designed to meet the market requirements for shared electronic packages, small in size with the dependability of the proven Mini-Pak technology. The PCM3 electronic control module combines all the features and exibility of six individual Mini-Pak modules into one, and then adds even more advanced functionality. It is the injector of choice when there are multiple injection points on each load rack. Its compact size takes up less room on the load rack, and with its PCM3 controller, reduces costs by controlling up to six MonoBlock IIIs with one electronics module. Maintaining cutting edge functions such as the hand-held IR controller and self calibrating functions, and then adding features such as clean arm functionality and smart communications, is what sets the Mini-Pak 6 apart from the competition. Available both back-plate mounted and cabinet mounted with additional isolation valves for extra security. Proven technology Extremely Accurate Proven Reliability Compact Footprint Seamless Integration Product sheet Benets Painless Injection The diversication of automotive fuels in todays downstream market has never been greater. This diversication is driven by a number factors, which have all led to an increased complexity in the handling and distribution of these products. Base product modications include: Performance enhancing additives Bio Diesel Dyes & Markers Ethanol Lubricity enhancers Anti Icing additives Detergent additives NoX reduction additives Anti Static additives Lead replacement Cold Flow Enhancers Anti-Foaming Agents To maximise operational exibility and to reduce product storage requirements, the majority of product recipes are created at or around the load rack. With over 35 years experience and over 60,000 additive injectors installed worldwide, Enraf is able to offer systems expertise second to none. Having been at the forefront of every major technical development in the history of additive injection, Enraf has, and continues to, develop custom solutions for every conceivable additive injection application. That knowledge base has facilitated the engineering of a range of standard solutions for the vast majority of additive injection requirements. These solutions have been developed to maximise the accuracy, reliability and functionality, and minimise the technicalities and cost of implementing such a system. Although these solutions are labelled as standard products, each of these solutions are innitely customisable to meet the specic needs of the proposed application. Seamless Integration. Regardless of whether the road loading facility is a single arm, mechanical top loading gantry, or multiple, six arm, TAS controlled, electronic loading bays, the requirement for seamless integration of an additive injection or blending system is paramount. The design philosophy behind all Enraf additive injection and blending systems is to ensure that every application can be catered for. This means being able to interface with a multitude of 3rd party equipment at the load rack. From being able to receive a ow-meter pulse from an obsolete mechanical counter, to being able to communicate with the latest state-of-the-art Terminal Automation Systems. Enrafs additive and blending solutions have the capability to interface with all current terminal equipment, and are thoroughly tested, through partnerships, with all new developments from 3rd party manufacturers. This seamless integration capability is further enhanced by Enrafs provision of all injection and blending system peripheral equipment. This offering includes, additive off- loading pump skids, additive storage tanks, additive boost pump pressure skids, containerised additive units and portable injection equipment. Features Arrangements The Mini-Pak 6 is available in either a SS back-plate mounted arrangement or in a SS cabinet mounted arrangement. The standard back-plate mounted option is without inlet & outlet isolation valves and ushing connections. The standard cabinet mounted arrangement is complete with pre-installed pipe-work from the manifold inlet & outlets, through the cabinet walls, QRC ushing connections and terminated with 90 ball valves (non-lockable). Cabinet arrangement also includes pre- mounted and pre-cabled junction box to accept all eld connections. MonoBlocks From 1 to 6 MonoBlocks can be integrated into the Mini-Pak 6 unit. If less than six blocks are requested then default positioning shall be used, whereby they will be mounted from the top position down, unless otherwise stated.
Gear Material Ryton (polymer) gears are tted as standard. For applications where Ryton is deemed to be chemically incompatible, stainless steel gears are available. Flow Based on typical loading ow rates of 2400 L/min the standard ow injector is suitable for all applications between 100 & 3000 ppm (parts per million), with a typical shot size of between 15cc & 200cc. The low ow injector will accommodate applications between 20 & 600 ppm, with a typical shot size of between 3cc & 40cc. Additive Supply The MP6 requires a pressurised additive supply. Typical additive supply pressure 10 Bar. A minimum 3 Bar differential required between additive supply pressure & main product ow pressure. Isolation & Flushing Optional inlet and outlet isolation ball valves are available pre-installed either side of the MonoBlock. These are available in either lockable or non- lockable options. Also available are quick release ushing connections which are tted between the isolation ball valves and the block, and allow the decontamination of the MonoBlock prior to maintenance. Hand-Held IR Controller The hand-held Infra-red remote controller is an obligatory tool used to interface with the MP6, allowing tasks such as the adjustment of parameters, resetting of alarms and calibration of the injector. The hand-held is capable of communicating with all EFT additive and blend controllers, therefore it is not absolutely necessary to have a controller for each injection unit. Calibration Kit To aid calibration of the MP6, a calibration kit complete with 500ml calibration jar is available. The stainless steel cal kit incorporates a quick release connector, adjustable back pressure valve, gauge, and isolation valve. Allowing clean, accurate calibration of the MonoBlock Processor The MP6 is supplied as standard with the Multi-language processor version, which includes English, French and Spanish. Alternatively, for those requiring even more advanced features, a Clean Arm version is also available, which includes clean arm ushing and communications functionality. This is available in English only. Cabinet mounted (above) and back-plate mounted (left) General Arrangement Flow Nominal K-Factor : 740 Pulses/Litre Meter Accuracy : 0.50% Meter Repeatability : 0.25% Max Flow Rate : 11 Litres/Min Min Flow Rate : 0.05 Litres/Min Max Pressure : 16 Bar Max Viscosity : 300 cst. Environmental Temperature : -20C to +40C Humidity : 5 to 95% without condensation. Temperature Class : T3 - (T5 optional) Protection Class : IP66 Approvals : ATEX, CE Marked for Zone 1 Materials Backplate/Cabinet : 304 Stainless Steel Manifold : 303 Stainless Steel Enclosure : Cast Aluminium Meter Gears : 538 Ryton Solenoid Seals : Isolast Electrical Voltage : 230 VAC or 110 VAC Additional Inputs : 6 x AC Status Inputs (reset, enable, pacng), 6 x DC Status Inputs, Additional Outputs : 6 x AC Multi-functional Outputs, 6 x DC Multi-functional Outputs Comms : 2 x RS 485 2 wire. Display : 4 Line 20 Position backlit LCD Cable Entries (vacant) : 9 x M20, 2 x M25 Mechanical Manifold Components : Outlet ow control & diverter valve, Inlet strainer, Outlet check valve, QRC calibration point. Manifold Connections : 3/8 NPT Iso Valve Connections : 1/2 NPT Weight Backplate Mount : Approx 75 kg (6 MonoBlocks) Cabinet Mount : Approx 95 kg (6 MonoBlocks) Options Interfaces : Hand-Held IR Controller (P/N 10-31052-EU) Calibration : Mono-Block Calibration Kit (P/N 30-00-002) Technical specication Intelligent Blend Controller Intelligent Blend Controller Mini-Pak 6 Additive Injection System vW-IN-4416.817-Rev.3 v W - U S - 4 4 1 6 . 8 1 8 - R e v . 3 Enraf B.V. Delftechpark 39, 2628 XJ Delft P.O. Box 812, 2600 AV Delft, The Netherlands Tel.: +31 (0)15 2701 100, Fax: +31 (0)15 2701 111 Email: info@enraf.nl, http://www.enraf.com China: Enraf B.V. (Shanghai Rep. Office) 18G, International Shipping & Finance Center 720 PudongAvenue, Shanghai 200120 Tel.: +86 21 50367000, Fax: +86 21 50367111 France: ENRAF S.a.r.l. ZAC les Beaudottes, 15 rue Paul Langevin 93270 SEVRAN Tel.: +33 (0)1 49 36 20 80, Fax: +33 (0)1 43 85 26 48 Germany: Enraf GmbH Obere Dammstrasse 10, 42653 Solingen Postfach 101023, 42648 Solingen Tel.: +49 (0)212 58 750, Fax: +49 (0)212 58 7549 India: Enraf India Pvt. Ltd. A/311, Sagar Tech Plaza, Andheri Kurla Road, Sakinaka, Andheri (E), Mumbai 400072 Tel.: +91 22 28523990, Fax: +91 22 28522264
We at Enraf are committed to excellence.
Enraf is a registered trademark Enraf B.V. The Netherlands Information in this publication is subject to change without notice. India: Enraf India Pvt. Ltd. BMD Business Centre, City Centre, 2nd floor, 66/39,Thirumalai Pillai Road, T.NAGAR, Chennai60017 Tel.: +91 44 28156999, Fax: +91 44 28156888 Russia: Enraf B.V. (Moscow Rep. Office) 21, Dostoevskogo street 127 473 Moscow Tel. / Fax: +7 495 788 0713, Tel. / Fax: +7 495 788 0691 Singapore: Enraf Pte. Ltd. 89 Science Park Drive, #0306 Rutherford Singapore Science Park 1, Singapore 118261 Tel.: +65 676 94 857, Fax: +65 683 67 496 United Kingdom: Enraf Ltd. 6 Pennant Park, Standard Way Fareham, Hampshire PO 16 8XU Tel.: +44 (0)1329 825823, Fax: +44 (0)1329 825824 USA: ENRAF Inc. 4333 West Sam Houston Parkway North, Suite 190 Houston, TX 77043 Tel.: +1 832 467 3422, Fax: +1 832 467 3441
Identication Code Pos 1 Manufactured Product 69 - Pos 2 Product Family 30 - Mini-Pak Injectors Pos 3 Injector Model 32 - Mini-Pak 6 Pos 4 Mounting B - Standard SS Backplate
Pos 5 No. of Injectors 1 One 2 Two 3 Three 4 Four 5 Five 6 Six Pos 6 Flowmeter Gear Material 0 Ryton 1 Stainless Steel Pos 7 Flow 0 Standard Flow - 8 L/min Max 1 Low Flow - Up to 1 L/min Pos 8 Solenoid Voltage & Temp Rating 0 230 Volt AC - T3 1 230 Volt AC - T5 2 110 Volt AC - T3 3 110 Volt AC - T5 Pos 9 Isolation Valves 0 Not Required 1 1/2 NPT Inlet & Outlet Iso Ball Valves Pos 10 Flushing 0 Not Required 1 Inlet/Outlet Flushing Connections Pos 11 Processor 0 Standard - Multi-language 1 Clean Arm functionality 2 Communications functionality 69 - 30 - 32 - B - 6 0 0 0 0 0 0 - - Typical identication code - - - - - - Your identication code