Modicon-TM3 Analog IO Modules Hardware Guide
Modicon-TM3 Analog IO Modules Hardware Guide
Modicon-TM3 Analog IO Modules Hardware Guide
EIO0000001414 04/2014
Modicon TM3
Analog I/O Modules
Hardware Guide
EIO0000001414.00
04/2014
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
No part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
2014 Schneider Electric. All rights reserved.
EIO0000001414 04/2014
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EIO0000001414 04/2014
5
7
11
13
14
17
18
19
20
21
24
25
26
29
30
32
35
36
37
37
41
43
44
45
48
49
50
52
55
57
58
60
63
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
66
68
72
73
74
76
80
81
83
84
85
88
89
90
91
94
95
97
98
100
104
105
106
108
113
115
117
EIO0000001414 04/2014
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
EIO0000001414 04/2014
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
EIO0000001414 04/2014
Action
In the Search box type the reference of a product or the name of a product range.
z Do not include blank spaces in the model number/product range.
z To get information on grouping similar modules, use asterisks (*).
If you entered a reference, go to the Product datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
If more than one reference appears in the Products search results, click on the reference that
interests you.
Depending on the size of your screen, you may need to scroll down to see the data sheet.
To save or print a data sheet as a .pdf file, click Download XXX product datasheet.
The characteristics that are presented in this manual should be the same as those characteristics
that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the manual and online information,
use the online information as your reference.
EIO0000001414 04/2014
Related Documents
Title of Documentation
Reference Number
EIO0000001396 (ENG)
EIO0000001397 (FRA)
EIO0000001398 (GER)
EIO0000001399 (SPA)
EIO0000001400 (ITA)
EIO0000001401 (CHS)
EIO0000001374 (POR)
EIO0000001375 (TUR)
EIO0000001402 (ENG)
EIO0000001403 (FRA)
EIO0000001404 (GER)
EIO0000001405 (SPA)
EIO0000001406 (ITA)
EIO0000001407 (CHS)
EIO0000001384 (ENG)
EIO0000001385 (FRA)
EIO0000001386 (GER)
EIO0000001387 (SPA)
EIO0000001388 (ITA)
EIO0000001389 (CHS)
EIO0000001370 (POR)
EIO0000001371 (TUR)
EIO0000001456 (ENG)
EIO0000001457 (FRA)
EIO0000001458 (GER)
EIO0000001459 (SPA)
EIO0000001460 (ITA)
EIO0000001461 (CHS)
EIO0000001486 (ENG)
EIO0000001487 (FRA)
EIO0000001488 (GER)
EIO0000001489 (SPA)
EIO0000001490 (ITA)
EIO0000001491 (CHS)
HRB59605
You can download these technical publications and other technical information from our website
at www.schneider-electric.com.
EIO0000001414 04/2014
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z
z
z
z
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
z
z
z
z
z
The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.1
Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
EIO0000001414 04/2014
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
z
z
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
10
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Modicon TM3
TM3 General Overview
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Part I
TM3 General Overview
What Is in This Part?
This part contains the following chapters:
Chapter
Chapter Name
Page
TM3 Description
13
TM3 Installation
19
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11
12
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Modicon TM3
TM3 Description
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TM3 Description
Chapter 1
TM3 Description
What Is in This Chapter?
This chapter contains the following topics:
Topic
Page
General Description
14
Physical Description
17
Accessories
18
EIO0000001414 04/2014
13
TM3 Description
General Description
Introduction
The range of TM3 analog I/O expansion modules includes:
Input modules
z Output modules
z Mixed input/output modules
z
All TM3 analog I/O expansion modules are equipped with (depending on the reference):
z Removable screw terminal blocks
z Removable spring terminal blocks
TM3 Analog Input Modules
The following table shows the TM3 analog input expansion modules, with corresponding
resolution, channel type, nominal voltage/current, and terminal type:
14
Reference
Resolution
Channels Channel
Type
Mode
Terminal Type /
Pitch
16 bit, or
15 bit + sign
inputs
0...10 Vdc
-10+10 Vdc
0...20 mA
4...20 mA
Removable screw
terminal block /
5.08 mm
16 bit, or
15 bit + sign
inputs
0...10 Vdc
-10+10 Vdc
0...20 mA
4...20 mA
Removable spring
terminal block /
5.08 mm
12 bit, or
11 bit + sign
inputs
0...10 Vdc
-10+10 Vdc
0...20 mA
4...20 mA
Removable screw
terminal block /
3.81 mm
12 bit, or
11 bit + sign
inputs
0...10 Vdc
-10+10 Vdc
0...20 mA
4...20 mA
Removable spring
terminal blocks /
3.81 mm
12 bit, or
11 bit + sign
inputs
0...10 Vdc
-10+10 Vdc
0...20 mA
4...20 mA
Removable screw
terminal block /
3.81 mm
12 bit, or
11 bit + sign
inputs
0...10 Vdc
-10+10 Vdc
0...20 mA
4...20 mA
Removable spring
terminal blocks /
3.81 mm
EIO0000001414 04/2014
TM3 Description
Reference
Resolution
Channels Channel
Type
Mode
Terminal Type /
Pitch
16 bit, or
15 bit + sign
inputs
0...10 Vdc
-10+10 Vdc
0...20 mA
4...20 mA
Thermocouple
PT100/1000
NI100/1000
Removable screw
terminal block /
3.81 mm
16 bit, or
15 bit + sign
inputs
0...10 Vdc
-10+10 Vdc
0...20 mA
4...20 mA
Thermocouple
PT100/1000
NI100/1000
Removable spring
terminal blocks /
3.81 mm
16 bit, or
15 bit + sign
inputs
Thermocouple
NTC/PTC
Removable screw
terminal block /
3.81 mm
16 bit, or
15 bit + sign
inputs
Thermocouple
NTC/PTC
Removable spring
terminal blocks /
3.81 mm
Resolution
Channels Channel
Type
Mode
Terminal Type /
Pitch
12 bit, or
11 bit + sign
outputs
0...10 Vdc
-10+10 Vdc
0...20 mA
4...20 mA
Removable screw
terminal block /
5.08 mm
12 bit, or
11 bit + sign
outputs
0...10 Vdc
-10+10 Vdc
0...20 mA
4...20 mA
Removable spring
terminal block /
5.08 mm
12 bit, or
11 bit + sign
outputs
0...10 Vdc
-10+10 Vdc
0...20 mA
4...20 mA
Removable screw
terminal block /
5.08 mm
12 bit, or
11 bit + sign
outputs
0...10 Vdc
-10+10 Vdc
0...20 mA
4...20 mA
Removable spring
terminal block /
5.08 mm
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15
TM3 Description
Resolution
Channels
Channel
Type
Mode
Terminal Type /
Pitch
12 bit, or
11 bit + sign
inputs
outputs
0...10 Vdc
-10...+10 Vdc
0...20 mA
4...20 mA
Removable spring
terminal block /
3.81 mm
12 bit, or
11 bit + sign
inputs
outputs
0...10 Vdc
-10...+10 Vdc
0...20 mA
4...20 mA
Removable spring
terminal block /
3.81 mm
16 bit, or
15 bit + sign
inputs
0...10 Vdc
-10...+10 Vdc
0...20 mA
4...20 mA
Thermocouple
PT100/1000
NI100/1000
Removable screw
terminal block /
5.08 mm
12 bit, or
11 bit + sign
output
0...10 Vdc
-10...+10 Vdc
0...20 mA
4...20 mA
16 bit, or
15 bit + sign
inputs
0...10 Vdc
-10...+10 Vdc
0...20 mA
4...20 mA
Thermocouple
PT100/1000
NI100/1000
12 bit, or
11 bit + sign
output
0...10 Vdc
-10...+10 Vdc
0...20 mA
4...20 mA
16
Removable spring
terminal block /
5.08 mm
EIO0000001414 04/2014
TM3 Description
Physical Description
Introduction
This section describes the physical characteristics of the TM3 modules. The modules, depending
on the reference, support removable screw or spring terminal block.
TM3 with Removable Screw or Spring Terminal Block
The following figure shows the main elements of a TM3 expansion module with removable screw
or spring terminal block:
This table describes the main elements of the TM3 expansion modules shown above:
Label
Elements
Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail).
EIO0000001414 04/2014
17
TM3 Description
Accessories
Overview
This section describes the accessories and cables.
Accessories
Reference
Description
Use
Quantity
TMAT2MSET
TMAT2MSETG
AB1AB8P35
End brackets
TM2XMTGB
Grounding Bar
TM200RSRCEMC
Shielding take-up
clip
25 pack
TMAM2
Mounting Kit
Cables
18
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Modicon TM3
TM3 Installation
EIO0000001414 04/2014
TM3 Installation
Chapter 2
TM3 Installation
What Is in This Chapter?
This chapter contains the following sections:
Section
Topic
Page
2.1
20
2.2
25
2.3
37
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19
TM3 Installation
TM3 General Rules for Implementing
Section 2.1
TM3 General Rules for Implementing
What Is in This Section?
This section contains the following topics:
Topic
20
Page
Environmental Characteristics
21
24
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TM3 Installation
Environmental Characteristics
Enclosure Requirements
TM3 expansion module components are designed as Zone B, Class A industrial equipment
according to IEC/CISPR Publication 11. If they are used in environments other than those
described in these standards, or in environments that do not meet the specifications in this manual
the ability to meet electromagnetic compatibility requirements in the presence of conducted and/or
radiated interference may be reduced.
All TM3 expansion module components meet European Community (CE) requirements for open
equipment as defined by IEC/EN 61131-2. You must install them in an enclosure designed for the
specific environmental conditions and to minimize the possibility of unintended contact with
hazardous voltages. Use metal enclosures to improve the electromagnetic immunity of your TM3
expansion module components. Use enclosures with a keyed locking mechanism to minimize
unauthorized access.
Environmental Characteristics
All the TM3 expansion module components are electrically isolated between the internal electronic
circuit and the input/output channels. This equipment meets CE requirements as indicated in the
table below. This equipment is intended for use in a Pollution Degree 2 industrial environment.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
The following table shows the general environmental characteristics:
Characteristic
Standard compliance
IEC/EN 61131-2
IEC/EN 61010-2-201
Horizontal installation
Vertical installation
Degree of pollution
EIO0000001414 04/2014
10...55 C (14...131 F)
10...35 C (14...95 F)
25...70 C (- 13...158 F)
Storage temperature
Relative humidity
Specification
10...95 % (non-condensing)
Operation
10...95 % (non-condensing)
IEC/EN 60664-1
2
21
TM3 Installation
Characteristic
Specification
Degree of protection
IEC/EN 61131-2
IP20
IEC/EN 61010-2-201
Yes
Corrosion immunity
Operating altitude
Storage altitude
Vibration resistance
Electromagnetic Susceptibility
The TM3 expansion module components meets electromagnetic susceptibility specifications as
indicated in the following table:
22
Characteristic
Designed to
specification
Range
Electrostatic discharge
IEC/EN 61000-4-2
8 kV (air discharge)
4 kV (contact discharge)
IEC/EN 61000-4-3
Magnetic field
IEC/EN 61000-4-8
30 A/m 50 Hz, 60 Hz
IEC/EN 61000-4-4
Relay Outputs
24 Vdc I/Os
Analog I/Os
1 kV
Communication line
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TM3 Installation
Characteristic
Designed to
specification
Range
Surge immunity
IEC/EN 61000-4-5
IEC/EN 61131-2
CM1
DM2
DC Power lines
1 kV
0.5 kV
AC Power lines
Relay Outputs
24 Vdc I/Os
1 kV
Shielded cable
(between shield and
ground)
IEC/EN 61000-4-6
Conducted emission
IEC/EN 55011
(IEC/CISPR
Publication 11)
AC power line:
z 0.15...0.5 MHz: 79 dBV/m QP / 66 dBV/m AV
z 0.5...300 MHz: 73 dBV/m QP / 60 dBV/m AV
AC/DC power line:
z 10...150 kHz: 120...69 dBV/m QP
z 150...1500 kHz: 79...63 dBV/m QP
z 1.5...30 MHz: 63 dBV/m QP
Radiated emission
Common Mode
Differential Mode
EIO0000001414 04/2014
IEC/EN 55011
(IEC/CISPR
Publication 11)
Class A, 10 m distance:
z 30...230 MHz: 40 dBV/m QP
z 230...1000 MHz: 47 dBV/m QP
23
TM3 Installation
z
z
24
EIO0000001414 04/2014
TM3 Installation
TM3 Expansion Module Installation
Section 2.2
TM3 Expansion Module Installation
What Is in This Section?
This section contains the following topics:
Topic
Page
26
Installation Guidelines
29
30
32
35
36
EIO0000001414 04/2014
25
TM3 Installation
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z
z
z
z
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
26
EIO0000001414 04/2014
TM3 Installation
Programming Considerations
WARNING
UNINTENDED EQUIPMENT OPERATION
z
z
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Operating Environment
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the conditions described in the Environmental
Characteristics.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
EIO0000001414 04/2014
27
TM3 Installation
Installation Considerations
WARNING
UNINTENDED EQUIPMENT OPERATION
z
z
z
z
z
z
z
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Install and operate this equipment in an enclosure appropriately rated for its intended
environment.
Use the sensor and actuator power supplies only for supplying power to the sensors or
actuators connected to the module.
Power line and output circuits must be wired and fused in compliance with local and national
regulatory requirements for the rated current and voltage of the particular equipment.
Do not use this equipment in safety-critical machine functions.
Do not disassemble, repair, or modify this equipment.
Do not connect any wiring to reserved, unused connections, or to connections designated as
No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
NOTE: JDYX2 or JDYX8 fuse types are UL-recognized and CSA approved.
28
EIO0000001414 04/2014
TM3 Installation
Installation Guidelines
Introduction
TM3 expansion modules are assembled by connecting them to a logic controller or receiver
module.
The logic controller or receiver module and their expansion modules can be installed on a top hat
section rail (DIN rail).
Mounting Position and Minimum Clearances
The mounting position and minimum clearances of the expansion modules must conform with the
rules defined for the appropriate hardware system. Refer to the Installation chapter in the Controller
Hardware documentation for your specific controller.
WARNING
UNINTENDED EQUIPMENT OPERATION
z
z
z
z
Place devices dissipating the most heat at the top of the cabinet and ensure adequate
ventilation.
Avoid placing this equipment next to or above devices that might cause overheating.
Install the equipment in a location providing the minimum clearances from all adjacent
structures and equipment as directed in this document.
Install all equipment in accordance with the specifications in the related documentation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
EIO0000001414 04/2014
29
TM3 Installation
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z
z
z
z
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
WARNING
UNINTENDED EQUIPMENT OPERATION
z
z
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
30
EIO0000001414 04/2014
TM3 Installation
Action
Remove all power and dismount any existing controller I/O assembly from its DIN mounting.
Remove the expansion connector sticker from the controller or the outermost installed expansion
module.
Verify that the locking device on the new module is in the upper position.
Align the internal bus connector on the left side of the module with the internal bus connector on the
right side of the controller, Receiver module or expansion module.
Press the new module towards the controller, Receiver module or expansion module until it is
securely in place.
Push down the locking device on the top of the new module to lock it to the controller, Receiver
module or previously installed expansion module.
EIO0000001414 04/2014
31
TM3 Installation
32
Reference
Type
NSYSDR50A
NSYSDR60A
NSYSDR80A
NSYSDR100A
EIO0000001414 04/2014
TM3 Installation
The following illustration and table show the references of the symmetric top hat section rails (DIN
rail) for the metal enclosure range:
Reference
Type
NSYSDR60
NSYSDR80
NSYSDR100
NSYSDR120
The following illustration and table shows the references of the symmetric top hat section rails (DIN
rail) of 2000 mm (78.74 in.):
Reference
Type
Rail Length
NSYSDR200
NSYSDR200D2
1
2
EIO0000001414 04/2014
33
TM3 Installation
Reference
Type
NSYDPR25
NSYDPR35
NSYDPR45
NSYDPR55
NSYDPR65
NSYDPR75
The following illustration and table show the references of the double-profile top hat section rails
(DIN rail) for the floor-standing range:
34
Reference
Type
NSYDPR60
NSYDPR80
NSYDPR100
NSYDPR120
TM3 Installation
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z
z
z
z
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Action
Remove all power from the control system.
Dismount the assembled controller and modules from the mounting rail.
Push up the locking device (see page 17) from the bottom of the module to disengage it from the
controller or receiver module.
EIO0000001414 04/2014
35
TM3 Installation
Action
Insert the mounting strip TMAM2 into the slot at the top of the module.
36
EIO0000001414 04/2014
TM3 Installation
TM3 Electrical Requirements
Section 2.3
TM3 Electrical Requirements
Wiring Best Practices
Overview
This section describes the wiring guidelines and associated best practices to be respected when
using the TM3 system.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z
z
z
z
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
WARNING
LOSS OF CONTROL
z
z
z
z
z
The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.1
Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
EIO0000001414 04/2014
37
TM3 Installation
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
Functional Ground (FE) on the DIN Rail
The DIN Rail for your TM3 system is common with the functional ground (FE) plane and must be
mounted on a conductive backplane.
WARNING
UNINTENDED EQUIPMENT OPERATION
Connect the DIN rail to the functional ground (FE) of your installation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Protective Ground (PE) on the Backplane
The protective ground (PE) is connected to the conductive backplane by a heavyduty wire, usually
a braided copper cable with the maximum allowable cable section.
Wiring Guidelines
The following rules must be applied when wiring a TM3 system:
I/O and communication wiring must be kept separate from the power wiring. Route these 2 types
of wiring in separate cable ducting.
z Verify that the operating conditions and environment are within the specification values.
z Use proper wire sizes to meet voltage and current requirements.
z Use copper conductors (highly recommended).
z Use twisted-pair, shielded cables for analog, and/or fast I/O.
z Use twisted-pair, shielded cables for networks, and field bus.
z
WARNING
UNINTENDED EQUIPMENT OPERATION
z
z
z
Use shielded cables for all fast I/O, analog I/O, and communication signals.
Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point1.
Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
38
EIO0000001414 04/2014
TM3 Installation
1Multipoint
The following tables show the cable types and wire sizes for a 5.08 pitch removable screw terminal
block (I/Os and power supply):
DANGER
FIRE HAZARD
z
z
z
Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 C (176 F).
For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 C
(176 F).
EIO0000001414 04/2014
39
TM3 Installation
The following tables show the cable types and wire sizes for a 5.08 pitch removable spring
terminal block (I/Os and power supply):
DANGER
FIRE HAZARD
z
z
z
Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 C (176 F).
For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 C
(176 F).
DANGER
LOOSE WIRING CAUSES ELECTRIC SHOCK
Do not insert more than one wire per connector of the terminal block without a double wire cable
end.
Failure to follow these instructions will result in death or serious injury.
40
EIO0000001414 04/2014
Modicon TM3
TM3 Analog Input Modules
EIO0000001414 04/2014
Part II
TM3 Analog Input Modules
What Is in This Part?
This part contains the following chapters:
Chapter
Chapter Name
Page
43
49
57
65
73
EIO0000001414 04/2014
41
42
EIO0000001414 04/2014
Modicon TM3
TM3AI2H / TM3AI2HG Module 2 Inputs 24 Vdc
EIO0000001414 04/2014
Chapter 3
TM3AI2H / TM3AI2HG Module 2 Inputs 24 Vdc
Overview
This chapter describes the TM3AI2H / TM3AI2HG expansion modules, its characteristics, and its
connection to the different sensors.
What Is in This Chapter?
This chapter contains the following topics:
Topic
Page
44
45
48
EIO0000001414 04/2014
43
Main Characteristics
Characteristic
Value
2 inputs
24 Vdc
Signal type
Voltage
Current
Input range
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
Resolution
Connection type
TM3AI2H
TM3AI2HG
Type
Length
Weight
TM3AI2H
TM3AI2HG
Status LEDs
The following figure shows the status LEDs:
44
LED
Color
Status
Description
PWR
Green
On
Off
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3AI2H / TM3AI2HG expansion
modules:
EIO0000001414 04/2014
45
General Characteristics
Characteristics
Value
24 Vdc
20.4...28.8 Vdc
30 mA (no load)
40 mA (full load)
0 mA
25 mA (no load)
25 mA (full load)
Input Characteristics
The following table describes the input characteristics of the TM3AI2H / TM3AI2HG expansion
modules:
Characteristics
Input range
46
Value
Voltage input
Current input
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
50 max
Input impedance
1 M min
Input type
Single-ended input
Operating mode
Self-scan
Conversion mode
Temperature drift
Nonlinearity
Resolution
Yes
EIO0000001414 04/2014
Characteristics
Value
Noise
Maximum temporary deviation
resistance during perturbations
Voltage input
Isolation
Current input
Recommended cable
Crosstalk
1 LSB max
1500 Vac
13 Vdc
Input filter
Input value is 0
The External power supply error status bit in the controller is
ON.
EIO0000001414 04/2014
40 mA
47
* Type T fuse
(1) Current/Voltage analog output device
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
48
EIO0000001414 04/2014
Modicon TM3
TM3AI4 / TM3AI4G Module 4 Inputs 24 Vdc
EIO0000001414 04/2014
Chapter 4
TM3AI4 / TM3AI4G Module 4 Inputs 24 Vdc
Overview
This chapter describes the TM3AI4 / TM3AI4G expansion modules, its characteristics, and its
connection to the different sensors.
What Is in This Chapter?
This chapter contains the following topics:
Topic
Page
50
52
55
EIO0000001414 04/2014
49
Main Characteristics
Characteristic
Value
4 inputs
24 Vdc
Signal type
Voltage
Current
Input range
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
Resolution
Connection type
50
TM3AI4G
Type
Length
Weight
TM3AI4
TM3AI4G
EIO0000001414 04/2014
Status LEDs
The following figure shows the status LEDs:
Color
Status
Description
PWR
Green
On
Off
EIO0000001414 04/2014
51
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3AI4 / TM3AI4G expansion
modules:
52
EIO0000001414 04/2014
General Characteristics
Characteristics
Value
24 Vdc
20.4...28.8 Vdc
35 mA (no load)
45 mA (full load)
0 mA
30 mA (no load)
30 mA (full load)
Input Characteristics
The following table describes the input characteristics of the TM3AI4 / TM3AI4G expansion
modules:
Characteristics
Value
Voltage input
Current input
0...10 Vdc
10+10 Vdc
0...20 mA
4...20 mA
Input impedance
1 M min
50 max
Input range
Input type
Single-ended input
Operating mode
Self-scan
Conversion mode
Temperature drift
Nonlinearity
Resolution
Yes
EIO0000001414 04/2014
53
Characteristics
Value
Voltage input
Current input
Noise
Maximum temporary
4 % maximum when EMC perturbation is applied to the power
resistance deviation during perturbations and I/O wiring
Isolation
54
Recommended cable
Crosstalk
1 LSB max
1500 Vac
500 Vac
13 Vdc
40 mA
Input filter
Input value is 0
The External power supply error status bit in the controller is
ON.
EIO0000001414 04/2014
* Type T fuse
(1) Current/Voltage analog output device
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
EIO0000001414 04/2014
55
56
EIO0000001414 04/2014
Modicon TM3
TM3AI8 / TM3AI8G Module 8 Inputs 24 Vdc
EIO0000001414 04/2014
Chapter 5
TM3AI8 / TM3AI8G Module 8 Inputs 24 Vdc
Overview
This chapter describes the TM3AI8 / TM3AI8G expansion modules, its characteristics, and its
connection to the different sensors.
What Is in This Chapter?
This chapter contains the following topics:
Topic
Page
58
60
63
EIO0000001414 04/2014
57
Main Characteristics
Characteristic
Value
8 inputs
24 Vdc
Signal type
Voltage
Current
Input range
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
Resolution
Connection type
TM3AI8G
Type
Length
Weight
TM3AI8
TM3AI8G
Status LEDs
The following figure shows the status LEDs:
58
EIO0000001414 04/2014
Color
Status
Description
PWR
Green
On
Off
EIO0000001414 04/2014
59
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3AI8 / TM3AI8G expansion
modules:
60
EIO0000001414 04/2014
General Characteristics
Characteristics
Value
24 Vdc
20.4...28.8 Vdc
35 mA (no load)
40 mA (full load)
0 mA
30 mA (no load)
40 mA (full load)
Input Characteristics
The following table describes the input characteristics of the TM3AI8 / TM3AI8G expansion
modules:
Characteristics
Value
Voltage input
Current input
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
Input impedance
1 M min
50 max
Input range
Input type
Single-ended input
Operating mode
Self-scan
Conversion mode
Temperature drift
Nonlinearity
Resolution
Yes
EIO0000001414 04/2014
61
Characteristics
Value
Voltage input
Current input
Noise
Maximum temporary deviation 4 % maximum when EMC perturbation is applied to the power
resistance during perturbations
and I/O wiring
Isolation
Recommended cable
Crosstalk
1 LSB max
1500 Vac
500 Vac
62
40 mA
Input filter
Input value is 0
The External power supply error status bit in the controller is
ON.
EIO0000001414 04/2014
* Type T fuse
(1) Current/Voltage analog output device
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
EIO0000001414 04/2014
63
64
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Modicon TM3
TM3TI4 / TM3TI4G Module 4 Inputs 24 Vdc
EIO0000001414 04/2014
Chapter 6
TM3TI4 / TM3TI4G Module 4 Inputs 24 Vdc
Overview
This chapter describes the TM3TI4 / TM3TI4G expansion modules, its characteristics, and its
connection to the different sensors.
What Is in This Chapter?
This chapter contains the following topics:
Topic
Page
66
68
72
EIO0000001414 04/2014
65
Main Characteristics
66
Characteristic
Value
Number of input
channels
4 inputs
24 Vdc
Signal type
Voltage
Current
Thermocouple
3-wire-RTD
Input range
010 Vdc
10+10 Vdc
020 mA
420 mA
Type K, J, R, S, B,
E, T, N, C
PT100, PT1000,
NI100, NI1000
Resolution max
Connection type
TM3TI4
TM3TI4G
Type
Length
Weight
TM3TI4
TM3TI4G
EIO0000001414 04/2014
Status LEDs
The following figure shows the status LEDs:
Color
Status
Description
PWR
Green
On
Off
EIO0000001414 04/2014
67
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3TI4 / TM3TI4G expansion
modules:
68
EIO0000001414 04/2014
General Characteristics
Characteristics
Value
24 Vdc
20.4...28.8 Vdc
45 mA (no load)
50 mA (full load)
0 mA
35 mA (no load)
40 mA (full load)
Input Characteristics
The following table describes the input characteristics of the TM3TI4 / TM3TI4G expansion
modules:
Characteristics
Input range
Value
Voltage input
Current
input
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
200...1300 C
(328...2372 F)
PT100
200...1000 C
(328...1832 F)
PT1000 200...600 C
(328...1112 F)
0...1760 C
(32...3200 F)
NI100
0...1760 C
(32...3200 F)
NI 1000 60...180 C
(76...356 F)
0...1820 C
(32...3308 F)
200...800 C
(328...1472 F)
200...400 C
(328...752 F)
200...1300 C
(328...1472 F)
0...2315 C
(32...4199 F)
50 max
Input impedance
1 M min
10 ms or 100 ms per
enabled channel
EIO0000001414 04/2014
200...850 C
(328...1562 F)
60...180 C
(76...356 F)
1 M min
100 ms per enabled channel
69
Characteristics
Value
Voltage input
Input type
Current
input
Single-ended input
Operating mode
Self-scan
Conversion mode
Cold junction
accuracy 4.0 C
except:
70
R
S
6 C
(0...200 C)
Non-guaranted
(0...300 C)
K
J
E
T
N
0.4 % of full
scale under 0 C
K
J
R
S
B
E
T
N
C
15000 points
12000 points
17600 points
17600 points
18200 points
10000 points
6000 points
15000 points
23150 points
Temperature drift
Repeatability after
stabilization time
Nonlinearity
Resolution
2.44 mV
(range
0...10 Vdc)
4.88 mV
(range
10...+10 Vdc)
PT100
PT1000
NI100
NI1000
10500 points
8000 points
2400 points
2400 points
0.1 C (0.18 F)
4.88 A
(range
0...20 mA)
3.91 A
(range
4...20 mA)
EIO0000001414 04/2014
Characteristics
Value
Voltage input
Current
input
Yes
4 % maximum when EMC perturbation is applied to the power and I/O wiring
Noise
Maximum
resistance temporary
deviation
during
perturbations
Isolation
Recommend
ed cable
Crosstalk
1 LSB max
1500 Vac
Between
external
power supply
and inputs
Between
inputs and
internal logic
circuits
5500 Vac
Maximum continuous
allowed overload (no
damage)
13 Vdc
Input filter
Behavior when
temperature sensor is
broken
N/A
Input value is 0
EIO0000001414 04/2014
40 mA
N/A
The External power supply error status bit in the controller is ON.
71
* Type T fuse
(1) Current/Voltage analog output device
(2) Thermocouple
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
72
EIO0000001414 04/2014
Modicon TM3
TM3TI8T / TM3TI8TG Module 8 Inputs 24 Vdc
EIO0000001414 04/2014
Chapter 7
TM3TI8T / TM3TI8TG Module 8 Inputs 24 Vdc
Overview
This chapter describes the TM3TI8T / TM3TI8TG expansion modules, its characteristics, and its
connection to the different sensors.
What Is in This Chapter?
This chapter contains the following topics:
Topic
Page
74
76
80
EIO0000001414 04/2014
73
Main Characteristics
Characteristic
Value
Number of input
channels
8 inputs
24 Vdc
Signal type
Thermocouple
Thermistor
Input range
Type K, J, R, S, B, E, T, N, C
NTC, PTC
Resolution max
Connection type
TM3TI8T
Type
Length
Weight
TM3TI8T
TM3TI8TG
TM3TI8TG
Status LEDs
The following figure shows the status LEDs:
74
EIO0000001414 04/2014
Color
Status
Description
PWR
Green
On
Off
EIO0000001414 04/2014
75
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3TI8T / TM3TI8TG expansion
modules:
76
EIO0000001414 04/2014
General Characteristics
Characteristics
Value
24 Vdc
20.4...28.8 Vdc
40 mA (no load)
45 mA (full load)
0 mA
30 mA (no load)
30 mA (full load)
Input Characteristics
The following table describes the input characteristics of the TM3TI8T / TM3TI8TG expansion
modules:
Characteristics
Value
Thermocouple type
Input range
200...1300 C
(328...2372 F)
200...1000 C
(328...1832 F)
0...1760 C
(32...3200 F)
0...1760 C
(32...3200 F)
0...1820 C
(32...3308 F)
200...800 C
(328...1472 F)
200...400 C
(328...752 F)
200...1300 C
(328...1472 F)
0...2315 C
(32...4199 F)
Thermistor
NTC
PTC
100...10 k
Input impedance
1 M min
Input type
Single-ended input
Operating mode
Self-scan
EIO0000001414 04/2014
1 M min
77
Characteristics
Value
Conversion mode
Max
accuracy
at ambient
25 C
(77 F)
Thermocouple type
78
R
S
6 C at 0...200 C
Non-guaranted at
0...300 C
K
J
E
T
N
Temperature drift
Nonlinearity
Resolution
K
J
R
S
B
E
T
N
C
15000 points
12000 points
17600 points
17600 points
18200 points
10000 points
6000 points
15000 points
23150 points
Thermistor
See
thermistor
resistance
error
NTC
PTC
0.1 C (0.18 F)
NTC
1 or 0.1 C (0.18 F)
PTC
Thermistor parameters
(configuration per channel)
Yes
Noise
resistance
Maximum temporary
deviation during
perturbations
Recommended cable
Crosstalk
1 LSB max
EIO0000001414 04/2014
Characteristics
Value
Thermocouple type
Isolation
Between external
power supply and
inputs
1500 Vac
500 Vac
Thermistor
N/A
Input filter
EIO0000001414 04/2014
N/A
79
* Type T fuse
(1) Thermocouple
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
80
EIO0000001414 04/2014
Modicon TM3
TM3 Analog Output Modules
EIO0000001414 04/2014
Part III
TM3 Analog Output Modules
What Is in This Part?
This part contains the following chapters:
Chapter
Chapter Name
Page
83
89
EIO0000001414 04/2014
81
82
EIO0000001414 04/2014
Modicon TM3
TM3AQ2 / TM3AQ2G Module 2 Outputs 24 Vdc
EIO0000001414 04/2014
Chapter 8
TM3AQ2 / TM3AQ2G Module 2 Outputs 24 Vdc
Overview
This chapter describes the TM3AQ2 / TM3AQ2G expansion modules, its characteristics, and its
connection to the different actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic
Page
84
85
88
EIO0000001414 04/2014
83
Main Characteristics
Characteristic
Value
2 outputs
24 Vdc
Signal type
Voltage
Current
Output range
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
Resolution
Connection type
TM3AQ2
TM3AQ2G
Type
Length
Weight
TM3AQ2
TM3AQ2G
Status LEDs
The following figure shows the status LEDs:
84
LED
Color
Status
Description
PWR
Green
On
Off
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3AQ2 / TM3AQ2G expansion
modules:
EIO0000001414 04/2014
85
General Characteristics
Characteristics
Value
24 Vdc
20.4...28.8 Vdc
30 mA (no load)
40 mA (full load)
0 mA
30 mA (no load)
70 mA (full load)
Output Characteristics
The table below describes the output characteristics of the TM3AQ2 / TM3AQ2G expansion
modules:
Characteristics
Value
Voltage output
Current output
Voltage output
Current output
Output range
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
Load impedance
1 k min
300 max
Resistive load
Settling time
1 ms
Temperature drift
Output ripple
20 mV max
Overshoot
0%
Resolution
0...4095
86
EIO0000001414 04/2014
Characteristics
Value
Yes
Noise
resistance
Maximum temporary
deviation during
perturbations
Recommended cable
Voltage output
Isolation
Crosstalk
1 LSB max
Between external
power supply and
inputs
1500 Vac
500 Vac
Current output
EIO0000001414 04/2014
87
* Type T fuse
(1) Voltage/current pre-actuator
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
88
EIO0000001414 04/2014
Modicon TM3
TM3AQ4 / TM3AQ4G Module 4 Outputs 24 Vdc
EIO0000001414 04/2014
Chapter 9
TM3AQ4 / TM3AQ4G Module 4 Outputs 24 Vdc
Overview
This chapter describes the TM3AQ4 / TM3AQ4G expansion modules, its characteristics, and its
connection to the different actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic
Page
90
91
94
EIO0000001414 04/2014
89
Main Characteristics
Characteristic
Value
4 outputs
24 Vdc
Signal type
Voltage
Current
Output range
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
Resolution
Connection type
TM3AQ4
TM3AQ4G
Type
Length
Weight
TM3AQ4
TM3AQ4G
Status LEDs
The following figure shows the status LEDs:
90
LED
Color
Status
Description
PWR
Green
On
Off
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3AQ4 / TM3AQ4G expansion
modules:
EIO0000001414 04/2014
91
General Characteristics
Characteristics
Value
24 Vdc
20.4...28.8 Vdc
40 mA (no load)
50 mA (full load)
0 mA
50 mA (no load)
125 mA (full load)
Output Characteristics
The table below describes the output characteristics of the TM3AQ4 / TM3AQ4G expansion
modules:
Characteristics
Value
Voltage output
Current output
Voltage output
Current output
Output range
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
Load impedance
1 k min
300 max
Resistive load
Settling time
1 ms
Nonlinearity
Output ripple
20 mV max
Overshoot
0%
Resolution
Yes
92
EIO0000001414 04/2014
Characteristics
Value
Voltage output
Noise
resistance
Isolation
Recommended cable
Crosstalk
1 LSB max
1500 Vac
500 Vac
EIO0000001414 04/2014
Current output
Maximum temporary
deviation during
perturbations
The External power supply error status bit in the controller is ON.
93
* Type T fuse
(1) Voltage/current pre-actuator
94
EIO0000001414 04/2014
Modicon TM3
TM3 Analog Mixed Input/Output Modules
EIO0000001414 04/2014
Part IV
TM3 Analog Mixed Input/Output Modules
What Is in This Part?
This part contains the following chapters:
Chapter
Chapter Name
10
11
EIO0000001414 04/2014
Page
97
105
95
96
EIO0000001414 04/2014
Modicon TM3
TM3AM6 / TM3AM6G Mixed I/O Module 4 Inputs/2 Outputs 24 Vdc
EIO0000001414 04/2014
Chapter 10
TM3AM6 / TM3AM6G Mixed I/O Module 4 Inputs/2 Outputs
24 Vdc
Overview
This chapter describes the TM3AM6 / TM3AM6G expansion modules, its characteristics, and its
connection to the different sensors and actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic
TM3AM6 / TM3AM6G Presentation
Page
98
100
104
EIO0000001414 04/2014
97
Main Characteristics
Characteristic
Value
Number of channels
4 inputs
24 Vdc
Signal type
Voltage
Current
Voltage
Current
Input range
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
Resolution
Connection type
98
2 outputs
TM3AM6G
Type
Length
Weight
TM3AM6
TM3AM6G
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Status LEDs
The following figure shows the status LEDs:
Color
Status
Description
PWR
Green
On
Off
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99
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3AM6 / TM3AM6G expansion
modules:
100
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General Characteristics
Characteristics
Value
24 Vdc
20.4...28.8 Vdc
45 mA (no load)
55 mA (full load)
0 mA
55 mA (no load)
100 mA (full load)
Input Characteristics
The table below describes the input characteristics of the TM3AM6 / TM3AM6G expansion
modules:
Characteristics
Value
Voltage input
Current input
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
Input impedance
1 M min
50 max
Input range
Input type
single-ended input
Operating mode
Self-scan
Conversion mode
Nonlinearity
Resolution
Yes
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101
Characteristics
Value
Voltage input
Noise
resistance
Maximum
temporary
deviation
during
perturbations
Current input
Isolation
Crosstalk
1 LSB max
Between
external power
supply and
inputs
1500 Vac
13 Vdc
40 mA
Input filter
Input value is 0
The External power supply error status bit in the controller is ON.
Output Characteristics
The table below describes the output characteristics of the TM3AM6 / TM3AM6G expansion
modules:
Characteristics
Value
Voltage output
Current output
Voltage output
Current output
Output range
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
Load impedance
1 k min
300 max
Resistive load
Settling time
1 ms
102
Temperature drift
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Characteristics
Value
Nonlinearity
Voltage output
Output ripple
20 mV max
Overshoot
0%
Current output
Resolution
0...4095
Maximum
temporary
deviation
during
perturbations
Isolation
Crosstalk
1 LSB max
Between
external power
supply and
inputs
1500 Vac
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The External power supply error status bit in the controller is ON.
103
* Type T fuse
(1) Current/Voltage analog output device
(2) Current/Voltage analog input device
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
104
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Modicon TM3
TM3TM3 / TM3TM3G Mixed I/O Module 2 Inputs/1 Output 24 Vdc
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Chapter 11
TM3TM3 / TM3TM3G Mixed I/O Module 2 Inputs/1 Output
24 Vdc
Overview
This chapter describes the TM3TM3 / TM3TM3G expansion modules, its characteristics, and its
connection to the different sensors and actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic
Page
106
108
113
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105
Main Characteristics
Characteristic
Value
Number of channels
2 inputs
24 Vdc
Signal type
Voltage
Input range
0...20 mA
0...10 Vdc
0...20 mA Type K, J, R, S, PT100, 0...10 Vdc
10...+10 Vdc 4...20 mA B, E, T, N, C
PT1000, 10...+10 Vdc 4...20 mA
NI100,
NI1000
Resolution max
1 output
Current
Thermocouple
3-wireRTD
Voltage
Current
Connection TM3TM3
Removable screw terminal block
type
TM3TM3G Removable spring terminal block
Cable type
and length
Type
Length
Weight
TM3TM3
Status LEDs
The following figure shows the status LEDs:
106
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Color
Status
Description
PWR
Green
On
Off
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107
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Dimensions
The following diagrams show the external dimensions for the TM3TM3 / TM3TM3G expansion
modules:
108
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General Characteristics
Characteristics
Value
24 Vdc
20.4...28.8 Vdc
55 mA (no load)
60 mA (full load)
0 mA
55 mA (no load)
80 mA (full load)
Input Characteristics
The table below describes the input characteristics of the TM3TM3 / TM3TM3G expansion
modules:
Characteristics
Input range
Value
Voltage input
Current
input
Thermocouple type
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
200...1300 C PT100
(328...2372 F)
0...1760
(32...3200 F)
NI100
60...180 C
(76...356 F)
0...1760 C
(32...3200 F)
NI1000
60...180 C)
(76...356 F)
0...1820 C
(32...3308 F)
200...800
(328...1472 F)
200...400 C
(328...752 F)
200...1300
(328...1472 F)
0...2315 C
(32...4199 F)
50 max
Input impedance
1 M min
Software configurable: 10 ms
100 ms per enabled channel
or 100 ms per enabled channel
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1 M min
3-wire-RTD
200...850 C
(328...1562 F)
1 M min
109
Characteristics
Value
Voltage input
Current
input
Input type
Single-ended input
Operating mode
Self-scan
Conversion mode
Max accuracy at
ambient 25 C
(77 F)
Temperature drift
Repeatability after
stabilization time
Nonlinearity
Maximum input
deviation
Resolution
0.15 mV (range
0...10 Vdc)
0.30 mV (range
10...+10 Vdc)
Data type in
application program
0.30 A
(range
0...20 mA)
0.244 A
(range
4...20 mA)
Thermocouple type
3-wire-RTD
R
S
6 C at
0...200 C
Non-guaranted
at 0...300 C
K
J
E
T
N
0.4 % of full
scale under 0 C
K
J
R
S
B
E
T
N
C
15000 points
12000 points
17600 points
17600 points
18200 points
10000 points
6000 points
15000 points
23150 points
PT100
PT1000
NI100
NI1000
10500 points
8000 points
2400 points
2400 points
0.1 C (0.18 F)
110
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Characteristics
Value
Voltage input
Current
input
Thermocouple type
3-wire-RTD
4 % maximum when EMC perturbation is applied to the power and I/O wiring
Noise
Maxiresistance mum temporary
deviation
during
perturbations
Isolation
Recommended
cable
Crosstalk
1 LSB max
Between
external
power
supply
and
inputs
1500 Vac
Between
inputs
and
internal
logic
circuits
500 Vac
Maximum continuous
allowed overload (no
damage)
13 Vdc
40 mA
N/A
Input filter
N/A
Behavior when
temperature sensor is
broken
Behavior when
external power is off
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Input value is 0
The External power supply error status bit in the controller is ON.
111
Output Characteristics
The table below describes the output characteristics of the TM3TM3 / TM3TM3G expansion
modules:
Characteristics
Value
Voltage output
Current output
Voltage output
Current output
Output range
0...10 Vdc
10...+10 Vdc
0...20 mA
4...20 mA
Load impedance
1 k min
300 max
Resistive load
Settling time
1 ms
Temperature drift
Output ripple
20 mV max
Overshoot
0%
Resolution
0...4095
Isolation
Maximum temporary 4 % maximum when EMC perturbation is applied to the power and I/O
wiring
deviation during
perturbations
Recommended
cable
Crosstalk
1 LSB max
Between external
power supply and
inputs
1500 Vac
500 Vac
Behavior when external power is off The External power supply error status bit in the controller is ON.
112
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* Type T fuse
(1) Current/Voltage analog output device
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113
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
114
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Modicon TM3
Glossary
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Glossary
E
EIA rack
(electronic industries alliance rack) A standardized (EIA 310-D, IEC 60297, and DIN 41494
SC48D) system for mounting various electronic modules in a stack or rack that is 19 inches
(482.6 mm) wide.
EN
EN identifies 1 of many European standards maintained by CEN (European Committee for
Standardization), CENELEC (European Committee for Electrotechnical Standardization), or ETSI
(European Telecommunications Standards Institute).
expansion connector
A connector to attach expansion I/O modules.
H
HE10
Rectangular connector for electrical signals with frequencies below 3 MHz, complying with IEC
60807-2.
I
IEC
(international electrotechnical commission) A non-profit and non-governmental international
standards organization that prepares and publishes international standards for electrical,
electronic, and related technologies.
IP 20
(ingress protection) The protection classification according to IEC 60529 offered by an enclosure,
shown by the letter IP and 2 digits. The first digit indicates 2 factors: helping protect persons and
for equipment. The second digit indicates helping protect against water. IP 20 devices help protect
against electric contact of objects larger than 12.5 mm, but not against water.
N
NEMA
(national electrical manufacturers association) The standard for the performance of various
classes of electrical enclosures. The NEMA standards cover corrosion resistance, ability to help
protect from rain, submersion, and so on. For IEC member countries, the IEC 60529 standard
classifies the ingress protection rating for enclosures.
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115
Glossary
R
RJ-45
A standard type of 8-pin connector for network cables defined for Ethernet.
T
terminal block
(terminal block) The component that mounts in an electronic module and provides electrical
connections between the controller and the field devices.
116
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Modicon TM3
Index
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Index
A
accessories, 18
analog I/O modules, 14
analog input modules
specifications, 14
analog mixed I/O modules
specifications, 16
analog output modules
specifications, 15
assembling to a controller, 30
physical description
TM3 I/O expansion modules, 17
presentation
TM3AI2H / TM3AI2HG, 44
TM3AI4 / TM3AI4G, 50
TM3AI8 / TM3AI8G, 58
Presentation
TM3AM6 / TM3AM6G, 98
presentation
TM3AQ2 / TM3AQ2G, 84
TM3TI4 / TM3TI4G, 66
TM3TI8T / TM3TI8TG, 74
TM3TM3 / TM3TM3G, 106
C
certifications and standards, 24
characteristics
TM3AI2H / TM3AI2HG, 45
TM3AI4 / TM3AI4G, 52
TM3AI8 / TM3AI8G, 60
TM3AM6 / TM3AM6G, 100
TM3AQ2 / TM3AQ2G, 85
TM3AQ4 / TM3AQ4G, 91
TM3TI4 / TM3TI4G, 68
TM3TI8T / TM3TI8TG, 76
TM3TM3 / TM3TM3G, 108
controllers
disassembling a module, 35
E
Electromagnetic Susceptibility, 22
environmental characteristics, 21
M
minimum clearances, 29
mounting position, 29
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S
specifications
analog input modules, 14
analog mixed I/O modules, 16
analog output modules, 15
T
TM3 analog I/O expansion modules
TM3AI4 / TM3AI4G, 49
TM3AM6 / TM3AM6G, 97
TM3AQ2 / TM3AQ2G, 83
TM3AQ4 / TM3AQ4G, 89
TM3TI8T / TM3TI8TG, 73
TM3TM3 / TM3TM3G, 105
TM3 analog I/O expansion modules inputs
TM3AI2H / TM3AI2HG, 43
TM3AI8 / TM3AI8G, 57
TM3TI4 / TM3TI4G, 65
TM3 I/O expansion modules
physical description, 17
TM3 presentation
TM3AQ4 / TM3AQ4G, 90
117
Index
TM3AI2H / TM3AI2HG
characteristics, 45
presentation, 44
TM3 analog I/O expansion modules inputs, 43
wiring diagram, 48
TM3AI4 / TM3AI4G
characteristics, 52
presentation, 50
TM3 analog I/O expansion modules, 49
wiring diagram, 55
TM3AI8 / TM3AI8G
characteristics, 60
presentation, 58
TM3 analog I/O expansion modules inputs, 57
wiring diagram, 63
TM3AM6 / TM3AM6G
characteristics, 100
Presentation, 98
TM3 analog I/O expansion modules, 97
wiring diagram, 104
TM3AQ2 / TM3AQ2G
characteristics, 85
presentation, 84
TM3 analog I/O expansion modules, 83
TM3AQ4 / TM3AQ4G
characteristics, 91
TM3 presentation, 90
wiring diagram, 94
TM3Q4 / TM3AQ4G
TM3 analog I/O expansion modules, 89
TM3TI4 / TM3TI4G
characteristics, 68
presentation, 66
TM3 analog I/O expansion modules inputs, 65
wiring diagram, 72
TM3TI8T / TM3TI8TG
characteristics, 76
presentation, 74
TM3 analog I/O expansion modules, 73
wiring diagram, 80
118
TM3TM3 / TM3TM3G
characteristics, 108
presentation, 106
TM3 analog I/O expansion modules, 105
wiring diagram, 113
W
wiring diagram
TM3AI2H / TM3AI2HG, 48
TM3AI4 / TM3AI4G, 55
TM3AI8 / TM3AI18G, 63
TM3AM6 / TM3AM6G, 104
TM3AQ4 / TM3AQ4G, 94
TM3TI4 / TM3TI4G, 72
TM3TI8T / TM3TI8TG, 80
TM3TM3 / TM3TM3G, 113
wiring rules, 37
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