Re 00208
Re 00208
Re 00208
Programme information
Published by
Mannesmann Rexroth AG D-97813 Lohr a. Main Jahnstrae 3-5 D-97816 Lohr a. Main Telephone 0 93 52/18-0 Telefax 0 93 52/18-39 72 Telex 6 89 418 rr d RE 00 208/04.99 Replaces: 04.97 Hinckel-Druck GmbH Halbrunnenweg 12 D-97877 Wertheim/Wartberg
Issue number
Printed by
Copying and translation, even of extracts, only with prior permission of the publisher. Subject to revision.
4.93 10.3 10000 8000 49 82 1) 26 55 25 1) 65 2.5 5.4 32 32 6300 201 134 204 9.5 107 106.7 4000 427 285 680 32 355 355 355 2240 795 464 1979 110 45 45.6 5600 255 170 290 13.5 125 125 4000 500 333 796 32
12.0 16.0 22.9 8000 8000 6300 96 128 144 64 85 96 76 100 144 5.4 5.4 9.5 56 56.1 5000 280 187 356 18 160 160.4 3600 577 385 1016 45 500 500 2000 1000 583 2785 185 63 80 63 80.4 5000 4500 315 360 210 241 400 508 18 23 180 200 2) 180 3600 648 432 1144 45 710 710 1600 1136 663 3955 322 200 2750 550 367 1272 66
RE 91 008
Vg
n max q V max P max T m A2FM
A2FE
1) 2) 3)
Nominal size Capacity Speed 1) Inlet flow at nmax Power p = 250 bar Torque p = 250 bar Weight (approx.)
A10FM, A10FE
Types A10FM, A10FE Nominal sizes 23 to 63 Axial piston - swash plate design Detailed information: RE 91 172
1)
For speed nmax it has to be ensured that a low pressure of 18 bar is available.
Nominal sizes 22 to 56: 2-hole flange Nominal sizes 71 to 250: 4-hole flange Nominal sizes 500: 8-hole flange
Nominal size, 2A4FP (Back to Back) A10FP Capacity Speed Inlet flow Power p = 350 bar Torque p = 350 bar Weight (approx.)
200 224 250 400 450 500 18 2x200 2000 800 466 2226 196 2x224 2000 896 522 2494 196 2x250 2000 1000 582 2783 196 2x400 2x450 1800 1800 1440 1620 840 946 4452 5008 400 400 2x500 18 1800 4200 1800 75,6 1050 35,31) 5565 801) 400 9
1)
p = 280 bar
HD / EP
Hydr. adjustment, pilot pressurerelated / electrical adjustment with proportional solenoid
HZ / EZ
Hydraulic / electrical two-point adjustment
HA
Automatic adjustment high pressure-related
pSt / I
pSt / I
pB
Vg min
Vg max
Vg min
Vg max
Vg min
Vg max
DA 80 80 0 3900 7350 312 208 510 34 107 107 0 3550 6300 380 252 679 47 200 3) 200 0 2900 5100 580 387 1273 80 1000 1000 0 1600 2100 1600 933 5563 432 Types A6VM, A6VE Nominal sizes 28 to 1000 Axial pistion - bent axis design Detailed information A6VM: RE 91 604 A6VE Plug-in version Nominal sizes 28 to 250 RE 91 606
Hydraulic adjustment, speed dependent
Inlet flow at n max Power 4) Torque 4) Weight (approx.) Nominal size Capacity Speed 1) at Vg max at Vg 0
A6VM/A6VE Vg max cm3 Vg 0 2) cm3 nmax min1 nmax min1 qV max L/min Pmax kW T Nm m kg A6VM/A6VE V g max cm3 V g 0 2) cm3 nmax min1 nmax min1 qV max L/min Pmax kW T Nm m kg A6VM Vg max Vg 0 nmax nmax qV max Pmax T m
28 28.1 0 5550 10450 156 103 178 16 140 3) 140 0 3250 5750 455 303 891 60 250 6) 250 0 2500 3300 625 365 1391 90
Inlet flow at n max Power 4) Torque 4) Weight (approx.) Nominal size Capacity at Vg max at Vg < Vg max Inlet flow at n max Power 5) Torque 5) Weight (approx.) Speed 1)
160 160 0 3100 5500 496 330 1016 64 355 355 0 2240 2950 795 464 1978 135 500 500 0 2000 2600 1000 583 2782 210
1) 2)
3) 4) 5) 6)
q v max must not be exceeded The minimum capacity Vg min can be infinitely varied between V g 0 and 0.8 x Vg max Only available as A6VM p = 400 bar at Vg max p = 350 bar at Vg max Also available as A6VE
Nominal size Capacity Speed 1) Inlet flow at nmax Power p = 280 bar Torque p = 280 bar Weight (approx.) EZ1/EZ2
Electrical two-point adjustment Energised
A10VM A10VE
q V max L/min
250 20
pSt
Deenegised
Vg min
Vg max
Vg min
Vg max
A10VEC
Inlet flow at nmax Power p = 250 bar Torque p = 250 bar Weight (approx.)
q V max L/min
Type A10VEC Nominal sizes 45 to 80 Axial piston - swash plate design Detailed information: RE 91 710
1)
Vg n max q V max P max Tmax m Vg n max q V max P max Tmax m Vg n max q V max P max Tmax m Vg n max q V max P max Tmax m
cm3 min1 L/min kW Nm kg cm3 min1 L/min kW Nm kg cm3 min1 L/min kW Nm kg cm3 min1 L/min kW Nm kg
160 160.4 1450 228 155 1020 45 500 500 1200 600 350 2785 185
1)
2)
These values are valid at an absolute pressure of 1 bar in suction port S p = 315 bar
Fixed displacement pumps type KFA Variable displacement pumps type KVA
Fixed displacment pumps, variable displacement pumps Nominal pressure 300 bar Peak pressure 350 bar Open circuit Series 6 Fixed displacment pumps with special characteristics and dimensions for use in commercial vehicles Flange and shaft for direct connection to the power take-off of truck gearboxes No leakage line required Simple reversal of direction of rotation (KFA) Only variable displacment pumps type KVA: Adjustment: EP (electrical proportional) or DRS (pressure controller and load-sensing function) Type KFA Nominal size Displacement Speed
1)
23
45 45.6 2240 100 50 218 8.0 107 106.7 1600 167 83 509 14.5
cm3 min1 kW Nm kg
Typ KFA Nominal sizes 23 to 107 Axial tapered piston - bent-axis design Detailed information: RE 91 501
Flow at n max Power p = 300 bar Torque p = 300 bar Weight (approx.) Type KFA Nominal size Displacement Speed 1) Flow at nmax Power p = 300 bar Torque p = 300 bar Weight (approx.)
q V max L/min
cm3 min1 kW Nm kg
qV max L/min
55
cm3 min1 kW Nm kg
Type KVA Nominal size 107 Axial tapered piston - bent-axis design Detailed information: RE 92 250
Flow at n max Power p = 300 bar Torque p = 300 bar Weight (approx.)
q V max L/min
1)
10
Fixed displacement pumps type A4FO Variable displacement pumps type A4VB
Fixed displacement pumps A4FO Nominal pressure: Nominal sizes 22 to 56: 400 bar Nominal sizes 71 to 500: 350 bar Peak pressure: Nominal sizes 22 to 56: 450 bar Nominal sizes 71 to 500: 400 bar Open circuit Series 3 (nominal sizes 22 to 56) Series 1 (nominal sizes 71 to 500) Long bearing life Good suction characteristics Pump combinations possible Optional through drive for mounting further pumps Operation using HF pressue fluids is possible with reduced technical data Variable displacement pump A4VB Nominal pressure: 420 bar Peak pressure: 450 bar Series 3 Variable displacement pumps for closed circuit and boost operation. Nominal size, A4FO Displacement Speed 1) Flow at n max Power p = 400 bar Torque p = 400 bar Weight (approx.) Nominal size, A4FO Nominal size, A4VB Displacement Speed
1)
22
28 28 3000 84 56 178 11 125 125 1800 225 131 696 61 250 250 1500 375 219 120
56 56 2400 134 89 356 22 500 500 1320 660 385 2783 220
cm3 min1 kW Nm kg
22 3000 66 44 140 11 71
q V max L/min
Type A4FO Nominal sizes 22 to 500 Axial piston - swash plate design Detailed information: Nominal sizes 22 to 56 on request Nominal sizes 71 to 500 RE 91 455
cm3 min1 kW Nm kg
Flow at n max Power p = 350 bar Torque p = 350 bar Weight (approx.)
q V max L/min
Type A4VB Nominal size 450 Axial piston - swash plate design Detailed information: RE 92 120
1)
2)
The value are valid at an absolute pressure of 1 bar in suction port S p = 420 bar
11
28
40 40 4000 160 107 255 31 125 125 2850 356 237 795 80
56 56 3600 202 134 356 38 180 180 2500 450 300 1144 101 EP
71 71 3300 234 156 451 50 250 250 2400 600 400 1590 156
q V max L/min
Type A4VG Nominal sizes 28 to 250 Axial piston - swash plate design Detailed information: RE 92 003
Combination pumps A4VG + A4VG Type A4VTG Nominal sizes 56 to 90 Special version for use in ready-mix concrete mixers Detailed information: RE 92 012
cm3 min1 kW Nm kg
q V max L/min
HW
Hydraulic adjustment, position-related
A4VTG
+Vg max I
EZ
Electrical two-point adjustment with switching solenoid
DA
Hydraulic adjustment, speed-related
Vg p St I
= = = =
12
Nominal size Displacement Speed Flow at n max Power p = 350 bar Torque p = 350 bar
40
71 71 3200 227 132 396 60 500 500 1800 900 525 2783 350
180 180 2400 432 252 1002 102 750 750 1600 1200 699 4173 460 DS1
250 250 2200 550 321 1391 214 1000 1000 1600 1600 933 5565 530
q V max L/min
Weight (approx.) EO+valve block m Nominal size Displacement Speed Flow at n max Power p = 350 bar Torque p = 350 bar
Type A4VSG Nominal sizes 40 to 1000 Axial piston - swash plate design Detailed information: RE 92 100 Pumps for semi-closed circuits RE 92 110 Hydrostatic transmissions secondary control with A4VS components, see catalogue sheet RE 92 055
q V max L/min
EO1
Hydraulic displacement adjustment (proportional valve)
EM
Electrical motor adjustment
HS
Hydraulic displacement adjustment (servo valve)
HD
Hydraulic adjustment, pilot pressure-related
DR
Pressure controller
HW
Hydraulic displacement adjustment, position dependent
DP
Pressure controller for parallel operation
pSt
pB
Vg p St pB s U
= = = = =
13
Nominal size Displacement Speed Flow at n max Power p = 300 bar Torque p = 300 bar Weight (approx.) MD 1)
Mechanical pivot adjustment
18
18 5000 90 45 86 14 HD
min1 kW Nm kg
q V max L/min
Type A10VG Nominal sizes 18 to 63 Axial piston - swash plate design Detailed information: RE 92 750
+Vg max
EP
Electrical adjustment with proportional solenoid
EZ
Electrical two-point adjustment with switching solenoid
DA 2)
Hydraulic adjustment, speed-related
Vg p St I
= = = =
14
Nominal size Displacement Speed at Vg max Flow at n max Power p = 350 bar Torque p = 350 bar Weight (approx.) HD
Hydraulic adjustment, pilot pressure-related 1)
250
min1 kW Nm kg
q V max L/min
Type A2V Nominal sizes 250 to 1000 Axial piston - bent axis design Detailed information: RE 92 450 Plug-in or housed version, optional long-life version with slipper bearings, see RE 94 200
Electrical adjsutment
HS
pSt Vg max +Vg max pSt Vg max +Vg max
(with servo valve)
MA
Manual adjustment
+Vg max s
EO
Electrical adjustment
DR
Pressure controller
U Vg max
pB
pB
Vg pB p St I s U Vs
= = = = = = =
Displacement Operating pressure Pilot pressure Control current Actuator travel Control voltage Actuating volume
1)
15
75 74 2550 188 110 412 45 190 192.7 2100 405 236 1073 95 190 192.7 2500 482 281 1073 100 EP
95 93.8 2350 220 129 522 53 250 250 1800 450 263 1391 125 250 250 2300 575 335 1391 130
Types A11VO, A11VLO Nominal sizes 40 to 250 Axial piston - swash plate design Detailed information: RE 92 500
A11VLO Nominal size Displacement V g max 2) Speed n max Flow at n max q V max Power p = 350 bar P max Torque p = 350 bar Tmax Weight (approx.) m DR
Pressure controller
1)
2)
These values are valid at an absolute pressure of 1 bar in suction port S These values are valid at an absolute pressure 0.8 bar in suction port S
LR
Power controller
pB
pB
pSt
Vg min
Vg max
Vg min
Vg max
Vg min
Vg max
Vg min
Vg max
Vg pB p St I
= = = =
16
40 40 2600 104 60 222 30 355 355 1500 533 311 1976 207 DFR
71 71 2200 156 91 395 53 500 500 1320 660 385 2783 320
125 125 1800 225 131 695 88 750 750 1200 900 525 4174 460
180 180 1800 324 189 1002 102 750 750 1500 1125 656 4174 490 LR2
Power controller
250 250 1500 375 218 1391 184 1000 1000 1000 1000 583 5565 605
Types A4VSO, A4VSLO Nominal sizes 40 to 1000 Axial piston - swash plate design Detailed information: RE 92 050 Hydrostatic transmission secondary control with A4VS components, see RE 92 055
1)
FR
Flow controller
DP
Pressure controller for parallel operation
LR3
Power controller, remote control
pB
pB
pB
pB
Vg min
Vg max
Vg min
Vg max
Vg min
Vg max
Vg min
Vg max
MA
Manual adjustment
HS
Hydraulic displacement adjustment (servo valve)
EO1
Hydraulic displacement adjustment (proportional valve)
HD
Hydraulic adjustment, pilot pressure-related
EM
Electric motor adjustment
pSt
HM1/2
Hydraulic displacement adjustment, flow-related
DS1
Speed control, secondary controlled
17
Variable displacement pumps Nominal pressure 280 bar (NS 18 to 140) Nominal pressure 250 bar (NS 10) Peak pressure 350 bar (NS 18 to 140) Peak pressure 315 bar (NS 10) Open circuit Series 3 (NS 18 to 140) Series 5 (NS 10) For stationary applications - A10VSO For mobile applications - A10VO Long bearing life Comprehensive controller and adjustment device programme Through-drive option for mounting further pumps of up to the same size (combination pump) Nominal size A10VSO A10VO Displacement Speed 1) Flow at n max Power p = 280 bar Torque p = 280 bar Weight (approx.) press. controller 10 10,5 3600 37,8 15.7 2) 41.7 2) 8 71 71 2200 156 73 316 33 DFLR
Pressure, flow and power controller
Type A10VSO Nominal sizes 10 to 140 Axial piston - swash plate design Detailed information: NS 10: RE 92 713 NS 18: RE 92 712 NS 28 to 140: RE 92 711
Nominal size A10VSO, A10VO Displacement V g max 1) Speed n max Flow at n max q V max Power p = 280 bar P max Torque p = 280 bar Tmax Weight (approx.) press. controller m DR
Pressure controller
Type A10VO Nominal sizes 28 to 140 Axial piston - swash plate design Detailed information: RE 92 701
DFR
Pressure and flow controller
pB
pB
pB
Vg, pB
Vg U pB p St
= = = =
Vg min
Vg max
Vg min
Vg max
Vg min
Vg max
pSoll
1)
FHD
Displacement controller, pilot pressure-related, with pressure control 2)
These values are valid at an absolute pressure of 1 bar in suction port S p = 250 bar
pSt
Vg min
Vg max
18
28 28 3000 84 35 111 12
Type A10VO Nominal sizes 28 to 85 Axial piston - swash plate design Detailed information: RE 92 703
DFR
Pressure and flow controller
pB
pB
Vg min
Vg max
Vg min
Vg max
Nominal size, A10CO Displacement Speed 1) Flow at nmax Power p = 250 bar Torque p = 250 bar Weight (approx.)
Type A10CO Nominal size 45 Axial piston - swash plate design Detailed information: RE 92 730
1)
19
28
= 1)
min1 kW Nm kg
q V max L/min
Type A8VO Nominal sizes 28 to 160 Axial piston - swash plate design Detailed information: RE 93 010 Version with built-on pump
Individual power controller (hyperbolic control) with load-limiting control NS 55, NS 80, NS 107
Individual power controller with load-limiting control (spring control) NS 55, 1) NS 80, NS 107, NS 160
pB1 + pB2
pB1 + pB2
pB
pB1 + pB2
2) 3)
4)
These values are valid at an absolute pressure of 1 bar in suction port S i = 0.73 p1 and p2 = 700 bar p1 and p2 = 600 bar (NS 160)
20
q V max L/min
130 4)
A20V060 + accessories
1)
= 1)
min1 kW Nm kg
Flow at n max Power p = 350 bar Torque p = 350 bar Weight (approx.) LG1
Individual power controller with load-limiting control NS 75 to NS 260
q V max L/min
2x162
2x188
2x220
2)
3) 4)
These values are valid at an absolute pressure of 1 bar in suction port S These values are valid at an absolute minimum pressure of 0.8 bar in suction port S p = 250 bar In preperation
LRDKH
Power controller with pressure cut-off, hydraulic coupling and hydraulic stroke limiter (NS 95, NS 130)
pB
21
55 54.8 2500 133 80 305 25 250 250 1500 375 218 1391 102 EP
80 80 2240 174 105 446 40 355 355 1320 469 273 1975 165
107 107 2150 223 134 596 49 500 500 1200 600 350 2782 245 HD
160 160 1900 295 177 891 71 1000 1000 950 950 554 5565 520
Type A7VO Nominal size 55 to 1000 Axial tapered piston - bent axis design Detailed information: Nominal sizes 55 to 160 RE 92 202 Nominal sizes 250 to 1000 RE 92 203
1)
Pressure controller
pB
pB
pSt
Vg min
Vg max
Vg min
Vg max
Vg min
Vg max
Vg min
Vg max
Vg pB p St I
= = = =
22
Frame size G2 Nominal size Displacement Operating pressure Power at 1450 min-1 Speed range 1) Weight Frame size G2 Nominal size Displacement Operating pressure Power at 1450 Speed range Weight Frame size G3 Nominal size Displacment Operating pressure Power at 1450 Speed range Weight Frame size G4 Nominal size Displacement Operating pressure Power at 1450 Speed range Weight
1) 1) 1)
4 250 3 2.4 14
500 to 5000
Type 1PF2G Nominal sizes 4 to 100 Detailed information: Frame size G2 RE 10 030 Frame size G3 RE 10 039 Frame size G4 RE 10 042 Frame size G2/G3 RE 10 046 (with flow divider)
V g max p max P n m
min-1
500 to 3500
20.9 23.4 25.9 30.1 32.6 37.6 45.2 260 14.2 3.9 260 260 240 220 16 3.9 500 to 3600 3.9 4.3 4.3 4.3 6.2 210 180 16.8 19.5 19.5 21.3 22.2
40
50 50 210 26 15.5
63 63 210 34 16.4
70 70 210 38 17
80 80 180 36 17.4
V g max p max P n m
min-1
40 210 21 15
23
1.7
(1450
V g max p max P n m
min-1)
6.5 4 2.1 16
(1450
Speed range Weight4) Frame size 2 Nominal size Displacement Operating pressure Power
1) 3)
on request
V g max p max P n m
min-1)
180 12.4
2)
(1450
V g max p max P n m
min-1)
(1450
request 2) 4.1
At maximum continuous operating pressure; pressure fluid temperature = 50 C Depending on nominal size Continuous For pump with 2-hole fixing
24
6,3
8 8.2 315
1)/210 2)
5 16 16
11
Frame size 4 Nominal size Displacement Operating pressure Speed Speed Weight Frame size 5 Nominal size Displacement Operating pressure Speed Speed Weight
3) 3)
20
25 25.3
32 32.7
1)
40 40.1
2)
50 50.7
20.1
3000 14.5
2600 15 100
64.7
100.2
2)
1)
2200 42.5
2200 45
2) 3)
25
1.51
V g max p max P n m
V g max pmax P n m
8.03
Fixed displacement pumps Nominal pressure 700 bar Very compact design, therefore installation-friendly dimensions 5 nominal sizes Piston/cylinder insert sets also available Nominal size Displacement Operating pressure Power at 1450 Speed range Weight
1)
0.4
Type R4-Mini Nominal sizes 0.4 to 2.0 Radial piston pumps with 3 pistons Detailed information: RE 11 260
1000 to 3400
1)
Depending on size
26
Vane pumps type PV7..., pilot operated Vane pumps type PV7...A, direct operated
Variable displacement pumps, pilot operated Variable displacement Low operating noise Long bearing life due to hydro-dynamically lubricated plain bearings Pressure and flow can be controlled The controller adjustment element can optionally be locked Also available as a completely assembled "MPU" compact drive unit (pump with electric motor) Low hysteresis Very short control times Measuring port Combination pumps using standard pumps is possible Mounting and connection dimensions to VDMA 24 560/1 ISO 3019/2 Frame size Displacement Operating pressure Power at 1450 min1 Speed range Weight Frame size Displacement Operating pressure Power at 1450 min1 Speed range Weight 10 16 20 100 5.8 20 30 30 25 45 80 10.5
Type PV7..., pilot operated Nominal sizes 14 to 150 Nominal pressure 160 bar Detailed information: RE 10 515
V g max
p max P max n m
71 80 17
Variable displacement pumps, direct operated Very short control times Low operating noise Mounting and connection dimensions to VDMA 24 560/1 and ISO 3019/2 Good efficiency Also available as a completely assembled "MPU" compact drive unit (pump and electric motor) Pump combinations possible
Frame size Displacement Operating pressure Power at 1450 min1 Speed range Weight
06
Type PV7...A, direct operated Nominal sizes 10 to 25 Nominal pressure 100 bar Detailed information: RE 10 520
27
PV7
G2
G3
Bell housing with oil/air cooler Nominal pressure 8 bar Housing noise and vibration damped design, low noise pressure level High cooling capacity with a low space requirement Suitable for use as a main flow cooler Short compact design, simple installation and removal of the cooler
R4
2001 m3/h 90
200 90
250 210
300 360
350 850
3501 850
p max P n max m
bar kW min-1 kg 4 4 6
Type PTK Nominal sizes for electric motors 80 to 180 Detailed information: RE 50 092
Weight
1)
28
Motor pumps - compact power unit MPU Planetary gear motors (positioning motors) type GMRP
Compact power unit Completely assembled unit Low stock holding costs Compact design
Type MPU with PV7... (pilot operated) Detailed information: RE 10 515 Type MPU with PV7..A... (direct operated) Detailed information: RE 10 520 Type MPU with PGF Detailed information: RE 10 213
Fixed displacement motors Short, compact design Good low-speed characteristics Reversible High torque High start-up torque High shaft loading Very low running noise Low pressure loss in the positioning control Roller guided pinion Few wear parts
Nominal size Swept volume V g max Start-up torque (70 bar) TStart Torque T Speed at 20 L/min) n max Operating pressure 1) p max Positioning time for 180 t Positionings per revolution
50 80 100 125 160 200 250 50.9 78.7 98.9 123.6 158.5197.8 247.2 31 60 76 96 125 150 206 44 73 90 113 148 184 232 378 240 190 155 119 96 77 70 0.5 1, 2 or 3
1)
Continuous operation
29
Gerotor motors Types GMS, GMSS, GMSW, GMT, GMTS, GMTW, GMV
Gerotor motors Nominal pressure 210 bar Maximum inlet pressure (peak) 250 bar Smooth running, even at low speeds Wide speed range Constant output torque over a wide speed range High start-up torque Robust, also under harsh operating conditions Favourable power / weight ratio Operation without leakage line, even with high return pressures Series connection possible Frame size GMS, GMSS, GMSW/ NS Swept volume Vg cm3 Speed 1) n max min-1 Torque 1) Power 1) Pressure differential 1) Weight (GMS) Weight (GMSS) Weight (GMSW) 80 81.4 810 20 16 175 10.2 8.1 10.8 200 203.6 375 40 14 140 11.6 9.4 12.1 100 103.6 750 25 17.5 175 10.5 8.3 11 125 125.9 600 32 17.5 175 10.8 8.6 11.3 250 251.7 300 45 12.5 125 12.1 9.9 12.6 160 162.9 470 34 15.5 150 11.2 9.0 11.7 320 325.7 240 54 11.5 120 13.0 10.6 13.3 500 523.4 240 120 26 160 22.9 800 804.3 250 189 42.5 160 37 Types GMT, GMTS, GMTW Nominal sizes 160 to 500 Slow running Detailed information: RE 14 060 Types GMS, GMSS, GMSW Nominal sizes 80 to 320 Slow running Detailed information: RE 14 060
daNm kW bar kg
Frame size GMS, GMSS, GMSW/ NS Swept volume V g max cm3 1) Speed n max min-1 Torque 1) Tmax daNm Power 1) Pressure differential 1) Weight (GMS) Weight (GMSS) Weight (GMSW)
P max p max m
kW bar kg
Frame size GMT, GMTS, GMTW/ NS Swept volume Vg cm3 1) Speed n max min-1 Torque 1) Tmax daNm 1) Power P max kW Pressure differential 1) p max bar Weight (GMT) m kg Weight (GMTS) Weight (GMTW) GMV/ NS Swept volume Speed 1) Torque 1) Power 1) Pressure differential 1) Weight
160 200 250 320 400 161 201.3 251.6 326.1 410.7 625 625 500 380 305 47.5 58.5 74.5 96 98 27 34 34 34 30 210 210 210 210 180 18.9 19.4 20.0 20.9 21.9 13.6 14.1 14.6 15.8 16.6 20.9 21.4 22.0 22.9 23.9 315 318.1 505 93 42.5 200 32 400 402.1 500 118 53.5 200 33 500 504.1 400 147 53.5 200 34 630 630.2 315 166 48 180 35,3
1)
Continuous
30
320 316.9 325.8 210 190 210 47 48 32.5 7.5 8 5 120 120 75 7.4 7.6 9.3 10.5
1) 2)
31
Steering unit - LAG Displacement volumes 50, 63, 80, 100, 125, 160, 200, 250, 320, 400, 500 and 630 cm3 Versions: LAGC steering unit with integrated safety valves Designs: ON-open-center-non-reaction OR-open-center-reaction LS-load-sensing-non-reaction LS-load-sensing-reaction The LAGC steering unit contains all of the valves which are required to provide safety functions for the steering unit and steering cylinder; this also eliminates any additional pipework. LAGU steering unit with reduction ratio Designs: LS-load-sensing non-reaction LS-load-sensing reaction The steering unit with reduction ratio utilises a dosage pump. In emergency operation (when the energy supply fails) the displacement is reduced by switching-off chambers. The remaining displacment volume makes it possible with the same hand force to achieve a higher pressure. It is, therefore possible in many cases to eliminate the emergency steering pump. The LAGU steering unit also contains all of the valves which are required to provide safety functions for the steering circuit.
Type LAG Detailed information: Version LAGC RE 14 365 Version LAGU RE 11 867
32
Frame size 3 Nominal size Swept volume Torque Speed Power Weight Frame size 5 Nominal size Swept volume Torque Speed1) Pressure differential Power Weight Frame size 10 Nominal size Swept volume Torque Speed Power Weight
1) 2) 2) 1)
V g max cm3
225 255 280 325 400 360 330 310 450 450 450 400 18 18 18 20 22
Tmax n max
differential 2)
Nm min1 kW kg
Pressure
pmax bar
Type MCR Nominal sizes 160 to 1340 Detailed information: Frame size 3 RE 15 205 Frame size 5 RE 15 206 Frame size 10 RE 15 207 RE 15 220
P max
m
V g max
cm3 Nm min1 kW kg
470 520 565 680 220 220 220 200 450 450 450 400 29 29 29 39 35
pmax bar
780
940 1120 1250 1340 940 190 450 44 69 1120 1250 180 400 50 150 400 50 1340 8027 130 400 50
1) 2)
cm3 Nm min1 kW kg
Pressure differential
pmax bar
33
Frame size 15 Nominal size Swept volume Torque Speed Power Weight Frame size 20 Nominal size Swept volume Torque Speed 1) Pressure differential 2) Power Weight Frame size 40 Nominal size Swept volume Torque Speed Power Weight
1) 2) 1) 2)
1130
Pressure differential
pmax bar
Type MCR Nominal pressure 1130 to 4200 Detailed information: Frame size 15 RE 15 208 Frame size 20 RE 15 209 Frame size 40 RE 15 210
1750
cm3 Nm min1 kW kg
pmax bar
2500
cm3 Nm min1 kW kg
Pressure differential
pmax bar
34
Nominal size Swept volume Torque Speed Continuous pressure Max. operating pressure Power Weight Nominal size Swept volume Torque Speed Continuous pressure Max. operating pressure Power Weight
11
32 33 120 1500 160 250 18.8 17.4 110 110 334 750 140 210 26.2 21.4
40 40 86.4 1500 100 160 13.5 16 125 126 567 800 200 315 47.5 40
63 66 237 1200 160 250 29.7 18.8 160 161 750 1000 250 315 78.5 58
11 31.5 3000 140 210 9.8 12 80 81 365 1000 250 315 38.2 40
p const. bar
p int. P max m
For the upper pressure and power range housing flushing is necessary.
35
192
251
304 250
349
452 608
kW min1 Nm kg
36 48 53 54 75 84 800 750 750 600 600 500 870 1120 1380 1560 2030 2720 46 50 50 77 77 97 1100 1800 2400 2800 3600 1126 1810 2393 2792 3637 119 250 157 183 194 198
Vg
cm3
500 330 250 220 200 180 3170 5100 8240 10650 12650 16350 97 140 209 325 325 508
4503 6504 6995 498 804 1369 2091 250 250 250 210 210 210 210 210 170 250 260 70 93 102 148 130 130 600 450 280 250
kW min1 Nm kg
20250 29450 32000 1880 3020 5160 7850 508 750 750 77 97 140 209 MRT MRTE 3100 5400 8500 9500 7100 9000 10800
3104 5401 8525 9543 7100 9005 10802 210 210 210 210 250 250 210 190 210 260 225 200 160 120 100 330 370 310 150 130 110 For the upper pressure and power range housing flushing is necessary.
P max n max
Tmax m
kW min1 Nm kg
11700 20600 32500 31800 31300 40000 39300 320 508 750 750 920 920 920
36
cm3
cm3
cm3
cm3
37
cm3 kW min-1 Nm kg
p const. bar
cm3 kW min-1 Nm kg
p const. bar
38
Frame size type G2 Swept volume Torque Speed Power Pressure differential 1) Weight Frame size type G3 Swept volume Torque Speed Power Pressure differential Weight
1)
008
011 11 38.8 15.8 250 2.8 023 23.4 87 28.6 260 3.9
016 16.2 59 17.8 250 3 029 30.1 103 31.3 240 4.3
019 19 66.7 20 200 3.2 032 32.6 102 37.8 220 3.3
022 22.4 68.8 2500 17.3 210 3.4 038 37.6 113 3100 36 210 4.3
1)
Continuous operation
39
Mounting of head and cap according to the tie rod principle Service friendly modular system Small installation dimensions Various mounting types Interchangeability due to standardisation
Series Nominal size Piston Piston rod Mounting types Stroke length Stroke speed Series Nominal size Piston Piston rod Mounting types Stroke length Stroke speed mm m/s bar mm mm mm m/s bar mm mm
CD 70 1) 70 25 to 200 12 to 140 16 up to 3000 up to 0.5 CDW 160 3) 160 40 to 200 28 to 140 5 up to 1700 up to 1
CD T3 2) 160 (210 4)) 25 to 200 12 to 140 14 up to 3000 up to 0.5 CD 210 1) 210 40 to 200 16 to 140 16 up to 3000 up to 0.5
Detailed information: Series CD 70: Series CD T3: Series CDW 160: Series CD 210:
1)
2)
3) 4)
Installation dimensions to N.F.P.A. and JIC Installation dimensions to DIN 24 554 and ISO 6020/2 With integrated position transducers Operating pressure up to 210 bar possible
40
Mill type cylinders for applications also under extreme operating conditions Service friendly modular system Various mounting types Interchangeability due to standardisation
Series Nominal pressure Piston Piston rod Mounting types Stroke length Stroke speed Series Nominal pressure Piston Piston rod Mounting types Stroke length Stroke speed mm m/s bar mm mm mm m/s bar mm mm
CDL1 240 25 to 500 14 to 250 5 up to 10000 up to 0.5 CDH2 2) 250 50 to 500 32 to 360 6 up to 6000 up to 0.5
CDM1 1) 160 25 to 500 14 to 360 8 up to 8000 up to 0.5 CDH3 3) 350 40 to 500 28 to 360 6 up to 6000 up to 0.5
Detailed information: Series CDL1: RE 17 325 Series CDM1: Series CDH1: Series CDH2: Series CDH3: RE 17 328 RE 17 331 RE 17 334 RE 17 337
1)
2)
3)
Installation dimensions to ISO 6020/1, CETOP RP 58 H Installation dimensions to DIN 24 333, ISO 6022 and CETOP RP 73 H With piston > 320 mm nominal pressure 320 bar
41
Series Nominal pressure (static) Nominal force Piston rod Working stroke Stroke speed Stroke frequency bar kN mm mm m/s Hz
Special cylinders Tailored for every application Single rod, double rod, plunger cylinders, double acting cylinders, telescopic cylinders, pressure intensifiers
Series Nominal pressure Piston Piston length Mounting types Stroke length Stroke speed mm m/s bar mm mm
42
Nominal size Operating pressure Flow Nominal size Operating pressure Flow
pmax
bar
315 18 20
qV max L/min
pmax
bar
315 250
qV max L/min
Check valve cartridge units Leak-free closure in one direction 5 cracking pressures: Without spring 0.2 bar 0.5 bar 1.5 bar 3 bar 5 bar Plug with pipe thread or metric ISO thread Installation in manifolds: Use as right-angled cartridge valve (version "KE") Use as straight through cartridge valve (version "KD") Nominal size Operating pressure Flow ("KE") Flow ("KD") Nominal size Operating pressure Flow ("KE") Flow ("KD") 6 8 315 35 30 25 315 300 300 10 315 50 50 15 315 120 100 30 315 400 400 Type M-SR Nominal sizes 6 to 30 Detailed information: RE 20 380
pmax
bar
315 15 20
pmax
bar
43
Nominal size Series Operating pressure Pilot pressure Flow ("G") Flow ("P") Nominal size Series Operating pressure Pilot pressure Flow ("G") flow ("P")
6 6X
pmax pSt
bar bar
315 5 to 315 60 60 20 4X
pmax pSt
bar bar
44
Directional spool valves, direct operated Types WH., WP, WN, H-WH, WM., H-WMM
Directional spool valves, direct operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Stoke adjustment, optional 2) Position monitoring with inductive limit switch
Nominal size Type Operating pressure Flow Nominal size Type Operating pressure Flow
6 WH, WP
pmax
bar
315 60 16
qV max L/min
pmax
bar
350/280 300
qV max L/min
Types WH and WHD, hydraulically operated Types WN and WP, pneumatically operated Nominal sizes 6 to 32 Detailed information: Nominal size 6, types WH, WP RE 22 282 Nominal sizes 10, types WHD, WP, WN RE 22 331 1) Nominal sizes 10 to 32, types H-WH, WH RE 24 751 2)
Directional spool valves, direct operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Available as cartridge valve (RE 23 140, version "K") Position monitoring with inductive limit switch or mechanical limit switch
4 WMMK
6
3)
10
3)
pmax
bar
160 25
315 60
315 120
qV max L/min
16 H-WMM
pmax
bar
350 300
qV max L/min
Types WMM, lever operated Types WMR and WMU, roller operated Types WMD, rotary knob operated Nominal sizes 4 to 22 Detailed information: Nominal size 4 RE 23 140 ("K") Nominal size 6 RE 22 280 RE 22 284 Nominal size 10 RE 22 312 RE 22 331 Nominal sizes 16 and 22 RE 22 370
45
pmax
bar
160 25
qV max L/min
pmax
bar
315 60
350 80 10
5)
350 60
315 60
qV max L/min
6)
pmax
bar
315 100
315 120
315 120
Type WE Nominal sizes 4 to 10 Detailed information: Nominal size 4 RE 23 140 ("K") RE 23 160 ("P") Nominal size 6 RE 23 163 1) RE 23 178 2) RE 23 183 3) RE 23 178-00 4) Nominal size 10 RE 23 183 3) RE 23 327 5) RE 23 351 6)
1) 2) 3) 4) 5) 6)
qV max L/min
Standard valve, NS 6 (only DC solenoid) High performance valve Soft switching valve Reduced electrical power consumption Standard valve, NS 10 5-chamber version (only DC solenoid)
46
Nominal size Type Operating pressure Flow Nominal size Type Operating pressure Flow Nominal size Type Operating pressure Flow Nominal size Type Operating pressure Flow 4WEH 4WEH 4WEH
10 H-4WEH 350 160 16 H-4WEH 350 300 22 H-4WEH 350 450 32 4WEH 280 1100 32 H-4WEH 350 1100
pmax
bar
280 160
qV max L/min
pmax
bar
280 300
qV max L/min
pmax
bar
qV max L/min
pmax
bar
350 650
qV max L/min
47
Directional poppet valves, direct operated Types SMM, SH, SP, SEW, SED
Directional poppet valve, direct operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Leak-free isolation of closed ports Switching is ensured even when under pressure for long periods of time
6 SMM, SH, SP
pmax
bar
420 / 630 25
qV max L/min
Type SMM, lever operated Type SH, hydraulically operated Type SP, pneumatically operated Nominal size 6 Detailed information on request
Directional poppet valves, direct operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Leak-free isolation of closed ports Solenoids with detachable coil Opening of the pressure-tight chamber is not required when replacing the coil 2) Switching is ensured even when under pressure for long periods of time
Nominal size Version Operating pressure Flow Nominal size Version Operating pressure Flow SEW
3)
6 SEW
1)
pmax
bar
420/630 25
qV max L/min
pmax
bar
420/630 40
Types SEW, SED Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 22 058 1) RE 22 049 2) Nominal size 10 RE 22 075 3) RE 22 045 4)
qV max L/min
48
Pressure relief valves Types DBD (direct operated), DB, DBW, DBWS (pilot operated)
Pressure relief valves, direct operated For subplate mounting ("P") For threaded connections ("G") As cartridge valve ("K") With design testing 3 pressure adjustment elements optional: Hex. socket set screw with protective cap Rotary knob / hand wheel Lockable rotary knob
Nominal size Version Operating pressure Flow Nominal size Version Operating pressure Flow
Pressure relief valves, pilot operated For subplate mounting ("P"): Porting pattern to DIN 24 340 form E, ISO 6264 and CETOPRP 121 H For block installation ("C") For threaded connections ("G") As cartridge valve ("K") Solenoid operated unloading via a built-on directional spool valve or directional poppet valve Switching shock dampening, optional 1) (only type DBW.) 4 pressure adjustment elements, optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Nominal size 6 10 1) Operating pressure pmax bar 315 350 Flow ("P") qV max L/min 250 Flow ("G") qV max L/min 250 Flow ("C") qV max L/min 215 Flow ("K") qV max L/min 60 3) 100 3) Nominal size Operating pressure Flow ("P") Flow ("G") Flow ("C") Flow ("K")
Types DB, DBW Nominal sizes 6 to 30 Detailed information: Nominal sizes 6 and 10 Series 4X (only "K") RE 25 731 3) Nominal sizes 10 to 30 Series 5X RE 25 802 1) Nominal sizes 10, 15, 20 Series 4X RE 25 818 2) Nominal sizes 20 Series 1X (only "K") RE 25 818 2)
49
16 350 300
25 350 400
32 350 400
Pump safety block, pilot operated For directly mounting onto the pump SAE pressure port Zero pressure start-up and by-pass of the pump With built-in check valve Solenoid actuated unloading via a built-on directional spool or directional poppet valve Switching shock damping, optional (only type DBAW) 4 pressure adjustment elements, optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Types DBA, DBAW Nominal sizes 32 and 40 Detailed information: RE 25 880
Nominal size Operating pressure Flow (without check valve) Flow (with check valve)
32
pmax
bar
50
Pressure sequence valves Types DZ.D (direct operated) and DZ (pilot operated)
Pressure sequence valves, direct operated Porting pattern nominal size 6 to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Porting pattern nominal size 10 to DIN 24 340 form D, ISO 5781 and CETOPRP 121 H 4 pressure adjustment elements optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional
5 315 15
6 1) 210 60
6 2) 200 40
10 210 80
qV max L/min
Type DZ.D Nominal sizes 5, 6, 10 Detailed information: Nominal size 5, series 1X RE 26 055 Nominal size 6, series 5X RE 26 076 1) RE 26 080 2) (load-dependent counterbalance valve) Nominal size 10, series 4X RE 26 099
Pressure sequencing valves, pilot operated For subplate mounting ("P"): Porting pattern to DIN 24 340 form D, ISO 5781 and CETOPRP 121 H For block installation ("C") Suitable for use as preload, sequencing and by-pass valves 4 pressure adjustment elements, optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional
qV max L/min
51
6 "P", "K"
10 "P" 315 40 60
Type DA Nominal sizes 6 to 30 Detailed information: Nominal size 6, series 4X RE 26 404 Nominal sizes 10; 20; 30, series 5X RE 26 411
pmax
bar
315 30 3)
1) 2) 3)
52
Pressure reducing valves Types DR.D (direct operated) and DR (pilot operated)
Pressure reducing valves, direct operated Porting pattern nominal size 6 to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Porting pattern nominal size 10 to DIN 24 340 form D, ISO 5781 and CETOPRP 121 H 5 pressure stages 4 pressure adjustment elements, optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional
6 315 60
10 210 80
qV max L/min
Type DR.D Nominal sizes 6 and 10 Detailed information: Nominal size 6, series 5X RE 26 564 Nominal size 10, series 4X RE 26 580
Pressure reducing valves, pilot operated For subplate mounting ("P"): Porting pattern to DIN 24 340 form D, ISO 5781 and CETOPRP 121 H For block installation ("C") For threaded connections ("G") As cartridge valve ("K") 4 pressure stages 4 pressure adjustment elements, optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional (only for version "P") Nominal size Secondary pressure 1) pmax Flow ("P") Flow ("G") Flow ("K") Nominal size Secondary pressure 1) pmax Flow ("P") Flow ("G") Flow ("C") Flow ("K") bar bar 10 3;5) 350 2) 150 150 100 5) 20 3) 350 300 300 10
4)
15
3)
15 4) 350 160
315 80 80 100 5) 20
4)
350
Type DR Nominal sizes 10 to 30 Detailed information: Nominal size 10, series 3X (only "K") RE 26 850 5) Nominal sizes 10 to 30, series 5X RE 26 892 3) Nominal sizes 10; 15; 20, series 4X RE 26 893 4)
1) 2)
53
2-way flow control valves and rectifier sandwich plates Types 2FRM, 2FRH, 2FRW and Z4S
2-way flow control valves For subplate mounting: Porting pattern nominal size 6 to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Porting pattern nominal sizes 10 and 16 to DIN 24 340 form G, ISO 6263 and CETOPRP 121 H Flow control in both directions by means of rectifier sandwich plates, optional (see below, type Z4S) Adjustable stroke limiter for both ends of the rack and pinion actuator (types 2FRH and 2FRW) With actual value potentiometer for continuous monitoring of the throttle orifice position, optional (types 2FRH and 2FRW) With external closure of the pressure compensator, optional (NS 6) Check valve, optional (NS 6) Pressure compensator stroke limiter for reducing the start-up jump, optional (NS 10 and 16) Nominal size Type Series Operating pressure Pilot pressure Flow 6 2FRM 3X 10 3X
1)
pmax pSt
bar bar
315 32
qV max L/min
Type 2FRM, manual actuation Type 2FRH, hydraulic actuation Type 2FRW, electro-hydraulic actuation Nominal sizes 6 to 16 Detailed information: Nominal size 6 RE 28 163 Nominal sizes 10 and 16 RE 28 389
1) With
Rectifier sandwich plates (Graetz circuit) for combination with flow control valves For ensuring a rectified flow through the built-on flow control valve Can be used for supply and return flow
6 1X
10 3X 315 50
16 2X 315 160
pmax
bar
210 32
qV max L/min
Type Z4S Nominal sizes 5 to 16 Detailed information: Nominal size 6 RE 28 163 Nominal sizes 10 and 16 RE 28 389
54
10 315 60
pmax
bar
315 32
qV max L/min
2-way flow control valves of sandwich plate design Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H With flow control in ports A, B, A and B or T (P)
pmax
bar
315 32
qV max L/min
55
Throttle valves, throttle check valves and multi-station manifold plates Types MG, MK und HSR
Throttle valves, throttle check valves For in-line installation Pressure and viscosity dependent Type MG: Throttling in both directions of flow Type MK: Throttling in only one direction of flow, free-flow in the opposite direction (cracking pressure 0.5 bar)
Nominal size Operating pressure Flow Nominal size Operating pressure Flow
10 315 50
pmax
bar
315 15 20
qV max L/min
pmax
bar
315 200
qV max L/min
Multi-station manifold plates Compact hydraulic control due to common pressure and return ports for all control circuits Separate consumer ports for each control circuit Implementation of various control circuits possible by means of vertical stacking elements of sandwich plate design
10 315 8
16 315 6
pmax
bar
315 10
Type HSR Nominal sizes 6, 10, 16 Detailed information: Nominal size 6 RE 48 107 Nominal size 10 RE 48 110
56
10 315 100
pmax
bar
315 40
qV max L/min
Type Z1S Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 21 533 Nominal size 10 RE 21 536
Pilot operated check valves of sandwich plate design Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H For the leak-free isolation of one or two consumer ports, even over longer periods of time Cracking pressures: Nominal size 6: 1.5; 3; 7 bar Nominal size 10: 1,5; 3; 6; 10 bar Nominal sizes 16 and 22: 3; 5; 7,5; 10 bar Type Z2S Nominal sizes 6 to 22 Detailed information: Nominal size 6 Nominal size 10 Nominal size 16 Nominal size 22
6 6X
10 3X 315 120
16 5X 315 300
22 5X 315 450
pmax
bar
315 60
qV max L/min
Pilot operated check valves of sandwich plate design (Series 210 bar) Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H For the leak-free isolation of two consumer ports Cracking pressure 1.5 bar
10 210 80
pmax
bar
210 40
qV max L/min
Type Z2SRK Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 21 543 Nominal size 10 RE 21 549
57
Pressure relief valves of sandwich plate design, pilot operated Types ZDB, Z2DB, ZDBK, Z2DBK
Pressure relief valves of sandwich plate design, pilot operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H 4 pressure stages: 50, 100, 200, 315 bar 5 pressure relief functions: A T, P T, B T, A T and B T, A B and B A 4 adjustment elements: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Nominal size Operating pressure Flow 6 10 315 100 Types ZDB and Z2DB Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 25 751 Nominal size 10 RE 25 761
pmax
bar
315 60
qV max L/min
Pressure relief valves of sandwich plate design, pilot operated (Series 210 bar) Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H 5 pressure relief functions: A T, P T, B T, A T and B T, A B and B A 3 pressure stages: 50, 100, 210 bar
10 210 80
pmax
bar
210 40
qV max L/min
Types ZDBK and Z2DBK Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 25 754 Nominal size 10 RE 25 764
58
Pressure reducing valves of sandwich plate design Types ZDR.D (direct operated) and ZDR10V, ZDRK.V (pilot operated)
Pressure reducing valves of sandwich plate design, direct operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Pressure reducing in ports A, B or P 4 pressure stages: 25, 75, 150, 210 bar 4 adjustment elements: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional Nominal size Series Operating pressure Flow 6 4X 10 5X 210 80 Type ZDR.D Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 26 570 Nominal size 10 RE 26 585
pmax
bar
210 50
qV max L/min
Pressure reducing valves of sandwich plate design, pilot operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Pressure reducing in ports A, B or P 4 pressure stages: 50, 100, 200, 315 bar 4 adjustment elements: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional Nominal size Operating pressure Flow 10 Type ZDR10V Nominal size 10 Detailed information: RE 26 861
pmax
bar
315 100
qV max L/min
Pressure reducing valves of sandwich plate design, pilot operated (Series 210 bar) Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Pressure reducing in ports A, B or P (for NS 6 only port P) 3 pressure stages: 50, 100, 210 bar Pressure gauge connection
10 210 80
pmax
bar
210 40
qV max L/min
Type ZDRK.V Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 26 572 Nominal size 10 RE 26 864
59
Double throttle check valves of sandwich plate design and hydro-electric pressure switches of sandwich plate design Types Z2FS, Z2FSK and HED8OH
Double throttle check valves of sandwich plate design Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H For limiting the main or pilot flow of one or two consumers Meter-in or meter-out throttling 4 adjustment elements: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Nominal size Series Operating pressure Flow 6 4X 10 2X 315 160 16 3X 350 250 22 3X 350 360 Type Z2FS Nominal sizes 6 to 22 Detailed information: Nominal size 6 Nominal size 10 Nominal size 16 Nominal size 22
pmax
bar
315 80
qV max L/min
Double throttle check valves of sandwich design (Series 210 bar) Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H For limiting the flow of two consumer ports Meter-in or meter-out throttling
10 210 80
pmax
bar
210 40
qV max L/min
Type Z2FSK Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 27 510 Nominal size 10 RE 27 524
Hydro-electric pressure switches for sandwich plate mounting Without leak-oil port Control lamp, optional (only in conjunction with large plug-in connector) With lockable rotary knob, optional 5 maximum settable pressures: 50, 100, 200, 350, 630 bar
10 350 80
pmax
bar
630 80
60
Pressure gauge isolator valves, pressure gauge selector switches and accumulator safety blocks Types AF, MS and ABZSS
Pressure gauge isolator valves 3-way longitudinal valves For subplate mounting ("P") For threaded connections ("A") Push-button operation With or without accessories (connecting piece, 2 seal rings, pressure gauge, Rosette) Various indication ranges, optional: up to 60, 100, 160, 250, 400 bar Pressure gauge selector switches Housing valves as pipe fitting (connection types "A" and "F") Flange mounting (connection types "B" and "E") For subplate mounting ("C") For threaded connections NPT ("G") Fixing holes for UNC screws ("H") With maximum usable indication range, optional: up to 40, 63, 100, 180 or 315 bar With 5, 6, 8 or 9 measuring points, optional With integrated pressure gauge, optional Leak-free isolation (type MSL2) Type Series Operating pressure Type Connection type Series Operating pressure AF 3X Type AF Nominal size 6 Detailed information: RE 50 030 MS4 bis MS7 A 2X 315 Type MS Series 2, 4, 5, 6, 7 Detailed information: RE 50 034
pmax
300
pmax
bar
315
Acculumator safety blocks Safeguarding, isolation and unloading of hydraulic accumulators These blocks meet requirements and safety regulations to DIN 24 552, the pressure vessel regulations and technical rules for pressure vessels (TRB 403 or TRB 404) Accumulator adaptors as accessories are available for connecting the accumulator safety blocks to accumulators
10
20 350 8,5
30 350 20,5
pmax m
bar kg
350 5,2
61
Piston type pressure switches and Bourdon tube pressure switches Types HED1, HED5, HED8 and HED2, HED3
Piston type pressure switches, type HED1 For threaded connections With leak-oil port, optional With control lamp, optional With expolsion protection and intrinsically-safe circuit, optional Pressure stages: Version "K": up to 100, 350, 500 bar Version "O": up to 50, 100, 350 bar Piston type pressure switches, type HED5 For subplate mounting ("OP") For in-line installation ("OA") For threaded connections ("OK") 4 pressure stages: 50, 210, 350, 630 bar Piston type pressure switches, type HED8 For subplate mounting ("OP") For in-line installation ("OA") As vertical stacking element in horizontal stacking assemblies ("OH") With control lamp, optional (only with large plug-in connectors) With lockable rotary knob, optional Pressure stages: Versions "OP" and "OA": 50, 100, 200, 350, 630 bar Version "OH": max. 50, 100, 350 bar Type Version Series Operating pressure "K" 4X HED1 "O" 4X 350 50 1) HED8 1X 630 80
1)
pmax
bar
Detailed information: Type HED1 RE 50 040 Type HED5 RE 50 055 Type HED8 RE 50 060
pmax
bar
630 80
Briefly 100
Bourdon tube pressure switches with a constant switching pressure differential (type HED2) and with infinitely adjustable switching pressure differential (type HED3) For threaded connections With control lamp, optional Various electrical connections With lockable rotary knob (type HED2) With lockable cap, optional (type HED3) Switching pressure differential can be adjusted by separate, independent setting of the switching pressures (type HED3) 5 pressure stages: 25, 63, 100, 200, 400 bar Type Series Operating pressure HED2 2X HED3 3X 400 30 Detailed information: Type HED2 RE 50 045 Type HED3 RE 50 050
pmax
bar
400 30
62
2-way cartridge valves with directional function Types LC..A, LC..B, LFA
2-way cartridge valves with directional function Valve poppet with or without damping nose 4 different springs/opening pressures 4 stroke limiters Control cover with integrated poppet or shuttle valve Control cover for mounting directional poppet valves with integrated shuttle valve, optional Control cover for mounting directional spool valves with integrated shuttle valve, optional Power element as cartridge valve in a standardised mounting cavity (DIN 24 342, however only up to nominal size 100), closed by means of a control cover Area ratio: Type LC..A: 2:1 Type LC..B: 14,3:1 Nominal size Operating pressure Flow 1) Flow
2)
16
25 470 580 63
3)
32 750 900 80
3)
pmax
bar
Types LC..A, LC..B, LFA Nominal sizes 16 to 160 Detailed information: RE 21 010
pmax
bar
pmax
bar
3)
1) 2) 3)
Flow2)
p 10 bar, with damping nose p 10 bar, without damping nose Depending on pilot valve
63
2-way cartridge valves with pressure relief and pressure sequencing function Types LC..DB, LFA..DB and LC..DZ, LFA..DZ
2-way cartridge valves with pressure relief function Cartridge: With directional poppet valve (version "E") With directional spool valve (version "D") Power element as cartridge valve in standardised mounting cavity (DIN 24 342) Various control valves for manual or electrical-proportional pressure adjustment, optional Integrated into the control cover Mounted onto the control cover as a pilot valve (connection dimensions to DIN 24 340) 7 pressure stages, optional: 25, 50, 100, 200, 315, 400 or 420 bar Nominal size Operating pressure Flow ("E") Flow ("D") Nominal size Operating pressure Flow ("E") Flow ("D") 16 25 420 400 300 63 400 2500 1750 32 420 600 450 80 400 4500 3200 40 400 1000 700 100 400 7000 4900 Type LC..DB (cartridge) Type LFA..DB (control cover) Nominal sizes 16 to 100 Detailed information: RE 21 050
pmax
bar
pmax
bar
2-way cartridge valves with pressure sequencing function Pressure dependent sequencing of a second system (e.g. high pressure/low pressure coupling of two pumps), optional Pressure independent selection of the required switched postion by means of an electrically operated pilot control valve, optional (not included within the scope of supply) Power element as a cartridge valve in standardised mounting cavity (DIN 24 342), closed with standard cover Pilot control valves for manual pressure adjustment, optional Integrated into the control cover Mounted onto the control cover as a pilot valve (connection dimensions to DIN 24 340) Various adjustable maximum sequencing pressures (up to 315 bar), optional Nominal size Operating pressure Flow ("E") Flow ("D") 16 25 350 400 300 32 350 600 450 40 350 1000 700 50 350 1600 1400 Type LC..DB (cartridge) With directional poppet valve ("E") With directional spool valve ("D") Type LFA..DZ (control cover) Type LFA..DZW (control cover for DZ function with pressure independent sequencing) Nominal sizes 16 to 50 Detailed information: RE 21 050
pmax
bar
64
2-way cartridge valves with pressure reducing function Types LC..DR, LFA..DB, LC..DB, LFA..DR
2-way cartridge valves with pressure reducing function When a set pressure is reached, the pressure in port A is limited according to the pressure/flow characteristics With fine control lands, optional Power element as cartridge valve in standardised mounting cavity (DIN 24 342), closed with control cover Various pilot control valves for manual and electricalproportional pressure adjustment, optional Integrated in the control cover Mounted onto the control cover as a pilot valve (connection dimensions to DIN 24 340) Closing pressues, optional: 2, (3), 4, 5 and 8 bar
Nominal size Operating pressure Flow Nominal size Operating pressure Flow
16
pmax
bar
315 150 50
qV max L/min
pmax
bar
315 1100
Type LC..DR (cartridge unit) normally closed Type LFA..DB (control cover) Nominal sizes 16 to 100 Detailed information: RE 21 050
qV max L/min
2-way cartridge valves with pressure reducing function When a set pressue is reached, the pressure in port B is limited according to the pressure/flow characteristics Cartridge unit only with directional spool valve Power element as cartrdige valve in standardised mounting cavity (DIN 24 342), closed with control cover Various pilot control valves for manual and electricalproportional pressure adjustment, optional Pilot valve mounted onto the control cover (connection dimensions to DIN 24 340)
Nominal size Operating pressure Flow Nominal size Operating pressure Flow
16
pmax
bar
315/350 175 50
qV max L/min
pmax
bar
315/350 1400
Type LC..DB (cartridge unit) Normally closed Type LFA..DR (control cover) Nominal sizes 16 to 100 Detailed information: RE 21 050
qV max L/min
65
Proportional directional valves types 4WRA and 4WRAE Proportional directional valves types 4WRE and 4WREE
Proportional directional valves, direct operated, without electrical position feedback For controlling the direction and volume of a flow Actuation by means of proportional solenoids Spring centered control spool Different spool overlaps possible Integrated control electronics for type 4WRAE
Nominal size Operating pressure Nominal flow (p = 10 bar) Hysteresis, max. Time constant 0 to 100 % Supply voltage Com. value signal for 4WRAE or Control electronics for 4WRA
pmax
bar 7; %
Types 4WRA, 4WRAE Nominal sizes 6 and 10 Porting pattern to DIN 24 340, form A Detailed information: RE 29 055
analogue digital
Proportional directional valves, direct operated, with electrical position feedback For controlling the directional and volume of a flow Actuation by means of proportional solenoids Spring centered control spool Different spool overlaps possible Position sensing of the control spool via an inductive position transducer Integrated control electronics for type 4WREE
Nominal size Operating pressure Nominal flow (p = 10 bar) Hysteresis, max. Time constant 0 to 100 % Supply voltage Com. value signal or Control electronics for 4WRE
pmax
bar 8; %
Types 4WRE, 4WREE Nominal sizes 6 and 10 Porting pattern to DIN 24 340, form A Detailed information: RE 29 061
66
Proportional directional valves type 4WRZ Proportional directional valves types 4WRK and 4WRKE
Proportional directional valves, pilot operated, without electrical position feedback For controlling the direction and volume of a flow Pilot control by means of a 3-way pressure control valve Spring centering and rotation prevention of the main spool Different spool overlaps possible
Nominal size Operating pressure Hysteresis, max. Time constant 0 to 100 % Supply voltage Control electronics
10
16 350 6 90 12;24
25 350 6 90 12;24
p max bar
%
315 6 55 12;24
Nominal flow (p = 10 bar) q V nom L/min 25; 50; 85 100;150 220; 325 360; 520
Types 4WRZ, 4WRZE, 4WRH Nominal sizes 10 to 52 Porting pattern to DIN 24 340, form A Detailed information: RE 29 115
Tu+Tg ms U
V
Proportional directional valves, pilot operated, with electrical position feedback For controlling the direction and volume of a flow Pilot control by means of a 3-way proportional directional valve Spring centering of the main spool Position sensing of the main spool via an inductive position transducer Integrated control electronics 4WRKE
Nominal size Operating pressure Nominal flow (p = 10 bar) Hysteresis, max. Time constant 0 to 100 % Supply voltage Control electronics for 4WRK
10
16 350 1 65 24 10
25 350 350 1 65 24 10
32 350 1 100 24 10
35 350 1 160 24 10
p max bar
%
315 1 40 24 10
Tu+Tg ms U
V V
Types 4WRK, 4WRKE Nominal sizes 10 to 35 Porting pattern to DIN 24 340, form A Nominal sizes 35 to DIN 24 340, form A32 with deviating port dimensions Detailed information: RE 29 074
VT 11076 to VT 11079
67
High response control valves type 4WRSE High response control valves type 4WRTE
High response valves, direct operated, with electrical position feedback For controlling the direction and volume of a flow Suitable for the closed loop control of position, velocity and pressure Actuation by control solenoids Spring centered control spool Position sensing of the control spool via an inductive position transducer Integrated control electronics
Nominal size 4WRSE Operating pressure Hysteresis, max. Frequency at -90 phase response Supply voltage Command value or
Types 4WRSE, 4WRSEH Nominal sizes 6 and 10 Porting pattern to DIN 24 340, form A Detailed information: RE 29 067 (type 4WRSE) RE 29 069 (type 4WRSEH)
p max
bar % Hz VDC V mA
Nominal flow (p = 70 bar) q V nom L/min 10; 20; 35 4; 12; 24; 50 25; 50; 75 50; 100
U U I
High response control valves, pilot operated, with electrical position feedback For controlling the direction and volume of a flow Suitable for the closed loop control of position, velocity and pressure Pilot control by means of a 3-way high response control valve Self-centering of the main stage Position sensing of the main spool via an inductive position transducer Integrated control electronics
Nominal size Operating pressure Nominal flow (p = 10 bar) Hysteresis, max. Supply voltage Command value signal
10
16 350 0.2 24 10
25 350 0.2 24 10
32 350 0.2 24 10
p max
bar %
315 0.2 24 10
q V nom L/min 50; 100 125; 200 220; 350; 500 400; 600 U U
V V
Type 4WRTE Nominal sizes 10 to 32 Porting pattern to DIN 24 340, form A Detailed information: RE 29 083
68
High response control valves type 4WRGE High response control valves type 4WRDE
High response control valves, pilot operated, with electrical position feedback For controlling the direction and volume of a flow Suitable for the closed loop control of position, velocity and pressure Pilot control by means of a single stage servo valve Position sensing of the main spool via an inductive position transducer Integrated control electronics
Nominal size Operating pressure Hysteresis, max. Frequency at - 90 phase response f Supply voltage or Command value signal or
10
p max
bar % Hz V V V mA
Type 4WRGE Nominal sizes 10, 16 and 25 Porting pattern to DIN 24 340, form A Detailed information: RE 29 070
U U U I
High response valves, pilot operated, with electrical position feedback For controlling the direction and volume of a flow Suitable for the closed loop control of position, velocity and pressure Pilot control by means of a two-stage servo valve (NS 6) Position sensing of the main spool via an inductive position transducer Integrated control electronics
Nominal size Operating pressure Hysteresis, max. Frequency at - 90 phase response f Supply voltage or
10
p max
bar % Hz V V V
Type 4WRDE Nominal sizes 10 to 32 Porting pattern to DIN 24 340, form A Detailed information: RE 29 093
U U
69
High response valves type 3FERE Proportional cartridge valves types 2WRC(E) and 3WRC(E)
High response valves, pilot operated 3/2-way version as cartridge valve Pilot control by means of high response control valve type WRS 6 In the case of a failure, the connection from A to T is opened automatically Closed loop position control of the main stage orifice spool by means of an inductive position transducer Closed loop position control of the pilot control spool using an inductive position transducer Integrated digital control electronics Suitable for the closed loop control of position, velocity and pressure Nominal size Operating pressure Hysteresis, max. Frequency at - 90 phase response f Supply voltage Command value signal or 25 32 315 450 0.1 60 24 10 4 to 20 50 315 800 0.1 50 24 10 4 to 20 Type 3FERE Nominal sizes 25, 32 and 50 Installation dimensions to DIN 24 342, form A Detailed information: RE 29 218
pmax bar
L/min % Hz V V mA
U U I
Proportional cartridge valves, pilot operated, with electrical position feedback Suitable for the closed loop control of position, velocity and pressure Control by means of servo directional valve Very short switching times, low hysteresis Position sensing of the control spool via an inductive position transducer Integrated control electronics for type .WRCE (nominal sizes 32 to 100)
Nominal size Operating pressure 2-way p max 3-way p max Nominal flow 2-way q V nom (p = 5 bar) 3-way q V nom Hysteresis, max. Time constant (0 to 100 %) Tu+Tg Control electronics for type .WRC Nominal size Operating pressure 2-way p max 3-way p max Nominal flow 2-way q V nom (p = 5 bar) 3-way q V nom Hysteresis, max. Time constant 0 to 100 % Tu+Tg Control electronics for type .WRC
32 bar 420 bar 315 L/min 670 L/min 250 % 0.2 ms 15 SR31 80 bar 420 bar 315 L/min 4100 L/min 1600 % 0.2 ms 50 SR35
40 420 315 1000 400 0.2 20 SR32 100 420 315 6500 2400 0.2 90 SR36
50 420 315 1650 650 0.2 40 SR33 125 420 315 10500 4000 0.2 90 SR37
63 420 315 2600 1000 0.2 70 SR34 160 420 315 16500 6300 0.2 150 SR38
Types 2WRC(E) and 3WRC(E) Nominal sizes 32 to 160 Installation dimensions to DIN 24 342 Detailed information: RE 29 135
70
Proportional throttle valves type FESE Proportional flow control valves type 2FRE
Proportional throttle valves, pilot operated 2-way version as a cartridge valve Actuation by means of a proportional solenoid Can be used for closed loop flow control in conjunction with a pressure compensator For use preferably in plastics processing machines and in presses Good dynamics and hysteresis, leak-free isolation Closed loop control of the orifice spool position using an inductive position transducer Integrated control electronics Flow characteristics optionally linear or progressive Flow in both directions possible
Nominal size Operating pressure Response sensitivity and range of inversion, max. Time constant Supply voltage Command value signal or to 100 % 100 to 0 %
25
p max
bar %
Tu+Tg Tu+Tg U U I
ms ms V V mA
Type FESE Nominal sizes 25, 32 and 40 Installation dimensions to DIN 24 342, form A Detailed information RE 29 208
Proportional flow control valves, direct operated, 2-way version Actuation by means of proportional solenoid Valve with pressure compensator for the pressure compensated control of a flow Metering orifice is closed loop controlled via an inductive position transducer Flow control in both directions due to rectifier sandwich plate
Nominal size Operating pressure Nominal flow (p = 8 bar) Hysteresis, max. Time constant 0 to 100 % 100 to 0 % Supply voltage Control electronics
Type 2FRE Nominal sizes 6, 10 and 16 Porting pattern Nominal size 6 to DIN 24 340, form A Nominal sizes 10 and 16 to DIN 24 340, form G Detailed information: Nominal size 6 RE 29 188 Nominal size 10 and 16 RE 29 190
71
Proportional pressure relief valves types DBET and DBETE Proportional pressure relief valves types (Z)DBE 6 and (Z)DBEE 6
Proportional pressure relief valves, direct operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting Integrated control electronics for type DBETE Linearised pressure / command value characteristic curve for type DBETE
Nominal size Operating pressure Flow Hysteresis, max. Switching time Supply voltage Command value signal
p max q V max
bar L/min % ms
350 2 1.5 of max. settable pressure 30 to 150 (depending on system) 24 0 to 10 VT-VSPA1-1 and VT 12340 (Eurocard format) VT 11030 (modular design)
Type DBET und DBETE Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: RE 29 165
U U
V V
Proportional pressure relief valves, pilot operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting, types DBE 6 and DBEE 6 Sandwich plate version, types ZDBE 6 and ZDBEE 6 Integrated control electronics for types DBEE 6 and ZDBEE 6 Linearised pressure / command value characteristic curve
Nominal size Operating pressure Flow Hysteresis, max. Time constant 10 to 90 % 90 to 10 % Supply voltage Command value signal
bar L/min % ms ms V V
Types (Z)DBE 6 and (Z)DBEE 6 Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: RE 29 158
72
Proportional pressure relief valves type DBETRE Proportional pressure relief valves types DBE(M) and DBE(M)E
Proportional pressure relief valves, direct operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting Intergrated electronics
Nominal size Operating pressure Flow Hysteresis, max. Time constant 0 to 100 % 100 to 0 % Supply voltage Command value signal
bar L/min % ms ms V V
315 2 1 70 50 24 0 to 10
Type DBETRE Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: on request
Proportional pressure relief valves, pilot operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting Maximum pressure relief function on types DBEM and DBEME Integrated control electronics for types DBEE and DBEME Linearised pressure / command value characteristic curve (NS 10 and 25)
Nominal size Operating pressure Flow Hysteresis, max. Time constant 0 to 100 % 100 to 0 % Supply voltage Command value signal
10
bar L/min % ms ms V V
Types DBE(M) and DBE(M)E Nominal sizes 10, 25 and 32 Porting pattern to DIN 24 340, form E Detailed information: Nominal sizes 10 and 25 RE 29 160 Nominal size 32 RE 29 142
73
Proportional pressure reducing valves, direct operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting
Nominal size Operating pressure Flow Hysteresis, max. Supply voltage Control electronics for type 3DREP 6
p max q V max U
bar L/min % V
Types 3DREP 6 and 3DREPE 6 Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: RE 29 184
74
Proportional pressure reducing valves type (Z)DRE 6 Proportional pressure reducing valves type (Z)DRES 6
Proportional pressure reducing valves, pilot operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting, type DRE 6 Sandwich plate version type ZDRE 6 Linearised pressure / command value characteristic curve
Nominal size Operating pressure Flow Hysteresis, max. Time constant 10 to 90 % 90 to 10 % Supply voltage Control electronics
bar L/min % ms ms V
Type (Z)DRE 6 Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: RE 29 175
Proportional pressure reducing valves with stepping motor actuation Valve for limiting the system pressure Actuation by means of a stepping motor For subplate mounting, type DRES 6 Sandwich plate version type ZDRES 6 Stepping motor, self locking
Nominal size Operating pressure Flow Hysteresis, max. Supply voltage Control electronics
p max q V max U
bar L/min % V
210 30 2 24 VT 5051
Type (Z)DRES 6 Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: RE 29 174
75
Proportional pressure reducing valves types ZDRE 10 and ZDREE 10 Proportional pressure reducing valves types DRE(M) and DRE(M)E
Proportional pressure reducing valves, pilot operated Valve for limiting the system pressure Actuation by means of a proportional solenoid Sandwich plate version Integrated control electronics for type ZDREE 10
bar L/min V
350 80 22 to 33 VT-VSPA1-1
Types ZDRE 10 and ZDREE 10 Nominal size 10 Porting pattern to DIN 24 340, form A, ISO 4401 and CETOP-RP121H Detailed information: RE 29 179
Proportional pressure reducing valves, pilot operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting Linearised pressure / command value characteristic curve Maximum pressure safety function on types DREM and DREME Optional check valve between ports A and B Integrated control electronics for types DREE and DREME
Nominal size Operating pressure Flow Hysteresis, max. Time constant 10 to 90 % 90 to 10 % Supply voltage
10
bar L/min % ms ms V V
Types DRE(M) and DRE(M)E Nominal sizes 10 and 25 Porting pattern to DIN 24 340, form D Detailed information: Nominal sizes 10 and 25 RE 29 176 Nominal sizes 32 RE 29 178
Com. value signal for type DRE(M)E U Control electronics for type DRE(M)
1) Depending
on system
76
Proportional pressure reducing valves, pilot operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting Integrated control electronics
Nominal size Operating pressure Fow ( p = 10 bar) Hysteresis, max. Supply voltage Control electronics for type 3DRE(M)
10
pmax
bar %
qV nom L/min U
V analogue digital
Types 3DRE(M) and 3DRE(M)E Nominal sizes 10 and 16 Porting pattern to DIN 24 340, form A Detailed information: RE 29 186
77
Nominal size Operating pressure Nominal flow (p = 70 bar) Hysteresis, max. Rated frequency ( 25 %, 90, 210 bar) f Supply voltage for type 4WS2E. Com. value signal for type 4WSE2E. or Control electronics for type 4WS2E. (depending on coil or feedback) 3-stage servo valves, electrical feedback For controlling the direction and volume of a flow Suitable for the closed loop control of position, velocity and pressure High dynamics, high response sensitivity, very low hysteresis and zero point drift Position sensing of the main spool via an inductive position transducer Integrated control electronics
10 315
pmax
bar
315
qV nom L/min
% Hz V V mA
2; 5; 10; 20; 30; 45; 15; 20 60; 75; 90 1.5 250 15 SR2 SR8 1 180 15 10 10 SR1 SR2
Type 4WS.2E. Nominal sizes 6 and 10 Porting pattern to DIN 24 340, form A Detailed information: Nominal size 6 RE 29 564 Nominal size 10 RE 29 583
U U I
Nominal size Operating pressure Nominal flow (p = 70 bar) Hysteresis, max. Corner frequency ( 25 %, 90, 315 bar) f Supply voltage Command value signal or
16
25 315
32 315
pmax
bar
315
qV nom L/min 100; 150; 200; 300; 500; 700; 200; 300 400; 500 1000
% Hz V V mA 0.2 140 15 10 10 0.2 140 15 10 10 0.2 110 15 10 10
Type 4WSE3EE Nominal sizes 16 to 32 Porting pattern to DIN 24 340, form A Detailed information: RE 29 595
U U I
78
Pressure adjustment system with pressure monitoring function for clamping hydraulics
Command value dependent pressure setting via pressure reducing valve with stepping motor operation Acquisition of the actual pressure value by means of a pressure sensor Monitoring of the actual signal via the control electronics The set pressure is maintained in the case of a power failure or malfunction in the control electronics Pressure adjustment range is limited via the software Serial interface RS 485 Digital command value input 9 bit + parity Analogue command value inputs With fault recognision Test routines for checking the pressure sensor and the valve Status and fault indication on the front panel of the control electronics Nominal size Operating pressure Flow Pressure monitoring range Actuating time 10 to 90 % 90 to 10 % 6 Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: RE 30 010
pmax
bar
210 30
qV nom L/min
can be adjusted from 0.1 to 100 % clamping pressure ( 10% pre-set) t t ms ms V < 500 < 500 24 (21-30) V0 to 10 1 to 9 with cable brake recognision 9 bit corresponds to 512 graduations
U DC U
U V
Pressure adjustment system System design: 3-way proportional pressure reducing valve (Z)DRE.S6 with stepping motor operation Sandwich plate Z1SRD6 with pressure sensor(s) Control electronics VT 5051 Applications: Pressure adjustment and pressure monitoring, e.g. For clamping chucks, internal and external clamping For clamping mechanisms For tailstocks For sleeves
79
SYDFE1 and SYDFEE closed loop control systems for controlling A10VSO variable displacement axial piston pumps
Closed loop control systems for controlling A10VSO variable displacement axial piston pumps Infinitely variable control of flow and pressure Additional power limitation possible Good repeatability of flow and pressure due to closed loop control Due to the short adjustment time of the pump, the dynamics of the closed loop flow control corresponds to the dynamics of closed loop controls using proportional valves The pressure controller can be matched to the consumer by means of jumper settings Elimination of throttling losses due to central flow and pressure control (energy saving) Integrated control electronics for type SYDFEE
Pump nominal size Operating pressure Nominal flow (n = 1500 Time constant, swivel angle control (50 bar) Pump nominal size Operating pressure Nominal flow (n = 1500 min 1) Time constant, swivel angle control (50 bar) Pump nominal size Operating pressure Nominal flow (n = 1500 Time constant, swivel angle control (50 bar) min 1) 0 to 100 % 100 to 0 % 0 to 100 % 100 to 0 % min 1) 0 to 100 % 100 to 0 %
18
bar L/min ms ms
250 27 60 35 45
Types SYDFE1 and SYDFEE Pump nominal sizes 18 to 140 Detailed information: RE 30 022
bar L/min ms ms
bar L/min ms ms
250 150 80 45
SYDFE1 and SYDFEE closed loop control systems System design: A10VSO variable displacement axial piston pump with swivel angle transducer and built-on proportional valve with position transducer HM 12 pressure transducer SYDZ 0001 preload valve, optional VT 5041 controller card (only with SYDFE1) with pressure and swivel angle controller Plastics processing machines Presses
Applications:
80
Suitable for valve type for proportional pressure valves without electrical position feedback for proportional pressure valves without electrical position feedback 4WRA, NS 6 and 10 (series 2X) 4WRA, NS 6 and 10 (series 2X) 4WRZ (series 7X); DREP 6 (series 2X) 4WRZ (series 7X); DREP 6 (series 2X) 4WRZ (series 7X); DREP 6 (series 2X)
81
82
Amplifiers for flow adjustment of axial piston pumps using proportional valves
Analogue amplifiers in Eurocard format for installation in 19" racks Voltage stabilisation with raised measurement zero point, filter capacitor on the amplifier card Differential input Internal command value selection by means of 4 trimming potentiometers, call-up via relays, some with LED displays Ramp generator can be switched off Ramp times can be set using trimming potentiometer (on some versions separately for up/down) Oscillator/demodulator for inductive swivel angle transducer PID controller for the closed loop control of the swivel angle Cable break recognision with LED display for the swivel angle transducer, in the case of a cable break the power supply to the output amplifier is interrupted (on some versions) Clocked output amplifier with current regulation Technical data Operation voltage Upper limiting value Lower limiting value Regulated voltage Oscillator frequency Output amplifier Connection type Card dimensions Permissible ambient temperture range Storage temperature range UB uB(t)max uB(t)min U f 24 VDC; + 40 %; 5 % 35 V 22 V M0 9 V (with raised zero point) approx. 2.5 kHz current-regulated, short-circuit proof 32-pin blade connector, DIN 41 612, form D Eurocard 100 x 160 mm, DIN 41 494
83
Analogue amplifiers in Eurocard format for installation in 19" racks Symmetric voltage regulator (optional) PD controller for the closed loop control of the valve spool position (on some versions) Freely fittable PID controller (optional) With pump control, generally PID controller for the closed loop control of the swivel angle Oscillator/demodulator for inductive feedback (on some versions) Output amplifier with current regulator and dither generator
Technical data Operating voltage Regulated voltage Command value Oscillator frequency Output amplifier Output current Dither signal overlay Connection type Card dimensions Permissible ambient temperature range Storage temperature range I f UB U U f 22 to 28 V, smoothed 15 V 10 V approx. 2.5 kHz / 5 kHz current regulated 60 mA / 100 mA 340 Hz (ISS = 3 mA) 32-pin blade connector, DIN 41 612, form D Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information for electronics: RE 29 979 RE 29 980 RE 29 993 RE 29 984 RE 29 931
Suitable for valve type/pump type 4WS2EE 10 4WS2EM 6; 4WS2E. 10; 4DS1EO 2; 3DS2EH 10 A4VS..HS 4WS2EM, NS 6 and 16 2WRC and 3WRC, NS 32 to 160
84
Compact amplifiers in plastic housing, which can be snapped onto carrier rails to DIN 50 022 DC/DC convertor for the internal voltage supply; filter capacitor must be externally series connected on the supply side (on some versions) Differential input Ramp generator (on some versions) Step function for quickly passing through overlaps on directional valves Oscillator/demodulator for inductive position feedback (on some versions) PI controller for the closed loop control of the control spool position (on some versions) Clocked output amplifier with current regulation Technical data Operating voltage Upper limiting value Lower limiting value UB uB(t)max uB(t)min U U 12 V; +30%; -10% 16 V 10.5 V 24 V; +40%; -10% 35 V 21.5 V
Regulated voltage Input current Output amplifier Connection type Module dimensions Permissible ambient temperature range Storage temperature range Amplifier type VT 11004 1) , VT 11015 1) VT 11007 2) , VT 11016 2) VT 11008 1) , VT 11017 1) VT 11009 2) , VT 11018 2) VT 11010 2) , VT 11031 1) VT 11021 VT 11023 VT 11024 VT 11025 VT 11029 VT 11030 VT 11032 VT 11033 VT 11034 VT 11037 VT 11074 VT 11075 VT 11076 to VT 11079 VT 11118 VT 11131 VT 11550 to VT 11554 VT 11724
1)
15 V 0 to 10 V current regulated, clocked screw terminals 79 x 85.5 mm (height x depth) 0 to + 50 C 20 to + 70 C Suitable for valve type DRE 4 K DRE 4 K FTDRE 2 K FTDRE 2 K DRE 4 K 4WS2E. 10 4WRE 6 (series 1X) 4WRE 10 (series 1X) DBETR 6 1 proportional solenoid - 100 Hz (pumps) 1 proportional solenoid - 200 Hz (z.B. DBE) DRE 4 K 2FRE 6 2FRE, NS 10 and 16 FES 25 C 4WRE 6 V (series 1X) 4WRE 10 V (series 1X) 4WRK, NS 10 to 32 4WRZ (from series 5X) DBE 6 DRE 4 K (+ 3WE 4) DRE, NS 10 and 16 Detailed information for electronics: RE 29 728 RE 29 728 RE 29 762 RE 29 762 RE 29 760 RE 29 743 RE 29 739 RE 29 739 RE 29 751 RE 29 741 RE 29 741 RE 29 764 RE 29 774 RE 29 774 RE 29 756 RE 29 739 RE 29 739 RE 29 758 RE 30 218 RE 29 865 RE 29 870 RE 29 866
24 V
2)
12 V
85
Analogue closed loop control electronics for hydraulic drives with proportional directional valves as actuartors Assemblies in Eurocard format for installation in 19" racks Valve specific generation of command values Differential input for command and actual values Digitally adjustable time ramps for the command value Window logic for monitoring the command/actual value differential Valve characteristic curve adjustment for valve type 4WRE-1X Oscillator/demodulator for inductive position feedback with cable break monitoring PID controller Self-clocking amplifiers with current feedback Plug-on board with output stage electronics for valve type 4WRE-1X Technical data Operating voltage Connection type Card dimensions Permissible ambient temperature range Storage temperature range UB 18 to 35 VDC 48-pin blade connector, DIN 41 612, form F Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information: For analogue closed loop position and pressure circuits For speed controlled traversing of an axis to the limit stop and subsequent jolt-free change-over to closed loop pressure controlled operation (valve preferably with Q2 spool) For closed loop speed control of electro-hydraulic rotaray drives RE 30 135 RE 30 137
VT-PVNR-1
RE 30 138
86
Ready-to-connect compact unit with modular sub-assemblies Analogue command value selection and actual value acquisition Closed loop control of position and pressure can be combined (type VTS 0941) Inputs and outputs via terminal/plug-in connectors at the front Connection to a PLC via opto decoupled inputs/outputs Simple parameterisation due to digitisation of the parameters to be set Residual spool velocity logic for valves with positive overlap Comprehensive monitoring functions
Technical data External operating voltages Internal operating voltages Differential inputs Command signal inputs Command signal outputs Uein Uaus UB U 110/220 VAC, 50 to 60 Hz and + 24 VDC (depending on valve type) 24 V; 15 V; + 5 V 10 V; 10 k or 0 to 20 mA / 4 to 20 mA + 15 to + 24 V; 3.3 k + 15 to + 24 V; 8 mA total 0 to + 50 C 20 to + 70 C Detailed information: Analogue closed loop position control of hydraulic drives in conjunction with PLC controls Analogue closed loop control of position and pressure for hydraulic drives in conjunction with PLC controls Analogue closed loop pressure control of hydraulic drives in conjunction with PLC controls RE 29 799 RE 29 799 RE 29 799
87
Analogue closed loop control electronics as a modular system for implementing the following functions; closed loop speed control, open or closed loop torque control and power limitation Assemblies in Eurocard format for installation in 19" racks VT 12000: Closed loop speed control with monitoring system VTS 0102/FUW1: Frequency/voltage convertor with cable break monitoring when using a pulse encoder for speed acquisition VTS 0229/MD1 in conjunction with VT 12000: Open or closed loop torque control with speed limitation, friction characteristic curve and torque display VTS 0215/LB1 in conjunction with VT 12000: Closed loop speed control with power limitation and power display Closed loop speed control with open/closed loop torque control and power limitation when combining VT 12000 with VTS 0229 and VTS 0215 Technical data Operating voltages: VT 12000 VTS 0229; VTS 0215 VTS 0102 Connection type Card dimensions Width of front panel: VT 12000 VTS 0102; VTS 0229; VTS 0215 Permissible ambient temperature range Storage temperature range UB UB UB 24 V 20 % 15 V 2 %; + 24 V 20 % 15 V 3 %; + 5 V 3 %; + 24 V 20 % 32-pin blade connector, DIN 41 612, form D Eurocard 100 x 160 mm, DIN 41 494 10 TE 4 TE 0 to + 50 C 20 to + 70 C Detailed information: Ramp for speed command value Closed loop control of speed and swivel angle Output amplifier for servo valve control Evaluation electronics for inductive position transducers Switched outputs (24 V) for fault messages RE 29 775
Integrated detection of direction and quadruple evaluation with 2 or 4 impulse tracks offset by 90 As an altern. 1 signal track and 1 ext. direction signal Analogue computing circuit for compensating for pressure changes and frictional losses Output signal for calculated torque Applying the limiting value for speed limitation to the VT 12000 Power limitation (flow limitation) via limitation of the swivel angle command value on the VT 12000 Output signal for calculated actual power Influence on the performance limit via switched and analogue inputs
RE 29 761
RE 29 797
RE 29 796
88
Digital amplifier VT-VSPD-1 for proportional valves without electrical position feedback
Digital amplifiers in Eurocard format for installation in 19" racks Amplifier type applicable for a multitude of valves (programmable) Use of a powerful micro-controller Analogue command value input as voltage or current input Ramp time with 2 rounding times for start and end Free programmability of output stage frequency, bias, surge and final current, or current characteristic curve with a maximum of 8 interpolation points 16 command value call-ups with ramp times, call-up via digital inputs Sequence control is possible Variable gain and offset correction for the command value input Function display via LEDs, measurement sockets for command and actual value Non-volatile storage of programmes in an EEPROM Clocked, current regulated output stages Switched mode power supply for internal supply voltages Configuration, parameterisation and diagnosis via a serial interface Technical data Operating voltages Upper limiting value Lower limiting value Current comsumption Digital inputs Analogue inputs (Re = 100 ) Nominal solenoid resistance (20 C) Output current Clocked frequency output stage Scanning time Ramp time Serial interface Connection type Card dimensions Permissible ambient temperature range Storage temperature range UB uB(t)max uB(t)min Imax U U I R I f T tmax 24 VDC + 40 % 10 % 35 V 21 V 2.3 A (depending on the valve type selected) log 0 = 0 to 2 V log 1 = 15 V to UB 10 V 20 mA, 4 to 20 mA or 0 to 20 mA 2 to 20 0 to 2.5 A (clocked) 100 to 1000 Hz 0.3 ms 100 s RS 485 (front plate and plug connector) 48-pin blade connector, DIN 41 612, form F Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information: For controlling proportional valves without electrical position feedback Control box BB-3 Control box BF-1 PC programme BODIV RE 30 123
89
Digital amplifier VT-VRPD for proportional valves with electrical position feedback
Digital amplifiers in Eurocard format for installation in 19" racks Pre-setting of all parameters With VT-VRPD-1 for the following valves: 4WRE, NS 6 and 10 (series 1X) DBETR (series 1X); FES 25 (series 2X); 2FRE 6 (series 2X); 2FRE, NS 10 and 16 (series 4X) With VT-VRPD-2 for the following valves: 4WRE, NS 6 and 10 (series 2X) Use of a powerful micro-controller Analogue command value input as voltage or current input Voltage input as differential input Variable gain and offset correction for command value input Ramp generator Sequence control and overlap compensation possible Digital inputs for calling up pre-set command value parameters Enable input and fault output Switched mode power supply for internal supply voltages Function indication via LEDs; measuring sockets for command and actual value Standardised pin allocation Configuration, parameterisation and diagnosis via serial interface Technical data Operating voltages Upper limiting value Lower limiting value Current comsumption Digital inputs Analogue inputs (Re= 100 ) Nominal solenoid resistance (20C) Output current Clocked frequency output stage Oscillator frequency Scanning time Ramp time Serial interface Connection type UB uB(t)max uB(t)min Imax U U I R Imax f f T tmax 24 VDC + 40 % 10 % 35 V 21 V 2.3 A (depending on the valve type selected) log 0 = 0 to 2 V log 1 = 15 V to UB 10 V 20 mA, 4 to 20 mA or 0 to 20 mA 2 to 12.7 1.3 A to 2.5 A (clocked) 190 Hz to 4.3 kHz 2.5 kHz to 7.8 kHz 0.3 ms 100 s RS 485 (front plate and plug connector) 48-pin blade connector, DIN 41 612, form F Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information: For controlling direct operated proportional valves with electrical position feedback Control box BB-3 Control field BF-1 PC programme BODIV RE 30 125
Card dimensions Permissible ambient temperature range Storage temperature range Type of electronics VT-VRPD-1 and VT-VRPD-2 For parameterisation: VT 12321 VT 12323 SYS-DigVen-BODIV-01
90
Digital control amplifiers VT 12350 and VT 12352 for swivel angle and pressure control of axial piston units
Digital amplifiers in Eurocard format for installation in 19" racks Use of a powerful micro-controller Analogue inputs for command and actual values Ramp generator can be switched off Pre-set parameters called up via digital inputs Ramp times for swivel angle and pressure command values Oscillator/demodulator circuit for two inductive measuring systems Clocked, current regulated output stage Switched mode power supply for internal supply voltages Configuration, parameterisation and diagnosis via serial interface
Technical data Operating voltages Upper limiting value Lower limiting value Output voltage Output current Analogue inputs Digital inputs Serial interface Connection type Card dimensions Permissible ambient temperature range Storage temperature range UB uB(t)max uB(t)min U I 24 VDC + 40 % 10 % 35 V 21 V 15 V; 25 mA max. 3,8 A 10 V or 4 to 20 mA log 0: 0 to 5 V log 1: > 15 V RS 485 and RS 232 64-pin blade connector, DIN 41 612, form G Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information: For closed loop control of swivel angle and pressure of A4VS axial piston units with a high response control valve as actuating element; add. possibility of power limitation For closed loop control of swivel angle and pressure of A2V axial piston units (NS 500 and 1000) as plug-in pump variant; additional possibility of power limitation Control box BB-3 Control field BF-1 PC programme BODIV RE 30 021
VT 12352
RE 30 020
91
Digital assembly in Eurocard format for installation in 19" racks Use of a powerful micro-controller Two independent command value branches with the possibility of interlinkage Inputs and outputs for command values optionally as a voltage or current interface Voltage inputs as differential inputs Variable gain and offset correction for each analogue input Ramp generators for both command value branches Selection of characteristic curve correction or S-ramp generator for command value branch 1 Controller for simple applications Two configurable signal outputs Sequence control possible Digital inputs for calling-up pre-set command value paramters Enable input and fault output Switched mode power supply for internal supply voltages Configuration, parameterisation and diagnosis via a serial interface Technical data Operating voltages Upper limiting values Lower limiting values Current consumption Digital inputs Analogue inputs (Re=100 k) Analogue outputs UB uB(t)max uB(t)min Imax U U I U I T tmax 24 VDC + 40 % 10 % 35 V 21 V 350 mA log 0 = 0 to 2 V log 1 = 15 V to UB 10 V 20 mA, 4 to 20 mA or 0 to 20 mA 10 V (RL min = 1 k) 20 mA, 4 to 20 mA or 0 to 20 mA (R L = 100 to 500 ) 0.5 ms 100 s RS 485 (front plate and plug connector) 48-pin blade connector, DIN 41 612, form F Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information: For the generation, interlinkage and normalisation of command value signals as well as for simple controller applications Control box BB-3 Control field BF-1 PC programme BODIV RE 30 121
Scanning time Ramp time Serial interface Connection type Card dimensions
Permissible ambient temperature range Storage temperature range Type of electronics VT-SWKD-1 For parameterisation: VT 12321 VT 12323 SYS-DigVen-BODIV-01
92
Control box BB-3 and control field BF-1 for controller supported equipment
Communication devices for a variety of digital output devices Automatic recognition of the output device Communication via serial interface Automatic interface recognition Automatic baud rate recognition Power supply via the connection to the output device Non-volatile storage of data sets Plastic housing (BB-3) Membrane key pad and liquid cristal display
Technical data Operating voltages Power consumption Memory UB P 10 to 36 VDC ca. 1 W 32 kB RAM 8 kB EEPROM 8 x 64 kB EPROM RS 485, RS 422 and RS 232 15-pin HD-D sub connector with UNC fitting 10 to + 70 C 20 to + 80 C Detailed information: Control box for communicating with digital output devices such as valve amplifiers, axis controllers and closed loop axis The communication possiblities comprise of (depending on the output device): Setting, querying and displaying of output specific parameters Querying and presentation of status and fault messages Diagnosis Storage of parameter sets VT 12323 (BF-1) Control panel for front panel installation with the same functions as the control box BB-3 RE 29 794 RE 29 798
Interfaces Connection type Permissible ambient temperature range Storage temperature range
93
Can be used optionally as a freely programmable NC control, as NC control with fixed command value sets or as a digital position or pressure controller for an axis Freely configurable controller variants: Position controller (PDT1) with zero point compensation (integration action principle), residual voltage principle for proportional valves with positive overlap, command value set point feed forward and condition feedback Position dependent deceleration to the target position Pressure/force controller (PIDT1) with differential pressure evaluation and own scanning time Operating modes: Set-up Automatic The measuring systems used can be either analogue, incremental or absolute (SSI) encoders for position sensing or analogue transducers for pressure/force
Programming and system integration as programmable NC control Programming: User programming via PC (Windows 3.1 or Windows 95) NC language with sub programme technology and limited jumps Own NC programme for function sequences (WIN-PED) Operation: Comfortable data maintenance on the PC Data can be quickly changed via the BB-3 operating box or the BF-1 operating field Process connection: 8 or 24 digital inputs and outputs, Profibus DP, CANopen or INTERBUS-S for communicating with a PC Hydraulic Axis: Measurement system Incremental or absolute (SSI) Analogue 0 to 10 V and 4 to 20 mA Reference voltage 10 V Adjustment variable output 10 V or 4 to 20 mA Freely configurable controller variants Positions control; pressure/force controller Position dependent braking Changable control (position/pressure) Detailed information: Point-to-point control for hydraulic drives Comprising of: 19" Eurocard in an aluminium housing, suitable for installation in 19" racks or for wall mounting Applications: Presses Plastic processing machines Machine tools Transfer machines Special machines RE 30 131
94
Controller assembly IP252mH for direct use in SIMATIC-S5- and SIMATIC-S7-400 systems
Digital control for up to 4 hydraulic axes Freely configurable controller variants: Position controller (PDT1) with zero point compensation (integration action principle), residual voltage principle for proportional valves with positive overlap, command value feed forward (speed, acceleration, pressure) Position dependent decelaration to the target position with velocity characteristic curve adjustment Synchronisation controller (PI) to the master/slave principle or average value principle Pressure/force controller (PIDT1) with differential pressure evaluation Cam switching mechanism with 32 cross axis cams The measuring systems used can be either analogue, incremental or absolute (SSI) encoders for position sensing or analogue transducers for pressure/force
Programming and system integration Use in the automation units SIMATIC S5-115U, S5-135U, S5-155U and S7-400 Comfortable communication programme "COM252M" (MS-DOS) with the following features: Commissioning and diagnosis functions Controller configuration Project data administration NC sequence programming Graphical measured data evaluation NC language in line with DIN 66 025, max. 2000 NC sets Extended NC command sets for pressure control, monitoring functions, change-over to open or closed loop control Data exchange with the automation unit via standard function blocks For VT16000 the adjustment of the hardware to the individual customer-specific application by means of up to 4 plug-in peripheral modules: Combination module with 8 analogue inputs and 4 analogue outputs Counter module for 2 incremental linear and/or rotary encoders SSI module for 4 absolute value encoders with SSI interface Digital module with 8 digital inputs and 8 digital outputs For two VT16005 permanently installed peripheral modules: Combination module with 4 analogue inputs and 2 analogue outputs SSI modules with 2 absolute value encoders with SSI interface Detailed information: Point-to-point control for up to 4 hydraulic axes Point-to-point control for up to 2 hydraulic axes Applications: Presses Plastic processing machines Machine tools Transfer machines Special machinery RE 29 788-P RE 29 788-P
95
Point-to-point/path control for hydraulic systems with 2 to 32 axes Position controller: Position dependent deceleration Follow-up controller Condition controller Synchronisation controller Follow-up controller for several axes Velocity controller Force/differential pressure controller Programming: Up to 16 parallel programmes PLC functions Comprehensive debugger Visualisation, parameterisation via industrial PC, terminal, control box BB-3 or control panel BF-1 The measuring systems used can be either analogue, incremental or absolute (SSI) encoders for position sensing or analogue transducers for pressure/force Programming and system integration Programming and debugging by means of MX4 programming software is possible on any PC Programmes and parameters can be saved in the RAM or EPROM of the MX4 1 MB RAM for programme and data per axis card Time optimised execution due to compilation of the user programme in the machine code 16 parallel NC programmes (multi-tasking) Higher language orientated NC- languague Comfortable debugger with programme tracing (trace), single step execution, (single step), break points (break points) etc. Available as stand-alone system or: Operation by means of control box BB-3 or control panel BF-1 Terminal can be programmed with the help of dialogue commands Visualisation on industrial PC Profibus-DP connection, Interbus-S-Slave connection Detailed information: Point-to-point/path control for up to 32 axes, modular built-on hardware components in double Euro format Consists of: Rack MTCB02/MTCB03 Axis master card AM2 or AM4 Axis slave card AX2 or AX4 I/O card DEAB02 Presses Plastics processing machines Steel works and rolling mill technology Mechanical conveying and handling technology Automotive industry Ship building Test rig technology Special machinery on request
Applications:
96
Digital controller assemblies with software tailored to the specific requirements of secondary controls Assemblies in HF sealed housing for wall mounting or as plug-in units for 19" racks Evaluation electronic(s) for inductive swivel angle transducers Basic software with the following functions: PID speed controller 2 underlayed swivel angle controllers for tandem unit Command value ramp; power limitation Control programme tailored to secondary controls with monitoring functions and control signals for isolator valve and brake Software routines for supporting commissioning and trouble-shooting Parameterisation and visualisation via serial interface using a PC Optional further standard software packages: Master/slave operation with positive connection of 2 or more secondary units Open loop torque control taking into account the pressure and friction characteristic curves, e.g. for coilers and test benches Closed loop torque control with analogue input for the actual value of torque or force Further software versions with system-specific extensions on request Technical data Operating voltage Analogue inputs UB 19 to 30 VDC 6 x 10 V; of which 2 are optionally 20 mA or 4 to 20 mA 2 x evaluation electronics for inductive position transducers (LVDT) 2 x 10 V or 20 mA 24 x 15 to 28 VDC 9 x 15 to 28 VDC Standard Optional Optional RS 232 (for communication programmes) Profibus 2-DP (on request) CAN-Bus (on request) 142 x 170 x 189 mm 0 to + 50 C 20 to + 70 C Detailed information: Controller assembly for control of speed and the open and closed loop control of torque for A4VS..DS1(E) axial piston pumps with secondary control PC programme for communication with the digital controller assembly DRB Connecting cable between PC and DRB RE 30 140
Dimensions of the version for wall mounting (L x H x B) Permissible ambient temperature range Storage temperature range Type of electronics VT-DRB-2
97
Amplifiers, in housings suitable for mobile applications, for the control of proportional valves in mobile machines Stabilised voltage supply for external command value potentiometers Differential inputs Switchable command value inputs Adjustable time ramps Step function generator for quickly passing through overlaps on directional valves Potentiometer for setting I10% and Imax per solenoid Clocked output amplifier with current regulation
Technical data Operating voltages Command value supply voltage Input voltage Output amplifier Connection type Permissible ambient temperature range Storage temperature range UB U U 10.5 to 16 V or 21.5 to 32 V 5 V; 7 V; 7.3 V or 10 V 0 to 7 V; 0 to 7.3 V; 0 to 10 V; 0 to 10 V current regulated, clocked AMP plug 25 to + 70 C 30 to + 80 C Detailed information: Amplifier for the control of 1 proportional solenoid Amplifier for the control of 1 proportional axis Amplifier for the control of 2 proportional axes Amplifier for the control of 3 to 6 proportional axes Amplifier for the control of 4 proportional axes RE 29 874 RE 29 875 RE 29 882 RE 29 883 RE 29 880
98
Freely programmable amplifiers, in housings suitable for mobile applications, for the control of proportional and switching valves in mobile machines The build-up of open and closed loop control systems is possible Computer supported work sequences can be realised Programming with a higher programme (runs under MS-DOS) Parameter setting and diagnostics with a PC or the BB-3 operators box via the RS 232 interface
Technical data Operating voltages Command value supply voltage Input variable Output amplifier Connection type Permissible ambient temperature range Storage temperature range UB U U 10.5 to 16 V or 21.5 to 32 V 5 V; 7 V; 7.3 V or 10 V 0 to 5 V; 0 to 10 V; 0 to 10 V; 4 to 20 mA current regulated, clocked AMP plug 25 to + 70 C 30 to + 80 C Detailed information: Amplifier for the control and linking of up to 6 switching solenoids Amplifier for the control of 2 proportional and one switching solenoid Amplifier for the control of 2 proportional and 2 or 4 switching solenoids Amplifier for the control of 8 proportional and 8 switching solenoids Amplifier for the control of 8 proportional axes RE 29 871 RE 29 876 RE 29 872 RE 29 877 RE 29 884
Type of electronics MHVD 0-6 MHVD 2-1 MHVD 4-2 and MHVD 4-4 MHVD 8-8 MHVD 18-8 and MHVD 18-16
99
For the measurement of static or dynamic pressures as well as the conversion of the measured values into electrical signal and their indication Pressure transducers HM 12 to HM 15: Full-bridge comprising semi-conductor strain gauges as measuring element Integrated voltage regulator with reverse polarity and over voltage protection Measuring amplifier with voltage or current output Pressure indicators HM 2, HM 3 and HM 5 Evaluation electronics with analogue output 3-digit LED display Supply voltage of the pressure transducer (only HM 5) Potential free limiting value contact (only HM 3) Standardised housing for control panel installation Pressure switch HM 10 Pressure transducer Display unit Monitoring electronics with 4 adjustable switching stages and adjustable hysteresis Detailed information: Technical data - pressure transducer Type Operating voltage Accuracy class Output signal Pressure range U/I p UB HM 12 0.5 4 to 20 mA 250 to 400 bar HM 13 0.5 0 to 10 V 250 to 400 bar HM 14 12 V 0.5 10 to 600 bar HM 15 10 to 30 V 0.5 10 to 600 bar 10 to 30 V 10 to 30 V Pressure transducers HM 12 and HM 13 RE 29 933 Pressure transducers HM 14 and HM 15 RE 29 932
0 to 10 V 4 to 20 mA
Technical data - pressure indicators Operating voltage Input signal HM2, HM3 HM5 Analogue output Pressure range Permissible ambient temperature UB I U U p 110 / 220 VAC 4 to 20 mA 0 to 10 V 0 to 10 V; 5 mA 10 to 600 bar (630 bar) 0 to 50 C
Technical data - pressure switches Operating voltages Upper limiting value Lower limiting value Accuracy class Output signal Relay data Pressure range Permissible ambient temperature p U UB uB(t)max uB(t)min 24 VDC; 10 % 27 V 22 V 0.5 0 to 10 V 250 V; 2 A; 400 VA; 50 W 10 to 450 bar 0 to 50 C
100
Signal encoders VT 10468, VT 10406, VT 10399 Manually operated command value encoders for valve and pump controls using amplifier modules or cards Sensitive control due to low operating forces Integrated impedance convertor for load independent linearisation of the characteristic curve Reverse polarity protection Replaceable bellows Options: Deadman contact Direction and reset contacts Spring-centering or fixing in any position by means of friction brake
Technical data Operating voltage Output signal Switching contact Operating force: VT 10468 F VT 10406, VT 10399 F Permissible ambient temperature range Number of controlled axes: VT 10468 VT 10406 VT 10399 UB 15 VDC 10 V; 5 mA 30 VDC; max. 2 A approx. 6 to approx. 10 N approx. 7 to approx. 16 N 25 to + 70 C 1 2 3
Detailed information: Signal encoder VT 10468 RE 29 753 Signal encoder VT 10406 RE 29 754 Signal encoder VT 10399 RE 29 755
Programmable remote controls THE6 Remote control with integrated amplifier for the direct control of valves and pump adjustment elements Optical sensor Programming of curves and ramps for each output Diagnostics aids Manual or pedal operation, optional
Technical data Operating voltages Proportional output Operating force Number of controlled axes: 2THE6 4THE6 6THE6 UB I F 9 to 32 VDC up to 2.2 A approx. 1.4 to approx. 3 N 25 to + 70 C 1 2 3
101
Assemblies for various applications e.g.: Command value encoders and potentiometer cards Cards with analogue computing devices Measuring amplifiers Power amplifiers and impedance convertors Relay cards Measuring and indicator units, measuring socket cards Monitoring of valve amplifiers
Technical data Operating voltage Relay call-up voltage Input voltage Output signal Connection type Card dimensions Permissible ambient temperature range Storage temperature range Type of electronics VT-PK1 VT-PK2 VT-PK3 VT-MP2 VT-RA1 VT-BG1 VT-AM1 VT-UK2 VT-LV1 VT-LT1 VT-IW1 VT-RK1 VT-RK2 VT-RK4 VT-RK5 VT-ME3 VT-LD1 VT-BU2 VTS 0161 VTS 0162 VTS 0311 VT 13477 4 helical potentiometers (10 turns ) 10 trimming potentiometers 1 helix potentiometer (10 turns) Motor potentiometer, max. 2 potentiometers Ramp generators, time internally or externally adjustable 2 unipolare voltage limitiers and switching amplifiers 4 multipliers or dividers 6 operational amplifiers for optional circuits 4 power amplifiers, max. 60 mA 4 driver stages, max. 1 A 4 impedance convertors and additional operational amplifiers 10 reed relays (4 VA) and 5 trimming potentiometers 4 reed relays (50 VA) and 4 trimming potentiometers 4 relays (120 VA) 10 reed relays (4 VA) and 5 trimming potentiometers Measuring device with change-over of measuring points and sensitivity Indication of 32 binary switching conditions by means of LEDs Socket cards with 18 measuring sockets and measuring zero Measuring amplifier TF 6207 for inductive transducers Measuring amplifier TF 6208 for DMS transducers Command value change-over SU 1 Monitoring card
UB U U U
15 VDC or + 24 VDC + 17 to + 28 V 10 V 10 V; 5 mA (except power amplifier) blade connector to DIN 41 612, 32 or 64-pin, form C or D Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information: RE 29 711 RE 29 703 RE 29 702 RE 29 721 RE 29 708 RE 29 720 RE 29 724 RE 29 715 RE 29 723 RE 29 722 RE 29 706 RE 29 707 RE 29 709 RE 29 710 RE 29 701 RE 29 704 RE 29 705 RE 29 718 RE 57 721 RE 57 722 RE 29 767 RE 29 782
102
Racks and card holders Type of electronics VT 19101 VT 19102 VT 19103 VT 19110 VT 10812 VT 3002 VT 12302 Rack 1 x 3HE for cards 100 x 160 mm with or without connector back panel Rack 2 x 3HE for cards 100 x 160 mm with or without connector back panel Rack 3 x 3HE for cards 100 x 160 mm with or without connector back panel Bus rack 3HE for cards 100 x 160 mm or 100 x 220 mm Connection adaptor 32 or 48-pin spring contact strip for VT 19101 to VT 19103 without connector back panel Open card holder with 32 or 48-pin spring contact strip Closed card holder with 64-pin spring contact strip
Power supply and stabilising units Type of electronics VT-NE1 Input voltage: Output voltage: 110/220 VAC + 24 to 38 VDC or 22 to 30 VDC Plug or terminal connection Voltages as with VT-NE1, but terminal connection only Stabilising units for VT-NE1 and VT-NE3 Input voltage: Output voltage: 110/220 VAC 15 VDC; 0.4 A and 24 VDC; 0.2 A and + 5 VDC; 0.6 A + 24 VAC 15 VDC; 0.35 A and + 5 VDC; 1.0 A 115/230 VAC + 29 VDC/2.5 A 115/230 VAC 24 VDC/2 x 0.25 A 115/230 VAC + 25 VDC/2.5 A and + 24 VDC/1 A (regulated) RE 29 713
Input voltage: Output voltage: Input voltage: Output voltage: Input voltage: Output voltage: Input voltage: Output voltage:
on request
103
Assemblies in plastic housing for snapping onto carrier rails to DIN 50 022
Type of electronics VT 11003 Switching amplifier module for directional valves Operating voltage: 10 to 24 VDC Output voltage: UB 2.5 V Power supply module Operating voltage: 10 to 12 VDC Output voltage: 15 VDC; 200 mA Power supply module Operating voltage: 20 to 24 VDC Output voltage: 15 VDC; 200 mA Relay module with one working contact, smoothing capacitor and over voltage protection Nominal voltage of coil: 24 V (VT 11027) 12 V (VT 11028) Capacitor module with smoothing capacitor, reverse polarity and over voltage protection Command value module for the control of valves with integrated electronics; without power component Command value module for the control of valves with integrated electronics; without power component
VT 11005
RE 29 732
VT 11006
RE 29 729
RE 29 742
104
Modular HydroControl electronics for standardised testing tasks IBM compatible PC with PC plug-in card and software for the pre-selection of command values for load change cycles and for simple measurement data acquisition Closed loop control and monitoring electronics as well as supplementray electronic assemblies Control by PLC possible
Control technology, Software Typ VTS 0985 VTS 0325 PC plug-in board PCE 5 Software package for load change collective LWK 2.0 Simulation of valve controlled linear drives HYVOS 4.0
Closed loop control and monitoring electronics Type Control electronics for testing and simulation technology SY-HCE-1 VT-KU-1 VTS 0404 VT-BK-2 VTS 0161 VTS 0162 VTS 0615 VTS 0616 VTS 0617 HydroControl electronics HCE 1 Communication and monitoring units KU 1 Measuring socket cards BK 1 Measuring socket cards BK 2 with anti-liasing filter Carrier frequency measuring amplifiers TF 6207 Carrier frequency measuring amplifiers TF 6208 Amplifier SR 91 for servo valves with electrical position feedback Amplifier SR 92 for servo valves without electrical position feedback Amplifier SR 98 for servo valves without electrical position feedback RE 57 803 RE 57 900 RE 57 841 RE 57 725 RE 57 726 RE 57 721 RE 57 722 RE 57 850 RE 57 851 RE 57 852
105
Safety relevant control technology SYB 2000 for use in theatre technology
Control technology specially tailoured to suit the requirements of stages and studios and conforms to requirement class 5 to DIN 19 250 Due to the modular design it is possible to meet the requirements of large and small systems Multi-axes - multi-master system Real time operating system using, as a basis, the 68360 hardware from Motorola (the software can be transferred to future hardward) User specific MR10 data bus with a patented variable band width allocation system High availability due to decentralised system structure Optimum operating comfort via the touch screen Recording of travel profiles; interlinking of travel movements; slew movements of cealing Control of other systems via "external outputs" (e.g. special decoration) Enabling travel movements by other systems via "external inputs" (e.g. synchronisation of light and sound effects) Input of all travel parameters and saving all of the groups of the performance on floppy disc and hard disc Performance simulations Automatic saving and archiving of operating data Remote diagnostics via a modem Technical data Scanning time Net work Error response time Synchronisation accuracy Valve control Number of operation groups No. of MR10-Bus participants Speed range 10 ms 10 MBit/s (with variable band width allocation system) 20 ms 1 mm single and dual channel max. 16 (simultaneously) 256 2 mm/s to 1800 mm/s Detailed information: Depending on the drive, the axis controller (ACs) can control and monitor 1 to 4 axes. The master controller (MC) co-ordinates the individual ACs, provides operating commands for the axis groups, forms the interface to the user computers and assumes monitoring functions. The control panels (SC) are fitted with a colour screen (TFT) and touch-screen system (optional with Mouse or Trackball). The bus master (BM) co-ordinates the bus access of the participants within the network. The patented bus protocol MR10 makes it possible to connect up to 256 participants; whereby 80 participants can work in acutal time. The data controller (DC) is used as a system data storage facility (e.g. synchronous groups). on request
106
Control and automation technology for hydraulic systems Engineering/simulation, programme system HYSYS
Control and automation technology for hydraulic installations and systems Electro-hydraulic systems from a single source Continuality from the specification through to the finished system Complete equipment including: Design, assembly and commissioning Software Maintenance / Service Complete concept: Power electrics Memory programmable logic controls Visualisation systems Minimisation of interfaces, site co-ordination Comprehensive documentation on CAD and programming systems Detailed information: Fields of application Steelwork / rolling mill technology Press construction and general mechanical engineering Test stand techology Shipbuilding and offshore sector Handling technology Theatre technology Energy and environmental technology Civil engineering Special technology on request
Programme system HYSYS Non-linear simulation of electro-hydraulic closed loop control systems Simulation of drives as a control chain or in closed loop control circuits Simulation of the closed loop control of different condition variables and with different controller types Flexible and menu-guided generation of command values and interference profiles Representation of the active closed loop control circuit and system structure as a graphic on the screen Linear and freely programmable valve characteristic curves Menu-guided saving and administration of data sets The programmes can be run on an MS-DOS and PC-DOScompatible PC with operating system 3.0 or higher Components of the HYSYS programme system HYVOS HYDRA HYSTA HYSEK Simulation of valve controlled linear drives Simulation of valve controlled rotary drives Simulation of hydrostatic drives Simulation of drives with secondary control
107
Electronic open and closed loop controls for axial piston units
For the electronic control of axial piston pumps and motors in mobile and stationary industrial applications, Brueninghaus Hydromatik offers a special product range of electronic components. Which consists of: Command value encoders (e. g. Joysticks) for operator input Sensors for system feedback and closed circuit control circuits, e.g. diesel motor load limiting control Actuators for diesel motor control Amplifiers for simple and cost-effective control of axial piston machines Micro-controller as a flexible programmable control unit with the appropriate software Service accessories for paramterisation and diagnostics All of the components are matched, to ensure optimum function in conjunction with axial piston machines, and form a modular system for high performance system solutions that meet the custormer's requirements.
Amplifier
Micro-controller
CAN-Bus
(additional) Micro-controller
Hydrostatic drives
108
Overview of stationary applications for electronic components and systems suitable for use with axial piston units
Component type Sensors HM 12, HM 13 Pressure transducers HM 14, HM 15 Pressure transducers Open loop control electronics, analogue VT 2000 Amplifiers for proportional valves VT 5001 to VT 5004 Amplifiers for proportional valves VT 5010 Amplifiers for proportional valves VT-VSPA1(K)-1 Amplifiers for proportional valves Closed loop control electronics, analogue VT 5035 Amplifiers for flow control VT 5036 Amplifiers for flow control VT 11019 Amplifiers for flow control VT-SR7 Amplifiers for flow control VT 12000 Speed control of secondary units SYDFE1, SYDFEE Control systems for controlling an A10VSO PCU 1005 Flow and power limitation Closed loop control electronics, digital VT 12350 Control systems for controlling an A4VSHS3 VT 12352 Control systems for controlling an A2VEO1 VT-DRB-2 Controller assemblies for secondary units Accessories VT 3002 Card holders VT 12302 Shielded card holders VT 12304 Interface convertors VT 19101 to 19110 19" racks VT-NE30 to VT-NE32 Compact power supply units VTS 0102 Frequency/voltage convertors FUW1 VT 12321 Control box BB-3 BODIV PC programme for digital amplifier cards
Detailed information: RE 29 933 RE 29 932 RE 29 904 RE 29 945 RE 29 945 RE 30 111 RE 29 955 RE 29 957 RE 29 763 RE 29 993 RE 29 775 RE 30 022 RE 92 460 RE 30 021 RE 30 020 RE 30 140 RE 29 928 RE 30 103 RE 30 104 RE 29 768 RE 29 929 RE 29 761 RE 29 798 RE 29 899
109
Sensors, command value encoders, actuators and amplifiers for mobile applications
Sensors and command value encoders Sensors and command value encoders for mobile applications have to meet specifications for extreme ambient conditions and are tested to ensure that they are extremely reliable. The sensor signals which are matched to the amplifier and micro-controller make it possible to provide additional functions (e.g. fault recognision and safety functions)
Component type Sensors and command value encoders ID HD DS WS TS VS HG Inductive impulse sensors Hall-effect speed sensors Pressure sensors Angle of rotation sensors Thermo switches Electrical clogging switches Manual control devices
Actuators Proven components from the automotive industry are used for the control of diesel motors in conjunction with the hydrostatic drive system Amplifiers Amplifiers as moulded boards or as boards in protective metal housing Power supply direct from the vehicles 12 V or 24 V net Protective functions against over voltage and interferance pulses In many applications it is possible to carry out direct commissioning without having to carry out any setup work. If required the adjustment of current and time ramps can be simply carried out on the board via potentiometers. Versions with safety monitoring are available. Component type Actuators STM Amplifier PVR PV CV Proportional amplifier (reversible) Proportional amplifier Chopper amplifier RE 95 022 RE 95 023 RE 95 029 Adjustment motor for actuating the diesel motors injector ramp Detailed information: RE 95 120
110
Micro-controllers (MC) are the basic building block for flexible system solutions. Standardised technology, unified plug connectors and robust sealed housings make it possible to select the optimum hardware to suit the scope of the requirements. Deciding features are: Powerful, highly integrated microprocessors Programme memory, flash EPROM and data memory EEPROM for application specific modifications Real time operating system for extensive programming Safety functions, e.g. watch dog, redundancy and central switching off of all of the outputs Input and outputs with cable brake recognision and short circuit monitoring Proportional outputs, pulse width modulated and current controlled RS232 interface for parameterisation and diagnostics as well as a CAN bus for net working more than one micro-controller Software Software packages for differing system applications are prepared with an optimum programme structure and can, with very little effort, be matched to meet specific customer requirements. Universal software is used for standardised applications without having to carry out any development work. Detailed information: Micro-controllers for open and closed loop control of hydrostatic drive systems Operating box BB-3 as the adjustment unit for parameterisation and diagnostics PC software for extensive service work (including setting and diagnostics) on micro-controllers MC Display RE 95 050
Hardware MC Service accessories VT 12321 BODEM DI Software universal PMS FGR FZA Pumps/motor sequential adjustment Travel programme with load limiting control; open and closed loop control of a drive Travel programme for dual-circuit drives; open and closed loop control of a drive with two independent hydraulic circuits Travel programme with drive slip control Electronic load limiting control for excavators
ASR GLB
RE 95 070 RE 95 072
111
Technical data (pump/motor) Pump type Displacement Operating pressure Pump type Displacement Operating pressure Electric motor power Radial piston (constant)
Gear (constant)
Type ABSKG Reservoir capacity: 20; 40 and 60 litres Reservoir version: aluminium reservoir Detailed information: RE 51 013
Stable steel reservoir Modular arrangement of controls, accumulator assemblies, cooler assemblies Options such as float switches, thermostats, heaters, electrical wiring Basic power unit with pump unit, reservoir accessories (filler/ breather, oil level indicator, inspection cover, drain valve), return line filter
Technical data (pump/motor) Pump type Displacement Operating pressure Pump type Displacement Operating pressure Pump type Displacement Operating pressure Electric motor power Internal gear (constant)
Vane (variable)
Type ABMAG Reservoir capacity: 100; 160 and 250 litres Reservoir version: steel reservoir to DIN 24 339 A ... C Detailed information: RE 51 097
112
Technical data (pump/motor) Pump type Displacement Operating pressure Electric motor power Axial piston (variable)
Vg max pmax P
cm3 bar kW
Type ABHSG Reservoir capacity: 400; 630; 800 and 1000 litres Reservoir version: Steel reservoir with supports Filter: Filtration/cooling circulation circuit Detailed information: RE 51 027
Hydraulic reservoir Steel reservoir with high static and dynamic stiffness Pipe joints through the reservoir walls using welded fittings, SAE or DIN flanges The suction area is separated from the return area Reservoirs can be suppled with dividing walls or baffels Lifting lugs for transport purposes Steps in reservoirs from 5000 to 13 000 litres Ladders in reservoirs from 16 000 to 20 000 litres
Type ABTSR Reservoir capacity: 1000 to 20 000 litres Detailed information: RE 51 135
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Technical data (pump/motor) Pump type Displacement Operating pressure Electric motor power Axial piston (variable)
V g max p max P
cm 3 bar kW
Type ABSAS Reservoir capacity: 100; 160; 250; 400 and 630 litres Reservoir version: steel reservoir to DIN 24 339, form AN Cover form C, standard sheet AB-E 40-40 Detailed information: RE 51 100
Motor pump assembly Electric motor with foot and flange, frame type B35 Pumps with pump mounting bracket and coupling fitted onto the motor For mounting onto a reservoir, base frame or separately Low operating noise Multitude of application possibilities Clear and maintenance friendly design Optionally with fixed or variable displacement pumps Combination pumps for multi-circuit systems are possbile
Technical data (pump/motor) Pump type Displacement Operating pressure Pump type Displacment Operating pressure Pump type Displacment Operating pressure Electric motor power Internal gear (constant)
Vane (variable)
Type ABAPG With pump types A10VSO; PV7; GF3 and PGH Electric motor frame size 132 to 280 Detailed information: RE 51 062
114
Technical data (pump/motor) Pump type Displacement Operating pressure Electric motor power Axial piston (variable)
V g max p max P
cm 3 bar kW
Hydraulic power unit Very low operating noise Numerous areas of application: General machinery Injection casting machines Stroke and lifting systems Presses Laboratories, schools Matched flow depending on the control and adjustment elements
Technical data (pump/motor) Pump type Displacement Operating pressure Electric motor power Axial piston (variable)
V g max p max P
cm 3 bar kW
Type ABFAG Reservoir capacity: 100 to 630 litres Detailed information: RE 51 095
115
Technical data Pump type Heat dissipation capacity Internal gear (fixed); vane pump (fixed)
kW
4 to 37
Type ABUKG Circulation pump: Types PGF2, PGF3 or PVV Electric motor frame size 80 to 112 Line filter type LF Plate type cooler Detailed information: RE 50 120
Accumulator module Accumulator module with safety block to DIN 24 552 Bladder and membrane accumulators Safety block with integrated isolator valve, safety valve (design tested) and drain valve Drain valve optionally manually or electrically actuated Glycerine filled pressure gauge with a red mark for showing the safety pressure Bracket suitable for welding into place
Technical data Accumulator type DN Accumulator type DN Accumulator safety block Operating pressure DN p max Bladder accumulator Litres Litres bar 1 to 50 0.6 to 2 10 to 32 330 Membrane accumulator
116
qV
L/min
110
High pressure mono control blocks For use in mobile hydraulics, e.g. in excavators, cranes, loaders Proportional control of the spool axes Sensitive control of working movements Long service life Maximum of 6 spool axes Functions on the secondary side: Pressure relief function Anti-cavitation function Combination of pressure relief and anti-cavitation function Options: Detent spool Load-holding valves Motor spool Free-wheeling Travel deceleration spool Pressure carry-over Nominal size Flow Circuit type parallel Last axis tandem Combination parallel/tandem Actuation Mechanical/proportional Hydraulic/proportional (standard) Electro-hydraulic/proportional 16 22 200 32 410 40 680 52 1600 all Type MO Nominal sizes 16 to 52 Maximum operating pressure: Pump side: pmax = 350 bar Actuator side: pmax = 420 bar Detailed information: Nominal sizes 16; 22; 32 RE 64 354 Nominal size 40 RE 64 370 Nominal size 52 on request
qV
L/min
110
117
Nominal size Flow Pump side Actuator side Spool axes Mono Spool axes, extendable via sandwich elements Actuation Hydraulic/proportional Electro-hydraulic/proportional
15
20 250 200 5 7
qV
Type M7 Nominal sizes 15; 20 and 22 Priority valve for, e.g. steering supply Maximum operating pressure: pmax = 350 bar Pump side: Actuator side: pmax = 420 bar Detailed information: RE 64 291
118
18
22 2 x 230
qV
L/min
Spool axes, max. Actuation Hydraulic/proportional Electro-hydraulic/proportional Nominal size Flow Circuit type
3+3+S * 32 2 x 450
Type M8 Nominal sizes 18 to 32 Maximum operating pressure: pmax = 350 bar Pump side: Actuator side: pmax = 420 bar Detailed information: RE 64 294
qV
L/min
4+2(3)+S *
119
qV qV
L/min L/min
200 150
120
qV
L/min
133 8
Super imposed hand lever hydraulically and electro-hydraulically actuated Detent Mechanical Magnetic Hydraulic unloading
121
Nominal size Flow Circuit type Parallel Tandem Series Combination Actuation Mechanical/proportional Hydraulic/proportional Electro-hydraulic/proportional Superimposed Spool axes, max.
12
18 160 10
qV
L/min
70 10
Type SM Nominal sizes 12; 18 Maximum operating pressure: pmax = 250 bar Pump side: Actuator side: pmax = 300 bar Detailed information: Nominal size 12 RE 64 122 Nominal size 18 RE 64 124
122
qV
L/min
30
1)
Open/closed centre Closed centre double pressure compensator Section pressure compensator
Actuation:
1)
LUDV* control blocks of sandwich plate design LUDV version for operation in fixed displacement pump systems (open centre with 3-way pressure compensator in the inlet element) or in variable displacement pump systems (closed centre) Secondary functions: Anti-cavitation function Combination of pressure relief and anti-cavitation functions
* LUDV = Lastdruckunabhngige Durchflu verteilung - load pressure independent flow distribution Nominal size Flow Inlet element: Actuation: Spool axes, max. 18 Type SX Nominal size 18 Maximum operating pressure: Pump side: pmax = 250 bar (MD) pmax = 350 bar (HD) Actuator side: pmax = 300 bar (MD) pmax = 400 bar (HD) Detailed information: RE 64 127
qV
L/min
160 8
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Hydraulic pilot control devices type TH Pilot oil supply systems type MHSTE
Hydraulic pilot control devices Used for controlling the working hydraulics in mobile machines Suitable for arm rest installation (4TH6) Sensitive control due to low operating forces and proportional control characteristics Various characteristic curves for optimum matching to the working hydraulics to be controlled Detent and reference positions for identifying working points for the operator Maintenance-free, long service life
Series Inlet pressure, max. Pilot oil flow Tank back pressure Hysteresis, max. bar L/min bar bar
2TH6 50 16 3 1
2TH6R 50 16 3 1
4TH6 50 16 3 1
THF6 30 16 3 1
Type TH Nominal size 6 2TH6 Sandwich unit for actuating a spool axis A maximum of 6 sandwich plates can be flanged together 4TH6 Mono block unit for actuating a max. of 2 spool axes Single lever operation THF6 Mono block unit for actuating 2 spool axes Single lever operation Optional flange surface for the connection of further TH6 sandwich plates, Detailed information: 2TH6: RE 64 552 2TH6R: RE 64 551 4TH6: RE 64 555 THF6: RE 64 553
Pilot oil supply systems Valve combination to supply pilot control devices with reduced pressure Can be connected to one or two high pressure circuits on the primary side
Pilot oil supply system MHSTE Inlet pressure, max. Operating pressure bar bar 350 35 / 50 2
Type MHSTE Compact unit for supplying pilot oil circuits in the low pressure range Detailed information: RE 64 571
124
Flow dividers type MH2FA Stabilisation modules for wheeled loaders type MHRSM
Flow dividers Hydraulic differential lock for hydrostatically driven vehicles Suitable for open and closed circuits
12
18 140
22 220
32 300
qV
L/min
70
Optional free-wheeling function which can be switched in mechanically, hydraulically or electrically Optional pressure relief/anti-cavitation valves on the secondary side
Type MH.FA Hydraulic differential locks Nominal sizes 12 to 32 Max. operating pressure p max = 420 bar 7 division ratios available as standard Detailed information: RE 64 582
Stabilisation modules Dampening of pitching movements which occur with an empty and loaded shovel Available with special RSM spool in the control block (version A) and for retrofitting (version B) Area of application: Fork lifts Tractors Telescopic fork lifts Wheeled loaders
12
16 120 350
25 320 350
32 460 350
qV
L/min bar
100 350
125
Motion / winch control valves types MHB.R, MHB.E Load lowering valves type MHB.S
Motion / winch control valves Suitable for hydrostatic travel drives Integrated shuttle valves and control port G for controlling variable displacment motors Optionally integrated brake release valves Residual opening and dampening rate can be tailored to the individual machine and application Motion control valves Type MHB.R Winch control valves Type MHB.E
20
qV pmax
L/min bar
Types MHB.R, MHB.E Spool type Full-flow by-pass check valves External supply via integrated valves and common supply port Internal feed of the return oil into the supply and external supply via port S during the load direction change-over phase Detailed information: RE 64 318
Load lowering valves Integrated secondary pressure relief valves By-pass check valve Seat design
10
qV pmax
L/min bar
45 420 8 to 29
126
16
qV pnom pmax
Check-Q-meters For use in hydraulic systems to influence the speed of hydraulic motors and cylinders, in the case of pulling loads, independently of the load Controlled check valve (leak-free) Regulation of the returning flow in relation to the flow being fed to the actuator on the opposite side Free-flow in the opposite direction
Nominal size Flow Pressure adjustment range Operating pressure Actuator port Directional valve port
12
16 200
25 320
32 560
qV p max
80
20 to 50, max. 315 420 315 420 315 420 315 420 315
Type FD Ratio Pilot pressure : load pressure = 1 : 20 Versions: Cartridge Plate SAE flange With SAE version, optional integrated secondary pressure relief valve Detailed information: RE 27 551
127
Component type Pressure relief valve, direct operated Pressure relief valve, pilot operated Pressure relief valve, unloadable Pressure relief valve, with integrated anticavitation valve Cross-line pressure relief Cross-line pressure relief with free-wheel, mechanical Cross-line pressure relief with free-wheel, hydraulic Pilot operated DBV with sequencing stage, hydraulic
NS 10 to 22 16 to 22 10 to 40 22 to 32 22 to 40 22 to 32 16 to 32 10 16 to 32 16 to 22
Flow Cartridge SubqV max in L/min plate 150 240 80 to 800 200 to 400 400 to 800 200 to 400 100 to 400 160 130 to 400 100 to 200
Types MHDB, MHSV, MHSVL, MH2DB Operating pressure up to 420 bar Detailed information: RE 64 642 RE 64 644
16 to 22
100 to 200
32 to 50
400 to 800
128
Further development of the Rexroth CCLS systems with the following basic features: Increase in the hydraulic power Separation of pump and central hydrualic valves, therefore use of a standard pump is possible EHR with digital closed loop control circuit instead of SHR The modular design provides six useful equipment variants for the tractors
Electro-hydraulic power lift control For use in tractors, combine harvesters and for weighing purposes Function of the system: Closed loop control of force and position Remote control Regulation of front power lift Limitation of wheel slip Dampening of vibration Diagnosis indication Safety
129
Complete braking systems LT05 and LT07 consisting of: Brake valve LT05 (single circuit) or LT07 (dual circuit) Pedal LT19 Accumulator charging valve LT06 Hand brake valve LT08
Type LT05, LT07 Service brake Supply pressure 150 to 200 bar Braking pressure 60 to 100 bar Flow in the braking circuits 120 cm 3 (increase possible by using an LT09 relay valve) Detailed information: RE 66 226
Hydraulic remotely powered brakes of compact design For use in construction machines and motor vehicles Machines with a hydraulic system do not require an additional compressed air system Braking system of compact design, therefore space-saving installation Braking system as a single circuit braking system (LT12) or as a dual circuit braking system (LT13, LT17) Operation with fixed displacement pumps (open centre) or loadsensing hydraulic systems Direct mounting of pressure accumulators is possible (LT17) Complete braking systems LT12 and LT13 consisting of: Brake valve LT12 (single circuit) or LT13 (dual circuit) incl.: Accumulator charging valve Circuit separation by means of inverted shuttle valve Hand brake valve (mechanical or electrical control) Pedal LT 20 Complete braking systems LT17 consisting of: Brake valve LT17 (dual circuit) incl.: Pedal Accumulator charging valve Circuit separation by means of inverted shuttle valve Mounting feature for pressure accumulator Optional energy supply to a hydraulic hand brake Hand brake valve LT08 Types LT12, LT13, LT17, LT31 Service brake Supply pressure 150 to 200 bar Braking pressure 60 to 100 bar Flow in the braking circuits 120 cm3 (LT12, LT13) each approx. 60 cm3 (LT17) (increase possible by using an LT09 relay valve) Detailed information: RE 66 220 (LT13) RE 66 223 (LT17) LT12 on request Accessories: Brake light switch Pressure switch for safety equipment Spring accumulator cylinder (for parking or hand brake) Pressure accumulator (energy accumulator) Relay valve LT09 (for larger braking systems)
130
REDULUS planetary gears assume a multitude of tasks in industrial systems. Due to their compact design they help save weight and space. High transmission torques, high transmission ratios, and, in spite of standardisation, a variety of mounting configurations for the input and output sides offer the right solution for a multitude of drive problems. Complete with a hydrualic motor, the HYDRODRIVE GMH shaftmounted drives can be used in all applications, where low speeds are required with good true running characteristics.
REDULUS IP planetary gearboxes Are compact transmission components are are available as one, two or three-stage designs. Case-hardened and ground sun and planetary gears as well as nitrided annulus gears in conjunction with high quality materials and a high manufacturing quality offer the user a reliable product. Output torques ranging from 2 to 92.8 kNm Mounting: With foot With flange Or with shrink ring and torque reaction arm Output side: Cylindrical shaft Splined shaft Shrink ring Internally splined hollow shaft Input side: Cylindrical shaft Electric motor mounting Hydraulic motor REDULUS GP planetary gearboxes Basically offer the same characteristics as the IP gearboxes, but cover a wider torque range. Output torques ranging from 109 to 2000 kNm HYDRODRIVE GMH shaft mounted drives Are fitted with a hydraulic motor and can be mounted directly onto the drive shaft of a machine. Foundations are not required. A particular advantage are the good slow running characteristics even at low speeds. Output torques ranging from 26.6 to 565 kNm Gear wheels Gear wheels and gear sets are manufactured for the general mechanical engineering sector. The toothing can be case-hardened and ground for to meet the highest demands. Wheel diameters up to 1600 mm
Detailed information: Planetary gears REDULUS IP RE 76 104 Planetary gears REDULUS GP RE 76 100 Shaft mounting hydraulic drive HYDRODRIVE GMH RE 76 102
131
The gearboxes are extremely compact and, with the exception of the pump gears, of planetary design. Depending on the transmission ratio required, they have two, three or even more planetary stages. Highest gear teeth quality and high quality materials ensure that the gearboxes are reliable drive components. The gearboxes are designed with provision for mounting or integrating hydraulic motors or can be supplied as complete units. Technical further development and continuous market observation result in the constant creation of new gearboxes and gearbox sizes, which meet the latest requirements.
HYDROTRAC GFT track-drives for mini excavators Extremely compact gearbox with integrated A10VT hydraulic motor for track-drives of mini-excavators. Output torques ranging from 3 to 9.5 kNm HYDROTRAC GFT hydrostatic compact drive units For the travel drive of wheeled or track laying vehicles. The gearboxes are also designed for absorbing the equipment weight. Output torques ranging from 13 to 330 kNm MOBILEX GFA compact drive units For the travel drive of large machines. Output torques ranging from 2100 kNm MOBILEX GFB slew gears For the rotary movements of excavators, cranes and other applications. Their pinions, which are, in most of the cases forged-on, mesh with the internally or externally toothed slew rings. Depending on the requirements, one or more gearboxes can be used. Output torques ranging from 12.7 to 290 kNm MOBILEX GFC pump distribution gears These gearboxes are normally tailored to the machine and supplement the gearboxes needed on mobile applications. They distribute the output power of a diesel engine to the number of hydraulic pumps used on the specific application. MOBILEX GFT-W winch drives These gears have been designed specifically for use in lifting gear. Their compact design enables the reinstallation within the winch drum. Nevertheless, they are characterised by ease of maintenance. Rope pulls up to 2000 kN
Detailed information: HYDROTRAC GFT, sizes 3 to 9 RDE 77 109 HYDROTRAC GFT, sizes 13 to 330 RDE 77 110 MOBILEX GFB RDE 77 201 MOBILEX GFC RDE 77 302 MOBILEX GFT-W RDE 77 502
132
Highly flexible couplings dampen, e.g. in ship drive systems, uncontrolled rotary vibrations that can occur when passing through critical speeds. Their elastic elements prevent damage being caused to valuable drive systems. The same elements are fitted to highly flexible switching couplings, that additionally permit the drive train to be switched on or off. These couplings are also suitable for use with PTO/PTI drives.
SPIROFLEX KS highly elastic couplings Couplings with high torsional flexibility due to integrated rubber elements to dampen detrimental torsional vibration in diesel engine propulsion systems. Depending on the size, the elements are designed in the form of rings or segments. Due to its elasticity the coupling compensates for centre misalignment as will as axial and angular misalignment. Nominal torque up to 928 kNm PNEUMAFLEX KA highly elastic friction clutches The characteristics of the SPIROFLEX coupling combined with a pneumatically actuated friction clutch to separate the power flow, e. g. motor/propeller gearbox. Nominal torque up to 304 kNm PNEUMASTAR KU torsionally stiff friction clutches Clutches with torsionally stiff characteristics for quill shaft type ship propulsion systems. Nominal torque up to 1400 kNm
Detailed information: Highly elastic couplings SPIROFLEX KS RDE 75 425 Highly elastic friction clutches PNEUMAFLEX KA RDE 75 425 Torsionally stiff friction clutches PNEUMASTAR KU RDE 75 431
133
Mannesmann Rexroth AG Rexroth Hydraulics D-97813 Lohr a. Main Jahnstrae 3-5 D-97816 Lohr a. Main Telephone 0 93 52/18-0 Telefax 0 93 52/18-39 72 Telex 6 89 418 rr d RE 00 208/04.99 Replaces: 04.97