Siemens Barcelona v94.2 PDF
Siemens Barcelona v94.2 PDF
Siemens Barcelona v94.2 PDF
Product
Line
GT Design
50 Hz Applications
V94.3A
278 MW V94.2A
50 Hz, 60 Hz
188 MW V94.2
163 MW V64.3A
67 MW
Roadmap
Performance
Maintenance
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
60 Hz Applications
W501G
266MW W501F
110 MW
Uprates
DLN
WetC
Conclusion
2004-03-15
Power Generation 1
Collected by: BEHTA MIRJANY, STC. Co.
CMF+
z Built disc-type
rotor with radial Hirth xxx
serrations and one central tie rod.
Uprates
DLN
WetC
Conclusion
2004-03-15
Power Generation 2
GT Design
Roadmap
Performance
Maintenance
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
Uprates
DLN
WetC
Conclusion
2004-03-15
Power Generation 3
Bohrenkmper/ Reiermann /
Hhne / Lingner
Product
Line
GT Design
Roadmap
Technology
Performance
Maintenance
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
Uprates
DLN
Next Generation
Technologies
Modernizations
Download latest
technologies to existing
mature fleet to address
market drivers:
Performance
Emissions
Availability / Reliability
Latest W- /
V-Frames
Vx4.3
501F
V94.2,V84.2
V93
W501B-B4
W501D5
W251B12
W501D-D4
lo g
o
n
ch
Te
ad
o
l
wn
Do
Higher TT1
Advanced
- materials
- coatings
- cooling
Advanced
compressor
technology
WetC
Conclusion
2004-03-15
Power Generation 4
Bohrenkmper/ Reiermann /
Hhne / Lingner
Time
Wet Compression
available since 2003
GT Design
Roadmap
Base Load
Performance
Performance
Maintenance
Operating
Results
Modern.
Products
TT1+/
41MAC
Future
upgrade
CMF+
Future
upgrade
TT1+
Basis
VX4.2(3)
CMF+
Uprates
<1999
2001
2003
2005
Year of Introduction
DLN
WetC
V94.2(3)
V94.2(4)
V94.2(6)
Conclusion
Version
2004-03-15
Power Generation 5
Bohrenkmper/ Reiermann /
Hhne / Lingner
25MAC
33MAC
GT Design
Roadmap
36,00
Performance
Operating
Results
Modern.
Products
TT1+/
41MAC
SC Efficiency %
Maintenance
V94.2 (2)
34,00
V94.2 (6)
V94.2(3)
V94.2 (4)
V94.2 (1)
32,00
CMF+
Uprates
30,00
V94.0
DLN
WetC
28,00
80,00
Conclusion
100,00
120,00
140,00
160,00
SC Power Output, MW
Conditions:
2004-03-15
Power Generation 6
Bohrenkmper/ Reiermann /
Hhne / Lingner
180,00
54,00
Performance
V94.2 (4)
52,00
Maintenance
CC Efficiency, %
Operating
Results
Modern.
Products
TT1+/
41MAC
V94.2 (2)
V94.2 (6)
V94.2 (3)
50,00
V94.2 (1)
48,00
46,00
44,00
CMF+
Uprates
42,00
DLN
40,00
WetC
320
Conclusion
340
360
380
400
420
440
460
480
CC Power Output, MW
Conditions:
2004-03-15
Power Generation 7
Bohrenkmper/ Reiermann /
Hhne / Lingner
Product
Line
50,000
Performance
Maintenance
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
Uprates
DLN
WetC
Conclusion
GT Design
Roadmap
45,000
41,000
40,000
33,000
35,000
30,000
25,000
25,000
20,000
41MAC
15,000
10,000
25MAC
33MAC
5,000
0,000
<1996
1
1996
2
2001
3
Year of Introduction
500
Power Generation 8
Bohrenkmper/ Reiermann /
Hhne / Lingner
520
Fleet
Roadmap
Performance
Maintenance
Operating
Results
Modern.
Products
Status:
February 2004
No. of
Starts
(million hours)
Equivalent
Operating
Hours
Operating
Hours
76.045
4.82
7.33
126 (OEM)
V84.2
58.077
1.44
2.47
74 (OEM)
0.53
(May 2003)
31 (under
Licence)
10.33
231
Vx4.2
CMF+
Uprates
134.122
DLN
WetC
6.27
Conclusion
2004-03-15
(million hours)
V94.2
V94.2
TT1+/
41MAC
No. of Units
included
Power Generation 9
Bohrenkmper/ Reiermann /
Hhne / Lingner
No. of Starts
>6900 at V94.0
Freimann/Munich since 1974
with original rotor
Operating
Hours
>110,000 at
V94.2
Gersteinwerk/
Germany
2962 at V94.2(3)
Serdang/Malaysia since 1994
Equivalent
Operating Hours
8 units V94.2
> 150,000
2 units V94.2
> 200,000
Availability V7 94.7%
(average value) (29 units)
Reliability V3
99.7%
(average value) (29 units)
Availability and Reliability average over 5 years operating period from 1/1999 to 12/2003
2004-03-15
Power Generation 10
Bohrenkmper/ Reiermann /
Hhne / Lingner
GT Design
Roadmap
Performance
Maintenance
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
Uprates
OH-AFF
EOH
Operating
Data, Status
V94.2
40 to 50
1010
371
17488
17488
34764
21. Feb 03
Rousch 12
V94.2
40 to 50
1010
417
22975
22975
42292
21. Feb 03
Kot Addu 1
V94.2
14 to 40
930
2289
73847
59599
194219
09. Feb 03
Kot Addu 2
V94.2
14 to 40
930
2489
71088
49974
197218
09. Feb 03
14 to 40
970 to
980
939
52670
35078
74118
14. Feb 03
14 to 40
970 to
980
959
51113
34041
69244
14. Feb 03
DLN
WetC
Total
2004-03-15
No. of
OH-Total
Starts
Rousch 11
Valadolid,
2 units
Conclusion
TIT ISO
[C]
about
V84.2 up to 300
later converted to
natural gas
80000
289181
299155
611855
AFF: Ash Forming Fuel (e.g. Blended Fuel Oil at Kot Addu)
OH: Operating Hours
EOH: Equivalent Operating Hours
Power Gen Conference EUROPE, Barcelona/Spain, May 2004
Power Generation 11
Bohrenkmper/ Reiermann /
Hhne / Lingner
Plant name,
Frame
(Location)
Nuon Power
(Buggenum
Netherlands)
Net
Start-Up
Plant Main Features
on
Output
Syngas
OHTotal
CC Plant with
integrated
1994 / 95 70000
V94.2 253 MW
SHELL coal
gasification
ISAB Energy
CC Plant with
(Priolo
V94.2K
521 MW TEXACO oil
Gargallo,
(2 Uts.)
gasification
Italy)
OH
Syngas
56000
EOH
85700
Operat.
Data,
Status
Fuel oil
(diffusion)
03/2004 Natural gas
+ steam
(diffusion)
1999
>62000
both
Units
>59000
>71000 08/2003
both
Units
CC Plant with
V94.2K 180 MW steel-making
recovery gas
2000
>24000
>23000
EniPower
CC Plant with
(Sannazzaro, V94.2K 250 MW
SHELL oil
Italy)
gasification
2005
Elettra GLT
(Servola,
Italy)
10/2003
Air
Total OH on Syngas
04/2004
>
138000
DLN
WetC
Conclusion
2004-03-15
Syngas
Power Generation 12
Bohrenkmper/ Reiermann /
Hhne / Lingner
Emissions/
Thermodynamic Performance
Combustion
Modern.
Products
V94.3
CMF+
V64.3
Uprates
V94.2
WetC
Reduced
Maintenance
Time
Extended
Maintainance
Intervals
Fuel
Preheating
(50C)
Digital Control
System Retrofit
Water
Injection
Fuel
Conversion
Dry Low
NOx Retrofit
Advanced Compressor
Cleaning System (ACCS)
Grid Frequence
Stability
Wet
Compression
Water
Injection
VX4.3A
TT1+/
41MAC
DLN
Hydraulic Clearance
Optimization (HCO)
Operating
Results
Turbine Efficiency
Increase
Maintenance
Turbine Inlet
Temperature
Increase (TT1+)
Performance
Frame
Roadmap
Compressor
Massflow
Increase (CMF+)
GT Design
V84.3
V84.2
V93.X
Conclusion
Available
In Development
2004-03-15
Power Generation 13
Bohrenkmper/ Reiermann /
Hhne / Lingner
Advanced
Coatings
Upgraded
Mixing
Casing
Upgraded Inner
Casing
Upgraded
FlameTube
GT Design
Roadmap
Performance
Maintenance
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
Uprates
DLN
WetC
Conclusion
2004-03-15
or
Upgrade Scope:
Turbine vanes #1, #2, (#3), blade #1
Inner casing, Mixing casing
Power Gen Conference EUROPE, Barcelona/Spain, May 2004
Power Generation 14
Bohrenkmper/ Reiermann /
Hhne / Lingner
Internal
Aluminization
Enhanced
MCrAlY
TBC
V94.2 - vane#1
V94.2 - vane#2
---
V94.2 - blade#1
GT Design
Roadmap
Performance
Standard blade
V94.2 - blade#2
Maintenance
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
Option
V94.2 - vane#3
---
X (for 1075C
only)
V84.2 - vane#1
V84.2 - vane#2
V84.2 - blade#1
V84.2 - blade#2
---
---
X (for 1075C
only)
---
V84.2 - vane#3
Uprates
---
Operating Experience
DLN
at a US CC plant:
WetC
Conclusion
2004-03-15
Power Generation 15
Bohrenkmper/ Reiermann /
Hhne / Lingner
Product
Line
GT Design
25
50
75
100
125
150 175 200
Compresso
Roadmap
Performance
Maintenance
Operating
Results
r side
MI
HGPI
MO
HGPI
MO
1. LTE HGPI
MO
8 16
33
MO
HGPI 2. LTE
MI
HGPI
CMF+
Uprates
8 162533 41
82
123
164
MO
MO
MO/
LTE
MO
DLN
WetC
Conclusion
2004-03-15
MI
= Minor inspection
MO = Major Overhaul
LTE = Life Time Extension
Inspection interval = 4000 - 8000 EOH
(Depending on Operation Mode)
MO
1. LTE
MO
133
166 200
Compresso
K EOH
r side
HGPI
MO
MO
2. LTE
25MAC
33MAC
41MAC
V94.2(3)
@1060C
V94.2(3)@1060C,
V94.2(6)@1075C
V94.2(6)
@1060C
205
K EOH
MI
100
K EOH
Modern.
Products
TT1+/
41MAC
66
(MO )
b1, b2
25/50
33/60
41/82
b3
50/100
33 to 66/100
41/123
b4
n.a./100
n.a./100
n.a./123
v1, v2
25/100
33/100
41/123
v3, v4
n.a./100
n.a./100
n.a./123
Inner
casing
25/100
33/100
41/123
Mixing
casing
25/100
33/100
41/123
Power Generation 16
Bohrenkmper/ Reiermann /
Hhne / Lingner
Customer Benefit:
GT Design
Roadmap
Performance
Maintenance
Blade #2 controlled
diffusion airfoils
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
Uprates
DLN
WetC
Conclusion
2004-03-15
Power Generation 17
Bohrenkmper/ Reiermann /
Hhne / Lingner
TT1-ISO
(C)
930
Version
V94.2(1)
1000
1030
1050
V94.2(2)
90 - 98
1050
1060
V94.2(3)
Since 1999
1075
1060
Examples for
V94.2(4) V94.2(5) V94.2(6) Upgrade Scope
Inner casing & mixing c.: Stage 1 &2
new coatings
4 Front rows compressor; Comb.
Chamber
GT Design
Roadmap
Performance
Modern.
Products
TT1+/
41MAC
CMF+
Uprate package
Maintenance
Operating
Results
Ambarli CMF+
Upgrade
Uprates
Up
DLN
in
rad
ath
p
g
WetC
Conclusion
Basic technology
upgrade
2004-03-15
1075
Power Generation 18
Bohrenkmper/ Reiermann /
Hhne / Lingner
NOx and
CO Emissions *
125
Natural gas
(diffusion)
ppm
NOx
100
CO
Performance
Maintenance
Air
Operating
Results
Modern.
Products
TT1+/
41MAC
Natural gas
(premix)
Fuel oil
(premix)
75
50
Air
CMF+
25
Uprates
DLN
WetC
Conclusion
0 0
Output at ISO
20
40
closed
60
80
100
Compressor
Initial Guide Vanes
% 120 Conditions
open
Power Generation 19
Bohrenkmper/ Reiermann /
Hhne / Lingner
Upgrade Scope:
Diagonal swirlers 1
Corrosion resistant premix gas spiders 2
Combustion chamber flame tube upgrade
2
HR3 gas premix assembly
1
Gas injection via vane holes
DLN
WetC
Conclusion
2004-03-15
Burner
HH- -Burner
GT Design
Roadmap
Performance
Maintenance
Operating
Results
HR3
HR3 -- Burner
Burner
Modern.
Products
TT1+/
41MAC
CMF+
Uprates
DLN
WetC
Conclusion
2004-03-15
Power Generation 21
Bohrenkmper/ Reiermann /
Hhne / Lingner
Previous design
Maintenance
Upgraded design
avoids tile holder overheating
Excellent operating
experience in Nigeria
after 15800 OH
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
Uprates
DLN
WetC
Conclusion
2004-03-15
Power Generation 22
Bohrenkmper/ Reiermann /
Hhne / Lingner
130000
Requires Optimization of
- Pilot Gas
- Internal Leakages
- Cooling Air
- Radial Clearances
HR3 Burner prerequesite
GT Design
Roadmap
125000
Performance
120000
Maintenance
Modern.
Products
TT1+/
41MAC
115000
Power P in kW
Operating
Results
110000
105000
Expectation: 9ppm for
TTIiso=1060C @ TVI=15C
100000
CMF+
Uprates
DLN
WetC
Conclusion
NOx=const.
+3,3MW
+3,6%
95000
TTIIso= 1090C
TTIIso= 1075C
+5,7MW
+6,4%
90000
85000
-15
-10
-5
10
15
20
25
30
TTIIso=1060C
TTIiso=1040C
35
40
2004-03-15
Power Generation 23
Bohrenkmper/ Reiermann /
Hhne / Lingner
Performance
Maintenance
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
Uprates
DLN
WetC
Conclusion
2004-03-15
Power Generation 24
Bohrenkmper/ Reiermann /
Hhne / Lingner
Air Filter
Roadmap
Air
Intake
Performance
Maintenance
Exhaust
Stack
Operating
Results
Modern.
Products
TT1+/
41MAC
Evap.
Cooling
Air
Chilling
Ice
Storage
Fogging
4o C
CMF+
Uprates
Absorption
Chiller
DLN
WetC
Wet Compression
Conclusion
120oC
4oC
Gasturbine
2004-03-15
Power Generation 25
Bohrenkmper/ Reiermann /
Hhne / Lingner
Spray
rack
Spider
nozzle
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
Air Intake
Maintenance
Compressor
Comb.
Turbine
Chamber
Cooling Air
Uprates
DLN
WetC
Conclusion
Evaporative
cooling
effect
Intercooling effect
Steam expansion
effect
2004-03-15
Power Generation 26
Bohrenkmper/ Reiermann /
Hhne / Lingner
Product
Line
GT Design
Roadmap
Performance
Blade
loading
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
Air Intake
Maintenance
Surge line
Compressor
Uprates
Effects on
combustion
Comb.
Turbine
Chamber
Cooling Air
DLN
WetC
Conclusion
Wall droplets
Blade frequencies
2004-03-15
Pressure/
temperature
distribution
GT Design
Roadmap
Performance
Maintenance
Operating
Results
Modern.
Products
TT1+/
41MAC
CMF+
Uprates
*) depending on ambient
conditions, rel. humidity and
temperature
DLN
WetC
Conclusion
2004-03-15
Power Generation 28
Bohrenkmper/ Reiermann /
Hhne / Lingner
DLN
WetC
Conclusion
2004-03-15
Power Generation 29
Bohrenkmper/ Reiermann /
Hhne / Lingner
TT1+/
41MAC
CMF+
Uprates
DLN
WetC
Conclusion
2004-03-15
Power Generation 30
Bohrenkmper/ Reiermann /
Hhne / Lingner
2004-03-15
Power Generation 31
Bohrenkmper/ Reiermann /
Hhne / Lingner