ENGINE HOOD / DOOR HOOD

ED1

HOOD
ADJUSTMENT
HINT: Centering bolts are used to mount the hood hinge and hood lock. The hood and hood lock cannot be adjusted with the centering bolts on. Substitute standard bolts (with washers) for the centering bolts when making adjustments. For bolts without torque specifications, check the standard bolt chart (see page SS-2). 1. INSPECT HOOD SUB-ASSEMBLY (a) Check that the clearance measurements are within the standard ranges.

Centering Bolt

Standard Bolt
B104980E01

A B

B138156E02

Standard:
Area A B C Measurement 4 to 7 mm (0.157 to 0.276 in.) 1.4 to 4.4 mm (0.055 to 0.173 in.) 5 to 8 mm (0.197 to 0.315 in.)

2.

B135977

ADJUST HOOD SUB-ASSEMBLY (a) Adjust the hood position. (1) Loosen the 4 hinge bolts on the hood side. (2) Move the hood and adjust the clearance between the hood and front fender. Make sure that the clearance is within the standard range. Standard(A): 4.0 to 7.0 mm (0.157 to 0.276 in.) (3) Tighten the hood side hinge bolts after the adjustment. Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)

ED

ED2

ENGINE HOOD / DOOR HOOD

(b) Adjust the cushion rubber so that the heights of the hood and the fender are equal. (1) Raise or lower the hood front end by turning the cushion rubber. Make sure that the clearance is within the standard range. HINT: Raise or lower the cushion rubber by turning it.

B135976

(c) Adjust the hood lock. (1) Disengage the 4 claws and remove the hood lock release lever protector.

B135978

(2) Loosen the 3 bolts.

B135979

(3) Adjust the hood lock position so that the striker can enter it smoothly.

ED

B135980

(4) Tighten the 3 bolts after the adjustment. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

B135979

ENGINE HOOD / DOOR HOOD

ED3

(5) Engage the 4 claws and install the hood lock release lever protector.

B135978

ED

ED4

ENGINE HOOD / DOOR HOOD SUPPORT

HOOD SUPPORT
ENGINE BODY HOOD / DOOR

COMPONENTS

CLIP

HOOD SUPPORT

CLIP

ED

B135984E01

ENGINE HOOD / DOOR HOOD SUPPORT

ED5

REMOVAL
HINT: Use the same procedure for both the RH and LH sides. The procedure described below is for the LH side. 1. REMOVE HOOD SUPPORT (a) Using a screwdriver with its tip wrapped in protective tape, remove the 2 stop rings and the hood support. NOTICE: Do not touch the rod of the hood support with gloves, to avoid fibers from adhering. When foreign matter adheres to the rod, it prevents the rod from moving smoothly and reduces its holding power. HINT: Support the hood by hand while removing the hood support. INSTALL HOOD SUPPORT (a) Install the 2 stop rings onto the hood support. (b) Install the hood support.

B135981

INSTALLATION
1.

B135982

ED

ED6

ENGINE HOOD / DOOR HOOD SUPPORT

DISPOSAL
HINT: Use the same procedure for both the RH and LH sides. The procedure described below is for the LH side. 1. DISPOSE OF HOOD SUPPORT (a) Horizontally fix the hood support in a vise with the piston-rod pulled out. (b) Wearing protective glasses, using a metal saw gradually cut the shaded part between A and B, shown in the illustration, to gradually release the gas. Specification
Area
B135983E01

a A

b B

Measurement 80 mm (3.15 in.) 20 mm (0.80 in.)

a b

CAUTION: Cover the area that is being cut with a shop rag or a piece of cloth because there is a possibility that metal shards may be dispersed by the gas. The gas is colorless, odorless and harmless.

ED

ED6

ENGINE HOOD / DOOR FRONT DOOR

FRONT DOOR
ENGINE BODY HOOD / DOOR

COMPONENTS
FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY OUTER REAR VIEW MIRROR

FRONT NO. 2 DOOR SERVICE HOLE COVER

x3 x4 x4 FRONT NO. 1 SPEAKER x4

for Driver Side:

FRONT ARMREST BASE UPPER PANEL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

x3 for Front Passenger Side: FRONT ARMREST BASE UPPER PANEL DOOR CONTROL SWITCH POWER WINDOW REGULATOR SWITCH ASSEMBLY CLIP

ED

FRONT DOOR TRIM BOARD SUB-ASSEMBLY

N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part

B135601E01

ENGINE HOOD / DOOR FRONT DOOR

ED7

FRONT DOOR GLASS RUN

FRONT DOOR WINDOW FRAME REAR LOWER

5.5 (56, 49 in.*lbf)

x4 FRONT DOOR INSIDE PANEL PLATE

5.5 (56, 49 in.*lbf)

HOLE PLUG

FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER

FRONT DOOR SERVICE HOLE COVER

FRONT DOOR GLASS SUB-ASSEMBLY FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY

5.4 (55, 48 in.*lbf)

x3

x2 x2

8.0 (82, 71 in.*lbf)

ED

8.0 (82, 71 in.*lbf)

8.0 (82, 71 in.*lbf)

x4 POWER WINDOW REGULATOR MOTOR ASSEMBLY

N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part

B135602E01

ED8

ENGINE HOOD / DOOR FRONT DOOR

DOOR LOCK KEY CYLINDER

FRONT DOOR OUTSIDE HANDLE FRONT PAD

FRONT DOOR OUTSIDE HANDLE COVER FRONT DOOR LOCK OPEN ROD

FRONT DOOR OUTSIDE HANDLE REAR PAD

FRONT DOOR LOCK REMOTE CONTROL CABLE

FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

5.5 (56, 49 in.*lbf)

x3

FRONT DOOR LOCK

HOLE PLUG DOOR LOCK WIRE HARNESS SEAL

x2

5.5 (56, 49 in.*lbf)

FRONT DOOR INSIDE LOCKING CABLE FRONT DOOR LOWER FRAME BRACKET GARNISH

CUSHION

5.5 (56, 49 in.*lbf)

FRONT DOOR CHECK ASSEMBLY

ED

30 (306, 22)

FRONT DOOR WEATHERSTRIP

N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part

FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY x4

x2 x5 CLIP
5.0 (50, 44 in.*lbf)

B135603E01

ENGINE HOOD / DOOR FRONT DOOR

ED9

DISASSEMBLY
HINT: Use the same procedure for both the RH and LH sides. The procedure described below is for the RH side. 1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE FRONT ARMREST BASE UPPER PANEL (a) Disengage the 3 claws and clip and remove the front armrest base upper panel. (b) Disconnect the connector. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (for Driver Side) (See page WS25) REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side) (See page WS-29) REMOVE DOOR CONTROL SWITCH (for Front Passenger Side) (See page DL-93) REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY (a) for LH side: Using a screwdriver with its tip wrapped in protective tape, open the 2 covers.

3.

4.
B135557

5. 6.

Protective Tape

B140030E01

(b) for RH side: Using a screwdriver with its tip wrapped in protective tape, open the 2 covers.

ED
Protective Tape

B135568E01

ED10

ENGINE HOOD / DOOR FRONT DOOR

(c) Remove the 2 screws.

B135570

(d) Disengage the 10 clips.

B135571

(e) Disconnect the front door lock remote control cable and front door inside locking cable and remove the front door trim board.

B135572

7.

REMOVE FRONT NO.2 DOOR SERVICE HOLE COVER (a) Remove the 4 screws and front No. 2 door service hole cover. REMOVE OUTER REAR VIEW MIRROR HINT: Use the same procedure as for the LH side (see page MI-8). REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY HINT: Use the same procedure as for the LH side (see page ET-39).

ED

8.

B135573

9.

10. REMOVE FRONT NO. 1 SPEAKER (See page AV-58)

ENGINE HOOD / DOOR FRONT DOOR

ED11

11. REMOVE FRONT DOOR SERVICE HOLE COVER (a) Remove the front door service hole cover. NOTICE: Remove any tape remaining on the door side.

B135574

12. REMOVE FRONT DOOR INSIDE PANEL PLATE (a) Remove the 4 screws and the front door inside panel plate.

B135575

13. REMOVE FRONT DOOR CHECK ASSEMBLY (a) Remove the 2 nuts and bolt, then remove the front door check. NOTICE: Do not drop or damage the door check when removing the bolts. HINT: Remove the door check through the service hole.
B138158

14. REMOVE FRONT DOOR WEATHERSTRIP (a) Disengage the 24 clips and remove the front door weatherstrip. NOTICE: Remove any tape remaining on the door side.

ED

B138159

ED12

ENGINE HOOD / DOOR FRONT DOOR

15. REMOVE FRONT DOOR GLASS RUN (a) Remove the front door glass run.

B138160

16. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER (a) Remove the hole plug.

B135578

(b) Remove the bolt and screw, then remove the front door frame sub-assembly front lower. NOTICE: Do not drop or damage the front door frame sub-assembly front lower when removing the bolt and screw.

B138161

17. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH (a) Remove the bolt and the 2 screws and remove front door lower frame bracket garnish.

ED

B138162

18. REMOVE FRONT DOOR WINDOW FRAME REAR LOWER (a) Remove the bolt, then remove the front door window frame rear lower. NOTICE: Do not drop or damage the front door window frame rear lower when removing the bolt.

B138163

ENGINE HOOD / DOOR FRONT DOOR

ED13

B135577

19. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY (a) Remove the hole plug. (b) Driver side: Provisionally install the power window regulator master switch. (c) Passenger side: Provisionally install the power window regulator switch. (d) Move the front door glass until the 2 bolts can be seen through the service holes. (e) Remove the 2 bolts. (f) Pull the door glass upward to remove it. NOTICE: Do not damage the glass. (g) Driver side: Remove the power window regulator master switch. (h) Passenger side: Remove the power window regulator switch.

B138164

B135598

20. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (a) Disconnect the connector. (b) Remove the 6 bolts, then remove the front door window regulator. NOTICE: Do not drop or damage the front door window regulator. HINT: Remove the window regulator through the service hole. 21. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY (See page WS-35) 22. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (a) Remove the hole plug. (b) Using "Torx" socket wrench T30, loosen the screw and remove the cover with the door lock key cylinder installed.

ED
B135579

ED14

ENGINE HOOD / DOOR FRONT DOOR

(c) Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the front door outside handle cover. 23. REMOVE FRONT DOOR LOCK (See page DL-109)

B135596

24. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (a) Remove the handle by sliding and pulling it in the direction indicated by the arrow mark in the illustration.

B135580

25. REMOVE FRONT DOOR OUTSIDE HANDLE REAR PAD (a) Disengage the 2 claws and remove the front door outside handle rear pad.

B135583

26. REMOVE FRONT DOOR OUTSIDE HANDLE FRONT PAD (a) Disengage the 3 claws and remove the front door outside handle front pad.

ED

B135584

ENGINE HOOD / DOOR FRONT DOOR

ED15

Slide Screw Nut Frame Door Panel Slide

27. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (a) Using "Torx" socket wrench T30, loosen the screw. (b) Slide the front door outside handle frame to remove it. HINT: Remove the front door outside handle frame through the service hole. 28. REMOVE FRONT DOOR OUTSIDE MOULDING SUBASSEMBLY HINT: Use the same procedure as for the LH side (see page ET-69).

Inside:

B135585E01

29. REMOVE CUSHION (a) Remove the 2 cushions.

B135587

ADJUSTMENT
HINT: Before adjusting the door position on vehicles equipped with side airbags and curtain shield airbags, be sure to disconnect the battery. After the adjustment, inspect the SRS warning light, the side airbag system and the curtain shield airbag system for normal operation. Then initialize both airbag systems. Use the same procedure for the RH and LH sides. The procedures described below are for the RH side. Centering bolts are used to mount the door hinge onto the vehicle body and door. The door cannot be adjusted with the centering bolts on. Substitute standard bolts (with washers) for the centering bolts when making adjustments. For bolts without torque specifications, check the standard bolt chart (see page SS-2).

Centering Bolt

Standard Bolt
B104980E01

ED

ED16

ENGINE HOOD / DOOR FRONT DOOR

1.

INSPECT FRONT DOOR (a) Check that the clearance measurements are within the standard ranges.
A

K L

C J

I G H

B139378E01

Standard
Area A B C D E Measurement 4.1 to 7.1 mm (0.161 to 0.280 in.) 4.4 to 7.4 mm (0.173 to 0.291 in.) 4 to 7 mm (0.157 to 0.276 in.) 4 to 7 mm (0.157 to 0.276 in.) 5.2 to 8.2 mm (0.205 to 0.323 in.) 5.9 to 8.9 mm (0.232 to 0.350 in.) Area G H I J K L Measurement 1.1 to 4.1 mm (0.043 to 0.161 in.) 4.3 to 7.3 mm (0.169 to 0.287 in.) 3.5 to 6.5 mm (0.138 to 0.256 in.) 4.6 to 7.6 mm (0.181 to 0.299 in.) 4.2 to 7.2 mm (0.165 to 0.283 in.) 9 to 12 mm (0.354 to 0.472 in.)

ED

ENGINE HOOD / DOOR FRONT DOOR

ED17

2.

ADJUST FRONT DOOR (a) Disconnect the cable from the negative battery terminal. CAUTION: The work must be started at least 90 seconds after the ignition switch is turned to OFF and the cable is disconnected from the negative battery terminal. (The SRS is equipped with a back-up power source. If the work is started within 90 seconds of disconnecting the cable from the negative battery terminal and the ignition switch being turned to OFF, the SRS may deploy). (b) Apply strips of protective tape to the door panel and fender panel, as shown in the illustration.

Protective Tape

B135985E01

(c) Open the door, and then disengage the 5 clips. HINT: If any clips are damaged, replace them with new ones. (d) Remove the front fender splash shield from the gap between the fender and door.

B135986

SST

(e) Using SST, adjust the door horizontally and vertically by loosening the body side hinge bolts. SST 09812-00010 (f) Tighten the body side hinge bolts after the adjustment. Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

ED

B135987E01

ED18

ENGINE HOOD / DOOR FRONT DOOR

(g) Adjust the door horizontally and vertically by loosening the door side hinge bolts. (h) Tighten the door side hinge bolts after the adjustment. Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

B135988

(i)

(j)

Using "Torx" socket wrench T40, adjust the striker position by slightly loosening the striker mounting screws and hitting the striker with a plastic-faced hammer. Using "Torx" socket wrench T40, tighten the striker mounting screws after the adjustment. Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

B135989

(k) Install the front fender splash shield with the 5 clips. (l) Connect the cable to the negative battery terminal. Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

B135986

REASSEMBLY
1. 2. INSTALL CUSHION (a) Install the 2 cushions. INSTALL FRONT DOOR OUTSIDE MOULDING SUBASSEMBLY HINT: Use the same procedure as for the LH side (see page ET-75).

B135587

ED

ENGINE HOOD / DOOR FRONT DOOR

ED19

3.
Outside: Slide Screw Nut Frame Inside: Slide Door Panel

INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (a) Using "Torx" socket wrench T30, install the front door outside handle frame with the screw. Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) NOTICE: A cover should be inserted between the nut and the door panel.

B135586E01

4.

INSTALL FRONT DOOR OUTSIDE HANDLE FRONT PAD (a) Engage the 3 claws and install the front door outside handle front pad.

B135584

5.

INSTALL FRONT DOOR OUTSIDE HANDLE REAR PAD (a) Engage the 2 claws and install the front door outside handle rear pad.

B135583

ED
6. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY (a) While pushing the front door outside handle in the direction of the arrow mark shown in the illustration, install the front door outside handle. INSTALL FRONT DOOR LOCK (See page DL-112)

7.

B135581

ED20

ENGINE HOOD / DOOR FRONT DOOR

8.

INSTALL FRONT DOOR OUTSIDE HANDLE COVER (a) Engage the 2 claws and install the front door outside handle cover.

B135597

(b) Using "Torx" socket wrench T30, install the cover with the door lock key cylinder. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) HINT: Make sure that the door lock key cylinder rod is inserted. (c) Install the hole plug. 9.
B135582

INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY (See page WS-35)

10. INSTALL FRONT DOOR WINDOW REGULATOR SUBASSEMBLY (a) Apply MP grease to the sliding and rotating areas of the front door window regulator. NOTICE: Do not apply grease to the window regulator spring. (b) Install the front door window regulator with the 6 bolts. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) NOTICE: Do not drop the window regulator as it may be damaged. (c) Connect the connector.

B135598

ED

11. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY (a) Install the front door glass onto the front door window regulator with the 2 bolts. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) NOTICE: Do not damage the glass.

B138164

ENGINE HOOD / DOOR FRONT DOOR

ED21

(b) Install the hole plug.

B135577

12. INSTALL FRONT DOOR WINDOW FRAME REAR LOWER (a) Install the front door window frame rear lower, and temporarily tighten the bolt.

B138163

13. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH (a) Install the front door lower frame bracket garnish with the bolt and 2 screws. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

B138162

14. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER (a) Install the front door frame sub-assembly front lower with the screw. (b) Temporarily tighten the bolt.

B138161

15. INSTALL FRONT DOOR GLASS RUN (a) Install the front door glass run.

ED

B138160

ED22

ENGINE HOOD / DOOR FRONT DOOR

(b) Tighten the front door window frame rear lower to the specified torque with the bolt. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

B138163

(c) Tighten the front door frame sub-assembly front lower to the specified torque with the bolt. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

B140037

(d) Install the hole plug.

B135578

16. INSTALL FRONT DOOR WEATHERSTRIP (a) Install the front door weatherstrip.

ED

B138159

ENGINE HOOD / DOOR FRONT DOOR

ED23

B138158

17. INSTALL FRONT DOOR CHECK ASSEMBLY (a) Apply MP grease to the sliding areas of the door check. (b) Install the front door check onto the door panel with the 2 nuts. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) (c) Apply adhesive to the threads of the bolt. Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent. (d) Install the front door check onto the body panel with the bolt. Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 18. INSTALL FRONT DOOR INSIDE PANEL PLATE (a) Install the front door inside panel plate with the 4 screws.

B135575

19. INSTALL FRONT DOOR SERVICE HOLE COVER (a) Apply butyl tape to the door panel, then install the new front door service hole cover as shown in the illustration. HINT: When installing the service hole cover, pull the links out through service hole. There should be no wrinkles or folds after attaching the service hole cover. After attaching the service hole cover, check the quality of the seal. 20. INSTALL FRONT NO. 1 SPEAKER (See page AV-59) 21. INSTALL FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY HINT: Use the same procedure as for the LH side (see page ET-40). 22. INSTALL OUTER REAR VIEW MIRROR HINT: Use the same procedure as for the LH side (see page MI-11).

B135576

ED

ED24

ENGINE HOOD / DOOR FRONT DOOR

23. INSTALL FRONT NO. 2 DOOR SERVICE HOLE COVER (a) Install the front No. 2 door service hole cover with the 4 screws.

B135573

24. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY (a) Connect the front door lock remote control cable and front door inside locking cable.

B135572

(b) Engage the 10 clips and install the front door trim board.

B135571

(c) Tighten the 2 screws.

ED

B135570

ENGINE HOOD / DOOR FRONT DOOR

ED25

(d) for LH side: Close the 2 covers.

B140031

(e) for RH side: Close the 2 covers. 25. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (for Driver Side) (See page WS26) 26. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side) (See page WS-29) 27. INSTALL DOOR CONTROL SWITCH (for Front Passenger Side) (See page DL-93)

B135569

28. INSTALL FRONT ARMREST BASE UPPER PANEL (a) Connect the connector. (b) Engage the 3 claws and clip and install the front armrest base upper panel. 29. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
B135557

ED

ED26

ENGINE HOOD / DOOR ACCESS DOOR

ACCESS DOOR
ENGINE BODY HOOD / DOOR

COMPONENTS

ACCESS PANEL REAR WEATHERSTRIP

FRONT SHOULDER BELT ANCHOR ADJUSTER ASSEMBLY

42 (428, 31)

42 (428, 31) 42 (428, 31)

FRONT SEAT OUTER BELT ASSEMBLY

8.5 (87, 75 in.*lbf)

CENTER PILLAR UPPER GARNISH

42 (428, 31) 42 (428, 31)

LAP BELT OUTER ANCHOR COVER

ED

REAR DOOR TRIM BOARD SUB-ASSEMBLY

NO. 1 CUP HOLDER

REAR DOOR INSIDE HANDLE SUB-ASSEMBLY N*m (kgf*cm, ft*lbf) : Specified torque
B135604E01

ENGINE HOOD / DOOR ACCESS DOOR

ED27

REAR DOOR OPENING TRIM

ACCESS PANEL UPPER LOCK ASSEMBLY

x3
12 (122, 9)

NO. 1 DOOR TRIM BRACKET x2 ACCESS PANEL LOCK REMOTE CONTROL ASSEMBLY

12 (122, 9)

x3 ACCESS PANEL INSIDE HANDLE SUB-ASSEMBLY

ED
ACCESS PANEL LOWER LOCK ASSEMBLY

x3 N*m (kgf*cm, ft*lbf) : Specified torque

5.0 (51, 44 in.*lbf)

B129023E01

ED28

ENGINE HOOD / DOOR ACCESS DOOR

ACCESS DOOR GLASS OUTER WEATHERSTRIP

REAR DOOR GLASS

9.0 (92, 80 in.*lbf)

ACCESS PANEL WEATHERSTRIP

FRONT DOOR COURTESY SWITCH

5.5 (56, 49 in.*lbf)

23 (235, 17)

ACCESS PANEL CHECK ASSEMBLY

30 (306, 22)

x2 ACCESS PANEL LOCK STRIKER PLATE ASSEMBLY

ACCESS PANEL LOWER LOCK STOP

5.0 (51, 44 in.*lbf)

x2 ACCESS PANEL LOCK CANCEL LEVER ASSEMBLY

23 (235, 17)

ED
ACCESS DOOR OUTSIDE MOULDING SUB-ASSEMBLY x2 x2 CLIP
5.0 (50, 44 in.*lbf)

REAR DOOR SERVICE HOLE COVER

N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part

B129024E01

ENGINE HOOD / DOOR ACCESS DOOR

ED29

DISASSEMBLY
HINT: Use the same procedure for both RH and LH sides. The procedure described below is for the RH side. 1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE ACCESS PANEL REAR WEATHERSTRIP (a) Remove the access panel rear weatherstrip.

B135524

3.

REMOVE LAP BELT OUTER ANCHOR COVER (a) Disengage the 3 claws and remove the lap belt outer anchor cover.

B135525

4.

REMOVE REAR DOOR INSIDE HANDLE SUBASSEMBLY (a) Insert a clip remover between the handle and door trim. (b) Turn the handle with the clip remover inserted, as shown in the illustration. (c) Remove the rear door inside handle and snap ring.

B135527

5.

REMOVE NO. 1 CUP HOLDER (a) Remove the screw and the No. 1 cup holder.

ED

B135528

ED30

ENGINE HOOD / DOOR ACCESS DOOR

6.

REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY (a) Remove the bolt and separate the front seat belt outer (floor side).

B135526

(b) Disengage the 9 clips and remove the rear door trim panel.

B135558

7.

REMOVE NO. 1 DOOR TRIM BRACKET (a) Remove the 2 screws and remove the No. 1 door trim bracket.

B135529

8.

REMOVE CENTER PILLAR UPPER GARNISH (a) Remove the clip. (b) Remove the 2 screws.

ED

B135559

(c) Disengage the 2 clips and remove the center pillar upper garnish. 9. REMOVE FRONT SEAT OUTER BELT ASSEMBLY (See page SB-36)

10. REMOVE FRONT SHOULDER BELT ANCHOR ADJUSTER ASSEMBLY (See page SB-38)

B135560

ENGINE HOOD / DOOR ACCESS DOOR

ED31

11. REMOVE ACCESS PANEL INSIDE HANDLE SUBASSEMBLY (a) Disconnect the rod. (b) Remove the 3 bolts, then remove the access panel inside handle. 12. REMOVE ACCESS PANEL UPPER LOCK ASSEMBLY (See page LI-116)
B135530

13. REMOVE ACCESS PANEL LOWER LOCK ASSEMBLY (See page LI-119) 14. REMOVE ACCESS PANEL LOCK REMOTE CONTROL ASSEMBLY (a) Disconnect the rod and connector clamp. (b) Remove the 2 bolts, then remove the access panel lock remote control.

B135533

15. REMOVE ACCESS PANEL LOCK CANCEL LEVER ASSEMBLY (a) Using "Torx" socket wrench T30, remove the 2 screws and remove the access panel lock cancel lever. 16. REMOVE FRONT DOOR COURTESY SWITCH (See page LI-114)
B135534

17. REMOVE ACCESS PANEL LOCK STRIKER PLATE ASSEMBLY (a) Using "Torx" socket wrench T40, remove the 2 screws and access panel lock striker plate.

B135535

18. REMOVE REAR DOOR SERVICE HOLE COVER (a) Remove the rear door service hole cover. NOTICE: Remove any tape remaining on the door side.

ED

B135536

ED32

ENGINE HOOD / DOOR ACCESS DOOR

19. REMOVE REAR DOOR OPENING TRIM (a) Remove the rear door opening trim.

B135537

20. REMOVE ACCESS PANEL CHECK ASSEMBLY (a) Remove the bolt and 2 nuts, then remove the access panel check. NOTICE: Do not drop or damage the access panel check when removing the bolt and nuts. HINT: Remove the access panel check through the service hole.
B135538

21. REMOVE ACCESS PANEL WEATHERSTRIP (a) Disengage the 6 clips.

ED

B135539

ENGINE HOOD / DOOR ACCESS DOOR

ED33

(b) Using a clip remover, disengage the 20 clips, then remove the access panel weatherstrip. NOTICE: Remove any tape remaining on the door side.

B135540

22. REMOVE ACCESS PANEL LOWER LOCK STOP (a) Using "Torx" socket wrench T40, remove the 2 screws and access panel lower lock stop. 23. REMOVE ACCESS DOOR OUTSIDE MOULDING SUB-ASSEMBLY HINT: Use the same procedure as for the LH side (see page ET-70).
B135945

24. REMOVE ACCESS DOOR GLASS OUTER WEATHERSTRIP HINT: Use the same procedure as for the LH side (see page ET-43). 25. REMOVE REAR DOOR GLASS HINT: Use the same procedure as for the LH side (see page WS-58).

ADJUSTMENT
HINT: Before adjusting the door position on vehicles equipped with side airbags and curtain shield airbags, be sure to disconnect the battery. After the adjustment, inspect the SRS warning light, the side airbag system and the curtain shield airbag system for normal operation. Then initialize both airbag systems. Use the same procedure for the RH and LH sides. The procedures described below are for the RH side.

ED

Centering Bolt

Standard Bolt
B104980E01

ED34

ENGINE HOOD / DOOR ACCESS DOOR

Centering bolts are used to mount the door hinge onto the vehicle body and door. The door cannot be adjusted with the centering bolts on. Substitute standard bolts (with washers) for the centering bolts when making adjustments. For bolts without torque specifications, check the standard bolt chart (see page SS-2). 1. INSPECT REAR DOOR (a) Check that the clearance measurements are within the standard ranges.

G A H

E C D

B139379E01

Standard
Area A Measurement 4.6 to 7.6 mm (0.181 to 0.299 in.) 3.5 to 6.5 mm (0.138 to 0.256 in.) 1.1 to 4.1 mm (0.043 to 0.161 in.) 4.3 to 7.3 mm (0.169 to 0.287 in.) Area E F G H Measurement 4.6 to 7.6 mm (0.181 to 0.299 in.) 4.5 to 7.5 mm (0.177 to 0.295 in.) 4.1 to 7.1 mm (0.161 to 0.280 in.) 9 to 12 mm (0.354 to 0.472 in.)

ED

B C D

ENGINE HOOD / DOOR ACCESS DOOR

ED35

2.

ADJUST REAR DOOR (a) Disconnect the cable from the negative battery terminal. CAUTION: The work must be started at least 90 seconds after the ignition switch is turned to OFF and the cable is disconnected from the negative battery terminal. (The SRS is equipped with a back-up power source. If the work is started within 90 seconds of disconnecting the cable from the negative battery terminal and the ignition switch being turned to OFF, the SRS may deploy). (b) Loosen the body side hinge bolts and adjust the door position. (c) Tighten the body side hinge bolts after the adjustment. Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

B135990

(d) Loosen the door side hinge bolts and adjust the door position. (e) Tighten the door side hinge bolts after the adjustment. Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

B135991

(f)

Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the 2 roof side inner garnish covers.

Protective Tape
B135994E01

ED

ED36

ENGINE HOOD / DOOR ACCESS DOOR

(g) Remove the 2 bolts.

B135996

(h) Disengage the 2 claws and remove the No. 1 roof side rail garnish.

B135997

(i)

(j)

Adjust the striker position by slightly loosening the striker mounting screws with "Torx" socket wrench T40 and hitting the striker with a plastic hammer (upper side). Using "Torx" socket wrench T40, tighten the striker mounting screws after the adjustment. Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

B135992

(k) Adjust the striker position by slightly loosening the striker mounting screws with "Torx" socket wrench T40 and hitting the striker with a plastic hammer (lower side). (l) Using "Torx" socket wrench T40, tighten the striker mounting screws after the adjustment. Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

ED

B135993

(m) Engage the 2 claws and install the No. 1 roof side rail garnish.

B135997

ENGINE HOOD / DOOR ACCESS DOOR

ED37

(n) Install the 2 bolts.

B135996

(o) Engage the 2 claws and install the roof side inner garnish cover. (p) Connect the cable to the negative battery terminal. Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) (q) Inspect the SRS warning light (see page RS-29).

B135995

ED

ED38

ENGINE HOOD / DOOR ACCESS DOOR

REASSEMBLY
1. 2. 3. CLEAN REAR DOOR GLASS (See page WS-58) CLEAN VEHICLE BODY (See page WS-58) INSTALL REAR DOOR GLASS HINT: Use the same procedure as for the LH side (see page WS-59). INSTALL ACCESS DOOR GLASS OUTER WEATHERSTRIP HINT: Use the same procedure as for the LH side (see page ET-43). INSTALL ACCESS DOOR OUTSIDE MOULDING SUBASSEMBLY HINT: Use the same procedure as for the LH side (see page ET-74). INSTALL ACCESS PANEL LOWER LOCK STOP (a) Using "Torx" socket wrench T40, install the access panel lower lock stop with the 2 screws. Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

4.

5.

6.

B135945

7.

INSTALL ACCESS PANEL WEATHERSTRIP (a) Engage the 20 clips and install a new access panel weatherstrip.

ED

B135540

ENGINE HOOD / DOOR ACCESS DOOR

ED39

(b) Engage the 6 clips.

B135539

8.

B135538

INSTALL ACCESS PANEL CHECK ASSEMBLY (a) Apply MP grease to the sliding areas of the access panel check. (b) Install the access panel check onto the door panel with the 2 nuts. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) (c) Apply adhesive to the threads of the bolt. Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent. (d) Install the access panel check onto the body panel with the bolt. Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) INSTALL REAR DOOR OPENING TRIM (a) Install the rear door opening trim.

9.

ED
B135537

ED40

ENGINE HOOD / DOOR ACCESS DOOR

10. INSTALL REAR DOOR SERVICE HOLE COVER (a) Install a new rear door service hole cover. HINT: After attaching the service hole cover, check the quality of the seal.

B135541

11. INSTALL ACCESS PANEL LOCK STRIKER PLATE ASSEMBLY (a) Using "Torx" socket wrench T40, install the access panel lock striker plate with the 2 screws. Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 12. INSTALL FRONT DOOR COURTESY SWITCH (See page LI-114)
B135535

13. INSTALL ACCESS PANEL LOCK CANCEL LEVER ASSEMBLY (a) Using "Torx" socket wrench T30, install the access panel lock cancel lever with the 2 screws. Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

B135534

ED

14. INSTALL ACCESS PANEL LOCK REMOTE CONTROL ASSEMBLY (a) Apply MP grease to the sliding and rotating areas of the access panel lock remote control. (b) Install the access panel lock remote control with the 2 bolts and the clip. Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) (c) Connect the rod and connector clamp.
B135542

15. INSTALL ACCESS PANEL LOWER LOCK ASSEMBLY (See page LI-120) 16. INSTALL ACCESS PANEL UPPER LOCK ASSEMBLY (See page LI-117)

ENGINE HOOD / DOOR ACCESS DOOR

ED41

17. INSTALL ACCESS PANEL INSIDE HANDLE SUBASSEMBLY (a) Install the access panel inside handle with the 3 bolts. Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) (b) Connect the rod. 18. INSTALL FRONT SHOULDER BELT ANCHOR ADJUSTER ASSEMBLY (See page SB-39)
B140032

19. INSTALL FRONT SEAT OUTER BELT ASSEMBLY (See page SB-39) 20. INSTALL CENTER PILLAR UPPER GARNISH (a) Engage the 2 clips and install the center pillar upper garnish.

B135560

(b) Install the 2 screws. (c) Install the clip.

B135559

21. INSTALL REAR DOOR TRIM BRACKET (a) Install the rear door trim bracket with the 2 screws.

B135529

ED
22. INSTALL REAR DOOR TRIM BOARD SUBASSEMBLY (a) Engage the 9 clips and install the rear door trim board.

B135558

ED42

ENGINE HOOD / DOOR ACCESS DOOR

(b) Install the front seat belt outer (floor side) with the bolt. Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)

B135526

23. INSTALL NO. 1 CUP HOLDER (a) Install the No. 1 cup holder with the screw.

B135528

24. INSTALL REAR DOOR INSIDE HANDLE SUBASSEMBLY (a) Install the rear door inside handle with the snap ring onto the access panel inside handle.

B140033

25. INSTALL LAP BELT OUTER ANCHOR COVER (a) Engage the 3 claws and install the lap belt outer anchor cover.

ED

B135525

26. INSTALL ACCESS PANEL REAR WEATHERSTRIP (a) Install the access panel rear weatherstrip. 27. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

B135524

ENGINE HOOD / DOOR BACK DOOR

ED43

BACK DOOR
ENGINE BODY HOOD / DOOR

COMPONENTS

NO. 1 REAR SPOILER COVER x4 x2 HIGH MOUNTED STOP LIGHT ASSEMBLY REAR SPOILER REAR WIPER ARM AND BLADE ASSEMBLY
6.0 (60, 53 in.*lbf)

x4

x2

5.5 (56, 49 in.*lbf)

BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

x2 SPARE WHEEL CARRIER BRACKET SUB-ASSEMBLY

x2

CLIP

x3

CLIP

ED
x3 x3 x3 BACK DOOR OUTSIDE MOULDING RH BACK DOOR OUTSIDE MOULDING LH
B129025E01

N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part

ED44

ENGINE HOOD / DOOR BACK DOOR

BACK DOOR LOCK CYLINDER ASSEMBLY

RETAINER

NO. 2 BACK DOOR WEATHERSTRIP

5.0 (51, 44 in.*lbf)

x3
5.0 (51, 44 in.*lbf)

x3

BACK DOOR LOCK ASSEMBLY

BACK WINDOW LOCK ASSEMBLY x2 REAR WIPER MOTOR BACK DOOR TRIM COVER RH REAR WIPER MOTOR GROMMET MULTIPLEX NETWORK DOOR ECU

ED

DOOR TRIM RETAINER CAP

BACK DOOR SERVICE HOLE COVER

BACK DOOR TRIM BOARD N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part

BACK DOOR TRIM COVER LH

DOOR TRIM RETAINER CAP

B129026E01

ENGINE HOOD / DOOR BACK DOOR

ED45

7.0 (71, 62 in.*lbf)

x2 BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY

7.0 (71, 62 in.*lbf)

BACK DOOR STAY UPPER BRACKET RH BACK DOOR STAY UPPER BRACKET LH
7.0 (71, 62 in.*lbf)

BACK DOOR DAMPER STAY LOWER BRACKET CLIP

x2

BACK DOOR SUPPORT CLIP

ED

N*m (kgf*cm, ft*lbf) : Specified torque

ED46

ENGINE HOOD / DOOR BACK DOOR

BACK DOOR HINGE ASSEMBLY RH BUSH

BACK DOOR HINGE ASSEMBLY LH

BUSH

BACK WINDOW STAY UPPER BRACKET RH

20 (199, 14)

CLIP BACK WINDOW SUPPORT RH

x2

BACK DOOR GLASS x2 CLIP RETAINER BACK WINDOW SUPPORT LH x2 CLIP BACK WINDOW STAY UPPER BRACKET LH RETAINER BUSH RETAINER

CLIP

BACK DOOR OUTSIDE HANDLE

ED

BACK WINDOW LOCK STRIKER ASSEMBLY

N*m (kgf*cm, ft*lbf) : Specified torque

ENGINE HOOD / DOOR BACK DOOR

ED47

CUSHION x2 NO. 1 BACK DOOR NAME PLATE

x2 HOLE PLUG

REAR NAME PLATE

NO. 2 BACK DOOR NAME PLATE

ED

Non-reusable part
B129029E01

ED48

ENGINE HOOD / DOOR BACK DOOR

DISASSEMBLY
1. 2. 3. 4. 5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE SPARE DISC WHEEL REMOVE BACK DOOR OUTSIDE MOULDING LH (See page ET-70) REMOVE BACK DOOR OUTSIDE MOULDING RH (See page ET-71) REMOVE SPARE WHEEL CARRIER BRACKET SUBASSEMBLY (a) Remove the 2 bolts, 2 nuts and the spare wheel carrier bracket.

B135543

6.

REMOVE BACK DOOR TRIM COVER RH (a) Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the back door trim cover. REMOVE BACK DOOR TRIM COVER LH HINT: Use the same procedure as described for the RH side.

7.

B139381

8.

REMOVE DOOR TRIM RETAINER CAP (a) Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the door trim retainer cap.

B135553

ED

ENGINE HOOD / DOOR BACK DOOR

ED49

9.

REMOVE BACK DOOR TRIM BOARD (a) Remove the 2 screws. (b) Disengage the 16 clips and remove the back door trim board.

B135554

10. REMOVE BACK DOOR SERVICE HOLE COVER (a) Remove the back door service hole cover. NOTICE: Remove any tape remaining on the door side. 11. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper) (See page WW-39) 12. REMOVE REAR WIPER MOTOR (w/ Rear Wiper) (See page WW-40)
B135544

13. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper) 14. REMOVE MULTIPLEX NETWORK DOOR ECU (a) Disconnect the 2 connectors and harness clamp. (b) Remove the 2 screws and the multiplex network door ECU. 15. REMOVE BACK WINDOW LOCK ASSEMBLY (See page WS-93) 16. REMOVE BACK DOOR OUTSIDE GARNISH SUBASSEMBLY (See page ET-90)

B135545

17. REMOVE BACK DOOR LOCK ASSEMBLY (See page DL-116) 18. REMOVE BACK DOOR LOCK CYLINDER ASSEMBLY (a) Disconnect the connector and the 2 clamps.

ED

B135546

ED50

ENGINE HOOD / DOOR BACK DOOR

(b) Remove the retainer and the back door lock cylinder.

B135548

19. REMOVE NO. 1 REAR SPOILER COVER (a) Remove the 4 screws and No. 1 rear spoiler cover. 20. REMOVE REAR SPOILER (See page ET-34) 21. REMOVE HIGH MOUNTED STOP LIGHT ASSEMBLY (See page ET-35)

B135550

22. REMOVE BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY (a) Remove the 2 bolts and back door side female stopper. 23. REMOVE BACK WINDOW SUPPORT LH (See page ED-61) 24. REMOVE BACK WINDOW SUPPORT RH HINT: Use the same procedure as described for the LH side. 25. REMOVE BACK DOOR GLASS (See page WS-63) 26. REMOVE BACK WINDOW STAY UPPER BRACKET RH (See page WS-63) 27. REMOVE BACK WINDOW STAY UPPER BRACKET LH HINT: Use the same procedure as described for the RH side. 28. REMOVE BACK WINDOW LOCK STRIKER ASSEMBLY (See page WS-63) 29. REMOVE BACK DOOR OUTSIDE HANDLE (See page WS-64)

B135549

ED

ENGINE HOOD / DOOR BACK DOOR

ED51

30. REMOVE BACK DOOR HINGE ASSEMBLY RH (a) Remove the bolt and the back door hinge. 31. REMOVE BACK DOOR HINGE ASSEMBLY LH HINT: Use the same procedure as described for the RH side.

B135998

32. REMOVE NO. 2 BACK DOOR WEATHERSTRIP (a) Remove the No. 2 back door weatherstrip. NOTICE: Remove any tape remaining on the door side.

B135591

33. REMOVE BACK DOOR STAY UPPER BRACKET RH (a) Remove the bolt and the back door stay upper bracket.

B135592

34. REMOVE BACK DOOR STAY UPPER BRACKET LH (a) Remove the bolt and the back door stay upper bracket. 35. REMOVE BACK DOOR SUPPORT (See page ED-59)

B135593

36. REMOVE BACK DOOR DAMPER STAY LOWER BRACKET (a) Remove the 2 bolts and the back door damper stay lower bracket. 37. REMOVE NO. 1 BACK DOOR NAME PLATE (See page ET-28) 38. REMOVE NO. 2 BACK DOOR NAME PLATE (See page ET-28)
B135999

ED

39. REMOVE REAR NAME PLATE (See page ET-29)

ED52

ENGINE HOOD / DOOR BACK DOOR

40. REMOVE CUSHION (a) Remove the 2 cushions. 41. REMOVE HOLE PLUG (a) Remove the 2 hole plugs.

ADJUSTMENT
HINT: Centering bolts are used to mount the door hinge onto the vehicle body and door. The door cannot be adjusted with the centering bolts on. Substitute standard bolts (with washers) for the centering bolts when making adjustments. For bolts without torque specifications, check the standard bolt chart (see page SS-2). 1. INSPECT BACK DOOR (a) Check that the clearance measurements are within the standard ranges.

Centering Bolt

Standard Bolt
B104980E01

K J

B C

I H D

E G F

ED
B139380E01

Standard
Area A B C D Measurement 8.5 to 11.5 mm (0.335 to 0.453 in.) 0 to 3 mm (0 to 0.118 in.) 5.5 to 8.5 mm (0.217 to 0.335 in.) 5 to 8 mm (0.197 to 0.315 in.) Area G H I J Measurement 5 to 8 mm (0.197 to 0.315 in.) 3.5 to 6.5 mm (0.138 to 0.256 in.) 2.8 to 5.8 mm (0.110 to 0.228 in.) 5.5 to 8.5 mm (0.217 to 0.335 in.)

ENGINE HOOD / DOOR BACK DOOR

ED53

2.

ADJUST BACK DOOR (a) Adjust the door position. (1) Adjust the door horizontally and longitudinally by loosening the 4 door side hinge bolts. (2) Tighten the door side hinge bolts after the adjustment. Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

B136002

(3) Horizontally and vertically adjust the door by loosening the 8 body side hinge bolts. (4) Tighten the body side hinge bolts after the adjustment. Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)

B136003

(b) Adjust the striker position. (1) Adjust the striker position by slightly loosening the striker mounting screws and hitting the striker with a plastic hammer. (2) Tighten the striker mounting screws after the adjustment. Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

B136000

(c) Adjust the back door side female stopper. (1) Adjust the side female stopper so that the door can be opened/closed smoothly, as shown in the illustration. (2) Tighten the side female stopper bolts after the adjustment. Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

ED

B136001

ED54

ENGINE HOOD / DOOR BACK DOOR

REASSEMBLY
1. 2. 3. 4. 5. 6. INSTALL HOLE PLUG (a) Install the 2 hole plugs. INSTALL CUSHION (a) Install the 2 cushions. INSTALL REAR NAME PLATE (See page ET-29) INSTALL NO. 2 BACK DOOR NAME PLATE (See page ET-30) INSTALL NO. 1 BACK DOOR NAME PLATE (See page ET-31) INSTALL BACK DOOR DAMPER STAY LOWER BRACKET (a) Install the back door damper stay lower bracket with the 2 bolts. Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf) INSTALL BACK DOOR SUPPORT (See page ED-59)

7.

B135999

8.

INSTALL BACK DOOR STAY UPPER BRACKET LH (a) Install the back door stay upper bracket with the bolt. Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

B135593

9.

INSTALL BACK DOOR STAY UPPER BRACKET RH (a) Install the back door stay upper bracket with the bolt. Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

ED
B135592

ENGINE HOOD / DOOR BACK DOOR

ED55

10. INSTALL NO. 2 BACK DOOR WEATHERSTRIP (a) Install the No. 2 back door weatherstrip.

B135591

11. INSTALL BACK DOOR HINGE ASSEMBLY RH (a) Install the back door hinge with the bolt. Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf) 12. INSTALL BACK DOOR HINGE ASSEMBLY LH HINT: Use the same procedure as described for the RH side. 13. INSTALL BACK DOOR OUTSIDE HANDLE (See page WS-65)
B135998

14. INSTALL BACK WINDOW LOCK STRIKER ASSEMBLY (See page WS-65) 15. INSTALL BACK WINDOW STAY UPPER BRACKET RH (See page WS-65) 16. INSTALL BACK WINDOW STAY UPPER BRACKET LH HINT: Use the same procedure as described for the RH side. 17. INSTALL BACK DOOR GLASS (See page WS-66) 18. INSTALL BACK WINDOW SUPPORT LH (See page ED-61) 19. INSTALL BACK WINDOW SUPPORT RH HINT: Use the same procedure as described for the LH side. 20. INSTALL BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY (a) Install the back door side female stopper with the 2 bolts. Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 21. INSTALL HIGH MOUNTED STOP LIGHT ASSEMBLY (See page ET-35) 22. INSTALL REAR SPOILER (See page ET-35)

ED

B135549

ED56

ENGINE HOOD / DOOR BACK DOOR

23. INSTALL NO. 1 REAR SPOILER COVER (a) Install the No. 1 rear spoiler cover with the 4 screws.

B135550

24. INSTALL BACK DOOR LOCK CYLINDER ASSEMBLY (a) Install the back door lock cylinder with the retainer.

B135548

(b) Connect the connector and the 2 clamps. 25. INSTALL BACK DOOR LOCK ASSEMBLY (See page DL-118) 26. INSTALL BACK DOOR OUTSIDE GARNISH SUBASSEMBLY (See page ET-91) 27. INSTALL BACK WINDOW LOCK ASSEMBLY (See page WS-95)
B135547

28. INSTALL MULTIPLEX NETWORK DOOR ECU (a) Install the multiplex network door ECU with the 2 screws. (b) Connect the 3 connectors and 2 harness clamps. 29. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper) 30. INSTALL REAR WIPER MOTOR (w/ Rear Wiper) (See page WW-40)

ED

B135545

31. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper) (See page WW-41)

ENGINE HOOD / DOOR BACK DOOR

ED57

32. INSTALL BACK DOOR SERVICE HOLE COVER (a) Apply butyl tape to the door panel, then install the new back door service hole cover as shown in the illustration. HINT: When installing the service hole cover, pull the links and connectors out through the service hole. There should be no wrinkles or folds after attaching the service hole cover. After attaching the service hole cover, check the quality of the seal.

B135595

33. INSTALL BACK DOOR TRIM BOARD (a) Engage the 16 clips and install the back door trim board. (b) Install the 2 screws.

B135554

34. INSTALL DOOR TRIM RETAINER CAP (a) Engage the 2 claws and install the door trim retainer cap.

B135553

ED
35. INSTALL BACK DOOR TRIM COVER RH (a) Engage the 3 claws and back door trim cover. 36. INSTALL BACK DOOR TRIM COVER LH HINT: Use the same procedure as described for the RH side.

B139382

ED58

ENGINE HOOD / DOOR BACK DOOR

37. INSTALL SPARE WHEEL CARRIER BRACKET SUBASSEMBLY (a) Install the spare wheel carrier bracket with the 2 bolts and 2 nuts. Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf) 38. INSTALL BACK DOOR OUTSIDE MOULDING RH (See page ET-72)
B135543

39. INSTALL BACK DOOR OUTSIDE MOULDING LH (See page ET-73) 40. INSTALL SPARE DISC WHEEL Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf) 41. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

ED

ED58
ENGINE BODY HOOD / DOOR

ENGINE HOOD / DOOR BACK DOOR SUPPORT

BACK DOOR SUPPORT

CLIP

CLIP

BACK DOOR SUPPORT

ED

B139383E01

ENGINE HOOD / DOOR BACK DOOR SUPPORT

ED59

REMOVAL
1. REMOVE BACK DOOR SUPPORT (a) Using a screwdriver with its tip wrapped in protective tape, remove the 2 stop rings and back door support. NOTICE: Do not touch the rod of the back door support with gloves, to avoid fibers from adhering. When foreign matter adheres to the rod, it prevents the rod from moving smoothly and reduces its holding power. INSTALL BACK DOOR SUPPORT (a) Install the 2 stop rings onto the back door support. (b) Install the back door support.

B135594

INSTALLATION
1.

B135599

DISPOSAL
1. DISPOSE OF BACK DOOR SUPPORT (a) Horizontally fix the back door support in a vise with the piston-rod pulled out. (b) Wearing protective glasses, using a metal saw gradually cut the shaded part between A and B, shown in the illustration, to gradually release the gas. Specification
Area a b Measurement 80 mm (3.15 in.) 20 mm (0.80 in.)

a A

b B
B135600E01

CAUTION: Cover the area that is being cut with a shop rag or a piece of cloth because there is a possibility that metal shards may be dispersed by the gas. The gas is colorless, odorless and harmless.

ED

ED60
ENGINE BODY HOOD / DOOR

ENGINE HOOD / DOOR BACK WINDOW SUPPORT

BACK WINDOW SUPPORT

CLIP

BACK WINDOW SUPPORT

BACK DOOR TRIM COVER CLIP

ED

B139384E01

ENGINE HOOD / DOOR BACK WINDOW SUPPORT

ED61

REMOVAL
HINT: Use the same procedure for both the RH and LH sides. The procedure described below is for the LH side. 1. 2. REMOVE BACK DOOR TRIM COVER (See page ED48) REMOVE BACK WINDOW SUPPORT (a) Using a screwdriver with its tip wrapped in protective tape, remove the 2 stop rings and back window support. NOTICE: Do not touch the rod of the back window support with gloves, to avoid fibers from adhering. When foreign matter adheres to the rod, it prevents the rod from moving smoothly and reduces its holding power. HINT: Support the back door glass by hand while removing the back window support. INSTALL BACK WINDOW SUPPORT (a) Install the 2 stop rings onto the back window support. (b) Install the back window support. INSTALL BACK DOOR TRIM COVER (See page ED57)

B135523

INSTALLATION
1.

2.

B135551

ED

ED62

ENGINE HOOD / DOOR BACK WINDOW SUPPORT

DISPOSAL
HINT: Use the same procedure for both the RH and LH sides. The procedure described below is for the LH side. 1. DISPOSE OF BACK WINDOW SUPPORT (a) Horizontally fix the back window support in a vise with the piston-rod pulled out. (b) Wearing protective glasses, using a metal saw gradually cut the shaded part between A and B, shown in the illustration, to gradually release the gas. Specification
Area
B135552E01

b B

a A

Measurement 80 mm (3.15 in.) 20 mm (0.80 in.)

a b

CAUTION: Cover the area that is being cut with a shop rag or a piece of cloth because there is a possibility that metal shards may be dispersed by the gas. The gas is colorless, odorless and harmless.

ED