UK TechnBrosch
UK TechnBrosch
UK TechnBrosch
Introduction
1a
1. Introduction
Site
Contents
Kalzip the economical all-round solution
Lightweight building envelopes
1b
1c
1d
2a
2b
2e
2g
2i
3a
3b
3b
3b
3c
3c
3c
3d
3d
3e
3e
3e
Roof pitch
Minimum radii for crimp, smooth and on-site curving
Natural curving
Tapered shapes
Walkability/fall arrest system
Material/corrosion resistance
Ecological aspects
Approval by surveyor's office/design calculation
Transport
Sheet thickness
4a
4b
4d
4e
4f
4g
4h
4i
4i
4i
5. Design specifications
5.1
5.2 - 5.4
5.5
5.5.1
5.5.2
5.5.3
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15
5.16
Thermal insulation
Moisture proof, Acoustic performance, fire/lightning protection
Constructional features
Rafter roof: Kalzip perpendicular to the trapezoidal steel deck
Purlin roof: Kalzip parallel to inner skin
Kalzip Duo and Kalzip DuoPlus
Connections
Thermal expansion
Fixed point
Ridge, eaves, gable ends
Skylights/smoke extractors
Transverse joints
Substructures
Roof projections with cantilevers/clip bars
Instructions for the installation of cantilevers/clip bars
Roof projections without clip bars
Installation rules
5a
5b
5c
5c
5d
5e
5g
5h
5h
5h
5i
5j
5j
5j
5j
5k
5k
6a
6b
6c
6c
6d
6e
6f
6g
6h
Index
1b
Introduction
1c
Introduction
1d
Kalzip 50/429
Kalzip 65/305
Kalzip 65/333
Thickness mm
50
1,2
1,0
0,9
0,8
50
1,2
1,0
0,9
0,8
65
1,2
1,0
0,9
0,8
333
429
305
Kalzip AF 65/333 *)
straight
convex
curved
concave
curved
Kalzip 65/400
65
1,2
1,0
0,9
0,8
65
1,2
1,0
0,9
0,8
65
1,2
1,0
0,9
0,8
65
1,2
1,0
0,9
0,8
65
1,2
1,0
0,9
0,8
65
1,2
1,0
0,9
0,8
333
400
500
333
tapered
tapered-convex
curved
elliptically
Kalzip AF 65/434 *)
Kalzip AS 65/422 *)
434
422
curved
hyperbolically
curved
2a
2b
H
clip
height
66
81
94
106
116
136
146
156
166
176
186
196
206
clip
type
L 10
L 25
L 40
L 50
L 60
L 80
L 90
L 100
L 110
L 120
L 130
L 140
L 150
clip
type
L 10
GK 5/100
GK 5/150
GK 5/200
Kalzip 50/
w1
w2
without
with
with
Tk
Tk 5
Tk 15
20
25
35
35
40
50
50
55
65
60
65
75
70
75
85
90
95
105
100
105
115
110
115
125
120
125
135
130
135
145
140
145
155
150
155
165
160
165
175
Kalzip 65/
w1
w2
without
with
Tk
Tk 5
not possible
20
25
35
40
45
50
55
60
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
with
Tk 15
35
50
60
70
90
100
110
120
130
140
150
160
Kalzip AF 65/
AS 65/
GL
GH
w1
w2
clip Length clip
without
with
with
(Upper section) height
Tk 5
Tk 5
Tk 15
60
66
5
not possible
100
62
0
not possible
150
62
0
not possible
200
62
0
not possible
dimensions in mm
The head of the standardized sliding clip type GK 5/... has to be fixed on the small rib of the Kalzip sheet
with 2 blind rivets (see drawing). The standardized sliding clip type GK 5/... should only be utilized in combination with claw plates on top of a Foamglas insulation. The effective length l of Kalzip sheets (distance
between fixing point and eaves) is limited to: GK 5/100: l = 20 m, GK 5/150: l = 45 m, GK 5/200: l = 70 m.
Blind rivetsBlindniet
5x12
K9 Kg
5x12
100100
GL =
20
20
60
60
20
20
GK 5/100
60
60
(TK 5 or 15 mm thick)
(DTK 5 or 15 mm thick)
2c
Kalzip E 140/160
compound clips
According to the European heating
requirements, which has been an integral part of building regulations in
several countries, it is now obligatory
to take account of thermal bridges
when planning building projects.
The new Kalzip compound clip, which
is used to connect Kalzip aluminium
standing seam to the substructure of
the roof, fulfils this requirement in an
Kalzip 50/
w3
155
175
clip type
E 140
E 160
Kalzip 65/
w3
140
160
compound clips
dimensions in mm
clip type
D 60
D 80
D 100
D 120
D 140
Kalzip 65/
w4
60
80
100
120
140
dimensions in mm
Kalzip DuoPlus rotatable clips in
Kalzip DuoPlus rail, perforated
Dimensions: 120 x 6000 length
= height of clip
2d
Protective plating
2e
Continuous
coil coating
Kalzip AntiGraffiti
The multi-layer AntiGraffiti system is
designed to remove graffiti using specially approved cleaning agents and the
associated cleaning technology. When
correctly used, the system will remove
all traces of graffiti. The colour structure
is not affected.
Roll forming
The coating materials used for coil coated Kalzip profiled sheets offer outstanding resistance to weathering and
also to the effects of high levels of air
pollution.
These excellent performance characteristics ensure a long decorative life for
coil coated profiles. Profiled sheets in
standard colours shown in our colour
chart are kept in stock. Special colours
in small quantities have to be individually coated piece by piece either by
powder coating or by wet coating.
Protective foil
On request the whole surface or just
the flanges will be protected against
damage by a self-adhesive foil.
Metallic enamels
In the case of metallic enamel coating,
variations in colour may occur between
different production batches. For this
reason it is advisable to take care when
planning facades or visible roofs to
make sure that the profiled sheets are
roll formed from the same batch of
material.
Anti-condensation and
anti-drum coatings
If required the profile sheets can also
be fitted with an anti-condensation or
anti-drum coating.
2f
2.4
Accessories
Eaves
Rib filler
seals the edge of the eaves
2g
Drip angle
Ridge
Form filler
ends flush with the ridge
2h
2.5
Photovoltaics
2i
Step
Seam clips
Snow guard
2j
3a
3b
Kalzip DuoPlus
Rw = ~ 43 dB (A)*
Kalzip DuoPlus
The Kalzip DuoPlus system combines
the advantages of rigid insulation with
the constructional possibilities offered by
the conventional Kalzip roofing system.
The special design is almost cold-bridge
free and has excellent sound absorption
properties. An aluminium rail is placed
on the 100 mm thick rigid thermal insulation and is fixed onto the substructure
through the insulation. Special clips are
inserted in the rail and are adjusted to
suit the respective conditions. Connection
of the individual clips to the rail is not
necessary. The patented and type-tested
system consists of rigid thermal insulation, DuoPlus rail, DuoPlus clip and
connecting elements to secure the
DuoPlus rail, the compressible heat insulation and the Kalzip profiles sheets.
Kalzip Duo
Kalzip Duo
Rw = ~ 41 dB (A)*
Kalzip NatureRoof
Kalzip NatureRoof
All roof designs described above can be
transformed into a Kalzip NatureRoof
providing that the design requirements
are taken into consideration and Kalzip
65/333 is being used.
Kalzip NatureRoof comprises an efficient
draining mat to control the integral water
management and a special substrate
supporting a vegetation layer for extensive landscaping with sedum plants (see
special brochure Kalzip NatureRoof ).
3c
Kalzip AF
Kalzip AF profiled aluminium sheets
are especially designed for installation
above rigid support layers. Under
the trade mark Prodach insulating
system Rockwool offers an accessible,
compression-proof, water repellent
mineral wool insulating board featuring
a special fixing system. Kalzip AF
is available in sheet lengths up to
50 m (longer lengths are available
on request).
The level ribless profile provides a
smooth and attractive appearance.
The AF system offers outstanding
thermal as well as acoustic properties.
Kalzip AF profiled aluminium sheets
Assembly
The corrosion-proof and weather resistant Kalzip AF aluminium external
skin is fixed with clips in the usual way.
However, and this is the distinctive
feature of the Prodach insulation
system, rather than being fixed directly
to the substructure the skin is fixed
instead to special U-rails embedded in
the insulation material.
The stainless steel system fasteners
connecting the U-rails to the substructure of the roof penetrate the insulation
material only locally. This almost entirely
eliminates the effect of cold/heat and
sound bridging.
3d
Kalzip AF
on FOAMGLAS insulation
Kalzip AF
on FOAMGLAS insulation
Kalzip AF can also be installed on the
proven FOAMGLAS insulation. There
are different ways of building up the
roof structure.
The method with claw plates shown in
the drawing on the left does not require
any mechanical connection between the
Kalzip sheets and the supporting layer
thus making it completely free of thermal
bridges.
3e
45
100%
40
83,9%
35
70,0%
30
57,8%
25
46,6%
20
36,4%
15
26,8%
10
6
3
1,5
17,5%
10,5%
5,2%
2,6%
Anomalies
The specification limiting the minimum
roof slope is not applicable along the
ridge area where roof elements run
without joints from eaves to eaves
over the ridge. Wherever the roof is
penetrated, for instance by light domes
etc., the requirement for minimum roof
pitch may also be by-passed under the
following conditions:
Completely welded soakers are used
Soakers or any other elements penetrating the roof are tightly welded into
the external skin in order to achieve a
leakproof connection
The local rules and regulations must
be strictly observed for any welding
carried out on aluminium elements
and profiled sheets on the roof.
4a
(BB)
Ri =
Ri =
Ri =
Ri =
Ri =
Ri =
Ri =
Ri =
nominal width:
450 mm
450 mm
400 mm
400 mm
400 mm
450 mm
450 mm
450 mm
Surface finish:
stucco-embossed
AluPlusPatina
Colour coated with protective foil
AluPlusZinc with protective foil
AluPlusTitan
Stainless Steel
Please take note when ordering:
Please specify the required dimensions in accordance to the sketch.
4b
150
75
0
150
350
0
Transportation:
Max. loading height 2.40 m.
For any queries, please contact
our logistics department.
0,8 mm
Standard
8
10
12
30
Concave
Sheet thickness
Kalzip
65 / ...
50 / ...
AF 65 / ...
AS 65 / ...
Curved and tapered:
0,8 mm
Standard
18
16
17
30
For Kalzip
0,8 mm
Limit
6
8
10
25
0,9 mm
Standard
7
7
10
20
0,9 mm
Limit
5
5
8
16
0,8 mm
0,9 mm
0,9 mm
Limit
Standard Limit
16
16
14
12
12
10
15
16
14
25
20
16
65/260-480. Please check with our technical
1,0 mm
Standard
3
2
6
14
1,0 mm
Limit
1,5
1,3
3,5
10
1,0 mm
Standard
12
9
12
18
department
1,0 mm
1,2 mm
Limit
Standard
10
16
7
8
10
10
14
14
in Koblenz/Germany.
1,2 mm
Limit
14
6
7
10
Tapered convex
10
10
Tapered concave
10
10
General information
Kalzip AF:
Smooth-curved Kalzip AF profile sheets
can show signs of increased buckling
in the base plate. As it is impossible
for technical production to prevent
this buckling, it will not be accepted
as grounds for complaint. When the
optical characteristics of a building are
of increased importance, then smoothcurved Kalzip AS profile sheets should
be used instead.
Standard:
Constant radius with a short (approx.
400 mm) straight segment at the
beginning and the end of the profile
sheet. Any radii below the standard
minimum as well as multiple radii and/or
straight elements in one Kalzip sheet
must be agreed with our technical
department in Koblenz. It is unavoidable
that intermediate radii occur in the
transition area of different radii as well
as between curved and straight sectors.
Clips must not be located in these areas.
Limit:
Tolerance limits. Only after consultation
with our technical department in
Koblenz. Special measures are necessary
in order to reach the tolerance limits.
Finish:
stucco-embossed
AluPlusPatina
coated material with protection foil
AluPlusZinc with protection foil
Anti-condensation coating on request
AluPlusTitan
Stainless Steel
Installation width:
For pre-installed clips:
cover width + 3 mm
successive installation of clips:
cover width + 0 to + 3 mm
4c
AS 65/422
Concave
Kalzip
Sheet thickness
65/305
65/333
65/400
50/333
50/429
AS 65/422
Sheet thickness
(mm)
0,8
0,9
1,0
1,2
0,8
0,9
1,0
1,2
0,8
0,9
1,0
1,2
Sheet thickness
(mm)
0,8
0,9
1,0
1,2
0,8
0,9
1,0
1,2
0,8
0,9
1,0
1,2
Radii
(m)
40
45
50
60
38
40
42
45
50
55
60
70
Increase in
construction width (mm)*
+3
+3
+3
+3
+2
+2
+2
+2
+2
+2
+2
+2
Increase in
construction width (mm)*
+3
+3
+3
+3
+2
+2
+2
+2
+2
+2
+2
+2
* Not when sliding clips are used
General information
Naturally curved:
The profile sheets are supplied in
straight form and are curved by hand to
the respective radii during installation.
Cover width:
Depending on the radius, the nominal
width (construction width) must be increased to the cover width (installed width).
Support spacing:
When the supporting spacings are too large
the supports will appear as polygon lines.
Accessibility:
Due to the risk of buckling, access to
the sheets must not be gained without
load spreading equipment.
Finish:
stucco-embossed
AluPlusPatina
coated material with protection foil
AluPlusZinc with protection foil
Anti-condensation coating on request
without protection foil on request
AluPlusTitan
Stainless Steel
Appearance:
The minimum radii outlined above reflect
current experiences. As it is necessary to
curve the profile sheets to the respective
radius, buckling cannot be ruled out.
Kalzip AF Profile cannot be naturally curved. Special forms with beading are available on request.
4d
Installation tip:
It is advisable to provide a support on
the ridge over which the profile sheets
can be curved. Installation should take
place from the direction of the noncovered side.
Validity:
All prior issues become invalid with
the publication of this document. Any
deviations from the limiting values
outlined above can only be approved
following consultation with our technical
department within the context of continuous product development.
Finish:
stucco-embossed
AluPlusPatina
coated material
with protection foil
AluPlusZinc
with protection foil
AluPlusTitan
Stainless Steel
min.
Self-supporting up
to a construction
width of 500 mm
max.
4e
65/305
lgr/m
2,90
3,35
3,80
3,80
65/333
lgr/m
2,90
3,35
3,80
3,80
65/400
lgr/m
3,00
3,40
3,80
3,80
50/333
lgr/m
2,50
2,65
2,80
3,00
50/429
lgr/m
2,50
2,60
2,70
2,90
AF 65/333*
lgr/m
2,90
3,20
3,50
3,50
On grounds of final visual appearance, this information is only applicable when rigid thermal insulation is used.
4f
AF 65/434*
lgr/m
3,50
3,55
3,60
3,60
AS 65/422*
lgr/m
3,50
3,55
3,60
3,60
Timber:
Timber parts in contact with Kalzip
should be dry. For the protection of timber
rafters and other wooden construction
elements in direct contact with aluminium
structures only compatible (f.i. oil
based) wood preservatives must be
used. They must not belong to the
group of naphtalenic chlorines and
must not contain any copper, mercury
salts or fluorine compounds.
Concrete and mortar:
Any direct contact with concrete and
mortar must be avoided.
Combination of materials
zinc
stainless steel
lead
hot-dip galvanized steel
unprotected steel
copper
Atmospheres
rural
safe
safe
safe
safe
critical
critical
town/industrial
safe
safe
safe
safe
critical
critical
maritime
safe
safe*
critical
safe
critical
critical
* Only applies to stainless steel self-tapping screws and blind rivets, if a formation of an electrolyte
can be excluded.
4g
4h
Special advantage:
high strenghts/low weight
Due to the fairly high strength of Kalzip
profiled sheets they can fulfill important
structural demands such as enclosing
and sealing a building off, protecting it
from the weather thereby retaining its
value with relatively low material expenditure. This saving of resources meets
one of the most important ecological
demands in a truly exemplary way.
4i
Design specifications
5. Design specifications
5.1 Thermal insulation
The main applications of the Kalzip
system are non-ventilated, insulated
roof structures on trapezoidal decks,
timber lining or concrete. Where there
are low roof pitchs which lead to
insufficient ventilation velocity, it is not
advisable to construct a ventilated roof.
The thermal insulation is supplied with
approx. 20 mm excess thickness and
will be compressed by the inner surface
Thermal transmission coefficient is dependent on the insulation thickness and the number of clips (reading example)
5a
In the case of the Type E clip, the number of clips/m 2 is not important.
Design specifications
Building
material class
A
A1
A2
B
Fire protection
The demands concerning fire protection
of building materials and structural parts
etc. are specified in the local building
regulations. According to DIN 4102-4
aluminium alloys are classified in category A1 (not inflammable) without
special verification. Kalzip profiled
sheets even with organic coatings on
both sides and with class B insulation
layers underneath are classified as
resistant against flash-over and radiating
heat without any special verification
(hard roof covering).
Lightning protection
With a minimum thickness of 0.7 mm
the Kalzip aluminium roof and wall
cladding is classified by ENV 61024-1
as a natural part of the air termination
network when it is not necessary to
avoid the melting of sheets at the point
of impact or the ignition of inflammable
material under the covering surface.
Colour coating or 1 mm thick coats of
bitumen or 0.5 mm thick coats of PVC
are not considered as an isolation in
the sense of lightning protection.The
seaming at the flange is considered as
a electrical conductor, as the distance
of the sheets is less than 1mm. This
allows in many cases to avoid extensive
lightning protection measures.
Official
classification
non-inflammable
materials
B1
B2
B3
Fireresistanceclass
F 30
F 60
F 90
F 120
F 180
inflammable
materials
flame resistant
materials
normal flammabilty
materials
highly Inflammable
materials
Duration of
fire resistance
in minutes
-> 30
-> 60
-> 90
-> 120
-> 180
Kalzip roof
Connection
roof/wall
Kalzip wall
Connection to
the earthing
Break
Earthing
Lightning protection with Kalzip
5b
Design specifications
Positioning scheme 1
Aluminium clips/Compound clips
d = clip distance
Positioning scheme 2
Aluminium clips/Compound clips
d = clip distance
Distances not to scale
5c
Design specifications
Roof areas:
For buildings up to a total width (a) of
30 m and closed walls the width of the
corner and edge areas can be reduced
to 2 m. Buildings with a total width
exceeding 30 m the width of the corner
and edge areas is one eight (a/8) of the
total width of the building. (reference:
DIN 1055 T-4 tables 11 and 12).
Roof areas
Central area
Edge area
Corner area
max. 2,0 m to a = 30 m
Positioning scheme 3
Aluminium clips/Compound clips
Positioning scheme 4
Aluminium clips/Compound clips
Clip positions with closer spaced purlins (re-roofing)
d = clip distance
Distances not to scale
5d
Design specifications
5e
Rafter spacing
Rafter spacing
DuoPlus rail
DuoPlus rail
Ridge
Rafter spacing
Rafter spacing
45
Eaves
DuoPlus clip
Ridge
Rail spacing
Clip spacing
Design specifications
5f
Design specifications
5.6 Connections
The Kalzip profiled sheets are fixed to
the substructure by means of extruded
aluminium clips. The bottom flange of
each clip is fitted with several bore holes.
Depending on the substructure special
fixing elements are used. Note: The
number of the fixing elements required
depends on the static requirements and
must be determined in each and every
case. Both in the edge and corner areas
of roofs as well as in the edge areas of
walls the fixing elements must be
dimensioned for increased wind suction.
The following fixing elements are recommended for the Kalzip system:
Fixing position
Eaves angle to Kalzip
Ridge closure to seam
Spacer to seam
Ridge flashing to ridge closure
Gable end channel to seam
Gable end hook to clip
Fixed point: Clip to Kalzip seam
Sealing joints Kalzip or soaker connection
Top-hat section to trapezoidal sheet
Kalzip DuoPlus rotatable clip/Kalzip DuoPlus rail
Clip on steel substructure
Clip with and without TK5
to steel purlin
Clip with and without TK5 or TK 15,
or E clip respectively, to steel purlin
Clip with and without TK5 or TK 15,
or E clip respectively, to steel purlin
Clip with and without TK5 or TK 15
to steel purlin
Clip with and without TK5 or TK 15
to steel purlin
Clip with and without TK5 or TK 15
to steel purlin
Clip on timber substructure
Clip to timber purlin
Clip to timber lining
E- Clip to timber lining
- 2,0 mm
t = 2,0
- 6,0 mm
t > 6 mm
** In the case of blind rivets and sealed blind rivets, aluminium is used for the sleeve and stainless steel for the mandrel.
Stainless Steel is used for the screws. Please observe the information and specifications of the rivet and screw manufacturers.
The application and the structural conditions should be taken into consideration when selecting attachments and material.
*
5g
The length of the rivet or screw must be adapted to the required gripping length.
Design specifications
Alternative method:
The Kalzip flange is bolted to the web
of the clip after zipping. In the event of
the fixed point not being positioned
right at the ridge, the thermal expansion
of the Kalzip sheets between the fixed
point and the ridge must be taken into
account when designing the ridge detail.
Each Kalzip sheet must only have one
fixed point.
Screw M6
Kalzip
Clip
Screw M6
Kalzip
Clip
5h
Design specifications
Thermal separation
Connecting frame
Covering frame
Rigid thermal insulation
Kalzip
Vapour barrier
Soaker
frame
Static exchange
5i
Trapezoidal profile
Design specifications
5.12 Substructures
Welded joints
The Kalzip sheets to be joined must have
an overlap of approx. 10-20 mm. The
welding seams should be supported (for
instance by a Z-section or a rigid thermal
insulation with an intermediate layer of
aluminium foil).
Sealed joints
(only possible with minimum roof pitch of 2.9)
1
Direction of assembly
Kalzip 65/...
333
every
2nd sheet
every
sheet
50/...
400
every
2nd sheet
every
sheet
422
every
sheet
impossible
429
every
sheet
impossible
Depending on the construction width of the Kalzip sheets and the desired roof projection the clip bars
must be fitted to each or every second seam. The table is applicable for a snow load of 0.75 kN/m2.
*Values apply to clip type L10.
1
3
5j
Design specifications
1
2
3
4
5
6
7
8
9
10
Kalzip
type
50/333 x 0,9
Clip length
50/333 x 1,0
Clip length
50/429 x 0,9
Clip length
50/429 x 1,0
Clip length
65/305 x 0,9
Clip length
65/305 x 1,0
Clip length
65/333 x 0,9
Clip length
65/333 x 1,0
Clip length
65/400 x 0,9
Clip length
65/400 x 1,0
Clip length
s: first clip at the roof edge in standard length/d: first clip at roof edge in double length
5k
- 100 m
0,60
d
0,80
d
0,50
d
0,60
d
0,90
d
1,00
d
0,80
d
1,00
d
0,60
d
0,90
d
Please note :
The roof projections are not accessible
during installation or before the seams
are zipped. Please observe and follow
all instructions relating to safety measures
and fall arrest equipment. Roof projections should be fitted with clip bars in
the case of values above 1.0 and up to
1.5m.
The roof projection (a) is calculated
from the spacing between the first clip
at the roof edge and the outer edge of
the Kalzip.
When the Kalzip profile sheets are
visible from below, it is advisable to
always use load spreading equipment
when gaining access.
0,3
Thickness WD
[mm]
160
0,25
U-value [W/(m2K)]
180
200
0,2
220
240
0,15
0
0,5
1,5
2
Clips per m
6a
2,5
2
3,5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Kalzip
type
Sheet
thickness
t/mm
Snow load
kN/m2
Wind suction
1,00
2,40
2,50
2,50
2,50
1,25
2,00
2,00
2,10
2,20
0-8m
RB*
EB*
2,20
1,65
2,80
1,80
3,15
1,80
3,30
1,80
building heights
8 - 20 m
RB*
EB*
2,00
1,10
2,00
1,10
2,00
1,10
2,00
1,10
20 - 100 m
RB*
EB*
1,45
0,80
1,45
0,80
1,45
0,80
1,45
0,80
65/305
65/333
0,80
0,90
1,00
1,20
0,75
2,50
3,15
3,30
3,30
65/400
0,80
0,90
1,00
1,20
2,50
2,95
3,30
3,30
2,30
2,50
2,50
2,50
2,00
2,00
2,00
2,00
2,00
2,60
2,75
2,75
1,50
1,50
1,50
1,50
1,70
1,70
1,70
1,70
0,95
0,95
0,95
0,95
1,20
1,20
1,20
1,20
0,70
0,70
0,70
0,70
50/333
0,80
0,90
1,00
1,20
2,10
2,60
2,80
3,00
1,90
2,00
2,20
2,30
1,80
2,00
2,00
2,00
2,20
2,80
3,15
3,30
1,65
1,80
1,80
1,80
2,00
2,00
2,05
2,05
1,15
1,15
1,15
1,15
1,45
1,45
1,45
1,45
0,80
0,80
0,80
0,80
50/429
0,80
0,90
1,00
1,20
2,00
2,45
2,70
2,90
1,80
1,90
2,10
2,20
1,70
2,00
2,00
2,00
1,85
2,40
2,55
2,55
1,40
1,40
1,40
1,40
1,55
1,55
1,55
1,55
0,85
0,85
0,85
0,85
1,02
1,02
1,02
1,02
0,65
0,65
0,65
0,65
NatureRoof
65/333
0,80
0,90
1,00
1,20
1,80
1,80
1,80
1,80
1,55
1,55
1,55
1,55
1,40
1,40
1,40
1,40
2,20
2,80
3,15
3,30
1,65
1,80
1,80
1,80
2,00
2,00
2,05
2,05
1,15
1,15
1,15
1,15
1,45
1,45
1,45
1,45
0,80
0,80
0,80
0,80
6b
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Kalzip
type
Sheet
thickness
t/mm
Snow load1)
kN/m2
Wind suction
1,00
2,40
2,50
2,50
2,50
1,25
2,00
2,00
2,10
2,20
0-8m
RB*
EB*
2,20
1,65
2,80
1,80
3,15
1,80
3,30
1,80
building heights
8 - 20 m
RB*
EB*
2,00
1,10
2,00
1,10
2,00
1,10
2,00
1,10
20 - 100 m
RB*
EB*
1,45
0,80
1,45
0,80
1,45
0,80
1,45
0,80
65/333
65/305
0,80
0,90
1,00
1,20
0,75
2,50
3,15
3,30
3,30
65/400
0,80
0,90
1,00
1,20
2,50
2,95
3,00
3,00
2,30
2,30
2,30
2,30
1,85
1,85
1,85
1,85
2,00
2,60
2,75
2,75
1,50
1,50
1,50
1,50
1,70
1,70
1,70
1,70
0,95
0,95
0,95
0,95
1,20
1,20
1,20
1,20
0,70
0,70
0,70
0,70
50/333
0,80
0,90
1,00
1,20
2,10
2,60
2,80
3,00
1,90
2,00
2,20
2,30
1,80
2,00
2,00
2,00
2,20
2,80
3,15
3,30
1,55
1,80
1,80
1,80
1,75
2,00
2,00
2,05
0,95
1,10
1,10
1,15
1,25
1,45
1,45
1,45
0,70
0,80
0,80
0,80
50/429
0,80
0,90
1,00
1,20
2,00
2,45
2,70
2,80
1,80
1,90
2,10
2,15
1,70
1,70
1,70
1,70
1,85
2,40
2,55
2,55
1,20
1,40
1,40
1,40
1,35
1,55
1,55
1,55
0,75
0,85
0,85
0,85
0,95
1,00
1,00
1,00
0,55
0,65
0,65
0,65
NatureRoof
65/333
0,80
0,90
1,00
1,20
1,80
1,80
1,80
1,80
1,55
1,55
1,55
1,55
1,35
1,35
1,35
1,35
2,20
2,80
3,15
3,30
1,65
1,80
1,80
1,80
2,00
2,00
2,00
2,05
1,10
1,10
1,10
1,15
1,45
1,45
1,45
1,45
0,80
0,80
0,80
0,80
6c
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Kalzip
type
Sheet
thickness
t/mm
Snow load
kN/m2
Wind suction
1,00
2,40
2,90
3,40
3,60
1,25
2,20
2,60
3,15
3,35
0-8m
RB*
EB*
2,20
1,65
2,80
2,00
3,15
2,50
3,30
2,75
building heights
8 - 20 m
RB*
EB*
2,00
1,40
2,50
1,50
3,05
1,70
3,05
1,70
20 - 100 m
RB*
EB*
1,80
1,25
2,20
1,25
2,20
1,25
2,20
1,25
65/305
65/333
0,80
0,90
1,00
1,20
0,75
2,50
3,15
3,70
3,80
65/400
0,80
0,90
1,00
1,20
2,50
2,95
3,45
3,70
2,30
2,75
3,20
3,40
2,00
2,50
3,00
3,15
2,00
2,60
3,00
3,15
1,55
1,70
2,15
2,25
1,80
2,30
2,50
2,50
1,20
1,30
1,40
1,40
1,60
1,70
1,85
1,85
1,00
1,00
1,00
1,00
50/333
0,80
0,90
1,00
1,20
2,10
2,60
2,80
3,00
1,90
2,00
2,20
2,30
1,80
2,00
2,00
2,00
2,20
2,80
3,15
3,30
1,65
2,00
2,50
2,75
1,80
2,40
3,00
3,00
1,40
1,50
1,70
1,70
1,80
2,20
2,20
2,20
1,25
1,25
1,25
1,25
50/429
0,80
0,90
1,00
1,20
2,00
2,45
2,70
2,90
1,80
2,00
2,10
2,20
1,70
1,90
2,00
2,00
1,80
2,40
2,75
2,90
1,50
1,70
2,00
2,10
1,65
2,10
2,30
2,30
1,10
1,20
1,30
1,30
1,45
1,55
1,70
1,70
0,85
0,90
0,90
0,90
NatureRoof
65/333
0,80
0,90
1,00
1,20
1,90
2,20
2,30
2,50
1,80
2,00
2,10
2,30
1,70
1,80
2,00
2,20
2,20
2,80
3,15
3,35
1,65
1,80
2,50
2,75
2,00
2,50
3,05
3,05
1,40
1,50
1,70
1,70
1,80
2,20
2,20
2,20
1,25
1,25
1,25
1,25
6d
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Kalzip
type
Sheet
thickness
t/mm
Snow load1)
kN/m2
Wind suction
1,00
2,40
2,75
2,75
2,70
1,25
2,00
2,20
2,20
2,20
0-8m
RB*
EB*
2,20
1,65
2,80
2,00
3,15
2,50
3,30
2,50
building heights
8 - 20 m
RB*
EB*
2,00
1,10
2,50
1,50
2,80
1,55
2,80
1,55
20 - 100 m
RB*
EB*
1,45
0,80
2,00
1,15
2,00
1,45
2,15
1,15
65/333
65/305
0,80
0,90
1,00
1,20
0,75
2,50
3,15
3,65
3,60
65/400
0,80
0,90
1,00
1,20
2,50
2,95
3,00
3,00
2,30
2,30
2,30
2,30
1,85
1,85
1,85
1,85
2,00
2,60
3,00
3,15
1,50
1,70
2,10
2,10
1,70
2,30
2,35
2,35
0,95
1,30
1,30
1,30
1,20
1,70
1,70
1,70
0,70
0,95
0,95
0,95
50/333
0,80
0,90
1,00
1,20
2,10
2,60
2,80
3,00
1,90
2,00
2,20
2,30
1,80
2,00
2,00
2,00
2,20
2,80
3,15
3,30
1,55
2,00
2,50
2,50
1,75
2,40
2,80
2,80
0,95
1,40
1,55
1,55
1,25
1,80
2,00
2,05
0,70
1,00
1,15
1,15
50/429
0,80
0,90
1,00
1,20
2,00
2,45
2,70
2,80
1,80
2,00
2,10
2,15
1,70
1,70
1,70
1,70
1,80
2,40
2,75
2,90
1,20
1,70
1,95
1,95
1,35
1,95
2,15
2,15
0,75
1,10
1,20
1,20
0,95
1,40
1,55
1,55
0,55
0,80
0,85
0,85
NatureRoof
65/333
0,80
0,90
1,00
1,20
1,80
1,80
1,80
1,80
1,55
1,55
1,55
1,55
1,35
1,35
1,35
1,35
2,20
2,80
3,15
3,35
1,65
1,80
2,50
2,50
2,00
2,50
2,80
2,80
1,10
1,55
1,55
1,55
1,45
2,00
2,00
2,15
0,80
1,15
1,15
1,15
6e
1
2
3
4
5
6
7
8
9
Kalzip
type
Sheet
thickness
t/mm
Wind suction
AF 65/333
0,80
0,90
1,00
1,20
NB*
2,80
3,15
3,30
3,30
AF 65/434
AS 65/422
0,80
0,90
1,00
1,20
2,50
2,80
3,00
3,20
0-8m
RB*
2,20
2,80
3,15
3,30
2,00
2,50
2,70
2,90
EB*
1,50
2,40
2,60
2,60
building heights
8 - 20 m
NB*
RB*
EB*
2,40
1,80
1,00
2,70
2,50
1,50
2,90
2,70
1,65
2,90
2,70
1,65
NB*
2,20
2,50
2,70
2,70
1,30
1,90
2,00
2,00
2,30
2,70
2,90
3,00
2,00
2,50
2,70
2,85
1,40
2,10
2,30
2,30
0,80
1,15
1,25
1,25
20 - 100 m
RB*
EB*
1,30
0,70
1,80
1,10
2,10
1,20
2,10
1,20
1,00
1,50
1,65
1,65
0,55
0,80
0,90
0,90
6f
1,00
2,30
1,25
2,00
0-8m
RB
EB
2,50
1,50
0-8m
RB
EB
2,50
1,40
1,00
2,00
1,25
1,80
6g
Index
A
accessibility
accessories
aluminium clip
AluPlusPatina
AluPlusTitan
AluPlusZinc
AntiGraffiti
anticondensation and
antidrum coating
assembly
B
bituminous coating
building height
building material class
4f
2g
2b - 2c, 5h
2e
2e
2e
2f
2f
3d
1d, 5b
6c - 6g
5b
C
cantilevers
5j - 5k
cathodic protection
2e
chemicals
4g
chlorinated rubber paint
4g
clip
2b - 2d
clip bars
5j - 5k
clip spacing
5c - 5e
coil coating
2e, 2f
colour coating
1c, 2e - 2f
colour qualities
2e
compressible adhesive tape
2g
concrete and mortar
4g
condensate
5b
connecting frame
5i
connections
5g
contact corrosion
4g
corrosion resistance
4g
crimp curving
4b
D
design specifications
Duo
DuoPlus
E
eaves
eaves angle
E clip
ecological aspects
extreme lengths
F
fall arrest systems
fire protection
fixed point
FOAMGLAS insulation
form filler
G
gable end
gable end clamping section
gable end hook
gable end profile
galvanizing
green roof
3c, 5e
2d, 3c, 5e
2e, 5h
2e
2d, 5h
4h
4i
2j, 4f
5b
5h
3e
2h
2h, 5h
2h
2h
2h
4g
3c, 6c - 6f
I
insulating materials
installation rules
3a - 3e
5k
K
Kalzip AF
Kalzip range of applications
Kalzip DuoPlus rail
3d - 3e
3a - 3e
2d
L
length change
length expansion
lightening protection
longitudinal tolerance
5h
2b
1d, 5b
2a
M
maintenance and cleaning
material compatibility
metallic enamels
minimum curving radii
minimum roof pitch
moisture-proofing
movement of the sheets
4f
4g
2f
4b - 4d
4a
5b
2b
N
natural curving
NatureRoof
nominal sheet thickness
non-ventilated roof
4d
3c
2a
3a - 3b
O
official approval
on-site curving
oxide coating
P
PDVF coating
photovoltaics
pitch of supporting deck
plastic connecting clip
plating
polyester coating
positioning schemes
Prodach
Prodach insulating system
profile sheet dimensions
protective foil
purlin roof
4i
4b
4g
1c, 2e
2i
5c
2d, 5h
2e
1c, 2e
5c - 5e
6g
3d - 3e
2a
2f
5d, 6e - 6f
R
rafter roof
5c, 6c - 6d
rafter spacing
5c - 5e
recycling
4h
reinforcing profile for verge flashing 2h
rib filler
2g
ridge profile
2h
rigid insulation
3d, 3e
roll forming
2f
roof anchor
2j, 4f
roof areas
5d
roof pitch
4a
roof systems
5c
roof projection
5j - 5k
rotatable clip
2d
ridge
2h, 5h
rivets
5g
S
safety appliances
2j
safety system
2j, 4f
saving resources
4h
screws
5g
sealed joint
5g, 5j
sheet thickness
4c - 4i
shape variations
1d, 2a
skylights
5i
sliding
2c
smoke extractors
5i
smooth curving
4b - 4d
snow guard
2i - 2j
snow load
6c - 6f
soaker
4a, 5g, 5i
SoftColor
2f
sound absorption
5b
sound absorption values 3a - 3b, 3d - 3e
spacer
5g
Stainless Steel
2e, 6h
steel
4g
step
2i
stucco-embossed
2e
substructures
3a - 3e, 5g, 5j
T
thermal barrier pad
thermal insulation
thermal insulation of rafter level
thermal transition coefficient 5a,
timber
TitanColor
top hat section
transverse joints
trapezoidal steel sheet
3a,
transition sheet
transport
2b, 2c
5a
3b, 2e
6a, 6d
4g
2f
3b, 5g
5j
3d, 3e
2g
4i
U
U-value
5a, 6a - 6b
V
vapour diffusion
vapour barrier
ventilated roof
5b
2g, 3a - 3e
3b
W
welded joints
wind suction forces
Z
zinc chromate coating
zipping machine
5j
6c - 6g
4g
2b
www.kalzip.com
Europe:
Belgium
Corus Building Systems NV
A. Stocletlaan 87
B-2570 Duffel
Belgium
T +32 - 15 30 29 21
F +32 - 15 30 29 20
cbsbe@corusgroup.com
Cyprus
Phanos N. Epiphaniou Ltd.
21 Markou Drakou Avenue
Pallouriotissa
P.O. Box 9078
CY-1621 Nicosia
Cyprus
T +35 - 722 79 35 20
F +35 - 722 43 15 34
phanos@epiphaniou.com
Czech Republic and Slovakia
Engineering Office
Eva Sanovcov
Cejl 20
CZ-60200 Brno
Czech Republic
T +42 - 05 45 11 74 40
F +42 - 05 45 11 74 55
kalzip@ok.cz
Denmark
Corus ByggeSystemer A/S
Kaarsbergsvej 2
Box 136
DK-8400 Ebeltoft
Denmark
T +45 - 8953 2000
F +45 - 8953 2001
dk@cbsnordic.com
France
Corus Building Systems SAS
8, Avenue Desclers B.P. 20
F-77515 Faremoutiers
France
T +33 - 1 64 65 30 56
F +33 - 1 64 03 98 55
cbsfr@corusgroup.com
Greece
Phanos N. Epiphaniou Ltd.
82 Grammou Str.
GR-18345 Moschato
Greece
T +30 - 21 09 40 59 41
F +30 - 21 09 41 24 65
fanos@otenet.gr
Sweden
Corus ByggSystem AB
Sliparegatan 5 Box 4003
S-300 04 Halmstad
Sweden
T +46 - 3510 0110
F +46 - 3515 9200
se@cbsnordic.com
The Netherlands
HAFKON BV
Postbus 46
NL-3140 AA Maassluis
The Netherlands
T +31 - 105 91 53 00
F +31 - 105 91 51 25
info@hafkon.nl
Switzerland
Bro Dach & Wand
Jrg Senteler
P.O. Box 247
CH-7302 Landquart
Switzerland
T +41 (0) 81 3 22 38 38
F +41 (0) 81 3 22 38 39
info@kalzip.ch
Norway
Corus Bygg Systemer AS
Rraskogen 2
N-3739 Skien
Norway
T +47 - 3591 5200
F +47 - 3591 5201
norge@cbsnordic.com
Poland
A-B Space
Lukasz Lomozik
Ul. Stawowa 31 B
PL-43-250 Pawlowice SI.
Poland
T +48 - 32 47 25 110
F +48 - 32 47 57 010
kalzip@wp.pl
Portugal
Corus Sistemas
Constructivos Lda.
Av. dos Combatentes 76
Abrunheira
P-2710-034 Sintra
Portugal
T +35 - 12 19 15 88 00
F +35 - 12 19 15 88 09
info@corusportugal.com
English
United Kingdom
and Ireland
Corus Building Systems
Haydock Lane, Haydock
GB-St. Helens, Merseyside
WA11 9TY
United Kingdom
T +44 - 19 42 29 55 00
F +44 - 19 42 27 21 36
kalzip-uk@corusgroup.com
Spain
Corus Sistemas
Constructivos S.L.U.
Calle Guatemala, 1
Bajos 3 y 4
E-28016 Madrid
Spain
T +34 - 9 13 43 03 43
F +34 - 9 13 59 94 73
kalzip.spain@corusgroup.com
Turkey
Tr Group
Architectural Materials
Mahmut Sk. No: 8
TR-81200 Kosuyolo-Istanbul
Turkey
T +90 - 216 327 4720
F +90 - 216 327 4724
sahikakutsal@tur-group.com
Lebanon
Naggiar Agencies SCS
P.O. Box 175415 Beirut
Negib Hobeika Street
LB-Saifi-Beirut 20296406
Lebanon
T +961 - 1 56 26 52
F +961 - 1 44 83 91
roy.naggiar@naggiar.com.lb
www.naggiar.com.lb
Singapore
Corus Building Systems Pte. Ltd.
41 Gul Circle
Singapore 629576
T +65 - 67 68 90 87
F +65 - 68 98 93 74
sales@corus.com.sg
www.corus.com.sg
The product information and technical details contained in this brochure are
accurate, according to our research and technical programme, at the point of
going to press. They do not refer to any specific application and cannot give
rise to claims for compensation. We reserve the right to make any changes to
the construction or product range which seem technically appropriate, in view
of our high standards for product advancement and development.
Copyright 2004
Austria
Corus Bausysteme
Bruckner Bro Center
Honauerstrae 2
A-4020 Linz
Austria
T +43 - 7 32 78 61 14
F +43 - 7 32 78 61 15
kalzip.austria@corusgroup.com