Coral IPx 500 Installation Manual
Coral IPx 500 Installation Manual
Coral IPx 500 Installation Manual
The information contained in this document is proprietary and is subject to all relevant copyright, patent and other laws protecting intellectual property, as well as any specific agreement protecting TADIRAN TELECOM LTD.'s (herein referred to as the "Manufacturer") rights in the aforesaid information. Neither this document nor the information contained herein may be published, reproduced or disclosed to third parties, in whole or in part, without the express, prior, written permission of the Manufacturer. In addition, any use of this document or the information contained herein for any purposes other than those for which it was disclosed is strictly forbidden. The Manufacturer reserves the right, without prior notice or liability, to make changes in equipment design or specifications. Information supplied by the Manufacturer is believed to be accurate and reliable. However, no responsibility is assumed by the Manufacturer for the use thereof nor for the rights of third parties which may be effected in any way by the use thereof. Any representation(s) in this document concerning performance of the Manufacturer's product(s) are for informational purposes only and are not warranties of future performance, either express or implied. The Manufacturer's standard limited warranty, stated in its sales contract or order confirmation form, is the only warranty offered by the Manufacturer in relation thereto. This document may contain flaws, omissions or typesetting errors; no warranty is granted nor liability assumed in relation thereto unless specifically undertaken in the Manufacturer's sales contract or order confirmation. Information contained herein is periodically updated and changes will be incorporated into subsequent editions. If you have encountered an error, please notify the Manufacturer. All specifications are subject to change without prior notice.
Copyright by TADIRAN TELECOM LTD., 2004. All rights reserved worldwide. The Coral is Protected by U.S. Patents 6,594,255; 6,598,098; 6,608,895; 6,615,404 All trademarks contained herein are the property of their respective holders.
CE Compliance Statement
The Coral system complies with the requirements of the following standards:
The Coral system may include a CLASS I laser product. All laser transmitters integrated within the Coral systems are approved CLASS I laser units. Coral systems that include such laser transmitters comply with EN60825-1.
FCC Warning
Modifications not expressly approved by the manufacturer could void the user authority to operate the equipment under FCC rules.
Table of Contents
Chapter 1 - Introduction
1.1 About this Manual..................................................................................................................... 1-1 Document Description ............................................................................................................ 1-1 Related Documentation .......................................................................................................... 1-3 Special Symbols Used in this Document ................................................................................ 1-4 List of Abbreviations................................................................................................................ 1-5 1.2 About the Coral IPx 500 ........................................................................................................... 1-7 System Description ................................................................................................................. 1-7 Recommended Tools .............................................................................................................. 1-11
3.3 Peripheral Interface Card Initialization...................................................................................... 3-15 Introduction ............................................................................................................................. 3-15 System Initialization ................................................................................................................ 3-19 3.4 Battery Backup (BATTipx) Test................................................................................................. 3-21 Operating the Battery Pack..................................................................................................... 3-22 Charging the Battery Pack ...................................................................................................... 3-22 Testing the Battery Pack ......................................................................................................... 3-22 3.5 I/O Cable Installation ................................................................................................................ 3-23 I/O Connection for Systems with a Wall Mounted MDFipx ..................................................... 3-24 I/O Connection for Systems with a Customer-Supplied MDF ................................................. 3-28 Auxiliary Connections (IPx 500M)........................................................................................... 3-30 3.6 Installation Wrap-up.................................................................................................................. 3-31
5.6 MDFipx Units ............................................................................................................................ 5-21 MDFipx Configurations ........................................................................................................... 5-21 MDFipx with I/O Cables Supplied ........................................................................................... 5-23 Removing and Closing the MDFipx Cover.............................................................................. 5-27 Mounting the MDFipx Unit onto the Wall ................................................................................ 5-29 MDFipx Field Assembly for Units without I/O Cables Supplied .............................................. 5-30 5.7 Peripheral Card with Champ Connections ............................................................................... 5-35 Direct Pinout of the Champ/Card Connection......................................................................... 5-36 Block 66 MDF Connections .................................................................................................... 5-40 MDFipx Unit Supplied by the Manufacturer ............................................................................ 5-44 5.8 Peripheral Card with RJ-45 DA-15S Connections.................................................................... 5-73 Peripheral Cards Index ........................................................................................................... 5-73 UDTipx/PRI-23ipx, PRI-23sl, PRI-30ipx, and PRI-30sl Cards ................................................ 5-74 UDTipx/T1ipx, T1sl, 30Tipx, and 30Tsl Cards......................................................................... 5-78 UGWipx................................................................................................................................... 5-81 8SKKipx and 8SKKsl Cards.................................................................................................... 5-83
8.3 IMC8 Card ................................................................................................................................ 8-23 General Information ................................................................................................................ 8-23 IMC8 Installation ..................................................................................................................... 8-25 IMC8 Removal ........................................................................................................................ 8-26 Specifications.......................................................................................................................... 8-27 8.4 DBX Card ................................................................................................................................. 8-29 General Information ................................................................................................................ 8-29 DBX Installation ...................................................................................................................... 8-32 DBX Removal ......................................................................................................................... 8-34 Lithium Battery Condition Testing ........................................................................................... 8-34 Specifications - DBX ............................................................................................................... 8-35 8.5 CLA Card.................................................................................................................................. 8-37 General Description ................................................................................................................ 8-37 CLA Installation....................................................................................................................... 8-41 CLA Removal.......................................................................................................................... 8-44 Network Connections (RJ-45)................................................................................................. 8-45 Database Programming .......................................................................................................... 8-47 Applications............................................................................................................................. 8-47 Specifications - CLA................................................................................................................ 8-49
9.4 Three-Way Conference ............................................................................................................ 9-29 General Description ................................................................................................................ 9-29 Database Programming .......................................................................................................... 9-29 Additional 3-Way Circuits in the Optional IPx 800X Cage ...................................................... 9-30 Specifications - 3-Way Conference......................................................................................... 9-31 9.5 Six-Way Multi-Party Conference............................................................................................... 9-33 General Description ................................................................................................................ 9-33 Feature Descriptions............................................................................................................... 9-33 Database Programming .......................................................................................................... 9-34 Specifications - 6-Way Conference......................................................................................... 9-36 9.6 Locally Defined Tone PROM (U118)......................................................................................... 9-37 General Description ................................................................................................................ 9-37 Country Of Use ....................................................................................................................... 9-38 Database Programming .......................................................................................................... 9-38 9.7 DTMF Receiver (DTR).............................................................................................................. 9-39 General Description ................................................................................................................ 9-39 Additional DTR Circuits in the Main Cage............................................................................... 9-40 Additional DTR Circuits in the Optional IPx 800X Cage ......................................................... 9-40 Database Programming .......................................................................................................... 9-41 Specifications - DTR ............................................................................................................... 9-42 9.8 Dial Tone Detector (DTD) ......................................................................................................... 9-43 General Description ................................................................................................................ 9-43 Additional DTD Circuits in the Optional IPx 800X Cage ......................................................... 9-44 Database Programming .......................................................................................................... 9-44 Specifications - DTD ............................................................................................................... 9-44 9.9 Remote Maintenance Modem .................................................................................................. 9-45 General Description ................................................................................................................ 9-45 Modem Jumpers - Enable/Disable.......................................................................................... 9-46 Database Programming .......................................................................................................... 9-48 Additional Modem in the Optional IPx 800X Cage.................................................................. 9-49 Specifications - Modem........................................................................................................... 9-50 9.10 KB1, KB2, KB3: RS-232E....................................................................................................... 9-51 General Description ................................................................................................................ 9-51 Configuring the CTS Jumper "Handshaking" Option .............................................................. 9-55 Database Programming .......................................................................................................... 9-57 RS-232 Cable - External Connections .................................................................................... 9-58 Additional RS-232 ports in the Optional IPx 800X Cage......................................................... 9-60 Specifications - RS-232E ........................................................................................................ 9-61
9.11 Music ...................................................................................................................................... 9-63 Introduction ............................................................................................................................. 9-63 Circuit Description................................................................................................................... 9-63 Configuring the Music M1 Jumper to External or Internal....................................................... 9-63 Database Programming .......................................................................................................... 9-65 External Connections.............................................................................................................. 9-67 Additional Music Interfaces in the Optional IPx 800X Cage.................................................... 9-68 Specifications - Music ............................................................................................................. 9-69 9.12 Voice Paging (Public Addres) and Relay-1............................................................................. 9-71 Introduction ............................................................................................................................. 9-71 Circuit Description (P1 and RLY 1) ......................................................................................... 9-71 Database Programming .......................................................................................................... 9-73 External Connections.............................................................................................................. 9-74 Relay Electrical Limitations ..................................................................................................... 9-75 Additional Paging Interface in the optional IPx 800X Cage .................................................... 9-75 Specifications - Paging ........................................................................................................... 9-76 9.13 UNA and Relay-2.................................................................................................................... 9-77 Introduction ............................................................................................................................. 9-77 Circuit Description................................................................................................................... 9-77 Database Programming .......................................................................................................... 9-78 External Connections.............................................................................................................. 9-79 Relay Electrical Limitations ..................................................................................................... 9-80 Additional UNA and Relay Contacts in the Optional IPx 800X Cage ...................................... 9-80 Specifications - Relay-2 .......................................................................................................... 9-80 9.14 Accessory or Alarm Relay-3 ................................................................................................... 9-81 Introduction ............................................................................................................................. 9-81 Circuit Description................................................................................................................... 9-82 Database Programming .......................................................................................................... 9-83 External Connections.............................................................................................................. 9-84 Relay Electrical Limitations ..................................................................................................... 9-85 Additional Relay-3 Contacts in the Optional IPx 800X Cage .................................................. 9-85 Specifications - Relay-3 .......................................................................................................... 9-86 9.15 Relay Contacts ....................................................................................................................... 9-87 General Information ................................................................................................................ 9-87 Specifications - Relays............................................................................................................ 9-89
10.2 Peripheral Card Description ................................................................................................... 10-7 General Description ................................................................................................................ 10-7 XXXipx, XXXsl, and XXX200 Peripheral Cards ...................................................................... 10-11 Using XXXsl and XXX200 Peripheral Cards in the Coral IPx 500 .......................................... 10-11 10.3 Digital Trunk Synchronization ................................................................................................. 10-15 Slave Clock Mode Operation .................................................................................................. 10-15 Synchronization Slots in the Main and Expansion Cages....................................................... 10-16 Choosing the Best Synchronization Source............................................................................ 10-19 Synchronization Instructions ................................................................................................... 10-21
List of Figures
Figure 2-1: Coral IPx 500 Sizes and Weights.......................................................................................................... 2-7 Figure 2-2: Coral IPx 500 Distance between the Expansion Cage and the Main Cage .......................................... 2-8 Figure 2-3: Coral IPx 500 Space Required Above and Below the Cage ................................................................. 2-9 Figure 2-4: Coral IPx 500 Space Required Between the Cage and the MDFipx..................................................... 2-9 Figure 2-5: Coral IPx 500 Space Required in Front of Wall-Mounted System ........................................................ 2-10 Figure 2-6: Coral IPx 500 Space Required in Front and Behind the Rack-Mounted System .................................. 2-11 Figure 2-7: Coral IPx 500 Space between two Cages Rack-Mounted Back to Back .............................................. 2-12 Figure 2-8: Installing the Cable Support Bracket ..................................................................................................... 2-20 Figure 2-9: Left Side Decorative Cover Assembly................................................................................................... 2-21 Figure 2-10: Right Side Decorative Cover Assembly .............................................................................................. 2-22 Figure 2-11: Mounting the Bottom Panel Support Bracket ...................................................................................... 2-23 Figure 2-12: Coral IPx 500 Cage Wall Mounting Bracket Blueprint (not in scale) ................................................... 2-24 Figure 2-13: Coral IPx 500 System Blueprint (not in scale)..................................................................................... 2-25 Figure 2-14: Coral IPx 500 Cage Wall Mounting Bracket ........................................................................................ 2-26 Figure 2-15: Mounting the Cage onto the Wall-Mounted Bracket............................................................................ 2-27 Figure 2-16: Preparing the Mounting Bracket of the Cage for 19" Rack Assembly................................................. 2-31 Figure 2-17: Preparing the Left Mounting Bracket of the Cage for 23" Rack Assembly.......................................... 2-32 Figure 2-18: Preparing the Right Mounting Bracket of the Cage for 23" Rack Assembly ....................................... 2-32 Figure 2-19: Left Side View of Coral IPx Cage Mounted onto 19" Rack ................................................................. 2-34 Figure 2-20: Left Side View of Coral IPx Cage Mounted onto 23" Rack ................................................................. 2-34 Figure 2-21: Coral IPx 500 MDFipx Unit Blueprint Position (not in scale) ............................................................... 2-39 Figure 2-22: Top View and Right Side View of MDFipx Cover Knock-Out Panel Removal..................................... 2-39 Figure 2-23: Bracket Mounting for Wall Configuration............................................................................................. 2-42 Figure 2-24: Battery Mounted onto Wall with Dimensions between Mounting Holes (not in Scale) ........................ 2-42 Figure 2-25: Mounting the BATTipx Unit onto the Wall ........................................................................................... 2-43 Figure 2-26: Bracket Mounting for Rack Configuration............................................................................................ 2-44 Figure 2-27: Mounting the BATTipx Unit onto a Rack ............................................................................................. 2-45 Figure 2-28: Coral IPx 500 Cage Ground Assembly ............................................................................................... 2-47
Figure 2-29: Coral IPx 500 MDFipx Ground Assembly............................................................................................ 2-49 Figure 2-30: Coral IPx 500 Ground Connection for 1MDFipx Units......................................................................... 2-50 Figure 2-31: Coral IPx 500 Ground Connection for 2MDFipx Units......................................................................... 2-51 Figure 2-32: Master Ground Unit ............................................................................................................................. 2-52 Figure 2-33: Ground Connection for System Including Customer Supplied MDF ................................................... 2-53 Figure 2-34: Ground Connection for System with Three Cages Including Customer Supplied MDF Units............. 2-54 Figure 2-35: ESD Strap Connection to Cage........................................................................................................... 2-55 Figure 2-36: Coral IPx 500 Main Cage 500M - Card Placement Diagram............................................................... 2-60 Figure 2-37: Coral IPx 500 1st Expansion Cage 500X - Card Placement Diagram ................................................ 2-61 Figure 2-38: Coral IPx 500 2nd Expansion Cage 500X - Card Placement Diagram ............................................... 2-62 Figure 2-39: Coral IPx 500 1st Expansion Cage 800X - Card Placement Diagram ................................................ 2-63 Figure 2-40: Coral IPx 500 2nd Expansion Cage 800X - Card Placement Diagram ............................................... 2-64 Figure 2-41: PS500 Front Panel .............................................................................................................................. 2-69 Figure 2-42: DC Power Wiring for One Coral IPx 500 Cage ................................................................................... 2-71 Figure 2-43: DC Power Wiring for Three Coral IPx 500 Cages ............................................................................... 2-72 Figure 2-44: AC Power Wiring for One coral Cage and Battery Pack ..................................................................... 2-74 Figure 2-45: 25 Pin Program Interface Device Connections to KB0........................................................................ 2-76 Figure 2-46: 9 Pin Program Interface Device Connections to KB0.......................................................................... 2-76 Figure 3-1: Coral IPx 500 Cage with PS500 DC Unit and Power Connections Installed......................................... 3-3 Figure 3-2: Coral IPx 500 Cage with PS500 AC Unit and Power Connections Installed......................................... 3-5 Figure 3-3: MCP-IPx Card Layout ........................................................................................................................... 3-12 Figure 3-4: CLA and DBX baby cards layout........................................................................................................... 3-13 Figure 3-5: MDFipx I/O Cables Ready for Connection to Coral IPx 500 Cage........................................................ 3-25 Figure 3-6: Champ Fastening to Top Section of the Cage ...................................................................................... 3-26 Figure 3-7: MDFipx Connector Configuration Right View........................................................................................ 3-27 Figure 3-8: MDF Connector Configuration Left View............................................................................................... 3-29 Figure 5-1: Connecting via the MDFipx ................................................................................................................... 5-2 Figure 5-2: Modular Station Jack Wiring Diagram ................................................................................................... 5-5 Figure 5-3: Typical Trunk Circuit Wiring Diagram.................................................................................................... 5-7 Figure 5-4: Magazine with 10 Surge Arrestor and Voltage Protector Units ............................................................. 5-12
Figure 5-5: Connecting Surge Arrestor Magazine to the MDFipx............................................................................ 5-13 Figure 5-6: Power Fail Wiring to Single-Line (500/2500) Telephone Set ................................................................ 5-17 Figure 5-7: FlexSet 80 (GKT) or FlexSet 280S/APDL with APA or PEX+APA RS-232E (v.24) Pin Functions ....... 5-20 Figure 5-8: 1MDFipx Cover ..................................................................................................................................... 5-22 Figure 5-9: 2MDFipx Cover ..................................................................................................................................... 5-22 Figure 5-10: Coral IPx 500 Main Cage Connected to MDFipx ................................................................................ 5-23 Figure 5-11: Coral IPx 500 Expansion Cage Connected to MDFipx ....................................................................... 5-24 Figure 5-12: 1MDFipx Cover Removal .................................................................................................................... 5-27 Figure 5-13: 1MDFipx Cover Closing ...................................................................................................................... 5-28 Figure 5-14: MDFipx Frame..................................................................................................................................... 5-30 Figure 5-15: MDFipx Field Assembly....................................................................................................................... 5-32 Figure 5-16: I/O Cables Routed from the Coral IPx 500 Cage to the MDFipx......................................................... 5-33 Figure 5-17: PRI-23, PRI-30 RJ-45 Interface Connector PIN Assignment .............................................................. 5-74 Figure 5-18: PRI-23, PRI-30 DA-15S Interface Connector PIN Assignment ........................................................... 5-75 Figure 5-19: PRI (layout UDTipx) Interface Connections to the PSTN/LTU/CSU ................................................... 5-76 Figure 5-20: PRIsl and PRIipx DA-15S Interface Connectors and Wiring ............................................................... 5-77 Figure 5-21: T1 and 30T RJ-45 Interface Connector PIN Assignment .................................................................... 5-78 Figure 5-22: T1 and 30T DA-15S Interface Connector PIN Assignment ................................................................. 5-79 Figure 5-23: T1 and 30T Interface Connections to the PSTN/LTU/CSU ................................................................. 5-80 Figure 5-24: UGWipx Network Interface Connector PIN Assignment ..................................................................... 5-81 Figure 5-25: UGWipx Card Connection to the LAN/WAN........................................................................................ 5-82 Figure 5-26: 8SKKsl, 8SKKipx RJ-45 Interface Connectors and Wiring.................................................................. 5-83 Figure 6-1: Front View of the Wall-Mounted Coral IPx 500 Cage............................................................................ 6-2 Figure 6-2: Front View of the Rack-Mounted Coral IPx 500 Cage .......................................................................... 6-2 Figure 6-3: Rear View of the Coral IPx 500 Cage ................................................................................................... 6-3 Figure 6-4: Left Side of Cage for Wall-Mounted Configurations .............................................................................. 6-4 Figure 6-5: Left Side of Cage for Rack-Mounted Configurations............................................................................. 6-4 Figure 6-6: External View of the Coral IPx 500 Door............................................................................................... 6-6 Figure 6-7: Internal View of the Coral IPx 500 Door with the Cage ......................................................................... 6-6 Figure 6-8: Opening the Door .................................................................................................................................. 6-7
Figure 6-9: Closing the Door.................................................................................................................................... 6-8 Figure 6-10: Removing the Door ............................................................................................................................. 6-9 Figure 6-11: Assembling the Door ........................................................................................................................... 6-10 Figure 6-12: Removing the Top Cover .................................................................................................................... 6-11 Figure 6-13: Assembling and Removing the Protective Cover ................................................................................ 6-12 Figure 6-14: Coral IPx 500 Cage Interior................................................................................................................. 6-13 Figure 6-15: Front and Internal Views of Empty Coral IPx 500M Cage without Top Cover..................................... 6-15 Figure 6-16: Front and Internal Views of Empty Coral IPx 500X Cage without Top Cover ..................................... 6-15 Figure 6-17: Top View of Cage with I/O Connectors ............................................................................................... 6-16 Figure 6-18: Top section of Coral IPx 500 Cage with Cards Installed ..................................................................... 6-18 Figure 6-19: Rear Panel Safety Labels.................................................................................................................... 6-19 Figure 6-20: Warning Labels and ESD Strap Connection to Coral IPx 500 Cage................................................... 6-20 Figure 6-21: Coral IPx 500M Card Cage (Front View)............................................................................................. 6-23 Figure 6-22: Coral IPx 500M Backplane.................................................................................................................. 6-24 Figure 6-23: Jumper Configuration for Synchronization Slots in the Main Cage ..................................................... 6-26 Figure 6-24: Jumper Configuration for Music M1 Settings ...................................................................................... 6-27 Figure 6-25: Jumper Configuration for Modem Reception....................................................................................... 6-28 Figure 6-26: Jumper Configuration for Modem Transmission ................................................................................. 6-28 Figure 6-27: Jumper Configuration for RS-232 Maintenance Port Handshaking Option......................................... 6-29 Figure 6-28: Auxiliary Connection to the MDF and Expansion Unit Connection for Coral IPx 500M ...................... 6-30 Figure 6-29: Coral IPx 500X Card Cage (Front View) ............................................................................................. 6-34 Figure 6-30: Coral IPx 500X Backplane .................................................................................................................. 6-35 Figure 6-31: Jumper Configuration for Shelf Designation........................................................................................ 6-37 Figure 6-32: Jumper Configuration for Primary and Secondary Synchronization Slots in the Expansion Cage ..... 6-38 Figure 6-33: Expansion Unit Connection to other Cages for Coral IPx 500X .......................................................... 6-39 Figure 6-34: Coral IPx 500 System with One Cage (IPx 500M) .............................................................................. 6-43 Figure 6-35: System with Two Cages (IPx 500M and IPx 500X)............................................................................. 6-44 Figure 6-36: System with Three cages (IPx 500M, and Two IPx 500X Cages)....................................................... 6-45 Figure 6-37: System with Two Cages (IPx 500M and IPx 800X)............................................................................. 6-46 Figure 6-38: System with Three Cages (IPx 500M ,IPx 500X, and IPx 800X) ........................................................ 6-47
Figure 6-39: System with Three Cages (IPx 500M and Two IPx 800X Cages)....................................................... 6-48 Figure 6-40: Connection between Two IPx 500 Cages (IPx 500M and 500X) ........................................................ 6-50 Figure 6-41: Connection between Three IPx 500 Cages (IPx 500M and two 500X) ............................................... 6-51 Figure 6-42: Connection between Three Cages (IPx 500M, 500X and 800X) ........................................................ 6-52 Figure 6-43: Connection between Two Cages (IPx 500M and 800X) ..................................................................... 6-53 Figure 6-44: Connection between Three Cages (IPx 500M and two 800X) ............................................................ 6-54 Figure 6-45: Coral IPx 500, PCM Highway Distribution........................................................................................... 6-56 Figure 7-1: PS500 DC Front Panel.......................................................................................................................... 7-2 Figure 7-2: PS500 DC Card Layout......................................................................................................................... 7-4 Figure 7-3: PS500 DC Block Diagramed ................................................................................................................. 7-6 Figure 7-4: PS500 DC Power Connections ............................................................................................................. 7-10 Figure 7-5: PS500 AC Front Panel .......................................................................................................................... 7-18 Figure 7-6: PS500 AC Circuit Board........................................................................................................................ 7-20 Figure 7-7: PS500 AC Block Diagramed ................................................................................................................. 7-22 Figure 7-8: PS500 AC Power Connections ............................................................................................................. 7-28 Figure 7-9: View of BATTipx without Cover............................................................................................................. 7-36 Figure 7-10: Battery Pack Cover ............................................................................................................................. 7-37 Figure 7-11: BATTipx (Issue-1) Block Diagram ....................................................................................................... 7-40 Figure 7-12: BATTipx (Issue-2) Block Diagram ....................................................................................................... 7-41 Figure 7-13: Top View of BATTipx Battery Pack ..................................................................................................... 7-42 Figure 7-14: BATTipx Connection to the LTU/CSU ................................................................................................. 7-45 Figure 7-15: Battery Pack Connection to LTU/CSU ................................................................................................ 7-47 Figure 7-16: Battery Pack Cover Removal .............................................................................................................. 7-55 Figure 7-17: Battery Pack Internal Wiring................................................................................................................ 7-56 Figure 7-18: Assembling the Battery Pack Cover.................................................................................................... 7-57 Figure 8-1: MCP-IPx Card ....................................................................................................................................... 8-6 Figure 8-2: Software Authorization Unit (SAU) Detail.............................................................................................. 8-9 Figure 8-3: MCP-IPx Front Panel ............................................................................................................................ 8-11 Figure 8-4: KB0 Pin Assignment.............................................................................................................................. 8-13 Figure 8-5: MCP-IPx Memory Interface Card Layout .............................................................................................. 8-19
Figure 8-6: IMC8 Flash Memory Card - Left side .................................................................................................... 8-23 Figure 8-7: IMC8 Flash Memory Card - Right Side ................................................................................................. 8-24 Figure 8-8: IMC8 Card Position on MCP-IPx Card .................................................................................................. 8-27 Figure 8-9: DBX Card Layout .................................................................................................................................. 8-29 Figure 8-10: CLA 486 Card ..................................................................................................................................... 8-38 Figure 8-11: F-CLA 686 Card .................................................................................................................................. 8-38 Figure 8-12: CLA 486 Card - Functional Block Diagram ......................................................................................... 8-40 Figure 8-13: F-CLA 686 Card - Functional Block Diagram ...................................................................................... 8-40 Figure 8-14: MCP-IPx Spacers for CLA and DBX ................................................................................................... 8-43 Figure 8-15: CLA (with RJ-45) Connection.............................................................................................................. 8-46 Figure 8-16: CoraLINK Application Telephony Server............................................................................................. 8-48 Figure 9-1: MSBipx Card Circuits Layout and Jumpers........................................................................................... 9-10 Figure 9-2: Coral IPx 500M Auxiliary Connector Location (Top Left View) ............................................................. 9-12 Figure 9-3: Coral IPx 500M Main Cage Architecture ............................................................................................... 9-13 Figure 9-4: Coral IPx 500, PCM Highway Distribution............................................................................................. 9-14 Figure 9-5: HDC Circuit Block Diagram ................................................................................................................... 9-15 Figure 9-6: MSPipx Card Circuits Layout and Jumpers........................................................................................... 9-26 Figure 9-7: Modem - Jumper Configuration............................................................................................................. 9-47 Figure 9-8: KB1 (RS-232E) Simplified Interface Diagram ....................................................................................... 9-52 Figure 9-9: KB2 (RS-232E) Simplified Interface Diagram ....................................................................................... 9-53 Figure 9-10: KB3 (RS-232E) Simplified Interface Diagram ..................................................................................... 9-54 Figure 9-11: KB1,2,3 (RS-232E) Jumper Configuration for CTS............................................................................. 9-56 Figure 9-12: KB1,2,3 (RS-232E) Data Port Wiring to Data Terminal....................................................................... 9-59 Figure 9-13: Music - Simplified Diagram.................................................................................................................. 9-64 Figure 9-14: Music M1 Internal/External Selection JU9 Jumper Setting ................................................................. 9-64 Figure 9-15: Music - Wiring to External Music Source............................................................................................. 9-67 Figure 9-16: Paging & Relay - Simplified Diagram .................................................................................................. 9-71 Figure 9-17: Page - Wiring To Paging Amplifier ...................................................................................................... 9-74 Figure 9-18: Page - Wiring To Amplified Speakers ................................................................................................. 9-74 Figure 9-19: UNA & Relay - Simplified Diagram...................................................................................................... 9-77
Figure 9-20: UNA Bell - Wiring to Tone Generator .................................................................................................. 9-79 Figure 9-21: UNA Bell - Wiring to Mechanical Bell .................................................................................................. 9-79 Figure 9-22: Relay-3 Simplified Diagram................................................................................................................. 9-82 Figure 9-23: Dial Operated Relay Connections ....................................................................................................... 9-84 Figure 9-24: Alarm Relay Connections.................................................................................................................... 9-84 Figure 9-25: DC Arc Suppression for MSBipx Relays ............................................................................................. 9-88 Figure 10-1: XXXipx Peripheral Card Layout........................................................................................................... 10-12 Figure 10-2: XXXsl and XXX-200 Peripheral Card Layout ...................................................................................... 10-13 Figure 10-3: Coral IPx 500 External Clock Sync Card Slots.................................................................................... 10-18 Figure 10-4: Coral IPx 500M (Main Cage) Jumper Settings for synchronization..................................................... 10-22 Figure 10-5: Coral IPx 500X (Expansion Cage) Jumper Settings for synchronization ............................................ 10-22
List of Tables
Table 1-1: Related Documentation .......................................................................................................................... 1-3 Table 1-2: Coral IPx 500 System Specifications..................................................................................................... 1-10 Table 2-1: Coral IPx 500 Dimensions ...................................................................................................................... 2-5 Table 2-2: Coral IPx 500 Weights............................................................................................................................ 2-6 Table 2-3: Coral IPx 500 Clear Space Requirements.............................................................................................. 2-6 Table 2-4: Coral IPx 500 Maximum Power Requirements....................................................................................... 2-14 Table 2-5: Part List (Items per Wall-Mounted IPx 500 Cage) .................................................................................. 2-19 Table 2-6: Part List (Items per Rack-Mounted IPx 500 Cage)................................................................................. 2-30 Table 2-7: MDFipx Configurations ........................................................................................................................... 2-36 Table 2-8: Part List for MDFipx Fully Assembled .................................................................................................... 2-38 Table 2-9: Part List for MDFipx without Accessories Attached................................................................................ 2-38 Table 2-10: Part List (Items per BATTipx Battery Pack Unit) .................................................................................. 2-41 Table 2-11: Coral IPx 500 card Types ..................................................................................................................... 2-59 Table 2-12: Jumpers in the Main Cage.................................................................................................................... 2-66 Table 2-13: Jumpers in the Expansion Cage........................................................................................................... 2-67 Table 3-1: Card Slot Status Messages .................................................................................................................... 3-18 Table 4-1: MCP-IPx Status Display Code................................................................................................................ 4-14 Table 5-1: Station Interface Wire Pair Requirements .............................................................................................. 5-4 Table 5-2: Auxiliary and Resources Connector ....................................................................................................... 5-8 Table 5-3: Telephone Circuit Primary Lightning / Surge Arrestor Device Specifications......................................... 5-10 Table 5-4: Telephone Circuit Secondary Protection Device Specifications............................................................. 5-11 Table 5-5: DKT2000 with APA/APDL RS-232E (V.24) Interface Module Pin Functions ......................................... 5-20 Table 5-6: MDFipx Configurations ........................................................................................................................... 5-21 Table 5-7: Main Cage - Champ to Krone Connections and Color Codes................................................................ 5-25 Table 5-8: Expansion Cage - Champ to Krone Connections and Color Codes....................................................... 5-26 Table 5-9: Peripheral Card Connection Information ................................................................................................ 5-35 Table 5-10: Champ 50 Connector - Wired Station Interface Card Pinout................................................................ 5-37 Table 5-11: Champ 50 Connector - Trunk Interface Card Pinout ............................................................................ 5-38
Table 5-12: Champ 50 Connector - Trunk Interface Card Pinout (Main Cage Slot# 1,2,3) ..................................... 5-39 Table 5-13: Block 66 MDF - Wired Station Interface Pinout .................................................................................... 5-41 Table 5-14: Block 66 MDF - Trunk Interface Card Pinout........................................................................................ 5-42 Table 5-15: Block 66 MDF - Trunk Interface Card Pinout (Main Cage Slot# 1,2,3)................................................. 5-43 Table 5-16: 8SFTipx MDFipx Pinout........................................................................................................................ 5-46 Table 5-17: 16SFTipx MDFipx Pinout...................................................................................................................... 5-48 Table 5-18: 8SLSipx MDFipx Pinout........................................................................................................................ 5-50 Table 5-19: 16SLSipx MDFipx Pinout...................................................................................................................... 5-52 Table 5-20: 4TEMipx MDFipx Pinout....................................................................................................................... 5-54 Table 5-21: 4T-Cipx, 4T-CIDipx, 4TMR-PFipx MDFipx Pinout ................................................................................ 5-56 Table 5-22: 4TWLipx MDFipx Pinout....................................................................................................................... 5-58 Table 5-23: 8T-Cipx, 8T-CIDipx MDFipx Pinout for Main Cage............................................................................... 5-60 Table 5-24: 4TBRipx MDFipx Pinout ....................................................................................................................... 5-62 Table 5-25: 8TBRipx, 8TBRPipx MDFipx Pinout ..................................................................................................... 5-64 Table 5-26: 8TBRsl, 8TBRPsl MDFipx Pinout for Main Cage Slot# 1,2,3 ............................................................... 5-66 Table 5-27: 4TEMsl MDFipx Pinout for Main Cage Slot# 1,2,3 ............................................................................... 5-67 Table 5-28: 4TBRsl, 4TBRPsl MDFipx Pinout for Main Cage Slot# 1,2,3 ............................................................... 5-68 Table 5-29: 4TWLsl MDFipx Pinout for Main Cage Slot# 1,2,3 ............................................................................... 5-69 Table 5-30: 8TPFsl MDFipx Pinout for Main Cage Slot# 1,2,3................................................................................ 5-70 Table 5-31: 8T-Csl, 8T-CIDsl MDFipx Pinout for Main Cage Slot# 1,2,3 ................................................................ 5-71 Table 5-32: 4T-Csl, 4T-CIDsl, 4TMR-PFsl MDFipx Pinout for Main Cage Slot# 1,2,3 ............................................ 5-72 Table 5-33: PRI-23, PRI-30 Network Interface Connections ................................................................................... 5-74 Table 5-34: Cable (CN# 7244-6914056) Connections ............................................................................................ 5-77 Table 5-35: T1 and 30T Network Interface Connections ......................................................................................... 5-78 Table 5-36: UGWipx Network Interface Connections .............................................................................................. 5-81 Table 5-37: 8SKKsl, 8SKKipx I/O Interface Connections ........................................................................................ 5-83 Table 6-1: Coral IPx 500M Card Slot Configuration for Main Cage......................................................................... 6-22 Table 6-2: Configuration Jumpers for Coral IPx 500M ............................................................................................ 6-25 Table 6-3: Auxiliary Pinout Connection to the MDF................................................................................................. 6-31 Table 6-4: Coral IPx 500X Card Slot Configuration for Expansion Cage ................................................................ 6-33
Table 6-5: Jumper Configuration for Coral IPx 500X............................................................................................... 6-36 Table 6-6: Number of Universal I/O Slots per System Configuration ...................................................................... 6-42 Table 6-7: Timeslot Distribution in Coral IPx 500 .................................................................................................... 6-55 Table 8-1: MCP-IPx Control Card Functions ........................................................................................................... 8-10 Table 8-2: KB0 RS-232E Interface Pin Functions ................................................................................................... 8-13 Table 8-3: MCP-IPx Status Display Codes.............................................................................................................. 8-21 Table 8-4: CLA Interface Connections (DTE) .......................................................................................................... 8-45 Table 9-1: Auxiliary Pinout - Champ 50 Connection to the MDF ............................................................................. 9-11 Table 9-2: 8DRCF Features .................................................................................................................................... 9-21 Table 9-3: 8DRCF PI (Route: PLIS) ........................................................................................................................ 9-22 Table 9-4: KB1,2,3 (RS-232E) Interface Pin Functions via the Auxiliary Connector ............................................... 9-58 Table 9-5: Music M1 Internal/External Selection JU9 Jumper Setting..................................................................... 9-63 Table 10-1: Card Diagnostic LED Indications.......................................................................................................... 10-4 Table 10-2: Coral IPx 500 Peripheral Card Types................................................................................................... 10-8
Chapter 1
Introduction
Cor Coral
1.1
1
Document Description
The Coral IPx 500 Installation Guide and Hardware Reference Manual, is designed for field use by Coral system installation and service personnel. It describes the installation of the Coral IPx 500 system. This manual is divided into two primary parts: A systematic installation procedure A complete hardware reference Chapters 2, 3, 4, 5, and 6 include all installation procedures. These chapters listed below, outline the step-by-step process of performing a complete, new Coral IPx 500 system installation. Peripheral devices can be installed at any time after system installation. For peripheral device installation, refer to the Coral Terminal Equipment Installation Manual.
Where is it?
Chapter 2
What is it about?
Hardware Installation Procedure
Introduction
1-1
Chapters 6, 7, 8, 9 and 10 describe the hardware reference. These chapters offer detailed technical information about Coral IPx 500 system hardware, including cage specifications, internal power supplies, and interface circuit operation: Where is it?
Chapter 6
When to use it? To learn about the main and expansion cages Whenever reference information about power supplies is required, or whenever adding or re-installing a power supply item For general information, installation procedures and card handling advice regarding the common control card set For reference material For reference material or if you are installing a peripheral interface card. Also, see the Coral Service and Peripheral Cards Installation Manual.
Chapter 7
Chapter 8
Chapter 9 Chapter 10
1
1-2
Coral IPx 500 Installation Manual
Related Documentation
For further information not in the scope of this manual about Coral service cards Coral peripheral cards, voice terminals, VoIP devices, etc., consult the following documentation:
Item
Coral systems
Subject
General description and specifications for marketing Description
Manual
Coral IPx and FlexiCom Product Description Coral IPx and FlexiCom Product Description 1) PI - Program Interface and Database Reference Manual 2) CVA -CoralVIEW Administrator User Manual 3) CVD -CoralVIEW Designer Guide 1) PI - Program Interface and Database Reference Manual, Chapter 21 2) Database Binary Backup PC Utility FMprog PC-Utility Reference Manual Coral FlexAIR (Wireless Systems) Installation Manual Coral VoIP Installation Manual
Coral Database
Programming
Backup
IP device (VoIP) UGW card, FlexSet-IP 280S, Coral Teleport, FlexIP SoftPhone IPG card
Descriptions and Installation Procedure Descriptions and Installation Procedure Descriptions and Installation Procedure Installation and Troubleshooting Descriptions and Installation Procedure
VoIP Gateway (IPG) card Installation Manual Coral IPx 800 Installation Manual. -
Coral Service and Peripheral Cards Installation Manual Coral Terminal Equipment Installation Manual Coral Service and Peripheral Cards Installation Manual
Peripheral device
Introduction
1-3
Tip:
Advice that makes it easier to follow the steps of a procedure.
NOTES:
NOTES:
A page that is intentionally left blank, and may be used for reader information.
This manual includes information for the Coral configurations in all geographic market areas. Much of the information is relevant for all hardware configurations and all market areas.
1
1-4
Coral IPx 500 Installation Manual
List of Abbreviations
16SFTipx ........16 digital Station FlexSet Terminal/Telephones interface card 16SLSipx ........16 Single Line Telephones interface card 2SKWsl...........CoralAIR Wireless Extension Interface card with support for 2 RBS (Radio Base Stations) 30Tsl ...............30 channel, E1/CEPT digital trunk interface card 30Tipx .............30 channel, E1/CEPT digital trunk interface card 4SKWsl...........CoralAIR Wireless Extension Interface card with support for 4 RBS (Radio Base Stations) 4T-Csl .............4 Analog Loop/Ground-Start Trunk Line with power fail circuits card 4T-Cipx, 4T-Csl4 Analog Loop/Ground-Start Trunk Line with power fail circuits card 4T-CIDsl..........Same as 4T-Csl card with 4CID module 4T-CIDipx........Same as 4T-Cipx card with 4CID module 4TBRsl............4 Trunk BRI circuit card 4TBRipx..........4 Trunk BRI circuit card 4TBRPsl .........4 Trunk BRI circuit card with external power option (discontinued) 4TEMsl ...........2/4 wire inter-exchange Tie Trunk interface card 4TEMipx .........2/4 wire inter-exchange Tie Trunk interface card 4TMR-PFsl-G .4 Analog Trunk Line with Metering and Power Fail circuits card 4TMR-PFipx-G4 Analog Trunk Line with Metering and Power Fail circuits card 4TPFsl ............4 Analog Trunk Line with power fail circuits card 4TWLsl ...........4 Analog Trunk Line 2-Wire 2-Way Loop (DDI/DD) circuit card 4TWLipx .........4 Analog Trunk Line 2-Wire 2-Way Loop (DDI/DD) circuit card 8SFTipx ..........8 digital Station FlexSet Terminal/Telephones interface card 8SKKsl............FlexAir Wireless Extension Interface card with support for 8 RBS (Radio Base Stations) 8SKKipx..........FlexAir Wireless Extension Interface card with support for 8 RBS (Radio Base Stations) 8SLSipx ..........8 Single Line Telephones interface card 8T-Csl .............8 Analog Loop/Ground-Start Trunk Line with power fail circuits card 8T-Cipx ...........8 Analog Loop/Ground-Start Trunk Line with power fail circuits card 8T-CIDsl..........Same as 4T-Csl card with 8CID module 8T-CIDipx........Same as 4T-Cipx card with 8CID module 8TBRsl............8 Trunk BRI circuit card 8TBRipx..........8 Trunk BRI circuit card 8TBRPsl .........8 Trunk BRI circuit card with external power option 8TBRPipx .......8 Trunk BRI circuit card with external power option
About this Manual
Introduction
1-5
8TPFsl ........... 8 Analog Trunk Line card with power fail circuits card 8T-Gipx .......... 8 Analog Trunk Line card PS500 AC ...... AC Power Supply (main and expansion units) PS500 DC ...... DC Power Supply (main and expansion units) IPx 500M........ Main Unit of the Coral IPx 500, uses small factor XXXipx peripheral cards IPx 500X ........ Expansion Unit of the Coral IPx 500, uses small factor XXXipx peripheral cards IPx 800X ........ Optional Expansion Unit of the Coral IPx 500, uses standard Coral FlexiCom ,300,400,5000,6000 and IPx 800,3000,4000 peripheral cards IMC8 .............. Flash Module for generic software and database backup (PCMCIA format PC-CARD) iCMC-200....... Integrated Coral Message Center circuit card IPC/uCMC...... uCMC (Unified Coral Messaging Center) enables accessing e-mail, voicemail and fax messages anywhere in the world. IPC/SFC......... SFC (Simplicity For Coral) is a complete voice mail and automated attendant system. iVMFipx .......... Integrated Voice Mail Flash (iVMF), 8 (fixed) voice mail ports MCP-IPx ........ Main Control Processor Card MDFipx .......... MDF supplied by the factory, specially designed for Coral IPx 500 systems MSBipx .......... Main Service Board of the main cage IPx 500M MSPipx .......... Main Service Board of the expansion cage IPx 500X PRI-23sl ......... 23 channel, PRI (Primary Rate Interface) digital trunk card PRI-23ipx ....... 23 channel, PRI (Primary Rate Interface) digital trunk card PRI-30sl ......... 30 channel, PRI (Primary Rate Interface) digital trunk card PRI-30ipx ....... 30 channel, PRI (Primary Rate Interface) digital trunk card T1sl ................ 24 channel, T1 digital trunk interface card T1ipx .............. 24 channel, T1 digital trunk interface card UDTipx ........... Universal Digital Trunk (T1ipx or PRI-23ipx) interface card UGWipx ......... Universal Gateway VoIP interface card XXXsl ............. Standard Coral FlexiCom 200 peripheral cards that can be installed in slots 1,2,3 of the Coral IPx 500M main cage. XXXsl cards are no longer produced. XXXipx ........... Standard Coral IPx 500 peripheral cards that are installed in the Coral IPx 500M main cage and in the Coral IPx 500X expansion cage. XXXipx cards replace the discontinued XXXsl cards, which are no longer produced.
1
1-6
Coral IPx 500 Installation Manual
1.2
0
System Description
Capacity
The Coral IPx 500 is a small wall or rack-mounted PABX, designed to fit in the low to medium range of the private PBX telephone market. Coral IPx 500 supports all the Coral FlexiCom and Coral IPx family features. The Coral IPx 500 is a communications platform offers Voice over IP and all the features and capabilities required in todays business environment. The Coral IPx 500 configuration supports up to 448 wired stations and 300 wireless stations. The Coral IPx 500 can be expanded using an additional expansion unit. Up to two expansion units (combination of IPx 500X and IPx 800X) can be connected to one IPx 500M main cage. The IPx 800X expansion cage uses standard Coral FlexiCom 300,400,5000,6000 and Coral IPx 800,3000,4000 peripheral cards. The IPx 500X expansion cage uses the special form factor XXXipx cards. The Coral IPx 500 operates from a standard wide input 100-240VAC, 47-63Hz source or from a -48VDC source. AC powered units can be supplied with a built-in backup battery for 1 hour of operation.
Introduction
1-7
Circuitry
The Coral IPx 500 is a digital communications switching system is based on Pulse Code Modulation (PCM) switching technology. The active circuitry of the system is contained on a backplane and removable cards. The active circuitry of the Coral IPx 500 system is divided into two major functions; common control and peripheral. The common control circuitry directs call traffic through the system, establishing audio connections between peripheral ports. The peripheral circuitry provides the hardware necessary to establish those connections. Instructions from the common control to the peripheral circuitry, and status information from the peripheral circuitry to the common control are passed through the group controller, which provides driver and time slot interchange functions for the PCM highways and the HDLC channels. The common control is further divided into shared service, group controller, and the main central processor. The shared service circuitry is integrated into the IPx 500M backplane; it provides the equipment necessary to establish calls between peripheral interfaces. The Peripheral Interface circuitry provides standardized electrical connections to external telephone station equipment and network facilities.
1
1-8
Coral IPx 500 Installation Manual
Major Features
The cage houses all hardware components of the Coral IPx 500 system including the power supply unit, control cards, peripheral cards, and I/O connections. In addition, the cage: Provides all the features, capabilities, interfaces, and terminals of the Coral communication server Provides built-in voice/data convergence Provides built-in functions. See page 9-1, Shared Service Circuitry Optimizes space utilization through extensive configuration flexibility Fits into 19" and 23" racks, including racks designed to earthquake specifications Enables installation into standard racks. See page 2-29, Rack Mounted Installations. Can be mounted on the wall. See page 2-18, Wall Mounted Installations Enables AC or DC input power supply in every cage. See page 7-35, BATTipx Battery Pack. Enables internal power supply/battery chargers and battery backup through BATTipx with AC input power supply in every cage. See page 7-35, BATTipx Battery Pack. Enables connection to E1, T1, PRI, and LAN interface through top-panel RJ45 connectors. See page 6-16, Top Section. Includes simple Input/Output (I/O) cable routing from the rear panel Includes simple assembly procedures Can be mounted on the same rack as customer-supplied cages Includes a traffic capacity of 50,000 busy hour call attempts (BHCA) Includes a system capacity (IPx 500M and two 500X) for growth to 448 wired stations and a system capacity (IPx 500M and two 800X) for growth to 656 wired stations (the maximum totals listed may be exclusive of other ports and do not include FlexAir handsets and IP ports). See page 6-41, System Configuration Options. Includes up to 384 ports in use, simultaneously per system. See page 6-55, Suggestions for Peripheral Card Distribution. Includes up to three cages per system. See page 6-41, System Configuration Options. Includes free ventilation without fans Includes full RFI protection Supports all of the features, interfaces, and terminals of Coral FlexiCom products Supports the insertion of peripheral cards under power conditions Can facilitate expansion cages of the Coral IPx 800 system Can be integrated (IPx 500X) within the Coral IPx 800 system About the Coral IPx 500
Introduction
1-9
Specification
Shared Service Card Slots Peripheral Interface Card Slots Ports per Slot (See Coral Service and Peripheral Cards Installation Manual)
4, 8, 23, 24, 30 trunks, 8 RBS (FlexAir wireless), 8 or 16 stations, 240 IP ports XXXipx Cards See page 10-7, Peripheral Card Description
Maximum Combined Trunk and wired Station Ports ** Maximum Ports In Use Simultaneously Size Weight Space Requirements Power Input Operating Temperature Operating Humidity
128
160
264
See page 2-5, Coral IPx 500 Dimensions See page 2-6, Coral IPx 500 Weights See page 2-6, Coral IPx 500 Clear Space Requirements See page 2-13, Electrical Requirements 32-104F (0-40C) 20-80% Relative, Non-Condensing
* For a full list of specifications, refer to the Coral IPx and FlexiCom Product Description. A PX card occupies slot 1 of the first IPx 800X expansion cage in an IPx 500M+800X+800X system configuration. See page 9-1, Shared Service Circuitry for the built in functions included in each system. **The maximum totals listed may be exclusive of other ports and do not include FlexAir handsets and IP ports. Maximum power consumption and heat dissipation are worst-case projections based on fully populated cages. The figures do not include power consumption and heat dissipation caused by stationary batteries in a high rate of charge.
1-10
Recommended Tools
The following tools are needed in order to install and maintain the Coral IPx 500 system:
Required Tools:
4 mm (max.) flat blade screwdriver for installation and removal of the door 3/16", 1/4", and 5/16" straight-blade screwdrivers #1 and #2 Phillips screwdrivers Diagonal wire cutters Long-nosed pliers Electrician's pliers Slip-joint pliers Adjustable wrench Wrench for ground cable hex nuts (3.2 mm x 7 mm) Telephone cable cutters Standard crimping tool Telephone cable insulation strippers 16 ft (5m) measuring tape Punch tool matching all telephone cable terminal blocks used at the installation site Digital Volt/Ohm/Amp meter Telephone line test set capable of pulse and DTMF dialling Static dissipating wrist strap Portable (laptop) personal computer with a PCMCIA slot, capable of emulating an asynchronous ASCII data terminal and approved by the manufacturer to run the binary database save and restore utility, portable asynchronous ASCII data terminal. About the Coral IPx 500 terminal, or permanently installed on-site personal computer or ASCII data
Introduction
1-11
Optional Tools:
Modular line polarity tester Flashlight Tone/continuity/talk battery generator Tone detector/amplifier probe Telephone line test set with MF tone signalling capability Alligator clip leads AMP Champ installation tool Soldering iron and high quality, rosin-core solder 3/16" and 1/2" cable staple gun Analog line transmission analyzer Portable DS1/E1 analyzer, Bit Error Rate tester, and channel demultiplexer
1
1-12
Coral IPx 500 Installation Manual
Chapter 2
Hardware Installation Procedure
2.1 Site Inspection.....................................................2-1
Cor Coral
2.2 Equipment Installation .......................................2-17 2.3 Program Interface Device Connection ..............2-75
2.1
0
Site Inspection
Installation Environment
The Coral IPx 500 system should be installed in restricted access areas (dedicated equipment rooms, equipment closets, or the like) in accordance with articles 110-16, 110-17, and 110-18 of the national electric code, ANSI/NFPA 70. Access to the system should be limited and controlled to prevent unauthorized tampering. The system uses hazardous working voltages and extremely high short circuit currents, and the area must be protected against damage by, and injury to, unqualified personnel. Due to these considerations, an installation area must be chosen in accordance with the following guidelines: 1. 2. 3. Verify that the installation area is clean, dry, and protected from weather extremes. Verify that the floor of the installation area is covered with linoleum, vinyl, ceramic, wooden flooring, or polished sealed concrete. Carpeting is not acceptable. For wall mounted installations, verify that the wall mounting surfaces of the installation area are painted or sealed plywood with a minimum thickness of 3/4 inch (2 cm) or a similar material capable of supporting equipment attached to the wall. 4. 5. Verify that the ceiling of the installation area is finished or treated to prevent particle discharge. Verify that the installation area is well lit, and that the light is uniformly diffused without shadows. Adequate lighting should provide a comfortable reading level and allow wire insulator color identification without undue eye fatigue. Lighting should be comparable to an office work environment, with a minimum 8 ft (2.5m) ceiling, one 48 inch fluorescent tube provides sufficient illumination for 20-25 sq. ft. (1.9-2.4 m2). 6. Verify that ventilation of the installation area is capable of maintaining an ambient temperature of 32-104F (0-40C), and a relative humidity of 20-80% non-condensing, considering the system nominal heat dissipation 700 BTU/hr. (These figures are for each cage only, and do not take into account heat generated by other equipment.) Site Inspection level of 70 foot-candles at each work surface. As a general rule, in a room with an
2-1
7. 8.
Verify that the installation area is free of caustic or corrosive liquids, substances, or materials. Check local building codes for additional requirements. Verify that the installation area is located no closer than 20 ft (6.1m) from electric devices that produce large electro-magnetic fields or high levels of radio frequency energy. Possible sources are radio transmitters, electric arc welding machines, copying machines, electric motors, refrigeration units, power transformers, electric load centers, and main circuit breaker panels.
9.
Verify that the installation area provides reasonable security to the system. Room construction should include solid, reinforced walls and a locking door.
2
2-2
Coral IPx 500 Installation Manual
Site Inspection
Space Requirements
General
This section describes the Coral IPx 500 space requirements. 1. 2. 3. Verify that there is sufficient space for the Coral IPx 500 system components. The dimensions and weights of the various components are provided in Figure 2-1, Table 2-1 and Table 2-2. A minimum clearance, as detailed in Table 2-3, must be provided around the the various components. For more detailed information, see: Space Above and Below the IPx 500 Cage, on page 2-9 Space between the Wall Mounted Cage and the MDFipx, on page 2-9 Space in Front of Wall Mounted Systems, on page 2-10 Space in Front and Behind Rack Mounted IPx 500 Cages, on page 2-11 Space between Cages Rack Mounted Back to Back, on page 2-12 4. 5. 6. 7. 8. 9. Figure 2-2 displays a schematic diagram of all installation orientation options. The cage must be mounted horizontally. It is recommended to mount the first expansion cage above the main cage. However, any position around the main cage is acceptable. It is recommended to mount the second expansion cage above the first expansion cage. However, any position around the first expansion cage is acceptable. The mounting of an optional expansion cage should be taken into consideration when mounting the Coral IPx 500 equipment. When an expansion cage is mounted above or below the main cage, a gap of 3.5" (9 cm) 2U to 31.4" (80 cm) must be left between the expansion cage and the main cage. This clear space is reserved for the various cables that connect the two units and for ventilation purposes. 10. For safety reasons, the top cover of the IPx 500 cage should not exceed 80" (2 m) from the floor. 11. Sufficient space must be reserved for any additional equipment related to the Coral IPx 500 system, such as the Program Interface terminal or personal 12. Sufficient space must be reserved for a technician's desk or work table. Site Inspection computer, voice mail system, external public address system, etc.
2-3
MDF
1. Sufficient space must be reserved for the Main Distribution Frame (MDF), in addition to the space required by the cage. The MDF should be located immediately adjacent to the Coral cage. The floor space in front of the MDF must be clear for a minimum of 3 feet (1m) due to the variety of cable termination hardware at the MDF.
The MDFipx (IPx Main Distribution Frame) may be factory supplied in some countries. Please check with the manufacturers representative. 2. The space to the right of the wall-mounted Coral IPx 500 cage is reserved for the MDFipx, if an MDFipx has been ordered from the manufacturer. The MDFipx should be positioned immediately adjacent to the cage, at the same height, and at a distance of 2" (5 cm) from the Coral IPx 500 cage.
Power Backup
1. Sufficient space must be reserved for power backup equipment, if it will be provided as a part of the installation. Due to the great variety of Power Backup Equipment that is available, no specific requirements can be detailed in this procedure.
The BATTipx battery pack (power backup) may be factory supplied in some countries. Please check with the manufacturers representative. 2. The BATTipx may be wall-mounted or rack-mounted as required.
2
2-4
Coral IPx 500 Installation Manual
Site Inspection
Item
Dimension
Width
Inches
19 8 15.2 18.5 9.2 15.2 19 13 16 7.3 9 15.3 14.5 9 15.3 17 7.6 2.8
Centimeters (cm)
48 20.4 39 47 23.3 39 48 33 40 18.5 22.6 39 37 22.6 39 43 19.4 7
1MDFipx Wall-Mounted
2MDFipx Wall-Mounted
BATTipx
Depth Height
2-5
Site Inspection
m
Item
IPx 500M, 500X Cage (Fully loaded)* IPx 800X Cage (Fully loaded) 1MDFipx 2MDFipx BATTipx
Pounds
30 57 15 20.3 31
Kilograms
13.5 26 6.8 9.2 14
*The weight provided is typical and can significantly differ depending on the type of cards installed.
Item
Dimension
Front Rear Top - 2U Bottom - 1U Front
Inches
36 3.5 3.5 1.75 36 3.5 1.75 2 2 3.5 2 2
Centimeters (cm)
100 9 9 4.5 100 9 4.5 5 5 9 5 5
BATTipx
Right Left
2
2-6
Coral IPx 500 Installation Manual
Site Inspection
9.2in. 23.3cm.
8in. 24cm.
15.2in. 39cm.
15.2in. 39cm.
18.5in. 47cm.
19in. 48cm.
9in. 22.6cm.
9in. 22.6cm.
15.3in. 39cm.
2MDFipx
7.3in. 18.5cm.
14.5in. 37cm.
7.6in. 19.4cm.
2-7
Site Inspection
Figure 2-2 Coral IPx 500 Distance between the Expansion Cage and the Main Cage
NOTES: 1. Measurements are given with cage covers in place. 2. MDF location must be taken into account.
2
2-8
Coral IPx 500 Installation Manual
Site Inspection
The minimum spaces specified in Figure 2-3 do not take into consideration heat transfer from other equipment to the Coral IPx 500. If other heat dissipating equipment is installed above or below the Coral IPx 500 cages, you will need to increase the space.
Figure 2-3 Coral IPx 500 Space Required Above and Below the Cage
2-9
Site Inspection
MDFipx Unit
IPx 500X
IPx 500X
1MDFipx Unit
IPx 500M
2MDFipx Unit
Site Inspection
FRONT OF CAGE
2-10
3.5" (9 cm)
Front of Cage
2-11
Site Inspection
Rear of Cage
2U min.
2
2-12
Coral IPx 500 Installation Manual
Site Inspection
Electrical Requirements
General Requirements
The Coral IPx 500 operates from a standard wide input 100-240VAC, 47-63Hz source or from a -48VDC source. AC powered units can be supplied with a built-in backup battery for 1 hour of operation. 1. Verify that electrical service is sufficient and located in close proximity to the system. Coral IPx 500 system requires at least one dedicated branch circuit with at least two receptacles: one for the cage, and one for ancillary equipment such as data terminals or personal computers, external paging equipment, or test instruments, etc. 2. 3. For 115VAC or 230VAC power, a 1.85mm2 or 14AWG wire must be used in the circuit branch. Each branch circuit must be independently protected by a fuse or circuit breaker, and must not be controlled by a switch. C-type fuses should be used where required by local authorities. 4. The receptacle for the Coral system branch circuit must be located within 4 feet (1.2m) of the cage for AC operated systems, or within 4 feet (1.2m) of the 48VDC power supply for DC operated systems. 5. Auxiliary branch circuit receptacles should be located conveniently for ancillary equipment, and should allow data terminals, personal computers, or test instruments to be operated near the system. 6. Table 2-4 lists the voltages and current requirements for each cabinet
2-13
Site Inspection
Configuration*
IPx 500M IPx 500X IPx 800X IPx 500M+500X IPx 500M+800X IPx 500M+500X+500X IPx 500M+500X+800X IPx 500M+800X+800X
115VAC
6A 6A 6A 12A 12A 18A 18A 18A
230VAC
3A 3A 3A 6A 6A 9A 9A 9A
-48VDC
10A 10A 12A 20A 22A 30A 30A 30A
*Maximum power requirement is a maximum case projection based on fully populated systems. The total number may be defined per actual system.
2
2-14
Coral IPx 500 Installation Manual
Site Inspection
DC Electrical Requirements
DC units must comply with the following instructions: 1. 2. Restricted Access Area: The DC powered equipment should only be installed in a Restricted Access Area. Installation Codes: The equipment must be installed according to country national electrical codes. For North America, equipment must be installed in accordance with the US National Electrical Code, Articles 110-16, 110-17 and 110-18 and the Canadian Electrical Code, Section 12. 3. Overcurrent Protection: A readily accessible listed branch circuit overcurrent protective device rated "30A/60VDC minimum slow blow" must be incorporated in the building wiring for every four cages. 4. CAUTION: This equipment is designed to permit connection between the grounded conductor of the DC supply circuit and the grounding conductor at the equipment. See installation instructions below. 5. 6. 7. 8. The equipment shall be connected to a properly grounded supply system. All equipment in the immediate vicinity shall be grounded the same way, and shall not be grounded elsewhere. The DC supply system is to be local, i.e. within the same premises as the equipment. A disconnect device is not allowed in the grounded circuit between the DC supply source and the frame/grounded circuit connection.
2-15
Site Inspection
NOTES:
2
2-16
Coral IPx 500 Installation Manual
Site Inspection
2.2
1
Equipment Installation
Introduction
All Coral IPx 500 cage descriptions are covered in Chapter 6 - Cage Description. The cage mounting and installation procedure includes the following stages: Mounting the cage onto the wall or the rack, including one of the following: a. Wall Mounted Installations, on page 2-18 b. Rack Mounted Installations, on page 2-29 Main Distribution Frame (MDF) Mounting and Installation, on page 2-36 Battery Pack (BATTipx) Mounting and Installation, on page 2-40 Ground Wiring, on page 2-46 Circuit Card Partial Installation, on page 2-55 Interconnecting the Main and Expansion Cages, on page 2-65 Setting the Configuration Jumpers, on page 2-66 Power Supply (PS500) Installation, on page 2-68 Connecting the Power Wires, on page 2-70
General Hazard. Installation and maintenance activities carried out by unqualified personnel could lead to death, serious injury, or damage to equipment. Only qualified IPx 500. Equipment Installation service technicians certified by the manufacturer may install and maintain the Coral
2-17
2
2-18
Coral IPx 500 Installation Manual
Table 2-5 Part List (Items per Wall-Mounted IPx 500 Cage)
Item Description
Main cage (IPx 500M), including one MCP-IPx card or Expansion cage (IPx 500X), including one H-500/1 expansion cable with male-female D-type 50-pin connectors Power supply unit; PS500 AC or DC (ordered by customer) Peripheral Interface cards (ordered by customer) Cable support bracket M4 Phillips screw for cable support bracket M4 curved spring washer for cable support bracket Left decorative cover Right decorative cover 3mm nylon snap rivet for left and right decorative covers Bottom panel support bracket M3 Phillips screw for bottom panel support bracket M3 flat washer for bottom panel support bracket M3 curved spring washer for bottom panel support bracket Installation blueprint Wall mounted bracket 4.2X32 Slotted tapped screw for wall mounted bracket Flanged wall plug (anchor) for wall mounted bracket
Quantity
1
2-19
Equipment Installation
Step
Equipment Installation
Step
2
2-20
Coral IPx 500 Installation Manual
Step
Step
2-21
Equipment Installation
Step
Step
Equipment Installation
Rivet Hole
2
2-22
Coral IPx 500 Installation Manual
2-23
Equipment Installation
165mm
309mm
Equipment Installation
165mm
309mm
165mm
0
330mm
Floor
2-24
165mm
309mm
144.6mm
165mm
309mm
144.6mm 350mm
165mm
330mm
Floor
2-25
Equipment Installation
475mm
124mm
350mm
124mm
350mm
4.
Drill the holes for the cage and the MDFipx as follows: For wooden walls, use a 5/64 (2mm) drill bit to drill appropriate holes into the wall for the provided mounting screws. Skip to step 6. For walls constructed from concrete, brick, or sheet rock, use a 15/64 (6mm) masonry drill bit to drill the holes.
5. 6.
Insert four wall plugs provided (for each cage and each MDFipx) into the drilled holes. Fasten the cage mounting bracket to the wall with the four slotted tapped screws M4.2X32 provided. See Figure 2-14.
M4.2 x 32 screws
Equipment Installation
Bottom edges
7.
For instructions on how to fasten the MDFipx, see page 2-36, Main Distribution Frame (MDF) Mounting and Installation.
2
2-26
Coral IPx 500 Installation Manual
Fasten the locking stud on the cage bottom panel support bracket to the wall mounting bracket with a straight blade screwdriver (half a turn clockwise). Pull the cage and verify that it is firmly attached to the wall. Skip to page 2-36, Main Distribution Frame (MDF) Mounting and Installation.
Left Panel
Step
Mount rear panel hook onto wall mounting bracket top edge.
Wall
Step
2 3
Front View
Step
Pull on the cage and verify that it is firmly attached to the wall.
Locking Stud
2-27
Equipment Installation
Electrical Hazard. This procedure requires handling power wires. Contact with live cables could cause shock, burn, or death. Verify that no power cables are connected to the system before handling and that the main power switch supplying the system is switched OFF.
2. 3. 4.
Disconnect the ground wire from the cage ground terminal. Do not disconnect the ground connection from the MDF terminal or from the master ground. Disconnect all I/O cables from the top section. Release the locking stud on the cage support bracket to the wall mount bracket with a straight blade screwdriver (half a turn counter-clockwise).
Ergonomic Hazard. The cage weights are provided in Table 2-2 on page 2-6. Serious back injury could result as a result of improper handling. Use proper lifting techniques to remove the cage from the wall.
5.
Remove the cage from the wall using proper lifting techniques.
2
2-28
Coral IPx 500 Installation Manual
Equipment Installation
2-29
Table 2-6 Part List (Items per Rack-Mounted IPx 500 Cage)
Item Description
Main cage (IPx 500M), including one MCP-IPx card or Expansion cage (IPx 500X), including one H-500/1 expansion cable with male-female D-type 50-pin connectors Power supply unit; PS500 AC or DC Peripheral Interface cards Rack Mounting Kit: Right mounting bracket Left mounting bracket Phillips screw M3 (for securing bracket to cage)
Quantity
1
1 As required
1 1 6
2
2-30
Coral IPx 500 Installation Manual
Equipment Installation
Step
Step
2-31
Equipment Installation
Step
3.
Reposition the hanging pin assembly on the right bracket as depicted in step 1 of Figure 2-18 and align the bracket with the cage such that the narrow edge of the bracket is adjacent to the cage.
4.
Figure 2-18 Preparing the Right Mounting Bracket of the Cage for 23" Rack Assembly
Step
Equipment Installation
Step
2
2-32
Coral IPx 500 Installation Manual
Mechanical Hazard. Insecure mechanical loads could result in injury or death. It is the customers responsibility to ensure that the cage is tightly secured to the frame and that the cage cannot be inadvertently released from the rack. 1. Verify the cage mounting position on the rack. In addition to customer requirements, requirements for heat dissipation need to be taken into account. See page 2-11, Space in Front and Behind Rack Mounted IPx 500 Cages. 2. With the help of an assistant, grasp each end of the cage and lift it to the mounting position on the rack.
Ergonomic Hazard. The cage weight is provided in Table 2-2 on page 2-6. Serious back injury could result due to improper handling. Use proper lifting techniques to mount the cage onto the rack.
3.
Insert the hanging pins (Figure 2-19 and Figure 2-20) into the two square inserts positioned on the rack holes (supplied by the customer). This ensures that the cage remains in position while it is fastened to the rack. Do not let go of the cage after you have inserted the hanging pins. The hanging pins are not designed to support the weight of the cage and are to be used only for assistance.
Ergonomic Hazard. The hanging pins are not designed to support the weight of the cage. Do not rest the weight of the cage on the hanging pins. Continue to support the cage until it has been securely fastened to the rack. Equipment Installation
4.
Fasten the cage to the rack by inserting the six fasteners (three into the left side and three into the right side) into the inserts of the mounting bracket.
Note
The fasteners that secure the cage to the rack are not included in the rack-mounting kit. 5. Skip to page 2-36, Main Distribution Frame (MDF) Mounting and Installation.
2-33
Figure 2-19 Left Side View of Coral IPx Cage Mounted onto 19" Rack
Left side
Figure 2-20 Left Side View of Coral IPx Cage Mounted onto 23" Rack
Equipment Installation
Left side
2
2-34
Coral IPx 500 Installation Manual
Electrical Hazard.. This procedure requires handling power wires. Contact with live cables could cause shock, burn, or death. Verify that no power cables are connected to the system before handling and that the main power switch supplying the system is switched OFF.
2. 3. 4. 5.
Disconnect the ground wire from the cage ground terminal. Do not disconnect the ground connection from the MDF terminal or from the master ground. Disconnect all I/O cables from the top section. For 19" cages, remove the front door to obtain access to the cage bracket. See page 6-9, Removing the Door. Unfasten the three screws that secure the cage to the rack on each side of the cage
Ergonomic Hazard. The cage weights are provided in Table 2-2 on page 2-6. Serious back injury could result as a result of improper handling. Use proper lifting techniques to remove the cage from the wall.
6.
Remove the cage from the rack using proper lifting techniques.
2-35
Equipment Installation
MDFipx Configurations
The MDFipx can be supplied in any one of the configurations provided in Table 2-7.
Table 2-7 MDFipx Configurations
Configuration
Description
1MDFipx
Includes KroneTM blocks, cables, and Champ connectors attached. Includes Krone blocks, cables, and Champ connectors attached. Includes Krone blocks, cables, and Champ connectors attached. Includes Krone blocks, cables, and Champ connectors attached. Includes Krone blocks, and Champ connectors provided separately. (Cables are provided by the customer.) Includes Krone blocks, and Champ connectors provided separately. (Cables are provided by the customer.)
1MDFipx
IPx 500X
2.5 (5 cm)
2MDFipx
IPx 500M
2.5 (5 cm)
2MDFipx
IPx 500X
2.5 (5 cm)
N/A
N/A
2
2-36
Coral IPx 500 Installation Manual
Equipment Installation
2-37
Equipment Installation
Item Description
Wall mounting kit, including four 4.2X32 screws and four wall plugs MDF frame MDF cover MDF mounting template Cable tie-wraps
Quantity
1
1 1 1 13
Item Description
Wall mounting kit, including four 4.2X32 screws and four wall plugs MDF frame MDF cover MDF mounting template Cable tie-wraps MDF surge protection magazines
Quantity
1
1 1 1 13 15 per main cage 16 per expansion cage 9 per main cage 10 per expansion cage
2
2-38
Coral IPx 500 Installation Manual
Equipment Installation
144.6mm
165mm
2. 3. 4.
Remove the MDFipx Cover. See page 5-27, Removing the MDFipx Cover. Secure the MDFipx unit onto the wall with four M4 screws provided. If the MDFipx unit does not include the cables attached: a. Determine the best route for the I/O cables. If either the opening on the top cover or on the right panel of the MDFipx is the best route, remove the knock-out panel so that the cables can be inserted. See Figure 2-22. To remove the panel, position a cutter adjacent to the perforated section, and cut your way through the perforation until the part drops free. b. Attach the I/O cables to MDFipx unit as described on page 5-30, MDFipx Field Assembly for Units without I/O Cables Supplied
Figure 2-22 Top View and Right Side View of MDFipx Cover Knock-Out Panel Removal
350mm
Knock-out panel
Top view
2-39
Equipment Installation
2
2-40
Coral IPx 500 Installation Manual
Equipment Installation
Item Description
Battery pack base Battery Bracket A (See Figure 2-23 and Figure 2-26) Bracket B (See Figure 2-23 and Figure 2-26) M4 fastening screws
Quantity
1 4 1 1 4
2-41
Bracket A
M4 Screws
2.
Using the dimensions in Figure 2-24, drill four holes into the wall. Verify that the holes are drilled such that the cage will be mounted level to the floor. Use a carpenters level, if necessary.
Figure 2-24 Battery Mounted onto Wall with Dimensions between Mounting Holes (not in Scale)
3.
Equipment Installation
Insert four wall plugs into the wall. Insert two slotted screws into the top two wall plugs, and partially tighten them to the wall. Lift the BATTipx unit to the partially fastened screws on the wall. See Figure 2-25.
4. 5.
Ergonomic Hazard. The BATTipx unit is heavy and could cause injury if not lifted
2-42
6.
Insert the top two holes of the brackets on the battery pack over the screws and allow the unit to hang on the screws, while supporting the weight of the battery pack. Tighten the top two screws completely. Insert the bottom two screws through the bottom two holes, and fasten the lower part of the battery pack to the wall.
7. 8.
Step
Step
Step
2-43
Equipment Installation
Bracket B
M4 Screws Bracket A
2.
Insert screws (supplied by the customer) into the top two floating inserts within the rack (supplied by the customer), and partially tighten them to the rack.
Ergonomic Hazard. The BATTipx unit is heavy and could cause injury if not lifted properly or if dropped. Exercise extreme caution when lifting the unit.
3. 4.
Insert the top two holes of the brackets on the battery pack over the screws and continue to support the unit. Tighten the top two screws completely. Insert the bottom screws into two inserts on the rack, and fasten them to the rack.
2
2-44
Coral IPx 500 Installation Manual
Equipment Installation
Step
Step
Step
2-45
Ground Wiring
Proper system grounding is critical to reliable system operation. System grounding is only as effective as the ground point itself. To ensure adequate protection from interference by radio frequency energy, electrical impulse noise, and lightening or power line surge, the building electrical ground point must comply with grounding recommendations of the National Area Code, Article 800, and/or applicable local building and electrical codes. The object of ground circuit design is to establish a low resistance path to the groundground, and to conduct a multitude of currents in such a way as to minimize the interaction of any two or more currents. In essence, the ground connection is used as a common conductor for many circuits: some carrying wanted signals, and others carrying unwanted signals. The same ground that carries small networking currents must also carry unwanted radio frequency energy, impulse noise, and lightening surges that might otherwise interfere with system operation. The ground connection includes an M4 threaded terminal pole that is fixed onto the surface of the top section (by the manufacturer), a serrated washer between each terminal connection, a flat washer, and an M4 nut.
Electrical Hazard. Incorrect ground wire connections to the system can cause shock, burn, or death. Verify that the ground wires are 10 AWG stranded conductor. Verify that all ground connections of locally supplied MDF units are made directly from the cage ground connection to the master ground. Do not interconnect cage ground terminals between Coral IPx cages. Ring terminals retain wires onto the terminal lug when the connection is loosened. Verify that all ground wires include ring terminals at both ends. Verify that the ring terminals connecting to the cage and to the MDFipx are suitable for M4 fasteners. Equipment Installation Connect only a Protective Earth (PE) to the Coral IPx system. Do not connect a separate Telecommunications Reference Conductor (TRC). Resistance from the master ground or MDFipx to the building electrical ground should never exceed 1.0 ohm. The master ground bar should be located in the switching room as close as possible to the Coral system. Any ground connection of equipment related to the switching Coral system should ultimately connect to the master ground. The cage ground wire is connected to the cage in the top section, as described on page 2-47, Connecting the Ground Wire to the Cage.
2
2-46
The system ground connection procedure varies depending on whether an MDFipx unit has been supplied with the system or whether an MDF is supplied separately by the customer: If the system includes an MDFipx, see page 2-48, Ground Connection for Systems that Include an MDFipx. If the system includes a customer-supplied MDF, see page 2-52, Ground Connection for Systems that Include a Customer-Supplied MDF.
The hexagonal nut can be fastened or unfastened only with a closed 7 mm hexagonal socket wrench with a 1/4" drive and an adaptor. An open wrench cannot be maneuvered in the restricted space around the nut.
Figure 2-28 Coral IPx 500 Cage Ground Assembly
Ground Nut
Flat Washer Ground Wire with Ring Terminal Ground Terminal Serrated Washer
2-47
Equipment Installation
If a 2MDFipx is installed in the system, verify that there no more than three wires per ground terminal are connected. See Figure 2-31. Equipment Installation 7. Repeat step 1 through step 6 for all cages and MDFipx units in the system. Verify that the system ground wire connection between the different cages and MDFipx units is identical to the schematic diagram displayed in Figure 2-30 and Figure 2-31.
When an IPx 800 expansion cage is installed within the system, do not interconnect the ground connections of Coral IPx 500 cages and IPx 800 cage. The Coral IPx 800 cage must connect directly to a master ground unit. See Figure 2-32.
2-48
8.
Figure 2-29 Coral IPx 500 MDFipx Ground Assembly
Serrated washer
M4 Nut
Ground terminal
Serrated washer
Serrated washer
M4 Nut
Main Cage
2-49
Equipment Installation
Figure 2-30 Coral IPx 500 Ground Connection for 1MDFipx Units
All ground wires are to be 10 AWG stranded wire with ring terminals. Ground terminal
1MDFipx
1MDFipx
1MDFipx
2
2-50
Coral IPx 500 Installation Manual
Equipment Installation
Figure 2-31 Coral IPx 500 Ground Connection for 2MDFipx Units
All ground wires are to be 10 AWG stranded wire with ring terminals. Ground terminal
2MDFipx
2MDFipx
2MDFipx
2-51
Equipment Installation
" m) m 13 (
1/4" (6 mm)
Ground Screw
" m) 3m (1
2 -3 10
F UN
" (6mm)
Serrated Washer
Ring Terminal
Equipment Installation
Disk Washer
2.
Verify that the ground wire is 10AWG stranded conductor, is the proper length and includes two ring terminals fitted onto either end of the wire that are suitable for connecting to the master ground and to the MDF.
3. 4. 5.
Route the ground wire between the cage and the master ground. Connect the ground wire to the IPx 500 cage as described on page 2-47, Connecting the Ground Wire to the Cage. Connect the cage ground wire to the master ground unit as follows:
2
2-52
a. Unfasten one of the 10-32 UNF screws connected to the master ground unit and retain the screw and serrated washer. See Figure 2-32. b. Insert the 10-32 UNF screw such that the ground wire ring terminal is positioned between the serrated washer and the threaded hole of the master ground unit. c. Position the wire ring terminal over the threaded hole of the master ground unit, and fasten. Tighten until snug. See Figure 2-32. 6. Repeat step 1 through step 5 for all cages and MDFipx units in the system. Verify that the system ground wire connection between the different cages and MDFipx units is identical to the schematic diagram displayed in Figure 2-33 or Figure 2-34. 7. 8.
Figure 2-33 Ground Connection for System Including Customer Supplied MDF
Connect the MDF to the master ground according to the manufacturers recommendations. Skip to page 2-55, Circuit Card Partial Installation.
Master Ground
Main Cage
MDF
2-53
Equipment Installation
Figure 2-34 Ground Connection for System with Three Cages Including Customer Supplied MDF Units
Expansion Cage 2
Master Ground
Expansion Cage 1
Main Cage 0
2
2-54
Coral IPx 500 Installation Manual
Equipment Installation
Circuit cards contain static-sensitive circuitry and may be damaged or destroyed by electro-static discharge (ESD). Always wear the static dissipating wrist strap connected to the cage while handling circuit cards. See Figure 2-35. Hold circuit cards by their edges and avoid touching contact surfaces. Handle with care and do not drop.
2.
To insert a circuit card into a card slot, grasp the card with both hands, fingers on the edge of the card near the front side, and thumbs against the ejectors at the top and bottom of the front panel.
2-55
Equipment Installation
3. 4. 5.
Verify that the card is oriented correctly (red diagnostic indicator on front side toward top of card). Align the edges of the circuit card with the card edge guides in the card cage, and gently slide the card straight into the card slot. A slight resistance will be felt as the multi-pin connectors on the circuit card meet mating connectors on the backplane and engage. Push against the ejectors until the front panel of the card is flush with the front frame of the card cage.
Do not force the circuit card into the slot. If more than slight resistance is encountered, remove the circuit card and examine the connectors for bent pins or interfering debris. Never place a card in a slot other than the dedicated one. Refer to Table 2-11 to determine peripheral interface card types.
2
2-56
Coral IPx 500 Installation Manual
Equipment Installation
Peripheral Interface cards listed in Table 2-11 may require changes to jumpers on the card that determines the electrical characteristic or operation of each interface circuit. Refer to specific card descriptions in Coral Service and Peripheral Cards Installation Manual, for details.
1. Determine the position of peripheral interface cards that will be inserted into card slots 1 through 8 in the main cage and 1 through 10 in the expansion cage. Observe any order previously directed by a system designer or any established convention of the distributor. The card placement diagrams, Figure 2-36 through Figure 2-38, may be used as a worksheet by the system designer to establish card placement prior to installation. Refer to Table 2-11 to determine peripheral interface card types. See page 6-55, Suggestions for Peripheral Card Distribution for timeslot/PCM distribution among the slots. The timeslots are evenly divided into three groups of 128 timeslots for each of the slot sets. Therefore, slots 1-4 share 128 time slots, slots 5-8 share an additional 128 timeslots, and slots 9-10 share the last 128 timeslots. Distribute heavy consumer cards (cards with a large number of ports: 30Tipx, PRI-30ipx, T1ipx, PRI-23ipx, UDTipx, or UGWipx with MG-30 or MG-60 units) among the PCM groups evenly. Distribute trunk interface cards (4T-Cipx, 8T-Cipx, 4T-CIDipx, 8T-CIDipx, 4TEMipx, 4TMRipx, 4TWLipx, 4TBRipx, 8TBRipx, 30Tipx, 30Tipx, PRI-30ipx, UDTipx, PRI-23ipx, and T1ipx) evenly among all cages in the system, rather than concentrate trunk interface cards in one cage. This practice ensures that the failure of a single cage will have minimal impact to trunk service. Place Digital Trunk Interface cards in card slots 4 and/or 5. Slots 4 and 5 are cards inserted in these slots can be used to synchronize the Coral IPx system clock with a network clock signal derived from a digital trunk circuit. If no other convention exists, refer to page 10-1, Peripheral Card Installation and Coral Service and Peripheral Cards Installation Manual. 2. If IPx 800X expansion cages are installed determine the position of service and peripheral interface cards that will be inserted into card slots 1 through 12. convention of the distributor. The card placement diagrams, Figure 2-39 through Observe any order previously directed by a system designer or any established Equipment Installation wired as the primary and secondary external clock source, respectively. The
2-57
Figure 2-40, may be used as a worksheet by the system designer to establish card placement prior to installation. Refer to Coral IPx 800 Installation Manual - Section-2 and Coral Service and Peripheral Cards Installation Manual. If no other convention exists, plan the card placement as follows: In a system with one expansion cage, insert a shared service card into slot 1 of the expansion cage. In a system with two expansion cages; insert a PX card into slot 1 of the first expansion cage, and insert a shared service card into slot 1 of the second expansion cage. Insert the digital trunk interface cards into slots 4 and 5 of the designated cage(s). Slots 4 and 5 are wired as the secondary and primary external clock source, respectively. The cards inserted in these slots can be used to synchronize the Coral system clock with a network clock signal via a digital trunk circuit. Refer to page 10-15, Digital Trunk Synchronization and Coral Synchronization via Digital Trunks section in the Coral Service and Peripheral Cards Installation Manual, for more information on synchronization. Insert peripheral cards into slots 2 through 12 of the expansion cages. 3. Remove the peripheral interface cards from their shipping containers and partially insert them into the card slots as determined above. Allow the cards to protrude from the card cage by approximately 1 inch (2.5 cm). 4. Skip to page 2-65, Interconnecting the Main and Expansion Cages.
2
2-58
Coral IPx 500 Installation Manual
Equipment Installation
Card Type
Card Names
4T-Cipx*, 4T-CIDipx*, 8T-Cipx*, 8T-CIDipx*, 8T-Gipx*, 4TMR-PFipx-G*, 4TEMipx*,
Slot Allocation
All Slots
4TWLipx 4T-Csl*, 4T-CIDsl*, 8T-Csl*, 8T-CIDsl*, 8TPFsl*, 4TMR-PFsl-G*, 4TPFsl*, 4TEMsl*, 4TWLsl Main Cage Slot# 1, 2, 3
All Slots
All Slots All Slots Main Cage Slot# 1, 2, 3 All Slots Main Cage Slot# 1, 2, 3 All Slots
iCMC-200 UGWipx
These cards may require changes to option straps which affect interface characteristics or operation. For reference material see the Coral Service and Peripheral Cards Installation Manual.
2-59
Equipment Installation
Figure 2-36 Coral IPx 500 Main Cage 500M - Card Placement Diagram
Shelf Number:
Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: ..............
PS Type: ..............
Yes/No:
..............
2
2-60
Coral IPx 500 Installation Manual
Figure 2-37 Coral IPx 500 1st Expansion Cage 500X - Card Placement Diagram
Shelf Number:
Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. PS Type: ..............
JU1
JU3
JU5
JU2
JU4
JU6
JU8
Shelf# 1 Jumpers
10
Yes/No:
..............
2-61
Equipment Installation
Figure 2-38 Coral IPx 500 2nd Expansion Cage 500X Card Placement Diagram
Shelf Number:
Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. Card Type: .............. PS Type: ..............
JU1
JU3
JU5
JU2
JU4
JU6
JU8
Shelf# 2 Jumpers
Equipment Installation
10
Yes/No:
..............
2
2-62
Coral IPx 500 Installation Manual
Figure 2-39 Coral IPx 500 1st Expansion Cage 800X Card Placement Diagram
Shelf Number:
SHARED
.............. .............. .............. .............. .............. .............. .............. .............. .............. .............. ..............
12
11
10
PS Type: ..............
2-63
Equipment Installation
Figure 2-40 Coral IPx 500 2nd Expansion Cage 800X Card Placement Diagram
Shelf Number:
SHARED SERVICE
Universal I/O Card Type: Universal I/O Card Type: Universal I/O Card Type: Universal I/O Card Type: Universal I/O Card Type: Universal I/O Card Type: Universal I/O Card Type: Universal I/O Card Type: Universal I/O Card Type: Universal I/O Card Type: Universal I/O Card Type:
.............. .............. .............. .............. .............. .............. .............. .............. .............. .............. ..............
12
11
10
PS Type: ..............
2
2-64
Coral IPx 500 Installation Manual
Equipment Installation
Connecting the H500-1 Cable between the Main Cage and 1st Expansion Cage
1. 2. Plug the male end of the H500-1 cable into the female D-type connector labeled TO EXPANSION CAGE located in the top section of the main cage. Plug the female end of the H500-1 cable into the lower connector labeled FROM CONTROL UNIT OR FIRST EXPANSION UNIT in the top section of the first expansion cage. 3. Tighten the screws on both sides of the cable to secure it.
Connecting the H500-1 Cable between the 1st Expansion cage and 2nd Exp.cage
1. Plug the male end of the H500-1 cable into the female D-type connector labeled TO SECOND EXPANSION UNIT located in the top section of the first expansion cage. 2. Plug the female end of the H500-1 cable into the male D-type connector labeled FROM CONTROL UNIT OR FIRST EXPANSION UNIT located in the top section of the second expansion cage. 3. Tighten the screws on both sides of the cable to secure it.
2-65
Circuit cards contain static-sensitive circuitry and may be damaged or destroyed by electro-static discharge (ESD). Always wear the static dissipating wrist strap connected to the cage while handling circuit cards. See Figure 2-35 on page 2-55. Hold circuit cards by their edges and avoid touching contact surfaces. Handle with care and do not drop.
2. 3.
Table 2-12 Jumpers in the Main Cage
Remove the power supply unit from the cage if has been inserted thus far. In the main cage, configure the following jumpers: Jumpers
JU5, JU6 JU7, JU8
Subject
Synchronization slots
Refer to page 6-26, Digital Trunk Synchronization Slots page 10-16, Synchronization Slot Selection page 9-63, Configuring the Music M1 Jumper to External or Internal page 9-46, Modem Jumpers - Enable/Disable
Equipment Installation
JU9
Music 1 source
Modem
2
2-66
Coral IPx 500 Installation Manual
4.
Table 2-13 Jumpers in the Expansion Cage
In the IPx 500X expansion cages, configure the following jumpers: Jumpers
JU1 JU3 JU5 JU7
Subject
Synchronization slots
Refer to page 6-38, Digital Trunk Synchronization Slots page 10-16, Synchronization Slot Selection
5. 6.
In the IPx 800X expansion cages, configure the jumpers as described in the Coral IPx 800 Installation Manual. Skip to page 2-68, Power Supply (PS500) Installation
2-67
Equipment Installation
The power supply card is heavy. Handle with care and do not drop. This section describes how to insert the power supply card into its slot. The power supply card is inserted only after the system has been completely grounded and the jumpers configured.
Circuit cards contain static-sensitive circuitry and may be damaged or destroyed by electro-static discharge (ESD). Always wear the static dissipating wrist strap connected to the cage while handling circuit cards. See Figure 2-35 on page 2-55. Hold circuit cards by their edges and avoid touching contact surfaces. Handle with care and do not drop. The power supplies used in the Coral IPx 500 consist of an AC powered PS500 AC or a -48VDC powered PS500 DC power supply unit. Refer to Figure 2-36 on page 2-60, Figure 2-37 on page 2-61 and Figure 2-38 on page 2-62 for power supply placement in the card cage. 1. 2. 3. 4. Verify that the cage ground wire is connected and the ground nut is tightened. See page 2-46, Ground Wiring. Verify that the PS500 power switch is in the OFF position (turned downwards), see Figure 2-41. Grasp the power supply with both hands, fingers near the top and bottom of the power supply near the front panel. Align the two guide ridges located on the right panel of the power supply (top and bottom) in the card edge guides corresponding to the POWER SUPPLY marking at the bottom of the card cage. Slide the power supply gently but firmly, Equipment Installation until fully inserted into the card cage. 5. Fasten the two captive screws located on the top and bottom of the power supply front panel, thus securing the card to the cage as well as grounding the unit.
Do not proceed until the captive screws have been fastened to the cage. If the screws are not fastened, the power supply unit will not be grounded, and could be subject to hazardous voltages.
2
2-68
ALARM POWER
Power Switch
OFF
PS500 AC
CAT. NO. 72440953300
Handle
CAUTION!
6.
2-69
Equipment Installation
DC Powered Systems
This section describes how to connect the power wires to the Coral IPx 500 cage for DC powered systems (that is, when the PS500 DC power supply card is installed in the cage). Figure 2-42 shows one IPx 500 cage installed in the system, and Figure 2-43 shows three cages installed within the system.
The DC power wires provided with the system are 6.6ft (2m) long. Verify that the connection to the facilities power source is made according to local requirements. 1. The PS 500 DC power supply unit is supplied with a 6.6ft (2m) long pair of 14 AWG wires (one red and one black). If this is not long enough to connect the facilities power source to the cage, fabricate an extension at the customers site with two wires that are identical to the ones above. 2. Route each power wire through one of the slots at the rear panel of the top section of the cage. Take care not to let the free end of the cable cause damage by swinging loose or making contact with another electrical connection. Leave approximately 12 (30cm) of wire length within the cage to reach the DC power input connection. 3. 4. Do not insert the DC power input connector at this time. Leave the DC power input connector unplugged on the cage top section. Connect the other ends of the wires to the -48VDC facilities power source and a circuit breaker as shown in Figure 2-42 and Figure 2-43 and according to local regulatory requirements. Equipment Installation Negative (black) wire to the circuit breaker or -48V busbar panel Positive (red) wire to the +48VDC terminal or +48V busbar panel 5. Skip to Chapter 3 - Initial Power-up Tests.
2
2-70
Coral IPx 500 Installation Manual
Figure 2-42 DC Power Wiring for One Coral IPx 500 Cage
To AC Power Master Ground (or MDFipx Ground) Yellow-green Red Black MPS Power Supply + 48VDC -
Circuit Breaker 30A 250V S.B. R=1.0 ohm max. DC Power Input Connection DC 14AWG power wires with connector supplied by the manufacturer 6.6ft (2.0 m)
2-71
Equipment Installation
Figure 2-43 DC Power Wiring for Three Coral IPx 500 Cages
To AC Power
Circuit Breaker 30A 250V S.B. To Second Expansion Cage To First Expansion Cage
Black Red
To Main Cage To Second Expansion Cage To First Expansion Cage To Main Cage
Yellow-Green
2
2-72
Coral IPx 500 Installation Manual
Equipment Installation
AC Powered Systems
This section describes how to connect the power wires to the Coral IPx 500 cage for AC powered systems (that is, when the PS500 AC power supply card is installed in the cage). Figure 2-44 shows the AC power wiring for the IPx 500 cage and the DC power wiring for the BATTipx.
For 115 volt operation, when the power supply cord is not factory-supplied the cord should be selected as follows: Use a UL Listed/CSA Labeled Cord Set consisting of a minimum 18 AWG, Type SVT or SJT three-conductor cord, terminating in a molded connector body. The cord should have an IEC CEE-22 female configuration on one end, and a molded-on parallel blade grounding type attachment plug rated 15A, 125V configuration (5-15P), at the other end. 2. Do not insert the power cord into the AC receptacle at this time.
Electrical Hazard. Verify that the AC power strip or outlet supplying the cage is easily accessible and can be easily disconnected in the event of emergency. Verify that the power strip or outlet is no higher than 63" (160 cm) from the floor.
If an AC power failure occurs, the PS500 AC power supply is powered by the optional backup batteries, enabling the Coral IPx 500 system to operate continuously. The backup batteries installation is described on page 2-40, Battery Pack (BATTipx) Mounting and Installation. 1. Verify that the PS500 AC Power switch is in the OFF position (turned
2-73
downwards).
2. 3. 4.
Figure 2-44 AC Power Wiring for One coral Cage and Battery Pack
Verify that the BATTipx Power switch is in the OFF position (turned downwards on right side). Insert the PABX/PS connector of the DC power wire pair into the upper panel socket of the PS500 AC power supply. See Figure 2-44. Skip to Chapter 3 - Initial Power-up Tests.
Network Termination Ground Customer Supplied MDF Ground
To LTU/CSU
Equipment Installation
BATTipx
Building Entrance Ground
2
2-74
Coral IPx 500 Installation Manual
2.3
The data terminal or personal computer that will be used as the Program Interface (PI) device must be equipped with an RS-232E asynchronous serial data interface that can be configured for a data rate of 19200, 9600, 4800, 1200, or 300 bps, 8 data bits, 1stop bit, and no parity bit or EVEN, ODD, mark, space, and parity. A data rate of 38,400 is also recommended. Data rates of 57600 and 115200 are optional. The PI device must use the ASCII character set. The ground connection to the PI device must be the same ground connection supplied to the Coral system. 1. Unpack the PI device and prepare it for operation. Set the interface for a data rate of 9600 bps, 8 data bits, 1 stop bit, and no parity bit. These are the default settings for all serial programming ports of the Coral system. 2. Determine the connector type and pin assignments for the data interface of the PI device. Figure 2-45 shows the connections for using data terminals with a 25 pin DB-25P (male) or DB-25S (female) connector. Figure 2-46 shows the connections for using personal computers with a DA-9P connector for the serial interface. 3. Obtain or prepare a serial data cable to connect the PI device to the KB0 serial programming port on the front side of the MCP-IPx card. The KB0 port end of the serial programming cable requires a male DA-9P style connector, wired as shown in either Figure 2-45 or Figure 2-46. to Figure 2-45. If the PI device is a personal computer equipped with a DA-9P connector, wire the connectors according to Figure 2-46. 5. For installations with a permanent PI device, route the serial data cable from the PI device to the front cover of the cage and connect it to the KB0 connector. Program Interface Device Connection 4. If the PI device uses a DB-25P or DB-25S connector, wire the connectors according
2-75
13 25
5 - SIGNAL GROUND 4 - DATA TERMINAL READY 3 - TRANSMIT DATA 2 - RECEIVE DATA 1 - CARRIER DETECT
SIGNAL GROUND - 7 DATA SET READY - 6 CLEAR TO SEND - 5 REQUEST TO SEND - 4 RECEIVE DATA - 3 TRANSMIT DATA - 2 1 14
5 9 4 3 2 6 1
SIGNAL GROUND - 5 9 DATA TERMINAL READY - 4 TRANSMIT DATA - 3 RECEIVE DATA - 2 CARRIER DETECT - 1
2
2-76
Coral IPx 500 Installation Manual
Chapter 3
Initial Power-up Tests
Cor Coral
3.2 Common Control Test.........................................3-7 3.3 Peripheral Interface Card Initialization .............3-15 3.4 Battery Backup (BATTipx) Test ........................3-21 3.5 I/O Cable Installation ........................................3-23 3.6 Installation Wrap-up .........................................3-31
3.1
This chapter provides information about the connection of the backup battery and the power supply. In addition, information is provided about the initial tests that must be performed when first installing a Coral IPx 500 system.
Before proceeding, verify that the circuit cards in the Coral IPx 500 system are only partially inserted into their respective card slots, with the front side protruding approximately 1 inch (2.5 cm) from the front of the card cage. The Coral IPx 500 can operate as an AC powered system or as a DC powered system. For DC powered systems, skip to page 3-2, DC Powered Systems. For AC powered systems, skip to page 3-4, AC Powered Systems.
3-1
DC Powered Systems
1. 2. 3. 4. Verify that the cage ground wire is connected and the ground nut is tightened. See page 2-46, Ground Wiring. Verify that the PS500 DC unit has been properly installed and the two captive screws on the upper and lower parts of the PS500 DC front panel are tightened. Verify that the PS500 DC power switch is turned OFF (downwards). Turn ON the facilities 48VDC Main Power Supply (MPS) or battery charger and close any fuse or circuit breaker required to supply 48VDC to the Coral IPx 500 cage. 5. Measure the DC voltage entering the power input connector. See figures on page 2-71, DC Power Wiring for One Coral IPx 500 Cage and on page 2-72, DC Power Wiring for Three Coral IPx 500 Cages. Connect the positive lead of the DMM to the positive (red) terminal and the negative lead to the negative (black) terminal. The reading must be +48 volts.
If a minus sign () appears in the meter display, the polarity of the 48VDC power to the cage is reversed. Verify the meter settings and connections. If the meter is properly set and connected, carefully examine the wiring between the external 48VDC main power supply and/or batteries, determine the location of the polarity reversal, and correct the wiring error before continuing. 6. 7. 8. Insert the DC power input connector into the receptacle of the PS500 DC unit via the opening in the top section. Repeat Step 1 through Step 6 for all cages. Skip to page 3-7, Common Control Test.
3
3-2
Coral IPx 500 Installation Manual
Figure 3-1 Coral IPx 500 Cage with PS500 DC Unit and Power Connections Installed
3-3
AC Powered Systems
1. 2. 3. 4. Verify that the cage ground wire is connected and the ground nut is tightened. See page 2-46, Ground Wiring. Verify that the PS500 AC unit has been properly installed and the two captive screws on the upper and lower parts of the PS500 AC front panel are tightened. Verify that the PS500 AC Power switch is turned OFF (downwards). When a battery pack is used: Verify that the BATTipx power switch is turned OFF (pressed down to the right). Insert the battery pack connector of the DC power cable into the upper panel socket of the PS500 AC power supply. See Figure 3-2 below.
The backup battery connector is dedicated to the BATTipx unit, only. Do not connect any ancillary equipment to this connection. Doing do could cause catastrophic failure to the PS500 AC power supply. Unauthorized use of the backup battery connector will void the warranty from the manufacturer for the entire installation, as it is viewed as an illegal modification of FCC registered equipment. The PS500 AC power supply is designed to support the Coral IPx 500 system, only.
5. 6. 7.
Insert the female right-angled connector of the AC power cord into the upper panel socket of the PS 500 AC power supply (see Figure 3-2). Insert the male plug of the AC power cord into the AC line outlet or primary power receptacle designated for the system. Repeat Step 1 through Step 6 for all cages.
3
3-4
Coral IPx 500 Installation Manual
Figure 3-2 Coral IPx 500 Cage with PS500 AC Unit and Power Connections Installed
AC Power Connector
To AC Power Outlet
To Battery Pack
3-5
NOTES:
3
3-6
Coral IPx 500 Installation Manual
3.2
Circuit cards contain static-sensitive circuitry and may be damaged or destroyed by electrostatic discharge (ESD). Always wear the static dissipating wrist strap connected to the cage while handling circuit cards. See Figure 2-35 on page 2-55. Hold circuit cards by their edges and avoid touching contact surfaces. Handle with care and do not drop.
Inserting the MCP-IPx card into a cage that has been powered will damage the card. Verify that the power supply unit is switched OFF before inserting the MCP-IPx. Coral IPx 500 systems that are supplied with a PS500 AC unit and a battery pack are still subject to voltage when the AC power cord is disconnected. To remove power from the Coral IPx 500 system, turn the ON/OFF switch on the PS500 AC unit OFF. 2. 3. 4. Connect the static dissipating wrist strap connector to the cage and put on the strap. Verify that all peripheral cards in the main cage and expansion cages protrude from the cage by approximately 1 inch (2.5 cm). Remove the MCP-IPx card from its slot.
3-7
5.
Verify that the DBX and CLA baby cards are not attached to the MCP-IPx interface connector J1. See Figure 3-3 for the location of the memory interface connectors. See Figure 3-4 for the CLA and DBX cards. See Chapter 8 - Control Cards, for details on the DBX and CLA baby cards. If installed, remove the CLA and/or the DBX baby cards.
6. 7.
Carefully remove the plastic insulation from under the top contact of the lithium battery holder on the MCP-IPx card. See Figure 3-3. Attach the SAU to the connector on the MCP-IPx card. See Figure 3-3. Use a #2 (1/8" or 4mm) straight-blade screwdriver to tighten the two screws securing the SAU to the MCP-IPx until just snug. Ignoring the last digit, verify that the serial number of the SAU matches the serial number on the IMC8. Contact your Coral manufacturers representative if the numbers do not match.
8. 9.
Insert the MCP-IPx card fully into its card slot. Insert the IMC8 flash memory card into the drive located on the MCP-IPx card left printed side for details about the IMC8 card. See Figure 8-6, on page 8-23 for details.
Insert the IMC8 flash memory card into the MCP-IPx card with its data label facing outwards.This ensures that the label can be read without removing the card and disrupting the operation of the system. 10. Check the positions of the DIP switches on the front panel of the MCP-IPx to ensure that they are set in the right positions. 11. Attach the Program Interface (PI) device cable to the KB0 programming port connector on MCP-IPx front side. Verify that the PI device is configured to match the data rate, word length, parity, and stop bits of KB0. Default settings for KB0 are 9600 bps, 8 data bit, no parity, and 1 stop bit, respectively. 12. Turn ON the power switch on the PS500 unit of the main cage. 13. On the front panel of the PS500 unit, verify that the green Power indicator is lit, while the red Alarm indicator is not lit. 14. On the front side of the MCP-IPx, verify that the 7-segment decimal point (green Common Control Test LED) in the numeric display illuminates. 15. If the following message appears on the PI device and is repeated continuously: For SERVICE/SOFTWARE installation menu HIT <CTRL I> NOW ************************* CHK RAM END CHK RAM Custom Init Code... NO CCS VERSION
3
3-8
Coral IPx 500 Installation Manual
The line that reads NO CCS VERSION indicates that no generic feature software was detected in the IMC8 card. To load generic feature software into the IMC8 card, follow the procedure in Chapter 4 - Upgrade. 16. If the following message appears on the PI device during system start-up: For SERVICE/SOFTWARE installation menu HIT <CTRL I> NOW ************************* CHK RAM END CHK RAM Custom Init Code... CHECKING PROG-MEM PROG-MEM IS O.K CHECKING CODING MEMORY CODING MEMORY IS O.K. END CHECKING CODING MEMORY CHECKING MEX CONTROLS END CHECKING MEX CONTROLS CHECKING SAU # END CHECKING SAU # Patch Loaded... ! CHECKING CODING MEMORY CODING MEMORY IS O.K. END CHECKING CODING MEMORY CHECKING MEX CONTROLS END CHECKING MEX CONTROLS CHECKING SAU # END CHECKING SAU # CHECK CHECKSUM... Common Control Test END CHECK CHECKSUM And the following second message appears after two or three minutes, following several short messages that appear during system start-up: Initializing CCS... Partial initialization phase starting System configuration identified...... CCS is on the air...... (ROOT) CCS xx.xx.xx
3-9
Copyright (c) 2001-yyyy............... NAME - (site name) SAU # Do the following: a. If the second message appears, the system initialized properly and is capable of processing calls. The version number of the generic feature software is indicated where the x's appear in the line that reads CCS xx.xx.xx. b. If the version number shown in the PI does not match the version number printed on the IMC8 flash card supplied with the system, perform the procedure described in Chapter 4 - Upgrade to install a new generic software version on the IMC8 card. 17. If CLA and/or DBX cards are not used in the system, skip to Step 29. 18. Shut down power from the Coral IPx 500 system by positioning the PS500 power switch to the OFF position (turned downwards). 19. Remove the MCP-IPx card from its slot and place it on a static protective surface. 20. Some Coral systems may require a DBX baby card to provide additional database memory storage for a large or complex configuration. a. If a DBX card is supplied with the system, install the DBX baby card on the MCP-IPx card. See page 8-29, Database Expansion Memory Unit for details. b. Carefully remove the plastic insulation from under the top contact of the lithium battery holder on the DBX card See Figure 3-4 andpage 8-29, Database Expansion Memory Unit. 21. If a CLA card is supplied with the system, install the CLA baby card. See Figure 3-4 and page 8-37, CoraLINK Adapter. 22. Check again that the plastic insulator from under the top contact of the battery holder on the MCP-IPx and DBX cards are removed. Refer to Figure 3-3 and Figure 3-4. 23. Insert the MCP-IPx card fully into its slot. 24. Verify the positions of the DIP switches on the front panel of the MCP-IPx are set to the right. 25. Attach the Program Interface (PI) device cable to the KB0 programming port Common Control Test connector on front panel of MCP-IPx. 26. Turn ON the power switch on the PS500 unit of the main cage. 27. On the front panel of the PS500 unit - verify that the green Power indicator is lit, while the red Alarm indicator is not lit. 28. On the front side of the MCP-IPx - verify that the 7-segment decimal point (green LED) in the numeric display illuminates. 29. Verify that the following two messages appear on the PI device: For SERVICE/SOFTWARE installation menu HIT <CTRL I> NOW
3
3-10
************************* CHK RAM END CHK RAM Custom Init Code... . . . The second message may appear after two or three minutes, following several short messages that appear during system start-up: CCS is on the air...... (ROOT) CCS xx.xx.xx Copyright (c) 2001-yyyy......................... NAME - (site name) SAU # The second message indicates that the system has initialized properly and is capable of processing calls. After entering the password, the version level of the generic feature software is indicated where the x's appear in the line that reads CCS xx.xx.xx.
3-11
SAU Connector
J1
7-Segment Display
Reset
IMC8
BUS CONTROLLER
CPU 386EX
KB0
ADDRESS DECODER
3
3-12
Coral IPx 500 Installation Manual
CLA
LED LED
RST
MAINTENANCE PORT
DIP SWITCHES ARE ALL SET TO THE RIGHT FOR NORMAL OPERATION
CLA
DBX
3-13
details, see page 4-5, System Database Control. If the system loses power or is reset for any reason and the database is lost from memory, the system will copy the database from the IMC8 card into database memory as the system restarts. Once the system database is safely saved on the IMC8 card, power to the Coral system may be turned off at a time that will cause the least disruption of service to the user. At that time, the battery (or batteries) on the MCP-IPx may be replaced and the system restarted.
To replace the lithium battery, carefully raise the battery holder clip and then insert the new battery with the + (positive) symbol appearing on top. Do not apply too much pressure to the battery holder clip as this could cause the clip to snap.
Explosion and Environmental Hazards. There is a danger of explosion if the battery is replaced incorrectly. Replace the battery only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to requirements specified by the battery manufacturer and/or local regulatory agencies.
3
3-14
Coral IPx 500 Installation Manual
3.3
1
Introduction
This section describes how to initialize the peripheral cards. Perform this section only after the MCP-IPx control card in the main cage has been initialized properly. If the peripheral cards are inserted before the MCP-IPx control card, they will not initialize properly. The card installation is described on page 3-16, Rules for Inserting a Coral Circuit Card. The Coral IPx 500 system peripheral cards installation and initialization procedure includes the following steps: 1. 2. 3. 4. Preparing for Initialization, on page 3-19 Main Cage Initialization, on page 3-19 First Expansion Cage Initialization, on page 3-20 Second Expansion Cage Initialization, on page 3-20
3-15
Circuit cards contain static-sensitive circuitry and may be damaged or destroyed by electro-static discharge (ESD). Always wear the static dissipating wrist strap connected to the cage while handling circuit cards. Hold circuit cards by their edges and avoid touching contact surfaces. Handle with care and do not drop.
2.
To insert a circuit card completely into its slot, gently slide the card straight into the card slot. A slight resistance will be felt as the multi-pin connectors on the circuit card meet mating connectors on the backplane and engage.
3.
Push against the ejectors until the front panel of the card is flush with the front frame of the card cage.
Do not force the circuit card into the slot. If more than slight resistance is encountered, remove the circuit card and examine the connectors for bent pins or interfering debris. Never place a card in a slot other than the dedicated one. Refer to Table 2-11 on page 2-59 to determine peripheral interface card types.
On the front panel of the PS500 unit, verify that the green power indicator is lit, while the red alarm indicator is not lit. On the front panel of the peripheral card, verify that the red diagnostic LED (near the top of the card) illuminates. The LED remains illuminated continuously until the card receives its database from the system. After a few seconds, verify that the LED extinguishes. An extinguished diagnostic LED indicates that the card has initialized properly. If the LED remains on continuously for more than two or three minutes, either there is a conflict between the system database and its authorizations, or the card may be faulty. See page 10-4, Diagnostic LED Indication, or refer to the Coral Service and Peripheral Cards Installation Manual for further details on LED indication.
6.
Attach the Program Interface (PI) device cable to the KB0 programming port connector on the front panel of the MCP-IPx if not already attached. The installation of shared service and peripheral interface cards into a Coral system has considerable impact on the system database. Refer to Chapter 6 of the Program
3
3-16
Interface & Database Reference Manual for more information. Using the PI, verify that each of the parameters detailed below contain the appropriate information. 7. Access the card list branch of the PI (Route: CLIS) to verify that the cards are properly recognized and initialized by the Coral IPx 500 main cage MCP-IPx processor. The following table appears on the PI terminal: shelf/slot
0 / SLOT No.
I_TYPE
P_TYPE
CDB
version
XXX
subversion
XXX
status
ACTIVE
The following is an explanation of the CLIS fields: Shelf Number ............ In Coral IPx 500, the main cage is designated shelf # 0; the first expansion cage is labeled shelf #1; the second expansion cage is labeled shelf #2. Slot Number .............. Identifies the slot location of the indicated card for display. In the main cage, the range of slot numbers is 1-8; in the expansion cage, the range of slot numbers is 1-10. I_TYPE........................ This field should show the required card name. If the I_Type lists a different card type this indicates that the card slot has been previously initialized by a different card type. That card must be relocated to a clear card slot (where the I_Type field shows NO_CARD) or the current card slot assignment must be cleared throughout the PI. P_TYPE....................... Shows the card type currently located in the slot. CDB............................. Allows modifying the card database set assigned by the system. When not applicable for the card, --- is displayed in this field. Version, Subversion.. Provides information on the card software set loaded. For display Status .......................... The information provided in this field helps you to troubleshoot card initialization problems. See Table 3-1. 8. Verify that the cards are identified properly in the card list branch of the system database 9. Peripheral Interface Card Initialization purposes only.
(Route: CLIS). The different card slot STATUS messages are described
below in Table 3-1. Verify that the STATUS field indicates ACTIVE for each of the cards installed. If another message is displayed, see Table 3-1. For a complete list of card slot status messages, see Chapter 6 of the the Program Interface & Database Reference Manual.
3-17
Displayed Message
Description
Technical Recommendations
None
ACTIVE ACTIVE/P
Initialization was successfully completed. Card is partially active because there are not enough resources to support the other sub circuits on an 8DRCM/8DRCF card or not all tone generators are being used on the iDSP card.
Readjust SIZES to support unsupported sub circuits for 8DRCM/8DRCF card. Partial Active for the iDSP card is not critical. Readjust the parameter value only when needed. Install proper card or enter NO_CARD in the I_TYPE option.
REPLACED
P_TYPE and I_TYPE are not compatible. Both i_type and p_type fields should show the required card name. The card slot has previously been initialized by a different card type (see the entry for I_TYPE field, as well). Card has not received database, or has not reported initialization. Insufficient system memory to initialize card. HDLC problem The SAU ports are limited and therefore the card is not authorized for use in this system.
Continue waiting
Check SIZES
Check HDLC wiring Install an updated version of the SAU with the appropriate amount of ports added. Ask your dealer for an authorized upgrade.
3
3-18
Coral IPx 500 Installation Manual
System Initialization
Preparing for Initialization
After the software has been installed and initialized: 1. In the expansion cages, verify that the PS500 or PS19 power switch is in the OFF position (turned downwards).
Before proceeding, verify that all power supply units within the expansion cages are turned OFF. If the expansion cages are turned on before the main cage, the peripheral cards within the expansion cages will not initialize properly. 2. Check the position of shared service and peripheral interface cards that will be inserted into the system card cage. Observe any order previously directed or any established convention of the distributor. See page 2-57, Peripheral Interface Card Installation and use the Card Placement Diagram, as described on: page 2-60, Coral IPx 500 Main Cage 500M - Card Placement Diagram page 2-61, Coral IPx 500 1st Expansion Cage 500X - Card Placement Diagram page 2-62, Coral IPx 500 2nd Expansion Cage 500X - Card Placement Diagram page 2-63, Coral IPx 500 1st Expansion Cage 800X - Card Placement Diagram page 2-64, Coral IPx 500 2nd Expansion Cage 800X - Card Placement Diagram 3. 4. Verify that all peripheral cards in the main cage and expansion cages protrude from the cage by approximately 1 inch (2.5 cm). Attach the Program Interface (PI) device cable to KB0 programming port connector on the front side of the MCP-IPx. Peripheral Interface Card Initialization
3-19
Turn on the power supply unit within the expansion cage only after powering the main cage and verifying that the control card has initialized properly, otherwise the cards in the expansion cages may not initialize properly. 2. Insert the peripheral cards completely into their card slots. See page 3-16, Rules for Inserting a Coral Circuit Card. Insert the cards fully, one by one, from right to left (slot# 1-10) in adjacent card slots, so that the installation corresponds with the uniform numbering plan. 3. On the front panel of the PS500 unit, verify that the green power indicator is lit, while the red alarm indicator is not lit.
Turn on the power supply unit within the expansion cage only after powering the main cage and the first expansion cage and verifying that the control card has initialized properly, otherwise the cards in the expansion cages may not initialize. 2. Insert the peripheral cards completely into their card slots. See page 3-16, Rules for Inserting a Coral Circuit Card. Insert the cards fully, one by one, from right to left (slot# 1-10) in adjacent card slots, so that the installation corresponds with the uniform numbering plan. Peripheral Interface Card Initialization 3. On the front panel of the PS500 unit, verify that the green power indicator is lit, while the red alarm indicator is not lit.
3.4
The BATTipx unit provides backup power to AC powered systems and is ordered separately by the customer if desired. If the installation does not include BATTipx units, skip to page 3-23, I/O Cable Installation.
Output voltages exists even if the AC power cord is disconnected from the AC mains receptacle. Turn the PS500 AC power switch to the OFF (downward) position before disconnecting the power cord connector from the PS500 AC power supply AC voltage receptacle. For each system cage, follow the battery backup procedure including the following stages: Operating the Battery Pack, on page 3-22 Charging the Battery Pack, on page 3-22 Testing the Battery Pack, on page 3-22
3-21
The batteries must be fully charged before proceeding. Allow at least 24 hours of system operation and call processing with batteries installed before continuing.
0
After connecting the backup batteries and after the system initializes properly, allow 24 hours of constant operation to charge the batteries. After charging, use a DVM to determine the output voltage of the battery pack by connecting the DVM probes to either terminal block. See page 7-53, Maintenance
3
Battery Backup (BATTipx) Test
The batteries must be fully charged before proceeding. Allow at least 24 hours of system operation and call processing with batteries installed before testing the batteries.
3
3-22
Coral IPx 500 Installation Manual
3.5
The I/O cables are connected to the cage when all the corresponding cards are in place. I/O connections are divided between circuit cards and auxiliary equipment. The Coral IPx 500 system I/O cables connection procedure varies depending on whether an MDFipx unit has been supplied with the system or whether an MDF is supplied separately by the customer. If the system includes an MDFipx, skip to page 3-24, I/O Connection for Systems with a Wall Mounted MDFipx. If the system includes a customer-supplied MDF, skip to page 3-28, I/O Connection for Systems with a Customer-Supplied MDF.
3-23
Each I/O cable has been fabricated such that it is long enough to reach its designated card connection on the top section of the cage. Verify that each cable is attached to the correct connection. 4. Mark each I/O cable near the connector on the card cage with the corresponding I/O connector identification on the Coral IPx 500 system (1-8 and auxiliary in the main cage; 1-10 in the expansion cage). 5. 6. 7. 8. 9. For information on external connections for peripheral card connection information (pinouts), refer to page 5-44, MDFipx Unit Supplied by the Manufacturer. For information on protection devices, refer to page 5-9, Protection Devices for the surge arrestor mounting procedure. I/O Cable Installation For information about peripheral device hardware connections, refer to Coral Terminal Equipment Installation Manual. Repeat Step 1 through Step 7 for all cages. Skip to page 3-30, Auxiliary Connections (IPx 500M).
3
3-24
Coral IPx 500 Installation Manual
Figure 3-5 MDFipx I/O Cables Ready for Connection to Coral IPx 500 Cage
3-25
3
3-26
Coral IPx 500 Installation Manual
Champ Connections
3-27
A 16-pair cable can facilitate the I/O connection. The remaining pins of the connector are not used. 3. Carefully route the connector end of the first cable through the I/O cable slot at the top of the rear panel of the cage. See Figure 3-6. For each installed card, insert the cable connector firmly onto the Coral IPx 500 I/O connector and tighten the screws. See Figure 3-8 for the cage-MDF connection.
Each I/O cable must be fabricated such that it is long enough to reach its designated card connection on the top section of the cage. Verify that each cable is attached to the correct connection. 4. Mark each I/O cable near the connector on the card cage with the corresponding I/O connector identification on the Coral IPx 500 system (1-8 and auxiliary in the main cage; 1-10 in the expansion cage). 5. After the MDF connections to the I/O cards of the cage are completed, connect the blocks to the MDF in accordance with the instructions provided by your MDF manufacturer. 6. I/O Cable Installation For information on external connections for peripheral card connection information (pinouts), refer to: Direct Pinout of the Champ/Card Connection, on page 5-36 or Block 66 MDF Connections, on page 5-40. 7. 8. 9. For information on protection devices, refer to page 5-9, Protection Devices for the surge arrestor mounting procedure. For information about peripheral device hardware connections, refer to Coral Terminal Equipment Installation Manual. Repeat Step 1 through Step 8 for all cages.
3
3-28
3-29
3
3-30
Coral IPx 500 Installation Manual
3.6
Installation Wrap-up
This section describes how to close all equipment and prepare the system for normal operation. 1. 2. 3. 4. 5. 6. 7. 8. 9. Assemble the top cover of the cage. See page 6-12, Assembling the Top Cover. Assemble the cage front door. See page 6-10, Assembling the Door. Close the cage front door. See page 6-8, Closing the Door. Close the battery pack cover, as described on page 7-57, Closing the Battery Pack Cover. Close the MDF cover. See page 5-28, Closing the MDFipx Cover. Repeat Step 1to Step 5 for all system cages. Remove any other items from the shipping containers. Remove all empty packages, crates, and debris. Verify that you have provided all of the necessary instructions and documentation to the system operator.
Once the system is completely installed and operating, it is no longer necessary to keep the shipping containers.
0
10. Allow 24 hours of constant operation to charge the batteries. Check the battery pack operation after charging, as described on page 3-22, Charging the Battery Pack and Testing the Battery Pack.
3-31
Installation Wrap-up
NOTES:
3
3-32
Coral IPx 500 Installation Manual
Installation Wrap-up
Chapter 4
Software Installation Procedure
4.1 Generic Feature Software ...................................4-1
Cor Coral
4.2 System Database Control ..................................4-5 4.3 MCP-IPx Status Display Codes........................4-13
4.1
0
Introduction
The Coral IPx 500 is delivered to the site with factory-loaded software on IMC8 card. The IMC8 card is a 8MB flash memory card. See page 8-23, IMC8 Card for details. The IMC8 card is installed on the MCP-IPx card. The software initialization procedure is described in page 3-7, Common Control Test. The IMC8 card contains three types of data: Generic Feature Software Version and Boot Code Authorization Database Backup The IMC8 card can be inserted into a PC slot using any PCMCIA application adapter for loading a new Coral software version. Whenever an updated version of the Coral IPx 500 software is released, the upgrade is delivered to the sites either on 3.5 diskettes, e-mail, or via other electronic media file transfer. The upgrade is contained in a self-extracting compressed file that is specific for the site. The upgraded generic feature software must be extracted by a PC using the FMprog tool, and then written from the PC hard disk into the IMC8 card. The FMprog is a tool for Coral dealers who install, upgrade and maintain Coral systems using flash memory how to install and operate the FMprog-Utility. Generic Feature Software Upgrade cards. See the FMprog PC-Utility Reference Manual. This reference manual describes
4-1
Use FMprog version 5.xx and above. Otherwise, the Coral will not initialize. The upgrade of the generic feature software involves three main steps: 1. 2. 3. Installing the FMprog-Utility (version 5.xx and later) Extracting the new Coral generic feature software file into the PC hard disk Programming the new generic software upgrade to the IMC8 card
The FMprog-utility can be used to backup the Coral software into PCMCIA cards. The backup file is in a binary format and includes all the software components of the specific Coral system from which it was copied, including the Coral generic software version, the switch authorization, and the database. Copies should be made and maintained at every customer site. Each site has its unique set of software configuration, including its main software version, switch authorization and database, as well as its specific Software Authorization Unit (SAU) information. Copies of all system files exist and are available for use via the FMprog-Utility, if they are needed. Use the FMprog-Utility to: Manage your new database versions Load the Coral generic version, authorization and database information on to flash memory cards Extract version, authorization, and database information from source files
Before each installation or removal of an IMC8 card from the Coral IPx 500, press the RESET button on the MCP-IPx card. Do not remove the IMC8 card from the MCP-IPx when P is illuminated. The MCP-IPx numeric status display indicates various operating and error states of the Coral IPx 500 system. A P appears during software installation or backup. To remove the IMC8 card from the Coral IPx 500 system: 1. 2. Press the Reset button on the MCP-IPx card. Press the Release button on the MCP-IPx card to remove the IMC8 card.
4
4-2
Coral IPx 500 Installation Manual
Before each installation or removal of an IMC8 card from the Coral IPx 500, press the RESET button on the MCP-IPx card. Do not remove the IMC8 card from the MCP-IPx when P is illuminated. The MCP-IPx numeric status display indicates various operating and error states of the Coral IPx 500 system. A P appears during software installation or backup. 1. 2. 3. 4. Press the Release button on the PCMCIA drive of the PC to remove the new IMC8 card. Press the Reset button on the MCP-IPx card. Press the Release button on the MCP-IPx card to remove the old IMC8 card. Write-Enable position. The IMC8 card should not be write-protected. See Figure 8-7 on page 8-24. 5. 6. 7. Insert the new IMC8 card containing the upgraded generic software version. Press the Reset button on the MCP-IPx card. Verify that the following two messages appear on the PI device: For SERVICE/SOFTWARE installation menu HIT <CTRL I> NOW ************************* CHK RAM END CHK RAM Custom Init Code... . . . Generic Feature Software Upgrade Verify that the Write-Protect tab (if provided) on the new IMC8 card is in the
4-3
The second message may appear after two or three minutes, following several short messages that appear during system start-up: CCS is on the air...... (ROOT) CCS xx.xx.xx Copyright (c) 2001-xxxx............... NAME - (site name) SAU # After the second message appears, the system has initialized properly and is capable of processing calls. After entering the password, the version level of the generic feature software is indicated where the x's appear in the line that reads CCS xx.xx.xx. 8. The new IMC8 card does not include a backup of the current database. To make a backup of the database, perform the procedure described in page 4-6, Saving to IMC8.
The Coral system automatically ceases call processing after 14 days for any of the following reasons: The SAU serial number does not match the corresponding CFD SAU serial number. The Coral generic version contained in the CFD is higher than the version that is authorized by the SAU. An SAU is removed from the 32GC front panel. Relevant system messages appear on the PI automatically warning that the system will not operate without the proper SAU. The program contained on the IMC8 permits the generic software to function even if the serial number of the SAU is incorrect, or the SAU is absent entirely. If, however, the Coral determines that the SAU is missing or not correct, a message appears during Generic Feature Software Upgrade the procedure warning that the system will not operate without the proper SAU. This provision allows the generic feature software and/or feature authorizations to be upgraded on an IMC8 card in another distant system, then installed at the proper system by replacing the existing IMC8 card from the other distant system containing the upgrade.
4
4-4
Coral IPx 500 Installation Manual
4.2
During normal system operation, the configuration database may be saved to a file on the IMC8 card for permanent storage. The system may also be programmed to save the database to IMC8 automatically on a daily basis, at a particular time. A saved database file may be loaded at any time into the system database memory. This is a way to restore the database into the RAM of a new MCP-IPx (and DBX) memory card. Once the database in the system has been constructed, copy the database onto the IMC8 card. For more detailed information, see Chapter 21 of the Program Interface Reference Manual.
4-5
Saving to IMC8
The Database Save feature allows the system database to be copied to IMC8 at any time. The procedure is as follows: 1. Verify that the system time and date are correct (press Control-T to check). Update through the Time and Date branch (Route: TIME) of the system database if necessary. 2. From the Database Flash menu press 0 to save the database to a file on the IMC8 card. The system prompts for the selection of a destination file number, either DB0.DEF or DB1.DEF, with: DEST FILE (0,1) - [0] The DB0.DEF file may be saved automatically at a preset time each day and so is usually more up-to-date than the DB1.DEF file. See page 4-11, Automatic Daily Backup. The DB1.DEF file is referred to as the technicians copy of the database, and should be saved each time installation or maintenance personnel make changes to the database. 3. Press 0 or 1, according to the table below, to begin saving the system database to a file. The default entry is 0 or DB0.DEF. Database File Name
DB0.DEF DB1.DEF
PI Entry
0 1
File Description
Backup automatically at a preset time Manual backup, typically used by a technician
4.
When the prompt EXECUTE (Y/N) - [N] appears, type Y to begin the save process, or N to cancel and return to the Database IMC8 menu. The PI command prompt (*:) will return immediately, but the system will process the command as a background (low priority) task.
Saving the database to a file generally takes several seconds. While the database is being saved, it is important to note that changes to the system configuration (such as: changing the system to Night Service, setting a Call Forward or Do Not Disturb instruction at a station, even turning on or off Background Music at a key set) are disabled until the database save process is completed. If the system is unable to save the database, one of several messages will be generated by the system. When the flash memory space is insufficient for saving the database (DBS), the following message will appear: NO SPACE FOR SAVING DATA BASE
4
4-6
When at least one of the flags cannot be recognized, the following message will appear: CORRUPTED DBS 5. When the backup is valid, the save operation continues with: Caution: Previous backup will be lost: Proceed with backup (Y/N) [N] Type Y to continue the save operation. The following message appears: SAVING........ If the backup file is saved successfully, the following message appears: SAVE OK..... If the backup file save operation fails, the following message appears: SAVE FAILED!! During the save operation, no database updating will occur.
4-7
Loading the database from IMC8 generally takes several minutes. During this process, the Coral system is non-operational. Loading a database can be useful for installing the database of an existing system into the database memory of another system that will have a substantially similar configuration. Similarly, a database can be created by programming a system off-line at another location (perhaps at the distributor's facilities). The database can then be loaded at a convenient time at the intended site.
Loading a database from IMC8 into the system database memory destroys the original database information stored in the database memory and overwrites it with information in the IMC8 database file. Once overwritten, the original database cannot be recovered. 1. From the Database Flash Menu, press 1 to load a database from IMC8. The system will display the following message: CAUTION: Database contents will be lost & system will restart !!! Proceed with restore (Y/N) ? [N] 2. If Y is selected, the system prompts to select a source file number, either DB0.DEF or DB1.DEF with: FILE (0/1) - [0] 3. Press 0 or 1, according to the table below, to begin loading the database stored in IMC8. System Database Control Database File Name
DB0.DEF DB1.DEF
PI Entry
0 1
File Description
Daily backup automatically at a preset time Technician copy for manual backup
The following prompt appears: EXECUTE (Y/N) - [N] 4. If you type Y, the system goes through the following retrieval conditions check sequence: a. Verify that the internal flags are present in the database to be loaded.
4
4-8
b. Verify that the database is not corrupted (the system executes the checksum test procedure). If the procedure checking the database (DBS) retrieval conditions found the above conditions fulfilled, the following message will appear: Restore DBS....... Upon finishing the restoring procedure, the system reports: Restore Successful Next, the system will execute the partial initialization. If the conditions mentioned above were not met, one of the following messages will be displayed: Operation denied DB0.DEF is not O.K. or Operation denied DB1.DEF is not O.K. If only one backup file was present when the technician requested DB1.DEF retrieval, the following message appears: Operation denied, Load DBS available only to DB0.DEF 5. Press Y to begin loading the database, or press N to return to the Database menu. Loading the database from a file generally takes several minutes. When the database has been loaded, the system performs a partial initialization and begins processing calls.
4-9
4
4-10
Coral IPx 500 Installation Manual
4-11
Performing the following procedure will erase the Flash DBS backup. Before erasing, verify that the database is no longer needed. 1. From the Database menu, press 4 to erase the flash memory. The following prompt appears: Proceed with Erase (0/1/A/N/) ? [N] 2. Specify one of the options, as follows: 0 - erases DB0.DEF. 1 - erases DB1.DEF. A - erases both DB0.DEF and DB1.DEF. N - cancels the operation. After you specify 0, 1, or A, the following message appears: Erasing .. Upon completion of the erasing the following message appears: Erase Completed .... If the erasing operation was not successful the following message appears: Erase failed !!
4
4-12
Coral IPx 500 Installation Manual
4.3
Do not remove the IMC8 card from the MCP-IPx when P is illuminated. All other error status indications generally indicate a more serious problem, and they are likely to be accompanied by considerable system malfunction. If an error indication does not appear to affect system operation, save the database to DB0.DEF immediately. Follow the instructions in Saving to IMC8 on page 4-6. When the system can be restarted without disrupting service, press the RESET push button on the front panel of the MCP-IPx.
4-13
Pressing RESET interrupts all calls in progress and causes the system to initialize, possibly discarding the database information stored in the database memory and reloading the database from IMC8. Other error symptoms will assist maintenance personnel in finding the cause of the fault.
Table 4-1 MCP-IPx Status Display Code
Status Display
. 0 1,2,3,4,5,6 b C E F L P Normal System Operation
System Status
Off-Line Monitor/Diagnostics Mode Appear Briefly During Initialization Lithium Backup Battery (MCP-IPx or DBX) Low Flash Memory (IMC8) Checksum Error Map RAM, Coding PROM, or Memory Configuration Error AC Fail Active (System halted due to power fluctuation)
4
4-14
Coral IPx 500 Installation Manual
Chapter 5
External Connections
Cor Coral
5.2 External Equipment .............................................5-3 5.3 Protection Devices .............................................5-9 5.4 Power Fail (PF) Transfer Circuits ......................5-15 5.5 Data Communication Ports...............................5-19 5.6 MDFipx Units....................................................5-21 5.7 Peripheral Card with Champ Connections .......5-35 5.8 Peripheral Card with RJ-45 DA-15S Connect...5-73
5.1
This chapter describes the MDF and the pinout connections to the cage and external equipment. For hardware installation instructions, refer to Hardware Installation Procedure.
The MDF may be factory supplied by the manufacturer and installed in some countries only. For more information, see page 5-21, MDFipx Units. The MDF is often located adjacent to other signaling systems, such as: Paging and public address systems Voice messaging systems Alarm and monitoring systems Closed circuit television Property management systems Building and energy management systems
Therefore, care should be taken to plan the MDF layout before fastening components to the wall or mounting surface, such as: Trunk circuits Wired and wireless station equipment Main Distribution Frame (MDF) Database programming terminals Report printers Music and/or audio sources External public address or paging equipment Recording devices
Connections to most telecommunications interfaces of the Coral IPx 500 cabinet are made via standard 25 pair Input/Output (I/O) connectors located on the top panel of the peripheral cards. Individual trunk and station interface circuits may then be terminate trunk circuits, station wiring, and other external equipment. See Figure 5-1. cross-connected from the Coral IPx 500 I/O punch blocks to other punch blocks that
External Connections
5-1
In some cases, connections are made via RJ-45 or DA-15S connectors onto the top panel of a Coral circuit card (for example, the UGWipx, UDTipx, PRI-23ipx, T1ipx, PRI-30ipx, and 30Tipx digital trunk interfaces). See page 5-73, Peripheral Card with RJ-45 DA-15S Connections. Similarly, the KB0 database Programming Interface (PI) port appears on a DB9 connector on the MCP-IPx Common Control card. Plan for permanent wiring to these card types accordingly.
Tip:
It is recommended to terminate all the I/O connectors available in the system on punch blocks at the MDF even if some cables are not initially used. This saves time and effort when the system expands.
Figure 5-1 Connecting via the MDFipx
Champ Connections
5
5-2
Coral IPx 500 Installation Manual
5.2
1
External Equipment
Station Equipment
Wired Stations
Connections to Coral IPx 500 system station equipment are established by cross-connecting the station circuit from the appropriate Coral IPx 500 I/O cable punch block to the corresponding station wiring punch block. Table 5-1 lists the various station interface cards available for the Coral IPx 500 system, the type of station equipment that the card supports, and the number of wire pairs required by the station interface. Station wiring between the Coral IPx 500 system MDF and the station equipment should contain at least two, and preferably three wire pairs to ensure adequate wiring capacity. At the station location, the station wiring should be terminated with a modular, six position, telephone jack, containing at least four conductors (pins 2, 3, 4, and 5). Figure 5-2 illustrates typical jack configurations with wire designations for four station types: 2-wire single-line telephones SLT and digital station sets (FlexSet, APDL, CPA, GKT, DKT, DST) need only connect Tip [T] and Ring [R] or <UpA> and <UpB> as shown. FlexSet 280 series or FlexSet APDL units with PEX or PEX+APA, DKT 2000 sets with PEX or APA; need an extra 2 wires when power is supplied through the line connector. The polarity of this connection is irrelevant. When using the TPS (single unit Telephone Power Supply), no additional wires are required. Manual. To prevent a potential shock hazard to station users and damage to the system, make sure that station circuits extended over cables that exit the building are adequately protected from lightning and surge currents. See page 5-9, Protection Devices for protective device specifications. External Equipment For peripheral device installation, refer to the Coral Terminal Equipment Installation
External Connections
5-3
Pairs Required
1
Standard Single-Line Telephone (SLT) Sets, SLT Sets with Message Waiting Lamp FlexSet, APDL, CPA, GKT, DKT*, DST*, APA, PEX, PEX+APA FlexSet 280 series with PEX, FlexSet 280S/APDL with PEX or PEX+APA, * DKT 2000/APDL with PEX or APA, CPA; for optional external power via line connector pins 2 and 5 (see Coral Terminal Equipment Installation Manual).
8SFTipx, 16SFTipx
RBS (Radio Base Station) for CoralAIR* wireless handset RBS (Radio Base Station) for Coral FlexAir wireless handset LAN connection with power over LAN type-A
2 4
2SKWsl, 4SKWsl, and 8SKKsl cards with the suffix sl are for use in slots 1,2,3 of the Coral IPx 500M main cage only.
5
5-4
Coral IPx 500 Installation Manual
External Equipment
654321
Pin 2 Black DT (DTR), FlexSet/DKT + 48VDC Pin 3 Red AR (DRT), <UpB> [R]
Pin 5 Yellow DR (DRR), FlexSet/DKT - 48VDC Pin 4 Green AT (DTT), [T] <UpA> Pin 3 Red AR (DRT), <UpB> [R] Pin 4 Green AT (DTT), [T] <UpA>
Wht / Blu AT (DTT), [T] <UpA> Blu / Wht AR (DRT), [R] <UpB>
Wht / Blu AT (DTT), [T] <UpA> Blu / Wht AR (DRT), [R] <UpB>
TIA T568A
External Connections
5-5
External Equipment
Related Documentation
For further information about Coral voice terminals not covered by this section, consult the following documentation. Station Type
CoralAIR (wireless) handset, SKW, RBS FlexAir (wireless) handset, SKK, RBS IP device FlexSet-IP 280S, Coral Teleport FlexIP SoftPhone Peripheral device DKT/DST/DPEM Peripheral device FlexSet 120/280/APDL series
Manual
CoralAIR (Wireless Systems) Installation Manual CN7245-7131301 FlexAir (Wireless Systems) Installation Manual
Coral I, II, III Installation Manual, Chapter 11, CN7244-7182604 Coral Terminal Equipment Installation Manual
5
5-6
Coral IPx 500 Installation Manual
External Equipment
Trunk Circuits
Generally, trunk circuits are connected to the Coral IPx 500 system simply by cross-connecting the trunk interface circuit of a Coral IPx 500 trunk card to the point of demarcation where the trunk circuits from the Telephone utility Company (TELCO) appear. For more specific data regarding all trunk types supported by the Coral IPx 500 systems, refer to page 10-7, Peripheral Card Description. Refer also to the Coral Service and Peripheral Cards Installation Manual. Protective devices are regularly provided by the TELCO on circuits originating outside the building. Determine if the TELCO protective devices meet the specifications provided in page 5-9, Protection Devices, and if necessary, install secondary protector devices which meet these specifications. To be effective, the protective devices, whether TELCO or customer provided, must be grounded to the same ground point as the Coral IPx 500 system. Figure 5-3 illustrates typical trunk circuit wiring from building entrance to the Coral IPx 500 system.
CORAL SYSTEM
Ground Terminal I/O Champ Connector
Bridging Clips
Earth Ground
External Connections
5-7
External Equipment
Ground Bus
Auxiliary Connections
Table 5-2 lists the auxiliary connection pinout. The auxiliary connector is located at the top left of the Coral IPx 500M main cage. Connections to the auxiliary are made with a standard 25 pair Input/Output ChampTM connector. Individual auxiliary interface circuits may then be cross-connected from the Coral IPx 500 I/O punch blocks to other punch blocks that terminate music circuits and relay wiring, etc.
Connector
Expansion KB1, KB2, KB3 Music Page Relays
Remarks
Used with Coral IPx 500X/800X Expansion cages, only See Table 9-4, on page 9-58 for pinout See Figure 9-13, on page 9-64 for details See Figure 9-17 and Figure 9-17, on page 9-74 for details See Table 9-4, on page 9-58 for relays definition
5
5-8
Coral IPx 500 Installation Manual
External Equipment
5.3
0
Protection Devices
Any circuit connected to the Coral system that is exposed to lightning or electrical hazards must be protected with approved lightning and surge protection devices to avoid potentially lethal hazards to all users.
.
Secondary protection devices should be installed on any circuit requiring primary lightning protection, which connects electrically to an interface of the Coral system. Lightning and over-voltage arrestors are used to protect the user and the system from lightning and other electrical hazards that may occur on external circuits connected to the system. Any cable that passes through open air, under open ground (i.e. across parking lots, fields, road beds, etc.), across a bridge, or along the exterior or under the non-metallic roof of a building, is exposed to lightning and electrical hazards. Telephone circuit protection devices fall into two distinct design categories: Primary (lightning) protection devices that limit voltages on a telephone circuit below levels which do not present a hazard to the user. (Table 5-3 lists minimum specifications). telephone circuit to prevent damage to electronic equipment. Table 5-4 lists the specifications. Primary protection absorbs the major impact of infrequent, but dangerous, catastrophic surges, while secondary protection suppresses constantly occurring impulses. These impulses, while not dangerous, can cripple valuable, and in many cases, essential, communication facilities. Protection Devices Secondary (surge and impulse) protectors that further limit voltages on a
External Connections
5-9
Generally, leased or switched circuit facilities provided by the local telephone utility company are equipped with primary protection devices installed with the circuit. However, privately owned aerial or buried cable feeding from one building to another may not be equipped with protection devices. Always consult with whomever provided the circuits to determine whether protection devices are present, and if so, what type. Never assume that protection devices have been provided by another party, or that existing protection devices are adequate. The secondary protection must include a leakage current protector in series with every wire, tip and ring, on every port that is either connected to the public telephone network, or to any cable located outdoors. The requirement is in accordance with UL Specification 60950, Third Edition or CSA C22.2 No. 60950. The required protectors can be mounted directly on a 66 block in the MDF.
Table 5-3 Telephone Circuit Primary Lightning / Surge Arrestor Device Specifications
Specification
Construction Primary Element Fail-safe Metallic Shunt Vent Safe Spark Gap Heat Coil (recommended) Clamp Points (per REA PE-80) DC. 2kV/S. 100V/S 10kV/S Vent Safe @ 100V/S DC Impulse Current (8x20S wave) AC Discharge Current (60Hz/1S) DC Holdover (per IEEE 465.1)
Measurement
3 Electrode Gas Tube 1.0 to Ground Max. Per UL 497 1.0A 100 Sec. Max.
350VDC Max. 400VDC Max. 500VDC Max. 800VDC Max. 1600VDC Max. 10KA Nom. 10A Nom. 160VDC Max.
5
5-10
Coral IPx 500 Installation Manual
Protection Devices
Device Type
Specification
Clamp Points DC. 2kV/S 100V/S 10kV/S Response Time Series Resistance Acceptance Voltage Rating
Measurement
Surge/Impulse Protector
230VDC Max. 230VDC Max. 100VDC Max 30VDC Max. 5nS Max. 15 Max. UL Listed 600VDC Min. 350mA Max.
External Connections
5-11
Protection Devices
Figure 5-4 Magazine with 10 Surge Arrestor and Voltage Protector Units
1 2
5 6
7 8
10
5
5-12
Coral IPx 500 Installation Manual
Protection Devices
Step Use a Surge Voltage Protector for cross-connected telephone circuits only.
Step
Mount a Magazine 10 Surge Arrestor on each MDF disconnection strip used for telephone circuit cross-connections. (CN# 7244-3190009)
External Connections
5-13
Protection Devices
NOTES:
5
5-14
Coral IPx 500 Installation Manual
Protection Devices
5.4
With the installation of trunk cards to support the PF (Power Fail) transfer option, four trunks per trunk card (two trunks per 8TPFsl) may be directed to station sets if power to the Coral IPx 500 system is interrupted. This arrangement, referred to as power failure transfer, completely bypasses the system, allowing specific stations to originate outgoing calls and/or continue answering incoming calls.
0
Physical Connection
Stations
The SLT (single line telephone) set can be used as a power failure station. Figure 5-6 illustrates wiring interconnections between the trunk card, station card, and a single line station set.
Coral FlexSet, GKT, DKT, and DST cannot be used as power failure stations.
Trunks
In the Coral IPx 500 system, the following analog trunk peripheral cards support power fail transfer: The following four-trunk cards, each provide four (4) ports with PF transfer connections: (and 4T-Csl, 4T-CIDsl, 4TPFsl, 4TMR-PFsl in slots 1,2,3 of the main cage) The following eight-trunk cards, each provide four (4) ports with PF transfer connections: 8T-Cipx, 8T-CIDipx (and 8T-Csl, 8T-CIDsl in slots 1,2,3 of the main cage) NOTE: only circuits 2, 3, 4, and 5 support power failure transfer connections. The 8TPFsl card (in slots 1, 2, and 3 of the main cage), provides two (2) ports with power failure (PF) transfer circuits. NOTE: only circuits 4 and 5 support power failure transfer connections. For further Information on these trunk interface cards, see the Coral Service and Peripheral Cards Installation Manual. Power Fail (PF) Transfer Circuits 4T-Cipx, 4T-CIDipx, 4TMR-PFipx, 4TMR-PF-Gipx, 4TMR/S-50/16-PF-Gipx
External Connections
5-15
Database Programming
To use the power fail transfer features of the Coral system, the station dial numbers, to which power fail trunks are transferred, must be entered in the system database. Refer to Power Fail Trunk Definition in Chapter 8 of the Program Interface Reference Manual for more information.
DEST
Set this parameter to determine the power fail station system dial number to be connected to the trunk during power failure.
5
5-16
Coral IPx 500 Installation Manual
Lightning Protection
Red R (ring)
Modular Jack
Green T (tip)
1 4 7 *
2 5 8 0
3 6 9 #
External Connections
5-17
NOTES:
5
5-18
Coral IPx 500 Installation Manual
5.5
External Connections
5-19
Table 5-5 DKT2000 with APA/APDL RS-232E (V.24) Interface Module Pin Functions
Pin Designation
Transmit Data Receive Data Request to Send Clear to Send Data Set Ready Signal Ground Carrier Detect Data Terminal Ready
Pin #
2 3 4 5 6 7 8 20
Function
Input to APA/APDL Output from APA/APDL Input to APA/APDL Output from APA/APDL Output from APA/APDL Output from APA/APDL Input to APA/APDL
NC 9 Clear To Send (CTS) 8 Request To Send (RTS) 7 Data Set Ready (DSR) 6 Signal Ground (GND) 5 Data Terminal Ready (DTR) 4 Transmit Data (TR) 3 Receive Data (RD) 2 Data Carrier Detector (DCD) 1
Figure 5-7 FlexSet 80 (GKT ) or FlexSet 280S/APDL with APA or PEX+APA RS-232E (v.24) Pin Functions
GKT RS-232
1 8 8
To GKT RS-232
5
5-20
Coral IPx 500 Installation Manual
5.6
0
MDFipx Units
Supplied by the Manufacturer
MDFipx Configurations
The MDFipx can be supplied in any one of the configurations provided in Table 5-6.
The MDFipx is installed in some countries only. For more information, please contact the manufacturers representative.
Table 5-6 MDFipx Configurations
Configuration
Description
1MDFipx
Includes Krone blocks, cables, and Champ connectors attached. Includes Krone blocks, cables, and Champ connectors attached. Includes Krone blocks, cables, and Champ connectors attached. Includes Krone blocks, cables, and Champ connectors attached. Includes Krone blocks and Champ connectors provided separately. Includes Krone blocks and Champ connectors provided separately.
1MDFipx
2MDFipx
2MDFipx
IPx 500X
Figure 5-8 and Figure 5-9 display the single and double MDFipx units with the cover attached. Figure 5-3 on page 5-7 illustrates typical circuit wiring from building entrance to the Coral IPx 500 system. 1MDFipx - single unit, used for Coral I/O block.
External Connections
5-21
1MDFipx
2MDFipx
5
5-22
Coral IPx 500 Installation Manual
External Connections
5-23
5
5-24
Coral IPx 500 Installation Manual
Table 5-7 Main Cage Champ to Krone Connections and Color Codes
Main Cage Krone Block Pairs Block Slot 1 1 1 bl 25 2 1/2 o/w 15 3 2 gy 21 4 2/3 gn/w 11 5 3 bl/br 17 6 4 bl 25 7 4/5 o/w 15 8 5 gy 21 9 5/6 gn/w 11 10 6 bl/br 17 11 7 bl 25 12 7/8 o/w 15 13 8 gy 21 14 8/Aux gn/w 11 15 Aux bl/br 17 w 50 w 40 w 46 w 36 w 42 w 50 w 40 w 46 w 36 w 42 w 50 w 40 w 46 w 36 w 42 o 24 o/gn 14 bl/w 20 gn/br 10 bl/gy 16 o 24 o/gn 14 bl/w 20 gn/br 10 bl/gy 16 o 24 o/gn 14 bl/w 20 gn/br 10 bl/gy 16 2 w 49 w 39 w 45 w 35 w 41 w 49 w 39 w 45 w 35 w 41 w 49 w 39 w 45 w 35 w 41 gn 23 o/br 13 bl/o 19 bl 25 o/wh 15 gn 23 o/br 13 bl/o 19 bl 25 o/wh 15 gn 23 o/br 13 bl/o 19 bl 25 o/w 15 3 w 48 w 38 w 44 w 50 w 40 w 48 w 38 w 44 w 50 w 40 w 48 w 38 w 44 w 50 w 40 br 22 o/gy 12 bl/gn 18 o 24 o/gn 14 br 22 o/gy 12 bl/gn 18 o 24 o/gn 14 br 22 o/gy 12 bl/gn 18 o 24 o/gn 14 4 w 47 w 37 w 43 w 49 w 39 w 47 w 37 w 43 w 49 w 39 w 47 w 37 w 43 w 49 w 39 gy 21 gn/w 11 bl/br 17 gn 23 o/br 13 gy 21 gn/w 11 bl/br 17 gn 23 o/br 13 gy 21 gn/w 11 bl/br 17 gn 23 o/br 13 5 w 46 w 36 w 42 w 48 w 38 w 46 w 36 w 42 w 48 w 38 w 46 w 36 w 42 w 48 w 38 bl/w 20 gn/br 10 bl/gy 16 br 22 o/gy 12 bl/br 20 gn/br 10 bl/gy 16 br 22 o/gy 12 bl/w 20 gn/br 10 bl/gy 16 br 22 o/gy 12 6 w 45 w 35 w 41 w 47 w 37 w 45 w 35 w 41 w 47 w 37 w 45 w 35 w 41 w 47 w 37 bl/o 19 bl 25 o/wh 15 gy 21 gn/w 11 bl/o 19 bl 25 o/wh 15 gy 21 gn/w 11 bl/o 19 bl 25 o/wh 15 gy 21 gn/w 11 7 w 44 w 50 w 40 w 46 w 36 w 44 w 50 w 40 w 46 w 36 w 44 w 50 w 40 w 46 w 36 8 bl/gn 18 or 24 o/gn 14 bl/w 20 gn/br 10 bl/gn 18 or 24 o/gn 14 bl/w 20 gn/br 10 bl/gn 18 or 24 o/gn 14 bl/w 20 gn/br 10 w 43 w 49 w 39 w 45 w 35 w 43 w 49 w 39 w 45 w 35 w 43 w 49 w 39 w 45 w 35 bl/br 17 gn 23 o/br 13 bl/o 19 w 42 w 48 w 38 w 44 bl/gy 16 br 22 o/gy 12 bl/gn 18 w 41 w 47 w 37 w 43 bl/br 17 gn 23 o/br 13 bl/o 19 w 42 w 48 w 38 w 44 bl/gy 16 br 22 o/gy 12 bl/gn 18 w 41 w 47 w 37 w 43 bl/br 17 gn 23 o/br 13 bl/o 19 9 w 42 w 48 w 38 w 44 10 bl/gy 16 br 22 o/gy 12 bl/gn 18 w 41 w 47 w 37 w 43
bl- blue w - white o - orange gn - green br - brown gy - grey MDFipx Units Supplied by the Manufacturer External Connections
5-25
Table 5-8 Expansion Cage - Champ to Krone Connections and Color Codes
Block Slot 1 bl 25 2 1/2 o/w 15 3 2 gy 21 4 2/3 gn/w 11 5 3/10 bl/br 17 6 4 bl 25 7 4/5 o/w 15 8 5 gy 21 9 5/6 gn/w 11 10 6/10 bl/br 17 11 7 bl 25 12 7/8 o/w 15 13 8 gy 21 14 8/9 gn/w 11 15 9/10 bl/br 17 16 10 bl 25 w 50 w 40 w 46 w 36 w 42 w 50 w 40 w 46 w 36 w 42 w 50 w 40 w 46 w 36 w 42 w 50 o 24 o/gn 14 bl/w 20 gn/br 10 bl/gy 16 o 24 o/gn 14 bl/w 20 gn/br 10 bl/gy 16 o 24 o/gn 14 bl/w 20 gn/br 10 bl/gy 16 o 24 2 w 49 w 39 w 45 w 35 w 41 w 49 w 39 w 45 w 35 w 41 w 49 w 39 w 45 w 35 w 41 w 49 gn 23 o/br 13 bl/o 19 bl 25 o/wh 15 gn 23 o/br 13 bl/o 19 bl 25 o/wh 15 gn 23 o/br 13 bl/o 19 bl 25 o/wh 15 gn 23 3 w 48 w 38 w 44 w 50 w 40 w 48 w 38 w 44 w 50 w 40 w 48 w 38 w 44 w 50 w 40 w 48 br 22 o/gy 12 bl/gn 18 o 24 o/gn 14 br 22 o/gy 12 bl/gn 18 o 24 o/gn 14 br 22 o/gy 12 bl/gn 18 o 24 o/gn 14 br 22 4
Expansion Cage Krone Block Pairs 5 w 47 w 37 w 43 w 49 w 39 w 47 w 37 w 43 w 49 w 39 w 47 w 37 w 43 w 49 w 39 w 47 gy 21 gn/w 11 bl/br 17 gn 23 o/br 13 gy 21 gn/w 11 bl/br 17 gn 23 o/br 13 gy 21 gn/w 11 bl/br 17 gn 23 o/br 13 gy 21 w 46 w 36 w 42 w 48 w 38 w 46 w 36 w 42 w 48 w 38 w 46 w 36 w 42 w 48 w 38 w 46 bl/br 20 gr/br 10 bl/gy 16 br 22 o/gy 12 bl/br 20 gr/br 10 bl/gy 16 br 22 o/gy 12 bl/br 20 gr/br 10 bl/gy 16 br 22 o/gy 12 bl/br 20 6 w 45 w 35 w 41 w 47 w 37 w 45 w 35 w 41 w 47 w 37 w 45 w 35 w 41 w 47 w 37 w 45 bl/o 19 bl 25 o/wh 15 gy 21 gn/w 11 bl/o 19 bl 25 o/wh 15 gy 21 gn/w 11 bl/o 19 bl 25 o/wh 15 gy 21 gn/w 11 bl/o 19 7 w 44 w 50 w 40 w 46 w 36 w 44 w 50 w 40 w 46 w 36 w 44 w 50 w 40 w 46 w 36 w 44 8 bl/gn 18 or 24 o/gn 14 bl/w 20 gn/br 10 bl/gn 18 or 24 o/gn 14 bl/w 20 gn/br 10 bl/gn 18 or 24 o/gn 14 bl/w 20 gn/br 10 bl/gn 18 w 43 w 49 w 39 w 45 w 35 w 43 w 49 w 39 w 45 w 35 w 43 w 49 w 39 w 45 w 35 w 43 bl/br 17 gn 23 o/br 13 bl/o 19 gn/w 11 bl/br 17 gn 23 o/br 13 bl/o 19 o/br 13 bl/br 17 gn 23 o/br 13 bl/o 19 o/w 15 bl/br 17 9 w 42 w 48 w 38 w 44 w 36 w 42 w 48 w 38 w 44 w 38 w 42 w 48 w 38 w 44 w 40 w 42 10 bl/gy 16 br 22 o/gy 12 bl/gn 18 gr/br 10 bl/gy 16 br 22 o/gy 12 bl/gn 18 o/gy 12 bl/gy 16 br 22 o/gy 12 bl/gn 18 o/gn 14 bl/gy 16 w 41 w 47 w 37 w 43 w 35 w 41 w 47 w 37 w 43 w 37 w 41 w 47 w 37 w 43 w 39 w 41
5
5-26
Coral IPx 500 Installation Manual
Step
Pull cover up
Step
External Connections
5-27
Insert the top flaps of the MDFipx cover into the mating grooves of the MDF frame. Push the MDFipx cover down until it snaps shut.
Step
Step
5
5-28
Coral IPx 500 Installation Manual
External Connections
5-29
1.
Fabricate nine I/O cables for the main cage or ten I/O cables for the expansion cage as follows (see Figure 5-15): a. Determine the route of each I/O cable from the MDFipx to the relevant peripheral card connection on the top section of the cage. Measure the longest route taken by each cable. b. Fabricate the Champ cable connection according to the color code provided in Table 5-7 on page 5-25 (for the main cage) and Table 5-8 on page 5-26 (for the expansion cage).
2. 3.
Route the other end of the I/O cables through the MDF opening. See Figure 5-15. Attach the end of the cable that includes the Krone blocks to the MDFipx frame.
5-30
Attaching the disconnecting strips: The Krone block disconnecting strip is attached to the MDF frame by easing it onto the two metal tabs protruding from the MDF frame. The disconnecting strip will snap into place when inserted completely into the slot. Removing the disconnecting strips: To remove the disconnecting strips (if necessary), insert a thin screw driver between the MDF chassis and the outer side of the disconnecting strip tab. Apply slight pressure to release the tab and slide the strip out. 4. 5. Extract the individual wires of the cable(s) such that they protrude over the Krone blocks. For each peripheral card, connect the individual wires of the Champ cables to the Krone block with a punch tool according to the color code provided in Table 5-7 and Table 5-8. For the main cage, connect the individual wires of the auxiliary connector to the Krone block with a punch tool according to the color code provided in Table 5-7. 6. Verify that the final MDFipx cable assembly is identical to the configuration displayed in Figure 5-16.
External Connections
5-31
Step
Step
Step
Insert wires into first krone block with punch tool as specified.
Step
Repeat steps 3&4 until all krone blocks have been mounted.
5
5-32
Coral IPx 500 Installation Manual
Figure 5-16 I/O Cables Routed from the Coral IPx 500 Cage to the MDFipx
Auxiliary
32
IPx 500M
10
98
3 2
IPx 500X
External Connections
5-33
NOTES:
5
5-34
Coral IPx 500 Installation Manual
5.7
Table 5-9 Peripheral Card Connection Information
Information Provided
These tables show the direct pinout of the (I/O) connector (Champ 50) connected to the card. These tables show the Block 66 MDF connections. These tables show the pinout of the MDFipx.
on page 5-40
MDFipx
on page 5-44
External Connections
5-35
Table 5-11
on page 5-38
Table 5-12
on page 5-39
5
5-36
Coral IPx 500 Installation Manual
Pin
25 50 24 49 23 48 22 47 21 46 20 45 19 44 18 43 17 42 16 41 15 40 14 39 13 38 12 37 11 36 10 35 9 34 8 33 7 32 6 31 5 30 4 29 3 28 2 27 1 26
8SLSipx
ST0 SR0 ST1 SR1 ST2 SR2 ST3 SR3 ST4 SR4 ST5 SR5 ST6 SR6 ST7 SR7
16SLSipx
ST0 SR0 ST1 SR1 ST2 SR2 ST3 SR3 ST4 SR4 ST5 SR5 ST6 SR6 ST7 SR7 ST8 SR8 ST9 SR9 ST10 SR10 ST11 SR11 ST12 SR12 ST13 SR13 ST14 SR14 ST15 SR15
8SFTipx,
B0 A0 B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 B6 A6 B7 A7
16SFTipx
B0 A0 B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 B6 A6 B7 A7 B8 A8 B9 A9 B10 A10 B11 A11 B12 A12 B13 A13 B14 A14 B15 A15
External Connections
5-37
Pin
8T-Cipx, 8T-CIDipx
TT0 TR0 TT1 TR1 TT2 TR2 STT2* STR2* SCT2* SCR2* TT3 TR3 STT3* STR3* SCT3* SCR3* TT4 TR4 STT4* STR4* SCT4* SCR4* TT5 TR5 STT5* STR5* SCT5* SCR5* TT6 TR6 TT7 TR7
4TBRipx
8TBRipx, 8TBRPipx
T(-) 0 T(+) 0 R(+) 0 R(-) 0 T(-) 1 T(+) 1 R(+) 1 R(-) 1 T(-) 2 T(+) 2 R(+) 2 R(-) 2 T(-) 3 T(+) 3 R(+) 3 R(-) 3 T(-) 4 T(+) 4 R(+) 4 R(-) 4 T(-) 5 T(+) 5 R(+) 5 R(-) 5 T(-) 6 T(+) 6 R(+) 6 R(-) 6 T(-) 7 T(+) 7 R(+) 7 R(-) 7
4TWLipx
25 50 24 49 23 48 22 47 21 46 20 45 19 44 18 43 17 42 16 41 15 40 14 39 13 38 12 37 11 36 10 35 9 34 8 33 7 32 6 31 5 30 4 29 3 28 2 27 1 26
TT0 TR0 STT0* STR0* SCT0* SCR0* TT1 TR1 STT1* STR1* SCT1* SCR1* TT2 TR2 STT2* STR2* SCT2* SCR2* TT3 TR3 STT3* STR3* SCT3* SCR3*
T(-) 0 T(+) 0 R(+) 0 R(-) 0 T(-) 1 T(+) 1 R(+) 1 R(-) 1 T(-) 2 T(+) 2 R(+) 2 R(-) 2 T(-) 3 T(+) 3 R(+) 3 R(-) 3
TT0 TR0
TT1 TR1
TT2 TR2
TT3 TR3
STT, STR, SCT and SCR are power failure transfer connections. See Section 5.4 on page 5-15 for power failure transfer wiring interconnections diagram and database programming.
5
5-38
Table 5-12 Champ 50 Connector - Trunk Interface Card Pinout (Main Cage Slot# 1,2,3)
Pin
4TEMsl
4TWLsl
STT, STR, SCT and SCR are power failure transfer connections. See Section 5.4 on page 5on page 5-15 for power failure transfer wiring interconnections diagram and database programming.
External Connections
5-39
25 50 24 49 23 48 22 47 21 46 20 45 19 44 18 43 17 42 16 41 15 40 14 39 13 38 12 37 11 36 10 35 9 34 8 33 7 32 6 31 5 30 4 29 3 28 2 27 1 26
TT0 TR0 STT0* STR0* SCT0* SCR0* TT1 TR1 STT1* STR1* SCT1* SCR1* TT2 TR2 STT2* STR2* SCT2* SCR2* TT3 TR3 STT3* STR3* SCT3* SCR3*
ETT0 ETR0 ERT0 ERR0 E0 SG0 M0 SB0 ETT1 ETR1 ERT1 ERR1 E1 SG1 M1 SB1 ETT2 ETR2 ERT2 ERR2 E2 SG2 M2 SB2 ETT3 ETR3 ERT3 ERR3 E3 SG3 M3 SB3
TT3 TR3
TT4 TR4 STT4* STR4* SCT4* SCR4* TT5 TR5 STT5* STR5* SCT5* SCR5* TT6 TR6 TT7 TR7
TT0 TR0 TT1 TR1 TT2 TR2 STT2* STR2* SCT2* SCR2* TT3 TR3 STT3* STR3* SCT3* SCR3* TT4 TR4 STT4* STR4* SCT4* SCR4* TT5 TR5 STT5* STR5* SCT5* SCR5* TT6 TR6 TT7 TR7
T(-) 0 T(+) 0 R(+) 0 R(-) 0 T(-) 1 T(+) 1 R(+) 1 R(-) 1 T(-) 2 T(+) 2 R(+) 2 R(-) 2 T(-) 3 T(+) 3 R(+) 3 R(-) 3
T(-) 0 T(+) 0 R(+) 0 R(-) 0 T(-) 1 T(+) 1 R(+) 1 R(-) 1 T(-) 2 T(+) 2 R(+) 2 R(-) 2 T(-) 3 T(+) 3 R(+) 3 R(-) 3 T(-) 4 T(+) 4 R(+) 4 R(-) 4 T(-) 5 T(+) 5 R(+) 5 R(-) 5 T(-) 6 T(+) 6 R(+) 6 R(-) 6 T(-) 7 T(+) 7 R(+) 7 R(-) 7
TT0 TR0
TT1 TR1
TT2 TR2
TT3 TR3
Table 5-14
on page 5-42
Table 5-15
on page 5-43
on page 5-74
on page 5-78
5
5-40
Coral IPx 500 Installation Manual
Pin/Color
1/26 White/Blue 2/27 White/Orange 3/28 White/Green 4/29 White/Brown 5/30 White/Slate 6/31 Red/Blue 7/32 Red/Orange 8/33 Red/Green 9/34 Red/Brown 10/35 Red/Slate 11/36 Black/Blue 12/37 Black/Orange 13/38 Black/Green 14/39 Black/Brown 15/40 Black/Slate 16/41 Yellow/Blue 17/42 Yellow/Orange 18/43 Yellow/Green 19/44 Yellow/Brown 20/45 Yellow/Slate 21/46 Violet/Blue 22/47 Violet/Orange 23/48 Violet/Green 24/49 Violet/Brown 25/50 Violet/Slate
8SLSipx
16SLSipx
8SFTipx
16SFTipx
Pinout
S15 S14 S13 S12 S11 S10 S9 S8 S7 S6 S5 S4 S3 S2 S1 S0 S7 S6 S5 S4 S3 S2 S1 S0 A/B7 A/B6 A/B5 A/B4 A/B3 A/B2 A/B1 A/B0
A/B15 A/B14 A/B13 A/B12 A/B11 A/B10 A/B9 A/B8 A/B7 A/B6 A/B4 A/B3 A/B2 A/B1 A/B0 A/B5
External Connections
5-41
Pin/Color
Pinout
1/26 White/Blue 2/27 White/Orange 3/28 White/Green 4/29 White/Brown 5/30 White/Slate 6/31 Red/Blue 7/32 Red/Orange 8/33 Red/Green 9/34 Red/Brown 10/35 Red/Slate 11/36 Black/Blue 12/37 Black/Orange 13/38 Black/Green 14/39 Black/Brown 15/40 Black/Slate 16/41 Yellow/Blue 17/42 Yellow/Orange
8T-Cipx, 8T-CIDipx
4TBRipx
8TBRipx, 8TBRPipx
M3/SB3 E3/SG3 SC3 ST3 T3 SC2 ST2 T2 SC1 ST1 T1 SC0 ST0 T0 ERT3/ERR3 ETT3/ETR3 M2/SB2 E2/SG2 ERT2/ERR2 ETT2/ETR2 M1/SB1 E1/SG1 ERT1/ERR1 ETT1/ETR1 M0/SB0 E0/SG0 ERT0/ERR0 ETT0/ETR0
R7 T7 R6 T6 R5 T5 R4 T4 R3 T3 R2 T2 R1 T1 R0 T0
18/43 Yellow/Green 19/44 Yellow/Brown 20/45 Yellow/Slate 21/46 Violet/Blue 22/47 Violet/Orange 23/48 Violet/Green 24/49 Violet/Brown 25/50 Violet/Slate
5
5-42
Coral IPx 500 Installation Manual
Pin/Color
4TEMsl
1/26 White/Blue 2/27 White/Orange 3/28 White/Green 4/29 White/Brown 5/30 White/Slate 6/31 Red/Blue 7/32 Red/Orange 8/33 Red/Green 9/34 Red/Brown 10/35 Red/Slate 11/36 Black/Blue 12/37 Black/Orange 13/38 Black/Green 14/39 Black/Brown 15/40 Black/Slate 16/41 Yellow/Blue 17/42 Yellow/Orange 18/43 Yellow/Green 19/44 Yellow/Brown 20/45 Yellow/Slate 21/46 Violet/Blue 22/47 Violet/Orange 23/48 Violet/Green 24/49 Violet/Brown 25/50 Violet/Slate SC3 ST3 T3 SC2 ST2 T2 SC1 ST1 T1 SC0 ST0 T0 M3/SB3 E3/SG3 ERT3/ERR3 ETT3/ETR3 M2/SB2 E2/SG2 ERT2/ERR2 ETT2/ETR2 M1/SB1 E1/SG1 ERT1/ERR1 ETT1/ETR1 M0/SB0 E0/SG0 ERT0/ERR0 ETT0/ETR0 T2 T1 T0 T3 T7 T6 SC5 ST5 T5 SC4 ST4 T4 T7 T6 SC5 ST5 T5 SC4 ST4 T4 SC3 ST3 T3 SC2 ST2 T2 T1 T0 R3 T3 R2 T2 R1 T1 R0 T0 R7 T7 R6 T6 R5 T5 R4 T4 R3 T3 R2 T2 R1 T1 R0 T0
External Connections
5-43
Krone Blocks
Krone blocks are provided with the MDFipx units. Krone blocks that are to be installed in the system together with their respective peripheral cards need to be connected properly to the MDFipx for all peripheral cards. Each Krone block includes a disconnecting strip that includes 10 junctions. Refer to page 5-12, Surge Arrestor Magazine Mounting.
Card Name Peripheral Card with Champ Connections For Coral Interface Cards
16SFTipx 16SLSipx 4TBRipx 4T-Cipx 4T-CIDipx 4TEMipx 4TMR-PFipx 4TWLipx 8SFTipx 8SLSipx 8TBRipx
Table Table 5-17 Table 5-19 Table 5-24 Table 5-21 Table 5-21 Table 5-20 Table 5-21 Table 5-22 Table 5-16 Table 5-18 Table 5-25 Table 5-25
Page on page 5-48 on page 5-52 on page 5-62 on page 5-56 on page 5-56 on page 5-54 on page 5-56 on page 5-58 on page 5-46 on page 5-50 on page 5-64 on page 5-64
8TBRPipx
5-44
Card Name
8T-Cipx 8T-CIDipx 4TBRsl 4TBRPsl 4T-Csl 4T-CIDsl 4TEMsl 4TMR-PFsl 4TWLsl 8TBRsl 8TBRPsl 8T-Csl 8T-CIDsl 8TPFsl PRI-23/30 ipx/sl T1 ipx/sl, 30T ipx/sl UGW ipx 8SKK ipx/sl
Table Table 5-23 Table 5-23 Table 5-28 Table 5-28 Table 5-32 Table 5-32 Table 5-27 Table 5-32 Table 5-29 Table 5-26 Table 5-26 Table 5-31 Table 5-31 Table 5-30 Via top panel RJ-45 or DA-15S connectors
Page on page 5-60 on page 5-60 on page 5-68 on page 5-68 on page 5-72 on page 5-72 on page 5-67 on page 5-72 on page 5-69 on page 5-66 on page 5-66 on page 5-71 on page 5-71 on page 5-70 on page 5-74 on page 5-78 Peripheral Card with Champ Connections For Coral Interface Cards
External Connections
5-45
2 4 B A B 5 A B 0 B A B 6 A B 1 A B 7 A 2 A B 3 A
3 4
2 3
4 B A B
5 A B
6 A B
7 A
5 0 B A B 1 A B 2 A B 3 A B 4 A B 5 A B 0 6 A B 1 A B A B 7 A 2 A B 3 A
5 4 B A B 5 A B 0 B A B 6 A B 1 A B 7 A 2 A B 3 A
8 9
5 6
4 B A B
5 A B
6 A B
7 A
10 0 B A B 1 A B 2 A B 3 A B 4 A B 5 A B 0 6 A B 1 A B A B 7 A 2 A B 3 A
11
12
8 4 B A B 5 A B 6 A B 7 A KB1 KB3 RxD TxD CTS RTS DSR DTR RELAY1 A B RELAY2 A B RELAY3 A B
13 14 15
8 Aux Aux
KB2 PAGE A B
MUSIC1 A B
MUSIC2 A B
RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
5
5-46
Coral IPx 500 Installation Manual
2 4 B A B 5 A B 0 B A B 6 A B 1 A B 7 A 2 A B 3 A
3 4
2 3
4 B A B
5 A B
6 A B
7 A
5 0 B A B 1 A B 2 A B 3 A B 4 A B 5 A B 0 6 A B 1 A B A B 7 A 2 A B 3 A
5 4 B A B 5 A B 0 B A B 6 A B 1 A B 7 A 2 A B 3 A
8 9
5 6
4 B A B
5 A B
6 A B
7 A
10 0 B A B 1 A B 2 A B 3 A B 4 A B 5 A B 0 6 A B 1 A B A B 7 A 2 A B 3 A
11
12
8 4 B A B 5 A B 0 B A B 6 A B 1 A B 7 A 2 A B 3 A
13 14
8 9
4 B A B
5 A B
6 A B
7 A
15 0 B A B 1 A B 2 A B 3 A B 4 A B 5 A B 6 A B 7 A
16
10
External Connections
5-47
Main Cage - 16SFTipx Krone Block 4 3 B 13 A B 14 A 7 B 1 B 11 A B 12 A 3 B 13 A B 14 A 7 B 1 B 11 A B 12 A 3 B 13 A B 14 A 7 B A B KB1 RELAY1 A B RELAY2 A B RELAY3 A B B 8 A B A B 9 A B B 4 A B 15 A A B 5 A B 0 A B 2 A B 13 A B 6 A B 1 A 10 A B KB2 PAGE A B B 11 A B A A B 12 A B B A MUSIC1 B 8 A B 3 A B 14 A B 7 A B 2 A B 13 A B MUSIC2 A B 9 A B 4 A B 15 A 8 A B 3 A 9 A B 4 A B 15 A A B 5 A B 0 A B 2 A B 13 A B 6 A B 1 A 10 A B 5 A B B 11 A B 6 A B A B 12 A B 7 A B 8 A B 3 A B 14 A B 7 A B 2 A B 13 A A B 9 A B 4 A B 15 A 8 A B 3 A 9 A 5 4 A B 15 A 6 5 A B 0 7 6 A B 1 A 10 A B 5 A B B 11 A B 6 A B A B 12 A B 7 A 8 7 A B 2 A B 13 A 9 8 A B 3 A 10 9 A
1/2
3 4
2 2/3
4/5
8 9
5 5/6
10
11
12
7/8
13 14 15
8 8/Aux Aux
RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
5
5-48
Coral IPx 500 Installation Manual
1/2
3 4
2 2/3
3/10
4/5
8 9
5 5/6
10
6/10
11
12
7/8
13 14
8 8/9
15
9/10
16
10
External Connections
5-49
2 4 ST SR ST 5 SR ST 0 ST SR ST 6 SR ST 1 SR ST 7 SR 2 SR ST 3 SR
ST SR ST SR
3 4
2 3
4 ST SR ST
5 SR ST
6 SR ST
7 SR
5 0 ST SR ST 1 SR ST 2 SR ST 3 SR ST 4 SR ST 5 SR ST 0 6 SR ST 1 ST 7 SR 2 SR ST 3 SR
5 4 ST SR ST 5 SR ST 0 ST SR ST 6 SR ST 1 SR ST 7 SR 2 SR ST 3 SR
ST SR ST SR
8 9
5 6
4 ST SR ST
5 SR ST
6 SR ST
7 SR
10 0 ST SR ST 1 SR ST 2 SR ST 3 SR ST 4 SR ST 5 SR ST 0 6 SR ST 1 ST 7 SR 2 SR ST 3 SR
11
12
8 4 ST SR ST 5 SR ST 6 SR ST 7 SR KST1 KST3 RxD TxD CTS RTS DSR DTR RELSRY1 RELSRY2 RELSRY3 A B A B A B
ST SR ST SR
13 14 15
8 Aux. Aux.
KST2 PAGE A B
MUSIC1 A B
MUSIC2 A B
RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
5
5-50
Coral IPx 500 Installation Manual
2 4 ST SR ST 5 SR ST 0 ST SR ST 6 SR ST 1 SR ST 7 SR 2 SR ST 3 SR
ST SR ST SR
3 4
2 3
4 ST SR ST
5 SR ST
6 SR ST
7 SR
5 0 ST SR ST 1 SR ST 2 SR ST 3 SR ST 4 SR ST 5 SR ST 0 6 SR ST 1 ST 7 SR 2 SR ST 3 SR
5 4 ST SR ST 5 SR ST 0 ST SR ST 6 SR ST 1 SR ST 7 SR 2 SR ST 3 SR
ST SR ST SR
8 9
5 6
4 ST SR ST
5 SR ST
6 SR ST
7 SR
10 0 ST SR ST 1 SR ST 2 SR ST 3 SR ST 4 SR ST 5 SR ST 0 6 SR ST 1 ST 7 SR 2 SR ST 3 SR
12
8 4 ST SR ST 5 SR ST 0 ST SR ST 6 SR ST 1 SR ST 7 SR 2 SR ST 3 SR
ST SR ST SR
13 14 15 16
8 9 10 10
4 ST SR ST
5 SR ST
6 SR ST
7 SR
0 ST SR ST
1 SR ST
2 SR ST
3 SR ST
4 SR ST
5 SR ST
6 SR ST
7 SR
External Connections
5-51
11
1/2
ST SR
4 ST
ST SR
7 ST
ST SR ST SR
10 SR ST 5 11 SR
3 4
2 2/3
ST SR
0 ST
ST SR
3 ST
4/5
ST SR
4 ST
ST SR
7 ST
ST SR ST SR
10 SR ST 5 11 SR
8 9
5 5/6
10
ST SR
0 ST
ST SR
3 ST
11
12
7/8
ST SR
4 ST
ST SR
7 ST KST1 RELAY1 A B
ST SR ST SR
10 SR ST KST2 11 SR
13 14 15
8 8/Aux Aux
SR RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR RELAY2 A B RELAY3 A B PAGE A B GND
5
5-52
Coral IPx 500 Installation Manual
1/2
ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR
4 ST ST 8 SR 14 SR ST 9 ST 5 SR 15 SR ST ST 0 SR 10 ST 6 SR ST 1 SR 11 ST 7 SR ST 2 SR 12 ST 8 SR ST 3 SR 13 ST 9 SR ST 4 SR 14 ST 10 SR ST 5 SR 15 ST 11 SR ST 6 SR 14 ST 12 SR ST 7 SR 15 13 SR
3 4
2 2/3
3/10
ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR
0 ST SR 10 ST 1 SR 11 ST 2 SR 12 ST 3 SR 13 ST 4 SR 14 ST 5 SR 15 ST 0 6 SR ST 1 7 SR ST 2 8 SR ST 3 9 SR
4/5
ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR
4 ST ST 8 SR 14 SR ST 9 ST 5 SR 15 SR ST ST 0 SR 10 ST 6 SR ST 1 SR 11 ST 7 SR ST 2 SR 12 ST 8 SR ST 3 SR 13 ST 9 SR ST 4 SR 14 ST 10 SR ST 5 SR 15 ST 11 SR ST 6 SR 12 ST 12 SR ST 7 SR 13 13 SR
8 9
5 6
10
6/10
ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR
0 ST SR 10 ST 1 SR 11 ST 2 SR 12 ST 3 SR 13 ST 4 SR 14 ST 5 SR 15 ST 0 6 SR ST 1 7 SR ST 2 8 SR ST 3 9
11
12
7/8
ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR
4 ST ST 8 SR 14 SR ST 9 ST 5 SR 15 SR ST ST 0 SR 10 ST 6 SR ST 1 SR 11 ST 7 SR ST 2 SR 12 ST 8 SR ST 3 SR 13 ST 9 SR ST 4 SR 14 ST 10 SR ST 5 SR 15 ST 11 SR ST 6 SR 10 ST 12 SR ST 7 SR 11 13 SR
13 14
8 8/9
15
9/10
ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR ST SR
0 ST SR ST 1 SR ST 2 SR ST 3 SR ST 4 SR ST 5 SR ST 6 SR ST 7 SR ST 8 SR ST 9 SR
16
10
External Connections
5-53
SR
Main Cage - 4TEMipx Krone Block 4 5 6 1 M SB ETT ETR ERT ERR 3 SB ETT ETR ERT ERR M E SG M 2 SB ETT ETR ERT ERR 0 SB ETT ETR ERT ERR M M E SG M 3 SB ETT ETR ERT ERR 1 SB ETT ETR ERT ERR 3 SB ETT ETR ERT ERR 1 E SG M E SG M 0 SB ETT ETR ERT ERR 2 SG M SB ETT ETR ERT ERR 0 M SB ETT ETR ERT ERR 2 ETT ETR ERT ERR 0 ETT ETR ERT ERR 2 E SG M E SG M 3 SB ETT ETR ERT ERR 1 E SG M E SG M E SG M 3 SB ETT ETR ERT ERR 1 SB ETT ETR ERT ERR E SG M 0 SB ETT ETR ERT ERR 2 SG M SB ETT ETR ERT ERR E SG M E SG 3 SB ETT ETR ERT ERR MUSIC1 A B MUSIC2 A B M SB E SG M SB 2 SB ETT ETR ERT ERR E SG M E SG 3 SB ETT ETR ERT ERR 1 SB ETT ETR ERT ERR E SG M SB M SB E SG M SB 2 SB ETT ETR ERT ERR E SG M 1 SB ETT ETR ERT ERR E SG M SB E SG M 0 SB ETT ETR ERT ERR E SG 3 SB ETT ETR ERT ERR M SB 7 8 9 2 SB ETT ETR ERT ERR 10
4/5
9 10 11
5/6 6 7
12
7/8
13
14 15
8/Aux Aux
KB2 PAGE A B
SB RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
5
5-54
Coral IPx 500 Installation Manual
Expansion Cage - 4TEMipx Krone Block Block Slot 1 1 2 3 4 5 6 1 1/2 2 2/3 3.10 4 2 0 ETT ETR ERT ERR 2 E SG M 1 ETT ETR ERT ERR 3 E SG M 2 ETT ETR ERT ERR 0 ETT ETR ERT ERR 2 E SG M E SG M 3 SB ETT ETR ERT ERR 1 E SG M E SG M E SG M 0 SB ETT ETR ERT ERR E SG M 3 SB ETT ETR ERT ERR 1 SB ETT ETR ERT ERR E SG M 0 SB ETT ETR ERT ERR 2 SG M SB ETT ETR ERT ERR 0 M SB ETT ETR ERT ERR 2 ETT ETR ERT ERR 0 ETT ETR ERT ERR 2 E SG M E SG M 3 SB ETT ETR ERT ERR 1 E SG M E SG M E SG M 3 SB ETT ETR ERT ERR 1 SB ETT ETR ERT ERR E SG M 0 SB ETT ETR ERT ERR 2 SG M SB ETT ETR ERT ERR 0 M SB ETT ETR ERT ERR 2 ETT ETR ERT ERR 0 E SG M E SG M 3 SB ETT ETR ERT ERR 1 SG M SB ETT ETR ERT ERR E SG M E SG M SB E SG 2 SB ETT ETR ERT ERR E SG M E SG 3 SB ETT ETR ERT ERR 1 SB ETT ETR ERT ERR E SG 2 M SB M SB M SB E SG M E SG M E SG 3 SB ETT ETR ERT ERR 1 SB ETT ETR ERT ERR E SG 3 SB ETT ETR ERT ERR SB ETT ETR ERT ERR 2 M SB M SB E SG M SB E SG 2 SB ETT ETR ERT ERR E SG M 3 SB ETT ETR ERT ERR E SG M 2 SB ETT ETR ERT ERR E SG M 1 SB ETT ETR ERT ERR E SG 3 M SB M SB 3 4 5 6 1 SB ETT ETR ERT ERR E SG M 0 SB ETT ETR ERT ERR E SG 3 SB ETT ETR ERT ERR M SB 7 8 9 2 SB ETT ETR ERT ERR 10
4/5
9 10 11
5/6 6.10 7
12
7/8
13
14 15
8/9 9.10
16
10
External Connections
5-55
Main Cage - 4T-Cipx, 4T-CIDipx, 4TMR-PFipx Krone Block Block Slot 1 1 2 3 4 5 6 7 8 9 10 11 1 1/2 2 3 3 4 4/5 5 6 6 7 7/8 8 Aux Aux KST3 RxD TxD CTS RTS DSR DTR 2 SCT SCR TT 0 SCT SCR TT 2 TT TR STT STR SCT SCR TT 0 TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TT KB1 RELAY1 A B RELAY2 A B RELAY3 A B 2 TR STT STR SCT SCR TT KB2 PAGE A B TT 3 TR STT STR SCT SCR MUSIC1 A B MUSIC2 A B TR STT STR SCT SCR TT 2 SCT SCR TT 0 SCT SCR TT 2 TT TR STT STR SCT SCR TT 0 TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TT TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TT 2 TR STT STR 0 TR STT STR 2 TR STT STR SCT SCR TT 0 TR STT STR SCT SCR TT TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TR STT STR SCT SCR TT 2 SCT SCR TT 0 SCT SCR TT 2 3 4 0 TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TT TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TT 2 TR STT STR 0 TR STT STR 2 TR STT STR SCT SCR TT 0 TR STT STR SCT SCR TT TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TR STT STR SCT SCR TT 5 6 7 1 TR STT STR SCT SCR TT 8 9 2 TR STT STR 0 TR STT STR 10
12 13 14 15
RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
5
5-56
Coral IPx 500 Installation Manual
Expansion Cage - 4T-Cipx, 4T-CIDipx, 4TMR-PFipx Krone Block Block Slot 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1/2 2 2/3 3/10 4 4/5 5 6 6/10 7 7/8 8 8/9 9/10 10 2 SCT SCR TT 0 SCT SCR TT 2 SCT SCR TT 0 SCT SCR TT 2 TT TR STT STR SCT SCR TT 0 TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TT 0 TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TT 2 TR STT STR SCT SCR TT TT 3 TR STT STR SCT SCR TR STT STR SCT SCR TT 2 TR STT STR SCT SCR TT 1 TR STT STR SCT SCR TT TT 3 TR STT STR SCT SCR 2 TR STT STR 0 TR STT STR TR STT STR SCT SCR TT 2 SCT SCR TT 0 SCT SCR TT 2 TT TR STT STR SCT SCR TT 0 TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TT TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TT 2 TR STT STR 0 TR STT STR 2 TR STT STR SCT SCR TT 0 TR STT STR SCT SCR TT TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TR STT STR SCT SCR TT 2 SCT SCR TT 0 SCT SCR TT 2 3 4 0 TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TT TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TT 2 TR STT STR 0 TR STT STR 2 TR STT STR SCT SCR TT 0 TR STT STR SCT SCR TT TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TR STT STR SCT SCR TT 5 6 7 1 TR STT STR SCT SCR TT 8 9 2 TR STT STR 0 TR STT STR 10
STT, STR, SCT and SCR are power failure transfer connections. See page 5-15, Power Fail (PF) Transfer Circuits, earlier in this chapter.
External Connections
5-57
Main Cage - 4TWLipx Krone Block 4 5 6 1 TT TR TT 0 TT 2 TT 0 TT 3 TT TR 1 TT TR TT 0 TT 2 TT 0 TT 3 TT TR 1 TT TR TT 0 TT 2 TT KB1 RELAY1 A B RELAY2 A B RELAY3 A B TR KB2 PAGE A B TT 3 TR MUSIC1 A B MUSIC2 A B TR 2 TR TR TT TR TT 1 TR 3 TR TR 2 TR TR TT TR TT 1 TR 3 TR TR 7 8 9 2 TR 10
12 13 14 15
RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
5
5-58
Coral IPx 500 Installation Manual
Expansion Cage - 4TWLipx Krone Block Block Slot 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 1/2 2 3 3 4 4/5 5 6 6 7 7/8 8 9 9/10 10 2 TT TR 0 TT TR TT TT 3 TR 1 TR TT 2 TR TT 3 TT 1 TT TR TT 0 TT TR TT TR 2 TR TT 1 TR 3 TR 3 TR TT 2 TT TR 0 TT TR TT TT 3 TR 1 TR TT 0 TR 2 TR 3 TT 1 TT TR TT 0 TT TR TT TR 2 TR TT 1 TR 3 TR TT 2 TT TR 0 TT TR TT TT 3 TR 1 TR TT 0 TR 2 TR 3 TT 1 TT TR TT 0 TT TR TT TR 2 TR TT 1 TR 3 TR TT 2 3 0 TT TR TT 4 5 6 1 TR TT 0 TR 7 8 9 2 TR 10
External Connections
5-59
Main Cage - 8T-Cipx, 8T-CIDipx Krone Block Block Slot 1 1 1 0 TT 4 TR TT 2 1 TR TT 5 TR STT STR SCT SCR TT 3 TR STT STR SCT STR TT 7 TR TT 4 TT 0 TT 4 TR TT TR STT STR SCT SCR TT 1 TR TT 5 TR STT STR SCT SCR TT 3 TR STT STR SCT SCR TT 7 TR TT 4 TT 0 TT 4 TR TT TR STT STR SCT SCR TT 1 TR TT 5 TR STT STR SCT SCR TT 3 TR STT STR SCT SCR TT 7 TR TT KB3 RxD TxD CTS RTS DSR DTR KB1 RELAY1 A B RELAY2 A B RELAY3 A B 2 TR STT STR SCT SCR TT 6 TR TT 4 TR STT STR SCT SCR TT KB2 PAGE A B 7 TR TR TT 0 TR TT 1 TR TT 5 TR STT STR SCT SCR TT 3 TR STT STR SCT SCR TT 0 1 TT TR TT 5 TR STT STR SCT SCR MUSIC1 A B MUSIC2 A B 2 TR STT STR SCT STR TT 6 TR TT 4 TR STT STR SCT SCR TT 2 TR STT STR SCT SCR TT 6 TR TT 7 TR 4 TR STT STR 2 TR STT STR 7 TR TR TT 0 TR TT 1 TR TT 5 TR STT STR SCT SCR TT 3 TR STT STR SCT SCR TT 0 1 TT TR TT 5 TR STT STR SCT SCR 3 TR STT STR SCT SCR 3 4 2 TR STT STR SCT STR TT 6 TR TT 4 TR STT STR SCT STR TT 2 TR STT STR SCT STR TT 6 TR TT 7 TR 4 TR STT STR 2 TR STT STR 7 TR 5 6 7 3 TR STT STR SCT SCR TT 0 1 TT TR TT 5 TR STT STR SCT SCR 3 TR STT STR SCT SCR 8 9 4 TR STT STR 2 TR STT STR 10
1/2
SCT SCR TT
2 SCT SCR TT 6 TT
TT TR
3 4
2 2/3
4/5
SCT SCR TT
2
TT TR
SCT SCR TT
6 TT
5/6
10
11
12
7/8
SCT SCR TT
2 SCT SCR TT 6 TT
TT TR
13 14 15
8 8/Aux Aux
TR RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
5
5-60
Coral IPx 500 Installation Manual
Expansion Cage - 8T-Cipx, 8T-CIDipx Krone Block Block Slot 1 1 1 0 TT 4 TR TT 2 1 TR TT 5 TR STT STR SCT SCR TT 3 TR STT STR SCT SCR TT 7 TR TT 4 TT 0 TT 4 TR TT TR STT STR SCT SCR TT 1 TR TT 5 TR STT STR SCT SCR TT 3 TR STT STR SCT SCR TT 7 TR TT 4 TT 0 TT 4 TR TT TR STT STR SCT SCR TT 1 TR TT 5 TR STT STR SCT SCR TT 3 TR STT STR SCT STR TT 7 TR TT 4 TT 0 TT TR TT TR STT STR SCT SCR TT 1 TR TT 2 TR STT STR SCT SCR TT TR TT 0 TR TT 1 TR TT 5 TR STT STR SCT SCR TT 3 TR STT STR SCT SCR TT 2 TR STT STR SCT SCR TT 6 TR TT 4 TR STT STR SCT SCR TT 2 TR STT STR SCT SCR TT 6 TR TT 7 7 TR TR TT 0 TR TT 1 TR TT 5 TR STT STR SCT SCR TT 3 TR STT STR SCT SCR TT 0 1 TT TR TT 5 TR STT STR SCT SCR 3 TR STT STR SCT SCR 4 TR SCT SCR TT 4 TR STT STR 5 TR 2 TR STT STR SCT SCR TT 6 TR TT 4 TR STT STR SCT SCR TT 2 TR STT STR SCT SCR TT 6 TR TT 7 7 TR TR TT 0 TR TT 1 TR TT 5 TR STT STR SCT SCR TT 3 TR STT STR SCT SCR TT 0 1 TT TR TT 5 TR STT STR SCT SCR 3 TR STT STR SCT SCR 5 5 3 4 2 TR STT STR SCT SCR TT 6 TR TT 4 TR STT STR SCT SCR TT 2 TR STT STR SCT SCR TT 6 TR TT 7 TR TT 7 TR 5 6 7 3 TR STT STR SCT SCR TT 0 1 TT TR TT 5 TR STT STR SCT SCR 3 TR STT STR SCT SCR 6 TR 4 TR STT STR 2 TR STT STR TT 7 TR 8 9 4 TR STT STR 2 TR STT STR 10
1/2
SCT SCR TT
2 SCT SCR TT 6 TT
TT TR
3 4
2 2/3
3/10
4/5
SCT SCR TT
2 SCT SCR TT 6 TT
TT TR
8 9
5 5/6
10
6/10
11
12
7/8
SCT SCR TT
2 SCT SCR TT 6 TT
TT TR
13 14
8 8/9
15
9/10
16
10
External Connections
5-61
TR STT STR
T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-)
T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-)
11 12 13 14 15
7 8 8 Aux Aux
3 0 1
T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) 2 3 KB1 KST3 RxD TxD CTS RTS DSR DTR RELAY1 RELAY2 RELAY3 A B A B A B KB2 PAGE A B MUSIC1 A B MUSIC2 A B T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
5
5-62
Coral IPx 500 Installation Manual
T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-)
T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-)
T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-)
T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-)
External Connections
5-63
T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-)
12 13 14 15
7 KB1 KB2 MUSIC1 8/ Aux T(-) T(+) R(+) R(-) RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR A B Aux KST3 RxD TxD CTS RTS DSR DTR RELAY1 RELAY2 RELAY3 A B A B A B PAGE A B GND
5
5-64
Coral IPx 500 Installation Manual
Expansion Cage - 8TBR-ipx Krone Block Block Slot 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1/2 2 2/3 3/10 4 4/5 5 5/6 6/10 7 7/8 8 8/9 9/10 10 0 5 2 7 T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) 7 T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) 0 5 2 7 4 0 5 2 7 4 0 1 6 3 0 5 1 6 3 0 5 1 2 7 4 1 6 2 7 4 1 6 2 3 0 5 2 7 3 0 5 2 7 3 4 1 6 3 6 4 1 6 3 5 4 T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) 2 3 1 6 3 4 5 2 7 4 6 7 3 0 5 8 9 4 1 6 10
T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-)
External Connections
5-65
Table 5-26 8TBRsl, 8TBRPsl MDFipx Pinout for Main Cage Slot# 1,2,3
Main Cage - 8TBR-sl, 8TBRP-sl Krone Block Block Slot 1 1 2 3 4 5 6 7 8 9 10 11 1 1/2 2 2/3 3 0 5 2 7 T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) 2 3 1 6 3 4 5 2 7 4 6 7 3 0 5 8 9 4 1 6 10
T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-)
12 13 14 15 Aux Aux KST3 RxD TxD CTS RTS DSR DTR KB1 RELAY1 A B RELAY2 A B RELAY3 A B KB2 PAGE A B MUSIC1 A B MUSIC2 A B
RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
5
5-66
Coral IPx 500 Installation Manual
Table 5-27 4TEMsl MDFipx Pinout for Main Cage Slot# 1,2,3
Main Cage - 4TEMsl Krone Block Block Slot 1 1 1 2 0 ETT ETR ERT ERR 2 E SG M E SG M 3 SB ETT ETR ERT ERR 1 E SG M 3 4 5 6 1 SB ETT ETR ERT ERR E SG M 0 SB ETT ETR ERT ERR 2 SG M SB ETT ETR ERT ERR 0 M SB ETT ETR ERT ERR 2 ETT ETR ERT ERR E SG M E SG M 3 SB ETT ETR ERT ERR E SG M SB E SG M E SG 3 SB ETT ETR ERT ERR 1 SB ETT ETR ERT ERR E SG M SB M SB 7 8 9 2 SB ETT ETR ERT ERR 10
1/2
4 5 6 7 8 9 10 11 12 13 14 15
2/3 3
KB2 PAGE A B
MUSIC1 A B
MUSIC2 A B
RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
External Connections
5-67
Table 5-28 4TBRsl, 4TBRPsl MDFipx Pinout for Main Cage Slot# 1,2,3
Block Slot 1 1 2 3 4 5 6 7 8 9 10 11 1 1/2 2 3 2 0 2 3
T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-) T(-) T(+) R(+) R(-)
12 13 14 15 Aux Aux KST3 RxD TxD CTS RTS DSR DTR KB1 RELAY1 A B RELAY2 A B RELAY3 A B KB2 PAGE A B MUSIC1 A B MUSIC2 A B
RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
5
5-68
Coral IPx 500 Installation Manual
Table 5-29 4TWLsl MDFipx Pinout for Main Cage Slot# 1,2,3
Main Cage - 4TWLsl Krone Block Block Slot 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 1/2 2 3 3 4 4/5 5 6 6 7 7/8 8 Aux Aux KB3 RxD TxD CTS RTS DSR DTR KB1 RELAY1 A B RELAY2 A B RELAY3 A B KB2 PAGE A B MUSIC1 A B MUSIC2 A B 2 TT TR TT 3 TR 3 TT 1 TT TR TT 0 TT TR TT TR 2 TR TT 1 TR 3 TR TT 2 3 0 TT TR TT 4 5 6 1 TR TT 0 TR 7 8 9 2 TR 10
RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
External Connections
5-69
Table 5-30 8TPFsl MDFipx Pinout for Main Cage Slot# 1,2,3
Main Cage - 8TPFsl Krone Block Block Slot 1 1 1 0 TT 4 TR TT 2 1 TR TT 5 TR STT STR SCT STR TT 3 TT 6 TT TR TT 4 TT TR STT STR SCT SCR TT 7 TR TT TR 0 TR TT 1 TR TT 5 TR STT STR SCT SCR TT TT 2 TR 6 TR TT TT 7 TR 3 2 TR 6 TR TT 4 TR STT STR SCT STR TT 3 TR TT 7 TR 4 5 6 3 TR 0 1 TT TR TT 5 TR STT STR SCT SCR TT 2 TR 7 8 9 4 TR STT STR 10
1/2
SCT SCR TT
TT TR
3 4
2 2/3
8 9 10 11
5 6
12
13 14 15
8 Aux Aux KST3 RxD TxD CTS RTS DSR DTR KB1 RELAY1 A B RELAY2 A B RELAY3 A B KB2 PAGE A B MUSIC1 A B MUSIC2 A B
RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
5
5-70
Coral IPx 500 Installation Manual
Table 5-31 8T-Csl, 8T-CIDsl MDFipx Pinout for Main Cage Slot# 1,2,3
Main Cage - 8T-Csl, 8T-CIDsl Krone Block Block Slot 1 1 1 0 TT 4 TR TT 2 1 TR TT 5 TR STT STR SCT SCR TT 3 TR STT STR SCT SCR TT 7 TR TT 4 TT TR STT STR SCT SCR TT TR TT 0 TR TT 1 TR TT 5 TR STT STR SCT SCR TT 3 4 2 TR STT STR SCT SCR TT 6 TR TT 4 TR STT STR SCT SCR TT 2 TR STT STR SCT SCR TT 6 TR TT 7 TR 7 TR 5 6 7 3 TR STT STR SCT SCR TT 0 1 TT TR TT 5 TR STT STR SCT SCR 3 TR STT STR SCT SCR 8 9 4 TR STT STR 2 TR STT STR 10
1/2
SCT SCR TT
2 SCT SCR TT 6 TT
TT TR
3 4
2 2/3
8 9 10 11
5 6
12
13 14 15
8 Aux Aux KST3 RxD TxD CTS RTS DSR DTR KB1 RELAY1 A B RELAY2 A B RELAY3 A B KB2 PAGE A B MUSIC1 A B MUSIC2 A B
RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
External Connections
5-71
Table 5-32 4T-Csl, 4T-CIDsl, 4TMR-PFsl MDFipx Pinout for Main Cage Slot# 1,2,3
Main Cage - 4T-Csl, 4T-CIDsl, 4TMR-PFsl Krone Block Block Slot 1 1 2 3 4 5 6 7 8 9 10 11 1 1/2 2 3 3 2 TT TR STT STR SCT SCR TT 2 SCT SCR TT 0 SCT SCR TT 2 3 4 0 TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TT TT 3 TR STT STR SCT SCR 2 TR STT STR SCT SCR TT 0 TR STT STR SCT SCR TT TT 3 TR STT STR SCT SCR 1 TR STT STR SCT SCR TR STT STR SCT SCR TT 5 6 7 1 TR STT STR SCT SCR TT 8 9 2 TR STT STR 0 TR STT STR 10
12 13 14 15 Aux Aux KB3 RxD TxD CTS RTS DSR DTR KB1 RELAY1 A B RELAY2 A B RELAY3 A B KB2 PAGE A B MUSIC1 A B MUSIC2 A B
RxD TxD CTS RTS DSR DTR RxD TxD CTS RTS DSR DTR GND
STT, STR, SCT and SCR are power failure transfer connections. See page 5-15, Power Fail (PF) Transfer Circuits, earlier in this chapter.
5
5-72
Coral IPx 500 Installation Manual
5.8
0
on page 5-78 Peripheral Card with RJ-45 DA-15S Connections For Coral Interface Cards
PRI-23sl, PRI-30sl, T1sl, 30Tsl, 2SKWsl, 4SKWsl and 8SKKsl cards with the suffix sl are for use in slots 1,2,3 of the Coral IPx 500M main cage only.
8SKKsl and 8SKKipx cards include front panel I/O options. However, there are various factors involved. Therefore, their description is not included in this section. For details, see the FlexAIR Installation Procedure and Hardware Reference Manual.
2SKWsl and 4SKWsl cards include front panel I/O options. However, there are various factors involved. Therefore, their description is not included in this section. For details, see the CoralAIR Installation Procedure and Hardware Reference Manual.
External Connections
5-73
For further information, on how to make the connection, refer also to the Coral Service and Peripheral Cards Installation Manual. Figure 5-19 describes the connection from the top panel to the PSTN/LTU/CSU. Peripheral Card with RJ-45 DA-15S Connections For Coral Interface Cards
Table 5-33 PRI-23, PRI-30 Network Interface Connections
DA-15S Pin #
Pin 11 Pin 3 Pin 8 Pin 9 Pin 1 Pin 13 Pin 15 2,4,5,6,7,10,12,14
RJ-45 Pin #
Pin 1 Pin 2 Pin 3,6 Pin 4 Pin 5 Pin 7 Pin 8
Nomination
RxB RxA Shield TxB TxA -48VDC GND Not Used
Functions
Receive Data (ring) from Network Receive Data (tip) from Network Cable Shield, 48VDC Return Transmit Data (ring) to Network Transmit Data (tip) to Network Power for CSU/LTU Cable Shield, 48VDC Return Not Used
1 - RxB
1 2 345 6 7 8
RJ-45 Connector
7 - -48VDC 8 - GND
5
5-74
Coral IPx 500 Installation Manual
15 13 11 9
Shield
3 1
Rx A Tx A
External Connections
5-75
Peripheral Card with RJ-45 DA-15S Connections For Coral Interface Cards
RJ-45
Pin # Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Nomination RxB RxA Shield TxB TxA Shield -48VDC Ground
DA-15S D-Type
Pin # Pin 11 Pin 3 Pin 8 Pin 9 Pin 1 Pin 13 Pin 15 Pin 2,4,5,6, 7,10,12,14 Nomination RxB RxA Shield TxB TxA -48VDC Ground Not Used
RJ-45
DA-15S D-Type
Peripheral Card with RJ-45 DA-15S Connections For Coral Interface Cards
P R I 23 i p x
P R I 30 i p x
JU4 321
JU2 3 2 1
LED 4 LEDs
R Y B G E E P E D L V N R Y B G E E P E D L V N
JU10 123
U25
U26
5
5-76
Coral IPx 500 Installation Manual
cable CN#7244-6914056
Table 5-34 Cable (CN# 7244-6914056) Connections
DA-15P Pin #
Pin 11 Pin 3 Pin 8 Pin 9 Pin 1 Pin 8 Pin 13 Pin 15 2,4,5,6,7,10,12,14
RJ-45 Pin #
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8
Nomination
Pair #1 Pair #1 Shield Pair #1 Pair #2 Pair #2 Shield Pair #2 -48VDC GND Not Used
External Connections
5-77
Peripheral Card with RJ-45 DA-15S Connections For Coral Interface Cards
Do not use both connectors at the same time. Doing so will damage the card.
For further information on how to make the connection, refer to the Coral Service and Peripheral Cards Installation Manual. Figure 5-23 describes the connection from the top panel to the PSTN/LTU/CSU. Peripheral Card with RJ-45 DA-15S Connections For Coral Interface Cards
Table 5-35 T1 and 30T Network Interface Connections
DA-15S Pin #
Pin 11 Pin 3 Pin 8 Pin 9 Pin 1 Pin 13 Pin 15 2,4,5,6,7,10,12,14
RJ-45 Pin #
Pin 1 Pin 2 Pin 3,6 Pin 4 Pin 5 Pin 7 Pin 8
Nomination
Rx Ring Rx Tip Shield Tx Ring Tx Tip -48VDC GND Not Used
Functions
Receive Data from Network Receive Data from Network Cable Shield, 48VDC Return Transmit Data to Network Transmit Data to Network. Power for CSU/LTU Cable Shield, 48VDC Return Not Used
1 - Rx Ring
1 2 345 6 7 8
RJ-45 Connector
7 - -48VDC 8 - GND
5
5-78
Coral IPx 500 Installation Manual
15 13 11 9
Shield
3 1
Rx Tip Tx Tip
External Connections
5-79
Peripheral Card with RJ-45 DA-15S Connections For Coral Interface Cards
RJ-45
Pin # Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Nomination Rx Ring Rx Tip Shield Tx Ring Tx Tip Shield -48VDC Ground
DA-15S D-Type
Pin # Pin 11 Pin 3 Pin 8 Pin 9 Pin 1 Pin 13 Pin 15 Pin 2,4,5,6, 7,10,12,14 Nomination Rx Ring Rx Tip Shield Tx Ring Tx Tip -48VDC Ground Not Used
RJ-45
DA-15S D-Type
T 1 i p x
3 0 T i p x
JU4 321
JU2 3 2 1
Peripheral Card with RJ-45 DA-15S Connections For Coral Interface Cards
LED 4 LEDs
R Y B G E E P E D L V N R Y B G E E P E D L V N
JU10 123
U25
U26
5
5-80
Coral IPx 500 Installation Manual
UGWipx
Table 5-36 and Figure 5-24 show the interface connections of the pins on the UGWipx RJ-45 connectors. Figure 5-25 describes the connection from the top panel to the LAN/WAN.
Pin #
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8
Nomination
Tx(+) Tx(-) Rx(+) not used not used Rx(-) not used not used
Function
Transmit Data (+) to Network. Transmit Data (-) to Network Receive Data (+) from Network not connected not connected Receive Data (-) from Network not connected not connected
1 2 345 6 7 8
RJ-45 Connector
For further information on how to make the connection, refer to the Coral Voice over IP Installation Manual.
External Connections
5-81
Peripheral Card with RJ-45 DA-15S Connections For Coral Interface Cards
Nomination Tx(+) Tx(-) Rx(+) not used not used Rx(-) not used not used
RJ-45
U G W i p x
Peripheral Card with RJ-45 DA-15S Connections For Coral Interface Cards
MAC : 00208F0718FD
5
5-82
Coral IPx 500 Installation Manual
RJ-45 Pin
4, 1, 3, 7, 5 2 6 8
RBS 2
RBS 4-7
5 5 6 7
RBS 6 RBS 7
RBS 0
RBS 1
4,5
1,2
3,6
7,8
4,5
1,2
3,6
7,8
RJ-45
RJ-45
8 S K K s l
RBS 0-3
RBS 4-7
8SKKsl Card
For further information on how to make the connection, refer also to the Coral FlexAir Installation and Reference Manual.
External Connections
5-83
Peripheral Card with RJ-45 DA-15S Connections For Coral Interface Cards
Peripheral Card with RJ-45 DA-15S Connections For Coral Interface Cards
5-84
NOTES:
Chapter 6
Cage Description
Cor Coral
6.2 Coral IPx 500M Main Cage ..............................6-21 6.3 Coral IPx 500X Expansion Cage......................6-33 6.4 System Configuration Options..........................6-41
6.1
The Coral IPx 500 system is housed in one or more rack-mounted or wall-mounted cages. Each system consists of one main cage that contains the common control cards and peripheral cards, as well as one or two optional expansion cages. Main cages are equipped with peripheral card slots in addition to the common control cards. Expansion cages are equipped with additional peripheral card slots.
0
Cage Exterior
The Coral IPx 500 cage is designed to provide a simple, reliable method for installing and removing the printed circuit cards and assemblies that contain the active circuitry of the system. The Coral IPx 500 cage includes slots for control and peripheral cards, a slot for the power supply unit, door locking studs, free space at the top of the cage designed for cool air outflow and cable connection, holes on the side and top panels for ventilation, I/O cable routing from the top section of the cage through the rear panel, and a door release mechanism on the right side of the cabinet adjacent to the General System Description and Installation door hinge.
6-1
cage door, top cover, and ventilation holes. The Coral IPx 500 includes a kit that is ordered separately by the customer for cages that are to be mounted in a rack. Figure 6-2 displays the rack configuration for the Coral IPx 500 cage mounted onto a 19" rack. Instructions for mounting the cage onto the rack can be found on page 2-33, Mounting the Cage onto the Rack.
Figure 6-1 Front View of the Wall-Mounted Coral IPx 500 Cage
Cable Routing Opening Ventilation Holes Top Cover
Ventilation Holes
Figure 6-2 Front View of the Rack-Mounted Coral IPx 500 Cage
Ventilation Holes
Locking Studs
Cage Door
Mounting Bracket
6
6-2
Coral IPx 500 Installation Manual
Rear Panel
The rear panel (see Figure 6-3) includes: Ventilation holes on the lower section to allow the inflow of cool air. Do not block the rear panel of the cage, as this area must be left clear to allow the inflow of cool air. Openings behind the top section for routing the card I/O cables to the MDF A wall mounting support bracket that runs across the length of the rear panel Safety labels (not shown in Figure 6-3). See Figure 6-19 on page 6-19. For information on space requirements in back-to-back installations, see page 2-3, Space Requirements.
Figure 6-3 Rear View of the Coral IPx 500 Cage
Cage Description
6-3
Side Panels
The left panel of the cage includes an opening for routing the expansion and auxiliary cables. The left panel of the cage also includes door fasteners and ventilation holes. In wall-mounted configurations, both left and right panels include a plastic decorative cover. See Figure 6-4. The cables are routed through the slot on the left panel between the side panel and the cover. The rear mounting hook is also displayed, it is used for wall-mounted configurations, only. In rack-mounted configurations, the right and left panels include the cage mounting bracket used to attach the cage to the rack. See Figure 6-5.
Figure 6-4 Left Side of Cage for Wall-Mounted Configurations
Opening for expansion and auxiliary cable routing Ventilation holes Rear mounting hook Decorative cover for side panel
Rear panel
Door fasteners
Rear panel
Door fasteners
6-4
Top Cover
The top cover is installed above the top section. A space of 2U must be maintained above the top cover and the equipment above it for maintenance purposes. See page 2-3, Space Requirements.
Bottom Panel
The bottom panel includes ventilation holes that allow cool air flow into the cage. If these holes are blocked, cool air cannot enter the cage. Heat build-up could cause a fire. Do not block the bottom panel of the cage. For more information, see page 2-3, Space Requirements.
6-5
Door
The door on the front of the cage (see Figure 6-6 and Figure 6-7) protects internal circuitry during normal operation from damage and RFI while still allowing access to the interior for maintenance activities. The cage door includes: Ventilation holes near the bottom and the top Locking studs on the left side of the door that prevent the door from opening during normal operation A grounding wire connection designed to ground the door Door hinge mounts that are mounted onto the hinges on the right side of the cage A door release mechanism (located on the right side of the cage) that locks the door onto the cage
Figure 6-6 External View of the Coral IPx 500 Door
Lock
Locking studs
Ventilation holes
Figure 6-7 Internal View of the Coral IPx 500 Door with the Cage
Locking studs
6-6
Electrical Hazard. During normal system operation, the cage door must remain closed at all times. Exercise extreme caution while handling the internal components of the cage.
Opening the
Step
WA R N I N G
Avoid dangerous electric shock. Do not touch electrical components of Coral cards.
Cage Description
6-7
Step
Verify that all cards and power supply unit are properly installed and that all cables are properly connected. Verify that the top section of the cage is free of objects (with the exception of cables routed from the rear and left of the cage). Close the top cover. See page 6-12, Assembling the Top Cover. Close the door firmly. Fasten the locking studs with a straight blade screwdriver (half a turn clockwise).
Step
Step
Step
General System Description and Installation
Step
6
6-8
Coral IPx 500 Installation Manual
Open the door to an angle of at least 110. Disconnect the grounding wire from the door by pulling the connector at the end of the grounding wire from the connection on the door. See Figure 6-7 page 6-6. Insert a straight blade screwdriver between the door release mechanism and the right panel of the cage, and pull it away from the right side. At the same time, lift and remove the door.
Step
Step
Step
Pry the door release mechanism outwards, and at the same time lift the door upwards.
Step
Remove door.
Cage Description
6-9
Step
Step
Step
6
6-10
Coral IPx 500 Installation Manual
Open the door. See page 6-7, Opening the Door. Insert a slotted screwdriver between the cover and the top section of the cage and twist until the cover is released from the cage. Lift and remove the cover from the cage. See Figure 6-12.
Step
Cover
Top section
Step
Step
Cage Description
6-11
Open the door. See page 6-7, Opening the Door. Insert the groove at the end of the top panel over the mating pin at the left and right side of the cage near the rear panel. See Figure 6-13. Push down on the cover until it snaps into place on the cage.
Groove
Pin
6-12
Cage Interior
The cage houses the power supply unit and all peripheral and control cards. On the left side of the cage, the PS500 power supply unit is installed. The remaining cards displayed are either peripheral cards or control cards. Figure 6-14 displays the interior of the cage.
Expansion connector Auxiliary connector Opening for expansion cable Opening for DC power connector
Cage Description
6-13
Card Slots
Guides at the top and bottom of the card cage align the cards and assemblies during their insertion with multi-pin connectors mounted on the card cage backplane. The guides and associated connectors comprise a card slot. See Figure 6-14. The connectors provide metallic paths from the cards to the various power and signal busses of the system and for peripheral cards, to the Input/Output (I/O) connectors.
Control Card
The control card is housed in the left side of the IPx 500M main cage next to the power supply. This card is described in detail in Chapter 8, Common Control Cards.
Peripheral Cards
Coral IPx 500 includes eight peripheral cards in the main cage and ten peripheral cards in the expansion cage. These card types are described in page 10-7, Peripheral Card Description, and in greater detail in the Coral Service and Peripheral Card Manual.
Configuration Jumpers
General System Description and Installation The configuration jumpers in the main cage are located near the left side of the backplane. See Figure 6-15. For further information see page 6-21, Coral IPx 500M Main Cage. The configuration jumpers in the expansion cage are located near the left side of the backplane. See Figure 6-16. For further information, see page 6-33, Coral IPx 500X Expansion Cage.
6
6-14
Coral IPx 500 Installation Manual
Figure 6-15 Front and Internal Views of Empty Coral IPx 500M Cage without Top Cover
Auxiliary Connector
Expansion Connector
IPx 500M
Figure 6-16 Front and Internal Views of Empty Coral IPx 500X Cage without Top Cover
Expansion Connectors
Configuration Jumpers
IPx 500X
Cage Description
6-15
Top Section
0
The top section (see Figure 6-14 on page 6-13, Figure 6-17, and Figure 6-18) includes the openings for the I/O cable connections (ChampTM and RJ-45), openings for the AC power receptacle and DC power receptacle, and the cage ground terminal. The top section includes the auxiliary connector (in the main cage, only) and the expansion connector. All other connections (power and I/O) are made on the top panel of the cards through the slots in the top section.
I/O Connectors
Every peripheral card slot includes an opening on the top of the cage to allow I/O connectors to interface with the MDF. These connectors are routed from the free space between the top section and the top cover, through openings at the top of the rear panel. See Figure 6-17.
Figure 6-17 Top View of Cage with I/O Connectors
10
RJ-45 connector
Champ connector
The I/O connections for each peripheral card slot are provided directly from the top of the card to the MDF via eight connectors (in the main cage) or ten connectors (in the expansion cage). Each connector provides the I/O connections for one peripheral card. The I/O connectors are either Champ or RJ-45: Champ connectors include female, 25 pair AMP Champ, or Amphenol Microribbon type connectors that appear on top of many peripheral cards (for example, 8SLSipx, 16SFTipx, 8T-Cipx, etc.) RJ-45 jacks are mounted at the top of many of the peripheral cards (for example, the UDTipx, T1ipx, UGWipx, PRI-30ipx cards, etc.) Mating male RJ-45 connectors should be industry standard.
6
6-16
Coral IPx 500 Installation Manual
Refer to the specific card tables in Chapter 5, External Connections for I/O connector pin assignments. There are no I/O connector pin assignments for either the power supplies or the common control cards.
Expansion Connectors
Each cage includes one or two expansion connectors that join that cage to another cage or cages. The main cage includes one expansion connector. The expansion cage includes two expansion connectors. See Figure 6-18 and page 6-39, Connections to Other Cages.
Auxiliary Connector
The auxiliary connector is found in the main cage, only and is used for KB interface, music, and relay circuits. See Figure 6-18. Table 6-3 on page 6-31 provides the pinout interface of the auxiliary connector.
Cage Description
6-17
Figure 6-18 Top section of Coral IPx 500 Cage with Cards Installed
Auxiliary Connection
Expansion Connection
MDFipx
6
6-18
Coral IPx 500 Installation Manual
Safety Labels
0
There are five safety labels located on the IPx 500 cage that provide safety information pertaining to the IPx 500 cage.
UL Label
The UL label provides the UL registration number (E1613652). See Figure 6-19.
Nameplate Label
The nameplate label provides the product name, the FCC compliance statement and conditions of use, and the CE trademark. See Figure 6-19. This label can vary depending on your local regulations. See the Compliance Information at the beginning of this manual.
Figure 6-19 Rear Panel Safety Labels
Power Rating
Nameplate Label
I.T.E.
LISTED
E161352
Cage Description
6-19
C UL US
Warning Label
Two warning labels are located on the inside of the Coral IPx 500 door and inside the cage beneath the card slots facing outwards. See Figure 6-20. The Coral IPx 500 cage is equipped with an static dissipating wrist strap at the top left, above the card cage. This wrist strap should be worn while inserting, removing, or handling any card in the system. For further information, see page 2-55, Inserting a Coral Circuit Card. Each card is shipped inside an anti-static plastic bag. Cards should be kept in this bag whenever handling is not required. These labels warn the user to connect the static dissipating wrist strap connector to the cage and put on the strap before handling the cards.
All circuit cards, including Shared Service cards, Common Control cards, and Peripheral cards, contain static-sensitive circuitry and may be damaged or destroyed by Electrostatic Discharge (ESD). Always wear the static dissipating wrist strap connected to the cage while handling circuit cards. See Figure 6-20. Hold circuit cards by their edges and avoid touching contact surfaces. Handle with care and do not drop.
Figure 6-20 Warning Labels and ESD Strap Connection to Coral IPx 500 Cage
WARNING!
THE CONDUCTIVE WRIST STRAP, LOCATED IN THE CABINET, SHOULD BE PLACED AROUND WRIST WHENEVER PCB'S ARE TO BE REMOVED FROM THEIR SLOT.
6
6-20
Coral IPx 500 Installation Manual
6.2
6-21
Table 6-1 Coral IPx 500M Card Slot Configuration for Main Cage
Slot
Slot 1-3
Contains
Any XXXipx, XXXsl, or XXX200 cards NOTE: 8F8Ssl, 8D8Ssl, 8SFTsl, 16SFTsl, 8SDTsl, 16SDTsl, 8SLSsl and 16SLSsl cards are not used in the Coral IPx 500 system. Only XXXipx cards. CAUTION: XXX200 and XXXsl cards are not to be installed in slots 4-8 of the main cage. Not in use Main processor card MCP-IPx (with optional DBX or CLA card) PS500 DC or AC unit
6
6-22
Coral IPx 500 Installation Manual
Auxiliary Connector
Expansion Connector
Digital Trunk
M C P I P x
Control Cards
Cage Description
6-23
Backplane Description
The backplane of the main cage includes the eight peripheral card connections and one control card connection, service card components, and the configuration jumpers. The backplane is displayed in Figure 6-22.
JU11 JU10
8DRCF Software EPROM
JU12
JU13
JU9
JU14
Jumpers U107 U76 MCP-IPx Connector HDC Software PROM Tones, DTMF, MFC PROM U118
U161
IPx 500M
6
6-24
Coral IPx 500 Installation Manual
Configuration Jumpers
The configuration jumpers of the main cage: Configure the main cage to house the primary and/or secondary synchronization card. Designate whether the system uses internal or external music. Activate and deactivate the Receive and Transmit function of the modem. Designate the "handshaking" protocol of the serial RS-232 interface. Table 6-2 displays each jumper setting and its description.
Jumper
JU 5, 6 JU 5, 6 JU 7, 8 JU 7, 8 JU9 JU9 JU10 JU10 JU11 JU11 JU12 JU12 JU13 JU13 JU14 JU14
Setting
On (Connected) Off (Disconnected) On (Connected) Off (Disconnected) Pins 1-2 Connected Pins 2-3 Connected Pins 1-2 Connected Pins 2-3 Connected Pins 1-2 Connected Pins 2-3 Connected Pins 1-2 Connected Pins 2-3 Connected Pins 1-2 Connected Pins 2-3 Connected Pins 1-2 Connected Pins 2-3 Connected
Description
Secondary synchronization card in slot 5 Secondary synchronization card not in slot 5 Primary synchronization card in slot 4 Primary synchronization card not in slot 4 Internal Music Source M1 External Music Source M1 Modem can receive data Modem cannot receive data Modem can transmit data Modem cannot transmit data UART1 CTS - On UART1 CTS - Off UART2 CTS - On UART2 CTS - Off UART3 CTS - On UART3 CTS - Off
Cage Description
6-25
The primary and secondary card slots may be housed in the same cage.
Figure 6-23 Jumper Configuration for Synchronization Slots in the Main Cage
Slot 4 Primary
Slot 5 Secondary
N/A
N/A
Primary
N/A
N/A
Secondary
1 2 3 JU9
JU11 JU10
6
6-26
Coral IPx 500 Installation Manual
Function
Internal Music
JU9
1 2 3
External Music
2 3
Cage Description
6-27
Setting the Transmit or Receive function of the modem to ON during normal system operation exposes the Coral IPx 500 system to penetration by unauthorized parties.
Function
RX Modem - On
JU10
1 2 3
RX Modem - Off
2 3
Function
RX Modem - On
JU11
1 2 3
RX Modem - Off
2 3
6
6-28
Coral IPx 500 Installation Manual
Function
CTS - On
KB1 JU12
1 2 3
KB2 JU13
1 2 3
KB3 JU14
1 2 3
1 2 3
1 2 3
CTS - Off
2 3
Cage Description
6-29
Figure 6-28 Auxiliary Connection to the MDF and Expansion Unit Connection for Coral IPx 500M
Expansion Connector
6
6-30
Coral IPx 500 Installation Manual
Auxiliary Connector
The auxiliary connector is located beneath the expansion connector, see Figure 6-21 on page 6-23 and Figure 6-28. The auxiliary connector provides three RS-232 interfaces, music, paging, and relay circuits. Table 6-3 provides the pinout connection for the auxiliary connection. For further information, see page 9-11, Auxiliary Connector.
Pin
25 50 24 49 23 48 22 47 21 46 20 45 19 44 18 43 17 42 16 41 15 40 14 39 13 38 12 37 11 36 10 35 9 34 8 33 7 32 6 31 5 30 4 29 3 28 2 27 1 26
Function
RXD1 TXD1 CTS1 RTS1 DSR1 DTR1 RXD2 TXD2 CTS2 RTS2 DSR2 DTR2 Music 1A Music 1B Music 2A Music 2B RXD3 TXD3 CTS3 RTS3 DSR3 DTR3 RLY1A RLY1B RLY2A RLY2B RLY3A RLY3B PAGE 1A PAGE 1B SGRND Not Used N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C.
Cage Description
6-31
NOTES:
6
6-32
Coral IPx 500 Installation Manual
6.3
Table 6-4 Coral IPx 500X Card Slot Configuration for Expansion Cage
Slot
Slot 1-10
Contains
Peripheral cards, only XXXipx cards.
CAUTION:
XXX200 and XXXsl cards are not to be installed in the expansion cage. POWER SUPPLY PS500 DC or AC unit
6-33
Expansion Connectors
Digital Trunk
10
6-34
Backplane Description
The only feature that distinguishes the expansion cage from the main cage is the backplane. The backplane of the expansion cage includes the ten peripheral card connections, two expansion connections, service card components, the power supply connector, and the configuration jumpers. The backplane is displayed in Figure 6-30.
10
Jumpers Jumpers
Universal Slots
IPx 500X
Cage Description
6-35
Configuration Jumpers
The configuration jumpers of the expansion cage: Define the cage that houses the primary and/or secondary synchronization card. Designates the cage number within the system (shelf 1 or shelf 2) Table 6-5 displays the settings of each jumper its definition.
Jumper
JU 1, 3 JU 1, 3 JU 5, 7 JU 5, 7 JU 2, 8 JU 2, 8 JU 4, 6 JU 4, 6
Setting
On (Connected) Off (Disconnected) On (Connected) Off (Disconnected) On (Connected) Off (Disconnected) On (Connected) Off (Disconnected)
Definition
Primary synchronization card in slot 4 Primary synchronization card not in slot 4 Secondary synchronization card in slot 5 Secondary synchronization card not in slot 5 Expansion cage designated "Shelf 2" Expansion cage not designated "Shelf 2" Expansion cage designated "Shelf 1" Expansion cage not designated "Shelf 1"
6
6-36
Coral IPx 500 Installation Manual
The term shelf is used in this section in order to retain consistency with Program Interface terminology. The terms shelf and cage are identical. Each peripheral card must be recognized by the main shelf. Therefore, Coral IPx 500 must be able to distinguish between the first and second expansion shelves. The main shelf is designated 0 by the manufacturer. The first expansion shelf is designated 1. The second expansion shelf is designated 2. Jumpers are used to configure the shelf number. Figure 6-31 displays the jumper configuration for each cage designation.
Figure 6-31 Jumper Configuration for Shelf Designation
Shelf# 2
Cage Description
6-37
The primary and secondary card slots may be housed in the same cage.
Figure 6-32 Jumper Configuration for Primary and Secondary Synchronization Slots in the Expansion Cage
Slot 4
Slot 5
Primary Secondary
N/A
N/A
Primary N/A
N/A
Secondary
J1 J3 J5
J7
6
6-38
Coral IPx 500 Installation Manual
Figure 6-33 Expansion Unit Connection to other Cages for Coral IPx 500X
Cage Description
6-39
NOTES:
6
6-40
Coral IPx 500 Installation Manual
6.4.
General Description
The Coral IPx 500 can operate as a system in any one of the following configurations: One main IPx 500M cage. See Figure 6-34. One main IPx 500M cage and one IPx 500X expansion cage. See Figure 6-35. One main IPx 500M cage and two IPx 500X expansion cages. See Figure 6-36. One main IPx 500M cage and one IPx 800X expansion cage. See Figure 6-37. One main IPx 500M cage, one IPx 500X cage, and one IPx 800 cage. See Figure 6-38. One main IPx 500M cage and two IPx 800X expansion cages. See Figure 6-39. System Configuration Options Coral IPx 500
The main cage includes control cards and peripheral cards. The expansion cage or cages include peripheral cards.
6-41
System Configuration
Main Cage
1 Main Cage 1 Main Cage and 1 IPx 500 Expansion Cage 1 Main Cage and 2 IPx 500 Expansion Cages
8 8
10
10
10
28
1 Main Cage and 1 IPx 800 Expansion Cage 1 Main Cage, 1 IPx 500 Expansion Cage, and 1 IPx 800 Expansion Cage 1 Main Cage and 2 IPx 800 Expansion Cages
11
19
10*
11**
29
11
11
30
6
6-42
Coral IPx 500 Installation Manual
Figure 6-34 Coral IPx 500 System with One Cage (IPx 500M)
*
Coral IPx 500M Main Cage
1 Power Supply
Common Control
Cage Description
6-43
Figure 6-35 System with Two Cages (IPx 500M and IPx 500X)
2 Power Supplies
Common Control
6
6-44
Coral IPx 500 Installation Manual
Figure 6-36 System with Three cages (IPx 500M, and Two IPx 500X Cages)
3 Power Supplies
Common Control
6-45
Figure 6-37 System with Two Cages (IPx 500M and IPx 800X)
Coral IPx 800X Expansion Cage 11 CORAL Universal I/O Slots 1 Shared Service Slot 1 Power Supply PS19 Coral IPx 500M Main Cage
6
6-46
Coral IPx 500 Installation Manual
Figure 6-38 System with Three Cages (IPx 500M ,IPx 500X, and IPx 800X)
Common Control
Cage Description
6-47
Figure 6-39 System with Three Cages (IPx 500M and Two IPx 800X Cages)
6
6-48
Coral IPx 500 Installation Manual
The Coral IPx 500 main cage and its expansion cages maintain a continuous conversation. HDLC and PCM highways, clock and synchronization signals as well as alarms are constantly exchanged between the cages. All data transfer is carried out via the H500-1 cable. The H500-1 cable is connected from the main cage to the first expansion cage. If an additional expansion cage is connected, an additional H500-1 cable is connected from first expansion cage to second expansion cage. One H500-1 male/female cable, 55" (140 cm) long, is supplied with each IPx 500X cage or IPx 800X cage. The IPx 500 cages include cable connections that allow the expansion cages to be added. The main cage includes one 50-pin female connection that connects to the first expansion cage with an H500-1 male/female cable. When there is only main cage in the system, this connection is not used. The second expansion cage includes two 50-pin connections: the top connection is female; the bottom connection is male. The top either to the female connection on the main cage or to the female connection on the second expansion cage. The IPx 800X cages include cable connections that allow the expansion cages to be added. The main cage includes one 50-pin female connection that connects to the first expansion cage with an H500-1 male/female cable. The expansion cage includes two 50-pin connections: the top connection is male; the bottom connection is female. The top male connection connects either to the lower female connection on the expansion cage or the female connection on the main cage. The lower connection connects either to the female connection on the main cage. The figures below show how to interconnect IPx 500M with IPx 800X cages. System Configuration Options Coral IPx 500 female connection connects to the first expansion cage. The lower connection connects
Cage Description
6-49
Figure 6-40 Connection between Two IPx 500 Cages (IPx 500M and 500X)
Female
Male
6
6-50
Coral IPx 500 Installation Manual
Figure 6-41 Connection between Three IPx 500 Cages (IPx 500M and two 500X)
Female Male
H500-1 Cable
Male
Female
System Configuration Options Coral IPx 500 Cage Description
6-51
Figure 6-42 Connection between Three Cages (IPx 500M, 500X and 800X)
H500-1 Cable
Male Female
Female
Male
H500-1 Cable
Male
Female
System Configuration Options Coral IPx 500
6-52
Figure 6-43 Connection between Two Cages (IPx 500M and 800X)
H500-1 Cable
Male
6-53
Figure 6-44 Connection between Three Cages (IPx 500M and two 800X)
H500-1 Cable
with PX card
Female (Rear panel)
6-54
Male
H500-1 Cable
If three PRI-30 cards are installed, it is recommended to install one of them in any one of slots 1-4, the second card in any one of slots 5-8, and the last card in any one of slots 9-10.
Table 6-7 Timeslot Distribution in Coral IPx 500
Peripheral Shelf #
Number of Timeslots
0, 1, 2 1, 2
5, 6, 7, 8 9, 10
128 128
Cage Description
6-55
0, 1, 2
1, 2, 3, 4
128
PCM highway A3
SLOT 10
SLOT 10
SLOT 8
SLOT 7
SLOT 6
SLOT 5
SLOT 4
SLOT 3
SLOT 2
SLOT 1
SLOT 9
SLOT 8
SLOT 7
SLOT 6
SLOT 5
SLOT 4
SLOT 3
SLOT 2
SLOT 9
SLOT 8
SLOT 7
SLOT 6
SLOT 5
SLOT 4
SLOT 3
SLOT 2
6-56
SLOT 1
SLOT 1
PCM highway B1
Card Slots
One IPx 800X cage can hold up to twelve cards. Slot 2 through slot 12 are universal I/O slots, and may house any combination of shared service and peripheral cards. Slot 1 is used either to house a shared service card if there is only one expansion cage in the system, or a PX card if the IPx 800X cage supports a second expansion cage. These card types are described in detail in the Coral Service and Peripheral Cards Manual.
Port Capacity
One IPx 800X cage supports up to 264 combined trunk and wired station ports.
Power Supply
The expansion unit is compatible with 48VDC or 115/230VAC power. Like the PS19 DC-D power supply unit. There is no option to install a backup battery for the IPx 800X cage. System Configuration Options Coral IPx 500 IPx 800M cage, the expansion cage is either powered by the PS19 AC, PS19 DC, or
MDF
The MDFipx may not be used with the IPx 800X cage. For this reason, whenever an IPx 800X cage is included within the system, it must be connected directly to the building master ground.
PX Card
The PX (Peripheral eXpansion) buffer card occupies slot 1 of the first IPx 800X expansion cage in an IPx 500M+IPx 800X+IPx 800X system configuration.
Cage Description
6-57
Related Documentation
Coral IPx 800, 3000 Hardware and Installation Manual System Configuration Options Coral IPx 500 Coral FlexiCom and IPx Product Description
6
6-58
Coral IPx 500 Installation Manual
Chapter 7
Power Supply
Cor Coral
7.1
0
PS500 DC
Power Supply Unit
General Description
The PS500 DC cards component side power supply unit provides internal operating voltages for the Coral IPx 500 system. The PS500 DC operates from a nominal input of 48VDC, typically supplied by an external 48VDC rectifier or stationary battery plant. Actual input may vary from 40VDC to 60VDC, allowing operation: From a battery power source while the batteries are charged at an equalized charge rate Under power failure, until the batteries are completely discharged
Handle
7-1
Description Used to secure the unit to the cage. These screws also ground the unit to the cage and safeguard the unit against malfunction.
ALARM POWER
Power Switch
OFF
PS500 DC
CAT. NO. 72440953200
Handle
CAUTION!
HAZARD OF ELECTRIC SHOCK. DISCONNECT POWER BEFORE SERVICING.
7
7-2
Coral IPx 500 Installation Manual
Description A 16A/250V, slow blow fuse that protects the units voltage. See page 7-13, PS500 DC Fuse. The entire 48VDC input circuitry, including the power supply, is protected by a slow blow 16A/250V fuse within the power supply. See Figure 7-3. Connects the PS 500 DC power supply to the -48VDC power source Connects the power supply to the cage backplane
Power Supply
7-3
ON
Power Switch
OFF
Connection to Backplane
7
7-4
Coral IPx 500 Installation Manual
Circuit Description
Figure 7-3 presents a block diagram of the PS500 DC power supply.
DC Output Power
The DC to DC converters convert the 48VDC power to the following outputs: +5VDC 5VDC +12VDC
Ripple and Noise Filtering circuitry minimizes ripple and noise on the 48VDC feed to the peripheral cards. The filtering circuitry produces an output voltage that is approximately 0.5V to 1.0V lower than the input voltage -VIN to the PS500 DC.
Monitoring Circuitry
All outputs, with the exception of the 48VDC output, are regulated. Voltage and current level monitoring circuitry check each output of the PS500 DC, and produce an alarm signal to the Coral system main processor in the event of malfunction. Monitoring circuitry verifies that each voltage output (with the exception of the 48 VDC output) is within specification. If any voltage deviates from specification, the monitoring circuitry produces an alarm signal to the Coral system processor, causing the red Alarm indicator to illuminate. Note that the green Power indicator remains illuminated at the same time as the red alarm indicator. If the voltage input is less than 380.5VDC or greater than 620.5VDC, then the power supply shuts down. The power supply will turn on when the voltage is less than 580.5VDC or greater than 450.5VDC.
Power Supply
7-5
Inrush Current
Current Limit
Common
-5VDC/0.15A
+12VDC/2A DC Common
Backplane Connector
7
7-6
Coral IPx 500 Installation Manual
Power Supply
7-7
Installation
The power supply unit is inserted into the Coral IPx 500 cage in the extreme left slot of the card cage.
Inserting the power supply card into the cage when the power switch is ON could result in a sudden surge voltage that could damage the Coral IPx system. Before inserting the power supply unit, verify that the power switch is turned OFF.
3.
Position the two guide ridges (located on the right panel of the power supply, at the top and bottom) into the card edge guides corresponding to the POWER SUPPLY slot labeled on the bottom of the card cage. Slide the power supply gently but firmly, until fully inserted into the card cage. A slight resistance should be felt as the multi-pin connectors engage at the rear of the power supply and backplane. Do not force the power supply into the card cage. Irreparable damage may occur if the multi-pin connectors misalign while attempting to insert the unit into the card cage. If more than slight resistance is encountered, partially slide out the card from the cage and verify the alignment of the guide ridges with the card edge guides. If alignment appears to be correct, remove the card from the slot and inspect the multi-pin connectors for bent pins and debris in the pin holes. Secure the power supply unit to the cage with the two captive screws on the top and bottom of the front panel. See Figure 7-1.
4.
5.
The screws on the front panel must be tightened properly to prevent dangerous electrical shock.
7
7-8
Coral IPx 500 Installation Manual
The power supply is regulated with a minimum load of backplane and MCP-IPx card or one peripheral card. Do not insert or remove the MCP-IPx card under power.
Turn on the power supply units in the expansion cages only after powering the main cage and verifying that the main cage has initialized properly and the alarm indicator does not illuminate. Otherwise the cards in the peripheral expansion cages might not initialize.
8. 9.
Turn the PS500 DC power switch ON. Verify that the green Power indicator is lit, while the red Alarm indicator is not lit
10. Turn the PS500 DC power switch OFF (downwards) before inserting or removing any common control cards in the system. 11. Peripheral cards may be inserted or removed from the system with power applied.
Power Supply
7-9
Yellow/green wire
TOP VIEW
Ground Nut
7
7-10
Coral IPx 500 Installation Manual
2. 3.
Do not remove the power supply unit from the cage when turned ON. Sudden power surges could damage system components. Before extracting the PS500 DC card, verify that the power switch is turned OFF.
4. 5. 6. 7.
Remove the DC power input connector (see Figure 7-4). Unfasten the two captive screws located at the top and bottom of the units front panel and set aside. Carefully remove the PS500 DC from its slot. Place the PS500 DC over the anti-static material with the component side facing upwards.
Power Supply
7-11
0.
Troubleshooting
Power supply failure generally results in the loss of one or more output voltages. However, protection circuitry in the power supply regulator may shut down a regulator due to a current overload caused by an external fault. The red Alarm indicator on the front panel of the power supply indicates any failure within the unit.
The red Alarm indicator illuminates if any voltage supplied by the power supply is outside of specification. This could be caused by an internal or external fault. If the alarm indicator illuminates in a replaced power supply, the fault is not within the unit.
All maintenance activities are to be carried out by a qualified service technician. The red Alarm indicator can be activated by malfunctions in the backplane, the power supply, in any of the cards inserted into the cage, or in any of the above in a connected cage.
If the power supply is turned ON and the green power indicator is OFF check the following:
1. 2. 3. 4. 5. DC power input connector (see Figure 7-4) DC power supply interruption Blown main or circuit fuse/breaker in the building electrical panel Blown fuse F2 within the PS500 DC. Replace fuse as described on page 7-13, PS500 DC Fuse Faulty PS 500 DC. Insert a different PS500 DC unit as described on page 7-8, Installation.
7
7-12
Coral IPx 500 Installation Manual
PS500 DC Fuse
The PS500 DC employs one fuse (F2) to protect the cage circuitry and the DC main input. If the F2 fuse blows, the PS500 DC Power green indicator and Alarm red indicator do not illuminate. To replace the DC Power Input Fuse within the PS500 DC:
1. Remove the power supply unit from its slot and place it over the anti-static material with the component side facing upwards, as described on page 7-11, Removing the Power Supply.
Do not insert or remove the power supply unit from the cage when turned ON. Sudden power surges could damage system components.
2. 3.
Replace only with the same type and rating of fuse. See the PS500 DC card layout in Figure 7-2 on page 7-4. Reinstall the power supply unit as described on page 7-8, Installation.
Power Supply
7-13
6.
7
7-14
Coral IPx 500 Installation Manual
0 max.
Specifications
PS500 DC (DC Power Supply)
Coral systems:.................................. IPx 500M, 500X Input:................................................ -40VDC to -60VDC, 10A max. Power Consumption: ....................... Continuous 460W Outputs: ........................................... +5VDC nom. regulated 13.0A max. 5VDC nom. regulated 0.15A max. +12VDC nom. regulated 2.0A max. 48VDC unregulated (or approx.0.5V to 1.0V lower than input voltage) 5.0A max. Alarm: .............................................. Signaling malfunction Front panel LED indicator (red) Indicators: ........................................ Power ON/OFF (green) ALARM (red) Fuses: ............................................... Input (-48VDC)............ 16A/250V S.B. Output .......................... None Controls and Adjustments: .............. ON/OFF Power switch Weight:............................................. 0.8 kg External Connection: ....................... DC Input .......................... MolexTM connector TBD
PS500 DC (E)
Specifications: ................................. TBD
Power Supply
7-15
NOTES:
7
7-16
Coral IPx 500 Installation Manual
7.2
0
PS500 AC
Power Supply Unit
General Description
The PS500 AC power supply unit provides operating voltages for the Coral IPx 500 system.
Power Source
The PS500 AC operates from a nominal input of 100-240VAC/47-63Hz. During power failure, the unit automatically switches over to 48VDC backup batteries. See page 7-35, BATTipx Battery Pack.
7-17
ALARM POWER
Power Switch
OFF
PS500 AC
CAT. NO. 72440953300
Handle
CAUTION!
HAZARD OF ELECTRIC SHOCK. DISCONNECT POWER BEFORE SERVICING.
7
7-18
Coral IPx 500 Installation Manual
Description Connects the power supply unit to the battery pack. In the event of the AC power failure the PS500 AC power supply operates from the battery. See the warning on page 7-28. A 16A/250V, slow blow fuse that protects the units voltage. See page 7-31, PS500 AC Fuses. Connects the PS500 AC power supply to the AC power outlet Charges the battery pack during normal operation and powers the system during AC power failure
F2 Intermodule Fuse AC Input Power Connector Charger for Battery Pack (under panel) Connection to Backplane
Power Supply
7-19
ON
Power Switch
OFF
Connection to Backplane
7
7-20
Coral IPx 500 Installation Manual
Circuit Description
The PS500 AC is an Uninterrupted Switch-mode Power Supply (USPS). It contains a pulse-width modulated (PWM) switch-mode converter to produce the +5VDC, -5VDC, +12VDC, -48VDC operating voltages for the Coral IPx 500 internal circuitry and 54VDC for batteries charging. All outputs are regulated. Voltage and current monitoring circuitry produce alarm signaling to the Coral IPx 500 system main processor in the event of abnormal operation. An internal mounted battery fuse protects the PS500 AC circuitry from current overload. Figure 7-7 displays a block diagram of the PS500 AC power supply.
DC Output Power
The PS500 AC includes one AC-DC converter and one switch-mode DC-DC converter that converts 100-240VAC/47-63Hz input power to: -48VDC +5VDC 5VDC +12VDC
Power Supply
7-21
Current Limit
-53V/5A Common
+5V/13A
DC
-5V/0.15A
+12V/2A DC Feedback
Common
Monitoring
Control Circuit
Backplane Connector Power On/Off Switch Power On/Off Alarm Indicator Indicator (Red) (Green) Front Panel
7
7-22
Coral IPx 500 Installation Manual
Monitoring Circuitry
The PS500 AC also limits the 48VDC output to feed the peripheral card slots. All outputs, with the exception of the 48 VDC output, are regulated. Voltage and current level monitoring circuitry checks each output of the PS500 AC and produces an alarm signal to the Coral system main processor in the event of malfunction. Monitoring circuitry verifies that each voltage output is within specification. If any voltage deviates from specification, the monitoring circuitry produces an alarm signal to the Coral system processor, causing the red Alarm indicator to illuminate. Note that
Power Supply
7-23
the green Power indicator of a PS500 AC remains illuminated at the same time as the red alarm indicator.
Alarm signals
All the circuitry on the PS500 AC board is connected to an alarm circuit to provide the Coral IPx 500 system with warnings when necessary. The following situations cause alarm signals: DC Output Power Deviation - When the output voltages, generated either by the batteries or the AC source, deviates from specification, an alarm signal is generated. Low Battery - When the battery voltage drops below 44VDC, an alarm signal is generated, giving the operator the time needed to perform shutdown procedures. Power supply Failure.
7
7-24
Coral IPx 500 Installation Manual
Installation
The power supply unit is inserted into the Coral IPx 500 cage in the extreme left slot.
Inserting the power supply card into the cage when the power switch is ON could result in a sudden surge voltage that could damage the Coral IPx system. Before inserting the power supply unit, verify that the power switch is turned OFF.
3.
Position the two guide ridges (located on the right panel of the power supply, at the top and bottom) into the card edge guides corresponding to the POWER SUPPLY slot labeled on the bottom of the card cage. Slide the power supply gently but firmly, until fully inserted into the card cage. A slight resistance should be felt as the multi-pin connectors engage at the rear of the power supply and backplane. Do not force the power supply into the card cage. Irreparable damage may occur if the multi-pin connectors misalign while attempting to insert the unit into the card cage. If more than slight resistance is encountered, partially slide out the card from the cage and verify the alignment of the guide ridges with the card edge guides. If alignment appears to be correct, remove the card from the slot and inspect the multi-pin connectors for bent pins and debris in the pin holes. Secure the power supply unit to the cage with the two captive screws on the top and bottom of the front panel. See Figure 7-5 on page 7-18.
4.
5.
The screws on the front panel must be tightened properly to prevent dangerous electrical shock.
Power Supply
7-25
The power supply is regulated with a minimum load of backplane and MCP-IPx card or one peripheral card. Do not insert or remove the MCP-IPx card under power.
8. 9.
Turn on the power supply units in the expansion cages only after powering the main cage and verifying that the main cage has initialized properly and the alarm indicator does not illuminate. Otherwise the cards in the peripheral expansion cages might not initialize.
7-26
11. Verify that the green Power indicator is lit, while the red Alarm indicator is not lit 12. Turn the PS500 AC power switch OFF (downwards) before inserting or removing any common control cards in the system. Peripheral cards may be inserted or removed from the system with power applied. 13. If a battery pack is used: a. Turn the BATTipx power switch ON.
The batteries must be fully charged before proceeding. Allow at least 24 Hours of system operation and call processing with batteries installed before next step.
b. Remove AC input power from the system. c. Verify that the green Power indicator is lit, while the red Alarm indicator is not lit. d. Restore the AC input power to the system. e. Verify that the green Power indicator is lit, while the red Alarm indicator is not lit.
Disconnecting the AC power cord from the AC power mains will not cause the PS500 AC to discontinue power if a battery pack is installed. The battery pack will take over and provide the DC power input. All voltages will remain active. The only way to disable the output voltages is by turning OFF the Power switch on the PS500 AC front panel.
Power Supply
7-27
DC Power Wires (to BATTipx Battery Pack) Ground Wire (to Master Ground)
Yellow-green wire
AC Power Cable
Top View
+ -
Ground Nut
AC Power Connector
The backup battery connector is dedicated to the BATTipx unit, only. Do not connect any ancillary equipment to this connection. Doing so could cause catastrophic failure to the PS500 AC power supply. Unauthorized use of the backup battery connector will void the warranty from the manufacturer for the entire installation, as it is viewed as an illegal modification of FCC registered equipment. The PS500 AC power supply is designed to support the Coral IPx 500 system, only.
7
7-28
Coral IPx 500 Installation Manual
2. 3.
Do not remove the power supply unit from the cage when turned ON. Sudden power surges could damage system components. Before extracting the PS500 AC card, verify that the power switch is turned OFF.
4. 5. 6. 7. 8.
Remove the battery pack connector. See Figure 7-8. Remove the AC input connector. See Figure 7-8. Unfasten the two captive screws on the front panel of the PS500 AC. See Figure 7-5. Carefully remove the PS500 AC from its slot. Place the PS500 AC over the anti-static material with the component side facing upwards.
Power Supply
7-29
0.
Troubleshooting
Power supply failure generally results in the loss of one or more output voltages. However, protection circuitry in the power supply regulator may shut down a regulator due to a current overload caused by an external fault. The red Alarm indicator on the front panel of the PS500 AC lights when any of the output voltages are outside of specification.
The red Alarm indicator illuminates if any voltage supplied by the power supply is outside of specification. This could be caused by an internal or external fault. If the alarm indicator illuminates in a replaced power supply, the fault is not within the unit.
All maintenance activities are to be carried out by a qualified service technician. The red Alarm indicator can be activated by malfunctions in the backplane, the power supply, in any of the cards inserted into the cage, or in any of the above in a connected cage.
If the power supply is turned ON and the green power indicator is OFF, check the following:
1. 2. 3. 4. 5. AC power cord. See Figure 7-8. AC power failure Blown main or circuit fuse/breaker in the building electrical panel Blown fuse F2 within the PS500 AC. Replace fuse as described on page 7-31, PS500 AC Fuses. Faulty PS500 AC. This includes the possibility of a blown F1 AC fuse in the power supply. Do not replace the AC fuse. Insert a different PS500 AC unit as described on page 7-25, Installation.
In the event of a power failure, when battery pack BATTipx is installed, check the following:
1. 2. 3. Battery discharged. Blown fuse within the BATTipx. See page 7-35, BATTipx Battery Pack. Faulty PS500 AC.
7
7-30
Coral IPx 500 Installation Manual
PS500 AC Fuses
The PS500 AC employs two fuses: If the F1 fuse blows, the PS500 AC Power green indicator and Alarm red indicator do not illuminate. Do not replace the AC input fuse. It is not replaced in the field. Insert a different PS500 AC unit. If the F2 fuse blows, the PS500 AC Power green indicator and Alarm red indicator are lit. Intermodule fuse F2 can be replaced in the field. To replace the F2 Intermodule Fuse within the PS500 AC:
1. Remove the power supply unit from its slot and place it over the anti-static material with the component side facing upwards, as described on page 7-29, Removing the Power Supply.
Do not insert or remove the power supply unit from the cage when turned ON. Sudden power surges could damage system components.
2. 3.
Replace only with the same type and rating of fuse. See the PS500 AC card layout in Figure 7-6 on page 7-20. Reinstall the power supply unit as described on page 7-25, Installing the Power Supply.
Power Supply
7-31
7.
7
7-32
Coral IPx 500 Installation Manual
Specifications
PS500 AC (AC Power Supply)
Coral systems:.................................. IPx 500M, 500X Input:................................................ 100-240VAC 47-63Hz Power Rating: .................................. 115VAC / 60Hz / 6A (Range: 98 to 126VAC) 230VAC / 50Hz / 3A (Range: 198 to 253VAC) Power Consumption: ....................... Continues 460W Outputs: ........................................... Main output:................. +5VDC nom. regulated 13.0A max. 5VDC nom. regulated 0.15A max. +12VDC nom. regulated 2.0A max. 53VDC unregulated 5.0A max. Battery Charger:........... 54VDC 0.7A max. Alarm ............................................... Signaling malfunction, low battery voltage, DC out of range Front panel LED indicator (red) Indicators: ........................................ Power ON/OFF (green) ALARM (red) Fuses: ............................................... Input (AC).................... F1 - 10A/250V S.B. non-replaceable Intermodule .................. F2 - 16A/250V S.B. replaceable Output .......................... None Controls and Adjustments: .............. ON/OFF power switch PS500 AC Power Supply Unit Weight:............................................. 1.8 kg External Connection: ....................... AC Input....................... female right-angled connector DC Battery Backup ...... MolexTM connector including: Sabre terminal (for crimping) cat. no. 43375 Sabre receptacle cat no. 44441
PS500 AC (E)
Specifications: ................................. TBD
Power Supply
7-33
NOTES:
7
7-34
Coral IPx 500 Installation Manual
7.3
0
General Description
The BATTipx unit is a battery pack that can be mounted either on a wall or on a rack. The BATTipx unit includes four 12V gel-cell batteries (7Ah) and a case as a single unit and is charged by the PS500 AC power supply. The BATTipx unit supports a single Coral IPx 500 cage for at least half an hour at maximum capacity during an AC power failure. Each cage is backed up by its own BATTipx unit. The supplied battery pack kit includes two brackets that can be mounted onto the rear side of the battery pack for wall mounting configurations or onto the front side of the battery pack for rack-mounted configurations. See Chapter 2, Hardware Installation Procedure. The BATTipx includes a connector to power -48VDC for an external LTU (Line Terminating Unit) or CSU (Channel Service Unit).
Figure 7-9 displays the components of the BATTipx. The components are described in the following table:
Feature LTU/CSU Terminal Block Description Connects the BATTipx unit to the LTU/CSU. Supplies 48VDC at 200mA max to a customers LTU/CSU via the customers supplied wire pair. LTU/CSU power is available during normal AC power and during power failure. See the warning on page 7-44. Connects the BATTipx unit to the Coral IPx 500 system. Supplies 48VDC at 10A max to the PS500 AC power supply, via the the PABX/PS wires, when the AC power flow from the mains is discontinued.
7-35
BATTipx Components
Description Turns the BATTipx unit on and off, enabling maintenance Protects the batteries from a short circuit within the LTU/CSU wires or within the LTU/CSU unit. Protects the batteries from a short circuit within the PABX/PS wires or within the PS500 AC. Four 12V gel-cell batteries (7Ah). See page 7-58, Specifications. Holes used to mount the battery pack on the rack or on the wall. See Chapter 2, Hardware Installation
F2 - LTU/CSU Fuse
F1 - PABX/PS Fuse
Batteries
Procedure.
Right and left side panel holes for fastening battery cover Lifting Strap Holes above the front panel used to fasten the cover to the battery pack
Lifting strap attached to each of the four batteries enabling easy removal PABX/PS wires extruding from the rear panel of the battery pack including a connector for the PS500 AC unit.
PABX/PS Wires
Lifting Strap
4 x 12V Batteries
PABX/PS Wires Holes for Fastening Battery Cover Bracket Holes for Wall Mounting Configuration Bracket Holes for Rack Mounting Configuration LTU/CSU Terminal Block
Off/On Switch
7
7-36
Coral IPx 500 Installation Manual
The battery pack is protected by a decorative cover that includes four panels: top, left, right, and front. See Figure 7-10. The front panel (near the top) includes two holes for inserting the assembly screws that fasten the decorative cover to the battery pack frame. The top panel (on the rear edge) includes three assembly flaps that are inserted into mating slots on the frame of the battery pack.
Figure 7-10 Battery Pack Cover
3 Cover Assembly Flaps
Power Supply
7-37
Circuit Description
Figure 7-11 on page 7-40 presents a block diagram of the BATTipx and the power circuitry that enables the IPx 500M and IPx 500X cages. The PS500 AC is normally fed by AC power input from which it produces the DC outputs required for normal card operation. It also produces charging voltage to the battery pack. The PS500 AC and the battery pack are connected via two wires. If a power fail occurs, the battery pack feeds the PS500 AC, allowing it to produce the DC outputs.
DC Output Power
The PABX/PS terminal block supplies power to the Coral IPx 500 cage only in the event of a power failure. The LTU/CSU terminal block supplies the LTU or CSU when power is functional and when there is a power failure.
7
7-38
Coral IPx 500 Installation Manual
When the battery voltage drops below 44VDC, an alarm signal is generated, giving the operator the time needed to perform shutdown procedures. The power supply automatically restarts when the AC power returns. The battery pack is recharged as soon as the AC/DC converter provides over 50VDC.
During AC power failure: The Coral IPx 500 system shuts down
LTU/CSU power is discontinued BATTipx Battery Pack for AC Powered System
Monitoring Circuitry
Monitoring circuitry in the PS500 AC verifies that each voltage output is within specification. If any voltage deviates from specification, the monitoring circuitry produces an alarm signal to the Coral system processor, causing the red Alarm indicator to illuminate. Note that the green Power indicator of a PS500 AC remains illuminated at the same time as the red alarm indicator.
Power Supply
7-39
Alarm signals
All the circuitry on the PS500 AC board is connected to an alarm circuit to provide the Coral IPx 500 system with warnings when necessary. Low Battery - When the battery voltage drops below 44VDC, an alarm signal is generated, giving the operator the time needed to perform shut down procedures.
Figure 7-11 BATTipx (Issue-1) Block Diagram
PABX/PS terminal block
L E
DC
To LTU/CSU
Black wire F1 10A/250V S.B. PABX/PS Fuse F2 2A/250V S.B. CSU/LTU Fuse
DC DC DC outputs
7
7-40
Coral IPx 500 Installation Manual
L E
DC
Red wire
x
On/Off Switch
x
To LTU/CSU
Black wire F1 10A/250V S.B. PABX/PS Fuse F2 2A/250V S.B. CSU/LTU Fuse LTU/CSU terminal block
Alarm PS failure
DC DC DC outputs
Power Supply
7-41
External Connections
The battery pack includes two DC output power terminal blocks that provide power to the Coral IPx 500 and the LTU/CSU. See Figure 7-13.
LTU/CSU
The left terminal block (labelled LTU/CSU) supplies power (-48V at 200mA max.) to the Channel Service Unit (CSU) or Line Service Unit (LSU). The connection from the terminal block to the LTU/CSU is fabricated by the customer. See page 7-46, Connecting the Battery Pack to the LTU/CSU Unit.
See the warning on page 7-44.
Figure 7-13 Top View of BATTipx Battery Pack
PABX/PS to PS500 AC
To LTU/CSU
PABX/PS wires
- Black wire
Red wire
LTU/CSU wires
7
7-42
Coral IPx 500 Installation Manual
Troubleshooting
BATTipx Fuses
The battery pack employs two fuses (see Figure 7-9) that can be replaced in the field:
F1 protects the battery against short circuit in the PABX/PS connection and is rated 10A/250V. If fuse F1 blows, the batteries will no longer charge, and in the event of an AC power failure the system will shut down.
Issue 2 - The LTU/CSU will shut down immediately in the event of an AC power failure. Issue 1 - The LTU/CSU will stop functioning once the batteries have discharged.
F2 protects the battery against short circuit in the LTU/CSU connection and is rated 2A/250V. If fuse F2 blows, the LTU/CSU will no longer function.
LTU/CSU
If fuse F2 blows, the LTU/CSU will no longer function. If fuse F1 blows, the LTU/CSU will shut down: BATTipx Battery Pack for AC Powered System
Issue 2 - Only in the event of an AC power failure, see Figure 7-12 on page 7-41. Issue-1 - In normal operation (when an AC power source is available) once the batteries have discharged, see Figure 7-11 on page 7-40.
Power Supply
7-43
LTU/CSU Connection
To afford some protection and increase reliability to a PRI/T1/E1 digital trunk facility, the network interface of the digital trunk card should not connect directly to the network. The LTU or CSU is generally required for connections to the public network, and is strongly recommended for private network facilities as well. Typically, the LTU/CSU is a small, wall or rack mounted box. The LTU/CSU is Customer Premises Equipment (CPE) in most countries and is available from several different manufacturers. See Coral Service and Peripheral Cards Installation Manual, Chapter 3 - Digital Trunks for additional information.
The LTU/CSU terminal block is dedicated to the LTU/CSU, only. Do not connect any ancillary equipment to this connection, it could cause catastrophic failure to the PS500 AC power supply. Unauthorized use of the LTU/CSU terminal block will void the warranty from the manufacturer for the entire installation, and it is viewed as an illegal modification of FCC registered equipment. The LTU/CSU terminal block is designed to support the LTU/CSU unit, only.
Figure 7-14 describes the connection between the BATTipx and the LTU/CSU.
7
7-44
Coral IPx 500 Installation Manual
Channel Service Unit (CSU) or Line Termination Unit (TLU) RJ-45 male plug
BATTipx
DC power wires
Power Supply
7-45
6. 7. 8. 9.
10. Replace the batteries inside the battery pack. See page 7-56, Replacing the Batteries. 11. Connect the other end of the wire pair to the LTU/CSU unit according to the manufacturers instructions. 12. Reconnect the PABX/PS wires to the PS500 AC.
7
7-46
Coral IPx 500 Installation Manual
PABX/PS to PS500 AC
1 To LTU/CSU
Step
x x
2 LTU/CSU PABX/PS
To LTU/CSU
PABX/PS to PS500 AC
Step
Red wire
Power Supply
7-47
Black wire
7
7-48
Coral IPx 500 Installation Manual
The batteries must be fully charged before proceeding. Allow at least 24 hours of system operation and call processing with batteries installed before continuing.
Power Supply
7-49
7
7-50
Coral IPx 500 Installation Manual
The batteries must be fully charged before proceeding. Allow at least 24 hours of system operation and call processing with batteries installed before testing the batteries.
1. 2. 3. 4. 5. 6. 7. 8. 9.
Verify that the PABX/PS connector is connected into the DC power connection of the PS500 AC power supply. See Figure 7-8 on page 7-28. If required, verify that the other wire pair is connected to the LTU/CSU. Verify that the BATTipx power switch is turned ON (the switch is pressed down on the left side). Verify that the PS500 AC Power switch is turned ON (upwards) and that the green Power indicator is lit, while the red Alarm indicator is not lit. Remove the AC power input from the IPx 500 cage by disconnecting the AC power connector from the AC power receptacle. See Figure 7-8 on page 7-28. Check the LTU/CSU functionality according to instructions provided by the manufacturer. Verify that the green Power indicator on the front panel of the PS500 AC power supply is lit, while the red Alarm indicator is not lit. Verify that the IPx 500 unit is still capable of processing calls by testing the trunks and stations connected to its card circuits. After verification, restore the AC input power to the system.
10. Verify that the green Power indicator is lit while the red Alarm indicator is not lit. 11. If the battery pack fails the test, check the 10A fuse on the BATTipx front panel. See Figure 7-9 on page 7-36. If the fuse is faulty, replace it. Repeat the test to verify that the battery pack now works properly. If the test fails again, the battery pack must be replaced. Refer to page 7-53, Maintenance.
Power Supply
7-51
Disconnecting the AC power cable from the AC power mains will not cause it to discontinue normal operation. The battery pack will will take up and provide the DC input. All output voltages will remain active. The only way to disable the output voltage is by turning OFF the Power switch on the PS500 AC front panel.
7
7-52
Coral IPx 500 Installation Manual
10 Maintenance
Explosion and Environmental Hazards. There is a danger of explosion if the battery is replaced incorrectly. Replace the battery only with the same or equivalent type recommended by the manufacturer. Disposal/Recycling Dispose of used batteries according to requirements specified by the battery manufacturer and/or local regulatory agencies.
Battery safety Danger Batteries are electrically live at all times. Take great care never to short circuit the battery terminals. Danger High DC voltages are more dangerous than the mains. Warning Batteries are heavy. Take care when lifting and transporting batteries. For weights
Warning Do not attempt to remove battery lid or tamper with the battery internal workings.
Power Supply
7-53
5. 6. 7.
7
7-54
Coral IPx 500 Installation Manual
Unfasten and remove the two screws that secure the battery pack cover to the battery pack. Slide the cover off of the battery pack and remove it.
Step
Remove two screws and slide the cover forward and off.
Step
Power Supply
7-55
Do not replace one battery at a time. Whenever a battery needs to be replaced, replace all of the other batteries as well. 1. 2. 3. 4. 5. 6.
Figure 7-17 Battery Pack Internal Wiring
White Wire Short
Remove the battery pack cover. Verify that the battery pack power switch is turned OFF (pressed down to the right). Lift the battery out of the battery pack with the supplied strap. Disconnect the wires from the pins on the battery that is to be replaced. See Figure 7-17. Replace the battery with a new battery that meets the specifications found on page 7-58, Specifications. Reconnect the wires to the replaced battery. See Figure 7-17.
Replacing a fuse
1. 2. 3. 4. 5. Remove the battery pack cover. Turn OFF the power switch. Replace the fuse with fuse that has the same rating. Turn ON the battery pack power switch. Replace the battery pack cover.
7
7-56
Step
Align top cover with battery pack and slide the cover inward onto it.
Step
Power Supply
7-57
11 Specifications
Battery: Four UL approved batteries with the following specifications: Type.............................. Lead-Acid Nominal Voltage .......... 4 X 12V = 48V Nominal Capacity ........ 7Ah Dimensions .................. 2.5"(6.3 cm) X 3.6"(9.3 cm) X 5.9"(15 cm) Weight .......................... 6.17lb (2.64 Kg) Battery pack unit (with batteries) Dimensions .................. 17"(43) X 7.6"(19.4 cm) X 2.8"(7cm) Weight .......................... 31lb (14Kg) LTU/CSU Power Source:................. -48VDC at 200mA max. Fuses: ............................................... F1 - PABX/PS .............. 10A/250V S.B. F2 - LTU/CSU.............. 2A/250V S.B. Controls: .......................................... ON/OFF switch External Connection: ....................... PABX/PS...................... Cable with connector 6.6ft (2m) long LTU/CSU ..................... Terminal block
7
7-58
Coral IPx 500 Installation Manual
Chapter 8
Common Control Cards
Cor Coral
8.2 MCP-IPx Card .....................................................8-5 8.3 IMC8 Card .........................................................8-23 8.4 DBX Card ..........................................................8-29 8.5 CLA Card...........................................................8-37
8.1
0
Control Cards
General Description
The common control portion of the Coral IPx 500 system provides the control mechanism for establishing audio and data connections or calls between peripheral I/O ports in the system via the PCM bus. Common control is divided into the following functions: Main processor Generic feature memory Database memory IMC8 control Peripheral bus interface or group controller The Coral IPx 500 common control card set consists of an MCP-IPx main processor and database memory, one IMC8 generic feature memory baby card, an optional DBX database memory expansion and an optional CLA card. The MCP-IPx card resides in a designated card slot in the card cage; the CLA and DBX cards are smaller baby cards that are mounted on the MCP-IPx card. The IMC8 card resides in a special slot in front of the MCP-IPx card. The card slot designation appears below each card slot on the front of the card cage. Refer to Chapter 6 - Cage Description, for more information. The MCP-IPx card is the "core" of the Coral IPx 500 common control. The card contains the main processor circuitry, memory management circuitry, local bus interface and database memory (protected against power loss by a long-life lithium standby battery). It also provides a real-time clock and hosts the system authorization unit (SAU). Additionally, the MCP-IPx acts as a mother card to one CLA card or up to two DBX cards. The main processor receives status messages from ports in the system and determines the appropriate response based on programming entries contained in the system database. The IMC8 card provides memory space for the generic feature software of the Coral IPx 500 system. The generic feature software determines the operation of telephony functions of the system. The IMC8 uses flash memory technology to provide combined with the capability of field software upgrade. high-reliability, non-volatile storage for the generic software and system database, Control Cards
8-1
The DBX is an optional card that expands the database memory space which stores the system's configuration. The DBX is generally not required in Coral IPx 500 systems. It is likely to be required in special applications. or when the CoraLINK with CLA card is implemented. See page 8-31, When is a DBX card required?. The optional CLA (CoraLINK Adapter) card is used for FlexCT CTI (Computer Telephone Interface) applications. The CLA card incorporates the application processor and Ethernet 10Base-T interface circuitry for the CoraLINK computer-telephony integration (CTI) link. CoraLINK uses TCP/IP protocol and complies with ECMA 179 and 180 standards. CoraLINK also supports the Novell TSAPI protocol, the Intel Dialogic CT-connect, and IBM Callpath. The CLA attaches to an expansion connector on the MCP-IPx card in piggyback fashion. The 10Base-T Ethernet interface appears at a RJ-45 connector on the front panel of the CLA card. Refer to the following sections for detailed information on each common control card.
8
8-2
Coral IPx 500 Installation Manual
Control Cards
All circuit cards, including common control cards, backplane cards, and peripheral cards, contain static-sensitive circuitry and may be damaged or destroyed by electrostatic discharge (ESD). Always wear the static dissipating wrist strap connected to the cage while handling circuit cards. See Figure 2-35 on page 2-55. Hold circuit cards by their edges and avoid touching contact surfaces. Handle with care and do not drop. Never place a common control card in a slot other than the one designated for that card. Never insert a common control card with power applied. Irreparable damage may occur if a common control card is placed in an incorrect slot with power applied.
The system cabinet is equipped with an ESD strap at the top left, above the top card cage. This wrist strap should be worn while inserting, removing, or handling any card in the system. Each card is shipped inside an anti-static plastic bag. Cards should be kept in this bag whenever handling is not required. To insert a circuit card into a card slot, grasp the card with both hands, fingers on the edge of the card near the front panel, and thumbs against the extractor levers at the top and bottom of the front panel. Verify that the card is oriented correctly (red diagnostic indicator on front panel toward top of card). Align the edges of the circuit card with the card edge guides in the card cage or shelf, and gently slide the card straight into the card slot. A slight resistance will be felt as the multi-pin connectors on the circuit card meet mating connectors on the backplane and engage. Push against the extractor levers until the front panel of the card is flush with the front frame of the card cage. Do not force the circuit card into the slot. If more than slight resistance is encountered, remove the circuit card and examine the connectors for bent pins or interfering debris. See page 2-56, Common Control Card Installation (Main Cage).
8-3
Control Cards
NOTES:
8
8-4
Coral IPx 500 Installation Manual
Control Cards
8.2
0
MCP-IPx Card
Main Processor Unit
General Information
This section describes the features and functions of the MCP-IPx controller card.
Inserting or removing the MCP-IPx control card when power is applied could damage the card. Before inserting or removing the MCP-IPx control card, verify that the PS500 unit power toggle switch is turned OFF. The MCP-IPx card is the control processor card for Coral IPx 500 systems. The MCP-IPx card provides RS-232E programming and maintenance interface, Software Authorization Unit (SAU) and IMC8 interface. See Figure 8-1. The MCP-IPx contains a multi-pin connector and support circuitry for the addition of CLA and DBX baby cards. It integrates the main processor, memory management circuitry, local bus interface, real-time clock, generic feature software memory, and database memory. The MCP-IPx supervises overall system operation by executing system-wide processes. These processes include port connection management, feature management, generic feature software installation, feature authorization, configuration database management, database backup and restoration, program interface input/output and MCP-IPx Card Main Processor Unit diagnostic testing.
Port Management
In order to manage port connections and feature operation, the main processor communicates through the MSBipx (backplane) card via the HDLC buses., Communication is enabled with the local card processors on every peripheral card both in the main and in the expansion cabinets. The main processor receives status messages from the card processors regarding port activity. It determines the appropriate response based on the programming entries contained in the system database. The main processor then instructs the appropriate card processor what action to take with each port.
8-5
MCP-IPx
M C P I P x
Backup Battery
SAU Connector
DIP Switches
J1
STATUS DISPLAY
RESET
J1 DBX/CLA Connector
IMC8
BUS CONTROLLER
CPU 386EX
KB0 RS-232E
ADDRESS DECODER
8
8-6
Coral IPx 500 Installation Manual
Memory Management
All system memory resides on the MCP-IPx card. Random Access Memory (RAM) is located directly on the MCP-IPx card. The MCP-IPx also acts as a mother card to baby CLA and DBX memory cards. The DBX contains 1MB of Static Random Access Memory (SRAM) expansion memory. Flash memory, located on the IMC8 card, stores the generic feature software which determines the operation of the system. RAM, both on the MCP-IPx and on the DBX expansion cards, stores the system configuration database, and is used as a run memory for general purposes. Database memory and real-time clock functions in the Coral system are protected against power loss by long-life lithium backup batteries. A battery is installed both on the MCP-IPx and on each DBX card. A monitoring circuit on each card constantly measures the voltage level of its battery. It signals the main processor when the remaining energy stored in any battery approaches the point that it can no longer provide sufficient power to maintain the memory circuitry. The generic feature software and feature authorization information is installed and updated into the IMC8 using FMprog PC-utility. Similarly, the system database is regularly backed up to, and may be transferred and restored from, an IMC8 card kept in the IMC8 drive.
8-7
The Coral system automatically ceases call processing after 14 days for any of the following reasons:
The SAU serial number does not match the corresponding IMC8 SAU serial number. The Coral generic version contained in the IMC8 is higher than is authorized by the SAU.
Relevant system messages appear on the PI, warning that the system will not operate without the proper SAU. Replacing an MCP-IPx card necessitates removing the SAU from the old card and installing it on the replaced MCP-IPx card.
8
8-8
Coral IPx 500 Installation Manual
7 2 4 4 0 9 9 7 0 0 0
7 2 4 4 0 9 9 7 0 0 0
SAU
FRONT
REAR
When starting up the Coral system, ensure that there are no SAU fault messages during startup or SAU Alarms (PI Branch: Root, 1, 1, 15-Controls) due to any one of the following three reasons: A missing SAU device Inappropriate SAU software for this type of system Mismatched SAU serial numbers on the IMC8 and SAU device
*0000719*
8-9
*015*
Function
What is it for?
Option DIP switches All switch should be set to OFF (right) so that the system will respond after a power failure. Status Display 7-segment display, used for alarms and diagnostic functions. A full list of possible displays is provided later on in this chapter. See page 8-20,
Pressing the RST button will cause a partial initialization. All calls in progress will be terminated.
IMC8 Release Button Used to release the IMC8 card.
IMC8 Flash Memory Used to save and restore the database as well as to store the Generic card feature software. KB0 Data Terminal Port, DTE Interface, used to connect an RS232-E serial cable, providing access to the PI or CoralVIEW CVA/CVD/CVT. Default configuration: 9600 bps, No parity, 8 data bits, 1 stop bit, VT-100. See page 8-13, KB0 RS-232E Programming Port.
8
8-10
Coral IPx 500 Installation Manual
M C P I P x
Option DIP Switches (Always set to the Right) 7-Segment Status Display Green LED Reset Pushbutton
IMC8
8-11
Do not Remove the IMC8 card form its drive during system operation. Removing the IMC8 while the system is ON AIR will cause the system to shut down. The MCP-IPx numeric status display indicates various operating and error states of the Coral system, and can provide valuable information to assist in the maintenance of the system. A P appears during software installation or backup, to indicate data programming to the flash memory of the IMC8 card.
Do not remove the IMC8 card from the MCP-IPx when P is illuminated. Before each installation or removal of an IMC8 card from the Coral cabinet, press the RST button on the MCP-IPx card.
8
8-12
Coral IPx 500 Installation Manual
Pin Designation
Receive Data Transmit Data Data Terminal Ready Signal Ground Data Set Ready Request to Send Clear to Send
Pin #
2 3 4 5 6 7 8
Function
Input to MCP-IPx Output from MCP-IPx Output from MCP-IPx Signal return Input to MCP-IPx Output from MCP-IPx Input to MCP-IPx
5 - SIGNAL GROUND 4 - DATA TERMINAL READY 3 - TRANSMIT DATA REQUEST TO SEND - 7 2 - RECEIVE DATA DATA SET READY - 6 1 - N.C.
KB0 Setup
The baud rate is set during first initialization at 9600 bps, No parity, 8 data bits, 1 stop bit, VT-100. The baud rate can be set from 300 bps to 19,200 bps. TERM,0) for instructions on the database programming required. Consult the Program Interface Reference Manual (Chapter-17 Terminal Setup - Route:
8-13
Once the system database has been installed, the position of DBX cards (upper and/or lower) on the MCP-IPx card must not be changed. Doing so will cause the Coral system to malfunction. Before installing the MCP-IPx card, verify that the battery insulator between the top contact of the battery and the battery holder has been removed on both the MCP-IPx battery and the battery of any DBX baby card installed on the MCP-IPx card. Figure 8-5 identifies the location of the battery holder and illustrates the insulator removal. See page 8-14, DBX Memory Card Installation for detailed information about the DBX card.
8
8-14
Coral IPx 500 Installation Manual
8-15
Do not insert or remove the MCP-IPx card when power is on. All switches should be set to OFF (right) so that the system will respond after a power failure. See page 8-10, Front Panel Features. 1. 2. 3. 4. Remove power from the Coral IPx 500 system by positioning the PS500 power supply power toggle switch to the OFF position (turned downwards). Carefully remove the protective battery insulator from under the top contact of the lithium battery holder on the MCP-IPx card. See Figure 8-5 on page 8-19. Verify that all slide switches (on the MCP-IPx front panel) are set to OFF (to the right). If a DBX card(s) is/are supplied with the system, carefully remove the protective battery insulator from under the top contact of the lithium battery holder on the DBX card 5. Insert the MCP-IPx fully into its card slot.
8
8-16
Coral IPx 500 Installation Manual
CLA Removal
The CoraLINK hardware (when required) consists of a CLA card. If used, the CLA card should be located at MCP-IPx memory connector J1. Three (3) nylon machine screws secure the CLA to standoff spacers on the MCP-IPx. 1. 2. 3. Remove these three screws and set them aside. Place the MCP-IPx on a flat surface with the component side facing upwards. Place thumbs on the MCP-IPx card, on either side of the CLA near the MCP-IPx component side. Use your fingers to lift the edge of the CLA card on both sides, gently disengaging the multi-pin connector on the CLA from the MCP-IPx connector J1.
DBX Removal
Most Coral systems do not require a DBX card. If equipped, one (1) nylon machine screw secure the DBX to standoff spacers on the MCP-IPx. Using the same procedure described above, remove the DBX from the MCP-IPx connector.
8-17
Do not use any metal tool to release or insert the battery. Doing so could result in a short circuit and damage the battery. 2. MCP-IPx Card Main Processor Unit Insert the new battery with the + (positive) symbol appearing on top.
Explosion and Environmental Hazards. There is a danger of explosion if the battery is replaced incorrectly. Replace the battery only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to requirements specified by the battery manufacturer and/or local regulatory agencies.
8
8-18
Coral IPx 500 Installation Manual
SAU Connector
J1
7-Segment Display
Reset
IMC8
BUS CONTROLLER
CPU 386EX
KB0
ADDRESS DECODER
8-19
Do not remove the IMC8 card from the MCP-IPx when P is illuminated. Doing so might damage the IMC8 data. All other error status indications generally indicate a more serious problem, and are likely to be accompanied by considerable system malfunction. Should an error indication appear not to affect system operation, save the database to DB0.DEF immediately. For further details, see Chapter 4 - Software Installation Procedure. When the system can be restarted without disrupting service, press the RST push button on the front panel of the MCP-IPx.
Pressing RST interrupts all calls in progress and causes the system to initialize, possibly discarding the database information stored in the database memory and reloading the database from IMC8.
8
8-20
Coral IPx 500 Installation Manual
Should other symptoms of system malfunction also be present with an error indication, the error indications will assist maintenance personnel in determining the nature of the fault.
Table 8-3 MCP-IPx Status Display Codes
Status Display
. 0 1,2,3,4,5,6 b C E F L
System Status
Normal System Operation Off-Line Monitor/Diagnostics Mode Appear Briefly During Initialization Lithium Backup Battery (MCP-IPx or DBX) Low Flash Memory (IMC8) Checksum Error Map RAM, Coding PROM, or Memory Configuration Error AC Fail Active (System halted due to power fluctuation) The Software Authorization Unit (SAU) cannot be detected at the SAU port on the top right side of the MCP-IPx. Generally, this indicates that the device is no longer present or is not securely fastened to the MCP-IPx
If the SAU is removed from the MCP-IPx, the Coral system automatically ceases call processing after 14 days. Relevant messages appear on the PI, warning that the system will not operate without the proper SAU. See page 8-8, Software Authorization Management for details. P Programming the flash memory during software installation and backup
8-21
12 Specifications - MCP-IPx
Microprocessor: ..................... Intel 80386EX CPU Clock Rate:.................... 32 MHz Memory Addressing:............ 16 MB Data Bus Structure:............... 16 Bit; Shared with DBX, CLA, IMC8 and MSBipx RAM Storage Capacity: ....... 2M Bytes with battery backup (90 days typically) Memory Device: .................... 512kb 4bit SRAM RAM Backup Battery: .......... LF1/2W, 2430, 2430B Voltage .............................. 3.0 VDC Nom. Capacity............................ 250 mA/H Dimensions: Diameter .................... 0.965 in. (24.5 mm) Width.......................... 0.118 in. (3 mm) NEDA Equivalent ........... 5011L Baby Cards: ............................ Up to two (one DBX and one CLA or two DBX) KB0: ..................................... RS-232E, DB-9S
Baud rate .......................... 300 bps to 19,200 bps Parity................................. None, Odd, Even Number of bits ................ 7, 8 Stop bit.............................. 1 MCP-IPx Card Main Processor Unit Default .............................. 9600 bps, No parity, 8 data bits, 1 stop bit, VT-100
MCP-IPx2
Specifications:.................................. TBD
8
8-22
Coral IPx 500 Installation Manual
8.3
1
IMC8 Card
Flash-Erasable Software Memory Unit
General Information
The IMC8 Flash Memory card is a removable component of the Coral IPx 500 Common Control section. Installed on the MCP-IPx, it incorporates 8 MB of Erasable, Programmable, Read-Only Memory (flash EPROM), used to store the generic feature software version of the Coral IPx 500 system. The generic feature software determines the feature operation of the Coral IPx 500 system. In addition, the IMC8 is used to store the database backup as well as the Boot Code. Figure 8-6 illustrates the IMC8 flash memory card.
8-23
Write Protect
IMC8 provides an extremely reliable and non-volatile storage medium, yet allows field software update capability. Once programmed, the flash EPROM memory retains its IMC8 Card Flash-Erasable Software Memory Unit contents indefinitely without power. However, by using a precisely controlled erase procedure, the entire EPROM contents can be flash cleared and then reprogrammed to update the operating software of the system. IMC8 FlashLite Linear PC Card provides an easy, simple data storage in a standard PCMCIA Type I form factor. The FlashLite PC Card provides a rugged, removable linear flash data storage solution for mobile, embedded systems and Telecom applications. The card can also be inserted into a PC slot using any PCMCIA application adapter for loading a new Coral software version.
8
8-24
Coral IPx 500 Installation Manual
IMC8 Installation
The IMC8 does not occupy a card slot within the Coral IPx 500 system cabinet. It is installed on the PCM-CIA connector on the MCP-IPx card print side. The IMC8 release button enables the removal of the IMC8 card. An arrow on the foil attached to the front side of the IMC8 card indicates the insertion direction. The IMC8 card position on the MCP-IPx card is shown in Figure 8-8.
In order to avoid damage to the IMC8 card, press very gently during the card insertion.
Before each installation or removal of an IMC8 card, press the RESET button.
Insert the IMC8 card with its label side facing left, as shown in Figure 8-6. The IMC8 card contains three types of data: IMC8 Card Flash-Erasable Software Memory Unit Generic Feature Software Version Database Backup Boot Code When replacing an IMC8 card with another card that contains upgraded software, the new card will not contain a database. It is therefore important to make a binary backup of the database before removing the card. See the Database Binary Backup PC Utility Reference Manual for further details. Make sure that the IMC8 card being installed is not write-protected. Figure 8-7 illustrates the IMC8 write-protect knob. After a new card is installed, verify that the PI starts up properly, and then save the database in accordance with the procedure provided in page 4-5, System Database Control.
8-25
IMC8 Removal
The IMC8 release button enables the removal of the IMC8 card.
Do not remove the IMC8 card from the MCP-IPx when P is illuminated on the numeric status display.
When replacing an IMC8 card with another card that contains upgraded software, the new card will not contain a database. It is therefore important to make a binary backup of the database before removing the card. See the Database Binary Backup PC Utility Reference Manual for further details.
8
8-26
Coral IPx 500 Installation Manual
Specifications
Storage Capacity: ...................... 8,388,608 Bytes (8MB) Memory Configuration: ........... 16 bits PCMCIA: .................................... Standard Compatible
IMC8
IMC8
RS-232E
KB0
8-27
8-28
NOTES:
8.4
0
DBX Card
Database Expansion Memory Unit
General Information
The DBX memory expansion card is a component of the Coral IPx 500 Common Control section. The DBX incorporates 1 MB of Static Random Access Memory (SRAM), used to store the configuration database of a Coral IPx 500 system. The DBX is an optional card that expands the database memory space. The configuration database determines the individual characteristics of a particular installation site. Figure 8-9 illustrates the DBX card layout.
DBX Card
SRAM devices require a constant source of power to retain their contents. Power to DBX is installed. However, the DBX also contains an on-board lithium battery that
8-29
maintain the memory is ordinarily provided by the Coral IPx 500 system in which the
DBX-1
provides continuous power to the memory circuitry during the absence of system power. A battery monitor circuit signals the Main Processor when the remaining Electrical Power stored in the lithium backup battery has exhausted to a level that can no longer support the memory circuitry. The DBX does not occupy a card slot within the Coral IPx 500 system cabinet. Rather, it is installed as a baby card onto a memory interface connector on the MCP-IPx Main Processor card. DBX cards are installed on the J1 connector on the MCP-IPx card. Figure 8-5. The DBX card is equipped with an extension connector on the top side that extends the memory interface connector from the MCP-IPx card. The J-1 connector can support two DBX cards by stacking one memory card onto the extension connector of another. When a DBX card is installed in the extension connector of another memory card, the memory card installed on the MCP-IPx is referred to as the "lower memory card, and the DBX installed on the extension connector is referred to as the "upper" memory card. The CLA, when installed, is stacked on top of the DBX card at J1. If required, DBX may be installed as either the lower and upper memory card at J1. Up to two DBX cards, or one DBX card and one CLA card can be installed on the MCP-IPx card. Most Coral IPx 500 systems do not require a DBX at all. Special applications may require a single DBX, and rarely would any system configuration require more than one DBX card.
Once the system database has been installed, the position of DBX cards (upper and/or lower) on the MCP-IPx card must not be changed. Doing so will cause the Coral system to malfunction.
8
8-30
Coral IPx 500 Installation Manual
Card Model
MCP-IPx Location
J1 Lower J1 Upper
Comments
Must be installed for the CLA Not available when CLA is required
CLA
J1 Upper
8-31
DBX Installation
The DBX is secured to the MCP-IPx or to the memory interface extension connector of another DBX card by a threaded nylon spacer.
8
8-32
8. 9.
Carefully align the multi-pin connector on the bottom side of the DBX card with the memory interface extension connector. Gently but firmly press the DBX connector into the extension connector until the DBX card rests on the new nylon spacers.
10. Insert the nylon screw through the mounting hole of the upper DBX card and thread the screw into the new nylon spacer until snug. Do not over-tighten the nylon screw or it may be damaged. 11. Remove the plastic battery insulator tab from between the battery holder upper contact and the lithium battery. Refer to Figure 8-9 which illustrates the location of the battery insulator.
8-33
DBX Removal
1. 2. 3. Repeat steps Step 1 through Step 4 on page 8-32, Preparing for Installation. Remove the nylon machine screw that secures the DBX card to the standoff spacer on the MCP-IPx card. Place thumbs on the MCP-IPx card, on either side of the DBX near the MCP-IPx front side. Use your fingers to lift the edge of the DBX card on both sides, gently disengaging the multi-pin connector on the DBX from MCP-IPx connector J1.
Explosion and Environmental Hazards. There is a danger of explosion if the battery is replaced incorrectly. Replace the battery only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to requirements specified by the battery manufacturer and/or local regulatory agencies.
8
8-34
Coral IPx 500 Installation Manual
Specifications - DBX
Storage Capacity: .................1,048,576 Bytes (1.0MB) Memory Configuration: .....524,288 16 bits Memory Device:...................128kb 8 bit SRAM Battery: ...................................LF1/2W, 2430, 2430B Voltage .............................3.0 VDC Nom. Capacity...........................250 mA/H Dimensions Diameter ...................0.965 in. (24.5 mm) Width.........................0.118 in. (3 mm) NEDA Equivalent ...5011L
8-35
NOTES:
8
8-36
Coral IPx 500 Installation Manual
8.5
0
CLA Card
CoraLINK Adapter
General Description
The CLA (CoraLINK Adapter) appears in various configurations:
CLA 386 (10Base-2 via Coax) [this type is discontinued] CLA 486 (10Base-T via RJ-45) F-CLA 686 (10/100Base-T via RJ-45) with a Compact Flash memory card The CLA cards are shown in Figure 8-10 and Figure 8-11. The CoraLINK is a Computer-Telephony Integration (CTI) Link for the Coral system that provides an Open Architecture Interface (OAI) to the call processing and management circuitry. CoraLINK enables external computer applications to monitor call activity, and establish, manipulate, and disconnect calls through the Coral system. Coral systems installed with the CLA card enable the system to function as a universal communications switching platform for specialized communications applications. The CoraLINK OAI interface enables connection of the Coral's control circuits to an external Ethernet LAN computer network. The CoraLINK module is physically connected to the Coral's control system and provides an Ethernet 10/100Base-T via RJ-45 output connector for interfacing with the external computer network. CoraLINK is implemented by installing a CLA card piggy-back as a baby card on the MCP-IPx card. The CLA is installed at the J1 memory expansion connector on the MCP-IPx card. Refer to the CoraLINK Reference Manual and Coral FlexiCom & Coral IPx Product Description for detailed information on the CLA. The CLA module is composed of a base card and two mini modules mounted on it. The CLA module provides the physical connection, through the J-BUS, to the MCP-IPx card, the call processor of the Coral system, and provides the front panel RJ-45 connection to the network. Its front panel also contains a LED indicator, which when lit indicates that the CLA card is active and properly working, a reset push button and an RS-232 COM port. The CoraLINK software is contained in two different cards: IMC8 and CLA. The CLA contains the memory required for the cards software and the shared memory used for information transfer on the bus interface circuit. CLA Card CoraLINK Adapter
8-37
Mounting Hole
RS-232 Cable
NOTE: The Wire Must be Facing Towards The Outside Away From The PCB, With The White Dot Visible
Mounting Hole
CoraLINK
CLA
Status Indicator Reset Pushbutton Maintenance RS-232 Port RJ-45 Network Interface Ethernet 10Base-T
LED LED
RST
ule od reM Co
6 48
LAN Cable
PC104 BUS
Mounting Hole
CoraLINK
FCLA
Status Indicator
LED LED
Reset Pushbutton Maintenance RS-232 Port RJ-45 Network Interface Ethernet 10/100Base-T
COM 1
RST
CF
LINE 100Base-T
AM CL
ule od
6 ule od reM Co
86
LAN Cable
IDE Bus
PC104 BUS
Mounting Hole
8-38
The DIP switch located on the right side of the CLA can be set to the following modes: All the switches Right provides the mode for the normal working condition of the CLA card. Switches 1 through 3 Left, provides the debug mode. This mode is used during software installation or for the use of technicians for software debugging.
Reset button - causes the CLA to drop all CTI calls and resets the card. The card automatically reestablishes a network connection. COM1 Connection - Maintenance port NOT USED LINE Connection - RJ-45 Ethernet interface
8-39
The communication protocol implemented in the network is TCP/IP. The connection to the computer network is made with a RJ-45 connector type in accordance with the 10/100Base-T protocol and is located on the front panel of the CLA base card.
Figure 8-12 CLA 486 Card - Functional Block Diagram
CoraLINK Circuitry
Coral System
486
UNIVERSAL COMPUTER CARD
8MB DRAM
32-BIT CPU
ISA BUS
Coral System
CoraLINK Circuitry
686
UNIVERSAL COMPUTER CARD ETHERNET 10/100Base-T NETWORK
RJ-45
64MB SDRAM
32-BIT CPU
COM 1
ISA BUS
IDE BUS
8
8-40
Coral IPx 500 Installation Manual
CLA Installation
This section details the CoraLINK adapter hardware installation procedure. CoraLINK software installation is detailed in Chapter 4 of this manual.
The hardware installation procedure necessitates shutting off the Coral IPx 500 input power, which halts all normal system call processing and disconnects all calls in progress. If this procedure is performed on an existing installation that is already processing calls, it should be done at a time that causes the least disruption to call traffic. The CoraLINK hardware for Coral IPx 500 consists of a CLA card mounted on the MCP-IPx card. Installing the CLA card is a quick and simple process requiring a small flat head screwdriver. The CLA does not occupy a card slot within the Coral IPx 500 system cage. Rather, it is installed as a baby card onto a memory interface connector on the MCP-IPx card. Figure 8-5 on page 8-19 displays the location of the interface connector on the MCP-IPx card. Unlike the DBX memory card, the CLA card is not equipped with an extension connector on the top side. The MCP-IPx J-bus interface connector can support two DBX memory cards or one DBX card and one CLA card, by stacking one card onto the extension connector of another DBX memory card. When a CLA card is installed in the extension connector of another DBX memory card, the DBX memory card installed on the MCP-IPx is referred to as the "lower" card, and the CLA installed on the extension connector is referred to as the "upper" card. The CLA can be stacked on top of the DBX card or may be installed as the lower card without any DBX card. The CLA is secured to the MCP-IPx or to the memory interface extension connector of another DBX card by threaded nylon spacers. See Figure 8-14. damaged by sharp objects, place a protective sheet of cardboard or similar material over the top surface. 2. 3. 4. Place an anti-static sheet (the card's plastic shipping bag will suffice) over the desk or table top. Turn off Coral IPx 500 system power by turning OFF the power toggle switch on the front panel of the PS500 unit. Carefully remove the MCP-IPx card from its slot and place it on a static protective surface. CLA Card CoraLINK Adapter 1. Locate a desk or table top that will support 50 lb (23 kg). If the surface may be
8-41
5.
If DBX card is installed, skip to step 7. Install three type A spacers (see Figure 8-14) provided with the CLA card into the three mounting holes on the MCP-IPx. See Figure 8-5.
6.
Remove the three nylon screws threaded into the top of the three standoff spacers if you have not already done so, and save them for further use. Refer to Figure 8-5 for the location of the memory interface connector on the MCP-IPx card.
7.
If the CLA is to be stacked over another DBX card, install the four spacers (two of each, types A and B) provided with the CLA, into the two mounting holes (see Figure 8-14) on the MCP-IPx to secure the CLA.
8.
Carefully align the multi-pin plug on the bottom of the CLA card with the mating J1 connector on the MCP-IPx card, or on the extension connector of the "lower" DBX.
Verify that the pins of the CLA plug are aligned with the pin sockets of the MCP-IPx or the DBX connector. 9. Gently but firmly press the CLA plug into the MCP-IPx or the DBX connector until the CLA card rests on the nylon spacers. A slight resistance will be felt as the connectors engage. 10. Reinsert the nylon screws through the mounting holes of the CLA card and thread the screws into the nylon spacers until snug.
11. For F-CLA 686 card type, if not already inserted, insert the appropriate CLA CLA Card CoraLINK Adapter compact flash memory disk (CFD) into the drive on the CFCLA mini module. See Figure 8-11. 12. Verify that all slide switches (on the CLA right side) are set to OFF (right). 13. Install the MCP-IPx as described on page 8-16, MCP-IPx Card Installation.
8
8-42
Coral IPx 500 Installation Manual
CLA
MCP-IPx
CLA
MCP-IPx
Nylon Screw
Spacer Type A
Nylon Screw
Spacer Type B
Spacer Type A
Nylon Screw
8-43
CLA Removal
1. 2. 3. 4. 5. Repeat steps 1 through 3 above. Disconnect the RJ-45 connector from the CLA card via the top of the Coral IPx 500 main cage. Carefully remove the MCP-IPx card from its slot and lay it flat, over the anti-static material. Remove the nylon machine screws that secure the CLA card to the standoff spacers on the MCP-IPx card. Set the screws aside. Place the MCP-IPx card on the flat surface with the component side facing upwards. Place thumbs on the MCP-IPx card, on either side of the CLA near the MCP-IPx front side. Use your fingers to lift the edge of the CLA card on both sides, gently disengaging the multi-pin connector on the CLA from the MCP-IPx or DBX connector.
8
8-44
Coral IPx 500 Installation Manual
Interface Connections
The following table shows the interface connections of the pins on the CLA RJ-45 connectors.
Table 8-4 CLA Interface Connections (DTE)
Pin #
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8
Power
Tx(+) Tx(-) Rx(+) not used not used Rx(-) not used not used
The RJ-45 connector of the LAN cable is routed and connected at the top of the Coral IPx 500 cage (Figure 8-15).
8-45
8
8-46
Coral IPx 500 Installation Manual
Database Programming
The installation of a CLA card to a Coral IPx 500 system affects the system database. For further information, refer to Chapter 27 in the Program Interface Reference Manual.
Applications
In Coral CTI applications, CoraLINK is connected to the Ethernet backbone along with the telephony server, as shown in Figure 8-16. The CoraLink acts as an interface between the Coral system and any CTI server application for all the services (call, transfer, etc.) and events (monitoring functions) of the network. The CTI application together with the CTI telephony server manipulate numerous different call commands from the agent network and translate them into logical data. The CTI telephony server communicates with the CoraLINK through a single connection. The CoraLINK then translates that data into logical information for the Coral system, which processes the calls. CoraLINK can support up to eight different multiple CTI applications on the network, any or all of which may be simultaneously directing service requests to, and receiving status events at any time. CoraLINK uses TCP/IP protocol, complies with the ECMA 179 and 180 standards. CoraLINK also supports the Novell TSAPI protocol, the Intel Dialogic CT-connect, and IBMs Callpath.
8-47
The CLA should be accompanied by an appropriate software application. Please contact the manufacturer for the required CTI application and/or price list. See Chapter 2 in the Coral FlexiCom & Coral IPx Product Description, for more details.
CTI Clients
Server
. . .
LAN IVR Server
Any Telephony Server (e.g. FlexCT server, CallPath, CT Connect, TSAPI, up to 8 connections). Computers with CTI applications
8
8-48
Coral IPx 500 Installation Manual
Specifications - CLA
CLA 486
Application Interface: ....................................... Complies with ECMA 179, 180 and CSTA III Access Protocol: ................................................. ITU X.217/X.227 (ACSE), X.219/X.229 (ROSE) Network Type: ................................................... IEEE 802.3 Ethernet Network Topology: ........................................... 10Base-T Network Interface Connector: ......................... RJ-45 Flash Memory: ................................................... 2 MB EPROM Network Transport Protocol: ........................... TCP/IP (BSD 4.3 socket Interface) Coral Common Control: ................................... MEX-IP, MCP-IPx, MCP-IPx
F-CLA 686
Application Interface: ....................................... Complies with ECMA 179, 180 and CSTA III Access Protocol: ................................................. ITU X.217/X.227 (ACSE), X.219/X.229 (ROSE) Network Type: ................................................... IEEE 802.3 Ethernet Network Topology: ........................................... 10/100Base-T Network Interface Connector: ......................... RJ-45 Flash Memory: ................................................... 32, 64 MB Compact Flash Disk Network Transport Protocol: ........................... TCP/IP (BSD 4.3 socket Interface) Coral Common Control: ................................... MEX-IP, MCP-IPx, MCP-IPsl CLA Card CoraLINK Adapter
8-49
NOTES:
8
8-50
Coral IPx 500 Installation Manual
Chapter 9
Shared Service Ports
Cor Coral
9.2 IPx 500M Backplane ...........................................9-5 9.3 IPx 500X Backplane ..........................................9-25 9.4 Three-Way Conference .....................................9-29 9.5 Six-Way Multi-Party Conference .......................9-33 9.6 Locally Defined Tone PROM (U118) ................ 9-37 9.7 DTMF Receiver (DTR) ...................................... 9-39 9.8 Dial Tone Detector (DTD) ................................. 9-43 9.9 Remote Maintenance Modem........................... 9-45 9.10 KB1, KB2, KB3: RS-232E............................... 9-51 9.11 Music ............................................................... 9-63 9.12 Voice Paging (Public Addres) and Relay-1 .... 9-71 9.13 UNA and Relay-2 ............................................9-77 9.14 Accessory or Alarm Relay-3 ........................... 9-81 9.15 Relay Contacts ................................................ 9-87
9.1
0
General Description
The shared service circuits provide functions such as dial and call progress detection, MF tone dialing reception, and multi-party conferencing. Shared service circuits reside on the peripheral bus, but do not provide a physical interface to external devices such as stations and trunks.
9-1
Description
4 ports used to deliver prerecorded announcement messages. Includes the following functions: 8 DTD circuit dialTone detector and call progress tone analyzer 8 DTR circuit DTMF receiver and decoder card 6 x 3-way conference 1 x 6-party conference 1 internal or external music interface 1 external music interface 1 external voice paging interface or public address) and relay contacts 1 auxiliary or major/minor alarm relay contacts 1 universal night answer or central bell relay contacts 3 RS-232E programming/maintenance interfaces 300 to 115,200 bps 1 remote maintenance modem, (V.92 ITU-T standard up to 56Kbps)
8DRCM
[discontinued] Same as 8DRCF but with Bell 103/212A or ITU V.21/V.22, 300/1200bps remote maintenance modem. [discontinued] 8 circuit DialTone Detector and call progress tone analyzer. 8 circuit DTMF Receiver and decoder card. Dual 15 party or eight 3-way, digital Conference Bridge card. One card required for each mode (2 x 15-party or 8 x 3-way). FSK tone generator card. Required for displaying Caller ID for SLT users. 16 MFC tone dialing Receiver circuits. [discontinued] Includes the following functions: 1 internal or external music interface 1 external music interface 1 external voice paging interface or public address and relay contacts 1 auxiliary or major/minor alarm relay contacts 1 universal night answer or central bell relay contacts 3 RS-232C programming/maintenance interfaces 300 to 9,600 bps 1 Bell 103/212A or ITU V.21/V.22, 300/1200bps remote maintenance modem.
9
9-2
Coral IPx 500 Installation Manual
These cards are described in the Coral Service and Peripheral Cards Installation Manual. Shared Service cards may be installed in any available peripheral card slot in the optional Coral IPx 800X expansion unit. In the PI system database, the expansion units are shown as: The first IPx 500X expansion unit includes:shelf #1, slot #1 to slot #10 The second IPx 500X expansion unit includes:shelf #2, slot #1 to slot #10 The first IPx 800X expansion unit includes:shelf #1, slot #1 to slot #12 The second IPx 800X expansion unit includes:shelf #2, slot #1 to slot #12
Refer to Chapter 6 of the Program Interface (PI) and Database Reference Manual for additional details.
9-3
NOTES:
9
9-4
Coral IPx 500 Installation Manual
9.2
0
General Description
Figure 9-1 on page 9-10 illustrates the MSBipx card circuits layout. The MSBipx card main shared service functions are described in page 9-1, Embedded Shared Service Circuits in the IPx 500M Main Cage. In the PI system database, the main cage shared service circuits are defined as: Location: Shelf #0, Slot #13; Card name: 8DRCF Refer to the Program Interface (PI) and Database Reference Manual, Chapter 6 - Card List, for further details. Shared Service circuits in the Coral IPx 500 system are embedded in the Coral IPx 500M main cage on the MSBipx (Main Service Board) card. Each shared service circuit The MSBipx card houses: Shared Service components Configuration jumpers. See page 9-8, Configuration Jumpers. Auxiliary connector. See page 9-11, Auxiliary Connector. HDC software. See page 9-15, HDC (U107) High Density Control. HDC indicator (red LED LD1) 8DRCF software. See page 9-19, 8DRCF EPROM (U76). URC software. See page 9-23, URC PROM (U161). DTMF & MFC tones. See page 9-39, DTMF Receiver (DTR). DTD software. See page 9-43, Dial Tone Detector (DTD). Power supply connector for the PS500 unit Extender circuit that links to IPx 500X or IPx 800X expansion cabinets MCP-IPx connector for system central processor 8 universal connectors for peripheral cards IPx 500M Backplane Main Service Board inside the IPx 500M Cage and function are described below.
9-5
The intelligent backplane MSBipx incorporates: A 384 timeslot matrix for switching calls A 512 timeslot matrix (384 for switching calls and 128 for shared service resources) An eight port tone detector for enhanced dialing, such as busy outside number auto-redial An eight port tone detector for decoding touch-tone DTMF digits A built-in remote maintenance access modem (V.92 ITU-T standard; up to 56Kbps) An external music on hold and background music port An internal/external music on hold and background music port A paging output port Three relay contacts Six 3-way conferences for digital trunks (3-way for stations and analog lines is standard), support for silent monitoring and the Coral message centers silent record feature One 6-party conference bridge Synchronization circuit required for digital trunks IPx 500M Backplane Main Service Board inside the IPx 500M Cage 64 iDSP
9
9-6
Coral IPx 500 Installation Manual
9-7
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
Configuration Jumpers
The IPx 500M backplane is equipped with jumpers (JU5 - JU14) that enable or disable various functions. The enabling or disabling is accomplished by jumper straps. Before installing the PS500 power supply, the jumpers on the MSBipx card are set to their correct positions. See Figure 9-1.
Jumper
JU5, JU6, JU7, JU8 JU9
Purpose
Synchronization jumpers. See page 10-15, Digital Trunk Synchronization. Enables selection of the M1-Music source as internal or external. Applying the jumper between terminals 1 and 2 sets the system to internal music. Applying the jumper between terminals 2 and 3 sets the system to external music. See page 9-63, Configuring the Music M1 Jumper to External or Internal Enable or disable the modem, by means of connecting or disconnecting the Tx and Rx analog lines. Applying each jumper between terminals 1 and 2 enables the modem. Applying each jumper between terminals 2 and 3 disables the modem. See page 9-46, Modem Jumpers - Enable/Disable. Used when connecting a printer, terminal, etc. to KB1 using RS-232E cable. Applying the jumper between terminals 1 and 2 requires a five-lead cable (Rx, Tx, CTS, RTS and SGND). Applying the jumper between terminals 2 and 3 requires a three-lead cable (Rx, Tx and SGND). See page 9-55, Configuring the CTS Jumper "Handshaking" Option. Same as JU12 but for KB2. Same as JU12 but for KB3.
JU10, JU11
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
JU12
JU13 JU14
9
9-8
Coral IPx 500 Installation Manual
Indicators
The MSBipx card is equipped with one LED (LD1), located above the universal slot# 5 and 6 connectors (see Figure 9-1). Before closing the front door, the LED should be extinguished. Indicator
LD1
Purpose
HDC red diagnostic LED. The LED remains illuminated steadily after turning on the PS500 unit. After a few seconds, the LED should extinguish. The extinguished diagnostic LED indicates that the HDC software has been properly initialized. If the LED remains on steadily for more than two or three minutes, a problem may exist with the MSBipx card.
9-9
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
SYNC Slots JU6 JU5 JU7 JU8 SECONDARY SYNC Slot #5 PRIMARY SYNC Slot #4
1 2 3 JU9
JU10
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
Jumpers U107 U76 8DRCF Software EPROM U161 URC Software PROM MCP-IPx Connector PS500 Power Supply Connector Universal Slots HDC Software PROM U118 HDC LED (red) LD1 Tones, DTMF, MFC PROM
9
9-10
Coral IPx 500 Installation Manual
Auxiliary Connector
The auxiliary connector Figure 9-2, provides three RS-232 interfaces KB1-3, music, paging connection, and relay circuits. Table 9-1 provides the pinout connection for the auxiliary connection.
Pin
25 50 24 49 23 48 22 47 21 46 20 45 19 44 18 43 17 42 16 41 15 40 14 39 13 38 12 37 11 36 10 35 9 34 8 33 7 32 6 31 5 30 4 29 3 28 2 27 1 26
Connection
RXD1 TXD1 CTS1 RTS1 DSR1 DTR1 RXD2 TXD2 CTS2 RTS2 DSR2 DTR2 Music 1A Music 1B Music 2A Music 2B RXD3 TXD3 CTS3 RTS3 DSR3 DTR3 RLY1A RLY1B RLY2A RLY2B RLY3A RLY3B PAGE 1A PAGE 1B SGRND Not Used N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C.
Function
Description
KB1
KB2
Music 1 Music 2
External Paging Contact UNA Bell Contact System Alarm or Dial-Operated Contact Audio Output RS-232E Data Ports
Not Connected
9-11
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
KB3
Figure 9-2 Coral IPx 500M Auxiliary Connector Location (Top Left View)
Auxiliary Connector
9
9-12
Coral IPx 500 Installation Manual
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
Shared Service Controller 8DRCF & URC (1) Remote Prog./Maint. Modem
1 4 7 *
2 5 8 0
3 6 9 #
- Peripheral Services - 512 PCM time slot Group Controller - Call Progress Tone Generators
Universal Cards
(3) Relays
The main cage has several buses for data and digitized voice. Each bus type is with the larger Coral chassis. This technology is one of the Coral IPx 500 inner
9-13
duplicated using the same dual-bus LAN architecture pioneered by the manufacturer
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
CLA (Optional)
Slot 8
Slot 7
Slot 6
Slot 5
Slot 4
Slot 3
Slot 2
Slot 1
strengths that allow it to meet the requirements of high-demand applications. The dual-bus design has fault-tolerance and disaster avoidance built-into it along with an ability to handle large call volumes. The distributed processing design extends down to the digital station level. Each set has its own processor for handling station specific functions. This high degree of processing power adds a level of flexibility not found in this size range. With this flexibility, the Coral IPx 500 is qualified for traditional PBX, hybrid, key system, ACD and Centrex environments; with a host of multi-line features and a wide selection of key telephone sets. The Coral IPx 500 group controller provides eight PCM highways, two HDLC channels, and all peripheral services functions. Figure 9-4 illustrates the distribution of PCM highways in Coral IPx 500 systems. Each pair of PCM highways support a different group of four peripheral cards. Each system, main cage and two expansion cages, support up to 384 ports in simultaneous use.
Figure 9-4 Coral IPx 500, PCM Highway Distribution
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
PCM highway A3
SLOT 10
SLOT 10
SLOT 8
SLOT 7
SLOT 6
SLOT 5
SLOT 4
SLOT 3
SLOT 2
SLOT 1
SLOT 9
SLOT 8
SLOT 7
SLOT 6
SLOT 5
SLOT 4
SLOT 3
SLOT 2
SLOT 9
SLOT 8
SLOT 7
SLOT 6
SLOT 5
SLOT 4
SLOT 3
SLOT 2
9-14
SLOT 1
SLOT 1
PCM highway B1
HDLC
HDLC HDLC
Tx Rx Tx Rx Timeslots 0 - 511
RAM
PCM PCM
Clock Selection
The external clock selector monitors the two inputs for the presence of an 8.0 kilohertz (kHz) clock signal that may be obtained from the incoming data stream of a digital trunk card. A primary and secondary clock source may be defined in the system
9-15
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
database to synchronize the PCM clock of the HDC with the digital trunk. In the absence of an external clock source, the HDC always reverts to an internal clock. The HDC contains phase-lock circuitry to synchronize the Coral PCM clock to a signal derived from one of two digital trunk interface cards (PRI23, PRI30, 4TBR, 8TBR, 30T, 30T/x or T1), designated the primary and secondary external clock source. This feature, called slaved clock or loop-timed operation, enables the Coral system to integrate with any digital telephone network in the world. The HDC monitors external clock signal integrity and switches the system between the primary and secondary external clock sources or internal HDC clock, as necessary. See page 9-18, External Synchronization (ES) Circuit below for more information.
9
9-16
Coral IPx 500 Installation Manual
9-17
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
If Digital trunk interface cards are available in the Coral IPx 500 expansion cage, it is very important to determine which cards should be set as primary and secondary synchronization source. See page 10-15, Digital Trunk Synchronization.
9-18
Feature-rich for maintenance and auxiliary functions: A remote maintenance access modem (V.92 ITU-T standard). See page 9-45, Remote Maintenance Modem. Three RS-232E interfaces (300 to 115,200 bps), for connecting the Coral system to application processors and programming/maintenance terminals. See page 9-51, KB1, KB2, KB3: RS-232E. One external music interface for music on hold and background music. See page 9-63, Music. One internal or external music interface (jumper selection), for music on hold and background music. See page 9-63, Music. One external voice paging interface for public address. See page 9-71, Voice Paging (Public Addres) and Relay-1. Three relay contacts. See page 9-87, Relay Contacts.
9-19
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
One 6-party conference bridge. See page 9-33, Six-Way Multi-Party Conference.
Database Programming
The 8DRCF provides the features listed in Table 9-2. The 8DRCF in a Coral system has considerable impact on the system database. Use the PI to verify that each of the parameters detailed in this chapter is defined correctly. Refer to Program Interface (PI) and Database Reference Manual, Chapter 6, System Port List for more details.
9
9-20
Coral IPx 500 Installation Manual
Circuit
Purpose
Eight DTMF signaling receivers Eight dial and progress tone detectors Meet me bridge conference call for 6 parties Six circuits of 3-way conference calls External Voice Page (Public Address) Universal Night Answer/BELL Auxiliary or Major/Minor Alarm Relay MODEM Connection 1st Music Background and Music On Hold Internal or External Source 2nd Music Background and Music On Hold External Source
Circuit No.
Default Name
DTR
0-7
DTD
8-15
CONF
16
BLANK
7098
C3WAY PAGE & Relay-1 UNA & Relay-2 RELAY Relay-3 MODEM
17-22
23
PAGE0
7074
24
BELL0
7050
25
BLANK
7086
26
MODM0
7070
Music 1
N/A
N/A
N/A
Music 2
N/A
N/A
N/A
9-21
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
Shelf/Slot/Ckt
0 0 0 0 0 0 0 0 0 0 0 0 0 0 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Type
DTR DTR DTR DTR DTR DTR DTR DTR DTD DTD DTD DTD DTD DTD DTD DTD CONF C3WAY C3WAY C3WAY C3WAY C3WAY C3WAY PAGE UNA RELAY MODEM
Dial No.
7098 7074 7050 7086 7070
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
0 0 0 0 0 0 0 0 0 0 0 0 0
9
9-22
Coral IPx 500 Installation Manual
9-23
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
IPx 500M Backplane Main Service Board inside the IPx 500M Cage
9-24
NOTES:
9.3
0
General Description
Figure 9-6 illustrates the MSPipx card circuits layout. The MSPipx card does not provide shared service functions. The MSPipx card uses the main shared service functions provided by the MSBipx card as described in page 9-1, Embedded Shared Service Circuits in the IPx 500M Main Cage. In the PI system database, the expansion cages are shown as: First expansion - Location: Shelf #1, Slot #1-10 Refer to the Program Interface (PI) and Database Reference Manual, Chapter 6 - Card List, for further details. The MSPipx card houses: Configuration jumpers Power supply connector for the PS500 unit Expansion circuit that links to IPx 500M or second IPx 800X cages Ten universal connectors for peripheral cards IPx 500X Backplane Main Service Peripheral Board inside the IPx 500X Cage Second expansion - Location: Shelf #2, Slot #1-10
Configuration Jumpers
The MSPipx card is equipped with jumper straps (JU1 - JU8) that enable various functions. Before installing the PS500 power supply, the jumpers on the MSPipx card are set to their correct positions (see Figure 9-6). Jumper
JU1, JU3, JU5, JU7 JU2, JU4, JU6, JU8
Purpose
Synchronization jumpers. See page 10-15, Digital Trunk Synchronization
9-25
PRIMARY SYNC Slot #4 JU1 JU3 JU5 JU7 SECONDARY SYNC Slot #5
SHELF #1 1st Expansion JU2 JU4 JU6 JU8 SHELF #2 2nd Expansion
IPx 500X Backplane Main Service Peripheral Board inside the IPx 500X Cage
10
Jumpers Jumpers
Universal Slots
IPx 500X
9
9-26
Coral IPx 500 Installation Manual
9-27
IPx 500X Backplane Main Service Peripheral Board inside the IPx 500X Cage
If Digital Trunk Interface cards are available in the Coral IPx 500 Expansion Cage, it is very important to determine which card should be set as primary and secondary synchronization source. See page 10-15, Digital Trunk Synchronization.
9
9-28
Coral IPx 500 Installation Manual
9.4
0
Three-Way Conference
Conference Circuitry
General Description
The MSBipx card provides up to six independent 3-way (conferences/Consultation/Broker service) conversation circuits. They can be used for: Digital voice ports, such as SKK, IPG, UGW, PRI-23, PRI-30, 4TBR, 8TBR, 8TBRP, T1 or 30T/x; to participate in a 3-way conference call The Silent Monitor feature. The 3-way conference circuitry is completely digital. During the conferencing session each participant hears the voices of other participants, as their amplitudes are added together. When the 3-way conference exists and initialized, the PI shows: 8DRCF in CARD_LIST (Route: CLIS) Shelf #0, Slot #13, in the P_TYPE field. C3WAY in PORT_LIST (Route: PLIS) Shelf #0, Slot #13, Ckt #17-22 in the TYPE field. Refer to the Program Interface (PI) and Database Reference Manual - Chapter 6, for further
0
Database Programming
The 3-WAY circuit requires some database settings. Consult the Program Interface (PI) and Database Reference Manual for instructions on the database programming required for C3WAY. The following parameters must be set for 3-way conference and Silent Monitoring.
9-29
details.
Description
Includes one of the following functions: Eight 3-way conference (8 x 3-way), or Dual 15-party conference (2 x 15-party) One card is required for each mode, and is database selectable (2 x 15-party or 8 x 3-way).
8DRCF
Includes, but is not limited to, the following conference functions: Six 3-way conference (6 x 3-way), and One x 6-party conference (1 x 6-party)
These cards are described in the Coral Service and Peripheral Cards Installation Manual. Shared Service cards may be installed in any available peripheral card slot in the optional Coral IPx 800X Expansion Unit.
9
9-30
Coral IPx 500 Installation Manual
9-31
NOTES:
9
9-32
Coral IPx 500 Installation Manual
9.5
0
General Description
The MSBipx includes one six-way conference circuit. The Meet Me bridge manages one conference talk for up to six participants. Any combination of trunks or stations can participate. The circuitry is completely digital. During the conferencing session, each participant hears the voices of other participants as their amplitude voices are added. The Meet Me bridge allows the establishment of a conference call at an appointed hour by dialing a special conference destination number. The multi-party conference feature allows a conference of up six simultaneous conversations in a conference mode. The conference bridge is a Meet Me feature. Station users can dial the programmable access code and/or transfer or be transferred to the conference call. Six-Way Multi-Party Conference Meet Me Conference Circuitry Access to the conference bridge may be defined through the Tenant feature. When the Meet Me Bridge exists and is initialized, the PI displays the following: 8DRCF in CARD_LIST (Route: CLIS) Shelf #0, Slot #13, in the P_TYPE field. CONF in PORT_LIST (Route: PLIS) Shelf #0, Slot #13, Ckt #16 in the TYPE field. Refer to the Program Interface (PI) and Database Reference Manual - Chapter 6, for further details.
Feature Descriptions
The Meet Me Bridge Conference Circuit (CONF) in the Coral IPx 500 system enables: Group Call Multiparty conference
9-33
Database Programming
The Meet Me Bridge Conference Circuit (CONF) requires the appropriate definitions in the database. Consult the Program Interface (PI) and Database Reference Manual for instructions on the database programming required for CONF. The following parameters must be set, to enable Multi-party conferencing and Group Calls.
CONF CONF_RELEASE
9-34
CONF_LOCK
Additional Multi-Party Conference Circuits in the Optional IPx 800X Expansion Cage
Additional digital Conference Bridge cards may be installed in the optional Coral IPx 800X expansion cage. The additional cards include: Card
CNF
Description
Includes one of the following functions: Dual 15-party conference (2 x 15-party) Eight 3-way conference (8 x 3-way), or One card is required for each mode, database selectable (2 x 15-party or 8 x 3-way).
8DRCF
Includes the following conference functions, among others: One x 6-party conference (1 x 6-party) Six 3-way conference (6 x 3-way), and
These cards are described in the Coral Service and Peripheral Cards Installation Manual. optional Coral IPx 800X expansion unit.
9-35
Shared service cards may be installed in any available peripheral card slot in the
9
9-36
Coral IPx 500 Installation Manual
9.6
0
General Description
The MSBipx includes one tone PROM (Programmable Read-Only Memory circuit). The HDC circuitry located on the MSBipx generates the following tones: Audio call progress tones used to notify the caller of the status on the call Tones used during Keyset (FlexSet, GKT, DKT, DST, EKT, VDK, etc.) ringing (except for mute ring, which is a function of the telephone set itself) Dual Tone Multi-Frequency (DTMF) dialing tones Multi-FrequenCy (MFC) dialing tones Test tone patterns used by diagnostics are sent directly to the digital PCM bus when required. Two methods of encoding audio sounds into a digital PCM form are in common use. The A-Law method is frequently used throughout Europe, Africa, Asia, South America, and many countries in other continents. The -Law (pronounced M-YOO Law, sometimes spelled Mu-Law) method is used in North America. Neither method has any particular advantage over the other. The Coral IPx 500 switching system may operate using either encoding method. By default, the database uses the -Law method for systems shipped to North America and the A-Law for all other locations. See the Program Interface (PI) and Database Reference Manual (Chapter-6 System Features - Tones, Route: SFE, 8, M_LAW) for instructions on the database programming. In order to operate a system using the non-default encoding method, the database must be programmed accordingly and the tone PROM (U118) located on the MSBipx card must be changed to a PROM circuit that contains the system tones stored in the appropriate encoding method. The encoding method is only significant when the Coral IPx 500 system interfaces with another switching system through a digital trunk interface such as a 30Tipx, T1ipx, PRI23ipx, PRI30ipx, 4TBRipx, 8TBRipx, or 8TBRPipx card. In this case, the encoding method of both systems must match, so that audio signals encoded by one system can be properly decoded by the other. Locally Defined Tone PROM (U118) Meet Me Conference Circuitry These tones are stored in digital PCM form, in PROM U118. The stored tone patterns
9-37
When the Coral IPx 500 system interfaces with a digital trunk interface to the North American public telephone network (the digital trunk provides public network service), the system must be operated using the -Law encoding method.
Country Of Use
0
Referring to Figure 9-1, integrated circuit socket U118 contains the tone PROM. This PROM contains DTMF and MFC dialing tones and other system tones such as dial tone, ringback tone, and busy tone. The tone PROM present in the MSBipx card socket varies according to the country of use. The correct tone PROM for each country is supplied by the manufacturer.
Database Programming
See the Program Interface (PI) and Database Reference Manual, Chapter-6 System Features Tones, Route: SFE, 8, M_LAW) for instructions on the database programming. The A-Law or -Law method requires the appropriate definition in the database. The following parameter must be set to determine the Pulse Code Modulation (PCM) encoding standard used by the system to digitize voice signals.
9
9-38
Coral IPx 500 Installation Manual
9.7
1
General Description
The MSBipx includes the DTR circuits. The DTR provides eight circuits, which receive and decode Dual Tone Multi-Frequency (DTMF) dialing tones. The DTR is required to support telephone station apparatus or trunks that send DTMF tones to the Coral IPx 500 system to activate system features or select other ports. DTMF signaling is commonly used by industry standard, single line telephone (SLT) sets, as well as E&M tie trunks and Direct Inward Dialing (DID) central office trunks. Loop-start and ground-start central office trunks, which are defined in the system database as IRSS (Freedom) or DISA, require a DTR to be installed in the system. The DTR uses industry standard DTMF receiver circuitry to decode DTMF dialing tones. The audio side of each DTMF receiver circuit is directly coupled through a CODEC to the Pulse Code Modulation (PCM) switching matrix of the Coral IPx 500 system. Decoded digital data is passed through the peripheral bus to the system processor. When the DTR exists and initialized, the PI displays the following: 8DRCF in (Route: CLIS) Shelf #0, Slot #13, in the P_TYPE field. DTR in (Route: PLIS) Shelf #0, Slot #13, Ckt #0-7 in the TYPE field. Refer to the Program Interface (PI) and Database Reference Manual - Chapter 6 for further details DTMF Receiver (DTR) Shared Service Ports
9-39
This table assumes standard office traffic (medium traffic volume of 0.3Eg per port). Higher traffic volumes should increase DTMF service accordingly. Additional DTMF service should be used when features as FlexiCall, IRSS, Freedom and DISA are used. .
Card
8DTR 8DRCF
Description
8 circuit DTMF Receiver and decoder card Includes the following DTR functions, among others: 8 DTR circuit DTMF receiver and decoder
These cards are described in the Coral Service and Peripheral Cards Installation Manual.
Shared service cards may be installed in any available peripheral card slot in the optional Coral IPx 800X expansion unit.
9-40
Database Programming
The DTR requires the appropriate definitions in the database. Consult the Program Interface (PI) and Database Reference Manual for instructions on the database programming required for the DTR. The following parameters must be set, to enable the DTR:
9-41
Specifications - DTR
Number of Circuits: .................. 8 Detection Level: ......................... -28 to 0 dBm Detection Threshold: ................. -32 dBm Min. Signal Duration: ......................... 50 ms Min. Interdigit Time: .......................... 50 ms Min. Frequency Tolerance:................. Less than 1.5% Frequency Reject: ....................... More than 3.5%
Tip:
Sizing the number of DTR receivers must take into account the use of DISA, FlexiCall and (IRSS) Freedom features as well as the number of DTMF phones.
9
9-42
Coral IPx 500 Installation Manual
9.8
0
General Description
The MSBipx includes the DTD circuits. The DTD provides eight identical circuits which detect and identify standard call progress tones such as dial tone, busy tone, reorder (fast busy) tone and ringback tone. The DTD is required to support system features such as Automatic Called Number Redial (ACNR, also called Scanner). The DTD may also be utilized to force a station user to wait for a dial tone before dialing to the central office. This increases the effectiveness of the toll restriction by prohibiting users from dialing an unrestricted code before the central office is ready, and then making a toll call when the dial tone is heard. Each tone detection circuit of the DTD consists of a sophisticated audio noise level detector. This circuit monitors audio signals and determines a constant or ambient level, and then determines the presence of noise above ambient. During operation, the system passes digitized voice signals from a port to be monitored, through the Pulse Code Modulation (PCM) switching matrix to one of the noise level detection circuits of the DTD. The presence of a call progress tone is typically characterized by a sustained, non-fluctuating noise level. The DTD then multiplies the periods that the tone is present and the periods of silence. The durations of tone and silence are assembled to form a cadence (or rhythm pattern) that is compared with an internal list of call progress tones and their associated cadence. By matching the cadence of the monitored tone with the one contained in the list, the DTD identifies the tone and reports the tone type via the peripheral bus to the When the DTD exists and is initialized, the PI displays the following: 8DRCF in (Route: CLIS) Shelf #0, Slot #13, in the P_TYPE field. DTD in (Route: PLIS) Shelf #0, Slot #13, Ckt #8-15 in the TYPE field. Refer to the Program Interface (PI) and Database Reference Manual - Chapter 6, for further details. Dial Tone Detector (DTD) system processor.
9-43
Description
[discontinued] 8 circuit DialTone Detector and call progress tone analyzer. Includes the following DTD functions, among others: 8 DTD circuit dialtone detector and call progress tone analyzer
These cards are described in the Coral Service and Peripheral Cards Installation Manual. Shared service cards may be installed in any available peripheral card slot in the optional Coral IPx 800X expansion unit.
Database Programming
The DTD requires the appropriate definitions in the database. Consult the Program Interface (PI) and Database Reference Manual for instructions on the database programming required. The following parameters must be set, to enable DTD.
Specifications - DTD
Number of Circuits: .................. 8 Detection Level: ......................... -28 to 0 dBm Rejection Level: .......................... -32 dBm Minimum
9
9-44
9.9
0
General Description
The Coral IPx 500 provides an auto-answer data modem via the MSBipx. A full duplex, asynchronous, ASCII modem, for remote programming the system database, diagnostics and system maintenance, and/or for displaying various reports. The modem operates at up to 56Kbps, using the ITU-T V.92 standard. The modem answers an incoming call in Originate mode (no answer tone). To establish a connection, the originating modem must initiate the call in answer mode (by sending answer tone). This feature may be used as an added security measure to protect the system database from intrusions. When the Modem exists and initialized, the PI displays the following: 8DRCF in (Route: CLIS) Shelf #0, Slot #13, in the P_TYPE field. MODEM in (Route: PLIS) Shelf #0, Slot #13, Ckt #26 in the TYPE field. Refer to the Program Interface and Database Reference Manual, Chapter 6, for further details.
9-45
Setting the Transmit or Receive function of the modem to On during normal system operation exposes the Coral IPx 500 system to penetration by unauthorized parties.
9
9-46
Coral IPx 500 Installation Manual
Function
Rx Modem - On
JU10
1 2 3
Function
Tx Modem - On
JU11
1 2 3
Rx Modem - Off
2 3
Tx Modem - Off
2 3
JU6
JU5
1 2 3 JU9
JU7
JU8
The modem may only be used to communicate with the system processor for recording (SMDR) data or wake-up reports. It may not be used as a switched data port. Remote Maintenance Modem programming and maintenance purposes, or for retrieving station message detail
9-47
JU11 JU10
Database Programming
This function requires installation of an additional jumpers (JU10, JU11 pins 1 and 2 must be connected) on the MSBipx card. Described on page 9-46. The Modem requires the appropriate definitions in the database. Consult the Program Interface (PI) and Database Reference Manual for instructions on the database programming required for the modem.
1.
2.
3.
Port List (Route: PLIS) Use this field to assign a short/full name to this port. If you choose 0 - Physical Location, type (Shelf # 0, Slot # 13, Ckt # 26). If you choose 1 - Dial Number, choose field [5]. Refer to Chapter 6 - System Port List, in the Program Interface (PI) and Database Reference Manual, for more details.
4.
Special Port Facilities (Route: PDB,6) Use this field to assign this port to a specific tenant group. Refer to Chapter 23 - RMI Modem, in the Program Interface (PI) and Database Reference Manual, for more details.
Class Of Service (Route: COS,0) [MODEM] Use the MODEM parameter to determine whether a specific station user is allowed to dial to the MODEM. Refer to Chapter 7 - Station and Trunk COS, in the Program Interface (PI) and Database Reference Manual, for more details.
6.
Terminal Setup (Route: TERM,0) Use this field to set up the communication parameters for the data applications. Refer to Chapter 17 in the Program Interface (PI) and Database Reference Manual for more details.
7.
Gains Table (Route: ROOT,0,1,3) Entry #10 of the gains table can be used to set gain parameters to the modem. These parameters set the transmission value levels of the modem while in
9
9-48
CONNECT state with any possible port in the system. For more information see Chapter 19 in the Program Interface (PI) and Database Reference And Database Manual.
Description
Includes the following function, among others: ITU-T V.92 up to 56Kbps remote maintenance modem
These cards are described in the Coral Service and Peripheral Cards Installation Manual. Shared service cards may be installed in any available peripheral card slot in the optional Coral IPx 800X Expansion Unit.
9-49
Specifications - Modem
Modem Operating Modes: (V.92 ITU-T) up to 56Kbps Client-to-Server....................................... DataComm: supports V.92 or K56flex Modem Compatibility ........................... ITU V.92, K56flex
Data communications via the modem use the 7 bit, American Standard Code for Information Interchange (ASCII) character set, although each port may be programmed to send and receive a dummy 8th character bit. Data is exchanged in asynchronous character transmission mode.
9
9-50
Coral IPx 500 Installation Manual
9.10
1
General Description
The Coral IPx 500 provides three EIA RS-232E Asynchronous, ASCII serial data interfaces (KB1, KB2 and KB3) via the MSBipx, for the following functions: System database programming Diagnostics and system maintenance Displaying reports such as Station Message Detail Recording (SMDR) Figure 9-8, Figure 9-9, and Figure 9-10 are simplified circuit diagrams of the data interfaces. Serial data originating from the system processor is formatted with start, parity, and stop bits by the Universal Asynchronous Receiver/Transmitter (UART). The data is then translated from TTL level to RS-232E level voltages or vice versa by an external transceiver. The baud rate, word length, and parity of the RS-232E data port is independently defined in the system database (see page 9-57, Database Programming). KB1, KB2, KB3: RS-232E Data Serial Port Shared Service Ports
9-51
Auxiliary Connector
JU12
3 2 1 24 CTS Disable OFF (2-3) CTS Enable (1-2) ON CTS
KB1
HDLC Bus Universal Asynchronous Receiver / Transmitter (UART-1)
23
DSR
25
RxD
TxD 50 RTS
49
48
DTR
SGND 10
RS-232 Cable JU12 On (1-2) - Use a 5-wire cable (RxD, TxD, CTS, RTS, and SGND) JU12 Off (2-3) - A 3-wire cable is acceptable (RxD, TxD, and SGND)
9
9-52
Coral IPx 500 Installation Manual
Auxiliary Connector
JU13
3 2 1 21 CTS Disable OFF (2-3) CTS Enable (1-2) ON CTS
KB2
HDLC Bus Universal Asynchronous Receiver / Transmitter (UART-2)
20
DSR
22
RxD
TxD 47 RTS
46
45
DTR
10
SGND
RS-232 Cable JU13 On (1-2) - Use a 5-wire cable (RxD, TxD, CTS, RTS, and SGND) JU13 Off (2-3) - A 3-wire cable is acceptable (RxD, TxD, and SGND)
9-53
Auxiliary Connector
JU14
3 2 1 16 CTS Disable OFF (2-3) CTS Enable (1-2) ON CTS
KB3
HDLC Bus Universal Asynchronous Receiver / Transmitter (UART-3)
15
DSR
17
RxD
TxD 42 RTS
41
40
DTR
10
SGND
RS-232 Cable JU14 On (1-2) - Use a 5-wire cable (RxD, TxD, CTS, RTS, and SGND) JU14 Off (2-3) - A 3-wire cable is acceptable (RxD, TxD, and SGND)
9
9-54
Coral IPx 500 Installation Manual
RS-232 Cable
Applying the jumper between terminals 1 and 2 requires a five-lead cable (Rx, Tx, CTS, RTS, and SGND). Applying the jumper between terminals 2 and 3 requires a three-lead cable (Rx, Tx, and SGND) CTS On (1-2) - Use a 5-wire RS-232E cable (RxD, TxD, CTS, RTS, and SGND). CTS Off (2-3) - A 3-wire RS-232E cable is acceptable (RxD, TxD, and SGND).
The KB1, KB2 and KB3 data ports may only be used to communicate with the system processor for programming and maintenance purposes, or for retrieving station message detail recording (SMDR) data or wake-up reports. It may not be used as switched data ports. KB1, KB2, KB3: RS-232E Data Serial Port
9-55
Function
CTS - On
KB1 JU12
1 2 3
KB2 JU13
1 2 3
KB3 JU14
1 2 3
1 2 3
1 2 3
CTS - Off
2 3
JU6
JU5
1 2 3 JU9
JU7
JU8
JU11 JU10
RS-232 Cable CTS On (1-2) - Use a 5-wire cable (RxD, TxD, CTS, RTS, and SGND) CTS Off (2-3) - A 3-wire cable is acceptable (RxD, TxD, and SGND)
9
9-56
Coral IPx 500 Installation Manual
Database Programming
The RS-232 serial port requires the appropriate definitions in the database. Consult the Program Interface (PI) and Database Reference Manual for instructions on the database programming required for RS-232. Terminal Setup (Route: TERM,0) Use this field to setup the communication parameters for the data applications. Refer to Chapter 17 in the Program Interface (PI) and Database Reference Manual for more details.
Data communications via the RS-232E interface use the 7 bit, American Standard Code for Information Interchange (ASCII) character set, although the port may be programmed to send and receive a dummy 8th character bit. Data is exchanged in asynchronous character transmission mode.
9-57
Table 9-4 KB1,2,3 (RS-232E) Interface Pin Functions via the Auxiliary Connector
KB1 Pin#
25 50 48 10
KB2 Pin#
22 47 45 10
KB3 Pin#
17 42 40 10
Signal
Function
Receive (RxD) Data Transmit (TxD) Data Data Terminal Ready (DTR) Signal Ground (GND)
Input To KB1,2,3 Output From KB1,2,3 Output From KB1,2,3 Common Return For All Data Signals Input To KB1,2,3 Output From KB1,2,3 Input To KB1,2,3
23 49 24
20 46 21
15 41 16
Data Set Ready (DSR) Request To Send (RTS) Clear To Send (CTS)
Jumpers JU12, JU13, and JU14 for the CTS signal enable (in the OFF position) to set the signal to ACTIVE. In this situation, KB1, KB2 and KB3 data ports can be connected with three wires (pins RxD, TxD, GND) only.
In this situation, printer problems are not notified. Applying the jumper between terminals 1 and 2 requires a five-lead cable (Rx, Tx, CTS, RTS, and SGND). Applying the jumper between terminals 2 and 3 requires a three-lead cable (Rx, Tx, and SGND). CTS On (1-2) - Use a 5-wire RS-232E cable (Rx, Tx, CTS, RTS, and SGND). CTS Off (2-3) - A 3-wire RS-232E cable is acceptable (Rx, Tx, and SGND).
9
9-58
Auxiliary Connector
Pinout KB 1 2 3
Transmit Data - TxD 50 47 42 Receive Data - RxD 25 22 17 Data Set Ready - DSR 23 20 15 Signal Ground - GND 10 10 10 Data Terminal Ready - DTR 48 45 40 Clear to Send - CTS 24 21 16 Request to Send - RTS 49 46 41
Clear to Send - CTS - 8 Request to Send - RTS - 7 Data Set Ready - DSR - 6 9 Signal Ground - GND - 5 Data Terminal Ready - DTR - 4 Transmit Data - TxD - 3 6 Receive Data - RxD - 2
COM1/2
9-59
Description
Includes, but is not limited to, the following functions: 3 RS-232E programming/maintenance interfaces 300 to 115,200 bps
These cards are described in the Coral Service and Peripheral Cards Installation Manual. Shared Service cards may be installed in any available peripheral card slot in the optional Coral IPx 800X expansion unit.
9
9-60
Coral IPx 500 Installation Manual
Specifications - RS-232E
RS-232E Data Terminal Port (KB1, KB2 and KB3): Date Rates................................................ 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, or 115200bps Word Length ........................................... 7 or 8 bits Parity ........................................................ Even, Odd, Mark, Space or None Stop Bits ................................................... 1 Signal Level ............................................ 9 VDC (per EIA RS-232E) CTS ........................................................... Input to KB1, KB2 or KB3 DSR ........................................................... Input to KB1, KB2 or KB3 DTR........................................................... Output from KB1, KB2 or KB3 RTS............................................................ Output from KB1, KB2 or KB3 RXD .......................................................... Input to KB1, KB2 or KB3 TXD........................................................... Output from KB1, KB2 or KB3
The Data terminal ports operating mode is programmed in the Terminal Port Definition (Route: TERM) branch of the system database. (Refer to the Program Interface (PI) and Database Reference Manual, Chapter 17).
9-61
NOTES:
9
9-62
Coral IPx 500 Installation Manual
9.11
1
Music
Background and Music-On-Hold (M1/M2)
Introduction
The Coral IPx 500 provides, via the MSBipx, the following common system functions: Two music inputs, one of which can be internal. Music-on-hold interface (two ports). Key telephone background music interface (two different sources)
Circuit Description
Figure 9-13 is a simplified circuit diagram of the two Music Interfaces. The external music (M1,M2) interfaces are electrically identical. Audio signals to the system are passed through the audio coupling transformer to the interface. A direct current (DC) blocking capacitor protects the secondary winding of the audio coupling transformer from conducting DC energy. As a music input the circuit operates as an input only, and so it can be used to play but not record music. or external source is accomplished by JU9 jumper located on the MSBipx card. See Figure 9-1. Table 9-5 defines the position of JU9 for the music selection. Music Background and Music-On-Hold (M1/M2) Internal music (M1) is available in some countries. The selection between the internal
JU9
M1 M2
1-2
Internal External
2-3
External External
9-63
Auxiliary Connector
PCM Bus
JU9
Digital/Analog Converter CODEC PCM Bus 1 2 3 M1
Function
JU9
1
JU6
JU5
JU7
JU8
Internal Music
2 3
1 2 3 JU9 1 2 3 JU11 JU13 JU12 JU14
JU10
External Music
2 3
9
9-64
Coral IPx 500 Installation Manual
Database Programming
Each Coral IPx 500 main cage provides two music sources; M1 (External/Internal selectable) and M2 (External). The Music feature requires the appropriate definitions in the database. Consult the Program Interface (PI) and Database Reference Manual for instructions on the database programming required for Music. The following parameters must be set, to enable the Music feature. 1. Page-Q (Route: ROOT,0,7) Use this field to determine which music source will be used when a call is placed on a specific queue. Refer to Chapter 23 - Page_Q Music, in the Program Interface (PI) and Database Reference Manual, for more details. 2. SLT_Def (Route: SLT) Use the MUSIC_ON_HOLD/TRANSFER field to determine which music source will be used when a call is placed on hold by the relevant port. 3. E&M_Def (Route: TRK,1) Use the MUSIC_ON_HOLD/TRANSFER field to determine which music source will be used when a call is placed on hold by the relevant port. 4. KEYSET_Def (Route: KEY) Use the MUSIC field to activate or cancel background music for a specific keyset. Use the MUSIC_NUM field to determine which music source will sounded. Use the MUSIC_ON_HOLD/TRANSFER field to determine which music source 5. Hunt Group (Route: HUNT) Use the MUSIC_SOURCE field to determine which music source will sounded for callers that queue on the group. Use the RETAIN_HUNT_MUSIC_SOURCE field as described in Chapter 9, in the Program Interface (PI) and Database Reference Manual. 6. Gains Table (Route: ROOT,0,1,3) Entry #11 of the gains table can be used to set gain parameters to the music sources. These parameters set the transmission value levels of the music while in CONNECT state with any possible port in the system. For more information see Chapter 19 in the Program Interface (PI) and Database Reference manual. 7. WAIT_QUE (Route: ROOT, 7, 3) The following three fields MUSIC/TONE, MUSIC_SOURCE# and RETAIN_WAIT_Q__SOURCE are used to activate WAIT_Q features. For more Music Background and Music-On-Hold (M1/M2) will be used when a call is placed on hold by the relevant port.
9-65
information see Chapter 27 - CoraLINK in the Program Interface (PI) and Database Reference manual.
9
9-66
Coral IPx 500 Installation Manual
External Connections
Figure 9-15 illustrates the connection of customer-supplied music sources. The first music source is passed to any port in a hold state and may also be selected as background music over the speaker of idle key telephone sets. The second music source may be defined in the system database as a second music source for multiple background music sources. The music source should have a line-level (-10dBm or 50 to 100mV), 600, balanced output, with an adjustable output level. In some cases, an 8 speaker level output from a portable radio or tape player may be used with satisfactory results, if the volume is set relatively low and background noise is not objectionable.
Auxiliary Connector
MSBipx
M2
43
Table 9-1 on page 9-11 lists the function of each interface pin, as they appear on the Auxiliary I/O connector located on the left top main cage, Figure 9-2 on page 9-12 illustrates that connector.
9-67
Description
Includes the following functions, among others: 1 internal or external music interface 1 external music interface
These cards are described in the Coral Service and Peripheral Cards Installation Manual. Shared service cards may be installed in any available peripheral card slot in the optional Coral IPx 800X expansion unit.
9
9-68
Coral IPx 500 Installation Manual
Specifications - Music
M1/M2 (Music-On-Hold and Background Music):
Uses .......................................................... Music-On-Hold (MOH), Background Music Termination ............................................. Capacitor-coupled transformer, non-grounded Impedance ............................................... 600 Nominal Input Level .............................................. -15 dBm Nominal
9-69
NOTES:
9
9-70
Coral IPx 500 Installation Manual
9.12
1
Auxiliary Connector
PCM Bus
14 RLY 1 39 PAGE
9-71
The External Paging (P1) Interface is electrically identical to the Music interfaces. Audio signals from the system are passed through the audio coupling transformer to the interface. A direct current (DC) blocking capacitor protects the secondary winding of the audio coupling transformer from conducting DC energy. As a music input the circuit operates as an input only, and so it can be used to play but not record music. The relay provides form A (single pole, single throw and normally open) contacts for activating external circuitry and devices. Contacts RLY1 are designated to operate in conjunction with audio interface P1 for external paging applications. Care must be taken not to exceed the contact ratings listed in the specifications.
9
9-72
Coral IPx 500 Installation Manual
Database Programming
Each Coral IPx 500 main cage provides one paging output: the external voice paging port operates by using both the relay circuit (RLY1) and the P1 circuit. The paging feature requires the appropriate definitions in the database. Consult the Program Interface (PI) and Database and Database Reference Manual for instructions on the database programming required for Paging. The following parameters must be set, to enable the paging feature.
1.
General Numbering Plan (Route: NPL,0) [12] (Ckt #23) Use the 12-Page field of the PI in the Update Menu to designate dial numbers to the Public Address Page in the system. Refer to Chapter 5 - Numbering Plan, in the Program Interface (PI) and Database Reference Manual, for more details.
2.
Port List (Route: PLIS) Use this field to assign a short/full name to this port. If you choose 0 - Physical Location, type (Shelf # 0, Slot # 13, Ckt # 23). If you choose 1 - Dial Number, choose field [6]. Refer to Chapter 6 - System Port List, in the Program Interface and Database Reference Manual, for more details.
3.
Special Port Facilities (Route: PDB,5) Voice Paging (Public Addres) and Relay-1 Public Address Use this field to assign this port to a specific tenant group. Refer to Chapter 23 - Public Address/Page, in the Program Interface and Database Reference Manual, for more details.
4.
Class Of Service (Route: COS,0) [PAGE] Use the PAGE parameter to determine whether a specific station user is allowed to dial and access the External Voice Paging system. Refer to Chapter 7 - Station and Trunk COS, in the Program Interface and Database Reference Manual, for more details.
9-73
External Connections
The Coral IPx 500 system provides a voice page interface for external paging and public address. The interface supplies a line-level (-10dBm or 50 to 100mV), 600, balanced audio output, and a Single Pole, Single Throw, Normally Open or SPST - NO (form A) relay RLY1 contact. Figure 9-17 and Figure 9-18 illustrate connections to two typical examples of voice paging systems. The audio output of the voice page interface may drive amplified speakers directly. The number of speakers which may be driven varies from manufacturer to manufacturer. See speaker manufacturer documentation for specific details.
Auxiliary Connector
11 36 14
RLY1 RLY1
39
Amplifier Control
MSBipx
Figure 9-18 Page Wiring To Amplified Speakers
Auxiliary Connector
11 36
RLY1
x
RLY1
MSBipx
9
9-74
Coral IPx 500 Installation Manual
The relay contact closes continuously during access to the voice page interface. Although not always required, the relay contact is often utilized for "Mac Precedence" or "Mute Control" to mute background music during voice pages. The control of high voltage, high current, or inductive loads should be avoided. Table 9-1 on page 9-11 lists the function of each interface pin, as they appear on the Auxiliary I/O connector located on the left top main cage, Figure 9-2 on page 9-12 illustrates that connector.
Description
Includes the following functions, among others: 1 external voice paging interface (or public address) and relay contacts
These cards are described in the Coral Service and Peripheral Cards Installation Manual. Shared service cards may be installed in any available peripheral card slot in the optional Coral IPx 800X expansion unit.
9-75
Specifications - Paging
P1 (External Paging):
Output Termination ............................... Capacitor-coupled transformer, non-grounded Output Level ........................................... -15 dBm Nominal External Device....................................... 10,000 Minimum
9
9-76
Coral IPx 500 Installation Manual
9.13
0
Introduction
The Coral IPx 500 provides, via the MSBipx, relay contacts for central ringing bell interface. An incoming call may be automatically directed to a central bell. When the bell rings, anyone within that group may dial the feature code to pick up that call. Calls may be answered after the attendant leaves or when a central bell is ringing. Normally this feature is activated for incoming calls during the night answering period. There are two ways to do this: group pickup and directed pickup.
Circuit Description
The relay provides form A (single pole, single throw and normally open) contacts for activating external circuitry and devices. Operation of the relay is determined by the system database. Contacts RLY2 are designated to operate in conjunction with UNA for central ringing applications. UNA and Relay-2 (Universal Night Answering/Central Bell) Figure 9-19 is a simplified circuit diagram of the UNA and RLY2 relay contacts.
Auxiliary Connector
13 RLY 2 38
9-77
Database Programming
The Central Bell (UNA) requires the appropriate definitions in the database. Consult the Program Interface (PI) and Database Reference Manual for instructions on the database programming required for the feature. 1. General Numbering Plan (Route: NPL,0) [11] (Ckt #24) Use the field 11-Bell of the Update menu to designate dial numbers to the UNA bell ports in the system. Refer to Chapter 5 - Numbering Plan, in the Program Interface (PI) and Database Reference Manual, for more details. 2. Port List (Route: PLIS) Use this field to assign a short/full name to this port. If you choose 0 - Physical Location, type (Shelf # 0, Slot # 13, Ckt # 24). If you choose 1- Dial Number, choose field [7]. Refer to Chapter 6 - System Port List, in the Program Interface (PI) and Database Reference Manual, for more details. 3. Special Port Facilities (Route: PDB,7) Use this field to assign this port to a specific tenant group. Refer to Chapter 23 - Bell/UNA, in the Program Interface (PI) and Database Reference Manual, for more details. 4. Class Of Service (Route: COS,0) [UNA] Use the UNA parameter to determine whether a specific station user is allowed to dial the Bell port. Refer to Chapter 7 - Station and Trunk COS, in the Program Interface (PI) and Database Reference Manual, for more details.
9
9-78
Coral IPx 500 Installation Manual
External Connections
Incoming trunk calls may be directed to activate a relay contact at certain times of the day (typically after normal business hours). The relay contact sounds a tone over a paging or public address system, or operate a mechanical bell. Upon hearing the tone or bell, the trunk is then answered by dialing a specific feature code at any station allowed to answer calls. Figure 9-20 and Figure 9-21 illustrate connections to a contact operated tone signal and to a mechanical bell. Note that due to electrical limitations, the contact may not be used to switch loads requiring high voltage or high current. See page 9-87, Relay Contacts, for complete specifications. To operate a highly inductive load such as a mechanical bell, the relay should operate an external, AC powered or non-inductive relay with an appropriately rated contact, which in turn operates the mechanical bell.
Auxiliary Connector
RLY2 RLY2
13 38
Auxiliary Connector
RLY2 RLY2
13
x
38
MSBipx
Table 9-1 on page 9-11 lists the function of each interface pin, as they appear on the auxiliary I/O connector located on the left top main cage. Figure 9-2 on page 9-12 illustrates that connector.
9-79
MSBipx
Additional UNA and Relay Contacts in the Optional IPx 800X Cage
Additional relay contacts for central ringing bell interface may be installed in the optional Coral IPx 800X expansion cage. The additional cards include:
Card
8DRCF
Description
Includes the following functions, among others: 1 universal night answer or central bell relay contacts
These cards are described in the Coral Service and Peripheral Cards Installation Manual. UNA and Relay-2 (Universal Night Answering/Central Bell) Shared service cards may be installed in any available peripheral card slot in the optional Coral IPx 800X expansion unit.
Specifications - Relay-2
Relay Contacts (RLY2):
Contact Type ........................................... Isolated (Dry) form A (SPST-NO) Voltage Limit ........................................... 50 VDC maximum Current Limit .......................................... 0.5A maximum, non-inductive Power Limit............................................. 30 VA maximum
9
9-80
Coral IPx 500 Installation Manual
9.14
0
Introduction
The Coral IPx 500 provides, via the MSBipx, one relay contact for major/minor alarm or accessory interface. The Coral IPx 500 system provides a multipurpose relay contact that can function as an On/Off control of external equipment such as a door latch or light control. It can also be programmed to operate during an alarm condition of the system, signaling a malfunction.
9-81
Circuit Description
Figure 9-22 is a simplified circuit diagram of the relay contacts. The relay provide form A (single pole, single throw and normally open) contacts for activating external circuitry and devices. Operation of the relays is configured at the PI system database. Contacts RLY3 are designated for use as either a major or minor system alarm, signal, or an auxiliary dial-operated relay contact. Do not exceed the contact ratings listed in the specifications.
Auxiliary Connector
12 RLY 3 37
9
9-82
Coral IPx 500 Installation Manual
Database Programming
The major and minor alarm or accessory interface feature requires the appropriate definitions in the database. Consult the Program Interface (PI) and Database Reference Manual for instructions on the database programming required.
2.
Port List (Route: PLIS) Use this field to assign a short/full name to this port. If you choose 0 - Physical Location, type (Shelf # 0, Slot # 13, Ckt # 25). If you choose 1 - Dial Number, choose field [8]. Refer to Chapter 6 - System Port List, in the Program Interface and Database Reference Manual, for more details.
3.
Class Of Service (Route: COS,0) [RELAY] Use the RELAY parameter to determine whether a specific station user is allowed to switch the Relay ON and OFF. Refer to Chapter 7 - Station and Trunk COS, in the Program Interface and Database Reference Manual, for more details. Accessory or Alarm Relay-3 Major/Minor Alarm
MINOR_RLY
Use this parameter to define the relay dial number as the minor alarm situation destination.
MAJOR_RLY
Use this parameter to define the relay dial number as the major alarm situation destination.
9-83
External Connections
Table 9-1 on page 9-11 lists the function of each interface pin, as they appear on the Auxiliary I/O connector located on the left top main cage. See Figure 9-2 on page 9-12.
Auxiliary Connector
RLY3 RLY3
12 37
MSBipx
Auxiliary Connector
RLY3 RLY3
12 37
Alarm Device
MSBipx
9-84
Card
8DRCF
Description
Includes, but is not limited to, the following functions: One auxiliary or major/minor alarm relay contacts
These cards are described in the Coral Service and Peripheral Cards Installation Manual. Shared service cards may be installed in any available peripheral card slot in the optional Coral IPx 800X expansion unit.
9-85
Specifications - Relay-3
Relay Contacts (RLY3):
Contact Type ........................................... Isolated (Dry) Form A (SPST-NO) Voltage Limit ........................................... 50 VDC Maximum Current Limit .......................................... 0.5A Maximum, non-inductive Power Limit............................................. 30 VA Maximum
9
9-86
Coral IPx 500 Installation Manual
9.15
0
Relay Contacts
RLY1, RLY2, RLY3
General Information
The MSBipx incorporates three relay contacts: External voice paging (PAGE). See page 9-71, Voice Paging (Public Addres) and Relay-1. Universal Night Answer (UNA) Central Bell. See page 9-77, UNA and Relay-2. Dial operated accessory/alarm (RELAY). See page 9-81, Accessory or Alarm Relay-3. The applications described in the sections above describe several examples of the control of external devices through relay contacts on the MSBipx card. A limited description of most of the external devices is listed herein. In each application, however, several important factors should be considered. The relays provide form A (single pole, single throw, normally open, or SPST-NO) contacts for activating external circuitry and devices. Operation of the relays is determined by the system database. Contacts RLY1 are designated to operate in conjunction with audio interface P1 for external paging applications. Contacts RLY2 are designated as a UNA Bell destination. Contacts RLY3 are designated for use as either a major or minor system alarm The relay contacts provided on the MSBipx card have specific electrical limitations. See page 9-89, Specifications - Relays. Do not exceed these limitations. In addition, the type of load the relay contact operates can have a great significance. Ideally, the contact should operate a low voltage, low current, non-inductive load such as a light bulb or solid state device. When the voltage or current increases, or when an inductive load such as a relay coil or solenoid is connected, the likelihood of arching across the contact increases. Contact arching occurs while the contact is opening and burns away the precious metal surface, increasing the chance of the contact being "welded" closed or failing completely. Arching also generates high frequency energy that may be coupled to any one of the data busses of the Coral IPx 500, causing unreliable or unpredictable system behavior. Relay Contacts RLY1, RLY2, RLY3 signal, or an auxiliary dial-operated relay contact.
9-87
If the contact is to operate a relay or solenoid, use an alternating current (AC) operated device and an AC power source, if at all possible. AC operated inductive loads produce much lower arc levels than direct current (DC) operated loads. If the contact must operate a DC powered inductive load, the contact must be adequately protected by arc suppression devices. Figure 9-25 illustrates the use of a common rectifier diode as a simple arc suppression device. The diode is normally reverse biased (not conducting) with the cathode (top side in the drawing) connected to the positive side of the power source.
Figure 9-25 DC Arc Suppression for MSBipx Relays
RLYx RLYx
14 13 12 39 38 37
(+) (-)
Relay
Spike Suppression Diode
MSBipx
When the inductive load is powered, a magnetic field is created around the coil windings. When power is removed, the magnetic field quickly deteriorates, producing a reverse polarity voltage (counter EMF) across the windings. This reverse polarity voltage is typically many times the voltage which originally powered the coil, providing enough potential to arc across the open relay contacts. By placing the diode in the circuit, the reverse polarity current is conducted by the diode, shunting the energy around the contacts. A rectifier rated at 1.0 ampere forward Relay Contacts RLY1, RLY2, RLY3 current (1.0A IF) and a peak inverse (reverse) voltage of at least 250 volts (250V, PIV, PRV, or VRM) should be sufficient in most cases.
9
9-88
Coral IPx 500 Installation Manual
Specifications - Relays
Relay Contacts (RLY1, RLY2, RLY3):
Contact Type ........................................... Isolated (Dry) Form A (SPST-NO) Voltage Limit........................................... 50 VDC Max. Current Limit .......................................... 0.5A Max. non-inductive Power Limit ............................................ 30 VA Max.
9-89
NOTES:
9
9-90
Coral IPx 500 Installation Manual
Chapter 10
Peripheral Cards
Cor Coral
10.2 Peripheral Card Description ............................10-7 10.3 Digital Trunk Synchronization ........................10-15
10.1
0
General Information
The Coral IPx 500 system divides Peripheral Interface functions among several different station and trunk card types. Each card contains 4, 8 or 16 similar circuits. Some analog trunk peripheral cards support power fail transfer, as described on page 5-15, Power Fail (PF) Transfer Circuits. Peripheral trunk, VoIP Gateway, voice mail, wired station and wireless station cards may be installed in any I/O card slots, as described in page 2-17, Equipment Installation. Coral IPx 500 systems convention suggests that the first two digital trunk interface cards (30Tipx, T1ipx, PRIipx or TBRipx) be installed in selected slots 4 or 5, assigned PRM SYNC and SEC SYNC, respectively, since these are pre-wired for slaved clock (loop timed) operation. See page 10-15, Digital Trunk Synchronization in this section. Each Peripheral card is described in detail in the Coral Service and Peripheral Cards Installation Manual.
Peripheral Cards
10-1
10
Before removing a peripheral card, the I/O connector must first be disconnected.
After a peripheral card is removed, there must be a waiting period of at least 2 seconds before re-inserting the card; if not, the card will not function properly.
10
10-2
Coral IPx 500 Installation Manual
Peripheral Cards
10-3
10
LED State
Extinguished Off Steadily lit - ON Flashing
Indication
No problem with the card, it is operating OK. Card has not received a card database from system. Diagnostic test failed by circuitry on card.
The system database will prevent a card from initializing: When the card is inserted into a card slot that has been initialized with another card type. Check the Card List branch (Route: CLIS) in the database, to determine whether the card slot has been previously initialized with a different card type. If the STATUS field shows CARD REPLACED, and the I_TYPE for the card slot shows a different card type, enter NO_CARD to clear the slot. There are insufficient system resources allocated in the System Sizes Definition to Peripheral Card Installation support the new card. The STATUS field in the Card List branch (Route: CLIS) shows NO RESOURCES. Check the Sizes branch (Route: SIZ) in the database to determine the maximum number of ports of the type provided by the problematic card, and then determine how many of these ports are already installed. If the additional ports provided by the new card exceed the maximum number allocated in Sizes, the card cannot initialize. This situation can be rectified only through restructuring the memory allocation of the system. Initializing the database and reprogramming the system restructures the memory allocation.
10
10-4
Coral IPx 500 Installation Manual
LED Flashing
The Coral IPx 500 system continuously runs diagnostic routines to monitor the performance and integrity of its database and circuitry. When the circuitry on a particular card fails to perform as expected the system instructs the card to flash its diagnostic LED. If, on a subsequent execution of the same routine that reported a failure, the circuitry passes the test, the card is instructed to extinguish the LED. Occasionally, circuitry may fail a diagnostic test, even though it is not truly defective. If a card diagnostic LED is observed flashing but no problem is apparent, wait 60 minutes and check the card again. If the LED is no longer flashing, the test failure was probably insignificant. If the flashing continues however, the card is likely to be malfunctioning, even if no problem can be identified.
Peripheral Cards
10-5
10
NOTES:
10
10-6
Coral IPx 500 Installation Manual
10.2
0
General Description
Peripheral interface cards are described in the Coral Service and Peripheral Cards Installation Manual. Peripheral card slots in the IPx 500M main cage and in the IPx 500X expansion cage are universal. Table 10-2 lists the Peripheral Interface card types that may be inserted into each card slot in the Coral IPx 500 system. The discontinued XXXsl and XXX-200 cards are for use in slots 1 through 3 of the main cage only. See conditions for page 10-11, Using XXXsl and XXX200 Peripheral Cards in the Coral IPx 500 below.
8F8Ssl, 8D8Ssl, 8SFTsl, 16SFTsl, 8SDTsl, 16SDTsl, 8SLSsl and 16SLSsl cards are not used in the Coral IPx 500 system. These cards are for use in the Coral FlexiCom 200 system only. Peripheral Card Description XXXipx and XXXsl Cards Peripheral Cards
10-7
10
Card Type
8SFTipx, 16SFTipx
Card Slot
Description
8 or 16 port, 2-wire SFT (Station FlexSet Terminal) interface card. Each of the circuits support Coral FlexSet, GKT, CPA, DKT, DST and APDL. 8 or 16 port 2-wire SLT (2500 type device, Single-Line Telephone) interface card.
All
8SLSipx, 16SLSipx 8SDTsl, 16SDTsl 8SFTsl, 16SFTsl 8SLSsl, 16SLSsl 8D8Ssl, 8F8Ssl 30T/Xipx (X varies by Market) 30T/Xsl
(discontinued),
All
N/A
Not for use in the Coral IPx 500. Used in the Coral FlexiCom 200 only.
All
30 channel, E1 digital trunk interface card. Provides a 4-wire, digital multiplexed, CEPT compatible trunk interface at 2.048Mbps rate.
1, 2, 3 IPx 500M
NOTE: 30T/Xsl and 30T/Xipx are not for use in the North American market.
All Same specifications as 4TBRipx, 4TBRsl, 8TBRipx and 8TBRsl with an additional software controlled 42VDC or -48VDC phantom power source on each 4-wire circuit for ISDN terminal equipment (TE) devices.
8TBRPsl
(discontinued)
1, 2, 3 IPx 500M
All 4 or 8 port BRI multiplexed, digital trunk card. ISDN compatible. Each port provides (2B+D), 4-wire digital interface at 144 Kbps rate. Supports European ETSI (Euro ISDN) ISDN signaling protocols.
8TBRsl
(discontinued)
1, 2, 3 IPx 500M
All Same as 4T-Csl, 8T-Csl, 4T-Cipx and 8T-Cipx with an additional 4/8CID card in piggyback fashion. 1, 2, 3 IPx 500M The 4/8CID card is used for detecting Caller ID information.
8T-CIDsl
(discontinued)
10
10-8
Coral IPx 500 Installation Manual
Card Type
4T-Cipx, 8T-Cipx 4T-Csl
(discontinued),
Card Slot
Description
All 4 or 8 port Loop-Start/Ground-Start trunk interface card. Includes 4 ports with power failure (PF) transfer.
8T-Csl
(discontinued)
1, 2, 3 IPx 500M
4 or 8 port Loop-Start trunk interface card. Includes 4 ports with power failure (PF) transfer.
4TMR-PFipx
4TMR/S-12/16 -PF-Gipx
All 4 port Loop-Start/Ground-Start trunk interface card. Includes 4 ports with power failure (PF) transfer. MR denotes optional 12kHz or 16kHz metering detection. 1, 2, 3 IPx 500M
4TMR-PFsl-G
(discontinued)
4TMR-PFsl
(discontinued),
4TPFsl
(discontinued)
1, 2, 3 IPx 500M All 1, 2, 3 IPx 500M All 1, 2, 3 IPx 500M 1, 2, 3 IPx 500M All
4 port Loop-Start/Ground-Start trunk interface card. Includes four (4) ports with power failure (PF) transfer.
4TWLipx 4TWLsl
(discontinued)
8SKKipx 8SKKsl,
8 port RBS (Radio Base Station) for the FlexAir wireless system.
8TPFsl
(discontinued)
8 port Loop-Start/Ground-Start trunk interface card. Includes two (2) ports with power failure transfer circuits.
Peripheral Cards
10-9
10
Card Type
PRI-23ipx PRI-23sl
(discontinued)
Card Slot
All 1, 2, 3 IPx 500M All
Description
23 channel, PRI (Primary Rate Interface) digital trunk card. ISDN compatible digital interface, North America ANSI standard (23B+D) at 1.544Mbps DS1 rate.
PRI-30ipx PRI-30sl
(discontinued)
30 channel, PRI (Primary Rate Interface) digital trunk card. ISDN compatible digital interface, European ETSI standard (30B+D) at 2.048Mbps E1 rate.
1, 2, 3 IPx 500M
NOTE: PRI-30ipx and PRI-30sl are not for use in the North American market.
T1ipx T1sl
(discontinued),
All 1, 2, 3 IPx 500M All All 24 channel, T1 digital trunk interface card.
UDTipx
Universal Digital Trunk card. It can function as a T1ipx or PRI-23ipx application card, jumper selection. VoIP Universal Gateway.
UGWipx
10
10-10
XXXsl Cards
Peripheral cards with the suffix sl or 200 are special form-factor cards for use in the Coral FlexiCom 200 Base cabinet only. These cards include two guide pins and two red ejectors, as shown in Figure 10-2. The XXX-200 and XXXsl cards (except 8/16SLSsl, 8/16SFTsl, 8/16SDTsl and 8F8Ssl cards) may be installed in the Coral IPx 500M main cage (slots #1-3) as described in page 10-11, Using XXXsl and XXX200 Peripheral Cards in the Coral IPx 500 below.
Using XXXsl and XXX200 Peripheral Cards in the Coral IPx 500
All of the cards used in the Coral FlexiCom 200 base unit slots #1-3 are small form-factor Coral cards that can migrate to the Coral IPx 500M main cage. All of the when migrating from the Coral FlexiCom 200 to the larger Coral IPx 500 system. The net result is a migration path that will allow a small company to grow to over 448 ports while retaining a high percentage of their original investment. Peripheral cards with the suffix sl or 200 may be used in slots 1-3 of the Coral IPx 500M main cage, if all of the following conditions are met: The card is not any one of the following cards: 8SLSsl, 16SLSsl, 8SFTsl, 16SFTsl, 8SDTsl, 16SDTsl, 8D8Ssl or 8F8Ssl. The lower guide pin is extracted (see page 10-11, Removing the lower Guide Pin below). The card is not installed in the Coral IPx 500X expansion cage. The card is installed in the Coral IPx 500M main cage in slots #1-3 only. Peripheral Card Description XXXipx and XXXsl Cards telephones are common to the Coral family and there is no need to replace any set
Peripheral Cards
10-11
10
2.
Figure 10-1 XXXipx Peripheral Card Layout
X X X i p x
XXXipx
Front View
Guide Pin
10
10-12
X X X s l
XXXsl
Front View
Peripheral Cards
10-13
10
10
10-14
NOTES:
10.3
0
10-15
10
10
10-16
determines if the digital trunk card in the indicated position is properly synchronized with the network. If the system is functioning properly, the MSBipx card locks onto the primary external clock source. If the primary digital trunk card issue a LOS or Red alarm, and a secondary external clock source be defined, the system determines if the secondary digital trunk card is functioning properly, and the MSBipx locks onto the secondary external clock source. If no secondary clock source is defined, or the secondary clock is also in LOS or Red alarm, the Coral IPx 500 system uses its internal clock source, and the system free runs.
Peripheral Cards
10-17
10
Figure 10-3 Coral IPx 500 External Clock Sync Card Slots
10 9 8 7 6 5 4 3 2 1
Shelf# 2
10
Shelf# 1
Shelf# 0
10
10-18
If an IPx 800X Expansion cage is installed and Coral FlexiCom 300, 400, 5000, 6000 or IPx 800, 3000, 4000 digital trunk interface cards are available, refer to the Coral IPx 800 Installation Guide.
.
30Tsl, T1sl, PRI-23sl, PRI-30sl, 4TBRsl, 8TBRsl, 4TBRPsl, 8TBRPsl, 4TBRP, 8TBRP, 4TBRPipx, and 8TBRPipx cards cannot be used in the synchronization slots.
Peripheral Cards
10-19
10
BRI Lines for Synchronization 1) BRI lines used for synchronization must be defined in the PI (Route: DTDB, 4) SYNC - YES. See PI Manual Chapter 26 - ISDN for more information. 2) It is not recommended to use BRI lines defined as PERMANENTLY_ACTIVE_CHANNEL - NO as synchronization sources.
It is not recommended to use a PRI card with IPAT IC (hardware issue 4) chip as a synchronization source.
Order of Preference
The possible digital trunk synchronization sources are listed in order of preference: 1. 2. 3. PRIipx, PRI or T1/E1 card connected to PSTN type stratum #3 - TANDEM switch (North America only). PRIipx, PRI or T1/E1 card connected to PSTN type stratum # 4 (End office). PRIipx, PRI or T1/E1 card connected to a private network. There are three possibilities listed in order of preference. a. The network is synchronized on PSTN stratum #4 (or less). b. The private network contains a stable internal clock. c. The private network is synchronized to the Coral - do not use for synchronization.
When the Coral operates in Master Clock mode and the private network is synchronized Digital Trunk Synchronization by the Coral, it is prohibited to insert Digital Trunk cards in the synchronization slots. 4. 5. 4TBR, 8TBR, 4TBRipx, 8TBRipx, 4TBRsl and 8TBRsl card connected to the PSTN. 4TBR, 8TBR, 4TBRipx, 8TBRipx, 4TBRsl and 8TBRsl card connected to a private network. The three possibilities are the same as listed in order of preference in possibilities 3.a - 3.c above.
10
10-20
Synchronization Instructions
1. See the selection of the digital trunk cards available at the Coral site, given on page 10-19, Choosing the Best Synchronization Source above, to determine which cards will be used as the primary and secondary synchronization sources. 2. 3. Determine into which slots the card chosen in Step 1 should be inserted. See Figure 10-3 on page 10-18. Verify that the IPx 500M backplane card is properly strapped. See Figure 10-4 and Figure 6-22 on page 6-24.
If straps must be changed, verify that the system power is OFF before removing the PS500 power supply unit. 4. 5. Verify that the IPx 500X backplane is properly strapped. See Figure 10-5 and Figure 6-30 on page 6-35. Use the PI facility to inform the system of the synchronization slot selection. Access the synchronization branch (Route: DTDB, 3) to set the following parameters:
SYNC
PERMANENTLY active Channel
Set this parameter to YES. For more information, refer to Chapter 26 of the Program Interface reference Manual. 7. Verify that the system is synchronized upon your settings: Access the PI Synchronization branch (Route DTDB, 3), check the following parameter: Digital Trunk Synchronization Set this parameter to YES.
CURR_CLK
the primary synchronization source.
Peripheral Cards
10-21
10
Verify that the value 1 is displayed, indicating that the system is synchronized by
Figure 10-4 Coral IPx 500M (Main Cage) Jumper Settings for synchronization
Slot 4
Primary
Slot 5
Secondary
JU5
N/A
N/A
Primary
N/A
N/A
Secondary
1 2 3 JU9
JU11 JU10
Figure 10-5 Coral IPx 500X (Expansion Cage) Jumper Settings for synchronization
Slot 4
Slot 5
Primary Secondary
N/A
N/A
Primary N/A
N/A
Secondary
J1 J3 J5
J7
10
10-22
International Headquarters Tadiran Telecom Ltd. 18 Hasivim Street P.O.Box 7607 Petach Tikva 49170 Israel Tel. +972-3-9262000, Fax. +972-3-9262310
USA Headquarters Tadiran Telecom, Inc. 4 Tri Harbor Court Port Washington, NY 11050 Tel. +1-516-632-7200, Fax. +1-516-632-7210