Palmair Design Manual
Palmair Design Manual
Palmair Design Manual
Superior durability,
TM
with Palmair Louvres.
Table of Contents
For the most current information please go to www.breezway.com
31 . 07. 2006
Introduction
31/07/06
Pages 1-2
31/07/06
Pages 3-4
31/07/06
Page 5
31/07/06
Page 7
31/07/06
Page 8
31/07/06
Pages 9-13
31/07/06
Pages 15-18
31/07/06
Page 19
31/07/06
Page 20
31/07/06
Pages 21-30
Louvre Blades
31/07/06
Pages 31-34
Weatherstrip
31/07/06
Page 35
Mullions
31/07/06
Page 36
31/07/06
Page 37
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PALMAIR
I NTRODUCTION
PALMAIRTM LOUVRES
31 . 07 . 2006
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PALMAIR
I NTRODUCTION
Finish
RAL
Code
Natural Anodised
Black
9016
White
White Coat
Black Powder
9005
Black
US Almond
Black
Special Finishes
In addition to the above finishes Breezway will also manufacture louvre products to other
anodised and powdercoat finishes. These colours are classified as unique. Unique finishes are
not kept in stock and will attract an additional lead time. Unique finishes are supplied with
black handles and clips as standard. Refer to Breezway for availability and leadtime.
31 . 07 . 2006
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PALMAIR
I NTRODUCTION
TM
PALMAIR
1000Pa Wind
1500Pa Wind
2200Pa Wind
3000Pa Wind
Max
span
(mm)
150Pa
water
pass
Max
span
(mm)
200Pa
water
pass
Max
span
(mm)
200Pa
water
pass
865
707
Max 12
blade
Max 15
blade
500
865
Max 15
blade
Max 15
blade
580
Max 15
blade
Max 15
blade
900
900
Max 12
blade
No
780
900
Max 15
blade
No
860
152 x 14.5mm
timber blade
152 x 6mm
aluminium blade
900
Max 15
blade
Max 15
blade
Max 15
blade
Max 15
blade
Max 15
blade
Max 15
blade
860
Max 12
blade
Max 12
blade
780
Max 12
blade
Max 12
blade
No
415
No
650
No
650
No
Max 12
blade
No
650
No
650
No
1230
720
750
102 x 14.5mm
timber blade
750
102 x 6mm
aluminium blade
750
102 x 19mm
timber blade
750
31 . 07 . 2006
Max 22
blade
Max 22
blade
Max 22
blade
Max 22
blade
Max 22
blade
707
900
900
1150
589
750
750
750
750
580
860
1010
Max 22
blade
Max 22
blade
No
486
Max 22
blade
No
722
722
722
722
Max
span
(mm)
500
780
895
200Pa
water
pass
Max 8
blade
Max 15
blade
Max 8
blade
No
Max 8
blade
Max 8
blade
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PALMAIR
I NTRODUCTION
WARRANTY
Your Palmair Louvre windows by Breezway are warranted against defects arising from faulty
workmanship or materials for seven years from the date of receipt of goods, provided the
following conditions are met.
31 . 07 . 2006
a)
b)
c)
The product has not been subject to misuse, physical abuse or neglect.
d)
Manufacturing standards and tolerances are not deemed defects, nor are industry
variations in colour of aluminium, plastic and timber componentry.
e)
f)
Moving parts, which wear out as part of normal use, are guaranteed for three (3)
years.
g)
This Guarantee is limited to the repair or replacement of the faulty product at the
company's discretion, but does not extend to the installation or refinishing of a
replacement product.
h)
i)
Claims under this Guarantee should be made within one month of the defect arising
in the product. Copies of documentation showing the purchase date of the product
should be included with your written claim and forwarded to the nearest Breezway
office.
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PALMAIR
I NTRODUCTION
Louvre maintenance
It is recommended that inspection be carried out at the time of installation and then at yearly intervals.
This may be required more frequently depending upon the variation of location, and environmental
conditions.
Inspection
1) Inspect all screw fixings for firmness.
2) Ensure all louvre blades operate freely.
3) Ensure that seals are in place and clean.
Lubrication
All internal louvre operating mechanisms are pre-lubricated prior to assembly, with a clear lubricant.
Under normal conditions this will be satisfactory for the life of the window.
31 . 07 . 2006
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PALMAIR
W INDOW S YSTEM
Surround Frame
Palmair Louvre Surround Frames are 37mm wide
and are made from 6063-T5 extruded aluminium
and fit straight into standard size window
openings. A wide range of colours and sizes are
available.
Integrated System
Palmair Louvres clip neatly and flush against the
frame with no visible screws, giving it a smooth, neat
appearance.
High Performance
The Palmair surround frame is a are a purpose
designed Louvre Window System. All frames are
produced to AS2047-1999. See our Product
Performance Warranty for ratings information.
31 . 07 . 2006
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14/06/05
PALMAIR
W INDOW S YSTEM
31 . 07 . 2006
14/06/05
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PALMAIR
W INDOW S YSTEM
TM
Palmair
Head
Outside
Inside
44
12
Sill
37
44
Jamb
37
31 . 07 . 2006
12
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10
PALMAIR
W INDOW S YSTEM
DIMENSIONS
Dim. Y
Frame
Height
Dim. Z
Frame Width
31 . 07 . 2006
14/06/05
1 bay
Dim. Z - 72mm
2 bay
Dim. Z - 122mm
2
3 bay
Dim. Z - 172mm
3
4 bay
Dim. Z - 222mm
4
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11
PALMAIR
W INDOW S YSTEM
No. of
Blades
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Height
(mm)
329
469
609
749
889
1029
1169
1309
1449
1589
1729
1869
2009
2149
No. of
Bays
1 Bay
2 Bay
3 Bay
4 Bays
Width
(mm)
600
1200
1800
2400
W11602
W11603
W11604
W11605
W11606
W11607
W11608
W11609
W11610
W11611
W11612
W11613
W11614
W11615
W12602
W12603
W12604
W12605
W12606
W12607
W12608
W12609
W12610
W12611
W12612
W12613
W12614
W12615
W13602
W13603
W13604
W13605
W13606
W13607
W13608
W13609
W13610
W13611
W13612
W13613
W13614
W13615
W14602
W14603
W14604
W14605
W14606
W14607
W14608
W14609
W14610
W14611
W14612
W14613
W14614
W14615
CODE
No. of
Blades
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Height
(mm)
317
406
495
584
673
762
851
940
1029
1118
1207
1296
1385
1474
1563
1653
1744
1830
1919
2008
No. of
Bays
1 Bay
2 Bay
3 Bay
4 Bays
Width
(mm)
600
1200
1800
2400
W11403
W11404
W11405
W11406
W11407
W11408
W11409
W11410
W11411
W11412
W11413
W11414
W11415
W11416
W11417
W11418
W11419
W11410
W11411
W11412
W12403
W12404
W12405
W12406
W12407
W12408
W12409
W12410
W12411
W12412
W12413
W12414
W12415
W12416
W12417
W12418
W12419
W12420
W12421
W12422
W13403
W13404
W13405
W13406
W13407
W13408
W13409
W13410
W13411
W13412
W13413
W13414
W13415
W13416
W13417
W13418
W13419
W13420
W13421
W13422
W14403
W14404
W14405
W14406
W14407
W14408
W14409
W14410
W14411
W14412
W14413
W14414
W14415
W14416
W14417
W14418
W14419
W14420
W14421
W14422
CODE
31 . 07 . 2006
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12
PALMAIR
W INDOW S YSTEM
No. of
Blades
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Height
(mm)
329
469
609
749
889
1029
1169
1309
1449
1589
1729
1869
2009
2149
1 Bay
2 Bay
3 Bay
4 Bays
W31602
W31603
W31604
W31605
W31606
W31607
W31608
W31609
W31610
W31611
W31612
W31613
W31614
W31615
W32602
W32603
W32604
W32605
W32606
W32607
W32608
W32609
W32610
W32611
W32612
W32613
W32614
W32615
W33602
W33603
W33604
W33605
W33606
W33607
W33608
W33609
W33610
W33611
W33612
W33613
W33614
W33615
W34602
W34603
W34604
W34605
W34606
W34607
W34608
W34609
W34610
W34611
W34612
W34613
W34614
W34615
CODE
No. of
Blades
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Height
(mm)
317
406
495
584
673
762
851
940
1029
1118
1207
1296
1385
1474
1563
1653
1744
1830
1919
2008
1 Bay
2 Bay
3 Bay
4 Bays
W32403
W32404
W32405
W32406
W32407
W32408
W32409
W32410
W32411
W32412
W32413
W32414
W32415
W32416
W32417
W32418
W32419
W32420
W32421
W32422
W33403
W33404
W33405
W33406
W33407
W33408
W33409
W33410
W33411
W33412
W33413
W33414
W33415
W33416
W33417
W33418
W33419
W33420
W33421
W33422
W34403
W34404
W34405
W34406
W34407
W34408
W34409
W34410
W34411
W34412
W34413
W34414
W34415
W34416
W34417
W34418
W34419
W34420
W34421
W34422
CODE
W31403
W31404
W31405
W31406
W31407
W31408
W31409
W31410
W31411
W31412
W31413
W31414
W31415
W31416
W31417
W31418
W31419
W31420
W31421
W31422
31 . 07 . 2006
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13
PALMAIR
W INDOW S YSTEM
Pressure
Rating
1000Pa
1500Pa
2200Pa
3000Pa
2 bay
3 bay
4 bay
937
1852
2767
3600
972
1922
2872
3600
780
1538
2296
3054
972
1922
2872
3600
655
1288
1921
2554
939
1856
2773
3600
571
1120
1669
2218
854
1686
2518
3350
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15
PALMAIR
W INDOW S YSTEM
SINGLE PANELS
A
B
C
D
E
F
MULTIPLE PANELS
&
&
Attach adhesive gaskets
at both ends of head and
sill sections where jambs
will join.
B
E
B
Head/Sill
Section
A X2
&
B X1
SCREW BIT
D X4
A X2
&
B
A
G
B X1
D X4
Jamb
Section
G X1
B X1
H X2
D X4
B X1
D X4
H X2
SCREW BIT
D
Mullion / Divider
Section
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16
PALMAIR
W INDOW S YSTEM
OPTIONAL
Mullion Section
&
snap correct
louvre galleries
into place
&
C x2
I x4
OUTSIDE
C or I
I
I
Once installed, use silicon
gun to seal bottom edge
of sill to wall
C or I
!
8
&
Handle is positioned
towards the inside
of the building
F
F
x - 72mm = width of
blades required
F x2
F X4
total width
(x)
F
Push-in
Weatherseal
x - 72mm - (50mm x y)
Head/Sill
Section
50
total width
(x)
31 . 07 . 2006
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y
= width of blades required
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17
PALMAIR
W INDOW S YSTEM
Head
Render
Frame Size
Render Limit
OUTSIDE
Apply
Silicone
Render Limit
Render
Frame Size
Sill
Apply
Silicone
Spacer
Render Limit
OUTSIDE
Jamb
31 . 07 . 2006
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18
PALMAIR
W INDOW S YSTEM
Head
Render
OUTSIDE
Frame Size
Aluminium Subframe
fitted by builder.
Apply
Silicone
Render
Sill
Apply
Silicone
Ensure screws
do not co-incide
OUTSIDE
Jamb
31 . 07 . 2006
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19
PALMAIR
C OMPONENT S YSTEM
Gallery
Weatherstrip System
34 x 1.5mm
Louvre Gallery simply clips
to Mullion
35 x 24mm
Louvre Gallery simply clips
to Mullion
31 . 07 . 2006
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20
PALMAIR
C OMPONENT S YSTEM
SPECIFICATION
152 & 102mm PalmairTM Gallery
! The Louvres shall be Palmair Louvres by Breezway.
! The Louvre Gallery Channel is to be manufactured from extruded aluminium alloy 6063
T5. The blade holding clips are to be UV stabilised polypropylene and activated by
extruded aluminium alloy 6063 T5 pantograph operating bars. Handles are to be
manufactured from acetal.
! The blade holding clips and the operating mechanism shall be replaceable.
! Weatherstrips complete with coextruded seal shall be fitted to manufacturers
specification with an approved sealant to head and sill of each louvre set.
! The louvre system shall comply to AS2047 (windows in buildings) tests for window
performance. Glass shall be width of 102mm or 152mm, thickness between 5mm to
6.38mm.
m
16m
40mm
Weatherstrip System
17
31 . 07 . 2006
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21
PALMAIR
C OMPONENT S YSTEM
Height (mm)
No Wstrip
Height (mm)
With Wstrip
2
3
4
5
6
7
8
9
10
11
12
13
14
15
304
444
584
724
864
1004
1144
1284
1424
1564
1704
1844
1984
2124
309
449
589
729
869
1009
1149
1289
1429
1569
1709
1849
1989
2129
5
6
7
8
7
8
7
Height
No Wstrip
920
1200
1480
82
50
Height
With Wstrip
360
70
70
220
70
head
sill
31 . 07 . 2006
10
11
12
13
14
15
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22
PALMAIR
C OMPONENT S YSTEM
Height (mm)
No Wstrip
Height (mm)
With Wstrip
2
3
4
5
6
7
8
9
10
11
12
13
14
15
304
444
584
724
864
1004
1144
1284
1424
1564
1704
1844
1984
2124
309
449
589
729
869
1009
1149
1289
1429
1569
1709
1849
1989
2129
5
6
7
8
7
8
7
Height
No Wstrip
865
1145
1425
82
50
Height
With Wstrip
70
305
31 . 07 . 2006
82
165
sill
70
70
head
10
11
12
13
14
15
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23
PALMAIR
C OMPONENT S YSTEM
Height (mm)
No Wstrip
Height (mm)
With Wstrip
2
3
4
5
6
7
8
9
10
11
12
13
14
15
304
444
584
724
864
1004
1144
1284
1424
1564
1704
1844
1984
2124
309
449
589
729
869
1009
1149
1289
1429
1569
1709
1849
1989
2129
5
6
7
8
7
8
7
932
1212
1492
82
50
Height
No Wstrip
17.5
82
232
70
372
70
70
head
sill
31 . 07 . 2006
10
11
12
13
14
15
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24
PALMAIR
C OMPONENT S YSTEM
292
381
470
559
648
737
826
915
1004
1093
1182
1271
1360
1449
1538
1627
1716
1805
1894
1983
297
386
475
564
653
742
831
920
1009
1098
1187
1276
1365
1454
1543
1632
1721
1810
1899
1988
3
4
5
6
7
8
4
4
4
4
6
8
8
8
8
8
8
8
6
6
5
6
7
8
7
6
7
8
4
4
4
4
8
8
57
No. of
Blades
5
6
7
8
7
8
Height
No Wstrip
57
275
44.5
633
811
89
989
1345
1523
Height
With Wstrip
31 . 07 . 2006
10
11
12
13
14
15
16
17
18
19
20
21
22
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PALMAIR
C OMPONENT S YSTEM
297
386
475
564
653
742
831
920
1009
1098
1187
1276
1365
1454
1543
1632
1721
1810
1899
1988
3
4
5
6
7
8
4
4
4
4
6
8
8
8
8
8
8
8
6
6
5
6
7
8
7
6
7
8
4
4
4
4
8
8
57
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
27
No. of
Blades
5
6
7
8
7
8
Height
No Wstrip
57
223
44.5
579
757
89
935
1291
1469
Height
With Wstrip
31 . 07 . 2006
10
11
12
13
14
15
16
17
18
19
20
21
22
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26
PALMAIR
C OMPONENT S YSTEM
R11
0m
m
R11
0
mm
R10
6m
m
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27
PALMAIR
C OMPONENT S YSTEM
Height
(mm)
304
444
584
724
864
1004
1144
1284
1424
1564
1704
1844
1984
2124
Standard
Codes
P2002
P2003
P2004
P2005
P2006
P2007
P2008
P2009
P2010
P2011
P2012
P2013
P2014
P2015
No. of
Blades
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Height
(mm)
292
381
470
559
684
737
826
915
1004
1093
1182
1271
1360
1449
1538
1627
1716
1805
1894
1983
Standard
Codes
P2803
P2804
P2805
P2806
P2807
P2808
P2809
P2810
P2811
P2812
P2813
P2814
P2815
P2816
P2817
P2818
P2819
P2820
P2821
P2822
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28
PALMAIR
C OMPONENT S YSTEM
57mm
48
89mm
No. of
Blades
Height
(no Wstrip)
Height
(with Wstrip)
3
4
5
6
7
8
9
10
11
12
13
292
381
470
559
648
737
826
915
1004
1093
1182
297
386
475
564
653
742
831
920
1009
1098
1187
48mm
48mm
57mm
Sill
The Palmair 152mm fixed clip louvre system provides blades fixed at angle of 48
degrees every 89mm, for permanent ventilation. The fixed louvre is used where
permanent ventilation, light, privacy or a degree of weather proofing is required.
Although the fixed clip louvre does not meet water penetration requirements, the angle
and positioning of the blade holders ensures sufficient cover from adverse weather
conditions.
The injection moulded blade holder is designed to accept 5 to 6.38mm glass, aluminium
or timber blades. The recommended maximum span of the blades is 900mm,
toughened glass is also an option for higher wind load areas.
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29
PALMAIR
C OMPONENT S YSTEM
No. of
Blades
3
4
5
6
7
8
9
10
11
12
13
Height
(mm)
292
381
470
559
648
737
826
915
1004
1093
1182
Standard
Codes
P2303
P2304
P2305
P2306
P2307
P2308
P2309
P2310
P2311
P2312
P2313
Check the Pricelist for the relevant suffix for required features.
31 . 07 . 2006
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30
PALMAIR
C OMPONENT S YSTEM
75
4
20
witness line
Adaptor
Extruded Aluminium Section
24
Straight
Edge
Adaptor
Screw
Witness Line
Bottom Set
31 . 07 . 2006
Stage 1
Stage 2
Stage 3
Fix Adaptor
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31
PALMAIR
C OMPONENT S YSTEM
152
Wind Pressure
(Pa)
1000Pa
865
900
900
900
1500Pa
707
900
900
900
2200Pa
583
867
867
867
3000Pa
499
782
782
782
102
6mm
Aluminium Blade
(mm)
code 7141 3m length
14.5mm
Timber Blade
(mm)
19mm
Timber Blade
(mm)
1000Pa
720
750
750
750
750
1500Pa
589
750
750
750
750
2200Pa
486
722
722
722
722
3000Pa
415
652
652
652
652
Both the 102mm & 152mm blade holder accepts between 5mm (3/16) and 6.38mm (15/64) glass and aluminium.
Allowable length of blades have been calculated using AS1288 and PALMAIRS PRODUCT PERFORMANCE WARRANTY.
103
+0
- 1.2
Louvre
Blade
+0
- 1.2
+0
- 1.2
31 . 07 . 2006
+0
- 1.2
153
Louvre
Clip
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32
PALMAIR
C OMPONENT S YSTEM
31 . 07 . 2006
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33
PALMAIR
C OMPONENT S YSTEM
152.4 0.6
101.6 0.6
31 . 07 . 2006
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34
PALMAIR
C OMPONENT S YSTEM
Inside
seals extends
to blade edge
Base
Western Red Cedar blades and Kwila timber blades (ex Australia) are a natural material and as such will
be susceptible to colour variations and natural movement. Prior to installation or exposure to weather, all
timber blade surfaces must be finished with a suitable exterior grade sealant. Oiled finishes are
recommended, as painted or lacquer finishes can be damaged during installation of louvre clips and
blades can also stick together when closed. Dark colours can cause timber movement. The surface
sealant should be re-applied to the sealant manufacturers instructions, to avoid weathering of the timber
and minimise timber movement. The product warranty will become void if these actions are not adhered
to.
Fit the seal by ensuring that it is in the correct orientation and is pushed firmly into the rebate as shown.
Trim the seal at the edge of the blade to ensure that the louvre assembly conforms to the specified water
rating.
Maintenance: The surface finish of the timber requires re-application of oil as per the manufacturers
specifications, to prevent discolouration and damage to the blades.
31 . 07 . 2006
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35
PALMAIR
C OMPONENT S YSTEM
40mm
Sill
45.8m
m
35mm
m
16m
40mm
Weatherstrip System
Aluminium extrusion with
co-extruded insert.
17
31 . 07 . 2006
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36
PALMAIR
C OMPONENT S YSTEM
102mm Gallery
Height (mm)
34 x 1.5mm mullion
35 x 24mm mullion
Height (mm)
34 x 1.5mm mullion
305
3000Pa
3000Pa
293
3000Pa
3000Pa
445
3000Pa
3000Pa
382
3000Pa
3000Pa
585
3000Pa
3000Pa
471
3000Pa
3000Pa
725
3000Pa
3000Pa
560
3000Pa
3000Pa
865
2200Pa
3000Pa
685
3000Pa
3000Pa
1005
1500Pa
3000Pa
738
3000Pa
3000Pa
1000Pa
3000Pa
827
3000Pa
3000Pa
700Pa
3000Pa
916
3000Pa
3000Pa
1425
2200Pa
1005
2200Pa
3000Pa
1565
1500Pa
1094
1500Pa
3000Pa
1705
1000Pa
1183
1000Pa
3000Pa
1845
700Pa
1272
700Pa
2200Pa
1985
700Pa
1361
700Pa
2200Pa
2125
700Pa
1450
700Pa
1000Pa
1145
1285
35 x 24mm mullion
1539
700Pa
1628
700Pa
1717
700Pa
1806
700Pa
1895
1984
Code: P2551
per 3m length
Code: P2552
per 3m length
Requires 2 pair
Fixing Brackets
Code: P2719 per pair
Requires 2 pair
Fixing Brackets
Code: P2719 per pair
6 Gauge Screw
M4 Nut
Washer
6 Gauge Screw
Weatherstrip
2 x Fixing Brackets
Bracket Details for Light Duty Mullion
31 . 07 . 2006
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37
PALMAIR
C OMPONENT S YSTEM
Top / Bottom
Weather Strip
Co-extruded
Weather Seal Insert
Louvre Gallery
(one side
with handle)
&
Window
Frame
MULTIPLE PANELS
F
C
Mullion Section
L Shaped Bracket,
M4 x 14 Long Nut & Bolt,
Pan Head Screw
S/S 6 Gauge x 19mm (3/4")
G
&
B
A
F
SINGLE PANELS
DE
TSI
OU L
L
WA
Electric Drill
Sealant
Spirit Level
Hacksaw
&
Weather Strip
SIDE
OUT
L
L
WA
F
Top/Bottom
&
IMPORTANT !
ensure the
Frame and Gallery C
are true and plumb
NOTE:
Do not over tighten
the screws
12mm
(15/32")
IMPORTANT !
Leave 2.5mm
(1/8") space at
top for A
Top Weather
Strip
Screw Bit
Flat Head
Bottom
&
NOTE:
A Bottom Weather
Strip orientation
Weather Strip
NOTE:
Apply sealant to
the whole length
Head
S ID E
OUT
L
WAL
MULLION ONLYI
1. ensure the Frame and
the D Mullion Section
are true and plumb J
ONLY
D
E
&
x2
x4
30mm (1 3/16")
OUTSIDE WALL
a = 1/2 width
of window
B
B
B
OUTSIDE WALL
2. fix A Top Weather Strip by
repeating steps 2 and 3
L Shape
Braket with
Fixing Bolts
E
C
31 . 07 . 2006
Y # of Mullions
Z = 50mm (2")
IMPORTANT !
required
blade width =
P = f - 35mm (1 3/8")
Q = distance between Galleries
3.Push-in B
2.Drill holes
R = 50mm (2") from all Weather Seal into:
B edges for drainage &
one in the top middle: S
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