PREFACE

Thank you for selecting our products.

The Parts Book is specifically for the CDM816 wheel loader with standard configuration, which provides relevant detailed
information about all systems/assemblies/parts, including Chinese/English description, current specification, used
specification and quantity per unit etc.

Non-standard products configured with other brand diesel engine, transmission, axles and optional parts, and modified
loaders, e.g. high dump loader and quick-disconnect loader etc, can cause some changes in the systems/assemblies/parts,
which are not listed in the Parts Book. Product improvement or supplier alteration might make parts different. If you have any
question about the manual, please contact us or your nearest dealer.

In addition to parts description, specification and quantity, the Serial Number and Manufacture Date of specified machine
should be supplied with spare parts order, so that we can deliver you correct parts in time.

Customers are sincerely requested to give us suggestions with contact information on the back cover.

Lonking Holdings Limited

March, 2010


CDM816

2010 3
 CONTENTS

I. DIESEL ENGINE SYSTEM

SYSTEM...................................................................................................... 1
1.1 DIESEL ENGINE SYSTEM..................................................................................................................................................................................................................1
1.2 DIESEL ENGINE...................................................................................................................................................................................................................................5

SYSTEM.......................................................................................... 7
II. TORQUE CONVERTER SYSTEM
2.1 TORQUE CONVERTER SYSTEM.......................................................................................................................................................................................................7
2.2 TRANSMISSION AND TORQUE CONVERTER HYDRAULIC SYSTEM.......................................................................................................................................9

SYSTEM.................................................................................................. 13
III. TRANSMISSION SYSTEM
3.1 TRANSMISSION SYSTEM................................................................................................................................................................................................................ 13
3.2 TRANSMISSION ASSEMBLY........................................................................................................................................................................................................... 15
3.3 SHAFT I ASSEMBLY..........................................................................................................................................................................................................................21
3.4 SHAFT II ASSEMBLY........................................................................................................................................................................................................................ 23
3.5 SHAFT III ASSEMBLY.......................................................................................................................................................................................................................27
3.6 SHAFT IV ASSEMBLY.......................................................................................................................................................................................................................31
3.7 SHAFT V ASSEMBLY........................................................................................................................................................................................................................ 33

SYSTEM.................................................................................................................... 35
IV. AXLE SYSTEM

SYSTEM............................................................................................................. 37
V. CONTROL SYSTEM
5.1 CONTROL SYSTEM...........................................................................................................................................................................................................................37
5.2 SPEED CONTROL ASSEMBLY.........................................................................................................................................................................................................39
5.3 IMPLEMENT CONTROL ASSEMBLY............................................................................................................................................................................................. 41

SYSTEM.................................................................................... 45
VI. STEERING HYDRAULIC SYSTEM
 SYSTEM................................................................................. 47
VII. IMPLEMENT HYDRAULIC SYSTEM

SYSTEM.............................................................................................. 53
VIII. SERVICE BRAKE SYSTEM

SYSTEM............................................................................................... 57
IX. PARKING BRAKE SYSTEM

SYSTEM.................................................................................................................. 59
X. FRAME SYSTEM

SYSTEM........................................................................................................ 63
XI. IMPLEMENT SYSTEM

SYSTEM.....................................................................................................................65
XII. CAB SYSTEM

XIII. OUT PANEL SYSTEM

SYSTEM....................................................................................................... 69
13.1 OUT PANEL SYSTEM...................................................................................................................................................................................................................... 69
13.2 HOOD ASSEMBLY........................................................................................................................................................................................................................... 71
13.3 FUEL TANK ASSEMBLY................................................................................................................................................................................................................. 73
13.4 HYDRAULIC OIL TANK..................................................................................................................................................................................................................75

SYSTEM....................................................................... 77
XIV. DESIGNATION & SCUTCHEON SYSTEM

SYSTEM........................................................................................................ 79
V. ELECTRICAL SYSTEM
PARTS BOOK

I. DIESEL ENGINE SYSTEM

1.1 DIESEL ENGINE SYSTEM
Fig.01 Diesel engine system

1
 CDM816 WHEEL LOADER

Fig.01 Diesel engine system Remarks

Item Current No. Chinese Description English Description Qty Used No.
1 LG816B.01III.01 THROTTLE FLEXIBLE SHAFT 1 L1600
2 LG816B.01III.03 ENGINE 1 YTR4105G88-1
3 LG818.01I-001 RADIATOR WATER INLET PIPE 1
4 LG818.01I.04 RADIATOR 1
5 GB/T5783-2000 M1250 BOLT M1250 4
6 GB/T93-1987 12 WASHER 12 4
7 GB/T97.1-2002 12 WASHER 12 4
8 LG816.01-002 RADIATOR RUBBER PAD 2
9 JB/T8870-1999 C38-57 HOOP C38-57 2
10 LG818.01I-003 RADIATOR WATER OUTLET PIPE 1
11 QX518.26.04 E E-TYPE SHOCK ABSORBER 4 E220
12 LG816B.01III.05 ENGINE RIGHT REAR BRACKET 1
13 LG816B.01III.06 ENGINE LEFT REAR BRACKET 1
14 GB/T5783-2000 M1235 BOLT M1235 16
15 GB/T93-1987 12 WASHER 12 16
16 LG816B.01III.07 ENGINE RIGHT FRONT BRACKET 1
17 LG816B.01III.08 ENGINE LEFT FRONT BRACKET 1
18 GB/T5783-2000 M2255 BOLT M2255 4
19 GB/T93-1987 22 WASHER 22 4
20 GB/T97.1-2002 22 WASHER 22 4
21 GB/T5783-2000 M1435 BOLT M1435 4
22 GB/T6170-2000 M14 M14 8

2
PARTS BOOK

1.1 DIESEL ENGINE SYSTEM

Fig.01 Diesel engine system

3
 CDM816 WHEEL LOADER

Fig.01 Diesel engine Remarks

Item Current No. Chinese Description English Description Qty Used No.
23 GB/T97.1-2002 14 WASHER 14 8
24 GB/T93-1987 14 WASHER 14 8
25 GB/T5783-2000 M1450 BOLT M1450 4
26 LG853.01-002 PRESSURE CONNECTOR 1
27 LG816.01.02 SHUTOFF LINE 1 L=2300
28 LG810.01-008 FIXING BOARD 1
29 LG853.01.06.02 THROTTLE PEDAL ASSEMBLY 1
30 GB/T5783-2000 M616 BOLT M616 5
31 GB/T93-1987 6 WASHER 6 5
32 GB/T97.1-2002 6 WASHER 6 5
33 GB/T6170-2000 M6 NUT M6 5

4
PARTS BOOK

1.2 DIESEL ENGINE

Fig.02 Diesel engine

5
 CDM816 WHEEL LOADER

Fig.02
Fig.02 Diesel engine Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816B.01III.03.01 ENGINE OIL SUCTION PIPE 1 L=1800
2 LG816B.01III.03.02 ENGINE OIL RETURN PIPE 1 L=1800
3 Q/SC598 14 COPPER WASHER 14 4
4 Q/SC642.1 M141.5 BOLT M141.5 2

6
PARTS BOOK

II. TORQUE CONVERTER SYSTEM

2.1 TORQUE CONVERTER SYSTEM
Fig.03 Torque converter system

7
 CDM816 WHEEL LOADER

Fig.03
Fig.03 Torque converter system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 GB/T93 10 WASHER 10 12
2 GB/T6170 M10 NUT M10 12
3 GB/T899 M1025 STUD M1025 12
4 LG816.02.01 TORQUE CONVERTER 1 YJ280-4D
TORQUE CONVERTER AND
5 LG816.02.02 1
TRANSMISSION HYDRAULIC ASSEMBLY
6 LG816.02.03 UPPER DRIVE SHAFT ASSEMBLY 1
7 GB/T5783 M1235 BOLT M1235 13
8 GB/T6186 M12 LOCKNUT M12 8
9 GB/T5783 M1240 BOLT M1240 4
10 GB/T5783 M1235 BOLT M1235 9
11 GB/T93 12 WASHER 12 9

8
PARTS BOOK

2.2 TRANSMISSION AND TORQUE CONVERTER HYDRAULIC SYSTEM

Fig.04 Transmission and torque converter hydraulic system

9
 CDM816 WHEEL LOADER

Fig.04
Fig.04 Transmission and torque converter hydraulic system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 GB/T5783 M1030 BOLT M1030 2
2 GB/T93 10 WASHER 10 6
3 LG816.02.02.01 TRANSMISSION PUMP OIL SUCTION PIPE 1
4 GB/T5783 M1070 BOLT M1070 4
5 GB3452.1-92 O 28.02.65 0-RING 28.02.65 1
6 90H-180-90H-19/18-II-540mm OIL FILTER OUTLET HOSE 1
7 LG816.07-002 ADAPTER 2
8 JB1002-77 27 WASHER 27 4
9 LG816.02.02.05 TRANSMISSION OIL FILTER 1 LG816-YL-125X25
10 90F-90H/19/18-II-L650mm TRANSMISSION PUMP OIL OUTLET HOSE 1
11 LG816.02.02.04 TRANSMISSION OIL PRESSURE HOSE 1 L=1000mm
12 LG853.01-002 PRESSURE CONNECTOR 3 403727
13 90H-90d-90H/13/14-II-L1560 CONTROL VALVE OIL INLET HOSE 1
14 c22X2-L2300 COOLER OIL RETURN HOSE 1
15 JB/ZQ3777-86 c22~32 HOOP C22~32 4
16 LG816.02.02.02 TRANSMISSION OIL FILLING PIPE 1
17 GB/T5783 M830 BOLT M830 4
18 GB/T93 8 WASHER 8 4
19 GB3452.1-92 O 25.03.55 O-RING 25.03.55 1
TRANSMISSION OIL OUTLET
20 LG816.02.02-001 1
CONNECTOR
21 90H-H/25/28-II-L950 TRANSMISSION OIL SUCTION PIPE 1

10
PARTS BOOK

2.2 TRANSMISSION AND TORQUE CONVERTER HYDRAULIC SYSTEM

Fig.04 Transmission and torque converter hydraulic system

11
 CDM816 WHEEL LOADER

Fig.04
Fig.04 Transmission and torque converter hydraulic system Remarks
Item Current No. Chinese Description English Description Qty Used No.
22 LG816.02.02-003 ADAPTER 1
23 LG816.02.02-006 ADAPTER 1
24 LG816.02.02.06 TRANSMISSION OIL PRESSURE HOSE 1 L=1700mm
25 c19x2-L220 TRANSMISSION OIL RETURN HOSE 2
26 LG816.02.02-002 ADAPTER 1
27 JB1002-77 20 WASHER 20 4
HOSE FROM TORQUE CONVERTER TO
28 H-90H-16/16-II-L1350 1
COOLER
29 LG816.07-001 PRESS PLATE 1
30 GB/T5783 M840 BOLT M840 4
31 GB/T93 8 WASHER 8 4
32 GB/T97.1 8 WASHER 8 4
33 GB3452.1-92 O 253.55 O-RING 253.55 1
34 LG816.02.02.07 TRANSMISSION PUMP 1 CBGj0025
35 GB/T5783 M830 BOLT M830 4
36 GB/T93 8 WASHER 8 4
37 GB/T97.1 8 WASHER 8 4
38 GB/T 6170 M8 NUT M8 4
39 306014D ADAPTER 1
40 LG816.02.02-007 TRANSIT CONNECTOR 1
41 LG816.02.02.08 T-CONNECTOR WELDMENT 1
42 c19x2-L400 TRANSMISSION OIL RETURN HOSE 1

12
PARTS BOOK

III. TRANSMISSION SYSTEM

3.1 TRANSMISSION SYSTEM
Fig.05 Transmission system

13
 CDM816 WHEEL LOADER

Fig.05
Fig.05 Transmission system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 GB/T5783 M1875 BOLT M1875 4
2 GB/T97.1 18 WASHER 18 4
3 LG816.03-001 RUBBER PAD 2
4 GB/T889.1 M18 NUT M18 4
5 LG816.03.01 TRANSMISSION ASSEMBLY 1 BD05N

14
PARTS BOOK

3.2 TRANSMISSION ASSEMBLY

Fig.06 Transmission assembly

15
 CDM816 WHEEL LOADER

Fig.06
Fig.06 Transmission assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816.03.01-001 GASKET 1
2 LG816.03.01.01 TRANSMISSION ASSEMBLY 1
3 LG816.03.01-002 GASKET 2
4 GB/T5783-2000 M1030 BOLT M1030 31
5 GB/T93-1987 10 WASHER 10 61
6 LG816.03.01.02 SHAFT II FRONT END COVER ASSEMBLY 1
7 LG816.03.01.03 SHAFT II ASSEMBLY 1
8 LG816.03.01.04 SHAFT III FRONT END COVER ASSEMBLY 1
9 LG816.03.01.05 SHAFT III ASSEMBLY 1
10 LG816.03.01-003 GASKET 1
11 GB/T5783-2000 M1025 BOLT M1025 30
12 LG816.03.01-004 SHAFT IV FRONT END COVER 1
13 LG816.03.01.06 SHAFT IV ASSEMBLY 1
14 LG816.03.01-005 GASKET 1
15 GB/T5783-2000 M1235 BOLT M1235 4
16 GB/T93-1987 12 WASHER 12 12
17 LG816.03.01.07 BRAKE 1
18 LG816.03.01-006 FRONT OUTLET FLANGE 1
19 LG816.03.01-007 M201.5 HEXAGON SLOTTED NUT M201.5 3
20 GB/T91-2000 3.240 COTTER PIN 3.240 3
21 LG816.03.01-008 WASHER 3
22 GB/T3452.1-92 O 323.55 O-RING 323.55 3
23 GB/T70.1-2000 M1030 HEXAGON SOCKET HEAD CAP SCREW M1030 4

16
PARTS BOOK

3.2 TRANSMISSION ASSEMBLY

Fig.06 Transmission assembly

17
 CDM816 WHEEL LOADER

Fig.06
Fig.06 Transmission assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
24 GB/T95-1985 10 WASHER 10 4
25 LG816.03.01-009 BRAKE BRACKET 1
26 GB/T13871-1992 FW507212 SEAL RING FW507212 1
27 LG816.03.01-010 SHAFT V FRONT BEARING SEAT 1
28 GB/T3452.1-92 O 1053.1 O-RING 1053.1 5
29 LG816.03.01-011 OIL PAN 1
30 LG816.03.01-012 GASKET 1
31 GB/T5783-2000 M1230 BOLT M1230 4
32 LG816.03.01-013 SHAFT V REAR BEARING SEAT 1
33 GB/T13871-1992 FB487010 SEAL RING FB487010 3
34 LG816.03.01.08 SHAFT V ASSEMBLY 1
35 LG816.03.01.09 REAR OUTPUT FLANGE 1
36 LG816.03.01-014 ADJUSTING WASHER 1
37 GB/T3452.1-90 O 853.1 O-RING 853.1 1
38 LG816.03.01-015 SHAFT IV REAR END COVER 1
39 LG816.03.01-016 END COVER 1
40 LG816.03.01-017 SHAFT III REAR END COVER 1
41 LG816.03.01-018 ADJUSTING WASHER 3
42 LG816.03.01-019 GASKET 1
43 LG816.03.01-020 SHAFT I BEARING SEAT 1
44 LG816.03.01.10 INLET FLANGE 1
45 LG816.03.01.11 SHAFT I ASSEMBLY 1
46 GB/T5783-2000 M1230 BOLT M1230 4

18
PARTS BOOK

3.2 TRANSMISSION ASSEMBLY

Fig.06 Transmission assembly

19
 CDM816 WHEEL LOADER

Fig.06
Fig.06 Transmission assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
47 LG816.03.01-021 GASKET 1
48 LG816.03.01-022 PLUG SCREW 1
49 LG816.03.01.12 VENT VALVE 1
50 LG816.03.01-023 NAMEPLATE 1
51 GB/T867-1986 26 RIVET 26 4
52 LG816.03.01.13 CONTROL VALVE 1
53 LG816.03.01-024 GASKET 1
54 LG816.03.01-025 PIPE CONNECTOR 1
55 JB892-77 48 COMBINATION SEAL WASHER 48 1
56 LG816.03.01.14 OIL FILTER 1
57 LG816.03.01-026 BOLT 2
58 JB892-77 10 COMBINATION SEAL WASHER 10 2
59 LG816.03.01.15 BRACKET 2
60 GB/T5782-2000 M2045 BOLT M2045 8
61 GB/T93-87 20 WASHER 20 8
62 LG816.03.01.16 DRAIN PLUG 1
63 JB892-77 24 COMBINATION SEAL WASHER 24 1

20
PARTS BOOK

3.3 SHAFT I ASSEMBLY

Fig.07 Shaft I assembly

21
 CDM816 WHEEL LOADER

Fig.0
Fig.077 Shaft I assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816.03.01.11-001 SHAFT I 1
2 GB/T276-94 6308409023 DEEP GROOVE BALL BEARING 6308 1
3 LG816.03.01.11-002 INLET PUMP 1
4 LG816.03.01.11-003 SPRAG 1
5 GB/T276-94 6006305513 DEEP GROOVE BALL BEARING 6006 1

22
PARTS BOOK

3.4 SHAFT II ASSEMBLY

Fig.08 Shaft I assembly

23
 CDM816 WHEEL LOADER

Fig.08
Fig.08 Shaft II assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 GB/T276-1994 6308409023 DEEP GROOVE BALL BEARING 6308 2
2 LG816.03.01.03-001 SPRAG 1
3 GB/T277-82 50208408018 DEEP GROOVE BALL BEARING 50208 2
4 GB305-89 80/86.6 STOP RING 80/86.6 2
5 LG816.03.01.03-002 FORWARD AND REVERSE GEAR 1
6 LG816.03.01.03-003 SHAFT SLEEVE 1
7 GB/T893.1-86 150 SPRAG 150 2
8 LG816.03.01.03-004 CLUTCH PISTON PRESS PLATE 2
9 LG816.03.01.03.01 CLUTCH DRIVING DISC 8
10 LG816.03.01.03-005 CLUTCH DRIVEN DISC 8
11 LG816.03.01.03-006 PISTON 2
12 LG816.03.01.03.02 SHAFT II CLUTCH HUB 1
13 LG816.03.01.03-007 SEAL RING 2
14 GB/T3452.1-92 0 535.3 O-RING 535.3 2
15 LG816.03.01.03-008 RETURN SPRING 2
16 LG816.03.01.03-009 SPRING BRACKET 2
17 GB/T894.1-86 50 SPRAG 50 2
18 LG816.03.01.03-010 I SHAFT II GEAR I 1
19 LG816.03.01.03-011 SHAFT SLEEVE 1
20 LG816.03.01.03-012 SEAL RING 3
21 LG816.03.01.02-003 PLUG 2
22 GB/T276-94 6008406815 BEARING 6008 2
23 LG816.03.01.03-013 SHAFT SLEEVE 1

24
PARTS BOOK

3.4 SHAFT II ASSEMBLY

Fig.08 Shaft I assembly

25
 CDM816 WHEEL LOADER

Fig.08
Fig.08 Shaft II assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
24 GB/T893.1-86 68 SPRAG 68 2

26
PARTS BOOK

3.5 SHAFT III ASSEMBLY

Fig. 09 Shaft III assembly

27
 CDM816 WHEEL LOADER

Fig.09
Fig.09 Shaf
Shaftt III assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 GB/T276-94 6308 DEEP GLOVE BALL BEARING 6308 2
2 LG816.03.01.03-001 SPRAG 1
3 GB/T277-82 50208 DEEP GLOVE BALL BEARING 50208 2
4 GB305-89 80/86.6 STOP RING 80/86.6 2
5 LG816.03.01.03-002 FORWARD AND REVERSE GEAR 1
6 LG816.03.01.03-003 SHAFT SLEEVE 1
7 GB/T893.1-86 150 SPRAG 150 2
8 LG816.03.01.03-004 CLUTCH PISTON PRESS PLATE 2
9 LG816.03.01.03.01 CLUTCH DRIVING DISC 8
10 LG816.03.01.03-005 CLUTCH DRIVEN DISC 8
11 LG816.03.01.03-007 PISTON 2
12 LG816.03.01.03-006 SEAL RING 2
13 LG816.03.01.05.01 SHAFT III CLUTCH HUB 1
14 LG816.03.01.05.02 I-II SHAFT III GEAR I AND GEAR II 1
15 LG816.03.01.05-001 SHAFT SLEEVE 1
16 LG816.03.01.03-012 SEAL RING 3
17 LG816.03.01.02-003 PLUG 2
18 GB/T893.1-86 80 SPRAG 80 2
19 LG816.03.01.05-002 SHAFT SLEEVE 1
20 GB/T276-94 6208 DEEP GLOVE BALL BEARING 6208 2
21 GB/T3452.1-92 O 535 O-RING 535 2
22 LG816.03.01.03-008 RETURN SPRING 2
23 LG816.03.01.03-009 SPRING SUPPORT BOARD 2

28
PARTS BOOK

3.5 SHAFT III ASSEMBLY

Fig. 09 Shaft III assembly

29
 CDM816 WHEEL LOADER

Fig.09
Fig.09 Shaf
Shaftt III assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
24 GB/T894.1-86 50 SPRAG 50 2

30
PARTS BOOK

3.6 SHAFT IV ASSEMBLY

Fig.10 Shaft IV assembly

31
 CDM816 WHEEL LOADER

Fig.10
Fig.10 Shaft IV assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 GB/T276-1994 6308409023 DEEP GLOVE BALL BEARING 6308 2
2 LG816.03.01.06-001 GEAR 1
3 LG816.03.01.06-002 SHAFT SLEEVE 1
4 LG816.03.01.06-003 GEAR 1
5 LG816.03.01.06-004 SHAFT SLEEVE 1
6 LG816.03.01.06-005 SHAFT IV 1

32
PARTS BOOK

3.7 SHAFT V ASSEMBLY

Fig.11 Shaft V assembly

33
 CDM816 WHEEL LOADER

Fig.11
Fig.11 Shaft V assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 GB/T297 30308409023 TAPERED ROLLER BEARING 30308 2
2 LG816.03.01.08-001 GEAR 1
3 LG816.03.01.08-002 SHAFT SLEEVE 1
4 LG816.03.01.08-003 SHAFT V 1

34
PARTS BOOK

IV. AXLE SYSTEM

Fig.12 Axle System

35
 CDM816 WHEEL LOADER

Fig.12
Fig.12 Axle system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816.04.01 FRONT AXLE 1
2 GB/T5783 M1235 BOLT M1235 12
3 GB/T889.1 M12 LOCKNUT M12 12
4 LG816.04.02 FRONT DRIVE SHAFT ASSEMBLY 1
5 GB/T5786 M121.2530 BOLT M121.2530 4
6 GB/T93 12 WASHER 12 4
7 GB/T6170 M121.25 NUT M121.25 4
8 LG816.04.03 REAR DRIVE SHAFT ASSEMBLY 1
9 LG816.04.04 REAR AXLE 1
10 LG816.04.05 13.00-20 RIM ASSEMBLY 4
11 GB/T2980 16/70-20 TIRE 16/70-20 4
12 GB/T5785 M161.585 BOLT M161.585 8
13 GB/T889.2 M161.5 NUT M161.5 16
14 GB/T5785 M161.565 BOLT M161.565 8

36
PARTS BOOK

V. CONTROL SYSTEM
5.1 CONTROL SYSTEM
Fig.13 Control system

37
 CDM816 WHEEL LOADER

Fig.13
Fig.13 Control system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816.05.01 SPEED CONTROL ASSEMBLY 1
2 LG816.05.02 IMPLEMENT CONTROL ASSEMBLY 1

38
PARTS BOOK

5.2 SPEED CONTROL ASSEMBLY

Fig.14 Speed control assembly

39
 CDM816 WHEEL LOADER

Fig.14
Fig.14 Speed control system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 GB/T5783 M845 BOLT M845 2
2 GB/T93 8 WASHER 8 2
3 LG853.05.01-001 LOCK BLOCK 1
SPEED CONTROL FLEXIBLE SHAFT
4 LG816.05.01.01 1
FIXING BLOCK
5 LG816.05.01.02 SPEED CONTROLLER ASSEMBLY 1
6 GB/T5782 M665 BOLT M665 2
7 GB/T93 6 WASHER 6 2
8 GB/T97.1 6 WASHER 6 2
9 GB/T5783 M1025 BOLT M1025 2
10 GB/T93 10 WASHER 10 2
11 GB/T97.1 10 WASHER 10 2
SPEED CONTROL FLEXIBLE SHAFT
12 LG816.05.01.03 1
FIXING BLOCK

40
PARTS BOOK

5.3 IMPLEMENT CONTROL ASSEMBLY

Fig. 15 Implement control assembly

41
 CDM816 WHEEL LOADER

Fig.15
Fig.15 Implement control assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 GB/T5783-2000 M1030 BOLT M1030 5
2 GB/T93-1987 10 WASHER 10 8
3 GB/T97.1-2002 10 WASHER 10 9
4 GB/T6170-2000 M10 NUT M10 3
5 GB/T5783-2000 M1035 BOLT M1035 2
6 GB/T96-2002 10 WASHER 10 3
7 GB1153-89 90 OIL CUP 1
8 LG816.05.02-001 FIXING BRACKET 1
9 LG816.05.02-005 FORK CONNECTOR 4
10 GB/T882-1986 B825 PIN B825 2
11 GB/T91-2002 2.535 COTTER PIN2.535 4
12 GB/T97.1-2002 8 WASHER 8 2
13 LG853.05.02.04 OIL FILLING PIPE 1
14 LG853.05.02-012 OIL BOLT 1
15 LG853.10.06-005 10 WASHER 10 4
16 LG853.05.02-011 M1282 KNOB M1282 2
17 LG816.05.02.03 CONTROL LEVER ASSEMBLY 2
18 LG853.05.02-009 BUSH 2
19 LG853.05.02-010 SHAFT 1
20 GB/T5783-2000 M1020 BOLT M1020 3
21 LG853.05.02-008 SPRAG 2
22 LG853.05.02-007 SHAT SEAT 1
23 LG853.05.02.02 FIXING BRACKET 1 407614-617B

42
PARTS BOOK

5.3 IMPLEMENT CONTROL ASSEMBLY

Fig. 15 Implement control assembly

43
 CDM816 WHEEL LOADER

Fig.15
Fig.15 Implement control assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
24 LG853.05.02.01 CONTROL FLEXIBLE SHAFT 2
25 LG853.10.06-001 OIL BOLT 1

44
PARTS BOOK

VI. STEERING HYDRAULIC SYSTEM

Fig.16 Steering hydraulic system

45
 CDM816 WHEEL LOADER

Fig.16
Fig.16 Steering hydraulic system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816.06.01 STEERING CYLINDER 1
90H-270-90H/13/14-II- HOSE FROM STEERING GEAR TO
2 1
L1350 STEERING CYLINDER BIG CHAMBER
70H-290-90H/13/14-II- HOSE FROM STEERING GEAR TO
3 1
L950 STEERING CYLINDER SMALL CHAMBER
90H-225-90H/13/14-II- HOSE FROM PRIORITY VALVE TO
4 1
L610 STEERING GEAR
5 LG816.06-001 CF PRIORITY VALVE PORT CF CONNECTOR 1
6 JB1002-77 22 WASHER 22 1
90H-270-90H/13/14-II- STEERING GEAR OIL RETURN HOSE
7 1
L580
90H-270 -90H/8/8-II- LS SENSING HOSE
8 LS 1
L600
9 GB3733.2-83 G8 CONNECTOR G8 2
10 JB1002-77 12 WASHER 12 2
11 LG816.06-003 STEERING GEAR CONNECTOR 3
12 JB1002-77 20 WASHER 20 4
13 LG816.06.02 STEERING GEAR ASSEMBLY 1
14 GB/T5783 M1030 BOLT M1030 4
15 GB/T93 10 WASHER 10 4
16 GB/T97.1 10 WASHER 10 4

46
PARTS BOOK

VII. IMPLEMENT HYDRAULIC SYSTEM

Fig.17 Implement hydraulic system

47
 CDM816 WHEEL LOADER

Fig.17
Fig.17 Implement hydraulic system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816B.07.01 STEERING CYLINDER 1
2 LG816.07.03 STEERING CYLINDER BIG CHAMBER PIPE 1
ARTICULATING BOLT FOR PIPE
3 JB999-77 M221.548 2
CONNECTOR M221.548
4 JB1002-77 22 WASHER 22 4
HOSE FROM DISTRIBUTION VALVE TO
5 16/16-II-L620 2
STEERING CYLINDER
90H(H=106)-270 -
6 ARTICULATING OIL RETURN HOSE 1
90H/25/28-II-L1000
90H-90-90H/19/18-II-
7 ARTICULATING OIL INLET HOSE 1
L1000
8 LG816.07.17 PRIORITY VALVE 1 YXL-F160L
9 GB/T5782 M880 BOLT M880 2
10 GB/T93 8 WASHER 8 10
11 LG816.07.18 IMPLEMENT PUMP 1 CBGj2050
12 LG816.07-001 PRESS PLATE 1 306001D
13 GB3452.1-82 O 253.55 O-RING 253.55 1
14 GB/T5783 M840 BOLT M840 4
15 GB/T5783 M1235 BOLT M1235 4
16 GB/T93 12 WASHER 12 8
17 GB/T97.1 12 WASHER 12 6
18 90F-H/19/18-II-L650 HOSE FROM PUMP TO PRIORITY VALVE 1
19 LG816.07-002 ADAPTER 2

48
PARTS BOOK

VII. IMPLEMENT HYDRAULIC SYSTEM

Fig.17 Implement hydraulic system

49
 CDM816 WHEEL LOADER

Fig.17
Fig.17 Implement hydraulic system Remarks
Item Current No. Chinese Description English Description Qty Used No.
20 JB1002-77 27 WASHER 27 2
21 GB3733.2-83 G8 ADAPTER G8 1
22 JB1002-77 12 WASHER 12 1
23 90H-H-8/8-I-L600 PRIORITY VALVE OIL RETURN HOSE 1
24 13/14-II-L300 LIFT CYLINDER BIG CHAMBER HOSE 2
25 90H-H/13/14-II-L820 LIFT CYLINDER HOSE 4
26 LG816.07.04 LEFT LIFT CYLINDER FIXING PIPE SEAT 1
27 LG816.07.05 RIGHT LIFT CYLINDER FIXING PIPE SEAT 1
28 LG816.07-003 PRESS PLATE 2
29 GB/T5783 M1030 BOLT M1030 6
30 GB/T93 10 WASHER 10 7
31 GB/T5783 M830 BOLT M830 4
32 GB/T97.1 8 WASHER 8 4
33 GB/T6170 M8 NUT M8 4
34 LG816.07.16 RIGHT CYLINDER SMALL CHAMBER PIPE 1
35 LG816.07.07 RIGHT CYLINDER BIG CHAMBER PIPE 1
36 13/14-II-L470 DISTRIBUTION HOSE 2
37 13/14-II-L320 LIFT CYLINDER SMALL CHAMBER HOSE 2
38 LG816B.07.01 LIFT CYLINDER 2
39 LG816.07.08 STEERING CYLINDER SMALL CHAMBER PIPE 1
PIPE FROM DISTRIBUTION VALVE TO STEERING
40 LG816.07.14 CYLINDER SMALL CHAMBER
1
41 LG816.07.19 IMPLEMENT VALVE 1 ZL20DJL-02
42 GB/T5782 M1255 BOLT M1255 4

50
PARTS BOOK

VII. IMPLEMENT HYDRAULIC SYSTEM

Fig.17 Implement hydraulic system

51
 CDM816 WHEEL LOADER

Fig.17
Fig.17 Implement hydraulic system Remarks
Item Current No. Chinese Description English Description Qty Used No.
43 GB/T6170 M12 NUT M12 4
AB CONNECTOR FROM DISTRIBUTION VALVE TO
44 LG816.07-004 LIFT CYLINDER AND STEERING CYLINDER 4
PORT A,B
45 GB3452.1-92 O 26.52.65 O-RING 26.52.65 6
PIPE FROM DISTRIBUTION VALVE TO
46 LG816.07.15 1
STEERING BIG CHAMBER
HOSE FROM DISTRIBUTION VALVE TO LIFT
47 16/16-II-L800 2
CYLINDER
48 LG816.07.09 LEFT CYLINDER BIG CHAMBER PIPE 1
49 LG816.07.10 LEFT CYLINDER SMALL CHAMBER PIPE 1
50 LG816.07005 ADAPTER 1
51 LG816.07006 P DISTRIBUTION VALVE PORT P CONNECTOR 1
FRONT AND REAR FRAME OIL INLET
52 LG853.07002 1
TRANSITION CONNECTOR PRESS PLATE
53 GB/T5783 M1040 BOLT M1040 1
54 LG816.07.11 OIL RETURN PIPE SEAT 1
55 JB/ZQ3777-86 3244 HOOP 3244 2
56 252-170mm OIL RETURN TANK HOSE 1
57 LG816.07.13 OIL RETURN PIPE 1
90H-270 90H/25/28-II-
58 OIL SUCTION HOSE 1
L950
59 LG816.07.12 OIL SUCTION PIPE 1
60 GB3452.1-82 O 28.02.65 O-RING 28.02.65 1

52
PARTS BOOK

VIII. SERVICE BRAKE SYSTEM

Fig.18 Service brake system

53
 CDM816 WHEEL LOADER

Fig.18
Fig.18 Service brake system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG853.08-001 CONNECTOR 4 308003D
2 LG816.08-001 RELIEF VALVE BRACKET 1
3 20711-18T/20791-18TJS05900 WIRING HOSE 1
4 LG853.08.02 WIRING HOSE 2 308009-14D
5 LG816.08.01 REAR AXLE BRAKE CALIPER OIL PIPE 3
6 LG853.08.11 BRAKE HOSE 1 NJ130
7 LG853.08.09 AIR BRAKE VALVE 1 XM60D-3514002
8 LG853.08.12 AIR PRESSURE GAUGE CONNECTING PIPE 1 308005-005D
9 LG853.08.03 FRONT BOOSTER PUMP OUTLET PIPE 1
10 LG816.08.02 FRONT AXLE BRAKE CALIPER OIL PIPE 2
11 LG853.08-012 FRONT AXLE OIL WAY T-CONNECTOR 1 408001
12 LG853.08-009 WASHER 2 308002D
13 LG853.08-008 BRAKE LIGHT SWITCH T-CONNECTOR 1 LG50F.08011A
14 LG853.01-002 PRESSURE CONNECTOR 1 403727
15 LG853.08-007 PRESSURE CONNECTOR SEAT 1 508020C-II
16 LG853.08-006 AIR INLET CONNECTOR 1 LG330.08001A
17 GB/T93 12 WASHER 12 4
18 GB/T97.1 12 WASHER 12 4
19 GB/T6170 M12 NUT M12 2
20 LG853.08-013 BRAKE OIL PIPE CONNECTOR 4 LG50F.08001A
21 LG853.08-014 REAR AXLE T-CONNECTOR 1 408020
22 JB1002-77 22 COPPER PAD 22 8
23 LG853.08-005 WASHER 12 308025D

54
PARTS BOOK

VIII. SERVICE BRAKE SYSTEM

Fig.18 Service brake system

55
 CDM816 WHEEL LOADER

Fig.18
Fig.18 Service brake system Remarks
Item Current No. Chinese Description English Description Qty Used No.
24 LG853.08-004 CONNECTING BOLT 6 408507
25 GB/T5783 M1225 BOLT M1225 4
26 LG853.01-005 WIRING CLIP 2 LG50D.15008B
27 GB/T93 8 WASHER 8 10
28 GB/T97.1 8 WASHER 8 10
29 LG816.08.04 AIR TANK ASSEMBLY 1
30 GB/T5783 M820 BOLT M820 8
31 90C-C/8I-L=1800 HOSE TO FRONT BOOSTER PUMP 1
32 90C-C/8I-L=1400 HOSE TO REAR BOOSTER PUMP 1
33 LG30F.08.10 BOOSTER PUMP 2 LYG20
34 LG853.08.08 RELIEF VALVE 1 EQ153(LYG)-3512002
35 GB/T5782 M885 BOLT M885 2
36 GB/T6170 M8 NUT M8 2
37 C/8I-L=2300 SERVICE BRAKE HOSE 1
38 LG816B.08-001 REAR BOOSTER PUMP BRACKET 1

56
PARTS BOOK

IX. PARKING BRAKE SYSTEM

Fig.19 Parking brake system

57
 CDM816 WHEEL LOADER

Fig.19
Fig.19 Parking brake system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG853.09-001 FLEXIBLE SHAFT CONNECTING FORK 1 409001B
2 GB91 330 COTTER PIN 330 1
3 GB/T97.1 10 WASHER 10 3
4 GB882 B1035 PIN B1035 1
5 GB/T5783 M1020 BOLT M1020 2
6 GB/T93 10 WASHER 10 2
7 LG816.09.01 FLEXIBLE SHAFT FIXING BRACKET 1
8 LG853.09.02 PARKING BRAKE FLEXIBLE SHAFT 1 309001-001D
9 LG853.09.03 PARKING BRAKE CONTROL EQUIPMENT 1 309300D

58
PARTS BOOK

X. FRAME SYSTEM
Fig.20 Frame system

59
 CDM816 WHEEL LOADER

Fig.20
Fig.20 Frame system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816.10-001 PRIORITY VALVE SECURING BOARD 1
2 GB/T93 8 WASHER 8 2
3 GB/T5783 M820 BOLT M820 2
4 LG816.10.01 FRONT FRAME 1
5 LG818.10I.02 REAR FRAME 1
6 LG816.10.05 STEERING CYLINDER PIN 2
7 LG816.10.06 FRONT STEERING PIN OIL FILLING PIPE 1
8 LG816.10.08 OSCILLATING SUSPENSION 1
9 LG816.10-002 OSCILLATING SUSPENSION SHAFT SLEEVE 2
10 LG816.10.09 OSCILLATING SUSPENSION PIN 2
11 JB/T7940.2-1995 M101 OIL CUP M101 5
12 LG816.10.10 UPPER HITCH PIN 1
13 GB/T13871-1992 FW 40628 FW OIL SEAL 40628 2
14 GB/T5783 M1240 BOLT M1240 12
15 LG816.10-003 UPPER BEARING COVER 1
16 LG816.10-004 UPPER BEARING COVER 1
17 GB/T9163-2001 GE40ES BEARING GE40ES 2
18 LG816.10-005 LOWER BEARING PIN 1
19 LG816.10-006 LOWER HITCH PIN UPPER BUSH 1
20 GB/T13871-1992 FW 50688 FW OIL SEAL 50688 2
21 LG816.10-007 LOWER BEARING COVER 1
22 LG816.10-008 LOWER BEARING SEAT 1
23 LG816.10-009 LOWER HITCH PIN LOWER BUSH 1

60
PARTS BOOK

X. FRAME SYSTEM
Fig.20 Frame system

61
 CDM816 WHEEL LOADER

Fig.20
Fig.20 Frame system Remarks
Item Current No. Chinese Description English Description Qty Used No.
24 LG816.10-010 SPACER 1set
25 LG816.10-011 SPACER 1 410017B
26 GB/T9459-1988 M202 NUT M202 1
27 GB/T91 550 COTTER PIN 550 1
28 GB/T5783 M1225 BOLT M1225 10
29 GB/T97.1 12 WASHER 12 10
30 GB/T93 12 WASHER 12 22
31 LG816.10.11 LIFT CYLINDER PIN 2
32 LG816.10.12 LIFT ARM UPPER PIN 2
33 LG816.10.13 TILT ARM PIN 1
34 JB/T7940.1-1995 M101 OIL CUP M101 6
35 LG816.10-012 OSCILLATING SUSPENSION COPPER PAD 2
36 LG816.10-013 FIXING BOARD OF FILTER 1
37 GB/T5783 M1020 BOLT M1020 6
38 GB/T93 10 WASHER 10 6
39 GB/T5782 M20100 BOLT M20100 1
40 GB/T93 20 WASHER 20 1
41 GB/T6170 M20 NUT M20 1
42 LG816.10-014 COVER BOARD 1
43 GB/T95 10 WASHER 10 4

62
PARTS BOOK

XI. IMPLEMENT SYSTEM

Fig.21 Implement system

63
 CDM816 WHEEL LOADER

Fig.21
Fig.21 Implement System Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816B.11.01 BUCKET 1
2 LG816B.11.02 POLL ROD 1
3 LG816B.11.03 LIFT ARM 1
4 LG816B.11.04 TILT ARM 1
5 LG816.11-001 LIFT ARM UPPER SHAFT SLEEVE 2
6 LG816.11.06 TILT ARM MIDDLE PIN WELDMENT 1
7 LG816.11.07 TILT ARM UPPER PIN WELDMENT 1
8 LG816.11-002 TILT ARM MIDDLE BUSH 1
9 GB/T93 12 WASHER 12 8
10 GB/T97.1 12 WASHER 12 8
11 GB/T5783 M1225 BOLT M1225 8
12 LG816.11.08 BUCKET PIN WELDMENT 4
13 LG816.11-003 LIFT ARM BUSH 4
14 JB/T7940.1-1995 M101 OIL CUP M101 8
15 LG816B.11.05 LIFT ARM UPPER PIN WELDMENT 2
16 LG816B.11-001 LIFT CYLINDER BUSH 2

64
PARTS BOOK

XII. CAB SYSTEM

Fig.22 Cab system

65
 CDM816 WHEEL LOADER

Fig.22
Fig.22 Cab system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG30F.12-001 SIDE WINDOW GLASS 2
2 LG853.12-020 ADHESIVE TAPEY (BLACK) 13m
3 LG816B.12.01 CAB WELDMENT 1
4 LG30F.12-017 WIRING HARNESS SLEEVE 2
5 LG30F.12-002 ROOF PLATE 1
6 LG30F.12-003 1 HEAT INSULATION MATERIAL 1 1
7 LG30F.12-004 2 HEAT INSULATION MATERIAL 2 2
8 LG30F.12-005 3 HEAT INSULATION MATERIAL 3 4
9 LG30F.12.02 LEFT DOOR ASSEMBLY 1
10 LG30F.12.03 RIGHT DOOR ASSEMBLY 1
11 LG853.12.02 5 GEMEL 4
12 GB/T819 M512 PLUG SCREW M512 40
13 LG853.12.08 BACK UP MIRROR 2
14 LG30F.12-006 TRANSPARENT ADHESIVE TAPEY 2.2m
15 LG30F.12-007 FRONT WINDOW GLASS 1
16 LG30F.12-008 REAR WINDOW GLASS 1
17 GB/T5783 M820 BOLT M820 4
18 GB/T97.1 8 WASHER 8 4
19 GB/T93 8 WASHER 8 4
20 LG853.12-002 GLASS PRESS PLATE 8
21 GB/T818 M510 PLUG SCREW M510 16
22 GB/T93 5 WASHER 5 16
23 GB/T97.1 5 WASHER 5 16

66
PARTS BOOK

XII. CAB SYSTEM

Fig.22 Cab system

67
 CDM816 WHEEL LOADER

Fig.22
Fig.22 Cab system Remarks
Item Current No. Chinese Description English Description Qty Used No.
24 LG853.12.05 RUBBER PAD 4
25 LG853.12-010 WASHER 4
26 LG853.12-011 PIN 4
27 LG853.12-012 TIE PLATE 16
28 GB/T889.2 M181.5 NYLON LOCKNUT M181.5 4
29 LG30F.12-009 REAR DECORATIVE BOARD 1
30 LG30F.12-010 REAR LEFT DOOR DECORATIVE BOARD 1
31 LG30F.12-011 REAR RIGHT DOOR DECORATIVE BOARD 1
32 LG30F.12-012 REAR LEFT DOOR DECORATIVE BOARD 1
33 LG30F.12-013 REAR RIGHT DOOR DECORATIVE BOARD 1
34 LG853.12-003 PLASTIC RIVET 45
35 LG809.12.06 SEAT 1 SC3
36 LG30F.12-014 INSTRUMENT PANEL 1
37 GB/T845 ST4.819 PLUG SCREW ST4.819 4
38 LG30F.12-015 INSTRUMENT BOARD 1
39 LG853.12-016 DIRECTION ROD COVER 1
40 GB/T818 M518 PLUG SCREW M518 4
41 GB/T5783 M620 BOLT M620 6
42 GB/T96 6 WASHER 6 6

68
PARTS BOOK

XIII. OUT PANEL SYSTEM

13.1 OUT PANEL SYSTEM
Fig.23 Out panel system

69
 CDM816 WHEEL LOADER

Fig.23
Fig.23 Out panel system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816B.13.01 FRONT LAMP BRACKET 2
2 LG816B.13.02 FRONT LEFT MUDGUARD ASSEMBLY 1
3 LG816B.13.03 FRONT RIGHT MUDGUARD ASSEMBLY 1
4 LG816B.13.06III HOOD 1
5 LG816B.13.07 BALANCE WEIGHT ASSEMBLY 1
6 GB/T5783 M820 BOLT M820 8 8.8
7 GB/T93 8 WASHER 8 8 65Mn
8 GB/T97.1 8 WASHER 8 8 140HV
9 LG816B.13-002 BAFFLE 1 Q235A
10 LG816B.13-003 RIGHT BAFFLE 1 Q235A
11 LG816B.13.08 FUEL TANK ASSEMBLY 1
12 LG816B.13.09 HYDRAULIC OIL TANK ASSEMBLY 1

70
PARTS BOOK

13.2 HOOD ASSEMBLY

Fig.24 Hood assembly

71
 CDM816 WHEEL LOADER

Fig.24
Fig.24 Hood assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816B.13.06III-012 UPPER COVER BOARD 1
2 LG853.13.06.09 HOOD LOCK 2
3 GB/T5783-2000 M1230 BOLT M1230 6
4 GB/T96-2002 12 WASHER 12 6
5 GB/T93-1987 12 WASHER 12 6
6 GB/T12615-2004 510 RIVET510 8
7 LG853.12.11 DOOR BELT 2
8 GB/T5783-2000 M820 BOLT M820 6
9 GB/T97.1-2002 8 WASHER 8 6
10 GB/T93-1987 8 WASHER 8 6
11 LG816B.13.06III-011 HOOD FIXING BOARD 1
12 GB/T6170-2000 M12 NUT M12 2
13 LG816B.13.06III-013 UPPER COVER BOARD 1

72
PARTS BOOK

13.3 FUEL TANK ASSEMBLY

Fig.25 Fuel tank assembly

73
 CDM816 WHEEL LOADER

Fig.25
Fig.25 Fuel tank assembly Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816.13.08.02 AIR CLEANER 1 EF3-40
2 GB/T70.1 M516 PLUG SCREW M516 4
3 LG816.13.08.01 FUEL TANK 1
4 GB/T5783 M1630 BOLT M1630 4
5 GB/T93 16 WASHER 16 4
6 GB/T97.1 16 WASHER 16 4
7 GB3452.1-82 O 453.55 O-RING 453.55 1
8 LG853.13.08.02 OIL SUCTION FILTER ASSEMBLY 1
9 LG853.13.08.05 ROUND OIL POINTER 2
10 LG816.13.08-001 SPACER 1
11 LG816.13.08-002 MAGNET 1
12 LG816.13.08.03 BLEEDING COVER 1
13 LG853.13.08-001 STOPPER 1
14 GB/T5783 M820 BOLT M820 6
15 GB/T93 8 WASHER 8 6
16 GB/T97.1 8 WASHER 8 6

74
PARTS BOOK

13.4 HYDRAULIC OIL TANK

Fig.26 Hydraulic oil tank

75
 CDM816 WHEEL LOADER

Fig.26
Fig.26 Hydraulic oil tank Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816.13.09.01 HYDRAULIC OIL TANK 1
2 LG816.13.08.02 AIR CLEANER 1
3 GB/T70.1 M516 PLUG SCREW M516 4
4 LG816.13.09.02 OIL RETURN FILTER 1 YLX-404-H
5 LG853.13.08.05 ROUND OIL POINTER 1
6 GB/T5783 M1630 BOLT M1630 4
7 GB/T97.1 16 WASHER 16 4
8 GB/T93 16 WASHER 16 4
9 LG816.13.09.03 OIL SUCTION FILTER 1 YLX-403-J
10 LG816.13.09.04 FLANGE COVER 2
11 GB/T5783 M820 BOLT M820 18
12 GB/T97.1 8 WASHER 8 18
13 GB/T93 8 WASHER 8 18
14 LG853.13.08-001 STOPPER 1
15 LG816.13.08.03 BLEEDING COVER 1
16 LG816.13.08-001 SPACER 1
17 LG816.13.08-002 MAGNET 1
18 LG816.13.09-001 SPACER 2

76
PARTS BOOK

XIV. DESIGNATION & SCUTCHEON SYSTEM

Fig.27 Designation & Scutcheon system

F E A T U R E

MADE IN LONGGONGSHANGHAI ROADCONSTRUCTION

CO.,LTD.
MACHINERY

77
 CDM816 WHEEL LOADER

Fig.27
Fig.27 Designation & Scutcheon system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG853.14-001 LIFT ARM WARNING LABEL 2
2 LG816B.14-001 LOGO 2
3 LG853.14-003 ARTICULATED SECURITY LABEL 2
4 LG816.14-018 GEAR LABEL 1
5 LG816B.14-002 LOGO 2
6 GB/T12618 413 RIVET 12
7 LG853.14-006 BATTERY CABLE LABEL 2
8 LG853.14-007 FAN WARNING LABEL 2
9 LG853.14-011 LIFTING MARK 4
10 LG853.14-012 HYDRAULIC OIL LABEL 1
11 LG816B.14-013 NAMEPLATE 1
12 LG853.14-010 AIR TANK ALARM LABEL 1
13 LG853.14-016 IMPLEMENTAL CONTROL LABEL 1
14 LG853.14-015 ALARM LABEL 1
15 LG853.14-014 PRE-START PREPARATION LABEL 1
16 LG853.14-017 FUEL LABEL 1
17 LG816.14-004 GREASE FITTING SCATTERGRAM 1
18 LG853.14-020 CHINA TOP BRAND LABEL 1

78
PARTS BOOK

V. ELECTRICAL SYSTEM
Fig.28 Electrical system

79
 CDM816 WHEEL LOADER

Fig.28
Fig.28 Electrical system Remarks
Item Current No. Chinese Description English Description Qty Used No.
1 LG816.15.10 FRONT COMBINED LAMP 2 HD130-1
2 LG853.15-001 ZD2505 NYLON BELT ZD2505 35
3 LG816.15.01 FRONT FRAME WIRING 1
4 LG816.15.11 WIPER ASSEMBLY 1
5 LG816.15.02 CAB WIRING 1
6 LG816.15.06 LECTERN WIRING 1
7 LG816.15.07 INSTRUMENT WIRING 1
8 LG816.15.34 SWITCHES 1
9 LG853.15.33 ELECTRICAL FLASHER 1 SGD258-24V
10 LG853.15.32 FUSE BOX 1 BX508
11 LG853.15.14 ELECTRIC LOCK SWITCH 1 JK324C
12 LG853.15.35 OIL PRESSURE GAUGE HOSE 1 1700mm
13 LG853.15.36 ENGINE OIL PRESSURE GAUGE HOSE 1 3500mm
14 LG853.15.31 LOW PRESSURE ALARM 1 FM251
15 LG853.15.30 BRAKE LIGHT SWITCH 1 JN150
16 LG816.15.09 ELECTRICAL HORN 1 DL50
17 BG/T 5783 M10 BOLT M10 1
18 BG/T97.1 10 WASHER 10 1
19 BG/T93 10 WASHER 10 1
20 LG853.15.42 COMBINATION SWITCH 1 JK321DI
21 LG816.15.03 REAR FRAME WIRING 1
22 LG853.15.37 Z3/8 OIL TEMPERATURE SENSOR Z3/8 1
23 LG30F.15.13 CEILING LAMP 1 /216-1

80
PARTS BOOK

V. ELECTRICAL SYSTEM
Fig.28 Electrical system

81
 CDM816 WHEEL LOADER

Fig.28
Fig.28 Electrical system Remarks
Item Current No. Chinese Description English Description Qty Used No.
24 GB/T845 ST4.819 PLUG SCREW ST4.819 3
25 LG816.15.45 ELECTRICAL FAN 1 SFG-03A
26 LG853.15.28 POWER SWITCH 1 DK2312
27 BG/T 5783 M820 BOLT M820 2
28 BG/T93 8 WASHER 8 2
29 GB/T97.1 8 WASHER 8 2
30 LG816.15.26 BATTERY 2 G31
33 LG816.15.12 REAR LIGHT 2 WD105105
34 LG816.15.05 BATTERY LINE 1
35 LG853.15.16 Z3/8 WATER TEMPERATURE SENSOR Z3/8 1
36 LG853.15.27 LOW PRESSURE ALARM SWITCH 1 SH361
37 LG816.15.08 ENGINE WIRING 1
38 LG853.15.19 WATER TEMPERATURE GAUGE 1 DW-2/40120
39 LG853.15.20 AMMETER 1 DL-3/30A
40 LG853.15.25 BRAKE AIR PRESSURE GAUGE 1 YT-202/1.2MPa
41 LG853.15.22 TORQUE CONVERTER OIL TEMPERATURE GAUGE 1 DW-2/40120
42 LG853.15.23 TURNING LIGHT 2 DH16-4
43 LG853.15.24 TRANSMISSION OIL PRESSURE GAUGE 1 YT-202C4B/3.2MPa
44 LG853.15.21 HOUR METER 1 GS-3
45 LG853.15.18 ENGINE OIL PRESSURE GAUGE 1 YT-202/0.8MPa

82