Nothing Special   »   [go: up one dir, main page]

Vidmar Stak System

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

STORAGE SYSTEMS

11 Grammes Road, P.O. Box 1151, Allentown, PA 18105-1151 Tel 800-523-9462 Fax 800-523-9934
www.stanleyvidmar.com Email: custserv3@stanleyworks.com www.stanleyworks.com

FORM# 0164
ORGANIZED STORAGE AND RETRIEVAL AT ITS MOST VERSATILE.

To be better, sometimes you have to be different. That’s the STAK System.

• Instead of fixed • The powered


shelves, it has handling device
removable and maneuvers on four
adjustable pallets. axes, so there’s
• Instead of re- total movement
quiring a forklift, flexibility to reach
it has its own whatever you need.
captive lifting and • The STAK
handling device. It System is so
saves space, saves compact and
time, and boosts efficient, it can
productivity. occupy as little as
• I t ’s a s i n g l e - 250 square feet.
operator system • Whether you
that can handle Mast Racking Pallets need it for motors,
bulky items pumps, dies and
weighing up to either 2,000 or fixtures, molds, barrels, or work-
4,000 pounds. in-process, STAK can be centrally
• To s a v e f l o o r s p a c e a n d g e t located, where it’s needed most.
large items off the floor, a standard • Each item has its own special
STAK System rises about 16 feet, location, so you can store or retrieve
maximizing vertical space (yet it it in less than 2-1/2 minutes!
has a small footprint). • You don’t have to wait for a forklift
• With the dedicated lifting and han- to become available to do the job.
dling device, aisle space requirements Everything is neat, organized, and
are narrower than those required to instantly accessible.
maneuver a conventional forklift. • You can maintain lower inventory
• The adjustable pallet locations levels without the threat of stockouts.
help maximize storage density • The STAK System can easily be
by minimizing the vertical space expanded. So as your needs grow, the
requirements of each stored item. system can grow with you.
Height / Pallet Selection Guide for 2K Pallets Applications

To determine the height of the STAK System


that will fit your building, and the number
of pallets per section based on load heights,
measurement at several locations within the
area of the STAK System. 3 Match the height you selected in
step 2 with your average pallet load
height in the table below. The intersection
follow these steps:
2 The standard STAK System height is
15' 4-5/16." If your ceiling will not
will determine the number of pallets per
section. Multiply this number by the number

1
Measure from the floor to the lowest
overhead obstruction. To account
for variations in the floor level, check this
accept the standard height, select the height
that will clear all obstructions from the other
available heights below.
of sections to obtain total pallet quantity.
Note: 2 facing sections equal 1 bay.

Height/Pallet Selection Guide for 2K Pallets


OVERALL STANDARD OTHER AVAILABLE HEIGHTS
HEIGHT 15' 4-5/16" 15' 7/16" 14' 8-9/16" 14' 4-11/16" 14' 13/16" 13' 8-15/16" 13' 5-1/16" 13' 1-3/16" 12' 9-5/16" 12' 5-7/16" 12' 1-9/16" 11' 9-11/16" 11' 5-13/16" 11' 1-15/16" 10' 10-1/16" 10' 6-3/16" 10' 2-5/16" 18' 3-3/16"

HT. CODE 156 152 148 144 140 136 132 128 125 121 117 113 109 105 101 097 094 190
6" 9 9 9 9 8 8 8 8 7 7 7 7 6 6 6 6 5 12
PALLET LOAD HEIGHT

10" 7 7 7 7 7 6 6 6 6 6 5 5 5 5 5 4 4 9
14" 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 8
18" 5 5 5 5 5 4 4 4 4 4 4 4 3 3 3 3 3 6
22" 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 2 6 MOTOR STORAGE TOOLING
26" 4 4 4 4 3 3 3 3 3 3 3 3 3 2 2 2 2 5 A 2K STAK system brings much-needed The STAK System makes storage, location, and retrieval of dies and
30" 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 4 organization, efficiency, and expediency fixtures safe and efficient. Quick die change and point-of-use tool
PALLETS PER SECTION to motor storage. Your entire inventory is storage reduce tool changeover and set-up time. Quick retrieval
Based on nominal lifting clearance of 4".
visible and reachable at all times, reducing increases machine uptime and overall productivity.
downtime. In addition, the 2K STAK System
eliminates disposal problems posed by
System Dimensions Guide* oil-soaked wooden pallets.
PALLET SIZES 26-1/2" X 30" 36" X 30" 36" X 36" 42" X 36" 42" X 42" 52" X 42" 48" X 48" 52" X 48" 60" X 42" 60" X 48" 72" X 42" 72" X 48"
A System Lengths (See Note 1) 4 BAY 12' 8-1/2" 15' 2" 15' 2" 16' 8" 16' 8" 20' 18' 8" 20' 22' 8" 22' 8" 26' 8" 26' 8"
5 BAY 15' 4" 18' 7" 18' 7" 20' 7" 20' 7" 24' 9" 23' 1" 24' 9" 28' 1" 28' 1" 33' 1" 33' 1"
6 BAY 17' 11-1/2" 22' 22' 24' 6" 24' 6" 29' 6" 27' 6" 29' 6" 33' 6" 33' 6" 39' 6" 39' 6"
7 BAY 20' 7" 25' 5" 25' 5" 28' 5" 28' 5" 34' 3" 31' 11" 34' 3" 38' 11" 38' 11" 45' 11" 45' 11"
8 BAY 23' 2-1/2" 28' 10" 28' 10" 32' 4" 32' 4" 39' 36' 4" 39' 44' 4" 44' 4" 52' 4" 52' 4"
9 BAY 25' 10" 32' 3" 32' 3" 36' 3" 36' 3" 43' 9" 40' 9" 43' 9" 49' 9" 49' 9" 58' 9" 58' 9"
10 BAY 28' 5-1/2" 35' 8" 35' 8" 40' 2" 40' 2" 48' 6" 45' 2" 48' 6" 55' 2" 55' 2" 65' 2" 65' 2"
11 BAY 31' 1" 39' 1" 39' 1" 44' 1" 44' 1" 53' 3" 49' 7" 53' 3" 60' 7" 60' 7" 71' 7" 71' 7"
F 12 BAY 33' 8-1/2" 42' 6" 42' 6" 48' 48' 58' 54' 58' 66' 66' 78' 78'
E
H/2 13 BAY 36' 4" 45' 11" 45' 11" 51' 11" 51' 11" 62' 9" 58' 5" 62' 9" 71' 5" 71' 5" 84' 5" 84' 5"
14 BAY 38' 11-1/2" 49' 4" 49' 4" 55' 10" 55' 10" 67' 6" 62' 10" 67' 6" 76' 10" 76' 10" 90' 10" 90' 10"
A
15 BAY 41' 7" 52' 9" 52' 9" 59' 9" 59' 9" 72' 3" 67' 3" 72' 3" 82' 3" 82' 3" 97' 3" 97' 3"
G 16 BAY 44' 2-1/2" 56' 2" 56' 2" 63' 8" 63' 8" 77' 71' 8" 77' 87' 8" 87' 8" 103' 8" 103' 8"
D
B C 17 BAY 46' 10" 59' 7" 59' 7" 67' 7" 67' 7" 81' 9" 76' 1" 81' 9" 93' 1" 93' 1" 110' 1" 110' 1"
D
H/2 18 BAY 49' 5-1/2" 63' 63' 71' 6" 71' 6" 86' 6" 80' 6" 86' 6" 98' 6" 98' 6" 116' 6" 116' 6"
19 BAY 52' 2" 66' 5" 66' 5" 75' 5" 75' 5" 91' 3" 84' 11" 91' 3" 103' 11" 103' 11" 122' 11" 122' 11"
20 BAY 54' 9" 69' 10" 69' 10" 79' 4" 79' 4" 96' 89' 4" 96' 109' 4" 109' 4" 129' 4" 129' 4"
B Overall System Width (See Note 2) 11' 11" 11' 11" 13' 7" 13' 7" 15' 3" 15' 3" 16' 3" 16' 3" 16' 3" 16' 3" 16' 3" 16' 3"
C Aisle Width 6' 6" 6' 6" 7' 2" 7' 2" 7' 10" 7' 10" 7' 10" 7' 10" 7' 10" 7' 10" 7' 10" 7' 10"
D Rack Depth 2' 7-1/2" 2' 7-1/2" 3' 1-1/2" 3' 1-1/2" 3' 7-1/2" 3' 7-1/2" 4' 1/2" 4' 1/2" 3' 7-1/2" 4' 1/2" 3' 7-1/2" 4' 1/2" WORK-IN-PROCESS MAINTENANCE
E Rack Height 13' 13' 13' 13' 13' 13' 13' 13' 13' 13' 13' 13' The STAK System helps reduce workcycle time by locating work-in- The STAK system is ideal for bulky spare
F Overall Height (before shimming) 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" process close to the next station. Component damage is also minimized, parts, motors, and pumps, making these
G Columns: Center to Center 2' 7-1/2" 3' 5" 3' 5" 3' 11" 3' 11" 4' 9" 4' 5" 4' 9" 5' 5" 5' 5" 6' 5" 6' 5" since parts are kept off the plant floor. As a result, the system boosts hard-to-handle maintenance items easily
H Rail Extension (half on each end of system) 1' 6-1/2" 10" 10" 4" 4" 4" 4" 4" 4" 4" 4" 4" manufacturing productivity. accessible and organized. A single operator
Add-on Bay Length 2' 7-1/2" 3' 5" 3' 5" 3' 11" 3' 11" 4' 9" 4' 5" 4' 9" 5' 5" 5' 5" 6' 5" 6' 5" can locate and retrieve critical inventory,
* Consult factory for 4K STAK dimensions. helping reduce production interruptions.
Note 1: Dimension includes Rail Extension dimension.
10 Note 2: Dimension includes exterior strapping and hardware. 3
STAK System Accessories

FRONT
2K PALLETS (2,000 pound capacity, PALLET SIZE MODEL NO.
uniformly distributed load) 26-1/2" x 30" 2KP 2630
BARREL STORAGE FEATURE REEL DISPENSERS
Pallets have guides in front for forks. They are 36" x 30" 2KP 3630
36" x 36" 2KP 3636 Store heavy drums horizontally. Drums are Used in pairs, the reel dispensers accommo-
offered with a variety of attachable options as supported by steel cradles that easily attach date reels of any width that fit on the pallet
42" x 36" 2KP 4236
shown on pages 8-9. 42" x 42" 2KP 4242 to the pallet surface. and weigh up to 2,000 pounds.
52" x 42" 2KP 5242 MODEL NO. MODEL NO. 2KRDK
48" x 48" 2KP 4848 1 Drum
52" x 48" 2KP 5248 30" wide pallet only DSK 2630 1
2 Drums WORK-IN-PROCESS CART
52" wide pallet only DSK 5242 2 Cradles entire pallet for easy, fast delivery.
Two fixed, two swivel casters with locks.
PALLET SIZE FITS MODEL NO.*
26-1/2" x 30"
and/or 36" x 30" 2KWIP 263630
36" x 36"
and/or 42" x 36" 2KWIP 364236
MAST/FLOOR LOCK
42" x 42"
Holds the mast in place while items are being and/or 52" x 42" 2KWIP 425242
transferred from pallet. Will compensate for 48" x 48"
up to 6" variation in floor level. and/or 52" x 48" 2KWIP 485248
MODEL NO. 2KMFL *For 4K Systems, use 4K instead of 2K in model no.
Capacity: 2,000 pounds
Height: 25"
TUB KIT WITH DROP FRONT FEATURE MOBILE TRANSPORT TABLE Color: Safety Yellow
Remove stored items easily when front tub Ideal for transfer of heavy items from pallet
ADD-ON BAYS EZ ROLL FRAME wall is dropped. to shop floor or worksite. Eliminates lifting
Add-on bays allow your system to grow Allows for fast access and put-away HEIGHT PALLET SIZE MODEL NO. when transferring heavy items from pallet
as your needs change. (Order pallets of inventory with a drawer-like action. 4-7/8" 26-1/2" x 30" TKDF 2630 048 to point of use. Hydraulic height adjustment
8-3/4" 26-1/2" x 30" TKDF 2630 087 with foot pedal and 360° table rotation.
separately.) Can be used with all standard pallet sizes.
12-5/8" 26-1/2" x 30" TKDF 2630 126
PALLET SIZE MODEL NO. MODEL NO. PALLET SIZE MODEL NO.*
4-7/8" 36" x 30" TKDF 3630 048
26-1/2" x 30" 2KA 01 2630 156 EZ Roll 26-1/2" x 30" 2KMTT 2630
8-3/4" 36" x 30" TKDF 3630 087
36" x 30" 2KA 01 3630 156 26-1/2" x 30" Frame 36" x 30" 2KMTT 3630
12-5/8" 36" x 30" TKDF 3630 126
36" x 36" 2KA 01 3636 156 assembly only ERF 3630 36" x 36" 2KMTT 3636
4-7/8" 36" x 36" TKDF 3636 048
42" x 36" 2KA 01 4236 156 Other pallet sizes: ERF XXXX as necessary 42" x 36" 2KMTT 4236
8-3/4" 36" x 36" TKDF 3636 087
42" x 42" 2KA 01 4242 156 for each pallet size 42" x 42" 2KMTT 4242
12-5/8" 36" x 36" TKDF 3636 126
52" x 42" 2KA 01 5242 156 52" x 42" 2KMTT 5242
4-7/8" 42" x 36" TKDF 4236 048
48" x 48" 2KA 01 4848 156 48" x 48" 2KMTT 4848
8-3/4" 42" x 36" TKDF 4236 087
52" x 48" 2KA 01 5248 156 52" x 48" 2KMTT 5248
12-5/8" 42" x 36" TKDF 4236 126
REAR COLUMN BRACKETS *For 4K Systems, use 4K instead of 2K in model no.
4-7/8" 42" x 42" TKDF 4242 048
Capacity: 2,000 pounds
Brackets quick-lock to rear columns to 8-3/4" 42" x 42" TKDF 4242 087
Minimum Height Adjustability: 27"
convert unused space to manual storage 12-5/8" 42" x 42" TKDF 4242 126 Maximum Height Adjustability: 45" INSTANT-I.D. PALLET LABEL
SHIM-PAKS
4-7/8" 52" x 42" TKDF 5242 048 Color: Safety Yellow
Shim-Paks are recommended for leveling a of bar stock, piping, etc. Affix and remove labels quickly; they attach
8-3/4" 52" x 42" TKDF 5242 087
STAK System. They are specially notched to MODEL NO.
12-5/8" 52" x 42" TKDF 5242 126 magnetically.
slip under the footplates. Each kit contains 6" Bracket RCB 06 4-7/8" 48" x 48" TKDF 4848 048 HEIGHT MODEL NO.
8" Bracket RCB 08 8-3/4" 48" x 48" TKDF 4848 087 6" MPL 06
enough shims to correct a 1" floor variation
12" Bracket RCB 12 12-5/8" 48" x 48" TKDF 4848 126 12" MPL 12
over two bays.
4-7/8" 52" x 48" TKDF 5248 048
MODEL NO.
8-3/4" 52" x 48" TKDF 5248 087
For 2 bays of STAK/GARD SAFETY MESH
12-5/8" 52" x 48" TKDF 5248 126
STAK racking SHIM2B Flush-mounted nylon mesh (2" x 2" square)
that is safety-rated to 1,000 pounds per square
foot for the 2K STAK and 5,000 per square foot
for 4K STAK systems. Recommended for bays
on or near traffic aisles or operations areas.
Call customer service for size specifications and costs.

4 9
Pallet Accessories for 2K and 4K STAK Systems

1-1/4" BACK LIP FEATURE


Provides added security to prevent items
from extending beyond pallet.
TUB KITS/DIVIDERS AND PARTITIONS Dividers PALLET SIZE MODEL NO.
PALLET SUPPORT FRAME PALLET SUPPORT BRACKETS
Sidewall, front-to-back partitions, plus dividers, SIZE MODEL NO.
26-1/2" wide RL 26 (One piece) For storing loads on skids. (Two pieces) For storing loads on skids.
allow compartmentalization of pallets. Available 13" x 4-7/8" D 13 048 36" wide RL 36 PALLET SIZE MODEL NO. (Fixed position only.)
13" x 8-3/4" D 13 087 42" wide RL 42 26-1/2" x 30" 2KPSF 2630
in three heights: 4-7/8", 8-3/8", 12-5/8". PALLET SIZE MODEL NO.
13" x 12-5/8" D 13 126 48" wide RL 48 4’ CANTILEVER OVERHANG 36" x 30" 2KPSF 3630 For 26-1/2" x 30" and
Tub Kits 18" x 4-7/8" D 18 048 52" wide RL 52 36" x 36" 2KPSF 3636
PALLET SIZE MODEL NO.
Allows lifting device to travel beyond the 36" x 30" Systems 2KPSB 30
18" x 8-3/4" D 18 087 42" x 36" 2KPSF 4236 For 36" x 36" and
26-1/2" x 30" x 4-7/8" TK 2630 048 18" x 12-5/8" D 18 126 racking. Ideal for staging or transfer.
42" x 42" 2KPSF 4242 42" x 36" Systems 2KPSB 36
26-1/2" x 30" x 8-3/4" TK 2630 087 21" x 4-7/8" D 21 048 PALLET WIDTH OF LAST BAY* MODEL NO.
52" x 42" 2KPSF 5242 For 42" x 42" and
26-1/2" x 30" x 12-5/8" TK 2630 126 21" x 8-3/4" D 21 087 26-1/2" 2KFFCO 26 48" x 48" 2KPSF 4848 52" x 42" Systems 2KPSB 42
36" x 30" x 4-7/8" TK 3630 048 21" x 12-5/8" D 21 126 36" 2KFFCO 36 52" x 48" 2KPSF 5248 For 48" x 48" and
36" x 30" x 8-3/4" TK 3630 087 24" x 4-7/8" D 24 048 42" 2KFFCO 42
52" x 48" Systems 2KPSB 48
36" x 30" x 12-5/8" TK 3630 126 24" x 8-3/4" D 24 087 48" 2KFFCO 48
36" x 36" x 4-7/8" TK 3636 048 24" x 12-5/8" D 24 126 52" 2KFFCO 52
36" x 36" x 8-3/4" TK 3636 087 26" x 4-7/8" D 26 048 *If STAK System has a motorized bridge, suffix
36" x 36" x 12-5/8" TK 3636 126 26" x 8-3/4" D 26 087 model no. with M. Example: 2KFFCO 26M.
42" x 36" x 4-7/8" TK 4236 048 26" x 12-5/8" D 26 126
42" x 36" x 8-3/4" TK 4236 087 30" x 12-5/8" D 30 126 Single Side Access Aisle (one side)
42" x 36" x 12-5/8" TK 4236 126 Partitions Dual Side Access Aisle (two sides)
42" x 42" x 4-7/8" TK 4242 048 SIZE MODEL NO. TOOLHOLDER FEATURE
42" x 42" x 8-3/4" TK 4242 087
30" x 4-7/8" P 30 048 Sturdy, heavy-duty tool storage pallet
42" x 42" x 12-5/8" TK 4242 126
30" x 8-3/4" P 30 087 for machining centers. Easily attaches
52" x 42" x 4-7/8" TK 5242 048
30" x 12-5/8" P 30 126
52" x 42" x 8-3/4" TK 5242 087 to pallet surface. ACCESS AISLE MODEL NO.
36" x 4-7/8" P 36 048
52" x 42" x 12-5/8" TK 5242 126
36" x 8-3/4" P 36 087 PALLET SIZE MODEL NO. Single side access aisle widths are determined Single Side Access Aisle 2KSSAA 02 2630 156
48" x 48" x 4-7/8" TK 4848 048 Dual Side Access Aisle 2KDSAA 02 2630 156
36" x 12-5/8" P 36 126 26-1/2" x 30" THS 30 08 by system pallet sizes. Dual side access aisles
48" x 48" x 8-3/4" TK 4848 087
42" x 4-7/8" P 42 048 36" x 30" THS 36 08 are not restricted by pallet widths, but cannot
48" x 48" x 12-5/8" TK 4848 126
42" x 8-3/4" P 42 087 (Toolholders ordered separately)
52" x 48" x 4-7/8" TK 5248 048 exceed 10’.
42" x 12-5/8" P 42 126
52" x 48" x 8-3/4" TK 5248 087
48" x 4-7/8" P 48 048 MOTORIZED BRIDGE FEATURE
52" x 48" x 12-5/8" TK 5248 126
48" x 8-3/4" P 48 087 Approximate travel speed is 135 feet per
48" x 12-5/8" P 48 126 minute. Recommended on systems with 2-SPEED HOIST
long runs and high activity. With speeds of 10 feet per minute and
MODEL NO. 2KMBF 1 30 feet per minute. (Standard hoist speed
is 16 feet per minute.)
MODEL NO. 2KHF 2

HEIGHT PALLET SIZE MODEL NO. REEL STORAGE FEATURE


12" 26-1/2" x 30" WTK 2630 12 Steel brackets are attached to the pallet for TROLLEY LOCK
24" 26-1/2" x 30" WTK 2630 24 storage of wire rope, cable, tubing, hose, etc. Locks lifting device in the middle of the
12" 36" x 30" WTK 3630 12 PALLET SIZE MODEL NO. aisle for ease of use on longer systems.
24" 36" x 30" WTK 3630 24
26-1/2" wide RSK 26 MODEL NO. 2KTLF
12" 36" x 36" WTK 3636 12
36" wide RSK 36
24" 36" x 36" WTK 3636 24
42" wide RSK 42
12" 42" x 36" WTK 4236 12
48" wide RSK 48 MAST ROTATION RESTRAINT
24" 42" x 36" WTK 4236 24
52" wide RSK 52 Automatically positions the mast at 90°
12" 42" x 42" WTK 4242 12 MAST/COLUMN PALLET LOCATOR FEATURE
WIRE BASKET FEATURE 24" 42" x 42" WTK 4242 24 intervals (parallel and perpendicular to the
Attaches to the pallet surface, providing 12" 52" x 42" WTK 5242 12
Allows the operator to place the forks in the
exact position required to easily remove and aisle). Can be disengaged to provide 360°
easy-to-see storage for small or irregular 24" 52" x 42" WTK 5242 24
replace pallets in their numbered location. continuous rotation.
items. 12" and 24" heights. 12" 48" x 48" WTK 4848 12
24" 48" x 48" WTK 4848 24 MODEL NO. 2KMRR 2
MODEL NO.
12" 52" x 48" WTK 5248 12 Mast 2KPLFM 156
24" 52" x 48" WTK 5248 24 Column PLSC 156
8 5
4K STAK System

CONTROLS
Dual control pads direct movement on four
axes, with a double pump for speed control.
“Smart” controls sense position and direction
of movement, providing for safe, accurate, PALLET FORK GUIDES
and easy operation. Controls also include Pallet fork guides extend the length of
key ignition and emergency stop. the pallet, providing additional structural
support. Opposing cross members provide
additional surface support and stability.

PALLET RACKING
Heavy-duty, roll-formed racking has 4,000-
pound capacity. Double-strength locator ACCESS AISLE
hooks on 3-7/8" centers allow for maximum- Walk-through aisles with reinforced tops allow for fast, safe access to
density pallet positions. different sections of the 4K STAK. Wider aisles are also available.
RACKING AND PALLETS
Bays with rearranged support straps and reinforced tops allow for fast, safe
Roll-formed racking provides double-strength
access to other sections of the 4K STAK. Wider aisles are also available.
rest hooks. Pallets are reinforced with
double-layer steel surfaces and an extra
perimeter layer. Keyhole pallet openings
allow for accurate positioning. 4K PALLETS (4,000 pound capacity,
uniformly distributed load)
PALLET SIZE MODEL NO.
26-1/2" x 30" 4KP 2630
36" x 30" 4KP 3630
36" x 36" 4KP 3636
42" x 36" 4KP 4236
OPERATOR’S CAB 42" x 42" 4KP 4242
52" x 42" 4KP 5242
The ergonomically designed operator’s cab has all controls on board, and
48" x 48" 4KP 4848
provides clear sight lines. Safety is enhanced by a platform control pedal, 52" x 48" 4KP 5248
protective canopy, hand guards, and cab back.

6 7
4K STAK System

CONTROLS
Dual control pads direct movement on four
axes, with a double pump for speed control.
“Smart” controls sense position and direction
of movement, providing for safe, accurate, PALLET FORK GUIDES
and easy operation. Controls also include Pallet fork guides extend the length of
key ignition and emergency stop. the pallet, providing additional structural
support. Opposing cross members provide
additional surface support and stability.

PALLET RACKING
Heavy-duty, roll-formed racking has 4,000-
pound capacity. Double-strength locator ACCESS AISLE
hooks on 3-7/8" centers allow for maximum- Walk-through aisles with reinforced tops allow for fast, safe access to
density pallet positions. different sections of the 4K STAK. Wider aisles are also available.
RACKING AND PALLETS
Bays with rearranged support straps and reinforced tops allow for fast, safe
Roll-formed racking provides double-strength
access to other sections of the 4K STAK. Wider aisles are also available.
rest hooks. Pallets are reinforced with
double-layer steel surfaces and an extra
perimeter layer. Keyhole pallet openings
allow for accurate positioning. 4K PALLETS (4,000 pound capacity,
uniformly distributed load)
PALLET SIZE MODEL NO.
26-1/2" x 30" 4KP 2630
36" x 30" 4KP 3630
36" x 36" 4KP 3636
42" x 36" 4KP 4236
OPERATOR’S CAB 42" x 42" 4KP 4242
52" x 42" 4KP 5242
The ergonomically designed operator’s cab has all controls on board, and
48" x 48" 4KP 4848
provides clear sight lines. Safety is enhanced by a platform control pedal, 52" x 48" 4KP 5248
protective canopy, hand guards, and cab back.

6 7
Pallet Accessories for 2K and 4K STAK Systems

1-1/4" BACK LIP FEATURE


Provides added security to prevent items
from extending beyond pallet.
TUB KITS/DIVIDERS AND PARTITIONS Dividers PALLET SIZE MODEL NO.
PALLET SUPPORT FRAME PALLET SUPPORT BRACKETS
Sidewall, front-to-back partitions, plus dividers, SIZE MODEL NO.
26-1/2" wide RL 26 (One piece) For storing loads on skids. (Two pieces) For storing loads on skids.
allow compartmentalization of pallets. Available 13" x 4-7/8" D 13 048 36" wide RL 36 PALLET SIZE MODEL NO. (Fixed position only.)
13" x 8-3/4" D 13 087 42" wide RL 42 26-1/2" x 30" 2KPSF 2630
in three heights: 4-7/8", 8-3/8", 12-5/8". PALLET SIZE MODEL NO.
13" x 12-5/8" D 13 126 48" wide RL 48 4’ CANTILEVER OVERHANG 36" x 30" 2KPSF 3630 For 26-1/2" x 30" and
Tub Kits 18" x 4-7/8" D 18 048 52" wide RL 52 36" x 36" 2KPSF 3636
PALLET SIZE MODEL NO.
Allows lifting device to travel beyond the 36" x 30" Systems 2KPSB 30
18" x 8-3/4" D 18 087 42" x 36" 2KPSF 4236 For 36" x 36" and
26-1/2" x 30" x 4-7/8" TK 2630 048 18" x 12-5/8" D 18 126 racking. Ideal for staging or transfer.
42" x 42" 2KPSF 4242 42" x 36" Systems 2KPSB 36
26-1/2" x 30" x 8-3/4" TK 2630 087 21" x 4-7/8" D 21 048 PALLET WIDTH OF LAST BAY* MODEL NO.
52" x 42" 2KPSF 5242 For 42" x 42" and
26-1/2" x 30" x 12-5/8" TK 2630 126 21" x 8-3/4" D 21 087 26-1/2" 2KFFCO 26 48" x 48" 2KPSF 4848 52" x 42" Systems 2KPSB 42
36" x 30" x 4-7/8" TK 3630 048 21" x 12-5/8" D 21 126 36" 2KFFCO 36 52" x 48" 2KPSF 5248 For 48" x 48" and
36" x 30" x 8-3/4" TK 3630 087 24" x 4-7/8" D 24 048 42" 2KFFCO 42
52" x 48" Systems 2KPSB 48
36" x 30" x 12-5/8" TK 3630 126 24" x 8-3/4" D 24 087 48" 2KFFCO 48
36" x 36" x 4-7/8" TK 3636 048 24" x 12-5/8" D 24 126 52" 2KFFCO 52
36" x 36" x 8-3/4" TK 3636 087 26" x 4-7/8" D 26 048 *If STAK System has a motorized bridge, suffix
36" x 36" x 12-5/8" TK 3636 126 26" x 8-3/4" D 26 087 model no. with M. Example: 2KFFCO 26M.
42" x 36" x 4-7/8" TK 4236 048 26" x 12-5/8" D 26 126
42" x 36" x 8-3/4" TK 4236 087 30" x 12-5/8" D 30 126 Single Side Access Aisle (one side)
42" x 36" x 12-5/8" TK 4236 126 Partitions Dual Side Access Aisle (two sides)
42" x 42" x 4-7/8" TK 4242 048 SIZE MODEL NO. TOOLHOLDER FEATURE
42" x 42" x 8-3/4" TK 4242 087
30" x 4-7/8" P 30 048 Sturdy, heavy-duty tool storage pallet
42" x 42" x 12-5/8" TK 4242 126
30" x 8-3/4" P 30 087 for machining centers. Easily attaches
52" x 42" x 4-7/8" TK 5242 048
30" x 12-5/8" P 30 126
52" x 42" x 8-3/4" TK 5242 087 to pallet surface. ACCESS AISLE MODEL NO.
36" x 4-7/8" P 36 048
52" x 42" x 12-5/8" TK 5242 126
36" x 8-3/4" P 36 087 PALLET SIZE MODEL NO. Single side access aisle widths are determined Single Side Access Aisle 2KSSAA 02 2630 156
48" x 48" x 4-7/8" TK 4848 048 Dual Side Access Aisle 2KDSAA 02 2630 156
36" x 12-5/8" P 36 126 26-1/2" x 30" THS 30 08 by system pallet sizes. Dual side access aisles
48" x 48" x 8-3/4" TK 4848 087
42" x 4-7/8" P 42 048 36" x 30" THS 36 08 are not restricted by pallet widths, but cannot
48" x 48" x 12-5/8" TK 4848 126
42" x 8-3/4" P 42 087 (Toolholders ordered separately)
52" x 48" x 4-7/8" TK 5248 048 exceed 10’.
42" x 12-5/8" P 42 126
52" x 48" x 8-3/4" TK 5248 087
48" x 4-7/8" P 48 048 MOTORIZED BRIDGE FEATURE
52" x 48" x 12-5/8" TK 5248 126
48" x 8-3/4" P 48 087 Approximate travel speed is 135 feet per
48" x 12-5/8" P 48 126 minute. Recommended on systems with 2-SPEED HOIST
long runs and high activity. With speeds of 10 feet per minute and
MODEL NO. 2KMBF 1 30 feet per minute. (Standard hoist speed
is 16 feet per minute.)
MODEL NO. 2KHF 2

HEIGHT PALLET SIZE MODEL NO. REEL STORAGE FEATURE


12" 26-1/2" x 30" WTK 2630 12 Steel brackets are attached to the pallet for TROLLEY LOCK
24" 26-1/2" x 30" WTK 2630 24 storage of wire rope, cable, tubing, hose, etc. Locks lifting device in the middle of the
12" 36" x 30" WTK 3630 12 PALLET SIZE MODEL NO. aisle for ease of use on longer systems.
24" 36" x 30" WTK 3630 24
26-1/2" wide RSK 26 MODEL NO. 2KTLF
12" 36" x 36" WTK 3636 12
36" wide RSK 36
24" 36" x 36" WTK 3636 24
42" wide RSK 42
12" 42" x 36" WTK 4236 12
48" wide RSK 48 MAST ROTATION RESTRAINT
24" 42" x 36" WTK 4236 24
52" wide RSK 52 Automatically positions the mast at 90°
12" 42" x 42" WTK 4242 12 MAST/COLUMN PALLET LOCATOR FEATURE
WIRE BASKET FEATURE 24" 42" x 42" WTK 4242 24 intervals (parallel and perpendicular to the
Attaches to the pallet surface, providing 12" 52" x 42" WTK 5242 12
Allows the operator to place the forks in the
exact position required to easily remove and aisle). Can be disengaged to provide 360°
easy-to-see storage for small or irregular 24" 52" x 42" WTK 5242 24
replace pallets in their numbered location. continuous rotation.
items. 12" and 24" heights. 12" 48" x 48" WTK 4848 12
24" 48" x 48" WTK 4848 24 MODEL NO. 2KMRR 2
MODEL NO.
12" 52" x 48" WTK 5248 12 Mast 2KPLFM 156
24" 52" x 48" WTK 5248 24 Column PLSC 156
8 5
STAK System Accessories

FRONT
2K PALLETS (2,000 pound capacity, PALLET SIZE MODEL NO.
uniformly distributed load) 26-1/2" x 30" 2KP 2630
BARREL STORAGE FEATURE REEL DISPENSERS
Pallets have guides in front for forks. They are 36" x 30" 2KP 3630
36" x 36" 2KP 3636 Store heavy drums horizontally. Drums are Used in pairs, the reel dispensers accommo-
offered with a variety of attachable options as supported by steel cradles that easily attach date reels of any width that fit on the pallet
42" x 36" 2KP 4236
shown on pages 8-9. 42" x 42" 2KP 4242 to the pallet surface. and weigh up to 2,000 pounds.
52" x 42" 2KP 5242 MODEL NO. MODEL NO. 2KRDK
48" x 48" 2KP 4848 1 Drum
52" x 48" 2KP 5248 30" wide pallet only DSK 2630 1
2 Drums WORK-IN-PROCESS CART
52" wide pallet only DSK 5242 2 Cradles entire pallet for easy, fast delivery.
Two fixed, two swivel casters with locks.
PALLET SIZE FITS MODEL NO.*
26-1/2" x 30"
and/or 36" x 30" 2KWIP 263630
36" x 36"
and/or 42" x 36" 2KWIP 364236
MAST/FLOOR LOCK
42" x 42"
Holds the mast in place while items are being and/or 52" x 42" 2KWIP 425242
transferred from pallet. Will compensate for 48" x 48"
up to 6" variation in floor level. and/or 52" x 48" 2KWIP 485248
MODEL NO. 2KMFL *For 4K Systems, use 4K instead of 2K in model no.
Capacity: 2,000 pounds
Height: 25"
TUB KIT WITH DROP FRONT FEATURE MOBILE TRANSPORT TABLE Color: Safety Yellow
Remove stored items easily when front tub Ideal for transfer of heavy items from pallet
ADD-ON BAYS EZ ROLL FRAME wall is dropped. to shop floor or worksite. Eliminates lifting
Add-on bays allow your system to grow Allows for fast access and put-away HEIGHT PALLET SIZE MODEL NO. when transferring heavy items from pallet
as your needs change. (Order pallets of inventory with a drawer-like action. 4-7/8" 26-1/2" x 30" TKDF 2630 048 to point of use. Hydraulic height adjustment
8-3/4" 26-1/2" x 30" TKDF 2630 087 with foot pedal and 360° table rotation.
separately.) Can be used with all standard pallet sizes.
12-5/8" 26-1/2" x 30" TKDF 2630 126
PALLET SIZE MODEL NO. MODEL NO. PALLET SIZE MODEL NO.*
4-7/8" 36" x 30" TKDF 3630 048
26-1/2" x 30" 2KA 01 2630 156 EZ Roll 26-1/2" x 30" 2KMTT 2630
8-3/4" 36" x 30" TKDF 3630 087
36" x 30" 2KA 01 3630 156 26-1/2" x 30" Frame 36" x 30" 2KMTT 3630
12-5/8" 36" x 30" TKDF 3630 126
36" x 36" 2KA 01 3636 156 assembly only ERF 3630 36" x 36" 2KMTT 3636
4-7/8" 36" x 36" TKDF 3636 048
42" x 36" 2KA 01 4236 156 Other pallet sizes: ERF XXXX as necessary 42" x 36" 2KMTT 4236
8-3/4" 36" x 36" TKDF 3636 087
42" x 42" 2KA 01 4242 156 for each pallet size 42" x 42" 2KMTT 4242
12-5/8" 36" x 36" TKDF 3636 126
52" x 42" 2KA 01 5242 156 52" x 42" 2KMTT 5242
4-7/8" 42" x 36" TKDF 4236 048
48" x 48" 2KA 01 4848 156 48" x 48" 2KMTT 4848
8-3/4" 42" x 36" TKDF 4236 087
52" x 48" 2KA 01 5248 156 52" x 48" 2KMTT 5248
12-5/8" 42" x 36" TKDF 4236 126
REAR COLUMN BRACKETS *For 4K Systems, use 4K instead of 2K in model no.
4-7/8" 42" x 42" TKDF 4242 048
Capacity: 2,000 pounds
Brackets quick-lock to rear columns to 8-3/4" 42" x 42" TKDF 4242 087
Minimum Height Adjustability: 27"
convert unused space to manual storage 12-5/8" 42" x 42" TKDF 4242 126 Maximum Height Adjustability: 45" INSTANT-I.D. PALLET LABEL
SHIM-PAKS
4-7/8" 52" x 42" TKDF 5242 048 Color: Safety Yellow
Shim-Paks are recommended for leveling a of bar stock, piping, etc. Affix and remove labels quickly; they attach
8-3/4" 52" x 42" TKDF 5242 087
STAK System. They are specially notched to MODEL NO.
12-5/8" 52" x 42" TKDF 5242 126 magnetically.
slip under the footplates. Each kit contains 6" Bracket RCB 06 4-7/8" 48" x 48" TKDF 4848 048 HEIGHT MODEL NO.
8" Bracket RCB 08 8-3/4" 48" x 48" TKDF 4848 087 6" MPL 06
enough shims to correct a 1" floor variation
12" Bracket RCB 12 12-5/8" 48" x 48" TKDF 4848 126 12" MPL 12
over two bays.
4-7/8" 52" x 48" TKDF 5248 048
MODEL NO.
8-3/4" 52" x 48" TKDF 5248 087
For 2 bays of STAK/GARD SAFETY MESH
12-5/8" 52" x 48" TKDF 5248 126
STAK racking SHIM2B Flush-mounted nylon mesh (2" x 2" square)
that is safety-rated to 1,000 pounds per square
foot for the 2K STAK and 5,000 per square foot
for 4K STAK systems. Recommended for bays
on or near traffic aisles or operations areas.
Call customer service for size specifications and costs.

4 9
Height / Pallet Selection Guide for 2K Pallets Applications

To determine the height of the STAK System


that will fit your building, and the number
of pallets per section based on load heights,
measurement at several locations within the
area of the STAK System. 3 Match the height you selected in
step 2 with your average pallet load
height in the table below. The intersection
follow these steps:
2 The standard STAK System height is
15' 4-5/16." If your ceiling will not
will determine the number of pallets per
section. Multiply this number by the number

1
Measure from the floor to the lowest
overhead obstruction. To account
for variations in the floor level, check this
accept the standard height, select the height
that will clear all obstructions from the other
available heights below.
of sections to obtain total pallet quantity.
Note: 2 facing sections equal 1 bay.

Height/Pallet Selection Guide for 2K Pallets


OVERALL STANDARD OTHER AVAILABLE HEIGHTS
HEIGHT 15' 4-5/16" 15' 7/16" 14' 8-9/16" 14' 4-11/16" 14' 13/16" 13' 8-15/16" 13' 5-1/16" 13' 1-3/16" 12' 9-5/16" 12' 5-7/16" 12' 1-9/16" 11' 9-11/16" 11' 5-13/16" 11' 1-15/16" 10' 10-1/16" 10' 6-3/16" 10' 2-5/16" 18' 3-3/16"

HT. CODE 156 152 148 144 140 136 132 128 125 121 117 113 109 105 101 097 094 190
6" 9 9 9 9 8 8 8 8 7 7 7 7 6 6 6 6 5 12
PALLET LOAD HEIGHT

10" 7 7 7 7 7 6 6 6 6 6 5 5 5 5 5 4 4 9
14" 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 8
18" 5 5 5 5 5 4 4 4 4 4 4 4 3 3 3 3 3 6
22" 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 2 6 MOTOR STORAGE TOOLING
26" 4 4 4 4 3 3 3 3 3 3 3 3 3 2 2 2 2 5 A 2K STAK system brings much-needed The STAK System makes storage, location, and retrieval of dies and
30" 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 4 organization, efficiency, and expediency fixtures safe and efficient. Quick die change and point-of-use tool
PALLETS PER SECTION to motor storage. Your entire inventory is storage reduce tool changeover and set-up time. Quick retrieval
Based on nominal lifting clearance of 4".
visible and reachable at all times, reducing increases machine uptime and overall productivity.
downtime. In addition, the 2K STAK System
eliminates disposal problems posed by
System Dimensions Guide* oil-soaked wooden pallets.
PALLET SIZES 26-1/2" X 30" 36" X 30" 36" X 36" 42" X 36" 42" X 42" 52" X 42" 48" X 48" 52" X 48" 60" X 42" 60" X 48" 72" X 42" 72" X 48"
A System Lengths (See Note 1) 4 BAY 12' 8-1/2" 15' 2" 15' 2" 16' 8" 16' 8" 20' 18' 8" 20' 22' 8" 22' 8" 26' 8" 26' 8"
5 BAY 15' 4" 18' 7" 18' 7" 20' 7" 20' 7" 24' 9" 23' 1" 24' 9" 28' 1" 28' 1" 33' 1" 33' 1"
6 BAY 17' 11-1/2" 22' 22' 24' 6" 24' 6" 29' 6" 27' 6" 29' 6" 33' 6" 33' 6" 39' 6" 39' 6"
7 BAY 20' 7" 25' 5" 25' 5" 28' 5" 28' 5" 34' 3" 31' 11" 34' 3" 38' 11" 38' 11" 45' 11" 45' 11"
8 BAY 23' 2-1/2" 28' 10" 28' 10" 32' 4" 32' 4" 39' 36' 4" 39' 44' 4" 44' 4" 52' 4" 52' 4"
9 BAY 25' 10" 32' 3" 32' 3" 36' 3" 36' 3" 43' 9" 40' 9" 43' 9" 49' 9" 49' 9" 58' 9" 58' 9"
10 BAY 28' 5-1/2" 35' 8" 35' 8" 40' 2" 40' 2" 48' 6" 45' 2" 48' 6" 55' 2" 55' 2" 65' 2" 65' 2"
11 BAY 31' 1" 39' 1" 39' 1" 44' 1" 44' 1" 53' 3" 49' 7" 53' 3" 60' 7" 60' 7" 71' 7" 71' 7"
F 12 BAY 33' 8-1/2" 42' 6" 42' 6" 48' 48' 58' 54' 58' 66' 66' 78' 78'
E
H/2 13 BAY 36' 4" 45' 11" 45' 11" 51' 11" 51' 11" 62' 9" 58' 5" 62' 9" 71' 5" 71' 5" 84' 5" 84' 5"
14 BAY 38' 11-1/2" 49' 4" 49' 4" 55' 10" 55' 10" 67' 6" 62' 10" 67' 6" 76' 10" 76' 10" 90' 10" 90' 10"
A
15 BAY 41' 7" 52' 9" 52' 9" 59' 9" 59' 9" 72' 3" 67' 3" 72' 3" 82' 3" 82' 3" 97' 3" 97' 3"
G 16 BAY 44' 2-1/2" 56' 2" 56' 2" 63' 8" 63' 8" 77' 71' 8" 77' 87' 8" 87' 8" 103' 8" 103' 8"
D
B C 17 BAY 46' 10" 59' 7" 59' 7" 67' 7" 67' 7" 81' 9" 76' 1" 81' 9" 93' 1" 93' 1" 110' 1" 110' 1"
D
H/2 18 BAY 49' 5-1/2" 63' 63' 71' 6" 71' 6" 86' 6" 80' 6" 86' 6" 98' 6" 98' 6" 116' 6" 116' 6"
19 BAY 52' 2" 66' 5" 66' 5" 75' 5" 75' 5" 91' 3" 84' 11" 91' 3" 103' 11" 103' 11" 122' 11" 122' 11"
20 BAY 54' 9" 69' 10" 69' 10" 79' 4" 79' 4" 96' 89' 4" 96' 109' 4" 109' 4" 129' 4" 129' 4"
B Overall System Width (See Note 2) 11' 11" 11' 11" 13' 7" 13' 7" 15' 3" 15' 3" 16' 3" 16' 3" 16' 3" 16' 3" 16' 3" 16' 3"
C Aisle Width 6' 6" 6' 6" 7' 2" 7' 2" 7' 10" 7' 10" 7' 10" 7' 10" 7' 10" 7' 10" 7' 10" 7' 10"
D Rack Depth 2' 7-1/2" 2' 7-1/2" 3' 1-1/2" 3' 1-1/2" 3' 7-1/2" 3' 7-1/2" 4' 1/2" 4' 1/2" 3' 7-1/2" 4' 1/2" 3' 7-1/2" 4' 1/2" WORK-IN-PROCESS MAINTENANCE
E Rack Height 13' 13' 13' 13' 13' 13' 13' 13' 13' 13' 13' 13' The STAK System helps reduce workcycle time by locating work-in- The STAK system is ideal for bulky spare
F Overall Height (before shimming) 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" 15' 4-5/16" process close to the next station. Component damage is also minimized, parts, motors, and pumps, making these
G Columns: Center to Center 2' 7-1/2" 3' 5" 3' 5" 3' 11" 3' 11" 4' 9" 4' 5" 4' 9" 5' 5" 5' 5" 6' 5" 6' 5" since parts are kept off the plant floor. As a result, the system boosts hard-to-handle maintenance items easily
H Rail Extension (half on each end of system) 1' 6-1/2" 10" 10" 4" 4" 4" 4" 4" 4" 4" 4" 4" manufacturing productivity. accessible and organized. A single operator
Add-on Bay Length 2' 7-1/2" 3' 5" 3' 5" 3' 11" 3' 11" 4' 9" 4' 5" 4' 9" 5' 5" 5' 5" 6' 5" 6' 5" can locate and retrieve critical inventory,
* Consult factory for 4K STAK dimensions. helping reduce production interruptions.
Note 1: Dimension includes Rail Extension dimension.
10 Note 2: Dimension includes exterior strapping and hardware. 3
ORGANIZED STORAGE AND RETRIEVAL AT ITS MOST VERSATILE.

To be better, sometimes you have to be different. That’s the STAK System.

• Instead of fixed • The powered


shelves, it has handling device
removable and maneuvers on four
adjustable pallets. axes, so there’s
• Instead of re- total movement
quiring a forklift, flexibility to reach
it has its own whatever you need.
captive lifting and • The STAK
handling device. It System is so
saves space, saves compact and
time, and boosts efficient, it can
productivity. occupy as little as
• I t ’s a s i n g l e - 250 square feet.
operator system • Whether you
that can handle Mast Racking Pallets need it for motors,
bulky items pumps, dies and
weighing up to either 2,000 or fixtures, molds, barrels, or work-
4,000 pounds. in-process, STAK can be centrally
• To s a v e f l o o r s p a c e a n d g e t located, where it’s needed most.
large items off the floor, a standard • Each item has its own special
STAK System rises about 16 feet, location, so you can store or retrieve
maximizing vertical space (yet it it in less than 2-1/2 minutes!
has a small footprint). • You don’t have to wait for a forklift
• With the dedicated lifting and han- to become available to do the job.
dling device, aisle space requirements Everything is neat, organized, and
are narrower than those required to instantly accessible.
maneuver a conventional forklift. • You can maintain lower inventory
• The adjustable pallet locations levels without the threat of stockouts.
help maximize storage density • The STAK System can easily be
by minimizing the vertical space expanded. So as your needs grow, the
requirements of each stored item. system can grow with you.
STORAGE SYSTEMS
®

11 Grammes Road, P.O. Box 1151, Allentown, PA 18105-1151 Tel 800-523-9462 Fax 800-523-9934
www.stanleyvidmar.com Email: custserv3@stanleyworks.com www.stanleyworks.com

FORM# 0164

You might also like