100 Yer PM PPM 0775
100 Yer PM PPM 0775
100 Yer PM PPM 0775
PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008
PREFACE This procedure is a revision or an overlay to a Saudi Aramco Engineering Procedure (SAEP), for the scope of the Yanbu Export Refinery Project, YERP, unless specifically defined as a New document. A YERP procedure consists of a revision or an overlay and the Saudi Aramco (SA) document with the same name. An overlay establishes any required changes to the SA document and specifically defines the changes. If the SA document is to be used without any changes the overlay will state there are no changes required. If the document is a new YERP document, with no reference to a SA procedure, the overlay will state it. The YERP Procedure Index identifies which YERP documents are new and the ones that relate to SA documents that are unchanged, changed, or deleted. All references to SA procedures, specifications and standards are to be defined as references to YERP procedures, specifications and standards unless specifically stated otherwise in the overlay. All references to SA organizations are to be defined as the YERP Management Team. Interpret the following as specified: Revise A specific revision to a SA or other Code paragraph or sentence as noted in this specification Add continuation of an SA or other Code paragraph with an overlay requirement Substitute replace the SA or other Code paragraph in entirety by the overlay requirement New New paragraph number in the overlay with no corresponding SA or other Code paragraph Delete SA or other Code paragraph is deleted by the overlay
REVISION This is a new YERP document that does not replace any Saudi Aramco Document. ATTACHMENTS Forms as listed: Section 7.0, Engineering Forms; Section 8.0, Inspection Forms; and Section 9.0, HSE Forms.
TABLE OF CONTENTS 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 PURPOSE4 SCOPE AND OBJECTIVES.4 CONFLICTS AND DEVIATIONS.4 AFFECTS.4 DEFINITIONS..4 REFERENCES5 YERP ENGINEERING FORMS5 YERP INSPECTION FORMS.13 YERP HSE (HEALTH, SAFETY, AND ENVIRONMENT) FORMS..13
FIGURES AND TABLES TABLE 1 YERP ENGINEERING FORMS5 TABLE 2 YERP INSPECTION FORMS.13 TABLE 3 YERP HSE FORMS.13
1.0
PURPOSE The purpose of this document is to define the forms to be used by any Contractor, Suppliers and Sub-Suppliers on the Yanbu Export Refinery Project (YERP).
2.0
SCOPE AND OBJECTIVES The project forms (formerly YERP forms) are documents utilized for the purpose of reporting, documenting, or requesting information. This document collects the YERP forms for easy reference and use. Forms referenced in project standards, specifications, or procedures that have been determined to not be applicable to YERP, are listed as DELETED in the date column of the tables shown in Sections 7.0, 8.0, and 9.0 of this document. This collection of forms is in addition to YERP SA-FORMS-175, Inspection and Test Plans, and YERP SA-NMR-FORMS, Nonmaterial Requirements.
3.0
CONFLICTS AND DEVIATIONS Any conflicts between this document and other applicable YERP Saudi Aramco Engineering Procedures (YERP-SAEP), YERP Saudi Aramco Engineering Standards (YERP-SAES), YERP Saudi Aramco Engineering Procedures (YERPSAEP), YERP Materials System Specifications (YERP-SAMSS), YERP-Standard Drawings (YERP-SASD), or industry standards, codes, and forms shall be resolved in writing by the YERP PMT. Direct all requests to deviate from this specification in writing to the YERP PMT who shall follow internal project procedure YERP-SAEP-302 Instruction for obtaining a waiver of mandatory YERP requirement.
4.0
AFFECTS This document affects activities being performed according to project standards, specifications, or procedures requiring the use of forms.
5.0
DEFINITIONS Company Project Management Team (PMT) Is the group responsible for the management of the entire project and is dedicated to the overall success, development and execution of the work and to ensure alignment across the numerous project interfaces. Contractor or Contractors Any design, Construction or Service Contractor(s); Manufacturer(s); Vendor(s); Government Agencies; and other similar organization(s) having a contractual relationship or a prospective contractual relationship with the Company.
General Business Confidential Page 4 of 15
Yanbu Export Refinery Project (YERP) As used in this procedure, shall also mean the Yanbu Export Refinery Company and its affiliated companies. It is also named as the COMPANY. 6.0 REFERENCES YERP Engineering Procedure YERP-SAEP-302 Forms YERP-SA-FORMS-175 YERP-SA-NMR-FORMS 7.0 YERP ENGINEERING FORMS The YERP project engineering forms for the purpose of reporting, documenting, or requesting information are listed in TABLE 1 YERP ENGINEERING FORMS.
Number YERP-0145-ENG YERP-0293-ENG YERP-305-ENG YERP-0777-ENG YERP-2093-ENG YERP-2514-M-ENG YERP-2517-ENG YERP-2601-ENG YERP-2693-ENG YERP-2694-ENG YERP-2713-ENG YERP-2714-ENG YERP-2716-ENG YERP-2731-M-ENG YERP-2741-M-ENG YERP-2748-M-ENG YERP-2773-M-ENG Title ENGINEERING DATA TRANSMITTAL YERP C-A GATE SECURITY LOG SHEET CHANGE APPROVAL FORM DATA SHEET RETRACTABLE COUPON HOLDER EQUIPMENT INSPECTION RECORD GENERAL ROTARY POSITIVE DISPLACEMENT PUMP DATA SHEET PITOT TUBE METER DATA SHEET EQUIPMENT INSPECTION SCHEDULE DATA AND OPERATING LIMITS SHEET ATMOSPHERIC / LOWPRESSURE TANKS DATA AND OPERATING LIMITS SHEET PRESSURE VESSELS DATA AND OPERATING LIMITS SHELL & TUBE HEAT EXCHANGERS SHELL AND TUBE HEAT EXCHANGER SPECIFICATION DATA SHEET AIR COOLED HEAT EXCHANGERS DATA AND OPERATING LIMITS FIRED HEATERS CENTRIFUGAL PUMP DATA SHEET FOR HORIZONTAL PUMPS AND VERTICAL IN-LINE PUMPS CENTRIFUGAL PUMP DATA SHEET FOR VERTICAL LINE SHAFT PUMPS INSTRUMENT SPECIFICATION SHEET PRESSUREINSTRUMENTS Date 11/07 05/08 05/08 05/08 11/07 05/08 12/07 11/07 12/07 12/07 12/07 04/08 04/08 12/07 05/08 12/07 12/07
Instruction for Obtaining a Waiver of Mandatory YERP Requirement. Inspection and test plans. Nonmaterial requirements.
Number YERP-2775-ENG YERP-2777-ENG YERP-2778-ENG YERP-2780-ENG YERP-2781E-ENG YERP-2786-ENG YERP-2787-ENG YERP-2788-ENG YERP-2790-ENG YERP-2793-ENG YERP-2794-ENG YERP-2799-ENG YERP-2811-M-ENG YERP-2812-M-ENG YERP-2821-ENG YERP-3099-A-ENG YERP-3101-ENG YERP-3175-ENG YERP-3176-ENG YERP-3176A-ENG YERP-3177-ENG YERP-3185-ENG YERP-3185-A-ENG YERP-3186-ENG YERP-3188-ENG YERP-3195-ENG YERP-3750-ENG YERP-5645-1-ENG YERP-5645-2-ENG YERP-5645-3-ENG YERP-5763-ENG YERP-6078-ENG YERP-6079-ENG
Title INSTRUMENT SPECIFICATION SHEET BULB TYPE TEMPERATURE INSTRUMENTS INSTRUMENT SPECIFICATION SHEET RECEIVING INSTRUMENTS INSTRUMENT SPECIFICATION SHEET LOCAL FLOW INSTRUMENTS INSTRUMENT SPECIFICATION SHEET BLANCED BRIDGE TYPE TEMPERATURE INSTRUMENTS INSTRUMENT INSTALLATION SCHEDULE MISCELLANEOUS INSTRUMENTS INSTRUMENT SPECIFICATION SHEET TRAPS AND DRAINERS INSTRUMENT SPECIFICATION SHEET PRESSURE REGULATORS INSTRUMENT SPECIFICATION SHEET DIFFERENTIAL TYPE LEVEL INSTRUMENTS INSTRUMENT SPECIFICATION SHEET VARIABLE AREA FLOW METERS INSTRUMENT SPECIFICATION SHEET DRAFT GAUGES INSTRUMENT SPECIFICATION SHEET SNAP ACTING VALVES INSTRUMENT INSTALLATION SCHEDULE RELIEF VALVES STEAM TURBINE / GAS EXPANSION TURBINE DATA SHEET FOR CENTRIFUGAL COMPRESSORS SAFETY INSTRUCTION SHEET CRITICAL PLANT PIPING RELIEF VALVE AUTHORIZATION SPARE PARTS RECORD ORIFICE PLATE DETAIL FOR RF FLANGES ORIFICE PLATE DETAIL SEGMENTAL ORIFICE PLATE DETAIL RESTRICTION ORIFICE PLATE DETAIL QUADRANT EDGE INSTRUMENT MATERIAL SUMMARY SHEET INSTRUMENT MATERIAL SUMMARY SHEET INSTRUMENT SPECIFICATION SHEET VIBRATION SWITCHES METER READING TABLES INSTRUMENT SPECIFICATION SHEET PISTON OPERATED VALVES RELIEF VALVE MAINTENANCE REPORT SAFETY INSTRUCTION SHEET FOR CROSS COUNTRY PIPLINE MAIN LINE PIPE SAFETY INSTRUCTION SHEET FOR CROSS COUNTRY PIPLINE CRITICAL PIPING SAFETY INSTRUCTION SHEET TERMINAL AND BULK PLANT PIPING REQUEST FOR YERP PHOTOGRAPH INSTRUMENT SPECIFICATION SHEET FLOW INSTRUMENTS INSTRUMENT SPECIFICATION SHEET - LEVEL SWITCHES
Date 12/07 12/07 12/07 12/07 03/08 12/07 12/07 12/07 12/07 12/07 12/07 12/07 05/08 05/08 12/07 12/07 04/08 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 05/08 12/07 12/07
Number
YERP-6080-ENG YERP-6081-ENG YERP-6233-1-ENG YERP-6237-M-ENG YERP-6238-M-ENG YERP-6239-ENG YERP-6286-ENG YERP-6409-ENG YERP-6409A-ENG YERP-6880-M-ENG YERP-7076-ENG YERP-7305-ENG YERP-7823-ENG YERP-7835-ENG YERP-8001-M-ENG YERP-8002-M-ENG YERP-8003-M-ENG YERP-8004-M-ENG YERP-8010-M-ENG YERP-8020-111-ENG YERP-8020-115-ENG YERP-8020-116-ENG YERP-8020-117-ENG YERP-8020-118-ENG YERP-8020-124-ENG YERP-8020-200-ENG YERP-8020-212-ENG YERP-8020-213-ENG YERP-8020-312-ENG YERP-8020-314-ENG YERP-8020-318-ENG
Title
INSTRUMENT SPECIFICATION SHEET FILLED SYSTEM TYPE TEMPERATURE SWITCHES INSTRUMENT SPECIFICATION SHEET THERMOCOUPLE / RTD SWITCHES VALVE DATA SHEET DATA SHEET FOR DIESEL ENGINE DATA AND OPERATING LIMITS AIR COOLED HEATEXCHANGERS INSTRUMENT SPECIFICATION SHEET GENERAL RECIPROCATING COMPRESSOR DATA SHEET PLANT & INSTRUMENT AIR SERVICE DEVATION REQUEST CONDITIONS OF APPROVAL FORM SUBMERSIBLE PUMPS DATA INSTRUMENT INSTALLATION SCHEDULE MOV/AOV/HOV/GOV EQUIPMENT NOISE DATA SHEET MEDIUM VOLTAGE CABLE TEST RECORD CONTRACTOR REQUEST FOR PHOTOGRAPHY DATA SHEET FOR RECIPROCATING COMPRESSOR, PROCESS AIR & GAS SERVICE COMBUSTION GAS TURBINES DATA SHEET DATA SHEET GEAR UNIT (FOR INCREASERS & REDUCERS OF PARALLEL SHAFT DESIGN) LUBRICATION, SHAFT SEALING AND CONTROL OIL SYSTEMS DATA SHEET POSITIVE DISPLACEMENT PUMP DATA SHEET INSTRUMENT SPECIFICATION SHEET FLOW TRANSMITTERS (DIFF. PRESSURE TYPE) INSTRUMENT SPECIFICATION SHEET METERING ORIFICE CALCULATION CONVENTIONAL UNITS INSTRUMENT SPECIFICATION SHEET VENTURI TUBE SPECIFICATION & CALCULATION INSTRUMENT SPECIFICATION SHEET TURBINE METERS INSTRUMENT SPECIFICATION SHEET - LIQUID POSITIVE DISPLACEMENT METERS INSTRUMENT SPECIFICATION SHEET RESTRICTION ORIFICE CALCULATION AND SPECIFICATION INSTRUMENT SPECIFICATION SHEET PRESSURE TRANSMITTERS SMART INSTRUMENT SPECIFICATION SHEET PRESSURE AND DIFFERENTIAL PRESSURE GAUGES INSTRUMENT SPECIFICATION SHEET PRESSURE AND D/P SWITCH INSTRUMENT SPECIFICATION SHEET LEVEL GAUGE GLASSES INSTRUMENT SPECIFICATION SHEET LEVEL INSTRUMENTS INSTRUMENT SPECIFICATION SHEET AUTOMATIC TANK GAUGING EQUIPMENT
Date
12/07 12/07 12/07 05/08 04/08 12/07 12/07 04/08 04/08 12/07 12/07 12/07 04/08 05/08 05/08 12/07 05/08 05/08 05/08 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07
Number
YERP-8020-319-ENG YERP-8020-400-ENG YERP-8020-415-ENG YERP-8020-416-ENG YERP-8020-418-ENG YERP-8020-419-ENG YERP-8020-511-ENG YERP-8020-511-ENG YERP-8020-512-ENG YERP-8020-514-ENG YERP-8020-515-ENG YERP-8020-517-ENG YERP-8020-611-ENG YERP-8020-611-ENG YERP-8020-612-ENG YERP-8020-612-ENG YERP-8020-612-ENG YERP-8020-617-ENG YERP-8020-625-ENG YERP-8020-625-ENG YERP-8020-625-ENG YERP-8020-711-ENG YERP-8020-712-ENG YERP-8020-713-ENG YERP-8020-716-ENG YERP-8020-717-ENG
Title
INSTRUMENT SPECIFICATION SHEET AUTOMATIC TANK GAUGE RADAR INSTRUMENT SPECIFICATION SHEET TEMPERATURE TRANSMITTERS- SMART INSTRUMENT SPECIFICATION SHEET THERMOCOUPLE (T/C) ASSEMBLY INSTRUMENT SPECIFICATION SHEET RESISTANCE TEMPERATURE DETECTOR (RTD) INSTRUMENT SPECIFICATION SHEET THERMOWELL INSTRUMENT SPECIFICATION SHEET TEMPERATURE MONITOR INSTRUMENT SPECIFICATION SHEET CHROMATOGRAPHS (PAGE 1) INSTRUMENT SPECIFICATION SHEET CHROMATOGRAPHS (PAGE 2) INSTRUMENT SPECIFICATION SHEET OXYGEN ANALYZER INSTRUMENT SPECIFICATION SHEET COMBUSTIBLE GAS AND HYDROGEN SULFIDE MONITORS INSTRUMENT SPECIFICATION SHEET - MOISTURE ANALYZERS INSTRUMENT SPECIFICATION SHEET DENSITY METERS FOR GAS AND LIQUID SERVICE INSTRUMENT SPECIFICATION SHEET PRESSURE RELIEF VALVES CONVENTIONAL & BALANCED TYPES (PAGE 1) INSTRUMENT SPECIFICATION SHEET PRESSURE RELIEF VALVES CONVENTIONAL & BALANCED TYPES (PAGE 2) INSTRUMENT SPECIFICATION SHEET SAFETY RELIEF VALVES PILOT OPERATED (PAGE 1) INSTRUMENT SPECIFICATION SHEET SAFETY RELIEF VALVES PILOT OPERATED (PAGE 2) INSTRUMENT SPECIFICATION SHEET SAFETY RELIEF VALVES PILOT OPERATED (PAGE 3) INSTRUMENT SPECIFICATION SHEET FLAME MONITORING SYSTEMS INSTRUMENT SPECIFICATION SHEET VIBRATION, AXIAL POSITION, AND BEARING TEMP. MONITORING SYSTEM (PAGE 1) INSTRUMENT SPECIFICATION SHEET VIBRATION, AXIAL POSITION, AND BEARING TEMP. MONITORING SYSTEM (PAGE 2) INSTRUMENT SPECIFICATION SHEET VIBRATION, AXIAL POSITION, AND BEARING TEMP. MONITORING SYSTEM (PAGE 3) INSTRUMENT SPECIFICATION SHEET GLOBE/ANGLE CONTROL VALVES INSTRUMENT SPECIFICATION SHEET BALL CONTROL VALVES INSTRUMENT SPECIFICATION SHEET BUTTERFLY / ROTARY PLUG CONTROL VALVES INSTRUMENT SPECIFICATION SHEET PNEUMATIC ACTUATORS (ONOFF SERVICE) INSTRUMENT SPECIFICATION SHEET HYDRAULIC VALVE ACTUATORS
Date
12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07
Number YERP-BC-ENG YERP-BCR-ENG YERP-BLOWER-ENG YERP-BS-ENG YERP-BT-ENG YERP-CB-ENG YERP-CF-ENG YERP-CFILTER-ENG YERP-CIFDS-ENG YERP-CIS-ENG YERP-CLSCRFILTERENG YERP-COALSCERENG YERP-CP-ENG YERP-CVP-ENG YERP-DEAERTORENG YERP-DESALTERENG YERP-DGSS-ENG YERP-DV-ENG YERP-EJECTOR-ENG YERP-FAN(FURN)ENG YERP-FAN-ENG YERP-FANS-ENG YERP-FHHC-ENG YERP-FILTERS-ENG YERP-FPTT-ENG YERP-FWIM-ENG YERP-GC-ENG YERP-GISG(34.5kV)ENG YERP-GISG(380kV)ENG YERP-GPGUPS-ENG YERP-GPLO-ENG YERP-HPV-ENG YERP-HT-ENG YERP-ICSCOPE-ENG
Title DATA SHEET BELT CONVEYORS DATA SHEET BATTERY CHARGERS / RECTIFIERS DATA SHEET BLOWER DATA SHEET BASKET STRAINER DATA SHEET BELT TRIPPERS DATA SHEET CABLE BUS DATA SHEET CENTRIFUGAL FAN DATA SHEET CARTRIDGE FILTER DATA SHEET COATING, INSULATION, FIREPROOFING DATA SHET CHEMICAL INJECTION SYSTEM DATA SHEET COALESCER FILTER DATA SHEET COALESCER DATA SHEET CENTRIFUGAL PUMP DATA SHEET CONTROLLED VOLUME PUMP DATA SHEET DEAERTOR DATA SHEET DESALTER DATA SHEET DRY GAS SEAL SYSTEM DATA SHEET DIVERTER VALVES DATA SHEET EJECTOR EDUCTOR DATA SHEET FAN (FURNACE) DATA SHEET - FAN DATA SHEET FANS DATA SHEET FIRED HEATER HEAT CURVE SUMMARY DATA SHEET FILTERS (GAS / SOLIDS SERVICE) DATA SHEET FLUIDIZING PRESSURE TRANSFER TANKS DATA SHEET FORM-WOUND INDUCTION MOTOR DATA SHEET GRAVITY CHUTES DATA SHEET 34.5kV GAS INSULATED METAL ENCLOSED (GISD) SWGR DATA SHEET 380kV GAS INSULATED METAL ENCLOSED (GISD) SWGR DATA SHEET GENERAL PURPOSE GEAR UNIT PARALLEL SHAFT DATA SHEET GENERAL PURPOSE LUBE OIL DATA SHEET HORIZONTAL PRESSURE VESSEL DATA SHEET HOISTS & TROLLEYS INSTRUMENT AND CONTROLS SCOPE OF SUPPLY
Date 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 04/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08
Number YERP-IGC-ENG YERPINSTRUMENTAD-ENG YERP-LRVPCS-ENG YERP-LVAFD-ENG YERP-LVMCC-ENG YERP-MBDP-ENG YERP-MP-ENG YERP-MS-ENG YERP-MVMCC-ENG YERP-OTC-ENG YERP-PBC-ENG YERP-PB-ENG YERP-PCS-ENG YERP-PDB-ENG YERP-PD-ENG YERP-PE-ENG YERP-PFU-ENG YERP-PT(4.16kV)-ENG YERP-PT(13.8kV)-ENG YERP-PT(380kV)-ENG YERP-PT(480V)-ENG YERP-RC-ENG YERP-REACTORS-ENG YERP-RECLAIMERENG YERP-RV-ENG YERP-SCIM>200HPENG YERP-SCIM-ENG YERP-SCP-ENG YERP-SG(4.16kV)-ENG YERP-SG(13.8kV)-ENG YERP-SG(480V)-ENG
Title DATA SHEET INTEGRALLY GEARED COMPRESSOR DATA SHEET INSTRUMENT AIR DRIER DATA SHEET LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM DATA SHEET LOW VOLTAGE ADJUSTABLE FREQUENCY DRIVES DATA SHEET LOW VOLTAGE MOTOR CONTROL CENTER DATA SHEET MIXED BED DEMINERALIZER PACKAGE DATA SHEET METERING PUMPS DATA SHEET MAGNETIC SEPARATORS DATA SHEET MEDIUM VOLTAGE MOTOR CONTROL CENTER DATA SHEET OVERHEAD TRAVELING CRANES DATA SHEET PIPE BELT CONVEYORS DATA SHEET PACKAGED BOILER DATA SHEET PNEUMATIC CONVEYING SYSTEMS DATA SHEET POSITIVE DISPLACEMENT BLOWERS DATA SHEET PROJECT DESIGN DATA SHEET PIPING EQUIPMENT DATA SHEET PASTILLE FORMING UNIT DATA SHEET 4.16kV POWER TRANSFORMERS DATA SHEET 13.8kV POWER TRANSFORMERS DATA SHEET 380kV POWER TRANSFORMERS DATA SHEET 480V POWER TRANSFORMERS DATA SHEET ROLL CRUSHER DATA SHEET REACTORS DATA SHEET RECLAIMER DATA SHEET ROTARY VALVES DATA SHEET SQUIRREL CAGE INDUCTION MOTOR (LESS THAN 200 HP) DATA SHEET SQUIRREL CAGE INDUCTION MOTOR DATA SHEET SEALLESS CENTRIFUGAL PUMP DATA SHEET 4.16kV SWITCHGEAR DATA SHEET 13.8kV SWITCHGEAR DATA SHEET 480V SWITCHGEAR
Date 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08
Number YERP-SG-ENG YERP-SGV-ENG YERP-SL-ENG YERP-SLS-ENG YERP-SM-ENG YERP-SMIXER-ENG YERP-SP-ENG YERP-SPST-ENG YERP-SSDC-ENG YERP-STDSS-ENG YERP-TOWERSENG YERP-TS-ENG YERP-UPS-ENG YERP-VCF-ENG YERP-VE-ENG YERP-VFB-ENG YERP-VPVCOLUMNENG
Title DATA SHEET SYNCHRONOUS GENERATOR DATA SHEET SLIDE GATE VALVES DATA SHEET SHIP LOADER DATA SHEET SANITARY LIFT STATION DATA SHEET SYNCHRONOUS MOTOR DATA SHEET STATIC MIXER DATA SHEET SOLIDS PRODUCT DATA SHEET SPECIAL PURPOSE STEAM TURBINE DATA SHEET SAMPLE STATION DESIGN CONDITIONS DATA SHEET SPRAY TYPE DUST SUPPRESION SYSTEMS DATA SHEET TOWERS DATA SHEET TRUCK SCALES DATA SHEET UNINTERRUPTIBLE POWER SUPPLIES DATA SHEET VERTICAL CONVEYORS / FEEDERS DATA SHEET VACUUM EJECTOR DATA SHEET VERTICAL FABRICATED BINS DATA SHEET VERTICAL PRESSURE VESSEL (COLUMN)
Date 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08
8.0
YERP INSPECTION FORMS The project YERP inspection forms for the purpose of reporting, documenting, or requesting information are listed in TABLE 2 YERP INSPECTION FORMS.
Number YERP-00-SAIP-07 YERP-00-SAIP-08 YERP-2642-ENG YERP-2642-1-ENG YERP-4719-A-ENG YERP-6133 YERP-7213 YERP-7214 YERP-7235-ENG YERP-7627-ENG YERP-7627-ENG
Title PMI REPORT PMI LOG SHEET PRESSURE TEST REPORT PRESSURE TEST INFORMATION SHEET RADIOGRAPHY REQUEST/REPORT SHEET MECHANICAL COMPLETION EXCEPTION ITEM LIST MECHANICAL COMPLETION CERTIFICATE PEFORMANCE ACCEPTANCE CERTIFICATE HOT TAP DATA & CHECKLIST HOT TAP/STOPPLE & REINFORCEMENT CALCULATION REQUEST (PAGE 1) HOT TAP/STOPPLE & REINFORCEMENT CALCULATION REQUEST (PAGE 2)
Date 11/07 11/07 11/07 11/07 12/07 02/08 02/08 02/08 12/07 12/07 12/07
9.0
YERP HSE (HEALTH, SAFETY, AND ENVIRONMENT) FORMS The project YERP HSE (health, safety, and environment) forms for the purpose of reporting, documenting, or requesting information are listed in TABLE 3 YERP HSE FORMS.
Number YERP-0203A-HSE YERP-0203B-HSE YERP-0203C-HSE YERP-0206A-HSE YERP-0206B-HSE YERP-0215-HSE YERP-0216-HSE YERP-0223-HSE YERP-0224A-HSE YERP-0224B-HSE YERP-0225-HSE
Title NON-COMPLIANCE WITH HSE REQUIREMENTS VERBAL CONFERENCE REPORT WRITTEN CONFERENCE REPORT HEALTH, SAFETY, AND ENVIRONMENTAL INCIDENT REPORT MONTHLY HSE PERFORMANCE SUMMARY COMPETENT PERSON DESIGNATION WASTE MANIFEST ELEVATED AERIAL WORK PLATFORM EXIT PERMIT AIR/ELECTRIC TUGGER PULL PLAN CHECKLIST AIR/ELECTRIC TUGGER NON CRITICAL LIFT LOG ALTERED AND JOB MADE TOOL APPROVAL
Date 01/08 01/08 01/08 11/07 11/07 08/07 12/07 08/07 02/08 08/07 08/07
Number YERP-0228A-HSE YERP-0228B-HSE YERP-0228C-HSE YERP-0228D-HSE YERP-0233-HSE YERP-0235A-HSE YERP-0235B-HSE YERP-0236-HSE YERP-0237-HSE YERP-0238-HSE YERP-0239A-HSE YERP-0239B-HSE YERP-0239C-HSE YERP-0239D-HSE YERP-0239E-HSE YERP-0239F-HSE YERP-0240A-HSE YERP-0240B-HSE YERP-0243-HSE YERP-0244-HSE YERP-0246-HSE YERP 0247-HSE YERP-0250A-HSE YERP-0250B-HSE YERP-0250C-HSE YERP-0250D-HSE YERP-0252A-HSE YERP-0252B-HSE YERP-0253A-HSE YERP-0253B-HSE YERP-0253C-HSE YERP-0255-HSE YERP-0259A-HSE YERP-0259B-HSE YERP-0260-HSE YERP-0261-HSE YERP-0263A-HSE YERP-0263B-HSE
Title REQUEST FOR ELECTRICAL SHUTDOWN ELECTRICAL HAZARDOUS WORK PLAN ENERGIZED MOTOR CONTROL CENTER UNIT INSERTION PROCEDURE CHECKLIST ENERGIZED MOTOR CONTROL CENTER UNIT REMOVAL PROCEDURE CHECKLIST CONFINED SPACE ENTRY PERMIT CONTROL OF HAZARDOUS ENERGY HAZARDOUS ENERGY ISOLATION LOG CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET) PERMIT CRITICAL LIFT PLAN DEMOLITION WORK PLANNING CHECKLIST JOURNEY MANAGEMENT PLAN DRIVERS PERMIT APPLICATION AND REGISTRATION DRIVING/TRAFFIC HAZARD CHEKLIST VEHICLE INSPECTION CHECKLIST DRIVERS DAILY CHECKLIST DRIVING OBSERVATION CHECKLIST MEDICAL EXAMINATION FOR HEAVY EQUIPMENT OPERATORS HEAVY EQUIPMENT OPERATOR DAILY INSPECTION CHECKLISTS EXCAVATION PERMIT FALL PROTECTION EQUIPMENT INSPECTION RECORD FLOORING REMOVAL PERMIT CHEMICAL USE APPROVAL HOT-TAP/TIE-IN CHECKLIST HOT-TAP DATA SHEET HOT TAP PRE-WELDING INSPECTION TIE-IN AUTHORIZATION LINE BREAKING PERMIT MASTER BLIND LIST MEDICAL EXAMINATION FOR MOBILE EQUIPMENT OPERATORS MOBILE CRANE NON-CRITICAL LOG MOBILE CRANE OPERATOR DAILY INSPECTION CHECKLIST CLOSE PROXIMITY PERMIT PNEUMATIC/HYDROSTATIC TESTING PERMIT CHECKLIST FOR PRESSURE TESTING SAFETY WELDING MACHINE EQUIPMENT INSPECTION RECORD POWDER ACTUATED TOOL/CARTRIDGE ISSUANCE CONTROL LOG MEDICAL EXAMINATION FOR FORKLIFT OPERATORS FORKLIFT OPERATORS DAILY INSPECTION CHECKLISTS
Date 10/07 10/07 04/08 04/08 10/07 10/07 10/07 12/07 11/07 03/08 11/07 11/07 11/07 11/07 11/07 11/07 09/07 09/07 09/07 09/07 09/07 09/07 11/07 11/07 11/07 11/07 11/07 11/07 08/07 08/07 08/07 10/07 11/07 11/07 01/08 12/07 09/07 09/07
Number YERP-0264-HSE YERP-0265A-HSE YERP-0265B-HSE YERP-0265C-HSE YERP-0265D-HSE YERP-0266A-HSE YERP-0266B-HSE YERP-0268A-HSE YERP-0268B-HSE YERP-0268C-HSE YERP-0270A-HSE YERP-0270B-HSE YERP-0270C-HSE YERP-0270D-HSE YERP-0270E-HSE YERP-0276A-HSE YERP-0276B-HSE YERP-0276C-HSE YERP-0278-HSE YERP-0723-HSE YERP-0776-HSE
Title WATER HANDLER PERSONAL HYGIENE FORM REQUEST FOR TEMPORARY RADIOACTIVE SOURCE STORAGE PERMIT PERSONAL RADIATION EXPOSURE RECORD IONIZING RADIATION PRODUCING EQUIPMENT/MATERIAL UTILIZATION & TRACKING LOG RADIATION INCIDENT NOTIFICATION QUALITATIVE RESPIRATOR FIT TEST DOCUMENTATION RESPIRATOR MADICAL EVALUATION QUESTIONNAIRE SAFE WORKING PLAN MONTHLY SAFE WORKING PLAN REVIEW QUARTERLY SAFE WORKING PLAN AUDIT REPORT SCAFFOLD PLAN COMPLETENESS CHECKLIST BASE-SUPPORTED, NON-MOVABLE SCAFFOLD FIELD INSPECTION CHECKLIST MOBILE SCAFFOLD FIELD INSPECTION CHECKLIST UNDERHUNG (SUSPENDED) SCAFFOLD FIELD INSPECTION CHECKLIST BRACKET SCAFFOLD FIELD INSPECTION CHECKLIST MEDICAL EXAMINATION FOR TOWER & TROLLEY CRANE OPERATORS TOWER & TROLLEY CRANE NON-CRITICAL LIFT LOG TOWER & TROLLEY CRANE OPERATOR DAILY INSPECTION CHECKLIST WELDING AND FIREBOX REQUIREMENTS CHECKLISTS REQUEST FOR WAIVER FROM YERP SANITARY CODE REQUIREMENT WATER DISPOSAL APPROVAL FORM
Date 11/07 12/07 12/07 12/07 12/07 12/07 12/07 11/07 11/07 11/07 01/08 01/08 01/08 01/08 01/08 02/08 02/08 02/08 02/08 02/08 02/08
DATE
CONTROL NO.
TITLE
ADDRESS
LOCATION
ATTENTION
SIGNATURE
DATE
NUMBER OF Drawing Hard Copies PROJECT Job Number ACTION Electronic Files Envelopes Packages Manuals
Title
Return By (Date)
Final Transmittal
RECEIVED BY (NAME)
RETURN TRANSMITTAL TO
SIGNATURE
ITEM
DOCUMENT DESCRIPTION
DOCUMENT NUMBER
REMARKS
Notes:
YERPCAGATESECURITYLOGSHEET
YERP-0293-ENG (05/08)
1) 2) 3) 4) 5) 6) 7)
(Checkone)
Gatename___________________________________________________________________
Date_______________________________________________________________________________________
NAME PRINT
WRITE ID/CA#
DESTINATION
ENTRANTS SIGNATURE IN
WATCH INITIAL IN
REMARKS
1 2 3 4 5 6 7 8 9 10 11 12 13
YERP-305-ENG (05/08)
CAF # ______________
Facilty/WBS: _________ Date: ________________
MOC Reviews (Attach Supporting Documents) Review/Activity Compile Process Safety Information* Safety and Occupational Health Environmental Process Engineering Maintenance engineering Electrical Engineering Maintenance Procedures Operating Procedures Mechanical Engineering Piping Engineering Structural Engineering Perform HAZOP Training and/or Notifications Pre-Startup Safety Required Responsible Individual Date Signature
Initiation Section Complete, Reviews/Activities Assigned and Supporting Documents Included. ____________________________ HAZOP Engineer Approvals Reviews Completed and Change Approved ____________________________ HAZOP Engineer Closure Type of Change Temporary Permanent All Documentation and Action Items Complete ____________________________ HAZOP Engineer ____________________________ Operations Manager __________ Date __________ Date ____________________________________ HAZOP Manager ____________________________________ HSE Manager ________________ Date ________________ Date Returned to Original Condition Made Permanent or Extended - Complete New CAF # _____________ Completed Cancelled (Attach Explanation) After-startup Action Items Completed Activity __________ Date HAZOP Manager Assessment: Significant, Non-Significant __________ Date ____________________________________ HAZOP Manager ________________ Date
________________ Date
YERP-0777-ENG (05/08) 1 Engineering Data Sheet Retractable Coupon Holder 2 General Data 3 Project Name 4 Job / Contract Number 5 P & ID # 6 Line Number# 7 Tag # 8 Process Data 9 Process unit description 10 Temperature (0C) Design max: Operating max: 11 Pressure (psig) Design max: Operating max: 12 Flow Rate (ft.sec.-1) Design max: Operating max: 13 Process Fluid State (note 1 & 2) Liquid Vapor 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Page 1 of 3
Process fluid density (g.cm.3) (note 3 & 4) % (by volume) water Carbon dioxide partial pressure Hydrogen sulfide partial pressure Estimated Corrosion Rate (mpy) (if known)
Process Piping Line outer diameter (in.) Pipe wall thickness (in.) Pipe orientation (note 1) Vertical Horizontal Pipe / vessel alloy (note 5) Process Connection (note 1 & 6) NPT Threaded Flanged Size (note 7) Face type (RF, RTJ, FF) (note 8) Flange rating (150 #, 300 #, 600 #) (note 8) Access valve standoff height (in.) (note 9) Required weight-loss coupon position Top-of-line Middle-of-line Bottom of line (see notes 1 & 10) Coupon Holder Specification Type Strip, weight-loss Mechanism Can be inserted / removed at line pressure & temperature, using a 1 stuffing box. Attachment to access valve To match process connection (see lines 24 27). assembly Length Vendor to advise. Material of construction (see note AISI 316 stainless steel. 11). Pressure rating 1500 psi, or where flanged stuffing box is used, to match flange rating Retractor tool required (see notes 1 Yes No & 12). Weight-Loss Coupon Specification Type Strip Dimensions 3 x x 1/16 Number required per coupon holder 2 Material of construction To match piping alloy (see note 13) 0 Insulator Material (see note 1). Nylon (up to Teflon (up to Ceramic (> 500 F) 0 0 200 F) 500 F)
YERP-0777-ENG (05/08)
Page 2 of 3
44
Notes: These are advisory, for construction of the engineering data sheet, and need not be included in the final engineering data sheet that is sent to the vendor for inquiry purposes. 1. 2. 3. 4. 5. 6. Pick Option. If mixed phase, provide percentage (by volume) of liquid phase. Density @ process temperature & pressure should be given. If mixed phase, liquid & vapor density should be provided. AISI, ASTM, UNS, designation, or % composition (by weight). Flanged connections, as opposed to threaded connections, may be specified for branches of greater than a certain size in the general engineering specifications, especially in sour service. The general engineering specifications should be consulted prior to specifying the process connection type. If flanged connections are not specifically called out, the NPT threaded connection is preferred for convenience & cost. This defines access valve bore, and the Flange / NPT connection size (e.g. 1, 1, 2, etc. . . . . ). The minimum valve bore clearance must be, at least 1.0 and, if flanged connections are used, it is preferred that the flange size does not exceed 2. Applicable only to flanged process connections. This is the distance from the o.d. of the pipe, to the point of attachment of the coupon holder stuffing box (see figure I, attached). In single phase process fluids, or in vertical lines, irrespective of the number of phases, the precise positioning of the weight-loss coupon is not critical so, by default, center of line monitoring is normally chosen. In horizontal lines, that carry multiple phase process fluid, with liquid water as a minority liquid phase, bottom-of-line monitoring is the required coupon positioning. In horizontal lines where a significant proportion of liquid is present, but the active corrosive phase is condensing vapor, top-of-line monitoring is preferred. The default material for weight-loss coupon holders is AISI 316 stainless steel and, for most refinery applications this is more than adequate. However, in very high chloride environments, or low pH (> 2), it may be advisable to use Hastelloy C-276 for construction of the coupon holder. If the line pressure exceeds 100 psi, a retractor tool will be required for insertion / removal of the coupon holder. However, since the retractor is moved from monitoring location, to monitoring location, as required for insertion / removal operations, only one retractor tool will be required, irrespective of the number of monitoring points. If the piping alloy is any grade of carbon steel, then the material of coupon construction is AISI 1018 carbon steel.
7. 8. 9. 10.
11.
12.
13.
YERP-0777-ENG (05/08)
Page 3 of 3
X NPT x 1 NPT reducing nipple (5 min. length) X flanged X NPT ball valve Access Valve Standoff
Date
Remarks
YERP-2514-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT JOB NO. PAGE AS BUILT UNIT NO. OF PUMPS REQUIRED SIZE AND TYPE SERIAL NO.
0
PROPOSAL
PURCHASE
INDICATES INFORMATION TO BE COMPLETED BY PURCHASER GENERAL OTHER DRIVER TYPE PUMP ITEM NO'S DRIVER ITEM NO'S DRIVER PROVIDED BY DRIVER MOUNTED BY DRIVER DATA SHEET NO. OPERATING CONDITIONS
BY MANUFACTURER
GEAR ITEM NO'S GEAR PROVIDED BY GEAR MOUNTED BY GEAR DATA SHEET NO. LIQUID TYPE OR NAME OF LIQUID
CAPACITY @ PT :
(L/min) @ MIN. VISCOSITY (barG) MINIMUM (barG) MINIMUM (bar) MINIMUM (m)
@ MAXIMUM VISCOSITY DISCHARGE PRESSURE: MAXIMUM SUCTION PRESSURE : MAXIMUM DIFFERENTIAL PRESSURE MAXIMUM NPSH AVAILABLE HYDRAULIC (kW)
CORROSIVE/EROSIVE AGENTS CHLORIDE CONCENTRATION H2S CONCENTRATION LIQUID TOXIC (ppm) (ppm) FLAMMABLE OTHER
PERFORMANCE RATED CAPACITY NPSH REQUIRED RATED SPEED DISPLACEMENT (m) (rpm) (L/min) (%) (%) (L/min) LOCATION HEATED
SITE AND UTILITY DATA INDOOR UNHEATED GROUP OUTDOOR UNDER ROOF DIV
ELECTRICAL AREA CLASS WINTERIZATION REQD SITE DATA RANGE OF AMBIENT TEMPS:MIN/MAX UNUSUAL CONDITIONS
0
TROPICALIZATION REQD
(C)
DUST OTHER
FUMES
SALT ATMOSPHERE
ELECTRICITY VOLTAGE HERTZ PHASE COOLING WATER TEMP PRESS. (C) (barG)
RETURN
DESIGN
MAX
SOURCE INSTRUMENT AIR PRESSURE TWIN-SCREW 3-SCREW VANE PROGRESSING CAVITY (barG) APPLICABLE SPECIFICATIONS: API 676 POSITIVE DISPLACEMENT PUMPS - ROTARY GOVERNING SPECIFICATION (IF DIFFERENT) HELICAL REMARKS: MAX MIN
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-2514-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
OF
CONSTRUCTION (CONTINUED)
0
CASING STATOR END PLATES ROTOR (S) VANES SHAFT SLEEVE (S) GLAND (S) BEARING HOUSING
MAXIMUM ALLOWABLE PRESSURE: HYDROSTATIC TEST PRESSURE: STEAM JACKET PRESSURE: ROTOR MOUNT TIMING GEARS BEARING TYPE: LUBRICATION TYPE: PUMPED FLUID EXTERNAL LUBRICANT TYPE MECHANICAL SEALS MANUFACTURER AND MODEL MANUFACTURER CODE API 610 SEAL FLUSH PLAN API 610 SEAL CODE PACKING:
0 0
(C)
(C)
OVERHUNG NO THRUST
TIMING GEARS SPECIAL MATERIAL TESTS (2.9.1.3) LOW AMBIENT TEMP. MATERIALS TESTS (2.9.5) QA INSPECTION AND TEST COMPLIANCE WITH INSPECTORS CHECK LIST CERTIFICATION OF MATERIALS FINAL ASSEMBLY CLEARANCES
LANTERN RING
0
NO. OF RINGS
DRIVE MECHANISM DIRECT-COUPLED COUPLING MANUFACTURER DRIVERS MOTOR: MANUFACTURER TYPE FRAME NO. CONSTANT SPEED VARIABLE SPEED (kW) VOLTS HERTZ ENCLOSURE (rpm) PHASE SERVICE FACTOR
0
V-BELT
GEAR
CLEANLINESS PRIOR TO FINAL ASSEMBLY HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES FURNISH PROCEDURES FOR OPTIONAL TESTS TESTS HYDROSTATIC (rpm) (rpm) MEHANICAL RUN PERFORMANCE NPSH PREPARATION FOR SHIPMENT DOMESTIC EXPORT EXPORT BOXING REQ'D REQ'D WIT OBS
BASE
GEAR BASEPLATE
DRIVER
45 REMARKS 46 47 48 49 50 51 52 53 54 55 56
General Confidential
YERP-2514-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
ROTARY PUMP (API 676-2ND) DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid
The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size
General Confidential
OPRNS
CERT
PMT
FLUID DATA
FLUID API CONDITIONS q OR m qVOLUME OR MASS FLOW RATE NORMAL METER TO READ IN UNITS OF OPERATING STANDARD Q OR M QFULL SCALE TEMP F PRESS. PSIG SPEC VOL. Cu. Ft / lb 1/ = LIQ. OR GAS SPEC GRAV. G GVISCOSITY
ENGG
= =
CHART DATE
AT
PSIG
METER DATA
CALIBRATION Mfg. Type Serial No. F.S.Defl. Wet Dry F.S.Defl. Wet Dry Matl Grav. Size Number Range Factor OPERATION h SEALING FLUID
DESCRIPTION
Planimeter Factor
DESIGN DATA
b = Ratio average velocity to maximum velocity at center of pipe. Depends on Reynolds number & pipe roughness. Best source of data: (1) Smooth pipe: Data of J. Nikuradse
(2) Rough pipe: Data of J. Nikuradse. Petro. Engr. March thru August 1940
DATE.
c = Pitot tube coefficient should be determined experimently for accurate results. Lacking other data use c = 1.00 for thin wall tube with small ratio of tube diameter to pipe diameter. w = Gas supercompressibility correction:
REV NO.
Q = AbcD
h/G
Reynolds Number
DX
h (p + 14.7) G- (t + 460)
DX
h 1/
DATE:
BXq
CERTIFIED
0.00483 G- qRe =
0.0632 m Re =
Re =
DX
DATE:
If Q is in A Equals
DATE: OPERATION
B Equals
Calculations:
DATE:
EDSD VERIFICATION
CONTROL NUMBER
Re =
b= c= w=
DATE:
BY:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 101 YERP 2517-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
YERP-2601-ENG (11/07)
OPRNS
PMT
ENGG CERT
EQUIPMENT
INSPECTION PROCEDURE
REV. NO.
DATE DISCIPLINE ENGINEER DATE PROJECT ENGINEER DATE CERTIFIED DATE CONSTRUCTION AGENCY DATE OPERATIONS DATE
CONTROL NUMBER OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY: BY DRAWING COMPLETION CERTIFICATE
EDSD VERIFICATION
DESCRIPTION
REVISION CERTIFICATION
DATE:
Superintendent Opns.
JO / EWO
JO NO.
DWG. TYPE
PLANT NO.
INDEX
DRAWING NO.
SHT NO.
REV NO.
EWO NO.
SCH
EEDSD/2601-0103.XLS
YERP
DATA AND OPERATING LIMITS SHEET
SERVICE ERECTOR DESIGNER DESIGN PRESSURE MAXIMUM OPERATING TEMP. NOMINAL DIAMETER MAX. OPERATING LIQUID LEVEL NO. OF WINDGIRDER kPa (psi)
O
EQUIPMENT DATA
LOCATION
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENGG CERT
SPECIFIC GRAVITY
C(OF)
FLASH POINT
C(OF)
C( F) m (ft) HEIGHT m (ft) WELD JOINT EFF. NOM. CAPACITY LOCATION/DIST. FROM TOP
DESCRIPTION
NOZZLE RATINGS ASSEMBLY DWGS. CORROSION ALLOWANCE: SHELL mm(in) ; APPURTENANCE DWGS. BOTTOM mm(in) ; ROOF mm(in) ; ORDER NO. ANCHOR BOLTS mm(in) ;
OPERATING LIMITS
(CHANGES TO OPERATING LIMITS REQUIRE OPERATIONS ENGINEERING APPROVAL)
SHELL COURSE NO. NOM. THICK. DES. THICK. mm (ins) mm (ins) mm (ins) m (ft) Thick mm(ins) Nom. Thick mm(ins) ANUL. BOT. ROOF BOTTOM FOUNDATION SOIL CONCRETE RING
TYPE
DATE
MATERIAL
MATERIAL
DRAINS
SIZE
QUANT.
DATE: CERTIFIED
DATE: OPERATIONS
10
11
12
13
DATE:
BY:
SAFETY PRECAUTIONS
(NOTE BELOW ANY SPECIAL HAZARDS, RECOMMENDATIONS, INSPECTIONS, OR TESTS THAT ARE IMPORTANT FOR THIS EQUIPMENT:
REVISION CERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
SIS FOR
DWG. TYPE
PLANT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
SIS
YERP
EEDSD/2693-1201.XLS
YERP-2694-ENG (05/08)
Page 1 of 7
Document Number
Job Number Client Location Item Number Item Name
Revisions
Quality Purpose
Document Number
Description
Revision Issued
Description YERP-32-SAMSS-004 Manufacture of Pressure Vessels YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers YERP-SAES-D-001 Design Criteria for Pressure Vessels YERP-SAEP-325 Inspection Requirements for Pressurized Equipment YERP-SAES-A-004 General Requirements for Pressure Testing YERP-SAES-A-112 Meterorological and Seismic Design Data YERP-SAES-A-113 Geotechnical Engineering Requirements YERP-SAES-A-206 Positive Material Identification YERP-Form 175-321900 Manufacture of Pressure Vessels YERP-SAES-W-010 Welding Requirements for Pressure Vessels YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature Service YERP-00-SAIP-07 Positive Material Identification Requirements YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI) YERP-SAEP-1143 Radiographic Examination YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components YERP-SAEP-1144 Liquid Penetrant Examination of Welds and Components YERP-SAEP-1146 Manual Ultrasonic Thickness Testing YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings YERP-AC-036915 Fireproofing for Column and Vessel Skirts YERP-SAES-N -001 Basic Criteria, Industrial Insulation PIP VEFV1101 Vessel; Nameplate Bracket PIP VEFV1102 Vessel: Tolerances (Elevation) PIP VEFV1103 Vessel: Grounding Lug PIP VEFV1108 Vessel: Vertical, Type "B" Base Plate w/ Cap Plate and Gussets PIP VEFV1110 Vessel: Vertical, Type "D" Base Plate w/ Top Ring and PIP VEFV1117 Vessel; Manway Vertical Davit PIP VEFV1118 Vessel; Manway Horizontal Davit PIP VEFV 1123 Vessel; Vertical, Insulation and Fireproofing Supports PIP VEFV1124 Vessel: Vortex Breakers PIP VEFV1125 Vessel: Internal Ladders PIP STF05501 Fixed Ladders and Cages PIP STF05521 Details for Angle Railings for Walking and Working Surfaces PIP STF05535 Vessel Circular Platform Details
Revision Issued
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-2694-ENG (05/08)
Page 2 of 7
DESIGN DATA
Design Conditions Internal External
bar (g) bar C (MDMT) bar (g)
at at at at
Minimum Design Metal Temp Operating Conditions Internal Corrosion Allowance Liquid Specific Gravity Pressure Drop Through Internals PWHT Required Alloy Verification Radiography Requirements Shop Hydrotest Pressure Field Hydrotest Pressure Painting Per Insulation Fireproofing Erection Weight Empty Weight Operating Weight Test Weight Vessel Designed For Wind Vessel Designed For Earthquake Moment At POS Wind Shear Force At POS Wind Moment At POS Earthquake Shear Force At POS Earthquake
Rev
bar
Service PWHT No
Nm N Nm (Operating) N (Operating)
Nm (Empty) N (Empty)
Code Stamp
No
General Confidential
YERP-2694-ENG (05/08)
Page 3 of 7
Rev
GENERAL NOTES
1. 2. 3. 4. 5. 6. 7. 8. 9.
10. 11. 12. 13. 14.
All materials shown on this data sheet are to be furnished and installed by the Vessel Supplier unless otherwise noted. Substitutions of materials will not be allowed without YERP's prior approval. This approval can only be obtained at the time Vessel Supplier submits his quotation. The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum. Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit or hinge and internal manhole grip. Internal ladder rungs shall be provided below the lowest shell manway on vertical vessels to permit access to the bottom head. Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required to be insulated or fireproofed. All internal elevations are to top of support ring (if required). All removable internals shall pass through the vessel manholes. Vessel Supplier to provide vessel grounding lugs. Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME Section VIII, Division 1, Appendix 2. Lifting and Tailing Lugs are to be designed and furnished by Vessel Supplier. Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material specification shown for plate, pipe or forgings on Page 2 of this data sheet. Vessel Supplier to provide skirt vents, access openings and skirt sleeves in accordance with the details shown on drawing . This includes the skirt to head attachment weld specified in Detail " ". For PIP (Process Industry Practices) drawings see web site http://www.pip.org
General Confidential
YERP-2694-ENG (05/08)
Page 4 of 7
Document Number
Job Number
Rev
TABLE OF CONNECTIONS
General Notes for Table of Connections: A. Connections shown in sketch are diagrammatic only. True location to be determined by EPC Contractor.. B. Nozzle projections to be determined by EPC Contractor in accordance with Project Specification 100-YER-PE-YSS-0437 para. 8.0 C. All pressure connections are to be flanged. D. Elevations in the table are from bottom TL to centerline of connection or face of flange unless noted otherwise. E. For hill side connections see plan or plan view. F. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-10). G. All flange faces shall have a stock finish. H. For specific notes to TABLE OF CONNECTIONS see next page.
Mark Size Rating Face Service Elevation Orient Specific Notes
General Confidential
YERP-2694-ENG (05/08)
Page 5 of 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections) Use this information for quotation purpose only. Supply blind flange, bolts, nuts and gasket. Elevation is given to the face of flange. Nozzle size listed is minimum inside diameter of nozzle neck. Furnish davit in accordance with drawing PIP VEFV1117. Furnish hinge in accordance with drawing PIP VEFV1116. Furnish internal pipe support in accordance with drawing . Furnish internal plate flange in accordance with drawing . Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124. Furnish inlet hood baffle in accordance with drawing . Furnish inlet distributor in accordance with drawing With internal pipe per xxxxxx. Davit on right side facing manhole. Davit on left side facing manhole. Hinge on right side facing manhole. Hinge on left side facing manhole.
General Confidential
YERP-2694-ENG (05/08)
Page 6 of 7
General Confidential
YERP-2694-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
VERTICAL PRESSURE VESSEL DATA SHEET DATA SHEET SI UNITS Attribute Name Value
PAGE AAA-B-CCCC
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Manufacturer details of the item The Model Number assigned to the item Parent Tag Number
Manufacturer Name Model Number Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No Capacity Certification Number Certification Date Certification Requirements Certifying Authority Design Setting Hydrostatic Test Pressure Hydrostatic Test Temperature Length T-T MAWP Material Maximum Diameter Maximum Operating Pressure Maximum Operating Temperature Minimum Diameter Minimum Operating Temperature NACE Pipe Inlet/Outlet Pressure Rating Purchase order Line No Set Pressure Shape Size Status Tag Number of Parent Skid Weight Weight Dry / Empty Year built
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
The volume of fluid/medium held or capable of being moved in a given time The number of certificate as issued by certifying authority The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The test or certifying authority for an item The Certifying Authority for hazardous area equipment Design set point for presure relief devices
Maximum Allowable Working Pressure The physical composition of material/s for an item
The maximum Operating Temperature of the item The minimum Operating Temperature of the item
Nominal Size
Status
General Confidential
YERP-2714-ENG (04/08)
Order Number
TEMA Type/Orientation 0 m
Special Service (Sour/Lethal/Cyclic) (Horizontal) Connected in Shells/Unit Surface/Shell (Gross/Eff.) SHELL SIDE IN kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr C kg/m Cp OUT
OUT
/ / / / / / / / / / / / /
/ / / / /
kJ/kg C W/m C bar g dyne/cm bar a kJ/kg bar g m/s bar W/m C m C/W MW
kg/m s
-12
-12
mm (Min.)
Type
Length mm Pitch mm Flow Angle Material mm Shell Cover Channel Cover Tubesheet - Floating Impingement Protection No. Crosspasses % Cut Central Spacing (Dia.) Seal Type Type Tube - Tubesheet Joint Metal Temp. for Expansion (Shell/Tube) / Floating Head/TS YES TEMA Class Removable Bundle "R"
Deg.
mm
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-2714-ENG (04/08)
Order Number
1.00 Enthalpy (kJ/kg) 0.80 0.60 0.40 0.20 0.00 Temperature (C) Enthalpy Mass Vapor Frac
Mass Vapor
Viscosity Vapor cP
Viscosity Liquid cP
Viscosity Vapor cP
Viscosity Liquid cP
General Confidential
YERP-2714-ENG (04/08)
General Confidential
YERP-2714-ENG (04/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
SHELL AND TUBE EXCHANGER DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor
SCE (Safety Critical Element) SRD (Safety Related Device) Datasheet Doc No Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Performance Curve Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Certificate Number Certification Date Certification Requirements Certifying Authority Cold Set Pressure MAWP
General Arrangement Drawing Number Location / Layout drawing reference Document number of performance curves which are applicable to the item
The number of certificate as issued by certifying authority The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The test or certifying authority for an item The Certifying Authority for hazardous area Equipment The pressure to which a pressure relief valve is set up on a test bed Maximum Allowable Working pressure
General Confidential
YERP-2716-ENG (04/08)
C W/m C
Temperature (In/Out) C Viscosity (Liq/Vap) mPa s Density (Liq/Vap) kg/m Sp. Heat (Liq/Vap) kJ/kg C Therm. Cond. (Liq/Vap) W/m C Dew/Bubble Point / Pressure Drop (Allow/Calc) Velocity (Allow/Calc) Fouling Resistance (Tubeside/Airside) Altitude above Sea Level Temperature In Temperature Out Minimum Design Ambient barg Test Pressure HEADER m Type Material No.Pass. Slope Plug Material Plug Gasket Material Corrosion Allowance M. Sup't c/c No./Size (Vent/Drain) No./Size Inlet Nozzle No./Size Outlet Nozzle GALV Special Nozzles Rating & Facing Type Temp. Ind. Pres. Ind. DRIVER Type Mfr. & Model No./Bay Volts/Phase/Cycle kW/Driver (Design) m/s Enclosure Mounting deg Rev/Min Signal Air Press Max +/- ? C Louvers Bundle Weight Min m C C C
barg Design Temp./MDMT TUBE Material OD mm/m No/Bundle Pitch mm in SCH in SCH in in Type Material OD No. mm Min. Thk. Length mm FIN
mm m (triangular)
Ladders, Walkways, Platforms: Assembly: Special Plenums: Surface Preparation: Winterization: Type: Arranged MECHANICAL EQUIPMENT FAN Mfr. & Model Blade/Hub Matl. No./Bay % Adj./Auto. Var. kW/Fan (Des. /Min Amb.) / Tip Speed (Max. Allow/Calc) / No. Blades Rev/Min Diam. m Pitch GENERAL Air Supply Pressure Max Min barg Degree of Process Outlet Temperature Control Louvers Control Type Control Action on Air Failure: Fan Pitch Plot Area (WxL) m REMARKS:
mm Stock Thk. / m Fin Design Temp. CODE ASME Sec.VIII, Div.1 API 661 Bundle Code Stamp Nat. Board No. SPEED REDUCER Type Mfr. & Model No./Bay AGMA Rating Speed Ratio Support
mm C
kW
barg Vibration Switch Steam Coil Steam Coil Code Stamp Actuators kg Shipping Weight
kg
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-2716-ENG (04/08)
General Confidential
YERP-2716-ENG (04/08)
General Confidential
YERP-2716-ENG (04/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
AIR COOLED EXCHANGER DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion
SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number Datasheet Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase Order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Run Test Signal Tubing Check Vibration Check
Unique number of the instrument provided by the manufacturer The Data Sheet Number as recorded in the Data Sheet register General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-2731-M-ENG (05/08)
Client Location
REVISION RECORD
No.
Revision Description
Date
By
Checked
Reviewed
Approved
Client
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-2731-M-ENG (05/08)
FIRED HEATER DATA SHEET
Job Number: Revision: Date: Page:
API STD 560 PURCHASER / OWNER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 SERVICE Unit Manufacturer Type of heater Absorbed duty, mW (Base) Operating case Heater section Service Heat absorption, Fluid Flow rate, Flow rate, Pressure drop, allowable (fouled), Pressure drop, calculated (clean/fouled), Average radiant section flux density, allowable, Average radiant section flux density, calculated, Maximum radiant section flux density, calculated, Convection section flux density (bare tube), Velocity limitation Process fluid mass velocity Maximum allowable/calc inside film temperature, Fouling factor Coking Allowance INLET CONDITIONS: Temperature, Pressure, Liquid flow, Vapor flow, Liquid gravity, S.G at T, P Vapor molecular weight Viscosity, (vapor/liquid), Specific heat, (vapor/liquid), Thermal conductivity, (vapor/liquid), OUTLET CONDITIONS: Temperature, Pressure, Liquid flow, Vapor flow, Liquid gravity, S.G at T, P Vapor molecular weight (including steam) Viscosity, (vapor/liquid), Specific heat, (vapor/liquid), Thermal conductivity, (vapor/liquid), REMARKS AND SPECIAL REQUIREMENTS: Distillation data or feed composition: Short term conditions: Notes: ITEM NO. Yanbu, Saudi Arabia LOCATION Number Req'd : Reference
2 of 10
REV
mW kg/hr BPSD bar bar kcal/hr-m2 kcal/hr-m2 kcal/hr-m2 kcal/hr-m2 m/s kg/sec-m2 C hr-m2-C/kcal mm C bara kg/hr kg/hr o API / SG cP kcal/kg-C kcal/hr-m-C C bara kg/hr kg/hr o API / SG cP kcal/kg-C kcal/hr-m-C
-------
---
---
---
General Confidential
YERP-2731-M-ENG (05/08)
FIRED HEATER DATA SHEET
Job Number: Revision: Date: Page:
API STD 560 PURCHASER / OWNER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 SERVICE Unit Manufacturer Type of heater Absorbed duty, mW (Case B) Operating case Heater section Service Heat absorption, Fluid Flow rate, Flow rate, Pressure drop, allowable (fouled), Pressure drop, calculated (clean/fouled), Average radiant section flux density, allowable, Average radiant section flux density, calculated, Maximum radiant section flux density, calculated, Convection section flux density (bare tube), Velocity limitation Process fluid mass velocity Maximum allowable/calc inside film temperature, Fouling factor Coking Allowance INLET CONDITIONS: Temperature, Pressure, Liquid flow, Vapor flow, Liquid gravity, S.G at T, P Vapor molecular weight Viscosity, (vapor/liquid), Specific heat, (vapor/liquid), Thermal conductivity, (vapor/liquid), OUTLET CONDITIONS: Temperature, Pressure, Liquid flow, Vapor flow, Liquid gravity, S.G at T, P Vapor molecular weight (including steam) Viscosity, (vapor/liquid), Specific heat, (vapor/liquid), Thermal conductivity, (vapor/liquid), REMARKS AND SPECIAL REQUIREMENTS: Distillation data or feed composition: Short term conditions: Notes: ITEM NO. LOCATION Yanbu, Saudi Arabia Number Req'd : Reference
3 of 10
REV
mW kg/hr BPSD bar bar kcal/hr-m2 kcal/hr-m2 kcal/hr-m2 kcal/hr-m2 m/s kg/sec-m2 C hr-m2-C/kcal mm C bara kg/hr kg/hr o API / SG cP kcal/kg-C kcal/hr-m-C C bara kg/hr kg/hr o API / SG cP kcal/kg-C kcal/hr-m-C
-------
---
---
---
General Confidential
YERP-2731-M-ENG (05/08)
FIRED HEATER DATA SHEET
Job Number: Revision: Date: Page:
API STD 560 PURCHASER / OWNER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 SERVICE Unit Manufacturer Type of heater Absorbed duty, mW (Case 1) Operating case Heater section Service Heat absorption, Fluid Flow rate, Flow rate, Pressure drop, allowable (fouled), Pressure drop, calculated (clean/fouled), Average radiant section flux density, allowable, Average radiant section flux density, calculated, Maximum radiant section flux density, calculated, Convection section flux density (bare tube), Velocity limitation Process fluid mass velocity Maximum allowable/calc inside film temperature, Fouling factor Coking Allowance INLET CONDITIONS: Temperature, Pressure, Liquid flow, Vapor flow, Liquid gravity, S.G at T, P Vapor molecular weight Viscosity, (vapor/liquid), Specific heat, (vapor/liquid), Thermal conductivity, (vapor/liquid), OUTLET CONDITIONS: Temperature, Pressure, Liquid flow, Vapor flow, Liquid gravity, S.G at T, P Vapor molecular weight (including steam) Viscosity, (vapor/liquid), Specific heat, (vapor/liquid), Thermal conductivity, (vapor/liquid), REMARKS AND SPECIAL REQUIREMENTS: Distillation data or feed composition: Short term conditions: Notes: ITEM NO. Yanbu, Saudi Arabia LOCATION Number Req'd : Reference
4 of 10
REV
mW kg/hr BPSD bar bar kcal/hr-m2 kcal/hr-m2 kcal/hr-m2 kcal/hr-m2 m/s kg/sec-m2 C hr-m2-C/kcal mm C bara kg/hr kg/hr o API / SG cP kcal/kg-C kcal/hr-m-C C bara kg/hr kg/hr o API / SG cP kcal/kg-C kcal/hr-m-C
-------
---
---
---
General Confidential
YERP-2731-M-ENG (05/08)
API STD 560 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Operating Case Type of fuel Excess air, percent Calculated heat release (LHV), Fuel efficiency calculated for clean coil, percent (LHV) Fuel efficiency guaranteed for clean coil, percent (LHV) Radiation loss, percent of heat release (LHV) Flue gas temperature: leaving radiant section, leaving convection section, leaving combustion air preheater, Flue gas quantity, Draft at arch, Draft at burners, Ambient air temperature, efficiency calculalation, Ambient air temperature, stack design, Altitude above sea level, Volumetric Heat Release, Emissions limits: FUEL CHARACTERISTICS: See note 5:1 Gas Type: kcal/kg LHV, HHV, kcal/kg Header Pressure barg Pressure @ burner, barg Temperature @ burner, C Molecular weight Sulfur Content, ppmv H2S barg Atomizing steam pressure Atomizing steam temperature, C Composition ITEM NO. LOCATION Yanbu, Saudi Arabia
5 of 10
mW
C C C kg/h Pa Pa C C m kcal/h-m3
NOx: 43 ng/J (0.1 lb/MMbtu) Particulates: 43 ng/J (0.1 lb/MMbtu)
BURNER DATA: Manufacturer : Size/Model Number Type Location Heat release per burner, MW, Design Normal Pressure drop across burner @ design heat release, Pa Distance burner center line to tube center line, horizontal, mm Distance burner center line to unshielded refractory, horizontal, mm Pilot type Capacity, mW Ignition method Flame detection, type / location Notes:
General Confidential
YERP-2731-M-ENG (05/08)
API STD 560 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Plot limitations Tube limitations Structural design data, : --: --Wind load Snow load : --Minimum / normal / maximum ambient air temperature, C Heater section Service COIL DESIGN: Design basis, tube wall thickness (code or specification) Rupture strength (Minimum or Average) Stress-to-rupture basis, h Design pressure, elastic / rupture barg Design fluid temperature, C Temperature allowance, C Corrosion allowance, tubes / fittings, mm Hydrostatic test pressure, barg Postweld heat treatment (Yes or No) Percent of welds fully radiographed Maximum (clean) tube metal temperature, C Design tube metal temperature, C 2kcal/h-m C Inside film coefficient, COIL ARRANGEMENT: Tube orientation : vertical or horizontal Tube material (ASTM specification and grade) Tube outside diameter,mm Tube wall thickness, mm Number of parallel flow streams Number of tubes Number of tubes per row (convection section) Overall tube length, mm Effective tube length, mm Bare tubes : Number 2 : Total exposed surface, m Extended surface tubes : Number 2 : Total exposed surface, m Tube layout (in line or staggered) Tube spacing, center to center : Horizontal x Diagonal, mm Spacing tube center to furnace refractory wall, mm Corbels (Yes or No) Corbel width (from inside casing) mm DESCRIPTION OF EXTENDED SURFACE: Type : (studs)(serrated fins)(solid fins) Material Dimensions (height x diameter / thickness), mm Spacing (fins / meter), (studs per plane) 1/m Maximum tip temperature (calculated), C Extension ratio (total area / bare area) Notes: ITEM NO. LOCATION Yanbu, Saudi Arabia
6 of 10
REV
General Confidential
YERP-2731-M-ENG (05/08)
API STD 560 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Heater section Service RETURN BENDS: Type Material (ASTM spec. and grade) Nominal rating or schedule Location (F.B. = firebox, H.B. = header box) TERMINALS AND/OR MANIFOLDS: Type (BEV = beveled, MANIF = manifold, FLG = flanged) Inlet : Material (ASTM spec. and grade) Size / schedule or thickness Number of terminals Flange material (ASTM specification and grade) Flange size and rating Outlet : Material (ASTM spec. and grade) Size / schedule or thickness Number of terminals Flange material (ASTM specification and grade) Flange size and rating Manifold to tube connection (welded, extruded etc.) Manifold location (inside or outside header box) CROSSOVERS: Welded or flanged Pipe material (ASTM specification and grade) Pipe size / schedule or thickness Flange material Quantity / Flange size / rating Location (internal / external) Fluid temperature, TUBE SUPPORTS: Location (ends, top, bottom) Material (ASTM specification and grade) Design metal temperature, Thickness, Type and thickness of insulation, Anchor (material and type) INTERMEDIATE TUBE GUIDES/SUPPORTS: Material (ASTM specification and grade) Design metal temperature, Thickness, Spacing TUBE GUIDES: Location (ends, top, bottom) Material (ASTM specification and grade) Type / spacing HEADER BOXES: Location Casing material Lining material Anchor (material and type) Notes: ITEM NO. LOCATION Yanbu, Saudi Arabia
7 of 10
C mm mm
C mm mm
General Confidential
YERP-2731-M-ENG (05/08)
API STD 560 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 ITEM NO. LOCATION Yanbu, Saudi Arabia
8 of 10
Temperature, C
Temperature, C
Thickness, mm Free space below plenum, mm: --Hot face temperature, design / calculated,
Temperature, C
: ---
Thickness, mm
: ---
Temperature, C : ---
Temperature, C
Combustion Air
mm mm
C Thickness, mm : Size, mm :
General Confidential
YERP-2731-M-ENG (05/08)
API STD 560 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 STACK OR STACK STUB: Number Casing material Inside metal diameter, mm Lining Material Anchor (material and type) Extent of lining Design flue gas velocity, m/s DAMPERS: Location Type (control, tight shut-off, etc.) Material : Blade : Shaft Multiple / single leaf Provision for operation (manual or automatic) Type of operator (cable or pneumatic) MISCELLANEOUS: Per API 560 Platforms Location Radiant Radiant level 2 Convection Damper Environmental Type of flooring Doors : Access Access Tube removal Observation doors - 2 levels Observation ports Explosion Instrument connections Combustion air Temperature Pressure Temperature Flue gas Pressure Flue gas sample, environmental Snuffing steam / purge Combined O2 / combustibles analyzer Vents / drains Process fluid temperature Tubeskin thermocouples Tubeskin thermocouples Painting requirements Internal coating Galvanizing requirements Are painters trolley and rail included Sootblowers Special equipment: Air preheater Fan(s) Other Notes: ITEM NO. LOCATION Self-supported or guyed Corrosion allowance, mm Height above grade, mm Yanbu, Saudi Arabia
9 of 10
REV
Burners
FD Fan Inlet
ID Fan Inlet
APHT By-pass
Number
Width - mm
Length / Arc
Stairs / Ladder
Access From
Number
Size
Location
General Confidential
YERP-2731-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
FURNACE EQUIPMENT DATA SHEETS API FIRED HEATER DATA SHEET SI UNITS Attribute Name Value
PAGE
10
OF
10
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion
SCE (Safety Critical Element) SRD (Safety Related Device) Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc Certificate Number Certification Full Load Test Functionality Test Noise Level Check Pre-Startup Safety Review Run Test Signal Tubing Check
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: J6491 CtPump 10 (072007) CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP PROCESS DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 NO. REQ 5 MANUFACTURER 6 7 NOTES: 8 9 10 PUMP 11 MOTOR 12 GEAR 13 TURBINE 14 APPLICABLE OVERLAY STANDARD(S): 15 16 CAPACITY, NORMAL 17 OTHER 18 19 SUCTION PRESSURE MAX./RATED 20 DISCHARGE PRESSURE 21 DIFFERENTIAL PRESSURE 22 DIFF. HEAD 23 PROCESS VARIATIONS (5.1.4) 24 STARTING CONDITIONS (5.1.4) 25 SERVICE: 26 27 28 29 LOCATION: (5.1.30) 30 31 32 33 34
0
OF
15
REQ'N NO.
PROPOSALS
PURCHASE
PUMP SIZE
TYPE MODEL
BY MANUFACTURER
BY MANUFACTURER OR PURCHASER
ITEM NO.
ATTACHED
0
ITEM NO.
ATTACHED
ITEM NO.
ATTACHED
ATTACHED
Noise
OPERATING CONDITIONS (5.1.3) (m/h) RATED (m/h) LIQUID TYPE OR NAME HAZARDOUS
LIQUID (5.1.3)
FLAMMABLE
(5.1.5)
MIN.
NORMAL
MAX.
(m) NPSHA
(m)
RELATIVE DENSITY (SG): VISCOSITY (mPa-s) (kJ/kg K) (ml/m3) (ml/m3) WET (5.2.1.12c) (5.12.1.9)
SPECIFIC HEAT, Cp INTERMITTENT (STARTS/DAY) CHLORIDE CONCENTRATION H2S CONCENTRATION (6.5.2.4) CORROSIVE / EROSIVE AGENT
CONT.
MATERIALS (5.12.1.1)
0
INDOOR
HEATED
OUTDOOR
UNHEATED NON-HAZARDOUS
ANNEX H CLASS (5.12.1.1) MIN DESIGN METAL TEMP (5.12.4.1) REDUCED HARDNESS MATERIALS REQ'D. (5.12.1.12) (C)
ELECTRICAL AREA CLASSIFICATION (5.1.24 / 6.1.4) ZONE CLASS WINTERIZATION REQ'D GR GR TEMP CODE DIVISION
TROPICALIZATION REQ'D.
IMPELLER
35 SITE DATA (5.1.30) 36 37 38 39 RELATIVE HUMIDITY: MIN / MAX DUST / FUMES (%) ALTITUDE (m) BAROMETER / (barA) (C)
SHAFT DIFFUSERS
PERFORMANCE: PROPOSAL CURVE NO. IMPELLER DIA. IMPELLER TYPE RATED POWER (kW) EFFICIENCY (%) (rpm)
40 UNUSUAL CONDITIONS: (5.1.30) 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 FRAME HORIZONTAL VOLTS/PHASE/HERTZ TYPE MINIMUM STARTING VOLTAGE (6.1.5) INSULATION FULL LOAD AMPS LOCKED ROTOR AMPS STARTING METHOD LUBE VERTICAL / MANUFACTURER (kW)
0
OTHER
RATED
MAX.
MIN.
(mm)
DRIVER TYPE
INDUCTION MOTOR
0
STEAM TURBINE
GEAR
(m/h)
STABLE TO TO
OTHER
MAX HEAD @ RATED IMPELLER MAX POWER @ RATED IMPELLER (rpm) NPSHR AT RATED CAPACITY SUCTION SPECIFIC SPEED MAX/ACTUAL MAX. SOUND PRESS. LEVEL REQ'D EST MAX SOUND PRESS. LEVEL UTILITY CONDITIONS (5.1.3)
/
(dBA) (dBA)
TEMP. RISE
ELECTRICITY DRIVERS HEATING SYSTEM VOLTAGE DIP STEAM DRIVERS MAX. PRESS.
VOLTAGE
PHASE
HERTZ
(6.1.5) (C)
61 BEARINGS (TYPE/NUMBER): 62 63 64 65 66 67 68 RADIAL THRUST VERTICAL THRUST CAPACITY UP (N) DOWN (N) / /
HEATING COOLING WATER: (5.1.19) SUPPLY TEMP. NORM. PRESS. MIN. RET. PRESS. CHLORIDE CONCENTRATION: SOURCE (C) (barG) (barG) MAX. RETURN TEMP. DESIGN PRESS. MAX. ALLOW. D.P. (ml/m3) (C) (barG) (bar)
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the inte and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP PROCESS DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66
OF
15
REQ'N NO.
REMARKS
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP SINGLE STAGE OVERHUNG (TYPE OH) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1
CONSTRUCTION
0
OF
15
REQ'N NO.
CCW
FINISH COAT
BASEPLATE: (6.3.17) PRIMER FINISH COAT DETAILS OF LIFTING DEVICES(6.3.20) SHIPMENT: (7.4.1) (barG) DOMESTIC EXPORT EXPORT BOXING REQUIRED
OUTDOOR STORAGE MORE THAN 6 MONTHS SPARE ROTOR ASSEMBLY PACKAGED FOR: HORIZONTAL STORAGE TYPE OF SHIPPING PREPARATION VERTICAL STORAGE
HEATING AND COOLING HEATING JACKET REQ'D. (5.8.9) COOLING REQ'D. COOLING WATER PIPING PLAN (6.5.3.1) C.W. PIPING: PIPE C.W. PIPING MATERIALS: S. STEEL COOLING WATER REQUIREMENTS: BEARING HOUSING HEAT EXCHANGER TOTAL COOLING WATER HEAT MEDIUM: HEATING PIPING: MODEL BEARING (TYPE/NUMBER) (5.10.1) : (mm) SERVICE FACT. RADIAL THRUST LUBRICATION (5.11.3, 5.11.4): GREASE OIL PURE OIL MIST / / STEAM TUBING OTHER PIPE (m/h) (m/h) (m/h) C. STEEL GALVANIZED TUBING; FITTINGS
29 ROTOR: 30
COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4)
31 COUPLINGS:(6.2.2) 32 33 34 35 36 37 38 39 40 41 42
MANUFACTURER RATING (kW/100 RPM) SPACER LENGTH
COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3) COUPLING WITH PROPRIETARY CLAMPING DEVICE (6.2.11) COUPLING PER ISO 14691(6.2.4) COUPLING PER ISO 10441(6.2.4) COUPLING PER API 671(6.2.4) NON SPARK COUPLING GUARD (6.2.14c) COUPLING GUARD STANDARD PER ASME B15.1 EN 953 ISO 14120 OTHER (6.2.14a) ASME B15.1
CONSTANT LEVEL OILER PREFERENCE (5.10.2.2): OIL VISC. ISO GRADE INSTRUMENTATION ACCELEROMETER (6.4.2.1) PROVISION FOR MOUNTING ONLY (5.10.2.11) (ANNEX D) FLAT SURFACE REQ'D (5.10.2.12) TEMP. GAUGES (WITH THERMOWELLS) (8.1.3.6) PRESSURE GAUGE TYPE
43 BASEPLATES: 44 45 46
API BASEPLATE NUMBER NON-GROUT CONSTRUCTION (6.3.13) OTHER
47 MECHANICAL SEAL:(5.8.1) 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
WEIGHT OF PUMP (kg) (kg) WEIGHTS
0
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP SINGLE STAGE OVERHUNG (TYPE OH) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
OTHER PURCHASER REQUIREMENTS COORDINATION MEETING REQUIRED (9.1.3) MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED OH3 BEARING HS6 LIFTER (8.1.2.6) CONNECTION DESIGN APPROVAL (5.12.3.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) PIPING AND APPURTENANCES MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) VENT
0
OF
15
REQ'N NO.
SPARE PARTS (TABLE 18) START-UP NORMAL MAINTENANCE TEST HYDROSTATIC (7.3.2) PERFORMANCE (7.3.3) RETEST ON SEAL LEAKAGE (7.3.3.2d) NPSH (7.3.4.2) TRUE PEAK VELOCITY DATA (7.3.3.4d)
COMPLETE UNIT TEST (7.3.4.3) SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) CHECK FOR CO-PLANAR MOUNTING PAD SURFACES (6.3.3) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) COOLING WATER 4 HR. MECHANICAL RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) MECHANICAL RUN TEST(7.3.4.7.2) BRG HSG RESONANCE TEST (7.3.4.6) ASTM A153 GALVANIZED SS AUXILIARY EQUIPMENT TEST (7.3.4.5) CHARPY TEST (5.12.4.3) PER EN13445 PER ASME SEC. VIII
DRAIN
MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) INSTALLATION LIST IN PROPOSAL (9.2.3L)
23 CONNECTION BOLTING 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
0
QA INSPECTION AND TESTING SHOP INSPECTION (7.1.4) PERFORMANCE CURVE APPR. TEST WITH SUBSTITUTE SEAL (7.3.3.2b) MATERIAL CERTIFICATION REQUIRED (5.12.1.8)
0
CASING OTHER
IMPELLER
SHAFT VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) COMPLETION OF INSPECTION CHECK LIST (7.1.6)
CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) MAG PARTICLE RADIOGRAPHIC LIQUID PENETRANT ULTRASONIC
INSPECTION REQUIRED FOR CASTINGS (7.2.1.3) / (5.12.1.5) MAG PARTICLE RADIOGRAPHIC HARDNESS TEST REQUIRED: ADDITIONAL SUBSURFACE EXAMINATION FOR 7.2.1.3 FOR METHOD REMARKS LIQUID PENETRANT ULTRASONIC (7.2.2.3)
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP BETWEEN BEARINGS (TYPE BB) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 ROTATION: 3 PUMP TYPE: (4.1) 4 6 7 9 11 12 14 15 16 17 18 19 20 21 22 SUCTION 23 DISCHARGE 24 BALANCE DRUM 25 26 27 28 29 30 31 32 33 34 36 37 39 40 41 43 44 45 46 47 48 49 50 51 53 54 55 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
DRAIN VENT PRESS. GAUGE TEMP GAUGE WARM-UP BALANCE / LEAK-OFF MACHINED AND STUDDED CONNECTIONS (5.4.3.8) CYLINDRICAL THREADS REQUIRED (5.4.3.3) PRESSURE CASING AUX. CONNECTIONS: (5.4.3) NO. SIZE (DN) TYPE BB1 BB2 BB3 BB5 CONSTRUCTION (VIEWED FROM COUPLING END)
0
5 OF
15
REQ'N NO.
CCW
5 CASING MOUNTING:
CENTERLINE FOOT NEAR CENTERLINE
0
8 CASING SPLIT:
AXIAL RADIAL
BASEPLATE: (6.3.17) BASEPLATE SURFACE PREPARATION PRIMER MULTIPLE VOLUTE BARREL DIFFUSER FINISH COAT DETAILS OF LIFTING DEVICES(6.3.20) SHIPMENT: (7.4.1) (barG) DOMESTIC EXPORT EXPORT BOXING REQUIRED
10 CASING TYPE:
SINGLE VOLUTE BETWEEN BEARINGS
OUTDOOR STORAGE MORE THAN 6 MONTHS SPARE ROTOR ASSEMBLY PACKAGED FOR: SHIPPING CONTAINER (8.2.8.3) TYPE OF SHIPPING PREPARATION HEATING AND COOLING HEATING JACKET REQ'D. (5.8.9) COOLING WATER PIPING PLAN (6.5.3.1) C.W. PIPING: PIPE C.W. PIPING MATERIALS: S. STEEL C. STEEL GALVANIZED TUBING; FITTINGS COOLING REQ'D. VERTICAL STORAGE (8.2.8.2) N2 PURGE (8.2.8.4)
COOLING WATER REQUIREMENTS: BEARING HOUSING HEAT EXCHANGER STEAM PIPING: TUBING PIPE (m/h) (m/h) @ @ (barG) (barG)
BEARINGS AND LUBRICATION BEARING (TYPE/NUMBER) (5.10.1): RADIAL THRUST LUBRICATION (5.11.3, 5.11.4): RING OIL HYDRODYNAMIC PURGE OIL MIST PURE OIL MIST / /
35 ROTOR:
COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) SHRINK FIT -LIMITED MOVEMENT IMPELLERS (8.2.2.3)
CONSTANT LEVEL OILER PREFERENCE (5.10.2.2): PRESSURE LUBE SYS. ISO 10438-3 OIL VISC. ISO GRADE MODEL OIL PRESS. TO BE GREATER THAN COOLANT PRESSURE REVIEW AND APPROVE THRUST BEARING SIZE(8.2.5.2.d) ISO 10438-2 (8.2.6.1/8.2.6.5)
38 COUPLINGS:(6.2.2)
MANUFACTURER RATING (kW/100 RPM) SPACER LENGTH (mm) SERVICE FACTOR
ELECTRIC
SEE ATTACHED API-670 DATA SHEET ACCELEROMETER(S) (6.4.2.1) NONCONTACTING TRANSDUCERS (6.4.2.2) RADIAL PER BRG. AXIAL PER BRG.
PROVISION FOR MOUNTING ONLY (5.10.2.11) FLAT SURFACE REQ'D (5.10.2.12) RADIAL BEARING METAL TEMP. TEMP. GAUGES (WITH THERMOWELLS) PRESSURE GAUGE TYPE MONITORS AND CABLES SUPPLIED BY (6.4.2.4) (ANNEX D) REMARKS THRUST BRG METAL TEMP.
52 BASEPLATES:
API BASEPLATE NUMBER NON-GROUT CONSTRUCTION (6.3.13) OTHER
56 MECHANICAL SEAL:(5.8.1)
SEE ATTACHED ISO 21049/API 682 DATA SHEET WEIGHTS PUMP DRIVER GEAR (kg) BASEPLATE TOTAL
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP BETWEEN BEARINGS (TYPE BB) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
0
OF
15
REQ'N NO.
HYDROSTATIC (7.3.2) PERFORMANCE (7.3.3) OTHER PURCHASER REQUIREMENTS NPSH (7.3.4.2) RETEST ON SEAL LEAKAGE (7.3.3.2d) RETEST REQUIRED AFTER FINAL HEAD ADJUSTMENT (7.3.3.5b) COMPLETE UNIT TEST (7.3.4.3) SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) CHECK FOR CO-PLANAR MOUNTING PAD SURFACES (6.3.3) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) 4 HR. MECHANICAL RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) 4 HR. MECH. RUN TEST (7.3.4.7.2) COOLING WATER TRUE PEAK VELOCITY DATA (7.3.3.4d) BRG HSG RESONANCE TEST (7.3.4.6) ASTM A153 GALVANIZED SS REMOVE / INSPECT HYDRODYNAMIC BEARINGS AFTER TEST (8.2.7.5) AUXILIARY EQUIPMENT TEST (7.3.4.5) CHARPY TEST (EN 13445/ASME VIII)
COORDINATION MEETING REQUIRED (9.1.3) MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED CONNECTION DESIGN APPROVAL (5.12.3.4/8.2.1.4) INERT GAS INHIBITED STORAGE OF SPARE CARTRIDGE (8.2.8.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) LATERAL ANALYSIS REQUIRED (8.2.4.1 / 8.2.4.1.3) DYNAMIC BALANCE ROTOR (8.2.4.2) MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) VENT DRAIN
MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8)
24 CONNECTION BOLTING
PTFE COATING PAINTED
INSTALLATION LIST IN PROPOSAL (9.2.3L) QA INSPECTION AND TESTING SHOP INSPECTION (7.1.4) PERFORMANCE CURVE APPR. TEST WITH SUBSTITUTE SEAL (7.3.3.2) MATERIAL CERTIFICATION REQUIRED (5.12.1.8)
0
CASING OTHER
IMPELLER
SHAFT VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) RECORD FINAL ASSEMBLY RUNNING CLEARANCES COMPLETION OF INSPECTION CHECK LIST (7.1.6)
CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) MAG PARTICLE RADIOGRAPHIC LIQUID PENETRANT ULTRASONIC
INSPECTION REQUIRED FOR CASTINGS (7.2.1.3)(5.12.1.5) MAG PARTICLE RADIOGRAPHIC HARDNESS TEST REQUIRED: ADDITIONAL SUBSURFACE EXAMINATION (7.2.1.3) FOR METHOD LIQUID PENETRANT ULTRASONIC (7.2.2.3)
REMARKS
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP VERTICALLY SUSPENDED (TYPE VS) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 ROTATION: 4 6 7 8 CASING SPLIT: 9 11 13 14 15 16 17 18 19 20 SUCTION 21 DISCHARGE 22 BALANCE DRUM 23 24 25 26 27 28 29 30 31 33 34 36 37 38 39 41 42 43 44 46 47 48 49 50 51 52
0 0
OF
15
REQ'N NO.
CCW
5 CASING MOUNTING:
INLINE
SUMP COVER PLATE SEPARATE MOUNTING PLATE SEPARATE SOLE PLATE (8.3.8.3.1) (8.3.8.3.3)
AXIAL
RADIAL
10 CASING TYPE:
SINGLE VOLUTE MULTIPLE VOLUTE DIFFUSER
DOMESTIC
EXPORT
OUTDOOR STORAGE MORE THAN 6 MONTHS SPARE ROTOR ASSEMBLY PACKAGED FOR: HORIZONTAL STORAGE TYPE OF SHIPPING PREPARATION VERTICAL STORAGE
HEATING AND COOLING HEATING JACKET REQ'D. (5.8.9) COOLING WATER PIPING PLAN (6.5.3.1) C.W. PIPING: PIPE TUBING; FITTINGS COOLING REQ'D.
PRESSURE CASING AUX. CONNECTIONS: (5.4.3) NO. DRAIN VENT WARM-UP BALANCE / LEAK-OFF MACHINED AND STUDDED CONNECTIONS (5.4.3.8) CYLINDRICAL THREADS REQUIRED (5.4.3.3) SIZE (DN) TYPE
@ @
(barG) (barG)
STEAM PIPING:
TUBING
BEARINGS AND LUBRICATION BEARING (TYPE/NUMBER): RADIAL THRUST LUBRICATION (5.11.3, 5.11.4): GREASE MODEL FLINGER CONSTANT LEVEL OILER PREFERENCE (5.10.2.2): FLOOD PURGE OIL MIST PURE OIL MIST / /
32 ROTOR:
COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) SHRINK FIT -LIMITED MOVEMENT IMPELLERS (8.2.2.3)
35 COUPLINGS:
MANUFACTURER RATING (kW/100 RPM) SPACER LENGTH RIGID (mm)
0
SERVICE FACTOR
OIL VISC. ISO GRADE REVIEW AND APPROVE THRUST BEARING SIZE OIL HEATER REQUIRED: STEAM ELECTRIC
40 THROUGH COUPLINGS:
MANUFACTURER RATING (kW/100 RPM) SPACER LENGTH RIGID (mm) MODEL LUBE SERVICE FACTOR
INSTRUMENTATION (6.4.2) ACCELEROMETER (6.4.2.1) PROVISION FOR MOUNTING ONLY (5.10.2.11) FLAT SURFACE REQ'D (5.10.2.12)
REMARKS:
WEIGHTS
53 MECHANICAL SEAL: 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
SEE ATTACHED ISO 21049/API 682 DATA SHEET
REMARKS
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP VERTICALLY SUSPENDED (TYPE VS) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 33 35 36 38 39 40 LINESHAFT: 41 42 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
Refer to hydraulic institute standards for definitions l1 d l4 (m) (m) (m) l2 l6 l3 l5 (m) (m) (m) (m) l1 l2 l3 l4 l5 l6 d Key Sump Arrangement FLOAT & ROD IMPELLER COLLETS ACCEPTABLE (5.6.3) HARDENED SLEEVES UNDER BEARINGS (8.3.10.5) LINE SHAFT DIAMETER: TUBE DIAMETER: PUMP THRUST: AT MIN. FLOW AT RATED FLOW AT MAX. FLOW MAX THRUST SOLEPLATE REQ'D. (8.3.8.3.3) MOUNTING PLATE REQUIRED (8.3.9.3.1) SOLEPLATE THICKNESS FLANGED (mm) (mm) THREADED LENGTH (m) OTHER PURCHASER REQUIREMENTS COORDINATION MEETING REQUIRED (9.1.3) MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED CONNECTION DESIGN APPROVAL (5.12.3.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) VENT MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) PTFE COATING ASTM A153 GALVANIZED SS VENT COOLING WATER START-UP SPECIFY SPARE PARTS (TABLE 18) NORMAL MAINTENANCE
OF
15
PUMP AND STRUCTURE DYNAMIC ANALYSIS (8.3.5) DRAIN PIPED TO SURFACE (8.3.13.5)
QA INSPECTION AND TESTING SHOP INSPECTION (7.1.4) TEST WITH SUBSTITUTE SEAL (7.3.3.2b) TEST HYDROSTATIC TEST OF BOWLS AND COLUMN (8.3.13.2) HYDROSTATIC (7.3.2) PERFORMANCE (7.3.3) RETEST ON SEAL LEAKAGE (7.3.3.2d) NPSH (7.3.4.2) COMPLETE UNIT TEST (7.3.4.3) SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) 4 HR. MECHANICAL RUN TEST(7.3.4.7.2) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) 4 HR. MECHANICAL RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) (-) DOWN TRUE PEAK VELOCITY (N) (N) (N) (N) AUXILIARY EQUIPMENT (m) TEST (7.3.4.5) IMPACT TEST (/) PER EN 13445 PER ASME VIII VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) (mm) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) RECORD FINAL ASSEMBLY RUNNING CLEARANCES DATA (7.3.3.4.d) RESONANCE TEST (8.3.9.2) NON-WIT WIT OBSERVE PERFORMANCE CURVE APPROVAL
21 CONNECTION BOLTING
PAINTED INSTALLATION LIST IN PROPOSAL (9.2.3L)
32 COLUMN PIPE:
DIAMETER
34 GUIDE BUSHINGS
NUMBER LINE SHAFT BEARING SPACING
CASING OTHER
IMPELLER
SHAFT
CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION
43 LINESHAFT COUPLING:
LINE SHAFT DIAMETER: SUCTION CAN THICKNESS LENGTH DIAMETER SUCTION STRAINER TYPE FLOAT SWITCH SLEEVE & KEY THREADED (mm) (m) (m)
INSPECTION REQUIRED FOR CASTINGS (7.2.1.3) (5.12.1.5) MAG PARTICLE RADIOGRAPHIC HARDNESS TEST REQUIRED (7.2.2.3) ADDITIONAL SUBSURFACE EXAMINATION (7.2.1.3) FOR METHOD LIQUID PENETRANT ULTRASONIC
1
l3
1 2 3
centerline dischage height height of grade above low liquid level datum elevation, first stage impeller submergence required sump diameter
l1
l2
pump length
l5
General Confidential
l6
l4
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP PRESSURE DESIGN CODES / WELDING REQUIREMENTS / PURCHASER DEFINED MATERIAL INSPECTIONS SI UNITS (bar)
1 2 FOR 3 SITE 4 NOTES:
INFORMATION BELOW TO BE COMPLETED: BY PURCHASER
OF
15
REQ'N NO.
5 PRESSURE VESSEL DESIGN CODE REFERENCES. 6 7 8 9 10 WELDING AND REPAIRS (5.12.3) 11 12 13 14 15 16 17 18 19 20 21 MATERIAL INSPECTION (7.2.2.1)(7.2.1.3) 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
THESE REFERENCES MUST BE LISTED BY THE PURCHASER ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 13) Methods For fabrications Castings (DEFAULT TO TABLE 13 IF NO PURCHASER PREFERENCE IS STATED) THESE REFERENCES MUST BE LISTED BY THE PURCHASER. ALTERNATE WELDING CODES AND STANDARDS (5.12.3.1) Welding Requirement (Applicable Code or Standard) Welder/operator qualification Welding procedure qualification Non-pressure retaining structural welding such as baseplates or supports Magnetic particle or liquid penetrant examination of the plate edges Postweld heat treatment Postweld heat treatment of casing fabrication welds Purchaser defined Default per Table 10 (DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED) THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER CASTING FACTORS USED IN DESIGN( 5.3.4)(TABLE 3) SOURCE OF MATERIAL PROPERTIES
24 Type of inspection
Radiography Ultrasonic inspection Magnetic particle inspection Liquid penetrant inspection
REMARKS
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP PUMP CURVE CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
10
OF
15
REQ'N NO.
When this requisition is issued for purchase, the suppliers proposed curves for the selected pump will be inserted here as a substitute for this sheet. The pump performance and characteristics as given on this performance curve will be a part of the suppliers contractual obligation within the tolerances agreed upon.
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
CATEGORY 1 & 2 MECHANICAL SEALS FOR CENTRIFUGAL AND ROTARY PUMPS DATA SHEET (API 682 - 3rd) SI UNITS (bar)
1 DATA SUPPLIED: 2 3 4 5 CATEGORY 6 TYPE SEAL CATEGORY 1 (4.1.1) TYPE A (3.72) TYPE C (3.74) DEFAULT CONFIGURATION 1CW-FX 1CW-FL. ALTERNATE BUSH BUFFER LIQUID 2CW-CW FX TYPE B (3.73) ALTERNATE ROTATING (TYPE C) CUSTOMARY UNITS
0
11
OF
15
DEFAULT SELECTION SEAL SPECIFICATION - (REF CLAUSE 4.1, FIGURES 1 TO 6) SEAL CATEGORY 2 (4.1.1) SEAL CODE (ANNEX D) ALTERNATE STATIONARY (TYPE A & B) SINGLE SPRING (TYPE A) FLUSH PLANS (SEE ANNEX G) 01 02 DIST FLUSH 01 02 DIST FLUSH 11 01 02 11 ALTERNATE (6.1.3.13) - SPECIFY MATERIALS (REFERENCE 6.1.6 & ANNEX B) SECONDARY SEALS SEAL FACES CARBON VS SIC SIC VS SIC SS-SIC VS RB-SIC METAL BELLOWS UNS N10276 (TYPE B) UNS N07718 (TYPE C) UNS N08020 OTHER MECHANICAL SEAL DATA SPRINGS UNS N10276 OR N06455 UNS S31600 OR S31635 METAL PARTS UNS S31600/S31635 UNS N10276 UNS N08020 OTHER 11 13 13 14 21 13 14 32 14 21 23 31 32 53A 53B 53C 23 31 41 52 61 32 41 62 71 72 54 61 62 74 50 51 75 76 61 62
TANGENTIAL LBO CONN'N GAS LIQUID 2CW-CS 3CW-FB 2NC-CS 3CW-BB 3CW-FF GAS 3NC-BB 3NC-FF FX FX TANG. LBO 3NC-FB
17 SLEEVE-SHAFT DRIVE 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ASME B73.1 & 2 33 34 35 36 PUMP DESIGN CYLINDRICAL SEAL VENDOR DATA REQUIREMENT FORM (ANNEX J) SIZE/TYPE SEAL DRAWING NUMBER VENDOR'S SEAL CODE
BARRIER
FKM
FFKM
ALTERNATE SEAL FOR PUMP PERFORMANCE TEST DYNAMIC SEALING PRESSURE RATING (3.19) STATIC SEALING PRESSURE RATING (3.69) MAXIMUM ALLOWABLE TEMPERATURE (3.40) MINIMUM DESIGN TEMPERATURE (6.1.6.11.1) (barG) (barG) (C) (C)
MODIFIED FACES FOR PUMP PERFORMANCE TEST SEAL CHAMBER DATA (REFERENCE 6.1.2.4) TAPERED ISO 13709 IS0 3069-C OTHER SPECIFY SEAL CHAMBER VENT REQUIRED CHAMBER HEATING PUMP DATA MANUFACTURER SUCTION PRESSURE (RATED) (barG) MIN/MAX (MDSP, 3.42) VERTICAL CW CCW FLUID DATA - (FOR QUENCH, BUFFER AND BARRIER FLUID DATA SEE PAGE 2) HAZARDOUS CONC'N H2S OTHER (ml/m3) @ WET (ml/m3) % FLUID SOLID @ AMBIENT SOLIDIFIES @ PUMPED STREAM SOLIDIFIES UNDER SHEAR PUMPED STREAM CONTAINS AGENTS THAT POLYMERIZE (ml/m3) SPECIFY AGENTS PUMPED STREAM CAN PLATE OUT OR DECOMPOSE NORMAL (C) MAX (C) SPECIFY CONDITIONS PUMPED STREAM REGULATED FOR FUGITIVE OR OTHER EMISSIONS @ MAX TEMP REGULATION LEVEL SPECIAL PUMP CLEANING PROCEDURES (barA) (C) (mPa-s) SPECIFY; ALTERNATE PROCESS FLUIDS & CONCENTRATION (INCL. COMMISSIONING) (ml/m3) @ TEMP (C) (C) POUR POINT (C) FLAMMABLE OTHER DIA MODEL (barG) / FRAME/SIZE DISCHARGE PRESSURE (barG) (mm) MSSP(3.44) SHAFT SPEED CASE MATERIAL (barG) (barG) (rpm)
HORIZONTAL
40 SHAFT DIRECTION ( FROM DRIVER) 41 42 PUMPED STREAM 43 44 45 46 47 48 49 50 51 52 53 54 55 TYPE OR NAME DISSOLVED CONTAMINANT Cl2 (ml/m3)
SPECIFIC GRAVITY AT TEMPERATURE INDICATED @ NORMAL TEMP VAPOR PRESSURE AT TEMPERATURE INDICATED @ NORMAL TEMP ATMOSPHERIC BOILING POINT VISCOSITY @ NORMAL PUMPING TEMPERATURE
If flush fluid is pumpage, then flush fluid data is not required.
(barA)
@ MAX TEMP
CONC'N
VAPOR PRESSURE AT TEMPERATURE INDICATED NORMAL TEMP ATMOSPHERIC BOILING POINT (barA) MAX TEMP (barA) (C) (mPa-s) / / (L/min) (barG)
SEAL VENDOR REVIEW REQUIRED FLUID TEMPERATURE MIN (C) NORMAL (C) MAX (C)
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
CATEGORY 1 & 2 MECHANICAL SEALS FOR CENTRIFUGAL AND ROTARY PUMPS DATA SHEET (API 682 - 3rd) SI UNITS (bar)
1 2 3 4 QUENCH MEDIUM 5 TYPE OR NAME (PLAN 51, 61) INDICATES DATA COMPLETED BY PURCHASER
0
12
OF
15
REQ'N NO.
(FLUID DATA, UTILITIES, ACCESSORIES & INSP./TEST.) BY SEAL VENDOR BY SEAL VENDOR OR PURCHASER
DEFAULT SELECTION FLUID DATA - (QUENCH, BUFFER AND BARRIER FLUID DATA, LIQUID AND GAS) SUPPLY TEMPERATURE MAX/MIN FLOW RATE REQ'D MAX/MIN / / (C) (L/min)
6 BUFFER/BARRIER MEDIUM 7 8 9 10 11 12 13 14 15 16 17 CONTROL VOLTAGE ELECTRICAL AREA VOLTS CL ZONE 18 19 20 GENERAL 21 22 23 24 25 26 27 28 29 THERMAL RELIEF VALVES REQUIRED (9.8.3) SPECIAL CLEANING AND DECONTAMINATION REQ'TS UTILITY MANIFOLD CONNECTIONS REQUIRED (8.4.4) TYPE AND SPEC. OF HEAT TRACING (8.6.5.8) JOINT USER/VENDOR LAYOUT OF EQUIPMENT (8.1.4) PIPE TAPER THREADS (8.1.9) ISO 7 ASME B1.20.1 DESIGN AMBIENT MIN/MAX PHASE GR GR / HERTZ DIV TEMP (C) ACCESSORIES (CLAUSES 8 AND 9) PLAN 52 AND 53 SYSTEMS CONTINUED EQUIPMENT SUPPORT SUPPLIER FILLING SYSTEMS SUPPLIER ASME CODE STAMP REQUIRED EN 13445 OR OTHER CODE APPLICABLE RESERVOIR CAPACITY (8.5.4.3) NLL TO GLAND PLATE HEIGHT (8.5.4.2) RESERVOIR MAWP (3.41) SET PRESSURE RANGE, MAX/MIN SYSTEM HOLD-UP PERIOD (PLAN 53B & 53C) TEMPERATURE INDICATOR (PLAN 53B &53C) PRESSURE SWITCH (8.5.4.2.h) TO ACTIVATE ON; ISO 15649 ASME B31.3
0
TYPE OR NAME PURCHASER SELECTION SEAL VENDOR REVIEW FLOW RATE REQ'D MAX/MIN COOLING/HEATING REQUIRED (+ or -) SUPPLY PRESSURE MAX/MIN FLUID OPERATING TEMPERATURE MIN (C) NORMAL (C) MAX (C) / SEAL VENDOR SELECTION PURCHASER REVIEW / (m/h) (kW) (barG)
VAPOR PRESSURE AT TEMPERATURE INDICATED (LIQUID) @ NORMAL TEMP (barA) @ MAXIMUM TEMP (barA) (C) (mPa-s) (kJ/kg K)
ATMOSPHERIC BOILING POINT (LIQUID) VISCOSITY @ NORMAL TEMP. (LIQUID) SPECIFIC HEAT @ NORMAL TEMP
SITE AND UTILITIES) COOLING H20 SUPPLY TEMP. COOLING H20 PRESSURE NORM/DES ATEX (EC DIRECTIVE 94/9/EC) GR CAT. (C) Cl2 / T CLASS (ml/m3) (barG)
30 COOLING SYSTEM (PLAN 21, 22, 23, 41, 53B, 53C) 31 32 33 34 35 36 37 HEAT EXCHANGER SUPPLIER WATER COOLED AIR COOLED
(barG) (barG)
HIGH LEVEL ALARM REQUIRED (8.5.4.2.1) TEST BASED H/Q CURVE FOR INTERNAL CIRC. DEVICE (L/min) OPEN CLOSED EXTERNAL CIRCULATING PUMP (8.6.3.1) PLAN 72 AND 74 SYSTEMS EQUIPMENT SUPPLIER HIGH FLOW ALARM SWITCH (8.6.6.5)
TUBING
38 PLAN 11, 12, 13, 31, 14, 21, 23, 31, 32 AND 41 SYSTEMS 39 40 41 42 43 44 CONNECTING LINES SUPPLIER TUBING PIPING (8.5.2.2)
PLAN 75 AND 76 SYSTEMS EQUIPMENT SUPPLIER HIGH LEVEL ALARM SWITCH FOR PLAN 75 (8.6.5.3) TEST CONNECTION (8.6.5.4)
RESTRICTION ORIFICE NIPPLE IN FLUSH LINE (8.5.2.4) CYCLONE SEPARATOR SUPPLIER PLAN 32 EQUIPMENT SUPPLIER PLAN 32 FLOW IND'R PLAN 32 TEMPERATURE IND'R
45 PLAN 52 AND 53 SYSTEMS 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 PURCHASER PARTICIPATION IN INSPECTION AND TEST SPECIFY: INSPECTION CHECKLIST (10.1.7 & ANNEX H) PURCHASER APPROVAL REQUIRED FOR WELDED CONNECTIONS DESIGNS (6.1.6.10.5) HARDNESS TEST (10.2.3 k) REQUIRED FOR: ALTERNATE FABRICATION STANDARD PRIMARY EQUIPMENT SUPPLIER SUPPLIER REFERENCE/CODE CONNECTING LINES SUPPLIER
0
INSTRUMENTATION / CONTROLS PRESSURE GAUGES (9.4) OIL FILLED PRESSURE GAUGES (9.4.3)
PRESSURE SWITCHES (9.5.2) LEVEL SWITCHES (9.5.3) HYDROSTATIC LEVEL INDICATORS (9.6)
0
WELD PAD
TUBING
100% INSPECTION OF ALL WELDS (6.1.6.10.5.1) USING: MAGNETIC PARTICLE RADIOGRAPHIC LIQUID PENETRANT ULTRASONIC
OPTIONAL QUALIFICATION TESTING REQ'D (10.3.1.1.2) MODIFIED FACES FOR PUMP TEST (10.3.5.2.1) ALTERNATE SEAL PUMP TEST (10.3.5.2.2) (SEE PAGE 1, LINE 30) (SEE PAGE 1, LINE 25)
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
CATEGORY 3 MECHANICAL SEALS FOR CENTRIFUGAL AND ROTARY PUMPS DATA SHEET (API 682 - 3rd) SI UNITS (bar)
1 DATA SUPPLIED: 2 3 4 5 TYPE TYPE A (3.72) TYPE C (3.74) DEFAULT CONFIGURATION 1CW-FL ALTERNATE BUSH TYPE B (3.73) ALTERNATE ROTATING (TYPE C) CUSTOMARY UNITS SI UNITS INDICATES DATA COMPLETED BY PURCHASER
0
13
OF
15
DEFAULT SELECTION SEAL SPECIFICATION - (REF 4.1, FIGURES 1 TO 6) ALTERNATE STATONARY (TYPE A & B) SINGLE SPRING (TYPE A) FLUSH PLANS (SEE ANNEX D) 01 02 BUFFER LIQUID 2CW-CW FX DIST FLUSH GAS LIQUID GAS 2CW-CS 3CW-FB 3NC-BB 2NC-CS 3CW-BB 3NC-FF FX 3CW-FF 3NC-FB DIST FLUSH FX 01 02 11 01 02 ALTERNATE (6.1.3.13) -SPECIFY MATERIALS (REFERENCE 6.1.6 & ANNEX C) SECONDARY SEALS SEAL FACES CARBON VS SIC SIC VS SIC SS-SIC VS RB-SIC METAL BELLOWS UNS N10276 (TYPE B) UNS N07718 (TYPE C) UNS N08020 OTHER MECHANICAL SEAL DATA SPRINGS UNS N10276 OR N06455 UNS S31600 OR S31635 METAL PARTS UNS 31600/ S31635 UNS N10276 UNS N08020 OTHER 11 13 13 14 21 11 13 14 21 23 31 32 14 32 23 31 41 52 61 53A 53B 32 41 62 71 72 53C 54 61 62 74 51 61 75 76 62 65
ALTERNATE DESIGN
15 SLEEVE-SHAFT DRIVE 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PUMP DESIGN ISO 13709 (ISO 3069-H) SEAL CHAMBER FLUSH PORT REQUIRED FLOATING THROAT BUSH SEAL VENDOR DATA REQUIREMENT FORM (ANNEX J) SIZE/TYPE SEAL DRAWING NUMBER SEAL CODE (ANNEX D) VENDOR SEAL CODE
BARRIER
FKM
FFKM
DYNAMIC SEALING PRESSURE RATING (3.19) STATIC SEALING PRESSURE RATING (3.69) MAXIMUM ALLOWABLE TEMPERATURE (3.40) MINIMUM DESIGN METAL TEMPERATURE (6.1.6.11.1)
C3
GENERATED HEAT @ NORM. CONDITIONS HEAT SOAK @ NORM. CONDITIONS TOTAL SEAL AXIAL THRUST ON SHAFT
MODIFIED FACES FOR PUMP PERFORMANCE TEST ALTERNATE SEAL FOR PUMP PERFORMANCE TEST
SEAL CHAMBER DATA (REFERENCE 6.1.2.4) OTHER SPECIFY SEAL CHAMBER VENT REQUIRED FIXED THROAT BUSH PUMP DATA MANUFACTURER SUCTION PRESSURE(RATED) (barG) MIN/MAX (mdsp, 3.42) VERTICAL CW CCW FLUID DATA - (FOR QUENCH, BUFFER AND BARRIER FLUID DATA SEE PAGE 2) HAZARDOUS CONC'N H2S OTHER (ml/m3) @ WET (ml/m3) % FLUID SOLID @ AMBIENT SOLIDIFIES @ PUMPED STREAM SOLIDIFIES UNDER SHEAR PUMPED STREAM CONTAINS AGENTS THAT POLYMERIZE (ml/m3) SPECIFY AGENTS PUMPED STREAM CAN PLATE OUT OR DECOMPOSE: NORMAL (C) MAX (C) SPECIFY CONDITIONS PUMPED STREAM REGULATED FOR FUGITIVE OR OTHER EMISSIONS REGULATION LEVEL SPECIAL PUMP CLEANING PROCEDURES (barA) (C) (mPa-s) SPECIFY; ALTERNATE PROCESS FLUDIS & CONCENTRATION (INCL. COMMISSIONING) (ml/m3) @ TEMP (C) (C) POUR POINT (C) FLAMMABLE OTHER DIA MODEL (barG) / FRAME/SIZE DISCHARGE PRESSURE (barG) (mm) MSSP(3.44) SHAFT SPEED CASE MATERIAL (barG) (barG) (rpm) BOLT ON CHAMBER (6.1.2.5) CHAMBER HEATING/COOLING
HORIZONTAL
40 SHAFT DIRECTION ( FROM DRIVER) 41 42 PUMPED STREAM 43 44 45 46 47 48 49 50 51 52 53 54 55 TYPE OR NAME DISSOLVED CONTAMINANT Cl2 (ml/m3)
VAPOR PRESSURE AT TEMPERATURE INDICATED @ NORMAL TEMP ATMOSPHERIC BOILING POINT VISCOSITY @ NORMAL PUMPING TEMPERATURE
if flush fluid is pumpage then flush fluid data is not required
(barA)
@ MAX TEMP
CONC'N
VAPOR PRESSURE AT TEMPERATURE INDICATED NORMAL TEMP ATMOSPHERIC BOILING POINT (barA) MAX TEMP (barA) (C) (mPa-s) / / (L/min) (barG)
SEAL VENDOR REVIEW REQUIRED FLUID TEMPERATURE MIN (C) NORMAL (C) MAX (C)
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
CATEGORY 3 MECHANICAL SEALS FOR CENTRIFUGAL AND ROTARY PUMPS DATA SHEET (API 682 - 3rd) SI UNITS (bar)
1 2 3 4 QUENCH MEDIUM (PLAN 51, 62) 5 TYPE OR NAME INDICATES DATA COMPLETED BY PURCHASER
0
14
OF
15
REQ'N NO.
(FLUID DATA, UTILITIES, ACCESSORIES & INSP./TEST.) BY SEAL VENDOR BY SEAL VENDOR OR PURCHASER
DEFAULT SELECTION FLUID DATA - (QUENCH, BUFFER AND BARRIER FLUID DATA - LIQUID AND GAS) SUPPLY TEMPERATURE MAX/MIN FLOW RATE REQ'D MAX/MIN / / (C) (m/h)
6 BUFFER/BARRIER MEDIUM 7 8 9 10 11 12 13 14 15 16 17 CONTROL VOLTAGE ELECTRICAL AREA VOLTS CL ZN 18 19 20 GENERAL 21 22 23 24 25 26 27 28 29 THERMAL RELIEF VALVE REQUIRED (9.8.3) SPECIAL CLEANING AND DECONTAMINATION REQ'TS UTILITY MANIFOLD CONNECTIONS REQUIRED (8.4.4) TYPE AND SPEC. OF HEAT TRACING (8.6.5.8) JOINT USER/VENDOR LAYOUT OF EQUIPMENT (8.1.4) PIPE TAPER THREADS (8.1.9) ISO 7 ASME B1.20.1 DESIGN AMBIENT MIN/MAX PHASE GR GR / HERTZ DIV TEMP (C) ACCESSORIES (CLAUSES 8 AND 9) PLAN 52 AND 53 SYSTEMS CONTINUED ALTERNATIVE CODE/INSPECTION - SPECIFY EQUIPMENT SUPPORT SUPPLIER RESERVOIR CAPACITY (8.5.4.3.) NLL TO GLAND PLATE HEIGHT (8.5.4.2) RESERVOIR MAWP (3.41) SET PRESSURE RANGE MAX / MIN SYSTEM HOLD-UP PERIOD (PLAN 53B & 53C) TEMPERATURE INDICATOR (PLAN 53B & 53C) PRESSURE SWITCH (8.5.4.2.h) TO ACTIVATE ON; RISING PRESSURE (ARR 2) SET @ FALLING PRESSURE (ARR 3) SET @ ISO 15649 ASME B31.3 HIGH LEVEL ALARM REQUIRED (8.5.4.2.i) CONNECTING LINES SUPPLIER
0
TYPE OR NAME PURCHASER SELECTED SEAL VENDOR REVIEW FLOW RATE REQ'D MAX/MIN COOLING/HEATING REQUIRED (+ OR -) SUPPLY PRESSURE MAX/MIN FLUID OPERATING TEMPERATURE MIN (C) NORMAL (C) MAX (C) / SEAL VENDOR SELECTED PURCHASER REVIEW / (L/min) (kW) (barG)
VAPOR PRESSURE AT TEMPERATURE INDICATED (LIQUID) @ NORMAL TEMP (barA) @ MAXIMUM TEMP (barA) (C) (mPa-s) (kJ/kg K)
ATMOSPHERIC BOILING POINT (LIQUID) VISCOSITY @ NORMAL TEMP. (LIQUID) SPECIFIC HEAT @ NORMAL TEMP
SITE AND UTILITIES COOLING H20 SUPPLY TEMP. COOLING H20 PRESSURE NORM/DES ATEX (EC DIRECTIVE 94/9/EC) GR CAT. (C) Cl2 / T CLASS (ml/m3) (barG)
30 COOLING SYSTEM (PLAN 21,22,23,41,53B,53C) 31 32 33 34 35 36 37 HEAT EXCHANGER SUPPLIER WATER COOLED AIR COOLED
(barG) (barG)
TUBING
TUBING
PLAN 72 AND 74 SYSTEM EQUIPMENT SUPPLIER HIGH FLOW ALARM SWITCH (8.6.6.5)
38 PLAN 11, 13, 14, 21, 23, 31, 32 AND 41 SYSTEMS 39 40 41 42 43 44 CONNECTING LINES SUPPLIER TUBING PIPING (8.5.2.2)
PLAN 75 AND 76 SYSTEM EQUIPMENT SUPPLIER HIGH LEVEL ALARM SWITCH FOR PLAN 75 (8.6.5.3) TEST CONNECTION (8.6.5.4)
RESTRICTION ORIFICE NIPPLE IN FLUSH LINE (8.5.2.4) CYCLONE SEPERATOR SUPPLIER PLAN 32 EQUIPMENT SUPPLIER PLAN 32 FLOW IND'R PLAN 32 TEMPERATURE IND'R
45 PLAN 52 AND 53 SYSTEMS 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 PURCHASER PARTICIPATION IN INSPECTION AND TEST SPECIFY: INSPECTION CHECKLIST (10.1.7 & ANNEX H) PURCHASER APPROVAL REQUIRED FOR WELDED CONNECTION DESIGNS (6.1.6.10.5) HARDNESS TEST (10.2.3.k) REQUIRED FOR: ALTERNATE FABRICATION STANDARD PRIMARY EQUIPMENT SUPPLIER SUPPLIER REFERENCE/CODE ASME CODE STAMP REQUIRED DIMENSIONAL VARIATIONS TO ALTERNATE ( FIG. G.28) STANDARD (FIG. G.27) ALTERNATE (FIG. G.28)
INSTRUMENTATION / CONTROLS PRESSURE GAUGES (9.4) OIL FILLED PRESSURE GAUGES (9.4.3) PRESSURE SWITCHES (9.5.2) LEVEL SWITCHES (9.5.3) HYDROSTATIC LEVEL INDICATORS (9.6)
0
WELD PAD
100% INSPECTION OF ALL WELDS (6.1.6.10.5) USING: MAGNETIC PARTICLE RADIOGRAPHIC LIQUID PENETRANT ULTRASONOC
OPTIONAL QUALIFICATION TESTING REQ'D (10.3.1.1.2) MODIFIED FACES FOR PUMP TEST (10.3.5.1) ALTERNATE SEAL PUMP TEST (10.3.5.2) (SEE PAGE 1, LINE 29) (SEE PAGE 1, LINE 30)
General Confidential
YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
15
OF
15
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid
The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size
General Confidential
YERP
CENTRIFUGAL PUMP DATA SHEET FOR VERTICAL LINE SHAFT PUMPS
NOTE:
INDICATES INFORMATION TO BE COMPLETED BY PURCHASER BY MANFACTURER OF PUMPS ACC. MANF'R STD. BY MANUFACTURER OF PUMPS ACC. 31-SAMSS-4
ENGG CERT
PURCHASERS REFERENCES
APPLICABLE TO : PUMP Mfr. SIZE & TYPE SERIAL NO. DRIVER TYPE THIS DATA SHEET COVER PUMP MARK NO(S): G G G PUMPS OF IDENTICAL TYPE & SIZE IN OPERATION G , , , G G G G G DRIVER DATA SHEET GEAR UNIT DATA SHEET LUBE OIL SYST. DATA SHEET SAFETY INSTRUCTION SHEET LCC EF $ / kW , , , PUMP(S) G G G PROPOSALS PURCHASE AS BUILT
DESCRIPTION
FIG. 2
DATE
LIQUID CHARACTERISTICS
LIQUID PUMPED NORMAL FLOW TEMPERATURE MAX. FLOW TEMPERATURE RELATIVE DENSITY AT NORMAL FLOW TEMP. VISCOSITY AT FLOW TEMP. VAPOR PRESSURE AT NORMAL FLOW TEMP. V.P. AT MAX. FLOW TEMP. TSS GAS IN FLUID:
PH
TDS
O O
mg/L C C
REV NO.
DISCIPLINE ENGINEER
Mpa.s, mm2/s kPa(abs) kPa(abs) mg/L GRITTY UNKNOWN HARD UNKNOWN mg/L SOFT STATIC LEVEL m
CHARACTER OF SOLIDS:
DATE:
CERTIFIED
OPERATING CONDITIONS
CAPACITY TOTAL DIFFERENTIAL HEAD NORMAL L/s RATED L/s m VISCOSITY CORRECTION FACTORS CQ ; CH ; CE CLOSED OPEN SUCTION SYSTEM
DATE:
C L FIRST STAGE
OPERATIONS
FOR CLOSED SUCTION SYSTEMS: ENTER DATA ON FIG. 1 NPSH AVAILABLE AT SUCTION FLG. AT RATED CAPACITY
DATE:
AT 120% OF RATED CAPACITY RATED SUCTION PRESSURE MAX. SUCT. PR. AT RATED CAP. MAX. SUCT. PR. AT SHUT-OFF RATED DISCHARGE PRESSURE MAX. DISCH. PR. AT RATED CAP. OPEN SUCTION SYSTEMS: ENTER DATA ON FIGURE 2 RATED DISCAHRGE PRESS. DATA SHEET FOR
BY:
SITE CONDITIONS
INDOOR ON SHORE ELECTRICAL AREA CLASS OUTDOOR COASTAL , DIV. UNDER ROOF OFF SHORE , GROUP
REVISION CERTIFICATION
REQUIREMENTS,
FOR ALL
APPROVAL/CERTIFICATION
DAT
YERP
E-
1 of 4
EDSD/2748-M-1-0801.XLS
BY
OPRNS
CERT
PMT
ENGG
PROCESS DATA
FLUID CORROSIVE COMPOUNDS OPERATING TEMPERATURE
DESCRIPTION
C kPa(ga) kPa(ga)
RANGE SPAN
RANGE SETTING
TYPE OF TRANSMISSION
REV NO.
RECORDER SPECIFICATION
TYPE AND SIZE OF CHART TYPE OF CHART CLOCK (ELECTRICAL / MECHANICAL)
DATE: CERTIFIED
DATE:
OPERATION
RESET ACTION
DATE:
EDSD VERIFICATION
kPa (ga) (MANUAL / REMOTE) (INCREASES / DECREASES) (OPENS / CLOSES) (INTEGRAL / SEPARATE)
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
NOTES:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 103 YERP 2773-M-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
ENGG
PROCESS DATA
FLUID CORROSIVE COMPOUNDS OPERATING TEMPERATURE
DESCRIPTION
F F PSIG
REV NO.
TRANSMITTER SPECIFICATION
DISCIPLINE ENGINEER
DATE: CERTIFIED
(ELECTRICAL / MECHANICAL)
24 HOURS
DATE: OPERATION
DATE:
EDSD VERIFICATION
NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 105 YERP 2775-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
ENGG
(PNEUMATIC / ELECTRONIC)
SIZE AND RANGE OF INDICATING SCALE TYPE AND SIZE OF CHART TYPE OF CHART CLOCK CHART CLOCK POWER SUPPLY
DATE.
(INDICATOR / RECORDER)
REV NO.
CONTROLLER SPECIFICATION
LOCATION OF INSTRUMENT
DISCIPLINE ENGINEER
DATE: CERTIFIED
AIR SUPPLY / OUTPUT CONNECTION SIZES CONDUIT CONNECTION SIZE CONTROL INDEX SET INCREASING INPUT - OUTPUT OUTPUT FAILURE - VALVE (MANUAL / REMOTE) (INCREASES / DECREASES) (OPENS / CLOSES)
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 107 YERP 2777-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
GENERAL DATA
SERVICE
ENGG
3 4 5 6
P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.
7 8
PROCESS DATA
9 10 11 12 13 14 15 16 17 18 FLUID CORROSIVE COMPOUNDS MAXIMUM TEMPERATURE MAXIMUM PRESSURE PULSATING FLOW INSTRUMENT TYPE F PSIG
DESCRIPTION
MAX. ALLOWABLE AMBIENT TEMP. MOUNTING TYPE MATERIAL CALIBRATED RANGE OVERRANGE PROTECTION UPTO MATERIAL (WETTED PARTS)
19 20 21 22
BODY
23 24 25
ELEMENT
DATE.
MAXIMUM ALLOWABLE PRESSURE PROCESS CONN. SIZE & TYPE TYPE MATERIAL RANGE MAXIMUM ALLOWABLE PRESSURE PRESSURE CONN. SIZE & TYPE CHART / SCALE SIZE & TYPE CHART DRIVE CHART ROTATION SPEED SUPPLY CHART RANGE - 1ST PEN (FLOW SQRT) CHART RANGE - 2ND PEN (PRESS. LIN.)
26 27 28 29 30 31 32 33 34 35 36 37 38 39
PSIG
DATE: CERTIFIED
(AC / DC) V
PROPORTIONAL BAND RESET SUPPLY OUTPUT SIGNAL RANGE SETPOINT ADJUSTMENT ON DECREASING FLOW OUTPUT AUTO / MANUAL SUB PANEL (MANUAL / PNEUMATIC)
(INCREASES / DECREASES)
DATE: OPERATION
CONTROLLER
40 41 42 43 44 45 46
(AC / DC) V
DATE:
EDSD VERIFICATION
(SEPARATE / INTEGRAL)
CONTROL NUMBER
DATE:
BY:
47
ELECTRICAL AREA CLASIFICATION ENCLOSURE TYPE CONDUIT CONN. SIZE AIR CONN. SIZE (IN ACC. WITH ANSI-B2.1) (IN ACC. WITH ANSI-B2.1) NPT/ NPT/
HOUSING
48 49 50
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS
INtools Form No. 109 YERP 2778-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
ENGG
GENERAL SPECIFICATION
OPERATING TEMPERATURE MAXIMUM TEMPERATURE
DESCRIPTION
F F (THERMOCOUPLE / RESISTANCE)
TYPE OF ELEMENT POWER SUPPLY THERMOCOUPLE BURNOUT ZENER DIODE COLD JUNCTION COMPENSATION
RANGE OF HIGH SCALE RANGE OF LOW SCALE THERMOCOUPLE HIGH RANGE THERMOCOUPLE LOW RANGE
JO/EWO
NUMBER OF RECORDS CHART TYPE AND SIZE CHART SPEED TYPE OF CASE INSTRUMENT SPEED FULL SCALE
REV NO.
DATE: CERTIFIED
DATE:
CONTROLLER SPECIFICATION
PROPORTIONAL BAND
OPERATION
RESET ACTION
DATE:
EDSD VERIFICATION
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
NOTES:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 111 YERP 2780-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
MTG
INSTALLATION MOUNTING
DET
REMARKS
MANUFACTURER
TYPE
PIPING
DET
SERVICE
P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
DWG. NO.
DWG. NO.
DWG. NO.
DWG. NO.
NUMBER
LEGEND:
MTG F P DEV C F H P - Mounting - LOCAL MOUNTED INSTRUMENT - BOARD MOUNTED INSTRUMENT - DEVICE PROTOCOL - CONVENTIONAL (e.g. 4 -20 mA) - FOUNDATION FIELDBUS - HART - PROPRIETARY PROTOCOL (e.g. FoxCom, DE, etc.) ILD INSTRUMENT LOOP DIAGRAM ISD INSTRUMENT SEGMENT DIAGRAM
REV. NO.
DATE MM-YY
JO / EWO
DESCRIPTION
CERT.
PMT
OPRNS
ITEM
SHT.
SHT.
DEV
P & ID
DWG TYPE
IIS
NOTES:
REVISION CERTIFICATION
EDSD VERIFICATION
THIS INDICATES THAT REV. NO.____________ CONTROL NUMBER OF THIS DRAWING IS COVERED FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE NO.: BY: _____________
SAUDI ARABIA
PLANT INDEX DRAWING NUMBER SHT. NO. REV. NO.
DATE:
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
EXCEL
OPRNS
CERT
PMT
ENGG
P&ID DRAWING NUMBER MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE
PROCESS DATA
FLUID CORROSIVE COMPOUNDS
DESCRIPTION
MAXIMUM TEMPERATURE MAXIMUM PRESSURE OPERATING TEMPERATURE RELATIVE DENSITY AT 60 F UPPER LIQUID RELATIVE DENSITY AT 60 F LOWER LIQUID TO TRAP MAX. FLOW LITERS PER SECOND AT 60 F TO TRAP MAX. CAP. FROM TRAP NORM. FLOW FROM TRAP MAX. FLOW CUBIC FEET PER DAY FROM TRAP NORM. FLOW FROM TRAP MAX. CAP. POUNDS PER HOUR THRU TRAP NORM. FLOW THRU TRAP MAX. CAP.
F PSIG
DATE.
TYPE OF INSTRUMENT
REV NO.
DATE: CERTIFIED
FLOAT SIZE
in
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
BY:
DATE:
NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 115 YERP 2786-ENG J
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
ENGG
PROCESS DATA
LINE SIZE FLUID CORROSIVE COMPOUNDS
DESCRIPTION
INCH
SPECIFIC GRAVITY AT 60 F SPECIFIC GRAVITY AT OPERATING DEGREE OF SUPERHEAT OPERATING TEMPERATURE VISCOSITY MAXIMUM TEMPERATURE MOLECULAR WEIGHT INLET PRESSURE OTLET PRESSURE MAXIMUM PRESSURE UNITS OF FLOW MINIMUM FLOW NORMAL FLOW F
REV NO.
DATE.
MAXIMUM FLOW
CP
DISCIPLINE ENGINEER
(ANGLE / GLOBE)
INCH
DATE: CERTIFIED
FUNCTION OF VALVE SET PRESSURE SPRING RANGE TYPE OF STUFFING BOX TYPE OF PACKING
DATE: OPERATION
TYPE OF LUBRICANT
DATE:
EDSD VERIFICATION
NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 117 YERP 2787-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
ENGG
PROCESS DATA
TYPE OF FLUID CORROSIVE COMPOUNDS
DESCRIPTION
OPERATING PRESSURE MAXIMUM PRESSURE OPERATING TEMPERATURE MAXIMUM TEMPERATURE SPECIFIC GRAVITY AT OPERATING SEALING LIQUID SPECIFIC GRAVITY SEALING LIQUID AT 60 F DISTANCE BETWEEN CONNECTIONS REFERENCE LEG HEIGHT OF REFERENCE LEG
PSIG
DATE.
PSIG
REV NO.
DATE: CERTIFIED
(PNEUMATIC / ELECTRONIC)
POWER SUPPLY TYPE OF ENCLOSURE MAXIMUM ALLOWABLE AMBIENT TEMPERATURE AIR SUPPLY CONNECTION SIZE AIR OUTPUT CONNECTION SIZE F
DATE: OPERATION
EDSD VERIFICATION
CONTROL NUMBER
BY:
DATE:
NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 119 YERP 2788-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
GENERAL DATA
SERVICE
ENGG
3 4 5 6
P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.
7 8 9 10
DESCRIPTION
FLUID CORROSIVE COMPOUNDS TEMPERATURE PRESSURE RELATIVE DENSITY @ OPERATING VISCOSITY RELATIVE MOLECULAR MASS (GAS) UNITS OF MEASUREMENT FLOW FLOW FLUID CHARACTERISTIC OR COLOR MAX. ALLOWABLE PRESSURE DROP PSI NORMAL MIN. MAX. CP F NORM. PSIG NORM. MIN. MIN. MAX. MAX. MAX. MAX.
11 12
PROCESS DATA
13 14 15 16 17 18 19 20 21 22 23
TYPE AND SIZE MOUNTING CONNECTION SIZE, RATING & FACING CONNECTION ORIENTATION MATERIAL (BODY, FITTINGS, SPOOL) INTEGRAL VALVE LOCATION STEAM JACKET OR HEATING COIL METER RANGE / MAXIMUM FLOW ENGRAVING TUBE TYPE AND MATERIAL TUBE SIZE TUBE PROTECTION PACKING MATERIAL FLOAT TYPE AND MATERIAL NORMAL PRESSURE DROP INSTRUMENT TYPE SCALE SIZE & TYPE TRANSMISSION TYPE SUPPLY OUTPUT SIGNAL RANGE SWITCH TYPE CONTACT ARRANGEMENT CONTACT RATING ACTION OF SWITCH SET POINT ELECTRICAL AREA CLASIFICATION ENCLOSURE TYPE CONDUIT CONN. SIZE AIR CONN. SIZE (IN ACC. WITH ANSI-B2.1) (IN ACC. WITH ANSI-B2.1) VOLTS (AC / DC) AMPS (ELECTRIC / PNEUMATIC) VOLTS (AC / DC) PSI (INLET / OUTLET) UPPER LOWER
DATE.
24 25 26 27 28
REV NO.
DISCIPLINE ENGINEER
29 30
DATE:
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
DATE:
DATE:
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
DATE:
BY:
47
HOUSING
48 49 50
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
NPT/ NPT/
ISS
INtools Form No. 121 YERP 2790-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
ENGG
PROCESS DATA
TYPE OF ATMOSPHERE DRAFT MEASURED AT
DESCRIPTION
CORROSIVE COMPOUNDS
REV NO.
(YES / NO)
DATE: CERTIFIED
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
DATE:
NOTES:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 123 YERP 2793-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
ENGG
PROCESS DATA
FLUID CORROSIVE COMPOUNDS
DESCRIPTION
PSIG F
INCH INCH
(CYLINDER / DIAPHRAGM) INCH PSIG PSIG (INCREASE / DECREASE) PSIG (YES / NO)
REV NO.
DATE: CERTIFIED
MANUAL RESET
DATE: OPERATION
EDSD VERIFICATION
MANUAL RESET
DATE:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
NOTES:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 125 YERP 2794-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
NUMBER
ITEM
SERVICE
P & ID
MANUFACTURER
TYPE SIZE
SIZE
SET PRESS. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
DWG TYPE
REFERENCE DRAWING
REV. NO.
DATE MM-YY
DESCRIPTION
CERT.
PMT
OPRNS
ORIFICE AREA
INLET
OUTLET
IIS
P & ID INSTRUMENT AIR SYSTEM _________________ INSTRUMENT POINTS AND LINES _________________
DATE:
NOTES:
REVISION CERTIFICATION
THIS INDICATES THAT REV. NO.____________ OF THIS DRAWING IS COVERED FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE NO.:
EDSD VERIFICATION
CONTROL NUMBER BY:
_____________
REV. NO.
DATE: __________
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT JOB NO. PAGE AS BUILT UNIT NO. REQUIRED DRIVEN EQUIPMENT MODEL BY MANUFACTURER PERFORMANCE OPERATING POINT/ STEAM CONDITION NORMAL/NORMAL (CERTIFIED SR) RATED/NORMAL (1) RATED/MIN. INLET NO. HAND VALVES OPEN (5.4.1.5) STEAM RATE, (kg/kW-hr) SERIAL NO. ITEM NO.
OF
REQ'N NO.
MAX EXHAUST (1) RATED % RATED APPLICABLE SPECIFICATION API-611 OTHER NORMAL (4.1.4)
15 APPLICATION IS (SPARED, UNSPARED) 16 17 WIDE SPEED RANGE SLOW ROLL REQ. (4.10.4) CONTINUOUS RAPID START HAND VALVES REQ. (5.4.1.5) STANDBY
18 DUTY 19
UNATTENDED AUTO START (4.1.6) INDOOR OUTDOOR (C) MIN. DUST OTHER GROUP NON-HAZARDOUS V V PRESS, FLOW, (barG) (L/min) PH. PH. P, (bar) T, (C) dBA @ (m) TEMP CODE HZ HZ DIV HEATED ROOF MAX SALT ATMOSPHERE BLADING CASING SPLIT CASING SUPPORT VERT. JACKSCREWS (4.2.13) VERTICAL TURBINE FLANGE NEMA "P" BASE TRIP VALVE INTERSTAGE SEALS END SEALS NORMAL MIN. 2 ROW AXIAL UNHEATED W/O ROOF TURBINE TYPE NO STAGES ROTOR: BUILT UP
CONSTRUCTION HORIZ WHEEL DIA., (mm) OVERHUNG BETWEEN BRGS 3 ROW RE-ENTRY RADIAL FOOT VERTICAL
SOLID
23 UNUSUAL CONDITIONS 24 (4.11.1.7) 25 ELECT. AREA (4.1.13) CLASS 26 27 CONTROL POWER 28 AUX. MOTORS 29 COOLING WATER: 30
CENTERLINE
OTHER (4.4.9) INTEGRAL LABYRINTH CARBON RING, NO/BOX LABYRINTH MECHANICAL MATERIAL MFR SEPARATE CARBON
31 ALLOW. SOUND PRESS LEVEL (4.1.12) 32 33 34 INLET PRESS, 35 INLET TEMP, 36 EXHAUST PRESS 37 38 39 40 41 42 43 44 45 ALLOW SPEEDS, MAX CONT SPEED, TRIP SPEED, (rpm) FIRST CRITICAL SPEED, RPM (4.8.2.1) EXH. TEMP (C) NORMAL (kW) (3.1.20) (kg/h) (rpm) (barG) (C) (barG) TURBINE DATA MAX (3.1.10) STEAM CONDITIONS MAX
TYPE RADIAL BEARINGS (4.9.1) TYPE THRUST BEARING (4.9.2) CALCULATED THERUST LOAD BEARING MFGR's ULTIMATE RATING MIN THRUST COLLAR (4.9.10.2) REPLACEABLE (bar) (4.9.15) (bar) INTEGRAL NONE
(rpm)
LUBE OIL VISCOSITY (4.10.3) ISO GRADE (m/s) LUBRICATION OIL MIST (4.9.19) NO LOAD PURGE OIL MIST PURE OIL MIST RING OILED PRESSURE GREASE
BARING HOUSING OILER TYPE CASING DESIGN CCW CW MAX. ALLOW. PRESS, MAX ALLOW. TEMP, HYDRO TEST PRESS., (barG) (C) (barG) INLET EXHAUST
46 ROTATION FACING GOVERNOR END 47 48 49 50 51 52 53 54 DRIVEN EQUIPMENT THRUST, (VERTICAL TURBINE)(4.9.3) WATER PIPING FURN. BY OIL PIPING FURN. BY VENDOR VENDOR (N)
(4.9.11)
OTHERS OTHERS
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1
OF
ACCESSORY EQUIPMENT BY VENDOR REMOTE TRIP VACUUM BREAKER (5.4.2.9) AUTOMATIC STEAM SEALING SYSTEM (4.7.5) GLAND VACUUM DEVICE WITH: (4.7.4) WATER EDUCTOR GLAND CONDENSER MOUNTED BY (4.7.4) SENTINEL WARNING VALVE (5.4.5.2) INSULATION, TYPE TACHOMETER (5.4.4.1), TYPE MFR. MOUNTED BY THERMAL RELIEF VALVES (5.4.4.7.3) SHUTOFF VALVES FOR SHUTDOWN SENSORS LOCAL GAUGE BOARD WITH FOLLOWING PRESSURE GAUGES: (5.4.3.1) THROTTLE STEAM ELECT (5.4.2.3) NOZZLE RING LIQUID-FILLED GAUGES (5.4.4.4) CONTROL SIGNAL (rpm) (rpm) TO TO (barG/mA) (barG/mA) CIRCULATING (4.10.5) MATING PARTS FURNISHED (4.4.6.5) VENDOR FURNISH SYSTEM FOR: OTHER OIL SYSTEM TO BE: MOUNTED ON BASEPLATE OIL SYSTEM TO INCLUDE FOLLOWING EQUIPMENT: (4.10.5)(4.10.7) STANDBY OIL PUMP: LOW OIL PRESS ALARM SWITCH TYPE DRIVER CONSOLE TYPE INSTRUMENT PANEL (5.4.3.2.1) BASEMOUNT FREE STANDING EXTERNAL LUBE OIL SYSTEM PRESSURE (4.10.6) TURBINE FIRST STAGE EXHAUST MODEL STEAM EJECTOR
12 GOV. VALVE TRIM 13 INLET STRAINER 14 COUPLING SPACER/HUBS 15 COUPLING DIAPHRAGMS (DISKS) 16 17 SPEED CHANGER 18 MFR. 19 20 CONTROLLED VARIABLE TO TO STEAM CONTROL MANUAL MODEL OPERATING RANGE PNEUM.
21 SPEED 22 23 24 25 26 INLET 27 EXHAUST 28 DRAINS 29 30 31 COUPLINGS (5.2) 32 33 34 35 36 37 38 39 40 41 42 DYN. BALANCE CL (5.2.8) 43 45 46 TYPE: (5.3.1.1) 47 FURN. BY: 48 50 51 52 53 54 55 56 57 58 59 60 61 AGMA CLASS 8 LOCATION MAKE MODEL RATING LUBRICATION LIMITED END FLOAT SPACER LENGTH SERVICE FACTOR SIZE
LOW OIL PRESS TRIP SWITCH HEATER (4.10.8) ELECTRIC STEAM OIL DRAIN SIGHT FLOW INDICATORS HAND OPERATED STANDBY PUMP
(kW/100 rpm) VIBRATION AND POSITION DETECTORS (5.4.6) FURNISH PROVISIONS FOR MOUNTING NON-CONTACTING VIBRATION PROBES (4.9.32) FURN. AXIAL POSITION PROBES MFR. FURN. RADIAL PROBES OTHER
TAPER STRA'T HYDRAULIC FIT HUB
44 TURBINE SHAFT
FURNISH BEARING METAL TEMPERATURE SENSORS FOR : THRUST BEARINGS TURBINE VENDOR SUPPLIES AND CALIBRATES MONITORS FOR : AXIAL AND RADIAL PROBES BEARING TEMPERATURE SENSORS SEE SEPARATE DATA SHEETS FOR DETAILS
UNGROUTED BASEPLATE (5.3.2.4) SUITABLE FOR COLUMN MOUNTING TURBINE VENDOR FURNISHES SUBPLATES
General Confidential
YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
0
OF
REQ'N NO.
PREPARATION FOR SHIPMENT TURBINE AUX. EQUIPMENT AND SPARE ROTOR PREPARED FOR (6.4.1):
DOMESTIC SHIPMENT
EXPORT SHIPMENT
REMARKS:
REQ'D.
WITN.
OBSVD. (6.1.5)
PERFORMANCE (6.3.4.1) COMPLETE UNIT (6.3.4.2) GEAR (6.3.4.3) SOUND LEVEL (6.3.4.4) AUX. EQUIPMENT (6.3.4.5)
REMARKS:
24 SPECIAL NDT INSPECTION (6.2.1.3) 25 26 27 COMPONENT MAG. PART. DYE PENET RADIO GRAPHIC ULTRA SONIC OBSE RVED WITN TURBINE ROTOR TURBINE UPPER HALF CASING MAX MAINTENANCE (IDENTIFY) T & T VALVE BASEPLATE MISC. TOTAL SHIPPING WEIGHT DATA REQUIREMENTS (7) PROPOSAL FOR MULTI-STAGE UNITS TO INCLUDE CURVE OF STEAM FLOWS VS. POWER FOR VARIOUS HAND VALVE SETTINGS (7.1.d) CONTRACT DATA TO INCLUDE PERFORMANCE CURVES FOR: (7.2.3) STEAM FLOW VS. POWER FIRST STAGE PRESSURE VS. STEAM FLOW REMARKS: WEIGHTS (kg) (kg) (kg) (kg) (kg) (kg) (kg) (kg)
43 REQUIRE CERTIFIED COPIES OF THE FOLLOWING: 44 45 46 47 48 49 50 REMARKS: 51 52 53 54 55 56 57 58 MILL AND CHEMICAL DATA SHOP TEST DATA FINAL ASSEMBLY RECORDS (CLEARANCES) CERTIFIED TEST DATA BEFORE SHIPMENT ROTOR BALANCE CORRECTION HYDROTEST
General Confidential
YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1
OF
REQ'N NO.
General Confidential
YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
GENERAL-PURPOSE STEAM TURBINE (API 611-4TH) DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 ANTI-SURGE SYSTEM (1-3.4.2.2) SIGNAL
0
CLIENT
JOB NO. PAGE AS BUILT UNIT SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO. ITEM NO.
OF
12
REQ'N NO.
PROPOSAL
PURCHASE
BY PURCHASER
(1-2.1.1.2)
GAS HANDLED (ALSO SEE PAGE GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) (WET) (DRY)
RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1) INLET VOLUME, (m/h) (WET / DRY) DISCHARGE CONDITIONS PRESSURE TEMPERATURE (barA) (C)
Cp/Cv (K2 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1) GAS POWER REQUIRED TRAIN POWER REQUIRED (kW) (kW) (kW)
POLYTROPIC EFFICIENCY (%) CERTIFIED POINT PERFORMANCE CURVE NUMBER PROCESS CONTROL (1-3.4.2.1) METHOD SUCTION THROTTLING FROM TO (barA) (barA) VARIABLE INLET GUIDE VANES (2-2.4.1) SPEED VARIATION FROM TO % % DISCHARGE BLOWOFF TO COOLED BYPASS FROM TO
48 REMARKS: 49 50 51 Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWHISE DATA SHALL BE SUPPLIED BY USER
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 REMARKS: 49 50 51 52 53 GAS HANDLED (ALSO SEE PAGE GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) INLET CONDITIONS PRESSURE (barA) TEMPERATURE (C) RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1) INLET VOLUME, (m/h) (WET / DRY) DISCHARGE CONDITIONS PRESSURE (barA) TEMPERATURE (C) (WET) (DRY) ) (ALL DATA ON PER UNIT BASIS)
0 0 0 0
1b
UNIT
OF
12
REQ'N NO.
SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO.
BY PURCHASER
OPERATING CONDITIONS
Cp/Cv (K2 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1) GAS POWER REQUIRED TRAIN POWER REQUIRED (kW) (kW) (kW)
POWER REQ'D AT DRIVER INCL. EXT. LOSSES SPEED (rpm) TURNDOWN (%) POLYTROPIC HEAD (N-m/kg)
Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWHISE DATA SHALL BE SUPPLIED BY USER
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
0
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 REMARKS: 49 50 51 52 53
0 0 0 0 0 0
1c
UNIT
OF
12
REQ'N NO.
SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO.
BY PURCHASER
BY MANUFACTURER NORMAL
GAS HANDLED (ALSO SEE PAGE GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) INLET CONDITIONS PRESSURE (barA) TEMPERATURE (C) RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) (NOTE(NOTE 1) (WET) (DRY)
COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE(NOTE 1) INLET VOLUME, (m/h) (WET / DRY) DISCHARGE CONDITIONS PRESSURE (barA) TEMPERATURE (C)
Cp/Cv (K2 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1) GAS POWER REQUIRED TRAIN POWER REQUIRED (kW) (kW) (kW)
POWER REQ'D AT DRIVER INCL. EXT. LOSSES SPEED (rpm) TURNDOWN (%) POLYTROPIC HEAD (N-m/kg)
Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWHISE DATA SHALL BE SUPPLIED BY USER
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
0
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 GAS ANALYSIS: 3 4 5 AIR 6 OXYGEN 7 NITROGEN 8 WATER VAPOR 9 CARBON MONOXIDE 10 CARBON DIOXIDE 11 HYDROGEN SULFIDE 12 HYDROGEN 13 METHANE 14 ETHYLENE 15 ETHANE 16 PROPYLENE 17 PROPANE 18 I-BUTANE 19 n-BUTANE 20 I-PENTANE 21 n-PENTANE 22 HEXANE PLUS 23 CORROSIVE AGENTS 24 25 TOTAL 26 AVG. MOL. WT. 27 LOCATION: 28 29 30 31 32 33
0 0
OF
12
REQ'N NO.
OPERATING CONDITIONS (Continued) (1-2.1.1.1) (1-3.1.2) (1-3.1.3) OTHER CONDITIONS NORMAL MW 28.966 32.000 28.016 18.016 28.010 44.010 34.076 2.016 16.042 28.052 30.068 42.078 44.094 58.120 58.120 72.146 72.146 (1-2.2.1.6) (1-2.2.1.9) A B C D E REMARKS:
MOL %
(1-2.2.1.3)
(1-2.1.8) OUTDOOR UNDER ROOF PARTIAL SIDES NEC DIV. TEMP CLASS IEC GRADE MEZZANINE
NOISE SPECIFICATIONS: (1-2.1.9) APPLICABLE TO MACHINE: SEE SPECIFICATION APPLICABLE TO NEIGHBORHOOD: SEE SPECIFICATION ACOUSTIC HOUSING: APPLICABLE SPECIFICATIONS: API 617, 7TH CHAPTER 2 (m) BAROMETER (barA) VENDOR HAVING UNIT RESPONSIBILITY (1-1.5.54) (1-1.8) (1-2.1.3) YES NO
INDOOR
0
HEATED UNHEATED
34 SITE DATA (1-2.1.8) 35 36 37 38 39 40 41 NORMAL MAXIMUM MINIMUM (C) (C) (C) (C)
0
ELEVATION
RANGE OF AMBIENT TEMPS: DRY BULB WET BULB GOVERNING SPECIFICATION (IF DIFFERENT)
OUTDOOR STORAGE MORE THAN 6 MONTHS (1-4.4.1) SPARE ROTOR ASSEMBLY PACKAGE (1-4.4.3.10)
0
HORIZONTAL STORAGE
VERTICAL STORAGE
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 0 0
OF
12
REQ'N NO.
CONSTRUCTION FEATURES SPEEDS: MAX. CONT. MAX. TIP SPEEDS: (rpm) (m/s) (m/s) LATERAL CRITICAL SPEEDS (DAMPED) FIRST CRITICAL SECOND CRITICAL THIRD CRITICAL FOURTH CRITICAL (rpm) (rpm) (rpm) (rpm) MODE MODE MODE MODE
0
INTERMEDIATE MAIN PROCESS CONNECTIONS (2-2.4.4) TRIP @ 100% SPEED @ MAX. CONT. SPEED
0
(rpm)
MIN MIN
IGV EXTERNAL PURGE (2-2.4.2) VANE CONTROL SYSTEM (2-2.4.3) NUMBER OF AXIAL BLADE ROWS NUMBER OF ADJUSTIBLE ROWS NO. VANES GUIDE VANE IMPELLERS: NO. DIAMETERS MATERIAL
LATERAL ANALYSIS ADDITIONAL REQUIREMENTS (1-2.6.2.14) TRAIN LATERAL ANALYSIS REQUIRED (1-2.6.2.6) TRAIN TORSIONAL ANALYSIS REQUIRED (1-2.6.6.1) TORSIONAL CRITICAL SPEEDS: FIRST CRITICAL SECOND CRITICAL THIRD CRITICAL FOURTH CRITICAL LIST OF TRAIN UNDESIRABLE SPEEDS (1-2.6.1.4) STABILITY ANALYSIS (1-2.6.5) VIBRATION: ALLOWABLE TEST LEVEL (PEAK TO PEAK) NAMEPLATE (2-2.11.2) US CUSTOMARY METRIC
0
NO. VANES EA. IMPELLER TYPE (OPEN, ENCLOSED, ETC.) (rpm) (rpm) (rpm) (rpm) TYPE FABRICATION MIN. YIELD STRENGTH (MPa) MAX (mm) MIN MATERIAL
MAX. MACH. NO. @ IMPELLER EYE MAX. IMPELLER HEAD @ 100% SPD SHAFT: (m) ONE PIECE MATERIAL DIA @ IMPELLERS (mm) SHAFT END: CW
0
(N-m/kg)
BUILT UP
DIA @ COUPLING
(mm)
TAPERED SPLINED
CCW
MATERIALS INSPECTION REQUIREMENTS (1-4.2.1.3) RADIOGRAPHY REQUIRED FOR ULTRASONIC REQUIRED FOR MAGNETIC PARTICLE REQUIRED FOR LIQUID PENETRANT REQUIRED FOR LOW TEMPERATURE (2.2.1.15.3) MIN.DESIGN METAL TEMPERATURE AT CONCURRENT PRESSURE (barG) (C)
(MPa)
SHAFT HARDNESS (BNH)(Rc) MAX TORQUE CAPABILITY BALANCE PISTON: MATERIAL FIXATION METHOD NORMAL CLEARANCE (mm) (kg/h) (kg/h) AREA (mm) (N-m)
CASING: MODEL CASING SPLIT MATERIAL THICKNESS (mm) CORR. ALLOW.(mm) (barG) HYDRO (C) (C) (m/h) (barG)
0
PRESS. CONN. BAL LINE DOWNSTREAM (2-2.5.4.3) SHAFT SLEEVES: AT INTERSTG. CLOSE CLEARANCE POINTS AT SHAFT SEALS ACCESSIBLE (2-2.8.3) ROTOR DISASSEMBLY AND REASSEMBLY (1-2.6.8.2.1.1) AT SPEED BALANCING (1-2.6.8.3) SEQUENTIAL LOW SPEED BAL. PREC. AT SPEED BAL. (1-2.6.8.6) RESIDUAL BALANCE CHECK (1-2.6.8.7) LABYRINTHS: INTERSTAGE TYPE
0
MATL
MATL
MAX. ALLOWABLE TEMPERATURE MAX OPER. TEMP. MAX CASING CAPACITY SYSTEM RELIEF VALVE SET PT. (2-2.3.1.1) Q.C. OF INACCESSIBLE WELDS (1-2.3.1.11.2) DIAPHRAGMS: MATERIAL AXIALLY SPLIT YES
0
MATERIAL
NO (2-2.4.7)
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ROTOR 18 19 20 21 22 23
0 0 0
OF
12
REQ'N NO.
LOW PRESSURE CASING CONSTRUCTION FEATURES (CONTINUED) SHAFT SEALS: SEAL TYPE (1-2.8.1.3) SETTLING OUT PRESSURE (1-2.8.1.1) (barG) MIN.SEALING PRESSURE (barG) BUFFER GAS CONTROL SYSTEM SCHEMATIC BY VENDOR PRESSURIZING GAS FOR SUBATMOSPHERIC SEALS (1-2.8.2.4)
0
EDUCTOR
INJECTION (1-2.8.2.3)
BUFFER GAS REQUIRED FOR: AIR RUN-IN FLOW (PER SEAL): (barG) (kg/h) (m)
0
BUFFER GAS SYSTEM REQUIRED (2-2.8.1.5) TYPE BUFFER GAS (1-2.8.1.5) PRESSURE (1-2.8.1.6) FLOWRATE (1-2.8.1.6) FILTRATION (1-2.8.1.6) MANIFOLD (1-3.5.1.4) METHOD OF CONTROL (1-2.8.1.5) STAGE 1 2 3 4
OTHER P P
NORM: MAX.
(kg/h) @ (kg/h) @
(bar) (bar)
AXIAL COMPRESSOR 5 6 7 8 9
BLADE MATERIAL BLADE ROOT TYPE CORD WIDTH (mm) (mm) (mm)
24 STATOR 25 26 27 28 29 30 31 32 ROTOR 33 34 35 36 37 38
0
BLADE MATERIAL BLADE ROOT TYPE CORD WIDTH (mm) (mm) (mm)
39 STATOR 40 41 42 43 44 45 46 REMARKS: 47 48 49 50 51 BLADE MATERIAL TYPE (MOVABLE, FIXED, ADJUSTABLE) CORD WIDTH (mm)
BLADE QUANTITY
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 BEARINGS AND BEARING HOUSINGS 3 MAGNETIC BEARINGS (2-2.7.1.1.2) THRUST NON-THRUST
OF
12
REQ'N NO.
4 RADIAL 5 6 7 8 9 10 11 12 13 14 15 16 17
0
THRUST TYPE MANUFACTURER UNIT LOADING - MAX UNIT LOAD - ULT. (bar)
ACTIVE
INACTIVE
SHAFT DIA.
(bar)
UNIT LOAD (ACT/ALLOW) BASE MATERIAL BABBIT THICKNESS NO. PADS LOAD: B'TWN/ON PAD PIVOT: CTR/OFFSET, % PAD MATERIAL BEARING SPAN
(mm)
PIVOT: CENTER / OFFSET, % PAD BASE MATL COPPER BACKED (2-2.7.3.7) LUBRICATION: (2-2.7.2.3) THRUST COLLAR: MATERIAL SIZING CRITERIUM (2-2.7.3.3) VIBRATION DETECTORS: TYPE MFR NO. AT EA SHAFT BEARING OHMS (C) (C) OSCILLATOR-DETECTORS SUPPLIED BY MFR MODEL TOTAL NO. SEE ATTACHED API-670 MODEL DATA SHEET
0
FLOODED INTEGRAL
(2-2.7.2.2) (mm)
18 BEARING TEMPERATURE DETECTORS (2-3.4.7.3) 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 KEY PHASOR REQUIRED 42 COMPRESSOR GEAR H.S. GEAR L.S. SEE ATTACHED API-670 DATASHEET THERMOCOUPLES TYPE RESISTANCE TEMP DETECTORS RESISTANCE MAT'L ALARM TEMPERATURE (2-2.7.1.3) SHUTDOWN TEMPERATURE (2-2.7.1.3) PROVISION FOR LOCAL DISCONNECT (1-2.7.4.6) LOCATION-JOURNAL BRG NO. OTHER LOCATION-THRUST BRG NO. OTHER NO. (INACT) OTHER LOCAL DISCONNECTION (1-2.7.4.6) MONITOR SUPPLIED BY (2-3.4.7.4) LOCATION MFR. SCALE RGE SHTDWN SET @
0
MONITOR SUPPLIED BY (2-3.4.7.2) LOCATION MFR. ENCLOSURE MODEL ALARM SET @ (m) SET @ TIME DELAY (m) SEC
EA PAD
PER BRG
CASING VIBRATION TRANSDUCERS (2-3.4.7.5) EVERY OTH PAD PER BRG CASING VIBRATION MONITORS (2-3.4.7.6) AXIAL POSITION DETECTOR: SEE ATTACH. API-670 DATA SHEET MODEL NO. REQUIRED
EA PAD
EA PAD
TIME DELAY
43 CASING CONNECTIONS (1-2.3.2.2) 44 45 46 47 48 49 50 INLET 51 DISCHARGE 52 53 54 55 56 57 BOROSCOPIC INSPECTION PORTS (2-2.3.2.4) CONNECTION ANSI/ASME (B16.1; B16.5; B16.42; B16.47 series A, B; ISO 7005-1, -2; OTHER FACING BORE ORIENTATION FLANGED OR STUDDED (1-2.3.2.2.1) MATING FLG & GASKET BY VENDOR (1-2.3.2.2.7) GAS VELOCITY (m/s)
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 OTHER CONNECTIONS NO. SIZE TYPE 2 SERVICE: 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 COUPLING AND GUARDS (3.2) 21 NOTE: SEE ROTATING ELEMENTS - SHAFT ENDS 22 SEE ATTACHED API-671 DATA SHEET SEE ATTACHED API 614 DATASHEET SEPARATE COMBINED (2-2.10.1) LUBE-OIL INLET LUBE OIL OUTLET SEAL-OIL INLET SEAL-OIL OUTLET SEAL GAS INLET SEAL GAS OUTLET CASING DRAINS STAGE DRAINS INDIVIDUAL STAGE DRAINS REQUIRED (1-2.3.2.1.7) VALVED & BLINDED VALVED & BLINDED & MANIFOLD
OF
12
PRESSURE TEMPERATURE SOLVENT INJECTION PURGE FOR: BRG. HOUSING BTWN BRG & SEAL BTWN SEAL & GAS
KEYLESS HYDRAULIC
KEYED
FLANGED
OTHER
23 COUPLING FURNISHED BY 24 MANUFACTURER 25 COUPLING GUARD FURNISHED BY: 26 TYPE: FULLY ENCLOSED SEMI-OPEN OTHER TYPE MODEL
27 COUPLING DETAILS 28 29 30 31 32 33 MOUNTING PLATES (1-3.3) 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 (Note 1.) SOLEPLATES FURNISHED BY (1-3.3.3.1) GEAR THICKNESS SUBSOLE PLATES REQUIRED (1-3.3.3.1.3) SLOPED DECK (1-3.3.2.4.1) EXTENT OF PIPING (2-3.5.1.1) STAINLESS STEEL SHIM THICKNESS COMPRESSOR (mm) (mm) MAX O.D. HUB WEIGHT SPACER LENGTH SPACER WEIGHT (mm) (kg) (mm) (kg) PLUG AND RING GAUGES (1-3.2.5) LUBRICATION REQUIREMENTS: NON-LUBE QUANTITY PER HUB CONT. OIL LUBE OTHER (kg) or (L/min)
BASEPLATES FURNISHED BY (1-3.3.2.1) COMPRESSOR ONLY OTHER NONSKID DECKING (1-3.3.2.4) DRIVER
LEVELING PADS OR TARGETS (1-3.3.2.6) COLUMN MOUNTING (1-3.3.2.5) SUB-SOLE PLATES REQUIRED (1-3.3.2.10) STAINLESS STEEL SHIM THICKNESS MACHINED MOUNTING PADS REQUIRED (1-3.3.2.9) (mm)
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SHOP INSPECTION AND TESTS: (1-4.1.4) 21 (SEE INSPECTOR'S CHECKLIST) REQ'D
0
OF
12
REQ'N NO.
UTILITY CONDITIONS: STEAM: INLET MIN NORM MAX EXHAUST. MIN NORM MAX ELECTRICITY: DRIVERS VOLTAGE HERTZ PHASE REDUCED VOLTAGE START (1-3.1.6) NUMBER OF STARTS (1-2.6.7.6.4) INSTRUMENT AIR: MAX PRESS (barG) MIN PRESS (barG) CONTROL SHUTDOWN DRIVERS (barG) (barG) (barG) (barG) (barG) (barG) (C) (C) (C) (C) (C) (C)
DRAFT MANUAL FOR REVIEW (1-5.3.5.1.2) TECHNICAL DATA MANUAL (1-5.3.5.4) MISCELLANEOUS: RECOMMENDED STRAIGHT RUN OF PIPE DIAMETERS BEFORE SUCTION COMPRESSOR TO BE SUITABLE FOR FIELD RUN-IN ON AIR (1-2.1.16) PROVISION FOR LIQUID INJECTION (1-2.1.10) INJECTION MANIFOLD (2-3.5.1.2) VENDOR'S REVIEW & COMMENTS ON PURCHASER'S CONTROL SYSTEMS (1-3.4.1.1) SHOP FITUP OF VENDOR PROCESS PIPING (1-4.4.3.11) WELDING HARDNESS TESTING (1-4.2.1.5) INSPECT CLEANLINESS (1-4.2.1.4) DESIGN AUDIT (1-5.1.4) BALANCE PISTON P (1-5.3.2.1.5) PROVIDE TAIL END SCHEDULES (1-5.3.3.2) VENDOR'S REPRESENTATIVE SHALL (1-2.1.13) WIT/OBV OBSERVE FLANGE PARTING CHECK ALIGNEMENT AT TEMPERATURE BE PRESENT AT INITIAL ALIGNMENT WEIGHTS: COMPR. ROTORS: COMPR. (kg) GEAR DRIVER DRIVER BASE GEAR
22 HYDROSTATIC (1-4.3.2) 23 IMPELLER OVERSPEED (1-4.3.3) 24 MECHANICAL RUN (1-4.3.6) (2-4.3.1) 25 26 27 CONTRACT COUPLING CONTRACT PROBES
COMPRESSOR UPPER CASE MAX. FOR MAINTENANCE (IDENTIFY) TOTAL SHIPPING WEIGHT
28 VARY LUBE & SEAL OIL PRESSURES 29 AND TEMPERATURES (1-4.3.6.1.5) 30 POLAR FORM VIB DATA (1-4.3.6.1.2) 31 TAPE RECORD VIB DATA (1-4.3.6.1.3) 32 SHAFT END SEAL INSP (1-4.3.6.2.2) 33 GAS LEAK TEST AT DISCH PRESS (2-4.3.2.3) 34 35 36 POST TEST INTERNAL INSP (1-4.3.8.5) BEFORE GAS LEAKAGE TEST AFTER GAS LEAKAGE TEST
0
(mm) L W H
REMARKS:
37 INTERMEDIATE HEAD/PRESSURE TOL. (2-4.3.3.1.6) 38 PERFORMANCE TEST (GAS) (AIR) (2-4.3.3.1.1) 39 COMPLETE UNIT TEST (2-4.3.3.2) 40 TANDEM TEST (2-4.3.3.3) 41 GEAR TEST (2-4.3.3.4) 42 HELIUM LEAK TEST (1-4.3.8.2) 43 SOUND LEVEL TEST (1-4.3.8.3) 44 AUX. EQUIPMENT TEST (1-4.3.8.4) 45 FULL LOAD / SPEED / PRESS TEST (1-4.3.8.6) 46 HYDRAULIC COUPLING INSP (1-4.3.8.7) 47 SPARE PARTS TEST (1-4.3.8.8) 48 INSPECTOR'S CHECKLIST COMPLIANCE (1-4.1.6) 49 GAS SEAL TEST VENDOR SHOP (1-4.3.5) 50 ADDITIONAL INSPECTION (1-4.2.1.2) 51 52 (SURVEY ONLY)
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
OF
12
REQ'N NO.
REMARKS:
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 ANTI-SURGE SYSTEM (1-3.4.2.2) SIGNAL
0
ITEM NO.
9
UNIT
OF
12
REQ'N NO.
PROPOSAL
PURCHASE
AS BUILT
SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO.
BY PURCHASER
MUTUAL AGREEMENT (PRIOR TO PURCHASE) OTHER CONDITIONS (1-2.1.1.1) Section 1 Section 2 Section 1 Section 2
Section 1
Section 2
GAS HANDLED (ALSO SEE PAGE GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) (WET) (DRY)
RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1) INLET VOLUME, (m/h) (WET / DRY) DISCHARGE CONDITIONS PRESSURE TEMPERATURE (barA) (C)
Cp/Cv (K2 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1) GAS POWER REQUIRED TRAIN POWER REQUIRED (kW) (kW) (kW)
POLYTROPIC EFFICIENCY (%) CERTIFIED POINT PERFORMANCE CURVE NUMBER PROCESS CONTROL (1-3.4.2.1) METHOD SUCTION THROTTLING FROM TO (barA) (barA)
0
DISCHARGE BLOWOFF TO
48 REMARKS: 49 50 51 52 53 Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWISE DATA SHALL BE SUPPLIED BY USER
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 ANTI-SURGE SYSTEM (1-3.4.2.2) SIGNAL GAS HANDLED (ALSO SEE PAGE GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) (WET) (DRY) ) BY PURCHASER
0
CLIENT JOB NO. PAGE AS BUILT UNIT SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO. ITEM NO.
10
OF
12
REQ'N NO.
PROPOSAL
PURCHASE
BY MANUFACTURER
OPERATING CONDITIONS (COMPRESSOR WITH TWO SIDESTREAMS) EQUIP.FLNG COND. SHOWN IN DBL-WALLED CELLS (ALL DATA ON PER UNIT BASIS)
Section1
SS 1
Section2
SS 2
Section3
RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1) INLET VOLUME, (m/h) (WET / DRY)
Cp/Cv (K2 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1) GAS POWER REQUIRED TRAIN POWER REQUIRED (kW) (kW) (kW)
POLYTROPIC EFFICIENCY (%) CERTIFIED POINT PERFORMANCE CURVE NUMBER PROCESS CONTROL (1-3.4.2.1) METHOD SUCTION THROTTLING FROM TO (barA) (barA) VARIABLE INLET GUIDE VANES (2-2.4.1) SPEED VARIATION FROM TO % % DISCHARGE BLOWOFF TO COOLED BYPASS FROM TO
OTHER
48 REMARKS: 49 50 51 52 53 Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWISE DATA SHALL BE SUPPLIED BY USER
General Confidential
YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 ANTI-SURGE SYSTEM (1-3.4.2.2) SIGNAL GAS HANDLED (ALSO SEE PAGE GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) (WET) (DRY) ) BY PURCHASER
0
ITEM NO.
11
UNIT
OF
12
REQ'N NO.
PROPOSAL
PURCHASE
AS BUILT
SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO.
BY MANUFACTURER
OPERATING CONDITIONS (COMPRESSOR WITH TWO SIDESTREAMS) EQUIP.FLNG COND. SHOWN IN DBL-WALLED CELLS (ALL DATA ON PER UNIT BASIS)
Section1
SS 1
Section2
SS 2
Section3
RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1) INLET VOLUME, (m/h) (WET / DRY)
Cp/Cv (K2 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1) GAS POWER REQUIRED TRAIN POWER REQUIRED (kW) (kW) (kW)
POLYTROPIC EFFICIENCY (%) CERTIFIED POINT PERFORMANCE CURVE NUMBER PROCESS CONTROL (1-3.4.2.1) METHOD SUCTION THROTTLING FROM TO (barA) (barA) VARIABLE INLET GUIDE VANES (2-2.4.1) SPEED VARIATION FROM TO % % DISCHARGE BLOWOFF TO COOLED BYPASS FROM TO
48 REMARKS: 49 50 51 52 53 Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWISE DATA SHALL BE SUPPLIED BY USER
General Confidential
YERP-2812-M-ENG (05/08)
CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar) Attribute Name Value
PAGE
12
OF
12
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
ENGG
CERT
YEAR
DESCRIPTION
8 PIPE O.D. 9 PIPE NOM. WALL THK. 10 MATERIAL SPEC. 11 MATERIAL GR. 12 ALLOWABLE STRESS 13 WELDED/ SMLS 14 WELD JOINT EFFICIENCY 15 RATING FLANGES EQUIPMENT DATA 16 FACING 17 MATERIAL SPEC. 18 MATERIAL GR. FITTINGS 19 RATING 20 MATERIAL SPEC. 21 MATERIAL GR.
#REF!
in. in.
PSI
PSI
PSI
PSI
REV NO.
DATE
DISCIPLINE ENGINEER
22 REMARKS :
23 DESIGN PRESSURE 24 DESIGN TEMPERATURE 25 LIMITED BY 26 TEST PRESSURE NEW 27 LIMITED BY 28 SAFETY VALVE SET PRESSURE OPERATING LIMITS
PSIG F PSIG
KPa C
KPa
DATE:
29
EDSD VERIFICATION
CONTROL NUMBER
#REF! #REF!
#REF!
#REF! #REF!
(CONTACT OPERATIONS ENGINEERING BEFORE EXCEEDING THE ABOVE LIMITS) 33 REMARKS: (1) This is the Structural Minimum Thickness (i.e., for Mechanical Strength). This T than T m (Pressure). Refer to SAES-L-003. (Structural) is listed if GREATER
DATE:
BY:
REVISION CERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS.
SIS FOR
(DCC) NO.:
DWG TYPE
PLANT NO.
INDEX
DRAWING NO.
SHT. NO.
REV. NO.
A
YERP
EEDSD/2821-1201.XLS
YERP-3101-ENG (04/08)
PURCHASE ORDER NUMBER(S) OF BASE EQUIPMENT
SUPPLIER MODEL/SIZE
LOCATION:
SUPPLIER REFERENCE
SUPPLIER DESCRIPTION
TAG NO.
MATERIAL
Type of Spares ( Check One): __ Capital __ Precommissioning __ Commissioning __ Two Year Operational
QTY RECM'D BY SUPPLIER QTY REVIEW BY PMT QTY APPR'D BY CLIENT UNIT OF MEASUR
17
PRICE EACH PART OR SET
2 3
10
11
12
13
14
15
16
SUB-TOTAL
1. Size model or other identification by supplier of equipment units being supplied. 2. Contractor identification of equipment units. As given under "Tag No. or Mark" in requisition/purchase orders. 3. Quantity supplied on purchase order. If convenient, identical types may be bracketed together and their totals entered in this column. 4. Supplier's description of the components recommended for holding as spare parts. 5. Enter in the appropriate squares, the number of components per item which are fitted in the equipment. This should be entered in the column under equipment tag number. For groups of identical equipment, enter the number per item under your line 3 entry. 6. The total number of those parts listed in col. 4. The number entered in col. 6 is the sum of the individual products of the number in col. 3 and 5. 7. Cross sectional drawing no. or circuit diagram no. in which component listed in col. 4 can be identified 8. Reference or item number on cross sectional drawing which identifies the part. This column is to be used to identify Original Equipment Manufacturer if different from Supplier identified on Purchase Order. 9. Original Equipment Manufacturer (OEM) Part Number. This is the part number of the manufacturer who made the part. 10. Supplier/Seller Part Number. This is the part number of the manufacturer of the equipment on which the part applies. If the OEM part no. (COLUMN 9) is used by the manufacturer, no part no. is required in this column or part number used in Col 9 may be duplicated. 11. Name of manufacturer who manufactured the part described in column 4 i.e the original equipment manufacturer or producer. 12. When applicable list the material with which the part is constructed e.g. Stainless Steel, Rubber, Graphite, etc. 13. Quantity of each part described in col. 4 recommended by supplier as spares for equipment units listed in column 1 for the operating period stated herein and in main equipment purchase order(s). 14. Quantity recommended by supplier to be reviewed by PMT only if specific instructions issued by YERP project manager. 15. Cost of each part or set of parts or sub assemblies listed in col. 4. 16. To be used where original supplier pricing has lapsed prior to order data. 17. Currency of vendor price e.g. U.S. $ 18. Remarks may be made on blank lines in Supplier Description Column.
BY SUPPLIER
SUPPLIER'S REF. NAME
DRAWN BY CHECKED BY APPROVED BY BY KBR REVIEWED BY CHECKED BY APPROVED BY
CLIENT APPROVAL BY
DATE REVISION NO.
INSTRUCTIONS
DATE
Page 1 of 2
YERP-3101-ENG (04/08)
SPARE PARTS RECORD
LOCATION:
SUPPLIER REFERENCE
SUPPLIER DESCRIPTION
TAG NO.
MATERIAL
Type of Spares ( Check One): __ Capital __ Precommissioning __ Commissioning __ Two Year Operational
QTY RECM'D BY SUPPLIER QTY REVIEW BY PMT QTY APPR'D BY CLIENT UNIT OF MEASUR
17
PRICE EACH PART OR SET
2 3
10
11
12
13
14
15
16
1. Size model or other identification by supplier of equipment units being supplied. 2. Contractor identification of equipment units. As given under "Tag No. or Mark" in requisition/purchase orders. 3. Quantity supplied on purchase order. If convenient, identical types may be bracketed together and their totals entered in this column. 4. Supplier's description of the components recommended for holding as spare parts. 5. Enter in the appropriate squares, the number of components per item which are fitted in the equipment. This should be entered in the column under equipment tag number. For groups of identical equipment, enter the number per item under your line 3 entry. 6. The total number of those parts listed in col. 4. The number entered in col. 6 is the sum of the individual products of the number in col. 3 and 5. 7. Cross sectional drawing no. or circuit diagram no. in which component listed in col. 4 can be identified 8. Reference or item number on cross sectional drawing which identifies the part. This column is to be used to identify Original Equipment Manufacturer if different from Supplier identified on Purchase Order.
9. Original Equipment Manufacturer (OEM) Part Number. This is the part number of the manufacturer who made the part. 10. Supplier/Seller Part Number. This is the part number of the manufacturer of the equipment on which the part applies. If the OEM part no. (COLUMN 9) is used by the manufacturer, no part no. is required in this column or part number used in Col 9 may be duplicated. 11. Name of manufacturer who manufactured the part described in column 4 i.e the original equipment manufacturer or producer. 12. When applicable list the material with which the part is constructed e.g. Stainless Steel, Rubber, Graphite, etc. 13. Quantity of each part described in col. 4 recommended by supplier as spares for equipment units listed in column 1 for the operating period stated herein and in main equipment purchase order(s). 14. Quantity recommended by supplier to be reviewed by PMT only if specific instructions issued by YERP project manager. 15. Cost of each part or set of parts or sub assemblies listed in col. 4. 16. To be used where original supplier pricing has lapsed prior to order data. 17. Currency of vendor price e.g. U.S. $ 18. Remarks may be made on blank lines in Supplier Description Column.
BY SUPPLIER
SUPPLIER'S REF. NAME
DRAWN BY CHECKED BY APPROVED BY BY KBR REVIEWED BY CHECKED BY APPROVED BY
CLIENT APPROVAL BY
DATE REVISION NO.
INSTRUCTIONS
DATE
Page 2 of 2
OPRNS
ENGG
CERT
PMT
DATE.
DESCRIPTION
DATE:
FLANGE
CERTIFIED
TYPE RATING
LINE SCHEDULE
DATE: CONSTRUCTION AGENCY
C B dc
DATE: OPERATION
J DIMENSION E W
DATE:
dw
CONTROL NUMBER
EDSD VERIFICATION
e BEVEL THICKNESS
DATE:
BY:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
CONSTRUCTION NOTES: FOR SELECTION SPECIFICATIONS AND DIMENSIONS SEE STANDARD DRAWING AB-036094 (1) WEEP HOLE CODE: N - NONE, B - ONE BOTTOM, T - ONE TOP
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
IDT
INtools Form No. 130 YERP 3175-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
ENGG
CERT
PMT
DATE.
DESCRIPTION
DATE:
FLANGE
CERTIFIED
TYPE RATING
LINE SCHEDULE
DATE: CONSTRUCTION AGENCY
C B dc
DATE: OPERATION
J DIMENSIONS E Hs
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
DATE:
CONSTRUCTION NOTES: 1 THE UPSTREAM EDGE OF THE ORIFICE PLATE MUST BE HONED SMOOTH AND SQUARE WITHOUT NICKS OR FLAT SPOTS. 2 ALLOWABLE TOLERANCE FOR THE BORE dc SHALL BE 0.001" PER INCH OF DIAMETER dc. 3 THE MAXIMUM ECCENTRICITY OF THE BORE dc WITH RESPECT TO THE PLATE DIAMETER SHALL NOT EXCEED 0.005". 4 FOR SELECTION SPECIFICATIONS AND DIMENSIONS SEE STANDARD DRAWING AB-036094.
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
IDT
INtools Form No. 132 YERP 3176-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
YERP
C TAG NUMBER ROACTUAL d TO NEAREST FIVE THOUSANDTH INCH d LB LINE SIZE AND SCHED.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
DESCRIPTION
ENGG CERT
UPSTREAM
d J DATE
UPSTREAM EDGE
REV NO. DISCIPLINE ENGINEER DATE: PROJECT ENGINEER
E
DATE: CERTIFIED
TAG NO.
DATE: CONSTRUCTION AGENCY
DATE: OPERATIONS
FLANGE
TYPE RATING
LINE SCHEDULE
DATE: CONTROL NUMBER EDSD VERIFICATION
C B DIMENSION d J
DATE:
E CONSTRUCTION NOTES: THE UPSTREAM EDGE OF THE ORIFICE PLATE MUST BE HONED SMOOTH AND SQUARE WITHOUT NICKS OR FLAT SPOTS. ALLOWABLE TOLERANCE FOR THE BORE d SHALL BE 0.005" PER INCH OF DIAMETER d. FOR SELECTION SPECIFICATIONS SEE STANDARD DRAWING AB-036094.
REVISION CERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
BY:
BY DRAWING COMPLETION CERTIFICATE
DWG. TYPE
PLANT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
IDT
YERP
EEDSD/3176A-0900.XLS
OPRNS
ENGG
CERT
PMT
DATE.
DESCRIPTION
DATE:
FLANGE
CERTIFIED
LINE D (I.D.) R* C
DATE: OPERATION
B DIMENSION dc 1.5 d
DATE:
J
CONTROL NUMBER
EDSD VERIFICATION
E W
BY: DATE:
* OBTAIN VALUE FROM R=dc (0.743 (1-)-0.638) R. W. Miller "Flow Measurement Engineering Handbppk".
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
CONSTRUCTION NOTES: 1 THE UPSTREAM EDGE OF THE ORIFICE PLATE MUST BE HONED SMOOTH AND ROUND WITHOUT NICKS OR FLAT SPOTS. 2 ALLOWABLE TOLERANCE FOR THE BORE dc SHALL BE 0.001" PER INCH OF DIAMETER dc. 3 THE MAXIMUM ECCENTRICITY OF THE BORE dc WITH RESPECT TO THE PLATE DIAMETER SHALL NOT EXCEED 0.005". 4 FOR SELECTION SPECIFICATIONS AND DIMENSIONS SEE STANDARD DRAWING AB-036094. ISS FOR
DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
IDT
INtools Form No. 135 YERP 3177-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
YERP
CONTINGENCY TOTAL
ENGG CERT
STOCK NUMBER 01 01 01 01 288 288 288 288 777 790 804 827
Issue Unit FT FT FT FT
MARK NUMBER
QUANTITY
5 6 7 8 9 10 11
02 02 02 02 02 02 02 02
EA EA EA EA EA EA EA EA
12
13 14 15 16 17
02 02 02 02 02
EA EA EA EA EA
DISCIPLINE ENGINEER
DATE: CERTIFIED
18
DATE: CONSTRUCTION AGENCY
02 02
158 158
907 913
EA EA
19
DATE: OPERATIONS
21 22 23
02 02 02 02 02
EA EA EA EA EA
24 25
REVISION CERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
B.I. NO.
PHASE
DISTRICT
START-UP DATE
DWG. TYPE
DRAWING NO.
SHT.NO.
REV.NO.
MTL
YERP
E-
1 OF 8
EDSD/3185-1-0201.XLS
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
DRAWING NUMBER
FROM
REV NO.
DATE
DATE:
BY:
TO
REV
DATE:
DATE:
REVISION CERTIFICATION
DATE DESCRIPTION ENGG CERT
PMT OPRNS
CONTROL NUMBER
PROJECT ENGINEER
DATE: CERTIFIED
DISCIPLINE ENGINEER
APPROVAL/CERTIFICATION REQUIREMENTS,
BY:
DATE: OPERATIONS
(DCC) NO.:
DATE:
Requisition No. D/C material Requis. DWG. A CODE Prf Plant Class Increment Item
B.I. NO.
DRAWING NUMBER
Issue Unit
YERP
PHASE
Mark Number
YERP
DWG. TYPE
MTL
QUANTITY
DISTRICT
E-
DRAWING NO.
START-UP DATE
SHT.NO.
REV.NO.
EDSD/3185-A-0201.XLS
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
OPRNS
CERT
PMT
ENGG
P&ID DRAWING NUMBER MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE
HZ
SET POINT TYPE OF ENCLOSURE CONDUIT CONNECTION CONTACT ARRANGEMENT CONTACT RATING ACTION OF CIRCUIT NO.1 ACTION OF CIRCUIT NO.2 CIRCUIT NO.1 ACTUATES CIRCUIT NO.2 ACTUATES POWER SUPPLY VOLTS (AC/DC)
AMP.
DATE.
REV NO.
POWER SUPPLY
TYPE OF ENCLOSURE
DATE: CERTIFIED
DATE: OPERATION
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
DATE:
BY:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 140 YERP 3186-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
ENGG
PLANT SERVICE INCHES METER DIFFERENTIAL CHART FACTOR INCHES H2O CALC. SHEET
0- 10 .1 .2
.0
1 2 3 4
DESCRIPTION
.3
.4
.5
.6
.7
.8
.9
1 2 3 4 5 6 7 8 9
DATE.
DISCIPLINE ENGINEER
DATE: CERTIFIED
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
DATE:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 142 YERP 3188-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
YERP
INSTRUMENT SPECIFICATION SHEET - PISTON OPERATED VALVES
INSTRUMENT TAG NUMBER SERVICE
CERT
PMT
ENGG
P&ID DRAWING NUMBER MANUFACTURER TYPE NUMBER VALVE TYPE NUMBER OPERATOR MATERIAL SOURCE
PROCESS DATA
LINE SIZE FLUID
DESCRIPTION
OPERATOR SPECIFICATION
BODY MATERIAL AIR SUPPLY PRESSURE AIR CONNECTION SIZE
DATE.
PSIG
MAX. ALLOWABLE PRESSURE MIN. AIR PRESSURE REQUIRED CYLINDER BORE I.D.
REV NO.
YES YES
NO NO
YES
NO
VALVE SPECIFICATION
BODY CONNECTION SIZE CONNECTION RATING, FACING TYPE OF BODY BODY MATERIAL
DATE: OPERATION
TRIM MATERIAL
DATE:
EDSD VERIFICATION
TYPE OF LUBRICANT
BY:
DATE:
NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 144 YERP 3195-ENG YERP
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
RV TECHNICIAN ID
SIGNATURE
Plant Number PZV Tag Number REPAIR LOCATION PART REPAIR ACTIONS B = BOTH G = GALLED L = LAPPED AS RECEIVED TEST RESULTS M = MACH'D/RECOND D = DESIGN CHANGE pop pres ** pop vac ** Pallet Weight ** pres test leak tests bellow WHY DISASSEMBLED S = STUCK' no pop at 110% of CDTP *** T = Request by INPS, ENG. OPS *** I B = POPPED 10% BELOW CDTP A = POPPED outside of tolerance N = NOT DISASSEMBLED O = OTHER VISUAL INSPECTION RESULTS M = MECHANICAL DAMAGE *** C = SOME CORROSION ATTACK *** V = SEVERE CORROSION ATTACK *** G = PARTIALLY PLUGGED *** P = SEVERELY PLUGGED *** N = NO DEFECTS O = OTHER REPAIR WORK SUMMARY M = MAJOR REPAIR J = UNEXPECTED REPAIRS *** W = ROUTINE REPAIR OR REPLACE K = REPLACEMENT IN-KIND D = DESIGN CHANGE C = CLEANED; NO PART REPLACEMENT O = OTHER (describe in Comments)
RV SHOP SUPVR. or Q. C.: DATA ENTERED BY (MAINT.):
P = INPLACE,
(describe in Comments)
P = pass P = pass bonnet body disk disk hold disk guide disk collar nozzle & seat F = failed N = N/A adj screw
F = failed
N = N/A
PART REPAIRS overlap col disk retainer rings U&L disk washers spring & washer spindle shuttle poppet piston
pilot assem
tube
pallet
diaphragm
flapper
gaskets
soft goods
yoke
lifting gears
(only one action per part; blocks do no have to be filled in. use comment to give detail repair actions) ** Record the pressure in same units as 3099A Do not include units description
*** May require an Eng'r Review see GI447.003 FINAL TEST RESULTS Set Pres (CDTP) Set vacuum Pallet Weight Blowdown Pressure Unit Vacuum Unit Weight Unit seat leak test m Test Date m d d y y bonnet leak test bellows leak test DATA BASE COMMENTS (use the back side if this area is not enough)
(describe in Comments)
P = passed
N = not required
DATE:
ENTRY DATE:
COMMENTS
CERT
START POINT
END POINT
4 8
SERVICE
YR. BUILT
ENGG
THIS LINE BEGINS AT Km. MAIN PIPELINE, SHEET: 12 NOMINAL PIPE DIAMETER 13 NOM. WALL THICKNESS (T n) 14 MATERIAL GRADE OF PIPE (eg. GR. B, X 52, etc) 15 STARTING AT Km. 16 ENDING AT Km. 17 LENGTH - (Feet) THROUGH: SEGMENTS 11
THIS SHEET BEGINS AT Km. THROUGH: in. in. in. in. in. in.
DESCRIPTION
ft m
ft m
ft m
ft m
ft m
EQUIPMENT DATA
18 LENGTH - (Meters) 19 PROCESS OF MANUFACTURE (ERW, SMLS, SAW, etc.) 20 S.M.Y.S. OF PIPE - (PSI) 21 FLANGE RATING 22 CONSTRUCTION TYPE (B:BURIED, AGR or AGN: ABOVE GROUND) 23 COATING TYPE (FBE,TAP, EXTERNAL, INTERNAL) 24 REMARKS
REV NO.
30 ALLOWABLE BENDING STRESS (Sb) - (PSI) 31 CALCULATED WALL THICKNESS @ MAOP & D.F. (T m - inch.) INITIAL PRESSURE TEST
REVALIDATION
32 PRESSURE AT LOW POINT - (PSIG) 33 TEST DATE 34 LIMITED BY 35 PRESSURE AT LOW POINT - (PSIG) 36 TEST DATE 37 LIMITED BY 38 BASE LINE RUN DATE 39 LATEST RUN DATE PSIG 41 LIMITED BY:
PRESSURE TEST
INSTRUMENT SCRAPING TEST
REVISION CERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS.
43 REFERENCE DWGS.
SIS FOR
(DCC) NO.:
DWG. TYPE
PLANT NO.
INDEX
DRAWING NO.
SHT.NO.
REV. NO.
SIS
YERP
EEDSD/5645-1-0202.XLS
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
DATE
EDSD VERIFICATION
DATE:
BY:
OPERATING LIMITS
ENGG CERT
6 YR. BUILT
(in) ( in)
FITTING
FITTING
21 REMARKS
REMARKS
22 M.A.O.P.
DATE
23 DESIGN FACTOR 24 DESIGN TEMPERATURE: 25 TEST PRESSURE 26 TEST DATE 27 LIMITED BY 28 TEST PRESSURE REVALIDATION 31 SYSTEM M.A.O.P. 32 LIMITED BY PZV in. in. in. in. in. in. in. in. in. DES THK @ 34 PIPE SIZE 35 PIPE Tm 36 PIPE Tca 33 SAFETY VALVE SET PRESS. SYSTEM MAOP & DES TEMP 37
SEQ.
REV. NO.
OPERATING LIMITS
PSIG
PSIG
PSIG
REVALIDATION TEST DATE LIMITED BY SYSTEM M.A.O.P. LIMITED BY SAFETY VALVE SET PRESS. DES THK @ & DES TEMP PIPE SIZE PIPE Tca in. in. in. OSI DATA POINTS DATE WT (in)
SEQ.
WT (in)
DATE
WT (in)
DATE
WT (in)
1 2 3 4 5 6 38 REMARKS
1 2 3 4 5 6 REMARKS
APPROVAL/CERTIFICATION REQUIREMENTS.
39 REFERENCE DWGS
REFERENCE DWGS
SIS FOR
(DCC) NO.:
DWG. TYPE
PLANT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
SIS
YERP
EEDSD/5645-2-0202.XLS
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
DESCRIPTION
EDSD VERIFICATION
REVISION CERTIFICATION
DATE:
BY:
EQUIPMENT DATA
PMT
ENGG CERT
/ /
Barrels Ft.
in / in.
in.
in / in.
in.
n/ in.
in.
in / in.
in.
in / in.
in.
PSI
PSI
PSI
PSI
PSI
27 FLANGE RATING 28 FLANGE FACING 29 FLANGE MAT'L SPECIFICATION 30 ABOVE GROUND OR BURIED 31 EXTERNAL COATING SPEC. 32 INTERNAL COATING SPEC. 33 PIPE Tmin
(1)(2)
in. in.
in. in.
in. in.
in. in.
in. in.
Ft.
Ft.
Ft.
Ft.
Ft.
DATE: OPERATIONS
APPROVAL/CERTIFICATION REQUIREMENTS.
SIS FOR
(DCC) NO.:
DWG. TYPE
PLANT NO.
INDEX
DRAWING NO.
SHT. NO.
REV. NO.
SIS
YERP
EEDSD/5645-3-0202.XLS
THIS DRAWING AND THE INFORMATION CONTAINED HERE ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
EDSD VERIFICATION
REV NO.
DATE
REVISION CERTIFICATION
DATE:
BY:
NOTE:
REQUEST MUST BE FORWARDED TO YERP A MINIMUM OF 10 DAYS BEFORE THE EVENT TO BE COMPLETED BY REQUESTER
Prepared By:
Contractor Signature
Address/Location Date:
Tel: Fax:
Progress Photos Material Damages Vendor Data Advertising Insurance Training Engineering Data Other (Specify)
YERP site
Aerial
Port
Other (Specify)
Conventional (Film)
Polaroid
Filming
Digital Still Photography
Other (Specify)
PHOTOGRAPHY IS REQUIRED DURING:
DATE
FROM
TO
TIME
FROM
TO
TELEPHONE
MOBILE
(NAME):
TO BE COMPLETED BY YERP
_______________________ Date
EQUIPMENT USED:
YERP
CONTRACTOR
OPRNS
CERT
PMT
GENERAL DATA
SERVICE
ENGG
3 4 5 6a
P&ID DRAWING NUMBER MANUFACTURER MODEL NUMBER M/R NUMBER MATERIAL SOURCE AMS STOCK NUMBER
6b
PROCESS DATA
12 MINIMUM FLOW 13 MAXIMUM FLOW 14 CLEAN OR DIRTY 15 VELOCITY IN PIPE 16 MAXIMUM ALLOWABLE U P 17 TYPE OF FLOW 18 19 20 21 TYPE (P-PULSATING/S-STEADY)
DATE.
25 FLANGE FACE TO PIPE I.D. 26 I.D. OF PIPE 27 WETTED PARTS MATERIAL 28 PADDLE SIZE OR d/D
DISCIPLINE ENGINEER
REV NO.
BODY
MECHANICAL DATA
VOLTS (AC/DC)
AMPS
DATE: CERTIFIED
SWITCH
33 CIRCUIT NO.1 ACTUATES 34 SET POINT OF SWITCH NO.1 35 ACTION OF CIRCUIT NO.2 36 CIRCUIT NO.2 ACTUATES 37 SET POINT OF SWITCH NO.2 38 CONTACT ARRANGEMENT 39 ELECTRICAL AREA CLASSIFICATION
DATE: OPERATION
40 ENCLOSURE TYPE
DATE:
EDSD VERIFICATION
43 44
DATE: BY:
45 46
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
NOTES:
ISS FOR
DWG. TYPE
UNIT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 146 YERP 6078-ENG
J
OF
OPRNS
CERT
PMT
GENERAL DATA
SERVICE
ENGG
3 4 5 6a
P&ID DRAWING NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.
6b
6c MATERIAL SOURCE ACCESSORY 7 8 PROCESS FLUID PROCESS FLUID CORROSIVE COMPOUNDS PSIG OPER.
oF
UPPER LOWER
PROCESS DATA
DESCRIPTION
10 PRESSURE 11 TEMPERATURE
OPER. UPPER
13 MIN. REL. DENSITY DIFFERENTIAL @ OPERATING TEMP 14 TURBULENCE 15 16 TYPE (FLOAT OR DISPLACER) 17 SIZE (FLOAT OR DISPLACER)
YES
ASSEMBLY
18 MATERIAL OF ELEMENT 19 LENGTH ROD OR ARM 20 DIFFERENTIAL IN INCHES 21 NO. OF DISPLACERS 22 CONNECTION (SIZE & TYPE) 23 CONNECTION (RATING & FACING) 24 TRANSMISSION TYPE (PNEUMATIC / ELECTRIC)
REV NO.
25 TYPE 26 RATING
DISCIPLINE ENGINEER
AMP
DATE.
27 AIR PRESSURE
MECHANICAL DATA
29 CIRCUIT NO.1 ACTUATES 30 SETPOINT OF SWITCH NO.1 31 ACTION OF CIRCUIT NO.2 32 CIRCUIT NO.2 ACTUATES 33 SETPOINT OF SWITCH NO.2 34 CONTACT ARRANGEMENT
DATE: CERTIFIED
35 36 MATERIAL 37 RATING 38 CONNECTION SIZE & TYPE 39 CONNECTION (RATING & FACING) 40 CONNECTION ARRANGEMENT 41 RADIATING FINS / EXTENSION NECK 42 ELECTRICAL AREA CLASSIFICATION 43 ENCLOSURE TYPE 44 CONDUIT CONNECTION SIZE & TYPE 45 AIR SUPPLY OUTPUT CONNECTION SIZE
CONTROL NUMBER
DATE: OPERATION
DATE:
EDSD VERIFICATION
DATE:
BY:
ACCESS
NO NO NO
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
NOTES: 1. FILL IN UNDER "ACTION OF CIRCUIT" OPENS ON RISE, CLOSES ON RISE, OPENS ON DROP. CLOSES ON DROP. ISS FOR
DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
ISS
INtools Form No. 148 YERP 6079-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
GENERAL DATA
SERVICE
ENGG
3 4 5 6a
P&ID DRAWING NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.
6b
PROCESS DATA
7 8 9
DESCRIPTION
PSIG
GENERAL DATA
12 BLIND OR INDICATING 13 SCALE SIZE & TYPE 14 ADJUSTMENT (INT. OT EXIT) 15 MOUNTING 16 17 TYPE / CLASS 18 BULB TYPE 19 BULB MATERIAL
THERMAL SYSTEM
20 BULB SIZE (DIA. X SENSITIVE LENGTH) 21 RANGE 22 CAPILLARY TYPE 23 CAPILLARY MATERIAL 24 ARMOUR TYPE & MATERIAL 25 CAPILLARY LENGTH
oF
REV NO.
MECHANICAL DATA
27 DIFFERENTIAL RANGE SETTING 28 UNION TYPE CONNECTOR 29 TYPE 30 RATING 31 ACTION OF CIRCUIT NO.1 VOLTS (AC/DC)
oF
AMPS
DATE: CERTIFIED
32 CIRCUIT NO.1 ACTUATES 33 SETPOINT OF SWITCH NO.1 34 ACTION OF CIRCUIT NO.2 35 CIRCUIT NO.2 ACTUATES 36 SETPOINT OF SWITCH NO.2 37 CONTACT ARRANGEMENT 38 ELECTRICAL AREA CLASSIFICATION 39 ENCLOSURE TYPE 40 CONDUIT CONNECTION SIZE & TYPE 41 TYPE
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
42 MATERIAL 43 PROCESS CONN. SIZE (ANSI B2.1) 44 INSIDE THREAD (ANSI B2.1) 45 LENGTH BELOW THREAD (DIM. "U") 46 LAGGING EXTENSION (DIM "T") 47 1" TAPER THD 1/2" TAPER THD
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
DATE:
NOTES: 1. FILL IN UNDER "ACTION OF CIRCUIT" OPENS ON RISE, CLOSES ON RISE, OPENS ON DROP. CLOSES ON DROP. ISS FOR
DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
ISS
INtools Form No. 150 YERP 6080-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
SERVICE
ENGG
3 4 5 6a
P&ID DRAWING NUMBER MANUFACTURER MODEL NUMBER M/R NUMBER MATERIAL SOURCE AMS STOCK NUMBER
6b
PROCESS DATA
7 8 9 10 11
DESCRIPTION
12 INPUT
13 MOUNTING 14 ADJUSTMENT (INT. OR EXIT) 15 CALIBRATED SET POINT DIAL 16 DEADBAND (FIXED OR ADJUST)
17 INTEGRAL ALARM LIGHT 18 COLD JUNCTION COMPENSATION 19 T/C BURNOUT PROTECTION 20 LATCHING ACTION
GENERAL
DATE. REV NO. DISCIPLINE ENGINEER DATE: PROJECT ENGINEER
SENSING ELEMENT
27 MATERIAL 28 RANGE 29 REFERENCE TEMPERATURE 30 RESISTANCE AT REFERENCE TEMPERATURE 31 32 TYPE 33 RATING VOLTS (AC/DC) AMPS
oF
DATE: CERTIFIED
SWITCH HOUSING
DATE:
36 SET POINT OF SWITCH NO.1 37 ACTION OF CIRCUIT NO.2 38 CIRCUIT NO.2 ACTUATES 39 SET POINT OF SWITCH NO.2
DATE: OPERATION
DATE:
40 CONTACT ARRANGEMENT 41
CONTROL NUMBER
EDSD VERIFICATION
42 ELECTRICAL AREA CLASSIFICATION 43 ENCLOSURE TYPE 44 CONDUIT CONN. SIZE & TYPE 45
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
NOTES: 1. FILL IN UNDER "ACTION OF CIRCUIT" OPENS ON RISE, OPENS ON DROP, CLOSES ON DROP.
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 152 YERP 6081-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
YERP
VALVE DATA SHEET
Notes To Purchaser:
This form shall be used only for Direct Charge (DC) purchase requisitions and orders for valves in Class 04. Valves shall be in accordance with 04-SAMSS's -035, -048, at minimum, and other 04-SAMSS's as applicable.
Service: Tag No.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
P. O. # DESCRIPTION
Line Item #
DESIGN SECTION
Valve Type: Industrial Standard:
Sub Type:
Pressure Class:
Size / Port:
DATE
End Connections:
Operator Type:
REV. NO.
Other:
Vendor References:
DISCIPLINE ENGINEER
Firesafe:
YES
Installation Orientation Pipe:
NO
Valve Stem:
DATE:
CERTIFIED
MATERIALS SECTION
DATE: CONSTRUCTION AGENCY
Body / Bonnel:
Stem:
Seat / Inserts:
DATE:
Bolting:
Gaskets / Seals:
Sour Service
DATE: BY:
Other:
YES
NO
REQUIREMENTS,
REVISION CERTIFICATION
CERTIFICATE
APPROVAL/CERTIFICATION
COMPLETION
DWG. TYPE
DRAWING NO.
SHT.NO.
REV.NO.
DRAWING
DAT
YERP
EEDSD/6233-1-1000.XLS
BY
YERP-6237-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: F1 F2 REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.
F3
PAGE
OF
PROPOSAL
PURCHASE
DESIGN, MANUFACTURE, INSPECTION & TESTING SHALL CONFORM TO SPECIFICATION ENGINE SHALL CONFORM TO NFPA 20 FOR FIREWATER SERVICE UL/FM LABEL REQUIRED INFORMATION TO BE COMPLETED BY PURCHASER BY MANUFACTURER BY PURCHASER OR MANUFACTURER
ENGINE Package Responsibility Engine Vendor Driven Equipment Vendor Other 6 Type In-Line V Other Cycle 2 4 7 Manufacturer Driven Equipment 8 Model NA TC TAAC Continuous Intermittent 9 Serial No. Rated Power (BkW) Critical Standby Emergency Standby 10 Bore (mm) Stroke (mm) Indoor Outdoor Under Roof 11 Piston Displacement (liter) No. Cyl. Attended Unattended 12 Fuel Rate Full Load (m/h) Site Chemical Plant Saline Air Dust / Sand 13 75% Load (m/h) Other 14 50% Load (m/h) Electrical Area Classification 15 Speeds (rpm) Rated Class Group Division 16 Minimum Glowplug 17 1st Torsional Critical Enclosure Weatherproof 18 2nd Torsional Critical Force Ventilated 19 Overspeed Trip Sound Attenuation 20 Compression Ratio Other 21 Complete Automatic CO2 Fire Protection System Provided by 22 Remarks:
23 24
Single Duplicate 26 Air Starter 27 Pressure - Max 28 Drive Direct 29 Air Tank Volume 30 Manufacturer/Model 31 Number of Starts 32 Air Comp Mfr/Model 33 Storage Tank Provided by 34 Air Compressor Provided by 35 Remarks:
25 36 37 38
STARTING SYSTEM Glow Plug Electric Starter (barG) Manufacturer/Model Full Load Current (m) Batteries Battery Capacity Battery Quantity Battery Provided by Battery Charger Model Charger - Input - Volts Output - Volts
Voltage
Voltage CCA
Phase
Hertz Current
Orientation Horizontal Vertical Size - Inlet Outlet 47 Spark Arrestor 48 Grade Commercial Residential 49 Exhaust Flex 50 Tail Piece Straight Rain Cap 51 Remarks:
45 46 52 53 54
AIR INTAKE SYSTEM Primary Filter (mm H2O) Filtration Size Manufacturer Model Air Intake Silencers EXHAUST SYSTEM Max Allowable Back pressure (mm) Material Muffler Hospital Exhaust Flex Tail Pipe & Rain Cap Mounting Hardware
microns
(mm H2O)
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-6237-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: F1 F2 F3 REVISION DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 2 OF 5 REQ'N NO.
COOLING SYSTEM Shell and Tube Exchanger 3 Primary Side (Engine) Oil Jacket Water 4 Model Model 5 Vertical/Horizontal Approach Temp (C) 6 Ambient Temp (C) Surface Area (mm) 7 Approach Temp (C) Heat Exchanged (W) 8 Surface Area (mm) Cool In Temp (C) 9 Material Cool Out Temp (C) 10 Heat Exchanged (W) Diff Press (bar) 11 Fan Tip Speed (m/s) Temperature Gauge with Thermowell 12 Cool Out Temp (C) Cooler Inlet Cooler Outlet 13 Diff Press (bar) Mfr/Model 14 Secondary Side Shell Side 15 Temperature Gauge with Thermowell Temperature Gauge with Thermowell 16 Oil Cooler Inlet Oil Cooler Outlet Cooler Inlet Cooler Outlet 17 Mfr/Model Mfr/Model 18 Water Cooler Inlet Water Cooler Outlet Cooling Media 19 Mfr/Model Media Inlet Temperature 20 Media Outlet Temperature 21 Jacket Water Pump Type Engine Driven External Media Flow Rate 22 External Media Pressure Drop 23 Mfr/Model Media Velocity 24 Power Source Inlet Connection Size 25 Rating (kW) ; Flow Rate (m/h) Outlet Connection Size 26 Head (m) ; Speed (rpm) Shell Material 27 Material Tube Material 28 Remarks: Fin Fan Exchanger
29 30 31 32 33 34
Tube Side
Jacket Water Heater 36 Electrical - Volts Phase 37 Power (kW) ; Current 38 Power Density 39 Type General Service 40 Manufacturer 41 Model 42 Engine Block Heater 43 Total Power 44 Manufacturer 45 Model 46 Electrical Data - Amps 47 Remarks:
35 48 49 50 51 52 53 54 55 56 57 58
HEATER Lube Oil Heater Hertz Electrical Data (amps) Volts Phase (kW/mm) Power (kW) ; Current Explosion Proof Power Density Type General Service Manufacturer Model (w)
Volts
General Confidential
YERP-6237-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: F1 F2 F3 REVISION DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 3 OF 5 REQ'N NO. LUBE OIL SYSTEM Switch Valve Oil Pump (microns) Type Engine driven External - Type Manufacturer/Model Differential Power Source (barG) Rating Head Material Engine Oil Capacity Continuous Lube Oil Pump (barG) Type Air DC (m/h) Supply Pressure Hertz Air Consumption (kW) Electrical Data - Volts Power
Filtration - Type Single Dual 3 Filtration Size 4 Manufacturer 5 Model 6 Pressure Gauge - Type Standard 7 Operating Pressure 8 Drain Plug Dipstick 9 Filler cap PCV Valve 10 Pre-post Lube Oil Pump 11 Type Air DC AC 12 Supply Pressure 13 Air Consumption 14 Electrical Data - Volts Phase 15 Power 16 Remarks:
2 17 18 19
External
(type)
(m/h) (kW) ; Flow Rate (m) ; Speed (rpm) (liters) AC (barG) (m/h) Phase Hertz (kW)
Fuel Heating Value 21 Day Tank - Type In Skid 22 Capacity - In Skid 23 Filtration - Type Single 24 Filtration Size 25 Manufacturer/Model 26 Pressure Gauge - Type 27 Operating Pressure 28 Manufacturer/Model 29 Remarks:
20 30 31 32
Standard
FUEL SYSTEM Fuel Pump Type Engine driven External (l) External - Type Manufacturer/Model (microns) Power Source Rating (kW) ; Flow Rate Differential Head (m) ; Speed (barG) Material Normal Discharge Pressure Fuel Injector Unitized Non-Unitized Fuel Regulator - Inlet Outlet SKID Lifting Pad Eye Pad Ear Drawbar - Size (mm) ; Schedule X (m) Mounting Block Size Anchor Bolt Hole - Size (mm) ; Number (mm) Jackscrew - Size (mm) ; Number (mm) Square Nut Welded on Skid VIBRATION Torsional Critical Speed First Second (mm/sec) Third Fourth Lateral Critical Speed (Damped) (mm/sec) First Second NOISE (dBA) From Sound Enclosure Attenuation (dBA) From Enclosure Exhaust (dBA) Maximum Allowable (dBA) Note: All Levels are Measured at 1 meter
Type Oil Field 34 Runner 2 Runner 35 Dim (not incl mount block) 36 Decked 37 Runner Size 38 Cross Member Size
33 39 40 41 42 43 44 45 46 47 48
Box 4 Runner
X
Drip lip
(mm)
Torsional Vibration Report Engine Vibration Switch Manufacturer/Model Trip Setting Driven Equipment Vibration Switch Manufacturer/Model Trip Setting Rotation, Viewed from Driven End
From Air Intake From Engine 51 From Muffler 52 From Radiator 53 Remarks:
49 50 54 55 56 57 58
General Confidential
YERP-6237-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: F1 F2 F3 REVISION DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 4 OF 5 REQ'N NO. CONTROL Reset Method Manual Synchronizing/Paralleling Capability % Load Sharing/Shedding Capability (rpm) Remote Start/Stop Capability Transfer Switch % Manufacturer/Model
Governor - Speed Type 3 Manufacturer/Model 4 Speed Regulator 5 Speed Range 6 Maximum 7 Speed Regulation 8 Remarks:
2 9 10 11
Pneumatic
Electrical
Local Panel - IEC Class 13 Entry From Top 14 Instrumentation 15 Battery Voltmeter 16 Battery Ammeter 17 Tachometer 18 Fuel Pressure Gauge 19 Air Pressure Gauge 20 Hour meter 21 Frequency Meter 22 Watt Meter 23 Power Factor Meter 24 Phase Select Switch 25 Voltage Adjust Rheostats 26 Generator Voltmeter 27 Generator Ammeter 28 Alarm & Shutdown 29 High Lube Oil Temp 30 Low Fuel in Day Tank 31 Remarks:
12 32 33 34
Over crank
WEIGHTS AND DIMENSIONS Total Floor Space X Required to Remove Piston/Rod Connection Sizes Starting Air Exhaust Heat Exchanger In Air Inlet Heat Exchanger Out WINTERIZATION Heat Tracing Manufacturer/Model (watts) Type Volts
Power Hertz
Phase
Power Hertz
(watts)
General Confidential
YERP-6237-M-ENG (05/08)
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
OPRNS
ENGG
CERT
PMT
DESCRIPTION
REV NO.
DATE. DATE: PROJECT ENGINEER DATE: CERTIFIED DATE: CONSTRUCTION AGENCY DATE: OPERATION DATE:
EDSD VERIFICATION
CONTROL NUMBER
BY:
DATE:
NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
DWG. TYPE
UNIT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 154 YERP 6239-ENG
J
OF
YERP-6286-ENG (12/07)
Inspection Worksheet
No
Yes
No
Yes
Description of Deviation:
Originator :
Project Engineering - Contractor or YERP organization
Date:
(Note: If appropriate, this will be sent to other Contractor's parcels as advance notice.)
Analysis of Request:
Conditions of Approval:
Date: Approval signature 2 / Name Name Date: Approval signature 3 / Name Name Approval signature 4 / Name Name
Date:
Date:
YES
NO
YERP
SUBMERSIBLE PUMPS DATA
DESIGN OPERATING DATA A. SERVICE
1. 2. 3. 4. CONTINUOUS ATTENDED PUMP FUNCTION: PUMP OPERATING MODE: INDIVIDUALLY IN PARALLEL INTERMITTENT UNATTENDED STAND BY (PUMPING LEVEL CONSTANT) .1 BOWL ASSEMBLY DIFF. HEAD .2 COLUMN AND HEAD LOSS .3 PUMP TOTAL DIFF. HEAD .4 DISCHARGE PRESS. TDS
O
PERFORMANCE DATA
13. CHARACTERISTICS AT MIN. CONT. FLOW m m m kPa(abs.) m/s % kW m
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENGG CERT
100%
110%
125%
B. LIQUID CHARACTERISTICS
1. 2. 3. 4. 5. DESCRIPTION LIQUID PUMPED: FLOW TEMPERATURE SPECIFIC GRAVITY AT FLOW TEMP. VAPOR PRESSURE AT FLOW TEMP. TSS NONE ABRASIVE VOL. % kPa(abs.) mg/L UNKNOWN NON-ABRASIVE UNKNOWN mg/L C
.5 VEL. IN COLUMN .6 PUMP EFFICIENCY .7 REQUIRED POWER (LIQ. PUMPED) .8 MIN. REQ'D. SUBMERGENCE
.1 CHARACTER OF SOLIDS: .2 DESCRIPTION: 6. 7. GAS IN LIQUID TYPE OF GAS PRINCIPAL CORROSIVES: pH NONE
Cl
mg/L
C. OPERATING CONDITIONS
1. WELL : OTHERS 2. 3. PRODUCTIVITY INDEX (P.I) RATED CAPACITY
DISCHARGE PRESSURE HEAD ABOVE DATUM BOWL ASSEMBLY DIFFERENTIAL HEAD
kPa(abs.)
.2 MODEL/TYPE/SIZE: .3 SERIAL NUMBER: 3. CABLE WEIGHTS PUMP MOTOR CABLE 5. 6. LUBRICANT: LEVEL READING GAUGE VENDOR STOCK NONE .1 SAUDI ARAMCO EQUIV.: kg kg kg .1 MAKE/TYPE/DIAM:
L/s
kPa(abs.)
4.
m m m m m m
DATE
REV NO.
FIRST STAGE
FOLLOW STAGES
STATIC LEVEL
DRAWDOWN
.1 ACTUAL DIAMETER .2 MAXIMUM DIAMETER .3 MINIMUM DIAMETER .4 IMPELLER EYE AREA .5 EYE ENTRANCE VELOCITY .6 PERIPHERAL EYE VEL. .7 PATTERN NUMBER .8 NUMBER OF VANES .9 IMPELLERS: SEMI ENCLOSED COLLET FITTED THREADED
O
SETTING
m m
m/s m/s
DATE:
CERTIFIED
CLOSED KEY FITTED BOLTED MAX. ALLOW. HYDRASTATIC C) WORKING PR. TEST PRESS. kPa(ga) kPa(ga) kPa(ga) ASME CLASS in in ASME CLASS in in B2.1 B2.1
mm
.10 IMPELLERS: 2. BOWL ASSEMBLY : PRESSURES .1 BOWL ASSEMBLY .2 COLUMN ASSEMBLY .3 HEAD ASSEMBLY 4. CONNECTIONS 3.
DATE:
.1 (M.A.W.P. AT
OPERATION
DATE:
m L/s
2. 3. 4. 5.
DATE: BY:
CAPACITY AT END OF CURVE RATIO: END CURVE FLOW/RATED FLOW RATIO: SHUT OFF HD/RATED HEAD PUMP DIFF. HEAD AT END OF CURVE MAX. BHP FULL CURVE (LIQ. PUMPED) DRIVER NAMEPLATE RATING PERM. MIN. CONTINUOUS FLOW PERM. OPER. TIME AGAINST CLOSED VALVE
EDSD VERIFICATION
.1 RISER COLUMN JOINTS THREADED FLANGED SIZE POWER CABLE RECESS .2 COLUMN ADAPTOR (PUMP TO RISER COLUMN) THREADED FLANGED
SIZE
FACING TAPERED
m Kw Kw L/s s RPM N N
6. 7. 8. 9.
REVISION CERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
SIZE
FACING TAPERED
10. FIRST CRITICAL SPEED 11. MAX. UPTHRUST 12. MAX. DOWNTHRUST DATA SHEET FOR
DWG. TYPE
DRAWING NO.
SHT.NO.
REV.NO.
DAT
YERP
E-
1 of 2
EDSD/6880-M-1-0900.XLS
REMARKS
MANUFACTURER
MTG
SERVICE
SHT.
H V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
REFERENCE DRAWING
VALVE OPERATING DIAGRAM (VOD) LEGEND : H - HORIZONTAL MOUNTED V - VERTICAL MOUNTED
REV. NO.
DATE MM-YY
JO / EWO
DESCRIPTION
CERT.
PMT
OPRNS
DWG TYPE
IIS
NOTES:
REVISION CERTIFICATION
THIS INDICATES THAT REV. NO.____________ OF THIS DRAWING IS COVERED FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE NO.:
EDSD VERIFICATIO
CONTROL NUMBER BY:
_____________
REV. NO.
DATE:
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ContractorRequestfor Photography
YERP-7835-ENG (05/08)
Progress Photos Material Damages Vendor Use Advertising Insurance Training Engineering Data Other (Specify)
Other (Specify)
MONTH/YEAR
Contractor
TELEPHONE
MOBILE
DESCRIPTION
SERIAL NUMBER
YERP APPROVAL
PERMIT NUMBER PRINT NAME: DATE: FROM: TO: PERMIT NO:
APPROVED BY YERP:
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
8 DRIVER MFGR. 9 DRIVE SYSTEM: 10 TYPE OF DRIVER: 11 NO NEGATIVE TOLERANCE APPLIES: 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PRESSURE PRESSURE (barA) (barA) (C) (C) @ PUL. SUPP. INLET @ CYL. FLANGE SERVICE OR ITEM NO. STAGE NORM. OR ALT. CONDITION CERTIFIED PT. (X) MARK ONE MOLECULAR WEIGHT Cp/Cv (K) (@ 65 C) OR (C) AT INLET TO: (NNT) MAX ACCEPTABLE AVG PISTON SPEED GEARED & COUPLED
(HP)
(rpm)
YES - PURCHASER TO FILL IN "REQUIRED CAPACITY" LINES. NO - PURCHASER TO FILL IN "MFGR.'S RATED CAP." LINES (m/hr) OPERATING CONDITIONS (EACH MACHINE) CYLINDERS: LUBE
INLET CONDITIONS:
TEMPERATURE
PULSE DEVICES
PIPING
COOLERS
SEPARATORS
OTHER
PULSE DEVICE
OTHER
@ CYL. FLANGE
(barA)
COMPRESSIBILITY (Z 2 ) OR (ZAVG ) RATED FOR PROCESS, AT INLET TO COMPRESSOR, NO NEGATIVE TOLERANCE (-0%)
M/H (1.013 barA & 0C DRY) (AT INLET TO COMPRESSSOR) & (BkW) @ CERTIFIED TOLERANCE OF 3% FOR CAP. & 3% FOR (BkW)
DRY
V-BELT & GEAR LOSSES * CAPACITY FOR NNT MANUFACTURER'S = REQUIRED 0.97 THEREFORE REQUIRED = MFR'S x 0.97 REMARKS:
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
APPLICABLE SPECIFICATIONS API-618-RECIPROCATING COMPRESSORS FOR PETROLEUM, CHEMICAL AND GAS INDUSTRY SERVICES NACE MR-O175 (2.14.1.10)
34 NOTE: 35 36
IF WATER VAPOR AND/OR CHLORIDES ARE PRESENT, EVEN MINUTE TRACES, IN THE GAS BEING COMPRESS'D, IT MUST BE INCLU'D ABOVE. SITE/LOCATION CONDITIONS (m) BAROMETER (barA) AMBIENT TEMPS: MAX (C) (2.14.8) UNHEATED UNDER ROOF (C) MIN (C) % ELEVATED: PLATFORM: MIN % (m) ON-SHORE
37 ELEVATION 38 39 COMPRESSOR LOCATION: 40 41 42 43 UNUSUAL CONDITIONS: 44 45 46 47 MAIN UNIT 48 L.O. CONSOLE 49 CW CONSOLE 50 51 52 53 54 55 56 57
ELECTRICAL CLASSIFICATIONS HAZARDOUS CLASS CLASS CLASS GROUP GROUP GROUP DIVISION DIVISION DIVISION NON-HAZRDOUS
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
ITEM NO. 3 OF 18
BOTH BOTH AUTO IMMEDIATE UNLOADING FINGER PLUG OTHER
REQ'N NO.
OTHER
RAIN COVER REQUIRED OVER UNLOADERS ALL UNLOADING STEPS BASIS MANUFACTURERS CAPACITY SHOWN ON PAGE 1. AT CYLINDER FLANGES PULSATION SUPPRESSOR FLANGES
M/H (1.013 barA & 0C DRY) POCKETS/VALVES OPERATION * POCKET CLEARANCE ADDED % TYPE UNLOADERS, PLUG/FINGER INLET TEMPERATURE, INLET PRESSURE, (C) (barA) (barA) (C) (C)
DISCHARGE PRESSURE,
DISCHARGE TEMP., ADIABATIC DISCHARGE TEMP., PREDICTED VOLUMETRIC EFF.,%HE/%CE CALC. GAS ROD LOAD, (kN) , C ** CALC. GAS ROD LOAD, (kN) , T ** COMB. ROD LOAD, COMB. ROD LOAD,
ROD REV., DEGREES MIN @ X-HD PIN *** (BkW)/Stage TOTAL (BkW) @ COMPRESSOR SHAFT TOTAL (kW) INCL. V-BELT & GEAR LOSSES
PLUS
HE-F/CE-S = HEAD END FIXED POCKET OPEN / CRANK END SUCTION VALVE(S) UNLOADED. T = TENSION *** X - HD = CROSSHEAD (barG) OTHER / (barG)
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
) AFTER COMMODITY TO INDICATE: VARIABLE SPEED INDUCTION MOTOR API-541 OUTBOARD BEARING ) SPEED RANGE SYNCHRONOUS MOTOR API-546
PROVISION FOR DRY AIR PURGE FOR OUTBOARD BEARING. SOLE PLATE FOR DRIVER ); DEFINE API-613 HI-SPD. API-677 KEY-LESS DRV. KEY'D DRV. OTHER ( )
QUILL SHAFT
NON-SPARKING
INITIAL INLET & FINAL DISCHARGE INTERSTAGE INITIAL INLET & FINAL DISCHARGE INTERSTAGE INITIAL INLET ONLY 1, 2, 3,
( ( ( (
) ) ) )
W/SIMPLIFIED ANALYSIS OF PIPING SYSTEM SEE 3.9.2.1 AND APPENDIX M SEE 3.9.2.1 AND APPENDIX M SINGLE ACT., PLUS ALTERNATE GASES
ANALOG
STUDY TO CONSIDER:
WITH EXISTING COMP. AND PIPING SYSTEMS COMPRESSOR VALVE DYNAMIC RESPONSE PULSATION SUPRESS'N DEVICE LOW CYCLE FATIGUE ANALYSIS PIPING SYSTEM FLEXIBILITY DEFINE BASIC SCOPE OF PACKAGING IN REMARKS SECTION, PAGE 5 RAILS CHOCK BLOCKS SHIMS
SUITABLE FOR COLUMN MOUNTING (UNDER SKID AND/OR BASEPLATE) LEVELING SCREWS DIRECT GROUTED INTERCLR(S) ( INTERSTAGE PIP. ( NON-SKID DECKING CEMENTED/MORTAR GROUT ) ): SEPARATOR(S) ( SUB SOLEPLATES EPOXY GROUT; MFG/TYPE ) AFTERCLR(S) ( SHOP FITTED ) / INTERCOOLERS: MACHINE MTD. OFF MOUNTED SIDESTREAM INLET RELIEF VALVES INTERSTAGE AIR/GAS SUPPLY FINAL DISCHARGE SPOOL PIECE FOR INLET STRAINERS FLANGE FINISH API-618 FLANGE FINISH REF 3.9.3.15 > 125 < 250 FLANGE FINISH PER ANSI 16.5 SPECIAL FINISH ( ) ) HEAT TRACING ( ( ) ) STAGE CYL'(S) STAGE CYL'(S) ) MATCH M'RKED SIGHT GL'SS(ES) VALVE(S)
PIPING MATCHMARKED
CONDENSATE SEPARATION & COLLECTION FACILITY SYSTEM PER 3.8.12 INLET STRAINER(S) MANIFOLD PIPING; RELIEF VALVE(S) ( RUPTURE DISC(S) ( ( DRAINS ): ) ): INITIAL INLET VENTS INITIAL INLET
SPECIAL PIPING REQUIREMENTS PER 3.7.1.12.24. (DEFINE IN REMARKS SECTION NEXT PAGE) INITIAL INLET, INTERSTAGE SUCTION PIPING ARR'D FOR: INLET AIR FILTER ( ): INSULATION ( FORCED STATIC (STAND-PIPE) CYL. COOLING WATER PIPING (
FOR ATMOSPHERIC INLET AIR COMPR. ONLY: PREFERRED TYPE OF CYLINDER COOLING MANUFACTURER SHALL RECOMMEND BEST TYPE OF COOLING AFTER FINAL ENGINEERING REVIEW OF ALL OPERATING CONDITIONS
THERMOSYPHON
46 NOTE: 47 48 49 50 51 52 53 54 55 56 57
SINGLE INLET/OUTLET MANIFOLD & VALVES INDIVIDUAL INLET/ OUTLET PER CYL.
CLOSED SYS. WITH WATER PUMP, C00LER, SURGE TANK, & PIPING SHOP RUN ARR'D FOR HEATING JACKET AS WELL AS COOLING
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
ARRANGED FOR HEATING JACKET WATER AS WELL AS COOLING DUAL FILTERS WITH TRANSFER VALVE SHOP RUN
CONTINUOUS FLOW IN SENSING LINE TO PRESSURE SWITCHES ): NO EXTENDED TO MOTOR OUTBOARD BEARING YES SHOP RUN
NOTE: PIPING BETWEEN ALL CONSOLES AND COMPRESSOR UNIT BY PURCHASER SEE DATA SHEET PAGE 3 FOR DETAILS SEPARATE MACHINE MOUNTED PANEL PNEUMATIC ELECTRIC ELECTRONIC IN INSTRUMENT & CONTROL PANEL SEPARATE FREE STANDING PANEL HYDRAULIC
PROGRAMMABLE CONTROLLER
SEE INSTRUMENTATION DATA SHEETS FOR DETAILS OF PANEL, ADDITIONAL REMARKS, AND INSTRUMENTATION. ALL TUBING, WIRING, & CONNECTIONS BETWEEN OFF-UNIT FREE STANDING PANELS AND COMPRESSOR UNIT BY PURCHASER.
HEATERS (
):
CYL. LUBRICATION
COOLING WATER
DRIVER(S)
GEAR OIL
) FILTERS OTHER
ROD PRESSURE PACKING COOLING SYSTEM SPECIAL CORROSION PROTECTION: HYDRAULIC TENSIONING TOOLS MECHANICAL RUN TEST:
MFG'S STANDARD
OTHER
COMPLETE SHOP RUN TEST OF ALL MACHINE MOUNTED EQUIPMENT, PIPING & APPURT.'(S)
SPECIAL
( ), PER SPEC
), PER SPEC
INITIAL INSTALLATION AND OPERATING TEMP ALIGNMENT CHECK AT JOBSITE BY VENDOR REPRESENTATIVE
BHP VS. SUCTION PRESSURE CURVES ROD LOAD/GAS LOAD CHARTS VALVE FAILURE DATA CHARTED SPEED/TORQUE CURVE DATA
BHP VS. CAPACITY PERFORMANCE CURVES OR TABLES REQUIRED FOR UNLOADING STEPS AND/OR VARIABLE SUCTION/DISCHARGE PRESSURES
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
MAX/MIN
(barG) HEATERS
PRESS TEMP
/ / / /
COOLERS TYPE WATER (barG) SUPP.: (C) (NORM.) PRESS TEMP PRESS TEMP (barG) (C) (barG) (C) MAX/MIN MAX/MIN MAX/MIN MAX/MIN / / / / (barG) (C) (barG) (C)
(C) RETURN /
(C) (kJ/Nm)
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
@ CYLINDER FLANGES
9 STROKE, (mm) 10 RPM: 11 PISTON SPEED, (m/s) RATED / MAX ALLOW RATED / MAX ALLOW
14 PISTON DISPLACEMENT, CFM(m/h) 15 CYLINDER DESIGN CLEARANCE, % AVERAGE 16 VOLUMETRIC EFFICIENCY, % AVERAGE 17 VALVES, INLET/DISCHARGE, QTY PER CYL. 18 TYPE OF VALVES 19 VALVE LIFT, INLET/DISCHARGE, (mm) (m/hr)
20 VALVE VELOCITY, API 4TH EDITION, 21 22 SUCTION VALVE(S) DISCHARGE VALVE(S) (mm)
23 ROD DIAMETER,
24 MAX ALLOW. COMBINED ROD LOADING, 25 MAX ALLOW. COMBINED ROD LOADING, 26 CALCULATED GAS ROD LOAD, 27 CALCULATED GAS ROD LOAD, (kN) C * (kN) T *
(kN) C * (kN) T *
28 COMBINED ROD LOAD (GAS + INERTIA), 29 COMBINED ROD LOAD (GAS + INERTIA), 30 ROD REV., DEGREES MIN @ X-HD PIN** 31 RECIP WT. (PISTON, ROD, X-HD & NUTS), 32 MAX ALLOW. WORKING PRESSURE,
(kN) C * (kN) T *
(kg) **
(barG)
33 MAX ALLOW. WORKING TEMPERATURE, F (C) 34 HYDROSTATIC TEST PRESSURE, 35 HELIUM TEST PRESSURE, 36 INLET FLANGE SIZE/RATING 37 FACING (barG) (barG)
40 DISCHARGE RELIEF VALVE SETTING DATA AT INLET PRESSURES GIVEN ABOVE: 41 42 43 44 45 46 RECOMMENDED SETTING, GAS ROD LOAD, GAS ROD LOAD, (kN) C * (kN) T * (kN) C * (kN) T * (barG)
47 NOTE: CALCULATED AT INLET PRESSURES 48 49 50 51 GIVEN ABOVE & RECOMMENDED SETTING. SETTLE-OUT GAS PRESSURE (DATA REQUIRED FOR STARTING) * C = COMPRESSION * T = TENSION **X-HD = CROSSHEAD
52 NOTES/REMARKS: 53 54 55 56 57 58
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
MATERIALS OF CONSTRUCTION
13 PISTON ROD(S): MATERIAL/YIELD, PSI (MPa) 14 THREAD ROOT STRESS @ MACRL * @ X-HD END 15 PISTON ROD HARDNESS, BASE MATERIAL, Rc 16 PISTON ROD COATING 17 REQUIRED
COATING HARDNESS, Rc
18 VALVE SEATS / SEAT PLATE 19 VALVE SEAT MIN HARDNESS, Rc 20 VALVE GUARDS (STOPS) 21 VALVE DISCS 22 VALVE SPRINGS 23 ROD PRESSURE PACKING RINGS 24 ROD PRESSURE PACKING CASE 25 ROD PRESSURE PACKING SPRINGS 26 SEAL / BUFFER PACKING, DISTANCE PIECE 27 SEAL / BUFFER PACKING, INTERMEDIATE 28 WIPER PACKING RINGS 29 MAIN JOURNAL BEARINGS, CRANKSHAFT 30 CONNECTING ROD BEARING, CRANKPIN 31 CONNECTING ROD BUSHING, X-HD END 32 CROSSHEAD (X-HD) PIN BUSHING 33 CROSSHEAD PIN 34 CROSSHEAD 35 CROSSHEAD SHOES 36 CYLINDER INDICATOR VALVES (X) 37 INDICATOR CONNECTIONS ABOVE 500 345 kg/cm 38 FLUOROCARBON SPRAYED CYLINDER (X) 39 INSTRUMENTATION IN (X) COLD SIDE 40 CONTACT W/PROCESS GAS ( X) HOT SIDE 41 * MAXIMUM ALLOWABLE COMBINED ROD LOAD 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 FORCED LUBRICATED WATER COOLED, OIL COOLED, WATER FILTER COMPRESSOR CYLINDER ROD PACKING FULL FLOATING PACKING VENTED TO: FLARE @ SUCTION PRESSURE @ NON-LUBE STAGE(S), STAGE(S), TFE GPM REQ'D GPM REQ'D FRAME COMPARTMENT: (Inboard Distance Piece) (barG) ATMOS. (barG) COVERS: SOLID METAL SCREEN VENTED TO PURGED AT PRESSURIZED TO WITH RELIEF VALVE VENTED TO PURGED AT PRESSURIZED TO WITH RELIEF VALVE DISTANCE PIECE MAWP (barG) (barG) (barG) (barG) USE (X) IN APPROPRIATE COLUMN WHERE APPLICABLE DISTANCE PIECE(S): TYPE A TYPE B TYPE C TYPE D
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
CONSTRUCTION FEATURES (CONTINUED) BUFFER GAS PACKING ARR. OIL WIPER PACKING PURGE INTERMEDIATE PARTITION PURGE INERT BUFFER PURGE GAS: VENT, DRAIN, PURGE PIPING BY MFG'R V-BELT DRIVE DRIVEN SHEAVE (Compressor Shaft) RPM (EXPECTED) PITCH DIA. (mm) N2 OTHER NO YES DRIVE SHEAVE (Driver Shaft)
QTY & GROOVE X-SEC. POWER TRANSMITT'D Incl. Belt Losses DRIVER NAMEPLATE HP RATING CENTER DISTANCE REQ'D WITN. OBSER. QTY, TYPE, X-SEC., & LENGTH BELTS BELT SERVICE FACTOR (RELATIVE TO DRIVER NAMEPLATE POWER RATING) CYLINDER LUBRICATION NON-LUBE LUBRICATED TYPE OF LUBE OIL: SYNTHETIC HYDROCARBON LUBRICATOR DRIVE BY: COMP. CRANKSHAFT, DIRECT CHAIN, FROM CRANKSHAFT ELECTRIC MOTOR OTHER LUBRICATOR MFR MODEL TYPE LUBRICATOR: (2.13) COMPARTM'T, TOTAL QTY. PLUNGERS (PUMPS), TOTAL QTY. SPARE PLUNGERS, QTY. SPARE COMPARTM'T W/OUT PLUNGERS HEATERS: ELECTRIC W/THERM.(S) STEAM SINGLE PLUNGER PER POINT DIVIDER BLOCKS STAGE(S)/SERVICE STAGE(S)/SERVICE (mm)
ESTIMATED WEIGHTS AND NOMINAL DIMENSIONS TOTAL COMPR. WT, LESS DRIVER & GEAR WT, OF COMPLETE UNIT, (LESS CONSOLES) MAXIMUM ERECTION WEIGHT MAXIMUM MAINTENANCE WEIGHT DRIVER WEIGHT/GEAR WEIGHT LUBE OIL/COOLING H2O CONS. FREE STANDING PANEL SPACE REQUIREMENTS-FEET: COMPLETE UNIT LUBE OIL CONSOLE COOLING H2O CONSOLE FREE STANDING PANEL PISTON ROD REMOVAL DIST. OTHER EQUIPMENT SHIPPED LOOSE (DEFINE) PULSATION SUPP., WEIGHT PIPING INTERSTAGE EQUIPMENT (kg) (kg) (kg) LENGTH WIDTH HEIGHT (ft) / / (kg) (kg) (kg) (kg) (kg) (kg)
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
ELECTRIC MOTORS
MAIN DRIVER NON-STEADY STATE AMPS AT COMPRESSOR RATED HORSEPOWER (Induction Motors Only) AMPS @ COMPRESSOR RATED (kW) OF @ CURRENT PULSATIONS OF %
MAIN LUBE OIL PUMP AUX LUBE OIL PUMP MAIN COOLING WATER PUMP AUX COOLING WATER PUMP ROD PACKING COOLING PUMP CYLINDER LUBRICATOR
STEAM PRESSURE (barG) (barG) (barG) (barG) (barG) TEMPERATURE (C)TT TO (C)TT TO (C)TT TO (C)TT TO (C)TT TO BACK PRESSURE (barG) (barG) (barG) (barG) (barG)
COOLING WATER REQUIREMENTS FLOW (m/h) INLET TEMP (C) OUTLET TEMP (C) INLET PRESS (barG) OUTLET PRESS (barG) MAX PRESS (barG)
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
PSV FOR MAIN PUMP EXTERNAL TO CRANKCASE ELEC. MOTOR OTHER OPERATIONAL TEST & 4 HOUR MECH RUN TEST CHECK VALVE ON MAIN PUMP (FIG G-5)
HAND OPERATED PRE-LUBE PUMP FOR STARTING API-614 LUBE SYSTEM: NO YES (See Note of 2.12.2)
CONTINUOUS FLOW THROUGH OIL (3.7.2.7) SEP. CONSOLE FOR PRESS. LUBE SYS: Note: Instrumentation to be listed on Instrumentation Data Sheets. ONE CONSOLE FOR EA. COMP. ONE CONSOLE FOR COMPRESSORS
CONSOLE TO BE OF DECK PLATE TYPE CONSTRUCTION SUITABLE FOR MULTI-POINT SUPPORT AND GROUTING WITH GROUT & VENT HOLES. , GROUP , DIV NON-HAZARDOUS
14 15 16 17 18 19 20 21
BASIC SYS. REQ'MTS (NORM. OIL FLOWS & VOLUMES) LUBE OIL FLOW (m/h) PRESSURE (barG) VISCOSITY (SSU)(@ 37.7 C) (SSU)(@ 100 C) SUMP VOLUME (l)
COMPRESSOR FRAME DRIVER GEAR SYSTEM PRESSURES: DESIGN (barG) HYDROTEST (barG) (barG) PUMP REL'F VALVE(S) SET (barG)
22 23 24 25 26 27
PIPING MATERIALS:
CARBON STEEL
28 29 30 31 32 33 34 35 36
PUMPS (Gear or Screw Type Only) MAIN OIL PUMP AUXILIARY OIL PUMP
PRESSURE (barG)
DRIVER (kW)
SPEED (rpm)
COUPLING REQ'D
PUMP CASING MATERIAL (Ref. 2.12.3.1): GUARD(S) REQ. FOR COUPLING(S): AUXILIARY PUMP CONTROL: MANUAL
RTD'S/THERMOCOUPLES
37 38 39 40
COOLERS:
SINGLE
TEMA R (API-660 MFG'S STD. TEMA C Data Shts Attached) AIR COOLED W/AUTO TEMP CONTROL (API-661 Data Shts - Attached) AUTO SEE SEPARATE HEAT EXCHANGER DATA SHT FOR DETAILS SPECIFY % GLYCOL ON COOLING WATER SIDE ASME CODE STAMPED (bar) P COLLAPSE, CARTRIDGE P/N FURN.SPARE CARTR.,QTY (bar)
MANUAL
41 42 43 44
FILTER(S)
SINGLE
45 46 47 48 49 50 51 52
SYS. COMPONENT SUPP. MAIN PUMP AUXILIARY PUMP MECHANICAL SEALS ELECTRIC MOTORS STEAM TURBINES OIL FILTER(S)
MANUFACTURER
MODEL OIL COOLER(S) TRANSFER VALVE(S) PUMP COUPLING(S) SUCTION STRAINER(S) CHECK VALVE(S)
MANUFACTURER
MODEL
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
HEATERS REQ.'D FOR PRE-HEATING: OPEN, PIPING BY: ELEC. MOTOR ELEC. MOTOR
CONSOLE TO BE OF DECK PLATE TYPE CONSTRUCTION SUITABLE FOR MULTI-POINT SUPPORT AND GROUTING WITH GROUT & VENT HOLES. GROUP , DIV NON-HAZARDOUS
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
BASIC SYS. REQ'MTS (NORM. COOLING WATER FLOW DATA) FORCED COOL'G CYLINDER(S), CYLINDER(S), CYLINDER(S), CYLINDER(S), CYLINDER(S), CYLINDER(S), STAGE STAGE STAGE STAGE STAGE STAGE THERMO SYPHON STAND PIPE
TOTAL FLOW SYS. PRESSURES: WATER RESERVOIR: DESIGN, SIZE, (barG) DIA (mm)X HYDROTEST, HT. (mm) (barG) CAPACITY RELIEF VALVE(S), SETTING (l) @ Normal Operating Level (barG)
RESERVOIR MATERIAL LEVEL GAUGE COOLING WATER PUMPS: (Centrifugal Only) MAIN COOLING WATER PUMP AUXILIARY COOLING WATER PUMP PUMP CASING MATERIAL (Ref 2.12.3.1): GUARD(S) REQ.'D FOR COUP'G(S) AUX.PUMP CONTROL: MANUAL MAIN PUMP MAIN PUMP AUTO RAT'D FL'W (m/h) LEVEL SWITCH PRESS. (barG)
INTERNAL COATING, TYPE DRAIN VALVE REQ'D (BkW) INSPECTION & CLEAN-OUT OPENINGS DRIVER (kW) SPEED (rpm) COUPLING REQ'D MECH.SEAL REQ'D
AUX PUMP AUX PUMP ON-OFF-AUTO SEL. SWITCH: WIRING TO TERMINAL BOX: GUARD TYPE OR CODE BY PURCH. BY PURCH. BY MANUFACTURER BY MANUFACTURER TEMA C TEMA R(API-660 Data Shts Attached)
SINGLE
AIR COOLED EXCHANGER W/AUTO TEMP CONTROL (API-661 Data Sheets Attached) W/BYPASS & TEM. CONTROL VALVE MANUAL AUTO LOUVERS FOR AIR EXCH.
SEE SEPARATE COOLER DATA SHEET FOR DETAILS; SPECIFY % GLYCOL ON BOTH SIDES OF SHELL & TUBE SYS. COMPONENT SUPP. MAIN PUMP AUXILIARY PUMP MECHANICAL SEALS ELECTRIC MOTORS STEAM TURBINES MANUFACTURER MODEL TEMP CONTROL VALVE(S) TRANSFER VALVE(S) PUMP COUPLING(S) MANUFACTURER MODEL
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION PROPOSALS PURCHASE AS BUILT
(C)
By Mfg(s)/Purchaser as Applicable
STROKE
(mm)
RPM
GOVERNMENTAL CODES OF
OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE LUBE SERVICE NON-LUBE SERV. NO OIL ALLOWED INTERNALLY NONE SPOT 100% DRY TYPE INTER.CORR.COATING IMPACT TEST YES NO
CYLINDER, GAS, OPERATING, AND SUPPRESSOR DESIGN DATA SERVICE STAGE NO.
22
(kg/h)
(m/h)
M/H
23 24 25
LINE SIDE OPERATING PRESSURE OPERATING TEMP. WITHIN SUPPRESSORS ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS
(barA) (C) %
(barA) (C) %
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 AS BUILT VOLUME (FT) SUPRESSOR TAG NUMBER COMBINATION INLET SUPP SEPARATOR/INTERNALS NO. (QTY) OF INLET & DISCH. SUPP. PER STAGE ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE ALLOWABLE PEAK-PEAK PULSE @ CYL FLANGE NOZZLE DESIGN FOR FULL VACUUM CAPABILITY MIN. REQ'D WORKING PRESSURE & TEMPERATURE NOTE: After design, the actual Mawp & temp are to be determined based on the weakest component and stamped on the vessel. The actual Mawp is to be shown on pg.14 line 12 and on the U1A Forms. INITIAL SIZING VOL. PER FORMULA OF 3.9.2.2.2 NOTE: This is a Reference (barG) YES
INLET SUPPRESSOR
DISCHARGE SUPPRESSOR
NO
YES
NO
YES
NO
/ / NO
% % YES
(bar) (bar)
/ / NO
% %
(C)
(barG)
(C)
(m)
(m)
(m)
(m)
42 43 44 45 46 47 48 49 50 51 52 53 54
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS (CONT'D) THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION
3 CONSTRUCTION REQUIREMENTS & DATA 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 COMPRESSOR MFG'S SUPP. OUTLINE OR DRAWING NO. SUPP. MFG'S OUTLINE OR DRAWING NO. NOTES * = AS BUILT LINE SIDE FLANGE. SIZE/RATING/FACING/TYPE SUPRESSOR TAG NUMBER BASIC MATERIAL REQUIRED, CS, SS, ETC. ACTUAL MATERIAL DESIGNATION SPECIAL HARDNESS LIMITATIONS, Rc CORROSION ALLOWANCE., WALL THICKNESS, NOM. SHELL DIA X OVERALL LGTH. / VOLUME PIPE OR ROLLED PLATE CONSTRUCTION ACT. MAX ALLOW. WORKING PRESS. AND TEMPERATURE MINIMUM DESIGN METAL TEMP (2.14.8) INLET SUPRESS. TO BE SAME MAWP AS DISCH'RGE SUPPRESS. MAX EXPECTED PRESSURE DROP( P, / %) LINE PRESS WEIGHT (EACH) INSUL NUTS & ALLOW. FOR INSULATION REQUIRED ( X) EXPECTED P-P PULSE @ LINE SIDE/CYL FLG, % LINE PRESS BASED ON FINAL SUPPRESSOR DESIGN SUPPORTS, TYPE/QUANTITY P SHELL/HEAD YES REQUIRED SHELL/HEAD x PIPE NO
INLET SUPPRESSOR
DISCHARGE SUPPRESSOR
/ SHELL & HEADS WELDS (mm) (mm) / (mm) / (mm) (m) x PIPE (C) (C) YES (bar) / (kg) NO % P SHELL & HEADS
(bar)
/ (kg)
%/
%/
COMP CYL FLANGE(S), QTY/SIZE/RATING/FACING/TYPE FLANGE FINISH, PER 3.9.3.15 >125 <250 SPECIAL (SPECIFY) PER ANSI 16.5 YES NO BLINDED YES NO BLINDED
INSPECTION OPENINGS REQUIRED SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING * QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING VENT CONNECTIONS REQUIRED SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING * QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING DRAIN CONNECTIONS REQUIRED SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING * QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING PRESSURE CONNECTIONS REQUIRED SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING * QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING TEMPERATURE CONNECTIONS REQUIRED SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING CYL NOZZLE MAIN BODY
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
ONE COMMON TO ALL UNITS FREE STANDING (OFF UNIT) ELEC. ELECTRONIC , GROUP ) PURGED TO NFPA 496 TYPE LOW PURGE PRESS. STRIP HEATERS PURGE CONN. ALARM X Y Z LOCAL HYDRAULIC , DIVISION REMOTE OUTDOORS
ANNUNCIATOR W/FIRST-OUT INDICATION LOCATED ON CONTROL PANEL PURCHASER'S CONN. BROUGHT OUT TO TERMINAL BOX BY VENDOR
OUTDOORS
OTHER
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
PREFERRED INSTRUMENT SUPPLIERS, (TO BE COMPLETED BY PURCHASER), OTHERWISE MFR'S STANDARD APPLIES PRESSURE GAUGES TEMPERATURE GAUGES LIQUID LEVEL GAUGES DIFF. PRESSURE GAUGES PRESS. TRANSMITTERS LIQUID LEV. TRANSMITTER PRESSURE SWITCHES TEMPERATURE SWITCHES LIQUID LEVEL SWITCHES DIFF. PRESSURE SWITCHES CONTROL VALVES PRESSURE SAFETY VALVES SIGHT FLOW INDICATORS VIBRATION MONITORS & EQUIP. THERMOCOUPLES RTD'S SOLENOID VALVES ANNUNCIATOR PROGRAMMABLE CONTROLLER MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR SIZE & TYPE SIZE & TYPE TYPE SIZE & TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE MODEL & (QTY SPARE POINTS) TYPE TYPE TYPE MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL ( )
YES
43 FUNCTION 44 45 46 47 48 49 50 51 REMARKS: 52 53 54 55 56 LUBE OIL MAIN PUMP DISCHAR. LUBE OIL AUX. PUMP DISCHARG. LUBE OIL PRESS. AT FRAME HEADER ( LUBE OIL FILTER P COOLING H2O INLET HEADER
PROCESS GAS: INLET PRESS. @ EA. STAGE DISCH. PRESS. @ EA. STAGE
( ( ( ( ( ( (
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
ITEM NO. OF 18
PANEL MOUNTED ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
REQ'N NO.
GAUGE W/ CAPIL'RY THERMO CPL SYS RTD SYS I/S SYS
INSTRUMENTATION (CONT'D)
MAIN JRNL BEARINGS (THERMOCOUPLES OR RTD'S ONLY) MOTOR BEARING(S) COOLING WATER HEADER: CYL. COOLING WATER: PROCESS GAS: INTERCOOLER(S) (THERMOCOUPLES OR RTD'S ONLY) INLET INLET INLET INLET INLET INLET INLET INLET OUTLET OUTLET DISCH. GAS GAS GAS GAS
PRESS. PGK CASE, CYL PIST ROD (THRM'CPLS OR RTD'S ONLY) COMPRESSOR VALVES
SUCT. DISCH. TC'S OR RTD'S ONLY
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
NOTE: ALARM & SHUTDOWN SWITCHES SHALL BE INDIVIDUALLY SEPARATE ANNUNCIATION POINTS ALARM IN PNL SHUT BY MFR ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) TOTAL NUMBER OF ANNUNCIATION POINTS IN CTL ROOM PANEL OTH'RS SHUTDOWN IN PNL BY MFR IN CTL ROOM PANEL OTH'RS TOTAL NO. OF POINTS
FUNCTION LOW LUBE OIL PRESS. @ BEARING HEADER HIGH LUBE OIL P ACR P ACROSS FILTER LOW LUBE OIL LEVEL, FRAME AUX LUBE OIL PUMP, FAIL TO START CYL LUBE SYSTEM PROTECTION COMPR. VIBRATION, SHUTDOWN ONLY VIBRATION, W/ CONTINUOUS MONITORING ROD DROP DETECTOR, CONTACT TYPE(1/CYL) ROD DROP PROXIMITY PROBE (1/CYL) OIL TEMP OUT OF FRAME HIGH GAS DISCH. TEMP EACH CYLINDER HIGH JACKET WATER TEMP., EA. CYL LOW SUCTION PRESS., FIRST STG INLET HI DISCH. PRESS. FINAL EA STG HI CYL. GAS P, EACH STAGE HI LIQ. LEV., EA. MOISTURE SEPARATOR LOW PURGE GAS PRESS, DISTANCE PIECE(S) HI X-HD PIN TEMP PRESS PKG CASE (PISTON ROD TEMP) ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( (
ALARM ) ( ) ( ) ( ) ( ) ( ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (
DOWN
NOTE: EACH SWITCH SHALL BE MINIMUM SPDT ARRANGEMENT OPEN ( DE-ENER.) TO SOUND ALARM & BE ENERGIZED WHEN COMPR. IS IN OPERATION CLOSE (ENERGIZE) TO SOUND ALARM & BE DE-ENERGIZED WHEN COMPR. IS IN OPERATION
OPEN ( DE-ENERGIZED) TO SHUTDOWN & BE ENERGIZE WHEN COMPR. IS IN OPERATION CLOSE (ENERGIZE) TO SHUTDOWN & BE DE-ENERGIZE WHEN COMPR. IS IN OPERATION
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
) )
17 18 19 20 21 22 23
24 25 26 27 28 29 30
31 32 33 34 35 36 37 38 39 40 41 42
43 44 45 46 47 48 49 50 51 52 53
NOTES:
SEE MOTOR DATA SHEET FOR ADDITIONAL MOTOR INSTRUMENTATION REQUIREMENTS FOR TURBINE DRIVERS USE APPLICABLE API DATA SHEETS FOR GEAR REDUCERS USE APPLICABLE API DATA SHEETS ELECTRICAL & INSTRUMENTATION CONNECTIONS SHALL BE MADE DIRECTLY BY THE PURCHASER TO INDIVIDUAL INSTRUMENTS ON THE COMPRESSOR
General Confidential
YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
18
OF
18
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-8003-M--ENG (05/08)
DOCUMENT NUMBER:
SPECIAL PURPOSE GEAR UNITS API 613 FIFTH EDITION DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
OF
REQ'N NO.
Proposal
Purchase
As Built
US Standards (1.7) Manufacturer Model No. Serial No. Driver Type Driven Equipment
NOTE: Numbers Within ( ) Refer To Applicable API Standard 613 Paragraphs Information To Be Completed By Purchaser Information To Be Completed By Manufacturer UNITS OF MEASUREMENT (1.8) BASIC GEAR DATA US Customary Units SI Units Single Stage Single Helical RATING REQUIREMENTS Double Stage Double Helical Driven Equip. kw (2.1.4): Norm. Max Epicyclic Driver: (kW) Rated Max Normal Transmitted Power (2.2.2) (kW) Mechanical Rating (1.5.16) (kW) @ (rpm) Gear Unit Rated Power (2.2.1) (kW) Gear Service Factor (2.2.3.1) (Actual) Torque @ Max Cont Speed (N-m) Full Load Gear Unit Power Loss (kW) Max Torque (2.2.1) (N-m) @ (rpm) Gear Unit Mechanical Efficiency % Reducer Increaser Rating Speed, RPM Pinion Gear Rated Speed, RPM (2.1.5) : Hardness used for Input Specified Nominal Rating, (HB or Rc) Pinion Gear Output Specified Nominal Tooth Pitting Index, "K" mpa (2.2.4.1)(2.2.4.2) : Allow Var In Gear Ratio (2.1.5) (+)(-) % Allowable Actual Max Continuous Speed (1.5) (rpm) Material Index Number, mpa (Fig 3, Table 4) Trip Speed (1.5)(2.1.7) (rpm) Bending stress number, 'St" mpa (2.2.5.1)(2.2.5.2) Gear Service Factor (2.2.3.1) (min) Pinion: Allowable Actual Hardness (2.2.3.2) Pinion Gear Gear: Allowable Actual Shaft Assembly Designation (2.1.19) Pitch Line Velocity (m/s) HS Shaft Rot Fac'g Cpl'g (2.1.20.2) CW CCW Anticipated SPL (2.1.6) (dBA) @ (m) WR 2 Referred To LS Shaft LS Shaft Rot Fac'g Cpl'g (2.1.20.2) CW CCW (kg-m) External Loads (2.1.16) Breakaway Torque (N-m) Other Operating Conditions (2.2.2) (2.6.1.3) Pinion teeth Hardness Range Pinion teeth hardening method: INSTALLATION DATA (2.1.14) HS Shaft Separate Hardness Range Indoor Heated Under Roof Gear Teeth (rim) Hardness Range Outdoor Unheated Partial Sides Gear teeth hardening method: Grade Mezzanine Gear Hub: Winterization Req'd Tropicalization Required Forged Cylinder Forged & Coped Fabricated Elec. Area (2.1.10) Class Grp Div Gear To Shaft fit method (2.5.3.2) Elec'l Area (2.1.10) Class Zone Temp Integral Keyed inteference Keyless Inteference Max Allow SPL (2.1.6) (dBA) @ (m) Rim Attachment (2.5.3.2) Elevation (m) Barometer (barA) LS Shaft Hardness Range Range Of Ambient Temperatures : Journal static Weight loads (2.6.6.3) Dry Bulb Wet Bulb Pinion (kg) Gear (kg) Normal (C) (C) Total Gear Unit Assembled Weight (kg) Maximum (C) (C) NOTES: Minimum (C) (C) Unusual Conditions Dust Fumes
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-8003-M--ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
SPECIAL PURPOSE GEAR UNITS API 613 FIFTH EDITION DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
OF
REQ'N NO.
GEAR DATA Pinion Number Of Teeth Gear Ratio Tangential Load, "Wt", N (2.2.4.2) AGMA Geometry Factor "J": Pitch Diameter (mm) Outside Diameter (mm) Root Diameter (mm) Center Groove Diameter (mm) Normal Pressure Angle (degree) Normal Diametral Pitch Helix Angle (degree) Center Distance Backlash (mm) Net Face Width, "Fw" (mm) Pinion L/D Face Overlap Ratio Transverse Contact Ratio AGMA 6011 Service Factor Ratings based on ANSI/AGMA 6011 with SF=1.0 Durability Power Strength Power Tooth Surface Finish (m) RA Tooth Generation Process Tooth Finishing Process Lead Modification (2.2.4.6) Calculated Total Lead Mismatch, (m) Gear
Not Req'd
SCUFFING DATA (2.2.6) Scuffing Data per ANSI/AGMA 925-A03 Scuffing Risk (2.2.6) Calculation Method Composite surface roughnexss x Specific film thickness, EHL min Tooth temperature, M Maximum contact temperature, B max MATERIALS Oil Seals
COUPLINGS AND GUARDS Pinion Shaft Coupling Furnished By (3.2.1) Mount Coupling Halves (3.2.2) Cplg. Guard Adapter By (3.2.3) Cplg. Guard Furnished By (3.2.3) Coupling vendor (3.2.3) Vendor's model number (3.2.3) Coupling weight on shaft, kg CG Inboard/outboard of shaft end Hub Drill Template Provided SHAFT END DETAIL (2.5.4.2) Shaft end detail specified by: Purchaser (Integral Unless Otherwise Specified) Shaft end detail if 'Otherwise' specified: Pinion Tapered/Keyless Tapered / 1-Key Tapered / 2-Keys Cylindrical / 1-Key Cylindrical / 2-Keys Other Shaft Diameter (mm) (If integral flange use diameter imediately adjacent to flange) RADIAL BEARINGS Pinion Type Req'd Diameter (mm) Length (mm) Journal Velocity (m/s) Loading (bar) Clearance (min-max) (mm) Span (mm) (m) Power loss each brg. (kW) (m) Oil flow each brg. (m/h)
(C) (C)
Gear Shaft
Gear
THRUST BEARING(S) Location Manufacturer Type Size Area (mm) h (bar) Rating, (bar) Int.Thrust Load,(+)(-) (N) Ext. Thrust Load,(+)(-) (N) Power loss each, (kW) Oil flow each (m/h) NOTES:
Gear Casing Pinion (s) Gear Rim(s) HS Shaft Radial Bearings Thrust Bearing(s)
SHAFT END DETAIL Gear Shaft End for Coupling Integral Flange (2.5.4.2) Pinion Shaft End for Coupling Integral Flange (2.5.4.2) Other:
General Confidential
YERP-8003-M--ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
SPECIAL PURPOSE GEAR UNITS API 613 FIFTH EDITION DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7
OF
REQ'N NO.
LUBRICATION REQUIREMENTS Oil System Furnished By (2.8.3): Other Gear Vendor Oil Visc.: (mPa-s) @ 40C (mPa-s) @ 100C (2.8.6) ISO Grade Load Stage (2.2.6) MESH
(kW) (m/h)
LUBRICATION REQUIREMENTS Min. Startup Oil Temperature Normal Oil Inlet temperature Maximum Oil Inlet Temperature Unit Oil Flow (Total) Unit Oil Pressure Oil Visc.: (mPa-s) @ 40C (mPa-s) ISO Grade Load Stage (2.2.6)
@ 100C (2.8.6)
PIPING CONNECTIONS Service No. Size Type Lube Oil Inlet Lube Oil Outlet Casing Drain* Vent Casing Purge *Casing drain is 'dead bottom' housing drain, not lube oil outlet MOUNTING PLATES Gear Furnished w/ (3.3.1.1) Baseplate Soleplate Subplate(s) (3.3.2.10) Mounting Plate(s) Furnished By (3.3.1.1) Baseplate Leveling (3.3.2.3) Baseplate With Leveling Pads (3.3.2.3) Baseplate Suitable For Column Mounting (3.3.2.4) Vendor Review of Purchaser's Foundation Dwgs. (2.1.13) Grout Type (3.3.1.2.4): CONTRACT DATA Test Data Prior To Shipment Progress Reports (5.3.3) Vendor Signoff of Inspector Checklist (4.1.1.3) Information Retained for 20 years (4.2.1.1) (4.2.2.6.1) Technical Manual (5.3.5.4) PAINTING (4.4.3.1) Painting Housing Interior not Allowed (2.3.1.14) SHIPMENT Steel Rotor Storage Container (4.4.5) Contract Unit Export Boxing Domestic Boxing Outdoor Storage Over 6 Mos.
ADDITIONAL REQUIREMENTS VIBRATION DETECTORS RADIAL (3.4.2.1) (2.7.4.5) (2.7.4.6) Manufacturer Total No. X-Y Probes Pinion bearings Coupling End Blind End X-Y Probes Gear bearings Coupling End Blind End Other AXIAL (3.4.2.1) (2.7.4.5) (2.7.4.6) Manufacturer Total No. Dual Probes at each thrust bearing Single Probe any shaft without thrust bearing Other ONE EVENT PER REVOLUTION PROBE (2.7.4.5) (2.7.4.6) Manufacturer Total No. One on Input Shaft One on Output Shaft Other ACCELEROMETER (3.4.2.1) (2.7.4.5) (2.7.4.6) Manufacturer No. Required Pinion Coupling End Gear Coupling End Other TEMPERATURE DETECTORS Dial Type Thermometers (3.4.2.7) Type Brg. Temp. Sensors (3.4.2.7) (2.7.1.3) RTD Thermocouple / Simplex Calibration HS/LS Bearings no. sensors each / Thrust - number of sensing elements each face
Duplex
OTHER VIBRATION AND TEMPERATURE (3.4.2.5)(3.4.2.6) Other Gear Vendor Oscillator Demodulators Supplied By Vibration Monitor Supplied By Vibration Shutdown Delay Time Seconds Temperature Monitor Supplied By Oscillator Demodulator J-box By Temp. Sensor Termination J-box By J-box Type: Mount: MISCELLANEOUS Undamped Critical Analysis Report (2.6.2.1) : w/ Dampd Rotr Respns Analys Rprt (2.6.2.4.3) (2.6.2.6) Torsional Analysis By (2.6.5.2) Gear Vendor Spare Set Of Gear Rotors (4.3.2.4) Gear Case Furnished With Inlet Purge Connection (2.4.3) Orientation Of Oil Inlet & Drain Conns. (2.4.6) Filter Breather Location (2.3.1.12) Torsional Device Provisions (2.5.4.5) Rotor Vertical Storage Provisions (2.5.4.8) Rotor Vertical Storage Fixture(s) (3.6.2) Vendor Service Rep. on Site (2.1.13)
Other
3 yr Indoor
(4.4.3.9)
General Confidential
YERP-8003-M--ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
SPECIAL PURPOSE GEAR UNITS API 613 FIFTH EDITION DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
OF
REQ'N NO.
INSPECTIONS AND TESTS (4.1) Advance Notice of Witness Testing Required (4.1.3) Number Calendar Days WitObReq'd ness serve Shop Inspection (4.1.1) Cleanliness Inspection (4.2.3.1) Hardness Verification (4.2.3.3) Dismantle-Reassembly (4.3.2.3.1) Contact Check (2.5.2.2) Contact Check Tape Lift (2.5.2.2) Gear Accuracy Check (2.5.2.1) Double Helical Axial Stability (2.5.2.3) Special testing integral forged gears (2.5.3.3) (testing per mutual agreement) Residual Unbalance Chk. (2.6.6.2) Mechanical Run Test (Main) (4.3.2) Mech. Run Test (Spare) (4.3.2.4) Add'l. Mechanical Tests (4.3.2.2.16) Part Or Full Load And Full Speed Test (4.3.3.1) Full Torque, Reduced Speed (4.3.3.2) Full Torque Static Test (4.3.3.3) Back-To-Back Locked Torque Test (4.3.3.4) Sound Level Test (4.3.3.5) Additional Gear Tooth Test (4.2.2.8) Use Shop Lube System Use Job Lube System Use Shop Vibration Probes, Etc. Use Job Vibration Probes, Etc. Final Assembly, Maintenance & Running Clearance (4.2.1.1.e) Oil System Cleanliness (4.2.3.2) Oil System-Casing Joint Tightness (4.3.2.1.4) Warning And Protection Devices (4.3.2.1.5) Seismic Vibration Data (4.3.2.2.3) Vibration, Phase Plots (4.3.2.2.12) Oil Inlet Range Test (4.3.2.2.13) Tape Recorded Vibration Data (4.3.2.2.14)(4.3.2.2.15) Purchaser copy NON-DESTRUCTIVE TESTING (4.2.1.2) (4.2.2.1) Surface Sub-Surface Casing Rot. Elemts. Bearings Other : (Specify)
Log
General Confidential
YERP-8003-M--ENG (05/08)
SPECIAL PURPOSE GEAR UNITS API 613 FIFTH EDITION DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-8004-M-ENG (05/08)
Document Number:
J6491 SP OIL SYS (102007)
SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 OIL SYSTEM (S) FOR 4 SUPPLIER 5 6 NOTES: 7 8 9 10 11 2. 3. 1. PROPOSAL
1
PURCHASE
AS-BUILT SITE
MANUFACTURER INQUIRY NO. THE PARTY TO COMPLETE THE INFORMATION IS INDICATED AS FOLLOWS: PURCHASER VENDOR EITHER, BUT BY VENDOR IF NOT BY PURCHASER REQUISITION NO.
A DOT * INDICATES THE STANDARD SPECIFIES A REQUIREMENT, VALUE OR CRITERION DESIGNATIONS IN ( ) ARE APPLICABLE PORTIONS OF THE STANDARD. NUMBERS WITHOUT A PREFIX ARE PARAGRAPH NUMBERS, THOSE PREFIXED "T" ARE TEXT FIGURE NUMBERS, THOSE PREFIXED "A" ARE APPENDIX "A" FIGURE NUMBERS. INSTALLATION DATA (SEE PROJECT DESIGN DATA SHEET) * * * GRADE
12 APPLICABLE DOCUMENTS 13 14 15 16 17 18 19 20 21 22 23 OVERALL SYSTEM SCHEMATICS: 24 (CHAPTER 2 AND APPENDIX "2A") 25 26 27 28 29 30 31 32 33 COMBINED LUBE, SEAL & CONTROL SYSTEM (2A1) SEPARATE SEAL OIL SYSTEM (2A2-2A6)(1.1.7) SEAL MODULE AT EQUIPMENT (2A7) LUBE/CONTROL SYSTEMS (2A8-2A9) BASIC OIL SUPPLY MODULE (2A10) LUBE MODULE AT EQUIPMENT (2A11) RELIEF VALVES TO PROTECT LOW PRESSURE SYSTEMS (3.1.8, 2A8, 2A9): DRAWING REQUIREMENTS COMPONENT REVIEW NORMAL (m/h) DRIVEN EQUIP. PRIME MOVER GEARS COUPLINGS TOTAL CONTROL OIL: NORMAL ------------(barG) AFTER TRIP (m/h) (barG) FIG NO. SOUND LEVELS (1.1.6) OTHER CODES (Ch.1, 1.2) API 614 (Ch.1, 1.2) ADDITIONAL DOCUMENTS * LUBE AND SEAL OIL SYSTEMS CENTRIF. OR ROTARY PUMPS GENERAL PURPOSE TURBINES INDUCTION MOTORS
GENERAL SITE DATA (Ch.1, 1.1.13) UTILITIES DATA LOCATION: MAIN EQUIPMENT OIL SUPPLY SYSTEM INNER SEAL DRAIN TRAPS DEGASSING DRUM WINTERIZE AREA CLASSIFICATION (1.1.16) CLASS GROUP (m) DIV. L
TROPICALIZE
W COMMENTS
NO
YES
FOR
NORMAL SEAL OIL: AT AT AT AT AT TOTAL OIL TYPE & VISCOSITY (1.1.8): (mm/s) (m/h) (barG)
TRANSIENT
INDEX
General Confidential
YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR
SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 BASIC SYSTEM DETAILS: 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PIPING AND TUBING: (2.1) 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 COMMENTS: 47 48 49 50 51 52 53 54 WELDING NDE (1.1.25) 100% RADIOGRAPHY MAGNETIC PARTICLE LIQUID PENETRANT UTILITIES MANIFOLDED TO COMMON CONNECTIONS AIR COOLING WATER OTHER INSTRUMENT TEST VALVES REQUIRED (Ch.1, 5.1.22) VALVE HEADS VENTED TO RESERVOIR (Ch.1, 5.1.22) CROSSOVER PIPING AT DUAL FILTERS & COOLERS (REM 2) MATERIAL (2.1.1) DOUBLE BLOCKS & BLEEDS (1.1.19) FOR: TIGHT SHUTOFF (1.7.5) FOR: FITTINGS FOR TUBING (2.2.1) MFR CARB. STL SLIP-ON FLANGES (2.1.1) THROUGH STUDS REQUIRED (2.1.1) HEAT TRACING REQUIRED: FURNISHED BY PURCHASER FURNISHED BY SUPPLIER SPECIAL REQUIREMENTS (Ch.1, 5.1.15) MODEL WELDING AND SPECIAL REQUIREMENTS (1.1.24)(1.1.25) OTHER SPECIAL CONDITIONS (1.1.13) FIELD START-UP/RUN-IN CONDITIONS (1.1.11) COMPRESSOR BLOCK-IN TIME (1.1.22) EQUIPMENT COAST-DOWN TIME (1.1.22) EQUIPMENT COOL-OFF TIME DRIVER OTHER MINIMUM START-UP OIL TEMP. (1.3.7.1) SETTLING OUT PRESSURES (1.1.11) PROCESS RELIEF VALVE SETTINGS (1.1.11) SHOP TEST CONDITIONS (1.1.11) MINUTES MINUTES MINUTES MINUTES (C) (barG)
CLIENT JOB NO. PAGE 2 OF 9 ITEM NO. REQ'N NO. LUBE OIL SEAL OIL COMBINED
SUPPLY ARRGT. (1.2.1) SEPARATE CONSOLE MULTIPLE-PACKAGE PACKAGE NO. 1 PACKAGE NO. 2 PACKAGE NO. 3
BASEPLATES (1.2) POINT SUPPORT (1.2.6) GROUT HOLE/VENT HOLES (1.2.5) EPOXY GROUT/PRECOAT (1.2.7)
PAINTING: (4.4.1) COMPONENT SUPPLIER STANDARD UNIFIED, SYSTEM SUPPLIERS STANDARD SPECIAL:
OIL CONDITIONER'S: PURCHASER'S ITEM NO. SERVICE USED IN TYPE PORTABLE, OR MOUNTED ON RATED FLOW OF OIL MANUFACTURER MODEL DRIVER: FOR (kW) V/PH/HZ WATER REMOVAL RATE MATERIALS OF CONSTRUCTION / ENCLOSURE (m/h)
MISCELLANEOUS DOCUMENTATION: SPARE PARTS QUOTATION WITH PROPOSAL SPARE PARTS QUOTATION AFTER CONTRACT ABOVE BASED ON NORMAL SUPPLY FOR COMPLETE CHAPTER 1 - APPENDIX B PROGRESS REPORTS COMPONENT SELECTION REVIEW MONTHS
General Confidential
YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR
SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 RESERVOIR: (1.3) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 SERVICE APPLICATION PURCHASER'S ITEM NO. FIGURE NOS. (2-1, 2A21) INCLUDING OPTION NOS. HEATER: STEAM/ELECTRIC (1.3.7.2) HEATER IN SEALED TUBE (1.3.7.2.2) MATERIAL (1.3.13) NORMAL FLOW (m/h) (cm) (min) / (l) (min) / (l) (l) (l)
SEPARATE LUBE
LUBE/SEAL COMB.
SEPARATE SEAL
WORKING CAPACITY, (1.3.6.1.10) RETENTION CAPACITY (1.3.6.1.7 & 8) RUNDOWN CAPACITY (1.3.6.1.9)
NORMAL OPERATING RANGE (1.3.6.1.6) CHARGE CAPACITY (1.3.6.1.5) INSULATION CLIPS (1.3.8) LADDER WITH HANDRAILS (1.3.12) HANDRAILS ON TOP (1.3.12.2) NONSKID DECKING ON TOP (1.3.12.3) FLANGED VENT (1.3.5.1.5) OVERSIZE FLANGED VENT (1.3.5.2) (l)
PRESS. RELIEF DEVICE (1.3.5.2), TYPE & MAT'L. SIPHON BREAKER (1.3.10.2) TOP MOUNTED COMPONENTS: PERMITTED (1.3.2.1.1) TOP MOUNTED COMPONENTS : ACTUAL SUBMERGED COMPONENTS AND MATERIALS (1.1.17) (m)
27 APPROX. DIMENSIONS (TANK ONLY): L x W x H 28 PUMPS AND DRIVERS: (1.4) 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 PUMP SERVICE PUMP ITEM NO. SERVICE APPLICATION FIGURE NOS. (2A18-2A20) INCLUDING OPTION NOS. EMERG. PUMP SYSTEM (1.4.2)
LUBE
MAIN/STDBY
EMERGENCY
MAIN/STDBY
EMERGENCY
MAIN/STDBY
EMERGENCY
PUMP TYPE (1.4.1) PUMP DATA SHEET * HORIZ. OR VERT. (1.4.1) DRIVER ITEM NO. TURBINE DRIVER FOR TURBINE DATA SHEET * ELECT. MOTOR DRIVER FOR ELECT. MOTOR DATA SHEET * OTHER DRIVER: OTHER DRIVER: DATA SHEET * COUPLING TYPE (1.4.24.1) BOOSTER PUMPS REQ'D (1.4.23) BOOSTER SUCTION PROTECTION (1.4.23) SOLENOID TRIP VALVE ROTARY PUMP RELIEF VALVE (1.4.14) BY PURCHASER VENDOR (1.4.5)
General Confidential
YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR
SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 COOLERS: (1.5) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 SERVICE APPLICATION PURCHASER'S ITEM NUMBERS TWIN UNITS (1.5.1, 2A17-2A18) INCLUDING OPTION NUMBERS WATER SIDE FOR STEAM HEATING (1.5.7.1) FULL DETAILS ON DATA SHEET * WATER SIDE CORROSION ALLOWANCE MANUFACTURER MODEL TEMA CLASS FOULING FACTOR WATER/OIL SIDE DUTY: (kJ/min) (barG) (barG) / (m/s)/(m/h) TUBE: L X O.D. X BWG DESIGN/TEST, SHELL SIDE DESIGN/TEST, TUBE SIDE (hr m C/kJ)
LUBE OIL
CODE: CONSTRUCTION/STAMP (1.1.20) TUBE WATER VELOCITY & CAPACITY: MATERIAL: SHELL CHANNELS & COVERS TUBE SHEETS/TUBES REMOVABLE TUBE BUNDLE (1.5.3.4.1) U-BEND TUBES PERMITTED (1.5.4) OIL TEMP. CONTROL VALVE (1.5.6)
25 FILTERS: (1.6) 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 FURNISH PURCHASER'S ITEM NOS. TWIN (1.6.1, 1.6.8, 2A17-2A18) SECOND FOR CONTROL OIL (1.6.9.1) INCLUDING OPTION NOS. MICRONS (NOMINAL) MANUFACTURER MODEL DESIGN/TEST, CLEAN/FAIL (barG) / / / / / CODE: CONST./STAMP (2.1.18) P (bar) CARTRIDGES SETS OF EXTRA CARTRIDGES: PER SERVICE PER FILTER (EXTRA OVER OTHER SPARES.) MATERIAL: CASE & TOP SERVICE APPLICATION LUBE OIL, & CONTROL OIL SEAL SEPARATE CONTROL OIL SEPARATE SEAL OIL BOOSTER PUMP DISCHARGE OIL SEPARATE COUPLING OIL
41 CONTINUOUS FLOW TRANSFER VALVES: (1.5.1, 1.6.1.2, 1.7) 42 43 44 45 46 47 48 49 50 51 52 53 55 SERVICE APPLICATION SEPARATE OR COMMON FOR COOLERS & FILTERS (1.7.1) TIGHT SHUTOFF/SPECTACLE BLINDS REQUIRED (1.7.5) TYPE (1.7.2) MANUFACTURER/MODEL WITH LIFTING JACK RATING: (barG) MATERIALS: BODY (1.7.3) PLUG OR BALL (1.7.3) TRIM LUBE OIL, & CONTROL OIL SEAL
1
General Confidential
YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR
SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 ACCUMULATORS: (1.8) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 OVERHEAD TANKS: (1.9. FIGURES 2-2, 2A13, 2A14) 25 26 27 28 29 30 31 32 33 34 35 36 RUNDOWN TANKS: (1.9.2, FIG. 2A13a, 2A13b) 37 38 39 OVERHEAD TANK (2A13, 2A14): 40 41 42 43 44 46 47 48 49 50 51 52 53 54 55 DESIGN/TEST, CORROSION ALLOWANCE MATERIAL (1.9.1.1),(1.9.2.1) TOTAL CAPACITY, DESIGN/TEST, (min) / (l) (barG) / ITEM NO. CAPACITY (1.9.2.1) (min) / (l) SERVICE APPLICATION REQUIRED: YES OR NO SERVICE COMBINED WITH DIRECT CONTACT TANK (2A16) TANK PLUS BLADDER TYPE (2A14)(1.9.1.5) INCLUDING OPTION NOS. CAPACITY (1.1.22, 1.9.1.2, FIGURE 2-2), MI (min) / (l) BLOWDOWN CONNECTION (1.9.1.4.5, FIG 2-3) RUNDOWN LUBE DESIGN/TEST, CODE: INCLUDE: CONSTANT PRESS. REGULATOR (1.8.9) MANUFACTURER MODEL NOMINAL/USABLE CAPACITY, MATERIAL: SHELL (1.8.3) BLADDER (barG) / CONSTRUCTION/STAMP (1.1.20) CHARGE PRESS. GAUGE PLUS MANUAL CHARGE VALVE OR GAS SUPPLY REGULATOR (1.8.4) (m) SERVICE APPLICATION PURCHASER'S ITEM NO.. REQUIRED: YES OR NO & QUANTITY SERVICE COMBINED WITH DIRECT CONTACT TYPE (2A16) BLADDER TYPE (2A15) INCLUDING OPTION NOS. RUNDOWN (1.1.22, 1.8.1), MINUTES OIL TEMP, CONTROL (1.8.8) LUBE OIL
CONTROL OIL
SEAL OIL
CODE: CONSTRUCTION/STAMP (2.1.20) ITEM NO. CORROSION ALLOWANCE MANUFACTURER & QUANTITY MODEL MATERIAL: SHELL (1.9.1.1)(1.8.3) BLADDER NOMINAL/USABLE CAPACITY, (barG) (m)
General Confidential
YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR
SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 TRAPS FOR INNER SEAL OIL: (1.10) 2 3 4 5 6 7 8 9 10 11 12 SERVICE APPLICATION PURCHASER'S ITEM NO. SEAL-GAS VENT PIPING ARRG'T (1.10.4) FLOAT CONTROLLED (2A12) TRANSMITTER CONTROLLED (2A12) POTS ONLY, FOR MANUAL DRAIN WITH: VALVING FLUSH LEVEL GLASS HIGH LEVEL SWITCH INCLUDING OPTION NOS. RETENTION: (hr) / (l)
BODY FLOAT/TRIM
25 MIST ELIMINATOR: (1.10.3) 26 27 28 29 30 DESIGN/TEST, CORROSION ALLOWANCE MATERIAL: SHELL DEMISTING MESH (barG) / / /
31 DEGASSING DRUM: (1.11, FIGURE 2-4) 32 33 34 35 36 37 38 39 40 41 42 43 COMMENTS: 44 45 46 47 48 49 50 51 52 53 54 PURCHASER'S ITEM NO. SERVICE USED IN PER FIG. 2-4 OR OTHER SPEC. THERMOSTAT CONTROL OPERATING TEMP., GPM: NORMAL/MAX. NORMAL HOLDUP, MINUTES NORM./MAX. CAPACITY, PURGE GAS: TYPE SCFM REQUIRED FLOW CONTROL (l) (C)
1
CORROSION ALLOWANCE MATERIAL (1.11.1) INTERIOR COATING OVERSIZED VENT (1.11.2.b) VENT RELIEF DEVICE (1.11.6) OMIT BREATHER DESIGN/TEST,(1.11.6) (barG) CODE: CONSTR./STAMP (1.1.20) /
General Confidential
YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR
SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 INSTRUMENTS AND CONTROLS: 2 SWITCH ACTIONS: 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 CONNECTIONS: TERMINALS AT EDGE OF: BY PURCHASER DIRECT TO INSTRUMENTS CONTACTS TO CONTACTS TO CONTACTS TO CONTACTS TO CONTACTS TO OPEN OPEN OPEN OPEN OPEN CLOSE CLOSE CLOSE CLOSE CLOSE
TO ALARM AND BE NORMALLY TO TRIP AND BE NORMALLY TO PERMIT START AND BE NORMALLY TO START STANDBY PUMP AND BE NORMALLY TO START EMERGENCY PUMP AND BE NORMALLY WEATHER PROOF SI METRIC OTHER
NOTE: NORMAL CONDITION IS WITH EQUIPMENT OPERATING SWITCH ENCLOSURES: CALIBRATIONS: AIR SIGNALS: EXPLOSION PROOF STANDARD ENGLISH (U.S.A.) SYSTEM 3 TO 15 PSIG BASE PANEL ALL VALVES
SUBSTITUTE PNEUMATIC-OPERATED (FOR DIRECT-ACTING) CONTROL VALVES (2A.1.3): POSITIONERS REQUIRED ON PNEUMATIC-OPERATED VALVES: VALVE FAILURE POSITION: FAIL OPEN FOR FAIL CLOSED FOR FAIL LOCKED FOR INCLUDE THERMAL RELIEF VALVES ON: ADDITIONAL OIL SYSTEM INSTRUMENTS (NOT INCLUDED IN FIGURES AND OPTIONS): ALL ITEMS LOCALLY MOUNTED, EXCEPT: MANUFACTURERS AND MODELS: CONTINUOUS OIL THROUGHFLOW SERVICE PANEL IDENTIFICATION LOCATION SUPPLIED BY TYPE: FREE STANDING MOUNTED ON OPEN OR FULLY ENCLOSED WEATHER-TIGHT PURGED OR PRESSURIZED PURGE OR PRESSURE GAS SHUT-OFF VALVES FOR SHUTDOWN SENSING DEVICES ANNUNCIATOR SYSTEM (3.3.6) REAR ACCESS DOORS WALK-IN FACILITY SUN AND WEATHER ROOF EXTENSION LIGHT: PANEL FRONT/INTERIOR INTERIOR HEATER (AND CONTROL) LIMITS: MAX. HEIGHT ABOVE FLOOR LOWEST ITEM ABOVE FLOOR SPARE TERMINALS REQUIRED MINIMUM WIRE SIZE MATERIAL: FRONT PANEL OTHER PANELS & DOORS CHASSIS VIBRATION ISOLATORS ELECTRICAL AREA CLASSIFICATION (1.1.16) PANEL POWER SUPPLY VOLTAGE PANEL MOUNTED ITEMS: SEE PAGE EXTRA CUTOUTS REQUIRED LOCAL CONSOLE GAGE BOARD SEE PAGE VENDOR'S STANDARD ALL
26 PANELS: (SEE INSTRUMENT SCOPE OF SUPPLY DATA SHEETS) EQUIPMENT PANEL LOCAL EQUIPMENT PANEL REMOTE
General Confidential
YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR
SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 SHOP TESTS OF SYSTEMS: (4.1-4.3) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 SYSTEM & COMPONENTS: 27 28 29 30 31 WEIGHTS: 32 33 34 35 36 SEPARATE CONSOLE: PACKAGE NO. 1: PACKAGE NO. 2: PACKAGE NO. 3: CONTROL PANEL: LENGTH EMPTY DOMESTIC EXPORT EXTENDED STORAGE MONTHS MONTHS VENDOR'S STAND PUR. STAND
1
SHOP INSPECTION: REQUIRED WITNESSED COMPLIANCE WITH CHECKLIST (APPENDIX 2C) REQUIRED FOR SYSTEM ASSEMBLIES CLEANLINESS PRIOR TO CLOSURE REQUIRED FOR COMPONENTS MATERIAL CERTIFICATIONS TO BE FURNISHED AS SPECIFIED BY PURCHASING DOCUMENTS AS SPECIFIED BY SPECIAL EXAMINATIONS CODE CONSTR./STAMP SUPPLY CERTIFIED COPIES OF ALL TEST LOGS AND DATA
CLEANLINESS (4.3.3.7) FOUR-HOUR RUN CHECK CONTROLS CHANGEOVERS (COOLER/FILTERS) ONE AND TWO PUMP OPERATIONS SOUND LEVELS USE FOR COMPLETE UNIT EQUIPMENT TESTS HYDROSTATIC TEST OF ASSEMBLED OIL SYSTEM SUPPLY CERTIFIED COPIES OF ALL TEST LOGS AND DATA
PREPARATION FOR SHIPMENT: (4.4) GENERAL INSTALL NEW FILTER ELEMENTS AND TAG INCLUDE EXTRA FILTER ELEMENT SETS PER PAGE BOX ABOVE EXTRA SETS W/ THE SYSTEM OTHER SPARES "OSHA" WARNING TAG ON EACH ASSEMBLY
PUR. STAND
MONTHS
OPERATING (kg) (kg) (kg) (kg) (kg) WIDTH HEIGHT (m) (m) (m) (m) (m)
37 DIMENSIONS: 38 39 40 41 42 43 44 COMMENTS: 45 46 47 48 49 50 51 52 53 SEPARATE CONSOLE: PACKAGE NO. 1: PACKAGE NO. 2: PACKAGE NO. 3: CONTROL PANEL:
General Confidential
YERP-8004-M-ENG (05/08)
SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT
PROPOSAL
PURCHASE
NO. OF PUMPS REQUIRED SIZE AND TYPE SERIAL NO. BY MANUFACTURER GENERAL OTHER DRIVER TYPE PUMP ITEM NO'S DRIVER ITEM NO'S DRIVER PROVIDED BY DRIVER MOUNTED BY DRIVER DATA SHEET NO. OPERATING CONDITIONS RATED CAPACITY @ PT @ MAXIMUM VISCOSITY DISCHARGE PRESSURE MAXIMUM SUCTION PRESSURE MAXIMUM DIFFERENTIAL PRESSURE MAXIMUM (bar) MINIMUM (m) NET (barG) MINIMUM (barG) MINIMUM (m/h) @ MINIMUM VISCOSITY TYPE OR NAME OF LIQUID PUMPING TEMPERATURE NORMAL SPECIFIC GRAVITY SPECIFIC HEAT VISCOSITY (SSU) MINIMUM (C) MAXIMUM MAXIMUM Cp COMPRESSIBILITY % MINIMUM MINIMUM (kJ/kg C) MAXIMUM GEAR ITEM NO'S GEAR PROVIDED BY GEAR MOUNTED BY GEAR DATA SHEET NO. LIQUID
CORROSIVE/EROSIVE AGENTS CHLORIDE CONCENTRATION (PPM) H2S CONCENTRATION (PPM) LIQUID TOXIC FLAMMABLE OTHER
NPSH AVAILABLE WITHOUT ACCELERATION HEAD ACCELERATION HEAD (APP G) PERFORMANCE RATED CAPACITY NPSH REQUIRED PISTON SPEED (m) (m/s) (m/h) @
SITE AND UTILITY DATA (rpm) LOCATION HEATED INDOOR UNHEATED ZONE GROUP TROPICALIZATION REQ'D OUTDOOR UNDER ROOF DIV
(m/h) DISPLACEMENT (GP VOLUMETRIC EFFICIENCY MECHANICAL EFFICIENCY (BkW) (BkW) @ MAXIMUM VISCOSITY @ RELIEF VALVE SETTING (rpm) (rpm)
RANGE OF AMBIENT TEMPS: MIN/MAX UNUSUAL CONDITIONS DUST OTHER UTILITY CONDITIONS ELECTRICITY DRIVERS HEATING FUMES
(C)
SALT ATMOSPHERE
MAXIMUM ALLOWABLE SPEED MINIMUM ALLOWABLE SPEED PINION SHAFT HYDRAULIC (kW) (rpm)
CONTROL
SHUTDOWN
(BkW)
VOLTAGE HERTZ PHASE COOLING WATER INLET RETURN MAX MIN DESIGN MAX
FOR DIRECT-ACTING PUMPS: DRIVE GAS GOVERNOR TYPE INLET PRESSURE INLET TEMPERATURE EXHAUST PRESSURE STALL PRESSURE GAS CONSUMPTION (barG) (C) (barG) (barG) ( kg / kW-hr)
TEMP PRESS.
(C) (barG)
49 REMARKS: 50 51 52 53 54
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
REVISION DATE BY REV/APPR
CLIENT
NOZZLES LIQUID SUCTION LIQUID DISCHARGE GAS INLET GAS EXHAUST GLAND FLUSH
SIZE
RATING
FACING
LOCATION
8 VALVES PER CORNER: 9 10 11 SUCTION DISCHARGE DISC WING 2'BLE PORTED BALL NUMBER AREA (mm) VELOCITY (m/hr)
12 VALVE TYPE: 13 14 15 CYLINDER 16 LINER 17 PISTON OR PLUNGER 18 PISTON RINGS 19 PISTON ROD 20 VALVES/VALVE SEATS 21 GLAND 22 THROAT BUSHING 23 PACKING 24 LANTERN RING 25 BOLTING 26 OTHER 27 OTHER 28 29 30 31 32 33 34 35 36 MAXIMUM PRESSURE PACKING LUBE FLUSH SOURCE PART
LIQUID END LUBRICATION LIQUID END NO. OF RINGS SIZE OF RINGS NO. OF FEEDS PRESSURE RATINGS LIQUID CYLINDER (barG) (C) (barG) GAS CYLINDER OTHER
QA INSPECTION AND TEST COMPLIANCE WITH INSPECTORS CHECK LIST CERTIFICATION OF MATERIALS FINAL ASSEMBLY CLEARANCES SURFACE AND SUBSURFACE EXAMINATIONS RADIOGRAPHY ULTRASONIC
COUPLING MANUFACTURER SOLEPLATES BY PUMP MANUFACTURER EXTENDED FOR SUBPLATES BY PUMP MANUFACTURER DRAIN-RIM LEVELING PADS DRAIN-PAN SUITABLE FOR COLUMN MOUNTING BASEPLATE SKID
HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES FURNISH PROCEDURES FOR OPTIONAL TESTS TESTS HYDROSTATIC PERFORMANCE NPSH OTHER REQ'D W/T OBS
General Confidential
YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
VENDOR FURNISHES CS GOVERNOR & VALVE VENDOR TO FURNISH CONTROL PANEL FREESTANDING TACHOMETER REQUIRED ON UNIT OTHER TYPE
11 POWER END LUBRICATION: 12 TYPE 13 OIL PUMP: 14 15 16 MAIN AUXILIARY DRIVEN BY SPLASH POSITIVE PRESSURE GRAVITY
VENDOR REVIEW PIPING DRAWINGS VENDOR FURNISHED PULSATION SUPPRESSION DEVICES MAKE MODEL VENDOR FURNISHED RELIEF VALVE INTERNAL (barG) RELIEF VALVE SETTING (PSIG LIQUID-FILLED PRESSURE GAUGES REQUIRED TECHNICAL DATA MANUAL REQUIRED DRIVERS MAXIMUM SOUND PRESSURE LEVEL @ (m) DBA EXTERNAL
17 OIL FILTER: 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 REQUIRED NO. OF BELTS SIZE OF BELTS CHAIN DETAILS TOTALLY ENCLOSED GUARD SLIDE RAILS FOR ADJUSTMENT REQUIRED MANUFACTURER MODEL TYPE SERVICE FACTOR RATING V-BELT OR CHAIN DRIVE STEAM TURBINE OTHER (SEE SEPARATE DATA SHEETS) GEAR REDUCER MOTOR MANUFACTURER TYPE FRAME NO. CONSTANT SPEED VARIABLE SPEED (kW) VOLTS HERTZ ENCLOSURE (rpm) PHASE SERVICE FACTOR (rpm) (rpm) TYPE FILTRATION SIZE OIL COOLER TYPE SIZE
OVERSIZE NOZZLE MATING PARTS BY VENDOR QUENCH-TYPE GLANDS REQUIRED PROVIDE PACKING COLLECTION CHAMBER PROVIDE LANTERN RING PURGE SIZE OIL HEATER CONNECTION REQUIRED DISTANCE PIECE COVERS SAFETY GUARDS LOUVERED WEATHER COVERS ADDITIONAL OIL SYSTEM ITEMS FLOW INDICATOR STRAINER PRESSURE GAUGES OTHER TEMPERATURE GAUGES SOLID COVERS
MECHANICAL LUBRICATION REQUIRED MINIMIM DESIGN METAL TEMPERATURE GEARS COMPLY WITH API 613 (C) API 677
API 671 COUPLINGS AND GAUGES REQUIRED PREPARATION FOR SHIPMENT DOMESTIC EXPORT EXPORT BOXING
OUTDOOR STORAGE MORE THAN 6 MONTHS WEIGHTS PUMP BASE (kg) GEAR DRIVER
General Confidential
YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
3 APPLICABLE TO: 4 FOR/USER 5 SITE/LOCATION 6 PUMP SERVICE 7 PUMP MFG. 8 SUPPRESSOR MFG. 9 NOTE: 10 11
(C)
By Mfg(s)/Purchaser as Applicable
12 TOTAL NUMBER OF SERVICES AND /OR STAGES 13 14 15 16 17 18 19 HYDROTEST 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 COMBINATION INLET SUPP SEPARATOR/INTERNALS NO. (QTY) OF INLET &DISCH. SUPP. PER STAGE ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE ALLOWABLE PEAK-PEAK PUSLE @ CYL FLANGE NOZZLE MIN. REQ'D WORKING PRESSURE & TEMPERATURE NOTE: After design, the actual Mawp & temp are to be determined based on the weakest component and stamped on the vessel. The actual Mawp is to be shown on pg. 5 line 11 and on the U1A Forms. (barG) @ (C) (barG) @ (C) (bar) / (bar) / % % (bar) / (bar) / % % YES PUMP MANUFACTURER'S RATED CAPACITY LINE SIDE OPERATING PRESSURE OPERATING TEMP WITHIN SUPRESSORS ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS P INLET INLET (bar) / INLET SUPPRESSOR NO / YES NO LIQUID HANDLED -SEE DATA SHEET PG. 1 PUMP DATA, THIS SERVICE OR STAGE ONLY NOTES: BORE DIA PUMP VALVE DATA TYPE SPRING PRELOAD FULL PROJECTED AREA NORMAL OPERATING CORR. PRESENT (DESCRIBE) SPECIFIC GRAVITY COMPRESSIBILITY% OPERATION N PARALLEL W/ (m/h) (barG) (C) % P DISCHARGE DISCHARGE (bar) / DISCHARGE SUPPRESSOR / YES NO (barG) (C) % LIFT (mm) WEIGHT (g) LIFT AREA (mm) STROKE (mm) RPM OPERATING AND SUPPRESSOR DESIGN DATA NUMBER OF CYL. INTERNAL PASSAGES WITNESS OBSERVE DESIGN APPROACH: 1 W/SIMPLIFIED MANUAL ANALYSIS OF PIPING SYSTEM 2 ACOUSTIC SIMULATION STUDY STUDY TO BE WITNESSED: YES NO ASME CODE STAMP STATE/COUNTRY/PROVINCE OF CODE AND REGULATIONS APPLY
OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE RADIOGRAPHY (X-RAY OF WELDS): SHOP INSPECTION NONE SPOT 100% IMPACT TEST SPECIAL WELDING REQUIREMENTS
General Confidential
YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
/ SHELL & HEADS WELDS (mm) (mm) x PIPE (bar) @ P (bar) / (mm) / (mm) (m) x PIPE (C) % (kg) YES NO YES P (bar) @
ROLLED PLATE
(bar) /
%/
%/
CONNECTION REQUIREMENTS & DATA SIZE RATING/FACING/TYPE SIZE RATING/FACING/TYPE SPECIAL (SPECIFY) PER ASME 16.5 YES NO BLINDED YES NO BLINDED
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
45 NOTES* = AS BUILT 46 47 48 49 50 51 52 53 54 55 56 57
General Confidential
YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Coupling Detail Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid
The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size of the coupling The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size
General Confidential
OPRNS
CERT
PMT
GENERAL DATA
SERVICE
ENGG
3 4 5 6
P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.
7 8
PROCESS DATA
PROCESS FLUID
10 CORROSIVE COMPOUNDS 11 MAXIMUM TEMPERATURE 12 MAXIMUM PRESSURE 13 PULSATING FLOW 14 15 TRANSMISSION TYPE
oF
DESCRIPTION
PSIG
YES
NO
16 MAX. ALLOWABLE AMBIENT TEMP 17 MOUNTING 18 OUTPUT SIGNAL RANGE 19 AIR SUPPLY 20 21 TYPE
PSIG
ELEMENT
22 MATERIAL 23 CALIBRATED RANGE 24 RANGE LIMITS 25 OVERRANGE PROTECTION UP TO 26 27 MATERIAL (WETTED PARTS)
DATE.
INCHES H2O
BODY
DISCIPLINE ENGINEER
MECHANICAL DATA
REV NO.
ELECTRONIC PNEUMATIC
GENERAL
28 MAX. ALLOWABLE TEMPERATURE 29 MAX. ALLOWABLE PRESSURE 30 PROCESS CONN. SIZE & TYPE 31 32 ELECTRICAL AREA CLASSIFICATION
oF
PSIG
HOUSING
DATE: CERTIFIED
NPT/ NPT/
DATE:
ACCESSORIES
CONSTRUCTION AGENCY
YES
NO
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
44 45
DATE: BY:
46 47
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
NOTES: 1. MANUFACTURER AND MODEL NUMBER SHALL NOT BE FILLED IN UNTIL COMPETITIVE PROCUREMENT HAS BEEN COMPLETED.
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 155 YERP 8020-111-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
PMT
SERVICE 18 19 20 21 22 23 24 25 26 27 28 29 30 METER DIFFERENTIAL METER MANUFACTURER METER TYPE NOM PIPE SIZE WALL THICKNESS INTERNAL PIPE DIAMETER CHART GRAD. CHART FACTOR D h
ENGG
CERT
PRESSURE TAKE-OFF LOCATION TYPE OF TAPS TYPE OF PLATE PLATE MATERIAL DRAIN VENT HOLES DIAMETER PLATE THICKNESS RATING TYPE OF FLANGES d2
DESCRIPTION
12 13 14 15 16 17 31
DENSITY LIQUID: 32
= Gf X 62.37 =
LIQUIDS (VOLUME)
Qn X Gb REd =B
DATE.
GASES (VOLUME)
Qn X Mw REd =B
D X f X e
33
REV NO.
CORRECTIONS
f f
f =
2.699 X Gb X Pf Tf X Zf
2.699 X
= LB/FT
B=
WEIGHT UNITS
REd =B
Wn
D X f X e
D X f X e
(R - 460) = Fr = 1 + E / REd = k = Cp / Cv =
Fa =
E= h / 2Pf = Fpv = Zb /
Y= Fpv =
Zf
34
A=
LIQUIDS (VOLUME)
Qm X Gb Ko = A X D X Fa X Fr Gf X
GASES (VOLUME)
Qm X
DATE: CERTIFIED
Ko = h
Gb X Tf A X D X Fa X Fr X Y X Fpv Pf X h
WEIGHT UNITS
Wm Ko = A X D X Fa X Fr X Y X
Ko =
DATE: CONSTRUCTION AGENCY
d=DX=
INCH
DATE: OPERATION
d=
d1 - 2 (d2)
INCH
DATE:
EDSD VERIFICATION
CONTROL NUMBER
NOTES: 1 PCI 101.04 SUPPLEMENT 1, ADDENDUM 2 2 ALL ORIFICE PLATES SHALL COMPLY WITH SAUDI ARAMCO STANDARD DRAWING AB-036094
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
DATE:
BY:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 157 YERP 8020-115-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
PMT
CERT
2 3 4 5 6 7 8 9
GENERAL DATA
35 PIPE INTERNAL DIAMETER (D) 36 CHART GRADUATION / FACTOR 37 METER DIFFERENTIAL (hm)
ENGG
in w.c.
38 PERMANENT PRESSURE LOSS (% OF hm) 39 PUMPING ENERGY LOSS 40 TOLERANCE IN MEASUREMENT 41 PIPE ROUGHNESS 42 43 THERMAL EXPANSION (Fa) HP
13 NORM. FLOW IN WEIGHT (Qn) 14 METER MAX. FLOW @ BASE COND. (Qm) 15 METER MAX. FLOW IN WEIGHT (Wm) 16 MIN. FLOW AT BASE COND. (Qo) 17 MIN. FLOW IN WEIGHT (Wo)
CALCULATION
PSIA R
21 SPEC. GRAVITY @ BASE COND. (Gb) 22 SPEC. GRAVITY @ FLOWING COND (Gf) 23 GAS SPECIFIC GRAVITY (G) 24 RELATIVE MOLECULAR WEIGHT (Mw) 25 STEAM SPECIFIC WIGHT (yf) LB/FT
CONSTRUCTION
CORRECTIONS
PSIA R
DATE.
INSTALLATION
REV NO.
28 COMPRESS. RATIO @ BASE COND. (Zb) 29 COMPRESS. RATIO @ FLOW. COND. (Zf) 30 CRITICAL TEMPERATURE
DISCIPLINE ENGINEER
61 ORIENTATION: HOR/VERT; FLOW UP/DOWN 62 AVAILABLE STRAIT SPACE IN LAYOUT 63 TOTAL VENTURI TUBE LENGTH 64 REQD. LENGTH STRAIGHT RUN UPSTREAM 65 66
R PSIA
33
DATE: CERTIFIED
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
DATE:
CALCULATION(S)
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 159 YERP 8020-116-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
ENGG
GENERAL DATA
SERVICE
4 5 6 7 8 9 10
P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO. LINE NO. LINE SIZE SCHEDULE NO. LINE / FLANGE RATING
DESCRIPTION
11 12
13 14 15 16 17 18 19 20 21 22 FLUID FLOW RATE PRESSURE TEMPERATURE S.G. VISCOSITY % SOLIDS AND TYPE MODEL NO. METER SIZE END CONNECTIONS ROTOR (UNI OR BIDIRECTION) NORMAL METER RANGE HOUSING / FLANGES ROTOR HUB ROTOR BLADES ROTOR RIMS RIM BUTTONS MAX. / NORMAL / MIN. MAX. / NORMAL / MIN. MAX. / NORMAL / MIN. MAX. / NORMAL / MIN. MAX. / NORMAL / MIN.
BODY
23 24 25 26
REV NO.
DATE.
27 28 29 30 31 32
DATE:
PULSES / BBL PRE-AMP REQUIRED PRE-AMP MODEL NO. AREA CLASSIFICATION MAX. AMBIENT TEMPERATURE RECEIVER TYPE RECEIVER LOCATION AREA CLASSIFICATION ELECTRICAL REQUIREMENTS MODEL NO. MANUFACTURER F
PICK-UP
33 34 35 36
YES
NO
DATE: CERTIFIED
DATE:
37
RECEIVER INSTRUMENT
CONSTRUCTION AGENCY
38 39 40 41 42 43
DATE: OPERATION
DATE:
EDSD VERIFICATION
44
CONTROL NUMBER
45 46
DATE: BY:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 161 YERP 8020-117-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
GENERAL
ENGG
4 5 6 7 8 MATERIAL SOURCE 9 10 11 12 FLUID TEMPERATURE OPER. / MAX. PRESSURE OPER. / MAX. C(F) kPa (PSIG) AMS STOCK NO. P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO.
DESCRIPTION
13
RELATIVE DENSITY AT 15 C (60 F) / OPER. TEMP. VISCOSITY AT 15 C (60 F) / OPER. TEMP. FLOW RATE MIN. / MAX. FLOW RATE NORMAL FLOW UNITS CORROSIVE COMPOUNDS COEFFICIENT OF EXPANSION MAXIMUM ALLOWABLE DP LINE SIZE & SCHEDULE NUMBER kPa (PSI) inch mPa.s (CP)
PROCESS DATA
14 15 16 17 18 19 20 21 22 23 24 25
BODY CONNECTION SIZE CONNECTION RATING, FACING TYPE OF ELEMENT TEMPERATURE AND PRESSURE RATING FLOW ARTE RANGE TOTALIZED UNITS
inch
DATE.
26 27 28
REV NO.
30 31 32 33 34 35
MATERIALS
29
DISCIPLINE ENGINEER
METETR
BEARING TYPE AND MATERIAL TYPE OF COUPLING ENCLOSURE ELECTRICAL CLASSIFICATION POWER SUPPLY CONDUIT CONNECTION SIZE inch
DATE: CERTIFIED
36 37 38
39 40 ZERO SET REGISTER NON-RESET TOTALIZER PRINTING MECHANISM SET TRAP YES/NO | NO. OF DIGITS YES/NO | NO. OF DIGITS
NO NO NO NO NO
COUNTER
41 42 43 44 45
DATE: OPERATION
DATE:
SHUT-OFF VALVE SWITCH SWITCH RATING TRANSMITTER TYPE TRANSMITTER OUTPUT AIR ELIMINATOR STRAINER SIZE & MESH SINGLE OR 2-STAGE
46 EDSD VERIFICATION
CONTROL NUMBER
47
OPTIONS
48 49 50 51 52
DATE:
BY:
YES
NO
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
NOTES: 1 THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-AMSS-1118 ISS FOR
DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
ISS
INtools Form No. 163 YERP 8020-118-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
ENGG
CERT
PMT
f (LB/FT)
DESCRIPTION
21
= Gf X 62.37 =
X 62.37 = LB/FT
DENSITY GAS:
f =
2.699 X G X Pf Tf X Zf
2.699 X X
= LB/FT
22 CORRECTIONS I II
IV EXPANSION COEFFICIENT
REV NO.
W D X f X e
or REd =B
= Fr =
23
DISCIPLINE ENGINEER
LIQUIDS (VOLUME)
Ko = Q X Gb A X D X Fa X Fr X Gf X
GASES (VOLUME)
Ko = DP QX
WEIGHT UNITS
X
Tf
A X D X Fa X Y X Fpv X Pf X
Ko = DP
W A X D X Fa X Fr X DP X
DATE: CERTIFIED
Ko =
=
DATE: CONSTRUCTION AGENCY
d=DX=
INCH
NOTES
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
DATE:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 164 YERP 8020-124-ENG J
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
GENERAL DATA
DESCRIPTION
PROCESS FLUID CORROSIVE COMPOUNDS MAXIMUM TEMPERATURE MAXIMUM PRESSURE ELECTRICAL AREA CLASSIFICATION OPERATING PRESSURE OUTPUT SIGNAL RANGE (4-20mA / DIGITAL) COMMUNICATIONS PROTOCOL SENSOR TYPE DIAPHRAGM MATERIAL RANGE LIMITS SET RANGE FACTORY CONFIGURATION SPECIAL FACTORY CALIBRATION OVERRANGE LIMIT TOTAL RMS ERROR STABILITY MAXIMUM AMBIENT TEMPERATURE F PSIG PSIG PSIG F PSIG
COMM
APPLICATION DATA
DISCIPLINE ENGINEER
DATE:
PROJECT ENGINEER
DATE:
CERTIFIED
MATERIAL (WETTED PARTS) BURST PRESSURE PSIG PROCESS CONNECTION SIZE & TYPE MEET NACE MR-01-75 ENCLOSURE TYPE ELECTRICAL CONNECTION SIZE MOUNTING INDICATOR(NONE/REMOTE/INTEGRAL)
INDICATOR SCALE RANGE(ANALOG/DIG/ENGR UNITS)
REV NO.
ELEMENT
DATE
YES
NO
HOUSING
DATE:
NPT/
OPERATIONS
DATE: CONTROL NUMBER
ACCESSORIES
INDICATOR MAXIMUM AMBIENT TEMPERATURE SPECIAL TRANSMITTER FEATURES VALVE MANIFOLD (NONE / TYPE)
EDSD VERIFICATION
DATE:
BY:
COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
NOTES:
1.PRESS."INSTRUCTIONS" TAB OF THIS FILE TO SEE THE INSTRUCTIONS TO FILL THIS FORM.
REVISION CERTIFICATION
OF THIS DRAWING IS
ISS FOR
DWG.TYPE
PLANT NO.
INDEX
DRAWING NO.
SHT. NO.
REV. NO.
ISS
YERP
of
01
NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP.
OPRNS
CERT
PMT
SERVICE
ENGG
GENERAL DATA
3 4
DESCRIPTION
10
PROCESS FLUID: SOUR SERVICE PRESSURE: OPERATING TEMPERATURE: OPERATING (COMPLY WITH NACE MR-01-75) MAX. MAX. kPa(ga)(PSIG) C (F) kPa(ga)(PSIG)
LIQUID
GAS
PROCESS
11 12 13 14 15 16 17
PRESSURE ELEMENT TYPE PRESSURE ELEMENT MATERIAL MOVEMENT MATERIAL RANGE ZERO ADJUSTMENT SPAN ADJUSTMENT NOMINAL REQUIRED ACURACY GAUGE DIAL SIZE HOUSING mm (in.) (FROM / TO) kPa(ga)(PSIG)
18 19 20 21 22
DATE.
23
24
REV NO.
MATERIAL
HOUSING
ELEMENT
25 26 27 28 29
FLUSH
DISCIPLINE ENGINEER
OTHER (SPECIFY)
BOTOM OR BACK
DATE: PROJECT ENGINEER
(BACK / DISC)
DATE: CERTIFIED
30 31 32 DIAPHRAGM SEAL DIAPHRAGM SEAL MATERIAL DIAPHRAGM CHAMBER MATERIAL OIL OR GLYCERINE FILLED MOVING PISTON DAMPENER RESTRICTING ORIFICE SNUBBER RED MARKING ON DIAL kPa(ga)(PSIG)
YES
NO
33 34
NO NO NO NO
OPTIONS
DATE:
35 36 37 38 39
DATE: OPERATION
DATE:
40 EDSD VERIFICATION
CONTROL NUMBER
41 42
BY:
NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 166 YERP 8020-212-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
ENGG
CERT
PMT
GENERAL
REQ. NO. MFR. PRESSURE SET IN FIELD TYPE (specify) VACUUM FACTORY SET
AMS STOCK NO. MODEL NO. COMPOUND INTERNAL EXTERNAL DIFF. PRESSURE DIAL
PROCESS
5 FLUID
LIQUID
GAS
7 TEMPERATURE
DESCRIPTION
C (F)
CASE
ELEMENT
SWITCH MECHANISM
DATE.
STEM
SURFACE
FLUSH BACK
OTHER (specify)
BOTTOM
BLIND NPTF
DIAPHRAGM BRONZE
PISTON SS
INTERNAL FIXED
EXTERNAL
ADJUSTABLE
ELECTRIC
SNAP ACTING:
SINGLE
DUAL
SPDT
OTHER (specify)
REV NO.
RATING:
DISCIPLINE ENGINEER
10 A @ 125 V / 60Hz
RESISTIVE
INDUCTIVE
24 CIRCUIT #1
kPa(ga)(PSIG)
SET POINT SWITCH ACTION: OIP CIP ODP CDP (SEE NOTE 1)
25 CIRCUIT #2
kPa(ga)(PSIG)
OIP YES
CIP NO
ODP
CDP
(SEE NOTE 1)
OPTIONS
DATE: CERTIFIED
26 COMPLY WITH
NACE MR-01-75
NOTES: 1 OIP: OPENS ON INCR. PRESSURE; CIP: CLOSES ON INCR. PRESSURE ODP: OPENS ON DECR. PRESSURE; CDP: CLOSES ON DECR. PRESSURE
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
DATE:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 167 YERP 8020-213-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
G E N E R A L
3 4 5 6
ENGG
P R O C E S S
12 13 14 15 16 17 18 19 20 21 22 23
DESCRIPTION
YES
NO
PRESSURE RATING CONNECTIONS: SIZE | TYPE CONNECTION: RATING | FACING CONNECTION ARRANGEMENT MATERIAL OF CONNECTIONS MATERIAL OF CHAMBER MATERIAL OF COVERS OVERALL LENGTH (SEE NOTE) SECTION: LENGTH | NUMBER VISIBLE GLASS LENGTH GLASS MATERIAL GASKET MATERIAL GLASS TYPE INTERNAL HEATING INTEGRAL LIGHTING (TRANS. ONLY) TUBE: TYPE | MATERIAL TUBE SIZE TUBE PROTECTION SCALE: SIZE | TYPE OVERALL LENGTH (SEE NOTE) STYLE MANUFACTURER MODEL NO. MATERIAL: | REQ. NO. SOURCE: | AMS STOCK NO. BODY MATERIAL TRIM MATERIAL PRESSURE RATING EQUIPMENT CONN. SIZE GAUGE CONN. SIZE BALL CHECK PACKING MATERIAL in. in. % mm (in) mm (in) mm (in) mm (in) in NPT
C H A M B E R
24 25 26 27 28 29 30
REV NO.
31 32
33 34
DATE: CERTIFIED
T U B E
35 36 37 38
39
DATE: OPERATION
S H U T O F F V A L V E
40 41 42 43 44 45 46 47 48 49 50
DATE:
EDSD VERIFICATION
CONTROL NUMBER
DATE:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
YES
NO
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 168 YERP 8020-312-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
PMT
CERT
XMTR PNEUMATIC
SWITCH ELECTRONIC
CONTROLLER SMART
ENGG
GENERAL DATA
4 5 6 7 8 9
P&ID NUMBER MANUFACTURER MODEL NUMBER TYPE / MODEL NO. REQUISITION NO. MATERIAL SOURCE AMS STOCK NO. AREA CLASS: GROUP, DIVISION ENCLOSURE: NEMA OR IEC NO. NACE MR-01-75 OR OTHER SEVERE SERVICE PRESSURE: OPER | MAX. TEMPERATURE: OPER | MAX. UPPER FLUID LOWER FLUID REL. DENSITY @ OPER. TEMP: UPPER | LOWER DISTANCE BETWEEN CONNECTIONS TYPE: INTERNAL | EXTERNAL BODY: CAGE MATERIAL | RATING CONN. SIZE: UPPER | LOWER CONN. TYPE: UPPER | LOWER CONN. ORIENTATION: UPPER | LOWER VENT SIZE | DRAIN SIZE ROTATABLE HEAD: YES | NO CALIBRATED RANGE DISPLACER DIA. AND LENGTH EXTENSION LENGTH DISPLACER MATERIAL | RATING CONNECTION SIZE | RATING | LOCATION TORQUE TUBE MATERIAL mm (in) mm (in) mm (in) in NPT mm (in) kPa (psig) C(F)
DESCRIPTION
10 11
SERVICE
12 13 14 15 16 17
BODY / CAGE
18 19 20 21 22 23 24 25
REV NO.
DISPLACER
DATE.
26 27 28 29 30 31 32 33 34
DISCIPLINE ENGINEER
TORQUE TUBE
DATE:
TRANSMITTER
CERTIFIED
OUTPUT RANGE | ON LEVEL INCR. OUTPUT WILL PWR. SUPPLY | OUTPUT LOAD AIR SUPPLY | OUTPUT CONNECTION NPT CONDUIT CONN. SIZE SWITCH CONTACT TYPE | RATING SET POINT SET POINT: LOCAL | REMOTE in NPT
INCR
DECR
35 36 37 38
S/W
DATE: OPERATION
39 40 41 42
LOCAL
REMOTE
CONTROLLER
DATE:
PROP BAND RANGE RESET | RATE ACTION ANTI-RESET WIND-UP OUTPUT RANGE ON LEVEL INCR. OUTPUT WILL POWER SUPPLY | OUTPUT LOAD AIR SUPPLY | OUTPUT CONN. AUTO-MANUAL PANEL
43 44 45 46 47 48 49
EDSD VERIFICATION
CONTROL NUMBER
YES INCR
in NPT
NO DECR
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
DATE:
INTG
SEPT
ISS
INtools Form No. 169 YERP 8020-314-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNERYERP
OPRNS
PMT
Float
Displacer
ENGG
CERT
GENERAL
7 8 9 10 11
Guidwires
Requisition Number
GAUGE DESIGN
59 Multiple Temp. Element Selector 60 61 Level Alarm Switches No.1 62 Set Points 63 Power Supply 64 Area Classification 65 Electrical Enclosure NEMA or IEC No 66 Conduit Connection NPT No.3
No.2 No.4
12 Process Fluid
DESCRIPTION
PROCESS
Cylindrical
TEMPERATURE ELEMENT
24 Tank Dimensions: Height, Diameter 25 Top Size, Rating Connection 26 For Elevation 27 Stilling 28 Well 29 30 Sensor Well 31 32 Roof Type 33 34 35
DATE: CERTIFIED
Exclusively for Gauging Purposes Existing Guide Pole for Floating Roof
REV NO.
TANK
Sperical
SPOT
Averaging
DATE.
Gauge Vendor
Other
DISCIPLINE ENGINEER
Cone Floating
Dome Other
82 83 Local/Level 84 Repeater 85 86 87 88 Instrument Tag Number Manufacturer Model Number No of Tanks Connected No of Tanks Capacity Area Class No of Digits Elect. Encl. Units
36 37 Gauge Location 38
Supplied by
39 Isolation Valves 40
INSTALLATION
DATE: OPERATION
Gauge Vendor
Others
Height, Diameter Flange Rating Material Accessories Level Glass Bleeder Valve
DATE:
EDSD VERIFICATION
CONTROL NUMBER
47
DATE:
49 50
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 170 YERP 8020-318-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
GENERAL DATA
ENGG
4 5 6 7 8 9 10
54 CURRENT LOOP CARD 55 BARRIER UNIT CARD 56 SDAU CONNECTION CABLE 57 POWER CONNECTION CABLE 58 59 60 61 FIELD COMMUNICATION SIGNAL TYPE
11 PROCESS FLUID 12
DESCRIPTION
PRESSURE
NORMAL
kPa(PSIG)
62 PROTOCOL 63 COMMON MODE REJECTION 64 CABLE TYPE 65 MAX ALLOWABLE CABLE LENGTH 66 MAX ALLOWABLE RESISTANCE 67 68 69 70
13
MAXIMUM kPa(PSIG)
PROCESS DATA
14 15 16 17 18 RELATIVE 19 DENSITY 20 21 TANK TAG NUMBER 22 TANK SHAPE 23 TANK 24 DIMENSIONS NORMAL MAX kPa(PSIG) MIN TEMPERATURE NORMAL MAXIMUM
CYLINDRICAL
HEIGHT DIAMETER M(FT-IN) M(FT-IN)
72 REFERENCE PINS
REV NO.
DATE.
Cone Floating
MISCELLANEOUS
M(FT-IN)
82 83 84 85 86 87 88 89 90 91 92 93 94 95
DATE: CERTIFIED
ANTENNA UNIT
41 MEASURING PRINCIPLE 42 SIGNAL PROCESSING 43 OPERATING FREQUENCY 44 POWER SUPPLY 45 POWER RATING 46 ELECTRICAL CONNECTION SIZE NPT
DATE: OPERATION
DATE:
EDSD VERIFICATION
96 97
CONTROL NUMBER
47 DIMENSIONS 48 WEIGHT
DATE: BY:
KG(LBS)
98 99 100
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
NOTES:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 171 YERP 8020-319-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
ELEMENT
DESCRIPTION
COMM
F F
YES
DISCIPLINE ENGINEER
DATE:
TRANSMITTER DATA
PROJECT ENGINEER
DATE:
CERTIFIED
HOUSING
DATE
PERFORMANCE
REV NO.
CONFIG
DATE: CONSTRUCTION AGENCY DATE:
ACCESSORIES
OPERATIONS
DATE: CONTROL NUMBER
EDSD VERIFICATION
DATE:
BY:
COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE (DCC) NO. OF THIS DRAWING IS
NOTES: 1. PRESS "INSTRUCTION" TAB OF THIS FILE TO SEE THE INSTRUCTIONS TO FILL THIS FORM.
REVISION CERTIFICATION
ISS FOR
DWG.TYPE
PLANT NO.
INDEX
DRAWING NO.
SHT. NO.
REV. NO.
ISS
YERP
of
01
NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP.
OPRNS
PMT
CERT
NONE
TYPE (check item 18):
INCLUDED
(SEE FORM 8020-418-ENG)
OTHER(specify) GAS
ENGG
LIQUID
ELEMENT
5 6 7
DESCRIPTION
8 9
EXPOSED
ENCLOSED
UNGROUNDED
10 NUMBER
SINGLE SINGLE
REQ.NO. MFR.
DUPLEX DUPLEX
TERMINAL BLOCK
11 TYPE
CONNECTION HEAD
12
MAT`L SOURCE
NONE
OTHER (specify)
CONDUIT CONNECTION SIZE EXPLOSIONPROOF:NEMA TYPE DIVISION In. NPT /IEC IP
DATE.
16 ENCLOSURE
REV NO.
NIPPLE SIZE
UNION
SERVICE
DATE: PROJECT ENGINEER
18 PROC. FLUID
19 ROT. EQUIPM.
DATE: CERTIFIED
OPTIONS
20 COMPLY WITH
NACE MR-75-01
YES
NO
DATE: OPERATION
DATE:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
EDSD VERIFICATION
CONTROL NUMBER
"""A": T/C ELEMENT LENGTH"" """Y": T/C ELEMENT DIAMETER"" """N": CONNECTION HEAD EXTENSION LENGTH"" """T": THERMOWELL LAGGING EXTENSION LENGTH"" """U": THERMOWELL INSERTION LENGTH""
DATE:
BY:
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 172 YERP 8020-415-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
PMT
CERT
1
2
THERMOWELL FLUID
INCLUDED
(SEE FORM 8020-418-ENG)
ENGG
CORROSIVE COMPOUNDS (specify) 3 4 ELEMENT 5 6 PRESSURE TEMPERATURE MAT`L SOURCE MAKE SHEATH TYPE ICE POINT RES. TEMP. RANGE 11 ACCURACY 12 LEADS 13 CONNECTION OPERATING OPERATING REQ.NO. MFR. O.D. MAXIMUM MAXIMUM AMS STOCK NO. MODEL NO. MATERIAL
DESCRIPTION
7 8 9 10
100ohm @ 0C(F)
FROM
OTHER (specify)
POTTED 3-WIRE
RECEPTACLE
BAYONET LOCK
OTHER (specify)
REQ.NO. MFR.
NONE
REV NO.
OTHER (specify)
CONDUIT CONNECTION SIZE EXPLOSIONPROOF:NEMA TYPE DIVISION In.NPT: LENGTH "N" In. NPT /IEC IP
DISCIPLINE ENGINEER
UNION
NIPPLE SIZE
DATE: CERTIFIED
22 TERM. BLOCK SERVICE OPTIONS 23 ROT. EQUIPM. 24 COMPLY WITH 25 26 NACE MR-75-01
YES
NO
DATE: OPERATION
27 28
DATE:
EDSD VERIFICATION
CONTROL NUMBER
A : T/C ELEMENT LENGTH Y : T/C ELEMENT DIAMETER N : CONNECTION HEAD EXTENSION LENGTH T : THERMOWELL LAGGING EXTENSION LENGTH U : THERMOWELL INSERTION LENGTH
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
DATE:
ISS
INtools Form No. 174 YERP 8020-416-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
PMT
ENGG
CERT
GENERAL
PROCESS
BODY
DESCRIPTION
6 7 8
CONNECTIONS
PROCESS
in. NPT:
INTERNAL THREAD
in. NPT:
BORE I.D.
mm
OPTIONS
10 CORROSION
YES
NO
DATE.
DISCIPLINE ENGINEER
DATE: CERTIFIED
REV NO.
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
BY:
DATE:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
NOTES:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 175 YERP 8020-418-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
PMT
CERT
SETPOINT
ACTUATES
FRONT OF PANEL
RACK
ENGG
ALARM
DESCRIPTION
DATE.
TIS
HIGH HIGH-HIGH
TIS
REV NO.
HIGH HIGH-HIGH
TIS
DISCIPLINE ENGINEER
HIGH HIGH-HIGH
TIS
DATE: PROJECT ENGINEER
HIGH HIGH-HIGH
DATE: CERTIFIED
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtoo 1 Form No. 177 YERP 8020-419-2-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YREP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
ENGG
CERT
PMT
GENERAL
DESCRIPTION
8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32
POWER SUPPLY INSTRUMENT AIR SUPPLY COOLING WATER STEAM CARRIER GAS * HYDROGEN GAS *
DATE.
REV NO.
DIGITAL TYPE
ALARM (4)
DISCIPLINE ENGINEER
DESIRED COMPONENTS
TREND [/]
SPAN
33
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 PHASE CORROSIVE COMPONENTS SOUR SERVICE (PER NACE-MR-01-75) SOLIDS: PERCENT AND PARTICLE SIZE STABILITY (POLYMERIZES, DECOMPOSES) OTHER STREAM DATA (SG. VISCOSITY) OTHER CONTAMINANTS (OIL DISSOLVED) NOTE: 1. COMPONENTS TO BE READ OUT OR TRENDED ARE INDICATED BY PURCHASER [/]
DATE: CERTIFIED
DATE: OPERATION
LIQUID YES
VAPOR NO
PERCENT
DATE:
EDSD VERIFICATION
CONTROL NUMBER
MICROMETERS
DATE:
BY:
49 50
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
51
NOTES: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-511. 2 * SIGNIFIES INFORMATION TO BE SUPPLIED BY VENDOR ISS FOR
DWG. TYPE UNIT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
ISS
INtools Form No. 179 YERP 8020-511-1-ENG
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PMT
ANALYZER
ENGG
55 56 57 58 59 60 61 62 63
YES
NO
YES
NO
PROGRAMMER
DESCRIPTION
64 65 66 67 68 69 70
PURCHASER
VENDOR
FLARE
kPa(ga) (PSIG)
SAMPLE CONDITIONING
REV NO. DATE.
71 72 73 74 75 76
DISCIPLINE ENGINEER
DATE: CERTIFIED
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
DATE:
BY:
NOTES: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-511. 2 * SIGNIFIES INFORMATION TO BE SUPPLIED BY VENDOR ISS FOR
DWG. TYPE UNIT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
ISS
INtools Form No. 179 YERP 8020-511-2-ENG
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ENGG
CERT
OUTDOORS GENERAL PURPOSE CL. I ZONE 2 GR. IIA IIB T3 (Note 3) CL. I ZONE 2 GR. IIA IIC T3 (Note 3)
28 29 30 31 32 33 34
OTHER OTHER
VOLTS
8 9
DESCRIPTION
INSTALLATION:
RELAY CONTACT ARRANGEMENTDPDT RELAY CONTACT RATING: Amps. ALARM SET POINTS: LOW LATCHING ALARMS:
10
11 12
CL. I ZONE 2 GR. IIA IIB T3 (Note 3) CL. I ZONE 2 GR. IIA IIC T3 (Note 3)
13 NUMBER OF STREAMS MONITORED
35 36 37
SINGLE
NUMBER:
38 39 40
117 V 60 Hz
OTHER
14 15 16
DATE.
NUMBER OF SENSORS: SENSOR LENGTH: SENSOR TYPE:ZrO2 OTHER CONDUIT CONNECTION SIZE: ENCLOSURE (NEMA): MFR. MODEL NO.: ELECTROCHEMICAL
41
OPTIONS
42 43 BATTERY CHARGER:YES RECORDER:
17 18 19
REV NO.
20 21
DISCIPLINE ENGINEER
22 23
YES
NO NO
PROCESS DATA
DATE: CERTIFIED
MIN. FLOW
No.1 No.2 No.3 No.4
NORMAL FLOW
No.1 No.2 No.3 No.4
47 48
STREAMS: FLUID: OXYGEN CONCENTRATION ppb. % O2 CONDUCTANCE, MICROSEIMENS (mho) DISSOLVED SOLIDS, ppm: Ph: SAMPLE PRESSURE, Pa SAMPLE TEMPERATURE, C DEW POINT, C SAMPLE FLOW RATE: L/m (ft/m) CORROSIVES:
49 50 51
DATE: OPERATION
52 53 54
DATE:
55 56
CONTROL NUMBER
EDSD VERIFICATION
57 58
DATE: BY:
59 60
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
DWG. TYPE
UNIT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 180 YERP 8020-512-ENG
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THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
PMT
CERT
2 3 4 5
ENGG
8 9 10 11 12 13 14 15 16 17 18 19
GAS(ES) TO BE DETECTED
CONTAMINANT AND / OR CORROSIVE GASES SENSOR TAG NUMBER MODEL NUMBER SENSOR TYPE (CB, SS, IRP, IRO) (NOTE 2) NUMBER OF SENSORS SENSOR HOUSING MATERIAL CALIBRATED RANGE TRANSMITTER TAG NUMBER MODEL NUMBER HOUSING NEMA (OR EQUIVALENT) RATING HOUSING MATERIAL CONDUIT CONNECTION SIZE OUTPUT SIGNAL RANGE. mA MAXIMUM LOOP LOAD, OHMS OUTPUT SIGNAL CABLE LENGTH SENSOR REPLACABLE UNDER POWER PPM / %LEL
DESCRIPTION
SENSOR DATA
20 21 22 23 24 25
YES YES
TRANSMITTER
DATE.
26 27 28 CONTROL UNIT REQUIRED CONTROL UNIT TAG NUMBER MODEL NUMBER NUMBER OF CHANNELS NUMBER OF MULTI-CHANNEL RACKS LOCATION MOUNTING HOUSING NEMA (OR EQUIVALENT) RATING POWER SUPPLY INTEGRAL LOGIC AND LOOP POWER WARNING ALARM: LATCHING / UNLATCHING WARNING ALARM SETPOINT, IN MEASUREMENT UNITS CRITICAL ALARM SETPOINT: IN MEASUREMENT UNITS
REV NO.
29 30
DISCIPLINE ENGINEER
31 32 33 34 35 36 37 38
DATE: CERTIFIED
39 40 41
DATE: OPERATION
NOTES:1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-SAMSS-517. 2 SENSOR TYPES: CB: CATALYTIC BEAD; SS: SOLID STATE; IRP: INFRARED POINT; IRO: INFRARED OPEN PATH
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
ISS FOR
DWG. TYPE
UNIT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 181 YERP 8020-514-ENG
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THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
GENERAL DATA
ENGG
3 4 5 6
P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.
PROCESS DATA
10 11
MAX MAX
DESCRIPTION
12 13 14 15 16
MOLECULAR WEIGHT INSTRUMENT TAG NUMBER MODEL NUMBER NUMBER OF SENSORS (SAME AS LINE 27) MEASURING ELEMENT: (IN-SITU / EXTRACTIVE) METHOD OF SAMPLING ELECTRICAL AREA CLASSIFICATION ENCLOSURE TYPE (NEMA OR IEC NO.) CONDUIT CONNECTION SIZE SIGNAL CABLE LENGTH SIGNAL AMPLIFIER (YES/NO) in. NPT
17 18 19 20 21 22 23 24
REV NO.
DATE.
SENSOR DATA
25 26
DISCIPLINE ENGINEER
INSTRUMENT TAG NUMBER MODEL NUMBER NUMBER OF CHANNELS (SAME AS LINE 15) METER SCALE RANGE LOCATION TYPE OF MOUNTING ELECTRICAL AREA CLASSIFICATION ENCLOSURE TYPE (NEMA OR IEC NO.) POWER SUPPLY (AMPS / VAC / OR VDC) OUTPUT SIGNAL: DEW POINT, ANALOG, OTHER (INDOOR / OUTDOOR)
27 28
29 30 31
DATE: CERTIFIED
32 33 34 35 36 37 38 39
DATE: OPERATION
40
DATE:
41 42
CONTROL NUMBER
EDSD VERIFICATION
43 44
BY:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
DWG. TYPE
UNIT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 182 YERP 8020-515-ENG
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PMT
3 4 5 6 7 8 9 10 11
P&ID NUMBER MANUFACTURER * MATERIAL SOURCE LINE SIZE AND SCHEDULE FLUID CORROSIVE COMPOUNDS SOUR SERVICE (In ACC. with NACE MR-01-75) PRESSURE TEMPERATURE NORM NORM MAX. MAX. MIN. MIN. YES/NO kPa (psig) C(F) MODEL NO.* REQUISITION NO. AMS STOCK NO.
PROCESS DATA
DESCRIPTION
12 13 14 15 16 17 18 19 20 21 22 23 24
MAXIMUM FLOW RATE (STATE UNITS) OPERATING VISCOSITY OPERATING DENSITY DENSITY BASE CONDITIONS @ 14.73 PSIA and 60 F (R&C) @ 101.325 kPa and 15C (PROCESS) Pa.S (CP) Kg/m (LB/Ft) LB/Ft Kg/m (LB/Ft)
INSTRUMENT TAG NUMBER MODEL NUMBER * METHOD OF SAMPLING TYPE SEALING CONNECTIONS * PROCESS CONNECTION SIZE & RATING MEASURING PRINCIPLE ELEMENT MATERIAL ELECTRICAL AREA CLASSIFICATION ENCLOSURE TYPE (NEMA OR IEC NO.) POWER SUPPLY TEMPERATURE COMPENSATION CALIBRATED DENSITY SPAN CONDUIT CONN. SIZE * SIGNAL CABLE LENGTH TYPE OF CABLE *
(FIXED / RETRACTABLE)
DATE.
REV NO.
(V / A - AC / DC)
DISCIPLINE ENGINEER
DATE:
INSTRUMENT TAG NUMBER MODEL NUMBER * FUNCTION CONDUIT CONN. SIZE * DISPLAY SCALE RANGE TYPE OF INPUT SIGNAL (S) * NUMBER OF INPUT SIGNAL (S) * OUTPUT SIGNAL RANGE ELECTRICAL AREA CLASSIFICATION ENCLOSURE TYPE (NEMA OR IEC NO.) POWER SUPPLY (V / A - AC / DC) IN. NPT (ANALOG / DIGITAL)
37 ASSOCIATED INSTRUMENTATION
DATE:
38 39 40 41 42 43 44 45 46 47
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
NOTE: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-SAMSS-517. 2. VENDOR TO ADVISE ITEMS MARKED *
ISS FOR
DWG. TYPE
UNIT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 183 YERP 8020-517-ENG
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PMT
22 BELLOWS 23 24 CAP LIFTING LEVER TEST GAG VENT WITH BUG SCREEN AUXILIARY PISTON LIQUID TRIM (SCREWED / BOLTED) (PLAIN / PACKED) (YES / NO) (YES / NO) (YES / NO) (YES / NO)
ACCESSORIES
25 26 27 28 29 30
REV NO.
DATE.
J .
DISCIPLINE ENGINEER
BASIS OF SELECTION
31 32 33 34 35
DIV (I / VIII)
STAMP (F / BD)
PROCESS FLUID CORROSIVE COMPOUNDS REQUIRED CAPACITY MW OR SP. GR. @ RELIEVING TEMPERATURE VISCOSITY @ RELIEVING TEMPERATURE WT % FLASH MW OF VAPOR NORMAL NORMAL @ RELIEF DESIGN C barg barg barg barg cP kg/h
DATE: CERTIFIED
36 37 38 SERVICE CONDITIONS
39 40
DATE:
ILTUP BACK PRESSURE TOTAL MAXIMUM BACK PRESSURE COLD DIFFERENTIAL SET PRESSURE ACCUMULATION BLOWDOWN DISCHARGES TO MAXIMUM ALLOW BELLOWS BACK PRESSURE OVERPRESSURE %
EDSD VE VERIFICATION
CONTROL NUMBER N
46 47 48
DA DATE: BY:
bar-a barg
barg
49 50
T THIS I INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION APPROVAL/CERTIFICA REQU REQUIREMENTS BY DRAWING COM COMPLETION CERTIFICATE ( (DC (DCC) NO.
R REVISION CERTIFICATION
51 52 53
bar-g
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 184 YERP 8020-611-1-ENG
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OPRNS
DATE.
DESCRIPTION
ENGG
CERT
PMT
DISCIPLINE ENGINEER
DATE: CERTIFIED
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
DATE:
ISS FOR
DWG. TYPE
UNIT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 184 YERP 8020-611-2-ENG
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PMT
ENGG
P&ID NUMBER MANUFACTURER MODEL NUMBER MATERIAL SOURCE DESIGN TYPE MATERIAL SIZE CONNECTION RATING FLANGE FACING TYPE SEAT TYPE MAIN VALVE SPRING MATERIAL (4) INLET INLET INLET OUTLET OUTLET OUTLET REQUISITION NO. AMS STOCK NO.
DESCRIPTION
TYPE ACTION BODY MATERIAL O-RING MATERIAL SEAT MATERIAL TRIM MATERIAL PILOT LIFTING LEVER FIELD TEST CONNECTION VENT WITH BUG SCREEN BACK FLOW PREVENTOR PILOT SUPPLY FILTER INTEGRAL PILOT CONNECTION (YES / NO) (YES / NO) (YES / NO) (YES / NO) (YES / NO) (YES / NO) POP / MODULATING
STAMP (F / BD)
32 33 34 35 36
DATE.
PROCESS FLUID CORROSIVE COMPOUNDS REQUIRED CAPACITY MW OR SP. GR. @ FLOWING TEMPERATURE VISCOSITY @ FLOWING TEMPERATURE WT % FLASH TEMPERATURE PRESSURE SET PRESSURE SUPERIMPOSED BACK PRESSURE BUILTUP BACK PRESSURE DISCHARGES TO MW OF VAPOR NORMAL NORMAL @ RELIEF DESIGN F PSIG PSIG PSIG PSIG CP
DATE: CERTIFIED
37 38 39 40 SERVICE CONDITIONS
41 42 43 44 45 46 47
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
48 49 50
DATE: BY:
ACCUMULATION BLOWDOWN
OVERPRESSURE
PSIG %
51 52
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
53 54 55
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 186 YERP 8020-612-1-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
ENGG
CERT
PMT
DESCRIPTION
CALCULATED ORIFICE AREA (REFER SHTEET 3) SELECTED API ORIFICE AND AREA ACTUAL ORIFICE AREA (4) COEFFICIENT OF DISCHARGE (4) API
IN IN IN
VALVE LIFT (FOR RESTRICTED VALVES ONLY) (4) EQUIVALENT EFF. AREA (RESTRICTED LIFT ONLY) (4)
IN IN
SET PRESSURE OF LOW VALVE SET PRESSURE OF HIGH VA;VE SET PRESSURE OF SPARE VALVE
REV NO. DISCIPLINE ENGINEER DATE: PROJECT ENGINEER DATE: CERTIFIED DATE: CONSTRUCTION AGENCY DATE: OPERATION DATE:
EDSD VERIFICATION
DATE.
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
DATE:
BY:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 186 YERP 8020-612-2-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
ENGG
CERT
PMT
K d COEFFICIENT OF DISCHARGE K b BACK PRESSURE CORRECTION FACTOR K SH SUPERHEATED STEAM CORRECTION FACTOR K N NAPIER CORRECTION FACTOR K W BACK PRESSURE CORRECTION FACTOR K V VISCOSITY CORRECTION FACTOR
M MOLECULAR WEIGHT
DESCRIPTION
P b BACK PRESSURE
T RELIEVING TEMPERATURE Q LIQUID FLOW W GAS / VAPOR / STEAM FLOW
1/2 d P 1 K b (M)
REV NO.
W A= 51.5 P K K K 1 d N SH
DISCIPLINE ENGINEER
DATE: CERTIFIED
DATE: OPERATION
NOTES:
DATE:
1. THESE CALCULATIONS DETERMINE MINIMUM REQUIRED ORIFICE AREA. TRUE VALVE CAPACITY DEPENDS ON ACTUAL ORIFICE SELECTED.
CONTROL NUMBER
EDSD VERIFICATION
2. VENDOR TO CHECK CALCULATION AND SELECTION AND RETURN COPY OF COMPLETED OR CORRECTED SHEET TO BUYER. 3. FOR GENERAL RELIEF VALVE SPECIFICATION REFER TO 34-YERP-AMSS-611.
DATE:
4. VENDOR TO PROVIDE THIS VALVE. 5. WHEN SPECIFIC MANUFACTURER VALUE IS USED. THE MANUFACTURER SIZING FORMULA MAY BE ATTACHED.
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 186 YERP 8020-612-3-ENG :
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNE
OPRNS
DESCRIPTION
ENGG
CERT
PMT
14 15 16 17 18 SCANNER 19 20 21 22 23 24 25 26 27
DATE.
28 29 30 31 32
DISCIPLINE ENGINEER
REV NO.
33 34 RECEIVER TAG NUMBER MANUFACTURER MODEL NUMBER SELF CHECK INDICATION FLAME-OUT CONTACTS FAULT CONTACT RELAY TYPE FLAME METER TYPE FLAME OUTPUT SIGNAL FLAME-ON / FLAME-OUT TIME SELF CHECK CYCLE TIME POWER INTERRUPTION TIME ALLOWED SENSITIVITY ADJUSTMENT FUEL 1 SENSITIVITY ADJUSTMENT FUEL 2 SENSITIVITY ADJUSTMENT BACKGROUND OTHER OPTIONS
35 36 37 38 39
DATE: CERTIFIED
40 RECEIVER 41 42 43 44
DATE: OPERATION
45 46 47 48
DATE:
49
CONTROL NUMBER
EDSD VERIFICATION
50 WIRING 51 52 53 54 SCANNER-RECEIVER CONDUCTORS / TYPE MAXIMUM ALLOWABLE / ACTUAL LENGTH MAXIMUM ALLOWABLE CAPACITANCE MAXIMUM ALLOWABLE RESISTANCE
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
DATE:
BY:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 187 YERP 8020-617-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
PMT
PROPOSAL
PURCHASE
AS BUILT
ENGG
CERT
OPERATING ENVIRONMENT
o STANDARD COMPONENTS (2.2.4.1) o SPECIFIED CHEMICALS (2.2.4.2)
DESCRIPTION
13 14
15 SCOPE OF RESPONSIBILITIES 16 o APPENDIX B 17 o FINAL INSTALLATION 18 19 20 21 22 23 SCOPE OF SUPPLY 24 o TRANSDUCERS 25 o SENSORS 26 o MONITORS 27
o MONITORS o SIGNAL CABLES o TRANSDUCERS & SENSORS o APPENDIX F REQUIREMENTS
DATE.
SUMMER MAX
WINTER MAX
REV NO.
33 34 35 36
DATE: CERTIFIED
DATE: OPERATION
o OSCILLATOR-DEMODULATOR FROM o TEMP. SENSOR LEAD o MONITOR POWER SUPPLY o ACCELEROMETER o CHARGE AMPLIFIER FROM FROM FROM FROM
DATE:
EDSD VERIFICATION
50 51
DATE: BY:
NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 189 YERP 8020-625-1-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
ENGG
CERT
PMT
NORMAL OPERATION (3.5.5.5) 11 12 PHASE REFERENCE TRANSDUCERS / ONE EVENT PER REVOLUTION
DESCRIPTION
13 14 15 16 17 18
o DRIVER o GEAR BOX o INPUT SHAFT o OUTPUT SHAFT o DRIVEN EQUIPMENT o OTHER (DESCRIBE)
o STANDARD 4.0 METER (160 INCHES) LENGTH, NONARMORED o 4.0 METER (160 INCHES) LENGTH, ARMORED (4.2.1.4) o CABLE CONNECTOR ELECTRICAL ISOLATION (4.2.1.4) INSULATING SLEEVE o INSULATING WRAP (DESCRIBE)
o STANDARD 100OHM, PLATINUM, THREE-LEAD RTDs WITH A TEMPERATURE COEFFICIENT OF RESISTANCE EQUAL TO
o OTHER (DESCRIBE)
28 29 PIEZO ELECTRIC ACCELEROMETER (3.2) 30 GENERAL: 31 o INSTRUMENT MANUFACTURER MODEL NO 32 o ACCELEROMETER POWER REQMT VDC
DISCIPLINE ENGINEER
REV NO.
35 37 38 39
36 TRANSDUCER MOUNTING:
o API APPENDIX FIGURE: o OTHER o STANDARD MOUNTING / STANDARD ACCELEROMETER (3.2.1)
C1
C2
C3
C4
DATE: CERTIFIED
42 43 44 45 46 47 48 49
CONTROL NUMBER
DATE: OPERATION
o STANDARD TWO SENSORS IN INACTIVE BEARING SENSORS o OTHER (DESCRIBE) DEGREES APART
DATE:
EDSD VERIFICATION
50 51
DATE: BY:
NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 189 YERP 8020-625-2-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
ENGG
INDOOR
VAC VDC
OUTDOOR
Hz
o DIGITAL OUTPUT
DESCRIPTION
TACHOMETER (3.5.1.3)
o TACHOMETER NOT REQUIRED NUMBER OF PROBES MONITORED RADIAL AXIAL
21 RADIAL SHAFT VIBRATION & AXIAL POSITION CHANNEL (3.5.3 & 3.5.5) 22 TYPE OF DISPLAY 23 o ANALOG 24 o DIGITAL 25 LIQUID CRYSTAL DIODES 26 27
DATE.
REV NO.
o STANDARD 0 TO 125 MICROMETERS o STANDARD 0 TO 5 MILS o OPTIONAL 0 TO 250 MICROMETERS o OPTIONAL 0 TO 10 MILS o OTHER (DESCRIBE)
33 34 35
TYPE OF DISPLAY
36 SHUTDOWN SYSTEM 37 38 39 40 41 ADDITIONAL DISPLAY AND / OR DIGITAL OUTPUTS (3.5.1.2) 42 43 CHANNEL ALARM STATUS 44 ARMED / DISARMED SHUTDOWN 45 STATUS FOR ALL MACHINES 46 ALARM STORAGE FOR STORING THE 47 TIME, DATE & VALUE FOR A 48 MINIMUM OF 64 ALARMS 49 CHANNEL VALUE 0.5% FULL SCALE
DISPLAY OUTPUT o DUAL VOTING LOGIC o SINGLE CHANNEL o SHUTDOWN BYPASS EACH CHANNEL (3.5.1.5)
DATE: CERTIFIED
READOUT RANGE o STANDARD 0F TO +300 F o OPTIONAL 0 C TO +150 C o OTHER (DESCRIBE) SHUTDOWN SYSTEM o STANDARD DUAL VOTING LOGIC o EACH RADIAL BEARING o ACTIVE THRUST BEARINGS o INACTIVE THRUST BEARINGS o OTHER (DESCRIBE)
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
50 RANGE RESOLUTION 51
DATE: BY:
o SINGLE CHANNEL
NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 189 YERP 8020-625-3-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
PMT
1 3
P&ID Number
CERT
GENERAL
4 5 6 7
ENGG
EQ %
LINEAR
OTHER:
10 Line Size and Schedule 12 Fluid 13 Single / Two Phase / Flashing 14 Corrosive Components / Sand
DESCRIPTION
11 Electrical Area Clasification 49 Body Size / Port Size 50 Inlet Flange Size Rating / Style
15 Relative Density Liquid (Oper. Cond.) 16 Relative Density Gas (Std. Cond.) 17 Operating Temperature 18 Degree of Superheat (Steam)
PROCESS DATA
21 P(Out) @ Min. Flow Rate 22 Normal Flow Rate 23 P(in) @ Norm. Flow Rate 24 Press. Drop @ Norm .Flow Rate 25 Maximum Flow Rate 26 P(in) @ Max. Flow Rate 27 Press. Drop @ Max. Flow Rate
VALVE BODY
61 Valve Flow Action- Flow to: 62 CV at Min. Flow 63 CV at Norm. Flow 64 CV at Max. Flow
CLOSE
DATE.
65 Rated CV of Selected Valve 66 Throttling Range from / to 67 Valve Opening at Norm. Flow 68 Calculated Max. Noise level at 1 m (3 ft) 69 Noise Reducing Trim Required dB(A)
REV NO.
NO NO NO NO
33 Cavitation Service 34
YES
* *
NO
70 Vibration Resistant Trim Required 71 Cavitation resistant Trim required 72 Face-Face Dimension 73 Wetted Parts per NACE STD MR-01-75 74 Air Filter Regulator Type / Size
kPa(ga) (psig)
35 Type (Pneum./Elec./Hydr.) and Size 36 Spring Range and Travel 37 Adjustable Stops
YES
DATE: CERTIFIED
YES
Lock Valves
*
NO
ACTUATOR
(Direct / Rev.)
ACCESSORIES
43 Supply Max. Avail./Min.Reqd kPa(ga) (psig) 44 Valve Action-Supply Fail. (Open/Close/Lock) 45 Cam Characterized
80 Transducer Type / Model Number 81 Transducer Input mA / Output 82 Handwheel 83 Lubricator 84 Fire Proofing 85
*
DATE: OPERATION
YES
kPa(ga) (psig)
NO
SIDE NO NO
EDSD VERIFICATION
NOTES: 1 2 3 4
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-711 AND YERP-SAES-J-700. STANDARD CONDITIONS ARE 15 C AND 101.325 kPa. (60 F AND 14.73 psia) VALVE SIZING SHALL COMPLY WITH ANSI / ISA S75.01. DETAILED CALCULATIONS SHALL BE SHOWN ON SHEET2. VENDOR TO CHECK SELECTION, SIZING AND MATERIALS OF VALVE AND ACTUATOR, AND SHALL RETURN ONE COMPLETED (SEE MARKS *) OR CORRECTED COPY TO BUYER. 5 VENDOR TO SPECIFY VALVE STROKE TIME PER YERP-SAES-J-700 SECTION 7.6.
DATE:
BY:
ISS FOR
DWG. TYPE
UNIT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 190 YERP 8020-711-ENG
J
OF
OPRNS
CERT
PMT
GENERAL
4 5 6 7
ENGG
EQ %
LINEAR
OTHER:
10 Line Size and Schedule 12 Fluid 13 Single / Two Phase / Flashing 14 Corrosive Components / Sand
DESCRIPTION
11 Electrical Area Clasification 49 Body Size / Port Size 50 Inlet Flange Size Rating / Style
15 Relative Density Liquid (Oper. Cond.) 16 Relative Density Gas (Std. Cond.) 17 Operating Temperature 18 Degree of Superheat (Steam)
PROCESS DATA
21 Press. Drop @ Min. Flow Rate 22 Normal Flow Rate 23 P(in) @ Norm. Flow Rate 24 Press. Drop @ Norm .Flow Rate 25 Maximum Flow Rate 26 P(in) @ Max. Flow Rate 27 Press. Drop @ Max. Flow Rate
VALVE BODY
59 Trim Material
61 Leakage Class (ANSI B 16.104) 62 CV at Min. Flow 63 CV at Norm. Flow 64 CV at Max. Flow
DATE.
28 Vapor Pressure 29 Critical Pressure 30 P at Shut-off P at Effective Choked Flow P at Cavitation Worst Case
65 Rated CV of Selected Valve 66 Throttling Range from / to 67 Calculated Max. Noise level at 1 m (3 ft) 68 Noise Reducing Trim Required 69 Vibration Resistant Trim Required
dB(A)
REV NO.
31 32
DISCIPLINE ENGINEER
NO NO NO
33 Cavitation Service 34
YES
* *
NO
70 Cavitation resistant Trim required 71 Ball Mounting: Floating / Trunnion 72 Face-Face Dimension 73 Wetted Parts per NACE STD MR-01-75 74 Air Filter Regulator Type / Size
kPa(ga) (psig)
35 Type (Pneum./Elec./Hydr.) and Size 36 Spring Range and Travel 37 Adjustable Stops
YES
NO
DATE: CERTIFIED
YES
Lock Valves
*
NO
ACTUATOR
41 Positioner Action
(Direct / Rev.)
ACCESSORIES
42 Valve Action-Increase Signal (Open / Close) 43 Supply Max. Avail./Min.Reqd kPa(ga) (psig)
*
80 Transducer Type / Model Number 81 Transducer Input mA / Output 82 Handwheel 83 Lubricator 84 Fire Proofing 85
*
DATE: OPERATION
YES
NO
SIDE NO NO
DATE:
EDSD VERIFICATION
NOTES: 1 2 3 4
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-711 AND YERP-SAES-5-700. STANDARD CONDITIONS ARE 15 C AND 101.325 kPa. (60 F AND 14.73 psia) VALVE SIZING SHALL COMPLY WITH ANSI / ISA S75.01. DETAILED CALCULATIONS SHALL BE SHOWN ON SHEET2. VENDOR TO CHECK SELECTION, SIZING AND MATERIALS OF VALVE AND ACTUATOR, AND SHALL RETURN ONE COMPLETED (SEE MARKS *) OR CORRECTED COPY TO BUYER. 5 VENDOR TO SPECIFY VALVE STROKE TIME PER YERP-SAES-J-700 SECTION 7.6.
DATE:
BY:
ISS FOR
DWG. TYPE
UNIT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 191 YERP 8020-712-ENG J
J
OF
OPRNS
CERT
PMT
GENERAL
ENGG
EQ %
LINEAR
OTHER:
46 Body style Wafer / Other 47 Body Size / Valve Size 48 Flange Rating / Style
13 Corrosive Components / Sand 14 Relative Density Liquid (Oper. Cond.) 15 Relative Density Gas (Std. Cond.) 16 Operating Temperature
PROCESS DATA
17 Degree of Superheat (Steam) 18 Minimum Flow Rate 19 P(in) @ Min. Flow Rate 20 Press. Drop @ Min. Flow Rate 21 Normal Flow Rate 22 P(in) @ Norm. Flow Rate 23 Press. Drop @ Norm .Flow Rate 24 Maximum Flow Rate 25 P(in) @ Max. Flow Rate
56 Seat Material
59 Leakage Class (ANSI B 16.104) 60 Throttling Range from / to 61 Valve Opening at Norm. Flow 62 Rated CV of Selected Valve 63 CV at Min. Flow 64 CV at Norm. Flow 65 CV at Max. Flow
YES
NO
VALVE BODY
% %
DATE.
26 Press. Drop @ Max. Flow Rate 27 28 P at Shut-off P at Effective Choked Flow P at Cavitation Worst Case
REV NO.
29
30 Cavitation Service
DISCIPLINE ENGINEER
YES
NO
67 Shaft Seal Packing Material 68 Shaft Seal Lubricator 69 Shaft Type: One Piece / Stub
31 32
YES
mm (in)
NO
33 Type (Pneum./Elec./Hydr.) and Size 34 Spring Range and Travel 35 Adjustable Stops
* *
YES
NO
DATE:
Type / Size
kPa(ga) (psig)
ACTUATOR
CERTIFIED
39
Positioner Action
(Direct / Rev.)
ACCESSORIES
75 Volume tank 76 Trip Valve 77 Solenoid Valve Type / Model No. 78 Transducer Type / Model Number 79 Transducer Input mA / Output 80 Handwheel 81 Fire Proofing 82 Lock Valves
YES
NO
40 Valve Action-Increase Signal (Open / Close) 41 Supply Max. Avail./Min.Reqd kPa(ga) (psig)
*
DATE: OPERATION
YES
NO
TOP YES
SIDE NO
DATE:
EDSD VERIFICATION
CONTROL NUMBER
ER
NOTES: 1 2 3 4
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-711 AND YERP-SAES-J-700. STANDARD CONDITIONS ARE 15 C AND 101.325 kPa. (60 F AND 14.73 psia) VALVE SIZING SHALL COMPLY WITH ANSI / ISA S75.01. DETAILED CALCULATIONS SHALL BE SHOWN ON SHEET2. VENDOR TO CHECK SELECTION, SIZING AND MATERIALS OF VALVE AND ACTUATOR, AND SHALL RETURN ONE COMPLETED (SEE MARKS *) OR CORRECTED COPY TO BUYER. 5 VENDOR TO SUPPLY VALVE STROKE TIME PER YERP-SAES-J-700 SECTION 7.6.
DATE:
BY:
ISS FOR
DWG. TYPE
UNIT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 192 YERP 8020-713-ENG J
J
OF
OPRNS
PMT
GENERAL DATA
ACTUATOR DATA
CERT
3 4 5 6
ENGG
10 Max. Upstream Pressure P1 11 Max. Pressure Drop dp 12 Operating Temperature 13 Actuator Sizing Pressure
SELECTION DATA
Actuator to replace existing, mounted actuator (incl. mounting parts). If yes, 14 the historical data for the existing valve is in lines 17 thru 21
YES NO
48 Stem Connection
Actuator to be mounted on existing non-motorized valve (incl. mounting 15 parts). If yes, the historical data on the existing valve is in lines 17 thru 21. See also Note 2.
YES NO
DESCRIPTION
PROCESS DATA
VALVE DATA
Single
Gate / Globe
Dual
Adjustable
Actuator to be mounted on valve 16 supplied by others. If yes, see valve data on lines 38 thru 56 and Note 3.
YES NO
54 55 Bonnet Configration 56 Resistant Seat for Tight Shut Off 57 Handwheel None Cont. Engaged Maximum Operating Speed 90 / min. for max. 12 inch plug / Ball / Bfly. Otherwise Prorated /min.
HISTORICAL
17 Manufaturer 18 Purchase Order No. 19 Purchase Order Date 20 Item No. 21 Serial Number 22 Electrical Area Classification
DATE.
NO NO NO NO NO NO
Declutchable
REV NO.
58 Hydr. Manual Override 59 Pneumatic Lever 60 Adjustable Travel Stops PISTON PADDLE SPRING RETURN Pneumatic Supply Failure CYLINDER
DISCIPLINE ENGINEER
23 Enclosure Certification 24 DIAPHRAGM VANE DOUBLE ACTING Valve Position Open Close
Nm (Ft.-Lb.) Nm (Ft.-Lb.) kPa(ga) (psig)
ACCESSORIES
61 Hydraulic Snubber 62 Volume Tank (Accumulator) 63 64 Limit Switch 65 66 67 Solenoid Valve 68 69 Filter Regulator 70 Valve Positioner Manufactrer Model No. Valve Position Manufactrer Model No. Location
(Valve / Remote)
ACTUATOR DATA
25 Type 26
DATE: CERTIFIED
YES
NO
DATE: OPERATION
NOTES:1 2 3 4
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-716. FOR ACTUATOR MOUNTING DATA REFER TO FORM 375 ATTACHED TO THE PURCHASE ORDER. ACTUATOR TO BE DELIVERED TO VALVE MANUFACTURER AS ONE UNIT READY FOR MOUNTING ON THE VALVE. IF, AFTER TESTING OF THE ACTUATOR-VALVE COMBINATION, THE ACTUATOR MUST BE REMOVED FROM THE VALVE FOR SEPARATE PACKING AND SHIPMENT. NEW REPLACEMENT GASKETS SHALL BE SUPPLIED. * TO BE ADVISED BY VENDOR.
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
BY:
DATE:
MAXIMUM PRESSURE DROP SHALL BE USED AS THE BASIS FOR ACTUATOR SIZING. IF THE MAXIMUM PRESSURE DROP IS NOT KNOWN, SHUTOFF DIFFERENTIAL PRESSURE SHALL BE USED AS THE BASIS FOR SIZING.
ISS FOR
DWG. TYPE
UNIT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 193 YERP 8020-716-ENG
J
OF
OPRNS
PMT
ACTATOR
CERT
GENERAL DATA
ENGG
4 5
8 9
SERVICE
INTERMITTENT
CONTINUOUS
ACTUATOR DATA
6 MATERIAL SOURCE 7
56 REVERSABLE ACTUATOR 57 HYDRAULIC POWER UNIT (REMOTE / INTEGRAL) 58 IF REMOTE, DISTANCE 59 FIXING MATERIAL REQUIRED 60 PRIME ENERGY SOURCE 61 STANDBY PUMP REQUIRED 62 ACCUMULATOR REQUIRED 63 ACCUMULATOR TYPE
(PROCESS GAS / ELEC / N2) m (f)
FREQUENCY OF OPERATIONS
NO NO NO
13 VALVE TAG NUMBER 14 MANUFACTURER 15 MODEL & SERIAL NUMBER 16 TYPE (GLOBE/GATE/BALL/BFLT/PLUG)
VALVE DATA
17 BODY SIZE & RATING 18 EXTENSION BONNET / FINS 19 YOKE MATERIAL 20 YOKE CONNECTION
YES
NO
68
POWER DATA
71 ACCUMULATOR SIZE
72 ACCUMULATOR PRESSURE
NO NO NO
kPa(ga) (psig)
kPa(ga) (psig)
L (Gal)
ANSI CLASS
A A kPa(ga) (psig)
26 RESILIENT TEST 27 PROCESS FLUID / GAS 28 MAX. UPSTREAM PRESSURE P1 29 MAX. PRESSURE DROP dP 30 OPERATING TEMPERATURE T
DISCIPLINE ENGINEER kPa(ga) (psig) kPa (psi) C (F) (P1 / dP)
YES
NO
YES
(INTER / OPEN / CLOSE)
NO
REV NO.
80 SWITCH MANUFACTURER & MODEL NO. 81 CONTROL VOLTAGE & RATING 82 83 84 POTENTIOMETER RESISTANCE
PROJECT ENGINEER
DESIGN DATA
DATE:
YES
NO
DATE: CERTIFIED
ESD CNTR.
ACCESSORIES DATA
CURVE
85 CONTROL VOLTAGE AND RATING 86 87 MOTION TRANSMITTER REQD 88 MANUFACTURER & MODEL NO. 89 CONTROL SIGNAL / VOLTAGE 90 91 SIGNAL CONVERTER REQD 92 MANUFACTURER & MODEL NO.
YES
NO
39 FAILSAFE FOR FAILURE OF: 40 CONTROL SIGNAL TO: 41 POWER SUPPLY TO:
(STEADY / OPEN / CLOSE) (STEADY / OPEN / CLOSE)
YES
NO
DATE: OPERATION
42 NORMAL OPERATION TO: (OPEN / CLOSE) 43 FAILSAFE DESIGN REQUIRED 44 FIRE PROOFING REQUIRED
YES YES
(MFR / OTHERS)
NO NO
93 CONTROL SIGNAL / VOLTAGE 94 95 SOLENOID VALVES REQD 96 MANUFACTURER & MODEL NO.
DATE:
YES
NO
EDSD VERIFICATION
47 CONTROL PANEL SUPPLIED BY: OTHERS) 48 IF OTHER, MFR. & MODEL NO.
DATE: BY:
(MFR /
49 CONTROL PANEL , DRAWING NO. 50 GAS/OIL, ELEC., N2, HDR. SYSTS. DWG. NO.
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 194 YERP 8020-717-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
PMT
NO NO NO
NO
CERT
GENERAL DATA
3 4 5
ENGG
NO NO NO
ACTUATOR DATA
6 MATERIAL SOURCE 7
SAMS NUMBER
10 MAX. UPSTREAM PRESSURE 11 MAX. PRESSURE DROP 12 OPERATING TEMPERATURE 13 ACTUATOR SIZING PRESSURE Actuator to replace existing, mounted actuator (incl. mounting parts). If yes, 14 the historical data for the existing valve is in lines 17 thru 21
YES NO
SELECTION DATA
Actuator to be mounted on existing non-motorized valve (incl. mounting 15 parts). If yes, the historical data on the existing valve is in lines 17 thru 21. See also Note 1.
YES NO
DESCRIPTION
PROCESS DATA
Actuator to be mounted on valve 16 supplied by others. If yes, see valve data on lines 50 thru 66 and Note 2. 17 MANUFACTURER EXISTING VALVE DATA
DATE.
YES NO
VALVE DATA
57 EXISTING VALVE SPEC. 58 YOKE CONNECTION 59 STEM DIAMETER 60 VALVE STEM MAX. TORQUE 61 VALVE BREAK AWAY TORQUE
23 SERVICE INTERMITTENT/CONTINUOUS
ACTUATOR DATA
24 FREQUENCY OF OPERATION 25 OPENING / CLOSING TIME 26 MOTOR SUPPLY VOLT., FREQUENCY Hz RATED LOAD CURRENT AT 100 % OF 27 RATED ACTUATOR TORQUE
A
63 STEM CONNECTION 64 STEM THRED PITCH / LEAD 65 STEM TRAVEL / ROTATION 66 STEM POSITION GATE / GLOBE 67 MAXIMUM OPERATING SPEED
90/MIN FOR MAX 12 INCH PLUG / BALL / BFLY. OTHERWISE PRORATED
DATE: CERTIFIED
28 MOTOR LOCKED ROTOR CURRENT * A 29 ACTUATOR RATED / PEAK TORQUE Nm (Ft.-Lb.) * 30 ACTUATOR STALL TORQUE
Nm (Ft.-Lb.) NOTE- 4
DEG / MIN
NOTES: 1 FOR ACTUATOR MOUNTING DATA REFER TO FORM 375 ATTACHED TO THE PURCHASE ORDER.
2 ACTUATOR AND GEARBOX TO BE DELIVERED TO VALVE MANUFACTURER AS ONE UNIT READY FOR MOUNTING ON THE VALVE. 3 IF, AFTER TESTING OF THE ACTUATOR-VALVE COMBINATION, THE ACTUATOR MUST BE REMOVED FROM THE VALVE FOR SEPARATE PACKING AND SHIPMENT. NEW REPLACEMENT GASKETS SHALL BE SUPPLIED. 4 INFORM YERP IF ACTUATOR STALL TORQUE EXCEEDS MAXIMUM ALLOWABLE VALVE STEM TORQUE. 5 6 7 FOR MOVs IN EIV / ESD APPLICATIONS, CLOSING TIME SHALL BE PER YERP-SAES-B-058.
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
BY:
9 THIS SPECIFICATION SHEET SHALL BE USED IN CONJUNCTION WITH YERP-34-SAMSS-718. MAXIMUM PRESSURE DROP SHALL BE USED AS THE BASIS FOR ACTUATOR SIZING. IF THE MAXIMUM PRESSURE DROP IS NOT KNOWN, SHUTOFF DIFFERENTIAL PRESSURE SHALL BE USED AS THE BASIS FOR SIZING.
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
DWG. TYPE
UNIT NO.
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 195 YERP 8020-718-ENG J
J
OF
OPRNS
PMT
POWER SUPPLY
31 POWER SUPPLY
VOLTS
Hz
GENERAL
CERT
2 3 4 5 6 7 8
ENGG
YES
NO
HORN RELAY
LAMP CABINET
AUX. RELAYS
44 TEST
PUSH BUTONS
VOLTS
AMPS
DESCRIPTION
19 ELECTRIC AREA CLASSIFICATION 20 CONDUIT CONN. SIZE (NPT ANSI B 2.1) 21 22 ALARM SEQUENCE 23 FIELD CONTACTS (Non-Alarming) 24 NUMBER OF MODULES REQUIRED NOTE 3 OPEN CLOSE
AMPS AS NO. 13
50 ELECTRIC AREA CLASSIFICATION 51 52 ALARM HORN REQD. (YES / NO / BY OTHERS) 53 MODEL / TYPE NUMBER 54 SUPPLY VOLTS Hz
ALARM MODULES
ALARM HORN
25
AS NO. 13
TIME DELAYS
DATE.
DATE: CERTIFIED
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
NOTES:1 THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-AMSS-815. 2 THE LOCATION OF COMPONENTS IS SPECIFIED RELATIVE TO THE LAMP CABINET. 3 REFER TO APPLICABLE COLUMNS ON CONTINUATION SHEET.
REVISION CERTIFICATION
DATE:
BY:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 196 YERP 8020-815-1-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
PMT
ENGRAVING
CERT
ENGG
REV NO.
DATE.
DESCRIPTION
DATE: CERTIFIED
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
NO YES
DATE: BY:
NO NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 196 YERP 8020-815-2-ENG J
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
ELECTRO-MECHANICAL RELAYS
GENERAL REQUIREMENTS
DESCRIPTION
ENGG
CERT
PMT
14 ELECTRICAL 15 16
CONTACT CURRENT RATING AT SPECIFIED VOLTAGE, RESISTIVE. CONTACT CURRENT RATING AT SPECIFIED VOLTAGE, INDUCTIVE.
17 18 19 20 21 MECHANICAL 22 23 24 25
5)
(AC / DC) V B) 2)
SOCKET
D)
4)
DATE.
NOTES: 1. THIS SPECIFICATION SHEET ADDRESSES STANDARD, INDUSTRIAL GRADE, CONTINUOUSLY ENERGIZED, 3PDT, DIN-RAIL, OR PCB CARD MOUNTED RELAYS. FOR RELAY TYPES OR PIN CONFIGURATIONS OTHER THAN 3PDT, DEVIATIONS FROM STANDARD REQUIREMENTS SHALL BE INDICATED WITH AN ASTERIK(*) AND SHALL BE CLARIFIED WITH A SEPARATE NOTE LOCATED BELOW IN THIS COLUMN. 2. THIS INFORMATION SHALL BE INDELIBLY PRINTED ON THE EXTERIOR OF THE RELAY ENCLOSURE 3. VENDOR SHALL CONFIRM THIS DATA. 4. SOCKETS WITH PART NUMBERS ARE TO BE QUOTED SEPARATELY. 3. CONTACT PROTECTION FOR SWITCHING INDUCTIVE LOADS: DIODE, VARISTOR, OR RC-NETWORK 4. RELAY MOUNTING-SOCKETS: DIN RAIL, PCB CARD OR SEPARATE MOUNTING PLATE. ALL RELAYS TO BE PROVIDED WITH RESTRAINT OR LOCKING CLIPS/MECHANISMS. 5. IF NOT SPECIFIED, CONTINUOUS CONTACT RATING SHALL BE 10A, ANSI / NEMA ICS-4 (DESIGNATION A600 OR N600) 6. ALL DUST-TIGHT RELAYS TO HAVE LEDs FOR COIL ENERGIZE STATUS 7. OUTDOOR AMBIENT TEMP. RATING: 70C 8. COIL PICKUP VOLTAGE SHALL BE 80% OR LESS OF NOMINAL VOLTAGE.
DATE: CERTIFIED
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
DATE:
BY:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 197 YERP 8020-825-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
CERT
PMT
2 GENERAL DATA
SERVICE
ENGG
3 4 5 6 7 8 9
P&ID NUMBER MANUFACTURER * MODEL NUMBER * REQUISITION NO. MATERIAL SOURCE AMS STOCK NO. FLUID CORROSIVE COMPOUNDS MAXIMUM LINE PRESSURE MAXIMUM PRESSURE DROP MAXIMUM FLOW RATE RELATIVE DENSITY OPERATING VISCOSITY MAXIMUM FLUID TEMPERATURE C (F) kPa(ga)(PSIG) kPa (PSI)
DESCRIPTION
REV NO.
DATE.
NPT
26
27 VALVE CV *
DATE: PROJECT ENGINEER
28 BODY MATERIAL * VALVE SPECIFICATION 29 SEAT MATERIAL * 30 SEAT MATERIAL * 31 32 33 34 35 36 EXT. PILOT CONNECTION SIZE, NOM CONST. (NO NC UNIV) TYPE COIL INSULATION CLAS (H) OR OTHER STEADY POWER CONSUMPTION * ELECTRICAL SUPPLY IN-RUSH CURRENT * CONDUIT CONNECTION SIZE, NOM ENCLOSURE TYPE, NEMA OR IEC SOLENOID VALVE INTERNALS ** VOLT W FREQ. A NPT MAX. PRESSURE RATING * MAX. ALLOW. DIFF. PRESSURE * kPa(ga)(PSIG) kPa (PSI) kPa (PSI) NPT
DATE: CERTIFIED
DATE:
37
OPERATION
38 SOLENOID
DATE:
39 40 41 42
DATE:
EDSD VERIFICATION
CONTROL NUMBER
BY:
43 44 45
REVISION CERTIFICATION
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
* VENDOR TO PROVIDE THIS INFORMATION WHEN IT IS NOT SPECIFIED. ** VITON SHALL BE SPECIFIED FOR ALL SOV INTERNAL SOFT GOODS. ISS FOR
DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
ISS
INtools Form No. 198 YERP 8020-827-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
ENGG
CERT
PMT
4 5 6 7
P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.
8 9 10
DESCRIPTION
11 HOUSING 12 13 14 15 16 17 CONN 18 19 20 21 22
MECHANICAL DATA
( ( ( (
DATE.
23 I/O 24 25 26
DISCIPLINE ENGINEER
REV NO.
27 POWER SUPPLY 28 29 30 31
kPa(ga)(PSIG) A HZ
FILTER / REGULATOR
DATE: CERTIFIED
32 33 ACCESSORIES OPTIONS
DATE: BY:
34 35 36 37 38
DATE: OPERATION
39 40 41 42
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 199 YERP 8020-828-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
ENGG
CERT
PMT
GENERAL DATA
DATE.
DESCRIPTION
23 24 25 26
DISCIPLINE ENGINEER
REV NO.
27 28 29
MAIN FRAME
30 OPTIONALS 31 32 33 TYPE 34 35 SIZE ROM RAM (CMOS) R/W (CORE) UV PROM MEMORY EAROM kwords YES YES YES YES YES NO NO NO NO NO
PROCESSOR
79 80 81 82 83 84 85 86 87
DATE: CERTIFIED
36 37 38 39
MOUNTING (REMOTE / INTEGRAL *) MODEL NO. REMOTE UNIT SUITABLE FOR SUPPLY VOLTAGE OUTPUT VOLTAGE I/O UNITS VAC/DC* VDC
40 41 42
POWER SUPPLY
DATE: OPERATION
88 89 90 91 92 93 94 95
DATE:
43
CONTROL NUMBER
EDSD VERIFICATION
44 45 46
DATE: BY:
* SELECT AS APPLICABLE
REVISION CERTIFICATION
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 200 YERP 8020-830-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
ENGG
CERT
PMT
CLASS:
DIV.:
GROUP:
DESCRIPTION
12 INSTRUMENT SELECTION (refer to Table 2 of 34-SAMSS-831) ITEM INSTRUMENT TYPE QTY. MAKE AND MODEL OPTIONAL OR NON-STANDARD SPEC 5
REV NO.
DATE. DATE: PROJECT ENGINEER DATE: CERTIFIED DATE: CONSTRUCTION AGENCY DATE: OPERATION DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
DATE:
BY:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 201 YERP 8020-831-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OFYERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
OPRNS
ENGG
CERT
PMT
12 NUMBER OF SIGNAL CORES GROUP 1-6 13 CONDUCTOR SIZE 14 CONDUCTOR COLOR CODE 15 CABLE DESIGNATION / VOLTAGE RATING 16 CABLE TEMPERATURE RATING 17 PRIMARY INSULATION MATERIAL 18 INTRINSICALLY SAFE APPLICATION (NOTE-4) 19 GROUP 5 20 THERMOCOUPLE EXTENSION WIRE TYPE 21 CONDUCTOR COLOR TYPE 22 GROUP 6 23 FIREPROOF CABLE TYPE 24 25 26 27 DIRECT BURIAL
DISCIPLINE ENGINEER
REV NO.
DATE.
DESCRIPTION
DATE:
30 ARMOR TYPE OPTIONS INSTALLATION DETAILS 31 SPECIAL ELECTRICAL REQUIREMENTS 32 MAXIMUM MUTUAL CAPACITANCE 33 MAXIMUM CAPACITANCE TO GROUND 34 MAXIMUM INDUCTANCE 35 MAXIMUM CONDUCTOR RESISTANCE
PROJECT ENGINEER
DATE: CERTIFIED
36 MAXIMUM L/R RATIO 37 38 MINIMUM BENDING RADIUS (NOTE-2) 39 MAXIMUM PULLING TENSION (NOTE-2) 40 CABLE WEIGHT (NOTE-2) 41 42 43
DATE: OPERATION
DATE:
EDSD VERIFICATION
CONTROL NUMBER
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
REVISION CERTIFICATION
NOTES: 1 2 3 4
THIS ISS SHALL BE USED IN CONJUCTION WITH 34-YERP-SAMSS-913. TO BE SPECIFIED BY VENDOR. MEASUREMENTS SHALL BE SPECIFIED IN SI-METRIC UNITS FOLLOWED BY ENGLISH EQUIVALENT IN ( ) INTRINSICALLY SAFE CABLES SHALL HAVE BLUE JACKET AND SHALL HAVE 600 VOLT INSULATION RATING.
DATE:
BY:
ISS FOR
INDEX
DRAWING NO.
SHT.NO.
REV.NO.
ISS
INtools Form No. 202 YERP 8020-913-ENG
EOF
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER
YERP
DATA SHEET - CENTRIFUGAL FLUOROCARBON REFRIGERATION UNITS
A. SERVICE
1. 2.
F. OPERATING FLUID
2. REFRIGERANT QUANTITY kg(lbs)
L L L
( ( (
Btu/h
)W )W )W
( ( (
)H )H )H
( ( (
3. CONDENSER SKID
) ) )
DESCRIPTION
H. WEIGHTS Kg(lbs.)
1. SHIPPING WEIGHT 2. MAX. ERECTION WEIGHT 3. MAX. MAINTENANCE WEIGHT
( ( (
) ) )
C. TEMPERATURES
O
I. COMPRESSOR DATA
C
O
1. LOW PRESSURE COMPRESSOR DATA .1 MANUFACTURER .2 MODEL/SIZE .3 POWER .4 SUCTION PRESS .5 SIDESTREAM PRESS .6 DISCHARGE PRESS
1. HIGH PRESSURE CHILLER .1 PROCESS FLOW INLET .2 PROCESS FLOW OUTLET .3 REFRIGERANT EVAPORATING AT 2. LOW PRESSURE CHILLER .1 PROCESS FLOW INLET .2 PROCESS FLOW OUTLET .3 FREON EVAPORATING AT
SERIAL NUMBER kW ( kPa ( kPa ( kPa ( HP) SPEED psig) TEMP. psig) TEMP. psig) TEMP. rpm.
O
C( O C(
O
O O
C(
F) F) O F)
DATE
MIN.
C(
F)
SERIAL NUMBER kW ( kPa ( kPa ( kPa ( HP) SPEED psig) TEMP. psig) TEMP. psig) TEMP. rpm.
O O
REV. NO.
C(
O O
D. AMBIENT CONDITIONS
O MAX. C( F) AREA CLASSIFICATION: , DIV. CLASS NON-CLASSIFIED
DISCIPLINE ENGINEER
C( O C(
F) F) O F)
DESIGN
C(
F)
MIN.
C(
F)
, GROUP
J. GEAR
1. MANUFACTURER 2. TYPE / SIZE 3. RATIO
DATE:
E. UTILITIES
AVAILABLE
1. ELECTRIC POWER .
CERTIFIED
REQ'D
K. DRIVER
1. DRIVER TYPE 2. MANUFACTURER 3. MODEL/SIZE 4. SPEED
V
.1 MAIN MOTOR .2 AUXILIARY MOTORS .3 PROTECTION SYSTEM
HZ
DATE:
L. CONDENSER
.2 AIR
OPERATIONS
1. CONDENSER TYPE 2. MANUFACTURER 3. MODEL/SIZE 4. CONTROL SYSTEM 5. PURGE CONNECTIONS FITTED 6. DESIGN PRESS
kPa (
psig)
C(
F)
2. COOLING WATER
SEAWATER
DATE: BY: .1 PRESSURE kPa(psig)
M. SURGE TANK
1. DIAMETER 2. USEFUL CAPACITY 3. PURGE CONNECTION FITTED 4. PUMPDOWN CONNECTION FITTED 5. DESIGN PRESS
REQUIREMENTS,
CERTIFICATE
REVISION CERTIFICATION
.2 TEMPERATURE IN C( F) .3 TEMPERATURE OUT OC(OF) .4 PRESSURE DROP Pa(psi) .5 FLOW RATE m /h(USGPM)
3
m ( m3 (
LENGTH )
m(
ft)
NO NO
O
APPROVAL/CERTIFICATION
COMPLETION
kPa (
C(
F)
DWG. TYPE
DRAWING NO.
SHT.NO.
REV.NO.
DRAWING
DAT
YERP
E-
1 of 2
EDSD/8117-M-1-0801.XLS
BY
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
CONTINUOUS ATTENDED
INTERMITTENT UNATTENDED
STAND BY
1. REFRIGERANT TYPE
YERP
SIDE ENTRY MIXER - DATA SHEET
CONSTRUCTION DATA
MIXER TYPE: SUPPORT TYPE SWIVEL NONE TIERODS + SPRINGS IMPELLER DIAMETER MIXER MOUNTING FLANGE SIZE ANSI B 16.5 CONNECTIONS SIZE VARIABLE LOAD CONSTANT LOAD m mm CLASS TYPE ELECTRIC POWER AC DC ELECTRIC DRIVER CONTROLS AND PROTECTION
O
SPEED OF IMPELLER
GEAR BOX MAKE: COUPLING MAKE: SPACER LENGTH MASS IMPELLER TOTAL MASS MIXER + DRIVER
UTILITIES
AVAILABLE VOLTS PHASE HZ
DESCRIPTION
SEAL LIQUID INLET SEAL LIQUID OUTLET DRAIN VENT PRESSURES MAX ALLOW WORK PRESS AT HYDROSTAT. TEST PRESS C kPa(ga) kPa(ga)
LUBRICATION METHOD BEARINGS GREASE RING-OIL CONSTANT LEVEL LUBRICATOR MAKE: OIL BATH WITH SPLASH LUBRICATION DATE
LUBRICANTS
BEARING LUBRICANT OIL PER 26-SAMSS-45 GREASE PER 26-SAMSS-54
REV. NO.
DISCIPLINE ENGINEER DATE: PROJECT ENGINEER
SHAFT SEALING
MECHANICAL SERIAL NO.: SERIAL NO.: / SHAFT SEAL LEAKAGE CONTROL: .1 .2 ELECTRICAL PRES. SWITCH MAKE LEVEL SWITCH MAKE PNEUMATIC MODEL kPa(ga) MODEL , MODEL:
AT
RATED SPEED
DERATED SPEED
RPM
DATE:
CERTIFIED
.3 PRESSURE SETTING *SHUTDOWN* .4 / / / SHAFT SEAL LEAKAGE CONTROL: SEAL LEAKAGE PIPING WITH ORIFICE BUFFER LIQUID SYSTEM kPa(ga) / FLOW:
REQUIRED YES NO
DATE:
OPERATIONS
MATERIALS OF CONSTRUCTION
CASING IMPELLER ASTM ASTM ASTM ASTM ASTM STATION FACE ROTATING FACE SPRINGS AUXILIARY SEALING DEVICE SWIVEL BALL ASTM ASTM ASTM ASTM ASTM
RECOMM'D SPARE LIST INSTR. WIRING DIAGRAM FORCE & MOMENTS ON SHELL
DATE:
BY:
SPECIFICATIONS
MIXER(S) SHALL COMPLY WITH THE MINIMUM REQUIREMENTS SPECIFIED IN THIS DATA SHEET, PURCHASE DOCUMENTS AND WITH 32-SAMSS-17.
REVISION CERTIFICATION
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE (DCC) NO.
NOTE 1 :
IF NUMBER OF MIXERS AND EST. POWER IN LIQUID ARE SPECIFIED AND VENDOR DOES NOT CONSIDER THESE VALUES TO BE ADEQUATE. HE SHALL TAKE EXCEPTION AND PROPOSE AN ALTERNATIVE.
DWG. TYPE
DRAWING NO.
SHT.NO.
REV.NO.
DAT
YERP
E-
2 OF 2
EDSD/8130-M-2-0801.XLS
YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: J6491 IntGearComp 01 (102007) CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR
PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 CONTINUOUS
0
PROPOSAL
PURCHASE
INTERMITTENT
0
STANDBY (2.1.7) BY PURCHASER GENERAL MODEL (SIZE AND TYPE) DRIVER TYPE
6 NOTE: INFORMATION TO BE COMPLETED: 7 8 COMPRESSOR MFR 9 DRIVER MFR 10 DRIVE SYSTEM: 11 12 13 14 15 16 17 18 19 INLET CONDITIONS: (2.1.3) (3.1.2) 20 21 22 23 24 25 26 DISCHARGE CONDITIONS: 27 28 29 30 PERFORMANCE: 31 32 33 34 35 36 37 38 39 40 41 42 43 REMARKS: 44 45 46 47 48 49 50 51 52 53 54 55 56 57 MAX (BkW) REQUIRED (ALL LOSSES INCL) AIR DELIVERED (rpm) (m/h) (@ ABOVE SPEED) (bar) YES (C)
0
DIRECT COUPLED
OTHER CONTROL SYSTEM (3.4.2) LOW MIN AMB (2.1.9) OTHER CONTROL METHOD: (3.4.2.1)
CAPACITY MODULATION (CONST DISCH PRESS) (3.4.2.1 a.)
RATED (2.1.3)
AMB * (3.1.5.2)
DAMPER
DELIVERED FLOW, M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) (WET) (DRY) (C)
BUTTERFLY VALVE
VARIABLE INLET GUIDE VANES TWO-STEP CONTROL (LOAD-UNLOAD ) (3.4.2.1 b.) (barGTO (barG) DISCH PRESS
AUTOMATIC DUAL CONTROL (3.4.2.1 c.) AUTO START AND STOP (3.4.2.1 d.) START (barG) STOP (barG)
PRESSURE
(barA) (C)
TEMPERATURE
CONSTANT DISCHARGE PRESSURE BASE MODE (BLOWOFF ) (3.4.2.1 e.) MASS FLOW CONTROL (3.4.2.1 f.)
PRESSURE
(barA) (C)
CONTROL SYSTEM REQUIREMENTS: UNIT OPERATES IN PARALLEL (3.4.2.2) W/CENTRIFUGAL W/ROTARY W/RECIPROCATING
TEMPERATURE
ESTIMATED SURGE,
P INCLUDED IN CALCULATION
AFTERCOOLER OUTLET TEMP, PERFORMANCE CURVE NO. % RISE TO SURGE (2.2.1.4) % TURNDOWN (2.2.1.4)
NO
SUITABLE FOR INDOOR ONLY FURNISHED BY PURCHASER INTER- AND AFTER-COOLERS AFTERCOOLER: (3.6) FURNISHED BY PURCHASER (3.6.1) NOT NEEDED (3.6.1) AIR-COOLED TYPE (3.6.5) BY VENDOR AIR-COOLED INTERCOOLERS REQD (3.6.6) FURNISHED BY PURCHASER
AIR-COOLED EXCHANGER AUTOMATIC TEMPERATURE CONTROL MEANS: (3.6.6) LOUVERS VARIABLE SPEED FANS BYPASS VALVE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR
PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 LOCATION: (2.1.9) 3 4 5 6 7 8 SITE DATA: 9 10 11 12 13 14 15 16 17 UNUSUAL CONDITIONS: (2.1.9) 18 19 20 21 22 23 AREA ELECTRICAL CLASSIFICATION: (2.1.13) 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 AIR/NITROGEN: MAX PRESS GAS COMPOSITION (barG) MIN PRESS COOLING WATER: (2.1.10) TEMP INLET PRESS NORM MIN RETURN WATER SOURCE (C) MAX RETURN (barG) (barG) DESIGN MAX ALLOW P (C) VOLTAGE HERTZ PHASE ELECTRICITY: HEATING CONTROL SHUTDOWN UTILITY CONDITIONS: (3.1.1) STEAM HEATING: (2.2.9.5.7) INLET MIN NORM MAX OUTLET MIN NORM MAX (barG) (barG) (barG) (barG) (barG) (barG) (C) (C) (C) (C) (C) (C) CLASS GROUP DIVISION T-CODE DUST FUMES CORROSIVE CONDITIONS NORMAL MAXIMUM MINIMUM ELEVATION (m) BAROMETER (C) WET BULB (barA) INDOOR OUTDOOR GRADE WINTERIZATION REQD HEATED UNHEATED MEZZANINE TROPICALIZATION REQD UNDER ROOF PARTIAL SIDES LOCATION, SITE DATA
EPOXY
CEMENT
NONE
PREPARATION FOR GROUT SURFACES: (3.3.15) MFR STD SSPC 6 BLAST BARE FOR FIELD BLAST
OUTDOOR STORAGE OVER 6 MONTHS MATL FOR SPARE ROTOR SUPPORT (4.4.3.12) UTILITY CONSUMPTION (5.2.3 i.) STEAM: OIL HEATER: ELECTRIC: (kW) MAIN LO PUMP AUX LO PUMP (kg/h) OTHER (kg/h)
(kW)
SPACE HEATER
COOLING WATER:
L.O. COOLER INTERCOOLER AFTERCOOLER OTHER
QUANTITY,
OUTLET TEMP,
AIR/NITROGEN:
QUANTITY (m/h)
(barG) SEAL SYSTEM: CONTROL PANEL: LO RESERVOIR: INSTR HOUSINGS: CONTROL SYSTEM: OTHER:
51 REMARKS: 52 53 54 55 56 57 58 59
TOTAL PURGE,
(m/h)
General Confidential
YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR
PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 COMPRESSOR SPEEDS: (rpm) 1st TRIP (rpm) 2nd (rpm) (rpm)
CONSTRUCTION FEATURES INTEGRAL GEAR HOUSING: MATERIAL BULL GEAR: (2.2.5.3) RATED POWER BASED ON TOOTH SURFACE DURABILITY: 1st 1st 1st 1st (rpm) (rpm) (rpm) (rpm) 2nd 2nd 2nd 2nd (rpm) RATED POWER BASED ON TOOTH BENDING: (rpm) MIN AGMA SERVICE FACTOR: ACTUAL S.F. HARDNESS: (mm) GEAR CENTER MATL: % (mm) AGMA QUALITY (m/s) (kW) (kW) SPLIT
3 RATED INPUT: 4 BULLGEAR CRITICALS: 5 PINION CRITICALS: 6 7 8 9 1st STG PINION 2nd STG PINION 3rd STG PINION 4th STG PINION
(rpm) GEAR RIM MATERIAL: (rpm) GEAR FACE WIDTH: MECHANICAL EFFICIENCY: TIP SPEED PITCH DIA
10 OTHER UNDESIRABLE SPEEDS: (2.2.7.1.3) 11 12 13 1st STAGE 14 2nd STAGE 15 3rd STAGE 16 4th STAGE 17 18 19 20 21 22 23 24 25 COMPRESSOR CASING: CASING SPLIT STG 1 STG 2 STG 3 STG 4 IMPELLERS: NO. OF IMPELLERS: MATERIAL STAGE SPEED (rpm) (rpm) (rpm) (rpm) IMPELLER DIAMETER (mm) (mm) (mm) (mm)
PINIONS: (2.2.5.3) SERVICE FACTOR: MATERIAL: HARDNESS: (BHN) (R c) BULL GEAR SHAFT: REPLACEABLE MATL: BRG SPAN DIA @ GEAR
1st
2nd
3rd
4th
INTEGRAL W/GEAR HARDNESS: (mm) (mm) WEIGHT (W/GEAR) DIA @ COUPLING (BHN) (Rc) (kg) (mm)
TYPE (OPEN, RADIAL, BACKWARD LEANING, ETC.) TYPE CONSTRUCTION: (2.2.5.2.2) METHOD OF ATTACH: (2.2.5.2.2) ROTATION, VIEWED FROM INPUT SHAFT END: CW
SHAFT SLEEVES AT SEALS: MATL CCW SHAFT LABYS: TYPE BULL GEAR RADIAL BRG TYPE: ALLOW LOAD (bar) ACTUAL LOAD MATL LENGTH (mm) (bar)
BULL GEAR THRUST BEARINGS: (2.2.8.3) LOCATION MFR THRUST COLLAR (2.2.8.3.5) ALLOW LOAD GAS LOAD TYPE AREA INTEGRAL (bar) (kg) REPLACEABLE (bar) (kg) (mm)
BEARINGS FITTED W/TEMP SENSORS (2.2.8.4.4) (C) PINION RADIAL BRG THRUST BRG (MPa) MAIN CONNECTIONS: (2.2.3.1) SIZE COMPR INLET COMPR DISCH ASME RATING FACING POSITION BULL GEAR RADIAL BRG
MIN DESIGN METAL TEMP (2.2.10.5.3) CASING HEAT TREATMENT REQUIRED (2.2.10.4.5.4) MAX ALLOW STRESS FOR MATL (2.2.2.1) CODE CASTING FACTOR (2.2.2.1)
37 WELDED CONNECTIONS--NDT REQD (2.2.10.4.6.1) 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 BRG TYPE ALLOW LOAD, ACTUAL LOAD, THRUST COLLAR (bar) (bar) BRG TYPE ALLOW LOAD, ACTUAL LOAD, BRG SPAN, (mm) (bar) (bar) LUBE OIL INLET LUBE OIL OUTLET COOLING WATER INLET STG 2 STG 3 STG 4 PRESSURE GAUGE TEMPERATURE GAUGE CONDENSATE DRAINS COMPRESSOR BEARINGS & BEARING HOUSINGS: BEARING HSG MATERIAL: PINION RADIAL BEARINGS: (2.2.8.2) STG 1 STG 2 STG 3 STG 4 OTHER CONNECTIONS: NO. 100% RADIOGRAPH MAG PARTICLE LIQ PENETRANT
SIZE
TYPE
General Confidential
YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR
PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 VIBRATION DETECTORS: (3.4.4.6) 2 3 4 5 6 7 TYPE MFR NO. AT EACH PINION BEARING NO. AT EACH DRIVER BEARING TOTAL NO. TOTAL NO. MODEL
SHOP INSPECTION (4.1.3) HYDROSTATIC (4.3.2) 4-HOUR COMBINED TEST (4.3.4) ASME PTC 10 TEST (4.3.5.1) INCLUDES AIR FILTER
1st STG
2nd STG
3rd STG
4th STG
8 OSCILLATOR-DEMODULATORS: 9 10 11 12 13 14 15 MFR MONITOR SUPPLIED BY MFR LOCATION READOUT SCALE RANGE SHUTDOWN: SET @ MODEL ENCLOSURE ALARM (mm/sec)
0
MODEL
AFTERCOOLER
SOUND-LEVEL TEST (4.3.5.3) SPARE ROTOR TEST (4.3.5.4) SPARE ROTOR MECH ONLY IMPELLER OVERSPEED TEST (4.3.3)
TIME DELAY
16 BEARING-TEMPERATURE MONITOR: (3.4.4.6.4) 17 18 REQD MFR SUPPLIED BY: MODEL PER API 670
RADIOGRAPH OF IMPELLERS (4.2.2.6) RESIDUAL UNBALANCE CHECK (2.2.7.4.3) OIL SYSTEM CLEAN (4.3.4.2.2) CONTROL SYSTEM CHECK (4.3.4.2.4) BRG, SEAL, GEAR CHECK (4.3.4.5.1)
19 AXIAL POSITION MOVEMENT DETECTOR: (3.4.4.6.2) 20 21 22 23 TYPE MFR READOUT SCALE RANGE SHUTDOWN: SET @ ALARM (mm/sec) SET @
TIME DELAY
MODEL
(mm/sec) (sec)
GEAR CONTACT CHECK (4.3.4.5.3) CLEANLINESS CHECK--VESSELS (4.2.3.3) CLEANLINESS CHECK--PIPING (4.2.3.3) HARDNESS CHECK OF PINIONS (4.2.3.4) OF BULL-GEAR OF WELD REPAIRS NDE OF MAJOR REPAIRS (2.2.10.4.2) GEAR TOOTH MAG-PART (4.2.2.8) FINAL INSPECTION PRIOR TO PAINT
24 DYNAMICS: (2.2.7) 25 26 27 28 29
CRITICAL LATERAL SPEEDS ARE PROVEN BY PRIOR UNITS (2.2.7.2.1)
DAMPED UNBALANCED RESPONSE ANALYSIS REQD (2.2.7.2.2) TORSIONAL VIBRATION ANALYSIS OF TRAIN REQD (2.2.7.3.1) RESIDUAL UNBALANCE WORKSHEET REQD (2.2.7.4.3) REMARKS
30 COUPLINGS: (3.2) 31 TYPE: 32 DISK MATL: 33 34 35 36 37 38 39 MAKE NON-LUBE SPACER LENGTH CPLG RATING LUB'D (mm) DISK PAK DIAPHRAGM OTHER COATED W/ MODEL LUBRICATION LIMITED END-FLOAT REQD ACTUAL S.F. (kW)
STAINLESS STEEL
PRIOR DOCUMENTATION ON MAJOR REPAIRS NOT REQD (2.2.10.4.3) RETAIN FINAL ASSEMBLY CLEARANCES (4.2.1.1 d.) SUBMITTAL OF INSPECTOR'S CHECKLIST (4.1.5) SIGNED BY REP FOR: PURCHASER VENDOR
(mm) (3.2.1.9)
COMPR VENDOR
IF DESIGN REQUIRES DISASSEMBLY OF PINION FOR BRG INSPECTION, FORGO BEARING INSPECTION BASED ON TEST DATA; OR INSPECT BEARING AND RETEST (4.3.4.5.2) WEIGHT: (kg) DRIVER BULL-GEAR 2nd STAGE PINION BUNDLE BUNDLE CONTROL PANEL
42 PIPING REQUIREMENTS: 43 44 45 46 47 MISCELLANEOUS: 48 49 50 51 52 53 54 55 56 57 58 VENDOR PRESENT DURING INITIAL ALIGN CHECK (2.1.15 b.) VENDOR CHECK ALIGN AT OPERATING TEMP (2.1.15 c.) BASE DESIGNED FOR COLUMN MOUNTING (3.3.10) THERMAL RELIEF VALVES PROVIDED BY VENDOR (3.4.4.8.3) FOR WATER-COOLED EXCHANGERS FOR PURCHASER WILL PREPARE COORDINATION MEETING AGENDA (5.1.3)
RECOMMENDED STRAIGHT RUN OF PIPE DIA BEFORE SUCTION:
INTEG GEAR/COMPR GEAR UPPER CASE 1st STAGE PINION INTERCOOLER AFTERCOOLER BASE MAX FOR MAINTENANCE (IDENTIFY) TOTAL SHIPPING WEIGHT SPACE REQUIREMENTS, COMPLETE UNIT: CONTROL PANEL: (IF SEP) INLET FILTER-SILENCER: AFTERCOOLER: (IF FURN) OTHER: (mm) L L L L L
VENDOR TO OBSERVE FLANGE PARTING (2.1.15 a.) THROUGH STUDS REQUIRED FOR PIPING FLANGES (3.5.1.18)
W W W W W
H H H H H
General Confidential
YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR
PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 BASIC SYSTEM REQ'MNTS--NORMAL OIL FLOW (2.2.9.5.2) 3 4 5 6 7 8 9 LUBE OIL TO: COMPR/GEAR DRIVER EXT GEAR OIL SYSTEM PRESSURES: SUPPLY SYS DESIGN (barG) PUMP RV SETTING HYDROTEST (barG) (barG) (L/min) (barG) (SSU @ 37.7C)
LUBE OIL SYSTEM (2.2.9) LUBRICANT: (2.2.9.3) DESCRIPTION MIN ALLOW OIL TEMP (2.2.9.5.2) (C) (SSU)
SYSTEM COMPONENT SUPPLIERS: MFR MAIN PUMP STANDBY PUMP ELECTRIC MOTOR(S) SHELL SIDE TUBE SIDE STEAM TURBINE(S) OIL COOLER(S) OIL FILTERS ACCUMULATOR(S) SUCTION STRAINERS CHECK VALVES MODEL
(barG)
10 OIL COOLER: (2.2.9.5.5) 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SURFACE AREA (m) DUTY (kJ/hr) OPERATING PRESS, MAX ALLOW WORK PRESS, MAX ALLOW TEMP, FOULING FACTOR (C) (barG) (barG)
REMOVABLE BUNDLE TO BE FURNISHED ASME CODE STAMPED TUBES: NO. O.D. (mm) DESIGNED TO TEMA (mm) AVG LENGTH MIN (mm)
ELECTRIC HEATER
MAIN
STANDBY
26 OIL FILTERS: (2.2.9.5.6) 27 28 29 30 31 32 MICRON RATING NOMINAL DIRTY ABSOLUTE COLLAPSE MODEL MEDIA HSG MATL (barG) MAX ALLOW TEMP (C) ### ELECTRIC HEATER REQD (kJ/hr) (W/in)
MOTOR DRIVEN TURBINE DRIVEN SHAFT DRIVEN CENTRIFUGAL ROTARY FLANGE CONNECTED (m/h) @ (RATED) DISCHARGE
P: (bar)
ELEMENT:
CLEAN MAKE
(barG)
37 OIL RESERVOIR: (2.2.9.5.8) 38 39 40 41 42 43 44 45 INLET AIR FILTER/SILENCER: (3.7) 46 47 48 49 50 51 52 53 54 55 56 57 58 MFR DESCRIPTION PIPING CONNECTION CLEAN P, AS QUOTED CORROSION PROTECTION FILTER WILL BE REMOTE MOUNTED BY PURCHASER AT A DISTANCE (m) FROM COMPRESSOR FILTER WILL BE ELEVATED (m) ABOVE GRADE (bar) MODEL RETENTION TIME FREE SURFACE AREA MIN (cm) CAPACITY INTERNAL BAFFLES (l)
CASING MATERIAL SPEED COUPLING OSHA GUARD MECHANICAL SEAL STANDBY PUMP CONTROL RESET: MANUAL SILENCERS DISCHARGE BLOWOFF SILENCER: (3.8) MFR DESCRIPTION FLANGE CONNECTION MOUNTING SUPPORTED BY SPL (dBA) (@ 1 m) HORIZONTAL PIPING VERTICAL OTHER MODEL AUTOMATIC HOA SELECTOR SWITCH
General Confidential
YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR
PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 LOCAL CONTROL PANEL: (3.4.3) 3 4 ELECTRICAL AREA CLASSIFICATION: CL GR DIV (3.4.3.2)
5 PANEL ENCLOSURE REQUIREMENT: (3.4.3.2) 6 7 8 NEMA TYPE 4X ENCLOSURE MATERIAL: NEMA TYPE 7 (INDOOR EXPLOSION-PROOF FOR HAZARDOUS GAS AREAS) REQUIRED
TYPE X--REDUCES THE CLASSIFICATION FROM DIV 1 TO NONHAZARDOUS TYPE Y--REDUCES THE CLASSIFICATION FROM DIV 1 TO DIV 2 TYPE Z--REDUCES THE CLASSIFICATION FROM DIV 2 TO NONHAZARDOUS
9 PANEL FEATURES: (3.4.3.2) 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 SWITCH CLOSURES: (3.4.5.3.2) 40 ALARM CONTACTS SHALL: 41 SHUTDOWN CONTACTS SHALL: 42 43 44 45 46 47 MISCELLANEOUS INSTRUMENTATION: 48 49 50 51 52 53 54 55 56 57 58 59 THROUGH FLOWING INSTRUMENT SENSING LINE REQUIRED (3.5.2.4) LIQUID-FILLED GAUGES ARE REQUIRED FOR AREAS SUBJECT TO VIBRATION (3.4.4.4) RELIEF VALVES MAY HAVE BODIES IN MATERIALS OTHER THAN STEEL (3.4.4.8.2) THERMAL RELIEF VALVES REQUIRED FOR COMPONENTS THAT CAN BE ISOLATED (3.4.4.8.3) OPEN OPEN CLOSE CLOSE INSTRUMENT SUPPLIERS: PRESSURE GAUGES: TEMPERATURE GAUGES: LEVEL GAUGES: DIFF PRESSURE GAUGES: PRESSURE SWITCHES: TEMPERATURE SWITCHES: LEVEL SWITCHES: PRESSURE TRANSMITTERS: TEMPERATURE TRANSMITTERS: LEVEL TRANSMITTERS: CONTROL VALVES: PRESSURE RELIEF VALVES: THERMAL RELIEF VALVES: TEMPERATURE CONTROL VALVES: SIGHT FLOW INDICATORS: PURGE FLOW INDICATORS: SOLENOID VALVES: ANNUNCIATOR: TUBE FITTINGS MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR VIBRATION ISOLATORS WEATHERHOOD STRIP HEATER PURGE CONNECTIONS INTERNAL COOLING OTHER
SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE
ENERGIZED ENERGIZED
DE-ENERGIZED DE-ENERGIZED
(NOTE: NORMAL CONDITION IS WHEN COMPRESSOR IS IN OPERATION) SHUTDOWN SYSTEMS ARE NOT TO BE PROVIDED WITH A MEANS TO PERMIT TESTING WITHOUT SHUTTING DOWN THE UNIT (3.4.5.3.3) NON-SHUTDOWN DEVICES ARE NOT REQUIRED TO HAVE VALVING TO PERMIT REPLACEMENT DURING OPERATION (3.4.5.4) ISOLATION VALVES ARE REQUIRED FOR SHUTDOWN SENSING DEVICES (3.4.5.4)
RV BODY MATERIAL:
FLOW INDICATOR TYPE/MATERIAL IF OTHER THAN BULLS EYE TYPE WITH STEEL BODY (3.4.4.9.2) PURGE REQUIRED FOR ANNUNCIATOR (3.4.5.2) NFPA 496 PURGE TYPE: X Y Z CONNECTION ONLY
General Confidential
YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR
PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 3
4 5 PRESSURE: 6 7 8 9 10 11 12 13 TEMPERATURE: 14 15 16 17 18 19 20 21 22 23 24 LEVEL: 25 26 27 28 VIBRATION: 29 30 31 32 33 34 35 36 37 FLOW: 38 39 40 41 MISCELLANEOUS: 42 43 44 45 46 47 48 49 50 51 52 53 54 55 NOTES: STANDBY L.O. PUMP RUNNING PANEL PURGE FAILURE ANNUNCIATOR PURGE FAILURE SURGE RECOGNITION OIL HEATER ON COMMON REMOTE ALARM INDICATION COMMON REMOTE SHUTDOWN INDICATION OIL RETURN SEAL GAS RADIAL VIBRATION EACH STAGE RADIAL VIBRATION BULL GEAR SHAFT AXIAL POSITION BULL GEAR SHAFT AXIAL POSITION STAGE PINION LUBE OIL RESERVOIR SEPARATOR COMPRESSOR SUCTION COMPRESSOR DISCHARGE OIL COOLER INLET & OUTLET COMPRESSOR PINION JOURNAL BRG BULL GEAR JOURNAL BRG BULL GEAR THRUST BRG DRIVER JOURNAL BRG DRIVER THRUST BRG RESERVOIR STAGE STAGE COMPRESSOR SUCTION COMPRESSOR DISCHARGE LUBE OIL DISCHARGE LUBE OIL FILTER P LUBE OIL SUPPLY AIR FILTER/SILENCER P STAGE STAGE
RADIAL VIBRATION ON DRIVER AXIAL POSITION ON DRIVER SHAFT ACCELEROMETER ON GEAR BOX
1) TRANSMITTERS SUPPLIED BY VENDOR SHALL INCLUDE SENSING ELEMENT 2) SUPPLY "REPEAT SIGNAL" FOR CONTROL ROOM ALSO
General Confidential
DIRECT READOUT
TRANSMITTER (1)
PURCH PIPING
PURCH PIPING
LOCAL PANEL
LOCAL PANEL
VENDOR PKG
VENDOR PKG
PURCHASER
PURCHASER
PURCHASER
SHUTDOWN
VENDOR
VENDOR
VENDOR
SWITCH
ALARM
YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR
PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 SERVICE OF UNIT: 3 SIZE: 4 SURF/UNIT: (GROSS/EFF) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 DESIGN/TEST PRESSURE, 26 DESIGN TEMPERATURE, 27 NO. PASSES PER SHELL 28 CORROSION ALLOWANCE, 29 NOZZLES: 30 SIZE & 31 RATING 32 TUBE NO. 33 TUBE TYPE 34 SHELL MATL 35 CHANNEL OR BONNET MATL 36 TUBESHEET--STATIONARY MATL 37 FLOATING HEAD COVER MATL 38 BAFFLES--CROSS MATL 39 BAFFLES--LONG MATL 40 SUPPORTS--TUBE 41 BYPASS SEAL ARRANGEMENT 42 GASKETS--SHELL SIDE 43 --FLOATING HEAD DESIGN & TEST (kg) FILLED WITH WATER U-BEND TYPE I.D. (mm) O.D. (mm) INLET OUTLET VENT-DRAIN O.D. (mm)THK (MIN) (AVG) (barG) (C) FLUID NAME FLUID QUANTITY, TOTAL VAPOR--IN/OUT LIQUID--IN/OUT TEMPERATURE--IN/OUT SPECIFIC GRAVITY VISCOSITY, LIQUID SPECIFIC HEAT, (mPa-s) (kJ/kg C) (kJ/m h C) (C) (kg/h) TYPE: (m) HORIZ SHELLS/UNIT:
(INTER-) (AFTER-) COOLER(S) (3.6) ITEM NO. VERT CONNECTED IN PARALLEL SERIES (m)
SURF/SHELL: (GROSS/EFF)
THERMAL CONDUCTIVITY, LATENT HEAT, INLET PRESSURE, VELOCITY, (m/s) (kJ/kg C) (barG)
(bar) (hr m C/kJ) (kJ/hr) SERVICE MTD CORRECTED CLEAN SKETCH: BUNDLE NOZZLE ORIENTATIONS TUBE SIDE (C)
(m) PITCH
(mm)
0
30
60
90
45
(mm) SHELL COVER MATL CHANNEL COVER MATL TUBESHEET--FLOATING MATL IMPINGEMENT PROTECTION % CUT (DIA) (AREA) SEAL TYPE TYPE TUBE--TUBESHEET JOINT --TUBE SIDE SPACING: C/C
(INTEG)(REMOV)
INLET
(mm)
STAMP
General Confidential
YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR
PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 MFR 3 DRIVEN EQUIPMENT TYPE 4 5 6 SITE DATA: (3.1.1) 7 ELECTRICAL SUPPLY: VOLT PHASE HERTZ MODEL
8 ELECTRICAL AREA CLASSIFICATION: 9 10 11 CLASS ATMOSPHERIC MIXTURE: IGNITION TEMPERATURE: LESS THAN (C) (1000 m) GROUP
NON-HAZARDOUS DIVISION
STARTING: (3.1.3) (3.1.6) TEMP CODE: (m) (C) MAXIMUM: (C) FULL VOLTAGE LOADED VOLTAGE DIP REDUCED VOLTAGE UNLOADED % %
12 ALTITUDE:
13 AMBIENT TEMPERATURE MINIMUM: 14 UNUSUAL CONDITIONS: 15 16 17 18 NO LOAD CURRENT, 19 FULL LOAD TORQUE, 20 STARTS PER HOUR: 21 ACCELERATION TIME: 22 23 24 25 26 27 28 29 EFFICIENCY: 30 31 NOISE DESIGN: 32 33 34 35 ENCLOSURE: 36 TEFC TENV STANDARD STANDARD NAMEPLATE (kW) (rpm) A AMPS (N-m) HOT
PERFORMANCE
LOAD FULL COLD SEC 75% 50% LOCKED ROTOR CONSTRUCTION FEATURES
CURRENT, AMP
EFFICIENCY
POWER FACTOR
S.F. B C D
NEMA LOCKED ROTOR kVA CODE LETTER: INSULATION CLASS: HIGH PREMIUM NON-HYGROSCOPIC B F OTHER:
TROPICALIZED
LOW NOISE (@ 1 m)
TEMPERATURE RISE: (DEFAULT IS 80C ABOVE 40C BY RES @ 1.0) C ABOVE C BY @ S.F.
MOTOR TO BE "THERMALLY PROTECTED" EXPLOSION PROOF MOTOR TO BE "OVER TEMP PROTECTED" TYPE #1--"WINDING--RUNNING AND LOCKED-ROTOR PROTECTED" VERTICAL FLANGE MOUNTED SHAFT DOWN SPACE HEATER REQD F-1 F-2 VOLTS PHASE RATED AT: HERTZ C WATTS TYPE #2--"WINDING--RUNNING PROTECTED" TYPE #3--"WINDING--PROTECTED, NON-SPECIFIC"
37 MOUNTING: 38 39 40
41 MAIN TERMINAL BOX MOUNTING LOCATION: 42 43 FAN: 44 45 46 BEARING TYPE: 47 BRG LUBRICATION: 48 GREASE FITTING: 49 BRG SHIELDING: 50 51 IEEE TESTING: 52 53 54 55 56 57 58 SPECIAL TESTING: OBSVD BALL GREASE PLUGGED SINGLE ROLLER RING OIL ALEMITE DOUBLE TESTING WIT REVERSIBLE NON-SPARKING UNI-DIRECTIONAL
MAX SHEATH TEMPERATURE: SEPARATE JUNCTION BOX FOR SPACE HEATER LEADS
MOTOR THRUST LOAD: SLEEVE OIL MIST OTHER SEALED FOR LIFE MOTOR THRUST RATING: DIRECTION OF THRUST:
NONE
(kg)
OTHER
General Confidential
YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR
PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7 8 9 ADDITIONAL DATA: 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 AXIAL VERT TRANS FORCE, COMPRESSOR INLET (kg) MOMENT, (N-m)
General Confidential
YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR
PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
When this requisition is issued for purchase, the suppliers proposed curves for the selected compressor will be inserted here as a substitute for this sheet. The compressor performance and characteristics as given on this performance curve will be a part of the suppliers contractual obligation within the tolerances agreed upon.
General Confidential
YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
12
OF
12
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP
DATA SHEET - PLATE AND FRAME TYPE HEAT EXCHANGER
1 EQUIPMENT NO. 2 SERVICE 3 MANUFACTURER 4 MODEL / SIZE (LENGTH, WIDTH, HEIGHT) 5 NO. OF UNITS PER ITEM 6 7 8 FLUID NAME 9 TOTAL FLUID ENTERING 10 LIQUID 11 VAPOR 12 NON-COND 13 STEAM 14 WATER 15 VISCOSITY LIQ / VAP. 16 OPERATING TEMPERATURE 17 DENSITY, LIQUID 18 SPEC. HEAT 19 CONDUCT LIQ. / VAP. 20 LATENT HEAT 21 POUR / FREEZE POINT 22 BUBBLE POINT 23 INLET PRESSURE 24 PRESSURE DROP ALLOW / CALC 25 FOULING MARGIN 26 HEAT TRANSFER SURFACE / ITEM 27 HEAT TRANSFER SURFACE / UNIT 28 M.T.D. CORRECTED 29 TRANSFER RATE - SERVICE 30 31 VELOCITY - CLEAN PORT
2
ENGG CERT
DESCRIPTION
C (OF)
kg/m 3 (lb/ft3) kJ/(kg.k) (Btu/lb OF) W(m.k) (Btu/hft OF) kJ/kg (Btu/lb)
O
C (OF) C (OF)
DATE
REV NO.
C (OF)
DISCIPLINE ENGINEER
32 HEAT EXCHANGED 33 34 35 36 37 38 DESIGN / TEST PRESSURE 39 DESIGN TEMPERATURE 40 NO. PASSES 41 PASSAGES PER PASS 42 CORROSION ALLOWANCE 43 CONNECTIONS 44 SIZE RATING & FACING 45 NO. OF PLATES
DATE: CERTIFIED
COLD SIDE /
C (OF)
DATE: OPERATIONS
mm (inch) IN OUT
46 MATERIALS 47 48
DATE:
Thickness mm (inch) PLATES FRAME FLANGES STUD BOLTS TIE BARS PLATES
MAX CAPACITY OF FRAME COVERS NOZZLES GASKETS STUD BOLT NUTS TIE BAR NUTS FULL STAMP YES NO
BY:
REVISION CERTIFICATION
EMPTY
APPROVAL/CERTIFICATION REQUIREMENTS,
DRAWING NO.
SHT.NO.
REV.NO.
DAT
YERP
EEDSD/8172-0301.XLS
YERP
DATA AND OPERATING LIMITS - PLATE & FRAME TYPE HEAT EXCHANGER
EQUIPMENT DATA
SERVICE MANUFACTURER MANUFACTURER SERIAL NO. APPL. CODE / EDITION / YEAR EQUIPMENT DRAWINGS WT. OF COMPLETE UNIT MODEL ORDER NO. NO. OF UNITS TOTAL EXT. AREA KG (Lb) SIZE / UNIT HOT SIDE FLUID COLD SIDE ITEM NO. TYPE YEAR BUILT NO. OF PLATES/UNIT M
2
ENGG CERT
(ft )
DESCRIPTION
BASIS FOR TEST PRESSURE TEST APPLIED NEW LIMITED BY NO. OF PASSES WET SOUR SERVICE
kPa(ga) (psig)
C (OF)
kPa(ga) (psig)
C (OF)
kPa(ga) (psig)
kPa(ga) (psig)
YES
MATERIALS
STATIONARY CVR PLATES PLATE GASKETS CARRYING BARS FLANGE DATE DETAILS HOT SIDE-TYPE COLD SIDE-TYPE FLANGES COMPRESSION BOLTS SIZE SIZE FACING FACING mm (in) THK. MOVABLE CVR mm (in) THK. LININGS NOZZLES NOZZLE GASKET FRAME RATING RATING mm (in) THK. mm (in) THK.
OPERATING LIMITS
(CONSULT ENGINEERING BEFORE EXCEEDING THESE LIMITS)
HOT SIDE DES. PRESS. BASED ON kPa(ga) (psig)
O
DISCIPLINE ENGINEER
C (OF)
PROTECTED BY R.V. ON R.V. SET AT ROUTINE TESTS PRESSURE kPa(ga) (psig) kPa(ga) (psig) kPa(ga) (psig) kPa(ga) (psig)
DATE:
CERTIFIED
DATE:
PLATES
OPERATIONS
SAFETY PRECAUTIONS
NOTE BELOW ANY SPECIAL HAZARDS, RECOMMENDATIONS, OR TESTS THAT ARE IMPORTANT FOR THIS EQUIPMENT.
REVISION CERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
SIS FOR
DWG. TYPE
DRAWING NO.
SHT.NO.
REV.NO.
SIS
YERP
EEDSD/8173-1002.XLS
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
REV NO.
DATE:
BY:
CONTRACTORPHOTOGRAPHERPERMIT
YERP9305ENG(05/08)
YERPPHOTOGRAPHER
EmployeeName EmployeeNo.
Photo
Contractor ApprovedByYERP:
IssueDate ValidUntil
BadgeNo.: PermitNo.
YERP HSES
Date
YERP
PROCESS DESIGN DATA SHEET - PACKING
VESSEL ITEM NO.: SERVICE: LOCATION / PLANT NO.: UNIT: B.I. / JOB NO.:
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENGG CERT
PMT
SECTION * BED NO(S) * COLUMN ID, (mm) DESCRIPTION * THEOR, STAGES IN PACKED COLUMN SECTION * TOTAL PACKING HEIGHT (mm) * PACKING TYPE * PACKING MATERIAL * TOTAL UP ACROSS PACK. SECT., (kPa)
CONDITION AT VAPOR: TEMPERATURE, (TO C) PRESSURE, (kPa abs.) COMPRESSIBILITY FACTOR (Z) DATE VISCOSITY, (mPa.s) DENSITY, (kg/cm3) ENTHALPY, (J/kg at TO C ACT) FLOW RATE - (kg/h or m 2/s) AT ACTUAL FLOW CONDITIONS
DISCIPLINE ENGINEER
TOP
BOTTOM
TOP
BOTTOM
TOP
BOTTOM
TOP
BOTTOM
REV. NO.
LIQUID:
DATE: PROJECT ENGINEER
TEMPERATURE, (TO C) MOLECULAR WEIGHT SURFACE TENSION, (mN/m) VISCOSITY, (mPa.s) DENSITY, (kg/cm3) ENTHALPY, (J/kg at TO C act) FLOW RATE - (kg/h or m 2/s OR L/S) AT ACTUAL FLOW CONDITIONS
DATE:
CERTIFIED
TOTAL MAXIMUM ALLOWABLE PRESSURE DROP ACROSS COLUMN VESSEL MANWAY ID, mm
kPa
DATE:
OPERATIONS NOTES:
DATE: CONTROL NUMBER EDSD VERIFICATION
1) DATA MARKED * IS TO BE COMPLETED BY PACKING MANUFACTURER. 2) PACKING MATERIAL IS TO BE SPECIFIED BY DESIGN ENGINEER. 3) STREAM COMPOSITION DATA IS TO BE SPECIFIED ON PROCESS DESIGN DATA SHEET - STREAM COMPOSITION (SAUDI ARAMCO FORM 9524-1)
DATE:
REVISION CERTIFICATION
JO JO
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL
BY:
DWG. TYPE
PLANT NO.
INDEX
DRAWING NO.
SHT NO.
REV NO.
EW
DAT
YERP
EEDSD/9524-0402.XLS
YERP
PROCESS DESIGN DATA SHEET - STREAM COMPOSITION
VESSEL ITEM NO.: SERVICE: CASE (DESIGN, UPSET, SUMMER, WINTER) STREAM COMPOSITION (MOLE %) LOCATION / PLANT NO.: UNIT: B.I. / JOB NO.:
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENGG CERT
PMT
FEED
OVERHEAD
BOTTOMS
REFLUX
PUMP AROUND
DRAW-OFF
DATE
DESCRIPTION
REV. NO.
TOTAL
DISCIPLINE ENGINEER
TEMPERATURE, (TO C) PRESSURE, (kPa abs.) * FLOWRATE, (m 3 / d) AT ACTUAL FLOW CONDITIONS PERCENT VAPOR, VOLUME SOLIDS OR CONTAMINANTS DESCRIPTION AND % Wt PERCENT FLASHING OR SUBCOOLING CONDITIONS REQUIRED TURNDOWN RATIO
DATE:
CERTIFIED
DATE:
OPERATIONS
REVISION CERTIFICATION
JO / EWO
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL
DATE:
BY:
JO NO.
DWG. TYPE
PLANT NO.
INDEX
DRAWING NO.
SHT NO.
REV NO.
EWO NO.
DAT
YERP
E-
1 of 2
EDSD/9524-1-0402.XLS
YERP
PROCESS DESIGN DATA SHEET - TRAYS
VESSEL ITEM NO.: SERVICE: LOCATION / PLANT NO.: UNIT: B.I. / JOB NO.:
ENGG CERT
SECTION * TRAY NO(S) * COLUMN ID, (mm) * TOTAL TRAYS PER SECTION DESCRIPTION * TRAY SPACING, (mm) * TRAY TYPE * TRAY EFFICIENCY * NO. OF PASSES PER TRAY * MAX. ALLOW UP PER TRAY (kPa)
VAPOR TO TRAY NO.: TEMPERATURE, (TO C) PRESSURE, (kPa abs.) COMPRESSIBILITY FACTOR (Z) VISCOSITY, (mPa.s) DENSITY, (kg/cm 3) DATE MOLECULAR WEIGHT FLOW RATE - (kg/h or m 3/s) OR L/S AT ACTUAL FLOW CONDITIONS
DISCIPLINE ENGINEER
LIQUID FROM TRAY NO.: TEMPERATURE, (TO C) MOLECULAR WEIGHT SURFACE TENSION, (mN/m) VISCOSITY, (mPa.s) DENSITY, (kg/cm 3) FLOW RATE - (kg/h or m 3/s) OR L/S AT ACTUAL FLOW CONDITIONS
DATE:
CERTIFIED
FOAMING TENDENCY:
NONE
MODERATE
HIGH
SEVERE
DATE:
GENERAL: TRAYS NUMBERED TOP TO BOTTOM PERCENT OF FLOOD NOT TO EXCEED VESSEL MANWAY ID mm BOTTOM TO TOP % AT MAXIMUM DESIGN VAPOR AND LIQUID RATES
OPERATIONS
** TRAY DECK GAUGE / MATERIAL ** DOWNCOMER GAUBE / MATERIAL ** CAP OR VALVE GAUGE / MATERIAL
DATE:
NOTES: * THESE ARE PRELIMINARY DATA TO BE SUPPLIED BY DESIGN ENGINEER AND VERIFIED BY TRAY MANUFACTURER. TRAYS ARE TO BE MANUFACTURED IN ACCORDANCE WITH 32-SAMSS-020.
REVISION CERTIFICATION
JO JO
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL
DWG. TYPE
PLANT NO.
INDEX
DRAWING NO.
SHT NO.
REV NO.
EW
DAT
YERP
E-
2 OF 2
EDSD/9524-2-0402.XLS
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
REV. NO.
BY:
YERP-9541-ENG (05/08)
F3
PAGE
OF
ELECTRIC HEATER
DATA SHEET SI UNITS (bar) APPLICABLE TO:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
PROPOSAL
PURCHASE
AS BUILT
DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
Service: Manufacturer: Type: Fluid: Total Influent: (kg/h) Design Temp: (C) Design Pressure: (barG) Heat Exchanged: (kJ/hr) Total Design Wattage: (kW) Heat Transfer Rate: (kJ/hr m C) Max. Allowable Watt Density: (W/cm) (C) Max. Allowable Sheath Temp: Heat Transfer Surface Area per Element: (m) Heat Transfer Surface Area per Unit: (m) Velocity of fluid: (m/s)
Indoor
Outdoor In Out
Temperature: (C) Pressure: (barG) Density: (kg/m) Relative Density (RD) Viscosity: (cP) Specific Heat: (kJ/kg C) Thermal Conductivity: (kJ/m h C) Allowable Pressure drop: (bar) Pressure Drop, Calculated: (bar) Fouling Resistance: (hr m C/kJ) Corrosive Agents: CONSTRUCTION
Immersed: (mm) Element Length - Overall: (mm) Unheated: (mm) Units Connected in: Number of Element Bundles: Parallel Series Orientation: Number of Elements per Bundle: Horizontal Vertical Length: (mm) ASME design w/o Stamp Shell Diameter: (mm) ASME design w/- Stamp Corr. Allow.: (mm) Test Pressure: (barG) Hydro Shell Thickness: (mm) Pneu CONNECTIONS MATERIALS OF CONSTRUCTION Size Rating Facing Description ASTM Number Description No. Shell / Heads Inlet Nozzles Outlet Heating Elements Vent Sheath Drain Internals Instrument Shell Supports Gaskets Insulation MISCELLANEOUS Inspection Spot Radiography 100% Radiography Other: Other: Alloy Verification Material Traceability Material Certification Sandblast Primer Finish Painting Shop Coating Lift Lugs Clips for: Insulation / Fireproofing Ladders / Platforms Pipe Supports / Pipe Guides Wind Loading: Earthquake: Electrical Area Class: Cl: Gr.: Div: Unclassified Electrical Power: Hz Control Power: Volts Phase Volts Phase Hz Thermocouples: Shell Sheath Operation: Automatic Semi-Automatic Manual NOTES: 1. ASME Design refers to ASME Code, Section VIII, Division 1 and all mandatory addenda. 2. Where required by local authorities, vendor shall obtain National Board Registartion.
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-9541-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 F2 DATE BY REV/APPR CLIENT ELECTRIC HEATER DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
F3
PAGE
OF
Shell 1
Shell 2
Shell 3
Shell 4
Shell 1
Shell 2
Shell 3
Shell 4
General Confidential
YERP-9541-ENG (05/08)
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
psig
BASIS:
psig psig
) OTHER
FIRE SUMMARY INSULATION Q (ATTACH SKETCH FOR AREA CALCULATION) TYPE btu / hr
F F F
THICKNESS
RELIEF LOAD
VAPOR lb/hr
LIQUID gpm
FLUID
(1) SEE RELIEF DEVICE INSTRUMNET SPECIFICATION SHEET FOR ACTUAL ORIFICE, COLD DIFFERENTIAL PRESSURE AND OTHER SPECIFICATIONS. (2) RELIEF CONDITIONS ARE AT SET PRESSURE PLUS A MAXIMUM ALLOWABLE ACCUMULATION. (3) SEE SPECIFICATION SAES-F-007.
RELIEF DEVICE TYPE INLET: INLET: INLET: INLET: in. in. in. in. OUTLET: OUTLET: OUTLET: OUTLET: in. ORIFICE / AREA (1) : in. ORIFICE / AREA (1) : in. ORIFICE / AREA (1) : in. ORIFICE / AREA (1) :
TOTAL ORIFICE AREA REQ'D (1) SET PRESS: SET PRESS: SET PRESS: SET PRESS:
NOTES:
REV. NO.
DATE
JO EWO
DESCRIPTION
CHKD
ENG'G.
CERT.
PMT
OPRNS
DWG TYPE
DAT
REVISION CERTIFICATION
THIS INDICATES THAT REV. NO.____________ OF THIS DRAWING IS COVERED FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE (DCC) NO.,
OPERATIONS
YERP
JO / EWO PLANT INDEX DRAWING NUMBER SHT. NO. REV. NO.
DATE: __________
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
EXCEL
NOTES:
REFERENCE DRAWING
REVISION CERTIFICATION
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE (DCC) NO.:
EDSD VERIFICATION
CONTROL NUMBER
BY: DATE:
REV. NO.
DATE
JO/EWO
DESCRIPTION
PMT
OPRNS.
THIS REVISION IS NOT TO BE USED FOR CONSTRUCTION UNTIL CERTIFIED AND DATED.
DESIGN CERTIFICATION
DRAWN BY DATE STARTED DISCIPLINE ENGINEER PROJECT ENGINEER CHECKED BY DATE COMPLETED
TOTAL (4)
THIS DRAWING IS NOT TO BE USED FOR CONSTRUCTION UNTIL CERTIFIED AND DATED.
NOTES:
(1) SEE SPECIFICATION SAES-F-007 PARAGRAPH 8.2.2. (2) USE A UNIQUE NUMBER FOR EACH SIMULTANEOUS LOAD. USE ONE SHEET PER CASE AND TALLY ALL LOADS FOR EACH CASE. (3) ATTACH PRESSURE RELIEF DEVICE - PROCESS SELECTION BASIS, CONTROL VALVE DATA SHEET, or DEPRESSURING VALVE DATA SHEET. (4) CALCULATE STREAM PROPERTIES BASED ON COMBINED COMPOSITION OF ALL LOADS FOR EACH CASE. (5) COMPLETE THIS FORM AND SUBMIT TO SAUDI ARAMCO ENGINEER ALONG WITH FLARE PIPING ISOMETRICS AND RELATED DATA SHEETS FOR REVIEW AND APPROVAL.
YERP
REVIEW FOR KEY DRAWINGS
CONSTRUCTION AGENCY OPERATIONS OTHER REQUIRED NOT REQUIRED
DRAWING TYPE
SCH
YERP
JOB ORDER / EWO NO. PLANT NO. INDEX DRAWING NUMBER SHT.NO. REV. NO.
EXCEL
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
YERP
DATA SHEET - FLARE TIP
TAG NUMBER : MANUFACTURER: MODEL :
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
OVERALL LENGTH : DESIGN CONDITION (NOTE 1) FLOW RATE: MW: DESIGN TEMPERATURE PRESSURE DROP (CALC/ACTUAL) PILOT TYPE: DESCRIPTION THERMOCOUPLES TYPE: STEAM PRESS. DESIGN DESIGN STEAM FLOW (NOTE 1) UPPER RING LOWER RING CENTER STEAM WELDING PROCEDURES: REFRACTORY INSIDE: OUTSIDE: REFRACTORY SUPPORT (TYPE): MATERIAL OF CONSTRUCTION (NOTES 1 AND 2) SECTION DATE INLET FLANGE LOWER 1500 MM (5ft) UPPPER 1500 mm (5 ft) BODY FLANGE STEAM TUBES STEAM MANIFOLD
DATE: PROJECT ENGINEER
1500 mm (5 ft)
psi
NO. / REQD:
1500 mm (5 ft)
THICKNESS THICKNESS
C4
N3 MATERIAL N1
N4
REV. NO.
DISCIPLINE ENGINEER
MAXIMUM CAPACITY BLOWOFF VELOCITY BLOWOUT VELOCITY TIP EXIT VELOCITY AT; - MAX INST - MAX CONT - DESIGN - NORMAL CONT NO. N-1 N-4 N-2 N-3 C-4 C-5 (SCFH) kg (lb) SIZE TYPE - DAILY OPERATION
DATE:
CERTIFIED
DATE:
OPERATIONS
NOTES: 1. Flare tip shall be suitable for the full range of process and utility conditions as specified in the attached flare-process data sheet and flare utility data sheet.
REVISION CERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
BY:
2. The sketch and dimensions on the right is a generic flare tip. Revise to represent the actual flare tip if considerably different. 3. Flare tip drawing by flare manufacturer. 4. Flare manufacturer to provide flare tip pressure drop for various flow rates.
DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
(DCC) NO.
DAT
YERP
EEDSD/9547-1002.XLS
YERP-9548-ENG (05/08)
Client Location
REVISION RECORD
No.
Revision Description
Date
By
Checked
Reviewed
Approved
Client
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-9548-ENG (05/08)
ELEVATED FLARE DATA SHEET
Job Number: Revision: Date: Page:
2 of 7
ITEM NO. Yanbu, Saudi Arabia LOCATION Number Req'd: Reference
Rev
RELIEVING CASE HYDROGEN (H2) HYDROGEN SULFIDE (H2S) AMMONIA (NH3) CARBON DIOXIDE (CO2) CARBON MONOXIDE (CO) NITROGEN (N2) METHANE (CH4) ETHYLENE (C2H4) ETHANE (C2H6) PROPYLENE (C3H6) PROPANE (C3H8) BUTENE (C4H8) ISOBUTANE (C4H10) N-BUTANE (C4H10) PENTANE (C5H12) HEXANE (C6H14) BENZENE (C6H6) ACETYLENE (C2H2) C7+ WATER VAPOR (H2O) HELIUM TOTAL PERCENT TOTAL FLOW MOLECULAR WEIGHT TEMPERATURE PRESSURE REQUIRED PERCENT SMOKELESS
Case C
Case D
kg/hr C bar g
AMBIENT TEMPERATURE, MINIMUM / MAXIMUM ELEVATION ELECTRICAL AREA CLASSIFICATION SEISMIC ZONE DESIGN WIND SPEED
SITE CONDITIONS C m
ELECTRICAL POWER INSTRUMENT POWER INSTRUMENT AIR PRESSURE, Design/Normal STEAM PRESSURE, Design/Minimum NITROGEN PRESSURE, Design/Normal PILOT GAS PRESSURE, Design/Minimum
Notes:
General Confidential
YERP-9548-ENG (05/08)
API 537 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 ITEM NO. LOCATION Yanbu, Saudi Arabia
3 of 7
PREDICTED PERFORMANCE
Rev
TOTAL FLARE CAPACITY SMOKELESS CAPACITY SMOKELESS DEFINITION (R0 / R1 / R2) TOTAL PRESSURE DROP PEAK EXIT VELOCITY PEAK RADIANT FLUX AT GRADE, EXCLUDING SOLAR DESTRUCTIVE EFFICIENCY, PERCENT PREDICTED EMISSIONS NOx SO2 CO
PPMV (d) PPMV (d) PPMV (d) Provide for all cases m m m
RADIANT FLUX, EXCLUDING SOLAR RADIATION (W/m2) PEAK RADIANT FLUX LOCATION, DISTANCE FROM BASE RADIANT FLUX OF 4730 LOCATION, DISTANCE FROM BASE RADIANT FLUX OF 1580 LOCATION, DISTANCE FROM BASE
NOISE LEVEL AT GRADE AT MAXIMUM LOAD AT FLARE BASE AT 100 m FROM FLARE BASE AT 200 m FROM FLARE BASE
dB(A) dB(A) dB(A) kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr kg/s
UTILITY CONSUMPTION
PURGE GAS PILOT GAS IGNITION GAS, DURING LIGHT-OFF IGNITION AIR, DURING LIGHT-OFF SMOKELESS STEAM REQUIREMENTS PRIMARY STEAM SECONDARY STEAM COOLING STEAM TOTAL STEAM DEMAND RATIO - STEAM TO FLARED GASES SMOKELESS FAN POWER REQUIREMENTS CONTINUOUS - MINIMUM SECOND STAGE THIRD STAGE FULL FLOW - MAXIMUM ASSIST GAS REQUIRED RATIO ASSIST GAS TO FLARED GAS
Kw Kw Kw Kw kg/s
Notes:
General Confidential
YERP-9548-ENG (05/08)
API 537 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 FLARE BURNER DESIGN: Flare tip type Flare tip diameter Overall length Upper section length Material / Diameter / Thickness Lower section length Material / Diameter / Thickness Smokeless method Connection type / Size Lining length Material / Thickness Windshield type / Material Flame retention (Y/N) / Material Augmented wall thickness / length ITEM NO. LOCATION Yanbu, Saudi Arabia
4 of 7
m m m mm m mm
m mm
mm
PURGE CONSERVATION DEVICE Type ( buoyancy / velocity / none) Outside diamter / length Connection type / size (inlet / outlet) Material / thicknes Drain type / size PILOTS Quantity Rating each Gas pressure Inspirator type / Material Gas orifice size Strainer (Y/N) Flame monitor type Pilot/Ignition fuel Pilot fuel connection type / size Pilot fuel manifold (Y/N) Manifold connection type / size Ignition connection type / size Retractable pilots (Y/N) Retractable thermocouple (Y/N) IGNITION SYSTEM Type (FFG / Electronic / other) Automatic / manual ignition Control panel electrical classification Remote alarm contacts - quantity Remote igntion contact - (Y/N) Pressure regulators - quantity Pressure guages - quantity Pilot selector valves - type / quantity Pilot indicator lights (Y/N) Notes:
m m mm mm
kW kPa mm
mm
mm
General Confidential
YERP-9548-ENG (05/08)
API 537 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 STACK Overall height Support method Design pressure Design temperature Riser material Upper section, length Material / diameter / thickness Middle section, length Material / diameter / thickness Lower section, length Material / diameter / thickness Inlet type / size Drain type / size Derrick shape / size Guy wire dead man radius Davit for tip removal LIQUID SEAL Vessel diameter Height / length (T/T) Material / thickness Integral / separate from stack Design code Code stamp (Y/N) Design pressure Design temperature Corrosion allowance Seal depth Freeze protection type Vessel Connections Flare gas inlet, type / size Flare gas outlet, type / size Fill nozzle, type / size Drain, type / size Level gauge, type / size Level switch, type / size Temperature, type / size Pressure, type / size Skimmer / Overflow, type / size Manway, type / size Skirt access (Y/N), type / size Notes: ITEM NO. LOCATION Yanbu, Saudi Arabia
5 of 7
m bar C m mm m mm m mm mm mm m m
m m mm
bar C mm mm
mm mm mm mm mm mm mm mm mm mm mm
General Confidential
YERP-9548-ENG (05/08)
API 537 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 SMOKELESS SYSTEM Flared gas flow detector (Y / N), type Smoke detection device (Y / N), type Smokeless system control panel (Y / N), type Air Assist Smokeless System Fan quantity Fan type / location Damper quantity / location Damper control type included PIPING ON STACK Pilot gas lines - quantity Material / diameter / schedule Ignition gas lines - quantity Material / diameter / schedule Primary steam line - mat'l / size / schedule Secondary steam line - mat'l / size / schedule Tertiary steam line - mat'l / size / schedule Drain line - mat'l / size / schedule Assist gas line - mat'l / size / schedule Conduit Thermocoupe line - mat'l / size Ignition / power line - mat'l / size Aircraft Lights power line - mat'l / size ITEM NO. LOCATION Yanbu, Saudi Arabia
6 of 7
mm mm mm mm mm mm mm mm mm mm
LADDERS & PLATFORMS Top platform size Step-off platforms - quantity Buoyancy seal access (Y / N) Ladders - type Material / finish AVIATION OBSTRUCTION LIGHTS Quantity Location Color / type (strobe / beacon / paint) Retractable (Y / N) PAINT AND GALVANIZING ESTIMATED WEIGHTS Flare tip Purge conservation device Gas / air risers & piping Support system Ladders & platforms Liquid seal Control panels Notes:
kg kg kg kg kg kg kg
General Confidential
YERP-9548-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
FURNACE EQUIPMENT DATA SHEETS ELEVATED FLARE DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion
SCE (Safety Critical Element) SRD (Safety Related Device) Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc Certificate Number Certification Full Load Test Functionality Test Noise Level Check Pre-Startup Safety Review Run Test Signal Tubing Check
General Confidential
YERP
WATER-TUBE BOILER DATA SHEET DESIGN DATA
BOILER CAPACITY: MAXIMUM CONTINUOUS RATING 2-HOUR PEAK (24 HOUR's BETWEEN PEAKS) STEAM AT (BOILER) (SUPERHEATER) OUTLET: PRESSURE FEEDWATER TEMPERATURE ENTERING (BOILER) (ECONOMIZER): FEEDWATER TREATMENT: FEEDWATER ANALYSIS: kPa (psig)
O
C (OF)
C (OF)
STEAM PURITY REQUIRED: TDS CONTINOUS BOILER BLOWDOWN: DESCRIPTION TYPE OF INSTALLATION (OUTDOOR) (INDOOR)
ppb % Design
SI
ppb
CI
NA
ppb
CONSTRUCTION: (FIELD ERECTED) (SHOP ASSEMBLED) PROVIDE: (ECONOMIZER) (AIR HEATER) AIR HEATER: (RECUPERATIVE) FD FAN DRIVE : (ELECTRIC MOTOR) (STEAM TURBINE) (DUAL DRIVERS: MOTOR AND TURBINE) DAMPERS TO BE PROVIDED : (LOCATION) DAMPER OPERATION: (MANUAL) (AUTOMATIC) FUEL GAS DUCT TO BE PROVIDED:
m (ft)
SITE CONDITIONS
AMBIENT AIR: DESIGN TEMPERATURE MINIMUM TEMPERATURE DESIGN WIND LOAD EARTHQUAKE FACTOR kg/m (lb / ft ) ELEVATION m (ft) ABOVE SEA LEVEL
2 2 O O
DATE
C (OF) C (OF)
% (2% OF YEAR)
O
C (OF)
DISCIPLINE ENGINEER
UTILITIES
STEAM FOR AUXILIARIES: FAN TURBINE THROTTLE EXHAUST SOOTBLOWERS ATOMIZING STEAM ELECTRICAL POWER SUPPLY : AREA CLASSIFICATION FREQUENCY MOTORS: THROUGH OVER INSTRUMENTS: COOLING WATER: INLET CONDENSATE: PLANT AIR: INSTRUMENT AIR: kPa (psig) at kPa (psig) at kPa (psig), OIL FREE kPa (psig), DRY AND OIL FREE
O O
MAX. TEMP
O
kPa (psig)
O
MIN. TEMP.
C (OF)
C ( F)
kPa (psig), FROM PLANT MAINS C (OF) (BOILER DRUM) (PLANT MAINS)
DATE:
CERTIFIED
C (OF)
C (OF)
C ( F) FOR DESUPERHEATER
DATE:
OPERATIONS
FURNACE DESIGN
MAXIMUM HEAT LIBERATION RATE: MAXIMUM HEAT LIBERATION RATE: kw/m2 (Btu/h-ft2) (BASED ON EPRS) kw/m2 (Btu/h-ft2)
NOTES:
1. SHEETS 1 & 2 TO BE COMPLETED BY DESIGN ENGINEER. 2. STEAM PRESSURE AND TEMPERATURE ARE DOWNSTREAM OF NON RETURN VALUE. (NRV)
REVISION CERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
DRAWING NO.
SHT.NO.
REV.NO.
DAT
YERP
E-
1 OF 2
EDSD/9550-1-0701.XLS
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
REV. NO.
DATE:
BY:
PHOTOGRAPHYCONTROLREPORT (REQUESTANDRECEIPTOFPHOTODEVELOPMENT)
YERP9558ENG(05/08)
Contractor Address
ReferenceNo.
DatePrepared
ProgressPhotos MaterialDamages Advertising VendorUse EngineeringData Insurance Training Emergency/IncidentCoverage Other(Specify) Conventional MotionPicture Other(Specify) VideoTape Digital
TypeofPhotographyPerformed:
FullName
Page1of2
PHOTOGRAPHYCONTROLREPORT (REQUESTANDRECEIPTOFPHOTODEVELOPMENT)
YERP9558(05/08)
TOBECOMPLETEDBYYERP/PHOTOLAB
Number(s)ofPhotographsTaken: DurationofFilming: NumberofPhotographsApproved: NumberofPhotographsnotApproved: DurationofFilmsApproved: DurationofFilmsnotApproved: ReasonsforWithholdingApproval
YERPAPPROVAL
Phone
Date Date
Signature Signature
PhotoLab(PrintedName) YERP(PrintedName)
Phone
TOBECOMPLETEDBYCONTRACTOR
Film/PhotosReceivedbyContractor ReceivedBy: Contractor:
Page2of2
YERP-9580-ENG (05/08)
Page 1 of 7
Document Number
Job Number Client Location Item Number
Quality Purpose
Item Name
Document Number
Description
Revision Issued
Document Number
100-YER-PE-YSS-0439 100-YER-PE-YSS-0455 100-YER-PE-YSS-0177 100-YER-PE-YSS-0032
Description
YERP-32-SAMSS-006 Manufacturer of Low Pressure Tanks YERP-32-SAMSS-030 Manufacture of Small Tanks YERP-SAES-0-125 Internal Tank Cleaning YERP-SAES-A-113 Geotechnical Engineering Requirements
Revision Issued
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-9580-ENG (05/08)
Page 2 of 7
Item Name
Rev
at at at at
Roof
C C in H2O C mm
Minimum Design Metal Temp Operating Conditions Internal Corrosion Allowance: Shell Service PWHT Required External/Painting Req'ments Per Internal Lining Requirements: Insulation Cathodic Protection Foundation Wind Design Earthquake Design Soil Bearing Pressure Type Of Tank Product Stored Net Working Capacity Inflow Outflow True Vapor Pressure MATERIAL SPECIFICATION Plate Pipe Forging Flange Bolting Flange Gasket
Rev
Bottom
No
None No
kPa
ACCESSORIES
Level Gauge Gauge/Thief
No No No No
No No No No No No No No No
Rolling Ladder
Landing Platform Circular Stairway
Ladder Cage
Circular Rolling Ladder Ladder Cage Stairway Floating Roof With Seals
Handrail
General Confidential
YERP-9580-ENG (05/08)
Page 3 of 7
Document Number Job Number YERP Client Location Item Number Item Name
Rev
GENERAL NOTES
1. 2. 3. 4. 5. 6.
7.
8.
9.
10.
All materials & appurtenances shown on this data sheet or required in the attached specifications shall be by the Tank Subcontractors. Ladder or stairway, platforming & handrails shall be designed, furnished & erected by Tank Subcontractor in accordance with Subcontractors standard details. Platform flooring shall be grating. All structural steel to be hot dip galvanized. Insulation supports & insulation material shall be furnished and installed by the Tank Subcontractors when insulation is required. Tank Subcontractor to provide grounding lugs per drawing PIP. The Tank Subcontractor shall furnish and install an external floating roof including all accessories in accordance with xxx, xxx and API 650 Appendix C. External floating roof shall be furnished with a seal system consisting of a foam log primary seal and a secondary seal. The external floating roof and seals shall be designed to meet the U.S. Environmental Protection Agency (EPA) requirements specified in 40 Code Of Federal Regulations (CFR) subpart Kb 60.112b(a)(2). The Tank Subcontractor shall select the seal materials to be compatable with the tank contents. Tank Subcontractor shall furnish and install a foam firefighting system with riser pipe, header and foam chambers including all necessary supports in accordance with NFPA 11 and xxx. The riser pipe shall terminate at a flanged connection at the base of the tank. Leak detection/containment shall be by the Tank Subcontractor. For PIP (Process Industry Practices) drawings, see Web Site http://www.pip.org
General Confidential
YERP-9580-ENG (05/08)
Page 4 of 7
Document Number
Rev
TABLE OF CONNECTIONS
1 2 3 4 5 6 Connections shown in elevation view are digrammatic only. For true location see table of connections. Unless otherwise noted the dimensions from the face of flange to outside of the tank shall be per API 650 as follows: Couplings shall project a minimum of 25 mm outside of insulation. Elevations in the table are to centerline of connection or face of flange unless noted otherwise. For hill side conections see plan or plan view. Flanges over 24" (600 mm) shall be per ASME B16.47 Series B.
Mark
Size
Service
Elevation Orient
Notes
General Confidential
YERP-9580-ENG (05/08)
Page 5 of 7
Document Number
Rev
General Confidential
YERP-9580-ENG (05/08)
Page 6 of 7
Document Number
General Confidential
This is to certify that the attached listed drawings (New and Revised) DCC NO. carried out under the Job Number indicated in this Certificate and on the drawings have been prepared in accordance with the applicable YERP DISCIPLINE Engineering Standards, Procedures and Practices per the Scope of Work specific to the project described below. This DCC shall satisfy all the Engineering Drawing Approval/Certification requirements as set in SAEP-334 and SAES-A-202 (except what has/have been Organization: Name: formally waived). NOTE: Attach copies of all EDSD approved waiver requests
Code:
Number of Drawings:
Project Title/ Description: Location(s): Contract/Service Order No.: Contractor: Address: Telephone: Fax:
Name
Signature
Date
Certified by:
(Engineering/Project Manager)
Name Signature Date
Operations:
(Key Drawings)
Name Signature Date
Others:
Organization Name Signature Date
Organization
Name
Signature
Date
Submitted By: Name Badge: : Job Title: Signature: Date: E-mail : Tel / Fax Nos. :
YERP-AP-ENG (05/08)
Client Location KBR Project Purchaser Document No. Serial Number Page Number
1 of 4
Ref. Drawing
REVISION RECORD
No.
Revision Description
Date
By
Checked
Reviewed
Approved
Client
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-AP-ENG (05/08)
2 of 4
Item No.: Location:
Yanbu, Saudi Arabia
Rev.
m2 kg m
PERFORMANCE DATA
Base Case B Case 1
Miscellaneous:
Minimum Ambient Air Temperature C Site Elevation Above Sea Level m Relative Humidity External Cold Air By-Pass (Yes / No) Cold End Thermocouples (Yes / No) / Number Required Access Doors: Number / Size / Location Insulation (Internal / External): Cleaning Medium: Steam or Water kg/cm2g Pressure C Temperature
Mechanical Design:
Design Flue Gas Temperature Design Pressure Differential Seismic Factor Painting Requirements Leak Test Structural Wind Load Air Leakage (Guaranteed) C Pa
kg/m2 %
Notes: 1:1 Air preheater shall be designed to achieve heat transfer specified for normal case. 1:2 Fluegas Composition (mole%): O2 = %, N2 = %, CO2 = %, H2O = %, SO2 = ppmvd 1:3 Minimum plate temperature of C can be used if design considerations are made to minimize the corrosion due to sulfuric acid corrosion.
General Confidential
YERP-AP-ENG (05/08)
3 of 4
Yanbu, Saudi Arabia
Rev.
CONSTRUCTION DATA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 I. Cast Iron: Number of Passes Number of Tubes Per Block Number of Blocks Type of Surface Tube Material Tube Thickness Glass Block (Yes / No) Number of Glass Tubes Air Cross-over Duct: Number Bolted / Welded Supplied with Clips Water Wash: Yes / No Type (Off-line or On-line) Location II. Plate Type: Number of Passes Number of Plates Per Block Number of Blocks Plate Thickness Width of Air Channel Width of Flue Gas Channel Air Side Rib Pitch Flue Gas Side Rib Pitch Material: Plate Rib Frame Air Cross-over Duct: Number Bolted / Welded Supplied with Clips Water Wash: Yes / No Type (Off-line or On-line) Location III. Heat Pipe: Number of Tubes Per Block Tube O.D. / Wall Thickness Tube Material Tubes Per Row Number of Rows Tube Pitch (Square / Triangular) Fins: Type Height x Thickness x Number / length Material Effective Length Heating Surface Maximum Allowable Soak Temperature Yes / No Sootblower: Type Location Notes:
mm
mm mm mm mm mm
0 0 0 0 0
mm
General Confidential
YERP-AP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
FURNACE EQUIPMENT DATA SHEETS AIR PREHEATER DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion
SCE (Safety Critical Element) SRD (Safety Related Device) Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc Certificate Number Certification Full Load Test Functionality Test Noise Level Check Pre-Startup Safety Review Run Test Signal Tubing Check
General Confidential
YERP-ASU-ENG (05/08)
DOCUMENT NUMBER:
ITEM NO.
OF
REQ'N NO.
PROPOSALS
PURCHASE
BY PURCHASER
BY MANUFACTURER
BY MANUFACTURER OR PURCHASER
6 DESIGN, MANUFACTURE, INSPECTION, AND TESTING SHALL CONFORM TO SPECIFICATION: 7 TYPE: 8 CORE MATERIAL: 9 AIR SUPPLY FEED TO ASU
3 10 FLOW RATE, Nm /hr(TO BE CONFIRMED BY ASU SUPPLIER),
INDOOR
OUTDOOR
11 Pressure, barA
0 0 12 TEMPERATURE, C (Estimated, based on 29 C site ambient)
(Note 2)
13 AIR CONDITION (Purchaser's instrument air supply) 14 AIR SEPARATION UNIT PERFORMANCE REQIREMENTS 15 CAPACITY (AIR SEPARATION UNIT DISCHARGE) 16 17 18
0
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
0
PRESSURE
0
PRESSURE
1
NOR
INDEX
General Confidential
YERP-ASU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE
ITEM NO.
OF
REQ'N NO.
TEMPERATURE MAXIMUM (deg C)/ MINIMUM (deg C) DESIGN (deg C) HUMIDITY AVERAGE DESIGN BAROMETRIC PRESSURE (barA) ELECTRICAL AREA CLASSIFICATION
SHIPPING
kg kg kg
OPERATING
kg kg kg
General Confidential
YERP-ASU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE
ITEM NO.
OF
REQ'N NO.
Gaseous Nitrogen
General Confidential
YERP-ASU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE
ITEM NO.
OF
REQ'N NO.
14 Fluid Vaporized or Condensed (MW) 15 Density, 16 Viscosity, 17 Thermal Conductivity, 18 Temperature In, 19 Temperature Out, 20 Operating Pressure, 21 Number of Passes 22 Velocity, 23 Pressure Drop, 24 Fouling Resistance 25 Heat Exchanged, 26 Transfer Rate-Service, 27 MTD, 28 CONSTRUCTION 29 Design Pressure, 30 Test Pressure Hydro/Pneu 31 Design Temperature 32 Deriming Temperature 33 No. Passages 34 Eff. Passage Width 35 Fins: Type 36 Fin Height X Thickness 37 Fin Spacing Per Inch 38 Eff. Passage Length, 39 Distributor 40 Heat Transfer Surf. Per Core, 41 Heat Transfer Surface, 42 Heat Transfer Rate, 43 Free Flow Area, 44 Pressure Drop, 45 Connection Type 46 Connection Size and Rating 47 Core Specs: Width 48 Parting Sheet Thk, mm 49 Job Specification: 50 51 52 53 54 ASME VIII, Division I Length Outside Sheet Thk., mm Height No. Passages No. Dummy Layers Weight, kg barG barG
0 0
kg/m3 cP kcal/m hr 0C
0 0
C C
barG
m/sec bar
kcal/hr kcal/m2 hr C
0 0
C C
mm mm mm m2 m2 kcal/m hr C m
2 2 0
bar
General Confidential
YERP-ASU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE
ITEM NO.
OF
REQ'N NO.
TURBOEXPANDER
19 HYDROTEST PRESSURE, barG 20 NUMBER OF STAGES 21 CASING TYPE 22 SHAFT SEALS - TYPE 23 BEARING LUBRICATION 24 SPEED CONTROL 25 OVERSPEED TRIP - TYPE 26 TURNDOWN CONTROL 27 BEARING TYPE 28 29 RADIAL THRUST Case Shaft Nozzles Wheels
Expander instruments, controls and panels shall be manufacturer's standard for this application.
1. Electrical area classification is Class 1, Zone 2, Group IIA, Temperature Class T3.
General Confidential
YERP-ASU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE
ITEM NO.
OF
REQ'N NO.
TURBOEXPANDER (CONTINUED)
PUMPS FILTERS COOLER PIPING / VALVES RESERVOIR INSTRUMENTATION AND CONTROLS
REQUIRED
0
WITNESSED
OBSERVED
General Confidential
YERP-ASU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
AIR SEPARATION UNIT DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid
The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size
General Confidential
YERP-AVS-ENG (05/08)
(Eff Date 3-99)
JOB NO. PROJ. NAME Yanbu Export Refinery LOCATION UNIT Yanbu, Saudi Arabia
1 of 2
P&ID(s).
DESCRIPTION: Atmospheric Vent Silencer OPERATING CONDITIONS Fluid Molecular Weight Flowrate (Maximum) Temperature Valve Size & Type Press Upstrm of Valve Line Size & Schedule Atmospheric Pressure: Operation: Continuous Intermittent @ Stream No. CONSTRUCTION DATA Support: Wind Load : Inlet Connections : Silencer Orientation : Outlet : Vertical Horizontal Weather Hood Tail Pipe Body : Nozzle Lugs Skirt Saddle Other Load : Vertical Vertical Horizontal Horizontal Material : Internals : Design P across Silencer: UNITS STREAM NO. 1 STREAM NO. 2 STREAM NO. 3
Fabrication to comply with code : ACOUSTICAL PERFORMANCE SOUND PRESSURE LEVEL in dB re: 2x10-5 Pa @ 3m (10') Horizontal @ Property Line Elevation of Inlet Flange :
ACCESSORIES/NOTES:
Note 6
1. 2. 3. 4. 5. 6.
NO. ISSUE OR REV. DATE BY/CHK APPD. YERP ISSUED
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-AVS-ENG (05/08)
(Eff Date 7-99)
ITEM NO.
JOB NO. DOC. NO.
Nozzle
Lugs
Skirt
Inlet Connections : Silencer Orientation : Outlet : Vertical Horizontal Weather Hood Tail Pipe
Fabrication to comply with code : ACOUSTICAL PERFORMANCE SOUND PRESSURE LEVEL in dB re: 2x10 Pa @ 3m (10') Horizontal @ Property Line Elevation of Inlet Flange : NOTES:
1. 2. 3. 4
-5
Note 4
YERP-BC-ENG (05/08)
DATA SHEET
BELT CONVEYORS
REV. 0
Rev. No. Date Engr Chkd Appvd Client Job No. Project Client Site Location Reqn No.
Inquiry
Purchase
As Built
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Div. Indoor
Grp or Outdoor
Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density Particle Size Angle of Repose Surcharge Angle Duty Equipment Fed By Discharges to Exhausts to Flowrates Mat'l, MTPH
OPERATING CONDITIONS
Intermittent
Minimum
Maximum
Normal
Design
Pressure Temperature Applicable Codes / Standards Capacity Operating Power Starting Power / Torque Belt Speed Time to Full Speed (Loaded) Content Contact Parts Belt Cover Top / Bottom Shafts Pulleys Idlers Weather Cover Chutes Lining Skirtboards Wipers Fasteners Structural Frame & Supports
0
MATERIALS OF CONSTRUCTION
See Construction Section / See Construction Section See Construction Section for Specifics See Construction Section for Specifics
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
?
Page 1
Belt Conveyors.xls
General Confidential
YERP-BC-ENG (05/08)
DATA SHEET
BELT CONVEYORS
REV. 0 ACCESSORIES Belt cleaners Backstops Auto takeups Skirtboards Dust Hoods Diverters (see DV data sheet) Conveyor Type Trough Angle Max. Incline No. Drives Drive Location Drive Wrap, Total Radii, Convex / Concave Belt: Width Max. Tension Rated Tension Type / No. Plies Carcass Grade Construction Cover Thickness Top / Bottom Cover Mat'l Top / Bottom Edges Breakers Total Thickness Splice Manufacturer Idlers: Diameter Style (Inline / Offset) Spacing No. Reqd CEMA Class Angle of Transfer Idlers No. Reqd Pulleys: Type Material Diameter, Width, Lagging Shaft Diameter, Shaft Mat'l Bearing Mfr Bearing Mounting Bearing Seals Weather Covers Loading Chutes Chute Lining Soft-Start Drive PLC control panel Troughing 20 Sidewall 35 45 Flat Stringers Supports Walkways/Handrails Ladders/Platforms
CONSTRUCTION
mm kg/cm kg/cm
of width of width /
Troughing mm mm
Trough Training mm mm
Return mm mm
Ret. Training mm mm
HEAD
TAIL
SNUB
TAKEUP
BEND
mm mm mm
Flange Labyrinth
Pillowblock Lip
Belt Conveyors.xls
General Confidential
Page 2
YERP-BC-ENG (05/08)
DATA SHEET
BELT CONVEYORS
REV. 0 CONSTRUCTION (Continued) Takeup Type Location Travel Belt Cleaner Type Driven By Mfr / Model Weather Cover: Type Fastener Type Chutes: Min. Valley Angle Min. Thickness Lining Thickness Skirtboards: Min. Thickness Wiper Type INSTRUMENTS & CONTROLS Integrated w/ System PLC Description / Function Motion Switch (Low speed Sw.) Pull Cord Switches Level Switches (Plugged Chute) Misalignment Switches Manual Pneumatic Auto Screw mm Scraper: Rotary: Belt One Blade Brush Motor Multiple Blade Blade Gravity Hyd Ratchet Electric
Bolts
Clamps
Model No.
Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Compressed Air Max. Noise Level
Controls Motors
SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph. Hz / kVA V Ph. Hz / kVA Nm3/h @ kPaG dBA @ 1 meter Criticality: Yes EMPTY kg kg No OPERATING kg kg TEST kg kg m
NOTES
Belt Conveyors.xls
General Confidential
Page 3
YERP-BC-ENG (05/08)
DATA SHEET
BELT CONVEYORS
REV. 0 DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size
Induction Buyer Seller V PH Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain
WPII
Buyer
Gearbox DRIVEN mm
/ / mm Pitches
/ / RPM KW High-Speed
Low-Speed
NOTES
Belt Conveyors.xls
General Confidential
Page 4
YERP-BC-ENG (05/08)
DATA SHEET
BELT CONVEYORS
REV. 0
Sketch - Diagram
(Sketch layout or reference separate drawings)
CONNECTION SCHEDULE
Mark NP A B C L
Rating N/A
Facing N/A
Size
Qty
Nozzle N/A
Note
NOTES
Belt Conveyors.xls
General Confidential
Page 5
YERP-BC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion. Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-BCR-ENG (05/08)
Technical Data Sheet
General
DESCRIPTION
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 BATT. CHARGER / RECTIFIER EQUIP. NO.s Line 1 Line 2 Line 3 DC AMPS RATING BATT. CHARGER / RECTIFIER SYS. INPUT Input Voltage 480V System Earthing / Grounding Input Transient Voltage Dip (Max.) Short Circuit Rating (Min.) BATTERY CHARGER / RECTIFIER SYS. OUTPUT Output Voltage Earthing / Grounding BATTERY CHARGER / RECTIFIER Type Battery Charger / Rectifier System Required
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
Two Battery Charger / Rectifier Operation 80% Recharge Time Maximum DC Output Ripple Reverse Polarity Protection (Y/N) Remote Monitoring Capability (Y/N) Heat Produced by Equipment @ Rated Load Power Consumed by Converter @ No-Load Ethernet or ModBus RTU on RS-232 / RS-485 to Be Supplied (Y/N) Control System Type DC/DC Converter Regulation Type Temperature Compensated Charging AC INPUT ISOLATION TRANSFORMERS Provided by Batt. Charger/Rectifier Supplier (Y/N) Shielded, Isolation, Dry Type (Y/N) Input Voltage Output Voltage Insulation System Winding Temperature Rise (Max.) Hot Spot Winding Temperature (Max.) Winding Material Earthing / Grounding Available Fault Current Transformer K-Factor BATTERIES EQUIPMENT NOs. Provided by Battery Charger Supplier (Y/N) Battery Manufacturer Type Voltage (nominal) Minimum Battery Bank Capacity Total System Backup Time @ Full Load Expected Battery Life @ 25C Battery C/B Enclosure Battery Enclosure / Rack Type Spill Containment Ship Cells Dry (Y/N) DC Short Circuit Rating Number of Battery Cells
INDEX
General Confidential
YERP-BCR-ENG (05/08)
Technical Data Sheet
DESCRIPTION
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 DC AMPS RATING WIRING Power Control
TERMINAL BLOCKS Control Wiring: Type Lug Spare Points Power Wiring: Type Lug SPACE HEATERS Required (Y/N) Control Supply Voltage Indication Type NAMEPLATES Fastening Outside Cabinet Fastening Inside Cabinet Material Lanquage Warning Plates Warning Plate Lanquage BATTERY CHARGER CABINET Enclosure Minimum Degree of Protection Material of Construction Design Life Time Before First Component Replacement Natural or Forced Ventilation Access Method (Doors/Panels) Paint Color Maintenance Access (Front/Rear) Audible Noise (Max) Cabinet Filters Cabinet No.1 Dimensions (In./mm) Cabinet No.2 Dimensions (In./mm) Cabinet No.1 Weight (Lbs./kg) Cabinet No.2 Weight (Lbs./kg) Battery Bank Weight (Lbs./kg) DOCUMENTATION Unit of Measure Language
NOTES:
General Confidential
YERP-BLOWER-ENG (05/08)
PROPOSAL
PURCHASE
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION / UNIT ITEM NO. SERVICE AS BUILT REQ'N NO.
PAGE /
1 OF
DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
Manufacturer: Operation: Series Location of Equipment: Elevation of Equipment: Electrical Area Class:
Serial No.: Standby Partial Sides Other: Site Barometric Pressure: (barA) Unusual Conditions:
OPERATING CONDITIONS Product Handled / Composition (mole fraction): Min Norm Max Molecular Weight (kg/m) Inlet Density : Inlet Viscosity: (mPa-s) Inlet cP/Cv: (K1) - actual Inlet Compressibility: (Z1) Inlet Temperature: (C) Inlet Relative Humidity: (%) Erosion/Corrosion Caused by: CONSTRUCTION Connections: Size Rating Facing Location Suction Discharge Vent / Drain Centrifugal Rotary Lobe Blower Type Impeller Type Lobe Airfoil Radial Rotation (viewed from coupling end): CW CCW Overhung Between Bearings Rotor Mount Arrangement Number: No. of Stages: Impeller Diameter: (mm) WR 2 @ Driver Shaft End: (kg-m) Casing Max. Allowable Working Temperature: (C) Casing Max. Allowable Working Pressure: (barG) Hydrotest Pressure: (barG) Shaft Seals Labrynth Rings Mechanical Manufacturer: Model: Manufacturer Code: Seal Fluid Flowrate: (m/h) Bearing Type: (Thrust / Radial) / Bearing Lube: Ring Oil Grease Purge Mist Coupling - Mfr/Model: Spacer Length: Size: (kW/100 rpm) Rated Power: Driver Half Coupling Mounted by: Blower Mfr. Driver Mfr. Purchaser Blower: Weights (kg) Driver: Baseplate: Silencers: Total: MATERIALS Impeller Casing Shaft Impeller Hub Shaft Sleeves: Shaft Bearing Housing Gland(s) Baseplate Drain Rim Suitable for Epoxy Grout Rated Norm. Capacity (normal: m/hr System Inlet Press. - Static: (barG) Blower Inlet Press. - Static (barG) Outlet Pressure - Static: (barG) Differential Pressure - Static: (bar) Outlet Temperature: (C) Efficiency: (%) Brake Power: (BkW) PERFORMANCE Proposal Curve No: Rated Speed (rpm) Critical Speed (rpm): Maximum Allowable Speed (rpm): Maximum Shut-Off Pressure: (barG) DRIVE MECHANISM Electric Motor Driver Type: Steam Turbine See Data Sheet Number: Direct Coupled V-Belt Gear Reducer Ratio Service Factor ACCESSORIES Inlet Silencer/ Filter Discharge Damper Rain Hood Discharge Silencer Expansion Joints Inlet Damper Inlet Guide Vane NonSpark Coupling Guard Insulation Guide Vane Actuator Driver Horizontal Jackscrews Export Boxing Required Common Baseplate Blower & Driver TESTING Req'd Witnessed By* Hydrostatic Air Tightness Dynamic Balance Mechanical Run Shop Performance Disassembly Field Test Certified Test Data:
* I: KBR Inspector, E: KBR Engineer, C: Client / Third Party
Remarks:
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-BLOWER-ENG (05/08)
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
Licensor Confidential
YERP-BS-ENG (05/08)
J6491 Basket Strainer (102007)
BASKET STRAINER
DATA SHEET SI UNITS (bar) APPLICABLE TO:
1 2 3
PROPOSAL
PURCHASE
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.
0
PAGE
OF
DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
Liquid Filtered: Flow Rate (kg/m) Norm: Oper. Pressure ( (barG) Norm: Op. Temperature: (C) Norm: Specific Gravity @ Operating Temperature: Viscosity @ Operating Temp.: (mPa-s) Allowable Clean Pressure Drop: (barG) Design Pressure: (barG)
Description of Particles Removed: Max: Max: Max: Total Suspended Solids (Feed): ppm Wt % Particle Size (microns): min: max: Size of Particles to be removed: > microns ppm Removal Efficiency (%)
(C)
(kg/h)
Wt %
MECHANICAL DESIGN Inspection: Spot Radiography 100% Radiography Dye Penetrant or Mag Particle Surface Hydrotest Other Vendor to Furnish Transfer Valve Mount as DUPLEX Corrosion Allowance (mm) Codes: ASME Design with Stamp B31.3 Design Other: CONNECTIONS MATERIALS OF CONSTRUCTION Description ASTM Number Description No. Size Rating / Facing / Type Housing / Cover Inlet Element Supports Outlet Housing Supports Vent Nozzles Drain Perforated Sheet Instruments Wire Screen Relief Valve Gaskets (elements) Gaskets (housing) All connections 1-1/2" and larger shall be flanged. MISCELLANEOUS DATA BY VENDOR (mm) Horizontal Vertical Housing Model: Basket OD: (mm) (mm) Shop Coating Housing Diameter: Basket Length: Sandblast Primer Housing Length: (mm) Removal Length: (mm) Finish Painting Clearance Required: (mm) Perf. Plate Thickness / Hole Size / Pattern: (mm) Mesh: Wire Gage: Strainer Cover Type Gross Screen Area (m 2):
0 0
36 37 38
Hinged Thru bolted-on 39 Swing bolted-on 40 Clamp-on 41 Screwed 42 Hydraulic Lift 43 Davit 44 Special 45 Insulation: 46 NOTES:
47 48 49 50 51 52 53 54 55
Ratio free area/inlet pipe area: Free area (m2): (bar) Clean Pressure Drop Flange to Flange: (bar) Collapse Pressure Drop: (C) Max Allowable Working Pressure: (barG) at: (C) (barG) Min Design Metal Temp: at: Hydrotest Pressure (30 minutes): (barG) Support Method: Legs Piping Saddles Clips Transfer Valve Type: Mfr/Model: Weights: (kg) Shipping: Operating: Cover:
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-BS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-BT-ENG (05/08)
DATA SHEET
1
BELT TRIPPERS
REV. 0
Job No. Project Client Site Location Reqn No.
INQUIRY
PURCHASE
AS BUILT
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density Particle Size Angle of Repose Surcharge Angle Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Flowrates Fluid, Nm3/h Mat'l mtph Pressure Temperature Applicable Codes / Standards
0 0
OPERATING CONDITIONS
Intermittent
Minimum
Maximum
Normal
Design
MATERIALS OF CONSTRUCTION
Content Contact Parts Chutes Lining Idlers Shafts Pulleys Fasteners Belt
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
Belt Trippers.xls
General Confidential
Page 1 of 4
YERP-BT-ENG (05/08)
DATA SHEET
1
BELT TRIPPERS
REV. 0 Belt Cleaner Weather Cover Dust Hood(s) Travel Seals Propelled By: Pulleys: Type: Diameter, Width, Lagging Chute(s) Slide Gate Diverter Gate Rail Clamping Device
ACCESSORIES
CONSTRUCTION
Belt
TAIL
Cable
SNUB TAKEUP BEND
cm cm
Belt Cleaner Type Belt Cleaner Driven By Belt Cleaner Mfr / Model Chutes: Minimum Valley Angle Minimum Thickness Lining Discharge Rail Clamping Device Type WEIGHTS & DIMENSIONS Weights Total Heaviest Component Skid Dimensions (LxWxH)
0 0 0
From Horizontal
Two Way Three Way Electric Pneumatic Operating kg kg PH PH @ kPaG Criticality Hz / Hz / Test kg kg m kVA kVA
Controls Motors
Yes dBA
Description / Function Motion (Speed) Switch Level (Plugged Chute) Switch Safety (Pull Cord) Switch Limit (Travel) Switch(es) Contact Type Contact Rating Enclosures (Minimum) UL Label
Type
DPDT
No
Belt Trippers.xls
General Confidential
Page 2 of 4
YERP-BT-ENG (05/08)
DATA SHEET
1
BELT TRIPPERS
REV. 0 Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes
DRIVE MOTOR
Induction Buyer Seller V PH Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller Amps Yes No Horizontal Vertical Yes No UL Direct Driver 0 FM V-Belt Chain
WPII
Buyer
Gearbox Driven 0
/ / 0 Pitches
/ / RPM KW High-Speed
Low-Speed
Belt Trippers.xls
General Confidential
Page 3 of 4
YERP-BT-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-CB-ENG (05/08)
Technical Data Sheet
CABLE BUS
Job:
Page
of
Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
Section Description: Ambient Temperatures: General Outdoor, exposed to Sun: Indoor, Without A/C: Relative Humidity: Max/Min
Specific Requirements
Description Nameplates Equipment No. Line 1 Line 2 Line 3 Nominal Voltage Frequency (Hz) Phase BIL Continuous ( A ) Short-Circuit (See Note 3) Cable Bus Linear Meters Vertical Elbows Horizontal Elbows Switchgear Terminations to Include: a. Cable Leads b. Cable Term Kits c. Compression Lugs d. Stainless Steel Bolting HW e. Insulating Tapes f. Mounting Flange w/seal g. Mounting Flange w/o seal h. Housing Grnd Pad/Lug Assembly i. Termination Box Transformer Termination to Include: a. Cable Leads b. Cable Term Kits c. Compression Lugs d. Stainless Steel Bolting Hardware e. Insulating Tapes f. Mounting Flange w/seal g. Mounting Flange w/o seal h. Housing Grnd Pad/Lug Assembly i. Termination Box Additional Misc. Acessories Required Weatherproof Wall Flange Half Capacity Neutral Transformer Neutral Ground Conductor Ground Connection Arrangement Drawing Space Heaters for Outdoor Power Conductor Size Conductor Type Transformer Neutral Ground Conductor Size Insulation Type Jacket Type Minimum Insulation Resistance (Ohm/km) Max. Conductor Impedance at 60 Hz (Ohm/km) Reactance at 60 Hz (Ohm/km) A.C. Resistance at 90C, 60 Hz (Ohm/km) Charging Current (A) Minimum Bending Radius (mm) Length of Each Cable (m) Cable Diameter (mm) Type of Cable Supports Distance Between Supports (Horiz.) Distance Between Supports (Vert.) Span-Deflection Ratio Design Wind Load (km/hr) Sun Shield Enclosure Material Cable Operating Temp at Design Load (C) Shielded/Unshielded Wall Seal Assembly (2hr fire rated) Danger/Warning Indicators in both Arabic & English (White Lettering/Red background) Revision No. Date By/Checked Approved YERP EE YERP PE
Estimated Quantities
Other
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be re to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-CB-ENG (05/08)
Technical Data Sheet
CABLE BUS
Job:
Page
of
Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
Section
Specific Requirements
General
SEE PAGE 1
Description Nameplates Equipment No. Line 1 Line 2 Line 3 Nominal Voltage Frequency (Hz) Phase BIL Continuous ( A ) Short-Circuit (See Note 3) Cable Bus Linear Meters Vertical Elbows Horizontal Elbows Switchgear Terminations to Include: a. Cable Leads b. Cable Term Kits c. Compression Lugs d. Stainless Steel Bolting HW e. Insulating Tapes f. Mounting Flange w/seal g. Mounting Flange w/o seal h. Housing Grnd Pad/Lug Assembly i. Termination Box Transformer Termination to Include: a. Cable Leads b. Cable Term Kits c. Compression Lugs d. Stainless Steel Bolting Hardware e. Insulating Tapes f. Mounting Flange w/seal g. Mounting Flange w/o seal h. Housing Grnd Pad/Lug Assembly i. Termination Box Additional Misc. Acessories Required Weatherproof Wall Flange Half Capacity Neutral Transformer Neutral Ground Conductor Ground Connection Arrangement Drawing Space Heaters for Outdoor Power Conductor Size Conductor Type Transformer Neutral Ground Conductor Size Insulation Type Jacket Type Minimum Insulation Resistance (Ohm/km) Max. Conductor Impedance at 60 Hz (Ohm/km) Reactance at 60 Hz (Ohm/km) A.C. Resistance at 90C, 60 Hz (Ohm/km) Charging Current (A) Minimum Bending Radius (mm) Length of Each Cable (m) Cable Diameter (mm) Type of Cable Supports Distance Between Supports (Horiz.) Distance Between Supports (Vert.) Span-Deflection Ratio Design Wind Load (km/hr) Sun Shield Enclosure Material Cable Operating Temp at Design Load (C) Shielded/Unshielded Wall Seal Assembly (2hr fire rated) Danger/Warning Indicators in both Arabic & English (White Lettering/Red background)
Estimated Quantities
Other
General Confidential
YERP-CF-ENG (05/08)
DOCUMENT NUMBER: J6491 CentFan 01 (012008) CLIENT DOCUMENT NUMBER: REVISION DATE BY
PROPOSAL
PURCHASE
AS BUILT
REVISION:
UNIT: NO. REQUIRED: INDICATES INFORMATION TO BE COMPLETED BY PURCHASER GENERAL SIZE DRIVER TYPE MOUNTED BY DIRECT COUPLED
0
BY MANUFACTURER
TYPE/ARRANGEMENT RATED kW PER SPECIFICATION OTHER FAN ROTATION, FROM DRIVEN END OPERATING CONDITIONS NORMAL RATED A
OTHER CONDITIONS B C D
WEIGHT FLOW,
Cp/Cv (K1) OR (KAVG) COMPRESSIBILITY (Z1) OR (ZAVG) STATIC PRESSURE @ SOUND TRUCK PRESSURE LOSS ACROSS SOUND TRUCK STATIC PRESSURE @ INLET DAMPERS STATIC PRESSURE @ FAN INLET (barA) (mm H2O abs) (mm H2O) (mm H2O abs)
30 DISCHARGE CONDITIONS: 31 32 33 34 35 STATIC PRESSURE @ FAN OUTLET STATIC PRESS. @ DISCHARGE DAMPER P ACROSS DISCHARGE DAMPER P ACROSS EVASE (mm H2O abs) (barA) (mm H2O abs) (mm H2O abs) (mm H2O abs)
FAN SPEED
GUARANTEE POINT PERFORMANCE CURVE NO. STATIC P ACROSS FAN INLET DAMPER/VANE POSITION DISCHARGE DAMPER POSITION FAN STATIC EFFICIENCY (%)
45 FAN CONTROL: 46 47 48 AIR SUPPLY CONTROL SIGNAL TYPE ARRANGEMENT DRAWING NO. INLET DAMPER STARTING CONDITIONS START & STOP RESTRICTIONS VENDOR REVIEW OF CONTROL SYSTEM REQUIRED OUTLET SOURCE FAN CONTROL FURNISHED BY SENSITIVITY CONTOL SIGNAL FAILURE MODE INLET GUIDE VANES STARTING METHOD RANGE CLOSE OPEN AUTOLOCK
49 METHOD: 50 51 52 53 54 55
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1
REVISION DATE BY
SPECIFICATIONS NOISE SPECIFICATIONS: APPLICABLE TO MACHINE: See Specification APPLICABLE TO NEIGHBORHOOD See Specification ACOUSTIC HOUSING: YES NO
31 SITE DATA: 32 33 34 35 ELEVATION TEMPERATURE WIND LOAD (m) BAR (C) SUMMER (kg/m) VELOCITY (barA) (C) WINTER (km/h) (C)
APPLICABLE SPECIFICATIONS:
36 UNUSUAL CONDITIONS: 37 38 39 40 41 42 43 44 45 46 47 48 ELECTRICAL AREA CLASSIFICATION: 49 CLASS GROUP DEC TO CONFIRM ZONE OTHER DUST OTHER FUMES PAINTING: MANUFACTURER'S STD. OTHERS SHIPMENT: DOMESTIC EXPORT EXPORT BOXING REQ'D.
OUTDOOR STORAGE OVER 6 MONTHS ERECTION: SHIPPED ASSEMBLED OTHER EXTENT OF FIELD ERECTION & ASSEMBLY MAN HOURS PARTLY ASSEMBLED
50 REMARKS: 51 52 53 54 55 56
General Confidential
YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
REV/APPR CLIENT JOB NO. PAGE 3 OF 12 CONSTRUCTION FEATURES (rpm) ACCESSORIES: TEMP DETECTORS (METAL) (OIL) TYPE END SEALS LABYRINTH MFG./NO. DOUBLE CONTACT YES API 670 PURE OIL MIST (See Pg. 6) @ (C) NO THRUST JOURNAL ITEM NO. REQ'N NO.
THERMOSTATICALLY CONTROLLED HEATERS TYPE LUBRICATION MFG/NO. CONSTANT LEVEL OILER (2.8.5.1) PURGE OIL MIST COOLANT REQUIRED (rpm) ROTOR: SHAFT LENGTH (IN) MATERIAL CONSTRUCTION TIR @ SLEEVE BLADES: No. of BLADES DIAMETERS (mm) TYPE (HOLLOW OR SOLID AIRFOIL, SINGLE, THICKNESS, ETC.) (mm) DIA. @ BEARING DIA. @ WHEEL NONE WATER OTHER AIR (L/min)
TRAIN LATERAL ANALYSIS REQUIRED SUBMIT X - Y PLOT (COUPLED DRIVER & FAN) TORSIONAL CRITICAL SPEEDS (2.7.3): FIRST CRITICAL SUBMIT X - Y PLOT (COUPLED DRIVER & FAN) TORSIONAL VIBRATION ANALYSIS FOR FAN & DRIVER TRNS'NT TORS'NAL ANLYS. FOR SYNCHRNS. DRIVER UNITS ALLOWABLE TEST LEVEL (Peak To Peak) MATERIAL CONSTRUCTION INLET BELL EVASE (DETAIL IN PROPSAL) INSULATION REQUIRED INSULATION TYPE INSULATION STUDS BY THICKNESS (mm) (mm/sec)
(mm)
(mm)
TYPE FABRICATION MATERIAL WEAR PLATES HUB: SHRINK FIT COATING TYPE MATERIAL KEYED CONSTRUCTION WR (kg-m) x / / DIA. (mm) CORROSION RESISTANT MATL x (mm) (C)/(min) (C)/(min)
FAN INLET ACCESS: SPLIT FOR ROTOR REMOVAL MANWAYS: SIZE SIZE (mm) TYPE/LOC. (mm) TYPE/LOC.
KEY WAY: No. DIM MAX. HEAT/COOL RATE MAX. ALL HEAT/COOL RATE
BEARING HOUSING: CONSTRUCTION BEARINGS HYDRODYNAMIC MOUNTING PEDESTALS SOLE PLATES RADIAL BEARINGS: MFG./No. LOAD (kg) LENGTH mm) DIA.(mm) ANTI-FRICTION YES YES NO NO MATERIAL
SHAFT SLEEVES: LENGTH (mm) SHRINK FIT SHAFT SEALS: TYPE BUFFER OR EDUCTOR CONNECTIONS DETAILS: MAIN CONNECTIONS (2.3): INLET: No. SIZE x BOLTING FURN. BY SIZE x BOLTING FURN. BY ASME B16.5 ASME B16.47 AREA (m) AREA (m) MATERIAL
FLANGE SIZE LOCATION/ORIENTATION EXP. JOINT REQ'D OUTLET: FLANGE SIZE LOCATION/ORIENTATION EXP. JOINT REQ'D MATING FLG BY VENDOR OTHER CONNECTIONS (2.3): SERVICE LUBE OIL INLET LUBE OIL OUTLET COOLING WATER INLET COOLING WATER OUTLET PRESSURE GAGE TEMP. GAGE CONDENSATE DRAINS No.
SIZE
TYPE
General Confidential
YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
REV/APPR CLIENT JOB NO. PAGE 4 OF 12 CONSTRUCTION FEATURES (Continued) BASEPLATES & SOLEPLATES: TRI- DIRECTIONAL ADJUSTING SCREWS FOR EQUIP. PILOT HOLES FOR DOWELS TYPE GROUT SOLEPLATES FOR DRIVER BASE PLATE: COMMON (Under Fan, Gear, Driver) OTHER DECKING DRIP RIM SUITABLE FOR DIMENSIONS NON SKID OPEN DRAIN COLUMN or PERIMETER SUPPORT x FAN ALONE x OPEN CONSTRUCTION (m) TYPE PRECOAT BEARING PEDESTALS FAN HOUSING SUPPORTS GEAR ITEM NO. REQ'N NO.
14 FAN CLEANING SYSTEM: 15 16 17 18 REQUIRED MFR./MODEL INSTALLED BY DETAILS/DWG.No. CORROSION ALLOWANCE CLEANING MEDIUM FURN BY
19 FAN ITEMS: 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 COUPLING & GUARD FURNISHED BY: TYPE MFG. MODEL/NUMBER LUBRICATION MOUNT CPLG. HALVES -FAN -DRIVER -GEAR SPACER LENGTH LTD. END FLOAT REQ'D COUPLING GUARD REQ'D SERVICE FACTOR CPLG. RATING KEYED or HYDR FIT ADAPTER (Solo) PLATE MATERIALS (kW/100 rpm) SHAFT BLADES HUB CENTER PLATE SHROUDS SLEEVES SEALS HOUSING DAMPERS GUIDE VANES RAIN HOODS INLET BELTS EVASE (Discharge, Difuser) SOUND TRUCK INLET DUCT WEAR PLATES
MATERIAL
MATERIAL SPECIFICATION
GEAR - FAN
DRIVER - GEAR
General Confidential
YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
CONSTRUCTION FEATURES (Continued) WEIGHTS: FAN ROTORS FAN GEAR UPPER CASE SOUND TRUNK SYSTEMS: LUBE CONTROL PANEL MAX. FOR MAINTENANCE (Identify) TOTAL SHIPPING WEIGHT EVASE CLEANING (kg) DRIVER DRIVER BASE BASE
9 VIBRATION DETECTORS: 10 11 12 13 14 PROVISIONS FOR VIBRATION TRANSDUCERS (THREADED CONN.) FLAT SURFACES FOR MAGNETIC MOUNTED TRANSDUCERS SEISMIC SENSOR COVER (S) BY PROVISIONS FOR MOUNTING NON-CONTACTING VIB. PROBES PER
SPACE REQUIREMENTS
(m)
15 SPEED DETECTORS (On Outdoor Bearing): 16 17 18 19 20 21 22 23 SHOP INSPECTIONS & TESTS: 24 SHOP INSPECTION 25 CLEANLINESS INSPECTION 26 HARDNESS VERIFICATION 27 CHARPY IMPACT TESTING 28 SHAFT RUN OUT CHECK 29 ROTOR BALANCING 30 REBAL. AFTER MOUNTING CPLG. 31 RESIDUAL BALANCE CHECK 32 CALIBRT'N CK. OF BALNC'G EQUIP 33 NDT EXAMINATION 34 ASSEMBLY & FIT UP CHECK 35 INITIAL &/or FINAL ALIGN 36 GEAR TOOTH CNTCT. CHK. (API 613) 37 MECHANICAL RUN TEST 38 FULL UNIT MECHANICAL RUN TEST 39 VIBRATION TEST 40 SOUND LEVEL TEST 41 MAT'L CERTIFICATION 42 SURFACE & SUBSURFACE INSPCT. 43 TYPE REQ'D OBSV'D WITNS'D NON-CONTACT PROBE OTHER TYPE MFG LOCATION SCALE RANGE (rpm) MODEL SPEED SWITCH
L L L
W W W
H H H
MISCELLANEOUS:
VENDOR'S REVIEW & COMMENTS ON FOUNDATION DESIGN VENDOR'S REV. & C'MNTS ON CONTRACTOR'S DUCT DESIGN TORSIONAL ANALYSIS REPORT REQUIRED TURNING GEAR, TYPE DRIVER AUTO RAINHOOD & CAP INLET AIR FILTER INLET DAMPER INLET GUIDE VANE INLET TRASH SCREEN OUTLET DAMPER SOUND TRUCK (INLET BOX/ SILENCER) BOLTING & GASKETS MANUAL ENGAGE START FROM REST
REMARKS:
48 RUN & CHECK LUBE CONSOLE 49 SHOP PERFORMANCE TEST 50 PRE-SHIPMENT INSPECTION 51 --DRIVER / AUX. MOUNTED
General Confidential
YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
REV/APPR CLIENT JOB NO. PAGE LUBE OIL SYSTEM 6 OF 12 ITEM NO. REQ'N NO.
PURE OIL MIST SYSTEM BY OTHERS CARBON STEEL STAINLESS STEEL STANBY PUMP CONTROL: RESET AUTOMATIC START "ON-OFF-AUTO" SELECTOR SWITCH RESERVOIR: MATERIAL RETENTION TIME BASEPLATE MOUNTED MODEL BAFFLE REQUIRED FREE SURFACE AREA HEATER (S) FLTR./BRTHR. PRESS. RELIEF VENT SPRING LOADED FILL CAP w/S.S. STRAINER OIL COOLERS: AIR SINGLE ASME CODE STAMP HEATING STEAM FOUL. FACTR.: SHELLSIDE MAKE DUTY (kJ/hr) WATER SINGLE ELECT. STEAM MIN.
API-614 REQUIRED
3 PIPING MATERIALS: 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 SYSTEM PRESSURES: 26 27 28 29 BASIC SYSTEM REQUIREMENTS 30 31 32 33 34 35 36 PUMPS: 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 HORIZONTAL VERTICAL SUBMERGED MOTOR DRIVEN TURBINE DRIVEN SHAFT DRIVEN CENTRIFUGAL GEAR/SCREW FLANGE CONNECTED (L/min) @ (RATED) (barG) LUBE OIL FAN DRIVER GEAR COMMON LUBE SYSTEM (L/min) (barG) DESIGN (barG) MAIN PUMP STANDBY PUMP ELECTRIC MOTOR (S) STEAM TURBINE (S) OIL COOLER (S) OIL FILTER (S) ACCUMULATOR (S) SUCT. STRAINER (S) CHECK VALVE (S) SWITCH VALVE (S) PUMP COUPLING (S) TEMP. INDICATORS L.P. SHUTDOWN SWITCH COMPLETE SYSTEM DOWNSTREAM OF FILTERS RETURN PIPING
MANUAL
AUTOMATIC
(l)
INTERIOR COATING (cm) MIN SITE HEAT-UP TIME INSULATION SUPPORTS (C) Hrs. FLANGED VNT.
(L/min)
@ MANUAL
TUBE SIDE TYPE SURFACE TUBE SIDE TOTAL SURFACE AREA (mm)NUMBER: (cm) (mm) (C)
HYDROTEST
(barG) (barG)
CODE (S) DESIGN PRESS. PSIG SHELL SIDE TUBES: O.D. LENGTH MATERIALS TUBES TUBE SHEETS SHELL (mm)
PUMP RELIEF VALVE (S) SETTINGS (NORMAL OIL FLOW) (SSU @ 37.7C)
(SSU @ 100C)
MAIN
STANDBY
ACCUMULATOR: SINGLE ASME CODE DESIGN MATERIAL CORROSION ALLOWANCE CAPACITY (TOTAL) PRE-CHARGE PRESS. DIRECT CONTACT TYPE BLADDER MATERIAL WITH SUPPLY REGULATOR FILTERS: SINGLE ASME CODE DESIGN MICRON () FILTER MEDIUM DESIGN PRESS. (barG) P CLEAN (bar) P COLLAPSE OTHER CASING MATERIAL CARTRIDGE INDENT NO. FURNISH SET OF SPARE CARTRIDGE W/ FILTERS (bar) MFG: TWIN ASME CODE STAMP MANU. CHARGE VALVE (l) (barG) BLADDER TYPE (mm) MULTI ASME CODE STAMP
(kW) @ 100 (SSU) DRIVER (kW) CASING MATERIAL SPEED COUPLING GUARD MECH. SEAL
55 EMERGENCY LUBE OIL PUMP: 56 57 58 59 AIR MOTOR DRIVEN SAFETY GUARD REQUIRED
General Confidential
YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
3 LOCAL CONTROL PANEL: 4 5 6 7 8 9 10 11 INSTRUMENT SUPPLIERS: 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PRESSURE GAGES TEMPERATURE GAGES LEVEL GAGES DIFF. PRESSURE GAGES PRESSURE SWITCHES DIFF. PRESSURE SWITCHES TEMPERATURE SWITCHES LEVEL SWITCHES CONTROL VALVES PRESSURE RELIEF VALVES SIGHT FLOW INDICATORS VIBRATION EQUIPMENT TACHOMETER SOLENOID VALVES ANNUNCIATOR DAMPER/VANE ACTUATOR FURNISHED BY NOTE:
0 0
VENDOR
PURCHASER
PURGE CONNECTIONS
ANNUNCIATOR WITH FIRST OUT INDICATION LOCATED ON LOCAL PANEL CUSTOMER CONNECTIONS BROUGHT OUT TO TERMINAL BOXES BY VENDOR REMARKS:
MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR.
0
SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE RANGE &TYPE SIZE & TYPE MODEL & No. POINTS MODEL MAX. TORQUE
0
TYPE
(N-m)
30 PRESSURE GAGE REQUIREMENTS: 31 FUNCTION 32 33 34 35 36 37 TEMP. GAGE REQUIREMENTS: 38 FUNCTION 39 40 41 42 43 44 45 46 47 48 49 SWITCH CLOSURES: 50 51 52 53 54 55 56 57 58 ALARMCONTACTS SHALL: SHUTDOWN CONTACTS SHALL: OPEN LUBE OIL TO BEARINGS DISCHARGE FROM EACH PINION JOURNAL BEARING BULL GEAR JOURNAL BEARING FAN THRUST BEARING DRIVER JOURNAL BEARING DRIVER THRUST BEARING GEAR THRUST BEARING FAN JOURNAL BEARING LUBE OIL PUMP DISCHARGE LUBE OIL FILTER P LUBE OIL SUPPLY
FAN DISCHARGE (IN. WG.) CONTROL AIR (PSIG) FAN SUCTION (IN. WG.)
LOCALLY MOUNTED
LOCAL PANEL FUNCTION OIL COOLER INLET & OUTLET FAN SUCTION
LOCALLY MOUNTED
LOCAL PANEL
CLOSE TO SOUND ALARM AND BE NORMALLY OPEN CLOSE TO TRIP AND BE NORMALLY
ENERGIZED ENERGIZED
DE-ENERGIZED DE-ENERGIZED
General Confidential
YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
INSTRUMENTATION (Continued)
ELECTRICAL AND INSTRUMENT CONNECT'NS WITHIN THE CONFINES OF THE FAN BASE SHALL BE BROUGHT OUT TO TERMINAL BOXES. COMMENTS REGARDING INSTRUMENTATION:
FUNCTION FAN VIBRATION FAN AXIAL POSITION DRIVER VIBRATION DRIVER AXIAL POSITION FAN MOTOR SHUTDOWN HI FAN THRUST BRG. TEMP. HI DRIVER THRUST BRG. TEMP.
ALARM
TRIP
SIGHT FLOW INDICATORS: EACH JOURNAL & THRUST BEARING OIL RETURN LINE LEVEL GAUGES, LUBE OIL RESERVOIR (S) VIBRATION READOUT EQUIPMENT VIBRATION READ OUT LOCATED ON: FAN SPEED PICK-UP DEVICES FAN SPEED INDICATORS FAN SPEED INDICATORS LOCATED ON: ALARM HORN & ACKNOWLEDGEMENT SWITCH LOCAL PANEL OTHER LOCAL PANEL OTHER
General Confidential
YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
REV/APPR CLIENT JOB NO. PAGE AS BUILT UNIT DRIVEN EQUIP. NO. REQUIRED SERIAL NO. BY MANUFACTURER 9 OF 12 ITEM NO. REQ'N NO.
MOTOR DESIGN DATA VIBRATION: NEMA STANDARD NOISE NEMA STANDARD THRUST: MAX. MOTOR THRUST REMARKS: (kg)
NEMA DESIGN
Slip Ring
FIELD DISCHARGE RESISTOR BY MOTOR MFR. 24 25 WOUND ROTOR INDUCTION [Type Other here] BASEPLATE MFR. STD. FANS D.C. EXCITATION KW REQ'D. TEIGF, USING GAS BY: DESCRIPTION PSIG TEMP. (bar) & TEMP. RISE (mm) (C) (C) ENCLOSED COLLECTOR RINGS: PURGED MEDIUM PRESS (barG) PURCHASER VOLTS MANUFACTURER ACCESSORY EQUIPMENT SOLEPLATE NONSPARKING FANS STATOR SHIFT
26 ENCLOSURE: 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 BASIC DATA: 44 45 46 47 48 VOLTS NAMEPLATE HP SYNCHRONOUS RPM INSULATION CLASS TEMP. RISE: TYPE (C) ABOVE (C) BY PHASE HERTZ WEATHER PROTECTED, TYPE FORCED VENTILATED OPEN-DRIPPROOF OPEN OTHER: [Type Other here] EXPLOSION PROOF TEFC TEWAC
DOUBLE WALL CARBON STEEL TUBES WATER SUPPLY: PRESS. WATER ALLOW. P WATER SIDE MIN. CORR. ALLOW. AND FOUL FACTOR (AIR)(GAS) SUPPLY PRESS. PSIG
EXPLOSION-RESISTANT NONPURGED FORCE VENTILATION (m/h) BEARING TEMP. DEVICES: LOCATION DESCRIPTION SET @ SPACE HEATERS: (kW) MAX SHEATH TEMP. WINDING TEMPERATURE DETECTORS: THERMISTORS TYPE: (rpm) No./PHASE NEG. TEMP. COEFF YES No./PHASE OHM PURCHR. MFR. NO VOLT PHASE (C) HERTZ (C) FOR ALARM (C) FOR SHUTDN. PRESS. DROP (mm H2O)
TEMPERATURE SWITCH RESISTANCE TEMP. DETECTORS: RESISTANCE MAT. SLCTR. SWITCH & INDICATOR BY:
MAX. STATOR WINDING TEMPS: (C) FOR ALARM (C) FOR SHUTDN.
General Confidential
YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
REV/APPR CLIENT JOB NO. PAGE 10 OF 12 ITEM NO. REQ'N NO. OHMS D.C. OHMS MANUFACTURER'S DATA, (Cont'd) FIELD DISCHARGE RESISTOR RATED EXCITATION FIELD VOLTAGE RESISTANCE OF EXCITATION FIELD @ 25C EXCITATION FIELD AMPS @ FULL LOAD & RATED P.F. EXCITATION FIELD AMPS: MAX. EXCITATION FIELD RHEOSTAT MIN. FIXED RESISTOR REQ'D
2 WINDING TEMP, DETECTOR & SPACE HEATER LEADS: 3 4 5 6 7 8 9 10 11 12 IN SAME CONDUIT BOX IN SEPARATE CONDUIT BOXES MOTOR ARRANGED FOR DIFFERENTIAL PROTECTION: SELF-BALANCE PRIMARY-CURRENT METHOD C.T. DESCRIPTION EXTENDED LOADS SURGE CAPACITORS LIGHTING ARRESTERS C.T. FOR AMMETER DESCRIPTION LENGTH (m)
SUPPLIED BY BEARINGS: TYPE LUBE OIL REQUIRED: TOTAL SHAFT END FLOAT LIMIT END FLOAT TO MOTOR ROTOR: SOLID SOLID SPLIT SPLIT LUBR. (L/min) @ (barG)
13 MAIN CONDUIT BOX SIZED FOR: 14 15 16 17 18 19 20 21 22 23 24 MANUFACTURER 25 FRAME No. 26 EFFICIENCY: F.L. 27 PWR. FACTOR (Ind.): F.L. 28 CURRENT (Rated Volt.): FULL LOAD 29 LOCKED ROTOR POWER FACTOR 30 LOCKED ROTOR WITHSTAND TIME (Cold Start) 31 TORQUES: 32 33 34 35 36 OPEN CIRCUIT TIME CONSTANT (SEC.) 37 SYMMETRICAL CONTRIBUTION TO 3 TERMINAL FAULT: 38 AT 1/2 CYCLES 39 REACTANCES: SUB-TRANSIENT (X"d) 40 TRANSIENT (X'd) SYNCHRONOUS (Xd) OHMS@ (C) AT 5 CYCLES (N-m) FULL LOAD STARTING (Syn.) PULL-IN (Syn.) PULL-OUT (Syn.) FULL LOAD RPM (Ind.) 3/4L 3/4L 1/2L 1/2L LOCKED ROTOR MAIN MOTOR LEADS INSULATED TYPE NONINSULATED ) ) ) )
MOTOR HUB FOR TEWAC &TEIGF MOTORS: COOLING WATER REQ'D C.W. TEMP. RISE (AIR) (GAS) REQ'D
C.T.'S FOR DIFF. PROTECT. (MTD. BY SURGE CAPACITORS (MTD. BY LIGHTNING ARRESTERS (MTD. BY C.T. FOR AMMETER (MTD. BY SPACE FOR STRESS CONES AIR FILTERS MFR. TYPE MANUFACTURER'S DATA
(L/min) (C) PRESS. DROP (m/h) PRESS. MAINT. (bar) (mm H2O)
CURVES REQ'D BASED ON MOTOR SATURATION @ RATED VOLTAGE: SPEED vs TORQUE (ALSO @ SPEED vs POWER FACTOR SPEED vs CURRENT WEIGHTS NET WEIGHT ROTOR WEIGHT MAX. MAINT. WT (Identify) DIMENSIONS: L (m) W H (kg) SHIPPING WT. MAX. ERECTION WT. % RATED VOLTAGE)
SHOP INSPECTION AND TESTS REQUIRED SHOP INSPECTION TESTING PER NEMA MFR. STD. SHOP TESTS IMMERSION TEST SPECIAL TESTS (List Below) OBSERVED WITNESS
COUPLING: SUPPLIED BY MFR. % % MOTOR MFR. PAINTING: MANUFACTURER'S STANDARD FAN MFR. MODEL PUCH. TO MOUNT MTR. HALF
43 KVA INRUSH @ FULL VOLT. & LOCKED ROTOR (SYN.) 44 KVA @ FULL VOLTAGE & 95% SPEED 45 MAX. LINE CURR. IN STATOR ON 1st SLIP CYC. @ PULL-OUT 46 (SYN.)
47 ACCELERATION TIME (Motor Only @ Rated Volt.) 48 ACCEL. TIME (Motor & Load @ 85% Rated Volt.) 49 ROTOR/FIELD WR @ MOTOR SHAFT (LB-FT) 50 ROTATION FACING COUPLING END 51 No. OF STARTS PER HOUR 52 REMARKS: 53 54 55 56 57 58
SEC. SEC.
General Confidential
YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY
REV/APPR CLIENT JOB NO. PAGE NOTES 11 OF 12 ITEM NO. REQ'N NO.
General Confidential
YERP-CF-ENG (05/08)
CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
12
OF
12
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
General Confidential
YERP-CFILTER-ENG (05/08)
J6491 Crtg Filter (092007) DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. DATA SHEET
0
PAGE
OF
CARTRIDGE FILTER
SI UNITS (bar) APPLICABLE TO:
1 2 3
1
INQUIRY
PURCHASE
CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.
BY PURCHASER OR MANUFACTURER
DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0
Liquid Filtered: Flow Rate (Nm3/hr): Norm: Oper. Pressure ( (barG) Norm: Op. Temperature: (C) Norm: Specific Gravity @ Operating Temperature: Viscosity @ Operating Temp.: (mPa-s) Allowable Clean Pressure Drop: (barG) Design Pressure: (barG)
Description of Particles Removed: Total Suspended Solids (Feed): ppm Wt % Particle Size (microns): min: max: Size of Particles to be removed: > microns ppm Removal Efficiency (%) Beta Ratio
(kg/h)
Wt %
(C)
MECHANICAL DESIGN Inspection: Spot Radiography 100% Radiography Surface Hydrotest Vendor to Furnish Transfer Valve Mount as DUPLEX Codes: ASME Design w/o Stamp B31.3 Design MATERIALS OF CONSTRUCTION Description ASTM Number Housing / Cover Element Supports Housing Supports Nozzles Element Gaskets (elements) Gaskets (housing) MISCELLANEOUS Horizontal Vertical Shop Coating Sandblast Primer Finish Painting Dye Penetrant or Mag Particle Other (mm) Corrosion Allowance: Other: CONNECTIONS Size Rating / Facing / Type
No.
Filter Cover Type Hinged 38 Thru bolted-on 39 Swing bolted-on 40 Clamp-on 41 Screwed 42 Hydraulic Lift 43 Davit (note 1) 44 Special 45 Insulation: 46 NOTES:
36 37
0
in. All connections 1-1/2" and larger shall be flanged. DATA BY VENDOR Housing Model: Element Model: Housing Diameter: Element OD: (mm) (mm) Housing Length: (mm) Element Length: (mm) Clearance Required: (mm) Removal Length: (mm) Total Element Solids Handling Capacity: No. Elements: (m) Effective Filtation Area: (cm) Clean Pressure Drop Flange to Flange: (bar) Collapse Pressure Drop: Max Allowable Working Pressure: (barG) (C) Min Design Metal Temp: Hydrotest Pressure (30 minutes): (barG) Support Method: Legs Piping Transfer Valve Type: Weights: (kg) Shipping:
(bar)
(C) (barG)
Clips Cover:
47 48 49 50 51 52 53 54 55 This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-CFILTER-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-CIFDS-ENG(04/08)
Page 1 of 1
F1
Document No. Job Number Project Location Item Number Item Name
Revisions
EQUIPMENT DATA Equipment Type/Configuration External Material of Construction Operating Temperature (C) (inlet/outlet) Cyclic or Intermittent Conditions (C) Note: Any changes to the equipment data above may result in a corresponding change to the data below
Specifications Apply To: S (Fabricator's Shop), F (Field/Site)
PROJECT SPECIFICATIONS 100-YER-PE-YSS-0538, Project Coating Summary 100-YER-PE-YSS-0079, Coating Materials & Application Requirements for Industrial Facilities 100-YER-PE-YSS-0080, Approved Protective Coating Systems for Industrial Plants & Equipment 100-YER-PE-YSS-0081, Approved Saudi Aramco Data Sheets Paints and Coatings 100-YER-PE-YSS-0082, Safety 100-YER-PE-YSS-0328, Fabrication of Structural and Miscellaneous Steel WORK SCOPE AND LOCATION Painting Location & Notes* Surface Description APCS Coating System
Type -----
-----
-----
-----
--
--
--
--
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
General Confidential
YERP-CIS-ENG (05/08)
APPLICABLE TO:
PROPOSAL
PURCHASE
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: 0 1 REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.
PAGE
OF
DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO KBR SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0
BY PURCHASER OR MANUFACTURER
OPERATING CONDITIONS Location: Indoor Outdoor Under Roof Chemical Used: Service: Chemical Type: Liquid Solid Spec. Gravity @ Normal Temp: Chemical Feed Rate: (m/h) Pump TempNormal: Max: (C) Chemical Concentration: (%) Disch. Pressure Rated: (barG) Max: To Tank: Tank Solution: Viscosity @ Normal Temp: (cP) (barA) Vapor Pressure @ Normal Temp: CONSTRUCTION (SKID MOUNTED UNIT) TANK MIXER PUMP Item No: Item No: Item No: Mfr: Capacity: (m) Mfr: Model No: Dia. X Height: (mm) Model No: Quantity: Thickness - Shell: (mm) Mount Type: Clamped Flanged Heads per Pump: Head: (mm) Impeller - Type: Max. Capacity: (m/h) Corrosion Allowance: (mm) Diameter: (mm) Type: Diaphragm Plunger Tank Design Press: (barG) Brake (BkW) Double Design Code: ASME Section VIII, Div. 1 Motor (BkW) / rpm: Diaphragm: Single Diaphragm Leak Detector Stamped Other Seal - Type: Double Mat'l of Constr: Mfr: Ball Check Valve: Single Brake (BkW): Dilution Source: Model No: Motor (BkW) / rpm: Hinged Tank Cover Materials of Construction Strokes per Minute: Tangential Fill Connection Shaft: Dissolving Basket Impeller: Stroke Adjustment: Pneumatic Signal: to (barG) Level Gauge Mounting Flange: Electric Signal: to (mA) Vent Seal: Micro-dial with 1% graduations Nitrogen Purge Connection Internal Relief Valve: OTHER ACCESSORIES TESTING Set at: (barG) Pressure Gauge with Barrier Hydrotest Required: Materials of Construction Pulsation Dampeners Pumps @ (barG) , 30 min Liquid End: Suction Discharge System @ (barG) , 30 min Diaphragm: with Bladder Mechanical Run: Pumps System Plunger: Bladder Material: Frame: Charge Pressure (barG) SPECIFICATIONS Packing: Strainer - Material: Pump Spec: API-676 MJ34-1E Check ValvePiping - Material: Project Spec: Body: Schedule: 40 80 Motor Spec: Seat: Threaded Socket Welded Paint Spec: Flanged Customer Connections Other Calibration Column Electrical Area Classification: Back Pressure Control Valve Class: Block Valves REMARKS
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-CIS-ENG (05/08)
OF
DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION : INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER BY PURCHASER OR MANUFACTURER
THE VENDOR SHALL FURNISH AS A MINIMUM THE EQUIPMENT & COMPONENTS SHOWN ON THIS SHEET
A
VENT TANK TO BE PROVIDED BY VENDOR
GAUGE PI
TANK
PULSATION DAMPENER
E
PIPE BACK TO TANK
MOTOR
GAUGE
PI
SPARE PUMP
CALIBRATION DEVICE
PULSATION DAMPENER
C
RELIEF VALVE FROM SPARE PUMP CONN. D RELIEF VALVE
MOTOR
MOTOR
PUMP
STRAINER
STRAINER
PUMP
STRUCTURAL SKID
General Confidential
YERP-CIS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
CHEMICAL INJECTION SYSTEM DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
General Confidential
YERP-CLSCRFILTER-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F2 1 DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO.
1
PAGE
OF
INQUIRY
PURCHASE
DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0
BY PURCHASER OR MANUFACTURER
Gas Filtered: Flow Rate (Nm3/hr): Norm: Oper. Pressure ( (barG) Norm: Op. Temperature: (C) Norm: (kg/m) Norm: Density Molecular Weight Norm: Allowable Clean Pressure Drop: Norm: Compressibility (Z): Design Pressure: (barG)
Max: @
(C)
Description of Particles Removed: Total Suspended Solids (Feed): ppm Wt % Particle Size (microns): min: max: Size of Particles to be removed: > microns ppm Removal Efficiency (%) Beta Ratio
(kg/h)
Wt %
MECHANICAL DESIGN Inspection: Spot Radiography 100% Radiography Surface Hydrotest Vendor to Furnish Transfer Valve Mount as DUPLEX Codes: ASME Design w/o Stamp B31.3 Design MATERIALS OF CONSTRUCTION Description ASTM Number Housing / Cover Element Supports Housing Supports Nozzles Element Gaskets (elements) Gaskets (housing) MISCELLANEOUS Horizontal Vertical Shop Coating Sandblast Primer Finish Painting
0
Filter Cover Type 39 Hinged 40 Thru bolted-on 41 Swing bolted-on 42 Clamp-on 43 Screwed 44 Hydraulic Lift 45 Davit (note 1) 46 Special 47 Insulation: 48 NOTES:
38 49 50 51 52 53 54 55
Description No. Inlet - Gas Outlet - Gas Vent Drain Instruments Relief Valve Outlet - Liq All connections 1-1/2" and larger shall be flanged. DATA BY VENDOR Housing Model: Element Model: Housing Diameter: Element OD: (mm) (mm) Housing Length: (mm) Element Length: (mm) Clearance Required: (mm) Removal Length: (mm) Total Element Solids Handling Capacity: No. Elements: (m) Effective Filtation Area: (cm)
0
Dye Penetrant or Mag Particle Other (mm) Corrosion Allowance: Other: CONNECTIONS Size Rating / Facing / Type
Clean Pressure Drop Flange to Flange: (bar) Collapse Pressure Drop: Max Allowable Working Pressure: (barG) (C) Min Design Metal Temp: Hydrotest Pressure (30 minutes): (barG) Support Method: Legs Piping Transfer Valve Type: Weights: (kg) Shipping:
0
(bar)
(C) (barG)
Clips Cover:
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-CLSCRFILTER-ENG (05/08)
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-COALESCER-ENG (05/08)
PROPOSAL
PURCHASE
JOB NO. LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.
PAGE
1 OF 3
DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
Manufacturer Model
National Board Reg No. Serial No. Quantity GENERAL DATA Site Data Installation Indoor Outdoor (m) (barA) Operating Mode Altitude Barometer Continuous Standby Intermittent Ambient Temperature Max Min (C) Electrical Area Classification Unclassified Type Horizontal Zone Group Temp. Class. Vertical Unusual Conditions Dust Fumes Liquid Removal From Gas Seismic (km/h) Liquid Separation Wind OPERATING CONDITIONS AND PERFORMANCE Influent Stream Entrained Material Effluent Stream (kg/m) Density Specific Gravity Specific Gravity Viscosity (cP) Viscosity cP Viscosity cP (m/h) Rated Capacity Mol Weight Mol Weight (barG) (bar) Operating Pressure % Removal (by weight) Pressure Drop Normal Required Expected Allowable Maximum Guaranteed Actual (C) Operating Temperature Solid Contaminants Change media (mm) (m/s) Normal Particle size Velocity through media Minimum Maximum Density Remarks: Corrosion/Erosion caused by Concentration (wt)(ppm) CONSTRUCTION FEATURES Instruments by Media Purchaser Wood Fiber Vendor Fiberglass Instrumentation Activated Carbon Stainless Steel Mesh P Gauge Level Gauge Other Relief Valve TI w/ thermowell Required Access Auto drain valve Ladder(s) Platform
Coalescer Head Type Flanged Quick Opening Hinged Davit Supports Saddles Legs Skirt Other
Design Pressure (barG) Design Temperature (C) Minimum Metal Design Temperature (C) Corrosion Allowance (mm) Hydrostatic Test Pressure (barG) Design for Steam Out @ (barG) and (C) (bar) Media Collapse Pressure Differential Design Code ASME Section VIII, Division 1 without Stamp National Board Registry Other Painting Mfr Std Other Surface Preparation Primer Finish Shipment Domestic Export Export Boxing
0
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-COALESCER-ENG (05/08)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
# 1 2 3 4 5 6 7 8 9 10 11
JOB NO. COALESCER PAGE DATA SHEET SI UNITS (bar) TYPICAL COALESCER CONNECTION SUMMARY Description Size (in.) Rating (lb) Facing Inlet Outlet Top Boot Outlet Bottom Boot Outlet Drain Vent Relief Valve Level Gauge Level Transmitter
2 OF
Diameter: Length:
(mm) (mm)
Media
Diameter
Length
Remarks:
General Confidential
YERP-COALESCER-ENG (05/08)
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
General Confidential
YERP-CP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT RESP73H & RESP73V CENTRIFUGAL PUMP DATA SHEET LOCATION UNIT NO. SI UNITS (bar) ITEM NO. SERVICE PROPOSAL PURCHASE AS BUILT REQ'N NO. APPLICABLE TO: J6491 ANSIPUMP 06 (072007)
1
PAGE
OF
DESIGN, MANUFACTURE, INSPECTION & TESTING SHALL CONFORM TO SPECIFICATION BY PURCHASER BY MANUFACTURER INFORMATION TO BE COMPLETED
0 0
BY PURCHASER OR MANUFACTURER
0 1
GENERAL
Pump Manufacturer Model Serial Number Number Pumps Required Pump Size Type Number Motor Driven Number Turbine Driven Gearbox Item Number Motor Item Number Turbine Item Number Gearbox Provided by Motor Provided by Turbine Provided by Gearbox Mounted by Motor Mounted by Turbine Mounted by OPERATING CONDITIONS PERFORMANCE Performance Curve Number Rated Max Norm Min Speed Capacity (m/h) Measured at Capacity Rated Max Normal Suction Press (barG) Discharge Press (barG) NPSH Req'd (m) Max Head @ Rated Impeller Differential Press (bar) Differential Head (m) @ Min SG Max Head @ Maximum Impeller Hydraulic Power (kW) Minimum Continuous Flow Operating Time (hr/yr) Thermal Stable NPSH Available (m) Allowable Operating Region to System Design Best Efficiency Point for Rated Impeller Parallel Operation Suction Specific Speed Stand Alone Operation Series Operation with Item Number Impeller Diameter Rated Max Min Service Pump Rated Power (BkW) Efficiency Continuous Intermittent (Starts/day) Max Power @ Rated Impeller System Control Method Rotation (Viewed from Coupling End) CW Speed Flow Level Temperature Case Pressure Rating Pressure Pipe Friction Resistance Only Max Allowable Working Pressure PUMPED FLUID @ Hydrostatic Test Pressure Pumped Fluid SITE CONDITIONS Rated Maximum Minimum Pumping Temp (C) Location Indoor Outdoor Specific Gravity Altitude Vapor Press (barA) Range of Ambient Temperatures Max/Min / Viscosity (cP) Electrical Classification Non Hazardous Class Group Division Sp Heat (kJ/kg C) Zone Class Group Initial Boiling Point (C) @ (barA) Liquid Hazardous Flammable Temp. Code Other Remarks: Corrosion / Erosion caused by % Solids Max Particle Size (mm) Remarks:
0 0 0 0 0 0 0 0 0 0 0 0 0 0
(rpm) Min (m) (m) (m/h) (m/h) (m/h) (mm) (%) (BkW) CCW (barG) (C) (barG)
(m) (C)
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-CP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. 2 4 PAGE OF
RESP73H & RESP73V CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) MECHANICAL DATA
Impeller Type
Closed Semi-Open
Casing Mounting
(mm)
Bearing Manufacturer Radial Bearing Type Thrust Bearing Type Bearing Isolators Shaft Stiffness Ratio
Lubrication
0 0 0
Baseplate Mounted
Flood Pure Mist Shielded (Grease) Grease Purge Mist Sealed (Grease) Constant Level Oiler Housing Vent Required Magnetic Drain Plug in Housing Required Oil Cooler Required Seal Spray Guard Required Oil Viscosity ISO Grade Other CONNECTIONS Size Rating Facing Location Finish Suction Discharge (mm) Drain; Size Auxiliary Connections Threaded Welded & Flanged MATERIALS Casing Impeller Cover Shaft Shaft Sleeve Baseplate Casing Gasket Impeller Gasket Casing Fasteners Bearing Housing Bearing Housing Adapter Bearing Housing End Seals Coupling Guard Mechanical Seal Gland Mechanical Seal Gland Fasteners DRIVER Power Rating (BkW) ; Speed (rpm) Driver Size Selected for Max SG of and Max Visc of (cP) Remarks:
0 0 0 0 0 0 0
Design
BASEPLATE Grouted Free Standing Centerline of Pump to Stilt Bottom ANSI Baseplate Number Manufacturer Standard
(mm)
Baseplate
0 0
Shipment
Certificate Hydrostatic Performance NPSHR Vibration Other Final Shop Inspection Days for Notification Dismantle and Inspect After Test Casing Repair Procedure Approval Required
0
Material Certification
0
Casing Other
Cover
Impeller
Shaft
Manufacturer Standard
Inspection for Castings
0
Visual Inspection
Visual Inspection
VENDOR DATA REQUIREMENTS For Vendor Data Requirements Refer to VDR-1JLUZ-94; VDR-2J-300; VDR-3 Other
General Confidential
YERP-CP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. 3 OF 4 PAGE
RESP73H & RESP73V CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) MECHANICAL SEAL Supplied by Pump Vendor Purchaser Pump Vendor Purchaser Mounted by API Seal Code Manufacturer Model Manufacturer's Code Seal Type Cartridge Component Seal Design Single Dual Dry Gas Pressurized Unpressurized Seal Chamber Taper Bore Cylindrical Bore Chamber Size Oversize Standard Sleeve Material Pumping Ring Required Throat Bushing Required; Material
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Barrier Flush Fluid Supply Temp - Max/Min Specific Gravity Specific Heat Vapor Pressure (barA) @ Flow Rate - Max/Min Pressure Reqd - Max/Min MAWP of Secondary Seal System Temperature Reqd - Max/Min Tubing Pipe Carbon Steel
0
/ / /
Material
Taps Required
Drain
Unions
Primary Seals
Threaded Tube Type Fittings Socket Welded Flanged SEAL SYSTEM INSTRUMENTATION Gauges Switches
External Flush Fluid Supply Temp - Max/Min Specific Gravity Specific Heat Vapor Pressure (barA) @ Flow Rate - Max/Min Pressure Reqd - Max/Min Temperature Reqd - Max/Min Tubing Pipe Other
Flow Temperature Pressure (C) Secondary Seals Flow (kJ/kg C) Pressure (C) Level / (m/h) COOLING AND HEATING PIPING PLANS / (barG) Cooling / (C) Piping Plan Name of Fluid Inlet Temperature (C) Outlet Temperature (C) Rated Flow (m/h) Supply / MAWP (barG) (mm) Max Allowable P (bar) Tube Type Fittings Galvanized Pipe Flanged Stainless Steel Tubing Outlet Shutoff Valve Sight Flow Indicator
0 0 0 0 0
Heating
316SS Carbon Steel Other Piping/Tubing Size Piping Assembly Threaded Unions Socket Welded
0
Remarks:
General Confidential
YERP-CP-ENG (05/08)
RESP73H & RESP73V CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Coupling Detail Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid
The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size of the coupling The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size
General Confidential
YERP-CVP-ENG (05/08)
DOCUMENT NUMBER: J6491 ContVolPump 01 (102007)
0
CLIENT JOB NO. PAGE AS BUILT UNIT NO. OF PUMPS REQUIRED 1 OF 3 ITEM NO. REQ'N NO.
PROPOSAL
PURCHASE
MODEL
BY MANUFACTURER
GENERAL
GEAR ITEM NO'S GEAR PROVIDED BY GEAR MOUNTED BY GEAR DATA SHEET NO. LIQUID TYPE OR NAME OF LIQUID PUMPING TEMPERATURE): (C) NORMAL SPECIFIC GRAVITY SPECIFIC HEAT VISCOSITY (mPa-s) MINIMUM MAX MAXIMUM Cp (kJ/kg C) MAXIMUM MIN MINIMUM
SITE AND UTILITY DATA (L/min) LOCATION HEATED INDOOR UNHEATED GROUP OUTDOOR UNDER ROOF DIV
ELECTRICAL AREA CLASS WINTERIZATION REQD SITE DATA RANGE OF AMBIENT TEMPS:MIN/MAX
PLUNGER SPEED (strokes/min) DIAMETER PUMP HEAD: MAXIMUM PRESSURE HYDRO TEST PRESSURE (barG) (barG) (barG) (mm)
TROPICALIZATION REQD
LENGTH OF STROKE
(C)
FUMES
SALT ATMOSPHERE
ELECTRICITY VOLTAGE HERTZ PHASE COOLING WATER TEMP PRESS. (C) (barG)
RETURN
DESIGN
MAX
SOURCE INSTRUMENT AIR PRESSURE (barG) APPLICABLE SPECIFICATIONS: API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME GOVERNING SPECIFICATION (IF DIFFERENT) MAX MIN
50 REMARKS 51
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-CVP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
VENDOR REVIEW PIPING DRAWINGS VENDOR FURNISHED PULSATION SUPRESSION DEVICES VENDOR FURNISHED RELIEF VALVE
0
EXTERNAL (barG)
VENDOR FURNISHED BACK-PRESSURE VALVE DOUBLE CHECK VALVES REQUIRED OIL-FILLED PRESSURE GAUGES REQUIRED VENDOR FURNISHED CONTROL PANEL BASEPLATE PREPARED FOR EPOXY GROUT PROVIDE TECHNICAL DATA MANUAL
OUTDOOR STORAGE MORE THAN 6 MONTHS WEIGHTS PUMP BASE (kg) GEAR DRIVERS MOTOR: MANUFACTURER TYPE FRAME NO. CONSTANT SPEED VARIABLE SPEED (rpm) (rpm) (rpm) PHASE SERVICE FACTOR DRIVER
32 TESTS 33 HYDROSTATIC 34 STEADY STATE ACCURACY 35 REPEATABILITY 36 LINEARITY 37 38 39 40 41 42 43 44 45 46 47 48 49 CRANKCASE HYDRAULIC FLUID
LUBRICATION FLUID
0
INTERMEDIATE
ACCESSORIES SPEED REDUCER MANUFACTURER INTEGRAL MODEL RATIO BASEPLATE UNDER COUPLING MANUFACTURER TYPE SEPARATE
ENCLOSURE OTHER (SEE SEPARATE DATA SHEETS) GAS DRIVEN STEAM TURBINE OTHER
50 REMARKS 51
General Confidential
YERP-CVP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
CONTROLLED VOLUME PUMP (API 675-2ND) DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Coupling Detail Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid
The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size of the coupling The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size
General Confidential
YERP-DEAERTOR-ENG (05/08)
APPLICABLE TO:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
PROPOSAL
PURCHASE
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F2 0 DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.
PAGE
1 OF 4
DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
GENERAL SPECIFICATION
Manufacturer : Model No.: Quantity : Area Classification : Heater : Horizontal Water Storage Capacity (min.) : Empty to Low Level : Low Level to Normal Water Level : Design Pressure (ASME Code Sect.VIII, Div.1) (barG) (m) (m) (m) (C)
Vertical
OPERATING CONDITIONS
Service Units Make-Up SC Condensate NNSC Conden Steam Outlet #1 (BFW) Outlet #2 (BFW) Outlet Vent Balance Lines
Pump Kickback
Pressure (barG)
REMARKS : 1) Steam is let down from LP steam header. 2) Design conditions are for sizing nozzles only and will not necessarily result in a material and enthalpy balance 3) Effluent Guarantee : Oxygen shall be reduced to less than 0.005 ml/l (7ppb). Carbon dioxide shall be zero in effluent as measured by APHA. 4) Vessels shall be post weld heat treated for stress relieving. 5) All longitudinal and circumferential pressure containing welds shall be 100% x-rayed. 6) Supplier shall advise in his proposal if their design uses stiffening rings. 7) Supplier shall furnish as a minimum the equipment and components shown in the sketch and as called for on the data sheet. 8) Vent connections shall be sized by supplier. 9) Vent valve to be stainless steel with hole drilled through gate. 10) Provide storage capacity for 8 minutes operation based on combined outlet flow rate (Case 1). 11) Volume for normal level. 12) Supplier shall complete these data sheets and submit with their proposal.
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-DEAERTOR-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F2 0 1 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 2 OF 3 REQ'N NO.
DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
CONSTRUCTION FEATURES
Material : Deaerator : Storage Heater Internal : Spray Valve : Tray : ACCESSORIES Relief Valve Manufacturer Model No. Material Size Set Press. Vent Valve : Size : Type : Material : DEAERATION SECTION Manways : C.A. : Support : Hinge (mm) C.A. : Size : (mm) Storage : Support : Hinge Size : Heads : Torispherical Davit Davit Ellipsoidal
Vacuum Breaker Provided by : Control Valve Manufacturer : Model No.: Size : Material : Level Control Manufacturer : Model No.: Material :
Overflow Control
KBR Supplier
Thermometers
General Confidential
YERP-DEAERTOR-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F2 0 1 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 3 OF 3 REQ'N NO.
DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
Description
Outlet #1 (MP BFW) Outlet #2 (HP BFW)
Size (in)
Rating (lbs)
Facing Heater diameter height I.D. Thickness Saddle spacing Storage diameter height I.D. Thickness Saddle spacing Overall height
Dimensions (mm)
(kg)
Drain Overflow Chem. Injection Spare Vent Relief Valve Stripping Steam HP BFW Return Cond. Inlet/ Makeup MP BFW Return
Level Instrument
MH1
I1-4 K1-2
T1
T2
F6
AB/BB
MH2
C AT
A1
A2
General Confidential
YERP-DEAERTOR-ENG (05/08)
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-DESALTER-ENG (05/08)
DOCUMENT NUMBER:
J6491 Desalter(092007)
PROPOSAL
PURCHASE
AS BUILT
SERVICE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 0 0 0 0 0 0 0 0
DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0 0
BY PURCHASER OR MANUFACTURER
0
Other
MODEL NO.
Desalter vessels and internals Electrical equipment (bushings, power units, etc.) Demulsifier injection unit Acid injection unit Mixing valves or devices Mud wash pumps Brine blowdown de-oiling equipment Interface probes
0 0 0
PERFORMANCE DATA
CRUDE SUPPLIED (dry basis) Name Charge Rate (kg/hr) design Properties: normal API Gravity RVP (psi) Pour Point (C) H2S + RSH (ppmw) Total Sulfur (wt%) Acidity (mg KOH / g) Mercaptans (ppmw as S) Sodium (ppmw) Viscosity @ 60oC (cP) Metals (ppmw) Viscosity @ 93oC (cP) Salt Content (ppmw) Viscosity @ 130oC (cP) HCl (ppmw) Viscosity @ 160oC (cP) BS&W (vol%) Water for Dist. (vol%) K - Factor Filterable Solids (wt%)
0 0 0 0 0 0 0 0 0 0 0 0
PERFORMANCE REQUIREMENTS Product Sodium Content (ppmw as Na) Product BS&W (vol%) Oil Content of Effluent Water (ppmw) WASH WATER See attached data sheet for complete analysis. Source Flow (m3/hr) Pressure (kPa-g) Temperature (oC) Addition Rate (vol%) Recycle Rate (vol%) pH COD (mg/l) Properties: H2S (ppmw) NH3 (ppmw) Oil (ppmw) Mercaptans (ppmw as S) TSS (ppmw) Phenols (ppmw) Total Sulfides (ppmw as S)
0 0 0 0 0 0 0 0 0
Pressure (kPa-g)
MECHANICAL COMPONENTS
ELECTRICAL EQUIPMENT POWER UNITS (TRANSFORMERS) Number of Units per vessel total Manufacturer Model Number Power Rating: per Unit kVA Total kVA Estimated Power Consumption Normal kVA Maximum kVA Power Supply (volts / hertz / phases) Secondary Conditions (volts / hertz / phases) Entrance Bushings Standard Special External tap changer (no-load) ELECTRODES Manufacturer Model Number Number of sets / vessel Material Total electrode area Separation Insulator sets / vessel OTHER Material / Type Supplied by Conduit Supplier Purchaser Wiring Supplier Purchaser Supplier Purchaser Meter panel N40-9E O40-9E Mfr's Std. Specification Area Classification: Class Division Group
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
mm mm
0
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-DESALTER-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
DESCRIPTION Inlet Desalted Outlet Brine Blowdown Relief Valve Outlet Drain (Pump Out) Manways Mixing Valve Inlet Mixing Valve Outlet Steamout Wash Water Outlet Wash Water Outlet Mudwash Inlet Mudwash Inlet
1 2 3 4 5 6 7a 7b 8 9a 9b 10a 10b
SIZE END RATING / TYPE SCHEDULE flange flange open flange flange flange flange flange flange flange flange flange
4
XA
Common Trouble Alarm
2
LSL LT LT
AI
Wash Water
9a
FI
5 1 10a
10b 9b
3 Brine
dPI
Outlet
LSL LT LT
Second Stage
Wash Water Cascade Pumps
Brine
Mixing Valve
General Confidential
YERP-DESALTER-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
ADDITIONAL INFORMATION AND REQUIREMENTS WASH WATER ANALYSIS Characteristic Units Value Color Hazen Units Turbidity Ntu pH Conductivity micromhos/cm Nitrite Nitrogen mg/l as N Nitrate Nitrogen mg/l as N Free Ammonia mg/l as N Total Nitrogen mg/l as N Alkalinity, Total mg/l as CaCO3 Hardness, Total mg/l as CaCO3 Chloride mg/l as Cl Sulfate mg/l as SO4 Phosphate mg/l as P Detergent mg/l as LAS Suspended Solids mg/l Total Solids mg/l BOD (5days @20oC) mg/l COD mg/l Dissolved Oxygen mg/l INFORMATION FOR SUPPLIER TO PROVIDE OR CONFIRM WITH PROPOSAL: 1. Supplier to describe the facilities to be provided for sludge removal with the first stage vessel. 2. Supplier to advise the expected "normal" BS&W in the desalted product. 3. Supplier to recommend appropriate mixing device and advise the required pressure drop. 4. Supplier to confirm: a. wash water requirements b. wash water injection locations c. suggested type of injection d. dosage range 5. Supplier to advise holdup time. 6. Supplier to advise the maximum desalter operating temperature (i.e. bushing protection) and desalter design temperature. 7. Supplier to recommend demulsifying chemical injection, including: a. specification of injection rate b. recommended injection points c. type of chemical d. emulsion detection probes
INFORMATION THE SUPPLIER MUST PROVIDE WITH PROPOSAL: a. Number of Desalter Stages b. Desalter Design Type c. Description of Sludge Removal (mudwash) Design d. Size of Desalter Vessels e. Electrical Demand f. Demulsifier Dosage Range g. Details on the Chemical Nature of Recommended Additives Package h. Associated Equipment List: mix valves transformers electrical panels
General Confidential
YERP-DESALTER-ENG (05/08)
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
General Confidential
YERP-DGSS-ENG (05/08)
Document Number: J6491 DRY GAS SEAL (102007) Client Document Number: REVISION DATE BY
DRY GAS SEAL SYSTEM (API 614-4TH) CHAPTER 4 - DATA SHEET SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SEAL GAS SYSTEM (S) FOR 4 SEAL GAS MODULE SUPPLIER 5 DRY GAS SEAL SUPPLIER 6 NOTES: 7 8 9 10 11 2. 3. 1. PROPOSAL PURCHASE
AS-BUILT SITE
THE PARTY TO COMPLETE THE INFORMATION IS INDICATED AS FOLLOWS: PURCHASER VENDOR EITHER, BUT BY VENDOR IF NOT BY PURCHASER
A DOT * INDICATES THE STANDARD SPECIFIES A REQUIREMENT, VALUE OR CRITERION DESIGNATIONS IN ( ) ARE APPLICABLE PORTIONS OF THE STANDARD. NUMBERS WITHOUT A PREFIX ARE PARAGRAPH NUMBERS, THOSE PREFIXED "T" ARE TEXT FIGURE NUMBERS, THOSE PREFIXED "A" ARE APPENDIX "A" FIGURE NUMBERS. INSTALLATION DATA:
12 APPLICABLE DOCUMENTS: (Ch.1, 1.2) 13 14 15 16 17 18 API 614 & API 617 (Ch.1, 1.2) LUBE AND SEAL OIL SYSTEMS PIPING (Ch.1, Table 1A) SOUND LEVELS (Ch.2, 1.1.6) OTHER CODES (Ch.1, 1.2) PKG UNIT INSTRUMENTS
GENERAL SITE DATA (Ch.1, 1.1.13) UTILITIES DATA LOCATION: MAIN EQUIPMENT OIL SUPPLY SYSTEM SEAL MODULE OTHER WINTERIZE
19 SYSTEM RESPONSIBILITY: (2.1.2) 20 21 22 SUPPLIER RESPONSIBLE FOR SYSTEM SUPPLIER RESPONSIBLE FOR INSTALLATION SUPPLIER RESPONSIBLE FOR SCOPE OF SUPPLY
TROPICALIZE
SPACE AVAIL. FOR MODULE ; GAS SUPPLY: PRESSURE TEMPERATURE FLOW DESCRIPTION OF GAS SEAL GAS SUPPLY (2.1.11) BUFFER GAS INTERMEDIATE GAS OPTIONS: Basics
23 DRY GAS SEAL SPECIFICS: 24 25 26 27 28 29 30 31 OVERALL SYSTEM SCHEMATICS: 32 (CHAPTER 4 AND APPENDIX "4A") 33 34 35 36 37 38 SEPARATE MODULES FOR: MULTIPLE PACKAGE FOR: DOUBLE DRY GAS SEAL (4A-1) TANDEM WITH INTERNAL LABBY (4A-2) TANDEM (4A-3) SINGLE (4A-4) SEAL MANUFACTURER SEAL MODEL NO. SERIAL NUMBER SEAL GAS HAZARDOUS (YES/NO) SEAL GAS COMPOSITION
SEAL GAS FILTER MODULE (4A-5a, 4A-5b) SEPARATION GAS FILTER MODULE (4A-5c) DIFFERENTIAL PRESSURE CONTROL (4A-6a) FLOW CONTROL (4A-7b, 4A-7c) For option 4A2 (tandem with internal laby) DIFFERENTIAL PRESSURE CONTROL (4A-7a) FLOW CONTROL (4A-7b, 4A-7c) Outlet modules (barG) FLOW MONITORING - DIFFERENTIAL PRESSURE (4A-8a) FLOW MONITORING - BACKPRESSURE (4A-8b) FLOW MEASURING (4A-8c) Separation gas modules OPTION (4A-9a, 4A-9b, 4A-9c)
39 OTHER: 40 41 42 43 44 45 46 COMMENTS: 47 48 49 50 51 52 MATERIAL MAXIMUM SEALING PRESSURE (2.1.6) DOUBLE BLOCKS AND BLEEDS (2.1.8) SPECIAL REQUIREMENTS INSTRUMENT TEST VALVES REQUIRED
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-DGSS-ENG (05/08)
Document Number: Client Document Number: REVISION DATE BY
DRY GAS SEAL SYSTEM (API 614-4TH) CHAPTER 4 - DATA SHEET SI UNITS (bar)
1 PIPING AND TUBING: (2.2) 2 3 4 5 6 7 8 CUSTOMER CONNECTIONS: PANEL (TUBING/PIPE) TUBE FITTINGS: MFG. TIGHT SHUTOFF SLIP-ON FLANGES: YES/NO CS SS MODEL
SHOP TESTS OF SEALS AND MODULES: REQUIRED CLEANLINESS (4.3.3.1) GAS LEAK TEST (4.3.3.2) CHECK CONTROLS
DRY GAS SEAL TEST (API-617, APPENDIX I) USE FOR COMPLETE UNIT SYSTEM TEST
WITNESSED
9 GAS FILTERS: (2.3) 10 11 12 13 14 15 16 17 18 19 20 PURCHASER ITEM NO: TWIN FILTER REQUIRED INCLUDE OPTION NO'S: COALESCING FILTER REQUIRED FILTRATION LEVEL MANUFACTURER FILTER HOUSING MATERIAL: (2.3.3) DESIGN/TEST PRESSURE CODE CONSTRUCTION.STAMP (2.1.9) CARTRIDGES FILTER BODY DIAMETER (mm) / / (barG) % AT MODEL MICRON
SUPPLY CERTIFIED COPIES OF ALL TEST LOGS AND DATA SHOP INSPECTION: COMPLIANCE WITH CHECKLIST REQUIRED FOR SYSTEM ASSEMBLIES CLEANLINESS PRIOR TO CLOSURE REQUIRED FOR COMPONENTS MATERIAL CERTIFICATIONS TO BE FURNISHED AS SPECIFIED BY PURCHASING DOCUMENTS SPECIAL EXAMINATIONS CODE CONSTR./STAMP
21 TRANSFER VALVES: (2.4) 22 23 24 25 26 27 28 29 COMMON FOR COOLERS AND FILTERS TIGHT SHUT-OFF REQUIRED STRAINER REQUIRED TYPE MANUFACTURER MATERIAL: BODY (2.4.2) MATERIAL: TRIM (2.4.2) PRESSURE RATING (barG) WITH LIFTING JACK MODEL
SUPPLY CERTIFIED COPIES OF ALL TEST LOGS AND DATA PREPARATION FOR SHIPMENT: (4.4) INSTALL NEW FILTER ELEMENTS AND TAG INCLUDE EXTRA FILTER ELEMENT SETS PER PAGE BOX SPARE ELEMENTS WITH: SYSTEM SPARES
"OSHA" WARNING TAG ON EACH ASSEMBLY WEIGHTS: SEPARATE CONSOLE: CONTROL PANEL PACKAGE NO. 1: PACKAGE NO. 2: EMPTY OPERATING (kg) (kg) (kg) (kg) (kg)
30 CONDENSTE TRAPS: (2.5) 31 32 33 34 35 36 SYSTEM & COMPONENTS: 37 38 39 40 41 42 SPARE PARTS: 43 44 45 DOMESTIC EXPORT EXTENDED STORAGE MONTHS MONTHS VENDOR'S STAND PUR. STAND DOMESTIC EXPORT EXTENDED STORAGE MONTHS MONTHS CONDENSATE DRAIN TRAP REQUIRED (2.5.1) NONREPAIRABLE TRAP (2.5.1.1) MECHANICAL FLOAT-TYPE TRAP (2.5.1.2) INSTRUMENTED SNAP-ACTING LEVEL TYPE (2.5.1.3) VENDOR'S STAND PUR. STAND
PACKAGE NO. 3:
DIMENSIONS: PRIMARY MODULE CONTROL PANEL: PACKAGE NO. 1: PACKAGE NO. 2: PACKAGE NO. 3:
LENGTH
WIDTH
46 COMMENTS: 47 48 49 50 51 52 53
General Confidential
YERP-DGSS-ENG (05/08)
DRY GAS SEAL SYSTEM (API 614-4TH) CHAPTER 4 - DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-DV-ENG (05/08)
DATA SHEET
DIVERTER VALVES
REV. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Outdoor Grp or Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density Particle Size Angle of Repose Duty Frequency of Actuation Equipment Fed By Discharges to Fluid Involved Pressure Temperature Viscosity Flowrates Fluid, Nm3/h Mat'l kg/h Installed in (Line Type) Qty Inlets / Outlets Function Failure Position Pressure Temperature Applicable Codes / Standards Code Stamp Diverting Angle Max. Differential Pressure Leakage @ Press. Diff. Connection Size
0 0 0 0
Poured
microns) Drained
OPERATING CONDITIONS
Intermittent
Vacuum
Straight
Divert
Yes
MATERIALS OF CONSTRUCTION
SURFACE FINISH
Content Contact Parts Body / Diverting Element Seats / Seals Gaskets Bolting Air Tubing Internal Surface Finish External Surface Finish Priming / Painting
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
Diverter Valves.xls
General Confidential
Page 1 of 3
YERP-DV-ENG (05/08)
DATA SHEET
DIVERTER VALVES
REV. 0 ACCESSORIES Air Cylinder Actuator Hydraulic Actuator Handwheel Override Press. Regulator / Filter Set Type of Diverter Actuation Connection Shape Connection Type Symmetrical Overall Dimensions Seal Type Purge Actuator: Mfr Model No. Type Stroke / Bore Elect. Position Feedback By: Force / Torque Weights Total Heaviest Component Skid Dimensions (LxWxH)
0 0 0 0
CONSTRUCTION
Lubricator Rotameter for Purge Volume Bottle Cushioned Stop Blade Plug ACO HCO Round Square Flanged Yes No Lip Yes
Adjustable Stops
Seals
Controls Motors
Type Criteria Witnessed Maximum Noise Level Description / Function Limit Switches Solenoid Valve Pressure Regulator
Solenoid Valves: Continuous Energization Power Failure Position (Elect.) Manual Override Coil Rating Contact Type Contact Rating Enclosure (Minimum) UL Label
No All Ports Closed No Watts Volts DPDT SPST DPST Volts Hermetically Sealed Contacts No
Notes
Diverter Valves.xls
General Confidential
Page 2 of 3
YERP-DV-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-EJECTOR-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.
PAGE
OF
PROPOSAL
PURCHASE
DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
Purpose Manufacturer Type Fluid Handled Suction Temp (C) Molecular Weight Liquid Density (kg/m) Viscosity (cP) Corrosive Agents
Number Required Serial Number Installation Indoor OPERATING PARAMETERS Capacity (kg/h) (barG) Discharge Temp (C) Velocity at Discharge (m/s) Motive Fluid Temp (C) Consumption (kg/h) CONSTRUCTION
0 0
Outdoor
Press
Press
(barG)
Press
(barG)
DESIGN Design Per HEI Other Design Temp (C) Upper (barG) Design Press Upper (barG) Hydrotest Pressure
Location
MATERIALS OF CONSTRUCTION Description ASTM Number Suction Chamber Body Diffuser Nozzles Gaskets
TESTS AND INSPECTION Shop Inspection Final Inspection Only Testing per HEI Other TESTS Witness Non-witness Performance Testing Hydrotest
Diffuser to be hardened by Nitriding Major Components Material Certificate of Compliance Material Test Report Alloy Verification PREPARATION FOR SHIPMENT Domestic Export Export Boxing Remarks
Radiography Spot Hardness Test of Painting Mfr Standard Other WEIGHTS AND DIMENSIONS Shipping Weight (kg) Dimensions L X W X H (mm) X
100%
47
1
48 49 50 51 52 53 54 55
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-EJECTOR-ENG (05/08)
TURBINE AGITATOR DATA SHEETS DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
Supplier upon who order was placed for the tagged item. Physical location on the installation where the equipment is installed. Identifier of the process utility or other system of which the equipment is installed. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrision). Identifier that the item is a Safety Related Device Y/N Document Ref to the document number that contains details on the SRD. Identifier that the item is a Safety Critical Element device Y/N Reference number for the Safety Critical Element (usually relates to performance standard). Certifying Authority name Certificate Number for tagged item Engineering units of measurement Safe Working Load (for lifting devices) Purchaser or Supplier P&ID number on which item appears Purchaser Datasheet number Supplier Datasheet number Doc Ref. General or sectional arrangement drawing number
SRD (Safety Related Device) SRD Datasheet SCE (Safety Critical Element) SCE Datasheet Certifying Authority Certificate Number Engineering units SWL PID Project Datasheet Vendor Datasheet Layout Diagram Detail Drawing Additional Item Description System Code Acquisition Date Acquisition Value Currency Supplier Name Manufacturer Country Manufacturer Part No Construction Month Construction Year Skid Pkg TagNo Vendor Tag No Procurement Pkg ID PO No Weight (Dry) Weight (Operating) Weight Units Remarks Hazardous Area Flag Lifting Gear-Flag Pressure Design Max1 Pressure Design Min1 Pressure Operating Max1 Pressure Operating Normal1 Pressure Operating Min1 Pressure_Units Temperature_Design_Max1 Temperature_Operating_Max1 Temperature_Operating_Nor1 Temperature_Operating_Min1 Temperature_Units Insulation_Comp_Class1
General Confidential
YERP-FAN(FURN)-ENG (05/08)
Client Location KBR Project Purchaser Document No. Serial Number Page Number
1 of 4
Ref. Drawing
REVISION RECORD
No.
Revision Description
Date
By
Checked
Reviewed
Approved
Client
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-FAN(FURN)-ENG (05/08)
2 of 4
Service : 1. Fan Manufacturer: 2. Service: 3. Drive System: 4. Gas Handled: 5. Fan Elevation: 6. OPERATING CONDITIONS: 7. Operating Condition / Case: 8. Capacity 9. Capacity 10. Density 11. Temperature 12. Relative Humidity 13. Static Pressure at Inlet 14. Static Pressure at Outlet 15. Performance: 16. Brake Power at Temperature (all losses included) 17. Fan Speed (1000 RPM maximum) 18. Static Pressure Rise Across Fan 19. Inlet Damper / Vane Position at Design Conditions 20. Discharge Damper Position at Design Conditions 21. Fan Static Efficiency 22. Steam Rate (Turbine Only) 23. Fan Control: 24. Air Supply 25. Fan Control Furnished By Inlet Damper Outlet Damper 26. Method Inlet Guide Vanes Variable Speed 27. 28. Starting Method 29. CONSTRUCTION FEATURES : 30. Housing: Thickness 31. Material Yes No 32. Split for Wheel Removal 33. Drains, No. / Size 34. Access Doors, No. / Size 35. Blades: 36. Type Thickness 37. No. 38. Material 39. Hub: Shrink Fit Keyed 40. 41. Material 42. Shaft: 43. Material 44. Diameter at Bearings 45. Shaft Sleeves: 46. Material 47. Shaft Seals: 48. Type
49. 50. WR 2 51. Notes: 52. 53. 54. 55. 56. 57. 58. 59. 60.
Rev.
Other Conditions
% kg/kWh kg/cm 2g Drive: Make Rated kW Electrical Area Classification: Group Class Volts Power
Division Ph.
Hz.
mm
mm
Bearings: Hydrodynamic Anti-Friction: Type Lubrication Coolant Required m3/s water at Yes Thermostatically Controlled Heaters Yes Temperature Detectors Yes Vibration Detectors Speed Detectors: Non-Contact Probe Speed Switch Other Couplings: Type Make Service Factor Mount Coupling Halves Fan Driver No Spacer Yes
C No No No
mm
Model
kg-m2
Length, mm
General Confidential
YERP-FAN(FURN)-ENG (05/08)
3 of 4
Service : 1. MISCELLANEOUS: Common Baseplate (Fan, Driver) 2. Bearing Pedestals / Soleplates 3. Performance Curves 4. Sectional Drawing 5. 6. Outline Drawing 7. Inlet Boxes 8. Noise Attenuation: 9. Maximum Allowable Sound Pressure Level 10. Predicted Sound Pressure Level 11. Attenuation Method 12. Furnished By 13. Painting: 14. Manufacturer's Standard
15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60.
Rev.
Shipment: Domestic
Export
Silencer (Inlet) (Outlet) Evase Vibration Isolation Type Special Coatings Control Panel Weights, kg: Fan dBA @ Sound Trunk dBA @ Evase Total Shipping Weight Connections: Size Inlet Outlet Export Boxing Required Drains
Inlet Screen Housing Drain Connection Spark Resistant Coupling Guard Insulation Clips Inspection Access Heat Shields Driver Base
Rating
Orientation
Erection: Assembled Partly Assembled Outdoor Storage Over 6 Months Applicable Specifications:
Tests: Mechanical Run (No Load) Witnessed Performance Rotor Dynamic Balance Shop Inspection Assembly and Fit-Up Check
Notes:
General Confidential
YERP-FAN(FURN)-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
FURNACE EQUIPMENT DATA SHEETS FAN DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion
SCE (Safety Critical Element) SRD (Safety Related Device) Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc Certificate Number Certification Full Load Test Functionality Test Noise Level Check Pre-Startup Safety Review Run Test Signal Tubing Check
General Confidential
YERP-FAN-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. FAN DATA SHEET SI UNITS (bar) CLIENT LOCATION/UNIT ITEM NO. / PAGE 1 OF 2 F1 F2 F3 F4 F5
SERVICE APPLICABLE TO: PROPOSAL PURCHASE AS BUILT REQ'N NO. 1 DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION / STANDARDS: 2 INFORMATION TO BE COMPLETED : 3 Manufacturer: 4 Operation:
0
Series
5 Location of Equipment: 6 Elevation of Equipment: 7 Electrical Area Class: 8 9 10 11 12 13 14 15 16 17 18 19 20 Connections: 21 Suction 22 Discharge 23 Vent / Drain 24 Access Doors Size Size
0
Zone
OPERATING CONDITIONS Product Handled / Composition: Min Molecular Weight Inlet Density : Inlet Viscosity: Inlet cP/Cv: (K1) Inlet Compressibility: (Z1) Inlet Temperature: Inlet Relative Humidity: (%) Erosion/Corrosion Caused by: CONSTRUCTION Rating Facing Location
0
Norm
Max
Capacity: Capacity:
(m/h) (kg/h) (barG) (barG) (barG) (bar) (C) (BHP) PERFORMANCE Inlet Damp / Vane Critical Speed (rpm) (barG) Allowed DRIVE MECHANISM Electric Motor V-Belt ACCESSORIES Actual Steam Turbine Gear Reducer Service Factor Housing Drain Conn. Discharge Silencer Expansion Joints NonSpark Coupling Guard Insulation Clips Export Boxing Required Inspection Access Suitable for Epoxy Grout TESTING Witnessed Observed dBA@1m Outlet (rpm)
(kg/m) (mPa-s)
System Inlet Press. - Static: Blower Inlet Press. - Static Outlet Pressure - Static: Differential Pressure - Static:
(C)
Outlet Temperature: Efficiency: (%) Brake Power: Damper % Open: Rated Speed
(rpm) Maximum Allowable Speed Maximum Shut-Off Pressure: No.: Radial CW Between Bearings No. of Stages: Thickness Keyed (kg-m) (barG) / Rings Model: Mechanical m/hr mm Grease / Pressure m/hr S.F. Driver Mfr. (kg) Blower: Silencers: MATERIALS Impeller Impeller Hub Gland(s) Manuf. Standard Spec.: @ Purge Mist C Performance Test Spacer Length Purchaser Driver: Total: mm Assembly / Fit-up Rotor Balance Mechanical Run Shop Inspection Lateral Critical Speed Torsional Critical Speed Certified Test Data: Fan Control: Inlet Guide Vanes Speed Detectors: Bearing RTDs (mm) C Inlet Silencer/ Filter Evase Control Panel Vibration Isolation Bearing Pedestals / Soleplates No. Shrink-Fit Location Other CCW Driver Type: Sound Pressure Level:
25 Impeller Type Airfoil 26 Rotation (viewed from coupling end): 27 Rotor Mount 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 51 Casing Shaft Shaft Sleeves: Bearing Housing
0
Overhung Diameter
Arrangement Number: Impeller Impeller Hub: WR: Casing Thickness Casing MAWP / Max. Temp. Shaft Seals Manufacturer: Manufacturer Code: Shaft Diameter @ Bearings Bearing Type: (Thrust / Radial) Ring Oil Bearing Coolant Req'd: Coupling - Mfr / Model: Type: Driver Half Coupling Mounted by: Blower Mfr. Weights Baseplate: Labrynth
Driver Horizontal Jackscrews Common Baseplate Fan & Driver Baseplate Drain Rim
39 Bearing Lube:
Req'd
52 Painting: 53 Remarks: 54
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-FAN-ENG (05/08)
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
General Confidential
YERP-FANS-ENG (05/08)
DATA SHEET
FANS
REV. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Outdoor Grp or / Nonhazardous m
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
OPERATING CONDITIONS
Duty Equipment Fed By Discharges to Fluid Involved Molecular Weight Pressure (At fan inlet / outlet) Temperature Relative Humidity Viscosity Flow Rate Air (Gas), Nm3/h Pressure Temperature Applicable Codes / Standards
0
Continuous
Intermittent
kPa(a)
Normal
Design
Flow Rates Speed Operating Power (Design) Press. at Fan Inlet / Outlet Press. at Fan Pkg Inlet / Outlet Differential Pressure Across Pkg Efficiency
MATERIALS OF CONSTRUCTION
Gas Contact Parts Wheel Casing Shaft Shaft Surface Wear Rings Liners Inlet Filter Housing Inlet Filter Media Silencer(s) Structural Base Skid Damper Gaskets / Seals Internal Surface Finish External Surface Finish Priming / Painting
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
Fans.xls
General Confidential
Page 1 of 5
YERP-FANS-ENG (05/08)
DATA SHEET
FANS
REV. 0 ACCESSORIES Damper Inlet Filter Vibration Isolators Inlet Silencer Inlet Flex Conn. Transitions Disch. Silencer Disch Flex Conn. Scroll Liner Inspection Door Type Centrifugal Axial Arrangement (per AMCA 99) Arrgt # SW DW SI DI See Page 4 Discharge Orientation Rotation (Fr. Drive End) CW CCW Type Spark Resistant Construction: Yes No (Per AMCA 99-0401) Non-Ferrous Parts Wear Rings Impeller Shaft Seal Type Packing Lip Labyrinth Bearing Type Antifriction Plain Bearing Mfr / Model / Lubrication Method Sealed Grease (Zerk) Oil Damper Type Bfly Gate None Damper Actuation Manual Air Cyl Damper Location Discharge Inlet Damper Position (Design) % Open Silencer Mfr (Intake / Exhaust) / Silencer Type Absorption Baffled Both Inlet Filter Mfr Inlet Filter Type Pleated Cartridge Panel Washable Wheel / Impeller Type Backwd Curved Blades Radial Blades Airfoil Radial Tip Prop. Tube Axial Vaneaxial Mat'l Handling Wheel Fabrication Welded Cast Bolted/Riveted Layup Molded Vert. Horiz Angle None Casing Split Casing Thickness IN. Casing Fabrication Welded Cast Bolted/Riveted Layup Molded
0
CONSTRUCTION
Description / Function Pressure Gauges Vacuum Gauges Vibration Monitors Contact Type Contact Rating Enclosures (Minimum) UL Label Power Controls Motors Cooling Water Max. Noise Level Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (LxWxH)
0 0 0
Type
Mfr
Model No.
By
DPDT
No Ph Ph @ @ 1 meter Criticality
dBA
Yes Empty kg kg
No Operating kg kg Test kg kg m
Fans.xls
General Confidential
Page 2 of 5
YERP-FANS-ENG (05/08)
DATA SHEET
FANS
REV. 0 DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes
Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller Amps Yes No Horizontal Vertical Yes No UL Direct Driver mm FM V-Belt Chain
WPII
Buyer
Gearbox Driven mm
/ / mm Pitches
/ / RPM KW High-Speed
Low-Speed
Fans.xls
General Confidential
Page 3 of 5
YERP-FANS-ENG (05/08)
DATA SHEET
FANS
REV. 0 Discharge Orientation Viewed From Drive End
= CW Top Horizontal CW Top Angular Down = CW Down Blast CW Bottom Ang. Down
= CW Bottom Horizontal
CW Top Angular Up
= CW Up Blast
CW Bottom Angular Up
= CCW Up Blast
Fans.xls
General Confidential
Page 4 of 5
YERP-FANS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-FHHC-ENG (05/08)
FURNACE EQUIPMENT
FIRED HEATER HEAT CURVE SUMMARY
Client Location KBR Project Purchaser Document No. Serial Number Page Number
1 of 5
REVISION RECORD
No.
Revision Description
Date
By
Checked
Reviewed
Approved
Client
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-FHHC-ENG (05/08)
JOB NUMBER CLIENT LOCATION UNIT CASE
PRESS P bar (a)
: 2 of 5
No.
18.25 H E A T C U R V E 1 18.25 18.25 18.25 18.25 18.25 18.25 18.25 18.25 18.25 16.83 H E A T C U R V E 2 16.83 16.83 16.83 16.83 16.83 16.83 16.83 16.83 16.83 15.49 H E A T C U R V E 3 15.49 15.49 15.49 15.49 15.49 15.49 15.49 15.49 15.49
277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7 277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7 277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7
0.00 20.72 42.13 63.82 85.77 107.99 130.47 153.22 176.25 199.66 0.00 21.14 42.56 64.25 86.20 108.43 130.91 153.67 176.70 200.12 0.00 21.14 42.56 64.26 86.22 108.44 130.94 153.70 176.73 200.16
-371.25 -363.21 -354.89 -346.47 -337.95 -329.32 -320.59 -311.76 -302.82 -293.73 -371.43 -363.22 -354.90 -346.48 -337.96 -329.33 -320.60 -311.76 -302.82 -293.72 -371.44 -363.23 -354.92 -346.49 -337.97 -329.34 -320.60 -311.76 -302.82 -293.72
-371.25 -363.21 -354.89 -346.47 -337.95 -329.32 -320.59 -311.76 -302.82 -293.73 -371.43 -363.22 -354.90 -346.48 -337.96 -329.33 -320.60 -311.76 -302.82 -293.72 -371.44 -363.23 -354.92 -346.49 -337.97 -329.34 -320.60 -311.76 -302.82 -293.72
709 697 686 674 662 649 636 624 611 597 708 697 685 673 661 649 636 624 611 597 707 696 684 672 660 649 636 624 611 597
0.6802 0.6892 0.6980 0.7067 0.7154 0.7240 0.7326 0.7414 0.7751 0.7576 0.6803 0.6893 0.6981 0.7069 0.7155 0.7242 0.7328 0.7416 0.7753 0.7578 0.6804 0.6894 0.6982 0.7070 0.7157 0.7243 0.7330 0.7418 0.7756 0.7581
0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5 0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5 0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5
0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684 0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684 0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684
0.0097 0.0090 0.0084 0.0077 0.0072 0.0066 0.0061 0.0056 0.0051 0.0047 0.0097 0.0090 0.0084 0.0077 0.0072 0.0066 0.0061 0.0056 0.0051 0.0047 0.0097 0.0090 0.0084 0.0077 0.0072 0.0066 0.0061 0.0056 0.0051 0.0047
General Confidential
PAGE
: 3 of 5
No.
14.11 H E A T C U R V E 4 14.11 14.11 14.11 14.11 14.11 14.11 14.11 14.11 14.11 8.94 H E A T C U R V E 5 8.94 8.94 8.94 8.94 8.94 8.94 8.94 8.94 8.94 7.22 H E A T C U R V E 6 7.22 7.22 7.22 7.22 7.22 7.22 7.22 7.22 7.22
277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7 277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7 277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7
0.00 21.15 42.57 64.27 86.23 108.46 130.96 153.73 176.77 200.21 0.00 21.16 42.71 65.99 90.05 114.77 140.05 165.75 191.78 218.07 0.00 22.52 45.86 69.94 94.65 119.87 145.48 171.38 197.51 223.79
0.0010 0.0146 0.0336 0.0571 0.0842 0.1140 0.1457 0.1787 0.0005 0.0114 0.0277 0.0486 0.0734 0.1013 0.1314 0.1631 0.1958 0.2289
-371.46 -363.24 -354.93 -346.50 -337.97 -329.34 -320.61 -311.77 -302.82 -293.72 -371.51 -363.29 -354.92 -345.88 -336.54 -326.94 -317.13 -307.15 -297.04 -286.84 -371.50 -362.75 -353.69 -344.34 -334.75 -324.96 -315.01 -304.95 -294.81 -284.60
-371.46 -363.24 -354.93 -346.50 -337.97 -329.34 -320.61 -311.77 -302.82 -293.72 -371.51 -363.29 -354.94 -346.34 -337.80 -329.27 -320.71 -312.11 -303.46 -294.73 -371.50 -363.07 -354.69 -346.33 -337.94 -329.51 -321.02 -312.46 -303.83 -295.13
-336.10 -315.23 -300.39 -288.51 -278.13 -268.56 -259.42 -250.53 -362.02 -335.92 -318.51 -305.38 -294.41 -284.56 -275.33 -266.45 -257.75 -249.15
707 695 684 672 660 649 636 624 611 597 705 694 683 676 671 666 662 659 656 654 705 697 691 686 682 679 676 673 671 669
23.09 24.29 25.26 26.07 26.77 27.37 27.90 28.37 17.88 18.93 19.78 20.48 21.07 21.58 22.03 22.43 22.78 23.10
0.681 0.689 0.698 0.707 0.716 0.724 0.733 0.742 0.776 0.758 0.681 0.690 0.699 0.707 0.714 0.721 0.728 0.735 0.745 0.747 0.681 0.689 0.697 0.705 0.712 0.719 0.726 0.732 0.741 0.745
0.667 0.676 0.685 0.693 0.701 0.708 0.715 0.722 0.644 0.654 0.663 0.671 0.679 0.687 0.695 0.702 0.709 0.716
0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5 0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5 0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.6 0.5 0.5
0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012
0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684 0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684 0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684
0.0313 0.0316 0.0320 0.0324 0.0329 0.0333 0.0338 0.0343 0.0297 0.0300 0.0304 0.0308 0.0312 0.0316 0.0321 0.0326 0.0331 0.0336
0.0097 0.0090 0.0084 0.0077 0.0072 0.0066 0.0061 0.0056 0.0051 0.0047 0.0097 0.0090 0.0084 0.0080 0.0076 0.0074 0.0071 0.0069 0.0068 0.0066 0.0097 0.0092 0.0088 0.0085 0.0082 0.0080 0.0078 0.0076 0.0074 0.0073
107.83 114.70 120.89 126.65 132.13 137.42 142.55 147.57 101.71 109.04 115.53 121.50 127.12 132.51 137.72 142.80 147.76 152.63
General Confidential
PAGE
: 4 of 5
No.
5.84 H E A T C U R V E 7 5.84 5.84 5.84 5.84 5.84 5.84 5.84 5.84 5.84 4.46 H E A T C U R V E 8 4.46 4.46 4.46 4.46 4.46 4.46 4.46 4.46 4.46 3.11 H E A T C U R V E 9 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11
277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7 277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7 277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7
0.00 23.32 47.37 72.01 97.13 122.62 148.38 174.34 200.45 226.66 0.00 24.10 48.75 73.82 99.20 124.82 150.60 176.50 202.48 228.54 0.00 24.70 49.73 75.00 100.43 125.98 151.62 177.32 203.09 228.91
0.0204 0.0383 0.0604 0.0861 0.1145 0.1448 0.1764 0.2087 0.2413 0.2739 0.0547 0.0788 0.1058 0.1351 0.1658 0.1974 0.2294 0.2615 0.2934 0.3249 0.1075 0.1363 0.1667 0.1978 0.2294 0.2609 0.2923 0.3233 0.3538 0.3837
-370.52 -361.47 -352.13 -342.56 -332.81 -322.91 -312.91 -302.83 -292.69 -282.52 -368.80 -359.45 -349.88 -340.14 -330.28 -320.34 -310.33 -300.27 -290.18 -280.07 -366.03 -356.44 -346.72 -336.91 -327.03 -317.11 -307.16 -297.17 -287.17 -277.14
-371.19 -362.99 -354.77 -346.50 -338.18 -329.79 -321.32 -312.78 -304.17 -295.47 -371.22 -363.14 -355.00 -346.78 -338.49 -330.12 -321.67 -313.14 -304.53 -295.83 -371.46 -363.43 -355.32 -347.13 -338.86 -330.49 -322.04 -313.51 -304.89 -296.19
-338.59 -323.21 -311.13 -300.74 -291.27 -282.30 -273.62 -265.09 -256.62 -248.18 -327.02 -316.23 -306.60 -297.61 -288.98 -280.55 -272.22 -263.93 -255.64 -247.31 -320.93 -312.12 -303.67 -295.44 -287.30 -279.20 -271.10 -262.98 -254.80 -246.56
711 705 701 697 694 691 689 687 685 683 720 716 713 711 708 706 704 703 701 699 734 732 730 728 726 724 722 721 720 718
15.5 16.1 16.6 17.1 17.5 17.8 18.1 18.4 18.6 18.9 12.5 12.9 13.2 13.5 13.7 13.9 14.1 14.3 14.4 14.6 9.3 9.4 9.6 9.8 9.9 10.0 10.1 10.2 10.3 10.4
0.6798 0.6878 0.6954 0.7028 0.7098 0.7167 0.7233 0.7298 0.7375 0.7423 0.6780 0.6857 0.6931 0.7002 0.7072 0.7139 0.7205 0.7270 0.7342 0.7395 0.6752 0.6826 0.6899 0.6969 0.7038 0.7106 0.7172 0.7238 0.7306 0.7364
0.641 0.649 0.658 0.666 0.674 0.682 0.690 0.697 0.704 0.711 0.636 0.644 0.653 0.661 0.669 0.677 0.684 0.692 0.699 0.706 0.630 0.639 0.647 0.655 0.663 0.671 0.679 0.686 0.694 0.701
0.8 0.8 0.7 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.8 0.8 0.7 0.7 0.7 0.6 0.6 0.6 0.6 0.5 0.9 0.8 0.8 0.7 0.7 0.7 0.6 0.6 0.6 0.6
0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.012 0.012 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.011 0.011 0.011
0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684 0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684 0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684
0.0288 0.0292 0.0296 0.0300 0.0305 0.0310 0.0315 0.0320 0.0325 0.0331 0.0279 0.0283 0.0287 0.0292 0.0297 0.0303 0.0308 0.0314 0.0319 0.0325 0.0268 0.0273 0.0278 0.0284 0.0289 0.0295 0.0300 0.0306 0.0312 0.0318
0.0101 0.0097 0.0093 0.0091 0.0088 0.0086 0.0084 0.0082 0.0081 0.0079 0.0107 0.0104 0.0101 0.0098 0.0096 0.0094 0.0092 0.0091 0.0089 0.0087 0.0116 0.0113 0.0111 0.0109 0.0107 0.0105 0.0103 0.0101 0.0099 0.0097
109.67 115.95 121.79 127.33 132.66 137.83 142.86 147.78 152.61 157.37 117.64 123.32 128.76 134.00 139.10 144.07 148.94 153.72 158.42 163.06 126.57 131.87 137.00 142.00 146.89 151.68 156.39 161.03 165.61 170.13
General Confidential
YERP-FHHC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
Attribute Name
PAGE
OF
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion
SCE (Safety Critical Element) SRD (Safety Related Device) Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc Certificate Number Certification Full Load Test Functionality Test Noise Level Check Pre-Startup Safety Review Run Test Signal Tubing Check
General Confidential
YERP-FILTERS-ENG (05/08)
DATA SHEET
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
SI
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Area Classification Location Cl. Indoor Div. Grp or Outdoor Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density Particle Size Angle of Repose Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure Temperature Viscosity Flow Rates Fluid, Nm3/h Mat'l, kg/h Pressure Temperature Applicable Codes / Standards Code Stamp Loading Efficiency Pressure Drop (entire unit) Theoretical Particle Retention Media Type Surface Area Air / Cloth Ratio "Can" Velocity
0 0 0 0 0 0 0 0
Poured Intermittent
microns) Drained
OPERATING CONDITIONS
Clean:
(microns) Dirty:
cm H2O
MATERIALS OF CONSTRUCTION
Content Contact Metal Parts Media Tube Sheet / Media Support Housing / Hopper Internals Gaskets Platform/Ladder/Handrail Internal Surface Finish External Surface Finish Priming / Painting
SURFACE FINISH
0
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
Page 1 of 5
YERP-FILTERS-ENG (05/08)
DATA SHEET
CONSTRUCTION
UTILITIES REQUIRED
Controls Motors
V V Nm3/h dBA
Ph Ph @ kPaG @ 1 meter
Hz / Hz /
kVA kVA
Maximum Noise Level Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (L x W x H)
0 0 0
Description/Function Differential Pressure Gauge Dust Monitor Level Switch Solenoid Valves Diaphragm Valves Timer/Control Contact Type Contact Rating Enclosures (Minimum) UL Label Notes
DPDT
No
1)
General Confidential
Page 2 of 5
YERP-FILTERS-ENG (05/08)
DATA SHEET
L1
R1 R2
R1
270 90 A R2
N
180 D
A M D
PLAN
ELEVATION
CONNECTION SCHEDULE
Mark
Description
Rating
Facing
Size
Qty
Nozzle
Note
NP A B C D E L1, L2 R1, R2 M
Nameplate Inlet Outlet Exhaust Backflush nstruments (DPI) Explosion Relief Manway
N/A
N/A
N/A
Notes
General Confidential
Page 3 of 5
YERP-FILTERS-ENG (05/08)
DATA SHEET
30
25
20
WT %
15
10
MICRONS
Particle Size Range (microns) <2 2 - 19 20 - 73 74 - 148 149 - 299 300 - 499 500 - 1680 >1680
Sample Weight (%) 4.93 4.59 13.72 17.52 23.83 16.21 18.28 1.03
General Confidential
Page 4 of 5
YERP-FILTERS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-FPTT-ENG (05/08)
DATA SHEET
Job No. Project Client Site Reqn No. INQUIRY SI PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Outdoor Grp or Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density Particle Size Angle of Repose Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure Temperature Viscosity Flowrates Fluid, Nm3/h Mat'l kg/h Pressure Temperature Applicable Codes / Standards Type Peak Solids Flow Rate Peak Fluid Flow Rate Working Volume Cycle Time (Total) Fill Time Discharge time Purge Time Content Contact Parts Shell / Cone / Head Nozzles / Flanges / Supports Internals Piping / Fittings Gaskets Bolting Internal / External Internal Surface Finish External Surface Finish Priming / Painting Continuous
kg/m3 mm ( Fr Horiz:
Poured
microns) Drained
OPERATING CONDITIONS
Intermittent
kPag C Code Stamp: Dual Yes Single kg/h Nm3/h m3 Mins. Mins. Mins. Mins. / / / / No
MATERIALS OF CONSTRUCTION
/ /
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
Page 1 of 4
YERP-FPTT-ENG (05/08)
DATA SHEET
CONSTRUCTION
kPag
Empty kg kg V V Nm3/h
Operating kg kg PH PH @ kPag Hz / Hz /
Controls Motors
Type Criteria Witnessed Description / Function Solenoid Valve(s) Level Switches Weigh Cells Pressure Gauges Limit Switches Orifices PLC Controller
DPDT
No
General Confidential
Page 2 of 4
YERP-FPTT-ENG (05/08)
DATA SHEET
CONNECTION SCHEDULE
Rating
Facing
Size
Qty 1
Nozzle
Note
General Confidential
Page 3 of 4
YERP-FPTT-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER
FLUIDIZING PRESSURE TRANSFER TANKS DATA SHEET SI UNITS Value Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-FWIM-ENG (05/08)
FORM-WOUND INDUCTION MOTOR (API 541) PURCHASER'S DATA SHEET SI UNITS (bar)
FOR SITE SERVICE VENDOR MANUFACTURER APPLICABLE TO: PROPOSAL PURCHASE AS-BUILT
CLIENT JOB NO. PAGE MODEL UNIT DRIVEN EQUIPMENT NO. REQUIRED SERIAL NUMBER APPLICABLE SPECIFICATION: 1 OF 8 ITEM NO. REQ'N NO.
MOTOR DESIGN DATA 1 BASIC DATA: HP GENERAL PURPOSE PHASE SPECIAL PURPOSE HERTZ SERVICE FACTOR (2.2.1.3) RPM STARTING (2.2.3; 2.2.5.2)(CONTINUED): LOAD CURVE (2.2.3.2a) VOLTAGE AT LOCKED ROTOR (MIN. % OF RATED) (2.2.5.2a): NO. OF FULL-VOLTAGE STARTS, IF NOT 5000 (2.4.5.1.1): CAPABILITY IN EXCESS OF TABLE 2 (2.2.6.2): SPECIFY C ABOVE RESISTANCE C AMBIENT RTD MOUNTING(2.4.2): HORIZONTAL FOOT MOUNTED ANTIFRICTION (2.4.7.2) VERTICAL SHAFT UP SHAFT DOWN
OPEN-DRIPPROOF WEATHER PROTECTED (2.4.1.2.2) TEFC (2.4.1.2.3) TEWAC (2.4.1.2.4) OTHER TYPE COPPER COPPER ALLOY ALUMINUM ALLOY STAINLESS STEEL TYPE I TEFV TYPE II
14 SITE DATA:
15 AREA CLASSIFICATION (2.1.7): 16 17 18 19 20 21 22 23 24 25 MAX SOUND PRESSURE LEVEL (2.1.3) DBA @ ZONE GROUP
TEMP CLASS
IGNITION TEMPERATURE ELEVATION, M AMBIENT TEMPERATURE: RELATIVE HUMIDITY: INDOOR OUTDOOR MAX, (C)
MIN,
AISI 300 SERIES HARDWARE (2.4.1.1c) TEWAC HEAT EXCHANGER: TUBE MATERIAL (2.4.10.8c) TUBE CONSTRUCTION (2.4.1.2.4) DOUBLE TUBE SINGLE TUBE YES NO
MAX, % HEATED
COOLING WATER CONDITIONS PER 2.4.1.2.4a: INLET TEMP. (C) SUPPLY PRESS. (barG) MAWP (barG) MAX. RISE (C)
YES
NO
26 UNUSUAL CONDITIONS: 27 28 29 30 31 ABRASIVE DUST (2.4.1.2.2c) EXTERNAL FORCES AND MOMENTS (2.4.4) SEISMIC LOADING (2.4.2.2) CORROSIVE AGENTS (2.4.10.1.2) OTHER
MIN. RETURN(barG)
FLOW SENSOR LOCAL INDICATOR (2.4.1.2.4f): OUTER TUBE ON DOUBLE TUBE COOLERS LEAK DETECTION (2.4.1.2.4b): TYPE DRIVE SYSTEM: DIRECT CONNECTED TYPE OF COUPLING (2.4.9.4) FURNISHED BY ROTATION REQ'D BY DRIVEN EQUIPMENT WHEN FACING MOTOR RESISTANCE UNGROUNDED REACTANCE SOLID OPPOSITE DRIVE END: CLOCKWISE COUNTERCLOCKWISE (kg-m) @ YES RPM NO DRIVEN EQUIPMENT Wk2 (2.2.3.2c) GEAR (2.2.3.2c)
32 ELECTRIC SYSTEM CONDITIONS: 33 34 35 36 37 38 39 MAX S.C. KVA AT MOTOR BUS (3.1.2) I2t LET-THROUGH ENERGY (3.1.2) MIN S.C. KVA AT MOTOR BUS (2.2.5.2c) X/R RATIO (2.2.5.2b) TYPE OF SYSTEM GROUNDING (if ungrounded, advise factory) GROUND FAULT AMPERES
LOAD REACCELERATION REQUIRED (2.2.3.2b)? IF YES, PROVIDE: MAX. VOLTAGE INTERRUPTION, (CYCLES) VOLTAGE AT MOTOR TERMINALS ON RECLOSURE LOAD SPEED-TORQUE REFERENCE CURVE NO. OTHER
40 STARTING (2.2.3; 2.2.5.2) 41 42 43 44 45 TORQUES IN EXCESS OF NEMA MG 1-20.41(2.2.7c) FULL VOLTAGE LOADED (100%) OTHER % REDUCED VOLTAGE AND TYPE PARTIALLY LOADED (%)
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-FWIM-ENG (05/08)
FORM-WOUND INDUCTION MOTOR (API 541) PURCHASER'S DATA SHEET SI UNITS (bar)
1 RECIPROCATING COMPRESSOR LOAD: 2 CRANK-EFFORT DIAGRAM CURVE NO.
ITEM NO.
MOTOR DESIGN DATA (CONTINUED) MISCELLANEOUS (CONTINUED): LIST OF MATERIALS TO BE IDENTIFIED WITH APPLICABLE ANSI, ASTM, OR ASME NUMBERS (6.1.19):
3 MISCELLANEOUS: 4 5 6 7 8 9 EVALUATION FACTOR (EF), $/kW (6.1.1) FEDERAL, STATE, OR LOCAL CODES OR SPECIAL RULES (2.1.7): SPECIAL LOW-TEMPERATURE MATERIAL REQUIREMENTS (2.4.10.4):
10 11 WINDING TEMPERATURE DETECTORS (3.2.1; 3.5.5): 12 13 14 15 RTD TYPE: RESISTANCE MATERIAL (3.2.1.1) 3-WIRE OTHER 2-WIRE GROUND 1 LEAD NO. / PHASE (3.2.1.2) OHMS
ACCESSORY EQUIPMENT VIBRATION DETECTORS (3.8)(CONTINUED) : BEARING HOUSING SEISMIC SENSORS (3.8.3) PROVISIONS ONLY YES NO SENSOR TYPE OUTPUT TRANSDUCER MODEL INSTALLED MODEL
16 BEARING TEMPERATURE DETECTORS (3.3): 17 18 19 20 21 PROVISION ONLY RTD TYPE: OTHER TERMINAL HEAD OR BOX (3.1.11) BEARING HOUSING TEMP. INDICATORS REQUIRED (2.4.7.19) MATERIAL PER API 670 MANUF. STD OHMS
NO. PER BEARING VIBRATION SWITCH (3.8.3) SWITCH TYPE MAIN CONDUIT BOX BOX LOCATION
BEARING OIL RINGS FOR COASTDOWN REQUIRED (2.4.8.2) OIL MIST (2.4.7.14) BEARING CONSTANT-LEVEL SIGHT FEED OILERS REQUIRED (2.4.7.12): TYPE SPECIAL SEALS FOR GAS PURGE (2.4.7.21) LUBE SYSTEM COMMON WITH DRIVEN EQUIPMENT (2.4.8.4; 2.4.8.5): SUPPLIED BY TYPE OF OIL (2.4.8.5) PRESSURE LUBE SYSTEM (2.4.8.7): PER API 614 MANUFACTURER'S STANDARD PRESSURE (barG)
CURRENT TRANSFORMERS FOR DIFF. PROTECTION (3.1.8; 3.6.3) ACCURACY CLASS MOUNTED BY QUANTITY SURGE CAPACITORS (3.6.2.1): MOUNTED BY SURGE ARRESTERS (3.6.2.2): MOUNTED BY RATED kV RATIO 0.25 F/PHASE 0.50 F/PHASE
PHASE CURRENT TRANSFORMERS (3.1.6j) FOR LOCAL AMMETER: ACCURACY CLASS QUANTITY RATIO
MAIN OIL PUMP REQUIRED (2.4.8.8.3) STANDBY OIL PUMP REQUIRED (2.4.8.8.5) FILTER ELEMENT (2.4.8.8.7): MANUFACTURER DUPLEX OIL FILTERS REQ'D (2.4.8.8.7) OIL HEATER REQUIRED (2.4.8.8.8) MODEL NO.
VOLTAGE TRANFORMERS (3.1.6i) FOR LOCAL VOLTMETER: ACCURACY CLASS MOUNTED BY QUANTITY FUSES REQUIRED BUSHING STUDS OR RECEPTACLES (3.16h) INSTALLED MODEL SPACE FOR STRESS CONES (3.1.6g) THERMAL INSULATION (3.1.6a) SPACE HEATERS (3.1.6b) FOUR (3.8.2) VOLTS PHASE HERTZ RATIO
40 VIBRATION DETECTORS (3.8): 41 42 43 44 45 46 47 NON CONTACTING PROBES (3.8.1) PROVISIONS ONLY (3.8.1) PROBE TYPE OSCILLATOR / DEMODULATOR MODEL NO. PER BEARING TWO (3.8.1)
General Confidential
YERP-FWIM-ENG (05/08)
FORM-WOUND INDUCTION MOTOR (API 541) PURCHASER'S DATA SHEET SI UNITS (bar)
1 MAIN CONDUIT BOX: (CONTINUED) 2 3 4 5 6 7 BREATHERS (3.1.6d) DRAINS (3.1.6c) PROVISION FOR PURGING (3.1.6e) REMOVABLE LINKS (3.1.6f) SILVER-PLATED BUS JOINTS (3.1.6k) GROUND BUS (3.1.6m)
ITEM NO.
ACCESORY EQUIPMENT (CONTINUED) COUPLING( 2.4.9.4): TAPER FIT COUPLING SUPPLIED BY VENDOR COUPLING DATA SHEET NO.'S MOUNTED BY: MOTOR MFR DRIVEN-EQUIP MFR PURCHASER MODEL CYLINDRICAL FIT
IDLING ADAPTER/MASS MOMENT SIMULATOR SUPPLIED BY (2.4.9.5) MOTOR MFR DRIVEN-EQUIPMENT MFR CONTRACT PURCHASER SHOP NONE
8 9 10
CPLG TO BE USED FOR TEST (4.3.1.5) PAINTING VENDOR'S STANDARD SPECIAL PAINT (4.4.3.1) REQUIRED - WP I OR WP II (3.5.4) SHIPMENT DOMESTIC EXPORT BOXING REQUIRED
11 AIR FILTERS (3.5.4): 12 13 14 15 PROVISION ONLY - WP I (3.5.2) FILTER TYPE DIFFERENTIAL PRESSURE DEVICE REQUIRED (3.5.5) TYPE
EXPORT
OUTDOOR STORAGE FOR MORE THAN 6 MONTHS (4.4.1) SPECIAL SHIPPING BEARINGS (4.4.3.9) PHASE HERTZ MOUNTED ON SKID (4.4.3.6) OTHER REQUIREMENTS ANY EXTERNAL FORCES ON MOTOR HOUSING THAT MAY AFFECT SITE PERFORMANCE (2.1.13; 2.4.4.) PHASE HERTZ DATA REQUIRED ON CURRENT VARIATION AND EFFICENCY FOR VARIABLE TORQUE LOAD (6.1.4h) VENDOR'S REPRESENTATIVE TO BE PRESENT DURING INITIAL EQUIPMENT STAINLESS STEEL MONEL ALIGNMENT CHECK (2.1.13) SPECIAL WEATHER PROTECTION REQUIREMENTS (6.1.16) VENDOR'S REVIEW AND COMMENTS ON THE PURCHASER'S FOUNDATION DRAWINGS GUARANTEED EFF. AND PF REQUIRED (6.1.4g): ERECTION SUPERVISOR COSTS (6.1.8) YES NO ASSEMBLY PHOTOGRAPHS REQUIRED (6.2.4.5) OTHER
22 MISCELLANEOUS: 23 24 25 26 27 28 29 30 31 32 OTHER 33 34 35 36 37 COMMENTS: 38 39 40 41 42 43 44 45 46 47 EPOXY GROUT TO BE USED (2.4.2.7.5): NAMEPLATE MATERIAL (2.4.11.1):
SPECIAL NAMEPLATE FOR IDENTIFICATION (2.4.11.4): QUANTITY OF SPECIAL TOOLS REQUIRED (2.1.11; 2.4.2.14) PROOF OF NONSPARKING, CORROSION-RESISTANT FAN (2.4.10.6) SHAFT SEALS OF ELECTRICALLY NON-CONDUCTING MATERIALS (2.4.7.21) LOCATION OF AUX. JUNCTION BOXES SWITCHES WITH CONTACTS RATED FOR DC
General Confidential
YERP-FWIM-ENG (05/08)
FORM-WOUND INDUCTION MOTOR (API 541) PURCHASER'S DATA SHEET SI UNITS (bar)
1 2 3 4 5 LATERAL CRITICAL SPEED ANALYSIS (2.4.6.1.3) BY 6 DESIGN REVIEW MEETING 7 TORSIONAL ANALYSIS (2.4.6.1.4) BY 8 SHOP INSPECTION (4.1.1) 9 DATA PRESERVATION (4.2.1.1) 10 11 12 MATERIAL CERTIFICATIONS (4.2.1.1a) ASSEMBLY, MAINTENANCE AND RUNNING CLEARANCES (4.2.1.1e) PAINTING DEFERRED (4.2.1.2) ANALYSIS, SHOP INSPECTION, AND TESTS (4.1.3; 4.3.1.1; 6.1.15)
ITEM NO.
REQUIRED
WITNESSED
OBSERVED
13 SURFACE & SUBSURFACE INSPECTION OF PARTS (4.2.2.1; 4.2.1.3a) 14 15 16 17 18 RADIOGRAPHIC TEST (4.2.2.2) PARTS: ULTRASONIC TEST (4.2.2.3) PARTS: MAGNETIC PARTICLE TEST (4.2.2.4) PARTS: LIQUID PENETRANT TEST (4.2.2.5) PARTS: HARDNESS TEST (4.2.23.4) PARTS:
19 OPTIONAL ASTM TESTS TO BE PROPOSED BY VENDOR (2.4.10.1.4) 20 BALANCE IN MINIMUM OF 3 PLANES (2.4.6.2.1) 21 CHECK BALANCE WITH HALF COUPLING (2.4.6.2.4) 22 INSPECTION FOR CLEANLINESS PER API 614 (4.2.3.2; 4.2.3.3) 23 REVIEW OF QUALITY CONTROL PROGRAM (4.2.3.5) 24 STATOR INSPECTION PRIOR TO VACUUM-PRESSURE IMPREGNATION (4.2.3.6b) 25 RESIDUAL UNBALANCE TEST (4.2.3.6; App.C) 26 ROUTINE TEST (4.3.2) 27 POLARIZATION INDEX (4.3.2.1e)VOLTAGE 28 VIBRATION RECORDING (4.3.3.13) 29 STATOR CORE TEST (4.3.4.1) 30 SPECIAL SURGE TEST ON SAMPLE COILS (4.3.4.2.1) 31 POWER FACTOR TIP-UP TEST (4.3.4.3) WOUND STATOR SACRIFICIAL COILS 1000V 2500V 5000V
32 SEALED WINDING CONFORMANCE TEST (4.3.4.4) 33 DC HIGH-POTENTIAL TEST (4.3.5.1.3) 34 COMPLETE TEST (4.3.5.1.1) 35 RATED ROTOR TEMPERATURE VIBRATION TEST WHEN COMPLETE TEST NOT SPECIFIED (4.3.5.2.1) 36 BEARING INSPECTION AT COMPLETION OF TEST (4.3.5.1.2) 37 UNBALANCE RESPONSE TEST (4.3.5.4) 38 BEARING HOUSING NATURAL FREQUENCY TEST (4.3.5.5) 39 CERTIFIED DATA PRIOR TO SHIPMENT (6.2.3.2b) 40 TEST EQUIPMENT SUPPLIED BY PURCHASER (4.1.4) 41 TEST EQUIPMENT/DATA ACQUISITION ACCURACY TO BE DEMONSTRATED PRIOR TO TEST (4.3.1.13) 42 OTHER 43 44 45 46 47 48 49
General Confidential
YERP-FWIM-ENG (05/08)
FORM-WOUND INDUCTION MOTOR (API 541) SUPPLIER'S PROPOSAL DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 VENDOR POWER FRAME NO. LOCKED ROTOR: AMPS AT RATED VOLT POWER FACTOR MOITOR ROTOR Wk 2 (6.1.4. ITEM c) FULL-LOAD TORQUE (FLT), (N-m) AMPS AT 80% VOLT (HP) FULL LOAD SPEED (RPM) ENCLOSURE
ITEM NO.
CURRENT TRANSFORMERS: UTILITY REQUIREMENTS (6.1.5): BEARING OIL REQUIREMENTS: (m/h) TYPE OIL (barG)
HEAT LOAD TO BE REMOVED, Kw COOLING WATER REQUIREMENTS (m/h) VENTILATION AIR REQUIREMENTS: (Nm/h) (barG) (barG)
LOCKED-ROTOR TORQUE, % FLT PULL-UP TORQUE, % FLT BREAKDOWN TORQUE, % FLT SPEED-TORQUE (6.1.4. ITEM a) CURVE NO. SPEED-CURRENT (6.1.4. ITEM b) CURVE NO. ESTIMATED START TIME AT CURVE NO. LOCKED-ROTOR WITHSTAND TIME, COLD (6.1.4. ITEM e) AT: 70% VOLTAGE, SEC 90% VOLTAGE, SEC 80% VOLTAGE, SEC 100% VOLTAGE, SEC %VOLTAGE (6.1.4. ITEM d),
RECIPROCATING COMPRESSOR LOAD: CRANK-EFFORT DIAGRAM CURVE NO. MAXIMUM CURRENT PULSATIONS, % FL (6.1.4 ITEM h) CALCULATED EFFICIENCY BASED ON CURRENT-PULSATION OPERATING CONDITION (6.1.4. ITEM h) NET WEIGHT (6.1.6) SHIPPING WEIGHT (6.1.6) DIMENSIONS, (mm) (6.1.7) WIDTH ROTOR WEIGHT (3.1.6) MAX ERECTION WEIGHT AIR GAP HEIGHT (kg) (kg)
LOCKED-ROTOR WITHSTAND TIME AT RATED TEMPERATURE (6.1.4. ITEM e) AT: 70% VOLTAGE, SEC 90% VOLTAGE, SEC DESIGN DATA (6.1.4. ITEM F) LOAD AMPERES EFFICIENCY POWER FACTOR GUAR. EFFICIENCY (6.1.4. ITEM g) IEEE METHOD BEARING TYPE 1/4 80% VOLTAGE, SEC 100% VOLTAGE, SEC NO LOAD CURRENT 1/2 3/4 FULL SF AMPS
LENGTH
MAX SOUND PRESSURE LEVEL AT 1 METER, dBA (2.1.3) VIBRATION TEST USING RESPONSIVE AMPLIFICATION METHOD (4.3.3.11) WHEN ROTOR DYNAMIC ANALYSIS IS SPECIFIED, LIST OF FOUNDATION DATA REQUIRED FROM PURCHASER (2.4.6.1.2)
32 33 COMMENTS 34 35 36 37 38 39 40 41 42 43 44 45 46 47
General Confidential
YERP-FWIM-ENG (05/08)
FORM-WOUND INDUCTION MOTOR (API 541) SUPPLIER'S CONTRACT DATA SHEET SI UNITS (bar)
PURCHASE
ITEM NO.
MOTOR DATA 1 NAMEPLATE 2 VOLTS (HP) (2.2.1.1) PHASE SERVICE FACTOR(2.2.1.3) HERTZ PHASE-TO-PHASE RESISTANCE SUBTRANSIENT REACTANCE X" TOTAL WINDING CAPACITANCE TO GROUND MANUFACTURER'S TYPE RESIDUAL VOLTAGE OPEN-CIRCUIT TIME CONSTANT: MOTOR ONLY: SECONDS SECONDS F OHM, @ (C)
3 FULL LOAD SPEED(RPM) 4 FRAME SIZE 5 ENCLOSURE TYPE 6 ROTATION WHEN FACING MOTOR OPPOSITE DRIVE END: 7 8 9 10 11 CLOCKWISE LOAD AMPERES EFFICIENCY POWER FACTOR COUNTERCLOCKWISE 1/4 1/2 3/4 BI DIRECTIONAL FULL SF
MOTOR WITH SURGE CAPACITORS: BEARING, COUPLING END: MANUFACTURER'S TYPE BEARING, OUTBOARD END: MANUFACTURER'S TYPE BORE LENGTH BORE DIAM PART NO. MIN, MIN, (bar) PART NO.
MAX MAX
(mm) (mm)
12 NO LOAD CURRENT 13 LOCKED ROTOR(CURRENT) AT RATED VOLTAGE 14 LOCKED ROTOR(CURRENT) AT 15 ALLOWABLE TIME AT LOCKED ROTOR: 16 LOCKED-ROTOR WITHSTAND TIME, COLD (6.1.4, ITEM e ) AT: 17 18 90% VOLTAGE, SEC 70% VOLTAGE, SEC 80% VOLTAGE, SEC 100% VOLTAGE, SEC % RATED VOLTAGE
DESIGN CLEARANCE WITH SHAFT: BEARING LOADING: THRUST BEARING, TOP(BOTTOM): MANUFACTURER'S TYPE BEARING LUBRICATION: SELF
PRESSURE / FLOOD LUBRICATION: OIL COOLING WATER TORQUE % OF RATED: (m/h) @ (m/h) @ (barG) (kW)LOSSES (barG)
19 LOCKED-ROTOR WITHASTAND TIME AT RATED TEMPERATURE 20 21 22 (ITEM 6.1.4 ITEM e) AT: 90% VOLTAGE, SEC 70% VOLTAGE, SEC 80% VOLTAGE, SEC 100% VOLTAGE, SEC
LOCKED ROTOR BREAKDOWN ROTOR Wk2 : TEST REPORT REFERENCE NO. MOTOR OUTLINE DRAWING NO. (kg-m)
PULL UP
RPM
25 INSULATION SYSTEM: 26 27 28 CLASS TEMPERATURE RISE (2.2.1.3): AT SF BY (C) ABOVE RESISTANCE (C) AMBIENT RTD
STARTING PERFORMANCE THERMAL LIMIT CURVE NO. SPEED TROQUE, SPEED CURRENT, SPEED TIME, SPEED PF NET WEIGHT SHIPPING WEIGHT MAX MAINTENANCE WEIGHT MAGN X MAGN R AREA CLASSIFICATION: CLASS GROUP DIVISION TEMP ROTOR WEIGHT MAX ERECTION WEIGHT (kg) (kg) (kg)
29 INDUCTION MOTOR EQUIVALENT CIRCUIT DATA: 30 LOCKED ROTOR AT RATED VOLTAGE 31 32 STATOR R ROTOR R STATOR X ROTOR X
33 RATED LOAD AT RATED VOLTAGE 34 35 STATOR R ROTOR R STATOR X ROTOR X MAGN X MAGN R
36 37 WINDING TEMPERATURE DETECTOR: 38 39 40 41 RESISTANCE RATING, OHM / MATERIAL 2-WIRE SYSTEM RECOMMENDED ALARM SETTING, (C) RECOMMENDED TRIP SETTING, (C) 3-WIRE SYSTEM
RECOMMENDED ALARM SETTING, (C) RECOMMENDED TRIP SETTING, VIBRATION DETECTORE (3.8): NON CONTACTING PROBES (3.8.1) (C)
42 THERMAL TEMPERATURE SWITCH CONTACTS: 43 44 45 46 NORMALLY OPEN OPENING SETTING, (C) NORMALLY CLOSED CLOSED SETTING, (C)
PROVISIONS ONLY (3.8.1) PROBE TYPE OSCILLATOR / DEMODULATOR MODEL NO. PER BEARING
INSTALLED MODEL
TWO (3.8.1)
FOUR (3.8.2)
General Confidential
YERP-FWIM-ENG (05/08)
FORM-WOUND INDUCTION MOTOR (API 541) SUPPLIER'S CONTRACT DATA SHEET SI UNITS (bar)
ITEM NO.
ACCESSORIES (CONTINUED) 1 BEARING HOUSING SEISMIC SENSORS (3.8.3) 2 3 4 5 6 7 PROVISIONS ONLY SENSOR TYPE OUTPUT TRANSDUCER MODEL NO. PER BEARING VIBRATION SWITCH (3.8.3) SWITCH TYPE LOCATION(H,V,A.) MANUAL RESET MODEL INSTALLED MODEL DIFFERENTIAL PRESSURE SWITCH TYPE CURRENT TRANSFORMERS: DIFFERENTIAL CLASS PHASE CLASS ELECTRIC RESET POTENTIAL TRANSFORMERS CONNECTION FUSES 1-PHASE 3-PHASE SURGE PROTECTION: LIGHTNING ARRESTER TYPE CAPACITOR TYPE VOLTAGE CAPACITANCE RATIO SIXE NO. MOUNTED NO. MOUNTED RATIO RATIO NO. MOUNTED NO. MOUNTED SETTING
13 14 MAIN PUMP 15 16 IF SEPARATE: TYPE OF DRIVE INTEGRAL VERTICAL STEAM TURBINE VERTICAL STEAM TURBINE SEPARATE
PRESSURE LUBE SYSTEM TURBINE DRIVER TEPMEATURE RANGE, MOTOR VOLTS FILTERS: SINGLE PHASE DUPLEX (C) HERTZ
PRESSURE CONTROLLER NO. RELIEF VALVE NO. COOLERS: TWIN SETTING, (barG) SINGLE
COSTRUCTION MATERIALS
NORMALLY CLOSED
28 29 DRAWING REFERENCES 30 ACCESSORIES OUTLINE 31 WIRING DIAGRAM 32 SPECIAL WEATHER PROTECTION 33 WINDING / ROTOR REPAIR DATA: 34 ALL DIMENSION UNITS ARE: 35 COIL INFORMATION: 36 37 COPPER STRAND SIZE NUMBER PER COIL TURN TOTAL COPPER WEIGHT INSUL
OTHER INFORMATION WINDING THROW WINDING CONNECTION SLOT FILLER DESCRIPTION / THICKNESS:TOP SIDE BETWEEN TOP / BOTTOM COILS
SPECIAL END-TURN BRACING OTHER INFO: (kg) ROTOR INFORMATION: NUMBER OF ROTOR BARS BAR ALLOY LENGTH
40 COIL GROUND-WALL INSULATION DESCRIPTION 41 42 FINISHED COIL DIMENSION IN SLOT REGION W x H x L 43 (ALSO GIVE TOLERANCES): 44 45 TOTAL NUMBER OF STATOR SLOTS 46
General Confidential
YERP-FWIM-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
FORM-WOUND INDUCTION MOTOR (API 541) SUPPLIER'S CONTRACT DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code assigned to the item. Also known as Location Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Tag Number Wiring Diagram Doc No Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grnd Resistance Check (Meggar) Grounding System Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Run Test Contactor Contactor Rating ContactorTrip Rating Contactor Type Overload Protection Device Overload Rating and Type Overload Trip Rating Tag Number of Parent Skid Voltage Rating kVA Rating kW Rating
The System Code Number assigned to the item The Tag Number assigned to the item Wiring diagram for the equipment
The maximum and minimum voltage rating for equipment The Voltage ampere rating for the equipment The kW power rating for the equipment
General Confidential
YERP-GC-ENG (05/08)
DATA SHEET
GRAVITY CHUTES
Rev. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density Particle Size Angle of Repose Duty Fluid Involved Pressure Temperature Flow Rates Fluid, Nm3/h Mat'l, kg/h Pressure Temperature Applicable Codes/Standards Code Stamp Velocity (100 FPM Maximum) Internal Surface Finish External Surface Finish Priming / Painting Type Criteria Witnessed Total Shipping Weight Skid Dimensions (L x W x H)
0 0
OPERATING CONDITIONS
Normal
Design
Description/Function Level Switches Pressure Gauges Solenoid Valves Contact Type Contact Rating Enclosures (Minimum) UL Label Maximum Noise Level Type Criteria Witnessed
SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No dBA @ 1 meter Criticality: Yes No
INDEX
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
?
Page 1 of 4
Gravity Chutes.xls
General Confidential
YERP-GC-ENG (05/08)
DATA SHEET
GRAVITY CHUTES
Rev. 0
Item No. Drawing No. Design Flow Rate Empty Wt Full Wt kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg Inlet Size Outlet Size mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Conn. Type Conn. Type MOC Thickness mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Nuts/Bolts Gaskets Int. Surface Accessories*
kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h
*
1) 2) 3) 4) 5)
Gravity Chutes.xls
General Confidential
Page 2 of 4
YERP-GC-ENG (05/08)
DATA SHEET
GRAVITY CHUTES
Rev. 0
SKETCH - - DIAGRAM
(Example shown. Sketch layout or reference separate drawings)
Item No.
12'-2"
28'-0"
30
19'-10 1/2"
B
Rating N/A Facing N/A Size Qty 1 Nozzles N/A
Note
CONNECTION SCHEDULE
Mark NP A B C D L W
Notes
Gravity Chutes.xls
General Confidential
Page 3 of 4
YERP-GC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-GISG(34.5kV)-ENG (05/08)
CONTRACT INFORMATION
Inquiry / PO / Contract Applicable To Technical Specifications Inquiry No.: PO / Contract No.:
gb910
Date: Date:
gb910
Quotation KBR
gp156
Proposal
gp156
gb910
Purchase
gb910
As Built
gb910
gp156
Client
gp156
ANSI IEC Remarks / Deviations: Applicable Codes Other Notes Supplier / Manufacturer should complete all sections other than those already filled
EQUIPMENT IDENTIFICATION
Equipment No. Manufacturer Model / Type
kV
gb91456
Frequency: Hz Other Frequency: 60 Hz 50 Hz @ X/R Max: @ X/R @ X/R Max: @ X/R Max. Motor Starting Voltage Drop @ Utility Bus: Total Harmonic Current Reactance
gp160 gp161 gp161
F/ F/
C C
Dust Group
3-Ph
gb917
1-Ph
Circuit Breaker:
gb918
3-Ph
gb918
1-Ph
SWITCHGEAR RATING
Rated: kV rms Voltage Ratings BIL: kV rms One-min. power freq.: kV rms Bus Bar: Grounding Switch: A Cable Termination: A A Rated Continuous Exit Bus: Circuit Breaker: A A Currents CT: Disconnect Switch: A A Rated insulation voltage of auxiliary circuits (1 mn.): kV rms Rated short-circuit withstand current: kA Rated peak withstand current: Rated duration of short-circuit: sec. kA Degree of protection of GIS: Internal diameter of enclosure: mm Other Ratings Burn-through time of enclosure at specified internal fault rating: ms Provide future extension at both ends Partial discharge value of GIS assembly at 110% of max. phase voltage: pC Materials Bus Bar material: Material for barrier insulators: Material for bus support insulators: Material for gas pipes:
57
Page 1 Notes
INDEX
General Confidential
YERP-GISG(34.5kV)-ENG (05/08)
SF6 GAS
Reference standard to which SF6 gas conforms: Compartments Bus Bar Circuit Bkr. Cable Other 1 Other 2 Rated pressure at 20 C (kPa): Operating Max. pressure (kPa): Pressure / Density Min. pressure (kPa): / Volume Min. density (kg/m3): Volume per bay (m3): No. of gas compartments per bay: Max. gas loss per gas compartment per year: Operating period to first recharging: years Provision for remote gas alarm Other Parameters Permissible impurity concentration: mg/kg Air: g/kg Other: Moisture: Gas monitoring devices: Standard Other 3 Other 4
% mg/kg
BUS BARS
Contact surface treatment: Other Parameters Ground (Earthing) bus size: Bus Bar capacitance/phase: Bus Bar Configuration: Double F/m
CIRCUIT BREAKERS
Type Temperature Rise Designation: F/ F/ Main Contacts: C Terminals: C F/ Conducting joints: C 3-phase sym. short-circuit interrupting current: kA Asym. short-circuit interrupting current: kA kA kA Continuous current: Capacitor bank in-rush making current: % DC current representing asymmetry: % Out-of-phase breaking current: kA A A kA Breaking currents: Line charging: Reactive: Single capacitor bank: Cable charging: A A kA Small inductive: Back-to-back capacitor bank : Adc Adc Max. coil operating currents: Closing coil: Tripping coil: Breaker design X/R ratio: Max. terminal-to-terminal dc resistance: Max. interrupting time: ms Reclosing time: ms Close-Open time: ms Closing time: ms Opening time: ms Permissible tripping delay: s Max. Arcing time: ms Min. Arcing time: ms Back up clearance time: ms kV Transient recovery voltage for term. faults: kV peak Rated voltage: Voltage range factor (K): Vdc Vdc To Control: Control & aux. supply voltage range: From Vdc Vdc Tripping: To From Vdc/Vac Vdc/Vac Operating mech. motor: From To Transient recovery voltage: kV peak Surge Impedance: Critical line length: % R.R.R.V. factor: kV/s kA Amplitude constant: Grading capacitors provided No. of capacitors per pole: Total capacitance per pole: F No. of Normally Open spare aux. contacts: No. of Normally Closed spare aux. contacts: Adc Vdc Rated voltage: Rated current: Remote control provision Operations counter Phase spacing: mm No. of breaks per pole: dB Anti-pumping device Max. noise level at 3 m. distance: Open: Trip: Healthy Trip Voltage: Indicator Light Colors: Closed: Control wiring type and size: Low & high pressure interlocking devices: Type: Vacuum At rated continuous current:
Rated Currents
Voltage
Other Parameters
OPERATING MECHANISM
Type Motor Control Voltage Space Heaters Spring-Operated Mechanism Type: Vdc Rated current: Rated voltage: Vdc Rated control voltage for closing/tripping: Voltage: V Wattage: Space Heaters: No. of close-open operations before recharge: Time to charge closing spring: s Designation: A Max. starting current: W A Phases/Wires:
60
Page 2 Notes
General Confidential
YERP-GISG(34.5kV)-ENG (05/08)
CURRENT TRANSFORMER
Common Parameters Type: Insulation Type: Continuous thermal current rating factor: Rated short-time withstand current: Thermal: CT1 CT2 CT Type: Ph Ph Co ZerDiff. Phase Phase Primary current: A A Secondary current: A A CT Ratio: No. of relaying cores: Accuracy class: Burden: No. of metering cores: Accuracy class: Burden: Designation: Class: kA CT3
Core-Bal
Dynamic: CT4
Zero-Seq
kA peak CT5 A A
Diff.
Ratings
A A
A A
Cores
POTENTIAL TRANSFORMER
Type Type: Insulation Type: Winding Material: Cu Voltage Ratio(s): Rated secondary voltage: Secondary fuse rating: Relaying cores: Count: Metering Cores: Count:
gb922186
Designation: Class:
gb922186
Al V A Rated secondary tap changer voltage: V Continuous thermal burden: VA Accuracy class: Burden of each core: Accuracy class: Burden of each core:
Ratings Cores
Spare Auxiliary No. of Normally Open spare aux. contacts: Adc Contacts Rated current: Rated voltage: s Minimum: Opening time: Maximum: Time Maximum: s Minimum: Closing time: Other Params Diameter of inspection window: mm
Vdc
CABLE TERMINATION
Type Size Type: XLPE LPOF Cable type: 2 mm Conductor size:
gb92292218 6 gb92292218 6
gb92392292 2186
Outdoor
59
Page 3 Notes
General Confidential
YERP-GISG(34.5kV)-ENG (05/08)
SURGE ARRESTOR
Gas insulated Type: Designation: Equipment to be protected: Equipment BIL: Neutral grounding at arrestor installation point: Effectively grounded Non-effectively grounded Rated voltage: kV Line discharge class: Ratings Temporary overvoltage capability for: 1 sec.: kV 10 sec.: kV Leakage current through resistor at MCOV: mA Maximum energy absorption capability: kJ/kV of arrestor rating: kJ kJ/kV of MCOV: Pressure relief capability: High current short duration: kA Low current, long duration: Impulse w/s Lightning impulse classifying current: kA High current with 4/10 s waveform: Long duration wave: Current: kA Duration: ms Capabilities Max. lightning impulse residual voltage with 8/20 s waveform at a discharge current of: 5 kA: kV peak 10 kA: kV peak 20 kA: kV peak 40 kA: Max. switching surge residual voltage at a discharge current of: Residual Voltages 0.5 kA: kV peak 1 kA: kV peak 2 kA: kV peak 3 kA: Max. steep current/front-of-wave residual voltage based on 1/2 or 0.5 s waveform at a discharge current of: 10 kA: kV peak 20 kA: kV peak Type
gb924 gb924
kJ A kA
kV peak kV peak
NAMEPLATE
Color & Language Color for warning labels: Language: Color for instruction, circuit labels: Nameplate material:
SPECIAL TOOLS
Manufacturer: Sensitivity: Handling Plant Storage capacity: Maint. Plant Storage capacity: Manufacturer: Moisture Analyzer Range: Leakage Detector Type: Desert Vacuum pump rating: Sensitivity: Type: Accuracy:
OTHER INFORMATION
without SF6 gas: with SF6 gas: kg kg Net weight of complete GIS: Weight of support structure: kg Circuit breaker impact loading during close & open operation: Maximum stating & dynamic loads of the GIS: kg Overall height: mm Overall depth: mm Overall width: mm Gas Treatment Plant: Heat Load of the GIS 125VDC A 120VAC UPS kVA 120VAC Normal kVA kg
GENERAL NOTES
60
Page 4 Notes
General Confidential
YERP-GISG(380kV)-ENG (05/08)
CONTRACT INFORMATION
Enquiry / PO / Contract Applicable To Technical Specifications Enquiry No.: PO / Contract No.:
gb910
Date: Date:
gb910
Quotation KBR
gp156
Proposal
gp156
gb910
Purchase
gb910
As Built
gb910
gp156
Client
gp156
ANSI IEC Remarks / Deviations: Applicable Codes Other Notes Supplier shall complete all sections other than those already filled
EQUIPMENT IDENTIFICATION
Equipment No. Manufacturer Model / Type
kV
gb91456
Frequency: Hz Other Frequency: 60 Hz 50 Hz @ X/R Max: @ X/R @ X/R Max: @ X/R Max. Motor Starting Voltage Drop @ Utility Bus: Total Harmonic Current Reactance
gp160 gp161 gp161
F/ F/
C C
Dust Group
Cable Termination: 3-Ph 1-Ph Circuit Breaker: 3-Ph 1-Ph Interchangeble components of similar rating and construction Side Back mm mm Dismantling mm Side mm Back Access
gb917 gb917 gb918 gb918
SWITCHGEAR RATING
Rated: 30 Minutes Emergency: kV rms kV rms BIL: Across Open Contacts: To Earth: kV p Btwn. Phases: kV p Voltage Ratings BSL: Across Open Contacts: To Earth: kV p Btwn. Phases: kV p One-min. power freq.: To Earth: kV rms Btwn. Phases: kV rms Across Open Contacts: Bus Bar: Circuit Breaker: A Cable Termination: A A Rated Continuous SF6-to-Oil Termination: Disconnetct Switch: Exit Bus: A A A Currents SF6-to-Air Termination: CT: Grounding Switch: A A A Rated insulation voltage of auxiliary circuits (1 mn.): kV rms Rated short-circuit withstand current: Rated peak withstand current: Rated duration of short-circuit: kA Minimum thickness of metal cladding material used: mm Type of material used in metal-cladding: Other Ratings Degree of protection of GIS: Internal diameter of enclosure: Burn-through time of enclosure at specified internal fault rating: ms Partial discharge value of GIS assembly at 110% of max. phase voltage: pC over 5% background kV p kV p kV rms
kA sec. mm
58
Page 1 Notes
INDEX
General Confidential
YERP-GISG(380kV)-ENG (05/08)
SF6 GAS
Reference standard to which SF 6 gas conforms: Compartments Bus Bar Circuit Bkr. Other 2 Other 3 Other 4 Cable Other 1 Rated pressure at 20 C (kPa): Operating Max. pressure (kPa): Pressure / Density Min. pressure (kPa): / Volume Min. density (kg/m3): Volume per bay (m3): Breaker close lockout pressure: kPa Breaker trip lockout pressure: kPa Circuit Breaker Gas quantity: Per circuit breaker: kg kg Per bay: No. of gas compartments per bay: Max. gas loss per gas compartment per year: % Operating period to first recharging: years Provision for remote gas alarm Other Parameters mg/kg Air: g/kg Other: mg/kg Permissible impurity concentration: Moisture: Gas monitoring devices: Standard
BUS BARS
Bus Bar material: Materials Material for barrier insulators: Contact surface treatment: Other Parameters Ground (Earthing) bus size: Lateral Dismatling Unit Provided Surge Imp. Enclosure: Bus Duct: Bus Bar material: Gas Insulated Bus Material for barrier insulators: (GIB) Degree of Protection (Indoor) Degree of Protection (Outdoor) Material for bus support insulators: Material for gas pipes: Bus Bar capacitance/phase: Not Provided Material for bus support insulators: Material for GIB enclosure:
F/m
CIRCUIT BREAKERS
Temperature Rise Designation: F/ F/ Main Contacts: C Terminals: C F/ Conducting joints: C 3-phase sym. short-circuit interrupting current: kA Asym. short-circuit interrupting current: kA kA kA Continuous current: Capacitor bank in-rush making current: % DC current representing asymmetry: % Out-of-phase breaking current: kA Rated Currents A A kA Breaking currents: Line charging: Reactive: Single capacitor bank: Cable charging: A A kA Small inductive: Back-to-back capacitor bank : A A dc dc Max. coil operating currents: Closing coil: Tripping coil: Impedance Breaker design X/R ratio: Max. terminal-to-terminal dc resistance: Max. interrupting time: ms Reclosing time: ms Close-Open time: ms Rated Times Closing time: ms Opening time: ms Permissible tripping delay: s Max. Arcing time: ms Min. Arcing time: ms Back up clearance time: ms kV Transient recovery voltage for term. faults: kV peak Rated voltage: Voltage range factor (K): Vdc Vdc Control: To Control & aux. supply voltage range: From Voltage Vdc Vdc Tripping: To From Vdc/Vac Vdc/Vac Operating mech. motor: To From Transient recovery voltage: kV peak Surge Impedance: Critical line length: % Short Line Faults R.R.R.V. factor: kV/s kA Amplitude constant: Grading Cap. Grading capacitors provided No. of capacitors per pole: Total capacitance per pole: F Spare Auxiliary No. of Normally Open spare aux. contacts: No. of Normally Closed spare aux. contacts: Adc Vdc Contacts Rated voltage: Rated current: Remote control provision Operations counter Phase spacing: mm No. of breaks per pole: dB Anti-pumping device Max. noise level at 3 m. distance: Other Parameters Indicator Light Colors: Closed: Open: Trip: Healthy Trip Voltage: Control wiring type and size: Low & high pressure interlocking devices: Other Interlocks: Type Type: At rated continuous current:
OPERATING MECHANISM
Designation: Type: Type per Pole Common Circuit Breaker three-pole auto-recolosing required Circuit Breaker: V /V Rated current: A Max. starting current: A Motor dc ac Rated voltage: Vdc Control Voltage Rated control voltage for closing/tripping: Space Heaters Space Heaters: Voltage: V Wattage: W Spring-Operated No. of close-open operations before recharge: Mechanism Time to charge closing spring: s
gb919918 gb919918
Phases/Wires:
71
Page 2 Notes
General Confidential
YERP-GISG(380kV)-ENG (05/08)
Designation: per Pole Common Grounding Switch Rated small capacitive breaking current: A A Max. starting current: A Phases/Wires: W Themostat No. of Normally Closed spare aux. contacts: Vdc s s Number of inspection windows:
gb92091991 8 gb92091991 8 gb919918
CURRENT TRANSFORMER
Common Parameters Type: Insulation Type: Continuous thermal current rating factor: Rated short-time withstand current: Thermal: CT1 CT2 Primary current: A A Secondary current: A A CT Ratio: No. of relaying cores: Accuracy class: Burden: No. of metering cores: Accuracy class: Burden: Designation: Class: kA CT3 A A Dynamic: CT4 A A kA peak CT5 A A
Ratings
Cores
POTENTIAL TRANSFORMER
Type Type: Insulation Type: Winding Material: Cu Voltage Ratio(s): Rated secondary voltage: Secondary MCB rating: Relaying cores: Count: Metering Cores: Count:
gb922186
Designation: Class:
gb922186
Al V A Rated secondary tap changer voltage: V Continuous thermal burden: VA Accuracy class: Burden of each core: Accuracy class: Burden of each core:
Ratings Cores
gb92392292 2186
gb92392292 2186
Indoor Yes
gb92392292 2186
gb92392292 2186
Outdoor No
mm mm
62
Page 3 Notes
General Confidential
YERP-GISG(380kV)-ENG (05/08)
SURGE ARRESTOR
Gas insulated Type: Designation: Equipment to be protected: Equipment BIL: Neutral grounding at arrestor installation point: Effectively grounded Non-effectively grounded Rated voltage: kV Line discharge class: Temporary overvoltage capability for: 1 sec.: kV 10 sec.: kV Leakage current through resistor at MCOV: mA Maximum energy absorption capability: kJ/kV of arrestor rating: kJ kJ/kV of MCOV: Pressure relief capability: High current short duration: kA Low current, long duration: kA High current with 4/10 s waveform: Lightning impulse classifying current: Long duration wave: Current: kA Duration: ms Max. lightning impulse residual voltage with 8/20 s waveform at a discharge current of: 5 kA: kV peak 10 kA: kV peak 20 kA: kV peak 40 kA: Max. switching surge residual voltage at a discharge current of: 0.5 kA: kV peak 1 kA: kV peak 2 kA: kV peak 3 kA: Max. steep current/front-of-wave residual voltage based on 1/2 or 0.5 s waveform at a discharge current of: 10 kA: kV peak 20 kA: kV peak
gb924 gb924
kJ A kA
kV peak kV peak
CONTROL CABINET
Type/Model: Make: Industry Standard: Mimic: Communications: IEC-61850 Controls/Interlocking: Designation: Type: Industry Standard: No. of windows: Size of windows: mm Letter size of window: mm Drawing attachments of wiring / interconnection block diagrams Annunciator first out feature required Alarm logic unit response time: ms Vdc Vdc AC backup supply: V DC power supply voltage range: From To DC power supply: Control: Protection: Annunciator:
62
General Confidential
YERP-GISG(380kV)-ENG (05/08)
Storage:
NAMEPLATE
Color for warning labels: Color & Language Language: English and Arabic Color for instruction, circuit labels: Nameplate material:
SPECIAL TOOLS
Manufacturer: Leakage Detector Sensitivity: Handling Plant Storage capacity: Maint. Plant Storage capacity: Manufacturer: Moisture Analyzer Range: Type:
Sensitivity:
Type: Accuracy:
OTHER INFORMATION
Weights Dimensions Dimensions Dimensions Heat Load Power Req. with SF6 gas: without SF 6 gas: Net weight of complete GIS: kg kg Weight of support structure: kg Circuit breaker impact loading during close & open operation: Maximum static & dynamic loads of the GIS: kg Overall height: mm Overall depth: mm Overall width: mm Protection, control and metering panels Gas Treatment Plant: Heat Load of the GIS 125VDC A 120VAC UPS kVA 120VAC Normal kVA kg
60
Page 5 Notes
General Confidential
YERP-GPGUPS-ENG (05/08)
DOCUMENT NUMBER:
GENERAL-PURPOSE GEAR UNIT PARALLEL SHAFT DATA SHEET (API 677-3RD) SI UNITS (bar)
1 APPLICABLE TO: 2 SITE 3 FOR 4 SERVICE 5 MANUFACTURER 6 DRIVER TYPE 7 8 9 MODEL PROPOSAL PURCHASE
SERIAL NO. NO. REQUIRED GEAR TYPE DRIVEN EQUIPMENT NOTE: PARAGRAPH NUMBERS WITHIN ( ) REFER TO APPLICABLE PARTS OF API STANDARD 680 INFORMATION TO BE COMPLETED BY PURCHASER: RATING REQUIREMENTS (kW) NORM MAX MAX MECHANICAL RATING THERMAL RATING FULL LOAD HORSEPOWER LOSS (N-m) (N-m) (rpm) (rpm) @ SPEC'D SPEC'D (rpm) NORM NORM % (rpm) (rpm) (min) / ACTUAL ALLOWABLE MATERIAL INDEX NUMBER (FIG 3, TABLE 4)
0
INFORMATION TO BE COMPLETED BY MANUFACTURER BASIC GEAR DATA (kW) (kW) @ @ (rpm) (rpm)
13 TORQUE @ MAX. CONTINUOUS SPEED 14 MAX. TORQUE (2.4.1) 15 RATED INPUT SPD. (1.4) 16 RATED OUTPUT SPD. (1.4) 17 ALLOW. VAR. IN GEAR RATIO (1.4)(+)(-) 18 MAX CONTINUOUS SPEED (1.4) 19 TRIP SPEED (1.4) 20 GEAR SERVICE FACTOR (2.4.2) 21 PINION / GEAR HARDNESS (TABLE 4) 22 SHAFT ASSEMBLY DESIGNATION (2.2) 23 H.S. SHAFT ROT FACING CPL'G (2.3.3) 24 L.S. SHAFT ROT FACING CPL'G (2.3.3) 25 HS SHAFT END: 26 27 LS SHAFT END: 28 CYLINDRICAL 1- KEY CYLINDRICAL 1- KEY 2- KEYS 2- KEYS TAPER CW CW
0
MECHANICAL EFFICIENCY PITCH LINE VELOCITY TOOTH PITTING INDEX, "K" (2.4.3) ACTUAL TANGENTIAL LOAD, "Wt" (2.4.3.2) BENDING STRESS NUMBER, "St" (2.4.4.2) PINION GEAR ALLOWABLE
% (m/hr)
(kg)
dBA @
(m)
TAPER
(kg)
GEAR
29 EXTERNAL LOADS (2.1.16) 30 OTHER OPERATING CONDITIONS (2.8.1.6)(2.10.5) 31 32 33 34 35 36 37 INDOOR OUTDOOR GRADE WINTERIZATION REQ'D CL INSTALLATION DATA HEATED UNHEATED MEZZANINE TROPICALIZATION REQ'D GR. DIV. dBA @ (m) (barA) TEETH NO. OF TEETH GEAR RATIO PITCH DIA. WET BULB (C) (C) (C) DUST FUMES (C) (C) (C) HELIX ANGLE NET FACE WIDTH, "F" NORMAL DIAMETRAL PITCH, "PND" FINISH (mm) PINION PINION CENTER DISTANCE GEAR GEAR (mm) UNDER ROOF PARTIAL SIDES TYPE OF GEAR: CONSTRUCTION FEATURES REDUCER SINGLE STAGE SINGLE HELICAL INCREASER DOUBLE STAGE DOUBLE HELICAL OTHER
(Ra) AGMA GEOMETRY FACTOR "J" PINION GEAR DEG NORMAL PRESS. ANGLE IN. PINION L / D BACKLASH (mm) DEG
MANUFACTURING METHODS TEETH GENERATING PROCESS TEETH FINISHING PROCESS TEETH HARDENING METHOD PINION TO SHAFT GEAR TO SHAFT
PINION
GEAR
INTEGRAL INTEGRAL
SHRUNK-ON SHRUNK-ON
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-GPGUPS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
GENERAL-PURPOSE GEAR UNIT PARALLEL SHAFT DATA SHEET (API 677-3RD) SI UNITS (bar)
1 ADDITIONAL REQUIREMENTS (CONTINUED) 2 MOUNTING PLATES (3.3.) 3 4 5 6 7 8 PAINTING: (4.4.3.1) 9 10 11 MISCELLANEOUS: 12 13 14 15 16 17 18 19 20 21 VIBRATION DETECTORS (3.4.5) PER API 670, EXCEPT WHERE INDICATED OTHERWISE BELOW TORSIONAL ANALYSIS BY (2.8.2.9) GEAR SUPPLIER LATERAL ANALYSIS BY (2.8.2.9) GEAR SUPPLIER SPARE SET OF GEAR ROTORS REQ'D ORIENTATION OF OIL INLET AND DRAIN CONNECTIONS (2.6.2.1): OTHER OTHER MANUFACTURER'S STD. OTHER GEAR FURNISHED WITH (3.3.1.1) BASEPLATE SOLEPLATE
CLIENT
JOB NO. PAGE ITEM NO.
OF
REQ'N NO.
RADIAL BEARINGS GEAR TYPE DIAMETER LENGTH OTHER (mm) (mm) (m/s) PINION
BASEPLATE SUITABLE FOR COLUMN MOUNTING (3.3.1.3) GROUT TYPE (3.3.1.2.5) EPOXY
(mm)
LOCATION MANUFACTURER TYPE SIZE AREA LOADING RATING (mm) (bar) (bar) (hr)
INT. THRUST LOAD, LB (+)(-) EXT. THRUST LOAD, LB (+)(-) COUPLINGS MANUFACTURER TOTAL NO. MODEL CPLG. RATING. HP/100 (RPM) CYLINDRICAL / 1-KEY CYLINDRICAL / 2-KEYS
MANUFACTURER NO. AT EACH SHAFT BEARING OSCILLATOR-DEMODULATORS SUPPLIED BY MANUFACTURER MONITOR SUPPLIED BY LOCATION MANUFACTURER ALARM SHUTDOWN ENCLOSURE
TAPERED / 1-KEY TAPERED / 2-KEYS TAPERED / KEYLESS MATERIALS GEAR CASING OIL SEALS
MANUFACTURER LOCATION
NO. REQUIRED
OSCILLATOR-DEMODULATORS SUPPLIED BY MANUFACTURER SHUTDOWN: MONITOR SUPPLIED BY LOCATION MANUFACTURER ALARM SHUTDOWN: TIME DELAY SHUTDOWN (sec) ENCLOSURE TIME DELAY (sec)
GEAR RIM(S)
PIPING CONNECTIONS
NO. REQUIRED
INSTRUMENTS LOW OIL PRESSURE ALARM SWITCH: HIGH OIL TEMP. ALARM SWITCH TEMPERATURE MEASURING (3.4.1.4)
0
REMARKS:
THERMOMETERS THERMOCOUPLES RESISTANCE TEMP. DETECTORS LIQUID FILLED PRESSURE GAGES (3.4.4)
General Confidential
YERP-GPGUPS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
GENERAL-PURPOSE GEAR UNIT PARALLEL SHAFT DATA SHEET (API 677-3RD) SI UNITS (bar)
1 2 3 4 5 6 7 EXPORT BOXING 8 DOMESTIC BOXING 9 OUTDOOR STORAGE OVER 6 MONTHS 10 FIT-UP & ASSEMBLY OF MOUNTED 11 12 13 14 COUPLING FURNISHED BY 15 COUPLING TYPE 16 CPLG RATING HP/100 RPM 17 COUPLING MANUFACTURER 18 COUPLING LUBRICATION 19 MOUNT CPIG HALVES (3.2.4) 20 TAPER 21 TAPER GAUGE FURNISHED BY 22 LIMITED END FLOAT 23 CPIG GUARD FURNISHED BY 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 SYSTEM TYPE (2.10.1) 39 40 41 42 43 44 FILTERS, MICRON RATING MINIMUM STARTUP OIL TEMPERATURE OIL FLOW OIL PRESSURE UNIT POWER LOSS GEAR CASING SEPARATE (mm) (mm) (C) (L/min) (barG) (kW) CIRCULATING PRESSURIZED
0
CLIENT
JOB NO. PAGE ITEM NO.
OF
REQ'N NO.
CONTRACT DATA TEST DATA PRIOR TO SHIPMENT PROGRESS REPORTS (5.3.4) SHOP INSPECTION (4.1.3) SHIPMENT (4.4.1) CONTRACT UNIT SPARES
INSPECTIONS & TESTS (4.1.3) WITREQ'D NESS OBS ER'D TEST LOG
CLEANLINESS INSPECTION (4.1.6) HARDNESS VERIFICATION INSPECTION (4.1.7) MAG. PARTICLE INSPECTION (4.2.4.1) ULTRASONIC INSPECTION (4.2.4.2.2) WELD INSPECTION (4.2.3.1) DISMANTLE-REASSEMBLY INSPECTION CONTACT CHECK (2.7.2.1)
0
CONTACT CHECK TAPE LIFT (2.7.2.1) BEARING VISUAL CHECK (4.3.3.8) AXIAL STABILITY CHECK (2.7.2.4) RESIDUAL UNBALANCE CHECK (2.8.2.3) MECHANICAL RUN TEST (4.3.3) EXTENDED MECHANICAL RUN TEST (4.3.3.2) MECHANICAL RUN TEST (SPARE ROTORS) (4.3.3.10) PART OR FULL LOAD AND FULL SPEED TEST (4.3.4.1) FULL TORQUE, SLOW ROLL TEST (4.3.4.2) FULL TORQUE STATIC TEST (4.3.4.3) SOUND LEVEL TEST (4.3.4.4) MECHANICAL RUN TEST COUPLING (4.3.3.3.5)
0 0 0 0
NOTES:
LUBRICATION REQUIREMENTS (2.10) OIL SYSTEM FURNISHED BY: GEAR SUPPLIER OIL VISC.: OTHER SSU@100F
0
COUPLINGS INSTALLED COUPLINGS HUBS WITH IDLERS USE SHOP LUBE SYSTEM
(4.3.3.3.2)(4.3.3.11) USE JOB LUBE SYSTEM (4.3.3.3.2) (4.3.3.11)(4.3.3.3.6) USE SHOP VIBRATION PROBES, ETC. (4.3.3.6) USE JOB VIBRATION PROBES, ETC. (4.3.3.6) FINAL ASSEMBLY, MAINTENANCE &
LUBRICATION REQUIREMENTS STANDBY OIL PUMP OIL PUMP CASING OIL COOLER HEATERS REQUIRED: ELECTRIC WITH THERMOSTATS DUPLEX FILTERS MFGR
FIG C-2
WATER COOLED
STEAM
LUBRICATION REQUIREMENTS
OIL SYSTEM -CASING JOINT TIGHTNESS (4.3.3.3.3) WARNING AND PROTECTION DEVICES (4.3.3.3.4) OIL SYSTEM LEAK TEST (4.3.2.2)
0 0
NOTES:
45 RESERVOIR: 46 47 48 49 50 NET WEIGHT: LUBE OIL INLET SIZE LUBE OIL OUTLET SIZE
51 MAX. MAINTENANCE WEIGHT (IDENTIFY) 52 TOTAL SHIPPING WEIGHT(S) 53 TOTAL SHIPPING DIMENSIONS 54 55 56 57 58 59 (kg) (m) x x
General Confidential
YERP-GPGUPS-ENG (05/08)
GENERAL-PURPOSE GEAR UNIT PARALLEL SHAFT DATA SHEET (API 677-3RD) SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
General Confidential
YERP-GPLO-ENG (05/08)
J6491 GP Lube Oil (122007)
DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO: API 610, 8th EDITION OTHER: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER BY PURCHASER OR MANUFACTURER INFORMATION APPLICABLE TO: Proposal Purchase As Built Manufacturer: Model: Serial No.: Number Required: System for: Driver Driven Equipment Gear Installation: Indoor Outdoor Operating Mode: Continuous Standby Intermittent OPERATING AND CONSTRUCTION FEATURES PUMPS RESERVOIR Item No: Separate Base Main Equipment Base Pump Type: Main: Standby: Manuf: Electric Heater Steam Heater (kW) (W/in) Driver Type: Main: Standby: Manuf: Heater Rating: Watt Density: (m/h) Lube Pump Rated Flow: Internal Coating Oil Purifier Conn Reqd (m/h) Flow to: Driven: Driver: Gear: Working Cap. (gallon): (3min.) Retention (minutes): (barG) Lube Pump Discharge Pressure: Valved Drain (barG) Press at: Driven: Driver: Gear: Lubricant Type: (barG) (l) Relief Valve Setting: Quantity for Initial Fill: Case Mount: Horizontal Vertical Time Between Change of Lubricant: Hours MOTORS Heater Manuf: Type: Manuf: kW: RPM: Enclr: LINES AND CONNECTIONS Driven: MOP SOP Volts: Phase: Hz: Tubing & Fittings; Threaded Manuf: MATERIALS OF CONSTRUCTION Pipe; Threaded Pump Casing: Reservoir: Pipe; Butt Welded Cooler Shell/Channel Filter Housing: Downstream of Filters Entire System Cooler Tubes/Tubesheet Valves: Connections FILTERS Flanges Unions Single Dual Code Stamp Required Flanges in SS Lines Steel Stainless Steel Max Press: Design: Operating: (barG) Stainless Steel Lines Required for (bar) Diff Press: Clean: Dirty/Change: Complete System Downstream of Filters Filtration Particle Size (Nominal) Microns Interconnecting Pipe by Purchaser (Separate system) Terminations: Filter Material: Manuf: 150# RF Flanges Connection Size: TRANSFER VALVE INSTRUMENTS One total for Filters Manuf: Transmitters One for Filters and One for Coolers Manuf: Level transmitters Type: COOLERS Pressure transmitters Type: Manuf: Type: Temperature transmitters Type: Design per ASME Sect VII (1) Code Stamp Required Temperature Indicators Single Dual TEMA Code: Reservoir Inlet to Cooler Thermostatic Temperature Control Valve Required Bearing Drains Outlet of Cooler CW supply temp CW return temp Max DP: Fouling Factor Water/Oil Side: Pressure Indicators (W) Surface Area: (m) Duty: Pump Discharge Inlet to Filter (barG) Max Shell Press: Design: Operating: at Pressure Transmitter Outlet from Filter (barG) Max Tube Press: Design: Operating: Differential Across Filter Dimensions (in): Shell OD: Thickness: Sight Flow Indicator at Bearing Drains Reservoir Level Gage Tube OD: Length: BWG: Instrumentation wired to NEMA 4X or IP66 SS Junction Box MISCELLANEOUS Function Alarm S/D Set Point (barG) Paint Spec: Mfr. Std.; Other: Low Lube Pressure Weights: (kg) Shipping: Operating: Low Lube Level Floor Space W: H: High Oil Temperature (m) L: (C) Cleanliness Test per API-614 High DP Across Filter (bar) Functional Test Witness Non-Witness Manual Shutdown of Auxiliary Oil Pump REMARKS:
REVISIONS
PAGE
OF
INDEX
General Confidential
YERP-GPLO-ENG (05/08)
GENERAL PURPOSE LUBE OIL DATA SHEET (LESS THAN 200 HP) SI UNITS Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Air Supply Check Alignment Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check
General Confidential
YERP-HPV-ENG (05/08)
Page 1 of 7
Document Number
1-Jan-05 xxx yyy zzz aaa bbb Job Number Client Location Item Number Item Name
Revisions
Quality Purpose
Document Number
Description
Revision Issued
Document Number
100-YER-PE-YSS-0437 100-YER-PE-YSS-0456 100-YER-PE-YSS-0057
Description
YERP-32-SAMSS-004 Manufacture of Pressure Vessels YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers YERP-SAES-D-001 Design Criteria for Pressure Vessels YERP-SAEP-325 Inspection Requirements for Pressurized Equipment YERP-SAES-A-004 General Requirements for Pressure Testing YERP-SAES-A-112 Meterological and Seismic Design Data YERP-SAES-A-113 Geotechnical Engineering Requirements YERP-SAES-A-206 Positive Material Identification YERP-Form 175-321900 Manufacture of Pressure Vessels YERP-SAES-W-010 Welding Requirements for Pressure Vessels YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature Service YERP-00-SAIP-07 Positive Material Identification Requirements YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI) YERP-SAEP-1143 Radiographic Examination YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components YERP-SAEP-1144 Liquid Penetrant Examination of Welds and Components YERP-SAEP-1146 Manual Ultrasonic Thickness Testing YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and Equipment YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings PIP VEFV1101 Vessel: Nameplate Bracket PIP VEFV1102 Vessel: Tolerances (Elevation) PIP VEFV1103 Vessel: Grounding Lug PIP VEFV1117 Vessel; Manway Vertical Davit PIP VEFV1118 Vessel; Manway Horizontal Davit PIP VEFV1122 Vessel: Horizontal, Insulation Supports PIP VEFV1124 Vessel: Vortex Breakers PIP VEFV1125 Vessel: Internal Ladders PIP STF05501 Fixed Ladders and Cages PIP STF05521 Details for Angle Railings for Walking and Working Surfaces
Revision Issued
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX ?
General Confidential
YERP-HPV-ENG (05/08)
Page 2 of 7
DESIGN DATA
Design Conditions Internal External
bar (g) bar C (MDMT) bar (g)
at at at at
Corrosion Allowance Liquid Specific Gravity PWHT Required Alloy Verification Radiography Requirements Shop Hydrotest Pressure Field Hydrotest Pressure Painting Per Insulation Fireproofing Erection Weight Empty Weight Operating Weight Test Weight Vessel Designed For Wind Vessel Designed For Earthquake Moment At POS Wind: Shear Force At POS Wind: Moment At POS Earthquake: Shear Force At POS Earthquake:
Rev
mm
Service PWHT No
Nm N Nm (Operating) N (Operating)
Nm (Empty) N (Empty)
No
General Confidential
YERP-HPV-ENG (05/08)
Page 3 of 7
Rev
GENERAL NOTES
1. 2. 3. 4. 5. 6. 7. 8. 9.
10.
All materials shown on this data sheet are to be furnished and installed by the Vessel Supplier unless otherwise noted. Substitutions of materials will not be allowed without YERP's prior approval. This approval can only be obtained at the time Vessel Supplier submits his quotation. The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum. Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit or hinge and internal manhole grip. Internal ladder rungs shall be provided below the manway. Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required to be insulated or fireproofed. Vessel Supplier to provide vessel grounding lugs per PIP VEFV1103. Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME Section VIII, Division 1, Appendix 2. Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material specification shown for plate, pipe or forgings on Page 2 of this data sheet. For PIP (Process Industry Practices) drawings see web site http://ww.pip.org
General Confidential
YERP-HPV-ENG (05/08)
Page 4 of 7
Document Number
Job Number
Rev
TABLE OF CONNECTIONS
General Notes for Table of Connections: A. Connections shown in sketch are digrammatic only. True location to be determined by EPC Contractor. B. Nozzle projections to be determined by EPC Contractor in accordance with Project Specification 100-YER-PE-YSS-0434 para. 8.0. C. All pressure connections are to be flanged. D. Elevations in the table are to centerline of connection or face of flange unless noted otherwise. E. Dimension "A" is the distance from the reference tangent line to the centerline of connection / face of flange. F. For hill side connections see plan or end view. G. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-8). H. J.
Mark
All flange faces shall have a stock finish. For specific notes to TABLE OF CONNECTIONS see next page.
Size Rating Face Service Elevation Dim"A" Specific Notes
General Confidential
YERP-HPV-ENG (05/08)
Page 5 of 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections) Use this information for quotation purpose only. Supply blind flange, bolts and gasket. Elevation is given to the face of flange. Nozzle size listed is minimum inside diameter of nozzle neck. Furnish davit in accordance with drawing PIP VEFV1117. Furnish hinge in accordance with drawing PIP VEFV1116. Furnish internal pipe support in accordance with drawing. Furnish internal plate flange in accordance with drawing Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124. Furnish inlet hood baffle in accordance with drawing. With internal pipe per xxxxxx. Hillside connection. Davit on right side facing manhole. Davit on left side facing manhole. Hinge on right side facing manhole. Hinge on left side facing manhole.
General Confidential
YERP-HPV-ENG (05/08)
Page 6 of 7
General Confidential
YERP-HPV-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
HORIZONTAL PRESSURE VESSEL DATA SHEET DATA SHEET SI UNITS Value Attribute Name
PAGE AAA-B-CCCC
OF
Area Criticality Rating Manufacturer Name Model Number Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No Capacity Certification Number Certification Date Certification Requirements Certifying Authority Design Setting Hydrostatic Test Pressure Hydrostatic Test Temperature Length T-T MAWP Material Maximum Diameter Maximum Operating Pressure Maximum Operating Temperature Minimum Diameter Minimum Operating Temperature NACE Pipe Inlet/Outlet Pressure Rating Purchase order Line No Set Pressure Shape Size Status Tag Number of Parent Skid Weight Weight Dry / Empty Year built
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Manufacturer details of the item The Model Number assigned to the item Parent Tag Number
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
The volume of fluid/medium held or capable of being moved in a given time The number of certificate as issued by certifying authority The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The test or certifying authority for an item The Certifying Authority for hazardous area equipment Design set point for presure relief devices
Maximum Allowable Working Pressure The physical composition of material/s for an item
The maximum Operating Temperature of the item The minimum Operating Temperature of the item
Nominal Size
Status
General Confidential
YERP-HT-ENG (05/08)
DATA SHEET
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Load Max / Normal Maximum Size Duty Usage Frequency Conditions
Bags
Eqp Drums kg / m
kg
OPERATING CONDITIONS
Available Headroom Lift Trolley Travel MECHANICAL DESIGN CONDITIONS PERFORMANCE Applicable Codes and Standards
Continuous Intermittent Operations Maintenance LIFTS/HR HRS/DAY Wet Dusty Acid Fumes Steam High Temperature High Altitude Very Severe Duty Precise Load Handling m (See clearance diag., pg.4) m (See clearance diag., pg.4) m
ANSI ASME
Lift Capacity Lift Height Hoist Top Speed Hoist Speed Range Trolley Speed Trolley Speed Range Winding Drum Rope Chain Hoist Frame Load Hook Trolley Wheels Sheave
MATERIALS OF CONSTRUCTION
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
General Confidential
Page 1 of 5
YERP-HT-ENG (05/08)
DATA SHEET
CONSTRUCTION
Empty kg kg V V Nm3/h
Operating kg kg Ph Ph @ kPaG Hz / Hz /
Power: Compressed Air Type Criteria Witnessed Maximum Noise Level Control Type
Controls Motors
By
DPDT
No
General Confidential
Page 2 of 5
YERP-HT-ENG (05/08)
DATA SHEET
Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain
WPII
Buyer
Gearbox DRIVEN mm
/ / mm Pitches
/ / RPM KW High-Speed
Low-Speed
General Confidential
Page 3 of 5
YERP-HT-ENG (05/08)
DATA SHEET
Operating level
16'-3"
Rail Car
Grade
HP EL. 100'-0"
General Confidential
Page 4 of 5
YERP-HT-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-ICSCOPE-ENG (05/08)
J6491 IC Scope (012008)
NUMBER
DOCUMENT NUMBER CLIENT DOCUMENT NUMBER JOB NUMBER CLIENT LOCATION UNIT ITEM NUMBER SERVICE REQUISITION NO. PAGE
REVISIONS
OF
APPLICABLE TO:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
PROPOSAL
PURCHASE AS BUILT GENERAL REQUIREMENTS ITEM NUMBER 113-K-0001, DCU WET GAS COMPRESSOR
1.
Instrumentation and controls furnished by the supplier shall comply with the requirements of YERP Standards YERP-34-SAMSS-831, "Instrumentation for Packaged Units", YERP-34-SAMSS-625, "Machinery Protection Systems", and YERP-17-SAMSS-515, "Auxiliary Electrical Systems for Skid-Mounted Equipment" in addition to referenced API and YERP equipment standards. Instrumentation furnished by the supplier shall be arranged per the following location identification codes used on subsequent data sheets: L : Locally mounted on suppliers equipment / piping PP : Locally mounted on purchasers equipment / piping A : Vendor's Local gauge board located on the lube oil console or seal gas panel B : Vendor's Local gauge board(s) located on the main compressor / driver skid M : Purchaser's remote Machinery Monitoring System / Machinery Condition Monitoring System P : Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC or ESD) Local indication shall be limited to that noted in the subsequent instrument scope of supply data sheets. Startup permissive status board with LED's: Supplier shall provide on local panel (B); Purchaser shall provide on remote control system (P) The startup, alarm, and shutdown logic and controls are by Purchaser. Supplier to furnish all primary sensing elements and transmitters as shown on the following pages, wired to NEMA 4X 316 stainless steel junction boxes, as follows: Alarm field devices: Minimum single element device and Foundation Fieldbus transmitter. Shut-down field devices: (2 of 3 logic) Supplier to provide three separate sensing elements and smart transmitters with HART protocol (no switches) for shutdown inputs to ESD system (SIS) (except for radial, axial proximity probes and bearing temperature RTD's per YERP-34-SAMSS-625). This requirement for multiple, voted input devices for equipment protection shutdowns applies only to those in the Supplier's scope, limited to lube oil and seal gas sensors. The final number of devices shall be determined by the Detailed Engineering Contractor as a result of Safety Integrity Level (SIL) calculations and HAZOP studies. Preliminary alarms and shutdowns are listed based on Machinery recommendations. The Detailed Engineering Contractor shall determine all required Alarms and Shutdowns by HAZOP study and shall provide a summary listing of Alarms and Shutdowns for the compressor package.
2.
3.
4.
The purchaser will provide local HOA (hand-off-auto) switches for critical equipment such as the Lube Oil Pump motors. Switches will have additional status contacts for interface with the customer's MCC or control system. The purchaser will supply the remote control systems and remote Machinery monitoring systems and condition monitoring systems. Unless otherwise noted on the requisition data sheets, the system and all instrumentation shall be suitable for a Class I, Zone 2, Groups IIA/IIB electrical classification (DEC shall confirm area classification). All instrumentation shall be labeled for a Class I, Zone 2, Groups IIA/IIB electrical classification.
INDEX
5.
6.
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
General Confidential
YERP-ICSCOPE-ENG (05/08)
1
PROCESS INSTRUMENTATION
INSTRUMENT SCOPE OF SUPPLY SUMMARY
NUMBER DATE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
Page
of
Element by
Purchaser Supplier Element Type Local
Indicator
Remote Panel Local Panel
Indicator by
Purchaser Supplier
Function
(Note 3, Pg 1) Shutdown Alarm
Description
PROCESS INSTRUMENTATION COMPRESSOR Pressure Comp. Suction (each section) Comp. Discharge (each section) Comp. Sideload Comp. Balance Drum / Chamber(s) Instrument Air Supply Differential Pressure Comp. Suction Strainer (each section) Compressor Section DP Temperature Comp. Suction (each section) Comp. Discharge (each section) Recycle Aftercooler Outlet Level Compressor Suction Drum / Separator Interstsage Drum / Separator Discharge Separator Flow Flow Element Recycle Flow STEAM TURBINE Pressure Inlet Steam First Stage / Steam Chest Extraction First Stage After Extraction Exhaust Gland Steam Supply (Seal) Ejector / Eductor Steam Temperature Inlet Steam Exhaust Extraction / Induction Flow Steam Inlet Extraction / Induction Sealing Steam (Seal Steam Leakage)
IT+D IT+D --IT+D IT+D IT+D --IT+D IT+D IT+D IT+D IT+D ----IT IT -----------------------
PP PP L PP PP
PP PP L PP PP A
P P P P P A
P P P P P
PP PP PP PP PP
PP PP PP PP PP
P P P P P
P P P P P
PP PP
PP PP
P P
P P
------Notes: Instrument Type: D=Direct Readout Gauge, S=Switch, T/C=Thermocouple, IT=Indicating Transmitter, T=Transmitter L: Locally mounted on supplier's equipment/piping: A: Local Gauge board located on Lube Oil Console or Seal Gas Pane B: Local Gauge board(s) or instrument panel located on compressor/driver skid Location: PP = Purchaser's Equip/Piping P: Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC, or ESD) M: Machinery Monitoring System
General Confidential
YERP-ICSCOPE-ENG (05/08)
Page
of
Element by
Purchase r Supplier Element Type Local
Indicator
Remote Panel Local Panel
Indicator by
Purchase r Supplier
Function
(Note 3, Pg 1) Shutdown Alarm
Description
LUBE OIL SYSTEM, CONTROL OIL, DRY GAS SEAL BUFFER GAS SYSTEM Pressure Main Lube Oil Pump Discharge Aux. / Stand-by Lube Oil Pump Discharge Seal Oil Pump Discharge Stand-by Seal Oil Pump Discharge Lube Oil Header (ea. Level) (3ea IT for trip) Control / Governor Oil Header (3ea IT for trip) Seal Oil Header (ea. Level) Pump Turbine Steam Supply Seal / Buffer Gas Supply Primary (process side) Seal (each comp.) Accumulator Pre-charge Balance Line / Balance Drum Purge Gas Supply (intermediate laby) Seal Reference Gas Differential Pressure Lube Oil Filters Seal Oil Filters Seal Gas Filters Seal Gas Supply (each seal) Governor / Control Oil Filters Buffer Gas Filters Temperature Journal/Thrust Brg. Out (ea. Brg.) Lube Oil Reservoir Lube Oil Supply Header (after TCV) Lube Oil Cooler In/Out Sight Flow Indicators Journal & Thrust Bearing Drains Gear Box Drains Reservoir Purge Flow Indicator Lube Oil Rundown Tank Outlet Filter & Oil cooler vent return to reservoir Purge Gas Atmospheric Vent (each bearing) Outer Seal Drains (ea. Seal)
IT+D IT+D ----IT+D ------IT+D IT+D --IT+D IT+D --IT+D --IT+D ----IT+D D D IT+D D D D --D D -----
L L L L
A A B
P P P
A A B
P P P
L L L L L
A A B B
P P P P
A A B B
P P P P
L L L L L L L L L L L L L
A A A
P P P
A A A L L A L L L L L
P P P
A L L L L L
L A P A P L A P A P Notes: Instrument Type: D=Direct Readout Gauge, S=Switch, T/C=Thermocouple, IT=Indicating Transmitter, T=Transmitter L: Locally mounted on supplier's equipment/piping: A: Local Gauge board located on Lube Oil Console or Seal Gas Pane B: Local Gauge board(s) or instrument panel located on compressor/driver skid Location: PP = Purchaser's Equip/Piping P: Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC, or ESD) M: Machinery Monitoring System
Flow Seal Gas Leak-off to Flare (each seal) (3IT for trip) IT Nitrogen Purge Gas (each bearing / reservoir) IT Seal Gas Supply (each comp.) IT Level (Continued page 4) Lube Oil Reservoir IT+D Lube Oil Rundown Tank IT+D
L L L
A B A
P P P
A B A
P P P
General Confidential
YERP-ICSCOPE-ENG (05/08)
Page
of
Element by
Purchaser Supplier Element Type Local
Indicator
Remote Panel Local Panel
Indicator by
Purchaser Supplier
Function
(Note 3, Pg 1) Shutdown Alarm
Description
MAIN EQUIPMENT INSTRUMENTATION COMPRESSOR Vibration Radial Vibration Axial Displacement Temperature Journal Bearing Metal Temp. Thrust Bearing Metal Temp.
BN BN
L L
M M
M M
RTD L M M RTD L M M BN = Bently Nevada Proximity Probes. RTD = Embedded bearing RTDs
STEAM TURBINE DRIVER Vibration Radial Vibration Axial Displacement Bearing Housing Seismic (Velometers) Temperature Journal Bearing Metal Temp. Thrust Bearing Metal Temp. MOTOR Vibration Radial Vibration Axial Displacement Bearing Housing Seismic (Velometers) Temperature Journal Bearing Metal Temp. Stator Winding (100 Ohm Platinum RTD) GEAR BOX Vibration Radial Vibration Axial Displacement Casing seismic accelerometers (LS&HS) Temperature Journal Bearing Metal Temp. Thrust Bearing Metal Temp. Level Instrumentation (cont'd page 3) Seal Oil Reservoir Seal Oil Tank (high and / or low) Seal Drainer Trap Degassing Tank Accumulator Seal Gas Filter/Coalescer Liquid Level
-----------
BN BN BN
L L L
M M M
M M M
RTD L M M RTD L M M BN = Bently Nevada Proximity Probes. RTD = Embedded bearing RTDs
BN BN BN
L L L
M M M
M M M
RTD L M M RTD L M M BN = Bently Nevada Proximity Probes. RTD = Embedded bearing RTDs
----------IT+D L A P A P Notes: Instrument Type: D=Direct Readout Gauge, S=Switch, T/C=Thermocouple, IT=Indicating Transmitter, T=Transmitter L: Locally mounted on supplier's equipment/piping: A: Local Gauge board located on Lube Oil Console or Seal Gas Pane B: Local Gauge board(s) or instrument panel located on compressor/driver skid Location: PP = Purchaser's Equip/Piping P: Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC, or ESD) M: Machinery Monitoring System
General Confidential
YERP-ICSCOPE-ENG (05/08)
Page
of
Element by
Purchaser Supplier Element Type Local
Indicator
Remote Panel Local Panel
Indicator by
Purchaser Supplier
Function
(Note 3, Pg 1) Shutdown Alarm
Description
CONTROL INSTRUMENTATION Speed Control Governor (plus O/S) (Speed pick-ups) O/S Trip System (primary) Woodward 203 Local Speed Control Speed Indication Tachometer Key Phase Other Anti-surge controller (by Purchaser) Surge control valve (by Purchaser) Performance Controller (by Purchaser) MISCELLANEOUS Emergency Stop Main Equipment Start Compressor Inlet Controller Suction MOV Closed Dscharge MOV Closed Compressor Stator Vane Positioner Suction Throttle Valve Trip & Throttle Valve Position Governor Failure Common Trouble Main & Standby LO pump HOA switch Main & Standby SO pump HOA switch Main & Standby LO pump run status Main & Standby SO pump run status Compressor MOV Annunciator system Recycle / Blow-off Valve Zero Speed (Turning Gear Permissive) Turning Gear On/Off Switch Turning Gear Motor Run Status Fire Detection System Lamp Test Push Button Permissive Startup Light/LED Cooler Fan(s) Start / Stop HOA Switch SYNCHRONOUS MOTOR CONTROL PANEL Excitation Control Synchronization Control Protection Relays & Metering
--------BN L BN = Bently Nevada Keyphasor P P S S --------------S --S --------------S L L P NOTE 4, PAGE 1/5 L L P B B P L L P PP P
P P P
P P P
PP
PP
M M M Notes: Instrument Type: D=Direct Readout Gauge, S=Switch, T/C=Thermocouple, IT=Indicating Transmitter, T=Transmitter L: Locally mounted on supplier's equipment/piping: A: Local Gauge board located on Lube Oil Console or Seal Gas Pane B: Local Gauge board(s) or instrument panel located on compressor/driver skid Location: PP = Purchaser's Equip/Piping P: Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC, or ESD) M: Machinery Monitoring System
General Confidential
YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 ANTI-SURGE SYSTEM (1-3.4.2.2) SIGNAL
0 0 0 0
PROPOSAL
PURCHASE
BY PURCHASER
BY MANUFACTURER NORMAL
OPERATING CONDITIONS (ALL DATA ON PER UNIT BASIS) (1-2.1.1.2) (NOTE 1) GAS HANDLED (ALSO SEE PAGE
0
RATED
GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW (kg/h) INLET CONDITIONS PRESSURE TEMPERATURE (barA) (C) WET DRY
RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) COMPRESSIBILITY (Z1 ) OR (ZAVG ) INLET VOLUME (m/h) DISCHARGE CONDITIONS PRESSURE TEMPERATURE (barA) (C) (ESTIMATED) WET DRY
Cp/Cv (K2 ) OR (KAVG ) COMPRESSIBILITY (Z2 ) OR (ZAVG ) GHP REQUIRED (kW) (kW) (kW) TRAIN POWER REQUIRED
REQUIRED AT DRIVER INCL. EXT. LOSSES (GEAR, ETC.) SPEED of driver ( (rpm) TURNDOWN (%) POLYTROPIC HEAD (N-m/kg)
POLYTROPIC EFFICIENCY (%) CERTIFIED POINT PERFORMANCE CURVE NUMBER PROCESS CONTROL (1-3.4.2.1) METHOD SUCTION THROTTLING FROM TO (barA) (barA) VARIABLE INLET GUIDE VANES (3-2.4) SPEED VARIATION FROM TO % % DISCHARGE BLOWOFF VARIABLE DIFFUSER GUIDE VANES (3-2.4)
48 REMARKS: 49
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 GAS ANALYSIS: 3 4 5 AIR 6 OXYGEN 7 NITROGEN 8 WATER VAPOR 9 CARBON MONOXIDE 10 CARBON DIOXIDE 11 HYDROGEN SULFIDE 12 HYDROGEN 13 METHANE 14 ETHYLENE 15 ETHANE 16 PROPYLENE 17 PROPANE 18 I-BUTANE 19 n-BUTANE 20 I-PENTANE 21 n-PENTANE 22 HEXANE PLUS 23 CORROSIVE AGENTS 24 25 TOTAL 26 AVG. MOL. WT. 27 LOCATION: 28 29 30 31 32 33
0 0
OPERATING CONDITIONS (Continued) (1-2.1.1.1) (1-3.1.2) (1-3.1.3) OTHER CONDITIONS NORMAL MW RATED B C D E REMARKS:
MOL %
(1-2.1.8)
0
NOISE SPECIFICATIONS: (1-2.1.9) OUTDOOR UNDER ROOF PARTIAL SIDES NEC DIV. TEMP CLASS IEC
0
GRADE MEZZANINE
APPLICABLE TO MACHINE: SEE SPECIFICATION APPLICABLE TO NEIGHBORHOOD: SEE SPECIFICATION ACOUSTIC HOUSING: APPLICABLE SPECIFICATIONS: API 617, 7TH CHAPTER 1&3 YES NO
34 SITE DATA (1-2.1.8) 35 36 37 38 39 40 41 NORMAL MAXIMUM MINIMUM (C) (C) (C) (C) DUST FUMES ELEVATION (m) BAROMETER (barA)
RANGE OF AMBIENT TEMPS: DRY BULB WET BULB GOVERNING SPECIFICATION (IF DIFFERENT)
NAMEPLATE (2-2.11.2)
US CUSTOMARY
METRIC
SHIPMENT: (4.4) COPPER AND COPPER ALLOYS PROHIBITED (1-2.2.1.14) DOMESTIC EXPORT EXPORT BOXING REQ'D. MO
OUTDOOR STORAGE MORE THAN 6 MONTHS (1-4.4.1) SPARE ROTOR ASSEMBLY PACKAGE (1-4.4.3.10) HORIZONTAL STORAGE VERTICAL STORAGE
General Confidential
YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 Rotor 3 Stage 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
0 0 0
CONSTRUCTION FEATURES (1 COLUMN PER STAGE, USE ADDITIONAL SHEETS IF NEEDED) Rotor 1 Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6
MIN. OPERATING TEMPERATURE MAX CASING CAPACITY INLET CONNECTIONS TYPE ORIENTATION FLANGED OR STUDDED? MATING FLG & GASKET BY VENDOR? GAS VELOCITY (m/s) DISCHARGE CONNECTIONS TYPE ORIENTATION FLANGED OR STUDDED? MATING FLG & GASKET BY VENDOR? GAS VELOCITY (m/s) (m/h)
(1-2.3.2.2.1, 1-2.3.2.2.7)
(1-2.3.2.2.1, 1-2.3.2.2.7)
INTERMEDIATE MAIN PROCESS CONNECTIONS (2-2.4.5) DISCH. PRESSURE INLET PRESSURE (barG) (barG)
ADJUSTABLE INLET GUIDE VANES MATERIAL NO. INLET GUIDE VANES IMPELLER: DIAMETER Number of VANES TYPE (OPEN, ENCLOSED, ETC.) TYPE FABRICATION MATERIAL MIN. YIELD STRENGTH (P(MPa) HARDNESS: (Rc) (BRINNEL) SMALLEST TIP INTERNAL WIDTH MAX. MACH. NO. @ IMPELLER EYE MAX. IMPELLER HEAD @ 100% SPD MAX. IMPELLER TIP SPEED DIFFUSER GUIDE VANES ADJUSTABLE? MATERIAL NO. GUIDE VANES (m) (mm)
(m/hr)
General Confidential
YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 BEARING TEMPERATURE DETECTORS (2-3.4.7) 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 KEY PHASOR REQUIRED 50 COMPRESSOR GEAR H.S. GEAR L.S.
0 0 0 0
ITEM NO. 4 OF 14
Stage 4
REQ'N NO.
Stage 5 Stage 6
CONSTRUCTION FEATURES, continued (1 COLUMN PER STAGE, USE ADDITIONAL SHEETS IF NEEDED) SHAFT SLEEVES: MATERIAL AT SHAFT SEALS? OTHER LOCATIONS? SHAFT SEALS: SEAL TYPE (1-2.8.1.1, 1-2.8.1.5) (1-2.8.1.3) (barG) (barG) Stage 1 Stage 3
TYPE BUFFER GAS, PRIMARY PRESSURE (barG) FLOWRATE (kg/h) FILTRATION TYPE BUFFER GAS, SECONDARY PRESSURE ( (barG) FLOWRATE (kg/h) FILTRATION FLOW RATE TO PROCESS BUFFER GAS SYSTEM REQUIRED MANIFOLD (1-3.5.1.4) (1-2.8.1.5) (2-2.8.1.5) (1-2.8.1.6) (1-2.8.1.6)
METHOD OF CONTROL
BUFFER GAS CONTROL SYSTEM SCHEMATIC BY VENDOR PRESSURIZING GAS FOR SUBATMOSPHERIC SEALS (1-2.8.2.4) SEAL MANUFACTURER EDUCTOR INJECTION (1-2.8.2.3) (barG)
SYSTEM RELIEF VALVE SET PT. (2-2.3.1.1) VIBRATION DETECTORS: TYPE MFR
0
DATA SHEET
SEE ATTACHED API-670 DATASHEET THERMOCOUPLES TYPE RESISTANCE TEMP DETECTORS RESISTANCE MAT'L ALARM TEMPERATURE SHUTDOWN TEMPERATURE (C) (C)
0
TOTAL NO.
(ohm)
MODEL
MONITOR SUPPLIED BY (2-3.4.7.2) LOCATION MFR. ENCLOSURE MODEL ALARM SET @ (m) SET @ TIME DELAY (m) (sec)
LOCATION-JOURNAL BRG NO. OTHER LOCATION-THRUST BRG NO. OTHER NO. (INACT) OTHER LOCAL DISCONNECTION (1-2.7.4.6) MONITOR SUPPLIED BY (2-3.4.7.4) LOCATION MFR. SCALE RGE SHTDWN SET @ ENCLOSURE
0
EA PAD
PER BRG
CASING VIBRATION TRANSDUCERS (2-3.4.7.5) EVERY OTH PAD PER BRG CASING VIBRATION MONITORS (2-3.4.7.6) AXIAL POSITION DETECTOR: SEE ATTACH. API-670 DATA SHEET MODEL NO. REQUIRED
EA PAD
EA PAD
OSCILLATOR-DEMODULATOR SUPPLIED BY MFR MONITOR SUPPLIED BY (2-3.4.7.2) SET @ TIME DELAY (C) (sec) LOCATION MFR. SCALE RGE SHTDWN: SET @ ALARM (m) ENCLOSURE MODEL SET @ TIME DELAY (m) (sec) MODEL
MODEL
ALARM (C)
General Confidential
YERP-IGC-ENG (05/08)
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 0 0
CONSTRUCTION FEATURES, ROTORS (1 COLUMN PER ROTOR, USE ADDITIONAL SHEETS IF NEEDED) DRIVER SPEEDS: MAX. CONT. TRIP SPEED ROTOR NUMBER SPEED ((rpm) SERVICE POWER SERVICE FACTOR NUMBER OF TEETH FACE WIDTH (mm) (kW) PITCH LINE VELOCITY
BULL GEAR
ROTOR 1
ROTOR 2
ROTOR 3
ROTOR 4
AGMA GEOMETRY FACTOR "J" AGMA GEOMETRY FACTOR "I" MINIMUM HARDNESS (Rc) ROTOR WEIGHT (INC WHEELS) BACKLASH (mm) (kg)
GEARBOX FULL LOAD POWER LOSS LATERAL CRITICAL SPEEDS (DAMPED) FIRST CRITICAL SECOND CRITICAL THIRD CRITICAL FOURTH CRITICAL LATERAL ANALYSIS ADDITIONAL REQUIREMENTS (1-2.6.2.14) TRAIN LATERAL ANALYSIS REQUIRED (1-2.6.2.6) TRAIN TORSIONAL ANALYSIS REQUIRED (1-2.6.7.1) TORSIONAL CRITICAL SPEEDS: FIRST CRITICAL SECOND CRITICAL THIRD CRITICAL FOURTH CRITICAL LIST OF TRAIN UNDESIRABLE SPEEDS (1-2.6.1.4) STABILITY ANALYSIS (1-2.6.5) VIBRATION: ALLOWABLE TEST LEVEL (PK-PK) BALANCE PISTON: MATERIAL FIXATION METHOD NORMAL CLEARANCE AREA FLOW, NORMAL CLEARANCE FLOW, 2x NORMAL CLEAR (kg/h) (kg/h) (mm)
General Confidential
YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 RADIAL BEARINGS, DRIVE END 3 4 5 6 7 8 9 10 11 12 13
0
CONSTRUCTION FEATURES, ROTOR BEARINGS (1 COLUMN PER ROTOR, USE ADDITIONAL SHEETS IF NEEDED) BULL GEAR ROTOR 2
UNIT LOAD (ACT/ALLOW) BASE MATERIAL BABBIT THICKNESS NO. PADS LOAD: BETWEEN/ON PAD PIVOT: CENTER/OFFSET, % RADIAL BEARING SPAN (IN) (mm)
14 RADIAL BRG, OPPOSITE DRIVE END 15 16 17 18 19 20 21 22 23 24 TYPE MANUFACTURER LENGTH SHAFT DIA. (mm) (mm)
UNIT LOAD (ACT/ALLOW) BASE MATERIAL BABBIT THICKNESS NO. PADS LOAD: BETWEEN/ON PAD PIVOT: CENTER/OFFSET, % (mm)
25 THRUST BEARINGS , ACTIVE 26 27 28 29 30 31 32 33 34 35 36 37 38 TYPE MANUFACTURER UNIT LOADING (max) UNIT LOAD (ULT.) AREA (mm) (MPa) (MPa)
NO. PADS PIVOT: CENTER / OFFSET, % PAD BASE MATL COPPER BACKED? (2-2.7.3.7) COLLAR MATERIAL INTEGRAL OR REPLACEABLE COLLAR? SIZING CRITERIA (2-2.7.3.5) FLOODED OR DIRECTED LUBRICATION?
39 THRUST BEARINGS , INACTIVE 40 41 42 43 44 45 46 47 48 49 50 51 52 TYPE MANUFACTURER UNIT LOADING (max) UNIT LOAD (ULT.) AREA (mm) (MPa) (MPa)
NO. PADS PIVOT: CENTER / OFFSET, % PAD BASE MATL COPPER BACKED? (2-2.7.3.7) COLLAR MATERIAL INTEGRAL OR REPLACEABLE COLLAR? SIZING CRITERIA (2-2.7.3.5) FLOODED OR DIRECTED LUBRICATION?
General Confidential
YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 OTHER CONNECTIONS NO. SIZE TYPE 2 SERVICE: 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 COUPLING AND GUARDS (3.2) 21 NOTE: SEE ROTATING ELEMENTS - SHAFT ENDS 22 SEE ATTACHED API-671 DATA SHEET KEYLESS HYDRAULIC SEE ATTACHED API 614 DATASHEET SEPARATE COMBINED (2-2.10.1) LUBE-OIL INLET LUBE OIL OUTLET SEAL-OIL INLET SEAL-OIL OUTLET SEAL GAS INLET SEAL GAS OUTLET CASING DRAINS STAGE DRAINS INDIVIDUAL STAGE DRAINS REQUIRED (1-2.3.2.1.7) VALVED & BLINDED VALVED & BLINDED & MANIFOLD
KEYED
FLANGED
OTHER
23 COUPLING FURNISHED BY 24 MANUFACTURER 25 COUPLING GUARD FURNISHED BY: 26 TYPE: FULLY ENCLOSED SEMI-OPEN OTHER TYPE MODEL
27 COUPLING DETAILS 28 29 30 31 32 33 MOUNTING PLATES (1-3.3) 34 35 36 37 38 39 40 41 42 43 44 MATERIALS INSPECTION REQUIREMENTS (1-4.2.1.3) 45 46 47 48 49 RADIOGRAPHY REQUIRED FOR ULTRASONIC REQUIRED FOR MAGNETIC PARTICLE REQUIRED FOR LIQUID PENETRANT REQUIRED FOR LOW TEMPERATURE (1-2.2.1.15.2) MIN.DESIGN METAL TEMPERATURE AT CONCURRANT PRESSURE OTHER TRAIN COMPONENTS (1-2.2.1.15.2) Q.C. OF INACCESSIBLE WELDS (1-2.3.1.11.2) (C) (barG)
0
PLUG AND RING GAUGES (1-3.2.5) LUBRICATION REQUIREMENTS: NON-LUBE QUANTITY PER HUB CONT. OIL LUBE OTHER (L/min)
BASEPLATES FURNISHED BY (1-3.3.2.1) COMPRESSOR ONLY OTHER NONSKID DECKING (1-3.3.2.4) SLOPED DECK (1-3.3.2.4.1) DRIVER GEAR
LEVELING PADS OR TARGETS (1-3.3.2.6) COLUMN MOUNTING (1-3.3.2.5) SUB-SOLE PLATES REQUIRED (1-3.3.2.10) STAINLESS STEEL SHIM THICKNESS MACHINED MOUNTING PADS REQUIRED (1-3.3.2.9) (mm)
(mm)
General Confidential
YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 VOLTAGE HERTZ PHASE REDUCED VOLTAGE START (1-3.1.6) NUMBER OF STARTS (1-2.6.6.6.4) INSTRUMENT AIR: MAX PRESS (barG) MIN PRESS CW (barG) CCW ROTATION, VIEWED OPP. DRIVE END UTILITY CONDITIONS: STEAM: INLET MIN NORM MAX EXHAUST. MIN NORM MAX ELECTRICITY: DRIVERS CONTROL SHUTDOWN (barG) (barG) (barG) (barG) (barG) (barG) DRIVERS (C) (C) (C) (C) (C) (C)
COMPRESSOR TO BE SUITABLE FOR FIELD RUN-IN ON AIR (1-2.1.16) PROVISION FOR LIQUID INJECTION (1-2.1.10) INJECTION MANIFOLD (2-3.5.1.2) VENDOR'S REVIEW & COMMENTS ON PURCHASER'S CONTROL SYSTEMS (1-3.4.1.1) SHOP FITUP OF VENDOR PROCESS PIPING (1-4.4.3.11) WELDING HARDNESS TESTING (1-4.2.1.5)
DESIGN AUDIT (1-5.1.4) BALANCE PISTON P (1-5.3.3.1.5) PROVIDE TAIL END SCHEDULES (1-5.3.3.2) BOROSCOPIC INSPECTION PORTS (2-2.3.2.4) VENDOR'S REPRESENTATIVE SHALL (1-2.1.13) REQ'D WIT/OBV OBSERVE FLANGE PARTING CHECK ALIGNEMENT AT TEMPERATURE BE PRESENT AT INITIAL ALIGNMENT WEIGHTS: IDLING ADAPTOR(S) SHOP PROBES COMPR. ROTORS: COMPR. (kg) GEAR DRIVER DRIVER BASE GEAR
22 HYDROSTATIC (1-4.3.2) 23 IMPELLER OVERSPEED (1-4.3.3) 24 MECHANICAL RUN (1-4.3.6) 25 26 27 CONTRACT COUPLING CONTRACT PROBES
COMPRESSOR UPPER CASE MAX. FOR MAINTENANCE (IDENTIFY) TOTAL SHIPPING WEIGHT
28 VARY LUBE & SEAL OIL PRESSURES 29 AND TEMPERATURES (1-4.3.6.1.5) 30 POLAR FORM VIB DATA (1-4.3.6.1.2) 31 TAPE RECORD VIB DATA (1-4.3.6.1.3) 32 SHAFT END SEAL INSP (1-4.3.6.2.2) 33 GAS LEAK TEST AT DISCH PRESS (2-4.3.2.3) 34 35 36 POST TEST INTERNAL INSP (1-4.3.8.5) BEFORE GAS LEAKAGE TEST AFTER GAS LEAKAGE TEST
(mm) L W H
REMARKS:
37 PERFORMANCE TEST (GAS) (AIR) (2-4.3.3.1.1) 38 COMPLETE UNIT TEST (2-4.3.3.2) 39 TANDEM TEST (2-4.3.3.3) 40 GEAR TEST (2-4.3.3.4) 41 HELIUM LEAK TEST (1-4.3.8.2) 42 SOUND LEVEL TEST (1-4.3.8.3) 43 AUX. EQUIPMENT TEST (1-4.3.8.4) 44 FULL LOAD / SPEED / PRESS TEST (1-4.3.8.6) 45 HYDRAULIC COUPLING INSP (1-4.3.8.7) 46 SPARE PARTS TEST (1-4.3.8.8) 47 INSPECTOR'S CHECKLIST COMPLIANCE (1-4.1.6) 48 GAS SEAL TEST VENDOR SHOP (1-4.3.5) 49 50
General Confidential
YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 SERVICE OF UNIT: 3 SIZE: 4 SURF/UNIT: (GROSS/EFF) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESIGN/TEST PRESSURE, 30 DESIGN TEMPERATURE, 31 NO. PASSES PER SHELL 32 CORROSION ALLOWANCE, 33 NOZZLES: 34 SIZE & 35 RATING 36 37 TUBE NO. 38 TUBE TYPE 39 SHELL MATL 40 CHANNEL OR BONNET MATL 41 TUBESHEET--STATIONARY MATL 42 FLOATING HEAD COVER MATL 43 BAFFLES--CROSS MATL 44 BAFFLES--LONG MATL 45 SUPPORTS--TUBE 46 BYPASS SEAL ARRANGEMENT 47 GASKETS--SHELL SIDE 48 --FLOATING HEAD DESIGN & TEST (kg)
0 0
TYPE: (m)
HORIZ
VERT
CONNECTED IN
PARALLEL
SERIES (m)
SURF/SHELL: (GROSS/EFF)
SHELL SIDE FLUID NAME FLUID QUANTITY, TOTAL VAPOR--IN/OUT LIQUID--IN/OUT TEMPERATURE--IN/OUT SPECIFIC GRAVITY VISCOSITY, LIQUID SPECIFIC HEAT, (mPa-s) (kJ/kg C) (kJ/m h C) (C) (kg/h)
TUBE SIDE
(kJ/hr)
(C)
(barG) (C)
O.D.
(mm)
(m) PITCH
(mm)
30
60
90
45
I.D.
(mm)
O.D.
(mm) SHELL COVER MATL CHANNEL COVER MATL TUBESHEET--FLOATING MATL IMPINGEMENT PROTECTION
(INTEG)(REMOV)
TYPE
SPACING: C/C
INLET
(mm)
TYPE
STAMP
General Confidential
YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 SERVICE OF UNIT: 3 SIZE: 4 SURF/UNIT: (GROSS/EFF) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESIGN/TEST PRESSURE, 30 DESIGN TEMPERATURE, 31 NO. PASSES PER SHELL 32 CORROSION ALLOWANCE, 33 NOZZLES: 34 SIZE & 35 RATING 36 37 TUBE NO. 38 TUBE TYPE 39 SHELL MATL 40 CHANNEL OR BONNET MATL 41 TUBESHEET--STATIONARY MATL 42 FLOATING HEAD COVER MATL 43 BAFFLES--CROSS MATL 44 BAFFLES--LONG MATL 45 SUPPORTS--TUBE 46 BYPASS SEAL ARRANGEMENT 47 GASKETS--SHELL SIDE 48 --FLOATING HEAD DESIGN & TEST (kg)
0
TYPE: (m)
HORIZ SHELLS/UNIT:
VERT
CONNECTED IN
PARALLEL
SERIES (m)
SURF/SHELL: (GROSS/EFF)
SHELL SIDE FLUID NAME FLUID QUANTITY, TOTAL VAPOR--IN/OUT LIQUID--IN/OUT TEMPERATURE--IN/OUT SPECIFIC GRAVITY VISCOSITY, LIQUID SPECIFIC HEAT, (mPa-s) (kJ/kg C) (kJ/m h C) (C) (kg/h)
TUBE SIDE
(kJ/hr)
(C)
O.D.
(mm)
(m) PITCH
(mm
30
60
90
45
I.D.
(mm)
O.D.
(mm) SHELL COVER MATL CHANNEL COVER MATL TUBESHEET--FLOATING MATL IMPINGEMENT PROTECTION
(INTEG)(REMOV)
TYPE
SPACING: C/C
INLET
(mm)
TYPE
STAMP
General Confidential
YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 SERVICE OF UNIT: 3 SIZE: 4 SURF/UNIT: (GROSS/EFF) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESIGN/TEST PRESSURE, 30 DESIGN TEMPERATURE, 31 NO. PASSES PER SHELL 32 CORROSION ALLOWANCE, 33 NOZZLES: 34 SIZE & 35 RATING 36 37 TUBE NO. 38 TUBE TYPE 39 SHELL MATL 40 CHANNEL OR BONNET MATL 41 TUBESHEET--STATIONARY MATL 42 FLOATING HEAD COVER MATL 43 BAFFLES--CROSS MATL 44 BAFFLES--LONG MATL 45 SUPPORTS--TUBE 46 BYPASS SEAL ARRANGEMENT 47 GASKETS--SHELL SIDE 48 --FLOATING HEAD DESIGN & TEST (kg)
0 0
TYPE: (m)
HORIZ
VERT
CONNECTED IN
PARALLEL
SERIES (m)
SURF/SHELL: (GROSS/EFF)
SHELL SIDE FLUID NAME FLUID QUANTITY, TOTAL VAPOR--IN/OUT LIQUID--IN/OUT TEMPERATURE--IN/OUT SPECIFIC GRAVITY VISCOSITY, LIQUID SPECIFIC HEAT, (mPa-s) (kJ/kg C) (kJ/m h C) (C) (kg/h)
TUBE SIDE
(kJ/hr)
(C)
(barG) (C)
O.D.
(mm)
(m) PITCH
(mm)
30
60
90
45
I.D.
(mm)
O.D.
(mm) SHELL COVER MATL CHANNEL COVER MATL TUBESHEET--FLOATING MATL IMPINGEMENT PROTECTION
(INTEG)(REMOV)
TYPE
SPACING: C/C
INLET
(mm)
TYPE
STAMP
General Confidential
YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 SERVICE OF UNIT: 3 SIZE: 4 SURF/UNIT: (GROSS/EFF) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESIGN/TEST PRESSURE, 30 DESIGN TEMPERATURE, 31 NO. PASSES PER SHELL 32 CORROSION ALLOWANCE, 33 NOZZLES: 34 SIZE & 35 RATING 36 37 TUBE NO. 38 TUBE TYPE 39 SHELL MATL 40 CHANNEL OR BONNET MATL 41 TUBESHEET--STATIONARY MATL 42 FLOATING HEAD COVER MATL 43 BAFFLES--CROSS MATL 44 BAFFLES--LONG MATL 45 SUPPORTS--TUBE 46 BYPASS SEAL ARRANGEMENT 47 GASKETS--SHELL SIDE 48 --FLOATING HEAD DESIGN & TEST (kg) FILLED WITH WATER U-BEND TYPE I.D. (mm) O.D. O.D. (mm) THK (MIN) (AVG) (mm) INLET OUTLET VENT-DRAIN (barG) (C) CONSTRUCTION OF ONE SHELL SHELL SIDE HEAT EXCHANGED TRANSFER RATE, (kJ/hr m C) SERVICE FLUID NAME FLUID QUANTITY, TOTAL VAPOR--IN/OUT LIQUID--IN/OUT TEMPERATURE--IN/OUT SPECIFIC GRAVITY VISCOSITY, LIQUID SPECIFIC HEAT, (mPa-s) (kJ/kg C) (kJ/m h C) (C) (kg/h) TYPE: (m) HORIZ SHELLS/UNIT:
SURF/SHELL: (GROSS/EFF)
SHELL SIDE
TUBE SIDE
(kJ/hr)
(C)
(m) PITCH
(mm)
30
60
90
45
(mm) SHELL COVER MATL CHANNEL COVER MATL TUBESHEET--FLOATING MATL IMPINGEMENT PROTECTION % CUT (DIA) (AREA) SEAL TYPE TYPE TUBE--TUBESHEET JOINT -- TUBE SIDE SPACING: C/C
(INTEG)(REMOV)
INLET
(mm)
STAMP
General Confidential
YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
REMARKS:
General Confidential
YERP-IGC-ENG (05/08)
INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar) Attribute Name Value
PAGE
14
OF
14
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-INSTRUMENTAD-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION 0 1 2 3 4 DATE BY REV/APPR CLIENT JOB NO. PAGE 1 OF 3 INSTRUMENT AIR DRIER CLIENT DATA SHEET LOCATION SI UNITS (bar) UNIT NO. ITEM NO. SERVICE APPLICABLE TO: PROPOSAL PURCHASE AS BUILT REQ'N NO. DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER BY PURCHASER OR MANUFACTURER Manufacturer : Number Required : Model: Serial No.: J6491 AirDrier 02 (122007)
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
OPERATING DATA
Flow (m/h) : Normal Design Inlet: Outlet : Moisture Content : Inlet Pressure (barG) : Density (kg/m) : Operating Temperature (C) : Required Dewpoint : (C) : @ (barA) P (bar) Operating : Max. Allowable : REGENERATION DATA Regeneration Type : Time Cycle : Purge Flow : Guaranteed Flow : Drying Time / Cycle : Desiccant Type : Desiccant Weight :
ACCESSORIES
Diff. Press. Indicator Indicator Lights Pressure Gages Electric Timer Relief Valves Diff. Press. Switch Vent / Depressurization Silencer Flow Indicator Moisture Indicator Temp. Indicator Control Transformer Moisture Analyzer Moisture Switch SAFETY VALVES Number Provided : Manufacturer / Model No. : Material : : Set Pressure (barG) PRESSURE INDICATORS Number Provided : Manufacturer : Model No. : Range (barG) : TEMPERATURE INDICATORS Number Provided : Manufacturer : Model No. : Range (C) : CONTROL PANEL High Inlet Filter P (Alarm) Indicators : High Outlet Filter P (Alarm) High Temperature Alarm Tower Operating Status (Each Tower) Normal Operation / Fault (Alarm) Power On Moisture (Alarm - High)
FILTERS Prefilter / Coalescer : No. Required : Manufacturer / Model : P (bar) Clean : Max. Allowable : Micron Removal : Material of Construction Housing : Filter Element : Continuous Drainer required After Filter (s) : No. Required : Manufacturer / Model : P (bar) Clean : Max. Allowable : Micron Removal : Material of Construction Housing : Filter Element :
0
Features : Alarm Acknowledge / Silence Electrical Area Classification : Lamp Test Class : Group : Div. : Contacts for Common Trouble Alarm Zone: Gas Group: Temp Class: Notes : 1) Supplier shall provide all necessary controls, valves, timers, etc. for automatic control, switching, and regeneration of dryers. All instruments and controls shall be electronic. 2) Sufficient air drying capacity shall be provided to permit uninterrupted flow of dry air to the plant during a second regeneration of a dryer after an unsuccessful regeneration. In addition, the design of the system shall prevent regeneration air from entering the dried air system.
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-INSTRUMENTAD-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION 0 1 2 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 2 OF 3 REQ'N NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
INSTRUMENT AIR DRIER DATA SHEET SI UNITS (bar) DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
VESSEL DETAILS
Service : Manufacturer : VESSEL DESIGN Weight: Capacity (m) : (kg) Diameter (mm) : Height (mm) : Thickness (mm) : Minimal Corrosion Allowance (mm) : Corrosion Allowance (mm) : Design Temperature (C) : Design Pressure (barG) : (barG) : Hydrotest Pressure MATERIALS OF CONSTRUCTION Description ASTM Number Shell Heads Nozzles Shell Supports Number Required : Serial Number : PACKAGE CONNECTIONS (Note 2) No Size Rating / Facing / Type Inlet Outlet Desiccant Fill Drop Out Vent / Silencer Relief Valve
0
a b c d e
MISCELLANEOUS Shop Coating Sandblast Finish Painting Insulation Type : ASME design w/ Stamp
DPAH MAH
(kg)
DPAH
DPI
PI DPI
b TI TI
FI
Filter STATUS XL
a 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 d Filter / Coalescer
General Confidential
YERP-INSTRUMENTAD-ENG (05/08)
INSTRUMENT AIR DRIER DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
General Confidential
YERP-LRVPCS-ENG (05/08)
J6491 Liquid Ring Vac Pump (102007)
SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
CLIENT DOCUMENT NUMBER: JOB NUMBER CLIENT LOCATION UNIT ITEM NUMBER SERVICE REQUISITION NO. PAGE
OF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
DESIGN, MANUFACTURE, INSPECTION, AND TESTING SHALL CONFORM TO SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0
BY PURCHASER OR MANUFACTURER
Purchase As Built Service: Unit: Site: Size: No. Stages: Model: Supplier Serial No. VACUUM PUMP OR COMPRESSOR DATA - GENERAL No. Required: Motor Item No.: Turbine Item No.: Item No. Motor Provided by: Turbine Provided by: No. Motor Driven: Motor Mounted by: Supplier Turbine Mounted by: No. Turbine Driven: Driver Data Sheet Nos.: Turbine Data Sheet Nos.: SYSTEM DESCRIPTION RING LIQUID Liquid Ring Vacuum Pump Liquid Ring Compressor Type / Name of liquid: Water LIQUID RING SYSTEM (Appendix D) Supply Temperature(C) Once Through System Normal: Max: Min: (barG) Partial Recirculation System Supply Pressure: (barG) Total Recirculation System Vapor Pressure Service: Continuous Intermittent Starts/Day: Specific Gravity @ Max. Temperature: (m) (kJ/kg C) Inlet System Volume: Specific Heat: Required Evacuation Time: (min) (mPa-s) @ (C) Viscosity: (mPa-s) SITE AND UTILITY DATA Max. Viscosity @ Min. Temperature: Location: Corrosive / Erosive Agent: (ppm) Indoor Heated Under Roof Chloride Concentration: (ppm) Outdoor Unheated Partial Sides H2S Concentration: Grade Mezzanine Toxic Flammable Other (3.5.2.11) Electric Area Classification: Ring Liquid Purge System (3.1.8) (m/h) Zone: Group: Temp Class: Circulation Rate: (m/h) Winterization Required. Tropicalization Reqd. Make-up Rate: Steam Drivers Heating (m) System Volume: Conditions Press (barG) Temp (C) Press (barG) Temp (C) (barG) System Design Pressure: Min. Gas Solubility in Ring Liq: (kg/kg) (mm H2O) & (C) NOISE SPECIFICATION Max. Applicable to Machine: Electricity Drivers Heating Control Shutdown Voltage Applicable to Neighborhood: Phase Hertz Acoustic Housing: Yes No (m) Barometer: (barA) APPLICABLE SPECIFICATIONS Elevation: (C) API 681, Liquid Ring Vacuum Pump and Compressor Ambient Temp. Range: Max: Min: Relative Humidity ( % ) Max: Min: Systems for Refinery Service. Unusual Conditions: Dust Fumes Governing Specifications (if different) Corrosive Due to: (C) PAINTING (4.4.2) Cooling Water Temp.- Inlet: Design: (C) Min: Max: Max. Return: Manufacturer's Standard (barG) PressureNormal: Design Unified, System Supplier's Standard: (barG) Min. Return: Max. Allow. DP: Other: SHIPMENT (4.4) Water Source: (barG) Instrument Air Press: Max: Min: Domestic Export Export Boxing Reqd. Plant Air Normal Pressure: (barG) Outdoor Storage More Than Six Months (4.4.1)
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-LRVPCS-ENG (05/08)
SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 2 OF 9
NORMAL
RATED
START UP
OTHER CONDITIONS B
Mass Flow (kg/h) (WET) (DRY) INLET CONDITIONS Pressure (barA) Temperature (C) Relative Humidity (%) Molecular Weight (MW) Cp/Cv (K1) or (Kavg) Compressibility (Z1) or (Zavg) Inlet Volume Flow (m/h) (WET) (DRY) DISCHARGE CONDITIONS Pressure (barA) Temperature (C) Cp/Cv (K2) or (Kavg) Compressibility (Z2) or (Zavg) BkW required (All losses included) BkW required at RV setting Speed (rpm) Guarantee Point Performance Curve No. Gas Characteristics: Toxic Flammable Other: Gas Analysis: OTHER COND. MW NORMAL RATED START UP Remarks (2.9.1.13) mol % mol fract A B Air 28.966 Oxygen 32.000 Nitrogen 28.015 Water Vapor 18.016 Carbon Dioxide 44.010 Hydrogen Sulfide 34.076 Hydrogen 2.016 (2.9.1.6) (2.9.1.9) Methane 16.042 Ethylene 28.062 Ethane 30.068 Propane 44.094 i-Butane 58.120 n-Butane 58.120 i-Pentane 72.146 n-Pentane 72.146 n-Hexane n-Heptane n-Octane n-Nonane n-Decane n-C11 c12+ Total Avg. Mol. Wt. Note 1: If gas analysis is given, manufacturer shall supply data; otherwise data shall be supplied by user.
0 0
General Confidential
YERP-LRVPCS-ENG (05/08)
SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 3 OF 9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
LIQUID RING MACHINE CONSTRUCTION FEATURES SHAFT SPEEDS Rotation, Viewed from Driven End CW CCW Material: Max. Continuous: Trip (rpm) Dia.- @ Rotor: @ Coupling: (mm) Minimum Stable Speed: (rpm) Shaft End: Tapered Cylindrical Lateral Critical Speeds (rpm) SHAFT SLEEVES (2.5.5) First: rpm: mode At Shaft Seals - Material: Typical Lateral Analysis Required (2.7.1.7) BEARING HOUSINGS Undamped Stiffness Map Required Cast Iron Ductile Iron Steel Train Torsional Analysis Required (2.7.1.7) Seals: Lip Type Labyrinth (2.8.2.5) First Torsional Critical Speed: (rpm) Vibration Probe Provisions (2.8.2.6) Vibration- Allowable Test Level (m) BEARINGS AND LUBRICATION Bearings Type No. Clearance MATERIAL INSPECTION REQUIREMENTS (4.2.2) Charpy Testing (2.9.4) Radial Radiography Required for: Thrust Magnetic Particle Required for: Lubrication: Liquid Penetrant Required for: Grease Flood Ring Oil Flinger Purge Oil Mist Oil Mist CASING Model: Casing Split: Constant Level Oiler Pressure Material (2.9.2.5) 1/2" NPS min. Oil Fill & Drain (2.8.2.4) Thickness: (mm) Corr.Allowance.: (mm) Oil Viscosity ISO Grade: Manifold Material: Oil HeaterElectric Steam Port Plate / Cone Material: Oil Pressure to be Greater than Coolant Pressure See attached VIBRATION DETECTORS Max. Working Pressure: (barG) API-670 Data Sheet Max. Design Pressure: (barG) Type: Test Press: Helium Hydro: (barG) Mfr: Model: Oper. Temp: Max Min: (C) No. at each Shaft Bearing: Total No.: Max. Casing Capacity: (m/h) Oscillator - Detectors Supplied by: Casing Studs Required (2.2.6.2) Mfr.: Model: Casing Disassembly Jackscrews (2.2.7) Monitor Supplied by (3.2.4.6): Spot Faced Mounting Holes (2.2.8) Location: Enclosure: Casing Vertical Jackscrews and Dowel Pilot Holes (2.2.9) Mfr.: Model: Radiography Quality Scale Range Alarm set @ (m) System Relief Valve Set Pr. (2.2.2): (barG) ShutdownSet @ (m) Time Delay: (sec) See attached AXIAL POSITION DETECTORS ROTORS API-670 Data Sheet No.: Solid Hollow Type: No. Required Diameters: (mm) Mfr: Model: No. Vanes Per Rotor: Oscillator - Demodulator Supplied by: Type: Open Closed Other: Mfr.: Model: Type Fabrication: Monitor Supplied by (3.2.4.6): Material: Location: Enclosure: Max. Yield Strength: (MPa) Mfr.: Model: Brinnel Hardness- Max: Min: Scale Range Alarm set @ (m) ShutdownSet @ (m) Time Delay: (sec) REMARKS:
0 0
General Confidential
YERP-LRVPCS-ENG (05/08)
SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 4 OF 9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
No.
Size
System Inlet System Discharge Machine Inlet Machine Discharge Machine Drain Cooling Water Ring Liquid Inlet Vents
ALLOW. FORCES AND MOMENTS ON LIQUID RING MACHINE
Inlet Force Mom't (N) (N-m) Axial Vertical Horiz. 90 Inlet Force Mom't (N) (N-m) Axial Vertical Horiz. 90
Force (N)
Mom't (N-m)
Force (N)
Mom't (N-m)
WEIGHTS (kg) Liquid Ring Machine: Driver: Separator Complete Unit: Max. Maintenance: Total shipping: SPACE REQUIREMENTS (mm) Length Width Complete Unit Liq. Ring Machine & Driver Separator Vessel
Height
COUPLINGS AND GUARDS Coupling - Type: See Attached API-671 Data Sheet Mfr / Model No.: Lubricating Requirements: Furnished by: Non-Lube Grease Other Spacer Length: (mm) Rating: (kW/100 rpm) Belt Drive Limited End Float Required (3.4.8) Belt Type / No.: Guard Type: Fully Enclosed Semi-open Non-spark Belt Mfr.: Furnished by: Belt Service factor (3.5.1) Vendor Mount Half Coupling ISO Grade 6.3 Sheave Balance (3.5.4.7) Dynamically Balanced (3.4.7) MOUNTING PLATES Sole Plates furnished by: Complete System For: Machine Driver Other Machine & Driver Thickness: For Complete System Sub-Sole Plates Required Column Mounting (3.6.1.1) Sub-Sole Plates Reqd. Leveling (Chock) Blocks Required Continuously Grouted (3.6.1.1) Leveling Pads (3.6.2.3) Stainless Steel Shim Thickness: Stainless Steel Shim Thickness: (mm) Primer for Epoxy Grout Required (3.6.1.2.5) Primer for Epoxy Grout Required (3.6.1.2.5) Type: Type: Machine Mounting Pads (3.6.2.9) Non-Skid Decking (3.6.2.10) Baseplates furnished by (3.6.1.1): Machine and driver Drip Rim (3.6.2.6)
(mm)
(mm)
General Confidential
YERP-LRVPCS-ENG (05/08)
SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 5 OF 9
MECHANICAL SEAL / PACKING Seal Construction No Sleeve Pumping Ring Cartridge Mount Hooked Sleeve or Non-cartridge Sleeve Material: Gland Material: Auxiliary Seal Device: Jacket Required Gland Taps: (F)lush (D)rain (B)arrier (barG) (C)ooling (V)ent (H)eating (Q)uench (barG) Fully Confined Gland Plate Gasket (2.6.11) SEALING FLUIDS DATA Quench Fluid Seal Fluids Name of Fluid: Note: If flush liquid is pumpage liquid ( as in flush piping plans 11 to 41), following flush liquid data is not required. Flow Rate: (m/h) Temperature (C) Barrier Fluid Supply: Min: Max: Temperature (C) Specific Gravity: @ (C) Supply: Min: Max: Name of Fluid: Specific Gravity: @ (C) Specific Heat: (kJ/kg C) Name of Fluid: Vapor Pressure: (barA) @ (C) Specific Heat: (kJ/kg C) Toxic Flammable Other: Vapor Pressure: (barA) @ (C) Flow Rate (m/h) Max: Min: Toxic Flammable Other: Required Press. (barG) Max: Min: Flow Rate: (m/h) Max: Min: Required Temp. (C) Max: Min: Required Press: (barG) Max: Min: Required Temp. (C) Max: Min: SEAL FLUSH PIPING Tubing Carbon Steel Type Tube Fittings: Plan: Pipe Stainless Steel Flow indicator (Plan 52/53) Tubing Carbon Steel Heat Exchanger (Plan 52/53) Auxiliary Plan: Pipe Stainless Steel Pressure Switch (Plan 52/53) Threaded Seal Welded Pressure Gauge (Plan 52/53) Piping Assembly: Unions Flanged Socket Welded Temperature Indicator (Plans 21,22,23,32,41) COOLING WATER PIPING Cooling Water Plan: Cooling Water Requirements - Flow (m/h) Temp (C) Galvanized Piping Required Inlet Valve Seal Jacket/Bearing Housing Copper Tubing Required Outlet Valve Seal Heat Exchanger Stainless Steel Tubing Req'd Sight Flow Indicators Ring Liquid Cooler Total Cooling Water PIPING SYSTEMS (3.7) Vapor Inlet Piping (3.7.1.14) LRVP Discharge Piping Ring Liquid Piping Pressure Control Valve Check Valve Block Valve Automatic Shut-Off Valve Block Valves Check Valve Ejector Relief Valve: Make-up Control valve Make-up Piping Block Valve Set Press. barg Drain Piping Drain Trap Y-Type Strainer Material: Steel Material: Steel Cartridge Type Filter Duplex Switch Valve SS Other: SS Other: Material: Steel SS Other: PIPING SHALL BE IN ACCORDANCE WITH YERP-01-SAMSS-017 Seal Data Special Data Sheet: API Material Class Code (Table H-4): Manufacturer: Size and Type: Manufacturer Code: Packing Data Manufacturer: Type: Size and No. of Rings: Packing Injection Required Flow: (m/h) @ Lantern Ring: Max. Sealing Pressure:
General Confidential
YERP-LRVPCS-ENG (05/08)
SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 6 OF 9
Inspection
ASME Design
Other: Corrosion Allowance Horizontal Vertical Max. Allowable Liquid Carry-over: Separator Liquid drain to
SEPARATOR (3.1.2) Hydrotest Other: Without Stamp Inlet (mm) Outlet Vent Drain at (barG) Instruments Relief Valve
SEPARATOR MATERIALS Description ASTM Number Shell Heads Demister Nozzles Flanges Internals Gaskets
All connections 38 mm (1-") and larger shall be flanged. Diameter: Length: (mm) Thickness - Shell / Head: (mm) Clean Pressure Drop (Flange to Flange): (barG) Gas Vertical Velocity: (m/s) Max. Allow Working Press: (barG) @ (C) Min Design Metal Temp: (C) @ (barG) Hydrotest pressure: (barG) Support Method: Legs Skirt Saddles
Remarks:
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
Inspection
ASME Design
INLET BAROMETRIC CONDENSER Hydrotest Other: Without Stamp Inlet (mm) Outlet Vent Drain Instruments Relief Valve
CONDENSER MATERIALS Description ASTM Number Shell Heads Demister Nozzles Flanges Internals Gaskets
All connections 38 mm (1-") and larger shall be flanged. Diameter: Length: Thickness - Shell / Head: Design Pressure Gas Temperature (in/out): Cooling Water Required: Min Design Metal Temp: (C) Hydrotest pressure: Support Method: Legs Skirt (mm) (mm) (barG) (C) (m/h) (barG) (barG) Saddles
Remarks:
General Confidential
YERP-LRVPCS-ENG (05/08)
SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 57 58
CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 7 OF 9
Process Control Method: Suction Throttling from Speed Variation from Discharge Blow-off to Bypass from Discharge to Inlet
Source: Electronic, Range to mA Pneumatic to (barG) Other: Instrument Mounting: Local Panel Remote Panel Locally (On Pipe or Equipment on Local Gage Board) INSTRUMENT SUPPLIERS Manufacturer Size Type to to
Pressure Gages Temperature Gages Level gages Diff. Pressure Gages Pressure Switches Diff. Pressure Switches Temperature Switches Level Switches Control Valves Pressure Relief Valves Thermal Relief Valves Sight Flow Indicators Flow Switches Vibrations Equipment Constant Level Oilers Solenoid Valves Annunciator PRESSURE GAGE REQUIREMENTS TEMPERATURE GAGE REQUIREMENTS Local Remote Locally Local Remote Locally Mounted Panel Panel Mounted Panel Panel 1st Stage Inlet 1st Stage Inlet 2nd Stage Inlet 2nd Stage Inlet 1st Stage Discharge 1st Stage Discharge 2nd Stage Discharge 2nd Stage Discharge 1st Stage Liq. Ring Inlet 1st Stage Liq. Ring Inlet 2nd Stage Liq. Ring Inlet 2nd Stage Liq. Ring Inlet Other: 1st stage Liq Ring Other: 1st Stage Liq Ring Outlet Outlet ALARM & SHUTDOWN TRANSMITTERS (3.2.5.1) (TABLE 2) Shutdown Pre-Alarm Shutdown Pre-Alarm High Gas Discharge Temp. High Ring Liquid Level High Liq. Ring Inlet Temp. High Vibration High Gas Outlet Pressure Low Mech. Seal Fluid Press. Low Ring Liquid Flow Panel Purge Failure Low Ring Liquid Level Remarks:
General Confidential
YERP-LRVPCS-ENG (05/08)
SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 8 OF 9
INSTRUMENTATION (Cont'd) Switch Closures: Alarm Contacts Shall: Open Close to Sound Alarm and be Normally: Shutdown Contacts Shall: Open Close to Trip and be Normally: Note: Normal Condition is when Liquid Ring Machine is in Operation MISC. INSTRUMENTATION Ring Liquid Sight Flow Indicator Ring Liquid Level Gage Vibration & Shaft position Probes & Oscillator-Demodulators Vibration & Shaft Position Readout Equipment Vibration Readout Location: Local Panel Separate Panel Control Room Annunciator System Panel & Annunciator Purge Instrument Block Valves (Except Shutdown Instruments) Instrument Block Valves for Shutdowns Liquid Filled Pressure Gages Alarm Horn & Acknowledgement Switch Test Lamp Pushbutton Permissive Start with Pilot Light Pilot Light Incoming Circuits Start-Stop Switches Bearing Metal Temp. Sensors (2.8.2.7) Radial - Number: Axial - Number: Pre-Alarm & Shutdown Switches Shall be Separate Electrical & Instrument Connections within the Confines of the Base Shall be Brought out to Terminal Boxes MISCELLANEOUS Anti-Fungal Protection & Corrosion Resistant Coatings for Electrical materials (3.2.6.6) Thermal Relief valves Ring Liquid Level Control Valve Review of Purchaser's Piping (3.7.1.15) & Foundation Review of Purchaser's Control System Dynamic Rotor Balancing (ISO Grade: ) Special Skid Clearance for Safe Access Areas (2.1.7): Air Run-in Required (2.1.14) Spare Rotor Required (4.4.2.8) Units of Measure (Dwgs, Nameplates, etc.)(2.10.3): 5 Yr. Retention of Final Assembly Clearances (4.2.1.1.e) Co-ordination Meeting Required (5.1.3) Remarks:
Energized Energized
De-Energized De-Energized
Witness Shop Inspection Cleanliness (4.2.3.2) QC Program Review (4.1.7) Hydrostatic Mech. Run - LR Machine Contract Coupling Idling Adaptor(s) Contract Probes Shop Probes Max/Min. Press. Ratio (2.7.2.3) Max/Min. Capacity (2.7.2.3) Vibration Spectrum Plot (4.3.3.3.2) Vibration Recording (4.3.3.3.3) Cont. Plot of Speed, Vibration, Phase Angle (4.3.3.5.2) Seismic Vibration Data (4.3.3.5.4) Critical Speed Verification (4.3.3.5.6) 4 Hr. Mech. Run (4.3.3.5.7) Mech. Run Spare Rotor Ring Stability Test (4.3.6.4) Panel Functional Test Gas Leak Test Disch. Press. (4.3.4) Before After Mechanical Run Performance Test Contract Liquid Ring System Complete Unit Test (4.2.3.3) Hardness Tests (4.2.3.3) Gear Test (4.3.6.2) Sound Level Test (4.3.6.3) Advance Notice Req'd: Days (4.1.4) (4.3.1.3) Inspection Checklist Req'd (4.1.6) TOTAL UTILITY CONSUMPTION Cooling Water Steam, Normal: Steam, Max: Instrument Air kW (Driver): kW (Auxiliaries): Heaters: Purge (Air or Nitrogen):
Obs.
General Confidential
YERP-LRVPCS-ENG (05/08)
LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Air Supply Check Alignment Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check
General Confidential
YERP-LVAFD-ENG (05/08)
Section
Transformer Identification
Specific Requirements QTY Rated Voltage (V) Phases Frequency (Hz) Short Circuit Level (kA RMS) Type of AFD Power Semiconductors Voltage Deviation Frequency Deviation Overload Capacity %FLA Carrier Frequency Range Reactors or Filters Provided Air Core or Iron Core Heat Loss at Max. Load Incoming Protection Size Efficiency at Min. Speed Efficiency at Max. Speed Power Factor at Min. Speed Power Factor at Max. Speed Space Heaters Critical Speeds Converter System Type Accuracy of Output Freq. Auto Restart Capability Reacceleration Time Delay Serial Communication Req. Protocol Desired Max. Torque at Zero Speed Max. Sound Level AFD Bypass Required Paint Rated Motor Power Motor Insulation Motor Enclosure Type Temp. Protection Required Max. Cable Length Max. Cable Size Type of Motor Number of Poles Driven Equipment Load Torque at Starting Motor Area Classification System Grounding
INDEX
General Confidential
YERP-LVAFD-ENG (05/08)
Technical Data Sheet
Page 2 of 2
General Confidential
YERP-LVMCC-ENG (05/08)
General
Section
NEMA Enclosure Type: NEMA Wiring Class: Starter Mounting (F/B-B): Automatic Transfer Switch (Y/N): PLC Racks (Y/N): Ground Bus (Y/N): Neutral Bus (Y/N):
Cubicle Space Heater Bus (V): Motor Space Heater Bus (V): Outgoing Cable: Incoming Cable Entry: Incoming Cable No./Size/Phase:
Incoming Power (Bus Duct/Cable/Close-coupled): Main Disconnect Device (Circuit Bkr/Fused Switch):
Ammeter Qty: Ammeter Range: Ammeter CT Ratio: Ammeter Switch (Y/N): Voltmeter Qty: Voltmeter Range: Voltmeter PT Ratio: VoltmeterSwitch (Y/N):
NOTES:
INDEX
General Confidential
YERP-LVMCC-ENG (05/08)
Combination Starter S1 S2 S3
Spares S2 S3
TOTAL
General Confidential
YERP-LVMCC-ENG (05/08)
TOTAL
General Confidential
YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 F2 DATE BY REV/APPR CLIENT JOB NO. CLIENT MIXED BED DEMINERALIZER PACKAGE LOCATION DATA SHEETS UNIT SI UNITS (bar) ITEM NO. SERVICE APPLICABLE TO: PROPOSAL PURCHASE AS BUILT REQ'N NO.
DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
F3
PAGE
OF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
Service: Length of Service Run (hours): Feedwater Analysis: Inlet Water Pressure required Outlet Water Pressure required Supply Water Temperature
GENERAL Number of Units: System Net Design Flow (barG) (barG) (C) PERFORMANCE DATA DESIGN (per unit) TOTAL (including regen) (m/h) (m/h) (m/h) (m/h) (m/h) (m/h)
(m/h)
Flowrates: Gross Inlet Flow Net Outlet Flow Minimum Recommended Flow Volume Treated per Regeneration: Gross Volume Net Volume Ionic Load per Regeneration: Ion Exchange Resins: Type Capacity (published / adjusted) Regeneration Level Quantity per Unit Effective Bed Volume Effective Bed Level Manufacturer / Designation
(m) (m) milliequivalents CATION / (meq / liter) (g / liter) (m) (m) (mm) / ANION (meq / liter) (g / liter) (m) (m) (mm)
MECHANICAL INFORMATION Vessels: Equipment Item Number Number of Units Type of Units Mode of Operation Design Code / Stamp Required Design Press / Temp (mechanical) Dimensions Diameter Height, Straight Sides Height, Freeboard Height, Overall Material of Construction Internal Lining Underdrain System: Type / Material of Construction Backwash Collection System: Type / Material of Construction Regenerant Distr. & Collection Systems: Type / Material of Construction Remark:
(barG)
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F3 F1 F2 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 2 OF REQ'N NO. 8 REGENERATION INFORMATION Regeneration Type of Regeneration Cation / Anion Simultaneous Design for neutral pH in wastewater cocurrent yes yes / / / countercurrent no no
Schedule 1 2 3 4 5 5a 5b 6 6a 6b 6c 7 8 9 10 Backwask Middle Collector Flush Acid Pre Injection Caustic Injection Chemical Dilution Acid Dilution Caustic Dilution Slow Rinse Acid Rinse Caustic Rinse Drain Down Air Scoring Fill Fast Rinse Total Volme Total Regeneration Time Water Requirements Backwash Chemical Dilution Slow Rinse (Displace) Fast Rinse SOURCE Suppy Water Demin Water Demin Water Supply Water QUANTITY (m)
FLOW (m/h)
TIME minutes
VOLUME (m)
SOURCE
QUANTITY (m)
Total Wastewater per Regeneration Wastewater requiring neutralization Recoverable Rinse Water Unneutralized Wastewater Chemicals Regenerant Grade or Quality Bulk Concentration Quantity / Regeneration (100% basis) Regenerant Flowrate (concentrated) Regenerant Injection Time Regenerant Strength (diluted) Regenerant per 1000 gallons of product water
Remarks:
General Confidential
YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F3 F1 F2 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 3 OF REQ'N NO. 8
THERMAL RELIEF
AUTOMATIC VENT
PI
FG
RINSE OUTLET
INTERFACE OUTLET
OUTLET CE
RT
WASTE
RESIN TRAP
ASSEMBLY DIMENSIONS AND WEIGHTS Length Width (m) (m) Equipment Mixed Bed Unid & Face Piping Acid Regen Skid Caustic Regen Skid Remix Air Blower Skid
Height (m)
Weight (kg)
General Confidential
YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 F2 F3 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 4 OF REQ'N NO. 8 REGENERATION EQUIPMENT ACID
Regenerant Day Tanks Item Number Number of Units Dimensions (Dia x St Side) Volume Materials of Construction Wall Thickness Corrosion Allowance Regenerant Pumps Item Number Number of Units Manufacturer / Model Number Type Capacity, Min. - Max. Discharge Pressure Material of Constr. for Wetted Parts Liquid End Diaphragm/ Impeller Valves Motor Item Number Manufacturer Power / Speed / Service Factor Enclosure / Insulation Volts / Phase / Hertz Materials of Construction Strong Chemical Piping Strong Chemical Valves Dilution Water Piping Dilution Water Valves Dilute Chemical Piping Dilute Chemical Valves Mixing Tee Accessories Pulsation Dampener Relief Valves Strainers Flow Transmitter Pressure Gauge Level Transmitter Desiccant Chamber
CAUSTIC
(L/min) (barG)
(L/min) (barG)
rpm /
rpm /
Manufacturer Pump Discharge PD Pumps Pump Suction Dilution Water Pump Discharge Tank Tank * Common between two pumps of same service Heat Duty: (kJ) Design Pressure: Steam Rate: (kg/h) Design Temperature: Tubes: Shell: Watts: Volts: Phase: (barG) (C) Head:
Manufacturer
Hertz:
Remark: 1 Material of construction for acid injection system including Acid Tank shall be selected by Supplier based on his experience and considering the following references: a TAPPI TIP 0606-26 Sulfuric acid (H2SO4) safe storage and handling b NACE Standard RP0391-2001 (Item No. 21050): Std Recommended Practice - Materials for the handling and storage of commercial concentrated (90 to 100%) Sulfuric Acid at ambient temperature
General Confidential
YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 F2 F3 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 5 OF REQ'N NO. 8
CONTROL PANEL AND INSTRUMENTATION DATA SHEET Scope of Supply: PLC, operating software, and instrumentation only (DCS control) 3 Complete Control System including: 4 Other:
5 6 7
Instrumentation ONLY
Operator Panel (MMI) LOCATION: Indoors Outdoors Sheltered MOUNTING: free standing console 8 PROXIMITY TO CTP UNIT: with the unit local control room main control room 9 Communication with PLC: RS-232 port integral hard-wired 10 CRT Display: screen size high resolution color graphics Keyboard type 11 CONSOLE: NEMA Rating: Material: 12 Dimensions: Length (mm) Width (mm) Height 13 Console Weight (kg) Wall Thickness 14 Electrical Load: Power: (kW) Volts: Phase: Hertz: 15 Special Provisions: sun & rain shield for display see-through door for display 16 air conditioner heater printer
17 18 19
console mount
(mm) (mm)
Programmable Logic Controller (PLC) MANUFACTURER: Model No: LOCATION: Indoors Outdoors Sheltered 20 PROXIMITY TO CTP UNIT: with the unit local rack room other 21 I / O INFORMATION: Inputs Outputs 22 required wired spare required wired spare 23 analog (4-20mA DC) 24 discrete (120 VAC) 25 discrete (24 VDC) 26 isolated discrete (120 VAC, triac) 27 Total 28 Communication with Operator Console: RS-232 port integral hard-wired 29 Communication with main DCS: RS-232 port integral hard-wired 30 Electrical Load: Power: (kW) Volts: Phase: Hertz: 31 ENCLOSURE: NEMA Rating Material: 32 Dimensions: Length (mm) Width (mm) Height (mm) 33 Number of compartments: Weight (kg) Wall Thickness (mm) 34 Terminal Block Mfr: Type: Number: 35 Special Provisions: ventilation fan air conditioner heater 36 screen and filter louvers rain shield over access door 37 redundant CPU UPS programming device & software 38 internal fluorescent lights light switch convenience outlet 39 Remarks 40 1 Supplier shall provide conductivity analyzers at the outlet of each mixed bed. Conductivity analyzers 41 shall include automatic temperature compensation. Conductivity signals shall also be transmitted to Purchaser's DCS. 42 2 Supplier shall provide pressure gauge with isolating and sample cocks at the inlet and outlet of each bed, 43 and differential pressure gauge across each resin trap. 44 3 Supplier shall provide transmitter for inlet flow and shall send singnals to Purchaser's DCS. 45 4 All Instrumentation shall be in accordance with Instrumentation for PackageEquipment Specification. 46 5 Supplier shall provide concentration analyser complete with insertion type, temperature compensation cells, for dilute acid 47 and caustic regenerant lines. Manual sample valves shall also be provided on these lines.
48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
General Confidential
YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 F2 F3 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 6 OF REQ'N NO. 8
Locally Mounted Analyzers and Instruments AREA CLASSIFICATION Class: Differential Pressure Transmitters Pressure Type Level Transmitters Temperature Transmitters Conductivity Analyzers / Transmitters Air Flow Indicator Silica Analyzer Sodium Analyzer Differential Pressure Switches Pressure Indicators Differential Pressure FI Transmitters Regenerant Concentration Analyzers Limit Switches Level Indicating Transmitter
Zone Manufacturer
Control Strategies and Interfaces Service Flow Control External (by purchaser) Internal (by supplier) None Recirculation By PLC Product tank inlet flow regulated by level control Individual unit effluent valves regulated independently
Regeneration Control:
Regeneration Initiation:
Automatic - throughput
Remarks :
General Confidential
YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 DATE BY REV/APPR CLIENT JOB NUMBER CLIENT LOCATION UNIT ITEM NUMBER SERVICE REQUISITION NO. F2 F3 0 1
PAGE
OF
INFORMATION TO BE COMPLETED : BY PURCHASER Service Temperature (C) Source of Water Type of Water Treatment English / Metric / SI Units ANALYSES CONSTITUENT Calcium Magnesium Sodium Potassium Total Cations Bicarbonate Carbonate Hydroxide Chloride Sulfate Formate Nitrate (Ca) (Mg) (Na) (K) (HCO3) (CO3) (OH) (Cl) (SO4) (HCOO) (NO3) Units*
Supply Water
Secondary Stream
Intermediate 1
Intermediate 2
Outlet Demin
Total Anions Total Hardness Phenolphthalein Alkalinity Methyl Orange Alkalinity Iron + Ni (Fe + Ni) Copper (Total) (Cu) mg/L as Cu Manganese (Mn) mg/L as Mn Aluminum (Al) mg/L as Al Ammonia Carbon Dioxide, Free (CO2) Carbon Dioxide, Dissolv (CO2) (SiO2) ppm as SiO2 Silica Turbidity NTU Total Suspended Solids Color Hazen (Cl2) Chlorine, Free pH Conductivity mho/cm Total Dissolved Solids Total Organic Carbon mg/L Langelier Index Ryznar Index Hydrcarbon/Oil, free Hydrcarbon/Oil, Dissolved Methonol Ethanol Notes 1 * Units are mg/l unless otherwise indicated. 2 ND = Non detectable 3 Ions expressed in mg/liter of equivalent CaCO3
General Confidential
YERP-MBDP-ENG (05/08)
MIXED BED DEMINERALIZER PACKAGE DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrion). The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
General Confidential
YERP-MP-ENG (05/08)
DATA SHEET
METERING PUMPS
Rev. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0 0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Div. Indoor
Grp or Outdoor
Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
OPERATING CONDITIONS
Duty Fluid Pumping Temperature Specific Gravity Vapor Pressure Viscosity Suction Pressure Discharge Pressure NPSH Available Flow Rates Fluid, m3/h Pressure Temperature Applicable Codes / Standards Volume Rate Range Design Pressure In / Out Design Efficiency Operating / Motor Power Content Contact Parts Gears Plunger Diaphragm Housing Valves Packing / Seals Gaskets Hardware Baseplate Internal Surface Finish External Surface Finish Priming / Painting Notes
Intermittent
Normal
Design
/ / kw
kPag
MATERIALS OF CONSTRUCTION
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
Metering Pumps.xls
General Confidential
Page 1 of 4
YERP-MP-ENG (05/08)
DATA SHEET
METERING PUMPS
Rev. 0 ACCESSORIES Relief valve VFD controller Line reactors Type Positioner / controller Jacketed Electric traced Gear Diaphragm Open Closed
CONSTRUCTION
Plunger/Piston
Variable Speed Variable Displacement Throttling RPM m3/Rev Manual Control Signal
CONNECTION SCHEDULE
Size
mm mm mm mm mm
Type
Rating
Type
Mfr
Model No.
By
Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Compressed Air Maximum Noise Level
Controls Motors
SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph Hz / kVA V Ph Hz / kVA Nm3/h @ kPag dBA @ 1 meter
Criticality:
0
Yes Empty kg kg
No Operating kg kg
Test kg kg m
Notes
Metering Pumps.xls
General Confidential
Page 2 of 4
YERP-MP-ENG (05/08)
DATA SHEET
METERING PUMPS
Rev. 0 DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes
Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 kw RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain
WPII
Buyer
Gearbox DRIVEN mm
/ / mm Pitches
/ / RPM kw High-Speed
Low-Speed
Metering Pumps.xls
General Confidential
Page 3 of 4
YERP-MP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-MS-ENG (05/08)
DATA SHEET
MAGNETIC SEPARATORS
Rev. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name Description Bulk Density Particle Size Angle of Repose Tramp Metal Type Tramp Metal Size Tramp Metal Shape Duty Equipment Fed By Discharges to Rejects To Usage Chute Size / Angle / Length Belt Conveyor Size / Trough Angle Belt Conveyor Slope / Speed Belt Conveyor Head Pulley Diameter Flow Rates Mat'l, kg/h Tramp Metal, kg/h Pressure Temperature Applicable Codes / Standards Code Stamp Efficiency Magnet Load, Design / Maximum Magnetic Field Strength Depth of Extraction Content Contact Parts Magnets Covers Housing Belt Drum Internal Surface Finish External Surface Finish Priming/Painting
kg/m3 mm ( Fr Horiz:
Poured
microns) Drained
OPERATING CONDITIONS
Continuous
Intermittent
Lines m
PSIG F Yes No % (Removal of metallic mat'l) kg / kg mm (from surface) Gauss @ mm NdFeB SmCo
MATERIALS OF CONSTRUCTION
Rare Earth:
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
Magnetic Separators.xls
General Confidential
Page 1 of 3
YERP-MS-ENG (05/08)
DATA SHEET
MAGNETIC SEPARATORS
Rev. 0 ACCESSORIES CONSTRUCTION Supports Suspension hardware Type Monorail Trolley Permanent Mag Self-Cleaning Belt Drum Impact Plate / Fr Horiz: mm From Face to: at
Electro Mag Cooled Vibrating Fixed Grate Rotary grate Suspended Plate mm
Magnet Description Magnet Qty / Dimensions Orientation Inclination Mounting Distance Enclosure Flux Density Power Ampere-Turns Cleaning Method Life Cooling: Coolant Circulated By Expansion Protection Warm-Up Time Connections, Inlet / Outlet WEIGHTS & DIMENSIONS Weights Total Heaviest Component Skid Dimensions (L x W x H)
0 0 0
Gauss Watts
Years
Buyer
Empty
Controls Motors
V V Nm3/h
Description/Function Transformer Rectifier High Voltage Terminals/Jct Box Contact Type Contact Rating Enclosures (Minimum) UL Label Input Current DC Power Output
VOLTS
AMPS
Magnetic Separators.xls
General Confidential
Page 2 of 3
YERP-MS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-MVMCC-ENG (05/08)
Technical Data Sheet
Page 1 of 3
GENERAL
Line 2
Line 3
NAMEPLATES
Units
General
Scheme Number: FC - Fused Contactor, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor Item 1 2 3 4 5 6 Unit Number Type of Service Contactor Rating (A) Fused Switch Rating (A) Key Interlock HP / kW / kVA Full Load Amperes Locked Rotor Amperes Acc Time @ %V Acc Time @ %V Exciter Voltage, Supply Space Heater PF Caps - KVAR Starter Type Auto Xfmr Thermostat Cable/Bus Duct Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size Number Phase CT's Ratio Number PT's Ratio Fuses Number Differential CT's Ratio Zero Sequence Number CT's Ratio Self-Balancing Number CT's Ratio Scheme Number
Load
Power Connection
INDEX
General Confidential
YERP-MVMCC-ENG (05/08)
Technical Data Sheet
Page 2 of 3
Metering
AX VX WX VARX VAX PFX FX Pushbuttons Indicating Lights Control Control Power Xfmr TD Re-acceleration Potential Xfmr 25 - Sync Check 27 - Undervoltage 32 - Reverse Power 37 - Undercurrent/pwr 40 - Field 46 - Phase Balance 47 - Phase Seq V 48 - Incomplete Seq 49 - RTD 49 - Thermal 50/51 - Overcurrent 50G/51G 51V -Voltage Restraint 55 - Power Factor 59 - Overvoltage Relaying 60I - Current Balance 60V - Voltage Balance 67 - Directional O/C 81 - Frequency 86 - Lockout 87 - Differential 26F- Field Overtemp Transducers (Qty, Output)
Notes:
General Confidential
YERP-MVMCC-ENG (05/08)
Page 3 of 3
TOTAL
General Confidential
YERP-OTC-ENG (05/08)
DATA SHEET
Job No. Project Client Site Reqn No. INQUIRY SI PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
ITEM No. SERVICE No. REQD Cl. Indoor Div. Grp or Outdoor
0
Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name / Description Load, Maximum / Normal Maximum Size Lift / Headroom Travel, Bridge / Trolley Duty Usage Main Hoist Auxiliary Hoist Bridge Trolley Conditions
Bags
Drums Equip.: kg / kg m m (See clearance diagrams, page 4) m / m Intermittent Maintenance Avg Lift
kg kg kg kg
OPERATING CONDITIONS
Hrs/Day
Avg Movement
m m m m
Temperature in Bldg, Max. / Min. MECHANICAL DESIGN CONDS PERFORMANCE Capacity, Speeds, Lift Height, Movement, MATERIALS OF CONSTRUCTION MT m/s m m Applicable Codes and Standards
ANSI B30.2.0 CMAA 70 References correspond to CMAA sections & paragraphs. Main Hoist Aux Hoist Bridge Trolley
Winding drum Rope Chain Hoist Frame Load Hook Trolley Wheels Sheave Girders/Structural External Surface Finish Priming/Painting
INDEX
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
General Confidential
Page 1 of 5
YERP-OTC-ENG (05/08)
DATA SHEET
Load Brake Type Motor Brake Type Wire Rope Type Wire Diameter Wire Length Chain Type Chain Size Reeving Trolley Construction Approx. Runway Length No. of Cranes on Runway Service Info: CMAA Class Attachment (Aux Hoist) / Weight Attachment (Main Hoist) / Weight WEIGHTS & DIMENSIONS Weights Total Heaviest Component Skid Dimensions (L x W x H)
0 0 0
m (Ref. section 70-2) Magnet Bucket Magnet Bucket Operating kg kg V V Nm3/h Ph Ph @ kPaG Criticality: Yes No Cab Floor End of Crane Center kg kg Hz / Hz /
/ / Test
kg kg
kg kg m kVA kVA
Power: Compressed Air Type Criteria Witnessed Control Method Control Location
Controls Motors
On Trolley
Type of Control: Main Hoist Aux Hoist Trolley Bridge Control Enclosures (Min.) Contact Type Contact Rating UL Label Special wiring conditions or codes: Bridge Conductor Type Runway Conductor Type Mfr Furnished By
Insulated Buyer
Angle
General Confidential
Page 2 of 5
YERP-OTC-ENG (05/08)
DATA SHEET
A (Span - C to C of runway rails) Rail size: Q Cap channel size: R Runway beam size: S
M N
ELEVATION
Indicate cab or pendant location, relative locations of main & auxiliary hook, runway conductor location, adjacent cranes, etc. Dimensions: (Dimensions are Approximate) M mm U mm A mm F mm N mm V mm B mm G mm P mm B* mm H mm Q mm mm C mm I mm R mm mm C* mm J mm K mm S mm mm D mm L mm T mm E mm
0 0 0 0 0 0 0 0
General Confidential
Page 3 of 5
YERP-OTC-ENG (05/08)
DATA SHEET
Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain
WPII
Buyer
Gearbox DRIVEN mm
/ / mm Pitches
/ / RPM KW High-Speed
Low-Speed
Notes
General Confidential
Page 4 of 5
YERP-OTC-ENG (05/08)
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-PBC-ENG (05/08)
DATA SHEET
DS-MV21REV.
Inquiry
Purchase
As Built
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Div. Indoor
Grp or Outdoor
Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density Particle Size Angle of Repose Surcharge Angle Duty Equipment Fed By Discharges to Exhausts to Flowrates Mat'l, MTPH
0
Poured
microns) Drained
OPERATING CONDITIONS
Intermittent
Minimum
Maximum
Normal
Design
Pressure Temperature Applicable Codes / Standards Capacity Operating Power Starting Power / Torque Belt Speed Time to Full Speed (Loaded) Content Contact Parts Belt Cover Top / Bottom Shafts Pulleys Idlers Weather Cover Chutes Lining Skirtboards Wipers Fasteners Structural Frame & Supports
0
MATERIALS OF CONSTRUCTION
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
General Confidential
Page 1
YERP-PBC-ENG (05/08)
DATA SHEET
Weather Covers Loading Chutes Chute Lining Soft-Start Drive PLC control panel
CONSTRUCTION
Pipe Diameter Axle to Axlel Horizontal distance Max. Incline Max. Decline Min. Curve Radii, Verti'l / Hori'l Min Ratio of C.R. / P.D Max Single Curve Angle No. Drives Drive Location Drive Wrap, Total Belt: Special Belt for Pipe Conveyor Width of Belt / Overlap Max. Tension Rated Tension No. Plies Carcass Grade Construction Cover Thickness Top / Bottom Cover Mat'l Top / Bottom Edges Breakers Total Thickness Splice Estimate Life Span Manufacturer Idlers: Diameter Style (Inline / Offset) Spacing No. Reqd CEMA Class Mounting Angle of Transfer Idlers No. Reqd Pulleys: Type Material Diameter, mm Width, mm Lagging Shaft Diameter, mm Shaft Mat'l Bearing Mfr Bearing Mounting Bearing Seals Head Pulley Mounting Height
m m
m
0
/
0
m 300 45
0
600
Head Tail
Snub
Woven Fabric Steel Cable Grade 1 Grade 2 mm / / Yes Vulcanized No mm Mechanical Hours
Training mm mm Return
mm
Hexagonal mm mm
Ret. Training mm mm mm mm
Same side
HEAD TAIL
Both Side
SNUB
TAKEUP BEND
Flange Pillowblock Labyrinth Lip At the Belt Height Over the Belt Height Below the Belt Height
mm mm
General Confidential
Page 2
YERP-PBC-ENG (05/08)
DATA SHEET
DS-MV21REV.
Electric
Bolts
Clamps
Model No.
Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Compressed Air Max. Noise Level
Controls Motors
SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph. Hz / kVA V Ph. Hz / kVA Nm3/h @ kPaG dBA @ 1 meter Criticality: Yes EMPTY kg kg No OPERATING kg kg TEST kg kg m
NOTES
General Confidential
Page 3
YERP-PBC-ENG (05/08)
DATA SHEET
DS-MV21REV. /
Induction Buyer Seller V PH Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW KW rpm rpm Yes No VFD DC By: Seller AMPS AMPS Yes No Horizontal Vertical Yes No / UL FM Direct DRIVER mm V-Belt Chain
WPII
Gearbox DRIVEN mm
/ / mm Pitches
/ / RPM KW High-Speed
Low-Speed
NOTES
General Confidential
Page 4
YERP-PBC-ENG (05/08)
DATA SHEET
DS-MV21REV.
CONNECTION SCHEDULE
Mark NP A B C L
Rating N/A
Facing N/A
Size
Qty
Nozzle N/A
Note
NOTES
General Confidential
Page 5
YERP-PBC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: DS-MV21-
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-PB-ENG (05/08)
DOCUMENT NUMBER JOB NUMBER CLIENT LOCATION UNIT ITEM NUMBER SERVICE REQ NUMBER:
PAGE
OF
19
APPLICABLE TO:
1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
REVISIONS
PROPOSAL
0
PURCHASE
AS BUILT
0
DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION: 2 INFORMATION TO BE COMPLETED: BY PURCHASER BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
Manufacturer: Case Number Steam Flow (kg/h) Fuel Load Duration Blowdown % Excess Air % Furnace Heat Release W/m 2 Furnace Liberation W/m 3 Quantity (kg/h) Fuel Flow Flue Gas Leaving Boiler Air Flow Leaving FD Fan Steam Flow @ Superheater Outlet Desuperheater Spray Flow Temperature (C) Steam Leaving Superheater Final Steam Temperature Flue Gas Leaving Boiler Flue Gas Leaving Economizer Water Entering Economizer Water Leaving Economizer Pressure (barG) Battery Limit (Steam outlet) Superheater Outlet Drum Economizer Inlet (Feedwater) Air Resistance (mm H2O) Burners Ducts / Windbox Net Resistance Draft Losses (mm H2O) Furnace (including burner) Boiler & Superheater Economizer Flues / Stack Net Draft Loss % Heat Loss (by HHV) Dry Gas Moisture in Fuel Unburned Combustible Radiation Manufacturer's Margin Total NET EFFICIENCY (by HHV) % NET EFFICIENCY (by LHV) % Remarks:
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-PB-ENG (05/08)
OF
19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
BOILER Arrangement: "D" "A" Other: Construction: Membrane Wall Tangent Tube Furnace Volume Heating Surface Waterwalls Boiler Superheater Economizer Total Furnace Tubes Number Size Boiler Tubes / Generating Bank Number Size Screen Tubes Number Size SUPERHEATER Staggered In-Line Number of Rows Number of Tubes per Row Tube O.D. (mm) Thickness Tube Material Maximum Tube Metal Temperature Inlet Header: O.D. (mm) Thickness Header Material Design Pressure Design Temperature Outlet Header: O.D. (mm) Thickness Header Material Design Pressure Design Temperature Total / Effective Surface Area Number Tubes - Radiant Convective DESUPERHEATER Manufacturer Type Design Flow Location Spray Water Temperature Spray Water Pressure Spray Water Source
DRUMS Steam Drum (m) (m) (m) (m) (m) (m) (mm) (mm) (mm) Inside Diameter (mm) Thickness (mm) Straight Length (mm) Shell Material Head I.D. (mm) Head Thickness (mm) Head Type No/Size Manways
Lower Drum
ECONOMIZER Type: Bare Tube Fin Tube Surface Area Fins: Height (mm) Thickness Headers - Size Materials Tube Fins Headers Mounting (tube orientation) Horizontal Remarks:
Design - Pressure (barG) Temperature (C) Steam Drum Retention Time (min) Steam Scrubbers Quantity Type Separators Dryers STACKS Furnished by Supplier Purchaser Type Self-Supporting Supportedon economizer Height Material Exit Diameter (mm) Carbon Steel Concrete w/Lining Thickness Corrosion Allowance (mm) FAA Lighting Required Caged Ladder to Test Platform Access Door Vibration Isolation Four Test Points Personnel Protection Screen DUCTS Material Thickness Corrosion Allowance (mm) FLUES Material Thickness Corrosion Allowance (mm) PLATFORMS / LADDERS / STAIRS Furnished by Purchaser Supplier Material Loading (kg/m) SOOTBLOWERS Number Type Manufacturer Furnace Superheater Economizer Convection WEIGHTS & DIMENSIONS (Note 3) (kg) Boiler Economizer Stack Shipping Operating Full of Water
0 0 0 0 0 0 0 0 0 0 0 0 0
WX
L X
H (m)
General Confidential
YERP-PB-ENG (05/08)
OF
19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
0 0
Number
0
Type
Manufacturer
BURNERS Model
Turndown
n/a Manufacturer / Model: IGNITER / IGNITER SUPPLY SYSTEM Purchaser Rated Capacity Class III
Heat Input / Burner Atom. Steam or Air (kJ/hr) (kJ/hr) (kJ/hr) Type: (kW) Manufacturer Model
Manufacturer Auto Vent Valve Auto Shutoff Valve Manual Shutoff Valve
Size (mm) Press. Ind. (w / S.O. Valves) Hi/Lo Pressure Transmitter Pressure Regulator Drip Leg MAIN BURNER SUPPLY SYSTEM (GAS FIRING) Purchaser Rated Capacity Manufacturer Model
Supplier
(kW)
Manufacturer Auto Vent Valve Auto Shutoff Valve Manual Shutoff Valve Vent Leak Valve Gas Flow Control Valve
Size (mm) Pressure Regulator Gas Strainer Hi/Lo Pressure Transmitter Press. Ind. (w / S.O. Valves) Drain Valve
Supplier
MAIN BURNER SUPPLY SYSTEM (LIQUID FIRING) Purchaser Rated Capacity Manufacturer Model
(kW)
Manufacturer Recirculation Valve Auto Shutoff Valve Manual Shutoff Valve Vent Leak Valve Oil Flow Control Valve
Size
(mm) Low Pressure Switch Oil Strainer Check Valve Press. Ind. (w / S.O. Valves) Drain Valve
Furnished by
Supplier Manufacturer
ATOMIZING AIR / STEAM (LIQUID FIRING ONLY) Purchaser (Note 3) Rated Capacity
0
Size
(mm) Low Pressure Switch Press. Ind. (w / S.O. Valves) Drain w/ Trap
Auto Shutoff Valve Manual Shutoff Valve Control Valve Check Valve Strainer Burner Management System Combustion Controls Control Type
0
COMBUSTION CONTROLS AND BURNER MANAGEMENT Panel Enclosure: Power Supplies Instrument / Control Power Control Panel Power
0 0
Voltage
Phase
Hertz
Remarks:
General Confidential
YERP-PB-ENG (05/08)
OF
19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Volume %
Weight %
Rich
Volume %
Stream 1
Weight %
Stream 2 Stream 3
Lean
Fuel Total Sulfur (as H2S) Hydrogen (H2) Nitrogen (N2) Carbon dioxide (CO2) Methane (CH4) Ethane (C2H6) Ethylene (C2H4) Propane (C3H8) Propylene (C3H6) Isobutane (C4H10) Butenes N-Butane (C4H10) Isopentane (C5H12) Pentane (C5H12) Hexane (C6+) Oxygen (O2) Carbon Monoxide (CO) Total Heating Values (kcal/m3) Higher Lower Mole Weight Design Temperature (C) Design Pressure (barG) Supply Pressure (barG)
Raffinate i-Butane n-Butane i-Pentane n-Pentane C4, C5 Compounds i-Hexane n-Hexane 1-Hexene C5, C6 Compounds C7+ Water Molecular Weight Density (kg/m3) Viscosity (cP) HHV (kcal/kg) LHV (kcal/kg) Supply Pressure Supply Temperature
Naphtha
Notes:
Design Case
Case 3
Case 4
Remarks:
General Confidential
YERP-PB-ENG (05/08)
OF
19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
0 0 0 0 0
Fuel Rated Capacity Steam Temperature @ Terminal Point Steam Pressure @ Terminal Point Thermal Efficiency (LHV basis) Min Steam Flow @ Steam Temp. F.D. Fan Static Pressure Fan Power (max.)
GUARANTEE PERFORMANCE FOR ALL IDENTIFIED OPERATING CASES. (kg/h) NOx: (C) SOx: (barG) CO: % HC: (kg/h) @ (C) Particulate: (mm H2O) Solids in Steam: (kW) % Dryness of Steam @ Drum Exit
0 0 0 0 0 0
Main F.D Fan Main F.D. Fan Start-up F.D. Fan Start-up Net Rating F.D. Fan Test Block
0
FAN PERFORMANCE Flow Press (kg/h) (mm H2O) Net Rating Test Block
Temp (C)
GUARANTEE BASIS Feed Water Temperature Ambient Temperature - Max Min Altitude (above Sea Level) Blowdown (% Rated Capacity) Fuels Higher Heating Value Lower Heating Value Relative Humidity
0
BOILER FEED WATER ANALYSIS pH @ 25 C P Alkalinity M Alkalinity Conductivity Total Dissolved Solids (TDS) Total Suspended Solids (TSS) Hydroxide (OH) Carbonate (CO3) Bicarbonate (HCO3) Total Silica (SiO2) Chloride (Cl) Sulfate (SO4) Ortho Phosphate (PO4) Total (ppm) Calcium (Ca) Magnesium (Mg) Sodium (Na) Potassium (K) Iron (Fe) Copper (Cu) Manganese (Mn) Aluminum (Al) Zinc (Zn) Nickel (Ni) Chromium (CrO 4) Carbon Dioxide (CO2) Organics Dissolved (ppm)
Remarks:
General Confidential
YERP-PB-ENG (05/08)
OF
19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
0 0
FUEL Coal Oil Liquid Fuel - Pressure at Inlet Gas Pressure at Inlet
0 0 0
Gas
BURNERS / IGNITERS Dual NFPA fuel train by (barG) Firing Single Wall (barG) Tangential
0 0
FLAME SCANNERS Single Dual Number per Burner Sensor Type Infrared Ultraviolet
0 0 0 0
BURNERS / IGNITERS Type Manufacturer Model Number Required Number Burners / Level Number Levels Turndown Heat Input / Burner (W) Fuel Consumption / Burner Qty. Atomizing Steam / Air Excess Air % Pilot Type
Natural Gas
Fuel Oil
Waste Oil
Other
Igniters
Manufacturer Furnace Convection Pass Secondary S.H. Primary S.H. Economizer Air Heater
Quant
Consumption
Automatic Sequencing Required Media High Press Steam Additional Equipment by Supplier Relief Valve
0 0 0
Piping by Supplier Purchaser Medium Press Steam Plant Air PLC Control Panel, Local PB stations (each unit) Pressure Transmitter Thermal Drain Valves
0 0 0 0
AIR HEATER Surface Area Materials of Construction Cold End Hot End Housing
0 0
(cm)
Remarks:
General Confidential
YERP-PB-ENG (05/08)
OF
19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66
DESCRIPTION
BOILER VALVE SUMMARY Number Size End D = Double Valves Required (mm) Type
Rating
Operator Type
Remarks
Boiler safety valve Boiler safety valve Superheater safety valve Main steam stop valve Main steam check valve Feedwater control valve isolation valve (inlet) Feedwater control valve isolation valve (outlet) Boiler feed stop valve Boiler feed check valve Boiler vent valve Steam Sampling Valve Feedwater sample valves Steam gauge dia. C/W syphon Steam gauge shut-off valve Steam gauge drain valve Water column drain valves Gauge glass isolation valves Gauge glass drain valves Lower drum blow-off valves Start-up Vent Valves Rearwall drain valves Chemical feed shut-off valve Chemical feed check valve Continuous blowdown shut-off valve Continuous blowdown needle valve Drum level trans. Isolation valves Remote level indication Superheater vent valves Superheater start-up vent valves Superheater drain valves Economizer vent valve Economizer drain valves Attemperator reg. isolation valve Attemperator reg. bypass valve
D D D D D D D
Remarks:
General Confidential
YERP-PB-ENG (05/08)
OF
19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Electronic
Service Feedwater Pressure Drum Pressure Fuel Pressure Steam Pressure Furnace Pressure Windbox Pressure Boiler Outlet Pressure Economizer Outlet Press Feedwater Flow Fuel Flow Steam Flow Air Flow Drum Level Aux Low Water Cutout Steam Temperature Furnace Temperature Econ Inlet Gas Temp Econ Outlet Gas Temp
CONTROL PANEL Enclosure NEMA 4X Other Shop Area Classification Unclassified Installed Zone Group PLC by Supplier Purchaser Including Processor Register Pack Data Highway Module Memory: Capacity = I/O: Minimum PLC Manufacturer:
0 0 0 0
pairs each
Air Flow Manufacturer Model Type Range Steam Flow Manufacturer Model Type Range
FLOW METERS Fuel Flow Manufacturer Model Type Range Feedwater Flow Manufacturer Model Type Range
0 0 0 0 0 0
DCS SIGNALS (required for Purchaser) Input Signals to DCS Boiler Trip Common Trouble Alarm Steam: Pressure Temperature Flow Steam Drum: Pressure Level Fuel Pressure Economizer Outlet Flue Gas Temperature
0 0 0 0 0 0 0 0 0
ANALYZERS Analyzers by Supplier Purchaser Oxygen Analyzer NOx Analyzer Manufacturer Manufacturer Model Model Range Range
0 0 0 0 0 0 0
Output Signals from DCS Steam Pressure Fuel Flow Feedwater Flow Fuel / Air Ratio Control
0 0 0 0
DRUM INSTRUMENTATION Type Manufacturer Water Column Level Gages Pressure Gages Temperature Gages RELIEF VALVES AND SILENCERS Superheater Relief Valve Manufacturer Model (barG) Set Point Silencer - Superheater Vent (start-up) Manufacturer Model (barG) Noise Level
Range
Drum Relief Valve #1 Manufacturer Model Set Point Drum Relief Valve #2 Manufacturer Model Set Point Remarks:
(barG)
(dBA)
General Confidential
YERP-PB-ENG (05/08)
OF
19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
1
Steam Pressure
Steam Flow
Spare
Manual Shutdown
Remote Shutdown
Spare
Spare
HS HS
On / Off / Auto
HS
Power
Boiler Stop
HS
Purge
HS
Purging
Purge Complete
Annunciator Test
HS
Igniter
HS
Flame Proved
Fan Running
Annunciator Reset
HS
Burner
Flame Proved
System Reset
Panel Dimensions:
Wx
Lx
Access Door:
Front
Rear
Remarks:
General Confidential
YERP-PB-ENG (05/08)
10
OF
19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
7a
Steam Drum 10
7c
7b
7d
16
Desuperheater
Sample Cooler
2 2a Superheater
12c
13c 13c
13b 13b
Economizer 1 1a
Lower Drum
15b
14b
6 3 1. This sketch does not show all the various connections required for vents, drains, and instrument air. 15a 14a
Motor
Steam Turbine
Main FD Fan
General Confidential
YERP-PB-ENG (05/08)
11
OF
19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
DESCRIPTION
TYPICAL CUSTOMER CONNECTION SUMMARY Size End Rating Flange Weld (mm) Type Schedule Face Prep
Remarks
1 1a 2 2a 3 4 5 6 7(a-d) 8 8a 9 10 11 12a 12b 12c 13a 13b 13c 14a 14b 15a 15b 16 17
Feedwater Inlet (control valve) Feedwater Inlet bypass Steam Outlet Steam Outlet bypass (warm-up) Intermittent Blowdown Continuous Blowdown Chemical Injection Economizer Drain Level Transmitters Desup Water Inlet (control valve) Desuperheater Water Inlet bypass Drum Vent Start-up Vent Outlet Saturated Steam Sample Pilot Gas Inlet (Fuel Skid) Pilot Gas Outlet (Fuel Skid) Pilot Gas Inlet (to Burner) Natural Gas Inlet (Fuel Skid) Natural Gas Outlet (Fuel Skid) Natural Gas Inlet (to Burner) Steam In Steam Out Cooling Water In Cooling Water Out Blowdown Sample Cooling Water In
REMARKS
General Confidential
YERP-PB-ENG (05/08)
12
OF
19
Control
by
Supplier Package
Purchaser Piping
Number of Units
Direct Readout
Local Panel
Supplier
Supplier
Supplier
Local Panel
Transmitter
@ Element
Purchaser
Purchaser
Purchaser
DCS
Pressure Instruments Drum Pressure Boiler Outlet Pressure Fuel Pressure Superheater Outlet Pressure Furnace Pressure Windbox Pressure Temperature Instruments TW / TE (Economizer IN/OUT) TW / TE (Desuperheater IN/OUT) TE (Superheater IN/OUT) Furnace Temperature Level Instruments Water Columns (steam drum) Bi-color ported gauge glass with shut-off valves, illuminator, and viewing hood Electrode type level monitor with low level trip contact, relay with enclosure, and blowdown holding switch Fiber Optic Column with fiber optic hardware, local detection unit in a NEMA 4X cabinet with window for bicolor 12 point display panel Flow Instruments Feedwater Main Steam (Orifice Flow Meter) Natural Gas Air Flow Analyzer Air Flow Miscellaneous Instruments Pressure Relief Valve (steam drum) Pressure Relief Valve (main steam)
Remarks:
General Confidential
DCS
FUEL TRAIN SCOPE OF SUPPLY-SINGLE GAS BURNER BOILERS (SUPERVISED MANUAL - PER NFPA 8501)
PI
PSH
PSL
PI
GAS SUPPLY
NO
YERP-PB-ENG (05/08)
NC PI
VENT PSL
VENT
General Confidential
KEY
ITEM NUMBER
CONTROL VALVE
PRESSURE REGULATOR
PAGE
BURNER
13
OF
STRAINER
19
FUEL TRAIN SCOPE OF SUPPLY-MULTIPLE GAS PILOT SYSTEMS (SUPERVISED MANUAL - PER NFPA 8501)
YERP-PB-ENG (05/08)
GAS SUPPLY
PI
General Confidential
KEY
NO
ITEM NUMBER
IGNITERS
NC
NO
(PERMANENTLY INSTALLED)
CONTROL VALVE
PRESSURE REGULATOR
PAGE
14
OF
STRAINER
19
YERP-PB-ENG (05/08)
15
OF
19
PACKAGE BOILER
FEED STREAM DATA Normal
Boiler Feed Water Flow Rate Temperature Pressure (m/h) (C) (barG) As Required As Required
Design
The mechanical design pressure of the feed water system will be The feed water pressure at normal flow is 59 barg
87 barg
Fuel Gas
kg/hr barg
kg/hr barg
Supplier to advise the minimum natural gas and liquid supply pressures. The mechanical design pressure of the fuel system will be 10 barg Fuel skid shall be designed for 150# ANSI Class.
General Confidential
YERP-PB-ENG (05/08)
16
OF
19
PACKAGE BOILER
Utilities Available
Normal Instrument Air Flow Rate Temperature Pressure Supplier to specify ** 41 OC 7.0 barg
Design
** 75 OC 10.3 barg
Cooling Water Flow Rate Supply Temperature (Allowable temperature rise 15 C.) ** 26
o
** C 38 oC
5.5 barg
10 barg
Turbine Supply Steam Pressure Temperature (Turbine exhausts to MP header at 10.3 barg) 41.4 barg 370 oC 44.8 barg 385 oC
General Confidential
YERP-PB-ENG (05/08)
17
OF
19
1. Steam pressure control signal - setpoint from DCS 2. Drum Pressure - to DCS 3. Fuel Pressure - to DCS 4. Drum Level - to DCS 5. Economizer outlet gas temperature - to DCS 6. Fuel/Air Ratio Control (signal from DCS) 7. Fuel Rate (signal from DCS) 8. Feed Water Rate (signal from DCS)
Additional Requirements
1. The desuperheater shall be an atomizing type and COPES VULCAN or equal. 2. The attemperator may be intermediate between the primary and secondary superheater tubes. 3. One of the level gauges shall be conductivity type (horizontal electrode). 4. The steam drum shall have two relief valves. 5. Boiler Supplier shall provide an FD fan, rated for 110% of the design capacity airflow and dual drive : electric motor and steam turbine drivers. 6. The boiler operation will be controlled by the steam pressure signal (at the battery limit) from the DCS. 7. The purchaser will control the air/fuel ratio from the DCS. 8. The burner pilot shall be interruptable type. 9. Feed water analysis is as follows: See page 5 10. The package boiler shall contain all necessary safety relief valves, blowdown valves, BFW control valves, fuel gas control valves, shut off, stop and non-return valves, and isolation valves on all utility lines. Supplier shall also provide all required pressure, temperature and level indicator and transmitters, gas firing controls, sample cooler and local BMS panel.
General Confidential
YERP-PB-ENG (05/08)
18
OF
19
PACKAGE BOILER
1. The drum and superheater safety valves shall be provided with tail pipe with drip pan, elbow and supports. The vent pipes shall extend a minimum of 3.7m above the platform.
2. All the support connections required on the drum shall be welded before stress relieving.
3. The following terminal point connections shall be brought outside the platform structure. All the following piping shall include design, material, and necessary pipe and valve supports. The design will include preparation of piping arrangement, isometric drawings, and pipe support details. a) Feed water b) Steam c) Continuous and intermittent blow-down d) Steam sampling e) Spray water inlet to attemperator f) Chemical injection g) Continuous blow-down sample line
4. All the drain points shall be hubbed and manifolded together. The supplier shall provide two drain points one on the front and the other at the rear end of the drum. 5. All the level indicators on the drum shall be shipped ready for installation. 6. All the valves shall have reasonable access from grade or platforms. 7. The steam terminal point stop-check valve shall be provided with 1 bypass line. 8. Deleted 9. Deleted 10. Insturment air will be supplied to observation ports.
General Confidential
YERP-PB-ENG (05/08)
Attribute Name
PAGE
19
OF
19
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
General Confidential
YERP-PCS-ENG (05/08)
DATA SHEET
DS-MV22REV. 0
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Outdoor Grp or / Nonhazardous m
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density Particle Size Angle of Repose Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure (Ambient) Temperature (Ambient) Relative Humidity Flow Rates Mat'l, kg/h Air (Gas) Pressure Temperature Applicable Codes / Standards Code Stamp Conveying Type System Type System Gas Volume Blower Inlet Volume Pickup Velocity Terminal Velocity Leakage Total Differential Pressure Operating Power (Design) Temperature Rise Solids / Gas Ratio Pilot / Booster Gas Reqd Content Contact Parts Gas Only Contact Parts
Poured Intermittent
microns) Drained
kPa, ABS C % Minimum Maximum Normal Design See Below kPaG C (See Eqp Data Sheets) (See Eqp Data Sheets)
Yes No Dilute Phase Continuous Dense Phase Pulse/Plug Flow Press. Vacuum Combination Closed Loop Nm3/h (w/o Leakage) Nm3/h, INLE(Including Leakage) m/s m/s Nm3/h In Out kPa KW C kg/kg Yes No Volume Nm3/h
MATERIALS OF CONSTRUCTION
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
Page 1 of 4
YERP-PCS-ENG (05/08)
DATA SHEET
SYSTEM CONFIGURATION
Short Long Conveying Run (See Isometric) Line Size, Schedule: mm Total Horizontal Distance m Total Vertical Distance m No. of 90 Ells ea. No. of 45 Ells ea. No. of Ells ea. Ell Type (Long Rad./Dead End Tee) No. of Diverters ea. No. of Line Injectors ea. Total Equivalent Length m (Blower to Pickup) Gas-Only Supply Line: Line Size, Schedule: mm Total Length m No. of 90 Ells ea. No. of Valves ea. (Vac. Line prod. Disch. to Blower) Gas-Only Exhaust Line: Line Size, Schedule: mm Total Length m No. of 90 Ells ea. No. of Valves ea.
Design mm m m ea. ea. ea. ea. ea. m mm m m ea. ea. ea. ea. ea. m
General Confidential
Page 2 of 4
YERP-PCS-ENG (05/08)
DATA SHEET
DS-MV22REV. 0
General Confidential
Page 3 of 4
YERP-PCS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: DS-MV22-
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-PDB-ENG (05/08)
DATA SHEET
DS-MV53REV. 0
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Outdoor Grp or / Nonhazardous m
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Duty Equipment Fed By Discharges to Fluid Involved Molecular Weight Pressure @ Inlet / Outlet Temperature @ In / Out Viscosity Flow Rates Air (Gas), Nm3/h Pressure Temperature Applicable Codes / Standards
0
Continuous
Intermittent
kPaG C cP Minimum
/ / Normal
kPaG C Design
Maximum kPaG C
Design
0
Flowrates Speed Operating Power (Design) Differential Pressure Compression Ratio Temperature Rise
MATERIALS OF CONSTRUCTION
Gas Contact Parts Case / Ends Rotor / Shafts Silencers (Suction / Exhaust) Filter Housing Filter Media Structural Base Skid Interconnecting Piping Relief Valve Check Valve Gaskets / Seals
/ / /
Body Body
Seat Seat /
Trim Trim
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
General Confidential
Page 1 of 4
YERP-PDB-ENG (05/08)
DATA SHEET
DS-MV53REV. 0
CONSTRUCTION
Disch Silencer Check Valve Flex Conns. Relief Valve(s) Lubrication Heating Rotary Lobe Intermeshing Screw Vertical Horizontal Straight Helical mm mm / m/s Mfr's Std Open Antifriction Sleeve Mechanical Lip Labyrinth Straight Helical Pressure Absorption Splash / Baffled
Operating
Controls Motors
Type Criteria Witnessed Max. Noise Level Description / Function Pressure Gauges Vacuum Gauges Temperature Gauges Pressure Switches Vacuum Switches Temperature Switches Vibration Monitors Relief Valves Pressure Transmitter Temperature Transmitter Contact Type Contact Rating Enclosure (Minimum) UL Label
DPDT
No
General Confidential
Page 2 of 4
YERP-PDB-ENG (05/08)
DATA SHEET
DS-MV53REV. 0
Induction Buyer Seller V PH Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller Amps Yes No Horizontal Vertical Yes No UL Direct Driver mm FM V-Belt Chain
WPII
Buyer
Gearbox Driven mm
/ / mm Pitches
/ / RPM KW High-Speed
Low-Speed
General Confidential
Page 3 of 4
YERP-PDB-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV53-
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-PD-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION 0 1 DATE BY EOL REV/APPR SWK/KMG CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.
OF
PROPOSAL
PURCHASE
UTILITIES
UTILITY REFERENCE ELEVATION (m) STEAM Pressure SHP High Medium Low Temperature SHP High Medium Low AIR Instrument Plant Air Nitrogen * Normal/ Design COOLING WATER Press Maximum Minimum Mechanical Design Max. Differential Temperature Allowable Differential Pressure Source REMARKS: (barG) Temp (C) Rated (barG) Minimum (barG) Mech Design (barG) ELECTRICAL POWER Motors < 0.75 KW >= 0.75 KW & <= 150 KW >= 151 & <=3000 KW >=3001 & <=11000KW Voltage Phase Hertz
(C)
(C)
(C)
Motor Space Heaters <= 1000 watts > 1000 watts Heaters
Normal Lighting U.P.S. Instrument Circuits Shutdown / Alarm - Instr. Emergency Generator Emergency Generator Digital I/O Signals Analog I/O Signals
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-PE-ENG (05/08)
Client Location
KBR Project Purchaser YERP Document No. Serial Number Page Number
REVISION RECORD
No. FF
Revision Description
Date
By
Checked
Reviewed
Approved
Client
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-PE-ENG (05/08)
General Confidential
YERP-PFU-ENG (05/08)
DATA SHEET
JOB NO. PROJECT CLIENT SITE REQN NO. INQUIRY PURCHASE AS BUILT
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase. ITEM NO. ITEM NO. REQUIRED
CL INDOOR
DIV
GRP OUTDOOR
OR:
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
NAME/DESCRIPTION SPECIFIC GRAVITY GAS CONTENT PURITY (DRY BASIS) COLOR MOISTURE CONTENT
WT % WT % WT % WT % WT % WT % WT % MAX. C MIN. C
TEMPERATURE
NAME/DESCRIPTION MOISTURE CONTENT BULK DENSITY ANGLE OF REPOSE SHAPE AND SIZE SIZE DISTRIBUTION:
WT % kg/m3
PACKED DRAINED
COMPACTION:
FRIABILITY:
CHEMICAL COMPOSITION:
SHALL NOT BE ALTERED FROM THE LIQUID FEEDSTOCK EXCEPT FOR A REDUCTION IN MOISTURE AND ENTRAINED GASES
INDEX
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
General Confidential
Page 1 of 8
YERP-PFU-ENG (05/08)
DATA SHEET
OPERATING CONDITIONS
CONTINUOUS
INTERMITTENT
MAX.
NORMAL
DESIGN
CAPACITY TURNDOWN BELT WIDTH OVERALL LENGTH CTR. TO CTR. LENGTH COOLING LENGTH BELT SPEED COOLING TIME @ CAPACITY CONTENT CONTACT PARTS PASTILLE FORMER BELT "WETTED" METAL PARTS SHAFTS / PULLEYS/IDLERS COOLING WATER PANS/TANK FUME HOOD DISCHARGE CHUTE PIPING CONVEYOR STRUCTURE
MATERIALS OF CONSTRUCTION
COOLING WATER
PRODUCT
CONSTRUCTION
CONVEYOR CONVEYOR TYPE DRIVE LOCATION PASTILLE FORMER TYPE MANUFACTURER/MODEL # PRODUCT STREAM WIDTH HOLES PER ROW/HOLE DIA. NO. OF ROWS/ ROW SPACING BELT: WIDTH ENDLESS BELT LENGTH V-ROPE SECTION THICKNESS SPLICE REPLACEMENT METHOD FACTORY TECHNICIAN REQD MANUFACTURER
mm mm
General Confidential
Page 2 of 8
YERP-PFU-ENG (05/08)
DATA SHEET
CONSTRUCTION (CONTINUED)
RETURN IDLERS: DIA./SPACING/NO. REQD. STYLE (INLINE/OFFSET) PULLEYS: TYPE DIAMETER, WIDTH, SHAFT DIA., SHAFT MATL BEARING MFR BEARING MTG BEARING SEALS TAKEUP: TAKEUP TYPE LOCATION TRAVEL BELT SCRAPER: BELT SCRAPER TYPE WIPER MATERIAL FUME HOOD: TYPE MATERIAL FASTENER TYPE CHUTES: MINIMUM VALLEY ANGLE MINIMUM THICKNESS MATERIAL LINING
mm HEAD
/
TAIL
mm mm mm
mm mm mm
LIP
AUTO SCREW mm
SPRING LOADED
PNEUMATIC
BOLTS
CLAMPS mm
ACCESSORIES: FUME EXHAUST FAN STEAM CONTROL VALVE PRODUCT CONTROL VALVE PRODUCT FILTER PRODUCT PUMP C W. RETURN PUMP & SUMP RELEASE AGENT SYSTEM BELT REMOVAL FRAMES CONTROL PANEL LOCAL OPERATOR PANEL
SUPPLIED BY SUPPLIER SUPPLIER SUPPLIER SUPPLIER SUPPLIER SUPPLIER SUPPLIER SUPPLIER SUPPLIER SUPPLIER
COMMENTS
NOTES
General Confidential
Page 3 of 8
YERP-PFU-ENG (05/08)
DATA SHEET
INTERNAL SURFACE FINISH EXT. SURFACE FINISH PRIMING/PAINTING DESCRIP/FUNCTION MOTION SWITCH PULL CORD SWITCH DP SWITCH - FILTER DPI - FILTER TEMP SWITCH - PROD FEED TI - PROD FEED TEMP SWITCH - STEAM TI - STEAM TEMP SWITCH - C. W. TI - C. W. FLOW SWITCH - C. W. PROD BACK PRESS. VALVE PROD FEED BLOCK VALVE LOCAL PI & TI FUME HOOD LIMIT SWITCHES TYPE MFR MODEL NO. BY SUPP. SUPP. SUPP. SUPP. SUPP. SUPP. SUPP. SUPP. SUPP. SUPP.
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 49
UTILITIES REQUIRED
CONTACT TYPE CONTACT RATING ENCLOSURES UL LABEL POWER: CONTROL PANEL MOTORS COOLING WATER SUPPLY COOLING WATER RETURN STEAM INSTRUMENT AIR
SPST DPST VOLTS HERMET. SEALED CONTACTS PH PH Hz / Hz / & & kVA kVA C C
@ @ @ @
MAX. NOISE LEVEL TYPE CRITERIA WITNESSED WEIGHTS TOTAL HEAVIEST COMPONENT SKID DIMENSIONS (LxWxH)
dBA
@ 1 meter
YES EMPTY kg kg /
NO OPERATING kg kg /
TEST kg kg m
NOTES
General Confidential
Page 4 of 8
YERP-PFU-ENG (05/08)
DATA SHEET
DRIVE MOTOR
MOTOR # MFR TYPE FURNISHED BY ELECTRICAL POWER ENCLOSURE SERVICE FACTOR HORSEPOWER SPEED VARIABLE SPEED VAR. SPEED CONTROL TURNDOWN RATIO FULL LOAD CURRENT THERMAL O.L. PROTECTION MOUNTING BRAKE FRAME SIZE LABEL MFR TYPE: MODEL NO. BELTS & CHAINS SHV PTCH DIA. NO. OF TEETH HUB TYPE BUSHING TYPE V-BELT NO./SECTION CHAIN NO./SIZE V-BELT LENGTH CHAIN LENGTH GEAR REDUCER: MFR MODEL TYPE/SIZE CLASS/S.F. RATIO OUTPUT SPEED THERMAL POWER RATING COUPLING(S): MFR MODEL TYPE SIZE
FOR COOLING CONVEYOR INDUCTION BUYER SELLER V PH Hz TEFC TENV EXPLPRF WPII OPEN/DRIPPRF 1.0 1.15 KW RPM YES NO VFD DC BY: SELLER BUYER AMPS NO VERT NO FM V-BELT CHAIN GEARBOX
DRIVER
DRIVEN
/ / PITCHES
NOTES
General Confidential
Page 5 of 8
YERP-PFU-ENG (05/08)
DATA SHEET
DRIVE MOTOR
MOTOR # MFR TYPE FURNISHED BY ELECTRICAL POWER ENCLOSURE SERVICE FACTOR HORSEPOWER SPEED VARIABLE SPEED VAR. SPEED CONTROL TURNDOWN RATIO FULL LOAD CURRENT THERMAL O.L. PROTECTION MOUNTING BRAKE FRAME SIZE LABEL MFR TYPE: MODEL NO. BELTS & CHAINS SHV PTCH DIA. NO. OF TEETH HUB TYPE BUSHING TYPE V-BELT NO./SECTION CHAIN NO./SIZE V-BELT LENGTH CHAIN LENGTH GEAR REDUCER: MFR MODEL TYPE/SIZE CLASS/S.F. RATIO OUTPUT SPEED THERMAL POWER RATING COUPLING(S): MFR MODEL TYPE SIZE
FOR PASTILLE FORMER INDUCTION BUYER SELLER V PH Hz TEFC TENV EXPLPRF WPII OPEN/DRIPPRF 1.0 1.15 KW RPM YES NO VFD DC BY: SELLER BUYER AMPS NO VERT NO FM V-BELT CHAIN GEARBOX
DRIVER
DRIVEN
/ / PITCHES
NOTES
General Confidential
Page 6 of 8
YERP-PFU-ENG (05/08)
DATA SHEET
CONNECTION SCHEDULE
MK NP A B C D E F
DESCRIPTION NAMEPLATE PRODUCT SUPPLY COOLING WATER SUPPLY COOLING WATER RETURN STEAM SUPPLY CONDENSATE RETURN FUME DISCHARGE
RTG
FCG
SIZE
QTY
NOZZ.
NT
NOTES
General Confidential
Page 7 of 8
YERP-PFU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-PT(4.16kV)-ENG (05/08)
Technical Data Sheet
Section
Description Transformer Equipment No. Line 1 Line 2 Line 3 Area Served Breaker Number
Transformer Identification
Specific Requirements QTY Rating in MVA Phases Frequency (Hz) HV Voltage LV Voltage HV Winding Connection LV Winding Connection Windings - Number / Type Impedance (%) Efficiency Regulation Insulating Liquid Type Weight of Insulating Liquid Total Transformer Weight Max. Sound Level Temperature Rise (C) Self Cooled Internal Cooling Provision for Fans Fan Cooled External Cooling Medium Liquid Preservation System De-energized Tap Changer On-load Tap Changer Taps Tap Location ( HV or LV ) HV (kV) LV (kV) Sudden Pressure Relay Relay Coil Voltage Magnetic Liquid Level Gauge Pressure Relief Device Impact Recorder Liquid Temperature Indicator Winding Temp Simulator Pressure Vacuum Gauge Level Gauge on Conservator Dehydrating Breather Buchholz Relay
Cooling Data
Taps
B.I.L.
Accessories
INDEX
General Confidential
YERP-PT(4.16kV)-ENG (05/08)
Primary Terminals
Secondary Terminals
Neutral Grounding
YERP-PT(13.8kV)-ENG (05/08)
Technical Data Sheet
Section
Description Transformer Equipment No. Line 1 Line 2 Line 3 Area Served Breaker Number
Transformer Identification
Specific Requirements QTY Rating in MVA Phases Frequency (Hz) HV Voltage LV Voltage HV Winding Connection LV Winding Connection Windings - Number / Type Impedance (%) Efficiency Regulation Insulating Liquid Type Weight of Insulating Liquid Total Transformer Weight Max. Sound Level Temperature Rise (C) Self Cooled Internal Cooling Provision for Fans Fan Cooled External Cooling Medium Liquid Preservation System De-energized Tap Changer On-load Tap Changer Taps Tap Location ( HV or LV ) HV (kV) LV (kV) Sudden Pressure Relay Relay Coil Voltage Magnetic Liquid Level Gauge Pressure Relief Device Impact Recorder Liquid Temperature Indicator Winding Temp Simulator Pressure Vacuum Gauge Level Gauge on Conservator Dehydrating Breather Buchholz Relay
Cooling Data
Taps
B.I.L.
Accessories
INDEX
General Confidential
YERP-PT(13.8kV)-ENG (05/08)
Primary Terminals
Secondary Terminals
Neutral Grounding
57 Notes: 58 59 60 61 62 63 64 65
General Confidential
YERP-PT(380kV)-ENG (05/08)
Technical Data Sheet
Description Transformer Equipment No. Line 1 Line 2 Line 3 Area Served Breaker Number
Transformer Identification
Specific Requirements QTY Rating in MVA Phases Frequency (Hz) HV Voltage LV Voltage HV Winding Connection
LV Winding Connection Windings - Number / Type Impedance (%) Efficiency Regulation Insulating Liquid Type Weight of Insulating Liquid Total Transformer Weight Max. Sound Level Temperature Rise (C) Self Cooled Internal Cooling Provision for Fans Fan Cooled External Cooling Medium Liquid Preservation System De-energized Tap Changer On-load Tap Changer Taps Tap Location (HV or LV) HV (kV) LV (kV) Sudden Pressure Relay Relay Coil Voltage Magnetic Liquid Level Gauge Pressure Relief Device Impact Recorder Liquid Temperature Indicator Winding Temp Simulator Pressure Vacuum Gauge Level Gauge on Conservator Dehydrating Breather Buchholz Relay
Cooling Data
Taps
B.I.L.
Accessories
INDEX
General Confidential
YERP-PT(380kV)-ENG (05/08)
Primary Terminals
Secondary Terminals
Neutral Grounding
Other Special
General Confidential
YERP-PT(480kV)-ENG (05/08)
Technical Data Sheet
Description Transformer Equipment No. Line 1 Line 2 Line 3 Area Served Breaker Number
Transformer Identification
Specific Requirements QTY Rating in MVA Phases Frequency (Hz) HV Voltage LV Voltage HV Winding Connection LV Winding Connection Windings - Number / Type Impedance (%) Efficiency Regulation Insulating Liquid Type Weight of Insulating Liquid Total Transformer Weight Max. Sound Level Temperature Rise (C) Self Cooled Internal Cooling Provision for Fans Fan Cooled External Cooling Medium Liquid Preservation System De-energized Tap Changer On-load Tap Changer Taps Tap Location ( HV or LV ) HV (kV) LV (kV) Sudden Pressure Relay Relay Coil Voltage Magnetic Liquid Level Gauge Pressure Relief Device Impact Recorder Liquid Temperature Indicator Winding Temp Simulator Pressure Vacuum Gauge Level Gauge on Conservator Dehydrating Breather Buchholz Relay
Cooling Data
Taps
B.I.L.
Accessories
INDEX
General Confidential
YERP-PT(480kV)-ENG (05/08)
Technical Data Sheet
Primary Terminals
Secondary Terminals
Neutral Grounding
YERP-RC-ENG (05/08)
DATA SHEET
ROLL CRUSHER
Rev. No. Date Engr Chkd Appvd Client Job No. Project Client Site Location Reqn No.
DS-MV21REV. 0
Inquiry
Purchase
As Built
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Grp
or
Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density kg/m3 Particle Size mm ( microns) Moisture % Total % Surface Max. Lump Size mm Angle of Repose Fr Horiz: Poured Drained Hargrove Index Performance to be based on this data, not data in Solids Product Data Sheet
See Solids Product Data Sheet for more material properties.
OPERATING CONDITIONS
Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure Temperature, IN/OUT
0
Continuous
Intermittent
C Normal Design
Flowrates Fluid, Nm3/h Mat'l, kg/h Pressure Temperature Applicable Codes / Standards
0
kPaG C see specification for applicable stds mm ( microns) mm ( microns) % By Weight (Disch./Feed > Target) Closed kg/h kPa
Target Size Size Range Efficiency Circuit Type Design Solids Flow Rate Pressure Drop across crusher
Open
MATERIALS OF CONSTRUCTION
SURFACE FINISH
0
NOTES
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
?
Page 1 of 7
Roll Crusher.xls
General Confidential
YERP-RC-ENG (05/08)
DATA SHEET
ROLL CRUSHER
Rev. No. Date Engr Chkd Appvd Job No. Project Client Site Location Reqn No.
DS-MV21REV. 0
CRUSHER DATA
GENERAL DATA Manufacturer Model Number Type Number of Rolls Number of Stages HOUSING Material of Construction Thickness
0 0 0 0 0 0 0 0
SIDE WEAR PLATES Material Thickness Hardness x Depth BREAKER PLATE Material Thickness Hardness x Depth
0 0 0 0 0 0 0
CRUSHER ROLL Number Face Diameter x Width Teeth Pattern Number of Segments Mounting method - Describe Roll Shell Material Roll Core Material Teeth Material
0 0 0 0 0 0 0
Wk2 Rotating Mass Tensioing Device Method of Attachment to Roll Shaft CRUSHER (MAIN) BEARINGS Manufacturer Model Number Quantity Type Size Type of Seal L10 life DRIVE ASSEMBLY Motor Horsepower Main Motor Lube System NEMA Design and Slip Notes
0 0 0 0 0 0 0 0 0 0 0 0 0
Roll Crusher.xls
General Confidential
Page 2 of 7
YERP-RC-ENG (05/08)
DATA SHEET
ROLL CRUSHER
Rev. No. Date Engr Chkd Appvd Job No. Project Client Site Location Reqn No.
DS-MV21REV. 0
DRIVE ASSEMBLY (cont'd) Gear Reducer Couplings - High Speed/Low Speed Roll Shaft Diameter - Minimum x Maximum Length Number of Keys Material Wk2 Rotating Mass Rotation Speed, rpm Counter Shaft Diameter - Minimum x Maximum Length Number of Keys Material Wk2 Rotating Mass Rotation Speed, rpm Shaft Bearings Manaufacturer Model Number Quantity Type Size Type of Seal L10 Life Drive Pinion Size - Pitch Diameter x Width Number of Teeth
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Material Drive Sheave Manufacturer Size - Diameter x Width Number of Grooves Material Angle of Belt Wrap Driven Sheave/Flywheel Manufacturer Size - Diameter x Width Number of Grooves Material Wk2 Rotating Mass
0 0 0 0 0 0 0 0 0 0 0
Notes
Roll Crusher.xls
General Confidential
Page 3 of 7
YERP-RC-ENG (05/08)
DATA SHEET
ROLL CRUSHER
Rev. No. Date Engr Chkd Appvd Job No. Project Client Site Location Reqn No.
DS-MV21REV. 0
DRIVE ASSEMBLY (cont'd) Belts Manufacturer Type Number of Belts Size Static Conditioning Service Factor Drive Guards per OSHA Standard LUBRICATION SYSTEM Type Lubricant Bearings Seals Gears an Pinions Base Assembly Base Assembly Piping, Tubing, Valves, Fittings Piping, Tubing, Valves, Fittings Piping, Tubing, Valves Material SPECIAL FEATURES
0 0 0 0 0 0 0 0 0 0 0 0 0
Clean-Out Doors - Sellers Standard Maintenance Access Panel Product Size Stting Adjustment
Crusher Feed and Discharge Hopper Inlet and Discharge Flexible Connector Reversing Starter (Momentary Rev Jog)
Empty kg kg
Operating kg kg
Controls Motors
Type Criteria Witnessed Description / Function Vibration Monitor Temperature Transmitters VFD Speed Transmitter Contact Type Contact Rating Enclosure (Minimum) UL Label
0 0 0 0
DPDT
No
Roll Crusher.xls
General Confidential
Page 4 of 7
YERP-RC-ENG (05/08)
DATA SHEET
ROLL CRUSHER
Rev. No. Date Engr Chkd Appvd Job No. Project Client Site Location Reqn No.
DS-MV21REV. 0
DRIVE MOTOR
0
Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure
0 0 0
Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label
0 0 0 0 0 0 0 0 0 0
Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 kw RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Notes FM
WPII
Buyer
Roll Crusher.xls
General Confidential
Page 5 of 7
YERP-RC-ENG (05/08)
DATA SHEET
ROLL CRUSHER
Rev. No. Date Engr Chkd Appvd Job No. Project Client Site Location Reqn No.
DS-MV21REV. 0
1.2
0.8
WT %
0.6
0.4
0.2
MICRONS
0.00
Roll Crusher.xls
General Confidential
Page 6 of 7
YERP-RC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV21-
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-REACTORS-ENG (05/08)
Page 1 of 8
Document Number
Job Number Client Location Item Number Item Name
Revisions
Quality Purpose
Document Number
Description
Revision Issued
Document Number
100-YER-PE-YSS-0437 100-YER-PE-YSS-0449 100-YER-PE-YSS-0456 100-YER-PE-YSS-0057
Description
YERP-32-SAMSS-004 Manufacture of Pressure Vessels YERP-32-SAMSS-020 Manufacture of Trays and Packing YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers YERP-SAES-D-001 Design Criteria for Pressure Vessels YERP-SAEP-325 Inspection Requirements for Pressurized Equipment YERP-SAES-A-004 General Requirements for Pressure Testing YERP-SAES-A-112 Meterorological and Seismic Design Data
Revision Issued
100-YER-PE-YSS-0031
INDEX
General Confidential
YERP-REACTORS-ENG (05/08)
Page 2 of 8
Document Number
100-YER-PE-YSS-0521 100-YER-PE-YSS-0248 100-YER-PE-YSS-0231 100-YER-PE-YSS-0232
Description
YERP-SAES-A-206 Positive Material Identification YERP-Form 175-321900 Manufacture of Pressure Vessels YERP-SAES-W-010 Welding Requirements for Pressure Vessels YERP-SAES-A-112 Meterorological and Seismic Design Data YERP-SAES-A-113 Geotechnical Engineering Requirements YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature Service YERP-00-SAIP-07 Positive Material Identification Requirements YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI) YERP-SAEP-1143 Radiographic Examination YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components YERP-SAEP-1144 Liquid Penetrant Examination of Welds and Components YERP-SAEP-1146 Manual Ultrasonic Thickness Testing YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and Equipment YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings YERP-AC-036915 Fireproofing for Column and Vessel Skirts YERP-SAES-N -001 Basic Criteria, Industrial Insulation PIP VEFV1101 Vessel; Nameplate Bracket PIP VEFV1102 Vessel: Tolerances (Elevation) PIP VEFV1103 Vessel: Grounding Lug PIP VEFV1108 Vessel: Vertical, Type "B" Base Plate w/ Cap Plate and Gussets PIP VEFV1110 Vessel: Vertical, Type "D" Base Plate w/ Top Ring and Gussets PIP VEFV1117 Vessel; Manway Vertical Davit PIP VEFV1118 Vessel; Manway Horizontal Davit PIP VEFV1119 Vessel; Column Davit PIP VEFV 1123 Vessel; Vertical, Insulation and Fireproofing Supports PIP VEFV1124 Vessel: Vortex Breakers PIP VEFV1125 Vessel: Internal Ladders PIP STF05501 Fixed Ladders and Cages PIP STF05521 Details for Angle Railings for Walking and Working Surfaces PIP STF05535 Vessel Circular Platform Details
Revision Issued
General Confidential
YERP-REACTORS-ENG (05/08)
Page 3 of 8
DESIGN DATA
Design Conditions Internal External
bar (g) bar C (MDMT) bar (g) mm bar
Minimum Design Metal Temp Operating Conditions Internal Corrosion Allowance Liquid Specific Gravity Pressure Drop Through Internals PWHT Required Alloy Verification Radiography Requirements Shop Hydrotest Pressure Field Hydrotest Pressure Painting Per Insulation Fireproofing Erection Weight Empty Weight Operating Weight Test Weight Vessel Designed For Wind Vessel Designed For Earthquake Moment At POS Wind Shear Force At POS Wind Moment At POS Earthquake Shear Force At POS Earthquake
Rev
Service PWHT No
Nm N Nm (Operating) N (Operating)
Nm (Empty) N (Empty)
No
General Confidential
YERP-REACTORS-ENG (05/08)
Page 4 of 8
GENERAL NOTES
1. 2. 3. 4. 5. 6. 7. 8. 9.
10. 11. 12. 13. 14.
All materials shown on this data sheet are to be furnished and installed by the Vessel Supplier unless otherwise noted. Substitutions of materials will not be allowed without YERP''s prior approval. This approval can only be obtained at the time Vessel Supplier submits his quotation. The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum. Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit or hinge and internal manhole grip. Internal ladder rungs shall be provided below the lowest shell manway on vertical vessels to permit access to the bottom head. Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required to be insulated or fireproofed. All internal elevations are to top of support ring (if required). All removable internals shall pass through the vessel manholes. Vessel Supplier to provide vessel grounding lugs. Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME Section VIII, Division 1, Appendix 2. Lifting and Tailing Lugs are to be designed and furnished by Vessel Supplier. Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material specification shown for plate, pipe or forgings on Page 2 of this data sheet. Vessel Supplier to provide skirt vents, access openings and skirt sleeves in accordance with the details shown on drawing . This includes the skirt to head attachment weld specified in Detail " ". For PIP (Process Industry Practices) drawings see web site http://www.pip.org
General Confidential
YERP-REACTORS-ENG (05/08)
Page 5 of 8
Document Number
Job Number
Rev
TABLE OF CONNECTIONS
General Notes for Table of Connections: A. Connections shown in sketch are diagrammatic only. True location to be determined by EPC Contractor. B. Nozzle projections to be determined by EPC Contractor in accordance with Project Specification 100-YER-PE-YSS-0437 PARA. 8.0 C. All pressure connections are to be flanged. D. Elevations in the table are from bottom TL to centerline of connection or face of flange unless noted otherwise. E. For hill side connections see plan or plan view. F. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-10). G. All flange faces shall have a stock finish. H. For specific notes to TABLE OF CONNECTIONS see next page.
Mark Size Rating Face Service Elevation Orient Specific Notes
General Confidential
YERP-REACTORS-ENG (05/08)
Page 6 of 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections) Use this information for quotation purpose only. Supply blind flange, bolts, nuts and gasket. Elevation is given to the face of flange. Nozzle size listed is minimum inside diameter of nozzle neck. Furnish davit in accordance with drawing PIP VEFV1117. Furnish hinge in accordance with drawing PIP VEFV1116. Furnish internal pipe support in accordance with drawing . Furnish internal plate flange in accordance with drawing . Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124. Furnish inlet hood baffle in accordance with drawing . Furnish inlet distributor in accordance with drawing With internal pipe per xxxxxx. Davit on right side facing manhole. Davit on left side facing manhole. Hinge on right side facing manhole. Hinge on left side facing manhole.
General Confidential
YERP-REACTORS-ENG (05/08)
Page 7 of 8
General Confidential
YERP-REACTORS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
PAGE AAA-B-CCCC
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Manufacturer details of the item The Model Number assigned to the item Parent Tag Number
Manufacturer Name Model Number Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No Capacity Certification Number Certification Date Certification Requirements Certifying Authority Design Setting Hydrostatic Test Pressure Hydrostatic Test Temperature Length T-T MAWP Material Maximum Diameter Maximum Operating Pressure Maximum Operating Temperature Minimum Diameter Minimum Operating Temperature NACE Pipe Inlet/Outlet Pressure Rating Purchase order Line No Set Pressure Shape Size Status Tag Number of Parent Skid Weight Weight Dry / Empty Year built
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
The volume of fluid/medium held or capable of being moved in a given time The number of certificate as issued by certifying authority The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The test or certifying authority for an item The Certifying Authority for hazardous area equipment Design set point for presure relief devices
Maximum Allowable Working Pressure The physical composition of material/s for an item
The maximum Operating Temperature of the item The minimum Operating Temperature of the item
Nominal Size
Status
General Confidential
YERP-RECLAIMER-ENG (05/08)
DATA SHEET
Reclaimer
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0
DS-MV41
Rev.
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
ITEM No. SERVICE No. REQD Cl. Indoor Div. Grp or Outdoor Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density / Packed Particle Size Angle of Repose Surcharge Angle Equipment Fed By Discharges to Minimum Mat'l Flowrates MTPH Duty Environment Conditions
0
Maximum
Normal
Design
Temperature, Max. / Min. Max. Wind Speed Max. Precipitation Max. Seismic Intensity Applicable Codes and Standards
Continuous Intermittent Very Severe Duty Wet Dusty Acid Fumes Steam High Temp. High Altitude C / C m/s mm ANSI CMAA References correspond to CMAA sections & paragraphs. MTPH m m / m / m KW / / / /
Reclaim Rate Max Reach Span / Boom Length Traveling Distance / Slewing Radii Wheel Diameter / Scraper Width Max. Pile Height of material Total Power loaded / Weight Scraper / Chain / Bucket Tansfer Chute / Lining Wheels / Rail Main Frame Structure External Surface Finish Priming/Painting
m m m MT /
MATERIALS OF CONSTRUCTION
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
?
Page 1 of 9
Reclaimer.xls
General Confidential
YERP-RECLAIMER-ENG (05/08)
DATA SHEET
Reclaimer
ACCESSORIES harrow Transfer Chute Dust Collection Dust Suppression Rails Rail Wipers Cable trench Cable tray General Reclaimer Type Collision Limit Position Limit Festooned cable Cable Drum Control Cab Alarm Beacon PLC Control Communication Bridge
DS-MV41
Rev. Belt Conveyor Drag Chain Conveyor Other Conveyor: Handrails, ladders, platforms Anchor Divice End Bumper & Stopper Maintenance Hoists Housing / Dome Boom Protal SemiProtal Other
0
CONSTRUCTION
1
Bucket Scraper
-1
Reclaimer is Installed in Main Structure Crosssection Stair Way / Width Total Wind Resistent Area Top of runway rail Height from grade Tolerance of Runway Rail Vibration No. of Reclaimer on Runway Equpt. Erection, Install & Alignment By: Rail Installation & Alignment By: Field Testing By: Boom / Girder GirderType Main Crosssection Dimension Walk way / Width Length of Cantilever Traveling Mechanism / End Truck Traveling Track Radii / Span (CL to CL of Rail) Traveling Drive No. / Mfr. Traveling Brake Type Traveling Brake Torque / Time Traveling Brake No. / Mfr Variable Speed Traveling Speed Max. / Min. Wheel Diameter / No. Foot Style Max. Wheel Pressure Bearing Housing Bearing No. / Mfr. Equalizing Compensating Approx. Runway Length Rail Model
Dome Pavilion Closed Building Boxed Frame Truss Other Checked Grid Plate m2 m Frequency Hz Displacement
1
Opened m
mm
m Hydraulic s
0
Cylinder
Buyer
Dual Rim
/ Yes Yes
1
No No m By:
Seller
Buyer
Reclaimer.xls
General Confidential
Page 2 of 9
YERP-RECLAIMER-ENG (05/08)
DATA SHEET
Reclaimer
CONSTRUCTION (cont) Slewing Mechanism Slewing Drive Type Slewing Drive No. / Mfr. Slewing Speed Max. / Min Slewing Bearing Type / Dimension No. of Slewing Bearing / Mfr Extreme Slewing Angle Luffing Mechanism Luffing Drive Type Luffing Drive No. / Mfr. Luffing Speed Max. / Min Extreme Luffing Angle Extreme Height of Pile Max. / Min. Conterweight Adjusting Conterweight Material Safety Guard Anchor End Stopper / Bumper Tie-Down Column Reclaiming / Conveying Equipments Type Belt Conveyor Trough Angle Max. Incline No. Drives Drive Location Drive Wrap, Total Belt: Width Max. Tension Rated Tension Type / No. Plies Carcass Grade Construction Cover Thickness Top / Bottom Cover Mat'l Top / Bottom Edges Breakers Total Thickness Splice Manufacturer Idlers: Diameter Style (Inline / Offset) Spacing No. Reqd CEMA Class Angle of Transfer Idlers No. Reqd
DS-MV41
Rev.
Hydraulic Motor Motor, Gear/Rack / rpm / rpm Ball Roller wheels / Clockwise Counterclockwise Rope / Gear/Rack Hydraulic
rpm / rpm Above Hori. Below Hori. + m / + m m Auto Adjustable Balance Fixed Four Bar Linkage Rope Hydraulic Cast Iron Concrete
0
Auto Manual Steel Frame Rubber Yes No Scraper Other: Troughing 20 Bucket Wheel Sidewall 35 45
Nm3/h kg of width kg of width / Woven Fabric Steel Cable Grade 1 Grade 2 mm / / Yes Vulcanized
Troughing mm mm
mm
No mm Mechanical
Return mm Nm3/h Ret. Training mm mm
Trough Training mm mm
Reclaimer.xls
General Confidential
Page 3 of 9
YERP-RECLAIMER-ENG (05/08)
DATA SHEET
Reclaimer
CONSTRUCTION (cont) Pulleys: Material Diameter, Width, Lagging Shaft Diameter, Shaft Mat'l Bearing Mfr Bearing Mounting Bearing Seals Take up Takeup Type Location / Travel Belt Cleaner Type Driven By Mfr / Model Weather Cover: Type Fastener Type Chutes: Min. Valley Angle Min. Thickness Lining Thickness Skirtboards: Min. Thickness Wiper Type / Material Drag Chain Conveyor Chain: Type / Mfr. No. Strands Working Strength Flights: Type / Mfr. Width x Height Mounting Terminals: Sprocket Size Shaft Size Bearing Type Bearing Size Takeup Type Takeup Movement Holdback Chain Cleaner
0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
DS-MV41
Rev.
TAIL SNUB TAKEUP BEND
HEAD
mm mm mm
Flange Labyrinth Manual Pneumatic Scraper: Rotary: Belt Pillowblock Lip Auto Screw Gravity Hyd Electric Ratchet / mm One Blade Multiple Blade Brush Blade Motor
/
Bolts Clamps
mm mm mm /
kg
mm
HEAD TAIL BEND
mm
mm
Yes
No m2
mm
Reclaimer.xls
General Confidential
Page 4 of 9
YERP-RECLAIMER-ENG (05/08)
DATA SHEET
Reclaimer
CONSTRUCTION (cont) Bucket Wheel Wheel Diameter Rim / Max. Bucket Capacity / No. Rolling Drive Type Rolling Drive Power / VFD ? Rolling Drive unit Mfr. Traveling Drive Type Traveling Drive Power / VFD ? Traveling Drive unit Mfr. Max. Rolling / Traveling Speed
0 1 2 3 3 4 3 5 6
DS-MV41
Rev. m / m3 / Hydraulic Motor KW / Yes No
0 0 0
Motor
by:
Motor
by: m/s
rpm / Yes No
Transfer Chute / Hopper Transfer Chute / Hopper Capacity Min. Valley Angle Material / Thickness Dust Collection/ Suppression Dust Collection: Efficiency Pressure Drop (entire unit) Media Type Surface Area Air/Cloth Ratio Media Cleaning Method Media Remove Hopper Vol. / Dims. Expl. /Press Relief Method SET / MAX PRESS. Resettable EXH. Fan Design Data Dust Suppression: Efficiency Recoverable Fluid Pressure Air Pressure Fluid / Wetting Agent Dilution Ration, Max. / Min. Proportioning Device Type Mixing Tank Size / Volume Pump Type Mfr / Model Rating Operating Power Pie Size / Schedule Hydraulic Power Unit Type of Pump / Flow Rate Pressure Rate Working Pressure Power of Drive unit Media Oil / Capacity of Tank Cooler / Heater
m3
mm
Collection Suppression %@ MT Bags m2 Both
Clean: Cartridges
(microns) Dirty:
MT
(actual) Pulse Jet Back Flow Shaker Rapper Man. TOP SIDE m3 mm HI FR. Horiz. Rupture Panel Door / kPaG kPaG YES NO 0 @ MT KW % Non-Airborne % Retained with Material kPaG kPaG (for air-driven nozzles) / / Control Valves Meter Pump mm dia. x mm high /
-1
m3
0 0 mm / Vane
mm TDH
kg
m3 Yes No
Yes
No
Reclaimer.xls
General Confidential
Page 5 of 9
YERP-RECLAIMER-ENG (05/08)
DATA SHEET
Reclaimer
CONSTRUCTION (cont) Control Cab Control Cab Location Traveling with Boom? Equiped with
DS-MV41
Rev.
Communication WEIGHTS & DIMENSIONS Weights Total Heaviest Component Skid Dimensions (L x W x H)
0 0 0
Yes No Air Conditioning Isolation and Soundproofing Safety Glass Windows (Windshields) Windshield Wipers and Washers Windshield Defrosting System Driver's Seat Instructor's Seat Curtain Auto Balanced Life Elevator Access, Ladder, Cage, Landing and Handrails Door interlock with operation Telephone cable Video Monitoring system Optical Cable Wireless Empty Test Operating kg kg kg kg kg kg m V Ph Hz / V Ph Hz / V Ph Hz / Telephone cable Optical Cable Nm3/h @ kPaG Criticality: Yes Cab Yes No Floor No kVA kVA kVA Wireless
UTILITIES REQUIRED
Controls High Volt Motors Low Volt Motors Communication Terminal Compressed Air Type Criteria Witnessed Control Method Integrated w/ System PLC Type of Control: Main Traveling Bucket Traveling Slewing Luffing Control Enclosures (Min.) Sensors Motion Switch (Low speed Sw.) Pull Cord Switches Level Switches (Plugged Chute) Misalignment Switches Loose Chain Detector Reclaimer Position Detector Collision limit VFD Controller Contacts Contact Type Contact Rating UL Label Special wiring conditions or codes: Power Suply Conductor Type Runway Conductor Type Mfr Furnished By
0
Power:
TESTING
NEMA Type
Model No.
By
DPDT No
SPST Volts
DPST
Insulated Buyer
Angle
Reclaimer.xls
General Confidential
Page 6 of 9
YERP-RECLAIMER-ENG (05/08)
DATA SHEET
Reclaimer
Sketch -- Diagram
DS-MV41
Rev.
(Complete/modify sketch below making special note of any obstructions which may interfere with the equi., or reference separate drawings)
Indicate cab or pendant location, relative locations of max. reach extreme angle, runway conductor location, adjacent equi., etc. Dimensions: (Dimensions are Approximate) A mm H mm O mm V mm P mm W mm B mm I mm Q mm X mm C mm J mm R mm Y mm D mm K mm S mm Z mm E mm L mm M mm T mm mm F mm N mm U mm G mm
0 0 0 0 0 0 0 0
Notes
Reclaimer.xls
General Confidential
Page 7 of 9
YERP-RECLAIMER-ENG (05/08)
DATA SHEET
Reclaimer
DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes
DS-MV41
Rev.
Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain
WPII
Buyer
Gearbox DRIVEN mm
/ / mm Pitches
Reclaimer.xls
General Confidential
Page 8 of 9
YERP-RECLAIMER-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV41
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-RV-ENG (05/08)
DATA SHEET
ROTARY VALVES
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0
DS-MV39Rev. 0
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0 0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density Particle Size Angle of Repose Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure Temperature Viscosity Flow Rates Mat'l, kg/h Pressure (Valve Body) Differential Pressure Temperature Applicable Codes / Standards
0 0
OPERATING CONDITIONS
kPaG C cP Minimum Maximum kPaG kPa C m3/Rev RPM % Nm3/h @ KW / kPa / / Normal Design
Capacity per Rev. Speed (Range) Fill Efficiency Leakage Operating / Motor Power Maximum Differential Press. Rating Product Contact Parts Housing / Endplates Rotor / Tips Gaskets Shaft Seals Line Injectors Shear Protectors
0
kPa KW
Diff. Press.
MATERIALS OF CONSTRUCTION
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
Rotary Valves.xls.xls
General Confidential
Page 1 of 5
YERP-RV-ENG (05/08)
DATA SHEET
ROTARY VALVES
ACCESSORIES
DS-MV39Rev. 0
CONSTRUCTION
Large Radius Pockets Shear Protector Speed Switch Line Injector Chain Tensioner Tachometer Vent Filter Cutter Blades Purge Kit (Note 1) Feeder Type Side-Entry Drop-Through Rotor End Type Open Closed No. of Vanes per Rotor Tip Design Adjustable Replaceable Tip Surface Hard Soft Tip Geometry Beveled Raked Tip Speed m/s Bearing Type Antifriction Bearing Mounting Outboard Seal Type Sq Packing Chevron Packing Lip Seal Purging Seals Endplates None Chain Guard Type Enclosed Oil-Bath Open Variable Speed Yes No Face-to-Face Dimension mm Size Type Connections: (List below or see Pg 4) mm Inlet mm Outlet mm Vent Filter Description/Function Speed Switches VFD Controller Tachometer Rotameters Pressure Regulator Solenoid Valve Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Controls Motors Compressed Air Maximum Noise Level Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (L x W x H)
0 0 0
Type
Mfr
Model No.
By
SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph Hz / kVA V Ph Hz / kVA Nm3/h @ kPaG dBA @ 1 meter
Rotary Valves.xls.xls
General Confidential
Page 2 of 5
YERP-RV-ENG (05/08)
DATA SHEET
ROTARY VALVES
DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size
DS-MV39Rev. 0
Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.15 1.0 KW RPM Yes No VFD DC By: Seller
0
WPII
Buyer
AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain Gearbox DRIVEN mm
/ / mm Pitches
/ / RPM KW High-Speed
Low-Speed
Notes
Rotary Valves.xls.xls
General Confidential
Page 3 of 5
YERP-RV-ENG (05/08)
DATA SHEET
ROTARY VALVES
Sketch - Diagram
(Sketch layout or reference separate drawings)
DS-MV39Rev. 0
DIMENSIONS H L Y W Z Rating
mm mm mm mm mm mm mm mm mm mm Note
CONNECTION SCHEDULE
Facing
Size
Y
Qty
Notes
Rotary Valves.xls.xls
General Confidential
L
Nozzle Page 4 of 5
YERP-RV-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV39-
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-SCIM>200HP-ENG (05/08)
J6491 LVMotor 02 (102007)
SQUIRREL CAGE INDUCTION MOTOR DATA SHEET (LESS THAN 200 HP)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED ELECTRICAL APPROVED CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publicatio without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
F1
F2
F3
DOCUMENT NUMBER CLIENT DOCUMENT NUMBER JOB NUMBER CLIENT LOCATION ITEM NUMBER SERVICE UNIT REQ NUMBER PAGE
OF
DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER APPLICABLE TO: PROPOSAL PURCHASE AS BUILT
BY PURCHASER OR MAN 1
Serial No: NEMA Frame: Driven Equipment Item No: Quantity: OPERATING CONDITIONS Installation: Indoor Outdoor Site Data: Altitude: Less than (1000 m) Other (m) Operating Mode: Continuous Standby Intermittent (C) Electrical Area Classification: Unclassified Ambient Temperature Electrical Characteristics: Zone Group Temp. Class. Volts Phase Hertz Unusual Conditions: Dust Corrosive Starting Voltage: Full Reduced % Atmospheric Mixture: Hose Down Volt Dip % Loaded Unloaded Ignition Temp: (C) Temp Code PERFORMANCE Nameplate: Power (kW) RPM S.F. No Load Current: (Amps) Load Current (Amps) Efficiency Power Factor Starts per Hour: Hot; Cold Full Full Load Torque: (N-m) 75% L. R. Torque: Breakdown Torque: %FLT 50% L. R. Time @ Max. Operating Temperature: (C) Seconds Locked Rotor Acceleration Time: Seconds CONSTRUCTION FEATURES Enclosure: TEFC Space Heater: Watts WP I WP II Explosion Proof Other Volts Phase Hertz Insulation: Class B Other Max. Sheath Temperature (C) F Non-hygroscopic Tropicalized Winding Temperature Dectectors; Temperature Rise: (C) above (C) No. per Phase Type by: @ S.F. Bearing Temperature Detectors: NEMA Torque Design: A B C D Location Type Locked Rotor kVA Code: Separate JB for Space Heater, Winding/Bearing Detectors Mounting: Horizontal Adjustable Frequency Drive Foot Mounted Flange Mounted Speed Range: from (rpm) ; to (rpm) Vertical Shaft Up Shaft Down Materials of Construction: Shaft: Hollow Solid Frame Canopy Required for Weather Protection Junction Box Coupling: Supplied By Mounted by Copper Bar Rotor Suitable for belt drive Gear Stainless Steel Filters Bearing Type: Ball Roller Sleeve Differential Pressure Switch for Inlet Filters Bearing Lubrication: Grease Ring Oil Oil Mist Vertical Jackscrews Ground Connection: Grease Fitting: Plugged Alemite Other Drilled and Tapped Hole in Conduit Box Bearing Shielding: Single Double Sealed for Life Motor Rotation: (facing end opposite shaft extension) Ground Lug Size (mm) CW CCW Bidirectional (kW) Motor Thrust Load: None Fan: Reversible Unidirectional Thrust Direction: Toward Away from coupling Non-sparking Aluminum (kW) Non-Metallic Motor Thrust Rating: Main Terminal Box Location: F-1 F-2 Nameplate Material: 316 SS Other TESTING & MISCELLANEOUS (kg) Net Testing: Required Witness Weight Shipping Routine Test - NEMA MG 1 Painting: Mfr Std IEEE 841 Heat Run & Efficiency Noise Design: (@ 1 m) Noise Test Max Sound Pressure Level dBA (@ 1 m) Certified Test Results Expected Sound Pressure Level dBA Remarks:
Model:
INDEX
General Confidential
YERP-SCIM>200HP-ENG (05/08)
SQUIRREL CAGE INDUCTION MOTOR DATA SHEET (LESS THAN 200 HP) SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Air Supply Check Alignment Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check
General Confidential
YERP-SCIM-ENG (05/08)
OF
DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0 0
BY PURCHASER OR MANUFACTURER
Serial No: NEMA Frame: Driven Equipment Item No Quantity: OPERATING CONDITIONS x Outdoor Site Data: Installation: Indoor Other (m) Operating Mode: Continuous Standby Intermittent Altitude: Less than 1000 m Ambient Temperature (C) Electrical Area Classification: Unclassified Electrical Characteristics: Class Group Division Volts Phase Hertz Unusual Conditions: Dust Fumes Starting Voltage: Full Reduced % Atmospheric Mixture: Volt Dip % Loaded Unloaded Ignition Temp: Temp Code (C) PERFORMANCE Nameplate Power kW; RPM S.F. No Load Current: (Amps) Load Current (Amps) Efficiency Power Factor Starts per Hour: Hot; Cold Full Full Load Torque: (N-m) Locked Rotor Torque: %FLT 75% 50% Breakdown Torque: %FLT Locked Rotor Acceleration Time: Seconds CONSTRUCTION FEATURES Enclosure: TEFC WP I WP II Space Heater: Watts Explosion Proof Other Volts Phase Hertz Insulation: Class B F Other Max. Sheath Temperature (C) Non-hygroscopic Tropicalized Winding Temperature Dectectors; Temperature Rise: (C) above (C) No. per Phase Type by: @ S.F. Bearing Temperature Detectors: Location Type NEMA Torque Design: A B C D Locked Rotor kVA Code: Separate JB for Space Heater, Winding/Bearing Detectors Mounting: Horizontal Adjustable Frequency Drive Foot Mounted Flange Mounted Speed Range: from rpm; to rpm Vertical Shaft Up Shaft Down Materials of Construction: Canopy Required for Weather Protection Frame Junction Box Coupling: Supplied By Mounted by Copper Bar Rotor Suitable for belt drive Stainless Steel Filters Bearing Type: Ball Roller Sleeve Differential Pressure Switch for Inlet Filters Bearing Lubrication: Grease Ring Oil Oil Mist Vertical Jackscrews Grease Fitting: Plugged Alemite Other Ground Connection: Sealed for Life Drilled and Tapped Hole in Conduit Box Bearing Shielding: Single Double Size (mm) Motor Rotation: (facing end opposite shaft extension) Ground Lug CW CCW Bidirectional Motor Thrust Load: None (kg) Fan: Reversible Unidirectional Thrust Direction: Toward Away from coupling Non-sparking Aluminum Non-Metallic Motor Thrust Rating: (kg) Main Terminal Box Location: F-1 F-2 Nameplate Material: 316 SS Other TESTING & MISCELLANEOUS Testing: Required Witness Weight (kg): Net Shipping Routine Test - NEMA MG 1 Painting: Mfr Std IEEE 841 Complete Test - IEEE 112 Noise Design: Max Sound Pressure Level @ 1 m dBA Noise Test Expected Sound Pressure Level @ 1 m dBA Certified Test Results Remarks:
0 0 0 0 0 0 0 0 0 0 0
Model:
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
1
INDEX
General Confidential
YERP-SCIM-ENG (05/08)
SQUIRREL CAGE INDUCTION MOTOR (375 kW AND LESS) DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion
SCE (Safety Critical Element) SRD (Safety Related Device) Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc Certificate Number Certification Full Load Test Functionality Test Noise Level Check Pre-Startup Safety Review Run Test Signal Tubing Check
General Confidential
YERP-SCP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. RESP005D-DM SEALLESS CENTRIFUGAL PUMP CLIENT DATA SHEET LOCATION UNIT NO. SI UNITS (bar) ITEM NO. SERVICE APPLICABLE TO: PROPOSAL PURCHASE AS BUILT REQ'N NO. J6491 Sealless Cent Pump (112007)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
PAGE
OF
DESIGN, MANUFACTUR
0
MJ35-1E
0
INFORMATION TO BE COMPLETED
BY PURCHASER
BY MANUFACTURER
GENERAL Pump Manufacturer Model Number Pumps Required Pump Size Number Motor Driven Number Turbine Driven Motor Item Number Turbine Item Number Motor Provided by Turbine Provided by Motor Mounted by Turbine Mounted by OPERATING CONDITIONS
RATED MAX. NORM. MIN. CAPACITY: (m/h) SUCTION PRESSURE: (barG) DISCHARGE PRESSURE: (barG) DIFFERENTIAL PRESSURE: (bar) DIFFERENTIAL HEAD: (m) @ MINIMUM S.G. HYDRAULIC POWER: (kW) AT DESIGNATED CAPACITY: RATED MAX. NORM. MIN. OPERATING TIME: % NPSH AVAILABLE: (m) SYSTEM DESIGN: STAND ALONE OPERATION PARALLEL OPERATION SERIES OPERATION WITH ITEM NUMB SUCTION PRESSURE: MIN./M / (barG) SERVICE: CONTINUOUS INTERMITTENT: STARTS/DAY SYSTEM CONTROL METHOD: SPEED FLOW LEVEL TEMPERATURE PRESSURE PIPE FRICTION RESISTANCE ONLY
0 0 0 0 0
Serial Number Type Gearbox Item Number Gearbox Provided by Gearbox Mounted by CONNECTIONS
PERFORMANCE CURVE NO MEASURED AT CAPY.: RATED ROTOR: IMPELLER DIAMETER: NPSH REQ'D: EFFICIENCY: HYDRAULIC: MAGNETIC: TOTAL:
MAX.
NORM
MIN.
RPM (mm) (m) % (kW) (kW) (kW)
MINIMUM CONTINUOUS FLOW WITHOUT EXTERNAL FLUSHING: THERMAL: (m/h) STABLE: (m/h) MINIMUM CONTINUOUS FLOW WITH EXTERNAL FLUSHING: THERMAL: (m/h) STABLE: (m/h) MAX. DIFFERENTIAL HEAD @ RATED IMPELLER: (m)
PUMPED FLUID
PUMPED FLUID: RATED PUMPING TEMP.:
AT DESIGNATED TEM RATED
SITE CONDITIONS
MIN.
(C)
MAX. MAX.
NORM. NORM.
MIN.
SPECIFIC GRAVITY: VAPOR PRESSURE: (barA) VISCOSITY: (mPa-s) SPECIFIC HEAT: (kJ/kg C) VAPOR PRESSURE VS TEMPERATURE CURVE PROVIDED LIQUID: HAZARDOUS FLAMMABLE NOTES: CORROSIVE / EROSIVE AGENT: CHLORIDE CONCENTRATION: PPM H2S CONCENTRATION: PPM OTHER: % SOLIDS: MAX. PARTICLE SIZE: (mm)
0 0
LOCATION: INDOOR HEATED UNDER ROOF OUTDOOR UNHEATED PARTIAL SIDES ALTITUDE: (m) RANGE OF AMBIENT TEMPS.: MIN./MAX. / ELECTRICAL CLASSIFICATION: ZONE. GR.: TEMP CODE.: NON HAZARDOUS
0 0 0
(C)
NOTES:
INDEX
General Confidential
YERP-SCP-ENG (05/08)
1 1
SERVICE:
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE JOB NO. PAGE ITEM NO. REQ'N NO.
1 2 3 4 5 6 7 8 9 10 11 12 13
RESP005D-DM SEALLESS CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) MAGNETIC DRIVE PUMPS
MAGNETIC COUPLING EDDY CURRENT SOFT START REQUIRED MAGNET SIZED TO HANDLE: RATED CAPACITY BEP CONTAINMENT SHELL:
OF
MOTOR DRIVER
(kW)
RPM
RADIAL CLEARANCE TO OUTER MAGNET RING: RADIAL CLEARANCE TO INNER ROTOR: MAGNET & BEARING FLUSHING (INT. / EXT.): EDDY CURRENT LOSSES THROUGH SHELL: HEAT GENERATION IN THE SHELL: DECOUPLE TORQ.: (N-m) SAFETY FACTOR (N-m) LOCKED ROTOR TORQUE:
(mm)
MECHANICAL DATA
0
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66
OUTER INNER MOUNTING METHOD: TEMP. LIMITATION: HERMETICALLY SEALED: NUMBER OF MAGNETS: TOTAL TORQUE: EXTERNAL ROTOR BEARINGS: MANUFACTURER: COUPLING END BEARING TYPE / NO.: IMPELLER END BEARING TYPE / NO.: LUBRICATION: GREASE CONSTANT LEVEL OILER FLOOD SEALED (GREASE) SHIELDED (GREASE) PURE MIST PURGE MIST BEARING ISOLATORS: OIL VISCOSITY ISO GRADE: COUPLING: MANUFACTURER: SIZE: SPACER LENGTH: COUPLING GUARD: TYPE: MODEL:
YES NO NOZZLE CONNECTIONS: (kW) SIZE CLASS TYPE FACING SUCTION: DISCHARGE DRAIN: VENT: IMPELLER TYPE: (C) CLOSED OPEN SEMI-OPEN OTHER: CASING MOUNTING: (N-m) FOOT CENTERLINE VERTICAL IN-LINE CONTAINMENT SHELL / STATOR LINER PRESSURE RATING: MAX. ALLOWABLE WORKING PRESS. (barG) (C) HYDROSTATIC TEST PRESSURE: (barG)
(kW)
0
REMARKS:
General Confidential
YERP-SCP-ENG (05/08)
1
SERVICE:
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE JOB NO. PAGE ITEM NO. REQ'N NO.
OF
COOLING OR HEATING PIPING NAME OF FLUID: INLET TEMP.: OUTLET TEMP.: RATED FLOW: SUPPLY PRESSURE: MAX. ALLOWABLE P: GALVANIZED PIPE STAINLESS STEEL TUBING SIGHT FLOW INDICATOR OUTLET SHUT-OFF VALVE REMARKS:
PIPING PLANS: ASME B73.3 HEATING AND COOLING PIPING PLAN: PUMP FLUID CIRCULATION PLAN:
MATERIALS
MATERIAL CLASS CODE: CASING: IMPELLER: CASE/IMPELLER WEAR RINGS SHAFT: CONTAINMENT SHELL: STATOR LINER: MAGNET (OUTER DRIVE RING) INNER ROTOR: SLEEVE BEARING: THRUST BEARING: DRIVER BEARING HOUSING: WETTED FASTENERS: BASEPLATE: COUPLING GUARD: ELEC. PENETRATION SEALNT
INSTRUMENTATION LEAK DETECTOR - SECONDAY CONTAINMENT BY: (C) PURCHASER SUPPLIER (C) MAKE / MODEL: (m/h) VIBRATION MONITORING BY: (barG) PURCHASER SUPPLIER (bar) MAKE / MODEL: MOTOR LOAD PROTECTION BY: PURCHASER SUPPLIER MAKE / MODEL: MINIMUM FLOW BYPASS PROVIDED BY PURCHASER TEMPERATURE & PRESSURE: TEMPERATURE GAUGES THERMOWELLS PRESSURE GAUGES CONTAINMENT SHELL TEMPERATURE PROBES ONLY CANNED MOTOR WINDING THERMOSTATS BEARING WEAR INDICATOR OTHER:
0 0 0
NOTES:
General Confidential
YERP-SCP-ENG (05/08)
DOCUMENT NUMBER:
SERVICE:
ITEM NO.
OF
REQ'N NO.
When this requisition is issued for purchase, the suppliers proposed curves for the selected pump will be inserted here as a substitute for this sheet. The pump performance and characteristics as given on this performance curve will be a part of the suppliers contractual obligation within the tolerances agreed upon.
General Confidential
YERP-SCP-ENG (05/08)
RESP005D-DM SEALLESS CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Coupling Detail Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid
The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size of the coupling The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size
General Confidential
YERP-SG(4.16kV)-ENG (05/08)
4.16 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section Specific Requirements V Seismic Zone per UBC: Hz Space Heaters (Y/N): CPT(s) for Space Heaters(Y/N): Phase Tropicalization (Y/N): A Power Bus Fungus Treated (Y/N): C Design Temp, Max/Min/Site Marine Shipping (Y/N): %Relative Humidity Max/Min Battery System Required (Y/N): ft/m Altitude Item Overall NAMEPLATES Line 1 Line 2 Equip. No.: Tripping Circuit (V): Closing Circuit (V): Interrupting Rating (kA): Momentary Rating (kA): Page 1 of 4
GENERAL
Line 3
UNITS
General
Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code Circuit Breaker Amperes Ckt Bkr Type (Vac/Air/SF6) HP / kW / kVA Full Load Amperes Locked Rotor Amperes Acc Time @ ___ %V Exciter Voltage Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size
Load
Power Connection
Fuses Xfmr Differential Number CT's Ratio Zero Sequence Number Ratio CT's Self-Balancing Number Ratio CT's Scheme Number One High/Two High Configuration Remote Opening/Closing Remote Racking Arc Resistant Switchgear
Other
INDEX
General Confidential
YERP-SG(4.16kV)-ENG (05/08)
4.16 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section Specific Requirements Equip. No.: Page 2 of 4
GENERAL
See Page 1.
Line 1
Line 2
Line 3
UNITS
General
Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code Circuit Breaker Amperes Ckt Bkr Type (Vac/Air/SF6) HP / kW / kVA Full Load Amperes Locked Rotor Amperes Acc Time @ ___ %V Exciter Voltage Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size
Load
Power Connection
Fuses Xfmr Differential Number CT's Ratio Zero Sequence Number CT's Ratio Self-Balancing Number CT's Ratio Scheme Number One High/Two High Configuration Remote Opening/Closing Remote Racking Arc Resistant Switchgear
Other
General Confidential
YERP-SG(4.16kV)-ENG (05/08)
4.16 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Scheme Number Application AM - amperes AS - positions VM - kV VS - positions WHD - minutes WM - MW VARM - MVAR PFM FM AX VX WX VARX VAX PFX FX Pushbuttons Indicating Lights Relaying & Metering Schemes I1 A1 G1 Incoming Auxiliary & Power Bus Generator Line TB1 Tie Breaker F1 Power Feeder IM1 Induction Motor Equip. No.: SM1 Sync. Motor Page 3 of 4
Metering
Control
25 - Sync Check 27 - Undervoltage 32 - Reverse Power 37 - Undercurrent/pwr 40 - Field 46 - Phase Balance 47 - Phase Seq V 48 - Incomplete Seq 49 - RTD 49 - Thermal 50/51 - Overcurrent 50N/51N 50GS - Ground Sensor 51G1/51G2 51V - Voltage restraint Relaying 55 - Power Factor 59 - Overvoltage 60I - Current Balance 60V - Voltage Balance 67 - Directional O/C 81 - Frequency 86 - Lockout 87 - Differential 86T2 - Lockout 94 - Transfer Tripping
56 Notes: 57 58 59 60 61 62
General Confidential
YERP-SG(4.16kV)-ENG (05/08)
4.16 kV SWITCHGEAR
Job: 1 Notes(Continuation): 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Page 4 of 4
General Confidential
YERP-SG(13.8kV)-ENG (05/08)
Technical Data Sheet
13.8 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Section Specific Requirements kV Seismic Zone per UBC: Space Heaters (Y/N): Hz Phase CPT(s) for Space Heaters(Y/N): A Power Bus Tropicalization (Y/N): Fungus Treated (Y/N): C Design Temp, Max/Min/Site Marine Shipping (Y/N): %Relative Humidity Max/Min Battery System Required (Y/N): ft/m Altitude Item Overall 1 2 3 4 Line 1 Line 2 Equip. No.: Tripping Circuit (V): Closing Circuit (V): Interrupting Rating (kA): Momentary Rating (kA): Page 1 of 5
GENERAL
Line 3
NAMEPLATES
UNITS
General
Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code Circuit Breaker Amperes Ckt Bkr Type (Vac/Air/SF6) HP / kW / MVA Full Load Amperes Locked Rotor Amperes Acc Time @ ___ %V Exciter Voltage Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size
Load
Power Connection
Other
Fuses Bus Differential Number CT's Ratio Xfmr Differential Number Ratio CT's Zero Sequence Number CT's Ratio Number Self-Balancing Ratio CT's Scheme Number One High/Two High Configuration Remote Opening/Closing Remote Racking Arc Resistant Switchgear Surge Arrestor Key Interlock
INDEX
General Confidential
YERP-SG(13.8kV)-ENG (05/08)
13.8 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Section Specific Requirements Equip. No.: Page 2 of 5
GENERAL
Item NAMEPLATES
Line 1
Line 2
Line 3
UNITS
General
Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code Circuit Breaker Amperes Ckt Bkr Type (Vac/Air/SF6) HP / kW / MVA Full Load Amperes Locked Rotor Amperes Acc Time @ ___ %V Exciter Voltage Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size
Load
Power Connection
Other
Fuses Bus Differential Number CT's Ratio Xfmr Differential Number CT's Ratio Zero Sequence Number CT's Ratio Self-Balancing Number Ratio CT's Scheme Number One High/Two High Configuration Remote Opening/Closing Remote Racking Arc Resistant Switchgear Surge Arrestor Key Interlock
General Confidential
YERP-SG(13.8kV)-ENG (05/08)
13.8 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Section Specific Requirements Equip. No.: Page 3 of 5
GENERAL
See Page 1.
Item NAMEPLATES
Line 1
Line 2
Line 3
UNITS
General
Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code Circuit Breaker Amperes Ckt Bkr Type (Vac/Air/SF6) HP / kW / kVA Full Load Amperes Locked Rotor Amperes Acc Time @ ___ %V Exciter Voltage Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size
Load
Power Connection
Other
Fuses Bus Differential Number Ratio CT's Xfmr Differential Number CT's Ratio Zero Sequence Number CT's Ratio Self-Balancing CT's Scheme Number One High/Two High Configuration Remote Opening/Closing Remote Racking Arc Resistant Switchgear Surge Arrestor Key Interlock
General Confidential
YERP-SG(13.8kV)-ENG (05/08)
13.8 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Section Specific Requirements Equip. No.: Page 4 of 5
GENERAL
See Page 1.
Item NAMEPLATES
Line 1
Line 2
Line 3
UNITS
General
Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code Circuit Breaker Amperes Ckt Bkr Type (Vac/Air/SF6) HP / kW / kVA Full Load Amperes Locked Rotor Amperes Acc Time @ ___ %V Exciter Voltage Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size
Load
Power Connection
Other
Fuses Bus Differential Number CT's Ratio Xfmr Differential Number CT's Ratio Zero Sequence Number CT's Ratio Self-Balancing CT's Scheme Number One High/Two High Configuration Remote Opening/Closing Remote Racking Arc Resistant Switchgear Surge Arrestor Key Interlock
General Confidential
YERP-SG(13.8kV)-ENG (05/08)
13.8 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Scheme Number Application AM - amperes AS - positions VM - kV VS - positions WHD - minutes WM - MW VARM - MVAR PFM FM AX VX WX VARX VAX PFX FX Pushbuttons Indicating Lights Motor Space Heater Meter Relaying & Metering Schemes I1 A1 G1 Incoming Auxiliary & Power Line Bus Generator TB1 Tie Breaker F1 Power Feeder IM1 Induction Motor Equip. No.: SM1 Sync. Motor Page 5 of 5
Metering
Control
25 - Sync Check 27 - Undervoltage 32 - Reverse Power 37 - Undercurrent/pwr 38 - Bearing Protection 40 - Field 46 - Phase Balance 47 - Phase Seq V 48 - Incomplete Seq 49 - RTD 49 - Thermal 50/51 - Overcurrent 50N/51N 50GS -Ground Sensor 51G1/51G2 51V -Voltage restraint Relaying 55 - Power Factor 59 - Overvoltage 60I - Current Balance 60V -Voltage Balance 67 - Directional O/C 81 - Frequency 86 - Lockout 86T1 - Lockout 86T2 - Lockout 87 - Bus Differential 87- Xfmr Differential 87L - Line Protection 87M - Motor Differential Protection 94L - Transfer Tripping
57 Notes: 58 59 60 61 62 63 64
General Confidential
YERP-SG(480kV)-ENG (05/08)
480 V SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section Specific Requirements Phase Seismic Zone per UBC: V Hz Space Heaters(Y/N): kA (Sym) Power Bus S.C. Rating A Power Bus CPT(s) for Space Heaters(Y/N): Fungus Treated (Y/N): C Design Temp, Max/Min/Site Marine Shipping (Y/N): %Relative Humidity Max/Min High Res. Gnd. System (Y/N): ft/m Altitude Item Overall NAMEPLATES Line 1 Line 2 Equip. No.: Tropicalization (Y/N): Tripping Circuit (V): Closing Circuit (V): Page 1 of 3
GENERAL
Line 3
UNITS
General
Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code CB Continuous Rating (A) Electric/Manual Current-Limiting Fuses Sensor Rating (A) Trip Plug Rating (A) Long Time Short Time Instantaneous Ground Fault HP / kW / kVA Full Load Amperes Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size Phase CT's Number Ratio Number PT's Ratio CPT Secondary AM - amperes VM - kV WM - watts WHD - minutes PFM 50/51 27 25 86 86T2 94 - Transfer Tripping
Load
Power Connection
INDEX
General Confidential
YERP-SG(480kV)-ENG (05/08)
480 V SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section Specific Requirements Equip. No.: Page 2 of 3
GENERAL
See Page 1.
Line 1
Line 2
Line 3
UNITS
General
Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code CB Continuous Rating (A) Electric/Manual Current-Limiting Fuses Sensor Rating (A) Trip Plug Rating (A) Long Time Short Time Instantaneous Ground Fault HP / kW / kVA Full Load Amperes Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size Phase CT's Number Ratio Number PT's Ratio CPT Secondary AM - amperes VM - kV WM - watts WHD - minutes PFM 50/51 27 25 86 86T2 94 - Transfer Tripping
Load
Power Connection
General Confidential
YERP-SG(480kV)-ENG (05/08)
480 V SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section Specific Requirements Equip. No.: Page 3 of 3
GENERAL
See Page 1.
Line 1
Line 3
UNITS
General
Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code CB Continuous Rating (A) Electric/Manual Current-Limiting Fuses Sensor Rating (A) Trip Plug Rating (A) Long Time Short Time Instantaneous Ground Fault HP / kW / kVA Full Load Amperes Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size Phase CT's Number Ratio Number PT's Ratio CPT Secondary AM - amperes VM - kV WM - watts WHD - minutes PFM 50/51 27 25 86 86T2 94 - Transfer Tripping
Load
Power Connection
56 Notes: 57 58 59 60 61
General Confidential
YERP-SG-ENG (05/08)
REV/APPR CLIENT
OF
11
GENERAL
AS-BUILT
Basic Data: Applicable Standards: North American (ie., ANSI, NEMA) International (ie., IEC, ISO) Special Purpose Paragraphs Apply (1.1.2.) Volts Phase Hertz Duty: Continuous Other Nameplate Rating (2.2.1.1) (kW) Service Factor (2.2.1.3) Synchronous RPM Rated PF Insul Class Voltage and Frequency Variations (2.2.4) Stator Temperature Rise (2.3.1.1) (C) (C) Rotor Temperature Rise (C) (C) Sealed Exciter Windings Required (2.3.2.2.2) Manufacturer's Type Frame Size Other: Rotor Wk 2 Minimum % Overspeed 2.1.4, 2.4.5.2.7 (kg-m)
0 0 0
Class Zone Group Nonclassified Class Group Division Temperature Code Ignition Temperature (If Less Than 250C) (C) Site Elevation Ambient Temperature: Max (C) Min (C) Relative Humidity: Max % Min % Generator Location: Indoor Building Temperature Controlled: Yes No Outdoor Roof Over Motor No Roof Over Motor Nonmassive Foundation (2.4.6.1.2), Description Unusual Conditions: Dust (2.4.1.2.2, c) Seismic Loading (2.4.2.2) Other: Enclosure (2.4.1.2.1): Explosion Proof TEFC (2.4.1.2.3) Weather Protected (2.4.1.2.2) Type 1 TEPV TEWAC (2.4.1.2.4) TEAAC, Tubes (2.410.8, a): Copper Stainless Steel Fasteners (2.4.1.1, c) Degree of Protection IP Other Notes: Denotes information to be furnished by Supplier with the Proposal Denotes required information to be furnished by Supplier upon receipt of Purchase Order. Or absence of any symbol denotes information to be furnished by Purchaser with Request for Proposal Remarks:
0
(m)
Open-Drip-proof Type II Other Aluminum Stainless Steel Provision for Purging (2.4.1.1, f) Cooling System
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-SG-ENG (05/08)
GENERAL (CONT)
Mounting: Foot Mounted Engine Type: Double Shaft Single Bearing No Bearing Shaft Furnished By Bearing Furnished By Baseplate: Furnished By (2.4.2.6) Soleplate: Furnished By (2.4.2.6) Axial Stator Shift Required (2.4.2.16) Epoxy Grout To Be Used (2.4.2.7.4) Type Special Connections for Field Piping (2.4.3.1) When Rotor Dynamic Analysis Is Specified, List of Foundation Data Required from Purchaser (2.4.6.1.2): Electrical System: Primary Power: Volts Phase Short-Circuit MVA at Generator Bus (2.2.5.2, b) Method of System Grounding (3.6.2.2) Other Parallel Operation Requirements with Existing Equipment, Define
Special Conditions: Special Vibration Requirements (4.3.3.10) Evaluation Factor (EF) (6.1.1) $/ (kW) applied at Federal, State, or Local Codes (2.1.7): Any External Forces on Motor Housing That May Affect Site Performance (2.1.13, 2.4.4):
(kW)
DRIVER INFORMATION
Prime Mover Equipment Tag No.: Furnish Performance Curves, Curve Numbers (6.1.4) Calculated Efficiency Direct Connected Speed-Increasing-Reducing Gear (2.2.3.2, c): Ratio Gear WK (2.2.3.2, c) (kg-m)at RPM Driver WK (2.2.3.2, c) (kg-m)at RPM Type of Coupling (2.4.9.4): Manufacturer's Standard Per API 671 Mfr Taper Fit Cylindrical Fit Flange Other Coupling Data Coupling WK (2.2.3.2, c) (kg-m)at RPM Mass Moment of Coupling Half (2.4.6.2.2.1, f) (N-m) Supplied By: Generator Mfr Driver Equipment Mfr Purchaser Mounted By: Generator Mfr Driver Equipment Mfr Purchaser
Model
GENERATOR DATA
Rotation required by Driver When Facing Generator Non Driven End: Rotor Construction: Solid Cylindrical Salient-Pole "Star" Punching Type, Shrunk Onto Shaft Salient-Pole Dove-Tail or T-Tail Attachment To Shaft Remarks: Clockwise Laminated Cylindrical Other
General Confidential
YERP-SG-ENG (05/08)
C
SF
Generator Parameters (State Per Unit Values. Generator X, Armature Leakage Reactance Xad Direct Axis Armature Reactance Xd Direct Axis Synchronous Reactance (Saturated) Xp Potier Reactance Rf Field Resistance X'd Direct Axis Transient Reactance (Saturated) X"d Direct Axis Subtransient Reactance (Saturated) Ra Stator Armature Resistance/ Phase Xaq Quadrature Axis Armature Reactance Xq Quadrature Axis Synchronous Reactance (Saturated) Xf Field Leakage Reactance X'q Quadrature Axis Transient Reactance (Saturated) X"q Quadrature Axis Subtransient Reactance (Saturated) Rkq Quadrature Axis Amortisseur Resistance Rkd Direct Axis Amortisseur Resistance Xkq Quadrature Axis Amortisseur Reactance Xkd Direct Axis Amortisseur Reactance Ro Zero Sequence Resistance R1 Positive Sequence Resistance R2 Negative Sequence Resistance X0 Zero Sequence Reactance X2 Negative Sequence Reactance (Saturated) Ta Armature Short-Circuit Time Constant, Sec T'd0 Direct Axis Transient Open-Circuit Time Constant, Sec T'q0 Quadrature Axis Transient Open-Circuit Time Constant, Sec T''d0 Direct Axis Subtransient Open-Circuit Time Constant, Sec T''q0 Quadrature Axis Subtransient Open-Circuit Time Constant, Sec T'd Direct Axis Transient Short-Circuit Time Constant, Sec T''d Direct Axis Subtransient Short-Circuit Time Constant, Sec
0
Un-Saturated
Un-Saturated Un-Saturated
Un-Saturated
It Cw
Remarks:
General Confidential
YERP-SG-ENG (05/08)
Antifriction (2.4.7.2)
Max (mm) Part No. Part No. Max (mm) Part No.
(mm)
(mm)
LUBRICATION SYSTEM
Pressure or Flood Lube (2.4.8.4): System Supplied By (2.4.8.4) Common With Driven Equip (2.4.8.4; 2.4.8.5) Per API 614 (2.4.8.7) Mfr's Standard (2.4.8.8) Type of Oil Pressure (2.4.8.8.2) (barG) Oil Viscosity Bearing Oil Requirements (6.1.5): (m/h) (barG) Heat Loss To Be Removed (kJ/hr) Main Oil Pump Required: Integral Shaft Driven (2.4.8.8.3) Separate If Separate: Vertical Horizontal Type of Drive: Steam Turbine Electric Motor Standby Oil Pump Required (2.4.8.8.5): Vertical Horizontal Type of Drive: Steam Turbine Motor Turbine Driver Pressure (barG) Temperature Range (C) to (C) Electric Motor Driver: AC Volts AC Phase DC Volts Filter Element (2.4.8.8.7) Single Duplex Oil Filters Required (2.4.8.8.7) Manufacturer Model Oil Cooler Required (2.4.8.8.6): Water Cooled Air Cooled Construction Details Self-Lube: Bearing Housing Heaters Required (2.4.8.3) Bearing Constant-Level Sight Feed Oilers Required (2.4.7.12): Type Type Oil Mist for Antifriction Bearings (2.4.7.14) Antifriction Bearings: Grease Type:
0 0
ACCESSORY EQUIPMENT
TEWAC Heat Exchanger: Exchanger Location (2.4.1.2.4, c) Redundant Coolers Required (2.4.1.2.4, b): Yes No If Cooling Water Conditions Not Per (2.4.1.2.4, a): Specify Differences Water Press (barG) Min Max Water Flow (m/h) Min Tube Material (2.4.1.2.4 e, 2.4.10.8, b) Tube Construction (2.4.1.2.4, e) Double Tube Single Tube Air Temperature Sensor Required (2.4.1.2.4, h) Description: Flow Sensor Local Indicator Required (2.4.1.2.4, g) Relay Contacts NO Leak Detection Required (2.4.1.2.4, c) Type and Description High Flow Alarm Set Point (m/h) Low Flow Shutdown Set Point Air Filters L3.5); Provision Only (3.5.2) Manufacturer Remarks:
Max
NC (m/h)
General Confidential
YERP-SG-ENG (05/08)
Manufacturer
Main Conduit Box Sized For (3.1.1): Main Leads: Conductor Size Type Insulation Quantity Per Phase Entering From (3.1.4): Top Bottom Both Ends of Stator Winding Brought Out to Terminal Box (2.2.2.1) Terminations and Interior Jumpers: Insulated Uninsulated Surge Capacitors (3.1.6, i; 3.6.2.1): Microfarads Supplied By Mounted By Surge Arresters (3.1.6, i; 3.6.2.2): kV Rated Supplied By Mounted By Current Transformers (3.1.6, j) For Ammeter Accuracy Class Quantity Ratio Supplied By Mounted By Current Transformers for Differential Protection (3.1.6, j): Accuracy Class Quantity Ratio Supplied By Mounted By Potential Transformers (3.1.6, I) For Voltmeter Accuracy Class Quantity Ratio Fuses Required Supplied By Mounted By Bushing Studs or Receptacles (3.1.6, h) Space For Stress Cones (3.1.6, g) Space Heaters (3.1.6, b): Volts Phase (kW) Maximum Sheath Temperature, C or Temperature Code Thermal Insulation (3.1.6, a) Breathers (3.1.6, d) Drain Holes (3.1.6, c) Provision for Purging (3.1.6, e) Removable Links (3.1.6, f) Silver-Plated Bus Joints (3.1.6, k) Fault Withstand (3.1.2) Ground Bus (3.1.6.m) Other Terminal Box Requirements (3.1.6)
0
Side
Stator Space Heaters (3.4.1. 3.42): Volts Phase (kW) Maximum Sheath Temperature, C or Temperature Code Sheath Material Bearing Heaters (2.4.8.3: 2.4.8.8.8): Type: Volts Phase (kW) Maximum Sheath Temperature, C or Temperature Code
Phase
(kW)
Winding -Temperature Detectors (3.2.1: 3.5.5): RTD's: Qty/Phase Material Ground One Lead (3.2.1.2) Yes No Thermocouples: Qty/Phase Type Stator Winding Temperature Switch Recommended Settings:
0
Ohms @
(C)
Type:
3-Wire
2-Wire
Alarm
(C)
Shutdown
(C)
Remarks:
General Confidential
YERP-SG-ENG (05/08)
3-Wire 4-Wire NO
2-Wire NC
(C) (C)
Vibration Detectors (3.8): Noncontacting Probes (3.8.1) Installed Provisions Only Qty/Brg: Two (3.8.1) Probe Type Model Probe Furnished By Oscillator/Demodulator Model Oscillator/Demodulator Furnished By Bearing Housing Seismic Sensors (3.8.3) Provisions Only Installed Qty/Bearing Location (H, V, A) Sensor Type Model Output Transducer Model Sensor Furnished By Transducer Furnished By Vibration Switch: Manual Reset Electric Reset Switch Type Model Terminal Head or Box (3.1.11)
Four (3.8.2)
CONTROLS
IEEE Type Excitation System Excitation System Voltage Response Ratio (Over A 0.5 Second Interval), Using the IEEE 421A Definition Excitation System Voltage Response Time (Per IEEE 421A), Sec Exciter Ceiling Voltage, When Loaded by the Main Generator Rotor Field Resistance (at 100 C) Generator Vendor to Furnish: Synchronous Machine Regulator (Voltage Regulator) Mfr Model Excitation System:
V DC
Permanent Magnet Generator Excitation Source High Initial Response Excitation System Required
Short circuit currents vs time for three phase fault conditions, line to line and line to ground fault conditions
Curve No.
Transient (momentary) voltage regulation during sudden application and removal of specified load" Load KV KVAR OVReg Total and single harmonic voltages expressed in percent of fundamental voltage for line to line and line to neutral while unit opeating at rate's voltage, frequency and no load
General Confidential
YERP-SG-ENG (05/08)
CONTROLS (CONT)
Separate Control Devices, as Checked, for Mounting in: Purchaser's Switchgear Vendor Furnished Control Panel Completely Assembled Control Panel with Devices as Checked (3.6.4.2) Devices Mounted on Front of Panel. Labeled as Indicated: Frequency Hz Scale Ammeter (0 - 5 A), 0 A Scale Voltmeter (0 - 150 VAC), 0 kV Scale, "GENERATOR VOLTAGE" "POWER FACTOR" Meter, 0.80 - 1 - 0.80 Scale or Scale Ammeter, 0 ADC Scale, "EXCITER FIELD AMPERES" Potentiometer, "EXCITER FIELD" EXCITER FIELD ON-OFF Test Switch Generator Field- Ground Relay, "MAIN FIELD GROUND" Type Overcurrent Relays (3), Instantaneous, 0.5 -2 A Range Manufacturer Catalog No. Overtemperature Relay, 50 - 190 C Range, For Use with Ohm RTD, "STATOR TEMPERATURE" Manufacturer Catalog No. Quantity Type Alarm Panel Automatic Power-Factor Controller VAR Controller Vibration Probe Monitors: Manufacturer Model Temperature Indicator, (C) Synchronoscope, With Lights Synchronism-Check Relay, Type Automatic Synchronizer, Type Automatic Voltage Regulator (Synchronous Machine Regulator) Single Dual with Null Adjustment Dual with Automatic Matching Feature Volts/ Hertz Limiter Other Devices Mounted Inside Panel, Labeled to Coincide with Drawing Identification: Control Power Transformer, Constant Voltage, kVA, V-120 V Rated to Maintain 95% Secondary Voltage with 50% Dip of Primary Voltage Full-Wave Bridge, Silicon Rectifiers A (Min of 125% of Exciter Field Amperes), Convection Cooled Contactor, Exciter Field Current Field Monitor Relay, to Switch and Signal on Loss of Field or Out of Step Condition Auxiliary and Timing Relays, as Required Surge Suppressors and Fuses, as Required Terminal Blocks, Heavy Duty, Identified by Unique Numbers, Number as Req'd with 20% Spares Switches Required for Alarm and Control Devices (3.6.1): Contacts: AC DC Control Panel Wiring Entrance: Top Bottom Side Other
0
General Confidential
YERP-SG-ENG (05/08)
MISCELLANEOUS
Painting: Supplier's Standard Extra Coat At Shipment User's Special Paint (4.4.3.1)
Shipment: Domestic Export Export Boxing Required Special Shipping Bearings (4.4.3.9) Special Winterizing Requirements (6.1.16) Miscellaneous: Stator Net Weight (kg) Total Weight (kg) Generator Outline Drawing No. Test Report Reference Number Maximum Sound Pressure Level (2.1.3) dBA Quantity of Special Tools Required (2.1.11,2.4.2.14) Special Low-Temperature Materials Requirements (2.4.10.4)
Outdoor Storage for More Than Six Months (4.4.1) Piping Assembled (4.4.5) Mounted on Skid (4.4.3.6)
(kg) (kg)
List of Materials To Be Identified With Applicable ANSI, ASTM, or ASME Numbers (6.1.19) Special Identification for Transmittals (6.2.1.2, e) Nameplate Material (2.4.11.1): Stainless Steel Monel Other Separate Nameplate with Purchaser's Information (2.4.11.4) Commissioning Assistance Required (6.1.18) Outline for Special Weather Protection (6.1.16) Detailed Data Required on the Excitation System, Prime Mover, and Governor in Order to Perform y Generator, y Other:
Finished Coil Dimension in Slot Region, W x H x L (Also Give Tolerances): Total Number of Stator Slots Winding Throw Slot Filter Description - Thickness: Top Side Special End - Turn Bracing Other Information Rotor Winding Information: Total Copper Weight (kg) Strand or Bar Size Insulation Description General Description of Winding (Number of Turns, Formed Coil, Size, Etc,) Damper Winding Description, If Applicable Retaining Ring Alloy, If Applicable Shaft Material Other: Remarks:
Conductor Material
General Confidential
YERP-SG-ENG (05/08)
General Confidential
YERP-SG-ENG (05/08)
COMMENTS
General Confidential
YERP-SG-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
SYNCHRONOUS GENERATOR (API 546) DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
11
OF
11
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name One Line Diagram Doc No Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grnd Resistance Check (Meggar) Grounding System Check Noise Level Check Power Cable Run Pre-Startup Safety Review Protective/Safety Device Setting Contactor Rating ContactorTrip Rating Overload Protection Device Overload Rating and Type Overload Trip Rating Switchgear Protection Rating Total Voltage Voltage Rating kVA Rating
The System Code Number assigned to the item Vendor Name Document number of the One Line Diagram containing this equipment
The load protection level on the system equipment The total voltage for a battery The maximum and minimum voltage rating for equipment The Voltage ampere rating for the equipment
General Confidential
YERP-SGV-ENG (05/08)
DATA SHEET
DS-MV84REV. 0
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density Particle Size Angle of Repose Duty Equipment Fed By Discharges to Installed In (Line type) Function Valve Position (Line orientation) Fluid Involved Fluid Pressure Upstream Fluid Pressure Downstream Temperature Viscosity Flow Rates Fluid, Nm3/h Mat'l, kg/h Pressure Temperature Applicable Codes / Standards Code Stamp Failure Position On (Failure Cause) Maximum Diff. Pressure Leakage @ Pressure Diff. Connection Size (Inside dims) Actuation Product Contact Parts Body / Blade / Seats Seals, Packing Gaskets Bolting / Tubing Internal Surface Finish External Surface Finish Priming / Painting Continuous
kg/m3 cm ( Fr Horiz:
Poured
microns) Drained
OPERATING CONDITIONS
Intermittent
Pressure Vacuum Modulation Vertical (Open) (Open) C cP kPaG kPaG (Closed) (Closed)
Minimum
Maximum
Normal
Design
kPaG C Yes Open Electrical No Closed Last Air Both kPa Nm3/h @ mm Local / /
kPa
Remote
MATERIALS OF CONSTRUCTION
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
Page 1 of 5
YERP-SGV-ENG (05/08)
DATA SHEET
DS-MV84REV. 0
ACCESSORIES
CONSTRUCTION
Knife Enclosed, Non-Jam Split Body Self-Cleaning Bore & Chest Areas Guided Slide Plate Resilient Seat Bubble-Tight Shutoff Bi-Directional Full Bore V-Port O-Port
0 0
Blade cutting Edge Shape Connection Shape Connection Type Tapped Holes Face-to-Face Dimension Seal Type Actuator: Actuator Type Mfr / Model Number Air Cylinder Type Stroke / Bore Cushioned Adjustable Stops Positioner Electric Position Feedback By Force / Torque Solenoid Valve Features Closes with Full Chute Description/Function Limit Switches Solenoid Valve Pressure Regulator Positioner Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Controls Motors Compressed Air Maximum Noise Level Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (LxWxH)
0 0 0
Hyd Cyl Elect. Motor Diaph. Hyd. Motor / Double Acting Spring Ret mm / mm Yes No Yes No Yes No Limit Switches Positioner Signal kg / m-kg Continuous Energization Manual Override Yes Type No (Not Flowing) Mfr Model No.
By
SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph Hz / kVA V Ph Hz / kVA Nm3/h @ kPaG dBA @ 1 meter
General Confidential
Page 2 of 5
YERP-SGV-ENG (05/08)
DATA SHEET
DS-MV84REV. 0
DIMENSIONS
(Sketch layout or reference separate drawings)
0
ENCLOSED NON-JAMMING
B (top) K (bot)
A (top) J (bot)
1 1/2"
1 1/2"
A B C D F H K L M P R S W
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
D (top) M (bot)
4" Spaces
KNIFE
A
A B C
C
B
F G
mm mm mm mm mm mm
Notes
General Confidential
Page 3 of 5
YERP-SGV-ENG (05/08)
DATA SHEET
DS-MV84REV. 0
Valve No.
VALVE LIST Pressure, mm W.C. @ Inlet @ Outlet Open Closed Open Closed
General Confidential
Page 4 of 5
YERP-SGV-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV84-
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-SL-ENG (05/08)
DATA SHEET
SHIP LOADER
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0
DS-MV41
Rev.
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
ITEM No. SERVICE No. REQD Cl. Indoor Div. Grp Outdoor or
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density / Packed Particle Size Angle of Repose Surcharge Angle Name / Description Load, Maximum / Normal Maximum Size Equipment Fed By Discharges to Minimum Mat'l Flowrates Duty MTPH Bags
Bulk
kg
Maximum
Normal
Design
Environment Conditions
0
Temperature, Max. / Min. Max. Wind Speed Max. Precipitation Max. Seismic Intensity Applicable Codes and Standards
ANSI B30.2.0 CMAA 70 References correspond to CMAA sections & paragraphs. MTPH Min m m / KW / Handymax 40k-60k / /
Loading Rate Hatch Shifting Time minutes Max Reach Area (LW) Clearence Highest / Lowest Total Power loaded / Weight Sized for Ship Rating DWT Chute / Lining Wheels / Rail Main Frame Structure External Surface Finish Priming/Painting
Max
Average m m MT
0
Handysize 10k-40k
Panamax 60k-80k
Capesize 80k-365k
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
Ship Loader.xls
General Confidential
Page 1 of 10
YERP-SL-ENG (05/08)
DATA SHEET
SHIP LOADER
ACCESSORIES
0
DS-MV41
Rev. Belt Conveyor Screw Conveyor Drag Chain Conveyor Conveyor Wash-Down Handrails, ladders, platforms Anchor Divice End Bumper & Stopper Maintenance Hoists Tie-Down Support Luffing Shuttling
Telescope Chute Material Distributor Surge Bin Rails Dust Collection Dust Suppression Scale Flop Gate General Shiploader Type Approx. Runway Length Total Wind Resistent Area No. of Shiploader on Runway Main Frame Structure Structure Type
Collision Limit Position Limit Festooned cable Cable Drum Control Cab Elevator PLC Control Communication Slewing Fixed/Polar Mobile m m2
CONSTRUCTION
Crosssection Stair Way / Width Boom GirderType Main Crosssection Dimension Walk way / Width Length of Cantilever Max. / Min. Traveling Mechanism Traveling Track Traveling Drive No. / Mfr. Traveling Brake Type Traveling Brake Torque / Time Traveling Brake No. / Mfr Variable Speed Traveling Speed Max. / Min. Wheel Diameter / No. Foot Style Max. Wheel Pressure Bearing Housing Bearing No. / Mfr. Rail Model Shuttle Mechanism Shuttle Drive Type Shuttle Drive No. / Mfr. Variable Speed Shuttling Speed Max. / Min. Shuttle Distance Boom Reach Max./ Min.
Fixed Tower Anchored Slewing Gantry Triple Support Portal Four Support Portal Boxed Frame Truss Tubular Colume Checked Grid Plate m Truss Tubular Boxed Frame Double Girder Single Girde m or One Two m m m
0
Quadran Linear Dual-Linear / Cam Disc Electric Hydraulic N.m s / Yes No By: Seller m/s / m/s mm Cylinder Conical Single Rim kPaG
0
Twin-Orbiting
Buyer
Dual Rim
/
1
Buyer
Rope / Yes
Buyer
Ship Loader.xls
General Confidential
Page 2 of 10
YERP-SL-ENG (05/08)
DATA SHEET
SHIP LOADER
CONSTRUCTION (cont) Slewing Mechanism Slewing Drive Type Slewing Drive No. / Mfr. Slewing 1 Speed Max. / Min Slewing 2 Speed Max. / Min Slewing Bearing Type / Dimension No. of Slewing Bearing / Mfr Extreme Slewing Angle Luffing Mechanism Luffing Drive Type Luffing Drive No. / Mfr. Luffing Speed Max. / Min Extreme Luffing Angle Conterweight Adjusting Conterweight Material Safety Guard Anchor End Stopper / Bumper Tie-Down Column Feeding Tripper Propelled By: Pulleys: Diameter, mm Width, mm Lagging Belt Cleaner Type Belt Cleaner Driven By Belt Cleaner Mfr / Model Chutes: Minimum Valley Angle Minimum Thickness Lining Discharge Discharge Gate Type Discharge Gate Drive By: Rail Clamping Device Type Rail Clamping Device Mfr. Conveying Equipments Conveying Equipment Type Total Length of conveyor Power for Material Conveying Belt Conveyor Trough Angle Max. Incline No. Drives Drive Location Drive Wrap, Total
DS-MV41
Rev.
Hydraulic /
Gear/Rack rpm / rpm / Roller rpm rpm wheels Counterclockwise Hydraulic rpm Below Hori.
0
Gear/Rack rpm /
Above Hori.
Auto Adjustable Balance Rope Hydraulic Cast Iron Concrete Auto Manual Steel Frame Rubber Yes No
0
Motor
HEAD
Belt
TAIL
Cable
SNUB TAKEUP BEND
From Horizontal
Two Way Three Way Flop Gate Curve Gate Electric Pneumatic Electric Pneumatic
Screw
Troughing 20
Ship Loader.xls
General Confidential
Page 3 of 10
YERP-SL-ENG (05/08)
DATA SHEET
SHIP LOADER
CONSTRUCTION (cont) Belt: Width Max. Tension Rated Tension Type / No. Plies Carcass Grade Construction Cover Thickness Top / Bottom Cover Mat'l Top / Bottom Edges Breakers Total Thickness Splice Manufacturer Idlers: Diameter Style (Inline / Offset) Spacing No. Reqd CEMA Class Angle of Transfer Idlers No. Reqd Pulleys: Material Diameter, Width, Lagging Shaft Diameter, Shaft Mat'l Bearing Mfr Bearing Mounting Bearing Seals Take up Takeup Type Location / Travel Belt Cleaner Type Driven By Mfr / Model Weather Cover: Type Fastener Type Chutes: Min. Valley Angle Min. Thickness Lining Thickness Skirtboards: Min. Thickness Wiper Type
DS-MV41
Rev. Nm3/h kg of width kg of width /
mm
No mm Mechanical
Return mm Nm3/h Ret. Training mm mm
Trough Training mm mm
HEAD TAIL
SNUB
TAKEUP BEND
mm mm mm
Flange Labyrinth Manual Pneumatic Scraper: Rotary: Belt Pillowblock Lip Auto Screw Gravity Hyd Electric Ratchet / mm One Blade Multiple Blade Brush Blade Motor
/
Bolts Clamps
mm mm mm
Ship Loader.xls
General Confidential
Page 4 of 10
YERP-SL-ENG (05/08)
DATA SHEET
SHIP LOADER
CONSTRUCTION (cont) Screw Conveyor Section Length Screw Dia.(s)/Taper Screw Pitch Screw Hand (RT/LFT) Bare @ Discharge Bare Type Flight Thkns. Special Clearance Pipe Size Trough Type / Thkns Cover Type / Thkns Fastener Type CEMA Enclosure Class CEMA Weld Finish Class Hanger Type / Spacing Hanger Bearings End BRG. Type / Mfr. End BRG. Mounting Seal Type Seal Purge DRIVE MOUNTING Drag Chain Conveyor Chain: Type / Mfr. No. Strands Working Strength Flights: Type / Mfr. Spacing Mounting Troughs: Width x Height Thickness, Side Thickness, Bottom Side Wearplate Thkns. Bottom WP Thkns. Terminals: Sprocket Size Shaft Size Bearing Type Bearing Size Takeup Type Takeup Movement Holdback Chain Cleaner
-1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
DS-MV41
Rev. Section 2 Section 3 Section 4
Section 1
m mm mm
YES Helicoid @ ROOT: NO Sectional Cut/Fold @ TIP: Ribbon
mm mm mm
Flared Flat
0
mm mm
/
SCHED. / Shrd
mm
216 Lubed
0
226
270 Nonlube
/ Purged
mm
/ Pillow BLK FLG. LIP SQ PKG CHEV PKG YES NO Shaft CONV Floor
/ kg
mm
CARRY RETURN
mm mm mm mm mm
HEAD TAIL BEND
mm mm mm mm mm
mm
Discharge Chute Discharge Chute Type Crosssection Dimension Highest Clearence / Max. Stretch Material / Thickness
Yes Fixed
0
No Telescope m m
Helicoid Downspouting m m
mm
Ship Loader.xls
General Confidential
Page 5 of 10
YERP-SL-ENG (05/08)
DATA SHEET
SHIP LOADER
CONSTRUCTION (cont) Distributor / Sprayer Type Dirction Shifting Scale Scale Capacity Scale Increment Accuracy (minimum) Safe Overload Type of Suspension Data Printed Calibration Adjustable Zero Install Position Dust Collection/ Suppression Dust Collection: Efficiency Pressure Drop (entire unit) Media Type Surface Area Air/Cloth Ratio Media Cleaning Method Media Remove Hopper Vol. / Dims. Expl. /Press Relief Method SET / MAX PRESS. Resettable EXH. Fan Design Data Dust Suppression: Efficiency Recoverable Fluid Pressure Air Pressure Fluid / Wetting Agent Dilution Ration, Max. / Min. Proportioning Device Type Mixing Tank Size / Volume Pump Type Mfr / Model Rating Operating Power Pie Size / Schedule Hydraulic Power Unit Type of Pump / Flow Rate Pressure Rate Working Pressure Power of Drive unit Media Oil / Capacity of Tank Cooler / Heater Yes Catapult Auto No Belt Conveying Manual kg kg
DS-MV41
Rev.
%
0
Auto Date/Time
By: By: Suppression
Man. D/T
Both
Clean: Cartridges
%@ MT Bags m2
(microns) Dirty:
MT
(actual) Pulse Jet Back Flow Shaker Rapper Man. TOP SIDE m3 mm HI FR. Horiz. Rupture Panel Door kPaG / kPaG YES NO 0 @ MT KW
0
-1
% Non-Airborne % Retained with Material kPaG kPaG (for air-driven nozzles) / / Control Valves Meter Pump mm dia. x mm high /
m3
0 0 mm / Vane
mm TDH
kg
m3 Yes No
Yes
No
Ship Loader.xls
General Confidential
Page 6 of 10
YERP-SL-ENG (05/08)
DATA SHEET
SHIP LOADER
CONSTRUCTION (cont) Control Cab Control Cab Location Traveling with Boom? Equiped with
DS-MV41
Rev.
End of Boom Platform of Main Frame Transfer tower Yes No Air Conditioning Windshield Scraper Traveling with Boom Auto Balanced Heat Isolation Curtain Door interlock with operation Life Elevator Telephone cable Optical Cable Wireless Empty Test Operating kg kg kg kg kg kg m V Ph Hz / V Ph Hz / V Ph Hz / Telephone cable Optical Cable Nm3/h @ kPaG Criticality: Yes No Cab Floor End of Crane Center Yes No
0
UTILITIES REQUIRED
Controls High Volt Motors Low Volt Motors Communication Terminal Compressed Air Type Criteria Witnessed Control Method Control Location Integrated w/ System PLC Type of Control: Main Traveling Shuttling Slewing Luffing Control Enclosures (Min.) Sensors Motion Switch (Low speed Sw.) Pull Cord Switches Level Switches (Plugged Chute) Misalignment Switches Loose Chain Detector Collision limit VFD Controller Contacts Contact Type Contact Rating UL Label Special wiring conditions or codes: Power Suply Conductor Type Runway Conductor Type Mfr Furnished By
0
Power:
TESTING
NEMA Type
Model No.
By
DPDT No
SPST Volts
DPST
Insulated Buyer
Angle
Ship Loader.xls
General Confidential
Page 7 of 10
YERP-SL-ENG (05/08)
DATA SHEET
SHIP LOADER
Sketch -- Diagram
DS-MV41
Rev.
(Complete/modify sketch below making special note of any obstructions which may interfere with the equi., or reference separate drawings)
Indicate cab or pendant location, relative locations of max. reach extreme angle, runway conductor location, adjacent equi., et Dimensions: (Dimensions are Approximate) A mm H mm O mm V mm P mm W mm B mm I mm Q mm X mm C mm J mm R mm Y mm D mm K mm S mm Z mm E mm L mm M mm T mm mm F mm N mm U mm G mm
0 0 0 0 0 0 0 0
Notes
Ship Loader.xls
General Confidential
Page 8 of 10
YERP-SL-ENG (05/08)
DATA SHEET
SHIP LOADER
DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes
DS-MV41
Rev.
Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain
WPII
Buyer
Gearbox DRIVEN mm
/ / mm Pitches
Ship Loader.xls
General Confidential
Page 9 of 10
YERP-SL-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV41
Attribute Name
PAGE
10
OF
10
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-SLS-ENG (05/08)
DOCUMENT NUMBER:
7 DESIGN, MANUFACTURE, INSPECTION AND TESTING SHALL CONFORM TO SPECIFICATION: 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PUMP27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 NOTES: 42 43 44 45 46 47 48 49 50 51 52 53 54 55 This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use. CATHODIC PROTECTION- TYPE: HANDS-OFF-AUTO SWITCH ELECTRICAL CLASSIFICATIONS CLASS ZONE GROUP GAS GROUP BEARINGSCOUPLING: SEAL: API FLUSH PLAN: ACCESSORIES BLOCK VALVE AND CHECK VALVE PUMP SELECTOR SWITCHES HAZARDOUS DIVISION TEMP. CLA LEVEL TRANSMITTER (LIT) GROUNDING LUG CONTROL PANEL INDICATING LIGHTS NON-HAZRDOUS RADIAL: THRUST: CASING: DISCHARGE PIPE: SHAFT: IMPELLER: COLUMN: STRAINER: CONSTRUCTION DETAILS NOZZLES: SUCTION DISCHARGE API CODE: SIZE RATING FACING LOCATION Item Number: Quantity: Mfr / Model No.: Type: RPM: Minimum Continuous Flow: Brake Power: (kW) Efficiency (%) Norm: Impeller Diameter: (mm) MAX.: NPSHR: (m/h) RATED: RATED: FLUID PUMPED: PUMPING TEMPERATURE: (C) OPERATING PARAMETERS PRESSURE SUCTIONDISCHARGERATED: (m) DIFFERENTIAL(barG) MAX.: NORM.: NORM.: (m) (mPa-s) WET WELL Item Number: Quantity: ABOVE GRADE CAPACITY OF EACH WELL: TYPE OF WELL COVER: MANHOLE IN WELL COVER DIMENSIONS WEIGHT (kg) (m) QTY: SIZE: (mm) HEIGHT: SHIPPING: (m) BELOW GRADE RATED: RATED: RATED:
DIFFERENTIAL HEAD:
DIAMETER:
OPERATING:
INDEX
General Confidential
YERP-SLS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE
The Supplier shall furnish as a minimum the equipment and components shown in the sketch and as called for on the data sheet.
c
Grade
(m) b
ALARM CONDITION
High High Level
Pump ON
High Level
Pump Off
Low Level
(mm)
(m)
Package Limits
Typical Arrangement
Connection a b c
Size
Rating
Facing
General Confidential
YERP-SLS-ENG (05/08)
SANITARY LIFT STATION DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
General Confidential
YERP-SM-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL REV/APPR CLIENT
OF
11
GENERAL
AS-BUILT
Basic Data: Applicable Standards: North American (ie., ANSI, NEMA) International (ie., IEC, ISO) Special Purpose Paragraphs Apply (1.1.2.) Volts Phase Hertz Duty: Continuous Other Nameplate Rating (2.2.1.1) (kW) Service Factor (2.2.1.3) Synchronous RPM Rated PF Insul Class Voltage and Frequency Variations (2.2.4) Stator Temperature Rise (2.3.1.1) C Above C By Rotor Temperature Rise C Above C By Resistance Sealed Exciter Windings Required (2.3.2.2.2) Manufacturer's Type Frame Size Other:
0 0
Site Data (2.1.2): Area Classification (2.1.7): Class Group Division Nonclassified Zone Class Group Temperature Code Ignition Temperature, If Less Than 250C C Site Elevation Ambient Temperature: Max (C) Min (C) Relative Humidity: Max % Min % Motor Location: Indoor Building Temperature Controlled: Yes No Outdoor Roof Over Motor No Roof Over Motor Nonmassive Foundation (2.4.6.1.2), Description Unusual Conditions: Dust (2.4.1.2.2, c) Seismic Loading (2.4.2.2) Other: Enclosure (2.4.1.2.1): Explosion Proof TEFC (2.4.1.2.3) Weather Protected (2.4.1.2.2) Type 1 TEPV TEWAC (2.4.1.2.4) TEAAC, Tubes (2.410.8, a): Copper Stainless Steel Fasteners (2.4.1.1, c) Degree of Protection IP Mounting: Horizontal Foot Mounted Engine Type: Notes:
0
(m)
Open-Drip-proof Type II Other Aluminum Stainless Steel Provision for Purging (2.4.1.1, f) Cooling System Shaft Down Flange Mounted Shaft Furnished By
Denotes information to be furnished by Supplier with the Proposal Denotes required information to be furnished by Supplier upon receipt of Purchase Order. Or absence of any symbol denotes information to be furnished by Purchaser with Request for Proposal Remarks:
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-SM-ENG (05/08)
GENERAL (CONT)
Baseplate: Furnished By (2.4.2.6) Soleplate: Furnished By (2.4.2.6) Axial Stator Shift Required (2.4.2.16) Epoxy Grout To Be Used (2.4.2.7.4) Type Special Connections for Field Piping (2.4.3.1) When Rotor Dynamic Analysis Is Specified, List of Foundation Data Required from Purchaser (2.4.6.1.2): Electrical System: Primary Power Source: Max S.C. MVA at Motor Bus (3.1.2) Min S.C. at Motor Bus (2.2.5.2, b)
Volts
Phase
Method of System Grounding (3.6.2.2) Maximum Ground Fault Amperes Other Motor Starting: Full Voltage Reduced Voltage % Type Other Starting Method Voltage Dip at Locked Rotor - Max % At KVA Inrush Loaded Unloaded Partially Loaded Starting Torques in Excess of NEMA or IEC (2.2.5.1) Number of Full Voltage Starts If Not 5000 (2.2.6.2, 2.4.5.1.1) Load Reacceleration Required (2.2.3.2, b): Yes No If Yes Complete the Following: Max Voltage Interruption Sec Voltage at Motor Terminals Volts Reacceleration Curve No. Special Conditions: Special Vibration Requirements (4.3.3.10) Evaluation Factor (EF) (6.1.1) $/ (kW) applied at (kW) Federal, State, or Local Codes (2.1.7): Any External Forces on Motor Housing That May Affect Site Performance (2.1.13, 2.4.4):
RPM
Bidirectional
General Confidential
YERP-SM-ENG (05/08)
MOTOR DATA
Rotor Construction: Solid Cylindrical Laminated Cylindrical Salient-Pole "Star" Punching Type, Shrunk Onto Shaft Salient-Pole Dove-Tail or T-Tail Attachment To Shaft Other Minimum % Overspeed (2.1.4, 2.4.5.2.7) Rotor WK (6.1.4.1, c) Full-Load Torque (FLT) (N-m) Locked-Rotor Torque Pull-In Torque % FLT Pull-Out Torque Provide Motor Starting Data at 100%, %& Motor Speed-Torque (6.1.4.1.a) Curve No. Motor Speed - Pulsating Torque (6.1.4.1.a) Curve No. Motor Speed-Current (6.1.4.1, b), Curve No. Motor Speed - Power Factor Curve No. Acceleration Curve No. Estimated Acceleration Time (6.1.4.1, d) at 100% Voltage Sec; at Locked Rotor Withstand Time, Cold, (6.1.4.1, e) at 100% Voltage Sec; at Locked Rotor Withstand Time, Rated Temp, (6.1.4.1, e) at 100% Voltage Sec; at Locked Rotor Current at 100% Voltage Amps; at % Voltage Amps
0 0 0
RPM
Calculated Expected Data (6.1.4.1' f) at the Following Loads: 1/2 3/4 Amperes Power Factor Efficiency Guaranteed Efficiency at PF and Load: For Current-Pulsation Operating Cond. (6.1.4.1, g), Calc. Eff. Rated Motor Field: Amps Volts Rated Exciter Field: Amps Volts Motor Parameters (State Per Unit Values. Motor X, Armature Leakage Reactance Xad Direct Axis Armature Reactance Xd Direct Axis Synchronous Reactance (Saturated) Xp Potier Reactance X'd Direct Axis Transient Reactance (Saturated) X"d Direct Axis Subtransient Reactance (Saturated) Xaq Quadrature Axis Armature Reactance Xq Quadrature Axis Synchronous Reactance (Saturated) Xf Field Leakage Reactance X'q Quadrature Axis Transient Reactance (Saturated) X"q Quadrature Axis Subtransient Reactance (Saturated) Xkq Quadrature Axis Amortisseur Reactance (Slip = 1.0) XkdDirect Axis Amortisseur Reactance (Slip = 1.0) XkdDirect Axis Amortisseur Reactance (Slip = 1.0) X0 Zero Sequence Reactance X2 Negative Sequence Reactance (Saturated) Ra Stator Armature Resistance/Phase Rf Field Resistance (Without FDRs) Remarks:
Full
SF
Un-Saturated
General Confidential
YERP-SM-ENG (05/08)
It Limit Bearings: Bearing Type Required: Hydrodynamic (2.4.7.1) Oil Rings Required (2.4.8.1) Thrust Bearings, Maximum Connected Equipment Thrust (2.4.7.10) Bearing, Coupling End:Type Capable of Self-Lube Bore Length (mm) Bore Diameter: Min (mm) Design Clearance with Shaft: Min (mm) Max Bearing Loading: (bar) Manufacturer Thrust Bearing: Top Bottom Manufacturer Bearing, Outboard End:Type Capable of Self-Lube Bore Length (mm) Bore Diameter: Min (mm) Design Clearance with Shaft: Min (mm) Max Bearing Loading: (bar) Manufacturer Special Seals for Gas Purge (2.4.7.21)
Antifriction (2.4.7.2)
Max (mm) Part No. Part No. Max (mm) Part No.
(mm)
(mm)
LUBRICATION SYSTEM
Pressure or Flood Lube (2.4.8.4): System Supplied By (2.4.8.4) Common With Driven Equip (2.4.8.4; 2.4.8.5) Per API 614 (2.4.8.7) Mfr's Standard (2.4.8.8) Type of Oil Pressure (2.4.8.8.2) (barG) Oil Viscosity Bearing Oil Requirements (6.1.5): (m/h) (barG) Heat Loss To Be Removed (kJ/hr) Main Oil Pump Required: Integral Shaft Driven (2.4.8.8.3) Separate If Separate: Vertical Horizontal Type of Drive: Steam Turbine Motor Standby Oil Pump Required (2.4.8.8.5): Vertical Horizontal Type of Drive: Steam Turbine Motor Turbine Driver Pressure (barG) Temperature Range (C) to (C) Electric Motor Driver: Volts Phase Hertz Filter Element (2.4.8.8.7) Single Duplex Oil Filters Required (2.4.8.8.7) Manufacturer Model Oil Cooler Required (2.4.8.8.6): Water Cooled Air Cooled Construction Details Remarks:
0 0 0
General Confidential
YERP-SM-ENG (05/08)
ACCESSORY EQUIPMENT
TEWAC Heat Exchanger: Exchanger Location (2.4.1.2.4, c) Redundant Coolers Required (2.4.1.2.4, b): Yes No If Cooling Water Conditions Not Per (2.4.1.2.4, a): Specify Differences Water Press (barG) Min Max Water Flow (m/h) Min Tube Material (2.4.1.2.4 e, 2.4.10.8, b) Tube Construction (2.4.1.2.4, e) Double Tube Single Tube Air Temperature Sensor Required (2.4.1.2.4, h) Description: Flow Sensor Local Indicator Required (2.4.1.2.4, g) Relay Contacts NO Leak Detection Required (2.4.1.2.4, c) Type and Description High Flow Alarm Set Point (m/h) Low Flow Shutdown Set Point
Max
NC (m/h)
Air Filters L3.5); Provision Only (3.5.2) Required (3.5.4) Manufacturer Type Differential Pressure Switch Provisions Only Differential Pressure Gauge Manufacturer Type Main Conduit Box Sized For (3.1.1): Feeder Cable: Conductor Size Type Insulation Quantity Per Phase Entering From (3.1.4): Top Bottom Both Ends of Stator Winding Brought Out to Terminal Box (2.2.2.1) Terminations and Interior Jumpers: Insulated Uninsulated Current Transformers for Differential Protection (2.2.2.1; 3.1.6, j; 3.1.8; 3.6.3): Type: Core Balance Full Differential Accuracy Class Quantity Ratio Supplied By Mounted By Surge Capacitors (3.1.6, i; 3.6.2.1): Microfarads Supplied By Mounted By Surge Arresters (3.1.6, i; 3.6.2.2): kV Rated Supplied By Mounted By Current Transformers (3.1.6, j) For Ammeter Accuracy Class Quantity Ratio Supplied By Mounted By Potential Transformers (3.1.6, I) For Voltmeter Accuracy Class Quantity Ratio Fuses Required Supplied By Mounted By Bushing Studs or Receptacles (3.1.6, h) Space For Stress Cones (3.1.6, g) Thermal Insulation (3.1.6, a) Space Heaters (3.1.6, b): Volts Phase kW Remarks:
Side
General Confidential
YERP-SM-ENG (05/08)
Phase
kW
Winding -Temperature Detectors (3.2.1: 3.5.5): RTD's: Qty/Phase Material Ground One Lead (3.2.1.2) Yes No Thermocouples: Qty/Phase Type Stator Winding Temperature Switch Recommended Settings:
Ohms @
Type:
3-Wire
2-Wire
Alarm
Shutdown
Hvdrodynamic & Thrust Bearing Temperature Devices (3.3): Provision Only Manufacturer's Standard API 670 Other RTD Detector Material Ohms @ C Type: Thermocouple: Type Dial Type Thermometers (2.4.7.19): Alarm Contacts Number of Contacts Location Description Bearing Temperature Recommended Settings: Alarm C Shutdown Thrust Bearing Temp. Recommended Settings: Alarm C Shutdown Terminal Head or Box (3.1.11)
3-Wire NO
2-Wire NC
C C
Vibration Detectors (3.8): Noncontacting Probes (3.8.1) Installed Provisions Only Qty/Brg: Two (3.8.1) Probe Type Model Probe Furnished By Oscillator/Demodulator Model Oscillator/Demodulator Furnished By Bearing Housing Seismic Sensors (3.8.3) Provisions Only Installed Qty/Bearing Location (H, V, A) Sensor Type Model Output Transducer Model Sensor Furnished By Transducer Furnished By Vibration Switch: Manual Reset Electric Reset Switch Type Model Terminal Head or Box (3.1.11)
0
Four (3.8.2)
Remarks:
General Confidential
YERP-SM-ENG (05/08)
CONTROLS
Motor Vendor to Furnish: Manufacturer's Standard Excitation Control (Including Application & Protection) Package for Mounting in: Purchaser's Switchgear Vendor Furnished Control Panel Separate Control Devices, as Checked, for Mounting in: Purchaser's Switchgear Vendor Furnished Control Panel Completely Assembled Control Panel with Devices as Checked (3.6.4.2) Devices Mounted on Front of Panel. Labeled as Indicated: Motor "START-STOP" Switch Pilot Lights: "RUN" "STOP" Ammeter (0 - 5 A), 0 A Scale, "MOTOR AMPERES" Voltmeter (0 - 150 VAC), 0 kV Scale, "MOTOR VOLTAGE" "POWER FACTOR" Meter, 0.80 - 1 - 0.80 Scale or Scale Ammeter, 0 Amps Scale, "EXCITER FIELD AMPERES" Rheostat, 0 VAC, Scale A, "EXCITER FIELD" Potentiometer, "EXCITER FIELD" EXCITER FIELD ON-OFF Test Switch Timer, 0 Sec Sec, On Delay, "INCOMPLETE SEQUENCE" Timer, 0 Sec Sec, Off Delay, "OUT-OF-STEP" Overcurrent Relays (3), Instantaneous, 0.5 - 2 A Range, "DIFFERENTIAL PROTECTION": Type: Overtemperature Relay, 50 - 190 C Range, For Use with Ohm RTD, "STATOR TEMPERATURE" Quantity Type Alarm Panel Automatic Power-Factor Controller VAR Controller Vibration Probe Monitors: Manufacturer Model Temperature Indicator, C Other
"READY"
Devices Mounted Inside Panel, Labeled to Coincide with Drawing Identification: Control Power Transformer, Constant Voltage, kVA, V-120 V Rated to Maintain 95% Secondary Voltage with 50% Dip of Primary Voltage Full-Wave Bridge, Silicon Rectifiers A (Min of 125% of Exciter Field Amperes), Convection Cooled Contactor, Exciter Field Current Field Monitor Relay, to Switch and Signal on Loss of Field or Out of Step Condition Auxiliary and Timing Relays, as Required Surge Suppressors and Fuses, as Required Terminal Blocks, Heavy Duty, Identified by Unique Numbers, Number as Req'd with 20% Spares Switches Required for Alarm and Control Devices (3.6.1): Contacts: AC DC Control Panel Wiring Entrance: Top Bottom Side Other
General Confidential
YERP-SM-ENG (05/08)
MISCELLANEOUS
Painting: Supplier's Standard Extra Coat User's Special Paint (4.4.3.1)
Shipment: Domestic Export Export Boxing Required Special Shipping Bearings (4.4.3.9) Special Winterizing Requirements (6.1.16) Miscellaneous: Net Weight (kg) Rotor Weight Maximum Sound Pressure Level (2.1.3) dBA Quantity of Special Tools Required (2.1.11,2.4.2.14) Proof of Nonsparking, Corrosion-Resistant Fan (2.4.10.6) Special Low-Temperature Materials Requirements (2.4.10.4)
Outdoor Storage for More Than Six Months (4.4.1) Piping Assembled (4.4.5) Mounted on Skid (4.4.3.6)
(kg)
Stator Weight
(kg)
List of Materials To Be Identified With Applicable ANSI, ASTM, or ASME Numbers (6.1.19) Special Identification for Transmittals (6.2.1.2, e) Nameplate Material (2.4.11.1): Stainless Steel Separate Nameplate with Purchaser's Information (2.4.11.4) Outline for Special Weather Protection (6.1.16) Other:
Monel
Other
Conductor Material
General Confidential
YERP-SM-ENG (05/08)
General Confidential
YERP-SM-ENG (05/08)
COMMENTS
General Confidential
YERP-SM-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
SYNCHRONOUS MOTOR (API 546) DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
11
OF
11
Criticality Rating
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Wiring Diagram Doc No Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grnd Resistance Check (Meggar) Grounding System Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Contactor Rating ContactorTrip Rating Frequency Overload Protection Device Overload Rating and Type Overload Trip Rating Voltage Rating kVA Rating
The System Code Number assigned to the item Vendor Name The Data Sheet Number as recorded in the Data Sheet register Wiring diagram for the equipment
The maximum and minimum voltage rating for equipment The Voltage ampere rating for the equipment
General Confidential
YERP-SMIXER-ENG (05/08)
PROPOSAL
PURCHASE
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.
PAGE
OF
DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
Service: 4 Manufacturer:
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Sketch: 42 43 44 45 46 47 48 49 50 51 52 53 54
No. Req'd. Serial No. OPERATING CONDITIONS STREAM 1 STREAM 2 STREAM 3 STREAM 4
cP MECHANICAL DESIGN Codes: ASME Design w/o Stamp ASME Design w/ Stamp [Note 2] Other: (barG) @ (C) Max. Allowable Work. Press: Corrosion Allowance (mm) [Note 1] (barG) Hydrotest: 100% Radiograph Spot Radiograph Shop Inspection MATERIALS OF CONSTRUCTION CONNECTIONS Description ASTM Number NO SIZE RATING FACING TYPE Housing Inlet 1 Elements Inlet 2 Nozzles Inlet 3 Gaskets Outlet Instrument Notes: Instrument All connections 1-1/2" and larger shall be flanged. MISCELLANEOUS MANUFACTURER'S DATA Horizontal Vertical Mixer Model Element Style Shop Coat Housing Diameter: (mm) in No. of Elements Sandblast: Housing Length: (mm) Element Held by: Pressure Drop Flange to Flange (bar) Primer: (C) [Note 3] Finish Coat: Min. Design Metal Temp Insulation: Shipping Weight (kg) Operating weight (kg) NOTES: 1. Specified corrosion allowance applies for all pressure retaining parts. 2. ASME design refers to latest ASME Code, Section VIII, Division 1 and all mandatory addenda. 3. Design temperature of mixer housing shall not be limited by gasket material.
PROPERTIES: Fluid Flow Rate (m/h) Operating Pressure (barG) Operating Temperature (C) Density @ Operating Temp. (kg/m) Viscosity @ Operating Temp. (cP) psig lb/ft3
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-SMIXER-ENG (05/08)
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
General Confidential
YERP-SP-ENG (05/08)
DATA SHEET
DS-MVRev. 0
Material Properties Product (Name/Description) Batch No./ Designation General Composition (per CEMA) Bulk Density, Loose (not fluidized) kg/m3 Bulk Density, Settled kg/m3 Mat'l Specific Gravity (amorphous) Angle of Repose: Poured Degrees fr. Horiz. Drained Degrees fr. Horiz. Internal Angle of Friction, Degrees Wall Friction Angle, Degrees Moisture Content, Wt % Volatile Content, Wt % Temperature, C Flowability Particle Shape (per CEMA) Particle Void Fraction, % Particle Density, kg/m3 Particle Surface (Hard, Soft) Nominal Particle Size, Microns Particle Size Distribution - See Analysis Curve or: % Wt. Over mm % Wt. Over mm % Wt. Over mm % Wt. Over mm % Wt. Over mm % Wt. Over mm Material Characteristics (Highly, Mildly, Slightly, etc.) Corrosive Abrasive Hygroscopic Friable / Brittle Degradable Dusty Sticky / Agglomerates Hard, Soft, Spongy Fluidizable Toxic Combustible Explosive Consolidates w/ Time Electrostatic Hazard Miscellaneous End Use Allowable Contamination Allowable Temperature,
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
Page 1 of 4
YERP-SP-ENG (05/08)
DATA SHEET
DS-MVRev. 0
Additives
Function
Mfr
Melting Point C C C C C C C C C C C C C C C C C C C C
Bulk Density kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3
Notes
General Confidential
Page 2 of 4
YERP-SP-ENG (05/08)
DATA SHEET
DS-MVRev. 0
Rheological Properties
Product (Name/Description) 3 Batch No./ Designation 4 Melt Density (Specific Gravity) 5 Melting Point Temp., C 6 Softening Point. Temp., C 7 Coeff. of Linear Thermal Expansion, 8 cm/cm/C 9 Heat of Crystallization, J/g 10 Thermal Conductivity, J/sec-cm-C 11 Specific Heat, J/g-C
2 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Polymer Melt Flow Rates (per ASTM D1238) kg/min. @ Condition kg/min. @ Condition kg/min. @ Condition kg/min. @ Condition kg/min. @ Condition Viscosity, cP Max. Shear Rate thru Die, 1/SEC Normal Shear Stress, kPa/cm
Notes
General Confidential
Page 3 of 4
YERP-SP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV-
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Manufacturer details of the item The Model Number assigned to the item Parent Tag Number
Manufacturer Name Model Number Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:
CLIENT JOB NO. PAGE AS-BUILT UNIT SERIAL NO. NO. REQUIRED 1 OF 12 ITEM NO. REQ'N NO.
PROPOSAL
PURCHASE
MODEL COMPRESSOR
0
PURCHASER
MANUFACTURER
PURCHASER OR MANUFACTURER
INDUCT./EXTRACT FLOW (kg/h) PRESS (barG) TEMP (C) (TT) PRESS (barG)
AS APPL.
RATED NORMAL (3.26)(6.1.4) MINIMUM *UNLESS OTHERWISE SPECIFIED, ALL PRESSURE UNITS ARE GAUGE.
0
STEAM RATE,
(kg/kW-hr)
(3.44):
NORMAL
RATED
INDUCTION EXTRACTION
CONTROLLED CONTROLLED
UNCONTROLLED UNCONTROLLED
EXTRACTION INDUCTION
EXTRACTION INDUCTION
EXTRACTION INDUCTION
MAXIMUM FLOW (kg/h) PRESSURE (barG) NORMAL MINIMUM MAXIMUM NORMAL MINIMUM MAXIMUM TEMPERATURE (C) (TT) NORMAL MINIMUM SITE AND UTILITY DATA (6.1.17) HEATED PARTIAL SIDES UNDER ROOF GRADE OUTDOOR MEZZANNE VOLTS PHASE TROPICALIZATION REQ'D CORROSIVE AGENTS (6.1.16) DIVISION TEMPERATURE RATING HERTZ KW A AVAIL COOLING WATER: INLET TEMP. PRESS. NORM.: MINIMUM RETURN PRESSURE (m)
0
ELECTRIC:
DRIVERS
HEATING
INST./ CONTROL
ALARM/ SHUTDOWN
GROUP GROUP
(C) (barG)
BAR
MAXIMUM ALLOWABLE PRESS. DROP: WATER SOURCE VELOCITY, (m/s) MIN MAX (hr m C/kJ)
UNUSUAL CONDITIONS: OTHER UTILITY CONDITIONS: AUXILIARY STEAM: INIT. PRESSURE INITIAL TEMP EXH PRESS (barG) INSTRUMENT AIR (barG) (barG) (C)
FOULING FACTOR: UTILITY CONSUMPTION: COOLING WATER: (L/min) (kg/h) (kW) STEAM (kW) OTHER: INST. AIR
MAX
NORM
MIN
AUX. STM:
NORMAL ELEC.
MAXIMUM
NORM
MIN
MAX (C)
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
APPLICABLE SPECIFICATIONS: ISO 10437 (API 612), SPECIAL PURPOSE STEAM TURBINES OTHER
TYPE
BACKPRESSURE
CONDENSING
INDUCTION
EXTRACTION
OTHER
TORSIONAL CRITICAL SPEEDS: (9.5) FIRST CRITICAL SECOND CRITICAL THIRD CRITICAL MODE MODE MODE MODE mil (PEAK TO PEAK)
0
LATERAL CRITICAL SPEEDS (DAMPED) (9.2) FIRST CRITICAL SECOND CRITICAL THIRD CRITICAL FOURTH CRITICAL VIBRATION CASINGS, NOZZLES & DIAPHRAGMS MAWP (3.17)(7.1.3) INLET SECTION (barG) EXH. SECTION (barG) (barG) (barG) (rpm) (rpm) (rpm) (rpm)
UNDAMPED STIFFNESS MAP REQUIRED (9.2.3.b) TRAIN TORSIONAL ANALYSIS REPORT REQUIRED (9.51) TRAIN TORSIONAL PERFORMED BY
HYDROSTATIC TEST PRESSURE (16.3.2.2) HP CASING EXHAUST CASING WELDED NOZZLE RING (7.3.1) DIAPH. BLADE ATTACH.: (C) (C) DIAPHRAGM AXIAL LOCATION: INDIVIDUALLY STACKED WELDED (7.3.2) (barG) MID CASING OTHER (barG) (barG) %ADM.
INDUCTION/EXTRACT. SECTION OTHER MAX OPERATING TEMP. (3.16)(3.21) INLET SECTION (C) EXH. SECTION
(barG)
* *
INDUCTION/EXTRACTION SECTION MINIMUM DESIGN METAL TEMEPERATURE (11.1.15) RELIEF VALVE SETTING: EXTRACTION CASING CONNECTIONS INLET (barG) (psig) OTHER
(barG)
MAIN CASING JOINT STUDS/ NUTS DESIGNED FOR HYD. TENSIONING (7.1.15.f) ROTATION:(VIEWED FROM INLET END)
ALLOWABLE FORCES & MOMENTS INLET MOMENT (N-m) EXHAUST FORCE (kg) MOMENT (N-m) EXTRAC/INDUCT. FORCE (kg) MOMENT (N-m)
CW
CCW
VIEW
STEAM
General Confidential
YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
MATERIALS-CASINGS & APPURTENANCES: HIGH PRESSURE CASING MID PRESSURE CASING EXHAUST CASING STEAM CHEST NOZZLE RING STEAM CONTAMINANTS (11.1.6) STEAM PATH COMPONENTS < HRC 22 (11.1.9) ROTATING ELEMENTS (8) SHAFT TYPE:
0
BUILT-UP (8.1.2)
COMBINATION
SHAFT ENDS: DIA, @ COUPLING STRAIGHT TAPER SINGLE DOUBLE INTEGRAL FLANGE
(mm) (mm/m)
BEARING SPAN
(mm)
(m/hr) (mm)
REMARKS:
STAGE WHEEL MATERIAL BLADE MATERIAL BLADE ROOT TYPE CLOSURE PIECE TYPE TIE WIRE MATERIAL SHROUD MATERIAL SHROUD ATTACH. PITCH DIAMETER BLADE HEIGHT BLADE TYPE (mm) (mm)
STAGE
STAGE
STAGE
STAGE
STAGE
STAGE
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
(psig) (kg/h)
LABYRINTH (10.5.1)
OTHER
STATIONARY LABY. TYPE ROTATING LABY. TYPE MATERIAL INTERSTAGE SEALS (10.5.2) TYPE: LABYRINTH OTHER MATERIAL:
General Confidential
YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
BEARINGS AND BEARING HOUSINGS RADIAL (10.1.1)(10.1.2) TYPE MANUFACTURER LENGTH (mm) SHAFT DIAMETER (mm) TYPE MANUFACTURER UNIT LOADING MAX UNIT LOAD ULTIMATE (mm) NUMBER OF PADS AREA (mm) (bar) (bar) INLET EXHAUST THRUST (10.2.1)(10.2.2) ACTIVE INACTIVE
UNIT LOAD (ACT/ALLOW) BASE MATERIAL BABBIT THICKNESS NUMBER OF PADS LOAD: BETWEEN/ON PAD PIVOT: CENTER/OFFSET %
PIVOT: CENTER/OFFSET, % PAD BASE MATERIAL LUBRICATION: THRUST COLLAR: VIBRATION DETECTORS: TYPE MANUFACTURER NO. AT EACH SHAFT BRG OHMS MONITOR SUPPLIED BY PURCH MFR LOCATION MFR LOCATION ALARM SET @ DELAY (C) S SCALE RGE SHTDWN: SET @ ENCLOSURE MODEL ALARM (m) SET @ DELAY (m) SEC TOTAL NO.
0
FLOODED INTEGRAL
DIRECTED REPLACEABLE
MODEL
SELECTOR SWITCH & INDICATOR BY: RESISTANCE TEMP DETECTORS RESISTANCE MATL SELECTOR SWITCH & INDICATOR BY: LOCATION-JOURNAL BEARING TOTAL SCALE RANGE SHUTDOWN SET @
(C)
AXIAL POSITION DETECTORS: TYPE MFR MODEL NO. REQ'D OSCILLATOR-DEMOD. SUPPLIED BY MFR MODEL
LOCATION-THRUST BEARING ACTIVE SIDE TOTAL INACTIVE SIDE TOTAL SCALE RANGE SHUTDOWN SET @ LOCATION ALARM (C) SET @ DELAY (C) S LOCATION
ALARM SET @
SHTDWN
PROVISION FOR ACCELEROMETER MOUNTED ON BRG HOUSINGS. KEYPHASOR: REMARKS: STEAM TURBINE GEAR DRIVEN EQUIP.
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
OIL REQUIREMENTS: NOMINAL FLOW, TRANSIENT FLOW, PRESSURE, (barG) TEMPERATURE, (C) (BTU/hr) U.S. gal/min U.S. gal/min
CTRL OIL
LUBE OIL
TURBINE MFR TO SUPPLY: CONTROL OIL OR ACCUMULATOR STAINLESS STEEL OIL SUPPLY HEADING PIPING OIL DRAIN HEADER PIPING STAINLESS STEEL
0
General Confidential
YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
COUPLINGS AND GUARDS (15.1) NOTE: SEE ROTATING ELEMENTS-SHAFT ENDS SEE ATTACHED API-671 DATA SHEET COUPLING FURNISHED BY MANUFACTURER COUPLING GUARD FURNISHED BY TYPE FULLY ENCLOSED SEMI OPEN OTHER TYPE MODEL
COUPLING DETAILS MAX O.D. (mm) HUB WEIGHT (kg) SPACER LENGTH (mm) SPACER MASS (kg) VENDOR MOUNT HALF COUPLING (15.1.8) MASS SIMULATOR (15.1.6) LUBRICATION REQUIREMENTS GREASE QUANTITY PER HUB MOUNTING PLATES (15.3) BASEPLATES FURNISHED BY: UNDER TURBINE ONLY OPEN OTHER (15.3.2.1) DRIP RIM SOLEPLATES FURNISHED BY: THICKNESS SUBPLATES REQUIRED (15.3.2.7) HOLD-DOWN BOLTS FURNISHED BY EPOXY PRIMER VENDOR (15.3.1.7) (mm) CONT. OIL LUBE lbs NONE OR U.S. gal/min IDLING ADAPTER REQUIRED (15.1.7)
LEVELING PADS (15.3.2.3) SINGLE SECTION COLUMN MOUNTING (15.3.2.2) LEVELING (CHOCK) BLOCKS REQ'D GEAR UNIT (15.2) FURNISHED BY: SEE ATTACHED GEAR DATA SHEETS CONTROL AND INSTRUMENTATION (12)
SUITABLE FOR OPTICAL ALIGN MULTI- SECTION SUB PLATES REQ'D (15.3.2.7) SUPPLIED BY:
OTHER
INSTRUMENTS AND CONTROL PANELS SHALL BE IN ACCORDANCE WITH THE FOLLOWING ATTACHED DATA SHEETS :
VALVE MANUFACTURER VALVE TYPE VALVE SIZE/RATING FLANGE FACING (FF,RF) FURNISHED BY QUANTITY
General Confidential
YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
TRIP & THROTTLE VALVES (12.3.4) MAIN INLET VENDOR INDUCTION PURCHASER MODEL RATING RATING RATING FACING FACING FACING INLET HYDRAULIC REMOTE REMOTE
DUPLICATE TRIP / TRIP AND THROTTLE VALVES REQUIRED (12.3.4.2) STRAINER: OPENING SIZE MATERIAL TEMPORARY START-UP STRAINER MATERIAL STEM MATL SEAT MATL INDUCT. PACKING MATL HARDNESS HARDNESS LEAKOFF (kg/h) RC RC (MESH) (mm)
CONSTRUCTION FEATURES: RESET: TRIP: EXERCISER: MANUAL LOCAL (MANUAL) LOCAL (MANUAL) FULLY OIL OPERATED GOVERNOR- CONTROLLED VALVE(S): LOCATION
MAIN INLET
INDUCTION
INDUCTION EXTRACTION
INDUCTION EXTRACTION
NOTES
TRIP POSTION (OPEN/CLOSED) NUMBER OF VALVES CONNECTION SIZE RATING FACING (RF, RTJ, OTHER) ACTION (CAM,BAR, OTHER) STEM MATERIAL STEM MATERIAL HARDNESS, RC SEAT MATERIAL SEAT MATERIAL HARDNESS, RC PACKING MATERIAL PACKING LEAKOFF, (kg/h)
TURNING GEAR (15.8) TURNING GEAR REQUIRED (15.8.1) FURNISHED BY TYPE (15.8.5) SPEED AUTO MODEL MANUAL (rpm)
MISCELLANEOUS START-UP ASSISTANCE VENDOR'S REVIEW & COMMENTS ON PURCHASER'S PIPING AND FOUNDATION DRAWINGS (6.1.9) VENDOR WITNESS INITIAL ALIGNMENT (6.1.9) "Y" TYPE STRAINER WATER WASHING CONNECTIONS STATIC CONDUCTING BRUSHES STEAM TURBINE OTHER: LOCAL REMOTE SPECIAL TOOLS (15.9) COUPLING RING AND PLUG GAUGE HYDRAULIC COUPLING MOUNTING/REMOVAL KIT STAINLESS STEEL
0
(days)
ENGAGEMENT (15.8.2)(15.8.3)(15.8.4): MFR MOUNTED BY DRIVER: REF. SPEC: DRIVEN BY: (15.8.5) ELECTRIC MOTOR HYD./PNEU. MOTOR
OPERATOR STATION (15.8.7) INSULATION & JACKETING (15.7) BLANKET JACKETING CARBON STEEL EXTENT OTHER
General Confidential
YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
MFR SUPPLIED BY
MODEL
5 6 7 8 9
DOUBLE AUTOMATIC EXTRACTION SINGLE AUTOMATIC EXTRACTION/INDUCTION DOUBLE AUTO EXTRACTION/INDUCTION OTHER
10 11 12 13
14 15 16 17 18 19 20 21 22 23 24
GENERATOR DRIVE DROOP CONTROL FREQ. CONTROL LOAD CONTROL KW CONTROL KW IMPORT/EXPORT CONTROL LOAD SHEDDING AUTO SYNCHRONIZATION AUTO VOLTAGE REGULATION TURBINE INLET PRESSURE LIMITING INLET PRESSURE LIMITER
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 MINIMUM INPUT/OUTPUT REQUIREMENTS DISCRETE INPUTS START OR RESET NORMAL STOP EMERGENCY TRIP RAISE SPEED LOWER SPEED ENABLE/DISABLE REMOTE SPEED SETPOINT RAMP TO MINIMUM CONTINUOUS OVERSPEED TEST ENABLE ENABLE PRESSURE CONTROL ENABLE EXTRACTION CONTROL REMOTE ALARM CLEAR/ACKNOWLEDGE ENABLE AUTO SYNCH. CASCADE RAISE/LOWER OTHER ANALOG INPUTS (4-20mA) REMOTE SET POINT PROCESS PRESSURE EXTRACTION KW IND. LOAD KW IMPORT/EXPORT OTHER PRESSURE PRESSURE FLOW FLOW ANALOG ACCESSORY OUTPUTS (4-20mA) SPEED SPEED SETPOINT REMOTE SPEED SETPOINT EXTRACTION PRESSURE EXTRACTION PRESSURE SETPOINT ACTUATOR POSITION PROCESS PRESSURE KW KW IMPORT/EXPORT DISCRETE OUTPUTS COMMON SHUTDOWN COMMON ALARM OVERSPEED TRIP REMOTE SPEED SETPOINT ENABLED PRESSURE CONTROL ENABLED FLOW CONTROL ENABLED EXTRACTION CONTROL ENABLED INDUCTION CONTROL ENABLED SPEED PICKUP ALARM OTHER (rpm)
General Confidential
YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
MOUNTING
SURFACE MOUNT
POWER SOURCE 120 VAC DIVISION TEMP.RATING: 220 VAC 125 VDC 24 VDC
SINGLE
DUAL
GROUP GROUP
ENCLOSURE
LOCAL GOVERNOR CONTROL PANEL LOCATION LOCAL (AT TURBINE) REMOTE CONTROL ROOM OTHER
REQUIRED
NOT REQUIRED ENCLOSURE IP65 NEMA 4 OTHER AREA CLASSIFICATION CLASS ZONE INPUTS TO PANEL FROM GOVERNOR COMMON ALARM TRIP TRIP LAMP REMOTE SETPOINT ENABLED LAMP SPEED SETPOINT METER OTHER GROUP GROUP DIVISION TEMP.RATING: NEMA 4X
START TRIP RAISE LOWER OVERSPEED TEST RAMP TO MINIMUM CONTINUOUS REMOTE SETPOINT ENABLE/DISABLE RESET OTHER
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
MISCELLANEOUS GOVERNOR DETAILS GOVERNOR ACTION ON LOSS OF REMOTE SIGNAL LOCKS ON LAST VALUE GOES TO MINIMUM CONTINUOUS GOES TO MAXIMUM CONTINUOUS
FORMAT:
DISTRIBUTIVE CONTROL SYSTEM MANUFACTURER DATA TRANSMISSION DATA LINK DISCRETE I/O NETWORK TYPE
MODEL PROTOCOL
GOVERNOR SPEED PICKUP SENSORS (12.2.6): MANUFACTURER MODEL INSTALLATION: DUAL TRIPLE INSTALLED SPARE
41 42 43 44 45 46 47 48 49 50 51 52 53 54
MODEL
MANUFACTURER LOCATION(S)
MODEL
NO. REQ'D.
General Confidential
YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
NUMBER OF TEETH IN SPEED SENSING SURFACE SOLENOIDS SHALL: DE-ENERGIZE TO TRIP ENERGIZE TO TRIP CONTACTS SHALL BE: NORMALLY OPEN NORMALLY CLOSED VOLTAGE LEVEL:
VACUUM SYSTEM FURNISHED BY SHIP LOOSE OTHER GLAND CONDENSOR, SEE SPEC STEAM EJECTOR (kg/h) (barG) STM. PRESS STM. TEMP VACUUM PUMP (15.6.2), SEE SPEC. CONDENSATE RECEIVER LOOP SEAL HEIGHT (m) (barG) FTT SKID MOUNTED
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 HEAT STABILITY (16.2.2) CLEANLINESS (16.2.3.3) HARDNESS (16.2.3.4) HYDROSTATIC TESTS (16.3.2) BLADE SHAKER (STATIC) ROTOR BALANCE STANDARD (9.6.1)(9.6.2) HIGH SPEED (9.6.3) INSPECTION AND MATERIAL TESTING FINAL ASSEMBLY RECORDS REQUIRED (16.2.1.1.f) SPECIAL MAT'L INSP. & TESTING REQUIREMENTS (16.1.7) COMPONENT TRIP & T & T VALVE STM CHEST CASING PIPING ROTOR MAG PART DYE PEN R.T. GENERAL SHOP INSPECTION (16.1.4) EXTENT: REFERENCE INSPECTION CHECKLIST (ANNEX 1) (16.1.7)
INSPECTION AND TESTING (16.2)(16.3) MECHANICAL RUNNING TEST (16.3.3) OBSVD CONTRACT ROTOR SPARE ROTOR TEST W/JOB COUPLING TEST TAPE RECORD. REQ'D. TEST TAPE GIVEN TO PURCH. POLAR PLOTS REQUIRED U.T. OBSVD WIT TEST W/JOB L.O. CONSOLE OPTIONAL TESTS (16.3.4) OBSVD PERFORMANCE (16.3.4.2) COMPLETE UNIT (16.3.4.3) WIT WIT
AUX. EQUIPMENT (16.3.4.4) TRIP/T & T VALVE GLAND SEAL SYSTEM GLAND VACUUM SYSTEM RELIEF VALVES
CASING INTERNAL INSP (16.3.4.5) COUPLING TO SHAFT FIT (ISO 10441) TURNING GEAR OVERSPEED SHUTDOWN SYS. GOVERNOR RESPONSE (16.3.4.10) SOUND (16.3.4.11) SPARE PARTS TESTS (16.3.4.7)
LOW SPEED PRIOR TO HIGH SPEED (9.6.6) LOW SPEED RESIDUAL UNBALANCE CHECK (9.6.7) FINAL SURFACE INSPECTION (16.4.3) CRATING INSPECTION (16.4.1) SPARE ROTOR FIT CASING JOINT LEAK TEST (16.3.2.3)
0 0
General Confidential
YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
WEIGHTS: TURGINE ROTOR TURBINE UPPER HALF CASING MAX. FOR MAINT. (IDENTIFY) (kg) (kg) (kg) (kg) (kg) (kg) (kg)
SHIPMENT (16.4.1)(16.4.3.j) DOMESTIC EXP BOXING REQUIRED EXPORT OUTDOOR STORAGE OVER 6 MONTHS
WATERPROOF BOXING REQUIRED SPARE ROTOR ASSEMBLY PACKAGED FOR: HORIZONTAL STORAGE SPACE REQUIREMENTS: COMPLETE UNIT: L (mm) (mm) (mm) (mm) W W W W (mm) (mm) (mm) (mm) H H H H (mm) (mm) (mm) (mm) VERTICAL STORAGE (16.4.3.j) VENDOR DWG & DATA REQUIREMENTS (17) APPENDIX J OTHER
General Confidential
YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR
When this requisition is issued for purchase, the supplier's proposed curves for the selected steam turbine will be inserted here as a substitute for this sheet.
The steam turbine performance and characteristics as given on this performance curve will be a part of the supplier's contractual obligation within the tolerances agreed upon.
General Confidential
YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar) Attribute Name Value
PAGE
12
OF
12
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-SSDC-ENG (05/08)
(Eff Date 3-99)
JOB NO. PROJ. NAME LOCATION UNIT Yanbu Export Refinery Project Yanbu, Saudi Arabia
1 OF 2
SUPPLIER CONNECTIONS TYPE OR MODEL NO. MATERIALS ACCESSORIES: PROCESS INLET PROCESS RETURN LINE COOLING WATER SUPPLY COOLING WATER RETURN TO OWS VENT TO FLARE
ACCESSORIES/NOTES: 1) 2)
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-SSDC-ENG (05/08)
Page 2 of 2
2 of 2 SAMPLE STATION DESIGN CONDITIONS: SP ITEM NUMBER 119-SX-0001 119-SX-0002 119-SX-0003 119-SX-0004 119-SX-0005 119-SX-0006 119-SX-0007 119-SX-0008 119-SX-0009 119-SX-0010 119-SX-0011 119-SX-0012 119-SX-0013 119-SX-0014 119-SX-0500 119-SX-0501 119-SX-0502 119-SX-0503 119-SX-0504 119-SX-0505 119-SX-0507 119-SX-0508 DESIGN PRESSURE (BARG) 17.2 11.0 24.5 19.0 10.5 13.3 8.0 18.0 10.0 7.4 13.0 10.0 24.5 3.5 30.0 30.0 10.0 12.0 12.2 4.0 4.0 7.0 DESIGN TEMP. (deg C) 75 110 125 135 75 75 85 85 205 155 75 75 70 125 70 225 75 75 90 90 90 55
Licensor Confidential
YERP-STDSS-ENG (05/08)
DATA SHEET
DS-MV51Rev. 0
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
microns) Poured
Drained
OPERATING CONDITIONS
Duty Fluid Pressure Temperature Viscosity Flow Rates Fluid, m3/min. Mat'l, mt/day Dust. kg/mt Pressure Temperature Applicable Codes, Standards Code Stamped Efficiency Recoverable Pressure at Nozzles Air Pressure Liquid Flow / Nozzle Total No. of Nozzles No. of Nozzles / Item Fluid / Wetting Agent Dilution Ration, Max. / Min. Wetted Parts Nozzles Pump Mixing Tank Agitator Filter Piping Internal Surface Finish External Surface Finish Priming / Painting
Intermittent
Normal
Design
kPag C Yes No % Non-Airborne % Retained with Material kPag kPag (for air-driven nozzles) m3/min.
/ / /
MATERIALS OF CONSTRUCTION
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
?
Page 1 of 5
General Confidential
YERP-STDSS-ENG (05/08)
DATA SHEET
/ m3 / microns mm dia. x m3 m2
mm high
mm TDH
Type
Mfr
Model No.
By
UTILITIES REQUIRED
Controls Motors
SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph Hz / kVA V Ph Hz / kVA Nm3/h @ kPag dBA @ 1 meter Criticality: Yes Empty kg kg No Operating kg Test kg m m
General Confidential
Page 2 of 5
YERP-STDSS-ENG (05/08)
DATA SHEET
DS-MV51Rev. 0
Mixing Tank
Supply Pump
Nozzles
Eqp Item # 1
Eqp Item # 2
Eqp Item # 3
General Confidential
Page 3 of 5
YERP-STDSS-ENG (05/08)
DATA SHEET
DS-MV51Rev. 0
Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 kw RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain
WPII
Buyer
Gearbox DRIVEN mm
/ / mm Pitches
/ / RPM kw High-Speed
Low-Speed
Notes
General Confidential
Page 4 of 5
YERP-STDSS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV51-
SPRAY TYPE DUST SUPPRESION SYSTEMS DATA SHEET SI UNIT Attribute Name Value
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-TOWERS-ENG (05/08)
Page 1 of 8
Document Number
Job Number Client Location Item Number Item Name
Revisions
Quality Purpose
Document Number
Description
Revision Issued
Document Number
100-YER-PE-YSS-0437 100-YER-PE-YSS-0449 100-YER-PE-YSS-0456 100-YER-PE-YSS-0057
Description
YERP-32-SAMSS-004 Manufacture of Pressure Vessels YERP-32-SAMSS-020 Manufacture of Trays and Packing YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers YERP-SAES-D-001 Design Criteria for Pressure Vessels YERP-SAEP-325 Inspection Requirements for Pressurized Equipment YERP-SAES-A-004 General Requirements for Pressure Testing YERP-SAES-A-112 Meterorological and Seismic Design Data YERP-SAES-A-206 Positive Material Identification YERP-SAIP-06 Pressure Test Requirements YERP-Form 175-321900 Manufacture of Pressure Vessels YERP-SAIP-10 Non-Conformance Reports YERP-SAEP-352 Welding Procedures Review and Approval YERP-SAES-W-010 Welding Requirements for Pressure Vessels YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature Service
Revision Issued
INDEX
General Confidential
YERP-TOWERS-ENG (05/08)
Page 2 of 8
Document Number
Description
YERP-00-SAIP-07 Positive Material Identification Requirements YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI) YERP-SAEP-1143 Radiographic Examination YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components YERP-SAEP-1145 Liquid Penetrant Examination of Welds and Components YERP-SAEP-1146 Manual Ultrasonic Thickness Testing YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and Equipment YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings YERP-PU-MD1-4TS Export Protection and Packaging: Convertors, Reactors, Regenerators and Pressure Vessels YERP-SAEP-302 Instructions for Obtaining a Waiver of a Mandatory Saudi Aramco Engineering Document YERP-SAEP-334 Retrieval, Certification and Submittal Of Saudi Aramco Engineering & Vendor Drawings Nonmaterial Requirements Pressure Vessels YERP-AC-036915 Fireproofing for Column and Vessel Skirts YERP-SAES-N -001 Basic Criteria, Industrial Insulation PIP VEFV1101 Vessel; Nameplate Bracket PIP VEFV1102 Vessel: Tolerances (Elevation) PIP VEFV1103 Vessel: Grounding Lug PIP VEFV1108 Vessel: Vertical, Type "B" Base Plate w/ Cap Plate and Gussets PIP VEFV1110 Vessel: Vertical, Type "D" Base Plate w/ Top Ring and Gussets PIP VEFV1117 Vessel; Manway Vertical Davit PIP VEFV1118 Vessel; Manway Horizontal Davit PIP VEFV1119 Vessel; Column Davit PIP VEFV 1123 Vessel; Vertical, Insulation and Fireproofing Supports PIP VEFV1124 Vessel: Vortex Breakers PIP VEFV1125 Vessel: Internal Ladders PIP STF05501 Fixed Ladders and Cages PIP STF05521 Details for Angle Railings for Walking and Working Surfaces PIP STF05535 Vessel Circular Platform Details
Revision Issued
100-YER-PE-YSS-0523 100-YER-PE-YSS-0524 100-YER-PE-YSS-0525 100-YER-PE-YSS-0526 100-YER-PE-YSS-0080 100-YER-PE-YSS-0081 100-KBR-PU-G02-0010 YERP-SAEP-302 YERP-SAEP-334 YERP-7919-1 YERP-AC-036915 100-KBR-PE-YSS-0144 PIP VEFV1101 PIP VEFV1102 PIP VEFV1103 PIP VEFV1108 PIP VEFV1110 PIP VEFV1117 PIP VEFV1118 PIP VEFV1119 PIP VEFV1119 PIP VEFV1119 PIP VEFV1125 PIP STF05501 PIP STF05521 PIP STF05535
0 0 0 0 0 0
0 0 0
General Confidential
YERP-TOWERS-ENG (05/08)
Page 3 of 8
DESIGN DATA
Design Conditions Internal External
bar (g) bar C (MDMT) bar (g) mm bar
at at at at
Minimum Design Metal Temp Operating Conditions Internal Corrosion Allowance Liquid Specific Gravity Pressure Drop Through Internals PWHT Required Alloy Verification Radiography Requirements Shop Hydrotest Pressure Field Hydrotest Pressure Painting Per Insulation Fireproofing Erection Weight Empty Weight Operating Weight Test Weight Vessel Designed For Wind Vessel Designed For Earthquake Moment At POS Wind Shear Force At POS Wind Moment At POS Earthquake Shear Force At POS Earthquake
Rev
Service PWHT No
Nm N Nm (Operating) N (Operating)
Nm (Empty) N (Empty)
No
General Confidential
YERP-TOWERS-ENG (05/08)
Page 4 of 8
GENERAL NOTES
1. 2. 3. 4. 5. 6. 7. 8. 9.
10. 11. 12. 13. 14.
All materials shown on this data sheet are to be furnished and installed by the Vessel Supplier unless otherwise noted. Substitutions of materials will not be allowed without YERP's prior approval. This approval can only be obtained at the time Vessel Supplier submits his quotation. The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum. Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit or hinge and internal manhole grip. Internal ladder rungs shall be provided below the lowest shell manway on vertical vessels to permit access to the bottom head. Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required to be insulated or fireproofed. All internal elevations are to top of support ring (if required). All removable internals shall pass through the vessel manholes. Vessel Supplier to provide vessel grounding lugs. Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME Section VIII, Division 1, Appendix 2. Lifting and Tailing Lugs are to be designed and furnished by Vessel Supplier. Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material specification shown for plate, pipe or forgings on Page 2 of this data sheet. Vessel Supplier to provide skirt vents, access openings and skirt sleeves in accordance with the details shown on drawing . This includes the skirt to head attachment weld specified in Detail " ". For PIP (Process Industry Practices) drawings see web site http://www.pip.org
General Confidential
YERP-TOWERS-ENG (05/08)
Page 5 of 8
Document Number
Job Number Client
TABLE OF CONNECTIONS
General Notes for Table of Connections: A. Connections shown in sketch are diagrammatic only. True location to be determined by EPC Contractor.. B. Nozzle projection to be determined by EPC Contractor in acccordance with Project Specification 100-YER-PE-YSS-0434 para. 8.0 C. All pressure connections are to be flanged. D. Elevations in the table are from bottom TL to centerline of connection or face of flange unless noted otherwise. E. For hill side connections see plan or plan view. F. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-10). G. All flange faces shall have a stock finish. H. For specific notes to TABLE OF CONNECTIONS see next page.
Mark Size Rating Face Service Elevation Orient Specific Notes
General Confidential
YERP-TOWERS-ENG (05/08)
Page 6 of 8
Document Number
Job Number Client
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections) Use this information for quotation purpose only. Supply blind flange, bolts, nuts and gasket. Elevation is given to the face of flange. Nozzle size listed is minimum inside diameter of nozzle neck. Furnish davit in accordance with drawing PIP VEFV1117. Furnish hinge in accordance with drawing PIP VEFV1116. Furnish internal pipe support in accordance with drawing Furnish internal plate flange in accordance with drawing Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124. Furnish inlet hood baffle in accordance with drawing Furnish inlet distributor in accordance with drawing With internal pipe per Davit on right side facing manhole. Davit on left side facing manhole. Hinge on right side facing manhole. Hinge on left side facing manhole.
General Confidential
YERP-TOWERS-ENG (05/08)
Page 7 of 8
Document Number
Job Number Client
General Confidential
YERP-TOWERS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
PAGE AAA-B-CCCC
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Manufacturer details of the item The Model Number assigned to the item Parent Tag Number
Manufacturer Name Model Number Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No Capacity Certification Number Certification Date Certification Requirements Certifying Authority Design Setting Hydrostatic Test Pressure Hydrostatic Test Temperature Length T-T MAWP Material Maximum Diameter Maximum Operating Pressure Maximum Operating Temperature Minimum Diameter Minimum Operating Temperature NACE Pipe Inlet/Outlet Pressure Rating Purchase order Line No Set Pressure Shape Size Status Tag Number of Parent Skid Weight Weight Dry / Empty Year built
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
The volume of fluid/medium held or capable of being moved in a given time The number of certificate as issued by certifying authority The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The test or certifying authority for an item The Certifying Authority for hazardous area equipment Design set point for presure relief devices
Maximum Allowable Working Pressure The physical composition of material/s for an item
The maximum Operating Temperature of the item The minimum Operating Temperature of the item
Nominal Size
Status
General Confidential
YERP-TS-ENG (05/08)
DATA SHEET
TRUCK SCALES
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0
DS-MV39Rev. 0
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
OPERATING CONDITIONS
Duty Vehicle Type Vehicle Dimensions Frequency Empty Weight Gross Weight Applicable Codes / Standards Government Entity w/ Jurisdiction Capacity Accuracy: Linearity Repeatability Basis Platform
Continuous
Intermittent m
Trucks/Hr kg kg
Trucks/Day
PERFORMANCE
MT
% kg Full Truck
MATERIALS OF CONSTRUCTION
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
?
Page 1 of 4
Truck Scales.xls
General Confidential
YERP-TS-ENG (05/08)
DATA SHEET
TRUCK SCALES
ACCESSORIES Auto tare Set point tare Zero tracking Net / gross switch Type Installation Platform: Length / Width / Depth No. Sections Manholes Weigh Elements: No. Reqd Mfr / Model Type Load Cell Capacity, ea. Data Collection Terminal: Type Location Indicator Type Indicator Range Indicator Graduations Remote Readout Printer: Type Record Method Preprinted Data Measured Data Operator-Entered Data INSTRUMENTS & CONTROLS Description/Function Load Cells Wt units selector Loackout switch Motion detector Print switch
CONSTRUCTION
Above Ground /
In Pit / m
No
Model No.
Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Compressed Air Maximum Noise Level
Controls Motors
SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph Hz / kVA V Ph Hz / kVA Nm3/h @ kPaG dBA @ 1 meter Criticality: Yes Empty kg kg No Operating kg kg Test kg kg m
Truck Scales.xls
General Confidential
Page 2 of 4
YERP-TS-ENG (05/08)
DATA SHEET
TRUCK SCALES
Sketch - Diagram
(Sketch layout or reference separate drawings)
DS-MV39Rev. 0
Notes
Truck Scales.xls
General Confidential
Page 3 of 4
YERP-TS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV39-
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-UPS-ENG (05/08)
Technical Data Sheet
General
DESCRIPTION
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 UPS EQUIPMENT NO.s Line 1 Line 2 Line 3 KVA RATING UPS SYSTEM INPUT Input Voltage 480V Earthing / Grounding Input Transient Voltage Dip (Max.) S/C Rating (Min.) UPS SYSTEM OUTPUT Output Voltage Earthing / Grounding UPS SYSTEM Type UPS System Required 80% Recharge Time Maximum AC Voltage Ripple Heat Produced by Equipment @ Rated Load Power Consumed by Inverter @ No-Load Ethernet or ModBus RTU on RS-232 / RS-485 to Be Supplied (Y/N) Control System Type UPS Perfomance Requirements Maintenance Bypass Switch Required (Y/N) BYPASS ISOLATION TRANSFORMER Provided by UPS Supplier (Y/N) Shielded, Isolation, Dry Type (Y/N) Input Voltage Output Voltage Insulation System Winding Temperature Rise (Max.) Hot Spot Winding Temperature (Max.) Winding Material Earthing / Grounding Available Fault Current UPS Bypass AC Line Transformer K-Factor BATTERIES EQUIPMENT NOs. Provided by UPS Supplier (Y/N) Battery Manufacturer Type Voltage (nominal) Battery Bank Backup Time @ Full Load (Note 1) Expected Battery Life @ 25C C/B Enclosure Battery Enclosure / Rack Type Spill Containment Ship Cells Dry (Y/N) DC Short Circuit Rating Number of Battery Cells
INDEX
General Confidential
YERP-UPS-ENG (05/08)
DESCRIPTION
62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 KVA RATING WIRING Power Control
TERMINAL BLOCKS Control Wiring: Type Lug Spare Points Power Wiring: Type Lug SPACE HEATERS Required (Y/N) Control Supply Voltage Indication Type NAMEPLATES Fastening Outside Cabinet Fastening Inside Cabinet Material Lanquage Warning Plates Warning Plate Lanquage UPS ENCLOSURE Enclosure Minimum Degree of Protection Design Life Time Before First Component Replacement Natural or Forced Ventilation Access Method (Doors/Panels) Paint Color Maintenance Access (Front/Rear) Audible Noise (Max) Cabinet Filters UPS Cabinet No.1 Dimensions (In./mm) UPS Cabinet No.2 Dimensions (In./mm) UPS Cabinet No.1 Weight (Lbs./kg) UPS Cabinet No.2 Weight (Lbs./kg) Battery Bank No.1 Weight (Lbs./kg) Battery Bank No.2 Weight (Lbs./kg) DOCUMENTATION Unit of Measure Language
NOTES:
General Confidential
YERP-VCF-ENG (05/08)
DATA SHEET
DS-MV21REV. 0
Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density Particle Size Angle of Repose Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure Temperature Viscosity Flow Rates Fluid, Nm3/h Mat'l, kg/h Pressure Temperature Applicable Codes / Standards Capacity Mat'l Depth, Maximum Mat'l Depth, Average Mat'l Conveying Speed Operating / Motor Power Product Contact Parts Trough / Cover Wear Plates Jackets Springs Base / Supports Flexible Connectors Clamps / Fasteners Internal Surface Finish External Surface Finish Priming / Painting
Poured Intermittent
microns) Drained
OPERATING CONDITIONS
KW
MATERIALS OF CONSTRUCTION
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
?
Page 1 of 7
General Confidential
YERP-VCF-ENG (05/08)
DATA SHEET
DS-MV21REV. 0
CONSTRUCTION
Quick Releases Base Grounding Lug Lifting Lugs Fixed Base Isolated & Balanced Isolated & Weighted Base Fixed Base Cable Suspended Base mm Rectangular Feed @ Round mm /
CPS
Degs from Horizontal Discharge mm mm mm mm mm mm
Leaf mm
Coil
Welded Bolted Hip Dome Flat mm Bolts Clamps Eccentrics Magnetic Yes No By Ea. Type / Mfr mm Model No. By
UTILITIES REQUIRED
Controls Motors
SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph Hz / kVA V Ph Hz / kVA Nm3/h @ kPaG dBA @ 1 meter
General Confidential
Page 2 of 7
YERP-VCF-ENG (05/08)
DATA SHEET
DS-MV21REV. 0
Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain
WPII
Buyer
Gearbox DRIVEN mm
/ / mm Pitches
/ / RPM KW High-Speed
Low-Speed
General Confidential
Page 3 of 7
YERP-VCF-ENG (05/08)
DATA SHEET
DS-MV21REV. 0
CONNECTION SCHEDULE
Mark NP A B C D1-D4
Rating
Facing
Size
Qty
Nozzle
Note
Notes
General Confidential
Page 4 of 7
YERP-VCF-ENG (05/08)
DATA SHEET
DS-MV21REV. 0
Inlet Chute
Inlet Chute
General Confidential
Page 5 of 7
YERP-VCF-ENG (05/08)
DATA SHEET
DS-MV21REV. 0
Notes: 1. For Non-Isolated & Balanced Conveyors, "L" May be decreased by eliminating 2nd term. 2. All measurements taken at mid-stroke.
Inlet Chute ~5/32" R Clamping Surface 2" Clamp Crossection D2 3" L W 2 1/2" Flexible Connection (Total Free Length = L+4") Round (or Oval) Shroud Clamp (Typ. 2) Round Rod Retention Lip
D1 D2
1/2" Min.
S (S troke Length) SV S H (Horizontal Component)
Vibrating Conveyor
(Vertical Component)
General Confidential
Page 6 of 7
YERP-VCF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV21-
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-VE-ENG (05/08)
APPLICABLE TO:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 29 30 31 32 33 34 35 36 37 38 37 40
PROPOSAL
PURCHASE
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE REQ'N NO. AS BUILT MANUFACTURER
PAGE
OF 5
SERVICE
NOTES
INDEX
General Confidential
YERP-VE-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. PAGE 2 OF 5 EJECTOR CLIENT LOCATION DATA SHEET UNIT NO. SI UNITS (bar) ITEM NO. SERVICE REQ'N NO. DESIGN, MANUFACTURE, INSPECTION AND TESTING SHALL CONFORM TO MWK SPECIFICATIO INFORMATION TO BE COMPLETED BY PURCHASER MANUFACTURER PURCHASER OR MANUFACTURER Purpose Number Required : Manufacturer Serial Number Type Installation Indoor Outdoor OPERATING PARAMETERS Fluid Handled Capacity (lb/h) o Suction Temp ( C) Press (kpa.a) Discharge Condition Molecular Weight Velocity at Discharge (ft/s) Motive Fluid Vapor Density (lb/ft3) o Temp ( F) Press (psig) Viscosity (cP) Consumption (lb/h) Corrosive Agents CONSTRUCTION CONNECTIONS DESIGN Size Rating Location Facing Design per HEI Others : o Design Temp ( C) Motive (a) : Inlet (b) Design Press (barg) : Outlet (c) Hydro Test Press. (barg) : Motive Steam, barg/oC: Max: MATERIAL OF CONSTRUCTION INSPECTION Shop Inspection Final Inspection Only DESCRIPTION ASTM NO. HEI Other Testing per Suction Chamber TESTS Non-Witness Body Witness Performance Testing Diffuser Nozzles Hydrotest Gaskets Piping / Flanges Valves Radiography 100% Spot Hardness Test Painting Diffuser to be hardened by Nitriding Mfr Standard Other : Major Components Material Certificate of Compliance Material Test Report Alloy Verification WEIGHTS AND DIMENSIONS Shipping Weight (kg) PREPARATION FOR SHIPMENT Domestic Export Export Boxing Ejector Dimension L x W x H (in.) x x Notes :
0 0 0 0 0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
29 30 31 32 33 34 35 36 37 38 39
0
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
General Confidential
YERP-VE-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CONDENSER CLIENT LOCATION DATA SHEET UNIT NO. ITEM NO. SI UNITS (bar) SERVICE REQ'N NO. DESIGN, MANUFACTURE, INSPECTION AND TESTING SHALL CONFORM TO MWK SPECIFICATI INFORMATION TO BE COMPLETED BY BY PURCHASER BY MANUFACTURER Service : Number Required Manufacture : Serial Number
0 0
PAGE
OF 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
OPERATING CONDITION
SHELL SIDE Fluid Name Fluid Quantity, Total (lb/hr) Oper. Press. (psia) Oper. Temp. (inlet/outlet) (oF) (in / out) Specific Gravity @ Oper. Temp. Viscosity @ Oper. Temp (cP) (in / out) Velocity (allowable/calc)(ft/sec) Press. Drop (allowable/calc) (psi) Min. Fouling Resistance (hr-ft 2-oF/Cal) o MTD (Corrected/Weighted) ( F) : Heat Exchanged (btu/hr) Heat Transfer Rate (BTU/hr sqft deg F) TUBE SIDE
CONSTRUCTION
Tube Side Shell Side Design Pressure (psig) Design Temp. (oF) Hydrotest Press. (psig) (BWG) Tubes : OD (in) : Thk (average) : Number : Length (in) : Type : Shell : OD (in) : Thk (average) : (in) No. Of Passes/Shell : 2 Eff. Surface Area per Unit (ft ) 2 Eff. Surface/Shell (ft ) Chatodic Protection - Number/Type : ASME Design w/o Stamp ASME Design w/ Stamp TEMA "C" TYPE sketch:
0 0
Shell Tubes Tube Sheet Nozzles Lining Gaskets (Shell) Gaskets (Tube) * Bonnet INSPECTION/CERTIFICATION REQUIREMENTS Inspection Hydrotest Post Weld Heat Treatment Spot Radiography Alloy Verification Required Material Test Reports Traceability
0
a b c d e f g h REMARKS :
CONNECTIONS Shell Vapor Inlet Shell Inert Outlet Tube Inlet Tube Outlet Cond. Out Drain Vent (w/ blind) Test Conn
No.
Size
Rating/Facing/Type
General Confidential
YERP-VE-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE REQ'N NO.
PAGE
OF 5
DESIGN, MANUFACTURE, INSPECTION & TESTING SHALL CONFORM TO KBR SPECIFIC INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0
GENERAL Description of Equipment: Indoor Outdoor Under Roof Partial Sides Other: Grade Mezzanine Other: EQUIPMENT DESCRIPTION The Noise Data Provided Shall be a Composite of the Following Equipment: (Indicate all that Apply) Item No. Type of Equipment Description of Equipment Manufacturer Model No. Manufacturer: Loaction of Equipment: Elevation of Equipment:
0 0 0 0
Driven Equipment Gear Driver Other: Other: Other: Other: SOUND PRESSURE LEVELS Sound Pressure Level (SPL) Decibels @ 1 meter
Octave Band Center Frequency (Hz) Maximum Allowable Standard equipment Equipment with Noise Abatement * Optional Design
0
A-Weighted
31.5
63
125
250
500
1000
2000
4000
8000
Sound Pressure Level Remarks: Has the Noise Data Presented been Corrected to Predict the Expected Maximum Noise Level at the Installation Site? Yes No Estimate the Correction to Predict the Expected Maximum Noise Level at the Installation Site: Add / Subtract: dB Source of Data: Test Stand Field Shop Floor Computation No Data Available Computational Basis: Test Data Field Data Shop Data Theory By Subvendor By Consultant Data Condition: Semi-Reverberant Reverberant Indoor Outdoor Free Field Loaded Unloaded Averaged Maximum Includes Safety Factor of dB Additional Remarks:
0
Notes:
General Confidential
YERP-VE-ENG (05/08)
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor The Model Number assigned to the item Parent Tag Number Service / Item description details of the item
Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight
The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices
General Confidential
YERP-VFB-ENG (05/08)
DATA SHEET
DS-MV61REV. 0
Job No. Project Client Site Reqn No. INQUIRY SI PURCHASE AS BUILT
0 0
= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.
Item No. Service No. Reqd Cl. Indoor Div. Outdoor Grp or Nonhazardous
See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.
Name/Description Bulk Density Particle Size Angle of Repose Internal Friction Angle Wall Friction Angle Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure Temperature Viscosity Flowrates Fluid, Nm3/h Mat'l kg/h Pressure Temperature Applicable Codes / Standards Code Stamp Capacity Working Volume Total Volume MAWP, Internal / External Content Contact Parts Shell / Roof / Hopper Nozzles / Flanges Internals Ladders/Platforms/Handrails Supports Gaskets Bolting Internal / External Internal Surface Finish External Surface Finish Priming / Painting Continuous
OPERATING CONDITIONS
Intermittent
/ /
kPaG
MATERIALS OF CONSTRUCTION
SURFACE FINISH
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
Page 1 of 5
YERP-VFB-ENG (05/08)
DATA SHEET
DS-MV61REV. 0 Internals Wash Water Nozzles WW Header/Valves Lifting Lugs Grounding Lugs
Vibrators Live Bottom Aerators Live Bottom Discharge Valve Discharge Feeder mm
mm (Shell) mm (Roof)
CONSTRUCTION
mm (Hopper)
kg kg kg x mm Projected area: x mm Projected area: x mm Projected area: Lugs w/ 3/4" mounting holes on BC same as bin dia. Empty kg kg V V Nm3/h Ph Ph @ kPaG Criticality: Yes Type No Mfr Model No. By Operating kg kg Hz / Hz / Test kg kg m kVA kVA m2 m2 m2
Controls Motors
DPDT
No
General Confidential
Page 2 of 5
YERP-VFB-ENG (05/08)
DATA SHEET
DS-MV61REV. 0
L1
7.0' 5.0'
11.7'
EXAMPLE
60
L2
1.0'
CONNECTION SCHEDULE Mark NP A B C D F G L1, L2 M Description Nameplate Inlet Discharge Exhaust
Rating N/A
Facing N/A
Size
Qty 1
Nozzle N/A
Note
General Confidential
Page 3 of 5
YERP-VFB-ENG (05/08)
DATA SHEET
DS-MV61REV. 0
1.8'
G
1.8'
L1
1.5' 45
EXAMPLE
45 1.5'
0.4'
L2 A
General Confidential
Page 4 of 5
YERP-VFB-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV61-
Attribute Name
PAGE
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number
Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
General Confidential
YERP-VPVCOLUMN-ENG (05/08)
Page 1 of 7
Document Number
Job Number Client Location Item Number Item Name
Revisions
Quality Purpose
Document Number
Description
Revision Issued
Description YERP-32-SAMSS-004 Manufacture of Pressure Vessels YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers YERP-SAES-D-001 Design Criteria for Pressure Vessels YERP-SAEP-325 Inspection Requirements for Pressurized Equipment YERP-SAES-A-004 General Requirements for Pressure Testing YERP-SAES-A-112 Meterorological and Seismic Design Data YERP-SAES-A-113 Geotechnical Engineering Requirements YERP-SAES-A-206 Positive Material Identification YERP-Form 175-321900 Manufacture of Pressure Vessels YERP-SAES-W-010 Welding Requirements for Pressure Vessels YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature Service YERP-00-SAIP-07 Positive Material Identification Requirements YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI) YERP-SAEP-1143 Radiographic Examination YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components YERP-SAEP-1144 Liquid Penetrant Examination of Welds and Components YERP-SAEP-1146 Manual Ultrasonic Thickness Testing YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings YERP-AC-036915 Fireproofing for Column and Vessel Skirts YERP-SAES-N -001 Basic Criteria, Industrial Insulation PIP VEFV1101 Vessel; Nameplate Bracket PIP VEFV1102 Vessel: Tolerances (Elevation) PIP VEFV1103 Vessel: Grounding Lug PIP VEFV1108 Vessel: Vertical, Type "B" Base Plate w/ Cap Plate and Gussets PIP VEFV1110 Vessel: Vertical, Type "D" Base Plate w/ Top Ring and PIP VEFV1117 Vessel; Manway Vertical Davit PIP VEFV1118 Vessel; Manway Horizontal Davit PIP VEFV 1123 Vessel; Vertical, Insulation and Fireproofing Supports PIP VEFV1124 Vessel: Vortex Breakers PIP VEFV1125 Vessel: Internal Ladders PIP STF05501 Fixed Ladders and Cages PIP STF05521 Details for Angle Railings for Walking and Working Surfaces PIP STF05535 Vessel Circular Platform Details
Revision Issued
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
INDEX
General Confidential
YERP-VPVCOLUMN-ENG (05/08)
Page 2 of 7
DESIGN DATA
Design Conditions Internal External
bar (g) bar C (MDMT) bar (g)
at at at at
Minimum Design Metal Temp Operating Conditions Internal Corrosion Allowance Liquid Specific Gravity Pressure Drop Through Internals PWHT Required Alloy Verification Radiography Requirements Shop Hydrotest Pressure Field Hydrotest Pressure Painting Per Insulation Fireproofing Erection Weight Empty Weight Operating Weight Test Weight Vessel Designed For Wind Vessel Designed For Earthquake Moment At POS Wind Shear Force At POS Wind Moment At POS Earthquake Shear Force At POS Earthquake
Rev
bar
Service PWHT No
Nm N Nm (Operating) N (Operating)
Nm (Empty) N (Empty)
Code Stamp
No
General Confidential
YERP-VPVCOLUMN-ENG (05/08)
Page 3 of 7
Rev
GENERAL NOTES
1. 2. 3. 4. 5. 6. 7. 8. 9.
10. 11. 12. 13. 14.
bbb Substitutions of materials will not be allowed without YERP's prior approval. This approval can only be obtained at the time Vessel Supplier submits his quotation. The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum. Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit or hinge and internal manhole grip. Internal ladder rungs shall be provided below the lowest shell manway on vertical vessels to permit access to the bottom head. Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required to be insulated or fireproofed. All internal elevations are to top of support ring (if required). All removable internals shall pass through the vessel manholes. Vessel Supplier to provide vessel grounding lugs. Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME Section VIII, Division 1, Appendix 2. Lifting and Tailing Lugs are to be designed and furnished by Vessel Supplier. Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material specification shown for plate, pipe or forgings on Page 2 of this data sheet. Vessel Supplier to provide skirt vents, access openings and skirt sleeves in accordance with the details shown on drawing . This includes the skirt to head attachment weld specified in Detail " ". For PIP (Process Industry Practices) drawings see web site http://www.pip.org
General Confidential
YERP-VPVCOLUMN-ENG (05/08)
Page 4 of 7
Document Number
Job Number
Rev
TABLE OF CONNECTIONS
Genera bbb A. Connections shown in sketch are diagrammatic only. True location to be determined by EPC Contractor.. B. Nozzle projections to be determined by EPC Contractor in accordance with Project Specification 100-YER-PE-YSS-0437 para. 8.0 C. All pressure connections are to be flanged. D. Elevations in the table are from bottom TL to centerline of connection or face of flange unless noted otherwise. E. For hill side connections see plan or plan view. F. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-10). G. All flange faces shall have a stock finish. H. For specific notes to TABLE OF CONNECTIONS see next page.
Mark Size Rating Face Service Elevation Orient Specific Notes
General Confidential
YERP-VPVCOLUMN-ENG (05/08)
Page 5 of 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
bbb Use this information for quotation purpose only. Supply blind flange, bolts, nuts and gasket. Elevation is given to the face of flange. Nozzle size listed is minimum inside diameter of nozzle neck. Furnish davit in accordance with drawing PIP VEFV1117. Furnish hinge in accordance with drawing PIP VEFV1116. Furnish internal pipe support in accordance with drawing . Furnish internal plate flange in accordance with drawing . Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124. Furnish inlet hood baffle in accordance with drawing . Furnish inlet distributor in accordance with drawing With internal pipe per xxxxxx. Davit on right side facing manhole. Davit on left side facing manhole. Hinge on right side facing manhole. Hinge on left side facing manhole.
General Confidential
YERP-VPVCOLUMN-ENG (05/08)
Page 6 of 7
bbb
General Confidential
YERP-VPVCOLUMN-ENG (05/08)
VERTICAL PRESSURE VESSEL DATA SHEET DATA SHEET SI UNITS Attribute Name Value
PAGE AAA-B-CCCC
OF
The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Manufacturer details of the item The Model Number assigned to the item Parent Tag Number
Manufacturer Name Model Number Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No Capacity Certification Number Certification Date Certification Requirements Certifying Authority Design Setting Hydrostatic Test Pressure Hydrostatic Test Temperature Length T-T MAWP Material Maximum Diameter Maximum Operating Pressure Maximum Operating Temperature Minimum Diameter Minimum Operating Temperature NACE Pipe Inlet/Outlet Pressure Rating Purchase order Line No Set Pressure Shape Size Status Tag Number of Parent Skid Weight Weight Dry / Empty Year built
Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name
General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor
The volume of fluid/medium held or capable of being moved in a given time The number of certificate as issued by certifying authority The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The test or certifying authority for an item The Certifying Authority for hazardous area equipment Design set point for presure relief devices
Maximum Allowable Working Pressure The physical composition of material/s for an item
The maximum Operating Temperature of the item The minimum Operating Temperature of the item
Nominal Size
Status
General Confidential
Plant/P.O.: Equipment/Line No.: Item Type:( weld, valve, pipe, etc.) Type of Instrument Used: Model: Serial No.: Date of Calibration: Analysis Result:
Equipment /Line No. P.O.& Line item SubItem
Report No.: Sheet ______of________ Drawing No: (e.g., Equipment or ISO) Item Description: (Manufacturer & Heat #)
This is to certify that the above materials verification is done in accordance with the requirement of SAES-A-206 and the above alloying element percentages were evaluated in accordance with the criteria stated in the above-mentioned standard and this SAIP procedure. The items above were also color coded/marked in accordance with above two documents.
Date
Signature
Date
PRESSURE TEST CHECK LIST Y N 1. Discs and Flappers removed from check valves. 7. Temperature Equilibrium established between test fluid and system. 2. Vents and Drains Installed 3. Bleed Valve Installed. 4. Isolation Valve Installed. 5. Pressure, Temperature, Recorder Installed. 6. Flushing Procedure reviewed and approved. 9. Approval obtained an Safety Precautions enforced for Air/Gas tests. 8. Lab analysis of water chemistry made.
TEST RESULTS Strength Test Pressure _______________________________ Recorder/Gauge Calib. Date _____________________________
_____________________________
_______________________________
_____________________________
_______________________________
Duration of Test
_____________________________
REMARKS:
YERP-4719-A-ENG (12/07)
Page
of
Requested by: 8 Contact Phone No. 8 Drawing No. / Equipment No. or Other Information: 8 Contractor 8
BI / JO No. 8
Date 8
Wall Thickness 8
Type Film
Size Film
Tech. Used
Received by NDE
Date Received
DEFECT CODES
EXP IUC POR HBD LF/IF = = = = = Excess Penetration Internal Undercut Porosity Hollow Bead Lack or Incomplete Fusion LOP BTA CRK SLG = = = = Lack of Penetration Burn Through Area Crack Slag
Interpreted By:
Date:
Supvr. Signature:
Date:
Page
of
Phone No.
Date
Date:
I hereby certify that this facility, or portion thereof, has been completed in accordance with the approved Expenditure Request, project drawings, and specifications except as noted below:
CONSTRUCTION CONTRACTOR PROJECT MANAGER: MAINTENANCE REPRESENTATIVE : ACCEPTANCE COMMITTEE CHAIRMAN: Date: Date: Date:
I hereby certify that this facility has been inspected and that it complies with all applicable safety environmental and fire protection requirements except as noted below:
LOSS PREVENTION REPRESENTATIVE: FIRE PREVENTION REPRESENTATIVE: ENVIRONMENTAL PROTECTION REPRESENTATIVE: Date: Date: Date:
I hereby certify that this facility or portion thereof, has been inspected and that all materials meet applicable Yanbu Export Refinery Standards, and that it is constructed in agreement with pertinent design and engineering specifications.
ENGINEERING REPRESENTATIVE: Date:
I hereby certify that the facility or portion thereof has been checked, pre-commissioned and that all electrical work meets the pertinent standards. It can be energized without hazard to the power system.
POWER DISTRIBUTION DEPT. REPRESENTATIVE: Date:
I hereby certify that tests have been conducted and witnessed demonstrating that this project is mechanically complete and ready for commissioning and start-up, that I have received adequate operating instructions including safety requirements have been received, and that this project conforms to the approved Expenditure Request, project drawings, and specifications except as noted below:
COMMISSIONING REPRESENTATIVE: PROJECT MANAGEMENT TEAM REPRESENTATIVE: EXCEPTIONS: Original to : Acceptance Committee Chairman 1st Copy : Project Management Team 2nd Copy : Operating Company Representative 3rd Copy : YERP Commissioning Representative 4th Copy: Maintenance Representative 5th Copy : Construction Contractor Project Manager 6th Copy : Engineering Representative 7th Copy : Loss Prevention Representative 8th Copy : Environmental Protection Representative 9th Copy : YERP Power Distribution Department Representative Date:
Date:
I hereby certify that the equipment installed on this project has been demonstrated to perform within YERP standards and project drawings and specifications.
CONSTRUCTION COTRACTOR PROJECT MANAGER: MAINTENANCE REPRESENTATIVE : OPERATIONS ENGINEERING REPRESENTATIVE: Date: Date: Date:
I hereby certify that I have witnessed or conducted operating tests demonstrating the operability of the facility, that I have received adequate operating instructions including safety requirements, and that this project conforms to the approved Expenditure Request and project drawings and specifications except as noted below.
COMMISSIONING REPRESENTATIVE: REPRESENTATIVE: Date: Date:
EXCEPTIONS:
Original to : Acceptance Committee Chairman 1st Copy : Project Management Team 2nd Copy : Operating Company Representative 3rd Copy : Commissioning Representative 4th Copy: Maintenance Representative 5th Copy : Construction Company Project Manager 6th Copy :
YERP-0203A-HSE (01/08)
Page 1 of 1
On ____________________, an inspection was made in your area of work. Our inspection revealed you were in violation of HSE Procedures established by the Yanbu Export Refinery Project. This notice confirms the oral warning given to you on the following violations.
Please indicate below the corrective actions you intend to take on each of the cited violations and the dates by which each item will be corrected. Return this form to the YERP HSE Manager by:
Date
YERP-0203B-HSE (01/08)
Page 1 of 1
VERBAL CONFERENCE REPORT Name: Date: Badge No.: Job Title: Company Name: Immediate Supervisor Name: CONGRATULATORY Subject Discussed: DISCIPLINARY
YERP-0203C-HSE (01/08)
Page 1 of 1
WRITTEN CONFERENCE REPORT Name: Date: Badge No.: Job Title: Company Name: Immediate Supervisor Name: CONGRATULATORY II. Statement Of What Occurred: DISCIPLINARY
Follow Up Date: Employee Signature: Supervisor Signature: Witness: DATE: ___________________ DATE: ___________________ DATE: ___________________
YERP-0206A-HSE (11/07)
Page 1 of 6
Briefly Describe Incident: Describe what happened (DO NOT use peoples names or any medical diagnosis):
dd-Mmm-yyyy
24-hr clock
Location
Occurrence Site: Detailed description of location (e.g. corner of 5 and 6 Avenue):
th th
YERP-0206A-HSE (11/07)
Page 2 of 6
Section 2 - Injury / Illness Details For Additional Injuries with this incident make copies of this page
Check the one that applies: Company Employee JV Employee Casual / Temp / Contract Employee Client Employee Subcontractor Employee Public
First Aid Classification Justification (This list indicates those treatments that constitute first aid treatment):
Use of a non prescription medication at non prescription strength Administering tetanus immunisation Cleaning, flushing or soaking wounds on the surface of the skin Using wound coverings such as bandages, gauze pads or butterfly bandages Use of hot or cold therapy Using any non rigid means of support (i.e. elastic bandages) Use of a temporary immobilisation device for transportation Drilling of a fingernail or toenail to relieve pressure or draining fluid from a blister Using eye patches Removing foreign bodies from the eye using only irrigation or a cotton swab Removing splinters or foreign material from areas other than the eye by simple means Using finger guards Using massages Drinking fluids for the relief of heat stress No treatment given (Diagnostic only)
Other Details
Lost Time, estimate number of days: Restricted Case, estimate number of days: Injured Party lost consciousness Injury resulted in transfer to another job
YERP-0206A-HSE (11/07)
Page 3 of 6
Descriptors of Incident
Yes Yes Yes Yes Yes No Vehicle was a rental vehicle (Rental company and agreement number): No No No No Company vehicle towed from scene? Non Company vehicle towed from scene? Hazardous Chemicals Spilled (other than fuel from fuel tanks)? (if yes complete Section 5) Any party receive medical treatment away from scene? (if yes complete Section 2) Yes No Was Company Driver cited? Yes Yes Yes No No No Vehicle weight more than 10,000 lbs (4550 kg)? Vehicle designed to carry 16 + passengers? Were there any fatalities? (if yes complete Section 2)
YERP-0206A-HSE (11/07)
Page 4 of 6
Type of Damage
Structural Sabotage Mechanical Fire Theft Process Failure Natural Causes (Earthquake, Flood etc)
Description of Damage:
Provide details of the Type of Property and Equipment (with serial numbers etc if available) and describe what happened and the extent of damage. If possible provide an estimate of the cost of the damage.
Substance Information:
Name 1. 2. 3. Amount Unit of Measure (i.e. LB)
Incident Number:
Incident Date:
Detailed Description Additional details not provided as part of the Initial Incident Report:
If First Aid, Was Treatment Administered by a Doctor? Number of Lost Days If Restricted Work Case Number of Restricted Days
Witness Details
Name: Address: Phone: Comments:
Incident Costs Where possible provide actual or estimated costs for the incident. Cost Type (i.e. Medical, Investigation Time, Ops Down Time, Legal etc Amount Unit of Measure (i.e. SAR, US$)
Investigation Findings Findings Details (if more than one finding make copies of this page)
What is the Status of the Finding? Complete In Progress Under Review Finding Description (e.g. No HSE training provided on project): Scheduled Close Date (dd-Mmm-yyyy) Actual Close Date (dd-Mmm-yyyy)
.. .. ..
Page 1 of 4 5. 5.a Definitions: Lost Time Injury A work related injury / illness that results in days away from work (does not include the day of the injury or onset of illness. Restricted Work Activity Case - A work related injury / illness that results in workdays on which the employee was assigned to another job on a temporary basis, worked a permanent job less than full time or worked at a permanently assigned job but could not perform all duties connected with it. Medical Treatment Case A work related injury involving treatment other than first aid (refer to Part 1; Section 2 First Aid Case Justification for definition of treatment that constitutes first aid). Any other treatment regardless of who provides the treatment not included on this list is considered to be Medical Treatment.
I II III IV V
Death Disabling Injury Serious Injury / Illness Moderate Injury / Illness Minor or No Injury /Illness
Massive Effect Major Effect Local Effect Minor Effect No or Slight Effect
H M L
Probability Rating A: FREQUENT Likely to occur repeatedly during operations B: REASONABLY PROBABLE Likely to occur several times C: OCCASIONAL Likely to occur sometimes
D: REMOTE Not Likely but Possible E: EXTREMELY IMPROBABLE Probability of Occurrence can not be distinguished from zero
Disabling Injury / Illness: Is an incident that results in or has the potential to result in a permanent injury (disability / disfigurement) that the injured party will never recover completely from loss of sight / loss of hearing / loss of limb / paralysis etc. Serious Injury / Illness: Is an incident that results in or has the potential to result in an injury that given time the injured person is likely to recover completely from temporary hearing or vision impairment / certain classes of biological exposure / fractures etc. The injury may result in days away from work or on restricted duty. Moderate Injury / Illness: Is an incident that results in or has the potential to result in an injury requiring medical treatment (not affecting work performance or causing disability). Minor or No Injury / Illness: Is an incident that results in or has the potential to result in first aid treatment or no injury. Loss or Penalty: Is to be used for incidents where there are or potentially are no injuries. In particular use the Loss or Penalty Consequence for vehicle incidents if there are no injuries. Massive Environmental Effects: Any incident that potential harms or adversely affects the general public, causing widespread public concern. Can result in major economic loss or liability to the Company. Constant breaches of statutory or prescribed limits. Major Environmental Effect: Severe environmental damage, requiring extensive measures to restore contaminated environment to original state. Requires specialised expertise and resource for correction. Extended breaches of statutory or prescribed limits. Local Environmental Effect: Incident that presents limited environmental harm to the local area and neighbourhood. Requires general expertise and resources for correction. May involve repeated breaches in statutory or prescribed limits. Minor Environmental Effect: Damage sufficiently large to harm environment of localised area. May involve a single breach of statutory or prescribed limits. No or Slight Environmental Effect: Any incident that presents limited harm to the environment but may require minor corrective actions. In circumstances where an incident results in or potentially results in more than one consequence then assign the higher Severity Category as appropriate. This is more likely when dealing with vehicle incidents involving a injury and / or environmental issue.
Page 3 of 4
3C. Communication
3C.02 None or Not Timely 3C.035 Communication System NI 3C.04 Communication Late
3C.05 Turnover 3C.06 No Standard Turnover Process 3C.07 Turnover Process Not Used 3C.08 Turnover Process NI
3C.09 Misunderstood 3C.10 Standard Terminology Not Used 3C.105 Standard Terminology NI 3C.11 Repeat Back Not Used 3C.12 Long Message 3C.13 Noisy Environment
3E. Equipment
3E.01
Preventative
Predictive
3E.11 Design
Maintenance 3E.03 No PM for Equip 3E.04 PM for Equip NI 3E.05 Repeat Failure 3E.08 Corrective Actions Not Implemented 3E.09 Corrective Action NI 3E.95 Trending NI 3E.17 Design Review 3E.18 Independent Review NI 3E.185 Management of Change NI 3E.187 Hazard Analysis NI 3E.19 Equipment / Parts Defective 3E.20 Procurement 3E.21 Manufacture 3E.22 Handling 3E.23 Storage 3E.24 Quality Control 3E.13 Design Specs NI 3E.14 Design Not to Spec 3E.15 Problem Not Anticipated 3E.16 Equip Env Not Considered
3H.02 Machine Interface 3H.03 Labels NI 3H.04 Arrangement / Placement 3H.05 Displays NI 3H.06 Controls NI 3H.07 Monitoring Alertness 3H.08 Plant / Unit Differences 3H.09 Excessive Lifting 3H.10 Tools / Instrument NI
3H.11 Work Environment 3H.12 Housekeeping NI 3H.13 Hot / Cold 3H.145 Wet / Slick 3H.155 Lights NI 3H.165 Noisy 3H.17 High Radiation / Contamination 3H.175 Obstruction 3H.18 Cramped Quarters 3H.185 Equip Guard NI
Required 3H.215 Monitoring Too Many Items 3H.23 Errors Not Detectable 3H.24 Errors Not Recoverable
3M.02 Standards, Procedures & Admin Controls (SPAC) 3M.03 No SPAC 3M.04 SPAC not Strict Enough 3M.05 Confusing or Incomplete 3M.06 Technical Error 3M.07 Drawings / Prints NI 3M. 20 Corrective Actions 3M.21 Corrective Actions NI 3M.22 Corrective Actions Not Yet Implemented 3M.23 Trending NI
3M.09 Communication NI 3M.10 Recently Changed 3M.11 No Way to Implement 3M.12 Accountability NI
3M.15 Infrequent A&E 3M.16 A&E Lack Depth 3M.17 A&E Not Independent 3M.18 Employee Communications NI 3M.19 No Employee Feedback
Page 4 of 4
3P.125 Procedure Followed Incorrectly
3Q.02 No Inspection 3Q.03 Inspection Not Required 3Q.04 No Hold Point 3Q.05 Hold Point Not Performed
3Q.06 Quality Control NI 3Q.07 Inspection Instructions NI 3Q.08 Inspection Techniques NI 3Q.09 Foreign Material Exclusion During Work NI
3T. Training
3T.02 No Training 3T.03 Task not analysed 3T.04 Decided not to train 3T.05 No Training Objective
3T.06 Understanding NI 3T.07 Learning objectives NI 3T.08 Lesson plan NI 3T.09 Instruction NI 3T.10 Practice / Repetition NI 3T.11 Testing NI 3T.12 Continuing training NI
3W.02 Preparation 3W.03 No preparation 3W.04 Work package / Permit NI 3W.05 Pre-Job briefing NI 3W.06 Walk-thru NI 3W.07 Scheduling NI 3W.08 Lock Out / Tag Out 3W.09 Fall Protection NI
3W.10 Worker Selection 3W.11 Not Qualified 3W.12 Fatigued 3W.13 Upset 3W.15 Team Selection NI
3Z. Other
YERP-0206B-HSE (11/07)
Page 1 of 1
Report Period:
Year To Date Project To Date
8. Days Away From Work 8a. Lost Time Case Severity Rate
(Days Away X 200,000 / Work Hours)
Fire Incidents Environmental Incidents Equipment Incidents Vehicle Incidents Property Damage Incidents Near Miss Incidents
Comments:
Completed By:
Date:
YERP-0215-HSE (08/07)
Page 1 of 1
Job Title/Position:
Supervise Lockout/Tag-out Assign Equipment Operators Perform Carbon Monoxide Monitoring Perform Ladder Inspections Perform Fire Extinguisher Inspections Perform Life Line Inspections Excavation Inspections Supervise Scaffold Activities Supervise Aerial Work Platform Use Other
Verification of Designation(s)
Formal Training (describe & year completed): Experience (number of years): Informal Training (describe): Other (describe): On-the-Job Performance (OJT, OJE)
Approval Signatures
Title:
(Competent Person) (Date)
(Contractor Manager)
(Date)
(Date)
(Date)
YERP-0216-HSE (12/07)
Page 1 of 1
WASTE MANIFEST
Waste Originator: I confirm that ________________________ (quantity) of __________________________________(type of waste) was loaded on _______________________________(date & time) from ___________________________________(originating
P A R T
Waste Transporter: Contract No:______________________ I shall transport the aforementioned waste to __________________________________________ (location).
P A R T
Waste Receiver: Contract No:_____________________ I confirm receipt of the stated waste____________________(quantity) on_____________________ (date & time) at the above
P A R T
location and will dispose of/treat the waste as approved by EED. Method of disposal/treatment is _______________________ (e.g., Landfarm, TEL weathering, Incineration, Class I Landfill, etc.)
Notes: 1. The Waste Originator shall fill in Part 1 of this form, retain one copy for reference and follow up and fax a copy to the waste receiver. 2. The Waste Transporter shall complete Part 2 and deliver the original and 2 copies to the Waste Receiver. 3. Waste Receiver shall complete part 3 of this form (original); retain one copy and distribute the remaining copies as follows: Original (fully completed) to Waste Originator One (1) copy to Waste Transporter 4. If the signed original has not been received within 2 weeks, the Waste Originator shall contact the Waste Receiver and/or Waste Transporter to determine the fate of the waste.
YERP-0223-HSE (08/07)
Page 1 of 1
ELEVATED AERIAL WORK PLATFORM EXIT PERMIT Contractor: Responsible Supervisor: Date: Craft:
Personnel signed below will exit/re-enter the Aerial Lift Platform while it is in an elevated position. Description of Work Activity:
Exiting the elevated platform is deemed safer than other means of access to the work area because:
Qualified Operator
Person(s) exiting the Aerial Work Platform to an elevated work area, not otherwise protected by guardrails, floors, or other means of primary fall protection, shall secure a personal fall arrest prior to disconnecting their lanyard lanyard to from the Aerial Work Platform manufacturers designated fall protection anchorage. Upon reentry from an unprotected location, personnel shall connect their lanyard to the Aerial Work Platforms designated anchorage prior to disconnecting their lanyard from the unprotected area. I agree to exit/enter the Aerial Lift Platform as discussed in the Safe Work Plan (attached) and as stated in this approved Aerial Work Platform Exit Permit:
(workers signature) (workers signature) (workers signature) (workers signature)
Responsible Supervisor:
(signature)
Date:
YERP-0224A-HSE (02/08)
Page 1 of 1
AIR /ELECTRIC TUGGER PULL-PLAN CHECKLIST Contractor Performing Work: Date: 1. Have alternative lifting devices been considered to perform this task? YES ____ 2. Item(s) to be pulled: 3. Location of item(s) to be pulled: 4. Maximum intended weight of pull: 5. Size and rating of slings to be used: 6. Size and rating of pulleys / snatch blocks: 7. Is all equipment currently inspected? 8. Tugger size: 9. Condition of load line: 10. All safety guards in place: 11. Are softeners in place? 12. Have area personnel been notified? 13. Qualified Flagman name(s): 14. Orange vest for Flagman? 15. Required barricades and signs in place? 16. Qualified Operator name: 17. Qualified Inspector inspected task: 18. Responsible Supervisor overseeing task: 19. Safe Working Plan Developed? Date: Flag Person signature: Tugger Operator signature: Qualified Inspector signature: Task Supervisor signature: YERP Representative signature: NO ____
YERP-0224B-HSE (08/07)
Page 1 of 1
AIR/ELECTRIC TUGGER NON-CRITICAL LIFT LOG Crane Type: Contractor: Date Description of Load Load Weight Rigging Weight Radius Make: Model: Capacity at Radius Area No Barricaded Obstacle Operator Initials
YERP-0225-HSE (08/07)
Page 1 of 1
ALTERED and JOB-MADE TOOL APPROVAL Contractor requesting approval: Tool to be altered: Tool to be made: Describe purpose of altered/job-made tool:
1. Has a drawing/sketch of the Job-Made Tool been prepared? Yes No If yes attach a copy to this form. 2. Has the design of the altered/job-made tool been approved by a Professional Engineer competent in the subject field? Yes No 3. Has the Manufacturers Approval been obtained for altering/modifying tool? Yes No If yes attach a copy to this form. 4. Has a Hazard Review been performed describing why the altered/modified tool is required; potential hazards of use, and hazard controls to be followed? Yes No If yes attach a copy to this form. Approval Signatures
(Contractor Senior Site Manager) (Date)
(Date)
Job Title:
(Professional Engineer) (Area of Expertise) (Date)
(Date)
(Date)
YERP Comments:
YERP-0228A-HSE (10/07)
Page 1 of 1
REQUEST FOR ELECTRICAL SHUTDOWN (To avoid an electrically hazardous task) Unit or Area: Equipment requested to be shut down: Until work is complete Temporarily while insulating barriers are being placed. Will additional guarding be (If Yes, describe additional guarding) needed? ___ Yes ___ No The Prohibited Approach Boundary for ____________ volts is _______________ meters. Is this pre-work for upcoming scheduled shutdown? ___ Yes ___ No If so, what is the schedule impact of waiting for the shutdown to perform this task? Can the equipment be shut down to install barriers? ___ Yes ___No Yes No Risk and Exposure Analysis
Has the visual inspection been completed? If "NO", all work must stop until the visual inspection is completed. Are insulation and guards present and appear to be in good condition? Do bolted terminations on energized conductors appear to be secured? Is there only one source of energy present where the work will be performed? Is the work in the Limited Approach Boundary only? Is the Arc Flash Boundary less than 178 mm (7")? Can the task be performed without heavy exertions, awkward body positions or awkward postures?
Total
If more than 2 answers are checked "NO", the necessity of performing the work must be carefully weighed by Contractor Management and YERP. If the work will be performed, the job plan must specifically address these hazards.
Contractor performing work: Planned Start Date & Time: Expected duration: Description of Work to be Performed: Work Classification (see 26.0, Hazard/Risk Analysis Flow-Chart): Limited Approach Restricted Approach Prohibited Approach Boundaries Boundaries Boundaries Requested by: Title: Date: This section to be completed by the Facility Owner. The above equipment: Will be shut down Will NOT be shut down If shutdown is denied, give reason(s) for denying this request: When is the next available shut down? Signature: Title: Date:
YERP-0228B-HSE (10/07)
Page 1 of 2
Check all that are applicable Hazard/Risk Analysis Flow Chart to classify the hazardous task (see Page 3 of 3). Single Line Diagrams Loop Sheets Control Diagrams Electrical Schematics Client Substation Lockout Task Plan No Backfeeds are present No external sources of power are present Describe Scope of Work:
Energized Equipment Where Work Will Be Performed: Primary/Initial Task: Secondary/Subsequent Task __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ Energized Cables in Raceway or Energized Cables in Raceway or Cable Trays? Cable Trays? Voltage Present: Primary/Initial Task: Secondary/Subsequent Task ________________________________ _________________________________ Upstream Class RK1 or J size 500 amps? Upstream Class RK1 or J size 500 amps? Upstream Class RK1 or J size 200 amps? Upstream Class RK1 or J size 200 amps? Locations of Locks & Tags Primary/Initial Task: Secondary/Subsequent Task __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ Shock Hazard Boundary for this Task Limited Approach Restricted Approach Prohibited Approach Personal Protective Equipment Hazard/Risk Category Number: -1 0 1 2 3 4 Required PPE: Electrical Instruments to be used Note: Single Function required for Testing for Absence of Voltage Ideal Single function Model 080 Fluke Model 27 (for Honeywell) AB Chance Phasing Meter Amprobe Model Series RS-3 Other: Other Protective Measures Voltage Rated Blankets Protective Barriers Insulated Tools Safety Ground
Note: Grounds shall be used where induced voltage above 50 volts or stored energy exists, discharge grounds shall be applied & removed in accordance with Section 23.0, De-Energizing Lines and Equipment for Personnel Protection of 100-YER-PM-PPM-0228, Electrical Safety.
YERP-0228B-HSE (10/07)
Page 2 of 2
Yes
Voltage is level 1
No
Does task involve high energy circuits inside the flash zone dimension?
Yes
Is there intentional contact of test instruments, or tools with exposed energized conductors or circuit parts? No No Yes
Yes
Is the task only to measure or sense voltage including using phasing sticks? No
Yes
Is the task removing energized fuses, installing or removing insulating barriers on energized electrical conductors or circuit parts, or working on stationary batteries? No Yes See block A Select required procedures and personal protective equipment.
Is the task intended to change , modify, remove, or install any components including jumpering and lifting leads? Work class is repair.
Is there potential for disturbing the electrical field; such as by cleaning? Are the approach distances used while performing the task less than the approach distances shown in Table 2-3.3.5 No Block A Yes Is the task only to remotely sense voltage? Work class is diagnostic.
Yes No
Yes
Are additional safeguards required to limit persons exposure to electrical shock, are flash burns, or arc blasts?No Is the energy level high and is the task opening doors or removing covers for observation only? No Work class is electrically Non-hazardous.
Is the task only to measure current Yes with a clamp-on ammeter? No Is the task removing or installing insulating barriers near energized components? Yes No Work class is restricted. Yes
Consider all other hazards such as stored energy, stability chemical exposure etc.
YERP-0228C-HSE (04/08)
Page 1 of 1
Before Insertion 1 Visual Inspection of the equipment, including, but not limited to, the following:
Operation and physical inspection of the disconnection means Condition and clearances of the wiring harnesses Condition, lubrication, and alignment of stabs Presence and condition of grommets Locations of self-tapping screws Loose connections Removed fuses Signs of mistreatment Structural integrity
Initial
Note: Visual inspection must include the interior of the receiving compartment with attention to the condition of the bus covering, signs of arcing or smoke damage, and signs of mistreatment
2. Clearances
Ensure that clearance to the ground/floor is at least 2.54 centimeters (1 in) When the door is open no energized parts are exposed
3. Megger Testing
Note: To dislodge any potentially loose component, before performing the megger test, close the switch, open the switch, then re-close the switch.
3.1 With the switch closed, megger test (2,500 volts dc minimum test voltage)
A phase to frame B phase to frame C phase to frame A phase to B phase A phase to C phase B phase to C phase
Note: The intent of the megger test is to identify potential failure upon contact with the energized bus. Minimum acceptable resistance is normally five megohms.
Verify that the switch is open by visual inspection. Insert the unit in accordance with the manufacturer's instructions. Close and latch the compartment door. Close and open the switch to ensure proper operation. Open the compartment door to verify that the switch is open. Verify by visual inspection and test for absence of voltage on the load side of the switch. Close and latch the compartment door. Remove and store the protective equipment. Install new identification labels.
YERP-0228D-HSE (04/08)
Page 1 of 1
ENERGIZED MOTOR CONTROL CENTER UNIT REMOVAL PROCEDURE CHECKLIST Withdrawing or removing equipment from an energized bus can be more hazardous than installing it due to the impossibility of performing a complete visual inspection. For this reason, the electrical craft superintendent MUST witness the entire operation.
Note: When removing units from the MCC, appropriate flash and shock PPE per Section 12.0 of 100-YER-PM-PPM-0228, Electrical Safety shall be worn
1. Verification Verify that the correct unit is identified by referring to the unit's label. Verify that the switch is in the opened (OFF) position. 2. Voltage Testing Open the compartment door and immediately test for absence of voltage with a known valid and approved voltage test instrument. Test both the line and load side of the fuses. The voltage tester must be a singlefunction tester.
Note: Identify ALL sources of potential backfeed. Verify the voltage tester on a known source before and after testing for voltage.
Initial
3. Interior Inspection
Use fuse pullers to remove all power fuses. Keeping clear of the energized line side of the disconnect switch, thoroughly inspect the interior of the unit for the following: o corrosion of the backplate, mounting brackets, and mounting screws o cracking of insulation o signs of decomposition o degradation of the wiring insulation
Note:
If any of these conditions are found, stop the task and determine detailed plans for each subsequent action. The preferred operation is to stop the task until the main unit bus is de-energized. If a bus disconnect device is integral to the unit, open the bus disconnect.
4. Removing the Unit Mark and disconnect control and load wiring. Unlatch and remove the equipment according to the manufacturer's instructions. Replace the bus covering. Replace the compartment door with a manufactured blank, or cover the hole in the door with a temporary cover of clean, dry plywood at least 1/2 inch (1.3 centimeters) thick. The temporary plywood cover must cover the entire interior side of the door. Close and latch the compartment door. Remove and store protective clothing as appropriate
Permit Number:
_______ Oxygen (less than 19.5% or greater than 23.5%) _______ Flammable gases or vapors (greater than 10% of LEL) _______ Toxic gases or vapors (greater than PEL/TLV) Other (describe): EQUIPMENT REQUIRED FOR ENTRY AND WORK Specify as required: Personal Protective Equipment Faceshield Goggles
PREPARATION FOR ENTRY Re-Check after steps have been taken. Isolation Methods: Blind/Blank Purge/Clean
Chemical Resistant/Acid Suit Full Encapsulated Suit Chemical/Dust Respirator Other: LEL Monitor
Ventilate Inert
Atmosphere Testing/Monitoring: O2 Monitor Sample Tube(s): Communication: Rescue Equipment: Full Body Harness
Personal Awareness: Pre-Entry Briefing on specific hazards and control methods Notify other contractors/personnel of permit and hazard conditions Safe Work Plan developed with all related personnel
Emergency Notification:
Lifeline
Mechanical Hoist
Additional Permits: (required and/or attached) Hot Work Blinding/Lockout Cold Work Other:
Vehicle Entry
Other:
Record atmospheric monitoring results every _____ hours for 02/LEL/Toxics. TESTING Oxygen Flammability CO H2S SO2 Other Temp** Entry preparation Equipment Checked O.K. O.K. Acceptable Conditions 19.5 0% 25 PPM 10 PPM 5 PPM Result/Time Result/Time
AUTHORIZATION FOR ENTRY: I certify that all required precautions have been taken and necessary equipment is provided for safe entry and work in confined space. ENTRY SUPERVISOR PRINT: ________________________________________ SIGN: ___________________________________________________ DATE: ___________________
HOLE WATCH NAME (print): Signature: ALTERNATE HOLEWATCH NAME: Signature: PERMIT CLOSEOUT
UNAPPROVED
Work has been completed and the Confined Space has been returned to a safe condition. ENTRY SUPERVISOR PRINT: ________________________________________ SIGN: ___________________________________________________ DATE: ___________________
ATTENDANT INSTRUCTIONS
You should be thoroughly familiar with the following duties when you assume the responsibilities of Attendant for a person(s) working inside a confined space. YOUR PRIMARY RESPONSIBILITIES ARE: 1. The safety of personnel working in the vessel or confined space. 2. Maintaining the conditions and requirements listed on the work permit. 3. Evacuating the confined space if you observe any condition which you consider hazardous. 4. Getting help if an emergency develops. You shall never attempt to enter the confined space, even in an emergency. 5. Notifying the Entry Supervisor when unauthorized personnel enter/attempt to enter the confined space. Circumstances and conditions will determine safety requirements and what your duties are, however, the following duties are basic to all jobs: 1. Do not leave your assignment while personnel are inside the vessel or confined space. (The only exception is to get help in an emergency. If other duties require you to leave your standby post, have all personnel evacuate the enclosure.) 2. If you have any questions regarding your job, check with your foreman. 3. Be alert, and try to anticipate and/or prevent any conditions that could be hazardous. 4. Prevent interference of air lines and/or lifelines. 5. If you are required to have respiratory equipment and lifelines, be sure you know how to use this equipment. 6. Upon completion of the job, clean and return all special equipment to its original location.
ENTRY/EXIT LOG
DATE: ______________ LOCATION: ____________________________________________________________ ATTENDANT NAME: _____________________________________ PERMIT NO.: ________________________ Name Badge Company
TIME IN TIME OUT TIME IN TIME OUT TIME IN TIME OUT TIME IN TIME OUT TIME IN TIME OUT
YERP-0235A-HSE (10/07)
Page 1 of 1
Date of Inspection: YES 1. 2. 3. 4. 5. Were locks and lockouts properly installed to prevent the unexpected release of energy? Was ownership of the locks and keys in accordance with established Hazardous Energy Control procedures? Were tags used and properly filled out? Was the isolation log book properly kept and up to date? Was the transfer of ownership of locks, tags, and keys properly handled during shift change; i.e., in accordance with Control of Hazardous Energy procedures? NO N/A
If any errors in following the Control of Hazardous Energy were detected, the area fails, i.e. any no answers to the above questions constitutes a failure. The Contractor/Area was inspected and: PASSED If failed, retraining was completed on: _______________ For:___________________________________________ _______________________________________________ _____________________________________ _____________________________________ FAILED
YERP-0235B-HSE (10/07)
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HAZARDOUS ENERGY ISOLATION LOG Unit/Area Type of Date/Time Name of Person Energy Installed Installing
Date/Time Removed
YERP-0236-HSE (12/07)
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This Permit to be filled out prior to using manbasket and shall be maintained in the cranes cab during such operations. When work is complete it shall be retained in the Contractors HSE files.
Contractor: Crane Model: Crane Inspection Date: Boom Length: Names of Personnel in Basket:
1. Basket no.: _________________________ 2. Weight of basket: __________________lbs. 3. Total weight of occupants, tools and equipment: __________ lbs. 4. Load block weight = ________________lbs. 5. Whip line ball weight = _____________lbs. 6. Working load capacity 2 + 3 + 4 + 5 = _________________lbs. 7. Chart rated capacity at operating radius _______________lbs. 8. Maximum load capacity 7 X 2 = _______________ lbs. Note: Because of the required safety factor, the working load capacity 6., can not be greater than the maximum load capacity 8.. Yes No 9. Does Crane have controlled lowering capability? ____ ____ 10. Has basket and all rigging equipment been inspected? ____ ____ 11. Is safety line provided for basket? ____ ____ 12. Tag lines provided to control basket? ____ ____ 13. Area below basket barricaded? ____ ____ 14. Safety belts worn by employees inside basket? ____ ____ 15. Four (4) or less employees inside basket? ____ ____ 16. Crane set up on firm footing and level with outriggers in use, if equipped? ____ ____ 17. Has crane operator's inspection been performed? ____ ____ 18. Is working area for the crane free of power lines? ____ ____ 19. Radio communications provided if hand signals impossible? ____ ____ 20. Weather conditions good? ____ ____ 21. Anti two-blocking device or two block damage prevention feature functional? ____ ____ 22. Proof testing at 125% of rated capacity before lift? ____ ____ Remarks:
Crane Operator Signature Responsible Supervisor Signature Senior Site Manger Signature
YERP-0237-HSE (11/07)
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5. Crane Manufacturer
13. Will Jib and/or Boom Ext be used? ___Yes ___No Erected Stowed If Yes: Length (ft) Weight (lb) 15. Component Weights: Jib / Boom Extension: Headache Ball: Load Block: Auxiliary Boom Head: Weight of Cable: Slings, Rigging, Shackles, etc.: Lifting Beam/Bars: Dimensions:________ Allowance for Unaccounted Material and Equip. Other:________________________________ Total Weight 22. Tag Line Required ____Yes ____No 25. Hazards Electrical? Overhead? Wind Speed Underground? Others? 27. Pre-Lift Meeting Date: _________________ 30. Signatures Supervisor Responsible for Lift Contractor Rigging Superintendent Contractor Crane Operator Contractor HSE Manager Date Date Date Date ____Yes ____Yes ____Yes ____Yes ____No ____No ____No ____No Size______ Size______ Wt. ______ Wt. ______ Wt. ______ Wt. ______ Wt. ______ Wt. ______ Wt. ______ Wt. ______ Wt. ______ ___________
8. Total Boom, Boom Ext and/or Jib length at time of lift: ___________________________ 11. Lift Elevation (ft) 12. Boom Angle ______Max. ______Min. ______Pick ______Set 14. Cranes rated capacity from chart at configuration (blocks 8/13)
7. Serial Number
17. Who determined weight of load and lift? Name:__________________________________________________ How Determined:__________________________________________ 18. Total Lift Load (Block 15 + 16): 20. Rigging Safety Factor 5 to 1? ____Yes ____No 19. Load % of Crane capacity (divide Block 18 by 14)
23. Parts of Wire Rope on Block & Single-Line Capacity of Wire Rope:
Other:__________ / ___________ ________Poor ________Good _____Required _____Required 26. _____Not Required _____Not Required Inspection/Testing Load Test Date:____________ Periodic Inspection Date: _________________________ Test Lift: Remote Area_____________
Lift Location______________ ____Yes ____No If Yes, Explain:_________________________________ 28. Attachments 29. Pipe Rack/ Electric Line Inventory & Isolation Points Completed Plan View ______Yes ______No Elevation View Responsible Supervisor:_____________________________________ Other Attachments
YERP PMT Construction Engineer YERP PMT Construction Manager YERP HSE Representative Contractor Site Manager
YERP-0238-HSE (03/08)
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YERP-0238-HSE (03/08)
Page 2 of 2
F. Are suspended floors safe for the loads? 1. Has a structural engineer determined the loading capacity of floors before placing earthmoving equipment, heavy plant or building rubble on them? 2. Does the floor capacity need to be increased by back-propping the floors with shoring frames or rigidly connected systems of adjustable building props? 3. Will regular monitoring of floor loading be needed? G. Are demolition tools and equipment being used safely? 1. Are compressors, jackhammers and other pneumatic tools properly maintained and fully serviceable? 2. Are all air-hose connections secured with safety pins to prevent dangerous blowouts? 3. Will gasoline or diesel-driven compressors or equipment be used in cellars or any poorly ventilated areas? 4. Has concrete cutting equipment been checked that it is the right sort for the tasks? 5. Have oxygen/fuel gas cutting equipment been checked that it is in good condition, properly secured and when in use fire extinguishers are readily available? 6. Are workers provided with the right personal protective equipment for the tools and tasks, such as hearing protection, respirators, protective glasses, head protection, gloves, or leather welder jackets/sleeves to prevent burns? H. Are electric tools and equipment being used safely? 1. Have all portable electrical cords and power tools been tested and provided with the current months color-code? 2. Do tool and equipment users understand their inspection responsibilities? 2. Are extension cords supported above the ground and run on hangers or stands, with sufficient height clearance for personnel and vehicles, to provide a safe route through the work area and passageways? 3. Are all electrical equipment and extension cords protected by Ground Fault Circuit Interrupters (GFCIs). I. Are workers protected from falls? 1. Are adequate fall prevention/protection methods in place for workers where they are exposed to falls of 2 meters or more which may include: securely covering or barricading all floor or roof penetrations, shaft entrances and doorways where staircases are to be removed? 2. Are properly constructed heavy duty scaffolds provided? 3. Where safety harnesses are necessary, are they serviceable, properly worn and securely fixed to adequate anchorages. 4. Are trenches, pits and excavations adequately barricaded? J. Is the public or non-involved personnel properly protected? 1. Are non-involved personnel protected from risks associated with the demolition process, including: Securely fencing off the demolition site to restrict access to the area and providing appropriate warning signs. Buildings or structures adjacent or close to other work areas have a full-height heavy duty perimeter scaffold to safely contain any debris. Where demolition work is being carried out from a scaffold, sheeting from the working platform to the guardrail to contain debris on the platform. Where necessary, provide properly designed and constructed overhead protection or covered ways over footpaths. K. Is rigging work being done safely? 1. Are only qualified and properly supervised workers involved with the use of rigging equipment (such as air winches, creeper winches, chain blocks, and cranes) in demolition work? 2. Are all rigging equipment and slings in serviceable condition, inspected and provided with the correct inspection period color-code markings?. Checklist Completed By: Date:
YERP-0239A-HSE (11/07)
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JOURNEY MANAGEMENT PLAN 1. General information and approvals( if under a current security alert, YERP Site Manager must approve*) OffProject OffProject Delivery Of Other Specify: Travel Purpose: Delivery Of Materials Personnel Security Driving Destination: Alert ___Yes ___No Is journey necessary? Is there an alternative method of transport? ___yes ___no ___yes ___no Department Manager* Transportation Manager HSE Manager Primary Driver Secondary Driver Alternate Driver
2. Trips/Routes And Hazards List all hazards that are likely to be encountered during the journey and can pose significant hazards to the occupants of vehicle and material being transported 1. 2. 3. 4.
For each hazard listed above, identify the precautionary measure that will be taken or followed to prevent injury or damage during the journey. 1. 2. 3. 4.
3. Driving/Road Conditions Dual Highway Paved Dual Highway Private Dirt Road Traversing Hills Public Road Weather Sunny Rainy Cloudy Wind Other: Conditions List precautions that should be taken/followed by the driver(s) due to the route, weather, and road conditions.
YERP-0239B-HSE (11/07)
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During your instructions did you drive a vehicle? ____________________________ How long have you had a drivers license? _________________________________ Do you wear glasses, contact lenses or hearing aides? _______________________ When was your last vision test? _________________________________________ Have you had a motor vehicle accident in the last 5 Years? _______________________________ Describe: Has your drivers license ever been revoked for any reason? ___________________ How many traffic violations have you received in the past 3 year? _______________ Is there any other reason you should not receive a project drivers permit? ________ ____________________________________________________________________ Driver Education Instructor ______________________________________________ Date Course Completed _____ /_____/_____ Instructor Signature _________________________ YERP Driving Policy Received Yes/No Project Driving Rules Yes/No I have read and understand the contents of the YERP Driving Policy and all other Driver Education course material, including the Project Driving Rules, and agree to abide by their provisions and assume responsibility while operating a vehicle. Approval Signatures: _______________________ Applicant print name _______________
YERP-0239C-HSE (11/07)
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YERP-0239C-HSE (11/07)
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Ite m 8
Will Exist ?
Ratin g Scale
Scope of Vehicle Use / Drivers Exposure: (Scale: 1 - Minor Issue; 2 - Significant Issue; 3- Major Issue Local Road/Traffic Conditions & Controls Road Conditions - Typical Road Conditions Hazardous / Inadequate for Traffic Hills & curves, Blind areas Extreme vertical changes / hairpin turns Roads not Maintained Extreme Weather / Night Shift Impacts Wet/Muddy Impassable Roads Frequently / Periodically Minimal/No Roads available- Jungle/Pristine environment Sites Located in Congested / City or Residential Traffic Areas Pedestrian Hazards to Vehicles or to themselves
Driver/Vehicle/Traffic Controls of Country/State Adequate Driver/Vehicle Condition/Traffic Controls of Country Lacking or Inadequate Traffic Management System Level of Police or Local Enforcement Inadequate Inadequate Traffic Signage, Layout, No. lanes for traffic usage Driver Licensing/Screening/Training/Controls Lack of Skilled Drivers Local Governmental Licensing/Traffic Issues Describe:__________________________________________________ _____ Cultural Issues - Driving Behaviors Traffic Accident Issues - Reporting / Emergency Care / Security
10
YERP/Contractor/Subcontractor Security Assessment Conducted Date:______________ Security Supervisor:______________________ Company:_________________________________________________ Description of Findings:
YERP-0239C-HSE (11/07)
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YERP-0239C-HSE (11/07)
Page 4 of 4
YERP-0239D-HSE (11/07)
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YERP-0239E-HSE (11/07)
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YERP-0239F-HSE (11/07)
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G Uses horn when necessary Has adequate visibility of road ahead Does not cut back into line too soon
YERP-0240A-HSE (09/07)
Page 1 of 1
CONTRACTOR NAME:
(Please Print)
VISION 1. The vision shall not be less than 20/40 in each eye separately, with or without the use of eyeglasses or contact lenses. 2 Color vision and visual fields should be normal. Diplopia is UNACCEPTABLE. HEARING 4 Hearing shall be adequate for normal speech communication with or without a hearing aid. POTENTIAL SUDDEN INCAPACITY 5 Any condition likely to cause sudden incapacity is UNACCEPTABLE. This includes, but is not limited to, a history of seizures after the age of 5 years, vestibular disorders, heart disease, and diabetes mellitus. MISCELLANEOUS The following must be considered: 6 7 8 Impairment of musculo-skeletal capacities. Coordination and progressive or disabling neurological disease. A history of psychiatric illness or emotional instability.
NORMAL ABNORMAL
9 Medication and its side effects. FIT TO WORK? (circle as appropriate) Physician Remarks:
YES
NO
Physicians Name:
(Please Print)
YERP-0240B-HSE (09/07)
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Location/Unit/Area Equipment ID # Hour Meter Start Hour Meter Finish ITEM NAME Inspection Sticker Carrier Doors/Panels/Mirrors Spark Arrester Under-Chassis Leak Check Air Reservoir Tire Condition Pressure/Tread/Sidewalls Tracks/Drive Chains Deck - Housekeeping/Leaks Coolant Level (Radiator) Engine Oil Level Engine Oil Leak Check Wire Rope - Condition/Drum Lay Sheaves/Hook Block/Headache Ball Swingaway Jib Cab Doors/Glass/Mirrors/Housekeeping Seat Belts Load Chart(s) - Accessible/Readable Fire Extinguisher(s) Mounted/Inspected Hydraulic Oil Level Battery Terminals/Cables/Electrolite Fan Belts Engine Start Voltmeter/Ammeter/Tachometer (RPM Gauge) Turn Signals/4-Way Flasher Switch/Beacon Light(s) Horn/Lights/Wipers Engine Oil Pressure Gauge Transmission/Converter Temperature Gauges Engine Coolant Temperature Gauge Fuel Gauge Level Braking System(s) Transmission Oil Level Air Filter/Restriction Condition Hydraulic Filter Condition Suspension System Anti-Two Block/Two Block Damage Prevention Rated Capacity (Load) Limiter (RCL) Outriggers/Stabilizers/Float Pads Bubble Check Steering System Rear Axle/Oscillation/Lockout System Boom Extension/Lift Controls/Lift Operations Hoist Controls/Hoist Operations Positive Swing Lock/Swing Controls/Operation Back-Up Alarm Supervisor Name: (Please Print) Signature Model Crane OK Hour Meter Start NOT OK N/A
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10
Operator Name:
(Please Print)
Signature
YERP-0243-HSE (09/07)
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EXCAVATION PERMIT
SECTION A Contractor: __________________________________ Supervisor Responsible for Work: _________________________________ Competent Person: __________________________________ Job Title: _______________________________________________ * The Competent Person must inspect the excavation daily (Section C) prior to entry of personnel and when conditions change. Specific Location Of Work: ____________________________________________________________________________________ ____________________________________________________________________________________________________________ Drawing/Sketch Of Location Attached? YES ______ NO ______ Size Of Excavation/Trench: _________ Meter(s) Long _________ Meters Wide _________ Meter(s) Deep (deepest point) SECTION B Drawings - Electrical, Instrument, Piping, As-Built, Civil, Etc. - Checked For Underground Lines/Obstructions? YES ______ NO ______ None Available? ______ Property/Utility Owner contacted for potential underground lines or to provide location of buried lines? YES ______ NO ______ If No, Why Not? _____________________________________________________________ Lines/Cables in vicinity of work? Hot/Live? Electric-Power: ______ Voltage = ________kV Process: ______ Service Type: __________________________________ Instrument: ______ Service Type: ________________________________ Sewer: ______ In Use? ______________________ Water: ______ In Use? ____________________ Other Utilities/Obstructions: _________________________________________ Utilities Owner: ____________________________________________________ Owner Contact: __________________________ Other Known Obstructions Suspected/Identified? - Clearance From Digging? 1. Footings: ______ Clearance: ______ Meter(s) 2. Pilings: ______ Clearance: ______ Meter(s) 3. Other (describe): __________________________________________________________________ Clearance: ______ Meter(s) Soil Type(s) Involved? A ______ B ______ C ______ Layered? (from top): ______/______/______/______ Describe Protective System: ___________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ Precautions To Be Taken 1. ______ Line Located By Detector 2. ______ De-Energize Lines 3. ______ Hand Excavate/Probe 4. ______ Exploratory Trench Around Unit/Property 5. ______ De-Energize Lines 6. ______ Insulate Operator 7. ______ Safe Access Within 7.6 Meters 7. ______ Spoil At Least 1 Meter From Edge Potential for Toxic/Flammable Gas/02 Deficiency? YES ______ NO ______ If Yes, Testing Results: O2% ______ Combustible ______ LEL% ______ CO ______ Other: ________ Time: _______ O2% ______ Combustible ______ LEL% ______ CO ______ Other: ________ Time: _______ PPE / Other Hazard Controls: _________________________________________________________________________________ SECTION C Approval Signatures Engineering: __________________________________________ Elect./Instr.: _______________________________________ Piping: _______________________________________________ Client/Owner: ______________________________________ Responsible Supervisor: _________________________________ Safety Rep (for Gas Test): ____________________________ Competent Person: ___________________________________ Inspection/Re-Inspection: Date: _________ Time: ______ Init:_____ Date: _________ Time: ______ Init:_____ Date:_________ Time: ______ Init:_____ Date:_________ Time: ______ Init:_____ Date: _________ Time: ______ Init:_____ Date:_________ Time: ______ Init:_____ Date:_________ Time: ______ Init:_____ This Permit must be available at the work site. The completed Permit must be returned to Safety Department. SECTION D Work Completed/Permit Closed Date: ______________________ By: ________________________________________________
YERP-0244-HSE (09/07)
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Harnesses visually inspect stitching, rivets, buckles, shock absorber, buckle tabs, D rings for cuts, tears, rust, abrasion, and burns, other damage and general appearance. Lanyards visually inspect for frayed strands, broken strands, rot, burns cuts, other damage and general appearance. In the appropriate boxes, place a
D RINGS & BUCKLES ALL STITCHING BELT WEBBING RIVETS & EYELETS HARNESSES & LANYARDS ID NUMBERS
COMMENTS
COMMENTS:
YERP-0246-HSE (09/07)
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Date: Craft:
Supervisor Requesting Approval: Work Area/Unit: Specific Location: Reason for Flooring Removal:
Craft/Contractor Performing Work: Planned Duration Of Work: Supervisor Signature: This flooring removal request has been reviewed. Removing the flooring is required to accomplish the work. The checklist below has been completed and the final approval for the work will be made by signature below after all requirements have been completed.
(HSE Manager Signature) Pre-Approval Checklist (Area/Craft Superintendent signature)
Actions To Take Primary Barricade Temporary Hole Cover 100% Fall Protection Warning Sign at Lower Levels Warning Sign at Work Area Work Area Ownership Tag Dedicated Hole-Watch Secondary Barricade Hole Cover Availability Hole Cover Design Needed Hole Cover Modifications Required
Final Approval
Yes __ __ __ __ __ __ __ __ __ __ __
No __ __ __ __ __ __ __ __ __ __ __
Comments _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________
Work is complete and work area has been restored to original condition. Date:
(Supervisor Responsible for Work Signature)
YERP-0247-HSE (09/07)
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Is vendor willing to accept unused chemical back into stock? Yes No Route of Exposure (e.g., Skin, Inhalation, etc.) Personal Protective Equipment Required Training (Employee Training Completed, Who, When, What, etc.)
Requested By: Reviewed and Approved By Contractor Site Manager Contractor HSE Manager Contractor IH Representative: YERP HSE Manager Approval (for carcinogens/reproductive toxins): Un-Approved By: Reason for Un-Approval:
Date:
YERP-0250A-HSE (11/07)
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HOT-TAP/TIE-IN CHECKLIST Owner: __________________________ Job No.: Contractor: ____________________ Tie-In No.: Hot Tap Subcontractor: Engineering Data Sheet Reference:
Yes 1. Verify line no. or item is correct and location correct 2. Verify valve is full opening type seat ring lugs should be removed if required for hot tap machine 3. Verify valve pressure tested (closure and packing) and leak tight 4. Verify hot tap machine pressure-temperature rating suitable 5. Verify hot tap machine materials and seals are compatible and suitable for fluid service for extended time 6. Verify work area isolation plan is written 7. Verify welding procedure approved 8. Verify welder qualified and instructed in technique 9. Verify all personnel are properly trained in fit and use of respiratory protection required and personnel are approved for use of same 10. Attach approved hot tap authorization 11. Verify hot tap equipment in good condition 12. Verify hot work, and confined space entry permit secured from YERP Operations representative PRE-FITUP FOR WELDING 1. Verify pressure reduced to requirement (by YERP operators) 2. Verify unnecessary personnel cleared from area 3. Verify fire extinguisher and/or pressurized firewater hose required by permit ready and watches posted 4. Verify flow maintained in lines (by YERP operators) 5. Verify escape route planned and all personnel involved understand 6. Verify personnel have required breathing apparatus 7. Communications with operations established 8. Verify Personal Protective Equipment specified and utilized. POST BRANCH OR NOZZLE WELDING 1. Visual examination 2. LPE ____ MPE ____ UT ____ RE ____ 3. Pressure test ____ POST REINFORCEMENT PAD WELDING 1. Visual examination 2. LPE ____ MPE ____ UT ____ RE ____ 3. Pressure test with hot tap machine mounted No
YERP-0250A-HSE(11/07)
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Yes PRE-HOT TAP 1. Cutter and pilot bit are satisfactory and coupon retractor functional 2. Required strainer in place 3. Purge gas established & at required rate 4. Hot tap machine bleeder outlet piped as required 5. Unnecessary personnel cleared from area 6. Hot work permit re-established 7. Fire extinguisher and/or pressurized firewater hose required by permit ready 8. Line operating conditions established 9. Recheck calculations for boring machine travel to verify coupon will be fully cut and opposite wall will not be cut. 10. Check alignment of hot tap machine 11. Move travel in and out several times to verify boring bar does not jam or drag 12. Stop on hot tap machine set correct and locked 13. Communications with operations established POST HOT TAP 1. Boring machine retracted and valve closed 2. Verify coupon retracted (do not fish for coupon. Notify owner's operators immediately if coupon was not retracted so they can look for coupon and verify successful hot tap) 3. Bleeder valve opened 4. Coupon attached to block valve
No
YERP-0250B-HSE (11/07)
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HOT TAP DATA SHEET Contractor: Date: Tie-In No.: Data Sheet Reference: Header/Line No.:_______________ Size:_____ Schedule/Weight: Fluid:_______________________ Pressure:_______________ Temperature: Branch or Nozzle Size:____________ Schedule/Weight: Location of branch or nozzle: Required minimum thickness of hot tap area: Line pressure reduction required: YES ____ NO ____ To: Line temperature reduction required: YES ____ NO ____ To: Temporary strainer required: YES ____ NO ____ Designate type and location of temporary strainer if not on drawing: Flow rate limits: MIN:_______ MAX:_______ Purge gas required: YES____ NO ____ NITROGEN _______ ARGON _______ Purge gas special requirements such as dew point and purity (Normally Not Required): Hot tap machine bleeder outlet: To Atmosphere ____ Pipe To Remote Area ____ Pipe To Closed Blowdown System: ________ Designate Where: Branch Or Nozzle Weld Examination Required Radiography: __________ Ultrasonic: ____________ Magnetic Particle: __________ Liquid Penetrant: __________ High Temperature Liquid Penetrant: __________ Pressure Leak Test Required Hydrostatic: __________ Pneumatic: __________ Nitrogen: __________ Air: __________ Bubble Formation: __________ Or Ultrasonic Detector: __________ Test Pressure:________________________ Special Requirements:
YERP Operations Representative: Gas Masks Required: YES____ NO ____ Wear: YES____ NO ____ or Available For Immediate Use: YES ____ NO ____ Self Contained Breathing Apparatus Required: YES ____ NO ____ Other Special Requirements: YERP Representative's Approval: Contractor Representative: Date: Date:
YERP-0250C-HSE (11/07)
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HOT-TAP PRE-WELDING INSPECTION Date: Contractor: Tie-In No.:________________ Engineering Data Sheet Reference: Ultrasonic examine the area where the branch or nozzle will be attached for wall thickness and laminations. The area inspected shall include one inch inside the branch id and three inches outside the branch od. If a reinforcement pad is required, also examine the header where the pad will be welded on its periphery. Original Thickness Specified: ___________Inches Measured Minimum Thickness: ___________inches Are laminations present? YES ____ Are existing weld seams at least 3 inches from hot tap od? YES ____ Is the location suitable for welding? YES ____ NO ____ Printed name and signature of inspector: Date of Inspection: ______________ Name of Company: If original location is not suitable, examine area to left or right as appropriate for relocation. Describe or sketch suggested relocation and attach. Relocation measured minimum thickness: ___________inches Are laminations present? YES ____ NO ____ Are existing weld seams at least 3 inches from hot tap od? YES ____ NO ____ Is The Location Suitable For Welding? YES ____ NO ____ Relocation per sketch is suitable for welding? YES ____ NO ____ Printed name and signature of inspector: Date of Inspection: ______________ Name of Company:
YERP-0250D-HSE (11/07)
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TIE-IN AUTHORIZATION
YERP requests that process piping and equipment be prepared to allow this tie-in connection to be completed. The attached tie-in procedure, P&ID, and isometric drawing describe the process for making this connection. Restrictions/Comments:
Requested by:________________________ Contractor Representative Authorization to proceed ________________________ YERP Operations Supervisor
Date: Date:
The Tie-In(s) is completed, and is accepted__________________________ Date: YERP Operations Supervisor Blinds used to make this tie-in have been removed and (check one) ____ The Operations Supervisor has been notified of the work completion. An email has been sent to the Operations Supervisor, and control returned to the unit. ____ The Lead Operator has been notified of the work completion. Information has been communicated to the operating unit by internal plant tools (Blind Lists, Logbooks, Daily Instructions (DIs), etc.) and control has been returned to the unit. Signed by ___________________________ Contractor Representative Date:
YERP-0252A-HSE (11/07)
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PROTECTIVE MEASURES Personal Protective Equipment Required Boots Rubber Coveralls Cloth Coveralls Tyvek Dosimetry Radiation (specify) Film Badge Chemical (specify) Gloves Leather Gloves Long Gloves Rubber Goggles Hood Acid Respirator Full Face Respirator Half Face Respirator Air Supplied Respirator SCBA Shield Face Shield Special Shielding Suit Acid Suit Hot Suit Rain Other: Other: Other: Check Yes No Date Complete Other Protection Methods Barricade Block Valve Shut Blower Fire Extinguisher Grating, Floor Opening Covered Lockout/Tagout Required Monitoring (specify) Nonsparking Tools Piping Support Installed/Needed Pump Locked Out Spark Proof Tiles Standby Person (required for first time System Flushed System Less than 100 C (212 F) System Vented Valve Locked Out Ventilation Exhaust Ventilation Dilution/General Water Hose Other: Other: Radius Check Yes Date No Complete
Blanks to be Installed
YERP-0252A-HSE (11/07)
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Nearest Eyewash Location Cold Pak Location Scott Air Pak Location Fire Extinguisher Location Fire Alarm Location Stretcher Location Planned Escape Route SIGNATURES Date Contractor HSE Manager Date
Date
Date
Date
YERP Representative
Date
Personal protective equipment reduced to items listed below following first line break (if applicable)
SYSTEM/UNIT _________________
PRESSURE RATING
(DATE) (DATE)
PAGE____OF____
INSTALLED BY REMOVED BY
YERP-0252B (11/07)
BLIND
SERVICE
LOCATION
YERP
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MAINT.
YERP-0253A-HSE (08/07)
Page 1 of 1
CONTRACTOR NAME:
(Please Print)
VISION 1. The vision shall not be less than 20/40 in each eye separately, with or without the use of eyeglasses or contact lenses. 2 Color vision and visual fields should be normal. Diplopia is UNACCEPTABLE. HEARING 4 Hearing shall be adequate for normal speech communication with or without a hearing aid. POTENTIAL SUDDEN INCAPACITY 5 Any condition likely to cause sudden incapacity is UNACCEPTABLE. This includes, but is not limited to, a history of seizures after the age of 5 years, vestibular disorders, heart disease, and diabetes mellitus. MISCELLANEOUS The following must be considered: 6 7 8 Impairment of musculo-skeletal capacities. Coordination and progressive or disabling neurological disease. A history of psychiatric illness or emotional instability.
NORMAL ABNORMAL
9 Medication and its side effects. FIT TO WORK? (circle as appropriate) Physician Remarks:
YES
NO
Physicians Name:
(Please Print)
YERP-0253B-HSE (08/07)
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MOBILE CRANE NON-CRITICAL LIFT LOG Crane Type: Contractor: Date Description of Load Load Weight Rigging Weight Radius Make: Model: Capacity @ Radius % of Chart Wind Speed Operator Initials
YERP-0253C-HSE (08/07)
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Location/Unit/Area Equipment ID # Hour Meter Start Hour Meter Finish ITEM NAME Inspection Sticker Carrier Doors/Panels/Mirrors Spark Arrester Under-Chassis Leak Check Air Reservoir Tire Condition Pressure/Tread/Sidewalls Tracks/Drive Chains Deck - Housekeeping/Leaks Coolant Level (Radiator) Engine Oil Level Engine Oil Leak Check Wire Rope - Condition/Drum Lay Sheaves/Hook Block/Headache Ball Swingaway Jib Cab Doors/Glass/Mirrors/Housekeeping Seat Belts Load Chart(s) - Accessible/Readable Fire Extinguisher(s) Mounted/Inspected Hydraulic Oil Level Battery Terminals/Cables/Electrolite Fan Belts Engine Start Voltmeter/Ammeter/Tachometer (RPM Gauge) Turn Signals/4-Way Flasher Switch/Beacon Light(s) Horn/Lights/Wipers Engine Oil Pressure Gauge Transmission/Converter Temperature Gauges Engine Coolant Temperature Gauge Fuel Gauge Level Braking System(s) Transmission Oil Level Air Filter/Restriction Condition Hydraulic Filter Condition Suspension System Anti-Two Block/Two Block Damage Prevention Rated Capacity (Load) Limiter (RCL) Outriggers/Stabilizers/Float Pads Bubble Check Steering System Rear Axle/Oscillation/Lockout System Boom Extension/Lift Controls/Lift Operations Hoist Controls/Hoist Operations Positive Swing Lock/Swing Controls/Operation Back-Up Alarm Supervisor Name: (Please Print) Signature Model Crane OK Hour Meter Start NOT OK N/A
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10
Operator Name:
(Please Print)
Signature
Distribution: Original Supervisor/Crane Maintenance Records; Copy (current day) Operator/Crane Log Book
YERP-0255-HSE (10/07)
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CLOSE PROXIMITY PERMIT This permit is required when equipment such as, but not limited to, cranes, aerial work platforms, etc. are operated within 6 meters (20 ft.) of overhead electrical lines and/or process piping. Contractor Performing Work: Date Requested: Area: Line Voltage: Piping Contents: Work To Be Performed:
Contractor Supervisor Responsible for Work: Signature: Contractors Electrical Superintendent: Signature Contractor HSE Manager: Signature: Contractor Site Manager: Signature:
YERP-0259A-HSE (11/07)
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PNEUMATIC/HYDROSTATIC TESTING PERMIT Date: Contractor: (Note: When testing through equipment an authorized representative of the design engineer must sign the permit for air or gas test). A. Project or System Number: Test Package Number(s): B Description of System: New Revised Piping: Service Type Pipe Spec Sched/Size Type Material
C.
D.
Linear Feet Test Pressure Design Pressure Stored Energy (for pneumatic tests):_____________ Pressure Source: Type ______________________ At _____ psi Required NDE and PWHT, if applicable, satisfied: ______ Install The Following From Pressure Source To System: Shutoff Valve: Type __________Rating __________ Regulator Valve: Type __________Rating __________ (At pressure source/manifold) Relief Valve: Type __________Rating __________ Pressure Gauge: Type__________ Rating __________ Blow-down Valve: Type _________ Rating __________ Special Requirements: Exclusion Zone established _______Exclusion Distance (in feet):__________ Barricade and warning signs posted: ______________ Restraints and lashing required: ___________________ Minimum metal temperature confirmed: _____________ All systems must be relieved of pressure before leaks are repaired. Note: Flanged connections may be tightened without relieving the pressure from the system provided employees remain clear of the gasket plane projection.
Authorization/Approval Signatures: Pipe Superintendent: Contractor Site Manager: Contractor HSE Manager: Design Engineer Authorized Representative: YERP Representative:
YERP-0259B-HSE (11/07)
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BEFORE START OF TEST A. Assign Responsibility Contractor has assigned persons responsible for the test. For major tests, representatives from Inspection, YERP, and HSE Department monitor testing. B. Issue Written, Approved Procedures Written, YERP approved procedures at worksite (if required). Procedures approved by proper authority Procedures include minimum requirements as follows: Pressure test or hydrostatic test diagram Test manifold arrangement Location of blind flanges and isolation valves Location of check valves (flappers to be removed, if necessary) Location of lowest rated component that determines test pressure Location of air vents Relief valve size and set pressure Vacuum valve size and set pressure Test medium Test pressures Special support requirements Chemical additives Test sequence Minimum temperature allowed Inspection requirements Areas to be kept free of people Location of barricades Location of warning signs and markings for test area Test medium disposal method Additional or special personnel safety equipment required Safety Instruction sheets Emergency communication required and the methods C. Use Proper Test Medium Is water the test medium? If not, is the use of a test medium other than water justified? If water is not the test medium, precautions are taken to prevent hazardous conditions? Personnel have personal protective equipment for protection against burning from hot water. D. Select And Treat Hydrostatic Test Water YERP-SAES-A-007 followed for selection and treatment of hydrostatic test water. E. Use Appropriate Test Equipment Equipment includes minimum requirements as follows: Relief valve tested in accordance with YERP-SAEP-319, tagged "TEST' with set pressure and date. Relief valve has adequate capacity. Relief valve has proper set pressure. No block valve in relief valve's outlet. No block valve in relief valve's inlet.
(Exception: Relief valve may be installed on existing valved connection if removal of the valve is not practical because of liquid in the system, but the valve must be sealed open during the test.)
Relief valve located in system under test and near test pump or other test medium supply. Two or more accurate and reliable pressure gauges of proper range calibrated within 30 days of the pressure test.
YERP-0259B-HSE (11/07)
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Pressure gauges have block and bleed valves. Pressure gauges are in proper locations. Pressure gauges at the test pump or test medium supply can be read by the operator. Blow-down valve on test piping. Isolation valve on test piping. Blow-down valve on system under test readily accessible and piped or draining to a designated location, drain or area. Test piping pressure tested to at least 20 percent above test pressure of the system under test.
(Exception: Final connection between test manifold and system under test may be tested to maximum system test pressure only if a higher test pressure is impractical.)
F. Isolate Equipment Not Adequate For Test Pressure Appurtenances that are not part of the test are isolated during the test. Provisions made to ensure that no over-pressuring can occur in equipment that is not being tested. G. Prevent Overloads From Weight Of Liquid Will the weight of the test liquid overload the system? If so, are temporary supports or other means provided to prevent overload? H. Handle Chemicals Safely Personnel use protective equipment for handling chemicals according to the Material Safety Data Sheets. Avoid Failure By Brittle Fracture Temperature of the test medium is above the temperature at which the impact requirements are met by the material to avoid a brittle fracture, as per YERP-SAES-A-004, Pressure Testing. J. Control Access To The Site The test area is marked and warning signs are posted to alert approaching personnel. Personnel are posted to keep the test area clear of all people not connected with the test. For systems outside of plant areas, warning signs are placed at locations where people could be exposed. For a pipeline crossing underneath a road, traffic is diverted or stopped during the test, or personnel are posted. For an above ground pipeline parallel to a road within 30 m (100 ft), traffic is diverted or stopped during the test, or a waiver is granted. K. Advise YERP PMT Of Non-YERP Exposures If non-YERP facilities will be exposed in a pressure test of YERP facilities, YERP PMT representative will be notified. L. Notify YERP Security Of Tests Requiring Traffic Control YERP Security is notified of tests requiring their involvement in controlling traffic at the test site. M. Publicize Tests Interfering With Traffic Tests that will interfere with traffic are publicized in the Saudi Aramco Highlights and Notices. The time of the test should not occur during peak traffic hours, if possible. During And After Test A. Remove Air Before Pressurizing (Liquid Test) High point vents open while system is filled at the low point. Vents are closed after air is removed from the system.
(Exception: Pipelines having air removed with scrapers are not vented and filled per the above.)
I.
B. Control Pressure Rise Pressure is increased gradually with at least 10-minute holds at each step in a strength test.
YERP-0259B-HSE (11/07)
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Weaknesses are repaired and leaks are stopped before exceeding 50 % of the strength test pressure for tests using liquid or 173 kPag (25 psig)/50 % of the strength test pressure, whichever is the smaller, for any tests using air or other gas as the test medium. In strength tests using air or other gas, the pressure is increased in steps no greater than onetenth of the strength test pressure after reaching 50 % of the test pressure. In strength tests using liquid, the pressure is increased in steps no greater than one-fifth of the test pressure after reaching 50 % of the test pressure. Weaknesses are repaired and leaks are stopped before proceeding to any higher pressure. C. Depressurize Before Stopping Leaks Or Repairing Pressure is removed, except pressure due to head of liquid, before stopping leaks or repairing, including tightening of bolts.
(Exception: Bolts may be tightened in a tightness test if specifically approved by the responsible Supervisor)
D. Restrict Approach To The System Vessels never previously tested, corroded vessels, or vessels with welds never previously tested are not to be approached during the step-wise increase in pressure. The pressure at which the system under test will be approached for close inspection shall be specified in the test procedure. Personnel carrying out the test shall be provided with a safe place from which the progress of the test can be observed and controlled. Review safety clearance distances for all pneumatic tests.
(except as per YERP-SAES-A-004) and all hydrostatic tests above ANSI Class 300 systems)
Only personnel involved with the test are allowed near the system at any time during the test. The test pump is located such that the pump operator is not exposed to injury in the event of a failure. E. Depressurize Safely Depressurizing valve and piping are arranged for safe discharge. System will not be depressurized by loosening bolts or unscrewing fittings. System is depressurized at a slow enough rate to prevent damage. Heat exchangers are monitored with pressure gauges if necessary to prevent excessive differential pressures. F. Dispose Of Test Mediums Safely Disposal procedures in accordance with YERP-SAEP-327, Pipeline Hydrotest Water Disposal, and 100-YER-PM-PPM-0269, Sanitation and Waste Disposal as shown on the approved test procedure are followed. G. Follow Additional Safety Precautions Temperature of the test medium is allowed to equalize with the environment to the extent practical before pressurizing. The test pump is not left unattended during the test unless isolated with a valve. Temporary test piping is not allowed to remain pressurized unnecessarily. System is not allowed to remain unattended when filled with liquid unless a vent is open. Test relief valve is not removed until the test liquid has been drained. Test liquid is drained slowly with vents open to prevent a possible vacuum.
Date:
YERP-0260-HSE (01/08)
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GENERAL COMMENTS:
YERP-0261-HSE (12/07)
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POWDER ACTUATED TOOL/CARTRIDGE ISSUANCE CONTROL LOG Cartridge Quantity Received By Returned Returned Returned Tool Issued Users Issued Date Issued Name/Signature Remarks Used Unused Un-Exploded (Type/Model) Certificate No. By
Note: Powder Actuated Tools and Cartridges can only be issued to personnel in possession of a valid users certificate.
YERP-0263A-HSE (09/07)
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CONTRACTOR NAME:
(Please Print)
VISION 1. The vision shall not be less than 20/40 in each eye separately, with or without the use of eyeglasses or contact lenses. 2 Color vision and visual fields should be normal. Diplopia is UNACCEPTABLE. HEARING 4 Hearing shall be adequate for normal speech communication with or without a hearing aid. POTENTIAL SUDDEN INCAPACITY 5 Any condition likely to cause sudden incapacity is UNACCEPTABLE. This includes, but is not limited to, a history of seizures after the age of 5 years, vestibular disorders, heart disease, and diabetes mellitus. MISCELLANEOUS The following must be considered: 6 7 8 Impairment of musculo-skeletal capacities. Coordination and progressive or disabling neurological disease. A history of psychiatric illness or emotional instability.
NORMAL ABNORMAL
9 Medication and its side effects. FIT TO WORK? (circle as appropriate) Physician Remarks:
YES
NO
Physicians Name:
(Please Print)
YERP-0263B-HSE (09/07)
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YERP-0264-HSE (11/07)
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WATER HANDLER PERSONAL HYGIENE FORM Contractor: Water Handlers Name: ID/Badge Number:
Hygiene Examination ( ) Supervisory Examination ( ) Water Handling Techniques for Site ( ) Employee Compliance With Requirements for Water Hauling ( ) ________________________ Medic/Supervisor ________________________ Date ________________________ Medic/Supervisor ________________________ Date
Exams:
Hazards Related to Poor Hygiene and Practices ( ) Not Satisfactory ( ) Not Satisfactory ( ) Not Satisfactory ( ) Not Satisfactory ( )
General Health
(absence of apparent illness)
Contamination
(nails, face, hands)
YERP-0265A-HSE (12/07)
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To:
REQUEST FOR TEMPORARY RADIOACTIVE SOURCE STORAGE PERMIT YERP Inspection Department Date:________________
Cc: Inspection Dept. Radiation Protection Officer Project Title: BI/JO: Project Location: Contact Name Phone: Expected Duration: Prime Contractor: Contact Name Phone: Fax: Fax:
Storage Location: NDT Contractor: Address: 1st Emergency Contact 2nd Emergency Contact Phone: Alt: Phone: Alt:
YERP-0265B-HSE (12/07)
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Name:
DATE
YERP-0265C-HSE (12/07)
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IONIZING RADIATION PRODUCING EQUIPMENT/MATERIAL UTILIZATION and TRACKING LOG Month: Date Time Equipment S/N Issued To Issued By Vehicle Destination ETA Page:___ of ___ Received By Time
Personal Radiation Exposure Source Disconnect Damaged Exposure Device (Projector) Lost
Notification by:
Name: Employer/Org:
ID:
Phone: Date/Time Report by phone to the Contractor and YERP Report by phone to the YERP Contractor
Instructions:
Complete notification form (Clear Print or Type) Inspection Dept. Radiation Protection Officer (ID-RPO) Representative and YERP HSE Manager
YERP-0266A-HSE (12/07)
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QUALITATIVE RESPIRATOR FIT TEST DOCUMENTATION Users Name: Contractor: Testers Name: Irritant Fume Isoamyl Acetate Sodium Saccharin Bitrex Test Protocol: Note: Qualitative Fit Testing Protocols shall follow 100-YER-PM-PPM-0266, Respiratory Protection Program, Appendix A Fit Testing Protocols. Respirator Selection Respirator Type: Model & Approval #: Size: Small Medium Large One Size Fits All Passed Failed
PASSED FAILED
User Skills Demonstration: User demonstrated how to inspect, put on and remove, use, and check the seal on the respirator. Remarks:
YERP-0266B-HSE (12/07)
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YERP-0266B-HSE (12/07)
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Question 1.
Todays Date: ____________________ Please circle Y or N 1 2 3 4 Do you currently smoke tobacco, or have you smoked tobacco in the last month? Y N If yes answer the question below: Have you smoked one pack of cigarettes or more per day, consistently over the last five years? Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N
CONFIDENTIAL
Question 2.
Have you ever had any of the following conditions: (a) Seizures (fits)? If yes to (a), answer the question below: Have you had a seizure within the last 12 months? (b) Diabetes (sugar disease)? If yes to (b), answer the question below: Has the diabetes ever resulted in a diabetic coma or insulin shock within the last 5 years? (c) Allergic reactions that interfere with your breathing? (d) Claustrophobia (fear of closed-in places)? (e) Trouble smelling odors?
Question 3.
Have you ever had any of the following pulmonary or lung problems? (a) Asbestosis? (b) Asthma? If yes to (b), answer both questions below: Have you had an asthmatic attack within the last 5 years? Are you currently taking asthma medication? (c) Chronic Bronchitis? If yes to (c), answer both questions below: Have you been seen by a doctor or been hospitalized for chronic bronchitis within the last 5 years? Are you currently taking medication for bronchitis? (d) Emphysema? If yes to (d), answer both questions below: Have you been seen by a doctor or been hospitalized for emphysema within the last 5 years? Are you currently taking medication for emphysema? (e) Pneumonia? If yes to (e), answer both questions below: Has the pneumonia occurred in the last 3 years? Is there any lung damage from the pneumonia? (f) Tuberculosis (TB)? If yes to (f), answer the three questions below: Has the tuberculosis occurred within the last 3 years? Are you currently taking medication for tuberculosis? Is there any lung damage from the tuberculosis? (g) Silicosis?
YERP-0266B-HSE (12/07)
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CONFIDENTIAL
(h) Pneumothorax (collapsed lung)? If yes to (h), answer both questions below: Has the collapsed lung occurred in the last 5 years? Has there been any resulting shortness of breath or permanent lung damage as a result of chest injury or surgery? (i) Lung cancer? (j) Broken ribs? If yes to (j), answer both questions below: Were the ribs broken within the last 5 years? Has there been any resulting shortness of breath or permanent lung damage as a result of chest injury or surgery? (k) Any chest injuries or surgeries? If yes to (k), answer both questions below: Was the injury or surgery within the last 5 years? Has there been any resulting shortness of breath or permanent lung damage as a result of chest injury or surgery? (l) Any other lung problem that youve been told about? Question 4. Do you currently have any of the following symptoms of pulmonary or lung illness? (a) Shortness of breath (b) Shortness of breath when walking fast on level ground or walking up a slight hill or incline? (c) Shortness of breath when walking with other people at an ordinary pace on level ground? (d) Have to stop for breath when walking at your own pace on level ground? (e) Shortness of breath when washing or dressing yourself? (f) Shortness of breath that interferes with your job? (g) Coughing that produces phlegm (thick sputum)? If yes to any of the questions (a) through (g) above, answer both questions below: Have you been seen by a doctor or hospitalized for coughing up phlegm in the last 3 years? Are you taking any medications for the cough? (h) Coughing that wakes you early in the morning? If yes to (h), answer both questions below: In the last 3 years, have you been seen by a doctor or hospitalized for coughing that wakes you up early in the morning? Are you taking any medications for the cough? (i) Coughing that occurs mostly when you are lying down? If yes to (I), answer both questions below: In the last 3 years, have you been seen by a doctor or hospitalized for coughing that occurs mostly when you are lying down? Are you taking medications for the cough?
YERP-0266B-HSE (12/07)
Y N Y N Y N Y N Y N Y N Y N Y N
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Employee Name: ______________________ CONFIDENTIAL Todays Date: ____________________ (j) Coughing up blood in the last month? Y N If yes to (j), answer the three questions below: In the last 3 years, have you been seen by a doctor or hospitalized for 1 2 3 4
coughing up blood? Is the coughing up blood due to anything other than acute or chronic bronchitis? Are you taking any medications for coughing up blood? (k) Wheezing? (l) Wheezing that interferes with your job? (m) Chest pain when you breathe deeply? (n) Any other symptoms that you think may be related to lung problems? Question 5. Have you ever had any of the following cardiovascular or heart problems? (a) Heart attack If yes to (a), answer both questions below: Have you been hospitalized in the last 5 years for a heart attack? Are you currently taking any medications for a heart attack? (b) Stroke If yes to (b), answer both questions below: Have you been hospitalized in the last 5 years for a stroke? Are you currently taking any medications for a stroke? (c) Angina (d) Heart failure (e) Swelling in your legs or feet (not caused by walking) If yes to (e), answer the three questions below: Is the swelling in your legs related to heart or lung problems? Does it keep you from performing the functions of your job? Are you currently taking any medications for the swelling? (f) Heart arrhythmia (heart beating irregularly) (g) High blood pressure If yes to (g), answer both questions below: Are you currently taking any medications for the high blood pressure? Is the high blood pressure under control? (h) Any other heart problem that youve been told about? Question 6. Have you ever had any of the following cardiovascular or heart symptoms? (a) Frequent pain or tightness in your chest (b) Pain or tightness in your chest during physical activity (c) Pain or tightness in your chest that interferes with your job (d) In the past two years, have you noticed your heart skipping or missing a beat (e) Heartburn or indigestion that is not related to eating (f) Any other symptoms that you think may be related to heart or circulation problems
YERP-0266B-HSE (12/07)
Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y Y Y Y Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N
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N N N N
CONFIDENTIAL
Do you currently take medication for any of the following problems? (a) Breathing or lung problems (b) Heart trouble (c) Blood pressure
(d) Seizures (fits) Question 8. If you have never used a respirator, check this box and go to question 9 (below) If you have used a respirator, have you ever had any of the following problems because of wearing a respirator? a) Eye irritation b) Skin allergies or rashes c) Anxiety d) General weakness or fatigue e) Any other problem that interferes with your use of a respirator Question 9. Question 10. Question 11. Would you like to talk to the health care professional who will review this questionnaire about your answers to this questionnaire? Have you ever lost vision in either eye (temporarily or permanently)? Do you currently have any of the following vision problems? (a) Wear contact lenses? (b) Wear glasses? (c) Color Blind? (d) Any other eye or vision problem? If yes to any of the questions (a) or (b) or (d) above, answer the question below: Are you unable to perform the functions of your job as a result of this problem? Question 12. Question 13. Have you ever had an injury to your ears, including a broken ear drum? Do you currently have any of the following hearing problems? (a) Difficulty hearing (b) Wear a hearing aid (c) Any other hearing or ear problem? If yes to any of the questions (a) or (b) or (c) above, answer the question below: Are you unable to perform the functions of your job as a result of this problem? Question 14. Have you ever had a back injury? If yes answer the question below: Are you unable to perform the functions of your job as a result of this problem? Y N Y N Y N Y N Y N
Y N
Y Y Y Y Y
N N N N N
Y N Y N
Y N Y N Y N Y N
Y N Y N Y N
YERP-0266B-HSE (12/07)
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CONFIDENTIAL
Do you currently have any of the following musculoskeletal problems? (a) Weakness in any of the arms, hands, legs, or feet? (b) Back pain? (c) Difficulty fully moving your arms and legs? (d) Pain or stiffness when you lean forward or backward at the waist? (e) Difficulty fully moving your head up or down? (f) Difficulty moving your head side to side? (g) Difficulty bending at your knees? (h) Difficulty squatting to the ground? (i) Climbing a flight of stairs or a ladder carrying more than 25 lbs.? (j) Any other muscle or skeletal problem that interferes with a respirator? If yes to any of the questions (a) through (j) above, answer the question below: Are you unable to perform the functions of your job as a result of this problem?
Y N
I certify that the foregoing statements are true to the best of my knowledge. I hereby authorize the company To investigate the facts claimed by me on this questionnaire. _________________________________________________________________________ Signature END OF QUESTIONNAIRE. THANK YOU FOR YOUR TIME. _____________________ Date
YERP-0268A-HSE (11/07)
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Personal Protective Equipment ____ Head Protection ____ Gloves/Glove Matl _________ ____ Respirator-Type ___________ ____ Hearing Protection ____ Safety Glasses, Goggles, Face Shield ____ Chemical Resistant Clothing ____ Rubber Boots ____ Fall Protection ____________ ____ Other ___________________ _____________________________ Hazards (Environmental) ____ Airborne Particulates ____ Electrical Shock ____ Heat Stress ____ Heavy Objects ____ Hot/Cold Surfaces ____ Restricted Lighting ____ Noise ____ Restricted Access/Egress ____ Sharp Objects ____ Other ___________________ _____________________________ _____________________________
Hazard Communication ____ Discuss Physical Hazards ____ Discuss Health Hazards ____ MSDS Available Unit Specific Training ____ Known Potential Hazards Related To Job Task General Requirements Post Warning Signs Relocate Flammable Materials From Work Area Barricades Use Ventilation/Exhaust Emergency Eye Wash
Hazards (Body) ____ Fall Potential ____ Pinch Points ____ Slip/Trip Potential ____ Other __________________ _____________________________
Specialized Operations ____ Line Breaking ____ Lock Out/Tag Out ____ Confined Space Entry ____ Excavations & Shoring ____ Hot Tap ____ Crane Suspended Work Platform ____ Asbestos Abatement ____ Crane Lift Study ____ Working on Energized Electrical ____ Scaffolding ____ Other Notify Management for Procedures and Review Housekeeping ____ Walkway Clean/Work Area Clean ____ Tools, Materials & Equipment Stored Properly ____ Trash & Scrap Metal Placed in Correct Containers ____ Other ___________________ _____________________________ _____________________________
Employee Involvement Task Specific Requirements: List All Equipment Needed for Job Task.
(Grinder, Fork Lift, Come-Along, Hydro Blaster, Skill Saw, etc.)
YERP-0268A-HSE (11/07)
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Supervisor Signature: I acknowledge receiving these instructions, understanding the instructions, and agree to follow comply the assigned task requirements. Task Performer Signatures:
YERP-0268B-HSE (11/07)
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MONTHLY SAFE WORKING PLAN REVIEW 1) To ensure the Safe Working Plan Process is being applied in a consistent and routine manner, this form is to be completed by Contractor Middle Management on a monthly basis for each Front Line Supervisor for whom they are responsible. 2) To ensure improvement, if an unacceptable condition is noted during a Monthly Review, a corrective action is to be agreed with the FLS being reviewed. 3) To ensure corrective action is implemented in a timely manner, a written record of the corrective action is to be entered into a tracking database that is regularly reviewed. Instructions: Identify FLS to be reviewed and select a crew working under his direction. Approach the work location and observe a Safe Working Plan being performed by the FLS; interview the FLS as well as a Task Performer, to verify the Safe Working Plan is being conducted in accordance with requirements. Review the Safe Working Plan form completed by the FLS and the Task Performers to verify proper completion. For each FLS, check YES or NO for the 30 questions. All NO responses will require a Corrective Action to be written and agreed by the Reviewer and FLS; the corrective action shall be hand-written on the bottom of the Review form in the space provided. Finally, summarize the results for all FLSs in the table below. When the Monthly Review is finalized, Middle Management is to submit completed Monthly Safe Working Plan Review reports and written corrective actions to the Contractor Site Manager for review and appropriate action. Following appropriate action corrective actions are to be entered into a tracking database, and completed Review reports are to be filed with the HSE Department and maintained for the life of the project. Reviewers Name: Month: Jan Feb Review Date Number of FLS observed: ______ Aug Sep Oct Nov Dec Number of Responses Date Yes No Implemented
Mar
Apr
May
Jun
Jul
FLS Name
YERP-0268B-HSE (11/07)
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Name of FLS reviewed: ___________________________________________ Date: ____/____/____ Agreed Corrective Action & Implementation:
YERP-0268C-HSE (11/07)
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For: Q1 Q2 Q3 Q4
1) The Contractor HSE Manager is responsible to audit the Safe Working Plan Process on a Quarterly basis. 2) During the Safe Working Plan Execution portion of the audit, significant problems that are identified during the audit should be addressed by immediately stopping the work activity and contacting the appropriate Front Line Supervisor (FLS) for resolution. 3) The Safe Working Plan Execution section reflects a collective assessment of the entire Safe Working Plan Process being performed by all FLS and all Task Performers 4) To ensure improvement, if an unacceptable condition is noted during a Quarterly Internal Safe Working Plan Audit, a written Corrective Action is to be agreed with the FLS being audited. 5) To ensure corrective actions are implemented in a timely manner, the corrective action is to be entered into a tracking database that is regularly reviewed. Instructions: For the administration section, review records as indicated. For the execution section, observe all FLSs and associated Task Performers to arrive at a collective determination. In the acceptable column, enter YES or NO next to each process. In every case, a YES answer indicates a 100% proper Administrative or Execution process, a NO answer indicates a concern for which a corrective action shall be written. When completed, a copy of this Report and written corrective actions shall be delivered to the Site Manager who is responsible to ensure necessary improvements are implemented. After being reported, corrective actions are to be entered into a tracking data-base which is reviewed regularly to ensure timely implementation. Completed Audit Reports are to be filed with the HSE Department and maintained for the life of the project.
ITEM AUDITED ACCEPTABLE? Safe Working Plan Administration Site Manager Leadership/Commitment Middle Management Leadership/Commitment Safe Working Plan Training Middle Mgt Monthly Reviews Corrective Actions Implemented Safe Working Plan Execution Conducted at work location All FLS conducting Safe Working Plan All crews conducting Safe Working Plan FLS delivers partial Safe Working Plan to crew Crew fills in remainder of Safe Working Plan FLS & crew finalize Safe Working Plan at site FLS follow-up with crew Form remains at task site Crews STOP WORK if change FLS collecting forms daily COMMENTS
YERP-0270A-HSE (01/08)
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SCAFFOLD PLAN COMPLETENESS CHECKLIST Scaffold Location / Description: SECTION A: FOR SCAFFOLDS OVER 12.2 m (40 ft) TALL
CHECK TO INDICATE IF IN SCAFFOLD PLAN
1a 1b 1c
Scope of Work
Brief description of work to be performed from the scaffold Duration of work Exact location where the scaffold will be erected
2a 2b 2c 2d 2e 2f 2g 2h 2i 2j 2k 2l 2m 2n 2o 2p 2q 2r 2s 2t 2u 2v 2w
Scaffold Drawings
Height of scaffold shown Length and width of scaffold at base shown Type of scaffold (tube & coupler, fabricated tubular frame, system, etc.) noted Light-duty, Medium-duty, or Special-duty load rating noted and used for design of scaffold Maximum intended load (personnel, equipment, tools, and materials) per working level noted Total number of planked/platformed levels noted Maximum number of working levels noted Tubing size (diameter, wall thickness) and material specification (including yield stress) noted Platform units type, size, and material specified Drawings adequately show complete construction information and details for the scaffold: Posts, bearers, runners, horizontal (plan) and vertical bracing, etc. Attachments or ties to buildings or structures / guy wires and their anchors Ladders or other access to all working levels Guardrail systems locations, dimensions, and top-rail, mid-rail and toe-board sizes Base support details, including base plates and sills Drawn to scale on at least A3 size paper and scale noted on drawings Scaffold fully and properly dimensioned Plan views show complete layout of all horizontal members (bearers, runners, horizontal bracing, etc.) Elevation views show complete layout of all vertical members (posts, braces, etc.) All potential obstructions and interferences (piping, cable trays, platforms, etc.) shown and cleared All areas to remain free of scaffold obstructions shown (roads, corridors, etc.) If stairs are used, adequate handrails are provided and detailed Note or signature on drawings to show they have been checked for accuracy
3a 3b
Other information
Manufacturers specifications and technical data for materials, planks, fittings, etc., included Names and contact phone numbers for the Contractor and Scaffold Erector organizations
CHECK IF IN SCAFFOLD PLAN
Structural Calculations
Design loads, including uniformly distributed and concentrated loads and locations Complete design calculations provided verifying safety factor of 4 for scaffold and all components Calculations verifying foundation and/or existing support structure capacity If required, wind load analysis for all critical wind directions per YERP-SAES-A-112 Calculations prepared as YERP-SAES-A-204 -including plots if computer program printouts submitted) Calculations legible and in English Calculations checked and approved by a qualified civil/structural engineer
5a Load Tables for posts, bearers, planks, etc. 5b Coupler Safe Working Loads (SWL) Other: 5c The needed information, shown above, has been verified as being contained within this scaffold plan package:
Scaffold Erector
Contractor
Signature Print Name Organization Date Telephone Number Plan Complete? (Y/N)
YERP-0270A-HSE (01/08)
Page 2 of 2
YERP-0270B-HSE (01/08)
Page 1 of 4
BASE-SUPPORTED, NON-MOVABLE SCAFFOLD FIELD INSPECTION CHECKLIST SCAFFOLD DESCRIPTION / LOCATION: Inspected By (signature): Scaffold Accepted & Tagged With: (check appropriate box) Green Tag
LOAD RATING Medium Special Duty Duty (50 psf) (>50 psf)
Height Base Width Base Length
FIELD INSPECTION CHECKLIST FOR A BASE SUPPORTED, FIXED SCAFFOLD Parts Are scaffold tubes made of steel pipe that has a 48.3 mm (1.9) actual outside diameter and at least a 3.2 mm (1/8) wall thickness? Are all scaffold components (including couplers) in good condition, and free of defects and detrimental corrosion? Are timber sills, at least 765 mm (30) long, 225 mm (9) wide, and 38 mm (1-1/2) thick, used for sand, asphalt, or other soft surfaces? Are scaffold posts (standards) mounted on steel base plates at least 150 mm x 150 mm (6 in. x 6 in.) by 6 mm (1/4-inch) thick? If used, are screw-jacks adjusted to not more than two-thirds (2/3) of their threaded length? Is the scaffold not supported by or hung from a guardrail or handrail? (Note: Scaffolds shall not be supported by a guardrail or handrail.) Are scaffold posts (standards) or frames (for fabricated tubular frame scaffolds) vertical, plumb, straight, and not bent or deformed? Are posts (standards) located at least 1.5 times the depth of excavation away from the edge of excavation? Posts If not, have adequate precautions been taken to prevent cave-in of excavation? For a tube and coupler scaffold, are joints in posts (standards) staggered (adjacent joints do not occur in the same lift)? For a tube and coupler scaffold, are all joints in posts (standards) connected with a joint pin or end-to-end (sleeve) coupler? For a system scaffold, are all joints in posts (standards) connected using a spigot? Are runners (ledgers) and bearers (transoms) spaced vertically not more than 2 meters (6-6) apart (2 meter maximum lift height)? Are runners (ledgers) and bearers (transoms) installed in both directions at each lift along every line of posts (standards)? Lifts Is the base lift (lowest runners and bearers) installed approximately 150 mm (6) above the scaffold base? Are bearers (transoms) and board bearers (intermediate transoms) installed on top of (and not underneath) supporting runners (ledgers)? For a tube and coupler scaffold, do bearers and board bearers extend at least 100 mm (4 inches) beyond the runner and post centerline?
Yes
No
N/A
Foundation
YERP-0270B-HSE
Page 2 of 4
Where bearers (transoms) are coupled to runners (ledgers), are they coupled not more than 300 mm (12 inches) from the posts (standards)? Lifts Light-Duty Tube & Coupler Medium Duty Stability Are joints in adjacent runners (ledgers) and bearers (transoms) not in the same bay? Are joints in runners and bearers, which are made using end-to-end (sleeve) couplers, located less than 300 mm (12) from a post? Are spliced joints in runners and bearers, which are made by overlapping a parallel tube, not in the middle 1/3 of the runner or bearer span? For light-duty tube and coupler scaffolds, are posts (standards) transversely spaced either 1 meter (3-3) or 1.2 meters (4 feet) apart? If transverse post spacing is 1 meter and embossed tubes used, are posts spaced not over 2.7 meters (9 feet) apart longitudinally? If transverse post spacing is 1 meter and non-embossed tubes used, are posts spaced not over 2.3 meters (7-6) apart longitudinally? If transverse post spacing is 1.2 meters and embossed tubes used, are posts spaced not over 2.4 meters (8 feet) apart longitudinally? If transverse post spacing is 1.2 meters and non-embossed tubes used, are posts spaced not over 1.8 meters (6 feet) apart longitudinally? For Light-duty tube and coupler scaffold with 3 working levels, are there no other levels where planks are installed? For Light-duty tube and coupler scaffold with 2 working levels, are there not over 6 total levels where planks are installed? For Light-duty tube and coupler scaffold with 1 working level, are there not over 9 total levels where planks are installed? For Light-duty tube and coupler scaffold with 3 working levels, is the scaffold height not over 28 meters (91 ft.) unless a Special Scaffold? For Light-duty tube and coupler scaffold with less than 3 working levels, is the scaffold height not over 38 meters (125 ft.) unless Special? For Medium-duty tube and coupler scaffold, are all tubes embossed with ASTM A500 (Gr. B), ASTM A53 (Gr. B), BS1139 or EN 10219? For Medium-duty tube and coupler, are posts spaced not over 1.2 m (4 ft.) apart transversely and not over 1.8 m (6 ft.) apart longitudinally? For Medium-duty, is at least one board bearer (intermediate transom) installed in each bay of every platform (planked) level? For Medium-duty tube and coupler scaffold with 2 working levels, are there no other levels where planks are installed? For Medium-duty tube and coupler scaffold with 1 working level, are there not over 7 total levels where planks are installed? For Medium-duty tube and coupler scaffold with 1 working level, is scaffold height not over 38 meters (125 ft.) unless a Special Scaffold? For Medium-duty tube and coupler scaffold with 2 working levels, is scaffold height not over 24 meters (78 ft.) unless a Special Scaffold? Is vertical diagonal bracing provided in both directions for the full height of the scaffold? Are braces attached as close as possible to, not more than 300 mm (12 inches) from, the node point (bearer/runner and post intersection)? Are joints in braces made with end-to-end (sleeve) couplers, or adjustable (swivel) couplers joining two overlapped parallel braces? If adjustable (swivel) couplers are used to join two overlapping braces, do brace ends overlap by at least 300 mm (12 inches)? For a tower scaffold (only 4 posts), is plan (horizontal) bracing installed at the base, at the top, and at every third lift to prevent rocking?
YERP0270B-HSE (01/08
Page 3 of 4
If the scaffold height is more than 4 times its minimum base dimension, is lateral restraint provided by ties, guys, or equivalent means? If ties or guys are used, are some installed at the closest horizontal member to the height of 4 times the minimum base dimension? If ties or guys are used, are they spaced vertically up the scaffold not more than 8 meters (26 feet) (4 lifts) apart? If ties or guys are used, are some installed as close as feasible to the top of the scaffold? If ties or guys are used, are some located at both the ends of the scaffold? If ties or guys are used, are they spaced horizontally along the scaffold length not more than 9 meters (30 feet) apart? Stability Guardrail System Platforms If ties are used, is each tie tube connected to at least 2 posts (standards) or 2 horizontal members (e.g., runners) of the scaffold? If guys are used, are they installed on both sides of the scaffold and sloped at an angle of about 45 degrees above the horizontal? If reveal tubes are used, are they used at less than 1/2 the total number of tie points? If reveal tubes are used, are they securely wedged using reveal pins between opposing surfaces? If outrigger frames are used, are they installed on both sides of the narrow direction of the scaffold? If rakers are used, is every raker a single scaffold tube (without splices) not more than 6.4 meters (21 feet) long? If rakers are used, is the bottom and midpoint of every raker tied back to the scaffold by a horizontal tube coupled to the raker and 2 posts? If rakers are used, is the base of every raker firmly anchored against movement in all directions (including uplift)? If rakers are used, is there not more than one (1) scaffold lift installed above the raker tie-in point? Are top-rails, mid-rails, and toe-boards installed along all open sides and ends of platforms where a person could fall over 1.8 meters (6 feet)? Is a guardrail system provided along all edges of platforms that are more than 360 mm (14 inches) from the face of a wall or structure? Are top-rails located between 0.95 meter (38 inches) and 1.15 meters (45 inches) above the platform walking/working surface? Are mid-rails located half way between the top-rails and the platform walking/working surface? Are top-rails, mid-rails, and toe-boards secured to the inside of support uprights (posts) that are spaced not over 2.7 meters (9 feet) apart? Are guardrails sufficiently anchored and strong enough to stop a fall? If some top-rails, mid-rails, or planks cannot be completely installed, is a yellow scaffold tag attached near all points of access? If yellow scaffold tag is used, are there adequate and strong enough anchorages to attach full body harness lanyards for all workers? Is protective mesh installed between top-rail and platform to prevent objects from falling onto persons working/walking below? Are all working levels fully planked with scaffold planks or fabricated platform units? Are the supports (bearers/board bearers) for wood planks with a thickness of 38 mm (1-1/2 inches) not over 1.5 meters (5 feet) apart? Are the supports (bearers/board bearers) for wood planks with a thickness of 50 mm (2 inches) not over 2.4 meters (8 feet) apart?
YERP-0270.B-HSE (01/08)
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Are there any openings or gaps between planks or platform units that are more than 25 mm (1 inch) wide? Are gaps between planks less than 600 millimeters (2 feet) wide covered with 20 mm (3/4-inch) thick plywood held in place with cleats? Are gaps between planks that are larger than 600 millimeters (2 feet) wide covered with cross planks (not nailed in place)? Are all wood scaffold planks at least 38 mm (1-1/2 inches) thick and 225 mm (9 inches) wide? Are there any damaged, decayed, defective, cracked, painted (which can hide defects), or twisted planks used for working platforms? If plank ends are split, are cracks less than 300 mm (1 foot) long if the end is banded or less than 25 mm (1 inch) without banding? Platforms Access For solid sawn wood planks, is a Scaffold Grade stamp from an accepted lumber grading/inspection association visible? For laminated veneer lumber (LVL) planks, is Proof Tested Scaffold Plank and OSHA continuously embossed along both edges? Are all planks firmly secured in place at both ends against movement? Do planks extend over their end support bearer(s) by at least 150 mm (6 inches), unless cleated? Do planks extend over their end support bearer(s) by not more than 300 mm (12 inches)? For planks placed end-to-end (not overlapped), is each end independently supported by bearers or board bearers (intermediate transoms)? When planks are overlapped, are the overlaps at least 300 mm (12 inches) long and occur over supporting bearers or board bearers? Are work platforms clean, free of oil, sand, or other slippery surfaces and tripping hazards? Is there adequate room on every platform for men to pass other men or materials? Is safe access provided to all working platforms by ladders, stairs, ramps, or walkways? Are ladders free from defects, missing rungs, or broken side rails? Are ladders exceeding 3.6 meters (12 feet) provided with a self-retracting lanyard (retractable lifeline)? Do straight (including extension) ladders extend at least 0.9 meter (3 feet) (3 rungs) above the top platform or landing? If straight ladders (including extension ladders) are used, are they positioned at a 4:1 slope and rigidly attached at the top of the ladder? If not, are straight ladders positioned vertically and both side rails rigidly attached at the top, middle, and bottom of the ladder? Are safe landings provided at the top of all ladders and at least every 9 meters (30 feet) of ladder height? Are ladder or stair landings fully decked and a proper guardrail system provided? Is there adequate clearance for safe use provided around each ladder for its entire length? Are ladder access holes through platforms adequately protected by a sturdy guardrail system or hatch cover (trapdoor)? Note: N/A means the requirement is not applicable to the scaffold being inspected.
YERP-0270C-HSE (01/08)
Page 1 of 2
MOBILE SCAFFOLD FIELD INSPECTION CHECKLIST SCAFFOLD DESCRIPTION / LOCATION: Inspected By (signature): Scaffold Accepted & Tagged With: (check appropriate box) Green Tag
LOAD RATING Medium Special Duty Duty (50 psf) (>50 psf)
Height Base Width Base Length
FIELD INSPECTION CHECKLIST FOR A MOBILE SCAFFOLD Parts Are scaffold tubes made of steel pipe that has a 48.3 mm (1.9) actual outside diameter and at least a 3.2 mm (1/8) wall thickness? Are all scaffold components (including couplers) in good condition, and free of defects and detrimental corrosion? Are casters for Light-duty mobile scaffolds at least 120 mm (5 inches) in diameter? For Medium-duty mobile scaffolds, are heavy-duty steel casters used that are at least 170 mm (7 inches) in diameter? Are all casters provided with a positive wheel lock that cannot be accidentally released? Are casters securely fixed to the bottom of scaffold posts (standards) or screw-jacks with locking pins? Are scaffold posts (standards) or frames (for fabricated tubular frame scaffolds) vertical, plumb, straight, and not bent or deformed? Are all joints in posts (standards) connected with a joint pin, sleeve coupler, or spigot? Are runners (ledgers) and bearers (transoms) spaced vertically not more than 2 meters (6-6) apart (2 meter maximum lift height)? Are runners (ledgers) and bearers (transoms) installed in both directions at each lift along every line of posts (standards)? Lifts Are the lowest runners (ledgers) and bearers (transoms) installed as close as possible to the scaffold base, not more than 150 mm (6)? Are bearers (transoms) and board bearers (intermediate transoms) installed on top of (and not underneath) supporting runners (ledgers)? For a tube and coupler scaffold, do bearers and board bearers extend at least 100 mm (4 inches) beyond the runner and post centerline? Post Spacing For Light-duty scaffold with only 4 posts, if all tubing is embossed are posts spaced not over 2 meters (6-6) apart in both directions? If so, are at least two equally spaced bearers (intermediate transoms) installed under the platform between runners (ledgers)? For Light-duty scaffold with 4 posts, if non-embossed tubing is used are posts spaced not over 1.7 meters (5-6) apart in both directions? For Medium-duty scaffold with only 4 posts, is all tubing embossed and are posts spaced not over 1.5 m (5 ft) apart in both directions?
Yes
No
N/A
Posts
Foundation
YERP-0270C-HSE (01/08)
Page 2 of 2
Is vertical bracing provided on all four sides of the mobile scaffold for the full height of the scaffold? Are braces attached as close as possible to, not more than 300 mm (12 inches) from, the node point (bearer/runner and post intersection)? Stability Guardrail Platforms Access Is plan (horizontal) bracing installed at the base, at the top, and at every third lift to prevent racking (twisting)? Is the height of the scaffold less than 4 times the minimum base dimension? If not, are outrigger frames, guys, or anchors used as required to prevent the mobile scaffold from tipping? If outrigger frames are used, do they increase the scaffold base dimension(s) to more than 1/4 of the scaffold height? Are top-rails, mid-rails, and toe-boards installed along all open sides and ends of platforms where a person could fall over 1.8 meters (6 feet)? Are top-rails located between 0.95 meter (38 inches) and 1.15 meters (45 inches) above the platform walking/working surface? Are mid-rails located half way between the toprails and the platform walking/working surface? Are top-rails, mid-rails, and toe-boards secured to the inside of support uprights (posts)? Are guardrails sufficiently anchored and strong enough to stop a fall? Is the working platform(s) fully planked with scaffold planks or fabricated platform units? Are there any openings or gaps between planks or platform units more than 25 mm (1 inch) wide? Does any part of the mobile scaffold work platform(s) extend outward beyond the scaffold base? Are all wood scaffold planks at least 38 mm (1-1/2 inches) thick and 225 mm (9 inches) wide? Are there any damaged, decayed, defective, cracked, painted (which can hide defects), or twisted planks used for working platforms? For solid sawn wood planks, is a Scaffold Grade stamp from an accepted lumber grading/inspection association visible? For laminated veneer lumber (LVL) planks, is Proof Tested Scaffold Plank and OSHA continuously embossed along both edges? Are all planks firmly secured in place at both ends against movement? Do planks extend over their end support bearer(s) by at least 150 mm (6 inches) and not more than 300 mm (12 inches)? Is safe access provided by ladder(s) to the working platform(s)? Are ladders free from defects, missing rungs, or broken side rails? Do straight ladders extend at least 0.9 meter (3 feet) (3 rungs) above platform or landing? Are straight ladders positioned vertically and both side rails rigidly attached at the top, middle, and bottom of the ladder? Are ladders exceeding 3.6 meters (12 feet) provided with a self-retracting lanyard (retractable lifeline)? Note: N/A means the requirement is not applicable to the scaffold being inspected.
YERP-0270D-HSE (01/08)
Page 1 of 2
UNDERHUNG (SUSPENDED) SCAFFOLD FIELD INSPECTION CHECKLIST SCAFFOLD DESCRIPTION / LOCATION: Inspected By (signature): Scaffold Accepted & Tagged With: (check appropriate box) Green Tag
LOAD RATING Medium Special Duty Duty (50 psf) (>50 psf)
Platform Width Platform Length
FIELD INSPECTION CHECKLIST FOR AN UNDERHUNG (SUSPENDED) SCAFFOLD Are scaffold tubes made of steel pipe that has a 48.3 mm (1.9) actual outside diameter and at least a 3.2 mm (1/8) wall thickness? Are only tube and coupler scaffold components used for underhung scaffolds? (Note: system scaffold components shall not be used.) Are all scaffold components (including couplers) in good condition, and free of defects and detrimental corrosion? Are only drop-forged (and not pressed) girder couplers used to support an underhung scaffold? Are there any joints in vertical hanger tubes used to hang the scaffold platform(s)? (Note: Joints in hanger tubes should be avoided.) Are only right-angle couplers (not adjustable couplers) used to attach runners (ledgers) and bearers (transoms) to hanger tubes? Where bearers (transoms) are coupled to hanger tubes, do the bearers couplers rest directly on the runners couplers? Where bearers (transoms) are coupled to runners (ledgers), are they coupled not more than 300 mm (12) from the vertical hanger tubes? Do bearers and board bearers (intermediate transoms) extend at least 100 mm (4 inches) beyond the supporting runner (ledger) centerline? Are suspension points of hanger tubes securely fixed to prevent their being dislodged by all potential forces acting upon them? Are trapeze tubes installed approximately 600 mm (2 feet) below the lowest runners (ledgers)? Are additional check couplers (safety couplers) installed at the top and bottom of all hanger tubes (to prevent slippage)? Is at least one board bearer (intermediate transom) installed when the longitudinal distance between hangers is more than 1.5 meters (5 ft.)? Is plan (horizontal) bracing installed below the working platform(s) to prevent racking (twisting)? For a Light-duty (25 psf) scaffold, are hangers (suspension points) transversely spaced either 1 meter (3-3) or 1.5 meters (4 ft) apart? If transverse hanger spacing is 1 meter and embossed tubing is used, are hangers spaced not over 2.7 meters (9 ft) apart longitudinally? If transverse spacing is 1 meter and non-embossed tubing is used , are hangers spaced not over 2.3 meters (7-6) apart longitudinally? If transverse spacing is 1.2 meters and embossed tubing is used, are hangers spaced not over 2.4 meters (8 ft) apart longitudinally? If transverse spacing is 1.2 meters and non-embossed tubing is used, are hangers spaced not over 1.8 meters (6 ft) apart longitudinally? For Medium-duty tube and coupler scaffold, are all tubes embossed with ASTM A500 (Gr. B), ASTM A53 (Gr. B), BS1139 or EN 10219? For Medium-duty, are hanger supports spaced not over 1.2 m (4 ft) apart transversely and not over 1.8 m (6 ft) apart longitudinally? For Medium-duty, is at least one board bearer (intermediate transom) installed in each bay of every platform (planked) level? If scaffold is Special-duty (>50 psf) or has a platform area over 30 sq. m. (320 sq. ft.), has the scaffold plan been accepted by YERP? UNDERHUNG SCAFFOLD CONSTRUCTION
Yes
No
N/A
YERP-0270D-HSE (01/08)
Page 2 of 2
Are top-rails, mid-rails, and toe-boards installed along all open sides and ends of platforms where a person could fall over 1.8 meters (6 feet)? Is a guardrail system provided along all edges of platforms that are more than 360 mm (14 inches) from the face of a wall or structure? Are top-rails located between 0.95 meter (38 inches) and 1.15 meters (45 inches) above the platform walking/working surface? Are mid-rails located half way between the top-rails and the platform walking/working surface? Are top-rails, mid-rails, and toe-boards secured to the inside of support uprights that are spaced not more than 2.7 meters (9 feet) apart? Are guardrails sufficiently anchored and strong enough to stop a fall? If some top-rails, mid-rails, or planks cannot be completely installed, is a yellow scaffold tag attached near all points of access? If yellow scaffold tag is used, are there adequate and strong enough anchorages to attach full body harness lanyards for all workers? Are all working levels fully planked with scaffold planks or fabricated platform units? Are there any openings or gaps between planks or platform units that are more than 25 mm (1 inch) wide? Are gaps between planks less than 600 millimeters (2 feet) wide covered with 20 mm (3/4-inch) thick plywood held in place with cleats? Are gaps between planks that are larger than 600 millimeters (2 feet) wide covered with cross planks (not nailed in place)? Are all wood scaffold planks at least 38 mm (1-1/2 inches) thick and 225 mm (9 inches) wide? Are there any damaged, decayed, defective, cracked, painted (which can hide defects), or twisted planks used for working platforms? If plank ends are split, are cracks less than 300 mm (12 inches) long if the end is banded or less than 25 mm (1 inch) without banding? For solid sawn wood planks, is a Scaffold Grade stamp from an accepted lumber grading/inspection association visible? For laminated veneer lumber (LVL) planks, is Proof Tested Scaffold Plank and OSHA continuously embossed along both edges? Are all planks firmly secured in place at both ends against movement? Do planks extend over their end support bearer(s) by at least 150 mm (6 inches), unless cleated? Do planks extend over their end support bearer(s) by not more than 300 mm (12 inches)? For planks placed end-to-end (not overlapped), is each end independently supported by bearers or board bearers (intermediate transoms)? When planks are overlapped, are the overlaps at least 300 mm (12 inches) long and occur over supporting bearers or board bearers? Are work platforms clean, free of oil, sand, or other slippery surfaces and tripping hazards? Is there adequate room on every platform for men to pass other men or materials? Is safe access provided to all working platforms by ladders, stairs, ramps, or walkways? Are ladders free from defects, missing rungs, or broken side rails? Do straight (including extension) ladders extend at least 0.9 meter (3 feet) (3 rungs) above the top platform or landing? If straight ladders (including extension ladders) are used, are they positioned at a 4:1 slope and rigidly attached at the top of the ladder? If not, are straight ladders positioned vertically and both side rails rigidly attached at the top, middle, and bottom of the ladder? Are ladders exceeding 3.6 meters (12 feet) provided with a self-retracting lanyard (retractable lifeline)? Are safe landings provided at the top of all ladders and at least every 9 meters (30 feet) of ladder height? Are ladder or stair landings fully decked and a proper guardrail system provided? Note: N/A means the requirement is not applicable to the scaffold being inspected.
Access
PLATFORMS
GUARDRAILS
YERP-0270E-HSE (01/08)
Page 1 of 1
BRACKET SCAFFOLD FIELD INSPECTION CHECKLIST SCAFFOLD DESCRIPTION / LOCATION: Inspected By (signature): Scaffold Accepted & Tagged With: (check appropriate box) Green Tag Print Name: Yellow Tag Certificate/Badge No.: Date (XX/MON/XXXX):
FIELD INSPECTION CHECKLIST FOR BRACKET (TANK BUILDERS) SCAFFOLD Are all bracket scaffold components (including brackets, planks, and ladders) free from detrimental corrosion, damage, or other defects? Have all bracket straps been welded to the tank wall by Saudi Aramco certified welder(s)? Have the completed bracket strap welds to the tank wall been inspected and approved by a Saudi Aramco certified welding inspector? Are bracket straps at least 250 x 75 x 10 mm (10 x 3 x 3/8 inch) in size? Do brackets fit inside bracket strap gaps with not more than a 3 mm (1/8") clearance at the front or back faces? Are brackets installed in a vertical and plumb position? Are the supports (bearers/board bearers) for wood planks with a thickness of 38 mm (1-1/2 inches) not over 1.5 meters (5 feet) apart? Are the supports (bearers/board bearers) for wood planks with a thickness of 50 mm (2 inches) not over 2.4 meters (8 feet) apart? Is a guardrail system (including top-rails and mid-rails) installed along the outside edge of all platforms? Is a guardrail system provided along the inside edge of all platforms that are more than 360 mm (14 inches) from the face of the tank? Are guardrails constructed from scaffold tubes or wire ropes at least 10 mm (3/8-inch) in diameter? If top-rails are made of scaffold tubes, are connections made only at support uprights (no mid-span end-to-end connections)? If wire rope guardrails are used, are they securely fixed and kept tight? Are top-rails between 0.95 meters and 1.15 meters (38 inches 45 inches) above the platform walking/working surface? Are guardrail support uprights made of scaffold grade tube or structural angle welded or adequately secured to the brackets? If guardrail support uprights are not welded to brackets, are their support sleeves at least 150 mm (6 inches) in height and welded in place? Is falling object protection provided (i.e., toe-boards, barricades, wire screen, nets, etc.)? Is the working platform between 450 mm 680 mm (18" - 27") wide and fully planked, with no gaps larger than 25 mm (1 inch)? Are planks or platform units secured to the brackets to prevent movement? If plank ends are split, are cracks less than 300 mm (12 inches) long if the end is banded or less than 25 mm (1 inch) without banding? Are all wood scaffold planks at least 38 mm (1-1/2 inches) thick and at least 225 mm (9 inches) wide? For solid sawn wood planks, is a Scaffold Grade stamp from an accepted lumber grading/inspection association visible? For laminated veneer lumber (LVL) planks, is Proof Tested Scaffold Plank and OSHA continuously embossed along both edges? Are planks overlapped in one direction only and overlapped a minimum of 300 mm (12 inches)? Note: N/A means the requirement is not applicable to the scaffold being inspected.
Yes
No
N/A
GENERAL REQUIREMENTS
YERP-0276A-HSE (02/08)
Page 1 of 1
Medical Examination For Tower & Trolley Crane Operators EMPLOYEE NAME:
(Please Print)
CONTRACTOR NAME:
(Please Print)
VISION 1. The vision shall not be less than 20/40 in each eye separately, with or without the use of eyeglasses or contact lenses. 2 Color vision and visual fields should be normal. Diplopia is UNACCEPTABLE. HEARING 4 Hearing shall be adequate for normal speech communication with or without a hearing aid. POTENTIAL SUDDEN INCAPACITY 5 Any condition likely to cause sudden incapacity is UNACCEPTABLE. This includes, but is not limited to, a history of seizures after the age of 5 years, vestibular disorders, heart disease, and diabetes mellitus. MISCELLANEOUS The following must be considered: 6 7 8 Impairment of musculo-skeletal capacities. Coordination and progressive or disabling neurological disease. A history of psychiatric illness or emotional instability.
NORMAL ABNORMAL
9 Medication and its side effects. FIT TO WORK? (circle as appropriate) Physician Remarks:
YES
NO
Physicians Name:
(Please Print)
YERP-0276B-HSE (02/08)
Page 1 of 1
TOWER & TROLLEY CRANE NON-CRITICAL LIFT LOG Crane Type: Contractor: Date Description of Load Load Weight Rigging Weight Radius Make: Model: Capacity @ Radius % of Chart Wind Speed Operator Initials
YERP-0276C-HSE (02/08)
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Location/Unit/Area Equipment ID # Hour Meter Start Hour Meter Finish ITEM NAME Inspection Sticker Carrier Doors/Panels/Mirrors Spark Arrester Under-Chassis Leak Check Air Reservoir Tire Condition Pressure/Tread/Sidewalls Tracks/Drive Chains Deck - Housekeeping/Leaks Coolant Level (Radiator) Engine Oil Level Engine Oil Leak Check Wire Rope - Condition/Drum Lay Sheaves/Hook Block/Headache Ball Swingaway Jib Cab Doors/Glass/Mirrors/Housekeeping Seat Belts Load Chart(s) - Accessible/Readable Fire Extinguisher(s) Mounted/Inspected Hydraulic Oil Level Battery Terminals/Cables/Electrolite Fan Belts Engine Start Voltmeter/Ammeter/Tachometer (RPM Gauge) Turn Signals/4-Way Flasher Switch/Beacon Light(s) Horn/Lights/Wipers Engine Oil Pressure Gauge Transmission/Converter Temperature Gauges Engine Coolant Temperature Gauge Fuel Gauge Level Braking System(s) Transmission Oil Level Air Filter/Restriction Condition Hydraulic Filter Condition Suspension System Anti-Two Block/Two Block Damage Prevention Rated Capacity (Load) Limiter (RCL) Outriggers/Stabilizers/Float Pads Bubble Check Steering System Rear Axle/Oscillation/Lockout System Boom Extension/Lift Controls/Lift Operations Hoist Controls/Hoist Operations Positive Swing Lock/Swing Controls/Operation Back-Up Alarm Supervisor Name: (Please Print) Signature Model Crane OK Hour Meter Start NOT OK N/A
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10
Operator Name:
(Please Print)
Signature
Distribution: Original Supervisor/Crane Maintenance Records; Copy (current day) Operator/Crane Log Book
YERP-0278-HSE (02/08)
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WELDING AND FIREBOX REQUIREMENTS CHECKLIST Firebox shall be enclosed with fire blanket, without holes and gaps. Blanket must extend at least 1.1 meter (42 in) above the piece being welded, (cut, brazed, etc.) on, and big enough to encompass work and craftsmen. Fire blanket must be dry and hydrocarbon free. Firebox must allow easy access and egress. The floor of the firebox is to be constructed so that at no time is there more than a 1 1/2 step up. (Uneven Work Surface) No wire is to be used to secure fire blankets. Plastic tie-wraps shall be used. Both welding leads must be inside the box and ground wire attached to piece being welded. Piece being welded must be inside the box. All drains, sewers and sewer hubs in the general area and possible leak sources within 35of the area must be checked with an analyzer for flammable gasses. Fireboxes must not be built over vents. Fireboxes shall be accessible without having to crawl, walk or straddle piping. Roofs over fireboxes must be fire proof and must not interfere with the ventilation of the firebox. If there must be a totally enclosed firebox, special precautions shall be taken with breathing air applications used, contact safety support for guidance. Fire extinguisher, 13 Kg (30lb) A:B:C, must be operational, inspected and located at the site where welding is to be performed. Scaffolding shall be inspected each shift by a competent person. The scaffold user, regardless of craft, shall inspect the firebox for hazards such as holes in the deck or missing or loose handrails before performing any work activity. Fire watches shall be posted. Fire watches shall be able to turn off welding machines and oxy/fuel cutting equipment, if needed. Fire blanket shall not be installed without a top handrail minimum being present. If the possibility exists that fire blanket must be installed w/o a handrail in place, each instance will have to be reviewed by the foreman, safety department, and the craftsman involved in the installation. If a fire blanket has been installed w/o a handrail in place and an open side hazard exists, warning devices such as red, black & white danger tags must be put in place to warn of the missing handrail and fall potential. Yellow 5/8 poly rope spanning the open side, at the height of the missing handrail, can be used to hang the tag from along with small tie wraps. Supervisors Signature: Date: ________________ Area:
YERP-0723-HSE (02/08)
Standard Affected
(1)
(2)
Justification
(3)
Statement of Intent
(4)
I/We hereby agree to comply with the intent and detail of the variance, if granted, now and for as long as the variance is in effect and I/We also hereby agree to cease and desist should unforeseen consequences of the variance adversely impact the environment or public health as advised by the YERP PMT. Originator Organization: Originators Manger: _____________________________ Name: _______________________ Signature: ____________________ Notes: 1. 2. 3. Specify relevant sub-sections of the YERP Sanitary Code. If the request involves constructional work of any kind, detailed plans and specifications shall be submitted along with the application. In the case of plant and machinery, operating plans and procedures should be submitted. Provide such technical facts which demonstrate that the variance will not adversely impact the environment or affect the health and wellbeing of project employees and their dependents or that of the public. Title: ______________________ Date: ______________________
4. Before an application for variance can be considered, all applicants must read and sign the statement of intent.
For Use by YERP Recommended: YERP PMT Environmental Representative Signature: _______________ Date: ___________________ Approved Signature: _______________ YERP PMT Director Date: ___________________
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YERP-0776-HSE (02/08)
APPLICATION TO DISPOSE OF WASTEWATER FROM CLEANING, FLUSHING AND HYDROSTATIC TEST ACTIVITIES
User Instructions This application to dispose of wastewater generated from cleaning, flushing and hydrostatic test activities must be submitted to the YERP PMT Director for approval at least 60 days prior to the planned disposal date. No wastewater shall be released without the receipt of an approved application authorized by the YERP PMT Environmental Representative and YERP PMT Director.
Source Data Equipment Type: Service: [ ] Tank [ ] Oil [ ] Vessel [ ] Gas [ ] Pipeline [ ] Other
If Other, describe ______________________________________ Condition: Activity: [ ] New [ ] Cleaning [ ] Existing [ ] Flushing [ ] Hydrostatic Test
Location: Attach plot plan or map identifying specific equipment item Source Water Data Water Source: ____________________________________________________
Source Water Conductivity or Total Dissolved Solids Content: ___________________ (inlcude units) Wastewater Data Volume: _______________________ (inlcude units) Chemical Additives: Additive ____________________ ____________________ ____________________ Expected Contamination Concentration ____________ ____________ ____________ [ ] Oil Purpose _____________________________________ _____________________________________ _____________________________________ [ ] TSS
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YERP-0776-HSE (02/08)
APPLICATION TO DISPOSE OF WASTEWATER FROM CLEANING, FLUSHING AND HYDROSTATIC TEST ACTIVITIES (Continued)
Disposal Plan Schedule: Attach schedule of activities and expected date of wastewater disposal. Wastewater Disposition: Will a catch basin be provided: Attach details on the planned disposition of the wastewater including specific location of release and the potential media that could be affected. [ ] Yes [ ] No
If Yes, attach design details of the basin and the plan for managing recovered oil and solids, and for ultimate closure of the basin. Statement of Intent By signing and submitting this application, I/We hereby agree to comply with the intent and details of the wastewater disposal plan as defined herein, and hereby agree to cease and desist the disposal of wastewater should unforeseen consequences of the release adversely impact the environment or the public health as advised by the YERP PMT. Originators Organization: _______________________________________ Originators Manager: Name: ____________________ Title ______________________ Date: _________
Signature: __________________________ For Use by YERP Recommended: Signature: _________________________ YERP PMT Environmental Representative Approved: YERP PMT Director
Date: _________
Signature __________________________
Date: _________
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