Heat Transfer
Heat Transfer
Heat Transfer
Heat Transfer
(R22A0318)
Prepared by:
Dr. Desu Damodara Reddy
Associate Professor
CONTENTS
3. Blooms Taxonomy
4. Course Syllabus
5. Course Outline.
b. Detailed Notes
d. Tutorial Questions
VISION
❖ To establish a pedestal for the integral innovation, team spirit, originality and
competence in the students, expose them to face the global challenges and become
technology leaders of Indian vision of modern society.
MISSION
❖ To become a model institution in the fields of Engineering, Technology and
Management.
❖ To impart holistic education to the students to render them as industry ready
engineers.
❖ To ensure synchronization of MRCET ideologies with challenging demands of
International Pioneering Organizations.
QUALITY POLICY
❖ To implement best practices in Teaching and Learning process for both UG and PG
courses meticulously.
❖ To provide state of art infrastructure and expertise to impart quality education.
❖ To channelize the activities and tune them in heights of commitment and sincerity,
the requisites to claim the never - ending ladder of SUCCESS year after year.
VISION
MISSION
The Department of Mechanical Engineering is dedicated for transforming the students into
highly competent Mechanical engineers to meet the needs of the industry, in a changing
and challenging technical environment, by strongly focusing in the fundamentals of
engineering sciences for achieving excellent results in their professional pursuits.
Quality Policy
PSO3 Ability to apply the learned Mechanical Engineering knowledge for the
Development of society and self.
PEO1: PREPARATION
To make the students to design, experiment, analyze, interpret in the core field with the help of
other inter disciplinary concepts wherever applicable.
To inculcate the habit of lifelong learning for career development through successful completion
of advanced degrees, professional development courses, industrial training etc.
MALLA REDDY COLLEGE OF ENGINEERING & TECHNOLOGY
(Autonomous Institution – UGC, Govt. of India)
www.mrcet.ac.in
Department of Mechanical Engineering
PEO5: PROFESSIONALISM
To impart technical knowledge, ethical values for professional development of the student to solve
complex problems and to work in multi-disciplinary ambience, whose solutions lead to significant
societal benefits.
MALLA REDDY COLLEGE OF ENGINEERING & TECHNOLOGY
(Autonomous Institution – UGC, Govt. of India)
www.mrcet.ac.in
Department of Mechanical Engineering
Blooms Taxonomy
Bloom’s Taxonomy is a classification of the different objectives and skills that educators set for
their students (learning objectives). The terminology has been updated to include the following
six levels of learning. These 6 levels can be used to structure the learning objectives, lessons, and
assessments of a course.
1. Remembering: Retrieving, recognizing, and recalling relevant knowledge from long‐ term
memory.
2. Understanding: Constructing meaning from oral, written, and graphic messages through
interpreting, exemplifying, classifying, summarizing, inferring, comparing, and explaining.
3. Applying: Carrying out or using a procedure for executing or implementing.
4. Analyzing: Breaking material into constituent parts, determining how the parts relate to
one another and to an overall structure or purpose through differentiating, organizing, and
attributing.
5. Evaluating: Making judgments based on criteria and standard through checking and
critiquing.
6. Creating: Putting elements together to form a coherent or functional whole; reorganizing
elements into a new pattern or structure through generating, planning, or producing.
MALLA REDDY COLLEGE OF ENGINEERING & TECHNOLOGY
(Autonomous Institution – UGC, Govt. of India)
www.mrcet.ac.in
Department of Mechanical Engineering
MALLA REDDY COLLEGE OF ENGINEERING AND TECHNOLOGY
III Year B.Tech. ME- II Sem L/T/P/C
2/1/-/3
COURSE OBJECTIVES:
1. Students can learn about heat transfer and conduction heat transfer mode.
2. Students can learn types of convection and dimensional analysis.
3. Students can learn the phases of heat transfer
4. Students can learn about heat exchanger performance.
5. Students can learn different laws of radiation and its applications.
UNIT-I
Introduction: Basic modes of heat transfer- Fourier Heat transfer equation– Differential heat
conduction equation in Cartesian and Cylindrical coordinate systems. Steady-state one-
dimensional heat conduction solutions for plain and composite slabs and cylinders, Critical
thickness of insulation.
UNIT-II
Heat conduction through extended surfaces (Fins) -Long Fin, Fin with insulated tip, and Short Fin
- Fin effectiveness and efficiency.
Unsteady state Heat Transfer-Conduction: One Dimensional Transient Conduction Heat Transfer
- Lumped system analysis, and solutions by use of Heisler charts.
UNIT-III
Convection: Dimensional analysis - Buckingham π theorem - Application of dimensional analysis
to free and forced convection problems - Dimensionless numbers and Empirical correlations.
Free and Forced convection: Continuity, momentum and energy equations - Boundary layer
theory concept - Approximate solution of the boundary layer equations - Laminar and turbulent
heat transfer correlation
UNIT- IV
Heat Exchangers: Classification of heat exchangers- Parallel flow- Counter flow- Cross flow heat
exchangers- Overall heat transfer coefficient- Fouling factor - Concepts of LMTD and NTU methods
Problems using LMTD and NTU methods - Heat exchangers with phase change.
UNIT- V
Boiling and Condensation: Different regimes of boiling- Pool, Nucleate, Transition and Film
boiling.
Condensation: Film-wise and drop-wise condensation - Nusselt's theory of condensation on a
vertical plate.
Radiation Heat Transfer: Emission characteristics and laws of Black body radiation- Laws of
Kirchhoff, Planck, Wien, Stefan Boltzmann – concepts of shape factor – Radiation shields
TEXT BOOKS:
REFERENCE BOOKS:
COURSE OUTCOMES:
1. To identify the modes of heat transfer and calculate the conduction in various solids.
2. To solve the heat transfer rate in convection for various geometric surfaces.
3. To evaluate the heat transfer rate in a phase change process,
4. To design heat exchange equipment based on the need that fits to application.
5. To learn about the radiation and its use in real life.
COURSE OUTLINE
UNIT – 1
NO OF LECTURE HOURS: 12
LECTURE LECTURE TOPIC KEY ELEMENTS LEARNING OBJECTIVES
(2 to 3 objectives)
1. Introduction to Basic modes of heat transfer Definition of heat transfer Understanding of heat transfer (B2)
Rate equations
2. Differential heat conduction equation in Cartesian Derivation of equation Understanding of heat conduction equation.
(B2)
10. Heat conduction through fins of uniform and Heat conduction through fins Application of HT to fins
variable cross-section
11. Fin effectiveness effectiveness Finding effectiveness
13 Introduction: Unsteady state Heat Transfer Unsteady state Understanding unsteady state heat transfer
conduction
14 Lumped system analysis Newtonian heating or cooling Analyzing heating & cooling
15 Criteria for lumped system analysis Biot Number & Fourier Numbers Understanding dimensionless numbers
(2 to 3 objectives)
2. Continuity, momentum and energy equations Governing equations Understanding fundamental laws
5. Approximate solution of the boundary layer equations boundary layer equations Understanding boundary layer equations
6. Laminar and turbulent heat transfer correlation Laminar and turbulent Evaluate the Laminar and turbulent heat transfer
8. Dimensionless numbers & Empirical correlations Re, Nu, Pr & Gr Understanding Dimensionless numbers
9. Problems NUMERICAL SOLVED EXAMPLES ANALYSING & SOLVING Problems
(2 to 3 objectives)
1. Boiling: Different regimes of boiling Nucleate, Transition and Film Understanding regimes of boiling
boiling.
(2 to 3 objectives)
1. Heat Exchangers: Types of heat exchangers Parallel flow- Counter flow- Cross Understanding of heat exchangers
flow heat exchangers
2. Overall heat transfer coefficient Definition & Formula Understanding the concept
(2 to 3 objectives)
1. Radiation: Black body radiation Absorptivity, reflectivity & Understanding basic definitions
transmissivity
4. Stefan Boltzmann equation Total emissive power To find out Emissive power
5. Heat radiation through absorbing media Black bodies, gray bodies Evaluate the heat loss
6. Radiant heat exchange parallel and perpendicular surfaces, Evaluate the heat exchange
long concentric cylinders, small gray
bodies
7. Radiation shields Infinite parallel planes Evaluate the heat exchange
Course Contents
1.1 Introduction
1.2 Thermodynamics and heat transfer
1.3 Application areas of heat transfer
1.4 Heat transfer mechanism
1.5 Conduction
1.6 Thermal conductivity
1.7 Convection
1.8 Radiation
1.9 References
1.1 Introduction
− Heat is fundamentally transported, or “moved,” by a temperature gradient; it flows or
is transferred from a high-temperature region to a low-temperature one. An
understanding of this process and its different mechanisms is required to connect
principles of thermodynamics and fluid flow with those of heat transfer.
• Flow Boiling:
✓ Boiling in the presence of bulk fluid motion is
called flow boiling (Forced Convection Boiling).
✓ Fluid motion is induced by external means such
as pump, as well as by bubble-induced mixing.
Sub cooled Boiling:
❖ When the temperature of the liquid is below
the saturation temperature.
❖ The term sub cooling refers to a liquid existing
at a temperature below its normal boiling
point.
Saturated Boiling:
❖ When the temperature of the liquid is equal
to the saturation temperature.
➢ Sub cooled and saturated boiling can exist in
both nucleate and film boiling.
The Boiling Curve
• In a typical boiling curve, four different boiling
regimes are observed: natural convection
boiling, nucleate boiling, transition boiling,
and film boiling depending on the excess
temperature ΔTexcess=Ts−Tsat.
Natural Convection Boiling (to Point A)
4. Determine the heat transfer rate by free convection from a plate 0.3m × 0.3m for which
one surface is insulated and the other surface is maintained at 1100C and exposed to
atmosphere air at 300C for the following arrangements:
a) The plate is vertical
b) The plate is horizontal with the heating surface facing up
c) The plate is horizontal with the heating surface facing down. (10 M)
(OR)
(OR)
7. Two parallel plate 3m × 2m are spaced at 1m apart one plate is maintained at 5000C
and other at 2000C. The emissivity of the plates are 0.3 and 0.5. The plates are located
in a large room and room walls are maintained at 400C. If the plates exchange heat
with each other and with the room, find the heat lost by the hotter plate. (10M)
SECTION – IV
8. (a) Derive an expression for effectiveness of counter flow heat exchanger. (5M)
(b) Explain about the Regime’s of boiling with a neat sketch. (5M)
(OR)
9. (a) Derive the expression for LMTD in a parallel flow double pipe heat exchanger
(5M)
(b) A hot fluid enters a heat exchanger at a temperature of 2000C at a flow rate of
2.8 kg/sec (sp. heat 2.0 kJ/kg-K) it is cooled by another fluid with a mass flow rate
of 0.7 kg/sec (Sp. heat 0.4 kJ/kg-K). The overall heat transfer coefficient based on
outside area of 20 m2 is 250 W/m2-K.Calculate the exit temperature of hot fluid when
fluids are in parallel flow.(5M)
SECTION – V
10. (a) Derive the equation for mass transfer coefficient. (5M)
(b) Derive an expression for Fick's law of diffusion. (5M)
(OR)
11. (a) Explain the various modes of mass transfer (5M)
(b) Define various concentrations, velocities and fluxes in mass trasnfer (5M)
*******
the plate is 45 cm long and 60 cm wide. Assuming the transition of the boundary layer
to take place at Recx = 5X105 calculate the average values of friction coefficient and
heat transfer coefficient for the full length of the plate. Hence calculate the rate of
energy dissipation from the plate (10M)
(OR)
5. Air stream at 27 0C is moving at 0.3m/sec across a 100 W electric bulb at 127 0C. if the
bulb is approximated by a 60 mm diameter sphere, estimate the heat transfer rate and
the percentage of power loss due to convection (10M)
SECTION – III
6. Two parallel plates of size 1.0 mX1.0 m spaced 0.5 m apart are located in a large room,
the walls of which are maintained at a temperature of 27 0C. One plate is maintained at
a temperature of 900 0C and the other at 400 0C and their emissivities
*******
2. (a) What are Biot and Fourier Numbers? Explain their physical significance. (3M)
(b) A door of a cold storage plant is made from 6mm thick glass sheet separated by a
uniform air gap of 2mm. The temperature of the air inside the room is -200 C and the
ambient air temperature is 30 0C. Assuming that the heat transfer coefficient between
glass and the air 23.26 W/m2K. Determine the rate of heat leaking in the room per unit
area of the door. Neglect the convection effects in the air gap. Kglass = 0.75 W/mK, Kair
= 0.02W/mK. (7M).
(OR)
SECTION – II
(OR)
5. Air stream at 27 C is moving at 0.3 m/sec across a 100 W electric bulb at 127 0C. If the
0
bulb is approximated by a 60 mm diameter sphere, estimate the heat transfer rate and the
percentage of power loss due to convection (10M)
SECTION – III
6. (a). Explain the concept of black body and gray body (5M)
7. The radiation shape factor of the circular surface of a thin hollow cylinder of 10 cm
diameter and 10 cm length is 0.1716. What is the shape factor of the curved surface of the
cylinder with respect to itself? (10M)
SECTION – IV
8. (a) Why a counter flow heat exchanger is more effective than a parallel flow heat
exchanger.(4M)
(b) Write a short notes on Regime’s of boiling with a neat sketch. (6M)
(OR)
9. In a counter flow double pipe heat exchanger; water is heated from 25 0C to 65 0C by
oil with a specific heat of 1.45 kJ/kg K and mass flow rate of 0.9kg/sec. the oil is cooled
from 230 0C to 160 0C. if the overall heat transfer coefficient is 420 W/m2K, calculate
i) the rate of heat transfer ii) mass flow rate of water iii) the surface area of heat
exchanger. (10M)
SECTION – V
10. (a) Derive the equation for mass transfer coefficient. (6M)
(b) Write a short notes on Equi molal diffusion and Isothermal equimass. (4M)
(OR)
11. A vessel contains a binary mixture of o2 and n2 with partial pressures in the ratio of
0.21 and 0.79 at 15C. The total pressure of the mixture is 1.1 bar. Calculate the
following i). Molar concentrations, ii) .Mass densities, iii). Mass fractions, iv). Molar
fractions of each species. (10M)
*******
PART - A
(25 Marks)
PART - B
(50 Marks)
2.a) What is meant by thermal resistance? Explain the electrical analogy for solving heat transfer
problem.
b) A mild steel tank of wall thickness 10mm contains water at 900C. Calculate the rate of
heat loss per m2 of tank surface area when the atmospheric temperature is 150C. The
thermal conductivity of mild steel is 50 W/m K and the heat transfer co-efficient for
inside and outside the tank is 2800 and 11 W/m2K respectively. Calculate also the
temperature of the outside surface of the tank. [5+5]
OR
3. a) What is the critical thickness of insulation on a small diameter wire or pipe. Explain its
physical significance and derive the expression for same.
b) The wall of a cold room is composed of three layers. The outer layer is brick 30cm thick.
The middle layer is cork 20 cm thick, the inside layer is cement 15 cm thick. The
temperatures of the outside air is 250C and on the inside air is -200C. The film co- efficient
for outside air and brick is 55.4 W/m2K. Film co-efficient for inside air and cement is 17
W/m2K. Find heat flow rate. [5+5]
Assume
k for brick = 2.5 W/mK
k for cork = 0.05 W/mK
k for cement = 0.28 W/mK
4. A 12 cm diameter cylindrical bar initially at a uniform temperature of 400C is placed in
a medium at 6500C with a convective heat transfer coefficient of 22 w/m2 K. Determine
the time required for centre to reach 2550C. Also calculate the temp of the surface. Take
k=0.2 w/mK; P = 580 kg/m3, Cp = 1050 kJ/kg. [10]
OR
5. a) Develop an expression for temperature distribution in a slab made of single material.
b) Sheets of brass and steel, each of thickness 1cm, are placed in contact. The outer surface
of brass is kept at 1000C and the outer surface of steel is kept at 00C. What is the
temperature of the common interface? The thermal conductivities of brass and steel are
in the ratio of 2:1. [5+5]
8. a) Discuss how the geometric parameter of the pipe, physical properties of the fluid and
its velocity influence the heat transfer coefficient in the fluid flow in a pipe.
b) Water at 300C is flowing through a pipe of 25 mm inner diameter at a rate of 1 m 3/hr.
Find the heat transfer coefficient in water if the length of the pipe is 50 cm. The thermal
conductivity, density and kinematic viscosity of water are 0.63 W/m0K, 980 Kg/m3, and
0.6 × 10 –6 m2/s respectively. [5+5]
OR
9. In a heat exchanger, water flows through a 0.02 m inner diameter copper tube at a velocity
of 1.5 m/s. The water entering the tube at 150C is heated by steam condensing at 1000C
on the outside surface of the tube. What would be heat transfer coefficient for water if it
is to leave the pipe at 450C? The physical properties of water at the bulk temperature
300C are as follows. Thermal conductivity is 0.6172 W/(m.K)
Kinematic Viscosity 0.805 10-6 m2/s
Density 995 kg/m3.
Specific heat 4171 J/(kg.K). [10]
10. a) A black body is kept at a temperature of 1000k. Determine the fraction of thermal radiation
emitted by the surface in the wavelength band 1.0 to 6.0μ.
b) Estimate the rate of solar radiation on a plate normal to the sun rays. Assume the sun to
be a black body at a temperature of 55270C. The diameter of the sun is 1.39 × 106km and
its distance from the earth is 1.5 × 108 km. [5+5]
OR
11.a) Define the terms
i) Absorptivity
ii) Reflectivity and
iii) Transmissivity.
b) Differentiate between specular and diffuse reactions.
c) Derive Stefan-Boltzmann's law from Plank's law. [10]
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Code No: 136CA R16
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
B. Tech III Year II Semester Examinations, November/December - 2020
HEAT TRANSFER
(Mechanical Engineering)
Time: 2 hours Max. Marks: 75
Answer any five questions
All questions carry equal marks
---
1. a) Derive general heat conduction equation in radial coordinates and state the assumption
made.
b) A pipe carrying steam at 250 0C has an internal diameter of 12 cm and the pipe thickness
is 7.5 mm. The conductivity of the pipe material is 49 W/m K the convective heat transfer
coefficient on the inside is 85 W/m2 K. The pipe is insulated by two layers of insulation
one of 5 cm thickness of conductivity 0.15 W/m K and over it another 5 cm thickness
of conductivity 0.48 W/m K. The outside is exposed to air at 35 0C with a convection
coefficient of 18 W/m2 K. Determine the heat loss for 5 m length. Also determine the
interface temperatures and the overall heat transfer coefficient based on inside and
outside areas. [8+7]
2. A truncated cone like solid has its circumferential surface insulated. The base is at
300 0C and the area along the flow direction at x is given by A = 1.3 (1 – 1.5x). Where x
is measured from the base in the direction of flow in m and A is in m 2. If the thermal
conductivity is 2.6 W/m K and the plane at x = 0.2 m is maintained at 100 0C, determine
the heat flow and also the temperature at x = 0.1 m. Calculate the temperature gradients
at the three sections. [15]
4. A cylinder of radius 0.2 m generates heat uniformly at 2 × 106 W/m3. If the thermal
conductivity of the material has a value of 200 W/m K, determine the maximum
temperature gradient. Also find the centre temperature if the surface is at 100 0C. What
is the value of heat flux at the surface and heat flux per m length? [15]
5. a) Air flows over a flat plate of 80 m × 0.5 m at a velocity of 2 m/s. The temperature of air
is 50 0C, calculate i) the boundary layer thickness, ii) the drag coefficient both at a
distance of 0.8 m from the leading edge of the plate, and iii) the drag force on the plate
over the entire length. Take = 1.003 kg/m3 and =17.95 × 10-6 m 2 /s for air at 50 0C.
b) Define (i) boundary layer thickness, (ii) velocity and momentum displacement thickness,
and (iii) enthalpy and conduction thicknesses. [8+7]
6. Wind blows at 20 kmph parallel to the wall of adjacent rooms. The first room extends to
10 m and the next one to 5 m. The wall is 3.2 m high. The room inside is at 20 0C and
the ambient air is at 40 0C. The walls are 25 cm thick and the conductivity or the material
is 1.2 W/m K. On the inside convection coefficient has a value of 6 W/m2 K. Determine
the heat gain through the walls of each room. [15]
7. a) Derive equation of LMTD for counter flow heat exchanger.
b) A cross flow heat exchanger with both fluids unmixed is used to heat water flowing at a
rate of 20 kg/s from 25 0C to 75 0C using gases available at 300 0C to be cooled to
180 0C. The overall heat transfer coefficient has a value of 95 W/m2 K. Determine the
area required. For gas Cp = 1005 J/kg K. [8+7]
8. A vertical tube, 1.2 m long and having 50 mm outer diameter is exposed to steam at
1.2 bar. If the tube surface is maintained at 85 0C by flowing cooling water through it,
determine the rate of heat transfer to the cooling water and the rate of condensation of
steam. If the tube is held in horizontal position, estimate the condensation rate. [15]
---ooOoo---
Code No: 136CA R16
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
B. Tech III Year II Semester (Special) Examinations, January/February - 2021
HEAT TRANSFER
(Mechanical Engineering)
Time: 2 hours Max. Marks: 75
Answer any five questions
All questions carry equal marks
---
1. A long Cylindrical rod of radius 5 cm and K = 10 W/m K contains radio active material
which generates heat uniformly with in the cylinder at a constant rate of 3 MW/m3. The
rod is cooled by convection from its cylindrical surface into ambient air at 500C with heat
transfer coefficient of 60 W/m2 K. Calculate the temperature at the centre and outer
surface of the cylindrical rod. [15]
2. A 0.75 m high and 1.25 m wide double pane window consists of two 3 mm thick layers
of glass (85 W/m K) separated by a 10 mm wide stagnant air space (0.022 W/m K).
Determine the rate of heat transfer through this window and the temperature of the inner
surface, when the room is maintained at 240C. Take the convective heat transfer
coefficients on the inside and the outside surfaces of the window as 15 and 50 W/m 2K
respectively. [15]
3. An thin copper rod (K= 95 W/m K) is 12 mm in diameter and spans between two plates
150 mm apart. Air flows over the plates providing the convective heat transfer coefficient
equal to 50 W/m2 K. If the surface temperature of the plates exceeds the air temperature
by 450C, calculate excess temperature at mid length of the rod over that of air and the
heat loss from the rod. [15]
4. State and explain Buckingham Pi theorem and apply the same for natural convection heat
transfer. [15]
5. a) What is the significance of Reynolds number and Nusselt number in forced convection
heat transfer? Explain.
b) Air at 2 bar and 400C is heated as it flows through a 30 mm diameter tube at a velocity of
10 m/sec. If the wall temperature is maintained at 1000C all along the length of tube,
make calculations for the heat transfer per unit length of the tube. [8+7]
6. Draw the velocity profile on vertical flat plate for natural convection and discuss the
importance in evaluating the heat transfer coefficient. [15]
7. In a counter flow double pipe heat exchanger water is heated from 250C to 650C by oil
with a specific heat of 1.45 kJ/kg K and the mean flow rate of 0.9 kg/s. The oil is cooled
from 230C to 160C. If the overall heat transfer coefficient is 420 W/m2 K. Calculate a)
rate of heat transfer, b) mean flow rate of water and c) surface area of the heat exchanger.
[15]
8.a) A square room 4 m × 4 m and height 3 m has all its walls perfectly insulated. The floor
and ceiling are maintained at 300 K and 280 K respectively. Assuming an emissivity
value 0.75 for all surfaces, determine the wall temperature and the net heat interchange
between the floor and the ceiling. Take floor to ceiling shape factor as 0.28.
b) What is the need of radiation shields? Explain the significance and their applications.
[7+8]
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