60 Op Plockmatic Bookmaker Newstyle
60 Op Plockmatic Bookmaker Newstyle
60 Op Plockmatic Bookmaker Newstyle
Part no: 60241 Doc no: T10164 Rev. date: 28 September 2006
T10164
OPERATOR MANUAL BM 60
TABLE OF CONTENTS
1. Introduction
1.1 Applications ......................................................................................................................... 5 1.2 Safety notices ..................................................................................................................... 5
1.2.1 Notation conventions ..................................................................................................................5 1.2.2 General safety ............................................................................................................................6 1.2. Operational safety ......................................................................................................................7 1.2.4 Safety notes ...............................................................................................................................8 1.2.5 Safety measures when using the Belt Stacker ...........................................................................9
2. Installation
.1 Main components ............................................................................................................. 1 .2 Infeed section, upper ........................................................................................................ 14 . Infeed section, lower ......................................................................................................... 15 .4 Stapling section ................................................................................................................ 16 .5 The control panel .............................................................................................................. 17 .6 Accessories (optional) ....................................................................................................... 18
4. Operator instructions
4.1.1 Stapling and folding ..................................................................................................................19 4.1.2 Folding only ..............................................................................................................................20 4.1. Block stapling, option 1 ............................................................................................................21 4.1.4 Block stapling, option 2 ............................................................................................................22 4.1.5 Corner stapling vertical, option 1 ..............................................................................................2 4.1.6 Corner stapling vertical, option 2 ..............................................................................................24 4.1.7 Corner stapling horizontal ........................................................................................................25 4.1.8 Anvil settings ............................................................................................................................26
5. Remarks
6. Accessories (optional)
6.1 Delivery Tray No 6000 .................................................................................................. 29 6.2 Belt Stacker No 600041 .................................................................................................... 29 6. Adapter No 600042 ........................................................................................................... 0 6.4 Corner Stapling Guide No 60000 .................................................................................... 0 6.5 Loop Stapler No 607056 ................................................................................................... 0
7. Specifications
OPERATOR MANUAL BM 60
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OPERATOR MANUAL BM 60
1. Introduction
The Plockmatic BM 60 automatic Booklet Maker combines features from large and advanced systems into one compact unit designed to meet the highest demands for productivity, safety and ease of operation.
1.1 Applications
1. 2. . 4. 5. Stapling and folding Folding only Block stapling Corner stapling vertical Corner stapling horizontal
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2.
. 4.
5. 6.
7. 8.
WARNING: It is the duty of the service staff to correctly instruct the operator and to point out specific dangers and possible operating errors. NOTE: The indications like front and rear, left and right refer to the paper transport direction.
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Belt Stacker
Base
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2. Installation
2.1 Installation
1. 2. Place the unit on a table with suitable height for operation, unless the machine is mounted on a Base. Mount the Belt Stacker or Delivery Tray on brackets (1). WARNING: If BM 60 is placed on a table and belts stacker is used, table must reach all the way under the belt stacker, to stop machine from tipping over if heavy weight is place on the belt stacker. Connect power cord to wall outlet.
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1. 2. .
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1. 2. . 4. 5. 6. 7.
Side guides Scale, paper length Scale, paper width Pins, paper stop Holes for paper stop pins Fingers Allen key (To move the side guides it is necessary to push down the fingers) (Used to remove the fingers)
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1. 2.
(Used for adjustment to correct paper width) (Used for adjustment to correct paper length)
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1. 2. . 4.
Knob, stapler head position Double/single stapling switch Stapler magazine release button Anvil
(By loosening the knobs, the stapler heads can be positioned above correct anvil)
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1. 2. . 4. 5. 6. 7.
Power switch Low staples indicator Stapling ON/OFF Folding ON/OFF Automatic start ON/OFF Time delay, for automatic start Manual start button
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1. 2. . 4. 5.
Belt Stacker Adapter Corner Stapling Guide Delivery Tray Knob, Delivery Tray (By loosening the knob the Delivery Tray can be adjusted for correct paper size)
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4. Operator instructions
4.1 Settings
4.1.1 Stapling and folding
1. 2. . Open the top cover. With the double/single stapling switch select double stapling. Position the stapler heads above the correct anvils (check table in section 4.1.8). Position the stapler heads as in figure below, right above the anvil.
4. 5. 6. 7. 8.
Adjust the side guides to proper paper size by loosening the side guide screws. Insert one set. Turn the paper stop crank until the trail edge of the set is in line with the scale for paper length. Make the final adjustment by loosening and moving the right side guide up against the set and then back 1 mm. Load the stapler magazines. By pressing the stapler magazine release button the magazine will come out. NOTE: Use only Plockmatic Chisel point staples P/N 800001. Close the top cover.
9.
10. Set Delivery Tray for correct paper size according to scale by loosening the knob. NOTE: This does not apply if you are using the Belt Stacker. 11. Set the stapling switch to ON position. 12. Set the folding switch to ON position. 1. Continue to section 4.2 OPERATION.
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9.
10. Set the stapling switch to ON position. 11. Set the folding switch to OFF position. 12. Flip down the fold stop to enable the sets to pass through the machine. 1. Take off the Belt Stacker or Delivery Tray. Mount the adapter on the brackets (1) on Booklet Maker and mount the Belt Stacker/Delivery Tray on the adapter (2). 14. Continue to section 4.2 OPERATION NOTE: By using the adapter (optional) either the Belt Stacker or the Delivery Tray can be used for stacking of stapled sets.
1 2
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6. 7. 8. 9.
10. Close the top cover. 11. Set the stapling switch to ON position. 12. Set the folding switch to OFF position. 1. Select manual start and set time delay to minimum. 14. To operate insert one set and press the manual start button. When stapled, remove set and insert the next one.
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5. 6. 7. 8. 9.
10. Set the folding switch to OFF position. 11. Flip down the fold stop to enable the sets to pass through the machine. 12. Take off the Belt Stacker or Delivery Tray. Mount the adapter on the brackets (1) on Booklet Maker and mount the Belt Stacker/Delivery Tray on the adapter (2). 1. Continue to section 4.2 OPERATION. NOTE: By using the adapter (optional) either the Belt Stacker or the Delivery Tray can be used for stacking of stapled sets.
1 2
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5. 6. 7. 8. 9.
10. Set the stapling switch to ON position. 11. Set the folding switch to OFF position. 12. Select manual start and set time delay to minimum. 1. To operate insert one set and press the manual start button. When stapled, remove set and insert the next one.
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5. 6. 7. 8. 9.
10. Set the stapling switch to ON position. 11. Set the folding switch to OFF position. 12. Select manual start and set time delay to minimum. 1. To operate insert one set and press the manual start button. When stapled, remove set and insert the next one.
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A 11 x 17
USE ANVIL B and E
USE ANVIL
2 Folding only Switch off stapling Block stapling, two staples along the side C and D C and D B and E Switch off stapling Switch off stapling Switch off stapling
OTHER PAPER SIZES In the table are only the most frequent used paper sizes and working fields described. Other combinations are possible. Settings for other paper sizes can lead to that one or both side guides are blocking the fingers. If so, remove the finger/fingers in question with the allen key.
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4.2 Operation
1. 2. . Being ready with the settings, select manual start and turn on the power switch. Insert one set and press the manual start button and check the result. If necessary do final adjustments of paper length and staple position with the paper stop crank. Select manual or automatic start. Manual start: Make sure that the time delay is set to minimum. Press the manual start button for each operation. Automatic start: The set will automatically be stapled as it is inserted in the Booklet Maker. NOTE: Manual start can be used for all stapling and folding alternatives. Automatic start can be used for all alternatives except for horizontal corner stapling. When operating, insert one set at a time. Align the set with your fingertip. When automatic mode is selected, set time delay to allow careful alignment.
4.
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5. Remarks
5.1 Maintaining the rollers
Grease and oil on rollers will badly affect operation. On a regular basis, clean with a rubber reactivator fluid or similar cleaner intended for rubber.
5.2 Transport
In order to avoid damages to the fold stop during transport, keep it set to A5 position.
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6. Accessories (optional)
6.1 Delivery Tray No 600033
Install the Delivery Tray (1) by mounting it on the brackets (2).
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7. Specifications
7.1 Specification table
BM 60 Capacity Speed Paper size Staples Low stapler detection Height Width Length Weight Voltage Min Max
22 sheets 80 gsm 22 sheets 20 lb bond Up to 1800 A5 or 1400 A4 sized booklets/hour 18 x 210 mm, 5,5 x 8, 8 x 458 mm, 1, x 18 210 pcs Plockmatic chisel point staples/magazine Yes 450 mm 17,7 500 mm 19,7 590 mm, 120 mm incl stacker (1020 mm with stacker folded) 2,2, 48,4 incl stacker (40,2 with stacker folded) 55 kg (Without Belt Stacker) 120 lb (Without Belt Stacker) 100, 110, 120, 127, 220, 20 V 50 60 Hz
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