NSL Textile Brochure
NSL Textile Brochure
NSL Textile Brochure
VISION
We aspire to become Asias leading, most innovative and eco-friendly player in a domain spanning natural fibres to affordable fashion, driven by the backing of our Group strengths and entrepreneurial skills. We thereby also aspire to achieve the best market capitalisation in our industry, globally.
ABOUT US
We are the worlds most integrated textiles player today. Our Group spans the entire value chain, right from the cotton seed to cotton, yarn, fabrics, garments and our own branded retail chain. We are also Indias fastest growing textile company today. While our Group has been a leader in the cotton seeds business for nearly four decades, we entered the other areas of the textile business recently, starting in 2004. This has given us the best of both worlds. On one hand, we have been able to leapfrog the industry, creating our own innovative structures in technology, marketing and people, unhindered by legacies. On the other hand, while we may be a new entrant, we also have the advantage of an in-depth understanding of the cotton business, acquired over the years, which allows us, always, to take a well-informed and strategic view of things. Another unique advantage we have is that we have entered the textile industry at various points in the process chain simultaneously, rather than sequentially. As a result we have been able to structure ourselves optimally, with a holistic view of how the various components of the business should sync with each other. Hence our various businesses are integrated, and yet, significantly, each one is an independent profit centre, selling its products to external as well as internal customers, all of which are treated on par a unique concept that helps ensure the efficiency of each business unit.
Cotton farm
Spinning process
Weaving process
GOALS
While we look at success as a journey, not a destination, here are some goals weve set for ourselves: To be one of Asias leading natural fibre players To be one of Indias leading cotton, fabric and garment suppliers To supply to the top international brands To supply to the top Indian garment export players To supply to the top Indian apparel brands To create Indias No. 1 brand of value-for-money apparel through our own retail chain
We are a part of the NSL Group, one of Indias fastest growing industrial groups, with a turnover of `14 billion. The Group started its operations in the 1970s as Nuziveedu Seeds Pvt. Ltd., which has grown to become Indias largest seeds company. It is also a pioneer in agri-biotechnology, which accounts for nearly 45% of the finest quality cotton grown in the country. From there on, the Group has diversified
aggressively into fields ranging from infrastructure to power. NSL Textiles is headquartered in Hyderabad, an IT and pharma hub in the southern Indian state of Andhra Pradesh. Our manufacturing operations are centred in the nearby cotton-rich region of Guntur-Vijayawada-Kadapa-Prakasham a region long known as the centre of education and business, and as a seed-bed of entrepreneurship.
GUNTUR HYDERABAD
ANDHRA PRADESH
VEERAVALI
PULIVENDULA
Weaving Process
SEEDS
RETAILING
COTTON
BRANDED APPAREL
GINNING
GARMENT EXPORTS
SPINNING
PROCESSING
YARN DYEING
WEAVING
SPINNING
We aspire to produce the worlds finest quality cotton to meet our customers requirements, and have therefore located our spinning mills in a region historically known for its cotton quality. Moreover, the close relationship that the NSL Group has always enjoyed with the cotton farmers of this region enables us to source our cotton very strategically. This, combined with our heavy investments in state-of-the-ar t technology, helps ensure the highest quality of yarns, as well as the most stringent time commitments. We offer our customers a wide range of yarns: single-ply 20s to 100s. Moreover, owing to the fact that our spindle capacity has been carefully divided across 4 separate Roving Process locations, we have greater servicing flexibility and can offer a wider product mix. Today, approximately 20% of our yarn is expor ted - a figure we intend to increase to 60% by 2014. Simultaneously, we are ramping up our spinning capacity, to a total of 1 million spindles by 2013.
Location Edlapadu
Production 26,350 kgs/day combed 14,600 kgs/day combed & carded 13,400 kgs/day carded 9,500 kgs/day compact 15,000 kg/day OE 10,000 kgs/day carded Cones
Inkollu Veeravalli
Pulivendula
Weaving
FABRICS
Our textile mills have been conceived to meet the needs of the worlds most discerning customers. They are equipped with the latest generation of hightech looms, state-of-the-ar t data-monitoring systems and precision-control equipment that monitor every stage of production. A Quality Control laboratory inspects 100% of our fabric output. Moreover, we have integrated the weaving process with our own spinning ver tical to give us complete control over inputs, and thus ensure the supply of the highest quality products, within stringent timelines. We have a current capacity of 40 million metres per annum, and are geared to offer customers a very wide range of fabrics, including solids, yarn-dyeds and printed fabrics for top as well as bottom-weights. Our range runs from basic poplins, twills and oxfords to fancy structures such as herringbones, chinos, tussores, combination weaves and dobby designs. These are available in wide width sheeting. Weaving
WEAVING CAPACITY
Location Inkollu Edlapadu Chandole Capacity 259 looms 160 looms 100 looms Production (63 width) 60,000 m/day 74,000 m/day 20,000 m/day
Edlapadu unit
Our processing unit is equipped with the latest equipment, from a 12-colour rotary printing facility and Luscher Laser engraver to high-end finishing machines. Significantly, this processing unit is located in the hear t of a rice-farming area: a showcase of how the industry can live in perfect harmony with nature. The unit has an advanced ETP system to ensure zero discharge, and a range of energy-saving devices that help deliver 360-degree environmental program in tune with the future.
Lafer Microsand
Chandole unit
PROCESSING CAPACITY
Location Chandole Capacity 120,000 m/day (including 40,000 m/day yarn-dyed)
Monforts Stenter
Production fabric
Deskloom machine
SAMPLING
We understand the impor tance of the quality of sampling. We have therefore geared ourselves for fast and accurate sampling services that meet the most exacting global standards. Our Pronto service, backed by a dedicated mini-mill can, for example, deliver 200 yards of fabric in 21 days, from the time the client gives us the go-ahead.
DEDICATED MINI-MILL DELIVERS
WORLD-CLASS OFFERINGS TO MEET THE STANDARDS OF HIGHLY DISCERNING CUSTOMERS
Piece-dyed & lab dips (Hank) Finished desk-loom samples Print strike off, size 12 x 12 Sample blanket development
State-of-the-art labs and pilot plants Testing of inward-outward materials Quality assurance New product development, shade matching, etc.
DESIGN
We look upon design and new product development as a competitive advantage, and have therefore invested in world-class design capabilities. At our design studio, our talented, highly-trained in-house team works in partnership with top international design consultants, aided by high-end technology facilities. This design studio forms the very heart of our business: not only creating the fashion content for our textile, garment and apparel lines, but also fine-tuning efficiencies that help us streamline our manufacturing processes. NSL Design Studio
GARMENTS
We have entered this business with only one objective in mind: to be a leading player in the global garment market. Our units have been planned accordingly, in terms of scale as well as efficiency of material-flow. Our current capacity is 12,000 pieces per day, which is slated to increase to 18,000 by 2013, covering a range of shirts and trousers for men & women. Our great advantage is our integrated value chain, which enables us to assure our customers of high quality and shorter lead times. Location proximity of garment plants Location Budampadu Hyderabad Capacity 6,000 pieces/day 6,000 pieces/day with mill reduces the transit time between mill and garment units and also reduces transit costs to almost negligible. Our integrated and real time information sharing platform improves garment planning process, which ensures accuracy of delivery times. Benefit is slated to be passed onto customer as a mix of cost and service advantage.
ENVIRONMENT FRIENDLY
We are very conscious of the environment, and believe that it is not only a matter of conscience, but also good business practice. Our environment programme therefore is state-of-the-art, as are other aspects of our company. All our units have a strict Zero Discharge policy, and at least one-third of the factory area at each of our units is being greened. Our fully-automated ETP at Chandole unit uses the Biological and Chemical treatment of effluent to ensure zero discharge and maximum recovery of water. We are especially proud of the fact that our process unit operates in complete harmony with the rice farms that surround it a major contrast to the pollution that is so often associated with such a unit. We are currently working towards extending and our environmental the OEKOTEX program and achieving the ISO 14001 certification also certification, declaring non-usage of banned dyes and chemicals.
HUMAN TOUCH
We aspire to be a world-class employer. We will endeavour to create employee facilities that will set new standards in the Indian textile industry. We are in the process of implimenting SAC 8000 standards. We also take great pride in the role the NSL Group is playing to help transform the society we live in, through the Mandava Foundation. Its mission: to create a platform for sustainable rural development, especially in the key areas of education, healthcare, employment, and the transfer of knowledge generated through agricultural research, to the Indian farmer.
Nuziveedu Seeds
NSL Textiles Ltd. NSL ICON, 4th Floor, Road No.12, Banjara Hills, Hyderabad - 500034, Andhra Pradesh, India. Tel: +91 - 40 - 30514444, Fax: +91 - 40 - 23327919 I www.nsltextiles.com