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CDJ 200

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ORDER NO.

RRV3095
CDJ-200

COMPACT DISC PLAYER

CDJ-200
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model

Type

Power Requirement

CDJ-200

KUCXJ

AC120V

CDJ-200

RLTXJ

AC110-120V/AC220-240V

CDJ-200

WYXJ

AC220-240V

CDJ-200

RFXJ

AC110-120V/AC220-240V

Remarks

NECESSARY INFORMATION FOR DHHS RULES


MARKED ON THE TOP COVER BELOW:
CAUTION LASER RADIATION WHEN OPEN.
DO NOT STARE INTO BEAM

For details, refer to "Important Check Points for good servicing".

PIONEER CORPORATION

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan


PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005


T-IZY MAR. 2005 printed in Japan
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SAFETY INFORMATION
A

This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65

NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
be of identical designation.

(slow operating fuse) on PCB indicate that replacement parts must

REMARQUE
(POUR MODLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
de remplacement doivent avoir la mme dsignation.

(fusible de type lent) sur CCI indiquent que les pices

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.

LEAKAGE CURRENT CHECK


Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.

Reading should
Leakage not be above
current 0.5 mA
tester

Device
under
test
E

Test all
exposed metal
surfaces

Also test with


plug reversed
(Using AC adapter
plug as required)

Earth
ground

ANY MEASUREMENTS NOT WITHIN THE LIMITS


OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE


Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are
identified by marking with a > on the schematics and on
the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of,
PIONEER Service Manual may be obtained at a nominal
charge from PIONEER.

AC Leakage Test
F

2
1
2
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CDJ-200
3

6
IMPORTANT

LASER DIODE CHARACTERISTICS


MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 780 785 nm

THIS PIONEER APPARATUS CONTAINS


LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
S H O U L D B E D O N E B Y A S P E C I A L LY
INSTRUCTED PERSON.

WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LABEL CHECK (for RLTXJ, WYXJ and RFXJ types)


for WYXJ

for WYXJ

for RLTXJ

for RFXJ
C

Additional Laser Caution

1. Laser Interlock Mechanism


The position of the switch (S1901) for detecting loading
completion is detected by the system microprocessor, and the
design prevents laser diode oscillation when the switch is not
in LPS1 terminal side (when the mechanism is not clamped
and LPS1 signal is high level.)
Thus, the interlock will no longer function if the switch is
deliberately set to LPS1 terminal side. ( if LPS1 signal is low
level ).
In the test mode the interlock mechanism will not function.
Laser diode oscillation will continue, if pin 41 of TC94A15FG
(IC105) on the MAIN Assy is connected to GND, or else the
terminals of Q105 are shorted to each other (fault condition).

(Printed on the chassis)

2. When the cover is opened, close viewing of the objective


lens with the naked eye will cause exposure to a Class 1
laser beam.
: See page 51.

CDJ-200
5
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[Important Check Points for Good Servicing]


A

In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.

1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
B

3 Make sure the soldering of repaired locations is properly performed.


When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
D

0 Safe environment should be secured during servicing.


When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.

2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts


Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.

4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws


To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
F

4
1
2
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CDJ-200
3

CONTENTS
1. SPECIFICATIONS .............................................................................................................................................6
2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8
2.1 PACKING SECTION ...................................................................................................................................8
2.2 EXTERIOR SECTION ..............................................................................................................................10
2.3 CONTROL PANEL SECTION...................................................................................................................12
2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16
3.1 BLOCK DIAGRAM....................................................................................................................................16
3.2 OVERALL WIRING DIAGRAM .................................................................................................................18
3.3 MAIN ASSY (1/2)......................................................................................................................................20
3.4 MAIN ASSY (2/2)......................................................................................................................................22
3.5 RLYB ASSY ..............................................................................................................................................23
3.6 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS ..............................................................................24
3.7 JACK ASSY ..............................................................................................................................................26
3.8 ACIN, TRNS, SLMB, SECB and REGB ASSYS .......................................................................................28
3.9 VOLTAGES................................................................................................................................................30
3.10 WAVEFORMS.........................................................................................................................................32
4. PCB CONNECTION DIAGRAM ......................................................................................................................34
4.1 JACK ASSY ..............................................................................................................................................35
4.2 MAIN and RLYB ASSYS...........................................................................................................................36
4.3 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS ..............................................................................38
4.4 ACIN, TRNS, SLMB, SECB and REGB ASSYS .......................................................................................42
5. PCB PARTS LIST ............................................................................................................................................46
6. ADJUSTMENT ................................................................................................................................................50
7. GENERAL INFORMATION .............................................................................................................................51
7.1 DIAGNOSIS..............................................................................................................................................51
7.1.1 SERVICE MODE ................................................................................................................................51
7.1.2 POWER ON SEQUENCE ..................................................................................................................58
7.1.3 DISASSEMBLY ..................................................................................................................................59
7.2 PARTS ......................................................................................................................................................64
7.2.1 IC........................................................................................................................................................64
7.2.2 FL .......................................................................................................................................................76
8. PANEL FACILITIES .........................................................................................................................................77

CDJ-200
5
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1. SPECIFICATIONS
A

KUCXJ type
1. General

RLTXJ, RFXJ types


1. General

System..............................Compact disc digital audio system


Power requirements.....................................AC 120 V, 60 Hz
Power consumption.......................................................14 W
Operating temperature............+5C +35C (+41F +95F)
Operating humidity...............................................5 % 85 %
(There should be no condensation of moisture.)
Weight..............................................................3.2 kg (7.1 lb)
Dimensions.........................216 (W) 292 (D) 99.5 (H) mm
8 1/2 (W) 11 1/2 (D) 3 15/16 (H) in

System........................... Compact disc digital audio system


Power requirements .... AC 110-120 V/220-240 V, 50/60 Hz
Power consumption ..................................................... 16 W
For Taiwan: 17 W
Operating temperature .................................. +5C +35C
Operating humidity ........................................... 5 % 85 %
(There should be no condensation of moisture.)
Weight ........................................................................3.2 kg
Dimensions ...................... 216 (W) x 292 (D) x 99.5 (H) mm

2. Audio section

2. Audio section

Frequency response........................................4 Hz 20 kHz


Signal-to-noise ratio..........................110 dB or more (JEITA)
Distortion.................................................... .0.006 % (JEITA)

3. Accessories

3. Accessories
Operating instructions........................................................1
Power cord........................................................................ 1
Audio cable....................................................................... 1
Control cable..................................................................... 1
Forced eject pin (housed in a groove in the bottom panel)... 1
Limited warranty................................................................ 1
C

NOTE:
Specifications and design are subject to possible modification
with-out notice.

Operating instructions .....................................................


Power cord ......................................................................
Audio cable .....................................................................
Control cable ...................................................................
Forced eject pin (housed in a groove in the bottom panel)...
NOTE:
Specifications and design are subject to possible modification
with-out notice.

System.......................... Compact disc digital audio system


Power requirements .................... AC 220-240 V, 50/60 Hz
Power consumption ..................................................... 16 W
Operating temperature .................................. +5C +35C
Operating humidity ............................................ 5 % 85 %
(There should be no condensation of moisture.)
Weight ....................................................................... 3.2 kg
Dimensions ..................... 216 (W) x 292 (D) x 99.5 (H) mm

You can find the voltage selector switch on the bottom plate
of the unit.
The factory setting for the voltage selector is 220 240 V.
Please set it to the correct voltage for your country or region.
For Taiwan, please set to 110 120 V before using.
Before changing the voltage, disconnect the AC power cord.
Use a medium size screwdriver to change the voltage
selector switch.
220-240V

2. Audio section
Frequency response...................................... 4 Hz 20 kHz
Signal-to-noise ratio ....................... 110 dB or more (JEITA)
Distortion ................................................... 0.006 % (JEITA)

110-120V

3. Accessories
E

Operating instructions .....................................................


Power cord ......................................................................
Audio cable .....................................................................
Control cable ...................................................................
Forced eject pin (housed in a groove in the bottom panel)...

1
1
1
1
1

NOTE:
Specifications and design are subject to possible modification
with-out notice.

6
1
2
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1
1
1
1
1

Voltage selector (RLTXJ, RFXJ types only)

WYXJ type
1. General

Frequency response...................................... 4 Hz 20 kHz


Signal-to-noise ratio ....................... 110 dB or more (JEITA)
Distortion ................................................... 0.006 % (JEITA)

CDJ-200
3

Accessories
Power cord
(KUCXJ : ADG7021)
(RLTXJ : ADG1154)
(WYXJ : ADG1154)
(RFXJ
: ADG7097)

Audio cable
(VDE1064 or XDE3045)
L= 1.5m

Control cable
(ADE7108 or XDE3063)
L= 1 m

Forced eject pin


(housed in a groove
in the bottom panel)
(DEX1008)

CDJ-200
5
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2. EXPLODED VIEWS AND PARTS LIST


NOTES:
A

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING SECTION

10
B

12

6 KUCXJ
Only

9
5
D

11

13

8
1
2
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CDJ-200
3

(1) PACKING SECTION PARTS LIST


Mark No.
>

1
2
3
4
5

Description

Part No.

Power Cord
Audio Cable
Control Cable
Forced Eject Pin
Operating Instructions

See Contrast table (2)


VDE1064 or XDE3045
ADE7108 or XDE3063
DEX1008
See Contrast table (2)
See Contrast table (2)
DRM1262
AHG7117

Limited Warranty
User Seat
Polyethylene Bag
(0.06 x 230 x 340)
Packing Sheet

10
11
12
13

Pad A
Pad B
Pad C
Packing Case

DHA1638
DHA1639
DHA1640
See Contrast table (2)

NSP 6
NSP 7
NSP 8

AHG7015
B

(2) CONTRAST TABLE


CDJ-200/KUCXJ, RLTXJ, WYXJ and RFXJ are constructed the same except for the following:
Mark No.
>
NSP

1
5
6
13

Symbol and Description


Power Cord
Operating Instructions
Limited Warranty
Packing Case

CDJ-200/
KUCXJ

CDJ-200/
RLTXJ

CDJ-200/
WYXJ

CDJ-200/
RFXJ

ADG7021
DRB1377
ARY7043
DHG2495

ADG1154
DRB1378
Not used
DHG2496

ADG1154
DRB1376
Not used
DHG2494

ADG7097
DRB1378
Not used
DHG2500

CDJ-200
5
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2.2 EXTERIOR SECTION


Refer to
"2.3 CONTROL PANEL SECTION".

23
A
K

18

40

40
43

A
J

32
C

36

25

21

35

34

40

RLTXJ, RFXJ Only

WYXJ Only
40

41

41

39

32

10

G
J

38
B

3
14

22

20
9

31

40

17

15

41

41

F
F

29
27

41
4

28

41
33

40
41

37
41

41

16

11

27
D

29

42

41

29
24

27
L

41

41
E

M
D

13

29

27

CONTACT SIDE

NON-CONTACT
SIDE

Refer to
"2.4 SLOT-IN MECHANISM SECTION".

30
41

2
12

19

41

10
1
2
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41

26

19

CDJ-200
3

41

(1) EXTERIOR SECTION PARTS LIST


Mark No.

>
>

Description

Mark No.

Part No.

1
2
3
4
5

MAIN Assy
RLYB Assy
JACK Assy
ACIN Assy
TRNS Assy

DWG1587
DWX2429
DWX2433
See Contrast table (2)
See Contrast table (2)

6
7
8
9
10

SLMB Assy
SECB Assy
REGB Assy
Fuse (FU11)
Power Transformer (T22)

DWS1355
DWR1394
DWR1393
See Contrast table (2)
See Contrast table (2)

11
12
13
14
15

24P Flexible Cable


32P Flexible Cable
24P Flexible Cable
9P Flexible Cable
Earth Lead Unit/300V

DDD1275
DDD1276
DDD1278
DDD1279
DDF1032

Connector Assy
Power Button
Silicone Sheet D5 L
Insulator
Protector

PF03PP-B17
DAC2254
DEB1456
DEC2250
DEC2808

PU Caution
PCB Stay

DEC2856
DNH2640

16
17
NSP 18
19
20
21
22

23
24
25

Description

Part No.

Heatsink
Trans. Plate
Card Spacer

DNH2641
DNH2670
DNK2769

Chassis
Damper
Earth Spring
Float Spring G5
FPC Guard

See Contrast table (2)


CNV6011
DBH1398
DBH1494
DBK1282

31
32
33
34
35

Mecha Plate
Nyron Rivet (3 x 4.5)
Cord Clamper
Caution Label HE
Caution Label

DNH2642
RBM-003
RNH-184
See Contrast table (2)
See Contrast table (2)

36
37
38
39
40

Caution Label
Nut M12
DM Screw
Screw
Screw

See Contrast table (2)


DBN1012
DBA1260
BBZ40P060FTC
BBZ30P060FTC

41
42
43

Screw
Jumper Wire 6P(J904)
15P Flexible Cable

BPZ30P080FTC
D20PDY0610E
DDD1277

NSP 26
27
28
29
30

(2) CONTRAST TABLE


CDJ-200/KUCXJ, RLTXJ, WYXJ and RFXJ are constructed the same except for the following:
CDJ-200/
KUCXJ

CDJ-200/
RLTXJ

CDJ-200/
WYXJ

CDJ-200/
RFXJ

DWR1388
DWR1391
REK1111

DWR1389
DWR1392
Not used

DWR1387
DWR1391
Not used

DWR1389
DWR1392

>

4 ACIN Assy
5 TRNS Assy
9 Fuse (FU11 : 2.0A/125V)

>

9 Fuse (FU11 : T1AL250V)

Not used

REK1022

REK1022

REK1022

>

10 Power Transformer (T22)

DTT1172

DTT1171

DTT1171

DTT1171

NSP

26
34
35
36

DNK4423
Not used
Not used
Not used

DNK4424
Not used
Not used
PRW1018

DNK4386
PRW1233
VRW1094
Not used

DNK4427
Not used
Not used
DRW2248

Mark No.

Symbol and Description

Chassis
Caution Label HE
Caution Label
Caution Label

Not used

11

CDJ-200
5
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2.3 CONTROL PANEL SECTION


21

Dyefree
GEM1036
(ZLX-ME413A)

22

23

27

34

34

20

28

G
33 D
16

35
C

19

18

34
25

26
15

13

24

10

12
30

36

H
34

CONTACT SIDE

NON-CONTACT
SIDE

1
2
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34

7
34

12

29

31

14

11

34

To MAIN
CN105

C
D 37

1
38

34

34

17

34

34

CDJ-200
3

CONTROL PANEL SECTION PARTS LIST


Mark No.

Description

Part No.

1
2
3
4
5

DISP Assy
KSWB Assy
INDB Assy
SLDB Assy
JLED Assy

DWG1588
DWS1356
DWX2438
DWX2430
DWX2432

6
7
8
9
10

JOGB Assy
15P Flexible Cable
PLAY Button
SEARCH Button
LOOP Button

DWX2431
DDD1277
DAC2244
DAC2245
DAC2246

11
12
13
14
15

RELOOP Button
BEAT LOOP Button
TIME Button
EJECT Button
JET Button

DAC2270
DAC2271
DAC2249
DAC2253
DAC2266

16
17
18
19
20

Slide Sheet (GRAY)


Earth Plate
Vessel Sheet
Control Panel A
Control Panel B

DAH2374
DBK1224
DEC2751
DNK4384
DNK4385

21
22
23
24
25

Jog Dial
POM Ring
Jog Lens
Front Lens
Reflector

DNK4387
DNK4388
DNK4389
DNK4390
DNK4391

26
27
28
29
30

BEAT Lens
Display Panel
Slide Knob (SILVER)
TEMPO Button Assy
TEMPO Button

DNK4392
DNK4492
DNK4448
DXA2014
DAC2258

31
32
33
34
35

TEMPO Lens

Nut M9
Screw
JOG Washer

DNK4421

36
37
38

Jumper Wire 3P
Jumper Wire 4P
Jumper Wire 6P

D20PDY0305E
D20PDY0405E
D20PDY0610E

DBN1008
BPZ30P080FTC
DBF1002

13

CDJ-200
5
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2.4 SLOT-IN MECHANISM SECTION


Grease
GYA1001
(ZLB-PN397B)

11

20
21
Dyefree
GEM1036
(ZLX-ME413A) 9

23
10

18
17
Grease
GYA1001
(ZLB-PN397B)

22

24

13

14

19
C

Dyefree
GEM1036
(ZLX-ME413A)

Dyefree
GEM1036 (ZLX-ME413A)

15

Cleaning liquid : GEM1004


Cleaning paper : GED-008

25

To
RLYB CN12
(Pickup)

16

4
5
To
RLYB CN16
(Loading Motor)

12

25
To
RLYB CN14
(Stepping Motor)

25

Grease
GYA1001
(ZLB-PN397B)

27
2

25

31

Note:
The TM. Assy 03-S is supplied only in
assembly form, not as a single part.

To MAIN CN102
(Spindle Motor)

26

28
F

30

14
1
2
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CDJ-200
3

CONTACT SIDE

29

NON-CONTACT
SIDE

30

SLOT-IN MECHANISM SECTION PARTS LIST


Mark No.

Description

Part No.

NSP 1
2
3
NSP 4
NSP 5

Slot-in Mecha SV Assy


TM. Assy 03-S
DC Motor Assy-S
Worm Gear
DC Motor S (ROHS)

DXA2005
VXX2909
DXX2510
DNK3910
DXM1230

6
7
8
9
10

Connector Assy
Clamp Spring
Guide Spring
SW Lever Spacer SV
Loading Lever

PF02PY-B22
DBH1374
DBH1375
DEC2831
DNK3406

11
12
13
14
15

Main Cam
Disc Guide
Clamp Arm
Eject Lever
Lever AP

DNK3407
DNK3478
DNK3576
DNK3684
DNK3835

16
17
18
19
20

Lever BP
Loading Gear
Drive Gear
Loading Base SV
SW Lever SV1

DNK3836
DNK3911
DNK3912
DNK4369
DNK4370

21
22
23
24
25

SW Lever SV2
Gear Holder SV
Clamper 04 Assy
Screw
Floating Rubber (SI)

DNK4371
DNK4372
DXB1859
BPZ20P060FTC
VEB1351

26
27
28
29
30

Float Base 04 Assy


Spacer POR (T3)
Vessel Cushion A
Vessel Cushion B
Vessel Cushion C

DXB1838
DEB1566
DEC2852
DEC2853
DEC2854

31

Front Sheet

DED1132

15

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM


3.1 BLOCK DIAGRAM
A

TM. ASSY 03-S (VXX2909)


SPINDLE
MOTOR 04

STEPPING
MOTOR 04

B
PICKUP ASSY

DC MOTOR
ASSY-S
(DXX2510)

L
SLMB ASSY

COMPARATOR

RLYB ASSY

REGB ASSY

DIGITAL OUT

CONTROL

For KUCXJ, WYXJ

M SECB ASSY

ACIN ASSY

J2

K
For RLTXJ, RFXJ

TRNS ASSY

S2
S1

BROWN
VIOLET

J3

BLUE

ACIN ASSY

16
1
2
Downloaded from www.Manualslib.com manuals search engine

CDJ-200
3

MAIN ASSY

PHONES

AUDIO OUT

JACK ASSY

KSWB ASSY

F
C

INDB ASSY

SLDB ASSY

DISP ASSY

JOGB ASSY

JLED ASSY
17

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

3.2 OVERALL WIRING DIAGRAM


A

SPINDLE MOTOR 04

TM. ASSY 03-S (VXX2909)

SLOT-IN MECHA SV ASSY (DXA2005)

1
2
4
5
6
7
8
9
10
11
12

(S)
(S)
(S)
(S)

STEPPING
MOTOR 04

(F)
(F)
(T)
(T)

B
RLYB ASSY
(DWX2429)

(RF)
(RF)
(T)

PICKUP ASSY

(T)
(RF)
(RF)

DC MOTOR
ASSY-S
(DXX2510)
D

L
FOR
KUCXJ, WYXJ
POWER CORD
KUCXJ : ADG7021
WYXJ : ADG1154

SLMB ASSY
(DWS1355)

ACIN ASSY
(KUCXJ : DWR1388)
(WYXJ : DWR1387)

K
TRNS ASSY
(KUCXJ, WYXJ : DWR1391)
(RLTXJ, RFXJ : DWR1392)

KUCXJ : XKP3042
WYXJ : XKP3041

POWER CORD
RLTXJ : ADG1154
RFXJ : ADG7097

J
ACIN ASSY
(RLTXJ, RFXJ : DWR1389)

FOR
RLTXJ, RFXJ
(RF)
(T)

: RF DATA SIGNAL ROUTE

ASSY
N REGB
(DWR1393)

ASSY
M SECB
(DWR1394)

: TRACKING DATA SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE


: TRACKING SERVO LOOP LINE
(S)
: STEPPING SERVO LOOP LINE
(T)

18
1
2
Downloaded from www.Manualslib.com manuals search engine

CDJ-200
3

E
INDB ASSY
(DWX2438)

A A 1/2, A 2/2

ASSY
H JOGB
(DWX2431)

DISP ASSY
(DWG1588)

MAIN ASSY (DWG1587)

ASSY
G JLED
(DWX2432)

KSWB ASSY
(DWS1356)

SLDB ASSY
(DWX2430)

L
AUDIO OUT

JACK ASSY
(DWX2433)

E
PHONES

When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS
LIST" or "PCB PARTS LIST".
The > mark found on some component parts indicates the importance of the safety
factor of the part. Therefore, when replacing, be sure to use parts of identical
designation.

: The power supply is shown with the marked box.


19

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

3.3 MAIN ASSY (1/2)

A 1/2 MAIN ASSY (DWG1587)

CN501

UPDATE
CONNECTOR

(D)

(D)

(D)

(D)

(D)

A 2/2

A 2/2
CAUTION : FOR CONTINUED PROTECTION AGAINST
RISK OF FIRE. REPLACE ONLY WITH
SAME TYPE NO. DEK1092- 466.200
MFD, BY LITTELFUSE INK. FOR IC123.
(RF)
(T)

: RF DATA SIGNAL ROUTE

(D)

: TRACKING DATA SIGNAL ROUTE

: AUDIO DATA SIGNAL ROUTE

(F)

A 1/2
20
1
2
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: FOCUS SERVO LOOP LINE


(T)
: TRACKING SERVO LOOP LINE
(S)
: STEPPING SERVO LOOP LINE

: AUDIO SIGNAL ROUTE (L ch)


: AUDIO SIGNAL ROUTE (Digital)

CDJ-200
3

M CN905

CN701

(RF)
(RF)

(RF)

(T)

(T)

(RF)

(S)
(S)
(S)
(S)

12

5
3

13

4
(F)

10

(F)
(T)
(T)

(D)

14

(RF)
(RF)
(T)

(F)

(T)
(F)

(RF)
(T)

D
(T)
(RF)

(S)
(S)

(S)
(S)

CN11

(S)
(S)
(S)
(S)

11
(F)

15 16

(F)
(T)

(T)

To
SPINDLE
MOTOR
04

A 1/2
21

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

3.4 MAIN ASSY (2/2)


A

A 2/2 MAIN ASSY (DWG1587)

A 2/2
A 2/2

A 2/2
22
1
2
Downloaded from www.Manualslib.com manuals search engine

CDJ-200

3.5 RLYB ASSY


(RF)
(T)

: RF DATA SIGNAL ROUTE


: TRACKING DATA SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE


(T)
: TRACKING SERVO LOOP LINE
(S)
: STEPPING SERVO LOOP LINE

B RLYB ASSY (DWX2429)


(S)
(S)
(S)
(S)

(S)
(S)
(S)
(S)

To
STEPPING
MOTOR 04

To
DC MOTOR
ASSY-S

(S)

(S)

CN1901

(S)
(S)

A 1/2 CN101

(F)

(F)

(F)

(F)
(T)

(T)

(T)

(T)

(RF)

(RF)
(RF)
(T)

(RF)
(T)

(T)

(T)

(RF)
(RF)

(RF)
(RF)

(T)
(T)
(F)
(F)

(T)
(T)
(RF)
(RF)

To
PICKUP
ASSY
CN1

(T)
(T)
(F)

(F)

B
23

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

3.6 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS

D KSWB ASSY (DWS1356)

C DISP ASSY (DWG1588)

INDB ASSY (DWX2438)

SLDB ASSY (DWX2430)

C D E F
24
1
2
Downloaded from www.Manualslib.com manuals search engine

CDJ-200
3

DISP ASSY
S501 : EJECT (0)
S502 : TEMPO 6/10/16
S503 : MASTER TEMPO
S504 : TEXT MODE
S505 : TIME MODE
S506 : AUTO CUE
S507 : BEAT LOOP
LOOP
S508 : RELOOP/EXIT
S509 : JET
S510 : WAH DIGITAL JOG BREAK
S511 : ZIP
S512 : HOLD/RESET
S513 : OUT/OUT ADJUST
S514 : IN/REAL TIME CUE/HOT LOOP

KSWB ASSY
S601 : PLAY/PAUSE (6)
S602 : CUE
S603 :
SEARCH
S604 : 1
S605 :
TRACK SEARCH
S606 : 4
S607 : =
FOLDER SEARCH
S608 : +
JOGB ASSY
S600 : JOG (REV

FWD+)

A 1/2 CN105

H JOGB ASSY (DWX2431)

G JLED ASSY (DWX2432)

C G H
25

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

3.7 JACK ASSY


A

JACK ASSY (DWX2433)

A 1/2
CN104

I
26
1
2
Downloaded from www.Manualslib.com manuals search engine

CDJ-200

A
: AUDIO SIGNAL ROUTE (L ch)

L
AUDIO OUT
R

PHONES

I
27

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

3.8 ACIN, TRNS, SLMB, SECB and REGB ASSYS


A

NOTE FOR FUSE REPLACEMENT


CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.

ASSY
K TRNS
(KUCXJ, WYXJ : DWR1391)
(RLTXJ, RFXJ : DWR1392)

FOR RLTXJ, RFXJ

ACIN ASSY
(RLTXJ, RFXJ : DWR1389)
T22
POWER TRANSFORMER
: DTT1171

S1 : POWER (ON/OFF)
S2 : VOLTAGE SELECTOR

FU11
: REK1022 (T1AL250V)

FU11
KUCXJ : REK1111 (2.0A/125V)
WYXJ : REK1022 (T1AL250V)

S1 : POWER (ON/OFF)
T22
POWER TRANSFORMER
KUCXJ : DTT1172
WYXJ : DTT1171

KUCXJ : XKP3042
WYXJ : XKP3041

ACIN ASSY
(KUCXJ : DWR1388)
(WYXJ : DWR1387)

FOR KUCXJ, WYXJ

CN15

SLMB ASSY
(DWS1355)

J K L
28
1
2
Downloaded from www.Manualslib.com manuals search engine

CDJ-200
3

A
: AUDIO SIGNAL ROUTE (Digital)

M SECB ASSY (DWR1394)


N

REGB ASSY (DWR1393)

A 1/2 CN103

CONTROL

DIGITAL OUT

K M N
29

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

3.9 VOLTAGES
A
A

MAIN ASSY

IC101
(NJM2374AD)
Pin Voltage (V)
1
7.92
2
3.56
3
0.873
4
-0.01
5
1.218
6
8.01
7
7.95
8
7.93
IC102
(NJM2374AM-TFB)

Pin Voltage (V)


1
7.11
2
0.389
3
-6.00
4
-6.76
5
-5.56
6
7.13
7
7.11
8
7.11
IC104
(PQ1M335M2SPQ-TRB)

Pin Voltage (V)


1
1.21
2
0
3
5
4
5
5
3.29
IC106
(NJU7016M-TFB)
Pin Voltage (V)
1
174.2m
2
166.4m
3
169.7m
4
0
5
1.667
6
1.979
7
1.642
8
3.23

IC108
(NJU7016M-TFB)
Pin Voltage (V)
1
1.617
2
1.617
3
1.617
4
0.01
5
1.617
6
1.678
7
1.678
8
3.34
IC109
(BH2220FVM-TLB)

Pin Voltage (V)


1
2.23
2
1.110
3
0.2m
4
3.24
5
0
6
71.2m
7
64.3m
8
102.2m
IC110
(NJM2880U1-05-TLB)

Pin Voltage (V)


1
7.13
2
0
3
1.262
4
5
5
7.13

IC105
(TC94A15FG-K)

IC107
(BD7907FS-TBB)

IC117
(K4S641632H-TC75-K)

Pin Voltage (V)


1
2.41
2
2.41
3
2.40
4
2.40
5
2.39
6
2.39
7
0.532
8
0
9
0.682
10
7.23
11
0.678
12
0
13
0
14
0
15
0
16
0
17
0
18
0.682
19
7.23
20
7.23
21
1.624
22
2.2m
23
3.2
24
1.675
25
0
26
1.642
27
1.616
28
1.896
29
0.909
30
7.23
31
7.23
32
7.13
33
0
34
6.74
35
6.50
36
3.80
37
3.43
38
0
39
0
40
0
41
0
42
0
43
0
44
7.23
45
3.50
46
3.71
47
3.59
48
3.63
49
3.25
50
3.25
51
7.23
52
1.612
53
1.641
54
4.80

Pin Voltage (V)


1
3.23
2
0.32
3
3.25
4
0.227
5
0.206
6
0
7
0.185
8
0.206
9
3.25
10
0.208
11
0.206
12
0.198
13
0.211
14
3.25
15
0.18m
16
3.25
17
3.24
18
3.24
19
3.24
20
1.0m
21
1.0m
22
2.0m
23
3.25
24
3.25
25
3.25
26
1.8m
27
3.25
28
0
29
3.26
30
1.0m
31
3.26
32
1.2m
33
3.26
34
1.2m
35
2.0m
36
0
37
3.26
38
1.634
39
1.0m
40
0
41
0
42
0.335
43
3.23
44
0.399
45
0.530
46
0
47
0.305
48
0.489
49
3.23
50
0.574
51
0.301
52
0
53
0.495
54
0

IC114
(NJM2903M-TLB)

IC121
(MM1561JF-TFB)

Pin Voltage (V)


1
1.521
2
1.638
3
1.638
4
0
5
1.832
6
1.678
7
1.722
8
3.23
IC115
(M51957BFP-TFB)

Pin Voltage (V)


1
1.823
2
1.395
3
0
4
0.540
5
3.34
6
0
7
3.33

Pin Voltage (V) Pin Voltage (V)


1
0.15
51
1.630
2
3.06
52
0
3
185.3m
53
2.42
4
3.29
54
1.617
5
0.01m
55
1.603
6
2.94
56
1.797
7
1.097
57
1.633
8
35.5m
58
1.636
9
20.5m
59
3.29
10
0
60
1.697
11
3.29
61
1.635
12
1.807
62
1.638
13
3.29
63
1.612
14
1.642
64
1.669
15
1.621
65
0
16
0.488
66
0
17
1.642
67
1.86
18
1.642
68
0
19
1.638
69
0
20
0.615
70
3.3
21
1.766
71
0
22
1.627
72
0
23
1.628
73
1.509
24
0
74
1.592
25
1.656
75
3.29
26
0
76
0
27
1.635
77
1.598
28
1.680
78
3.29
29
3.3
79
1.606
30
1.463
80
1.587
31
1.638
81
0
32
1.477
82
0.04
33
1.671
83
0
34
0
84
3.24
35
1.632
85
3.20
36
1.278
86
3.19
37
1.278
87
3.19
38
3.3
88
3.18
39
0.521
89
3.05
40
3.28
90
3.25
41
2.19
91
3.29
42
174.3m
92
1.819
43
0
93
3.29
44
1.728
94
0
45
1.720
95
3.28
46
1.710
96
3.28
47
1.726
97
1.681
48
1.730
98
1.715
49
1.737
99
1.648
50
0.190
100
0
IC112
IC111
(TC7WU04FU-TRB) (PCM1742KE-TRB)
Pin Voltage (V)
1
1.708
2
1.715
3
1.769
4
0
5
1.727
6
1.727
7
1.759
8
3.33
IC113
(TC7WU04FU-TRB)
Pin Voltage (V)
1
1.628
2
1.628
3
1.609
4
0
5
1.678
6
1.678
7
1.722
8
3.23

Pin Voltage (V)


1
1.668
2
0.02m
3
1.666
4
0
5
3.33
6
5.01
7
2.52
8
2.48
9
0
10
2.49
11
2.4m
12
2.4m
13
70.8m
14
64.2m
15
3.23
16
1.489

30
1
2
Downloaded from www.Manualslib.com manuals search engine

Pin Voltage (V)


1
0
2
1.372
3
1.372
4
0
5
1.229
6
3.33
7
3.33
8
0

IC119
IC118
(MBM29LV800TE90PFTN-K) (DSPD56367PV150)
Pin Voltage (V)
1
2.64
2
2.60
3
0.881
4
2.44
5
0.881
6
2.16
7
1.307
8
2.25
9
0
10
0
11
2.83
12
3.23
13
0
14
-102.3
15
3.23
16
155.4m
17
0
18
2.45
19
0.894
20
2.44
21
0.928
22
2.53
23
0.719
24
2.52
25
2.1
26
3.26
27
0
28
3.26
29
0.454
30
0
31
0.312
32
0.399
33
0.713
34
0.385
35
0.552
36
0.398
37
3.24
38
0.563
39
0.585
40
0.589
41
0.721
42
0.505
43
0.294
44
0.472
45
0.458
46
0
47
3.24
48
2.14

IC122
(TC7SU04FU-TLB)
Pin Voltage (V)
0
1
2
1.507
3
0
4
1.851
5
3.34

Pin Voltage (V)


1
64.1m
2
3.23
3
11.6m
4
0.556
5
0.3m
6
23.5m
7
0.2m
8
3.33
9
0
10
0.2m
11
1.545
12
1.666
13
1.683
14
1.678
15
1.663
16
1.886
17
0.3m
18
1.824
19
0
20
3.35
21
0.2m
22
0.2m
23
3.27
24
3.28
25
3.35
26
0
27
1.703
28
1.895
29
3.34
30
18.4m
31
0.2m
32
0.2m
33
0.2m
34
0.2m
35
0.2m
36
0.2m
37
0.1m
38
3.35
39
0
40
0.1m
41
0.1m
42
0
43
0.1m
44
3.18
45
1.824
46
0.441
47
0
48
0.195
49
3.35
50
0
51
0
52
0.423
53
0.193
54
0
55
1.725
56
1.824
57
3.35
58
0
59
0.346
60
0.560
61
0
62
0
63
3.35
64
3.35
65
3.35
66
0
67
0.320
68
0.511
69
0.786
70
0.685
71
0
72
0.754

Pin Voltage (V)


73
0.636
74
3.35
75
0
76
0.512
77
0.221
78
0.305
79
0.439
80
3.35
81
0
82
0.502
83
0.384
84
0.325
85
0.348
86
3.35
87
0
88
0.413
89
0.396
90
0
91
3.35
92
0.361
93
0.389
94
0.200
95
3.35
96
0
97
0.739
98
0.242
99
0.378
100
1.6m
101
1.6m
102
1.7m
103
3.35
104
0
105
1.7m
106
1.7m
107
1.7m
108
1.7m
109
1.7m
110
1.7m
111
3.35
112
0
113
1.6m
114
1.6m
115
1.6m
116
1.6m
117
1.5m
118
0
119
3.35
120
0
121
1.4m
122
1.4m
123
1.3m
124
1.3m
125
1.2m
126
3.35
127
0
128
1.2m
129
3.35
130
0
131
1.3m
132
1.3m
133
1.5m
134
0.2m
135
23.7m
136
0.3m
137
3.34
138
3.34
139
0.475
140
3.33
141
3.33
142
3.33
143
71.3m
144
3.33

CDJ-200
3

MAIN ASSY

IC120
(SCF5249LAG120-K)
Pin Voltage (V)
1
3.3
2
3.27
3
0.443
4
2.18
5
1.326
6
2.17
7
1.149
8
2.17
9
1.685
10
3.20
11
3.27
12
3.33
13
0.347
14
0.563
15
57.4m
16
3.25
17
0.545
18
0.390
19
0.394
20
0
21
0.545
22
0.662
23
0
24
0.433
25
3.25
26
0.489
27
1.8
28
2.61
29
0
30
0
31
0.710
32
2.71
33
2.64
34
3.26
35
139.5m
36
0.581
37
0
38
1.271
39
2.2m
40
2.84
41
2.76
42
2.76
43
2.76
44
3.25
45
3.25
46
41.6m
47
18.2m
48
0.469
49
0.636
50
3.26
51
0.636
52
0.402
53
0.506
54
0.486
55
0.332
56
3.27
57
0.440
58
2.5m
59
1.3m
60
0
61
1.638
62
3.25
63
1.772
64
35.6m
65
3.35
66
1.615
67
1.662
68
3.27
69
3.27
70
1.534
71
1.660
72
0

Pin Voltage (V)


73
0
74
3.05
75
1.648
76
3.19
77
1.63
78
1.68
79
3.25
80
3.34
81
1.659
82
0
83
1.8
84
0
85
0
86
3.28
87
0
88
1.775
89
3.19
90
1.603
91
3.21
92
3.17
93
1.547
94
0
95
3.27
96
0
97
1.775
98
2.92
99
3.34
100
0
101
0
102
0
103
0
104
0
105
0
106
3.28
107
0
108
0
109
3.34
110
0
111
0
112
3.27
113
3.3
114
0
115
1.543
116
3.26
117
3.34
118
0
119
3.33
120
3.33
121
36.0m
122
0
123
3.34
124
3.27
125
1.635
126
0.971
127
2.71
128
4.56
129
3.26
130
0
131
2.19
132
2.75
133
2.72
134
2.75
135
0
136
2.74
137
2.73
138
0.774
139
2.83
140
0.766
141
1.776
142
2.80
143
0
144
3.27

DISP ASSY

IC501
(PEG083A8-K)

IC506
(PST994D-T)

Pin Voltage (V) Pin Voltage (V)


1
2.39
51
-10.61
2
7.4m
52
-19.00
3
4.78
53
-17.91
4
4.78
54
-14.04
5
4.78
55
-22.6
6
0
56
-15.73
7
4.78
57
-14.93
8
79.1m
58
-16.31
9
80.1m
59
-22.4
10
80.4m
60
-24.3
11
0.7m
61
-17.86
12
80.1m
62
-24.3
13
0
63
-26.9
14
0
64
-28.7
15
0
65
-23.2
16
4.78
66
-15.13
17
0
67
-22.5
18
4.79
68
-6.94
19
0
69
-6.50
20
0
70
-15.05
21
0
71
-20.5
22
2.39
72
-14.58
23
2.03
73
-29.7
24
4.79
74
-29.7
25
0.970
75
-29.7
26
2.38
76
-27.3
27
4.78
77
-27.5
28
4.78
78
-27.5
29
4.78
79
-25.4
30
0
80
-27.4
31
0
81
-27.4
32
0
82
-27.5
33
4.77
83
-27.5
34
4.77
84
-27.5
35
4.56
85
-27.5
36
4.00
86
-27.5
37
-26.6
87
-27.5
38
-7.25
88
-27.5
39
-5.02
89
-30.0
40
-6.25
90
4.77
41
-24.0
91
2.26
42
-8.16
92
0
43
-26.7
93
4.77
44
-26.5
94
4.78
45
-24.1
95
4.78
46
-9.80
96
4.78
47
-8.23
97
0
48
-6.55
98
4.79
49
-9.61
99
4.77
50
-13.56
100
2.29

Pin Voltage (V)


1
4.78
2
0
3
4.77

REGB ASSY
A

IC911
(BA05T)
Pin Voltage (V)
1
8
2
0
3
5
IC912
(PQ15RW11)
Pin Voltage (V)
1
10.5
2
7.3
3
0
4
2.57

31

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

3.10 WAVEFORMS
Note : The encircled numbers denote measuring point in the schematic diagram.
A

A 1/2 MAIN ASSY


at play
1

at load-out

RFO
V: 500mV/div. H: 200nsec/div.

3
4
5
6

LPS1
V: 5V/div.
LPS2
V: 5V/div.
LO+
V: 5V/div.
LO
V: 5V/div.

at start-up

H: 500msec/div.

H: 500msec/div.

H: 500msec/div.

10

H: 500msec/div.

11

FE
V: 1V/div.
TE
V: 1V/div.
DMO
V: 1V/div.
INSIDE
V: 5V/div.

H: 200msec/div.
H: 200msec/div.
H: 200msec/div.
H: 200msec/div.

B
3
7
4
9
5

10

at play
2

11

at focus-in

AGCRF
V: 500mV/div. H: 200nsec/div.

at stopped

FE
V: 5V/div. H: 2msec/div.

7
9
10
12

FE
V: 1V/div.
TE
V: 1V/div.
DMO
V: 1V/div.
LDO
V: 5V/div.

H: 100msec/div.
H: 100msec/div.
H: 100msec/div.
H: 100msec/div.

D
9

10

12

at load-in
3
4
E

5
6

LPS1
V: 5V/div.
LPS2
V: 5V/div.
LO+
V: 5V/div.
LO
V: 5V/div.

at focus-in

H: 200msec/div.

H: 200msec/div.

at auto adjustment

FE
V: 5V/div. H: 100msec/div.
FOO
V: 5V/div. H: 100msec/div.

7
8

H: 200msec/div.

H: 200msec/div.

13

FE
V: 1V/div.
FOO
V: 1V/div.
TE
V: 1V/div.
TRO
V: 2V/div.

H: 200msec/div.
H: 200msec/div.
H: 200msec/div.
H: 200msec/div.

3
7
4

9
6
13

32
1
2
Downloaded from www.Manualslib.com manuals search engine

CDJ-200
3

A 1/2 MAIN ASSY


at pause
9
13
1
14

TE
V: 1V/div.
TRO
V: 2V/div.
RFO
V: 1V/div.
SBOK
V: 5V/div.

at play
H: 2msec/div.

H: 2msec/div.

13

H: 2msec/div.

15

H: 2msec/div.

16

TE
V: 1V/div. H: 1sec/div.
TRO
V: 2V/div. H: 1sec/div.
ST1 (IC109-pin 1)
V: 1V/div. H: 1sec/div.
ST2 (IC109-pin 2)
V: 1V/div. H: 1sec/div.

B
9

9
13

13
15
1
16
14

at scan
9
13
1
14

TE
V: 1V/div.
TRO
V: 1V/div.
RFO
V: 1V/div.
SBOK
V: 5V/div.

at scan
H: 2msec/div.

H: 2msec/div.

13

H: 2msec/div.

15

H: 2msec/div.

16

13

13

TE
V: 1V/div. H: 50msec/div.
TRO
V: 2V/div. H: 50msec/div.
ST1 (IC109-pin 1)
V: 1V/div. H: 50msec/div.
ST2 (IC109-pin 2)
V: 1V/div. H: 50msec/div.

D
15
1
16
14

at track search
9
13
1
14

TE
V: 1V/div.
TRO
V: 1V/div.
RFO
V: 1V/div.
SBOK
V: 5V/div.

at track search

H: 50msec/div.

H: 50msec/div.

13

H: 50msec/div.

15

H: 50msec/div.

16

13

13

15

TE
V: 1V/div. H: 20msec/div.
TRO
V: 2V/div. H: 20msec/div.
ST1 (IC109-pin 1)
V: 2V/div. H: 20msec/div.
ST2 (IC109-pin 2)
V: 2V/div. H: 20msec/div.

16
14

33

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

4. PCB CONNECTION DIAGRAM


NOTE FOR PCB DIAGRAMS :
A

1. Part numbers in PCB diagrams match those in the schematic


diagrams.
2. A comparison between the main parts of PCB and schematic
diagrams is shown below.
Symbol In PCB
Diagrams

Symbol In Schematic
Diagrams
B C E B C E

E B

Connector

Capacitor

SIDE A

E
Transistor
with resistor

B C E
D
D G S

Part Name

Transistor

B C E

3. The parts mounted on this PCB include all necessary parts for
several destinations.
For further information for respective destinations, be sure to
check with the schematic diagram.
4. View point of PCB diagrams.

G S D

G S
Field effect
transistor

P.C.Board

Chip Part

SIDE B

Resistor array

3-terminal
regulator

34
1
2
Downloaded from www.Manualslib.com manuals search engine

CDJ-200
3

L703

VR701

L705
L706
C718

C717

L701

C719
L704

L707

D701

Q709

D702
R707

R737

R738

L708

C707
R709

C701

C711

C712

W180

W189

C714

JA702
W188
IC702

W199

DWX2433

W181

W155

C713

1
1

R713

R714

8.V+7A
9.V-7A

1.ROUT
2.GND
3.GND
4.LOUT
5.GNDH
6.GNDH
7.MUTE

W154

R715

R716

V+7A

GNDH

7.MUTE
8.V+7A
9.V-7A

C703

JACK DWX2433

JA701

4
4

JACK

C716

R722

MUTE
MUTE
R732
C709
R734

C710

V-7A

4.LOUT

CONTACT SIDE=TOP

R723

C730
R724

R731
R726

R711

R712

2.GND
R702 3.GND
5.GNDH
R701 6.GNDH

C704

W178

C732

R725

R727

C731

R705

C735

C734

CN701

W175

R720

R729
R730

R703

R704
Q701
C737

R733

Q703

1.ROUT

CONTACT SIDE=TOP

W186

R719

R708

C733

R710

Q710

C736 Q702

Q707

C708 Q704

Q708
R728

L702

R706

C700

W179

C715

W177

8
8

R721

C705

CN701

R
3

IC702

W176

GNDH

V+7A

GNDH

V-7A

R ch
MUTE

IC701

5
Downloaded from www.Manualslib.com manuals search engine
C706
2

W174

JACK ASSY
L

JACK ASSY

V-7A

I
W198

1
9

LF

5
7
8

4.1 JACK ASSY


SIDE A
SIDE A
A

4
VR701

W200

W202
W201
5

W187

IC702

W191

W190

W182

W156
C702

CN701
(DNP2126-A)

A CN104

SIDE B
CN701

SIDE B
D

IC701

Q702

Q704
Q701
Q707

Q703
Q708

Q709

Q710

IC702

(DNP2126-A)

ADD SOLDER

CDJ-200

35

4.2 MAIN and RLYB ASSYS

C114

CONT1

24

CN103

CONTACT SIDE DOWN

CN103
C108

5V

R103

R101
R102

R104

1
R119

R118

SPINDLE
MOTOR 04

LPS1

25

TE

50

50

R134
C134

26
26

C139

C155

C160 C138

C140

C133
R142

C159
R246

C156

R243
R244
C148

C143

R245

RW
R139
C144

IC118

25
25

C145
R141

R143
R212
R140
C146
R144

CN101

CONTACT SIDE DOWN

C129

C131

R151

C130
C147

IPF

R247
C157

C116

CN102

CONTACT SIDE DOWN

C256
C255

12
CN102
ST2-

RFRP LO+
C149 LOR147
ST1+
CN101
VCA
32

R148

5
27

R180

C176

TRO

R171
8

R176

R154

FD

R177
C180
DMO

IC108
R152
C164
R146
C126

R296

CONTACT SIDE UP

1
IC103

R108
R107

R110
R109
C104
R164

R163

R173
TR
C117

R186
C183

SBOK

IC105

C151

R298

IO0B

R299

IO1B

R297

C153
IO3B

IC104

MAIN
DWG1587

CN104

CN104

C120

C254

C121
R127

C105

R174
IC109
C181

L109

L110

R156
L104

C230

1
54

54

C231

C233

C270

C271
C229

R256

R252
R253
R254
R255
C166

R248
R249
R250
R251

R286

37

37
27

27

R270

R159

28
28

1 7 1 7

D107

C110
C122
R213
R129
C100

C101

D105

C251

R260

R259
R258
R257
R261

IC114

R221
R184
R185
R284
72

IC120
R294
2 8 R295
2 8

R111

C106
L101
C109

IC115

R287

72

C244

C243

C242

L202

C241

C262
C240

R128

R214

C111
C123

33
1
1

C185
C186

4
IC112

R183

R268

C190
C194

C192

C195

C188

IC111

5
5
R182

8
C216
R273

C217
DACBCK

R267
C223

R189

R266

R279

R210
R278

R211

C225
C228
C226

R242
R239
R240
R115
C103
C102

RXD
C227

3.3V

L211

R116
R117
R130

D104
R178

7272
37

37

R292

C214

C213

C211

C212

R209

R208

AC1

R269

R206

R204

15

15
TXD
L213

C112

Q107
R131

Q106
C201

C206
C207

C199

C200

C198

R200

R201

R199

IC123

466.200
CONTACT SIDE UP
CN105

D-RST
L210

C261

1 7

75

1 7

B1
RF0

AG

1 7

B2
B4
B3
C137

100
100

C125

4
4

25

24
24

R160

5
5

C239

C161

IO2B

1
3
1 2 3

C238

FE

C127

C158

3S

R293
2 8

75

FC
V+

R219
2 8

C128

C152
R271

2 8 2 8 2 8 2 8

2R218
8

SBAB
C

C132

76
76

ICT

1 7 1 7 1 7 1 7

48

48

11

Production code

C179

ST1-

C163
C162
IC106

C150

IC118

Q105

R150

R172 FOO

C154

R179

IC104

TD

ST2+
C169

R153

5151

X102

11

IC105

R274

IC

IC117

R161

36

R291

55

R280

4
4

36

11

108 108

144144

C245
C248

88

IC113

C168

FR

32

55

R158

C197 C196

IC106
IC108

28
28
C167

R224
R225
C252

16M

R155 R157

88

1
1

C247

C258

R175

C184

C246

C264

IC107

54

73 73

R215

FR4 P

R276

C260

V+7M

27
27

109109

R285
C222

IC113

C165

C257

C263
R277

R265

C221
8

R196

IC109

C171

C170
R187

C CN501

C224

LPS2

C173

54

1.CPUTXD
2.CPURXD
3.V+3
4.GND

IC101

44

12

CN106

R190

L108
L107

C172

1 1

CN106

IC114

IC120

R106
R105

R120

Q103
Q101

R195
RESET

IC107

Q104

R230

C119
R121
R123

ZERO

1
1
IC122

-7V
7V
Lch

R125

DACDATA
DOUT

V+8B

2
NT
CO

R228

Q102
R188

CN105

9
9

16
16

C193
DACLRCK

IC110

V+10B

5 4

1.8V

77

VLOD

SPDLFG

36

D101

C253

C219

REQ

L214 IC121

C191

L212

Q101-Q103
IC122
IC101
IC115

AC2

C218
C220

36

11

R205

C187

R229
R227

Rch

24

C215

C205
IC119

IC121

C210

11

C204

C209

R181

108108

R203

24M

R122

R126
4

73

C208

R124

Q104

IC110

C124

X101

C203

144
144

IC112

IC102

C202

ACK

GND

R198

R202

109

IC103

R132

109

IC111
IC119

GND

73

IC102

C115

Q107

Q106

L102

REPLACE IC LINKS AS MARKD.MFD.BY


D103
LITTELFUSE INC.
MUTE

R234
R233
R232
R231
C113

CAUTION

I CN701

A MAIN ASSY

M CN905

SIDE A
A

C136
C135
C141
C142

Q105

(DNP2125-B)
E

B RLYB ASSY

CN11

11

C13

33

C10

FR4 P
CN12
CONTACT SIDE DOWN

CN12

A B

1
2
Downloaded from www.Manualslib.com manuals search engine

CN15

CN15

PICKUP ASSY
CN1

36

L CN1901

2.LO+
1.LO-

24

24

3.LPS2
2.GND
1.LPS1

C12

RLYB

4
4
C11

CN12
1

5
5

C17

DWX2429
IC11

1 2 3

C15

32

C14

R11

OPEN
->

C16

LD SHORT
<-

32

IC11

CN11

S11

CN14

CONTACT SIDE UP

CONTACT SIDE

4
4

CN16

CN16
DC MOTOR
ASSY-S

(DNP2125-B)

CN14
STEPPING
MOTOR 04

CDJ-200
3

1
1

SIDE B

A MAIN ASSY

ATTENTION

R238

REMPLACER LE IC LINK
COMME INDIQUE.DE
CHEZ LITTELFUSE INC.

R216

R217

R264
R113
R220

5
L105

R112

R241

C259

IC101

1.CPUTXD
2.CPURXD
3.V+3
4.GND

4
R222
R223
R235
R236

R262

R237

R263

R226

R162
C174

CN106

L103

C182

CN106

IC101

L215
L106

R197

0 1 2 3 4 5 6 7 8 9

L204

L216

R290
R289
R288

0 1 2 3

C
L201

L203
L205

C272
R283

R281
R282

R100

L206

A
B
C

R275

C265

C250
C249

C268

C269

L207

C236

R168
C266
R165
R167

C235

C232
C234
C267

R166
R169

R149

R133

R207

LF
(DNP2125-B)
E

B RLYB ASSY
LD SHORT

->

LF

<-

OPEN

S11

3.LPS2
2.GND
1.LPS1

2.LO+
1.LO-

CN16
1

CN15
1

(DNP2125-B)

CN16

CN15

A B
37

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

4.3 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS


SIDE A
A

D KSWB ASSY

C DISP ASSY

W210

C503

X501
E

FLDF

84
84

71
71

V501

W193

FLDB

C504

W218

W208
W207

W206

W205

C501

W219

W105

W217

W216

Q501

B
S607
W192

9.GNDA
8.KD2
7.CUE
6.PLAY
5.PLAYL
4.CUEL
3.V+5V
2.INDL
1.GLED

CN502

S608

W194

W209

C506

W204

DWG1588
DISP

W203

CN602

CN602

9.GNDA
8.KD2
7.CUE
6.PLAY
5.PLAYL
4.CUEL
3.V+5V
2.INDL
1.GLED

40
40

5
5

11
S605
W183

S606

CN502

W159
S510

S512

W158

W157

S511

JET

ZIP

WAH

HOLD

LOOP-OUT

LOOP-IN

S603

S604

IC506

S509

S514

S513
W148
W147
W146

D508

D507

W106

D506

D505

S508
W143

15

J504

3
3

CN504
4

CN606

JOGB
DWX2431

CN606
3

S601

4.V+5V
3.JOG2
2.JOG1
1.GNDD

CN604
W111

S600

INDB
DWX2438

PLAY
D651
R

(DNP2126-A)

C D E H
38
1
2
Downloaded from www.Manualslib.com manuals search engine

H JOGB ASSY

INDB ASSY
(DNP2126-A)

(DNP2126-A)

CDJ-200
3

1.V+5V
2.JLED5
6

CN505

E
D602

A CN105

J606

2.V+5V
3.V+5V

15

CONTACT SIDE=TOP

CN505

W137

C502

CN501

1 1

1.IND

J504

J606

CUE

KSWB
DWS1356

S602

W138

W136

W135
W134

W144

4.V+5V
3.JOG2
2.JOG1
1.GNDD

W132

1.VLOD
2.FLAC1
3.GLED
4.FLAC2
5.VLED
6.RXD
7.REQ
8.TXD
9.RST
10.ACK
11.GND
12.V+5
13.GND
14.GND
15.GND

CN501

W129

C507

D601

W133

W130

W131

W145

W142

RELOOP
/EXIT

SIDE A

(DNP2126-A)

ICT

W213

FC

W215

Q501
W214

W211

X501

W212

W219

W210

W220

W218

C504

S501

45
45

EJECT
TEXT

W194

W195

W209

W193

S504

W197

SLDB ASSY

W196

CN603
S505
5

GNDF
GNDAD
ADIN
ADCT
V5AD

Production Code

CN603

VR601

40
40

TIME
W185

44
44

W184
W167

W160

S512

S506

W166
W163

W161

W117
W162

HOLD

AUTO
CUE

W165

IC506

TEMPO

IC506

S502
W164

W148
R

D511

W147
W146

S507

W143
W142

W151

D512

W150

S503
5.V5AD
4.ADCT
3.ADIN
2.GNDAD
1.GNDF

W139

W149

1.V+5V
2.JLED5
3.JLED4
4.JLED3
5.JLED2
6.JLED1

W145
CN505

W140

W137

MT

W138

C520

W144

SLDB

BEAT-LOOP

5
CN503

DWX2430

CN503

6.JLED1
5.JLED2
4.JLED3
3.JLED4
2.JLED5
1.V+5V

14

5
09

J605

JLED
DWX2432

D6

CN505

D6

J505

8
D60

W118
W119

D60

D616

(DNP2126-A)

SY

(DNP2126-A)

G JLED ASSY

C F G
39

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

SIDE B
A

(DNP2126-A)

CN603
1.GNDF
2.GNDAD
3.ADIN
4.ADCT
5.V5AD

V5AD

ADIN
D600

SLDB
DWX2430

30

CN503

R626

C613

6.JLED1
5.JLED2
4.JLED3
3.JLED4
2.JLED5
1.V+5V

D609
J605

C611
R624

D611

J505

LF

D612

D615

C612
R625

D614

J605

LF

CN505

C609

D607

C605

R627

R623

D610

D608

D606

C614

C610

ADCT

D617

D613

6
1

Q507

F
D616

(DNP2126-A)

G JLED ASSY

40
1
2
Downloaded from www.Manualslib.com manuals search engine

CDJ-200
3

R1504

GNDD
Q509
CN505

Q516

GNDD

R1505

V+5V

R1514

R1506

R1510

Q514

R1516

R1511

V+5V

CN503

D605

S30

IC506
Q508

R1518

Q510

R1515

R1501

Q513

R1520
R1512

C511

1
31 3

R597

R573

R565

RE
/EX

D511

S507

BEAT-LOOP

D512

IC502

R595

RST
R592

R1508

R1519

R1509

C521

MT

C530

Q511

Q512

5.V5AD
4.ADCT
3.ADIN
2.GNDAD
1.GNDF

R571
S503

Q506

R593

Q506

Q504 Q503

Q505

R570

R1513

R1502
Q515

Q515 Q511
Q512

GNDAD

C541

C513
30

C508

R527
R528
R529
R530
R531
R532
R533
R534
R535
R536
R1500
C512

C524

S512

4 5

TEMPO

(DNP2126-A)

C537

V5AD

R572

R577
R567
S36

HOLD
1

R1524

R581

AUTO
CUE

S502

R616

C F G

RXD

S506

V+8B

Q514 Q507

R566

R584

GNDA

IC503

Q516
Q508
Q519

GND

40

44
FLAC2

IC506

IC504

44

S505

GLED

Q510

RDY

SCLK

TIME

R588

IC503
R617

C510

R578

Q601

D604

IC505
R585

C509

5
5

R599

DISP
DWG1588

Q602
D603

C606

88

LF

IC505

R539

R580

CN603
1

C516

SLDB ASSY

R583

CNVSS
TEXT

V+5

R598

R555

R575

C532

45

S504

IC501

V+5V

C515

R563

S501

GNDD

R564

GNDA

GNDAD

R1517

EJECT

R1503

GNDD

V+5V

Q501

R
3

1 J606

LF

DWX2431
JOGB

KSWB
DWS1356
Q603

6
1
3

4
6
1
3

C602

R603
R601
R604
R602
C601

41

CDJ-200

C615

S602

Q604
Q604

VLED

1.IND
2.V+5V
3.V+5V

J606

LF
D505

VLED
R1522

D506

R568

C522

R1523

C505

1.IND
2.V+5V
3.V+5V

Q503

R594
C523

D507

D508
R569
R1525

4.V+5V
3.JOG2
2.JOG1
1.GNDD

D652

CN502
CN502

Q601

R587

R589

R590
R591

Q504

R620
4.V+5V
3.JOG2
2.JOG1
1.GNDD

R651

R607

C534
C527

S604
C528

ACK

R605
CN501
R1507
R1504

Q516

C616

C651

S606
R608

R582

R579

C529

Q514
R1516
R1511
R1520

D651

S1

S5

S10

S15

S20

R576

D
GLED
R1510

1.V+5V
2.JLED5
3.JLED4
4.JLED3
5.JLED2
6.JLED1

Q508

3
CN606

S608
S607
A
B
C

50

80

CN602

CN602
0 1 2 3 4 5 6 7 8 9

IC

R554

51

R559
R558
R557
D501

R552 Q502

R553
R551
R550
R549
R548
R547
R546
R545
R544
R543
R542
R541

80

30

0
0 1 2 3

R561
G12

G1
81 8 1

51

S25

IC506

R1500

(DNP2126-A)

(DNP2126-A)

R540

Q501

VLOD

V+5V
D516
GNDAD

C525

10
0

50
50

S30

R501
R502
R503
R504
R505
R506
R507
R508
R509
R510
R511
R512
R513
R514
R515
R516
R517
R518
R519
R520
R521
R522
R523
R524
R525
R526
R527
R528
R529
R530
R531
R532
R533
R534
R535
R536

C D E H

INDB ASSY

(DNP2126-A)

H JOGB ASSY

9
R1527
R1526
D514
GNDA
C526

D513
R560

C519
R1521
C538

10

1
31 3

R597

R573

R565

R567

S600

S601

PLAY

D602

LF

5
Downloaded from www.Manualslib.com manuals search engine

GNDD

D515

C517
C518
R562

C511

30

C508

R566

R628

R612
R613

Q603
GNDD

R606

CN606

CN604

V+5V

1
15

D601
R621
4 J504

R622

CN501
J504
CN505

S508
CN505

CUE
CONTACT SIDE=TOP
1
6

R537
R538
C539
C541

R577

C513
R572

R598

R595

5
4
IC502
V+5V

1
Q507

VLED
4 5

1
IC504
1
3

C603
R611

LOOP-IN
LOOP-OUT

CN501
1.VLOD
2.FLAC1
3.GLED
4.FLAC2
5.VLED
6.RXD
7.REQ
8.TXD
9.RST
10.ACK
11.GND
12.V+5
13.GND
14.GND
15.GND

RELOOP
/EXIT

ZIP
HOLD

S514
S513

C
JET
WAH

S509
S511
S510
S512

1
5
10
20
30

S605
FLAC1

R610
9.GNDA
8.KD2
7.CUE
6.PLAY
5.PLAYL
4.CUEL
3.V+5V
2.INDL
1.GLED

XOE

FLDB
FLDF
GND

E
84

R614

RDY

C537
V5AD

C516
V+5V
GNDD

R580

G13
71

B
C509

R539

75

9.GNDA
8.KD2
7.CUE
6.PLAY
5.PLAYL
4.CUEL
3.V+5V
2.INDL
1.GLED

V+5

D KSWB ASSY
DISP ASSY

8
7
6
5

SIDE B

Q602

S603

CN504

4.4 ACIN, TRNS, SLMB, SECB and REGB ASSYS


SIDE A
A

B CN15
CN1901

S1902

DWS1355
SLMB

SLOTSW

1 2 3

CN1901

SLOTSW

1.LPS1
2.GND
3.LPS2

1
S190
R

(DNP2126-A)

SLMB ASSY

AC IN

ACIN ASSY

LIVE
AN1

1
S1

FU11

C2

W173
W172

W152
W153

DWR1387
DWR1388
DWR1389
DWR1390

110-120
220-240
NEUTRAL

ACIN

W169

W168

W170

W171

CN1

VOLTAGE SELECTOR
100-110V
220-240V

L1

S2

H2

C3

C1

PRIMARY

POWER SW

ON

RISK OF FIRE
- REPLACE
FUSE
AS MARKED.

H1

NEUTRAL

AN1

OFF

(DNP2126-A)

CN1

RLTXJ, RFXJ ONLY

J L
42
1
2
Downloaded from www.Manualslib.com manuals search engine

CDJ-200
3

9
1

18

CN903
R

V+8B

W107

V+7

W108

CN905

6
W110 6
GND
V+7 W109

GND

V+7
24
24

VLOAD

IC906
491.200

C914

Q901

IC910
491001

W114

V+8B

J904
C921

GND W102

CN905

C910

GND
W115

CHARACTER SIDE

IC907
491.500

W113

W120

V+5D

DWR1394
SECB

IC909
491.400

A CN103

REPLACE IC
LINKS AS
MARKED. MFD.BY
LITTELFUSE INC.

CAUTION

V+5

V+7A

IC914

491.250

V+8B

W101

C920

9.GND
9
CN903

8.V+8B

7.GND

6.V+10B

5.GND

4.VLODB

3.GNDF

2.FLAC2

1
1.FLAC1

C911

J904
C912

JA902

R909

R910

JA901

BRN

PRIMARY

BLU

VIOLET

IC905
9.GND

8.V+8B

7.GND

6.V+10B

5.GND

4.VLODB

TRNS

DWR1392
DWR1391

CDJ-200

VLT

BROWN
W128

W141

IC902
3.GNDF

IC904
2.FLAC2

IC905
IC901
1.FLAC1

6
9

BLUE

491.750

CAUTION

T22

REPLACE
AS
IC LINKS
MARKED. MFD.BY
LITTELFUSE INC.

5
Downloaded from www.Manualslib.com manuals search engine

SECONDARY

J3:DWR1392
J2:DWR1391

J3

ATTENTION

IC912

IC901
REMPLACER LE
IC902
IC LINK
491004
491004
COMME INDIQUE.
DE CHEZ LITTELFUSE INC.
IC903
IC904
491005
491005

CN904

CN902

CN904

IC913
491.750

W103

C918

FLAC1

W125

C919

IC911
W127

W112
V+8B

(DNP2126-A)

J2

RLTXJ, RFXJ
ONLY
C916

4
1.V+8B
2.GND
3.V+5D
4.V+10B
5.V+7A
6.GND

W104

J2 J3
IC912

CONTACT SIDE

V+10B

REGB
DWR1393

IC908
4911.25

REGB ASSY

W116

IC911

W121

N
6

1.V+8B
2.GND
3.V+5D
4.V+10B
5.V+7A
6.GND

5
8

SIDE A
A

M SECB ASSY

IC906

IC908

IC909
IC907
IC910

IC914

IC913

(DNP2126-A)

K TRNS ASSY
D

CN902

(DNP2126-A)

IC903

K M N

43

CDJ-200

K M N
LF
IC901

D904

IC903

3.GNDF

D907

D908

D906

D905

1.FLAC1

18

2.FLAC2

17

4.VLODB

16

6.V+10B

15

5.GND

14

7.GND

13

8.V+8B

12

CN902

11

9.GND

10

IC902

IC904

D903

ADD SOLDER

TRNS

D902

D901

5
4

PRIMARY

SECONDARY

IC905

C901

C902

C903

C907

C909

C908

C904

C906
C905

1.FLAC1

CN903
1

ATTENTION

2.FLAC2
3.GNDF
4.VLODB
5.GND
6.V+10B
7.GND
8.V+8B
9.GND

(DNP2126-A)

1.VLED
2.V+5D
3.GLED
4.V+8B
5.V+8B
6.GND
7.GND
8.GND
9.V+7S
10.V+7S
11.GNDA
12.V+7A
13.GNDM
14.GNDM
15.DOUT
16.GNDM
17.GNDDOUT
18.GNDH
19.CONT1

IC913

REMPLACER LE IC LINK
COMME INDIQUE.
DE CHEZ LITTELFUSE INC.

R912

IC914

CN905

R913
CN905

20.V+10B
21.CONT2

R902

J904

C915

1.V+8B
4.V+10B
2.GND

3.V+5D

5.V+7A
6.GND

22.FLAC1
23.FLAC2
24.VLOD

1.V+8B
2.GND

D913
D911

D912
R903
R904
R905
R906

3.V+5D
4.V+10B
5.V+7A
6.GND

IC909

C923
R911
C926

C924

IC906

Q901

C913
C922

(DNP2126-A)

C917

IC908

L901

C925

R908
R907

1
6

REGB DWR1393

IC910

J904
IC907

24

LF

CN904
CN904

LF
IC911

IC912

L902
L903
C927

L904

D910

M SECB ASSY

ADD SOLDER

1
2
Downloaded from www.Manualslib.com manuals search engine

44
F

(DNP2126-A)
E

J2 J3

CN902

K TRNS ASSY

CN903
C
B

ADD SOLDER

N REGB ASSY

SIDE B
1

SIDE B
A

SLMB ASSY

CN1901

LF
2.GND
3.LPS2

SLMB
DWS1355

1.LPS1

SLOTSW

S1901

SLOTSW

S1902

CN1901

(DNP2126-A)

ACIN ASSY
AN1
S1

ADD SOLDER

LIVE

AN1

NEUTRAL

ADD SOLDER

ON
OFF
POWER SW

1.110-120V
2.220-240V
3.NEUTRAL
CN1

1.LIVE
2.NEUTRAL

220-240V
100-110V
VOLTAGE SELECTOR

S2

LF

ACIN

PRIMARY

(DNP2126-A)

CN1

J L
45

CDJ-200
5
Downloaded from www.Manualslib.com manuals search engine

5. PCB PARTS LIST


NOTES:
A

7 LIST OF HOLE PCB ASSEMBLIES


Mark

Symbol and Description

CDJ-200/
KUCXJ

CDJ-200/
RLTXJ

CDJ-200/
WYXJ

CDJ-200/
RFXJ

NSP

1..MOTHER ASSY
2..MAIN ASSY
2..RLYB ASSY

DWM2196
DWG1587
DWX2429

DWM2196
DWG1587
DWX2429

DWM2196
DWG1587
DWX2429

DWM2196
DWG1587
DWX2429

NSP

1..SUB ASSY
2..DISP ASSY
2..KSWB ASSY
2..INDB ASSY
2..SLDB ASSY
2..JLED ASSY

DWM2198
DWG1588
DWS1356
DWX2438
DWX2430
DWX2432

DWM2199
DWG1588
DWS1356
DWX2438
DWX2430
DWX2432

DWM2197
DWG1588
DWS1356
DWX2438
DWX2430
DWX2432

DWM2199
DWG1588
DWS1356
DWX2438
DWX2430
DWX2432

2..JOGB ASSY
2..JACK ASSY
2..ACIN ASSY
2..TRNS ASSY
2..SLMB ASSY

DWX2431
DWX2433
DWR1388
DWR1391
DWS1355

DWX2431
DWX2433
DWR1389
DWR1392
DWS1355

DWX2431
DWX2433
DWR1387
DWR1391
DWS1355

DWX2431
DWX2433
DWR1389
DWR1392
DWS1355

2..SECB ASSY
2..REGB ASSY

DWR1394
DWR1393

DWR1394
DWR1393

DWR1394
DWR1393

DWR1394
DWR1393

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560
56 x 10 1
RD1/4PU 5 6 1 J
561
47k
RD1/4PU 4 7 3 J
47 x 10 3
473
0.5
RN2H R 5 0 K
R50
1
RS1P 1 R 0 K
1R0
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k
562 x 10 1
5621
RN1/4PC 5 6 2 1 F

7 CONTRAST OF PCB ASSEMBLIES

J ACIN ASSY
DWR1388, DWR1389 and DWR1387 are constructed the same except for the following :
Mark
>
>
>
>

Symbol and Description


AN1 1P AC INLET
CN1 2P VH CONNECTOR
CN1 3P VH CONNECTOR
S2 VOLTAGE SELECTOR

DWR1388

DWR1389

DWR1387

XKP3042
B2P3-VH
Not used
Not used

XKP3041
Not used
B3P5-VH
DSA1026

XKP3041
B2P3-VH
Not used
Not used

K TRNS ASSY
DWR1391 and DWR1392 are constructed the same except for the following :
Mark
>
>

Symbol and Description


J2 CONNECTOR ASSY
J3 CONNECTOR ASSY

DWR1391

DWR1392

DKP3728
Not used

Not used
DKP3729

46
1
2
Downloaded from www.Manualslib.com manuals search engine

CDJ-200
3

7 PCB PARTS LIST FOR CDJ-200/KUCXJ UNLESS OTHER WISE NOTED


Mark No.

Description

Part No.

A MAIN ASSY
SEMICONDUCTORS
IC107
IC109
> IC123
IC119
IC118

BD7907FS
BH2220FVM
DEK1092
DSPD56367PV150
DYW1743

IC117
IC115
> IC121
> IC101
> IC102

K4S641632H-TC75
M51957BFP
MM1561JF
NJM2374AD
NJM2374AM

> IC110

NJM2880U1-05
NJM2903M
NJM4580MD
NJU7016M
PCM1742KE

IC114
IC103
IC106,IC108
IC112
> IC104

IC120
IC122
IC111,IC113
IC105

PQ1M335M2SPQ
SCF5249LAG120
TC7SU04FU
TC7WU04FU
TC94A15FG

Q105
Q104
Q101,Q103
Q106
Q102,Q107

2SA1036K
2SC2412K
2SC4081
DTA124EUA
DTC124EUA

D103,D104
D101
D105
D107

EC10QS04
EP05Q04
RSX201L-30
UDZS10(B)

L203-L207,L215,L216
CHIP SOLID INDUCTOR
L103,L105-L108
CHIP SOLID INDUCTOR

Description

Part No.

C196,C197
C192,C193
C108,C109,C116,C156,C158
C170,C172
C191,C195,C227,C228

CCSRCH8R0D50
CEHAR100M16
CEHAR101M10
CEHAR101M10
CEHAR220M6R3

C173
C154,C155,C157,C171
C105,C106
C115
C141,C219

CEHAR470M16
CEHAR470M6R3
CEHAT471M16
CEHAZA220M16
CKSRYB102K50

C102,C104,C110,C132,C144
C149,C159,C218,C222,C272
C103,C125,C126,C129-C131
C135,C137,C139,C140
C147,C148,C150-C153,C160

CKSRYB103K50
CKSRYB103K50
CKSRYB104K16
CKSRYB104K16
CKSRYB104K16

C165-C169,C176,C181
C183-C188,C190,C194
C198-C215,C217,C221
C223,C224,C229,C231-C236
C238,C240-C250,C252-C259

CKSRYB104K16
CKSRYB104K16
CKSRYB104K16
CKSRYB104K16
CKSRYB104K16

C220,C225,C239
C133,C145
C117
C136
C113,C142,C143

CKSRYB105K6R3
CKSRYB153K25
CKSRYB221K50
CKSRYB222K50
CKSRYB223K25

C164
C182
C127,C128
C216
C123,C124 (100/16)

CKSRYB224K10
CKSRYB331K50
CKSRYB333K25
CKSRYB682K50
DCH1195

C114 (47/20)

DCH1215

CTF1557
DTL1122
DTL1123
DTL1126
QTL1011

QTL1011
VTL1145

CAPACITORS
C119,C120
C174,C230,C260-C271
C111
C112
C121,C122

CCSRCH100D50
CCSRCH101J50
CCSRCH181J50
CCSRCH220J50
CCSRCH221J50

C251
C146,C162,C163
C226
C138
C134

CCSRCH331J50
CCSRCH470J50
CCSRCH471J50
CCSRCH680J50
CCSRCH681J50

R196,R198-R206
R1000,R1001
R123,R124
R176,R177,R179,R180
R110

RAB4C103J
RN1/16SE1502D
RN1/16SE6802D
RS1/16S1002F
RS1/16S1801F

R113
R117
R171,R172
R189
R112

RS1/16S2002D
RS1/16S2202D
RS1/16S2701F
RS1/16S3301D
RS1/16S3302D

R109
R116,R188
Other Resistors

RS1/16S3901F
RS1/16S4701D
RS1/16S###J

OTHERS
X102 CRYSTAL RESONATOR
(16.9344MHz)
X101 CERAMIC RESONATOR
(24.57MHz)
CN106 KR CONNECTOR

ASS1073

CN102
CN101
CN105
CN103
CN104

DKN1312
PKN1024
SFW15R-2ST
SFW24R-1ST
SFW9R-2ST

FFC CONNECTOR
32P FFC CONNECTOR
FLEXIBLE CONNECTOR
FLEXIBLE CONNECTOR
FLEXIBLE CONNECTOR

DSS1139
B4B-PH-K-S

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RESISTORS

COILS AND FILTERS


L109,L201 CHIP FERRITE BEAD
L101 RADIAL LEAD INDUCTOR
L102 INDUCTOR (470 UH)
L210-L214 CHIP FERRITE BEAD
> L104,L110,L202
CHIP SOLID INDUCTOR

Mark No.

Mark No.

Description

Part No.

Mark No.

B RLYB ASSY
S11

Description

CN503 B TO B CONNECTOR 5P

SWITCHES AND RELAYS


A

Part No.
VKN1357

D KSWB ASSY

DSH1061

SEMICONDUCTORS
CAPACITORS
C15-C17
C12,C14

Q604
Q603
D601
D602

CKSRYB103K50
CKSRYB104K25

RESISTORS
All Resistors

2SC4081
DTC124EUA
SLI-343YCW(RST)
TLGE68TG(NP)

SWITCHES AND RELAYS

RS1/16S###J

S601,S602
S603-S608
B

DSG1079
VSG1024

OTHERS
CN16
CN15
CN14
CN11

KR CONNECTOR
KR CONNECTOR 3P
4P FFC CONNECTOR
32P FFC CONNECTOR

B2B-PH-K-S
B3B-PH-K-S
RKN1045
VKN1463

CAPACITORS
C603

CKSRYB102K50

RESISTORS

C DISP ASSY

All Resistors

RS1/16S###J

SEMICONDUCTORS

IC501
IC506
IC502-IC504
Q501
Q502-Q509,Q514,Q516

PEG083A
PST994D
TC7SET08FUS1
2SB1237X
2SC4081

OTHERS

Q601,Q602
Q510-Q513,Q515
D512
D505-D508,D511
D501

2SC4081
DTC124EUA
SLI-343URCW(RST)
SLI-343YCW(RST)
UDZS6R2(B)

E INDB ASSY

0
3P CABLE HOLDER
CN602 9P PLUG
J606 JUMPER WIRE 3P

SEMICONDUCTORS
D651

E1L4E-9B1A(CD)

CAPACITORS

SWITCHES AND RELAYS


S507,S508,S513,S514
S501-S506,S509-S512

51048-0300
AKM7033
D20PDY0305E

C651

CKSRYB103K50

DSG1079
VSG1024

RESISTORS
All Resistors

CAPACITORS
C512,C522,C523
C520
C501,C503,C506
C502,C504,C507
C532,C534,C538,C539,C541

CCSRCH101J50
CEAL100M16
CEHAS1R0M50
CEHAS470M16
CKSRYB102K50

C511,C513,C516,C521
C505,C524
C517-C519

CKSRYB103K50
CKSRYB104K16
CKSRYB105K6R3

RS1/16S###J

OTHERS
CN606 3P JUMPER CONNECTOR
0
LED HOLDER

52151-0310
XAK3187

F SLDB ASSY
SEMICONDUCTORS

D603-D606

1SS355

RESISTORS
All Resistors

RS1/16S###J

CAPACITORS
C605,C606

CKSRYB102K50

OTHERS

X501 CERAMIC RESONATOR


(4MHz)
0
4P CABLE HOLDER
CN505 6P JUMPER CONNECTOR
J504 JUMPER WIRE 4P

DSS1131
51048-0400
52151-0610
D20PDY0405E

V501 FL TUBE
0
FL HOLDER
CN502 9P SOCKET
CN501 15P FFC CONNECTOR

DEL1054
DNK4422
KP200IB9L
VKN1275

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RESISTORS
R616,R617
VR601 SLIDE VOLUME

RS1/16S2201F
DCV1009

OTHERS
CN603 PLUG

DKN1381

CDJ-200
3

Mark No.

Description

Part No.

G JLED ASSY

Part No.

> L1 LINE FILTER

VTL-004

SWITCHES AND RELAYS


CKSRYB103K50

RESISTORS
All Resistors

Description

COILS AND FILTERS


E1L4E-9B1A(CD)

CAPACITORS
C610-C614

Mark No.

J ACIN ASSY

SEMICONDUCTORS
D607-D609,D614,D616

> S1

DSA1029

CAPACITORS
RS1/16S###J

> C1,C2
> C3

51048-0600
D20PDY0610E
XAK3187

OTHERS

ACE7027
ACG7039

OTHERS
0
6P CABLE HOLDER
J605 JUMPER WIRE 6P
0
LED HOLDER

H JOGB ASSY

SEMICONDUCTORS

DSX1051

CAPACITORS
C601,C602

CKSRYB103K50

RESISTORS
All Resistors

RS1/16S###J

> IC905 (750mA)


> IC901,IC902 (4A)
> IC903,IC904 (5A)
> D905-D908
> D901-D904

OTHERS

CKSRYB473K50

OTHERS

52151-0410

> J2 CONNECTOR ASSY

CN902 9P PCB CONNECTOR

I JACK ASSY
SEMICONDUCTORS
IC702
IC701
Q701-Q704,Q707-Q710
D701,D702

AEK7007
AEK7018
AEK7019
1SR154-400
RB060L-40

CAPACITORS
C901-C909

CN604 4P JUMPER CONNECTOR

AKR1004
B2P3-VH
XKP3042

K TRNS ASSY

SWITCHES AND RELAYS


S600

H1,H2 FUSE CLIP


> CN1 2P VH CONNECTOR
> AN1 1P AC INLET

NJM4556AD
NJM4558MD
2SD2114K
NNCD6.2MF

DKP3728
S9B-XH-A-1

L SLMB ASSY

SWITCHES AND RELAYS


S1901,S1902

DSG1017

OTHERS
COILS AND FILTERS
L704-L706 CHIP FERRITE BEAD
L701-L703,L707,L708
CHIP FERRITE BEAD

CN1901 KR CONNECTOR
DTL1128
DTL1130

S3B-PH-K-S

M SECB ASSY
SEMICONDUCTORS

CAPACITORS
C701,C702,C711,C712
C700,C709,C710,C715-C719
C705,C706
C703,C704,C713,C714 (100/16)

CEHAR220M35
CKSRYB103K50
CQMA152J50
DCH1195

RESISTORS
VR701 POTENTIOMETER
Other Resistors

DCS1087
RS1/16S###J

OTHERS
JA701 AUDIO 2P PIN JACK
JA702 PHONES JACK
CN701 9P FFC CONNECTOR

> IC914 (250mA)


> IC909 (400mA)
> IC907 (500mA)
> IC913 (750mA)
> IC910 (1A)

AEK7002
AEK7004
AEK7005
AEK7007
AEK7009

> IC908 (1.25A)


> IC906 (200mA)
> Q901

AEK7010
AEK7023
2SB1375
NNCD6.2MF
UDZS10(B)

D910
D911-D913

COILS AND FILTERS

AKB7046
DKN1179
VKN1269

L903,L904 CHIP FERRITE BEAD


L901 CHIP FERRITE BEAD

DTL1128
DTL1129

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Mark No.
Description
CAPACITORS
A

6. ADJUSTMENT

Part No.

C914
C920,C921
C912
C910
C919

CEHAS1R0M50
CEHAT101M16
CEHAT221M2A
CEHAT332M25
CEHAT470M16

C911
C913
C922,C926

CEHAT682M25
CKSRYB103K50
CKSRYB104K25

There is no information to be shown in this chapter.

RESISTORS
R910
R909
Other Resistors

RD1/2VM271J
RD1/2VM471J
RS1/16S###J

OTHERS

0
6P CABLE HOLDER
J904 JUMPER WIRE 6P
CN903 9P SOCKET
JA901 1P JACK
JA902 REMOTE CONTROL JACK

51048-0600
D20PDY0610E
KP250NA9
PKB1033
RKN1004

CN905 24P FFC CONNECTOR

VKN1255

N REGB ASSY
SEMICONDUCTORS
> IC911
> IC912

BA05T
PQ15RW11

CAPACITORS
C916,C918
C915,C917

CEHAT470M16
CKSRYB103K50

RESISTORS
R908
R907

RS1/16S2201D
RS1/16S3901D

OTHERS
CN904 6P JUMPER CONNECTOR
0
REGULATOR PLATE

52151-0610
DNH2654

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CDJ-200
3

7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SERVICE MODE

1. Overview of Service mode


Two microcomputers are provided for this unit: One is for the Display section, and it controls key input, displays on the FL
display, and lighting of LEDs. The other is for the Player section, and it controls the drive of the player. Test modes are
provided for each microcomputer:
1 Display Check mode for the Display section
Mode for confirmation of key input and display functions
2 Operation Check mode for the Player section
This mode for operation check of the mechanism and servomechanism of the Player section consists of Player
Operation mode and Test Operation mode.

3 Version Check mode


Mode for checking the software version of each microcomputer
4 List of Error codes/Detail Display mode
Up to 16 error logs can be checked.

2. Display Check mode for the Display section


C

In this mode, you can light up some LEDs and part of the Display section to check if the input of each key/variable control is
correctly reflected on the display. An LED or part of the display is lit while the corresponding key is held pressed.

How to enter Display Check mode


TEXT MODE

ZIP

Display Check mode


POWER OFF

POWER ON

How to exit Display Check mode

POWER OFF
E

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LED CHECK
A

Key

Display

1 BEAT LOOP

~ The BEAT LOOP LED lights up.

2 AUTO CUE

All the LEDs light up.

3 CUE

! The CUE LED lights up.

4 PLAY/PAUSE

The PLAY/PAUSE LED lights up.

5 IN/REALTIME CUE (LOOP IN)

@ The LOOP IN LED lights up.

6 OUT (LOOP OUT)

The LOOP OUT LED lights up.

7 MASTER TEMPO

# The MASTER TEMPO LED lights up.

8 TEMPO 6/10/16

All the segments on the FL display and all the LEDs light up.

9 JOG (Rotate the dial.)

$ The JOG LEDs corresponding to the direction and extent of rotation light up.

POWER

EJECT
COMPACT DISC PLAYER

TEXT MODE

FL

TIME MODE

DIGITAL JOG BREAK

JET

ZIP

WAH

HOLD/RESET

AUTO CUE

TEMPO

FOLDER SEARCH

IN/REALTIME CUE

OUT

RELOOP
/EXIT

BEAT LOOP

LOOP
HOT LOOP

OUT ADJUST

MASTER TEMPO

LOOP CUTTER

TRACK SEARCH

1
1

SEARCH

3
3

CUE

PLAY/PAUSE

9
4

REV

FWD

TEMPO

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CDJ-200
3

FL CHECK
Key

16

FL Display

0 FOLDER SEARCH +

All the G1 section light up.

- FOLDER SEARCH =

% All the G2 section light up.

= TRACK SEARCH 4

All the G3 section light up.

~ TRACK SEARCH

^ All the G4 section light up.

! SEARCH 1

All the G5 section light up.

@ SEARCH

& All the G6 section light up.

# JET

All the G7 section light up.

11

$ ZIP

* All the G8 section light up.

10

% WAH

All the G9 section light up.

13

^ HOLD/RESET

( All the G10 section light up.

12

& RELOOP/EXIT

All the G11 section light up.

* TIME MODE

) All the G12 section light up.

( TEXT MODE

All the G13 section light up.

) TEMPO

) Bars for the G12 section light up


according to variable control values.
With the slider moved fully to the +
side, all the segments are dark.
With the slider moved fully to the side, all the segments are lit.

17

18

POWER

EJECT
COMPACT DISC PLAYER

24

TEXT MODE

(SLIDER VOLUME)

_ EJECT

22

TIME MODE

21
DIGITAL JOG BREAK

JET

ZIP

WAH

IN/REALTIME CUE

OUT

RELOOP
/EXIT

HOT LOOP

OUT ADJUST

HOLD/RESET

AUTO CUE

TEMPO

FOLDER SEARCH

19

BEAT LOOP

LOOP

MASTER TEMPO

LOOP CUTTER

20

TRACK SEARCH

SEARCH

14
15
23

CUE

PLAY/PAUSE

REV

FWD

C
TEMPO

All the FL display light up.

FL Display
10 G1

11 G2

12 G3

13 G4

14 G5

15 G6

16 G7

17 G8

18 G9

19 G10

20 G11

21 G12

22 G13

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3. Operation Check mode for the Player section


Player Operation mode: ON
A

TEXT MODE

JET

MASTER TEMPO

Player
Operation
mode
POWER OFF

LED lit

POWER ON

Player Operation mode: CANCEL

MASTER TEMPO

Test
Operation
mode

LED unlit

POWER OFF

This mode consists of Player Operation mode and Test Operation mode.

Player Operation mode


In this mode, basic operations of the servomechanism, such as setup, playback, pause, and track search, are checked.
Error rates can also be measured.
C

Test Operation mode


Servo operations can be controlled step by step in detail.
Notes:
Switching from Player Operation mode to Test Operation mode can be accomplished by pressing the MASTER TEMPO key.
Commands in Test Operation mode are mainly for testing the mechanism and servomechanism, not for testing the DJ
functions, such as scan and tempo.
Test Operation mode

Player Operation mode


Function
D

Key on the main unit

Function

Key on the main unit

Play(trace) / Pause

PLAY/PAUSE

Servo All Off

TIME

Track Search F/R

TRACK SEARCH /4

LD On/Off

TEMPO

Error Rate Count

CUE

Focus On/Off

RELOOP

Eject

EJECT

Spindle Kick, Tracking On/Off

(LOOP) IN/REALTIME CUE

Mode Change

MASTER TEMPO

Tracking Off

(LOOP) OUT

Slide FWD (2mm)

SEARCH

Slide REV (2mm)

SEARCH 1

Pickup Up/Down

AUTO CUE

Mode Change

MASTER TEMPO

Description of commands in Player Operation mode


Play (trace)/Pause
If this command is issued in Stop mode, the unit is set up and starts playing. If the command is issued in Playback mode,
pause and playback are alternately performed each time the PLAY/PAUSE key is pressed. The address currently being
played back is displayed on the FL display.
Note: In this mode, auto setup is not performed when a disc is inserted. Playback in this mode does not mean audio playback
but trace of the signal area on a disc. In playback, tracing is performed at double the speed of normal playback.
No audio signal is output.
F

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CDJ-200
3

Track Search F/R


The unit starts searching for the displayed track in the forward or reverse direction and will pause when it finds it.
Error Rate Count
An error rate is measured from the current Play/Pause position for about 10 seconds. The result will be displayed on the FL
display. Normally, search for the track to be measured then press the CUE key in Pause mode. The error rate is displayed,
for example, as "3.56E-4 OK." "OK" is displayed if the error rate is 3.00E-3 or less, and "NG" is displayed if it is more than
3.00E-3. The result is determined on the assumption that the measurement is performed using a control disc upon shipment
of the product. This measurement cannot be used for judging whether or not the product is defective during servicing.

Eject
The loaded disc is ejected.
Mode Change
Press the MASTER TEMPO key during Player Operation mode to change to Test Operation mode. The MASTER TEMPO
LED lights up, and Test Operation mode (described below) is entered.

Test Operation mode


Servo operations can be controlled step by step in detail.
Please note that incorrect use of commands in Test Operation mode may damage the player.
Servo All Off
When the TIME key is pressed during Servo ON, all the servos will be shut off.
LD On/Off
Pressing the TEMPO key turns the LD ON or OFF.
C

Focus On/Off
Pressing the RELOOP key during Stop mode turns the LD ON, and auto focusing is performed.
Spindle Kick, Tracking On/Off
When the IN/REAL TIME CUE (LOOP IN) key is pressed while the tracking servo is OFF, spindle kicking is performed, and
the automatic adjustment process and tracking servo are turned ON. When the key is pressed while the tracking servo is
ON, the tracking servo is turned OFF.
Tracking Off
Pressing the (LOOP) OUT key while the tracking servo is ON turns the tracking servo OFF.
D

Slide FWD
Pressing the SEARCH (FWD) key while the tracking servo is ON turns the tracking servo OFF and moves the slider
about 2 mm in the forward direction.
Slide REV
Pressing the SEARCH 1 (REV) key while the tracking servo is ON turns the tracking servo OFF and moves the slider
about 2 mm in the reverse direction.
Pickup Up/Down
Pressing the AUTO CUE key during Stop mode turns the LD ON and moves the pickup up and down. Focus will not be
closed.

Mode Change
Pressing the MASTER TEMPO key during Test Operation mode turns the MASTER TEMPO LED off, and Player Operation
mode (described above) is entered.
Note: To start up the servos step by step in Test Operation mode, input the commands in the following order:
Servo All Off, Focus On, Spindle Kick, then Tracking On.

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4. Version Check mode


Mode for checking the software version of each microcomputer
A

How to check the software version of the Display microcomputer


TEXT MODE

HOLD/RESET

The software version of the Display


microcomputer is displayed
(Ver. 1.00 for the first edition).
POWER OFF

POWER ON

How to check the software version of the Player microcomputer


RELOOP
/EXIT

HOLD/RESET

The software version of


the Player microcomputer is displayed
(Ver. 1.10 for the first
edition).

POWER ON

The software version


of the audio DSP
processor is displayed.

Hold the key pressed


for about 10 seconds.

HOLD/RESET

Toggle operation

Note: The audio DSP processor is one for audio signal processing, and it operates independently from the Player
microcomputer. However, its program is stored in the flash ROM of the Player microcomputer and is copied from there
to the DSP processor when the power is turned on.

5. How to upgrade the software of the microcomputer


TEXT MODE

WAH

POWER

CDJ-200

FL Display

D OWN L O A D
D

POWER ON

Version up disc

POWER

FL Display

E RR OR
Repeat from
the beginning.

POWER OFF

Failure

Automatically
ejected (Note)

FL Display

D OWN L O A D
Success

CDJ-200

FL Display

C OM P L E T E

Scrolling
(during downloading)

Automatically ejected (Note)

Note:
Do NOT turn off the power after the upgrade disc is loaded till it is automatically ejected. If you do, the unit may not operate
properly afterward.
Eject a disc automatically even if updating fails.
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CDJ-200
3

6. List of Error Codes/Detail Display mode


If an error is generated during Normal mode, one of the following error codes is displayed on the FL display. (See "4. Version
Check mode".
Detailed error content (error described in the Error content column of the table below: E-XX) can be confirmed if the SEARCH
or 1 key is pressed during Software Version Check mode for the Player microcomputer.
The first error displayed when the SEARCH or 1 key is pressed is the latest, and each time the 1 key is pressed the
previous error is displayed (pressing the key displays the oldest error). Data for up to 16 errors are stored in memory.

For errors E-12 and E-15, the address (TNO:MIN:SEC:FRM) where an error was generated is also stored in memory, and it
can be displayed by pressing the TIME MODE key (toggle operation).
Error No.

Error Name

E-6002

DSP PROGRAM
DOWNLOAD ERROR

E-7201

TOC READ ERROR

Error Content
B

62: The program cannot be written in the DSP.


26: TOC data could not be read.
12: The desired address could not be searched.

15: Address data could not be read.


22: The Focus Servo could not be closed.
91: The pickup could not be returned to the inner track.
12: The desired address could not be searched.
15: Address data could not be read.
22: The Focus Servo could not be closed.

E-8301

PLAYER ERROR
(Startup error)

E-8302

PLAYER ERROR
(Abnormality in playback)

E-8303

PLAYER ERROR
(Abnormality in writing to the buffer)

99: Abnormality in writing in the buffer

E-8304

MP3 DECODE ERROR


(Abnormality in decoding)

Abnormality in decoding

E-8305

DATA FORMAT ERROR


(Inappropriate data format)

A data format other than MP3 was used.

E-9101

MECHANICAL TIME OUT

90: Abnormality in the disc-loading mechanism (TIMEOUT)

If these errors are generated before the loaded disc is identified as a CD, the disc is automatically ejected. In this case, the error code is
not displayed, but you can check it, as the error content is stored in memory.
Data for errors E-8304 and E-8305 are not stored in the memory.

To clear the error logs, while holding the TEXT MODE and BEAT LOOP keys pressed, press the POWER button. At this time,
the settings for the AUTO CUE and TIME MODE keys are reset to those preset at the factory (AUTO CUE = OFF, TIME
MODE = REMAIN).

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7.1.2 POWER ON SEQUENCE


Power ON
A

Reset of IC120 (CPU) (65 pin) canceled


Program from the flash ROM of IC120 (CPU) copied
Reset of IC119 (DSP) (44 pin) canceled
Program for IC119 (DSP) copied
Reset of IC501 (Display microcomputer) (18 pin) canceled

Reset of IC105 (Servo DSP) (90 pin) canceled


Disc loading
Inside switch checked
LD On
Tracking and focus offset adjustment

If these fail once, the S-curb level is measured when the


lens is lowered.

Spindle Kick, and focus search and focus on

If the S-curb level is 0.88 Vp-p or less, RW mode is entered.


The gains of the OEIC and RF are raised, then focus is turned ON.

FOK check
Spindle accelerated (100 ms)

If these fail three times, EJECT is displayed and Disc unloading.


CLV Servo ON
Waiting (300 ms)

Tracking balance adjustment (T open)


T close
GFS check
Focus balance adjustment
Focus gain adjustment

If TOC and TEXT exist, data


are read (if data are read for
the first time after the power
is turned on, data on TOC
positions are stored in
memory with an accuracy of
the stepper motor).

Tracking gain adjustment


RF gain adjustment

If TOC data have been read

If the unit is in the program area,


it jumps back to the TOC area.

First track is searched


Playback (mute off)

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CDJ-200
3

7.1.3 DISASSEMBLY
Note 1 : Do NOT look directly into the pickup lens. The laser beam may cause eye injury.
Note 2 : Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures
described here are common.

1 Diagnosis of MAIN Assy

Remove the four screws.

Remove the six screws.

3
3
B

Bottom view
Front side

MAIN Assy

4
2

Stand the MAIN Assy.

Remove the control panel section.

Control panel section

Control panel section

4
2

MAIN Assy

Diagnosis

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2 Control panel section

1
2

Push the jog dial with a long thin pole, and remove the jog dial.
Remove the POM ring and JOG lens by unhooking the three
hooks.
Control panel section

Jog dial

POM ring

JOG lens

2
2

Control panel section


Long thin pole

INDB Assy

Bottom view

JOGB Assy

SLDB Assy

Bottom view

JLED Assy

KSWB Assy

DISP Assy

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CDJ-200
3

3 Slot-in mechanism section


Short-circuit switch for the pickup
Before disconnecting the flexible cable for the pickup,
change the position of the S11 switch on the RLYB Assy to
LD SHORT.

4
5
6
7

Remove the one screw.


Unhook the four float spring G5s.

Remove the four dampers.


Remove the slot-in mechanism section.

Slot-in mechanism section

LD SHORT

4
B

7
S11

RLYB Assy

1
2
3

Remove the four screws.


Remove the one screw.

Remove the PCB stay with the MAIN Assy.

2
6

3
Float spring G5

Damper

How to handle the float spring G5

To avoid losing the float spring G5, after removing it, put it on the
hook of the float base 04 Assy.
Hook
E

Float base 04 Assy


PCB stay

MAIN Assy
Float spring G5

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4 Slot-in mecha SV Assy

1
2

Arrangement of the jumper wires

Remove the four screws.


Remove the mecha plate.

Bottom view

Mecha plate

Float base 04 Assy

Hook

Slit

Slit

RLYB Assy

Earth spring

The earth spring is attached between


the mecha plate and the slot-in mecha
SV Assy. Be sure not to lose it.

3
4

Unhook the four hooks.


Remove the slot-in mecha SV Assy.

3
3

4
3

Slot-in mecha SV Assy

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CDJ-200
3

5 Traverse Assy 03-S

Cleaning the pickup lens

Short-circuit two points of C and D soldering.

Before shipment, be sure to clean the pickup lens,


using the following cleaning materials:

Note: After replacement, connect the flexible cable,


then remove the soldered joint (open).

Cleaning liquid
Cleaning paper

: GEM1004
: GED-008

Pickup lens

C D

2
3
4

Rear view

Unhook the four hooks.


Disconnect the some flexible cables at need.

Arrangement of the flexible cables

Remove the traverse Assy 03-S.

Hook

Flexible cable for stepping motor

FPC guard

2
2
D

Stepping
motor

Traverse Assy 03-S


Flexible cable for pickup

Replace
Note on the float rubber installation
NG

Hook

OK

Hook

Pole of the float base 04 Assy

Hook 2

Bottom view

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7.2 PARTS
7.2.1 IC
The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
A

List of IC
NJM2374AD, PQ1M335M2SPQ, TC94A15FG, BD7907FS, BH2220FVM, DYW1743, SCF5249LAG120

NJM2374AD (MAIN ASSY : IC101)


DC/DC Converter IC
Pin Arrangement (Top view)

Block Diagram
8 CD

CS 1

8 CD

ES 2

7 SI

CT 3

6 V+

CS 1

Q
S
PWM
Logic
R

1.5A

GND 4

160

ES 2

7 SI
Vth=300mV

+
Ipk Sense

Maximum
ON duty 9:1
OSC Block

5 IN+

6 V+

CT 3

GND 4

Vref
1.25V
2%

PWM COMP

5 IN+

ERR AMP

PQ1M335M2SPQ (MAIN ASSY : IC104)


Regulator IC
Pin Arrangement (Top view)
NR 1

GND 2
VC 3

Block Diagram
5 VO

VIN: DC input

VC: ON/OFF control

2 GND

Control
Block

VO: DC output

NR: Noise reduction

4 VIN

GND: Ground

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CDJ-200
3

TC94A15FG (MAIN ASSY : IC105)


Digital Servo IC
A

51 RFZI

52 AVSS3

53 RFRP

54 RFDC

55 FEI

56 SBAD

57 TEI

58 TEZI

59 AVDD3

60 FOO

61 TRO

62 VREF

63 FMO

64 DMO

65 IO2A

66 IO3A

67 MONIT

68 FGIN

69 VSS3

70 VDD3

71 TESIN

XSTOP
Clock
GEN.

DVSS3 76
RO 77
DVDD3 78

72 XVSS3

73 XI

74 XO

75 XVDD3

Block Diagram

50 FTE

ANA.
LPF

49 TNI

10-bit
SAR DAC

5-bit
R-2R DAC

PWM

TE

48 TPI

1-bit
DAC

DVR 79

47 FPI1

LO 80

46 FPI2

FE

DVSS3 81

45 FNI1

ZDET 82

44 FNI2

RF Block

VSS5 83
BUS0 84

43 RVSS3
42 MDI

APC

BUS1 85

41 LDO

BUS2 86

Servo
Control

CPU
I/F

40 RVDD3

BUS3 87

39 EQSET

BUCK 88

ROM

/CCE 89

RAM

/RST 90

38 PNSEL

Digital EQ
Auto ADJ.

RF

Address Circuit

Pull-up

36 RFDCI

RFDC

VDD5 91

35 AGCI

AGC
Correction
Circuit

IO0B(TEZC) 92

CAV Servo

16k
RAM

CLV Servo

34 INVSEL

IO1B(DFCT) 93

33 TESTR

IO2B(TRSR) 94

32 VMDIR
Synchronous Guarantee
EFM Decoder

IO3B(HYS) 95

31 VRO
VRO

EMPH 96

29 AVDD3
Subcode
Demodulator

LRCK 99

RFRP

27 RFRPI

SLCO 25

DTCP 23

DTCN 22

PVREF 19

LPFN 17

LPFO 18

26 RFI

EFM Slice

TMAX 16

TMAXS 15

PDO 14

PVDD3 13

AWRC 12

ARSEL 11

IO1A 10

IO0A(RW) 9

SFSY 7

SBSY 8

VSS3 5

DATA 6

VDD3 4

28 RFEQO

VCO

PLL
TMAX

AWRC

CLCK 3

IPF 1

SBOK 2

DOUT 100

Digital
Out

REFQ

PVSS3 24

Audio
Out

VCOREF 21

AOUT 98

30 RESIN

VCOF 20

BCK 97

37 RFO

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Pin Function
No.
1
A

I/O

Pin Function

Correction flag output. "H" if the AOUT output is an uncorrectable symbol in C2 correction.

SBOK

CRCC check result output for subcode Q data. "H" if the check result is OK.

3
4

CLCK
VDD3

I/O

Clock input/output for reading subcode P to W data. The polarity of the input/output can be selected with a command.
Power supply for 3.3V digital circuits.

VSS3

Grounding for digital circuits.

DATA

Subcode P to W data output.

7
8

SFSY
SBSY

O
I/O

Playback section frame sync signal output.


Subcode block sync output. "H" in the S1 position when a subcode sync is detected.

IO0A (RW)

"H" when the CD-RW is detected (usually "L"), and switch the OEIC gain.

10

IO1A

Unsetting. Always "L"

11
12

ARSEL
AWRC

I
O

Usually fixed at "H" level.


VCO control for active wide-range PLL.

13

PVDD3

3.3V power supply dedicated to the PLL section.

14
15

PDO
TMAXS

O
O

Signal output for phase difference between EFM and PLCK signals.
TMAX detection result output. The same signal is output from the TMAX and TMAXS pins.

16

TMAX

TMAX detection result output. The same signal is output from the TMAX and TMAXS pins.

17
18

LPFN
LPFO

I
O

Inversion input for PLL section low-pass filter amplifier.


Output for PLL section low-pass filter amplifier.

19

PVREF
VCOF
VCOREF
DTCN

1.65V reference voltage dedicated to the PLL section.

O
I
O

VCO filter pin.


Input for VCO center frequency reference level.
Analog slicer filter.

20
21
22

Pin Name
IPF

23

DTCP

Analog slicer filter.

24
25

PVSS3
SLCO

Grounding dedicated to the PLL section.


EFM slice level output.

26

RFI
RFRPI

I
I

RF signal input. An input resistance can be selected using a command.

I
O

RF ripple signal input.


RF equalizer circuit output.
Power supply for 3.3V analog circuits.

27
28
29

RFEQO
AVDD3

30

RESIN

Pin for connecting a rtesistor for reference current generation.

31
32

VRO
VMDIR

1.65V reference voltage output.


1.533V reference voltage output.

33

TESTR

Pin for connecting filter for RFEQO offset correction.

34
35

INVSEL
AGCI

I
I

Test pin, usually fixed at "L" level.


Input for RF signal amplitude adjustment amp.

36

RFDCI

Input for RF signal peak detection.

37
38
39

RFO
PNSEL
EQSET

O
I
O

Output for RF signal generation amp.


Test pin, usually fixed at "H" level.
External-connection for RF signal equalizer.

40

RVDD3

Power supply for 3.3V RF amp. core section.

41
42

LDO
MDI

O
I

Laser diode amp. output.


Monitor photodiode amp. input.

43

RVSS3

Grounding for 3.3V RF amp. core section.

44

FNI2

Main beam input. To be connected to PIN diode C.

45
46

FNI1
FPI2

Main beam input. To be connected to PIN diode A.


Main beam input. To be connected to PIN diode D.

47

FPI1

Main beam input. To be connected to PIN diode B.

48

TPI

Subbeam input. To be connected to PIN diode F.

49

FNI

Subbeam input. To be connected to PIN diode E.

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CDJ-200
3

No.

Pin Name

I/O

Pin Function

50

FTE

Focus/tracking signal output. (Test pin for servo characteristiv measurement.)

51

RFZI

Input for RF ripple zero-cross signal.

52
53

AVSS3
RFRP

Grounding for analog circuits.


RF ripple signal output.
Pin for the RF peak detection signal supporting hologram.

54

RFDC

55

FEI

Focus error signal pin.

56
57

SBAD
TEI

O
O

Subbeam addition signal pin.


Tracking error signal pin.

58

TEZI

Input for tracking error signal zero-cross.

59

AVDD3

Power supply for 3.3V analog circuits.

60
61

FOO
TRO

O
O

Focus equalizer output.


Tracking equalizer output.

62

VREF

Reference voltage for analog circuits.

63
64

FMO
DMO

O
O

Speed error/feed equalizer output.


Disc equalizer output.

65

IO2A

Unsetting. Always "L"

66
67

IO3A
MONIT

O
O

Unsetting. Always "L"


Pin for monitoring signals in the DSP.

68

FGIN
VSS3
VDD3
TESIN

FG signal input for CAV. CLV: "L", CAV: FG input

69
70
71

Grounding for digital circuits.


Power supply for 3.3V digital circuits.
Test input pin, usually fixed at "L" level.

72

XVSS3

Grounding for system clock oscillator circuit.

73
74

XI
XO

I
O

Input for system clock oscillator circuit.


Output for system clock oscillator circuit.

75

XVDD3
DVSS3

Power supply for 3.3V system clock oscillator circuit.

Grounding for 1-bit DAC.


R channel data normal output for 1-bit DAC.
3.3V power supply for 1-bit DAC.

76
77
78

RO
DVDD3

79

DVR

Reference voltage for 1-bit DAC.

80
81

LO
DVSS3

L channel data normal output for 1-bit DAC.


Grounding for 1-bit DAC.

82

ZDET

Zero detection flag output for 1-bit DAC.

83
84

VSS5
BUS0

I/O

Grounding for interface.


Data input/output for the microcomputer interface

85

BUS1

I/O

Data input/output for the microcomputer interface

86
87
88

BUS2
BUS3
BUCK

I/O
I/O

Data input/output for the microcomputer interface


Data input/output for the microcomputer interface
Clock input for the microcomputer interface

89

/CCE

Chip enable signal input for the microcontroller interface. BUS3 to BUS0 are active if this pin is "L".

Reset signal input. The internal registers and servo section registers are reset, respectively, when
the reset signal is "L" and on the rising edge of the reset signal.
Power supply for the interface,

90

/RST

91

VDD5

92

IO0B (TEZC)

The signal that inverts H/L with TE zero-cross.

93

IO1B (DFCT)

Defect signal. Normally "H", but it becomes "L" when detecting dirts on the disc.

94
95

IO2B (TRSR)
IO3B (HYS)

O
O

It becomes "L" during tracking close or search.


It becomes "L" in the hysteresis operation.

96

EMPH

Emphasis flag output. EMPH ON: "H", EMPH OFF: "L" The output polarity is switched, using a command.

97

BCK

Bit clock output. 32fs, 48fs and 64fs are selected, using a command.

98

AOUT

Audio data output. Which bit is first (MSB first or LSB first) can be selected, using a command.

99

LRCK

LR channel clock output. L ch: "L", R ch: "H" The output polarity can be inverted, using a command.

100 DOUT

Digital-out output

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28 SLIN1

29 SLIN2

30 SLVDD

31 SLRNF1

33 SLGND

34 SLO2-

35 SLO2+

36 SLO1-

37 SLO1+

39 GND

38 AGND

40 GND

41 GND

42 GND

43 GND

44 AVM

45 FCO-

46 FCO+

47 TKO-

48 TKO+

49 LDO-

50 LDO+

51 VCC

52 TKIN

53 FCIN

54 DVCC

6-ch Combo Driver IC


Block Diagram

32 SLRNF2

BD7907FS (MAIN ASSY : IC107)

47k
- +
LEVEL
SHIFT
47k

- +

LEVEL
SHIFT
94k

LEVEL
SHIFT

PRE
LOGIC

47k
- +

TSD

94k

FF

- +

47k

94k

PRE
LOGIC

FF

LIMIT 94k
LIMIT

OSC

Current
COMP

B
FF

94k

- +
15k

3-phase
MATRIX

47k

15k

VC 27

LDIN 26

DGND 25

SPIN 24

FG 21

SPRNF 20

SPVM2 19

W 18

PGND2 17

GND 16

GND 15

GND 14

9
U

GND 13

8
PGND1

GND 12

7
HB

V 11

6
HW-

SPVM1 10

5
HW+

3
HV+

2
HU-

HV-

1
HU+

- +

STBY/
BRAKE
CONTROL

CTL1 22

FG
HALL
BIAS

CTL2 23

FG

Current
LIMIT

OSC
Polarity
COMP

PWM
OUT

REVERSE
DETECT

Pin Function
No. Pin Name I/O
1

HU+

Pin Function
Hall amp. U positive input

No. Pin Name I/O


28 SLIN1

Pin Function

Sled motor driver 1 input


Sled motor driver 2 input

HU-

Hall amp. U negative input

29 SLIN2

HV+

Hall amp. V positive input

30 SLVDD

Sled motor MOS pre-power supply

HV-

Hall amp. V negative input

31 SLRNF1

Current sense input of sled motor driver 1

HW+

Hall amp. W positive input

32 SLRNF2

Current sense input of sled motor driver 2

HW-

Hall amp. W negative input

33 SLGND

Sled motor driver power ground

HB

Hall bias

34 SLO2-

Negative output of sled motor driver 2

PGND1

Spindle driver power ground 1

35 SLO2+

Positive output of sled motor driver 2

Spindle driver output U

36 SLO1-

Negative output of sled motor driver 1

10 SPVM1

Spindle driver power supply 1

37 SLO1+

Positive output of sled motor driver 1

11 V

Spindle driver output V

38 AGND

BTL block ground

12 GND

GND

39 GND

13 GND

GND

40 GND

GND
GND

14 GND

GND

41 GND

GND

15 GND

GND

42 GND

GND

16 GND

GND

43 GND

GND

17 PGND2

Spindle driver power ground 2

44 AVM

Actuator driver block power supply

18 W

Spindle driver output W

45 FCO-

Negative output of focus driver

19 SPVM2

Spindle driver power supply 2

46 FCO+

Positive output of focus driver

20 SPRNF

Spindle driver current sense

47 TKO-

Negative output of tracking driver

21 FG

FG signal output

48 TKO+

Positive output of tracking driver

22 CTL1

Driver logic control input 1

49 LDO-

Negative output of loading driver

23 CTL2

Driver logic control input 2

50 LDO+

Positive output of loading driver

24 SPIN

Spindle driver input

51 VCC

BTL pre and loading power supply

25 DGND

PWM block pre-ground

52 TKIN

26 LDIN

Loading driver input

53 FCIN

Tracking driver input


Focus driver input

27 VC

Reference voltage input

54 DVCC

PWM block control power supply

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CDJ-200
3

BH2220FVM (MAIN ASSY : IC109)


8-bit 3ch D/A Converter IC
A

Block Diagram

8bitREG
+
DEC

R-2R
DAC

AO3 3

R-2R
DAC

8
Vcc

Vcc

AO2 2

Vcc

R-2R
DAC

AO1 1

8bitREG
+
DEC

Serial
Interface

LD

7 CLK

8bitREG
+
DEC

VCC 4

DI

GND

Power on reset

Pin Function
No. Pin Name I/O
1

AO1

Pin Function
Analog output

AO2

Analog output

AO3

Analog output

VCC

Power supply

GND

Ground

DI

Serial data input

CLK

Serial clock input

LD

Serial data load input

69

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DYW1743 (MAIN ASSY : IC118)


Flash ROM
A

Pin Arrangement (Top view)


A15
A14
A13
A12
A11
A10
A9
A8
N.C.
N.C.
WE
RESET
N.C.
N.C.
RY/BY
A18
A17
A7
A6
A5
A4
A3
A2
A1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

A16
BYTE
VSS
DQ15/A-1
DQ7
DQ14
DQ6
DQ13
DQ5
DQ12
DQ4
VCC
DQ11
DQ3
DQ10
DQ2
DQ9
DQ1
DQ8
DQ0
OE
VSS
CE
A0

Block Diagram
DQ15 to DQ0
29-36,38-45

RY/BY
37
VCC 37

RY/BY
Buffer

VSS 27

WE 11
BYTE 47
RESET 12

Input/Output
Buffers

Erase Voltage
Generator

VSS 46

State
Control
Command
Register

Program Voltage
Generator

STB

Data Latch

Chip Enable
Output Enable
Logic

CE 26
OE 28

Y-Decoder
Low Vcc
Detector

Timer for
Program/Erase

A18 to A0 1-8,16-25,48

Y-Gating

STB
Address
Latch X-Decoder

Cell Matrix

A-1 45

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CDJ-200
3

Pin Function
No. Pin Name I/O
1

A15

A14

Pin Function

No. Pin Name I/O

Pin Function

Address input

25 A0

Address input

Address input

26 CE

Chip enable

A13

Address input

27 VSS

Ground

A12

Address input

28 OE

Output enable

A11

Address input

29 DQ0

I/O Data input/output

A10

Address input

30 DQ8

I/O Data input/output

A9

Address input

31 DQ1

I/O Data input/output

A8

Address input

32 DQ9

I/O Data input/output

N.C.

No connection

33 DQ2

I/O Data input/output

10 N.C.

No connection

34 DQ10

I/O Data input/output

11 WE

Write enable

35 DQ3

I/O Data input/output

12 RESET

Hardware reset

36 DQ11

I/O Data input/output

13 N.C.

No connection

37 VCC

14 N.C.

No connection

38 DQ4

15 RY/BY

Ready/Busy output

39 DQ12

I/O Data input/output

16 A18

Address input

40 DQ5

I/O Data input/output

Power supply

I/O Data input/output

17 A17

Address input

41 DQ13

I/O Data input/output

18 A7

Address input

42 DQ6

I/O Data input/output

19 A6

Address input

43 DQ14

I/O Data input/output

20 A5

Address input

44 DQ7

I/O Data input/output

21 A4

Address input

45 DQ15/A-1

I/O Data input/output / Address input

22 A3

Address input

46 VSS

Ground

23 A2

Address input

47 BYTE

Selects 8-bit or 16-bit mode

24 A1

Address input

48 A16

Address input

71

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SCF5249LAG120 (MAIN ASSY : IC120)


32-bit RISC MPU
A

Block Diagram
Standard ColdFire Peripheral Blocks
Timer
Debug
Module w/
JTAG

I2C
DMA

Instruction ColdFire
Cache
V2 Core

64k

SRAM1

32k SRAM0

(160 BGA
140 MHz)

I2C Interface

Dual
UART

UART Interface

5X08
Interrupt

5x08
Arbiter

MUX

S/DRAM
Interface
External
Bus

(144 QFP
120 MHz)

Clock
Multiplied
PLL

Timer Support

IDE
SmartMedia

Translator
Interrupt
Controller
QSPI
Interface

C
Audio
Interface

(S)DRAM
SRAM
IDE

BUFEN1_B
BUFEN2_B
IDE-DIOR
IDE-DIOW
IDE-IORDY
SWE
SRE
QSPI_DIN
QSPI_DOUT
QSPI_CS[3:0]
QSPI_CLK
Serial Audio Interface
EBUIN3/ADIN0_GP138
EBUIN4/ADIN1_GP139
RXD2/ADIN2/GP128
CTS2/ADIN3/GP131
TOUT1/ADOUT/GP135

ADC

Flash Memory/
Card
Interface

MemoryStick/SecureDigital
Interface

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CDJ-200
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Pin Function
No.

Pin Name

SCL/QSPI_CLK

2
3
4
5

I/O

Pin Function

Serial clock of DSP/DAC/Stepper DA

CS0

Chip select output to FLASH ROM

A21
A11
A10

O
O
O

SDRAM bank address output BA1


Address output to SDRAM(A5)/FLASH ROM(A10)
Address output to SDRAM(A6)/FLASH ROM(A9)

A9

Address output to SDRAM(A7)/FLASH ROM(A8)

7
8

A18
A17

O
O

Address output to SDRAM(A9)/FLASH ROM(A17)


Address output to SDRAM(A8)/FLASH ROM(A16)

9
10

BCLK/GPIO10
SCLK_OUT/GPIO15

11
12

SDRAM clock

BCLKE
SDA/QSPI_DIN

I/O
O
I

TC94A15F bus #2
SDRAM clock enable
DSP serial data input

13

DATA24

I/O

SDRAM/FLASH data input/output D8

14
15

A22
SDUDQM

O
O

SDRAM bank address output BA0


SDRAM UDQM

16

EF/GPIO19

Loading motor control signal

17
18

DATA25
DATA26

I/O
I/O

SDRAM/FLASH data input/output D9


SDRAM/FLASH data input/output D10

19

DATA27

I/O

SDRAM/FLASH data input/output D11

20
21
22

PAD-GND
DATA28
DATA29

I/O
I/O

GND
SDRAM/FLASH data input/output D12
SDRAM/FLASH data input/output D13

23

SDATA3/GPIO56

Driver IC muting control 2

24
25

DATA30
BUFENB1/GPIO57

I/O
O

SDRAM/FLASH data input/output D14


Loading motor control signal

26

DATA31

I/O

SDRAM/FLASH data input/output D15

27
28
29

CORE-VDD
A13
CORE-GND

Core power supply (1.8V)


Address output to SDRAM(A12)/FLASH ROM(A3)
GND

30

A23

NC

31
32

A14
A15

O
O

Address output to SDRAM(A2)/FLASH ROM(A13)


Address output to SDRAM(A1)/FLASH ROM(A14)

33

A16

Address output to SDRAM(A0)/FLASH ROM(A15)

34
35

PAD-VDD
A19

I/O power supply (3.3V)


Address output to SDRAM(A10)/FLASH ROM(A18)

36

A20

Address output to SDRAM(A11)

37
38
39

TEST2
SDRAM_CS1
SDATA1_BS1/GPIO9

I
O
I/O

Connect to GND. Mode select pin


SDRAM chip select
Driver IC muting control 1

40

SDRAS

SDRAM RAS

41
42

SDCAS
SDWE

O
O

SDRAM CAS
SDRAM WE

43

SDLDQM

SDRAM LDQM

44
45

Display microcomputer reset

46

GPIO5
QSPI_CS0/GPIO29
QSPI_DOUT/GPIO26

O
O

DSP chip select


DSP/DAC/StepperDA serial data output

47

GPIO6

Audio muting control output

48

DATA21

I/O

SDRAM/FLASH data input/output D5

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No.

Pin Name

I/O

49

I/O

SDRAM/FLASH data input/output D3

50

DATA19
QSPI_CS2/GPIO21

DAC chip select output

51
52
53

DATA20
DATA22
DATA18

I/O
I/O
I/O

SDRAM/FLASH data input/output D4


SDRAM/FLASH data input/output D6
SDRAM/FLASH data input/output D2

54

DATA23

I/O

SDRAM/FLASH data input/output D7

55
56

DATA17
PAD-VDD

I/O

SDRAM/FLASH data input/output D1


I/O power supply (3.3V)

57

DATA16

I/O

SDRAM/FLASH data input/output D0

58
59
60

I
O

DAC zero detecting input


NC
GND

61

CFLG/GPIO18
EBUOUT1/GPO36
CORE-GND
EBUIN3/ADIN0/GPI38

Actuator bias data comparator input

62
63

EBUIN2/GPI37
CORE-VDD

FLASH-ROM busy input


Core power supply (1.8V)

64

SCL2/GPIO3

Subcode sync input

65
66

RSTI
TOUT1/ADOUT/GPO35

System reset

Comparison voltage output of actuator bias comparator

67

LRCK2/GPIO44

Synchronous LRCK input of the audio data output to the DSP

68
69
70

OE
SDA2/GPIO55
SDATAO2/GPO41

O
O
O

FLASH output enable


TC94A15F reset output
Audio data output to the DSP

Pin Function

71

SCLK2/GPIO48

Synchronous serial CLK input of the audio data output to the DSP

72
73

GND
Connect to GND. Mode select pin

74

PAD-GND
TEST3
SDATAO1/GPIO25

TC94A15F chip enable

75
76
77

LRCK1
LRCK4/GPIO46
SDATAI4/GPI42

I
I
I

Audio synchronous LRCK input from the TC94A15F


TC94A15F bus clock
Actuator bias data comparator input

78

SCLK1

Audio synchronous serial CLK input from the TC94A15F

79
80

SCLK4/GPIO50
TA/GPIO20

O
I

DSP reset output


Pull-up port 3.3V for debugging

81

SDATAI1

Audio data input from the TC94A15F

82
83

EBUIN1/GPI36
PLLGRDVDD

Connect to GND
PLL power supply (1.8V)

84

PLLGRDGND

GND

85
86
87

PLLPADGND
PLLPADVDD
PLLCOREGND

GND
PLL power supply (3.3V)
GND

PLL power supply (1.8V)

88

PLLCOREVDD

89

IDE-DIOW/GPIO14

90

I/O
I

TC94A15F bus #1
16.9344MHz system clock input

I/O

TC94A15F bus #0
TC94A15F bus #3
DSP/DAC clock output 16.9344MHz
NC

91

CRIN
CS2/IDE-DIOR/GPIO13

92

IDE-IORDY/GPIO16

93
94

MCLK1/GPO39
MCLK2/GPO42

I/O
O
O

95

XTRIM/GPO38

PLAY control signal to the DSP

96

TRST/DSCLK

Connect to GND

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CDJ-200
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No.

Pin Name

I/O

Pin Function

97

CORE-VDD

Core power supply (1.8V)

98

RW_B

Write enable output to the FLASH ROM

99 TMS/BKPT
100 CORE-GND
101 TCK

Pull-up 3.3V
GND
Connect to GND

102 PAD-GND

GND

103 PST3/GPIO62
104 CNPSTCLK/GPO63

NC

NC

105 PST1/GPIO60

NC

106 PAD-VDD
107 PST2/GPIO61
108 PST0/GPIO59

O
O

I/O power supply (3.3V)


NC
NC

109 TDI/DSI

Pull-up 3.3V

110
111

TEST0
TIN0/GPI33

I
I

Connect to 3.3V. Mode select pin


Control pin input #2

112

HI-Z

Connect to 3.3V.

113
114

DDATA3/GPIO4
TOUT0/GPO33

I
O

Control pin input #1


Control pin output

115

DDATA1/GPIO1

Spindle FG input

116
117

DDATA2/GPIO2
CTS2_B/ADIN3/GPI31

DSP data request

118

DDATA0/GPIO0
RXD2/GPI28/ADIN2

I
I

Slider inside SW detecting input (L: ON)


DAC zero detecting input

119

232C RXD for debugging

120 TDSO
121 RTS2_B/GPO31

O
O

Pull-up 3.3V
Latch strobe output of stepper D/A

122 SDATAI3/GPI41

Loading mecha. SW input 2

123 CTS1_B/GPI30
124 TXD2/GPO28
125 RTS1_B/GPO30

I
O
O

Loading mecha. SW input 1


232C TXD for debugging
Acknowledge of the display microcomputer

126 EBUIN4/ADIN1/GPI39

Request of the display microcomputer

127 TXD1/GPO27
128 RXD1/GPI27

O
I

Serial transmission of the display microcomputer


Serial receiving of the display microcomputer

129 CS1/GPIO58

NC

130 CORE-GND
131 A1

GND
Address output to FLASH ROM(A0)

132 TIN1/GPIO23

Tracking cross pulse input

133 A2
134 A3
135 PAD-GND

O
O

Address output to FLASH ROM(A1)


Address output to FLASH ROM(A2)
GND

136 A4

Address output to FLASH ROM(A3)

137 A6
138 A5

O
O

Address output to FLASH ROM(A5)


Address output to FLASH ROM(A4)

139 A8

Address output to FLASH ROM(A7)

140 A7
141 CORE-VDD
142 A12

Address output to FLASH ROM(A6)


Core power supply (1.8V)
Address output to SDRAM(A4)/FLASH ROM(A11)

143 TEST1

Connect to GND. Mode select pin

144 PAD-VDD

I/O power supply (3.3V)

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7.2.2 FL
DEL1054 (DISP ASSY : V501)
FL Tube

18

14

17

16

15

RED

RED

RED

13

11

12

10

RED RED

Summary of Display
No.

Contents

Lights when FOLDER NUMBER is displayed

Lights when TRACK NUMBER is displayed

Displays FOLDER NUMBER or TRACK NUMBER or TEXT

Displays the time (minutes) or TEXT

Displays the time (seconds) or TEXT

Displays the time (frames) or TEXT

Displays the BPM

Lights of TEMPO range is selected

Lights when MASTER TEMPO function is ON

10

Displays the TEMPO from 16%

11

Scale of the bar graph of playback time (Lights always)

12

Indications playback time with the scaled bar graph

13

Lights when remaining playback time of the track

14

Lights when the unit is in reloop standby or performing a loop

15

Blink when WAH function is ON (Lights when HOLD function is ON)

16

Blink when ZIP function is ON (Lights when HOLD function is ON)

17

Blink when JET function is ON (Lights when HOLD function is ON)

18

Lights when AUTO CUE function is ON

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RED RED

CDJ-200
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8. PANEL FACILITIES
1

POWER

EJECT
COMPACT DISC PLAYER

TEXT MODE

TIME MODE

6
7
8

DIGITAL JOG BREAK

27
26

JET

ZIP

WAH

IN/REALTIME CUE

OUT

RELOOP
/EXIT

HOLD/RESET

AUTO CUE

TEMPO

FOLDER SEARCH

LOOP

25

HOT LOOP

OUT ADJUST

MASTER TEMPO

11

LOOP CUTTER

12

TRACK SEARCH

24

9
10

BEAT LOOP

SEARCH

23
22
21

CUE

20

PLAY/PAUSE

13

19
REV

FWD

18

17

16

15

TEMPO

14

1. POWER switch ( OFF/ ON)


This switch is located on the rear panel of the unit. Switches
the unit's power ON/OFF.
2. Display
3. PHONES VOL dial
Located on the rear panel of the unit. Adjusts the volume of
the headphones.
4. PHONES connecter
Located on the rear panel of the unit. 6.3 mm phone plug
headphones can be connected.
5. EJECT button (0)
Ejects the disc.
6. TEXT MODE button
Changes the TEXT display.
7. TIME MODE button
Toggles the time display between the remaining track time
and elapsed time.
8. HOLD/RESET button
Preserves the effect of the Digital Jog Break.
9. AUTO CUE button
Toggles the Auto Cue ON/OFF.
10. TEMPO control range button (6/10/16)
Changes the variable range of the tempo control.
11. MASTER TEMPO button/indicator
Turns the Master Tempo function ON/OFF (lights when
turned ON).
12. BEAT LOOP indicator
Lights at the loop-in point during loop play.

13. TEMPO control slider


Controls the track's tempo (playback speed).
14. Jog dial (REV/+FWD)
15. Jog indicator
When no disc is inserted, the indicator is turned off.
When disc is inserted and in normal mode, indicator is
turned on.
When the Digital Jog Break is ON, indicator flashes rapidly.
When Digital Jog Break is in HOLD ON mode, indicator
flashes slowly.
16. Disc indicator
Located on the front panel of the unit.
When no disc is inserted, the indicator is turned on.
When disc is loading and unloading, indicator flashes.
When disc loading is completed, indicator turns off.
17. Disc loading slot
Located in front panel.
18. Forced ejection hole
Located in front panel of the unit.
19. PLAY/PAUSE button (6)
20. PLAY/PAUSE indicator (6)
Lights when playing, and turns off when in pause mode.
21. CUE button
Use to set and confirm cue point.
22. CUE indicator
Lights when cue point is set, and turns off when in pause
mode.
23. SEARCH buttons (1, )
Use to perform fast-forward and fast-reverse (with sound)
during playback mode.
24. TRACK SEARCH buttons (4, )
Changes tracks in the forward/reverse direction.
25. FOLDER SEARCH buttons (+, =)
When using a CD-ROM with folder layers, use to change
folders in the forward/reverse direction.
26. LOOP buttons
7 IN/REALTIME CUE/HOT LOOP button/indicator
Use to input loop-in point. (IN)
Use to set the current playback point as cue point.
(REALTIME CUE)
When pressed during loop play, returns playback to loop-in
point and begins replay. (HOT LOOP)
7 OUT/OUT ADJUST button/indicator
Use to input loop-out point. (OUT)
When pressed during loop play, adjusts loop-out point.
(OUT ADJUST)
7 RELOOP/EXIT button
After finishing loop play, the stored loop-in/out information
can be used to begin loop play again. (RELOOP)
When pressed during loop play, loop play stops and playback
returns to normal playback mode. (EXIT)
7 BEAT LOOP/LOOP CUTTER button
When pressed during play or pause modes, the loop end is
automatically set based on the track's BPM (Beat Per
Minutes), and loop play starts. (BEAT LOOP)
When pressed during loop play, the length of the loop is cut to
half its length. (LOOP CUTTER)
27. DIGITAL JOG BREAK buttons
Turns each sound effect ON/OFF: JET, ZIP, WAH.

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31

32

33

34

35

36

37

47 46

45

44

43

42

41

40

39

38

Display

31. FLD indicator


Lights when folder number is displayed.
32. TRK
Lights when track number is displayed.
33. Dot matrix display (7x5)x3
Displays folder number, track number, or alphanumeric data.
34. Dot matrix display (7x5)x3
Displays time (minutes) or alphanumeric data.
35. Dot matrix display (7x5)x2
Displays time (seconds) or alphanumeric data.
36. Dot matrix display (7x5)x2
Displays time (frame) or alphanumeric data.
37. BPM
Displays the BPM of the track displayed.
38. 6, 10, 16
Lights to display tempo range.
39. MT
Lights when Master Tempo function is ON.
40. TEMPO
Displays the change rate of tempo.
41. Playing address display
Displays the current playback position in a one-track full-scale
graph.
When displaying elapsed time, the graph lights from the left,
and when displaying the remaining time the graph light turns
off from the left.
When remaining time is less than 30 seconds, the graph
flashes slowly, and when remaining time is less than 15
seconds the graph flashes rapidly.
42. RELOOP
Lights during reloop standby and loop play.
43. WAH
Flashes when Digital Jog Break WAH is turned on.
44. ZIP
Flashes when Digital Jog Break ZIP is turned on.
45. JET
Flashes when Digital Jog Break JET is turned on.
46. A.CUE
Lights when Auto Cue function is turned on.
47. REMAIN
Lights when the track remaining time is displayed.

Time display
When the TIME MODE button is pressed, the display
switches into Time Mode, and by pressing the TIME
MODE button again, the display alternates between
elapsed time (TIME) and remaining track time (REMAIN).
The display mode is saved when the power is turned off.

Text display
By pressing the TEXT MODE button when playing
CD-TEXT or MP3s, the dot matrix display changes
alternately as follows:
Track title (when playing MP3s, the file name)=Album
title=Artist name.
When no TEXT data is recorded, the display shows [NO
TEXT].
No more than 48 characters can be displayed.
If all text data cannot be displayed at once, the text will
scroll.
To return to Time Mode display, press TIME MODE
button.

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Lubricants and Glues list


A

Name

Lubricants and Glues No.

Remark

Dyefree

GEM1036 (ZLX-ME413A)

Refer to "2.3 CONTROL PANEL SECTION" , "2.4 SLOT-IN MECHANISM SECTION".

Grease

GYA1001 (ZLB-PN397B)

Refer to "2.3 CONTROL PANEL SECTION" , "2.4 SLOT-IN MECHANISM SECTION".

Cleaning
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:
B

Position to be cleaned
Pickup leneses

Cleaning tools
Cleaning liquid : GEM1004
Cleaning paper : GED-008

Remark
Refer to "2.4 SLOT-IN MECHANISM SECTION" , "7.1.3 DISASSEMBLY".

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