System For Piping Global Management: A White Paper February 2004
System For Piping Global Management: A White Paper February 2004
System For Piping Global Management: A White Paper February 2004
global management
A White Paper
February 2004
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Table of contents
Summary..................................................... 4
Modules....................................................... 5
Piping Classes ............................................. 6
Data Dictionaries
Tables
Piping Classes
Branch Tables
Assemblies
Components catalogues
6
6
7
7
8
9
Process........................................................ 10
Fluid List
Line List
10
11
Take-off....................................................... 12
MTO checks
Surplus Tables
Bill of Materials List
Shop fabrication
12
12
13
13
14
14
Material Requisitions................................... 15
Requisition generation and issue
15
17
Cosmo ......................................................... 18
Simulation of line feasibility
Document management
18
19
Import / Export........................................... 20
Integration with CAD modules .................... 21
AP-Link
PDS-Link
21
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Summary
Modules
Piping Classes
Process
Take-off
Mechanical
Checks
Material
Requisitions
Painting &
Insulation
Order
Cosmo
Integration
with CAD
modules
Piping Classes
Data Dictionaries
they comprise the basic information for the
definition of piping components, i.e. materials,
standards of design, piping objects, rules for
component generation.
Tables
for component weight calculation, definition of
component attributes in accordance with
engineering standards, welding generation, bolt size
automatic generation, CAD dimensional tables. They
include also the ANSI B31.x and ASME VIII for
mechanical checks.
Piping Classes
they define the characteristics of project piping
components and are easily and quickly filled in by
using the Data Dictionaries. Once ready PUMA5 will
automatically create the project piping components
that will be used to generate the Material Take-Off.
Form for the definition of the piping class header and components
Branch Tables
which provide the definition of intersections between
headers and branches for the specific project.
A branch table can be linked to one or more piping
classes, this automatically defines the intersection
objects foreseen in the linked piping class, avoiding
any mistakes in automatic import of take-off.
Assemblies
together with the related piping classes the assembly
defines the typical components of a standard
arrangement, typically they are: vents, drains,
instrument connections, steam traps.
In Puma5 the assemblies are easily standardized and
this provides the automatic calculation of the
assembly piping components.
Form for assembly definition
Components catalogues
These are automatically obtained by the piping
classes, the objects of which produce a number of
components related to the selected sizes range. Each
component is automatically associated to its
description, weight, surface and to two different
codes: one used in the database (Corporate Code) and
the other used in the Project (Mark). The system
allows for the utilisation of User coding in case of
Companies having their own coding.
Generation of component catalogue
Process
Fluid List
The conveyed fluids are defined by indicating the
maximum pressure and temperature conditions, the
components main characteristics, i.e. basic material,
rating and flange facing, heat treatment and valve
type. The application creates links between Fluid List,
Piping Classes and Line List, in order to assure the
alignment and simulate the consequences of
modifications on the Project Line List and on the TakeOff.
Form for the definition of the fluid list
10
Line List
Puma5 allows to create links among Line List, Fluid
List and Piping Classes in order to assure the
alignment and simulate the consequences of
modifications on the Project Line List and on the TakeOff.
Form for the definition of the line list
Warnings list
11
Take-off
MTO checks
The material quantity variations due to Piping
Classes revisions are automatically recorded and
upgraded, also while the work is in progress, thus
granting always the consistency among Material
Take-off, Piping Classes and Material Requisitions.
Surplus Tables
Possibility for the user to create and apply his own
surplus tables, which will automatically increase the
quantities of the calculated materials, in order to
balance the construction and erection scraps.
12
Shop fabrication
According to the project requirements the user can
define the divisions between prefabrication and
erection and obtain the related list accordingly.
Definition of prefabrication
13
Mechanical
Checks
14
Material
Requisitions
15
Painting &
Insulation
16
Order
Main functions
The application permits the continuous control of all
materials during all the typical procurement phases,
starting from the requisitions of bids to Vendors to the
comparison activities, to purchase orders issue, to
expediting and shipping activities.
The main functions available at present are:
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Cosmo
18
Document management
COSMO allows the management of documents related
to piping materials life-cycle, thus permitting the
check of procurement situation.
This provides the traceability and procurement status
for each component during its life-cycle phases (TakeOff quantity, requested quantity, purchased quantity,
shipped quantity, forecast incoming quantity,
delivered quantity, etc.).
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Import / Export
20
Integration with
CAD modules
AP-Link
Size Catalog: customisation of size attributes,
automatic codification of components from Puma5
component catalogue, revision management.
Piping class generation: generation of component
database and piping classes for the modules
AutoPLANT Piping 3D and Isometrics.
Material take-off import: the material lists are
automatically imported from 3D model and isometrics
to proceed with the following MTO and procurement
steps.
Form for the generation of the piping classes
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PDS-Link
Piping Class generation: PDS-Link allows to
automatically generate the piping classes and their
supporting tables for PDS: Material Class Data,
Commodity Spec.s Data, Branch Insertion Tables,
Nominal Piping Diameters, Gaskets Separation tables,
implied components, Option code, Bolt tables,
Component description library, Size depending
material data, Weight tables.
Material take-off import: from Model 3D or from
Isogen (Alias) the material lists are automatically
imported to proceed with the following MTO and
procurement steps.
Form for the generation of the piping classes
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Prepared by
Computer Line Associates believes the information in this publication is accurate as of its
publication date. Such information is subject to change without notice and is subject to applicable
technical product descriptions. Computer Line Associates assumes no responsibility for any errors
in this document. Reproduction, distribution, and transmission of this document by any means
photo static or electronic is restricted without authorization. Microsoft and Windows are registered
trademarks of Microsoft Corporation. Other brands and product names are trademarks of
their respective owners.
CLAP5WP022004
Printed in Italy.
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