Steam Trap
Steam Trap
Steam Trap
FAX: 206-776-8900
2nd Choice
Float & Thermo- Balanced Liquid Inverted Float & Thermo- Balanced Liquid Inverted Thermostatic Dynamic Pressure Bimetallic Expansion Bucket Thermostatic Dynamic Pressure Bimetallic Expansion Bucket
* * * *
* * *
A1
SANITARY
AUXILIARY ITEMS
Hospital Equipment
INSTRUMENTS
SALENOID VALVES
STEAM SPECIALTIES
FAX: 206-776-8900
STEAM SPECIALTIES SALENOID VALVES INSTRUMENTS LIQUID LEVEL & CONTROLS VALVES & ACTUATION AUXILIARY ITEMS SANITARY REFERENCE CHARTS
sTEAM TRAPs
First, a denition of a steam trap may be in order to fully understand the function of this piece of equipment. A steam trap is an automatic valve designed to stop the ow of steam so that heat energy can be transferred, and the condensate and air can be discharged as required. If we break this denition down into sections, it is rst of all an automatic valve. This infers that there is some form of automatic motion that must take place. It is designed to stop the ow of steam so that heat energy can be transferred. This portion of the description is such that it would imply the transmission of energy whether by owing down a distribution pipe or giving up energy to a product in a heat exchanger. The denition also continues to say discharge condensate and air as required. This portion of the denition implies that some types may handle differing amounts of either condensate or air, or even a combination of the two. In the beginning, steam traps were manually operated valves. The major problem with this type of condensate drainage system is the variation to changing condensate ows. Condensate, you will recall, is steam that has given up its enthalpy and reformed into water. The amount of condensate being created varies in many different ways. A xed position of a block valve or xed hole in a drilled plug cock valve cannot adjust automatically to the varying conditions of condensate load. This method of condensate removal would warrant an operator be present much of the time to correct the setting of the valve. If condensate was allowed to back up, less heat transfer would take place, causing production to fall off. If, on the other hand, the condensing load was less, the operator would have to close the valve to the point that steam was not continuously being released. Because of the changing nature of condensing loads, this would be a full-time job. True steam trap operation will fall under one of the following three categories: 1. Mechanical or Density 2. Thermostatic or Temperature Controlled 3. Thermodynamic or Velocity These categories of traps have distinctive operating characteristics and work most efciently when used for their designed purpose. It would stand to reason that steam traps evolved with industry and demand. There are really only three applications for steam traps: drip stations (located on steam delivery lines), tracing (steam lines designed to maintain a product temperature or keep a liquid system from freezing) and process (steam used specically for heating products such as air, process uids, foods etc.). These differing applications will be discussed later. Our purpose now is to explore the operating characteristics of traps and where they fall within each category.
A2
FAX: 206-776-8900
1. The steam pressure at the trap after any pressure drop through the control valve or equipment.
Sizing Load 44 lb/h Quantity 22 Safety Factor 2:1 A 1/2" TD42L will handle the 44 lb/h sizing load at a differential Sizing Load 44 lb/h pressure of 90 psi. A 1/2" TD42L will handle the 44 lb/h sizing load at a differential pressure of 90 psi.
* TD traps not recommended for modulating service. Refer to TI Sheet for minimum pressure.
Steam Trap Steam TD52 Trap TD52 TD52L TD52L BTD52L BTD52L TD42L TD42H TD42L TD42H TD62 TD120 TD62 UTD30L/H TD120 UTD30L/H UTD52L/H UTD52L/H
Size Size 3/8" 1/2" 3/4" 3/8" 1" 1/2" 3/4" 1/2" 1" 3/4"
PMO
Capacity at PMO
Special Features Special Integral Features Insulcap Integral Insulcap Integral Insulcap Integral Insulcap N/A N/A Integral Strainer
1/2" 1/4" 3/4" 3/8", 1/2" 1/2",1/4" 3/4", 1" 3/8", 1/2" 1/2" 1/2",3/4" 3/4", 1" 1/2",1/2" 3/4", 1" 3/4" 1/2", 3/4", 1" 1/2", 3/4", 1" 1/2", 3/4", 1" 1/2", 3/4", 1" 1/2", 1/2", 3/4", 3/4", 1" 1" 1/2", 3/4", 1"
Integral Integral Strainer Strainer Integral Strainer Integral Strainer Integral Strainer Integral Strainer Swivel Connector Integral Strainer Swivel Connector Swivel Connector Integral Strainer (with Strainer Connector) Swivel Connector Integral Integral Insulcap Strainer (with Strainer Connector) Integral Insulcap
A3
SANITARY
AUXILIARY ITEMS
2. the condensate must be lifted after the trap. 1. The distance steam pressure at the trap after any pressure drop Rule of thumb: 2 feet of lift 1 psi back pressure through the control valve orequals equipment. (approximately). 2. The distance the condensate must be lifted after the trap. 3. Rule Any other possible sources of back in the of thumb: 2 feet of lift equals 1 pressure psi back pressure condensate return system. For example: (approximately). Condensate taken to a pressurized deaerator tank or flash 3. Any other possible sources of back pressure in the recovery vessel. condensate return system. For example: of numerous traps Local back pressure due to discharge Condensate taken pressurized deaerator tank or flash close together into to ana undersized return. recovery vessel. 4. Quantity condensate Obtained from: Local of back pressure handled. due to discharge of numerous traps Measurement close together into an undersized return. Calculation 4. Quantity of condensate Manufacturers data handled. Obtained from: Measurement 5. Safety Factor that is dependent upon particular application, Calculation typical examples as follows: Manufacturers data Steam Mains 2:1 5. Tracers Safety Factor that is dependent 2:1 upon particular application, typical examples as follows: 2:1 Non-Modulatng Steam Mains 2:1 Modulating over 30 psi* 3:1 Tracers 2:1 trap at full load and 1/2 psi Modulating under 30 psi* Size Non-Modulatng 2:1 differential Modulating over 30 psi* 3:1 traps not recommended for modulating toat TI Sheet for minimum under 30 psi* service. SizeRefer trap full load and pressure. 1/2 psi * TDModulating differential
Therefore, Inlet Pressure Differential Pressure Lift Quantity Therefore, Safety Factor Differential Pressure
100 psig 100 psi - 10 psi = 90 psi 20 ft. = 10 psi (approximately) 22 lb/h 2:1 100 psi - 10 psi = 90 psi
INSTRUMENTS
The difference between the steam pressure at the trap inlet and the total back pressure, including that due to lift after the trap, How Size is the differential pressure. Theto quantity of condensate should The difference between the steam pressure trap inlet be multiplied by the appropriate safety factorat tothe produce the and the total back pressure, including due to lift after the trap, sizing load. The trap may now be that selected using the differential is the differential The quantity of condensate should pressure and the pressure. sizing load. be multiplied by the appropriate safety factor to produce the Note: inlet pressure to the be steam trap should never exceed sizing The load. The trap may now selected using the differential the Maximum Operating Pressure (PMO) of the selected trap, pressure and the sizing load. regardless of differential pressure. Note: The inlet pressure to the steam trap should never exceed the Maximum Operating Pressure (PMO) of the selected trap, Example regardless of differential pressure. A steam trap is required to drain 22 lb/h of condensate from a 4" insulated steam main, which is supplying steam at 100 psig. Example There will be a lift after the trap of 20 ft. A steam trap is required to drain 22 lb/h of condensate from a Inlet Pressure psig 4" insulated steam main, which 100 is supplying steam at 100 psig. Lift ft. = There will be a lift after the trap 20 of 20 ft.10 psi (approximately)
How to Size
SALENOID VALVES
STEAM SPECIALTIES
Steam Trap Selection and Sizing STEAM TRAPs Steam Trap Selection and Sizing
TD52
FAX: 206-776-8900
BTD52L
STEAM SPECIALTIES SALENOID VALVES INSTRUMENTS LIQUID LEVEL & CONTROLS VALVES & ACTUATION AUXILIARY ITEMS SANITARY REFERENCE CHARTS
TD52
sTEAM TRAPs
BTD52L
BTD52L
BTD52L
TD52
TD52
The TD52 is a rugged and compact ThermoDynamic steam trap that is ideal for steam main drainage and steam tracing systems. It is The TD52 is a rugged and compact Thermo-Dynamic The TD52 is a rugged and compact Thermosteam trap thatof is ideal for steam main drainage and steam constructed hardened stainless steel and Dynamic steam trap that is ideal for steam tracing systems. It is constructed of hardened stainless available in sizes up to 1". and With a broad operatThe TD52 issizes a rugged compact Thermomain drainage and steam systems. It is steel and available in up to 1". tracing With a broad operating ing range of up to 600 psig, this trap can meet Dynamic steam trap that is ideal for steam constructed of hardened stainless steel and range of up to 600 psig, this trap can meet the wide array of main drainage and steam tracing systems. It is the wide array applications found in HVAC available inof sizes up to 1". With a broad operatapplications found in HVAC and industrial systems. constructed ofto hardened stainless steel and industrial ing range systems. of up 600 psig, this trap can and meet
The BTD52L is a low capacity Thermo-Dynamic steam trap suitable for corrosive atmopheres and clean steam drip application. steam The BTD52L is a low capacity Thermo-Dynamic
The BTD52L is a low capacity Thermo-Dynamic trap suitable for corrosive atmopheres and clean steam drip steam trap suitable for corrosive atmopheres application.
Theclean BTD52L is a drip low capacity Thermo-Dynamic and steam application. steam trap suitable for corrosive atmopheres and clean steam drip application. Insulcap
BTD52L
BTD52L
BTD52L
C
Insulcap
Body Material Stainless Steel 316L Sizes 3/8", 1/2", 3/4", 1" 14,3/8", 1/2" Body Material Stainless Steel 316L Stainless Steel TD52, TD52L BTD52L (TD52L in 1/2" & 3/4") Stainless Steel Sizes 3/8", 1/2", 3/4", 1" 14,3/8", Body Material Stainless Steel 316L 1/2" Connections NPT NPT, 0.065 Connections NPT in 1/2" & 3/4") Stainless NPT, 0.065 (TD52L Steel Tube,Tri-Clamp Tube,Tri-Clamp Body Material Stainless 316L Connections NPT Steel NPT, 0.065 compatible (1/2 only)
Connections NPT Piping Conguration In-Line Piping Configuration In-Line Piping Configuration In-Line TIS# 2.516 TIS# 2.516 TIS# 2.516 Maximum Piping Configuration In-Line Maximum Maximum Operating 600 psig TIS# Operating 6002.516 psig Operating 600 psig Pressure (PMO) (PMO) Maximum Pressure Pressure (PMO) Operating 600 psig Pressure
(PMO)
available in sizes up to 1". With a broad operatthe wide array of applications found in HVAC TD52, TD52L BTD52L ing range of up to 600 psig, this trap can meet and industrial systems. Sizes theTD52, 3/8", 1/2", 3/4", 1" found 14,3/8", 1/2" wide array of applications in HVAC TD52L BTD52L TD52L in1/2", 1/2" 3/4", & 3/4") and industrial systems. Sizes 3/8", 1" 14,3/8", 1/2" TD52, TD52L BTD52L (TD52L in 1/2" & 3/4")
Insulcap
C
Tri-Clamp Connections
Tri-Clamp Connections
C
NPT Connections
C
NPT Connections
Tri-Clamp Connections
C
NPT Connections B
B
D C
Stainless Steel compatible (1/2 only) Tube,Tri-Clamp NPT, 0.065 In-Line compatible (1/2 only) In-Line Tube,Tri-Clamp In-Line 2.518 2.518 compatible (1/2 only) 2.518 In-Line 150 2.518 150
Tube Connections
C
A
D
Tube Connections
Size
Size
150
150
D D
D
1/4" 1.4 2.1 2.6 1/2" 1.4 2.1 4.4 2.6 2.6 2.6 1/2" 3/8" 1.4 1.4 2.1 2.1 4.4 2.6 3/8" 1.4 2.1 2.6
1/4" A1.4 B 2.1C C 2.6 C D Weight 1lb Size 1.4 Weight 1/4" 2.1 2.6 Tube 1lb Tube Screwed Tri-Clamp Tube Weight Screwed Tri-Clamp Tube Screwed Tri-Clamp Tube Tube Screwed Tri-Clamp 3/8" 1.41.4 1lb 3/8" 2.1 2.1 2.6 2.6 1lb
Size
B Tube C
C Tube Connections C C D WeightA Weight Weight Dimensions (nominal) in inches C TubeCScrewed C Tri-Clamp D Weight Weight Screwed Weight Tri-Clamp Tube Tube
C Dimensions
Dimensions
(nominal) in inches
(nominal) in inches
Dimensions (nominal) in Screwed Tube Tube C Tri-Clamp C Dinches Weight Screwed Weight Tri-Clamp Weight
1.2lb
2.6
TD52 TD52
TD52
C
C
E
E
2.6 2.6
1lb 1lb
1lb 1.2lb
1.2lb 1.2lb
E
A
2,000
2,000
B
A
B B
1,000
1,000 1,000
Dimensions (nominal) in inches Dimensions (nominal) in inches B C C D D(nominal) F G Weight TypeType A A B Dimensions E EF in inches Dimensions (nominal) in inches G Weight Type A 1.03 E 1.0 F 0.4 G lbs Weight 3/8" TD52 .84 lbs 3/8" TD52 2.0 2.0 1.03 B 1.81.8 C 2.3 2.3 D 2.0 2.0 1.0 0.4 .84 Type 1/2" A B C D 2.3 E 2.0 F 1.0 G Weight 3/8" TD52 2.72.0 1.24 1.03 2.1 1.8 2.3 2.0 1.2 0.4 1.2 .84 lbs TD52L 0.4 lbs 1/2" TD52L 2.7 1.24 2.1 2.3 2.0 1.2 0.4 1.2 lbs 3/8" TD52 2.0 2.7 1.03 1.8 2.3 2.3 2.0 lbs 1/2" TD52L 2.7 1.24 1.24 2.1 2.1 2.3 2.01.0 1.2 0.4 0.4 .84 1.2 lbs 1/2" TD52 2.0 1.2 0.4 0.2 lbs 1/2" TD52 2.7 1.24 2.1 2.3 2.0 1.2 0.4 0.2 lbs 1/2" TD52 2.7 1.56 1.24 2.4 2.1 2.3 2.01.2 1.2 0.4 0.4 1.2 0.2lbs 1/2" TD52L 2.7 2.8 1.24 2.1 2.3 2.3 2.0 3/4" TD52L 2.0 1.5 0.4 1.94 lbs 3/4" TD52L 2.8 1.56 1.56 2.4 2.4 2.3 2.3 2.0 1.5 0.4 1.94 lbs 3/4" TD52L 2.8 1.56 2.01.2 1.5 0.4 0.4 0.2 1.94 lbs 3/4" TD52 2.4 1.5 0.4 1.94 lbs 1/2" TD52 2.7 2.8 1.24 2.1 2.5 2.3 2.7 2.0 lbs 3/4" TD52 2.8 1.56 2.5 2.7 2.4 1.5 0.4 1.94 lbs 3/4" TD52 2.8 1.56 2.5 2.7 2.4 1.5 0.4 1.94 lbs 1" TD52 2.8 3.3 2.8 1.5 0.8 0.4 0.6 3.13 lbs 3/4" TD52L 1.56 1.91 2.4 3.0 2.3 3.2 2.0 1.94 lbs 1" TD52 3.3 1.91 3.3 1.91 3.0 3.2 2.8 0.6 0.8 3.13 0.6 lbs 3.13 lbs 1" TD52 3.0 3.2 2.8 0.8 For BTD52L dimensions, see TIS 2.518
3/4" TD52 1" TD52 2.8 1.56 2.5 2.7 2.4 1.5 0.4 1.94 lbs
For BTD52L dimensions, see TIS 2.518
400
100
200
100
50 100 50 1 1
3.5 3.5
10
100
3.3
1.91
3.0
3.2
2.8
0.8
0.6
3.13 lbs
50 1
3.5
10
100
600 1000
A4
TD42L/H TD42L/H
FAX: 206-776-8900
sTEAM TRAPs
TD42L/H TD42 with Blowdown
C C
withdrawal distance for withdrawal (Also D screen. distance for applies to trap screen. (Also with blowdown D applies to trap valve.) with blowdown valve.)
1" Blowdown 1.9 1.6 3.7 2.6 3.9 0.8 lb lb With 1/2" Valve 3.1 2.8 4.0 1.62.5 2.3 2.3 2.3 1.5 1.5 2.4 2.2 lb 2.3 With1.6 Blowdown Valve 3/4" 1.7 3.5 3.1 2.4 2.3 1.5 2.6 2.8 1/2" 3.1 2.8 4.0 4.4 1.6 0.8 2.3 2.3 1.5 2.2 lb lb 2.3 lb lb 1" 3.5 1.9 3.1 3.7 3.3 4.5 0.8 2.5 2.3 1.5 lb 3.9 2.3 1/2" 1.7 1.6 3.1 2.8 4.0 1.6 2.3 2.3 1.5 2.2 lb 2.8 lb 3/4" 4.4 0.8 2.4 2.3 1.5 2.6 lb 1.7 3.7 3.5 3.3 3.1 4.5 4.4 0.8 0.8 2.5 2.4 2.3 2.3 1.5 1.5 3.9 2.6 lb 2.8 lb 1"3/4" 1.9 1" 1.9 3.7 3.3 4.5 0.8 2.5 2.3 1.5 3.9
100 100 80 10 80 10 20 30 40 50 100 200 300400 600 300400 600 20 30 40 Pressure, 50 100 psi200 Differential Differential Pressure, psi
A5
Dimensions (nominal) in inches Dimensions (nominal) in inches Weight inches Size A B Dimensions C D E(nominal) F inG H Weight TD42L TD42H Size A B C D E F G H TD42L TD42H Weight 1/2" 1.6 3.1 2.2 3.4 1.6 2.3 2.3 1.5 1.6 lb 1.7 lb Size1.6 A 1.7 B 2.2 C 2.4 D 3.9 E 0.8 F G H TD42L TD42H 1/2" 3.1 3.4 1.6 2.3 2.3 1.5 1.6 lb lb 1.7 lb lb 3/4" 3.5 2.4 2.3 1.5 1.9 2.2 1/2" 1.7 1.6 3.1 2.2 3.4 1.6 2.3 2.3 1.5 1.6 lb 1.7 lb 3/4" 3.5 2.4 3.9 0.8 2.4 2.3 1.5 1.9 lb 2.2 1" 1.9 3.7 2.6 3.9 0.8 2.5 2.3 1.5 2.4 lb lb 1.7 Blowdown 3.5 2.6 2.4 Valve 3.9 0.8 0.8 2.5 2.4 2.3 2.3 1.5 1.5 2.4 1.9 2.2 lb 1"3/4" 1.9 3.7 3.9 lblb With
800 1,000 600 800 600 400 300 400 300 200 200
SANITARY
AUXILIARY ITEMS
TD42 TD42
600 psig
The TD42, like the TD52, is a versatile and rugged steam trap suited for mainand The TD42, like the TD52, issteam a versatile drainage and steam tracingfor applications. The rugged steam trap suited steam main TD42 is built with an integral to provide drainage and steam tracing strainer applications. The added protection from dirt and scale found in TD42 is built with an integral strainer to provide most steam systems. With a broad operating added protection from dirt and scale found in The TD42, like the TD52, is a versatile and rugged steam range of up to 600 psig, this trap can meet the most steam systems. With a broad operating trap suited for steam main drainage and steam tracing applications. The TD42 is built with an strainer to wide array of to applications found inintegral HVAC and range of up 600 psig, this trap can meet the provide added protection from dirt and scale found in most industrial systems. wide array of applications found in HVAC and steam systems. With a broad operating range of up to 600 industrial systems. psig, this trap can meet the wide array of applications found
Sizes TD42L/H (1" not 3/4", available Sizes 1/2", 1" in TD42H) Body Material Stainless Steel (1" not available in TD42H) Sizes 1/2", 3/4", 1" Connections (1" not available inSteel TD42H) NPT Body Material Stainless Piping ConfigurationStainless In-Line Connections NPT Body Material Steel Options Blowdown Piping Configuration In-Line Valve, Insulcap Connections NPT TIS# 2.502 Options Blowdown Valve, Insulcap Piping Conguration In-Line Maximum TIS# 2.502 Options Blowdown Valve, Insulcap Operating 600 psig Maximum Pressure (PMO) Operating 600 psig TIS# 2.502 Pressure (PMO)
INSTRUMENTS
SALENOID VALVES
TD120
TOLL FREE: 866-796-4800 LOCAL: 206-716-4800
FAX: 206-776-8900
TD62
e TD62 is a medium to high pressure ermo-Dynamic steam trap suitable for steam TD62 n drainage and steam tracing systems. e operating range up is toa900 psig Theof TD62 medium tomakes high pressure trap ideal for many industrial systems Thermo-Dynamic steam trap suitable for steam ere the medium to high pressure steam is systems. The Sizes main drainage and steam tracing range of up to 900 for psig makes this Body Material zed. The TD62operating is also an ideal choice trap ideal for as many industrial systems where Connections erheat applications such steam turbine the medium to high pressure steam is utilized. inage. Piping Configuration
A Sizes Body Material The TD62 is a medium to high pressure Connections SW to ANSI B16, 11 Class 6000 D Thermo-Dynamic steam trap suitable for steam Piping Conguration In-Line main drainage and steam tracing systems. B E withdrawal distance Options NPT Connections, ANSI 300/600 Flanged The operating range of up to 900 psig makes this trap ideal for many industrial systems TIS# 2.525 Dimensions (nominal) in inches the medium 62 SW/NPT Maximum where Operating 600 psigto high pressure steam is utilized. is also an ideal choice for e A BPressure C D E The F TD62 Weight TD62 (PMO)
e for steam ems. makes TD62 ms Flanged eam is ice for turbine
300 D Sizes 1/2", 3/4", 1" F withdrawal distance TD120 Body Material Alloy Steel withdrawal E B B E withdrawal G distance Connections SW to ANSI B16, 11 Class 6000 distance A 200 Piping Configuration In-Line Dimensions (nominal) in inches 20 Dimensions (nominal) in inches 100 200 300 500 900 50 Options TD62 Connections, Dimensions (nominal) in inches E withdrawal distance SW/NPT NPT TD120 Differential Pressure, psi B 2 Flanged withdrawal ANSI 300/600 Flanged F Size AC B D C E D F E F Weight TD62 Capacities e distance A B C E Size D A F B Weight Weight G TIS# 2.5253.6 3.6 2.0 0.8 2.0 4.6 lb 1/2" &1.2 3/4" 3.1 3.2 5.9 5.7 3.6 1.6 18.7 lb 1,000 TD62 SW/NPT Maximum 1" 3.3 lb 3.9 3.6 1.8 0.8 2.0 5.3 lb 3.2 5.9 5.7 3.6 1.6 1.2 18.7 A Dimensions (nominal) in E inches Operating 900 psig 1/2" & 3/4"1.6 3.11.2 3.6 20.0 3.6 2.0 0.8 2.0 4.6 lb withdrawal distance B 800 3.2 5.9 6.1 Pressure 3.6 lb (PMO) Size A B E F G Weight
STEAM SPECIALTIES SALENOID VALVES INSTRUMENTS SANITARY LIQUID LEVEL & CONTROLS VALVES & ACTUATION AUXILIARY ITEMS
distance
sTEAM TRAPs
TD120
TD120
The TD120 is a high pressure Thermo-Dynamic steam trap 1/2", 3/4", 1" for steam main drainage suited Alloy Steel and steam tracing systems in SW toexcess ANSI B16, 11 Class of 900 psig.6000 The TD120 is In-Line also an ideal choice for superheat The TD120 is a high pressure Thermo-Dynamic NPT Connections, applications such as steam steam trap suited for steam main drainage and ANSI 300/600 Flanged turbine drainage.
TD62
The TD62 is also an ideal choice for superheat applications such as steam withdrawal turbine drainage. Options
C
TD62
TIS# 2.525 steam tracing systems in excess of 900 psig. Maximum The 1/2", 3/4", 1" (1" not available in TD42H) 900 psig TD120 is also an ideal choice for superheat Operating applications such as steam turbine drainage. Pressure (PMO) Alloy Steel
distance
3.1 3.3
3.6 3.9
TD62 Flanged
C
3.6 3.6
2.0 0.8 2.0 4.6 lb superheat applications 1.8 0.8 2.0 5.3 lb drainage.
The TD120 is a high pressure Sizes 1/2", 3/4", 1" Thermo-Dynamic steam trap suited for steam main drainage and Body Material Forged Alloy Steel steam tracing systems in excess of 900 psig. Connections SW to ANSI B 16.11 Class 6000 The TD120 is also an ideal choice for superheat TD62 Piping Conguration In-Line applications such as steam turbine drainage. Sizes 1/2", 3/4", 1" 1500 RF connections Options Buttweld & ANSI Capacities Body Material Alloy Steel TIS# 2.510 Connections SW to ANSI B16, 11 Class 6000 Maximum Operating 3,625 psig Piping Configuration In-Line Pressure (PMO)
TD120
Options
withdrawal F distance
F withdrawal
distance
TD62
400
F withdrawal distance
E withdrawal
1" 3.3 TD62 Flanged 1/2" 3.2 3/4" 3.2 1" 3.2
3.6 A 1.6 1.2 18.7 lb 3.6 1.6 1.2 18.7 lb 3.6 1.6 1.2 20.0 lb
D
TD120 Capacities
TD120 Capacities
6.2 6.2
2.2 2.2
2.0 2.0
3.1 3.2
23.1 lb 23.1 lb
F 2.0 2.0
TD62 Capacities
1,000 800
withdrawal E distance
1000
B
300
200 20
TD62 Flanged Size A 600 1/2" 3.2 500 3/4" 3.2 1" 3.2 400
300
50
100
200
300
500
900
REFERENCE CHARTS
200 20
10 100
50
100
200
300
500
900
10 100
300
A6
sTEAM TRAPs
UTD30L/H UTD52L/H
UTD30L/H, UTD52L/H Capacities UTD30L/H, UTD52L/H Capacities UTD30L/H, UTD52L/H Capacities 4,000
4,000 3,000 4,000 3,000 3,000 2,000 2,000 2,000
UTD52L/H UTD52L/H with UTD52L/H with Strainer with Strainer Swivel Strainer Swivel Connector Swivel Connector Connector
D D
B E E E B F F
B F
1,000 1,000 1,000 500 500 400 500 400 300 400 300 300 200 200 200 100 70 100 100
Differential Pressure, psi Dimensions (nominal) in inches Dimensions (nominal) in inches Size ADimensions B C (nominal) D J in inches K L Weight Size A B C D K K L L Weight Dimensions (nominal) Size A B C D J Jin inches Weight UTD30L/H UTD30L/H Size A B C D J K L Weight UTD30L/H 1/2" 2.4 2.7 1.6 2.1 2.3 2.3 1.5 3.7 lb 1/2" 2.4 2.7 2.7 1.6 1.6 2.1 2.1 2.3 2.3 2.3 2.3 1.5 1.5 3.7 3.7 lb UTD30L/H 1/2" 3/4" 2.4 2.8 2.6 1.6 2.1 2.3 2.3 1.5 3.9 lb lb 3/4" 2.8 2.6 1.6 2.1 2.3 2.3 1.5 3.9 lb lb 1/2" 2.4 2.7 3.7 3/4" 1.6 1.6 2.1 1.5 1" 3.5 2.8 2.8 2.6 3.5 2.8 2.12.3 2.3 2.3 2.3 1.5 4.0 4.03.9 lb 1" 1" 3/4" 2.8 3.5 2.6 2.8 1.6 1.6 2.1 2.1 2.3 2.3 2.3 2.3 1.5 1.5 3.9 lb lb 4.0 1" 3.5 2.8 1.6 2.1 2.3 2.3 1.5 4.0 lb
70 30 40 50 100 200 300 450 70 10 10 20 20 30 40 50 100 200 300 450 Differential Pressure, 10 20 30 40 50 100 200psi 300 450 Differential Pressure, psi
K
A A
K
A
C D D B B B D
10 10 10
with optional with optional blowdown blowdown with optional valve valve blowdown Dimension Dimension valve D=2.8" D=2.8" Dimension D=2.8"
A7
SANITARY
im e n s iE o n sF(L) F (H) J(L) J(H) K(L) K(H) Weight A B(L) B(H) C(L)D C (H) D A A B(L) B(H) C(L) D E F(L) F (L) Finches (H) J(L) K (L) Weight K(H) Weight D im e(L) nC s i on Size B(L) B(H) C C(H) (H) Ds (nominal) E Fin (H) J(L) J(H) J K(H) (L) K (H) UTD52L/H with Standard Connector Size UTD52L/H A B (L) with B(H) C(L) Swivel C (H) D E F(L) F (H) J(L) J(H) K(L) K(H) Weight Standard Swivel Connector with Standard Connector 1/2 2.4UTD52L/H 2.7 3.0 2.0 Swivel 2.1Swivel 0.7 2.6 3.3 3.8 2.3 2.7 0.4 0.5 3.3 lb UTD52L/H with Standard Connector 1/2 2.4 2.7 3.0 2.0 2.6 3.3 3.8 2.3 2.7 0.4 0.5 1/2 2.4 2.7 2.0 3.0 2.1 2.0 2.1 2.1 0.7 0.7 2.6 3.3 3.8 3.8 2.3 2.3 2.7 0.5 3.33.3 lb 3.3 lb 3/4" 2.9 2.7 3.0 0.7 2.6 3.3 2.7 0.4 0.4 0.5 1/2 3/4" 2.4 2.9 2.7 2.7 3.0 3.0 2.0 2.0 2.1 2.1 0.7 0.7 2.6 3.3 3.8 3.8 2.3 2.3 2.7 0.4 0.4 0.5 0.5 3.3 lb lb 2.6 3.3 2.7 3.3 lb 2.9 3.0 2.7 2.0 3.0 2.1 2.0 2.1 2.63.3 3.3 3.8 3.8 2.3 2.3 2.7 0.5 3.33.3 lb lb 1" 3.63/4" 2.7 2.0 2.1 0.7 0.7 2.6 3.4 3.8 2.3 2.7 0.4 0.4 0.5 3.7 3/4" 2.7 3.0 0.7 2.6 2.7 0.4 0.5 1"2.9 3.6 2.7 3.0 2.0 2.1 0.7 2.6 3.4 3.8 2.3 2.7 0.4 0.5 lb 3.7 lb 3.6 Strainer 2.7 2.0 3.0Swivel 2.1 2.0 2.1 0.7 2.63.4 3.4 3.8 3.8 2.3 2.3 2.7 0.5 3.73.7 lb lb UTD52L/H with Connector 1" UTD52L/H 3.61" 2.7 3.0 0.7 Connector 2.6 2.7 0.4 0.4 0.5 with Strainer Swivel 1/2" 3.2UTD52L/H 2.7 3.0 1.6 1.7 2.9 2.3 3.3 3.8 2.3 2.7 0.4 0.5 3.8 lb with Strainer Swivel Connector UTD52L/H with Strainer Connector 1/2" 3.2 2.7 3.0 Swivel 1.6 1.7 2.9 2.3 3.3 3.8 2.3 2.7 0.4 0.5 3.8 lb 3/4" 3.5 2.7 3.0 1.4 1.5 3.0 2.5 3.3 3.8 2.3 2.7 0.4 0.5 4.2 lb 1/2" 3.2 2.7 3.0 1.6 1.7 2.9 2.3 3.3 3.8 2.3 2.7 0.4 0.5 3.8 lb lb 1/2" 3/4" 3.2 3.5 2.7 2.7 3.0 3.0 1.6 1.4 1.7 1.5 2.9 3.0 2.3 2.5 3.3 3.3 3.8 3.8 2.3 2.3 2.7 2.7 0.4 0.4 0.5 0.5 3.8 4.2 lb 1" 3.93/4" 2.7 3.0 1.2 1.3 3.1 3.0 2.7 3.4 3.8 2.7 0.4 0.4 0.5 4.5 lb 3/4" 1"3.5 2.7 3.0 3.0 2.5 3.3 3.8 2.3 2.7 0.4 0.5 4.2 3.5 2.7 1.4 3.0 1.2 1.5 1.4 1.3 1.5 2.5 3.3 3.8 2.3 2.3 2.3 2.7 0.5 4.2 lb lb 3.9 2.7 3.0 3.1 2.7 3.4 3.8 2.7 0.4 0.5 4.5 lb 1" 3.91" 2.7 3.1 3.1 2.7 2.7 0.4 0.4 0.5 3.9 3.0 2.7 1.2 3.0 1.3 1.2 1.3 2.73.4 3.4 3.8 3.8 2.3 2.3 2.7 0.5 4.54.5 lb lb
Size Size
AUXILIARY ITEMS
UTD30L/H and UTD52L/H Sizes 1/2", 3/4", 1" 1" Sizes 1/2", 3/4", Sizes 1/2", 3/4", 1" Body Material Stainless Steel Sizes 1/2", 3/4", 1" Body Material Stainless Steel Body Material Stainless Steel Connections NPT Body Material Stainless Steel Connections NPT Connections NPT Piping Configuration In-Line/Swivel Connections Piping Configuration NPT In-Line/Swivel Piping Conguration In-Line/Swivel Carbon Steel Connector Piping Configuration In-Line/Swivel Carbon Steel Connector Options Carbon Steel Connector Options SW Connections Carbon Steel Connector Options SW Connections SW Connections Connections Blowdown Valve Insulcap(30L/H), Options SW Insulcap(30L/H), Blowdown Valve Insulcap(30L/H), Blowdown Valve TIS# 2.517 & 2.5161 Insulcap(30L/H), Blowdown Valve TIS# 2.517 & 2.5161 TIS# 2.517 & 2.5161 Maximum TIS# 2.517 & 2.5161 Maximum Maximum Operating 450 psig Maximum Operating 450 psig Pressure (PMO) Operating 450 psig Operating 450 psig Pressure (PMO) Pressure (PMO) Pressure (PMO)
a permanent, in-line strainer for added protection against J dirt and pipe scale.
K K J
UTD52L/H UTD52L/H with UTD52L/H with Standard with Standard Swivel Standard Swivel Connector Swivel Connector Connector
C C D D
C A D E A E A A C A A
B B K
FB F K
INSTRUMENTS
The UTD30L/H combines a Thermo-Dynamic steam trap The UTD30L/H combines a Thermo-Dynamic steam trap steam The UTD30L/H combines a Thermo-Dynamic trap with Spirax Sarcos swivel connector to provide a compact The UTD30L/H combines a Thermo-Dynamic steam trap with Spirax Sarcos swivel connector to provide a compact with Spirax Sarcos swivel connector to provide acompact compact and versatile trap that can be installed in either vertical or with Spirax Sarcos swivel connector to provide a and trap that can be installed either vertical andversatile versatile trap that can be installed in in either vertical or or horizontal piping. The UTD30s built in strainer provides and versatile trap that can be installed in either vertical or horizontal The UTD30s built strainer provides horizontal piping. piping. The UTD30s built in in strainer provides added protection against dirtdirt and pipe scale, plus thethe horizontal piping. The UTD30s built in strainer provides added protection against and pipe scale, plus added protection against dirt and pipe scale, plus the strainer can be be renewed as quickly as as thethe trap resulting in in added protection dirt and pipe plus the in strainer can renewed as quickly trap resulting strainer beagainst renewed as quickly asscale, the trap resulting less downtime. strainer can be renewed as quickly as the trap resulting in less downtime. downtime. less less downtime.
The UTD52L/H combines thethe rugged TD52 with Spirax The UTD52L/H combines rugged TD52 with Spirax Sarcos swivel connector. The result is a ThermoThe UTD52L/H combines the rugged TD52 with Spirax Sarcos swivel connector. The result is a Thermo Dynamic steam trap that can be installed in vertical or or Sarcos swivel connector. The result is a ThermoDynamic steam trap that can be installed in vertical piping. This is ideal for steam main drainage horizontal Dynamic steam trap that can be installed in vertical or horizontal piping. This is rugged ideal for steam main drainage The UTD52L/H combines the TD52 with Spirax and steam tracing applications where space may be limit horizontal piping. This is ideal for steam main drainage Sarcos swivel connector. The result is a Thermo-Dynamic and steam tracing applications where space may be limited. The use of Spirax Sarcos Strainer Connector provides and steam tracing applications where space may be limitsteam trap be installed in vertical or Connector horizontal ed. Thethat usecan of Spirax Sarcos Strainer provides the UTD52 with a permanent, in-line strainer added ed.the The use of Spirax Sarcos Strainer Connector provides piping. This is ideal for steam main drainage andfor steam UTD52 with a permanent, in-line strainer for added protection against dirt and pipe scale. tracing applications where space may be limited. The use of theprotection UTD52 with a permanent, in-line strainer for added against dirt and pipe scale. Spirax Sarcos Strainer provides the UTD52 with protection against dirt Connector and pipe scale.
SALENOID VALVES
STEAM SPECIALTIES
FAX: 206-776-8900
STEAM SPECIALTIES SALENOID VALVES INSTRUMENTS LIQUID LEVEL & CONTROLS VALVES & ACTUATION AUXILIARY ITEMS SANITARY REFERENCE CHARTS
A8
FAX: 206-776-8900
High Pressure Steam Mains High Pressure Steam Mains Instant removal of condensate prevents water hammer
and improves steam quality. Instant removal of condensate prevents water hammer and improves steam quality.
Steam Separator Steam Separator Wet steam can damage equipment and
Laundry Equipment Laundry Equipment Laundry equipment uses steam for cleaning and
pressing garments. Inefficient condensate drainage Laundry equipment uses for cleaning and will steam not allow the proper pressing garments. Inefficient condensate drainage cleaning drying and presswill not allow the proper ing temperatures to be cleaning drying and Sarco pressachieved. Spirax ing temperatures to be Inverted Bucket achieved. Spirax Sarco steam traps keep the Invertedoperating Bucket equipment steam traps the smoothly by keep draining equipment operating condensate as it forms. smoothly by draining condensate as it forms.
trap selection and sizing Steam trap selection and sizing How to size
The difference between the steam pressure at the trap inlet and How size the totalto back pressure, including that due to lift after the trap, is the pressure.the The quantity of condensate should be The differential difference between steam pressure at the trap inlet and multiplied by the appropriate safety factor to lift produce thetrap, sizing the total back pressure, including that due to after the is load. The trappressure. may now be quantity selected the differential the differential The of using condensate should be pressure the sizing load. safety factor to produce the sizing multipliedand by the appropriate Note: pressure to the trap should exceed the load. The Theinlet trap may now besteam selected using never the differential Maximum Operating Pressure pressure and the sizing load. (PMO) of the selected trap, regardless of differential Note: The inlet pressure pressure. to the steam trap should never exceed the Maximum Operating Pressure (PMO) of the selected trap, regardless of differential pressure. Example A steam trap is required to drain 2,000 lb/h of condensate from a Example Unit Heater receiving steam at 100 psig. A steam trap is required There is a lift after the trapto ofdrain 10 ft. 2,000 lb/h of condensate from a Unit Heater receiving steam Inlet Pressure 100 psig at 100 psig. There is a ft. lift= after the trap of 10 ft. Lift 10 5 psi (approximately) Inlet Pressure 100 psig Therefore, Lift 10 ft. = 5 psi (approximately) Differential Pressure 100 psi - 5 psi = 95 psi Therefore, Quantity 2,000 lb/h Differential Pressure 100 psi - 5 psi = 95 psi Safety Factor 2:1 Quantity 2,000 lb/h Sizing Load 4,000 lb/h Safety Factor 2:1 A 1-1/4" B4-125 will handle 7,590 lb/h at 95 psi differential Sizing Load 4,000 lb/h pressure. A 1-1/4" B4-125 will handle 7,590 lb/h at 95 psi differential pressure.
1. The steam pressure at the trap after any pressure drop through Need to know the control valve or equipment. 1. The steam pressure at the trap after any pressure drop through 2. distance the condensate must be lifted after the trap. the control valve or of equipment. Rule of thumb: 2 feet lift equals 1 psi back pressure (approximately). 2. the condensate lifted after the trap. 3. The Any distance other possible sources ofmust back be pressure in the condensate Rule ofsystem. thumb: 2For feetexample: of lift equals 1 psi back pressure (approximately). return other Condensate to a pressurized deaerator tank or flash 3. Any possibletaken sources of back pressure in the condensate vessel. returnrecovery system. For example: back pressure to discharge of numerous traps Local Condensate taken todue a pressurized deaerator tank or flash close together into an undersized return. recovery vessel. Local back pressure due to Obtained dischargefrom: of numerous traps 4. Quantity of condensate handled. close together into an undersized return. Measurement Calculation 4. Quantity of condensate handled. Obtained from: Manufacturers Measurement data Calculation 5. Safety Factor that is dependent upon particular application, Manufacturers data typical examples as follows: Steam Mains 2:1 particular application, 5. Safety Factor that is dependent upon Tracers 2:1 typical examples as follows: Non-Modulating 2:1 Steam Mains 2:1 Modulating over 30 psi 3:1 Tracers 2:1 Modulating under 30 psi Size trap at full load and Non-Modulating 2:1 1/2 Modulating over 30 psi 3:1 psi differential Modulating under 30 psi Size trap at full load and 1/2 psi differential Rule of thumb: Use a factor of 2 on everything except Temperature Controlled Air Heater Coils and Converters, and Siphon Applications Rule of thumb: Use a factor of 2 on everything except Temperature 4 Controlled Air Heater Coils and Converters, and Siphon Applications
A9
SANITARY
AUXILIARY ITEMS
INSTRUMENTS
reduce process efficiency. A Spirax Sarco Wet steam efficiently can damage knocks equipment out and separator reduce process efficiency. A Spirax Sarco condensate droplets in the steam flow. This separator must efficiently knocksdrained out condensate be continuously condensate droplets the steam flow. This from the separator to in prevent it from becomcondensate mustin be continuously ing re-entrained the steam flow.drained Spirax from separator to prevent it from becomSarcothe Inverted Bucket steam traps discharge ing re-entrained the to steam flow. Spirax condensate as it in forms prevent this from Sarco Inverted Bucket steam traps discharge happening. condensate as it forms to prevent this from happening.
SALENOID VALVES
STEAM SPECIALTIES
Typical applications for Inverted INVERTED bUCKET Bucket sTEAM steam TRAPstraps Typical applications for Inverted Bucket steam traps Typical Applications
FAX: 206-776-8900
INVERTED BUCKET sTEAM TRAPs Inverted Inverted Bucket Bucket steam steam trap range trap range 200 Series B Series
B Series B Series The B Series Inverted Bucket steam traps are The B Series The Inverted B Series Inverted traditional cast steam Bucket steam Bucket traps areiron, traps are horizontal products. traditional flow cast traditional iron, The cast iron, horizontal flow products. horizontal The flowand products. The stainless steel bucket stainless steel stainless bucket to and steel bucket and valve are resistant corrovalve are resistant valve toare corroresistant to corrosion and water hammer. sion and water sion hammer. and water hammer. Operating pressures are Operating pressures Operating are pressures are available up to 250 available up to 250 available psigpsig with up towith 250 psig with capacities to to 20,000 capacities lb/hr. to 20,000 lb/hr. capacities 20,000 lb/hr.
B Series
Model Model Size B1H
Condensate, lb/h
Condensate, lb/h
Condensate, lb/h
Condensate, lb/h
STEAM SPECIALTIES SALENOID VALVES INSTRUMENTS LIQUID LEVEL & CONTROLS VALVES & ACTUATION AUXILIARY ITEMS SANITARY REFERENCE CHARTS
B Series B2 B3 1H
3/4"
B Series
B B 42 B B 53 B4 M o del B 5 Model iz 21 " "B4 1-1/4"B5 S2 "e
20022 Series 11 52 22 11 63
21 1-1 3 1/4 2" Cast Iron Vertical 22 1 2 1 " " 3/4"
215
216
M o del S iz e
Body Size Material Connections Options
M So izd eel
216 2"
1-1/4"
Connections
Piping T IS#
Configuration TIS#
Options
NPT
Connections
Options
Horizontal 2.407
250 psig
B C,C1
N/A
NPT N/A
Options Maximum
Maximum Operating Operating 250 psig TIS# 2.407 Pressure (PMO) Pressure (PMO)
Maximum Operating Operating 250 psig TIS# Pressure (PMO) Pressure (PMO)
B C B
2.401
Maximum Top plug not Top plug not Operating provided on provided on B1H, B12H, (PMO) B1H, B12H, Pressure B2, B22, B2, B22,
B5, B52.
250 psig
C,C1
Maximum B C 200 Series Dimensions Operating 250 psigin inches (nominal) in inches 200 Series (nominal) Dimensions Pressure Size (PMO) A B Size C A D Weight B C D Weight
1/2"
C A 3/4"
Top plug not provided on B1H, B12H, B2, B22, B5, B52.
B5, B52.
B
A D
C,C1
A E
D Weight 6.2 lb 12.5 lb 19.5 lb 40 lb 75 lb 20,000 15,000 10,000 7,000 5,000 3,000 2,000 1,500 1,000 700 500 300
C1* Weight D 3.8 6.2 lb3 4.0 12.5 lb 4.1 4.4 19.5 lb 4.8
200
7.9 4.4
3/4" 7.9 5.3 9.0 1" 10.6 7.4 11.0 Series 200 Capacities Series Capacities 1-1/2" 14.4 9.4 15.0 48 48 20,000 28 2440 28 24 26 32 32 40 , 226 6, 2 21 216 2" 17.0 11.3 18.5 15,000
D 10,000 5 , 22 2157,000 5,000
4.3 1/2" 7.0 6.4 2.6 6.25 4.3 lb7.0 2.6 6.25 lb 5.3 3/4" 9.0 3.7 11.5 5.3 lb 9.0 3.7 11.5 lb (nominal) in inches 2007.9 Series Dimensions 7.4 1" 11.0 10.6 4.5 27.0 7.4 lb11.0 lb Weight Size A B 4.5 C 27.0 D 9.4 1-1/2" 15.0 14.4 5.5 59.0 9.4 lb15.0 5.5 59.0 lb 1/2" 6.4 4.3 7.0 2.6 6.25 lb 11.3 2"18.5 17.0 7.2 96.0 11.3 lb 18.5 7.2 96.0 lb
Size Type A bi-metal Bair C C1*B32, D E B22, B32, Weight *C1 Dimension for traps *C1 supplied Dimension with for traps supplied vents (B12H, with bi-metal B22, air vents B42, (B12H, B52) B42, B52) 1/2", 3/4" 3/4" 1"
20,000 1-1/4"
9.3 7 B4 5.6 9.3 5.4 7 7.4 5.6 2.3 5.4 40 lb 7.4 B 1-1/4" Series Dimensions (nominal) in inches B5 2" 11.2 8.8 B5 6.3 11.2 6.6 8.8 10.7 6.3 3.4 6.6 75 lb 10.7
36
B1H B2 B3
B5-15
5 6.6
4 5.3 7 5.9
3 4.1 4.8
23 24 3, 2 2120,000
2 , 22 212 2,000
28 , 225 215
22 36
20 18 28
22
20 18
3,000
6 , 22 216
16
16
48 20 14 12
12 36 8 7 7 6 10
40
16
14 12
32 22
28 24 20 18
5.6-75
2"10,000
5,000 3,000 2,000 1,000
B5 10,000 11.2
5,000 3,000
8.8
-30 -30
10.7
3.4
75 lb
0 80 -7 *C1 Dimension for traps supplied with bi-metal air vents (B12H, B22, B32, B42, B52) -75 -180 -30 -30 -1 -25
B4-15
B4-15
-250
21
1,000 21
215
10 1, 22 21
1
5 , 22
12 8
10
10
28
8
7 6
B3-15 B2-15
213
3 , 22
2
24
20
16
14 12
B5-15
-30
-30
100 1 10
-75
-75
10
-125
50 -180 -250 -2
200 150
, 22 212
16 12 12 10 8 7
-125
B4-15
-180 -250 -180 -250 100125 180 250 0 -180 -25 -180
100 8 10
21
2 1,
21
10
8
150 200 250
7 6
-30 0
15 20
-30
-75
-125
-250
100
10
8 10
15 20
30
50
70 100
A10