Nothing Special   »   [go: up one dir, main page]
Scribd Logo
Upload

Welcome to Scribd!

  • 154 views

    Uniroto

    Uploaded by

    aconibet9040
    The Uniroto is a batchwise refining system for chocolate and compounds that combines a Refiner Conche and Duyvis/Wiener ball mill. It provides efficient grinding and refining in a compact, automated system. The Uniroto requires minimal staffing and processing times from 4-8 hours to produce batches from 500-3000kg. It offers advantages of reduced processing time, improved particle size and viscosity, and a hygienic closed system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Uniroto

    Uploaded by

    aconibet9040
    154 views4 pages
    The Uniroto is a batchwise refining system for chocolate and compounds that combines a Refiner Conche and Duyvis/Wiener ball mill. It provides efficient grinding and refining in a compact, automated system. The Uniroto requires minimal staffing and processing times from 4-8 hours to produce batches from 500-3000kg. It offers advantages of reduced processing time, improved particle size and viscosity, and a hygienic closed system.

    Original Description:

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The Uniroto is a batchwise refining system for chocolate and compounds that combines a Refiner Conche and Duyvis/Wiener ball mill. It provides efficient grinding and refining in a compact, automated system. The Uniroto requires minimal staffing and processing times from 4-8 hours to produce batches from 500-3000kg. It offers advantages of reduced processing time, improved particle size and viscosity, and a hygienic closed system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    154 views4 pages

    Uniroto

    Uploaded by

    aconibet9040
    The Uniroto is a batchwise refining system for chocolate and compounds that combines a Refiner Conche and Duyvis/Wiener ball mill. It provides efficient grinding and refining in a compact, automated system. The Uniroto requires minimal staffing and processing times from 4-8 hours to produce batches from 500-3000kg. It offers advantages of reduced processing time, improved particle size and viscosity, and a hygienic closed system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    UNIROTO

    BATCHWISE REFINING OF HIGH QUALITY CHOCOLATE/COMPOUND

    Batchwise refining of chocolate, compounds, coatings, spreads and fillings based on high quality standards
    The product The Duyvis/Wiener patented UNIROTO is an installation designed to combine the advantages of two very different, but well proven chocolate processing systems. The first system is the Duyvis/Wiener process, which utilizes the Duyvis/Wiener ball mill, Taste-Changer, automatic lecithin dosing and premixer. The second system is the Refiner Conche, which has been used for many years as a compact chocolate production machine. The Refiner Conche is an excellent coarse grinder and the Duyvis/Wiener ball mill an efficient fine grinder. Combining these two machines together with the Taste-Changer into one installation, the result is a complete chocolate processing plant, the Uniroto. This Uniroto concept is highly efficient and cost effective. The following types of Uniroto are: Uniroto 500 with batch capacity of 500 kg; Uniroto 1500 with batch capacity of 1500 kg; Uniroto 3000 with batch capacity of 3000 kg. The complete Uniroto system includes the following modules: one Refiner Conche; one Duyvis/Wiener ball mill, including one steel ball charge; one Taste-Changer complete with ventilator and heating element; connecting piping, jacketed for product temperature control; one electrical control panel for automatic operation. Specific advantages are: reduced processing time; better particle-size distribution; better viscosity and yield values.

    The process The Refiner Conche is charged with the liquid components, such as cocoa butter (or vegetable fat) and cocoa mass followed by the solid substances, such as cocoa powder, milk powder (for the production of milk chocolate) and finally sugar (crystal or powdered sugar). Once circulating, the product pump feeds the premixed mass from the Refiner Conche via the ball mill refiner and the Taste-Changer back into the Refiner Conche. Depending upon recipe the circulation can be started either as soon as the mass is mixed or part way through the process. The Taste-Changer, also a Duyvis/Wiener patented unit, has a most important function. This unit, which mainly reduces volatile acids and humidity and adds shear forces to the mass, consists of a profiled disc which rotates at high speed in a housing. The chocolate mass is fed into the top of the housing and is subjected to shear forces caused by the pin disc arrangement. Preheated air is then blown through a separate slot and is brought into intense contact with the mass when this is spread by the disc. During the circulation process the entire mass is simultaneously ground and conched, until the required end product is obtained, which will be discharged from the Refiner Conche with the transport pump. The exact processing time is a matter of practical experience and composition of the recipe. Once known, the cycling time can be controlled and no supervision is required during the operating process.

    The other advantages of the UNIROTO are: compact floor area; no skilled staff required for machine operation; minimal number of man hours required per charge; totally closed system, therefore hygienic; very low power consumption; suited to use crystal or powdered sugar; fully automated process possibility; only staff attendance required during loading and unloading; scrap can be used in the recipe; consistency of product not dependent on operator's experience.
    The specifications Technical data

    Batch capacity

    Processing time *

    Type Refiner Conche

    Type Ball mill

    Total installed power 40 kW 74 kW 148 kW

    UNIROTO 500 500 kg 4-6 hours RC 500 W-30-G UNIROTO 1500 1500 kg 5-8 hours RC 1500 W-105-G UNIROTO 3000 3000 kg 5 hours RC 3000 W-85-G * Processing time will vary depending on the type of recipe, usage of ingredients and the initial and end-fineness.

    Uniroto 500

    Uniroto 1500

    Uniroto 3000

    Duyvis and Wiener


    B.V. Machinefabriek P.M. Duyvis is a machine-building company with more than 120 years of experience. It is situated in the oldest industrial region of the Netherlands where most of the cocoa and cocoa butter processing factories are located. Duyvis is specialized in engineering, producing and installing processing machines for the cocoa and chocolate industry. With its excellent engineering and mechanical team Duyvis holds an impressive record in providing innovative solutions to the industry in general and the cocoa and chocolate industry in particular. Duyvis is also specialized in modifying, overhauling, repairing and maintaining all kinds of equipment worldwide. The Duyvis team is able to provide a technological solution to every problem, paying attention to preventive maintenance and striving to find the best technical solutions and operating practices. Since 2004 Wiener is part of the Duyvis Group. Wiener is an innovative and dynamic company with a strong position in the cocoa, chocolate and confectionary market. It is worldwide recognized as manufacturer and supplier of cocoa and chocolate process machinery and turn-key projects for cocoa, chocolate/compound, ice cream, bakery and the candy industry. Wiener and Duyvis engineers, start-up technicians and process development experts joined forces and are working side by side to guarantee process and product innovations. The integrated laboratory in Koog aan de Zaan is available for testing food products in general and cocoa, chocolate, cream and compound in particular. A database of more than 25 years of data is available. The combined know-how of Duyvis and Wiener will ensure the continuation of the high quality standard as well as excellent service. This is the result of combining two companies, which have together more than 200 years of experience. Contact us and we will help you reduce your processing costs of cocoa, compound and chocolate production

    COCOA, COMPOUND AND CHOCOLATE EQUIPMENT WWW.PMDUYVIS.NL


    P.O. Box 10 1540 AA Koog a/d Zaan The Netherlands Schipperslaan 15 1541 KD Koog a/d Zaan The Netherlands Phone: +31 75 6 126 126 Fax: +31 75 6 158 377

    Email: sales@pmduyvis.nl

    You might also like