable output-2:
075.Cnf.out-2 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
10.02.CONFIGURE OUTPUTS
003.Configurable output-3:
076.Cnf.out-3 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
10.02.CONFIGURE OUTPUTS
004.Configurable output-4:
077.Cnf.out-4 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
10.02.CONFIGURE OUTPUTS
005.Configurable output-5:
078.Cnf.out-5 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
107
10.02.CONFIGURE OUTPUTS
006.Configurable output-6:
079.Cnf.out-6 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
10.02.CONFIGURE OUTPUTS
007.Configurable output-7:
080.Cnf.out-7 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
10.02.CONFIGURE OUTPUTS
008.Configurable output-8:
081.Cnf.out-8 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
10.02.CONFIGURE OUTPUTS
009.Configurable output-9:
082.Cnf.out-9 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
108
10.03.CONFIG. EXP. OUTPUTS (Logic controller->Config. exp. outputs) Min Max Default Unit
001.Config. expansion output-1: Config. Exp. Output-1 Configuration Logic Controller 0
002.Config. expansion output-2: Config. Exp. Output-2 Configuration Logic Controller 0
003.Config. expansion output-3: Config. Exp. Output-3 Configuration Logic Controller 0
004.Config. expansion output-4: Config. Exp. Output-4 Configuration Logic Controller 0
005.Config. expansion output-5: Config. Exp. Output-5 Configuration Logic Controller 0
006.Config. expansion output-6: Config. Exp. Output-6 Configuration Logic Controller 0
007.Config. expansion output-7: Config. Exp. Output-7 Configuration Logic Controller 0
008.Config. expansion output-8: Config. Exp. Output-8 Configuration Logic Controller 0
084.Exp.out-1 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
085.Exp.out-2 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
086.Exp.out-3 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
087.Exp.out-4 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
088.Exp.out-5 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
109
10.03.CONFIGURE EXP. OUTPUTS
006.Config. expansion output-6:
089.Exp.out-6 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
090.Exp.out-7 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
091.Exp.out-8 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
10.04.CONF. LOGIC FUNCTIONS (Logic controller->Conf. logic functions) Min Max Default Unit
001.Start request in auto: Start Request In Auto Configuration Logic Controller 0
002.Stop request in auto: Stop Request In Auto Configuration Logic Controller 0
004.Changed mode to auto: Changed Mode To Auto Configuration Logic Controller 0
005.Changed mode to test: Changed Mode To Test Configuration Logic Controller 0
006.Changed mode to manual: Changed Mode To Man Configuration Logic Controller 0
007.Changed mode to stop: Changed Mode To Stop Configuration Logic Controller 0
008.Informed mains interruption: Informed Mains Interrupt Configuration Logic Controller 0
001.Always false
&
001.Always false 1.0
& s x
001.Always false 1.0
&
001.Always false
110
10.04.CONFIGURE LOGIC FUNCTIONS
004.Changed mode to auto:
003.LC:Aux.flag-1
&
001.Always false 0.0
& s x
001.Always false 0.0
&
001.Always false
111
10.05.CONFIGURE TIMERS (Logic controller->Configure timers) Min Max Default Unit
001.Timer-1 hour Timer-1 Hour 0 23 8 Hour
002.Timer-1 minute Timer-1 Minute 0 59 0 Min
003.Timer-1 second Timer-1 Second 0 59 0 Sec
004.Timer-2 hour Timer-2 Hour 0 23 17 Hour
005.Timer-2 minute Timer-2 Minute 0 59 0 Min
006.Timer-2 second Timer-2 Second 0 59 0 Sec
007.Active day Active Day 1 31 1
008.Active hour Active Hour 0 23 12 Hour
009.Active minute Active Minute 0 59 0 Min
010.Active second Active Second 0 59 0 Sec
011.Monday disable/enable Monday Disable/Enable ENABL/DISBL ENABL
012.Tuesday disable/enable Tuesday Disable/Enable ENABL/DISBL ENABL
013.Wednesday disable/enable Wednesday Disable/Enable ENABL/DISBL ENABL
014.Thursday disable/enable Thursday Disable/Enable ENABL/DISBL ENABL
015.Friday disable/enable Friday Disable/Enable ENABL/DISBL ENABL
016.Saturday disable/enable Saturday Disable/Enable ENABL/DISBL DISBL
017.Sunday disable/enable Sunday Disable/Enable ENABL/DISBL DISBL
The LC parameters in this page are used for establish specific times within various Logic Controller
functions.
The LC parameters in this page are used for control specific register value within various Logic
Controller functions.
11.05.SENDER INPUTS OFFSET (User adjustment->Sender inputs offset) Min Max Default Unit
001.Oil Pressure offset Oil Pressure Offset -2.0 2.0 0.0 BAR
002.Temperature offset Coolant Temperature Offset -20 20 0 ºC
003.Conf. AI1 offset Configurable Analog Input-1 Offset -200 200 0 %
004.Conf. AI2 offset Configurable Analog Input-2 Offset -20 20 0 ºC
112
6. Auto Adjust Feature For Governor And AVR
The unit provides the auto adjust feature for adjusting Governor & AVR parameters.
Auto Adjust mode activate steps:
1-) Enter “Program->Technician setting->09.Synchronization->01.Governor control” parameter page
and adjust related parameters as follows;
Set “001.Frequency control” parameter as “Disable”.
Set “003.Minimum output value” parameter as “50.0%”.
Set “004.Maximum output value” parameter as “100.0%”.
Set “005.Initial value” parameter as “50.0%”.
2-) Enter “Program->Technician setting->09.Synchronization->02.AVR control” parameter page and
adjust related parameters as follows;
Set “001.Voltage control” parameter as “Disable”.
Set “003.Minimum output value” parameter as “35.0%”.
Set “004.Maximum output value” parameter as “65.0%”.
Set “005.Initial value” parameter as “50.0%”.
3-) Start the generator manually.
Adjust the nominal frequency using the speed potantiometer on the Governor.
Adjust the nominal voltage using the voltage potantiometer on the AVR.
4-) Stop the generator.
5-) Enter “Program->Technician setting->09.Synchronization->01.Governor control” parameter page
and adjust related parameter as follows;
Set “001.Frequency control” parameter as “Enable”.
6-) Enter “Program->Technician setting->09.Synchronization->02.AVR control” parameter page and
adjust related parameter as follows;
Set “001.Voltage control” parameter as “Enable”.
7-) In Manual mode when the horn silence button held pressed for 5 seconds, the unit will ask confirm
as follows;
NO
YES
8-) Select “YES” option using the Decrement button and press the Enter button to start Auto Adjust.
Then the generator will be run automatically and the below screen will be showed;
PLEASE WAIT!
113
9-) The Auto Adjust process will be completed after approximately two minutes and the below screen
will be showed;
COMPLETED!
10-) Now the related Governor and AVR parameters are automatically set.
114
7. Logic Controller
The Logic Controller is used for configure the unit outputs or the engine start/stop or the unit operation
mode. For instance, the engine start can be programmed depending on whether the configurable input
is active or a specific time of related day.
Command (Cx):
Up to 330 functions is provided for the command inputs. These command variables are used for
control the output function or relay.
Complete list of all command variables as follows;
001.Always false: The command and sign value are ignored and this logic path is always “false”
002.Always true: The command and sign value are ignored and this logic path is always “true”
003.LC:Aux.flag-1: Auxiliary flag-1
004.LC:Aux.flag-2: Auxiliary flag-2
005.LC:Aux.flag-3: Auxiliary flag-3
006.LC:Aux.flag-4: Auxiliary flag-4
007.LC:Aux.flag-5: Auxiliary flag-5
008.LC:Aux.flag-6: Auxiliary flag-6
009.LC:Aux.flag-7: Auxiliary flag-7
010.LC:Aux.flag-8: Auxiliary flag-8
011.LC:Aux.flag-9: Auxiliary flag-9
012.LC:Aux.flag-10: Auxiliary flag-10
013.LC:Aux.flag-11: Auxiliary flag-11
014.LC:Aux.flag-12: Auxiliary flag-12
015.LC:Aux.flag-13: Auxiliary flag-13
016.LC:Aux.flag-14: Auxiliary flag-14
017.LC:Aux.flag-15: Auxiliary flag-15
018.LC:Aux.flag-16: Auxiliary flag-16
019.LC:Conf.out-1: Configurable output-1
020.LC:Conf.out-2: Configurable output-2
021.LC:Conf.out-3: Configurable output-3
022.LC:Conf.out-4: Configurable output-4
023.LC:Conf.out-5: Configurable output-5
024.LC:Conf.out-6: Configurable output-6
025.LC:Conf.out-7: Configurable output-7
026.LC:Conf.out-8: Configurable output-8
027.LC:Conf.out-9: Configurable output-9
028.LC:Reserved
029.LC:Cnf.exp.out-1: Configurable expansion output-1
030.LC:Cnf.exp.out-2: Configurable expansion output-2
031.LC:Cnf.exp.out-3: Configurable expansion output-3
032.LC:Cnf.exp.out-4: Configurable expansion output-4
033.LC:Cnf.exp.out-5: Configurable expansion output-5
034.LC:Cnf.exp.out-6: Configurable expansion output-6
035.LC:Cnf.exp.out-7: Configurable expansion output-7
036.LC:Cnf.exp.out-8: Configurable expansion output-8
115
037.LC:Strt req.auto: Start request in auto mode
038.LC:Stop req.auto: Stop request in auto mode
039.LC:Reserved
040.LC:Oper.mod.auto: Changed operation mode to auto
041.LC:Oper.mod.test: Changed operation mode to test
042.LC:Oper.mod.man.: Changed operation mode to manual
043.LC:Oper.mod.stop: Changed operation mode to stop
044.LC:Inf.mains.int: Informed mains interruption
045.LC:Reserved
046.LC:Reserved
047.LC:Reserved
048.LC:Reserved
049.LC:Reserved
050.LC:Reserved
051.LC:Reserved
052.LC:Reserved
053.Cnf.in-1 active: Configurable input-1 active
054.Cnf.in-2 active: Configurable input-2 active
055.Cnf.in-3 active: Configurable input-3 active
056.Cnf.in-4 active: Configurable input-4 active
057.Cnf.in-5 active: Configurable input-5 active
058.Cnf.in-6 active: Configurable input-6 active
059.Cnf.in-7 active: Configurable input-7 active
060.Cnf.in-8 active: Configurable input-8 active
061.Cnf.in-9 active: Configurable input-9 active
062.Cnf.in-10 active: Configurable input-10 active
063.Cnf.in-11 active: Configurable input-11 active
064.Cnf.in-12 active: Configurable input-12 active
065.Cnf.in-13 active: Configurable input-13 active
066.Exp.in-1 active: Configurable expansion input-1 active
067.Exp.in-2 active: Configurable expansion input-2 active
068.Exp.in-3 active: Configurable expansion input-3 active
069.Exp.in-4 active: Configurable expansion input-4 active
070.Exp.in-5 active: Configurable expansion input-5 active
071.Exp.in-6 active: Configurable expansion input-6 active
072.Exp.in-7 active: Configurable expansion input-7 active
073.Exp.in-8 active: Configurable expansion input-8 active
074.Cnf.out-1 funct.: Configurable output-1 function
075.Cnf.out-2 funct.: Configurable output-2 function
076.Cnf.out-3 funct.: Configurable output-3 function
077.Cnf.out-4 funct.: Configurable output-4 function
078.Cnf.out-5 funct.: Configurable output-5 function
079.Cnf.out-6 funct.: Configurable output-6 function
080.Cnf.out-7 funct.: Configurable output-7 function
081.Cnf.out-8 funct.: Configurable output-8 function
082.Cnf.out-9 funct.: Configurable output-9 function
083.Reserved
084.Exp.out-1 funct.: Configurable expansion output-1 function
085.Exp.out-2 funct.: Configurable expansion output-2 function
086.Exp.out-3 funct.: Configurable expansion output-3 function
087.Exp.out-4 funct.: Configurable expansion output-4 function
088.Exp.out-5 funct.: Configurable expansion output-5 function
089.Exp.out-6 funct.: Configurable expansion output-6 function
090.Exp.out-7 funct.: Configurable expansion output-7 function
091.Exp.out-8 funct.: Configurable expansion output-8 function
092.GCB close active: Generator circuit breaker (GCB) close output active
093.MCB close active: Mains circuit breaker (MCB) close output active
094.Auto mode active: Auto mode active
095.Test mode active: Test mode active
096.Man. mode active: Manual mode active
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097.Stop mode active: Stop mode active
098.Generator start: Generator start
099.Generat.running: Generator running
100.Generator okay: Generator okay
101.Load supply gen.: Load supply from generator
102.Load suppl.Mains: Load supply from mains
103.Mains okay: Mains okay
104.Chrg alt.out act: Charge alternator output active
105.Reserved
106.Reserved
107.Reserved
108.Reserved
109.Reserved
110.Timer-1 set: Timer-1 set point exceeded
111.Timer-2 set: Timer-2 set point exceeded
112.Active weekday: Active weekday equal to setting
113.Active day: Active day equal to setting
114.Active hour: Active hour equal to setting
115.Active minute: Active minute equal to setting
116.Active second: Active second equal to setting
117.Reserved
118.Reserved
119.Reserved
120.Red alarm led-1: Red alarm led-1 active
121.Red alarm led-2: Red alarm led-2 active
122.Red alarm led-3: Red alarm led-3 active
123.Red alarm led-4: Red alarm led-4 active
124.Red alarm led-5: Red alarm led-5 active
125.Red alarm led-6: Red alarm led-6 active
126.Yellow alr led-1: Yellow alarm led-1 active
127.Yellow alr led-2: Yellow alarm led-2 active
128.Yellow alr led-3: Yellow alarm led-3 active
129.Servic.alr led-1: Service alarm led-1 active
130.Servic.alr led-2: Service alarm led-2 active
131.Servic.alr led-3: Service alarm led-3 active
132.Servic.alr led-4: Service alarm led-4 active
133.Servic.alr led-5: Service alarm led-5 active
134.Servic.alr led-6: Service alarm led-6 active
135.Input-1 alarm!: Spare 1 error
136.Input-2 alarm!: Spare 2 error
137.Input-3 alarm!: Spare 3 error
138.Input-4 alarm!: Spare 4 error
139.Input-5 alarm!: Spare 5 error
140.Input-6 alarm!: Spare 6 error
141.Input-7 alarm!: Spare 7 error
142.Input-8 alarm!: Spare 8 error
143.Input-9 alarm!: Spare 9 error
144.Input-10 alarm!: Spare 10 error
145.Input-11 alarm!: Spare 11 error
146.Input-12 alarm!: Spare 12 error
147.Input-13 alarm!: Spare 13 error
148.Exp.input-1 alr!: Expansion I/O module spare 1 error
149.Exp.input-2 alr!: Expansion I/O module spare 2 error
150.Exp.input-3 alr!: Expansion I/O module spare 3 error
151.Exp.input-4 alr!: Expansion I/O module spare 4 error
152.Exp.input-5 alr!: Expansion I/O module spare 5 error
153.Exp.input-6 alr!: Expansion I/O module spare 6 error
154.Exp.input-7 alr!: Expansion I/O module spare 7 error
155.Exp.input-8 alr!: Expansion I/O module spare 8 error
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156.Emergency stop!: Emergency stop error
157.Over speed alrm!: Over speed error
158.Undr speed trip!: Under speed error
159.Ovr speed preal!: Over speed prealarm
160.Und.speed preal!: Under speed prealarm
161.Gen ph.seq.wrng!: Generator phase sequence wrong
162.Speed loss alrm!: Speed loss error
163.Gen. stop fail!: Generator stop error
164.Cnf.AI1 low err!: Configurable analogue input-1 low error
165.Batt. low warn!: Battery low error
166.Batt. high warn!: Battery high error
167.High temp.preal!: Coolant temperature high prealarm
168.Co.AI1 low prea!: Configurable analogue input-1 low prealarm
169.Oil press.preal!: Oil pressure prealarm
170.Gen.un.vol.prea!: Generator Under Voltage prealarm
171.Gen.ov.vol.prea!: Generator Over Voltage prealarm
172.Gen.un.frq.prea!: Generator Under Frequency prealarm
173.Gen.ov.frq.prea!: Generator Over Frequency prealarm
174.Maintenance alr!: Maintenance error
175.Gen.br.not clos!: Generator Breaker Not Closed alarm
176.Gen.br.not open!: Generator Breaker Not Opened alarm
177.Mains br.not cl!: Mains Breaker Not Closed alarm
178.Mains br.not op!: Mains Breaker Not Opened alarm
179.Over curr.trip!: Over Current Error
180.Short circ.trip!: Short Circuit Error
181.Earth curr.trip!: Earth Fault Error
182.J1939 ECU warn!: Amber warning lamp error
183.Over curr.warn!: Over Current Warning
184.Cnf.AI1 hi.prea!: Configurable analogue input-1 high prealarm
185.Earth curr.warn!: Earth Fault Warning
186.J1939 Red stop!: Red stop lamp error
187.Ov.cur.trip col!: Over Current Electrical Trip
188.Co.AI1 high err!: Configurable analogue input-1 high error
189.Ea.cur.trip col!: Earth Fault Electrical Trip
190.Low temperature!: Low temperature
191.Cnf.AI2 hi.prea!: Configurable analogue input-2 high prealarm
192.Co.AI2 high err!: Configurable analogue input-2 high error
193.Can bus warning!: Can Bus error
194.Charge alt.fail!: Charge alternator fail
195.Gen.un.frq.shut!: Generator Under Frequency shutdown
196.High temp.shut!: High Temp. shutdown
197.Gen.un.vol.shut!: Generator Under Voltage shutdown
198.Oil press.shut!: Pressure shutdown
199.Start fail!: Fail to start alarm
200.Gen.ov.frq.shut!: Generator over frequency shutdown
201.Gen.ov.vol.shut!: Generator over voltage shutdown
202.Mains.ph.seq.wr!: Mains phase sequence wrong
203.Under cur.preal!: Under Current prealarm
204.Under cur.warn!: Under Current Warning
205.Un.cur.trip col!: Under Current Electrical Trip
206.Under cur.trip!: Under Current Error
207.Over cur.preal!: Over Current prealarm
208.Under pow.preal!: Under power prealarm
209.Under pow.trip!: Under power Error
210.Over pow. preal!: Over power prealarm
211.Over power alrm!: Over power Error
212.Co.AI2 low prea!: Configurable analogue input-2 low prealarm
213.Cnf.AI2 low err!: Configurable analogue input-2 low error
214.Oil Pres.sns.br!: Oil pressure sensor break
215.Cln temp.sns.br!: Temperature sensor break
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216.Cnf.AI1 sens.br!: Configurable analogue input-1 sensor break
217.Cnf.AI2 sens.br!: Configurable analogue input-2 sensor break
218.Revers.pow.warn!: Reverse power Warning
219.Rv.pow.trip col!: Reverse power Electrical Trip
220.Revers.pow.trip!: Reverse power Error
221.Cab.tmp.lo.prea!: Cabin temperature low prealarm
222.Cab.temp.lo.err!: Cabin temperature low error
223.Cab.tmp.hi.prea!: Cabin temperature high prealarm
224.Cab.temp.hi.err!: Cabin temperature high error
225.Undr power warn!: Under power warning
226.Un.pow.trip col!: Under power electrical trip
227.Over power warn!: Over power warning
228.Ov.pow.trip col!”: Over power electrical trip
229.Unbal.load warn!: Unbalance load (negative phase sequence) warning
230.Un.load trip co!: Unbalance load (negative phase sequence) electrical trip
231.Unbal.load trip!: Unbalance load (negative phase sequence) error
232.Reserved!
233.Synchroniz. err!: Synchronization error
234.Unbal.volt warn!: Unbalance volt warning
235.Un.vol trip col!: Unbalance volt electrical trip
236.Unbal.volt trip!: Unbalance volt error
237.Excit.loss warn!: Excitation loss Warning
238.Ex.loss trip co!: Excitation loss Electrical Trip
239.Excit.loss trip!: Excitation loss Error
240.Reserved!
241.Gov.max.lim.wrn!: Governor maximum limit Warning
242.Gov.mx.lm.tr co!: Governor maximum limit Electrical Trip
243.Gov.max.lm.trip!: Governor maximum limit Error
244.AVR max.lim.wrn!: AVR maximum limit Warning
245.AVR mx.lm.tr.co!: AVR maximum limit Electrical Trip
246.AVR max.lm.trip!: AVR maximum limit Error
247.Reserved!
248.Mains rocof alr!: Mains rocof alarm
249.Mains vec.shift!: Mains vector shift alarm
250.Reserved!
251.Reserved!
252.Reserved!
253.Reserved!
254.Reserved!
255.Reserved!
256.Reserved!
257.Reserved!
258.Reserved!
259.Reserved!
260.Reserved!
261.Reserved!
262.Reserved!
263.Reserved!
264.Reserved!
265.Reserved!
266.Reserved!
267.Reserved!
268.Reserved!
269.Reserved!
270.Reserved!
271.Reserved!
272.Reserved!
273.Reserved!
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274.RC:Register set1: Register set1 parameter value
275.RC:Register set2: Register set2 parameter value
276.RC:Register set3: Register set3 parameter value
277.RC:Register set4: Register set4 parameter value
278.RC:Register set5: Register set5 parameter value
279.RC:Register set6: Register set6 parameter value
280.RC:Register set7: Register set7 parameter value
281.RC:Register set8: Register set8 parameter value
282.RC:Mains V1: Mains V1 active value
283.RC:Mains V2: Mains V2 active value
284.RC:Mains V3: Mains V3 active value
285.RC:Mains V12: Mains V12 active value
286.RC:Mains V23: Mains V23 active value
287.RC:Mains V31: Mains V31 active value
288.RC:Mains freque.: Mains frequency active value
289.RC:Gen V1: Gen V1 active value
290.RC:Gen V2: Gen V2 active value
291.RC:Gen V3: Gen V3 active value
292.RC:Gen V12: Gen V12 active value
293.RC:Gen V23: Gen V23 active value
294.RC:Gen V31: Gen V31 active value
295.RC:Gen frequency: Gen frequency active value
296.RC:Gen I1: Gen I1 active value
297.RC:Gen I2: Gen I2 active value
298.RC:Gen I3: Gen I3 active value
299.RC:Earth Current: Earth Current active value
300.RC:Mains P total: Mains P total active value
301.RC:Mains Q total: Mains Q total active value
302.RC:Mains S total: Mainsn S total active value
303.RC:Gen P1: Gen P1 active value
304.RC:Gen P2: Gen P2 active value
305.RC:Gen P3: Gen P3 active value
306.RC:Gen P total: Gen P total active value
307.RC:Gen Q1: Gen Q1 active value
308.RC:Gen Q2: Gen Q2 active value
309.RC:Gen Q3: Gen Q3 active value
310.RC:Gen Q total: Gen Q total active value
311.RC:Gen S1: Gen S1 active value
312.RC:Gen S2: Gen S2 active value
313.RC:Gen S3: Gen S3 active value
314.RC:Gen S total: Gen S total active value
315.RC:Gen kWh: Gen kWh active value
316.RC:Gen kVArh: Gen kVArh active value
317.RC:Engine RPM: Engine RPM active value
318.RC:Oil pressure: Oil pressure active value
319.RC:Coolant temp: Coolant temperature active value
320.RC:Config. AI1: Configurable analog input-1 active value
321.RC:Config. AI2: Configurable analog input-2 active value
322.RC:Cabin temper.: Cabin temperature active value
323.RC:Battery volt: Battery voltage active value
324.RC:Gen chrg volt: Generator charge voltage active value
325.RC:Run times: Run times active value
326.RC:Crank times: Crank times active value
327.RC:Working hours: Working hours active value
328.RC:Mainten.hours: Next maintenance hours active value
329.RC:Mainten. days: Next maintenance days active value
330.RC:Mains I1: Mains I1 active value
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Sign (Sx):
The sign field can be used for invert the status of the input command. If the sign field is configured to
the “Not” state value, the output of the input command variable changes from true to false or vice
versa. Complete list of all sign values as follows;
Direct command value:
The input command value is passed directly to the operator.
Not command value:
The input command value is inverted passed to the operator.
Operator (Ox):
The operator field can be used for logic symbols such as AND, NAND, OR, NOR, XOR, NXOR.
Additionally the operator field can be used for comparison symbols such as >, <.
Complete list of all operator field symbols as follows;
Logic and comparison symbols:
AND NAND OR NOR XOR NXOR > <
Symbols
a a a a a a a a
& x & x >=1 x >=1 x =1 x = x > x < x
b b b b b b b b
Truth table a b x a b x a b x a b x a b x a b x
0 0 0 0 0 1 0 0 0 0 0 1 0 0 0 0 0 1
0 1 0 0 1 1 0 1 1 0 1 0 0 1 1 0 1 0 if a>b, if a<b,
x=1 x=1
1 0 0 1 0 1 1 0 1 1 0 0 1 0 1 1 0 0
1 1 1 1 1 0 1 1 1 1 1 0 1 1 0 1 1 1
On/Off Delay:
The On Delay is the amount of time that the logical output status is delayed before changing to true.
The Off Delay is the amount of time that the logical output status is delayed before changing to false.
Output:
The Logic Controller outputs can be grouped into three types as “Configurable auxiliary flags”, “Unit
configurable outputs” and “Configurable logic functions”.
110.Timer-1 set
&
111.Timer-2 set 0.0
& s x
112.Active weekday 0.0
&
002.Always true
121
2-) Unit configurable outputs:
There are 10 internal configurable outputs and 8 expansion I/O module configurable outputs.
If the “10.02.001.Configurable output-1” logical output becomes true, the unit configurable output-1 will
be activated.
If the “10.02.002.Configurable output-2” logical output becomes true, the unit configurable output-2 will
be activated.
If the “10.02.003.Configurable output-3” logical output becomes true, the unit configurable output-3 will
be activated.
If the “10.02.004.Configurable output-4” logical output becomes true, the unit configurable output-4 will
be activated.
If the “10.02.005.Configurable output-5” logical output becomes true, the unit configurable output-5 will
be activated.
If the “10.02.006.Configurable output-6” logical output becomes true, the unit configurable output-6 will
be activated.
If the “10.02.007.Configurable output-7” logical output becomes true, the unit configurable output-7 will
be activated.
If the “10.02.008.Configurable output-8” logical output becomes true, the unit configurable output-8 will
be activated.
If the “10.02.009.Configurable output-9” logical output becomes true, the unit configurable output-9 will
be activated.
If the “10.03.001.Config. expansion output-1” logical output becomes true, the unit configurable
expansion output-1 will be activated.
If the “10.03.002.Config. expansion output-2” logical output becomes true, the unit configurable
expansion output-2 will be activated.
If the “10.03.003.Config. expansion output-3” logical output becomes true, the unit configurable
expansion output-3 will be activated.
If the “10.03.004.Config. expansion output-4” logical output becomes true, the unit configurable
expansion output-4 will be activated.
If the “10.03.005.Config. expansion output-5” logical output becomes true, the unit configurable
expansion output-5 will be activated.
If the “10.03.006.Config. expansion output-6” logical output becomes true, the unit configurable
expansion output-6 will be activated.
If the “10.03.007.Config. expansion output-7” logical output becomes true, the unit configurable
expansion output-7 will be activated.
If the “10.03.008.Config. expansion output-8” logical output becomes true, the unit configurable
expansion output-8 will be activated.
As factory default, the “10.02.001.Configurable output-1” logical output is programmed as configurable
output-1 function (Fuel relay energised) as follows;
10.02.CONFIGURE OUTPUTS
001.Configurable output-1:
074.Cnf.out-1 funct.
&
002.Always true 0.0
& s x
002.Always true 0.0
&
002.Always true
122
3-) Configurable logic functions:
Internal conditions such as “Start request in auto”, “Stop request in auto”, “Load dependent start/stop”,
“Changed mode to auto”, “Changed mode to test”, “Changed mode to manual”, “Changed mode to
stop”.
If the “10.04.001.Start request in auto” logical output becomes true, the engine will be started in auto
mode.
If the “10.04.002.Stop request in auto” logical output becomes true, the engine will be stopped in auto
mode.
If the “10.04.004.Changed mode to auto” logical output becomes true, the unit operation mode will be
changed to auto mode.
If the “10.04.005.Changed mode to test” logical output becomes true, the unit operation mode will be
changed to test mode.
If the “10.04.006.Changed mode to manual” logical output becomes true, the unit operation mode will
be changed to manual mode.
If the “10.04.007.Changed mode to stop” logical output becomes true, the unit operation mode will be
changed to stop mode.
If the “10.04.008.Informed mains interruption” logical function becomes true, the genset is started,
synchronised with the mains supply and the load is transferred from the mains to the genset with soft
transferring.
Programming examples:
Example-1: If the configurable input-1 is active and if this situation continues for 5 seconds, the unit
configurable output-6 will be active.
For this, the “10.02.006.Configurable output-6” logical output must be programmed as follows;
10.02.CONFIGURE OUTPUTS
006.Configurable output-6:
053.Cnf.in-1 active
&
002.Always true 5.0
& s x
002.Always true 0.0
&
002.Always true
Example-2: In auto mode, if the coolant temperature active value rises above 90ºC and if the oil
pressure active value falls below 0.8Bar, the engine will be stop.
For this;
- Set the “Program->Technician setting->10.Logic controller->06.General->001.Register set-1”
parameter as “90”
- Set the “Program->Technician setting->10.Logic controller->06.General->002.Register set-2”
parameter as “8”
- The “10.04.002.Stop request in auto” logical output must be programmed as follows;
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8. Specifications
Equipment use : Electrical control equipment for generating sets.
Housing & Mounting : 276 mm x 189 mm x 45 mm. (including connectors). Plastic
housing for panel mounting.
Panel Cut-Out : 223mm x 162mm.
Protection : IP65 at front panel.
Weight : Approximately 0,82 Kg.
Environmental rating : Standard, indoor at an altitude of less then 2000 meters
with non-condensing humidity.
Operating/Storage Temperature : -20°C to +70°C / -30°C to +80°C
Operating/Storage Humidity : 90 % max. (non-condensing)
Installation Over Volt. Category : II Appliances, portable equipment
Pollution Degree : II, Normal office or workplace, non conductive pollution
Mode of Operation : Continuous.
DC Battery Supply Voltage : 8 to 32 VZ. Max. operating current is 860 mA.
Cranking Dropouts : Battery voltage can be “0” VDC for max. 50 ms during
cranking (battery voltage should be at least nominal
voltage before cranking).
Battery Voltage Measurement : 8 to 32 VZ, Accuracy: 1 % FS, Resolution: 0,1 V
Mains Voltage Measurement : 5 to 300 VAC Ph-N, 5 to 99.9 Hz. Accuracy: 1 % FS,
Resolution: 1 V.
Mains Frequency : 5 to 99.9Hz (min. 20 VAC Ph-N) Accuracy: 0,25 % FS,
Resolution: 0,1 Hz.
Generator Voltage Measurement : 5 to 300 VAC Ph-N, 5 to 99.9 Hz. Accuracy: 1 % FS,
Resolution: 1 V.
Generator Frequency : 5 to 99.9Hz (min. 20 VAC Ph-N) Accuracy: 0,25 % FS,
Resolution: 0,1 Hz.
Magnetic Pickup Input : 35 to 10000 Hz (1 to 35 volts peak continuously).
Accuracy: 0,25 % FS.
CT secondary : 5A.
Governor Output :+/-10VZ, Accuracy: 0.1%, Resolution: 12bit, Isolation:1000VZ
AVR Output :+/-10VZ, Accuracy: 0.1%, Resolution: 12bit, Isolation:1000VZ
Charge Generator Excitation : 210mA @12V, 105mA @24V. Nominal 2.5W.
Charge Gen. Vol. Measurement : 8 to 32 V Z, Accuracy: 1 % FS, Resolution: 0,1 V.
Sender Measurement : 0 to 1300 ohm, Accuracy: 1 % FS, Resolution: 1 ohm.
Cabin Temp. Measurement : -50 to +100 ºC, Accuracy: 1 % FS, Resolution: 1 ºC.
Communication interface : USB programming and communication port,
CanBus communication with 1939 ECU, Ethernet, RS485.
Optional Expansion I/O Module : Expansion I/O module including 8 inputs and 8 outputs.
Optional Comm. Modules : GSM/GPRS and Web Server modules.
Relay Outputs : Generator contactor output 8A at DC supply voltage
Mains contactor output 8A at DC supply voltage
Transistor Outputs : Fuel or Configurable output-1 15A at DC supply voltage
Crank or Configurable output-2 15A at DC supply voltage
Configurable output-3,4,5,6,7,8,9 1A at DC supply voltage
Approvals : ,
124
9. Other Informations
Manufacturer Information:
Emko Elektronik Sanayi ve Ticaret A.Þ.
Demirtaþ Organize Sanayi Bölgesi Karanfil Sk. No:6 16369
BURSA/TURKEY
Thank you very much for your preference to use Emko Elektronik
Your Technology Partner Products.
www.emkoelektronik.com.tr
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