AC Carrier PDF
AC Carrier PDF
AC Carrier PDF
Conventional air-water
heat pump installation
Whether new equipment
can be used with
conventional refrigerant
*(Note 1)
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
General tools (Conventional tools can be used.)
In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary
as the general tools.
1. Vacuum pump
Use vacuum pump by attaching
vacuum pump adapter.
2. Torque wrench [For 1/4, 3/8 in.
( 6.35, 9.52mm)]
4. Reamer
5. Pipe bender
6. Level vial
7. Screwdriver (+, )
8. Spanner or Monkey wrench
9. Hole core drill [2-9/16 in. (65mm)]
10. Hexagon wrench
[Opposite side 3/16 in. (4mm)]
11. Tape measure
12. Metal saw
Also prepare the following equipments for other installation method and run check.
1. Clamp meter
2. Thermometer
3. Insulation resistance tester
4. Electroscope
3. Pipe cutter
FILE NO. SVM-10019
13
Connect the charge hose to packed valve service
port at the outdoor units gas side.
Recover the refrigerant, and check no refrigerant
remains in the equipment.
(For refrigerant charging, see the figure below.)
Connect the charge hose to the vacuum pump
adapter.
Open fully both packed valves at liquid and gas
sides.
Place the handle of the gauge manifold Low in the
fully opened position, and turn on the vacuum pumps
power switch. Then, evacuating the refrigerant in the
cycle.
When the compound gauges pointer has indicated
14.7 Psi (0.1 Mpa) or 29.9 inHg (76 cmHg),
place the handle Low in the fully closed position, and
turn off the vacuum pump's power switch.
Keep the status as it is for 1 to 2 minutes, and ensure
that the compound gauges pointer does not return.
Set the refrigerant cylinder to the electronic balance,
connect the connecting hose to the cylinder and the
connecting port of the electronic balance, and charge
liquid refrigerant.
(Indoor Unit)
(Outdoor unit)
Opened
Opened
Refrigerant cylinder
(with siphon)
Check valve
Open/close
valve for charging
Electronic balance for refrigerant charging
Opened
Closed
Service port
3-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the
following steps.
1. Never charge refrigerant exceeding the specified amount.
2. If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
3. Do not carry out additional charging.
When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the
refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the
specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high
pressure, and may cause a rupture or personal injury.
Fig. 3-4-1 Configuration of refrigerant charging
FILE NO. SVM-10019
14
Gauge manifold
[ Cylinder with siphon ] [ Cylinder without siphon ]
OUTDOOR unit
Gauge manifold
OUTDOOR unit
Refrigerant
cylinder
Electronic
balance
R e f r i g e r a n t
c y l i n d e r
Electronic
balance
Siphon
1. Be sure to make setting so that liquid can be charged.
2. When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
R410A refrigerant is HFC mixed refrigerant.
Therefore, if it is charged with gas, the composi-
tion of the charged refrigerant changes and the
characteristics of the equipment varies.
3-5. Brazing of Pipes
3-5-1. Materials for Brazing
1. Silver brazing filler
Silver brazing filler is an alloy mainly composed
of silver and copper. It is used to join iron, copper
or copper alloy, and is relatively expensive though
it excels in solderability.
2. Phosphor bronze brazing filler
Phosphor bronze brazing filler is generally used
to join copper or copper alloy.
3. Low temperature brazing filler
Low temperature brazing filler is generally called
solder, and is an alloy of tin and lead. Since it is
weak in adhesive strength, do not use it for
refrigerant pipes.
1. Phosphor bronze brazing filler tends to react
with sulfur and produce a fragile compound
water solution, which may cause a gas
leakage. Therefore, use any other type of
brazing filler at a hot spring resort, etc., and
coat the surface with a paint.
2. When performing brazing again at time of
servicing, use the same type of brazing filler.
3-5-2. Flux
1. Reason why flux is necessary
By removing the oxide film and any foreign
matter on the metal surface, it assists the flow
of brazing filler.
In the brazing process, it prevents the metal
surface from being oxidized.
By reducing the brazing fillers surface tension,
the brazing filler adheres better to the treated
metal.
Fig. 3-4-2
FILE NO. SVM-10019
15
Nitrogen gas
cylinder
Pipe
Flow meter
M
Stop valve
From Nitrogen cylinder
Nitrogen
gas
Rubber plug
2. Characteristics required for flux
Activated temperature of flux coincides with the
brazing temperature.
Due to a wide effective temperature range, flux
is hard to carbonize.
It is easy to remove slag after brazing.
The corrosive action to the treated metal and
brazing filler is minimum.
It excels in coating performance and is harm-
less to the human body.
As the flux works in a complicated manner as
described above, it is necessary to select an
adequate type of flux according to the type and
shape of treated metal, type of brazing filler and
brazing method, etc.
3. Types of flux
Noncorrosive flux
Generally, it is a compound of borax and boric
acid.
It is effective in case where the brazing tem-
perature is higher than 1472F (800C).
Activated flux
Most of fluxes generally used for silver brazing
are this type.
It features an increased oxide film removing
capability due to the addition of compounds
such as potassium fluoride, potassium chloride
and sodium fluoride to the borax-boric acid
compound.
4. Piping materials for brazing and used
brazing filler/flux
1. Do not enter flux into the refrigeration cycle.
2. When chlorine contained in the flux remains
within the pipe, the lubricating oil deteriorates.
Therefore, use a flux which does not contain
chlorine.
3. When adding water to the flux, use water
which does not contain chlorine (e.g. distilled
water or ion-exchange water).
4. Remove the flux after brazing.
3-5-3. Brazing
As brazing work requires sophisticated techniques,
experiences based upon a theoretical knowledge, it
must be performed by a person qualified.
In order to prevent the oxide film from occurring in
the pipe interior during brazing, it is effective to
proceed with brazing while letting dry Nitrogen gas
(N2) flow.
Never use gas other than Nitrogen gas.
1. Brazing method to prevent oxidation
1) Attach a reducing valve and a flow-meter to
the Nitrogen gas cylinder.
2) Use a copper pipe to direct the piping mate-
rial, and attach a flow-meter to the cylinder.
3) Apply a seal onto the clearance between the
piping material and inserted copper pipe for
Nitrogen in order to prevent backflow of the
Nitrogen gas.
4) When the Nitrogen gas is flowing, be sure to
keep the piping end open.
5) Adjust the flow rate of Nitrogen gas so that it
is lower than 0.03 cfm (0.05 m
3
/Hr) or 2.9 Psi
(0.02 MPa) by means of the reducing valve.
6) After performing the steps above, keep the
Nitrogen gas flowing until the pipe cools down
to a certain extent (temperature at which
pipes are touchable with hands).
7) Remove the flux completely after brazing.
Fig. 3-5-1 Prevention of oxidation during brazing
Piping material
Copper - Copper
Copper - Iron
Iron - Iron
Used brazing filler
Phosphor copper
Silver
Silver
Used flux
Do not use
Paste flux
Vapor flux
FILE NO. SVM-10019
16
4. CONSTRUCTION VIEWS
4-1. Indoor Unit
FILE NO. SVM-10019
4-2. Outdoor Unit
1
0
-
7
/
8
(
2
7
5
)
2-23/32 (69)
3-17/32 (90)
3-17/32 (90)
23-5/8 (600)
17-5/32 ( 436) WIRE GUARD
1
2
-
1
9
/
3
2
(
3
2
0
)
4-1/4 (108) 4-15/16 (125)
3
-
3
/
8
(
8
6
)
1 ( 25) Water Drain Outlet
4
-
9
/
1
6
(
1
1
6
)
A
B
13-1/2 (342)
COVER
PACKED VALVE
11-7/16 (290)
2
1
-
1
1
/
1
6
(
5
5
0
)
View Z
5
-
9
/
1
6
(
1
4
1
)
2
-
3
/
3
2
(
5
3
)
3
-
1
5
/
3
2
(
8
8
)
Liquid side
(Flare Nut : 1/4 ( 6.35))
Gas side
(Model 09,12k Flare Nut : 3/8 ( 9.52))
Service Port
1-27/64 (36)
1-31/32 (50)
(R5.5)
R7/32
( 6) Hole
1/4 Hole
(R15)
R19/32
1
2
-
1
9
/
3
2
(
3
2
0
)
23-5/8 (600)
1
2
-
3
/
6
4
(
3
0
6
)
1-27/64 (36)
1-31/32 (50)
R19/32 (R15)
( 6)-Hole
1/4-Hole
23-5/8 (600)
7/16x9/16 Oval-Hole
( 11x14) Oval Hole
1
2
-
1
9
/
3
2
(
3
2
0
)
1
2
-
3
/
6
4
(
3
0
6
)
Detail-B (Front Leg)
23-5/8 (600)
1
2
-
1
9
/
3
2
(
3
2
0
)
3-15/16 Inch or more
(100 mm. or more)
23-5/8 Inch or more
(600 mm. or more)
Air Inlet
Air Outlet
2-R7/32x43/64L (R5.5x17L) U-Shape
(For 5/16~ 13/32 ( 8~ 10) Anchor Bolt)
2- 7/16x9/16 ( 11x14) Oval-Hole
(For 5/16~ 13/32 ( 8~ 10) Anchor Bolt)
3-15/16 Or more
(100 mm or more)
23-5/8 Or more
(600 mm or more)
View Z
Detail-A (Rear Leg)
Unit : Inch (mm)
FILE NO. SVM-10019
17
18
5. WIRING DIAGRAM
5-1. RAS-09LKV-UL / RAS-09LAV-UL
FILE NO. SVM-10019
Outdoor Terminal Block
POWER SUPPLY
Indoor Terminal Block
L1 L2 S
L1 L2 S
Heat
Exchanger
B
L
K
W
H
I
R
E
D
G
R
N
&
Y
E
L
(From Outdoor Unit)
208/230-1-60
3 1
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
1010
1111
1
2
3
4
5
6
7
8
9
10
11
(WHI)
CN10
(YEL)
CN21
W
i
r
e
l
e
s
s
U
n
i
t
A
s
s
e
m
b
l
y
M
C
C
-
5
0
4
4
WHI
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
1 1
2 2
1 1
2 2
(BLU)
CN62
(WHI)
CN61 Thermo Sensor
(TA)
Heat Exchanger Sensor
(TC)
1 1
2 2
3 3
4 4
5 5
1 1
2 2
3 3
4 4
5 5
1 1
2 2
3 3
1 1
2 2
3 3
4 4
5 5
6 6
5 5
4 4
3 3
2 2
1 1
(WHI)
CN32
(WHI)
CN33
(WHI)
CN31
WHI
YEL
YEL
YEL
YEL
1
2
3
4
(WHI)
CN22
Color indication
BRW:BROWN
YEL:YELLOW
BLK:BLACK
RED:RED
BLU:BLUE
WHI:WHITE
GRN & YEL:
GREEN & YELLOW
Fan Motor
AC Motor
P
o
w
e
r
S
u
p
p
l
y
C
i
r
c
u
i
t
Main PC Board
WP-020
DC5V
DC12V
T
3
.
1
5
A
F
u
s
e
F
0
1
CN01 CN51
Varistor
Line
Filter
+
Louver Motor
~
1 1
2 2
3 3
3 3
2 2
1 1
3 3
2 2
1 1
3 3
2
1 1
2 2
1 1
6 6
5 5
4 4
3 3
2
1 1
2 2
1
2
1
L1
1
~ ~
L2 S
1 3
1
1
2
1
2
3
L1 L2
COMPRESSOR
RED
WHI
BLK
YEL
YEL
BRW
YEL
ORN
REACTOR
P06
P25
P24
R221
P.C.BOARD
(MCC-5009)
R220
R219
L03
R321
CN300
CN700
L01
CN603
TS
(SUCTION PIPE
TEMP. SENSOR)
TO
(OUTDOOR
TEMP. SENSOR)
TD
(DISCHARGE PIPE
TEMP. SENSOR)
TE
(CONDENSER PIPE
TEMP. SENSOR)
2
1
PRESSURE SW.
CN602
VARISTOR
SURGE
ABSORBER
P02
WHI
POWER
SUPPLY
208/230-1-60
P01
BLK
P07
BLK
P03
ORN
CN601
CN600
CN500
BLK
WHI
RED
FAN MOTOR
PULSE MOTOR VALVE
VARISTOR
R320
R319
C13
C12 C14
Q200~205
IGBT
Q300~305
MOS-FET
DB01
POWER
RELAY
DB02
Q404
PUR
RELAY
CT
F03
FUSE
T3.15A
AC250V
P22
P20
P23
P21
P35
P34
P19
P33 P31 P30
CN701 P32
P18
P11
P08
P05
P04
CM FM
PMV
BLK:BLACK
BLU:BLUE
RED:RED
GRY:GRAY
PNK:PINK
WHI:WHITE
BRW:BROWN
ORN:ORANGE
YEL:YELLOW
PUR:PURPLE
COLOR IDENTIFICATION
F01
FUSE
25A
AC250V
COIL
FOR
4WAY
VALVE
1 2
1 2
REACTOR
5-2. RAS-12LKV-UL /RAS-12LAV-UL
19
FILE NO. SVM-10019
1 1
2 2
1 1
2 2
1 1
2 2
3 3
4 4
5 5
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
1010
1111
1212
1313
1414
1515
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
1010
1111
1212
1313
1414
1515
1 1
2 2
3 3
4
1
2
3
4
4
5 5
1 1
3 3
4 4
5 5
6 6
Outdoor Terminal Block
POWER SUPPLY
Indoor Terminal Block
L1 L2 S
L1 L2 S
3 1
Heat
Exchanger
GRN&YEL
B
L
K
B
L
K
(BLU)
W
H
I
R
E
D
(From Outdoor Unit)
208/230-1-60
SHEET METAL
CN02
CN01 CN51
CN62
(WHI)
CN61
(WHI)
CN32
(WHI)
WHI
YEL
YEL
YEL
YEL
CN31
(WHI)
CN22
(WHI)
CN10
(WHI)
CN21
T
3
.
1
5
A
2
5
0
V
A
C
F
u
s
e
F
0
1
Thermo Sensor
(TA)
Heat Exchanger Sensor
(TC)
W
i
r
e
l
e
s
s
U
n
i
t
A
s
s
e
m
b
l
y
M
C
C
-
5
0
4
4
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
WHI
Varistor
Line
Filter
DC5V
DC12V
P
o
w
e
r
S
u
p
p
l
y
C
i
r
c
u
i
t
Main PC Board
MCC-5045
Louver Motor
Fan Motor
DC Motor
Color indication
BRW:BROWN
YEL:YELLOW
BLK:BLACK
RED:RED
BLU:BLUE
WHI:WHITE
GRN & YEL:
GREEN & YELLOW
1 1
2 2
3 3
3 3
2 2
1 1
3 3
2 2
1 1
3 3
2
1 1
2 2
1 1
6 6
5 5
4 4
3 3
2
1 1
2 2
1
2
1
L1
1
~ ~
L2 S
1 3
1
1
2
1
2
3
L1 L2
COMPRESSOR
RED
WHI
BLK
YEL
YEL
BRW
YEL
ORN
REACTOR
P06
P25
P24
R221
P.C.BOARD
(MCC-5009)
R220
R219
L03
R321
CN300
CN700
L01
CN603
TS
(SUCTION PIPE
TEMP. SENSOR)
TO
(OUTDOOR
TEMP. SENSOR)
TD
(DISCHARGE PIPE
TEMP. SENSOR)
TE
(CONDENSER PIPE
TEMP. SENSOR)
2
1
PRESSURE SW.
CN602
VARISTOR
SURGE
ABSORBER
P02
WHI
POWER
SUPPLY
208/230-1-60
P01
BLK
P07
BLK
P03
ORN
CN601
CN600
CN500
BLK
WHI
RED
FAN MOTOR
PULSE MOTOR VALVE
VARISTOR
R320
R319
C13
C12 C14
Q200~205
IGBT
Q300~305
MOS-FET
DB01
POWER
RELAY
DB02
Q404
PUR
RELAY
CT
F03
FUSE
T3.15A
AC250V
P22
P20
P23
P21
P35
P34
P19
P33 P31 P30
CN701 P32
P18
P11
P08
P05
P04
CM FM
PMV
BLK:BLACK
BLU:BLUE
RED:RED
GRY:GRAY
PNK:PINK
WHI:WHITE
BRW:BROWN
ORN:ORANGE
YEL:YELLOW
PUR:PURPLE
COLOR IDENTIFICATION
F01
FUSE
25A
AC250V
COIL
FOR
4WAY
VALVE
1 2
1 2
REACTOR
~
20
6. SPECIFICATIONS OF ELECTRICAL PARTS
6-1. Indoor Unit
L =10mH, 16A
2 Outdoor fan motor
3 Suction temp. sensor (TS sensor) 10k (25C)
4 Discharge temp. sensor (TD sensor) 62k (20C)
5 Outside air temp. sensor (TO sensor) 10k (25C)
6 Heat exchanger temp. sensor (TE sensor) 10k (25C)
7 Terminal block (5P) 30A, AC600V
RAS-09LAV-UL
RAS-12LAV-UL
9 COIL FOR P.M.V. DC12V
10 Coil for 4-way valve
CAM-MD 12TCTH-4
STF
Compressor
(Inverter attached)
(Inverter attached)
(Inverter attached)
8
(Inverter attached)
DA89X1C-23FZ2
DA111A1F-20F2
CH-57
ICF-340UA40-2 DC340V, 40W
11 Pressure SW.
ACB-4UB82W 4.7 MPa
RAS-09LKV-UL
(for indoor)
RAS-12LKV-UL
2 Room temp. sensor (TA-sensor) 10k at 25C
3 Heat exchanger temp. sensor (TC-sensor) 10k at 25C
4 Louver motor Output (Rated) 1W, 16 poles, DC12V
( )
( )
MP24Z3T
AFS-220-20-4D AC240V, 20W
1
ICF-340U30-2 AC220V, 20W
No.
Fan motor
Parts name Specifications Type
No. Parts name Model name Rati ng
Reactor 1
3-phases 4-poles 750W
3-phases 4-poles 680W
FILE NO. SVM-10019
6-2. Outdoor Unit
21
7. REFRIGERANT CYCLE DIAGRAM
7-1. Refrigerant Cycle Diagram
RAS-09LKV-UL / RAS-09LAV-UL
NOTE :
The maximum pipe length of this air conditioner is 66ft (20 m). When the pipe length exceeds 50ft (15m), the additional
Deoxidized copper pipe
Outer dia. : 3/8 in (9.52mm)
Thickness : 1/32 in (0.8mm)
NOTE : Gas leak check position
Refrigerant flow (Cooling)
Refrigerant flow (Heating)
INDOOR UNIT
T1
TO
Temp. measurement
TC
TA
Indoor heat
exchanger
Cross flow fan
Deoxidized copper pipe
Outer dia. : 1/4 in (6.35mm)
Thickness : 1/32 (0.8mm)
Sectional shape
of heat insulator
A
l
l
o
w
a
b
l
e
h
e
i
g
h
t
d
i
f
f
e
r
e
n
c
e
:
3
3
f
t
(
1
0
m
m
)
A
l
l
o
w
a
b
l
e
p
i
p
e
l
e
n
g
t
h
P Pressure measurement
Gauge attaching port
Vacuum pump connecting port
Strainer
Pulse Modulating
valve at liquid side
TD
4-way valve
Compressor
DA89X1C-23FZ2
TS
T2
Outdoor heat
exchanger
Temp. measurement
Propeller fan
Refrigerant amount : 1.77lbs (0.80kg)
OUTDOOR UNIT
Muffler
Muffler
TE
Min. : 6.6ft (2m)
Chargeless : 50ft (15m)
Strainer
Max. : 66ft (20m)
Charge : 0.22oz/ft
(51 to 66ft)
charging of refrigerant, 0.22 oz/ft (20g/m) for the part of pipe exceeded 50ft (15m) is required. [(Max. 0.22 lbs (100g)]
[20g/m (16 to 20m)]
FILE NO. SVM-10019
High Pressure switch
Fusible plug
22
RAS-12LKV-UL / RAS-12LAV-UL
NOTE :
The maximum pipe length of this air conditioner is 66ft (15 m). When the pipe length exceeds 50ft (15m), the additional
Max. : 66ft (20m)
Deoxidized copper pipe
Outer dia. : 3/8 in. (9.52mm)
Thickness : 1/32 in. (0.8mm)
NOTE : Gas leak check position
Refrigerant flow (Cooling)
Refrigerant flow (Heating)
INDOOR UNIT
T1
TO
Temp. measurement
Indoor heat
exchanger
Cross flow fan
Deoxidized copper pipe
Outer dia. : 1/4 in. (6.35mm)
Thickness : 1/32 in. (0.8mm)
Sectional shape
of heat insulator
A
l
l
o
w
a
b
l
e
h
e
i
g
h
t
d
i
f
f
e
r
e
n
c
e
:
3
3
f
t
(
1
0
m
)
A
l
l
o
w
a
b
l
e
p
i
p
e
l
e
n
g
t
h
P Pressure measurement
Gauge attaching port
Vacuum pump connecting port
Strainer
Pulse Modulating
valve at liquid side
1.2 x 80
1.2 x 80
TD
4-way valve
Compressor
DA111A1F-20F1
TS
T2
Outdoor heat
exchanger
Split capillary
Temp. measurement
Propeller fan
Refrigerant amount : 2.43 lbs (1.10kg)
OUTDOOR UNIT
Muffler
Muffler
TE
TC
TA
charging of refrigerant, 0.22 oz/ft (20g/m) for the part of pipe exceeded 15m is required. [Max. 0.22 lbs (100g)]
Min. : 6.6ft (2m)
Chargeless : 50 ft (15m)
Charge : 0.22oz/ft
(51 to 66 ft)
[20g/m (16 to 20m)]
FILE NO. SVM-10019
7-2. Operation Data
<Cooling>
Tempeature Model name Standard Heat exchanger Indoor Outdoor Compressor
condition(C) RAS- pressure pipe temp. fan mode fan mode revolution
Indoor Outdoor P Psia (MPa) T1 F (C) T2 F (C) (rps)
80/67 98/75 137 to 160 54 to 57 99 to 102
(26.7/19.4) (35/23.9) (0.9 to 1.1) (12 to 14) (37 to 39)
116 to 145 52 to 55 104 to 107
(0.8 to 1.0) (11 to 13) (42 to 44)
<Heating>
Tempeature Model name Standard Heat exchanger Indoor Outdoor Compressor
condition(C) RAS- pressure pipe temp. fan mode fan mode revolution
Indoor Outdoor P Psia (MPa) T1 F (C) T2 F (C) (rps)
70/60 47/43 363 to 392 102 to 105 32 to 37
(21.1/15.6) (8.3/6.1) (2.5 to 2.7) (39 to 41) (0 to 3)
377 to 406 106 to 106 32 to 36
(2.6 to 2.8) (41 to 43) (0 to 2)
NOTES :
1. Measure surface temperature of heat exchanger pipe around center of heat exchaner path U bent.
(Thermistor themometer)
2. Connecting piping condition : 16 ft (5m)
62
High High 64
09LKV-UL
12LKV-UL
High High
12LKV-UL High High 77
High High 60 09LKV-UL
FILE NO. SVM-10019
23
24
8. CONTROL BLOCK DIAGRAM
8-1. Indoor Unit
M.C.U.
Indoor Unit Control Unit
From Outdoor Unit
208/230-1-60
Serial Signal Communication
(Operation Command and Information)
Serial Signal Transmitter/Receiver
Converter
(D.C circuit)
Noise Filter
Indoor
Fan Motor
Louver
Motor
Louver Motor
Drive Control
Indoor Fan
Motor Control
Initializing Circuit
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Infrared Rays, 36.7kHz Remote Controller
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
Operation Mode Selection
AUTO, COOL, DRY, HEAT, FAN
REMOTE CONTROLLER
ECO
Hi-POWER
Heat Exchanger Sensor (Tc)
Room Temperature Sensor (Ta)
Infrared Rays Signal Receiver
and Indication
Functions
Cold draft preventing Function
3-minute Delay at Restart for Compressor
Fan Motor Starting Control
Processing
(Temperature Processing)
Timer
Serial Signal Communication
Clean Function
Operation (START/STOP)
COMFORT SLEEP
QUIET
SLEEP (1,3,5,9 OFF TIMER)
FILE NO. SVM-10019
25
8-2. Outdoor Unit (Inverter Assembly)
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FILE NO. SVM-10019
26
9. OPERATION DESCRIPTION
9-1. Outline of Air Conditioner Control
This air conditioner is a capacity-variable type air
conditioner, which uses AC or DC motor for the indoor
for motor and the outdoor fan motor. And the capacity-
proportional control compressor which can change the
motor speed in the range from 11 to 96 rps is
mounted. The DC motor drive circuit is mounted to the
indoor unit. The compressor and the inverter to control
fan motor are mounted to the outdoor unit.
The entire air conditioner is mainly controlled by the
indoor unit controller.
The indoor unit controller drives the indoor fan motor
based upon command sent from the remote controller,
and transfers the operation command to the outdoor
unit controller.
The outdoor unit controller receives operation com-
mand from the indoor unit side, and controls the
outdoor fan and the pulse Modulating valve. (P.M.V)
Besides, detecting revolution position of the compres-
sor motor, the outdoor unit controller controls speed of
the compressor motor by controlling output voltage of
the inverter and switching timing of the supply power
(current transfer timing) so that motors drive according
to the operation command.
And then, the outdoor unit controller transfers reversely
the operating status information of the outdoor unit to
control the indoor unit controller.
As the compressor adopts four-pole brushless
DC motor, the frequency of the supply power
from inverter to compressor is two-times cycles
of the actual number of revolution.
1. Role of indoor unit controller
The indoor unit controller judges the operation
commands from the remote controller and assumes
the following functions.
Judgment of suction air temperature of the indoor
heat exchanger by using the indoor temp. sensor.
(TA sensor)
Judgment of the indoor heat exchanger tempera-
ture by using heat exchanger sensor (TC sensor)
(Prevent-freezing control, etc.)
Louver motor control
Indoor fan motor operation control
LED (Light Emitting Diode) display control
Transferring of operation command signal (Serial
signal) to the outdoor unit
Reception of information of operation status
(Serial signal including outside temp. data) to the
outdoor unit and judgment/display of error
Air purifier operation control
2. Role of outdoor unit controller
Receiving the operation command signal (Serial
signal) from the indoor unit controller, the outdoor
unit performs its role.
Compressor operation control
Operation control of outdoor fan motor
P.M.V. control
4-way valve control
Operations followed to judgment
of serial signal from indoor side.
Detection of inverter input current and current
release operation
Over-current detection and prevention operation
to IGBT module (Compressor stop function)
Compressor and outdoor fan stop function when
serial signal is off (when the serial signal does not
reach the board assembly of outdoor control by
trouble of the signal system)
Transferring of operation information (Serial
signal) from outdoor unit controller to indoor unit
controller
Detection of outdoor temperature and operation
revolution control
Defrost control in heating operation (Temp.
measurement by outdoor heat exchanger and
control for 4-way valve and outdoor fan)
3. Contents of operation command signal
(Serial signal) from indoor unit controller to
outdoor unit controller
The following three types of signals are sent from
the indoor unit controller.
Operation mode set on the remote controller
Compressor revolution command signal defined
by indoor temperature and set temperature
(Correction along with variation of room tempera-
ture and correction of indoor heat exchanger
temperature are added.)
Temperature of indoor heat exchanger
For these signals ([Operation mode] and [Com-
pressor revolution] indoor heat exchanger tem-
perature), the outdoor unit controller monitors the
input current to the inverter, and performs the
followed operation within the range that current
does not exceed the allowable value.
4. Contents of operation command signal
(Serial signal) from outdoor unit controller
to indoor unit controller
The following signals are sent from the outdoor unit
controller.
The current operation mode
The current compressor revolution
Outdoor temperature
Existence of protective circuit operation
For transferring of these signals, the indoor unit
controller monitors the contents of signals, and
judges existence of trouble occurrence.
Contents of judgment are described below.
Whether distinction of the current operation
status meets to the operation command signal
Whether protective circuit operates
When no signal is received from the outdoor
unit controller, it is assumed as a trouble.
FILE NO. SVM-10019
27
9-2. Operation Description
1. Basic operation ........................................................................................................... 28
1. Operation control ................................................................................................... 28
2. Cooling/Heating operation ..................................................................................... 29
3. AUTO operation ..................................................................................................... 29
4. DRY operation........................................................................................................ 29
2. Indoor fan motor control ............................................................................................. 30
3. Outdoor fan motor control ........................................................................................... 32
4. Capacity control .......................................................................................................... 33
5. Current release control ............................................................................................... 33
6. Release protective control by temperature of indoor heat exchanger ........................ 34
7. Defrost control (Only in heating operation) ................................................................ 35
8. Louver control ............................................................................................................. 36
1) Louver position....................................................................................................... 36
2) Air direction adjustment ......................................................................................... 36
3) Swing ..................................................................................................................... 36
9. ECO operation ............................................................................................................ 37
10. Temporary operation................................................................................................... 38
11. Discharge temperature control ................................................................................... 38
12. Pulse Modulating valve (P.M.V.) control ..................................................................... 39
13. Self-Cleaning function ................................................................................................ 40
14. Remote-A or B selection ............................................................................................ 42
9-3. Auto Restart Function..
9-3-1. How to Cancel the A uto Restart Function ................................................................. 45
9-3-2. How to set the Au to Restar t Function ....................................................................... 46
9-3-3. Power Failure During Timer Operation ................................................................... 46
9-4. Remote Controller and Its Fuctions
9-4-1. Parts Name of Remote Contr oller ............................................................................. 47
9-4-2. Operation of remote control ...................................................................................... 47
15. QUIET mode ............................................................................................................. 43
16. COMFORT SLEEP mode ............ ............................................................................. 43
17. One-Touch Comfort ........................ .......................................................................... 43
18. Hi-POWER Mode ...................................................................................................... 44
9-4-3. Name and Functions of Indications on Remote Contr oller ....................................... 50
FILE NO. SVM-10019
19. FILTER Indicator ........................................................................................................ 44
28
Item
1. Basic
operation
Operation flow and applicable data, etc.
1. Operation control
Description
Receiving the users operation condition setup, the operation statuses of indoor/outdoor units are
controlled.
1) The operation conditions are selected by the remote controller as shown in the below.
2) A signal is sent by ON button of the remote controller.
3) The signal is received by a sensor of the indoor unit and processed by the indoor controllers as
shown in the below.
4) The indoor controller controls the indoor fan motor and louver motor.
5) The indoor controller sends the operation command to the outdoor controller, and sends/receives
the control status with a serial signal.
6) The outdoor controller controls the operation as shown in the left, and also controls the compres-
sor, outdoor fan motor, 4-way valve and pulse Modulating valve.
Remote controller
Indoor unit
Control contents of remote controller
ON/OFF (Air conditioner/Air purifier)
Operation select (COOL/HEAT/AUTO/DRY)
Temperature setup
Air direction
Swing
Air volume select (AUTO/LOW/LOW+/MED/MED+/HIGH)
ECO
ON timer setup
OFF timer setup
Hi-POWER
Indoor unit control
Command signal generating function of
indoor unit operation
Calculation function (temperature calculation)
Activation compensation function of indoor fan
Cold draft preventive function
Timer function
Indoor heat exchanger release control
Indoor fan motor
Louver motor
Outdoor unit
Outdoor unit control
Frequency control of inverter output
Waveform composite function
Calculation function
(Temperature calculation)
AD conversion function
Quick heating function
Delay function of compressor reactivation
Current release function
GTr over-current preventive function
Defrost operation function
Compressor
Outdoor fan motor
4-way valve
Pulse Modulating valve
(P.M.V.)
Signal receiving
Indoor unit control
Operation command
Serial signal send/receive
Selection of
operation conditions
ON/OFF
Serial signal send/receive
Outdoor unit control
Inverter
~
COMFORT SLEEP
QUIET
PRESET
ONE-TOUCH
FILE NO. SVM-10019
29
Operation ON Setup of remote controller
Indoor fan motor control / Louver control / Operation Hz
Control (Requierment)
Indoor unit control
Sending of operation command signal
Outdoor unit control
[ ]
Compressor revolution control / Outdoor fan motor control /
4-way valve control In cooling operation: ON
In heating operation: OFF
Pulse Modulating valve control
Item
1. Basic
operation
Operation flow and applicable data, etc.
2. Cooling/Heating operation
Description
The operations are performed in the following parts by controls according to cooling/heating conditions.
1) Receiving the operation ON signal of the remote controller, the cooling or heating operation signal
starts being transferred form the indoor controller to the outdoor unit.
2) At the indoor unit side, the indoor fan is operated according to the contents of 2. Indoor fan
motor control and the louver according to the contents of 9. Louver control, respectively.
3) The outdoor unit controls the outdoor fan motor, compressor, pulse Modulating valve and
4-way valve according to the operation signal sent from the indoor unit.
3. AUTO operation
Selection of operation mode
As shown in the following figure, the operation starts by
selecting automatically the status of room temperature
(Ta) when starting AUTO operation.
*1. When reselecting the operation mode, the fan
speed is controlled by the previous operation mode.
4. DRY operation
DRY operation is performed according to the difference
between room temperature and the setup temperature as
shown below.
In DRY operation, fan speed is controlled in order to
prevent lowering of the room temperature and to avoid air
flow from blowing directly to persons.
1) Detects the room temperature (Ta) when
the DRY operation started.
2) Starts operation under conditions in the
left figure according to the temperature
difference between the room tempera-
ture and the setup temperature (Tsc).
Setup temperature (Tsc)
= Set temperature on remote controller
(Ts) + 0~1.0C (0 to 2F)
3) When the room temperature is lower
2F (1C) or less than the setup
temperature, turn off the compressor.
1) Detects the room temperature (Ta) when
the operation started.
2) Selects an operation mode from Ta in
the left figure.
3) Fan operation continues until an
operation mode is selected.
4) When AUTO operation has started
within 2 hours after heating operation
stopped and if the room temperature is
68F (20C) or more, the fan operation is
performed with Super Ultra LOW mode
for 3 minutes.
Then, select an operation mode.
5) In AUTO mode, either cooling or heating
operation will be selected. When room
temperature reach set temperature
commpressor will stop. In case that the
compressor stops for 15 minutes, the
Ts + 1
Ts 1
Ta
Cooling operation
Monitoring (Fan)
Heating operation
Tsc
+1.0 (0.5)
+2.0 (1.0)
F [ C]
Ta
Fan speed
L (W5)
(W5+W3) / 2
SUL (W3)
Operation Hz control (Include limit control)
FILE NO. SVM-10019
C
AUTO mode will reselect cooling or
heating operation.
30
Item
2. Indoor fan
motor control
Operation flow and applicable data, etc.
<In cooling operation>
(This operation controls the fan speed at indoor unit side.)
The indoor fan (cross flow fan) is operated by the phase-
control induction motor. The fan rotates in 5 stages in
MANUAL mode, and in 5 stages in AUTO mode, respec-
tively. (Table 1)
Description
* Symbols
UH : Ultra High
H : High
M+ : Medium+
M : Medium
L+ : Low+
L : Low
L- : Low
UL : Ultra Low
SUL : Super Ultra Low
* The values of fan speed and air flow
volume indicate on the table are measured
when the louver is inclined downward.
Fan speed and air flow volume broadly
vary with position of louver.
1) When setting the fan speed to L,
L+, M, M+ or H on the remote
controller, the operation is
performed with the constant
speed shown in Fig. 1.
2) When setting the fan speed to
AUTO on the remote controller,
revolution of the fan motor is
controlled to the fan speed level
shown in Fig. 2 and Table 1
according to the setup tempera-
ture and room temperature.
(Fig. 1)
(Fig. 2)
(Table 1) Indoor fan air flow rate
+4.5 (+2.5)
Ta
F [C]
+3.5 (+2.0)
+2.7 (+1.5)
+2.0 (+1.0)
+1.0 (+0.5)
Tsc
a
b
c
d
e
M+(WB)
*3
*4
*5
L(W6)
Air volume AUTO
L
L+
M
M+
H
W6
(L + M) / 2
W9
(M + H) / 2
WC
Indication Fan speed
Fan speed setup
COOL ON
AUTO
MANUAL
*3 : Fan speed = [(M+) L] x 3/4 + L
*4 : Fan speed = [(M+) L] x 2/4 + L
*5 : Fan speed = [(M+) L] x 1/4 + L
(Linear approximation
from M+ and L)
FILE NO. SVM-10019
Fanspeed Airflowrate Fanspeed Airflowrate
(rpm) cfm(m3/h) (rpm) cfm(m3/h)
WF UH 1210 336(571) 1510 433(735)
WE H 1210 336(571) 1510 433(735)
WD UH M+ UH 1170 321(546) 1480 422(717)
WC H H 1120 303(515) 1430 404(686)
WB M+ M+ 1040 274(465) 1280 350(594)
WA M 1000 248(421) 1220 328(557)
W9 M L+ 960 235(400) 1150 302(514)
W8 L 870 200(340) 1000 248(421)
W7 L+ L- L+ 850 194(330) 980 241(409)
W6 L L 760 159(270) 920 219(372)
W5 L- UL L- 760 159(270) 900 212(360)
W4 UL UL 700 141(240) 840 190(323)
W3 SUL SUL 650 118(200) 770 165(280)
W2 SUL 500 65(110) 620 110(187)
W1 500 65(110) 520 74(126)
RAS-12LKV-UL
Fanspeed
level
DRY HEAT COOL
RAS-09LKV-UL
31
Item
2. Indoor fan
motor control
Operation flow and applicable data, etc.
<In heating operation>
Description
1) When setting the fan speed to L,
L+, M, M+ or H on the remote
controller, the operation is per-
formed with the constant speed
shown in Fig. 3 and Table 1.
2) When setting the fan speed to
AUTO on the remote controller,
revolution of the fan motor is
controlled to the fan speed level
shown in Fig. 5 according to the set
temperature and room temperature.
3) Min air flow rate is controlled by
temperature of the indoor heat
exchanger (Tc) as shown in Fig. 4
for prevent high temperature of heat
exchanger.
4) Cold draft prevention, the fan speed
is controlled by temperature of the
[In starting and in stability]
(Fig. 3)
(Fig. 4)
(Fig. 5)
Cold draft preventive control
(Fig. 6)
L
L+
M
M+
H
W8
(L + M) / 2
WA
(M + H) / 2
WE
Indication Fan speed
Fan speed setup
HEAT ON
AUTO
YES
NO
MANUAL
TC 107.6F (42 C) Min air flow rate control
Tc F (C)
Limited to Min WD tap
* Fan speed =
(TC W8) + W8
No limit
*
Fan speed
AUTO
Basicfancontrol
* No limitation while fan speed MANUAL mode is in stability.
* A: When Tsc 75F (24C), A is 75F (24C), and
Tsc: Set value
b
c
d
e
f
g
L+(W9)
M+(WD)
*1
*2
*3
H (WE)
H (WE)
Linear-approximate
H and SUL with Tc.
SUL (W2)
Stop
115 (46) 115 (46)
Tc
93 (34)
*A+4 *A+4 *A+4
*A-4 *A-4 *A-4
Fan speed MANUAL in starting
Fan speed AUTO in stability
Fan speed AUTO in starting
*1: Fan speed =[(M+) (L+)] x 1 4 +L+
*2: Fan speed =[(M+) (L+)] x 2 4 +L+
*3: Fan speed =[(M+) (L+)] x 3 4 +L+
(Calculated with linear approximation from M+and L+)
TaF[C]
TSC
-1.0(-0.5)
-2.0(-1.0)
-2.7(-1.5)
-3.5(-2.0)
-4.5(-2.5)
-9.0(-5.0)
-10.0(-5.5)
F(C)
113 (45) 113 (45) 91 (33)
91 (33) 91 (33) 70 (21)
90 (32) 90 (32) 68 (20)
when Tsc <75F (24C), A is Tsc
FAN AUTO
FAN Manual
In starting
Until 12 minutes passed after operation start
When 12 to 25 minutes passed after operation
start and room temp. is 5.4F (3C) or lower than set temp.
Room temp. < Set temp. -7F ( 4C)
In stability
When 12 to 25 minutes passed after operation start
and room temp. is higher than [set temp. -5.4F (3C)]
When 25 minutes or more passed after operation start
Room temp. Set temp. -6.3F (3.5C)
5) In order to prevent Cold draft when
compressor stop during heating
operation. Then louver will move to
upper position and fan speed will
reduce or off.
FILE NO. SVM-10019
126 (52)
124 (51)
108 (42)
106 (41)
indoor heat exchanger (Tc) as shown
in Fig. 6 for keep warm temperature
of air flow.
32
Item
3. Outdoor fan
motor control
Operation flow and applicable data, etc.
The blowing air volume at the outdoor unit side is controlled.
Receiving the operation command from the controller of
indoor unit, the controller of outdoor unit controls fan speed.
* For the fan motor, a DC motor with non-stage variable
speed system is used. However, it is limited to 8 stages for
reasons of controlling.
Description
1) The operation command sent
from the remote controller is
processed by the indoor unit
controller and transferred to the
controller of the outdoor unit.
2) When strong wind blows at
outdoor side, the operation of air
conditioner continues with the
fan motor stopped.
3) Whether the fan is locked or not
is detected, and the operation of
air conditioner stops and an
alarm is displayed if the fan is
locked.
4) According to each operation
mode, by the conditions of
outdoor temperature (To) and
compressor revolution, the speed
of the outdoor fan shown in the
table is selected.
Air conditioner ON
(Remote controller)
YES
YES
NO
NO
Indoor unit controller
Fan motor ON
3) Fan lock
4) Motor operates as shown in the table below.
1) Outdoor unit
operation command
(Outdoor fan control)
Air conditioner
OFF
Alarm
display
2) Fan speed 400.
(by strong wind)
when the motor OFF.
Fan motor OFF continues
(Use wind for heat
exchanging)
Outdoor fan speed (rpm)
Tap
f 1
f 2
f 3
f 4
f 5
f 6
f 7
f 8
200 200
300 300
370 370
440 440
440 440
500 500
550 550
600 600
Tap
f 9
f A
f B
f C
f D
f E
f F
600 650
600 700
650 700
700 800
700 800
700 800
700 900
Compressor speed (rps)
To
During
ECO mode
When To is abnormal
~13.8 ~31.7 32.3 ~MAX
MIN MAX MIN MAX MIN MAX
f 2 f 3 f A f C f D f F
f 2 f 3 f 7 f A f 9 f C
f 1 f 3 f 2 f 5 f 4 f 7
f 1 f 1 f 1 f 2 f 2 f 4
f 2 f 3 f B f C f C f D
In cooling operation
Compressor speed (rps)
To
During
ECO mode
When To is abnormal
~16.8 ~47.9 48.5 ~MAX
f 3 f 8 f 9
f 3 f 9 f A
f 8 f A f D
f B f C f D
f 3 f 3 f 6
f 3 f 3 f 8
f 5 f 9 f 9
f 7 f A f B
f A f B f D
In Heating operation
f 2 f 3 f C f D f E f F
f 0 f 0 f 0 f 1 f 1 f 2
f D f F f D f F f F
f 2 f 3 f 2 f 3 f B f C
f D
RAS-09LAV-UL RAS-12LAV-UL
f 0 0 0
RAS-09LAV-UL RAS-12LAV-UL
To 100F (38C)
To 82F (28C)
To 59F (15C)
To 42F (5.5C)
To 32F (0C)
To < 32F (0C)
To 100F (38C)
To 100F (38C)
To 50F (10C)
To 42F (15C)
To 22F (-5C)
To < 22F (-5C)
To 50F (10C)
To 42F (15C)
To 22F (-5C)
To < 22F (-5C)
FILE NO. SVM-10019
33
Item
4. Capacity
control
Operation flow and applicable data, etc.
The cooling or heating capacity depending on the load is
adjusted.
According to difference between the setup value of tempera-
ture and the room temperature, the capacity is adjusted by
the compressor revolution.
Description
1) The difference between set
temperature on remote controller
(Ts) and room temperature (Ta)
is calculated.
2) According to the temperature
difference, the correction value of
Hz signal which determines the
compressor speed is set up.
3) The rotating position and speed
of the motor are detected by the
electromotive force occurred on
the motor winding with operation
of the compressor.
4) According to the difference
resulted from comparison of the
correction value of Hz signal with
the present operation Hz, the
inverter output and the commuta-
tion timing are varied.
5) Change the compressor motor
speed by outputting power to the
compressor.
* The contents of control
operation are same in cooling
operation and heating
operation
This function prevents troubles on the electronic parts of the
compressor driving inverter.
This function also controls drive circuit of the compressor
speed so that electric power of the compressor drive circuit
does not exceed the specified value.
5. Current release
control
Outdoor temp. To
Setup of current release point
Outdoor unit inverter main
circuit control current
High
Low
Reduce compressor speed
Operating current
Setup value
1) The input current of the outdoor
unit is detected in the inverter
section of the outdoor unit.
2) According to the detected
outdoor temperature, the
specified value of the current is
selected.
3) Whether the current value
exceeds the specified value or
not is judged.
4) If the current value exceeds the
specified value, this function
reduces the compressor speed
and controls speed up to the
closest one commanded from the
indoor unit within the range
which does not exceed the
specified value.
Outdoor temp.
Cooling current release value Heating current release value
RAS-09LAV-UL RAS-12LAV-UL RAS-09LAV-UL RAS-12LAV-UL
113F (45C)
104F (40C)
61F (16C)
52F (11C)
111F (44C)
102F (39C)
60F (15.5C)
51F (10.5C)
3.97A
4.35A
6.30A
4.27A
4.88A
8.47A
6.30A 7.72A
6.30A 8.10A
6.30A 8.47A
FILE NO. SVM-10019
Set temp. (Ts) Room temp. (Ta)
Correction value of Hz signal
Detection of electromotive force
of compressor motor winding
Inverter output change
Commutation timing change
Change of compressor speed
Remote contr oller Indoor unit
Ts Ta
Correction value of Hz signal- Operating Hz
Detection of motor speed (Operation Hz)
and rotor position
Capacity control continues
Current decrease
34
Item
6. Release protective
control by tempera-
ture of indoor heat
exchanger
Operation flow and applicable data, etc.
<In cooling/dry operation>
(Prevent-freezing control for indoor heat exchanger)
In cooling/dry operation, the sensor of indoor heat
exchanger detects evaporation temperature and
controls the compressor speed so that temperature of
the heat exchanger does not exceed the specified
value.
Description
1) When temperature of the indoor
heat exchanger drops below 41F
(5C), the compressor speed is
reduced. (P zone)
2) When temperature of the indoor
heat exchanger rises in the
range from 43F (6C) to under
45F (7C), the compressor
speed is kept. (Q zone)
3) When temperature of the indoor
heat exchanger rises to 45F (7C)
or higher, the capacity control
operation returns to the usual
control in cooling operation.
(R zone)
1) When temperature of the indoor
heat exchanger rises in the
range from 126F (52C) to 131F
(55C), compressor speed is kept.
(Q zone)
When temperature of the indoor
heat exchanger drops in the
range from 118F (48C) to under
131F (55C) the compressor
speed is kept. (Q zone)
2) When temperature of the indoor
heat exchanger rises to 131F
(55C) or higher, the compressor
speed is reduced. (P zone)
3) When temperature of the indoor
heat exchanger does not rise to
126F (52C), or when it drops
below to 118F (48C), the capacity
control operation returns to the
usual control in heating operation.
(R zone)
<In heating operation>
(Prevent-overpressure control for refrigerating cycle)
In heating operation, the sensor of indoor heat ex-
changer detects condensation temperature and controls
the compressor speed so that temperature of the heat
exchanger does not exceed the specified value.
(7 C)
(6 C)
(5 C)
R
Q
P
(55 C)
(52 C)
(48 C)
P
Q
R
Usual cooling capacity control
Reduction of compressor speed
I
n
d
o
o
r
h
e
a
t
e
x
c
h
a
n
g
e
r
t
e
m
p
e
r
a
t
u
r
e
When the value is
in Q zone, the
compressor speed
is kept.
Reduction of compressor speed
Usual heating capacity control
I
n
d
o
o
r
h
e
a
t
e
x
c
h
a
n
g
e
r
t
e
m
p
e
r
a
t
u
r
e
When the value is
in Q zone, the
compressor speed
is kept.
45 F
43 F
41 F
131 F
126 F
118 F
FILE NO. SVM-10019
35
Item Operation flow and applicable data, etc. Description
7. Defrost control
(Only in heating
operation)
(This function removes frost adhered to the outdoor
heat exchanger.)
The temperature sensor of the outdoor heat ex-
changer (Te sensor) judges the frosting status of the
outdoor heat exchanger and the defrost operation is
performed with 4-way valve reverse defrost system.
The necessity of defrost operation is
detected by the outdoor heat exchanger
temperature. The conditions to detect the
necessity of defrost operation differ in A,
B, or C zone each. (Table 1)
<Defrost operation>
Defrost operation in A to C zones
1) Stop operation of the compressor for
20 seconds.
2) Invert (ON) 4-way valve 10 seconds
after stop of the compressor.
3) The outdoor fan stops at the same time
when the compressor stops.
4) When temperature of the indoor heat
exchanger becomes 100F (38C) or
lower, stop the indoor fan.
<Finish of defrost operation>
Returning conditions from defrost
operation to heating operation
1) Temperature of outdoor heat exchanger
rises to 46F (8C) or higher.
2) Temperature of outdoor heat exchanger is
kept at 41F (5C) or higher for 80 seconds.
3) Defrost operation continues for
15 minutes.
<Returning from defrost operation>
1) Stop operation of the compressor for
approx. 50 seconds.
2) Invert (OFF) 4-way valve approx. 40
seconds after stop of the compressor.
3) The outdoor fan starts rotating at the
same time when the compressor starts.
Table 1
* The minimum value of Te sensor 10 to 15 minutes
after start of operation is stored in memory as Te0.
(5 C)
0 10 15 2740 34
(7 C)
(20 C)
Operation time
(Minute)
Start of heating operation
*
O
u
t
d
o
o
r
h
e
a
t
e
x
c
h
a
n
g
e
r
t
e
m
p
e
r
a
t
u
r
e
C zone
A zone
B zone
A zone
B zone
C zone
When Te0 - TE 4.5F (2.5C) continued for 2 minutes in
A zone, defrost operation starts.
When the operation continued for 2 minutes in B zone,
defrost operation starts.
When Te0 - TE 5.4F (3C) continued for 2 minutes in
C zone, defrost operation starts.
23 F
19 F
4 F
FILE NO. SVM-10019
Horizontal
blowing
Inclined
blowing
Blowing
downward
Air direction
Inclined
blowing
Horizontal
blowing
Initial setting of "Cooling storage position"
Louver : Directs downward (35.3)
Heating operation/
AUTO (HEAT)
Initial setting of Heating storage position
Louver : Directs downward (80.5 )
Item
8. Louver control
1) Louver
position
Operation flow and applicable data, etc.
This function controls the air direction of the indoor unit.
Description
Swing operation is perfor in range 35 with the Fixed position as
the center.
If the swing range exceeded either upper or lower limit position,
swing operation is perfomed in range 35 from the limit.
3) Swing
2) Louver position in heating operation
2) Air direction adjustment
The position is automatically controlled according to the operation
The set louver position is stored in memory by the microcomputer,
The angle of the louver is indicated as the louver closes fully is 0.
1) Louver position in cooling operation
mode (COOL/HEAT).
and the louver returns to the stored position when the next operation
is performed. (Cooling/Heating memory position)
Swing
When pressing
[SWING] button during
operation, the louver
starts swinging.
The louver position can
be arbitrarily set up by
pressing [FIX] button.
36
FILE NO. SVM-10019
Fixed
Position
before start
swing
Upper Limit
Position.
Lower Limit
Position
30
o
5
o
Swing
range 35
o
Upper Limit
Position.
Lower Limit
Position.
Fixed Position
before start
swing.
17.5
o
17.5
o
Swing
range 35
o
37
Item
9. ECO
operation
Operation flow and applicable data, etc.
When pressing [ECO] button on the remote controller, a
Economic operation is performed.
<Cooling operation>
This function operates the air conditioner with the difference
between the set and the room temperature as shown in the
following figure.
Description
<Heating operation>
1) The difference of room temperature
and set temperature are separated
in to A zone, B zone and C zone.
Three zone will changed again 30
minutes after ECO operation start.
* 12 (DRY max - COOL min) /6 x 5 + COOL min
* 11 (DRY max - COOL min) /6 x 4 + COOL min
* 10 (DRY max - COOL min) /6 x 3 + COOL min
* 9 (DRY max - COOL min) /6 x 2 + COOL min
* 8 (DRY max - COOL min) /6 x 1 + COOL min
(
R
o
o
m
t
e
m
p
.
S
e
t
t
e
m
p
.
)
(3.5)
(3.0)
(2.5)
(1.5)
(1.0)
TSC
(-1.0)
(-2.0)
(5.5)
1H 2H
11
10
7
6
5
4
3
2
1
OFF
Dry Max
*12
*11
*9
*8
*10
0.0
(6.0)
(6.5)
3H 4H
(5.0)
(4.5)
(4.0)
(2.0)
(0.5)
(-0.5)
12
9
8
Time
Zone Frequency
FAN
Min
Hz
T
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e
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d
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r
f
a
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s
p
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d
i
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s
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l
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c
t
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d
Hz 09LKV-UL 12LKV-UL
Cool min
DRY max
20
35
11
31
1) The control target temperature
increase 1.0F (0.5C) per hour
up to 3.5F (2C) starting from the
set temperature when ECONO
2) The indoor fan speed is depend
on presetting and can change
every speed after setting ECO
operation.
<Cooling operation>
2) The compressor speed is
controlled as shown on the table.
3) The compressor speed is
controlled as shown in the left
figure.
6.3
5.5
4.5
2.7
2.0
-2.0
-3.5
10.0
11.0
11.7
9.0
8.0
7.0
3.5
1.0
-1.0
(C) F
FILE NO. SVM-10019
has been received.
d
u
r
i
n
g
t
h
e
E
C
O
o
p
e
r
a
t
i
o
n
.
3) The indoor fan speed is not
controlled and can be selected
during the ECO operation.
< Heating Operation >
ECO Start 30 minutes Time
Compressor speed (Hz)
R
o
o
m
t
e
m
p
.
-
S
e
t
t
e
m
p
.
Zone
09LKV-UL 12LKV-UL
Model
0.0 (0.0)
Compressor stop
-2.0
-3.5
-5.5
-7.0
o
F (
o
C)
(1.0)
(2.0)
(3.0)
(4.0)
B
A
(7.0)
(8.0)
(11.0) -20.0
-22.0
(5.0)
(6.0)
(12.0)
Linear aproximation
between A to C
50 43
-16.0
-18.0
20 13
(9.0)
(10.0)
C
-12.5
-14.0
-9.0
-11.0
A Zone
B Zone
C Zone
A Zone
B Zone
C Zone
38
Item
10. Temporary
operation
Operation flow and applicable data, etc.
Pressing [RESET] button starts the temporary opera-
tion of [AUTO] operation. When keeping [RESET]
button pressed for 10 seconds or more, the temporary
[COOL] operation is performed.
Description
1) When pressing [RESET] button, the
temporary [AUTO] operation starts.
2) When keeping [RESET] button pressed
for 3 seconds or more, Pi, Pi, Pi sound is
heard and [AUTO RESTART] control is
changed.
3) When keeping [RESET] button pressed
for 10 seconds or more, Pi sound is
heard and the temporary [COOL]
operation starts.
4) If the filter lamp goes on, press [RESET]
button to go off the filter lamp, and then
press [RESET] button again.
5) To stop the temporary operation, press
the button again.
Filter lamp ON
Press RESET button.
Did you press [RESET] button
for 3 seconds or more?
Did you press [RESET] button
for 10 seconds or more?
Set or Reset [AUTO RESTART]
YES
YES
NO
NO
NO
YES
Temporary [AUTO] operation
Temporary [COOL] Operation
11. Discharge temperature control 1. Purpose
This function detects error on the
refrigerating cycle or error on the com-
pressor, and performs protective control.
2. Operation
Control of the compressor speed
The speed control is performed as
described in the left table based upon
the discharge temperature.
Td value
243F (117C)
233F (112C)
226F (108C)
221F (105C)
208F (98C)
Control operation
Judges as an error and stops the compressor.
Reduce the compressor speed.
Reduce slowly compressor speed.
Keeps the compressor speed.
If the operation is performed with lower speed than one
commanded by the serial signal, speed is slowly raised
up to the commanded speed.
Operates with speed commanded by the serial signal.
FILE NO. SVM-10019
39
Item
12. Pulse
Modulating
valve (P.M.V.)
Operation flow and applicable data, etc.
This function controls throttle amount of the
refrigerant in the refrigerating cycle.
According to operating status of the air conditioner,
this function also controls the open degree of valve
with an expansion valve with pulse Modulation.
Description
1) When starting the operation, move the
valve once until it fits to the stopper.
(Initialize)
* In this time, Click sound may be
heard.
2) Adjust the open degree of valve by super
heat amount. (SH control)
3) If the discharge temperature was exces-
sively up, adjust the open degree of valve
so that it is in the range of set tempera-
ture. (Discharge temp. control)
* SH (Super Heat amount) =
Ts (Temperature of suction pipe of the compressor)
Tc or Te (Heat exchanger temperature at evaporation side)
* PMV: Pulse Modulating Valve
Starting up
Initialize
Move to
initial position
PMV open degree control
SH control
Td
release control
Turn OFF by
remote controller
Move to "Stop
Compressor Stop by
"Room Temperature
Compressor ON
Defrosting
operation
Control"
Position" (Setup
from factory)
Move to "Defrost
Position" (Setup
from factory)
control
FILE NO. SVM-10019
4) When defrost operation is performed, the
open degree of valve is adjusted accord-
ing to each setup conditions during
preparation for defrost and during defrost
operation (4-way valve is inversed.).
5) When operation is OFF by the remote
controller or when compressor is OFF by
room temperature control, the open
degree of valve is adjusted to the stop
position.
40
Item
13. Self-Cleaning
Operation flow and applicable data, etc.
1. Purpose
The Self-Cleaning operation is to minimize the
growth of mold, bacteria etc. by running
the fan and drying so as to keep the
inside of the air conditioner clean.
Self-Cleaning operation
When the cooling or dry operation shuts
down, the unit automatically starts the Self-
Cleaning operation which is then performed
for the specified period based on duration
of the operation which was performed
prior to the shutdown, after which the
Self-Cleaning operation stops.
(The Self-Cleaning operation is not
performed after a heating operation.)
2. Operation
1) When the stop signal from the remote
controller or timer-off function is received,
only the timer indicator light.
2) The period of the Self-Cleaning operation
is determined by the duration of the
operation performed prior to the
reception of the stop code.
3) After the Self-Cleaning operation has
been performed for the specified period,
the unit stops operating.
Unit now performing cooling or dry operation
Press STOP button
Only timer indicator lights, and Self Cleaning operation starts
Time set now elapses
Operation stops
function
During Self-Cleaning operations: The louver opens
slightly. The indoor fan operates continuously at
a speed of 500 rpm.
Cooling: Auto (cooling) Dry
Heating: Auto (heating)
Auto (fan only)
Shutdown
Operation time
Up to 10 minutes
No Self-Cleaning operation
performed (0 minutes)
10 minutes
30 mins.
or longer
No Self-Cleaning operation performed
To stop an ongoing Self-Cleaning operation at any time
Press the start/stop button on the remote controller twice during the Self-Cleaning
operation. (After pressing the button for the first time, press it for the
Self-Cleaning operation times
second time without delay (within 10 minutes).)
Description
Self-Cleaning operation time
FILE NO. SVM-10019
Item
13. Self-Cleaning
function
Operation flow and applicable data, etc.
Self-Cleaning diagram
Description
Operation display ON OFF OFF
FCU fan
ON ON
OFF
rpm is depend on presetting. (500RPM)
FCU louver OPEN OPEN (12.7) CLOSE
Timer display
ON or OFF
ON
ON or OFF
depend on presetting of timer function. depend on presetting of timer function.
Compressor
ON or OFF
OFF OFF
depend on presetting per room temperature.
CDU fan ON or OFF
OFF OFF
depend on presetting per room temperature.
Cool mode or dry mode
operation more than 10 mins.
Self-Cleaning mode
operate 30 mins.
Automatically turn-off.
Operation time
Turn off by remote controller or
timer-off function.
41
FILE NO. SVM-10019
How to Set or Cancel Self-Cleaning operation.
(Default setting from factory is ON)
1. Connect jumper lead at J201 of the indoor P.C. board
assembly.
2. To cancel Self-Cleaning operation.
3. To set Self-Cleaning operation.
Turn the power supply ON
Press the [RESET] button located on the front
panel of the indoor unit for more than 3 seconds.
After 3 seconds, the unit beeps three times.
The Self-Cleaning is cancelled.
Turn the power supply ON
Press the [RESET] button located on the front
panel of the indoor unit for more than 3 seconds.
After 3 seconds, the unit beeps three times
and the indicator blinks for 5 seconds.
The Self-Cleaning is set.
One J201 is added, it will effect
as following.
The operation when press
the RESET button for
3 seconds will be changed
from Set/Cancel the
AUTO-RESTART to
Set/Cancel the
Self-Cleaning.
AUTO-RESTART function
will not activate. In case of
AUTO-RESTART is need,
disconnect the jumper
J201 and set it again after
Set/Cancel the
Self-Cleaning finished.
Note :
J201 is near the MCU, so
so take steps to ensure
that it will not be exposed
to excessive of heat.
Also take care to avoid
solder bridging with the
surrounding components.
Item Operation flow and applicable data, etc. Description
42
FILE NO. SVM-10019
14. Remote-A or B
selection
1. Purpose
This operation is to operate only one
indoor unit using one remote controller.
2. Description
When operating one indoor unit in a
situation where two indoor units have
been installed in the same room or
nearby rooms, this operation prevents the
remote controller signal from being
received simultaneously by both units,
thus preventing both units from operating.
3. Operation
The indoor unit on which the remote
controller selection has been set to B
receives the signal of the remote control-
ler also set to B.
(At the factory the remote controller
selection is set to A on all the indoor
units. There is no A setting display.)
Setting the remote controller
To separate using of remote control for each indoor
unit in case of 2 air conditioner are installed nearly.
Remote Control B Setup.
1) Press RESET button on the indoor unit to turn
2) Point the remote control at the indoor unit.
3) Push and hold CHK button on the Remote
Control by the tip of the pencil. "00" will be shown
the air conditioner ON.
shown on the display.
4) Press MODE during pushing CHK . "B" will
show on the display and "00" will disappear and
the air conditioner will turn OFF. The Remote
Control B is memorized.
Note : 1. Repeat above step to reset Remote Control
to be A.
2. Remote Control A has not "A" display.
3. Default setting of Remote Control from
factory is A.
PRESET FAN
BDisplay
00Display
PCB NO : MCC-5045 PCB NO : WP-020
PCB NO : MCC-5046
J201
Item Operation flow and applicable data, etc. Description
.
43
FILE NO. SVM-10019
.
17. One-Touch
One touch comfort is the fully automated operation
that is set according to the preferable condition in
a region.
0 12 25
AUTO
*AUTO/L L
Fan
Operation
Time after operation
starts (min)
Comfort
*AUTO/L: Fan operates depends on the setting
temperature and room temperature.
During the One Touch Comfort mode if the indoor
unit receives any signal with other operation mode,
the unit will cancel the comfort mode and operates
according to the signal received.
Operation condition for model to Europe
market
When an indoor unit receives "One Touch
Comfort Signal" from the remote controller,
the indoor unit operates as following.
1) Air conditioner starts to operation when
the signal is received, even if the air
conditioner was OFF.
2) Operation mode is set according to room
temperature, the same as AUTO mode.
3) Target temperature is 75F (24C).
4) Louver position is set as stored position
of the operating mode.
5) Fan is controlled as followings.
16. COMFORT The principles of comfort sleep mode are:
Quietness for more comfortable. When
Save energy by changing room temperature
The air condition can shut down by itself
Remarks:
Comfort sleep mode will not operate in dry
automatically.
mode and fan only mode.
automatically.
room temperature reach setting temperature
The preset temperature will increase as
show on ECO operation (Item No. 9)
Press the [COMFORT SLEEP] button to
choose the operating hours. Repeat
pressing to select the hours.
If the [COMFORT SLEEP] button is pressed
again means cancel comfort sleep mode.
Heating mode
The preset temperature will drop down as
show on ECO operation (Item No. 9)
choose the operating hours. Repeat
Press the [COMFORT SLEEP] button to
pressing to setect thehours.
If the [COMFORT SLEEP] button is pressed
again means cancel comfort sleep mode.
(1hr, 3hr, 5hr or 9hr)
(1hr, 3hr, 5hr or 9 hr)
SLEEP
Cooling mode
When the [QUIET] button is pressed, the fan of the
indoor unit will be restricted the revolving speed at
A
Parts name
Refrigerant piping
Liquid side : 1/4 in. (6.35 mm)
Gas side : 3/8 in. ( 9.52 mm)
Pipe insulating material
(polyethylene foam, 6 mm thick)
Putty, PVC tapes
Part
Code
Q'ty
One
each
1
One
each
1
in
.
(
2
5
m
m
) Air inlet
Air outlet
3
-
3
/
8
i
n
.
(
8
6
m
m
)
4
i
n
.
(
1
0
2
m
m
)
1
2
-
1
9
/
3
2
i
n
.
(
3
2
0
m
m
)
23-5/8 in.
(600 mm)
3-17/32 in.
(90 mm)
53
Part
No.
1
2
3
Part name (Qty)
Installation plate x 1
Wireless remote control x 1
Battery x 2
Part name (Qty)
Remote control holder x 1
Filter x 1
Part
No.
4
5
6
Part
No.
7
8
Others
Name
Owners manual
Installation manual
Part name (Qty)
5/32 x 1s ( 4mm x 25 ) x 6
Pan head wood screw
1/8 x 5/8 s (3.1mm x 16 ) x 2
10-2-2. Accessory and installation parts
Filter x 1
FILE NO. SVM-10019
Mounting screw
s
s
54
10-2-3. Installation/Servicing Tools
Changes in the product and components
In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged
accidentally, the service port diameter of the outdoor unit control valve (3 way valve) has been changed.
(1/2 UNF 20 threads per inch)
In order to increase the pressure resisting strength of the refrigerant piping flare processing diameter and size
of opposite side of flare nuts has been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R410A
New tools for R410A
Gauge manifold
Charge hose
Electronic balance
for refrigerant charging
Torque wrench
(nominal diam. 1/2, 5/8)
Flare tool (clutch type)
Gauge for projection
adjustment
Vacuum pump adapter
Gas leakage detector
Applicable to R22 model
Changes
As pressure is high, it is impossible to measure by means of
conventional gauge. In order to prevent any other refrigerant from
being charged, each port diameter has been changed.
In order to increase pressure resisting strength, hose materials
and port size have been changed (to 1/2 UNF 20 threads per inch).
When purchasing a charge hose, be sure to confirm the port size.
As pressure is high and gasification speed is fast, it is difficult to
read the indicated value by means of charging cylinder, as air
bubbles occur.
The size of opposite sides of flare nuts have been increased.
Incidentally,
a common wrench is used for nominal diameters 1/4 and 3/8.
By increasing the clamp bars receiving hole, strength of spring in
the tool has been improved.
Used when flare is made by using conventional flare tool.
Connected to conventional vacuum pump. It is necessary to use
an adapter to prevent vacuum pump oil from flowing back to the
charge hose. The charge hose connecting part has two ports-one
for conventional refrigerant (7/16 UNF 20 threads per inch) and
one for R410A. If the vacuum pump oil (mineral) mixes with R410A
a sludge may occur and damage the equipment.
Exclusive for HFC refrigerant.
Incidentally, the refrigerant cylinder comes with the refrigerant designation (R410A) and protector coating in the
U. Ss ARI specified rose color (ARI color code: PMS 507).
Also, the charge port and packing for refrigerant cylinder require 1/2 UNF 20 threads per inch corresponding to
the charge hoses port size.
FILE NO. SVM-10019
55
10-3. Indoor Unit
10-3-1. Installation Location
A location which provides enough spaces around
the indoor unit as shown in the diagram.
A location where there are no obstacle near the air
inlet and outlet.
A location which allows easy installation of the piping
to the outdoor unit.
A location which allows the front panel to be opened.
The indoor unit shall be installed so that the top of
the indoor unit is positioned at least 6.6 ft (2 m) in
Location that will bear weight of the unit.
Remote controller
Should be placed where there are no obstacles,
such as curtains, that may block the signal.
Do not install the remote controller in a place
exposed to direct sunlight or close to a heating
source, such as a stove.
Keep the remote controller at least 3.3 ft (1 m) away
from the nearest TV set or stereo equipment.
(This is necessary to prevent image disturbances or
noise interference.)
The location of the remote controller should be
determined as shown below.
Fig. 10-3-1
10-3-2. Cutting a Hole and Mounting the
mounting Plate
Cutting a hole
When installing the refrigerant pipes from the rear.
1. After determining the pipe hole position on the
mounting plate (
o
o
r
7 in.
(170 mm)
3-11/32 in.
(85 mm)
2
-
2
9
/6
4
i n
.
(
6
2
m
m
)
3
-
1
7
/6
4
i n
.
(
8
2
.5
m
m
)
2-9/16 in. (65 mm)
3-15/16 in.
Pipe
hole
Fig. 10-3-2
FILE NO. SVM-10019
height. Also, it must be avoided to put anything on
the top of the indoor unit.
CAUTION
Direct sunlight on the indoor unit wireless
receiver should be avoided.
The microprocessor in the indoor unit should
not be too close to RF noise sources.
(For details, see the owner's manual.)
(100 mm)
The center of the pipe
hole is above the arrow.
Fig. 10-3-3
56
When the installation plate is directly
mounted on the wall
1. Securely fit the installation plate onto the wall by
screws with the upper and lower catches, that
hold the indoor unit, facing out.
2. To mount the installation plate on a concrete wall
use anchor bolts. Drill the anchor bolt holes as
illustrated in the above figure.
3. Install the installation plate horizontally and level.
CAUTION
When installing the mounting plate with mounting
screw, do not use the anchor bolt hole.
Otherwise, the unit may fall down and result in
personal injury and property damage.
Fig. 10-3-4
Fig. 10-3-5
CAUTION
Failure to firmly install the unit may result in
personal injury and property damage if the
unit falls.
In case of block, brick, concrete or similar type
walls, make 3/16 in. (5 mm) dia. holes in the wall.
Insert clip anchors for appropriate mounting screws
NOTE :
Secure four corners and lower parts of the mounting
plate with 4 to 6 mounting screws to install it.
Anchor bolt
Projection
9/16 in. (15 mm)
3/16 in. (5 mm) dia. hole
Clip anchor
(local parts)
7 Mounting screw
5/32 in. x 1 in.
10-3-3. Electrical Work
1. The supply voltage must be the same as the
rated voltage of the air conditioner.
2. Prepare a power source for the exclusive use of
the air conditioner.
NOTE :
Wire type :
minimum AWG 14.
CAUTION
This appliance can be connected to a main
circuit breaker in either of the following two
ways.
1. Connection to fixed wiring:
A switch or circuit breaker which discon-
nects all poles and has a contact separation
of at least 1/8 in. (3 mm) must be incorporated
in the fixed wiring. An approved circuit
breaker or switch must be used.
2. Connection with power supply plug:
Attach power supply plug with power cord
and plug it into wall outlet. An approved
power supply cord and plug must be used.
NOTE :
Perform wiring work being sure the wire length is
long enough.
How to connect the connecting cable
Installation plate
(Keep horizontal direction.)
or less
(4 mm x 25 mm)
W
.
1. Open the air inlet grille upward.
2. Remove the screws securing the front panel.
3. Slightly open the lower part of the front panel,
then pull the upper part of the front panel toward
you to remove it from the rear plate.
4. Insert the condit pipe (according to the local rule)
into the pipe hole on the wall.
5. Remove the conduit mount by loosening the fixing
screw. (Fig. 10-3-7)
6. Fix conduit pipe to conduit mount with lock nut.
7. Pull out the connecting wire through the conduit pipe
and process the wire. (Fig. 10-3-8)
8. Take out the wire to the front and fix it to the terminal
block. Be careful not to make mis-wiring (Fig. 10-3-9)
9. Firmly tighten the terminal screws to prevent them
from loosening. Tightening torque: 0.9 lbf. ft (1.2 Nm).
After tightening, pull the wires lightly to confirm that
they of not move.
10. Secure the connecting wire with the cord clamp.
11. Fix the conduit mount back to the body by fixing a screw.
12. Fix the front panel, terminal cover and air inlet grille
on the indoor unit.
10-3-4. Wiring Connection
FILE NO. SVM-10019
57
CAUTION
Be sure to refer to the wiring system diagram
labeled inside the front panel.
Check local electrical regulations for any
specific wiring instructions or limitations.
10-3-5. Piping and Drain Hose Installation
Piping and drain hose forming
Since condensation results in machine trouble,
make sure to insulate both the connecting pipes
separately.
(Use polyethylene foam as insulating material.)
NOTE :
Use stranded wire only.
Wire type : minimum AWG14
Fig. 10-3-10
1. Die-cutting front panel slit
Cut out the slit on the left or right side of the front
panel for the left or right connection and the slit
on the bottom left or side of thefront panel for the
bottom left or right connection with a pair of
nippers.
2. Changing drain hose
For left connection, left-bottom connection and
rear-left connections piping, it is necessary to
relocate the drain hose and drain cap.
CAUTION
How to remove the drain cap
Clip drain cap with needle-nose pliers, and pull out.
Fig. 10-3-11
How to remove the drain hose
The drain hose is secured in place by a screw.
Remove the screw securing the drain hose, then pull
out the drain hose.
D
i
e
-
c
u
t
t
i
n
g
F
r
o
n
t
p
a
n
e
l
s
l
i
t
C
h
a
n
g
i
n
g
d
r
a
i
n
h
o
s
e
P
i
p
i
n
g
p
r
e
p
a
r
a
t
i
o
n
Rear right
Rear left
Bottom left
Left
Bottom right
Right
Screw
Drain hose
Fig. 10-3-12
3
1
2
Air inlet grille
Front panel
L1 L2 S L1 L2 S
Cord clamp
Terminal block
Terminal cover
Screw
Ground line
Screw
Connecting cable
Screw
Front panel
S
L2
L1
Ground
line
4-5/16 in. (110 mm)
3-5/32 in. (80 mm)
13/16 in. (20 mm)
3/8 in. (10 mm)
Fig. 10-3-9
Fig. 10-3-6
Fig. 10-3-7
Fig. 10-3-8
FILE NO. SVM-10019
Conduit pipe
Conduit mount Fixing screw
Lock nut
Inter connecting
cable
58
3/16 in.
No gap
Do not apply lubricating oil
(refrigerant machine oil)
when inserting the drain cap.
If applied, deterioration and
drain leakage of the drain
plug may occur.
How to attach the drain cap
1. Insert hexagonal wrench 3/16 in. (4 mm).
Fig. 10-3-13
2. Firmly insert drain cap.
Fig. 10-3-14
How to attach the drain hose
Always use the original screw that secured the
drain hose to the unit. If using a different screw
may cause water to leak.
Insert the drain hose firmly until the connector
contacts with the insulation, then secure it in place
using the original screw.
CAUTION
Securely insert the drain hose and drain cap;
otherwise, water may leak.
In case of right or left piping
After making slits on the front panel with a knife or
similar tool, cut them out with a pair of nippers or
an equivalent tool.
Fig. 10-3-15
Fig. 10-3-16
Left-hand connection with piping
Bend the connecting pipes so that they are posi-
tioned within 1-5/8 in. (43 mm) above the wall surface.
If the connecting pipes are positioned more than
1-5/8 in (43 mm) above the wall surface, the indoor
unit may be unstable.
When bending the connecting pipe, make sure to
use a spring bender to avoid crushing the pipe.
Refer to the table below for the bending
radius of each connection pipe.
Fig. 10-3-17
NOTE :
If the pipe is incorrectly bent, the indoor unit may be
unstable on the wall.
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary
pipes and wrap the facing tape around them.
In case of bottom right or bottom left piping
After making slits on the front panel with a knife or
similar tool, cut them out with a pair of nippers or
an equivalent tool.
To connect the pipe after installation of the
unit (figure)
Outer diameter
1/4 in. (6.35 mm)
3/8 in. (9.52 mm)
1/2 in. (12.7 mm)
Bending radius
1-3/16 in. (30 mm)
1-9/16 in. (40 mm)
1-31/32 in. (50 mm)
Slit
Slit
(4 mm)
Insert a hexagon
wrench 3/16 in (4 mm)
8
0
Liquid side
Gas side
(To the forefront of are)
Outward form of indoor unit
R 1-3/16 in. (R 30 mm) (Use polisin
(polyethylene) core or the like for
bending pipe.)
Use the handle of screwdriver, etc.
9-1/16in.
(230mm)
1
-
5
/
8
in
.
(
4
3
m
m
)
10-5/8 in.
(270 mm)
FILE NO. SVM-10019
59
CAUTION
Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly.
In case of leftward piping and rear-leftward
piping, bind the auxiliary pipes (two) only with
facing tape.
Fig. 10-3-18
Carefully arrange the pipes so that none of the
pipes stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the
insulating tape wound on the connecting pipe
to avoid double-taping at the joint, moreover,
seal the joint with the vinyl tape, etc.
Since condensation can result in machine
performance trouble, be sure to insulate both
connecting pipes. (Use polyethylene foam as
insulating material.)
When bending a pipe, be careful not to crush it.
10-3-6. Indoor Unit Installation
1. Pass the pipe through the hole in the wall, and
hook the indoor unit on the installation plate at
the upper hooks.
2. Swing the indoor unit to right and left to confirm
that it is firmly hooked on the installation plate.
3. While pressing the indoor unit onto the wall, hook
it at the lower part on the installation plate.
Pull the indoor unit toward you to confirm that it is
firmly hooked on the installation plate.
Installation
plate
Indoor unit
Connecting
cable
Auxiliary pipes
10-3-7. Drainage
1. Run the drain hose at a downward sloped angle.
NOTE :
Hole should be made at a slight downward slant
on the outdoor side.
Fig. 10-3-21
2. Put water in the drain pan and make sure that the
water is being drained outside.
3. When connecting extension drain hose, insulate
the connection part of extension drain hose with
shield pipe.
Fig. 10-3-22
CAUTION
Install the drain pipe for proper drainage.
Improper drainage can result in water dripping
inside the room.
This air conditioner has been designed to drain
water collected from condensation which forms on
the back of the indoor unit, to the drain pan.
Therefore, do not locate the power cord and other
parts at a high place than the drain guide.
Fig. 10-3-19
For detaching the indoor unit from the installation
plate pull the indoor unit toward you while pushing
the bottom up at the specified places.
Fig. 10-3-20
Push Push
Push (unhook)
1 Installation
plate
Hook here
2
Hook
1
(50 mm)
or more
Do not rise the drain hose. Do not form the drain hose
into the waved shape.
Do not put the
drain hose end
into water.
Do not put the drain
hose end in the
drainage ditch.
Shield pipe
Extension drain hose Inside the room Drain hose
Space for
pipes
Wall
Drain
guide
Fig. 10-3-23
2 in.
FILE NO. SVM-10019
60
10-4. Outdoor Unit
10-4-1. Installation Location
A location which provides enough space around the
outdoor unit as shown in the diagram.
A location which can bear the weight of the outdoor
unit and does not allow an increase in noise level
and vibration.
A location where the operation noise and discharged
air do not disturb neighbors.
A location which is not exposed to a strong wind.
A location free of combustible gases.
A location which does not block a passage.
A location where the drain water does not cause any
problems.
Depending on snow level, use a field fabricated ice
or snow stand.
When the outdoor unit is to be installed in an elevated
position, be sure to secure its feet.
Precautions for adding refrigerant
Use a scale having a precision with at least 10 g
per index line when adding the refrigerant.
Do not use a bathroom scale or similar instrument.
Use liquid refrigerant when refilling the refrigerant.
Since the refrigerant is in liquid form, it can fill
quickly.
Therefore, perform the filling operation carefully
and insert the refrigerant gradually.
CAUTION
1. Install the outdoor unit without anything
blocking the discharging air.
2. When the outdoor unit is installed in a place
always exposed to strong winds like on the
coast or on a high story of a building, secure
the normal fan operation using a duct or a
wind shield.
3. Especially in windy areas, install the unit to
prevent the admission of wind.
4. Installation in the following places may result
in trouble.
Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are
likely to be generated, such as from audio
equipment, welders, and medical equip-
ment.
Fig. 10-4-1
Strong
wind
FILE NO. SVM-10019
FILE NO. SVM-10019
Do not apply excess torque. Otherwise, the nut
may crack depending on the conditions.
Outer dia. of copper pipe Tightening torque
1/4 in. (6.35 mm) 10 to 13 lbf.ft (14 to 18 Nm)
3/8 in. (9.52 mm) 24 to 31 lbf.ft (33 to 42 Nm)
1/2 in. (12.70 mm) 37 to 46 lbf.ft (50 to 62 Nm)
Half union Flare nut
Externally
threaded side
Internally
threaded side
Use a wrench to secure. Use a torque wrench to tighten.
CAUTION
10-4-2. Refrigerant Piping Connection
Flaring
1. Make sure you have enough pipe to reach indoor unit.
90 Obliquity Roughness Warp Warp
2. Cut the pipe with a pipe cutter.
3. Insert a flare nut into the pipe and flare the pipe.
Tightening connection
Align the centers of the connecting pipes and tighten
the flare nut as far as possible with your fingers.
Then tighten the nut with a two wrenches as show
below.
Fig. 10-4-2
Fig. 10-4-3
Tightening torque for connection of flare pipe
The pressure of R410A is higher than R22.
(Approx. 1.6 times.) Therefore securely tighten the
flare pipes which connect the outdoor unit and the
indoor unit with the specified tightening torque
using a torque wrench.
Flare at
indoor unit side
Flare at
outdoor unit side
10-4-2. Wiring Connection
NOTE
All wiring and connections must comply with NEC,
CEC, local codes.
Connect all wires to the correct terminal on the
wiring terminal blocks.
Make sure that all connectors are secure.
Size connectors per the ratings listed in the
system requirement section.
System interconnections should be minimum
AWG14.
1. MOUNT THE OUTDOOR UNIT POWER
DISCONNECT.
2. ROW POWER WIRING FROM MAIN BOX TO
DISCONNECT PER NEC AND LOCAL CODES.
3. Remove the valve cover and the cord clamp from
the outdoor unit.
4. Fix conduit connector to conduit plate by lock nut
and secure it tightly. Connect the power supply and
connecting cables to the terminal block as shown
in figure and secure it tightly with screws.
5. You should not have extra cables.
6. Secure the power cord and the connceting cable
with the cord clamp.
7. Attach the electric parts cover and the valve cover
on the outdoor unit.
8. RUN PIPING AND INTERCONNECTING CABLE
TO THE INDOOR UNIT.
10-4-3. Electrical Work
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
The unit cabinet must have an uninterrupted or
unbroken ground to minimize personal injury if an
electrical fault should occur. The ground may
consist of electrical wire or metal conduit when
installed in accordance with existing electrical
codes.
Before performing service or maintenance, be sure
main power switch is turned OFF.
WARNING
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equip-
ment damage or improper operation.
Unit failure as a result, or operation on improper
line voltage or excessive phase imbalance
constitutes abuse and may cause damage to
electrical components. Such operation could void
any applicable warranty.
CAUTION
61
1. The supply voltage must be the same as the rated
voltage of the air conditioner.
2. Prepare the power source for exclusive use with the
air conditioner.
NOTE : Power supply cord
Wire type : minimum AWG14
Stripping length of the Power supply cord
and Inter connecting cable
L1 L2 L1 L2 S
Inter connecting cable Power supply cord
Terminal block
Unit : inch (mm)
L1 L2 L1 L2 S
Ground line
Connecting cable Power cord
Ground line
3
/8
(1
0
)
3
/8
(1
0
)
1
-
3
/
1
6
(
3
0
)
2
-
1
2
/
1
6
(
7
0
)3
/8
(1
0
)
3
/8
(1
0
)
1
-
3
/
1
6
(
3
0
)
1
-
9
/
1
6
(
4
0
)
Conduit plate
Connector
Lock nut
Valve cover
Wrong wiring connection may cause some
electrical parts burn out.
Be sure to comply with LOCAL CODES.
Every wire must be connected firmly.
If incorrect or incomplete wiring is carried out,
it will cause an ignition or smoke.
CAUTION
Fig. 10-4-4
Fig. 10-4-5
Fig. 10-4-6
NOTE : Inter connecting cable
Wire type : minimum AWG14
10-5. EVACUATING
10-5-1. Evacuating
After the piping has been connected to the indoor unit,
you can perform vacuuming together at once.
Vacuuming
Evacuate the air in the connecting pipes and in the
indoor unit using a vacuum pump. Do not use the
refrigerant in the outdoor unit. For details, see the
manual of the vacuum pump.
Using a vacuum pump
Be sure to use a vacuum pump with counter-flow
prevention function so that inside oil of the pump does
not flow backward into pipes of the air conditioner
when the pump stops.
(If oil inside of the vacuum pump enters the air
conditioner, which use R410A, refrigeration cycle
trouble may happen.)
1. Connect the charge hose from the manifold valve
to the service port of the packed valve at gas side.
2. Connect the charge hose to the port of the vacuum
pump.
3. Open fully the low pressure side handle of the
gauge manifold valve.
4. Operate the vacuum pump to start evacuating.
Perform evacuating for about 15 minutes if the
piping length is 66 feet (20 m). (15 minutes for
66 feet) (assuming a pump capacity of 27 liters
per minute) Then confirm that the compound
pressure gauge reading is -101 kPa (-76 cmHg).
5. Close the low pressure side valve handle of the
gauge manifold valve.
6. Open fully the valve stem of the packed valves
(both gas and liquid sides).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
FILE NO. SVM-10019
62
Packed valve at
liquid side
Service port (Valve core
(Setting pin))
Packed valve at gas side
Vacuum
pump
Vacuum pump adapter for
counter-flow prevention
(For R410A only)
Charge hose
(For R410A only)
Handle Hi
(Keep full closed)
Manifold valve
Pressure gauge Compound pressure gauge
Handle Lo
Charge hose
(For R410A only)
Connecting pipe
101 kPa
(76 cmHg)
.
Gas side
1/2 in. (12.70 mm)
37 to 46 lbf.ft
(50 to 62 Nm)
Gas side
3/8 in. (9.52 mm)
24 to 31 lbf.ft
(33 to 42 Nm)
Liquid side
1/4 in. (6.35 mm)
10 to 13 lbf.ft
(14 to 18 Nm)
Service port
10 to 13 lbf.ft
(14 to 18 Nm)
Hexagon wrench
is required.
3
/
1
6
in
.
(
4
m
m
Fig. 10-5-1
KEEP IMPORTANT 5 POINTS FOR PIPING
WORK.
(1) Take away dust and moisture (inside of the
connecting pipes).
(2) Tighten the connections (between pipes and
unit).
(3) Evacuate the air in the connecting pipes using
a VACUUM PUMP.
(4) Check gas leak (connected points).
(5) Be sure to fully open the packed valves before
operation.
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equip-
ment damage or improper operation.
Never use the system compressor as a vacuum
pump.
CAUTION
FILE NO. SVM-10019
10-5-2. Packed valve handling precautions
Open the valve stem until it touches the stopper.
Once it is in contact with the stopper, refrain form
applying any more force than is necessary.
Securely tighten the valve stem cap with torque
in the following table:
Fig. 10-5-2
10-6. SYSTEM REQUIREMENTS
Minimumrefrigerantlinelengthbetweentheoutdoor
unitandindoorunitis
6.6ft.(2m).
Maximumpipelengths
AllowablePipelengthT
(ft(m))
Heightdifference
(ft(m))
66(20) 33(10)
Refrigerant pipe sizes
H T
Liquidside Gasside
Outer
Diameter
In.(mm)
Thickness
In.(mm)
Outerdiameter
In.(mm)
Thickness
In.(mm)
(09,12LKV) (15,17,22LKV)
1/4(6.35) 0.03(0.8) 3/8(9.52) 1/2(12.70) 0.03(0.8)
Bothlinesneedtobeinsulated.Useaminimum
5/16in(8mm)wallthickness.
10-6-1. Piping (Field supplied)
(IndoorOutdoorH)
Insulation
63
64
10-7. OTHERS
10-7-1. Gas Leak Test
Check the are nut
connections for the
gas leak with a gas
leak detector or
soap water.
Check places for
are nut connection
(indoor unit)
Check places for
the outdoor unit.
Valve cover
10-7-2. Test Operation
To switch the TEST RUN (COOL) mode, press RESET
button for 10 seconds. (The beeper will make a short
beep.)
Fig. 10-7-1
RESET
Hi POWER FILTER PAP TIMER OPERATION
RESET button
10-7-3. Auto Restart Setting
This product is designed so that, after a power failure,
it can restart automatically in the same operating mode
as before the power failure.
The product was shipped with Auto Restart function
in the on position. Turn it off as required.
Information
10-7-4. How to cancel the Auto Restart
1. Press and hold the RESET button on the indoor unit
for 3 seconds to cancel the operation. (3 beep sound
but OPERATION lamp does not blink)
2. Press and hold the RESET button on the indoor unit
for 3 seconds to set the operation. (3 beep sound and
OPERATION lamp blink 5 time/sec for 5 seconds)
Do not operate ON timer and OFF timer3
Note : Default setting of auto restart operation is OK
Fig. 10-7-2
Refrigerantcharge
Unit:ft(mm)
Refrigerantcharge
LengthofrefrigerantPipe
connectedtoIndoor/
outdoorunit
Additionalrefrigerant
6.6-50
(2-15m)
None
50-66
(15-20m)
Add0.22oz/ft(20g/m)of
Refrigerantforpipingthatexceeds
50ft(15m)upto66ft(20m)
*CautionduringadditionofrefrigerantMax.amountof
additionalrefrigerantis0.22lbs(100g).
Chargetherefrigerantaccurately.Overchargingmay
causeserioustroublewiththecompressor.
*Minimumrefrigerantpipeis6.6ft(2m).
Usingpipeshorterthanthatmaycauseamalfunctionof
thecompressororotherdevices.
Thepowersupplyshallbeconnectedtotheoutdoorunit
by3wires.
Theconnectingcablebetweentheindoorunitandoutdoor
unitis4wires.
Thiscableprovidesthepowerfortheindoorunitandthe
communicationsignalbetweentheoutdoorunitandindoor
unit.
Consultlocalbuildingcodes,NEC(NationalElectricalCode)
orCEC(CanadianElectricalCode)forspecialrequirements.
Thefollowingaretheelectricalrequirements.
Tester rod
+
~
2
~
3
~
2
~
3
4
~ ~
~ + ~
1
1 2 3
(DB01)
4
4
2 3
+
1
+
Set screw
Two screw
Motor cover
Two screws on
motor band
o
Part name
FILE NO. SVM-10019
Reference condition of Fan Motor's assembly.
99
No. Part name
Cross flow fan
Procedures
<Caution at reassembling>
1) To incorporate the fan motor incorporate the
motor into the position in the following figure,
and then install the fan motor.
Remarks
Install the cross flow fan so that the right
end of the 1st joint from the right of the
cross flow fan is set keeping 5.0 mm from
closed wall of the main unit.
Holding the set screw, install the cross flow
fan so that flat area on shaft of the fan motor
comes to the mounting hole of the set screw.
W
FILE NO. SVM-10019
Perform positioning of the fan motor as
follows:
When assembling the fan motor, the fan
motor must be installed in such a way that
the fan motor leads will be taken out is
positioned at the bottom front.
After assembling the two hooking claws of
the motor band (right) into the main body,
position the fan motor, insert it, and then
secure the motor band (right) using the two
fixing screws.
Fan motor D shaft 5mm Double point set screw
100
No.
Q
Part name
Common procedure
Procedure
1) Turn the power supply off to stop the
operation of air-conditioner.
2) Remove the front panel.
Remove the 2 fixing screws.
3) Remove the electrical part base.
Remarks
Replace terminal block,
microcomputer assy and the
P.C. board assy.
12-2. Microcomputer
FILE NO. SVM-10019
101
12-3. Outdoor Unit
No.
Q
Part name
Common
procedure
Procedure
1. Detachment
NOTE
Wear gloves for this job.
Otherwise, you may injure your
hands on the parts, etc.
1) Stop operation of the air conditioner,
and turn off the main switch of the
breaker for air conditioner.
2) Remove the valve cover.
(screw 3 pcs.)
After removing screw, remove the
valve cover pulling it downward.
3) Remove cord clamp (screw 3 pcs.)
and then remove connecting
cable.
4) Remove the upper cabinet.
(screw 5 pcs.)
After removing screws, remove the
upper cabinet pulling it upward.
2. Attachment
1) Attach the upper cabinet.
Remarks
FILE NO. SVM-10019
(screw 5 pcs.)
2) Perform cabling of connecting cable,
and attach the cord clamp.
Fix the cord clamp by tightening
the screws (screw 3 pcs.)
fitting 2 concave parts of the cord
clamp to each connecting cables.
3) Attach the valve cover.
(screw 3 pcs.)
Insert the upper part into the square
hole of the side cabinet, set hook
claws of the valve cover to square
holes (at two positions) of the main
unit, and attach it pushing upward,
102
No.
R
Part name
Front cabinet
Procedure
1. Detachment
1) Perform step 1 in
Q
.
2) Remove the fixing screws (screw 2 pcs.)
used to secure the front cabinet and
inverter cover, the screws (screw 3 pcs.)
used to secure the front cabinet at the
bottom, the screw used to secure the
front and side cabinet (Right), and the
Remarks
FILE NO. SVM-10019
2. Attachment
1) Insert the claw on the front left side into
the side cabinet (left).
2) Hook the bottom part of the front right
side onto the concave section of the
bottom plate. Insert the claw of the side
cabinet (right) into the square hole in the
front cabinet.
3) Return the screws that were removed
above to their original positions and
attach them.
screws (screw 2 pcs.) used to secure
the motor base.
The front cabinet is fitted into the side
cabinet (left) at the front left side so
pull up the top of the front cabinet to
remove it.
103
No.
S
Part name
Inverter
assembly
Procedure Remarks
1) Perform work of item 1 in
Q
.
2) Remove screw (ST1T4 10L 2 pcs.) of the
upper part of the front cabinet.
If removing the inverter cover in this
condition, P.C. board can be checked.
If there is no space above the unit, perform
work of 1 in
R
.
Be careful to check the inverter because
high-voltage circuit is incorporated in it.
3) Perform discharging by connecting ,
polarity by discharging resistance (approx.
10040W) or plug of soldering iron to ,
terminals a of the C14 (printed CAUTION
HIGH VOLTAGE is attached.) electrolytic
capacitor (500F) on P.C. board.
Be careful to discharge the capacitor
because the electrolytic capacitor
cannot naturally discharge and voltage
remains according to trouble type in
some cases.
NOTE
This capacitor is one with mass capacity.
Therefore, it is dangerous that a large
spark generates if short-circuiting
between ,
Requirement
As each connector has a lock mecha-
nism, avoid to remove the connector by
holding the lead wire, but by holding the
connector.
Discharging position
(Discharging period
10 seconds or more)
Plug of
soldering
iron
The connector is one
with lock, so remove
it while pushing the
part indicated by an
arrow.
Be sure to remove the connector by
holding the connector, not by pulling
the lead wire.
4) Remove screw (ST1T4 x 10L 4pcs.) fixing
the terminal part of inverter box to the main
body.
5) Remove the front cabinet by performing step
1 in , and remove the fixing screws
(ST1T4 x 10L) for securing the main body
and inverter box.
6) Remove various lead wires from the holder
at upper part of the inverter box.
7) Pull the inverter box upward.
8) Disconnect connectors of various lead wires.
Inverter cover
P.C. board
(Soldered surface)
k
FILE NO. SVM-10019
104
No.
T
Part name
Control board
assembly
Procedure
1. Disconnect the leads and connectors connected to
the other parts from the control board assembly.
1) Leads
3 leads (black, white, orange) connected to
terminal block.
Lead connected to compressor :
Disconnect the connector (3P).
Lead connected to reactor :
Disconnect the two connectors (2P).
2) Connectors (8)
CN300 : Outdoor fan motor (3P: white)*
(* : See Note)
CN701 : 4-way valve (2P: yellow)*
CN600 : TE sensor (2P: white)*
CN700 : PMV (6P: white)
CN603 : TS sensor (3P: white)*
CN601 :TD sensor (3P: white)*
CN602 : TO sensor (2P: white)
NOTE
These connectors have a disconnect prevention
mechanism: as such, the lock on their housing
must be released before they are disconnected.
2. Remove the control board assembly from the P.C.
board base. (Remove the heat sink and control
board assembly while keeping them screwed
together.)
NOTE
Disengage the four claws of the P.C. board base,
hold the heat sink, and lift to remove it.
3. Remove the two fixing screws used to secure the
heat sink and control board assembly.
4. Mount the new control board assembly.
NOTE
When mounting the new control board assembly,
ensure that the P.C. board is inserted properly
into the P.C. board support groove.
Remarks
CN300, CN701, CN600 and
CN603 are connectors with
locking mechanisms: as such,
to disconnect them, they must
be pressed in the direction of
the arrow while pulling them
out.
P.C. board base
P.C. board
CN700 CN602 CN300
CN701
CN603
CN601 CN600
FILE NO. SVM-10019
105
No.
U
Part name
Side cabinet
Procedure
1. Side cabinet (right)
1) Perform step 1 in
R
and all the steps in
S
.
2) Remove the fixing screw used to secure
the side cabinet and heat exchanger.
3) Remove the fixing screw (screw 2 pcs.)
used to secure the plate conduit and
Remarks
Detail A Detail B Detail C
1) Perform work of item 1 of
Q
and
R
.
2) Remove the flange nut fixing the fan motor
and the propeller.
Flange nut is loosened by turning clock-
wise. (To tighten the flange nut, turn
counterclockwise.)
3) Remove the propeller fan.
4) Disconnect the connector for fan motor
from the inverter.
5) Remove the fixing screws (4 pcs.) holding
by hands so that the fan motor does not
fall.
* Precautions when assembling the fan
motor
Tighten the flange nut using a tightening
torque of 3.3 lbf
.
ft (4.5 Nm).
V
Fan motor
Propeller fan
Fan motor
Flange nut
FILE NO. SVM-10019
2. Side cabinet (left)
1) Perform step 1 in
R
.
2) Remove the fixing screw used to secure
the side cabinet (left) onto the heat
exchanger.
3) Remove the fixing screw (SCREW 2 pcs.)
used for securing the side cabinet to the
bottom plate and heat exchanger.
4) Remove the fixing screw (screw 3 pcs.)
used to secure the side cabinet to the
bottom plate and valve fixing panel.
side cabinet.
A
B
C
106
No.
W
Part name
Compressor
Procedure
1) Perform work of item 1 of
Q
and
R
,
S
,
T
,
U
.
2) Extract refrigerant gas.
3) Remove the partition board.
(screw 3 pcs.)
4) Remove the sound-insulation material.
5) Remove terminal cover of the compressor,
and disconnect lead wire of the compressor
from the terminal.
6) Remove pipe connected to the compressor
with a burner.
Take care to keep the 4-way valve away
from naked flames. (Otherwise, it may
malfunction.)
7) Remove the fixing screw of the bottom plate
and heat exchanger.
8) Remove the fixing screw of the bottom plate
and valve fixing plate.
Remarks
X
Reactor 1) Perform work of item 1 of
R
, and
S
.
2) Remove screws fixing the reactors.
(screw 2 pcs.) for 09LAV
FILE NO. SVM-10019
9) Pull upward the refrigeration cycle.
10) Remove NUT (3 pcs.) fixing the compres-
sor to the bottom plate.
(screw 4 pcs.) for 12LAV
107
No.
Y
Part name
Electronic
expansion valve
coil
Procedure