Sample 2019
Sample 2019
Sample 2019
OF CEMENT
INDUSTRY &
DIRECTORY 2019
th
6 EDITION
India's first book of its kind on Cement Industry
From the Editor
Labour & Industrial 1 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
SPECIAL CORPORATE FEATURES 143
Asian Cement Group
Strengthening Cement Business 144
Bharathi Cement
Vicat’s Leading Cement Brand in India 146
Deccan Cements
37th Year of Prosperous Operations 152
Emami Cement
Fastest Growing Cement Company 154
JK Cement
Adding New Capacity of 4.2 MTPA in FY 2019-20 160
Mangalam Cement
Proposes to Add New Capacity 168
Penna Cement
Achieves 10 MTPA Capacity 172
Prism Johnson
Cement Major Revenue Earner 178
Star Cement
Taking its Cement Business Ahead 182
Wonder Cement
Adds 2 MTPA GU in Maharashtra 188
Labour & Industrial 1 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
Cement Corporation of India (CCI) Purbanchal Cement
Selling Off Non-operational Units 219 A Decade of Successful Existence 276
DCM Shriram Rain Cements
Cement from Waste since 32 Years 221 Planned Cement Capacity Expansion 277
Green Valliey Industries RNB Group
Makes and Markets “MAX Cement” 222 Makes Magic Cement 279
HeidelbergCement India Sagar Cements Group
Now 12th Largest Cement Co in India 223 Hyderabad’s 4th Emerging Group 280
Hi-Bond Cement Sanghi Industries
Kishan Group’s Flagship Company 226 Expanding Capacity to 8.1 MTPA 283
Hills Cement Shree Digvijay Cement Co
Enters into Profit Zone in FY 2018 227 Votorantim Stake Sale to True North 285
Jaypee Group Shristi Cement
Debt Compelled to Sell Assets 228 MB Group’s Cement GU 287
Jammu & Kashmir Cement South India Cements
On the verge of closure 234 Joins the League of Major Plants 288
Jindal Steel & Power Sri Chakra Cements
Adding New Unit in Odisha 235 Turns into Profit Making Co 289
JUD Cements Tamilnadu Cements
Under BIFR, Proposes OTS 236 Adding New Capacity of One MTPA 291
Kanodia Group Tata Chemicals Cement Business
Contract Cement Manufacturing 237 Cement from Solid Waste of Soda Ash 292
KCP Cement Toshali Cements
Expands Capacity to 4.3 MTPA 239 Adds New Cement GU 293
Keerthi Industries Trumboo Group
Multi-Products Cement Company 241 Emerging Cement Company J&K 294
Kesoram Industries - Cement Divn Vadraj Cement
Cement Biz Co’s Biggest Strength 243 Roseburg Acquires 51% Stake 295
Khyber Industries Zuari Cement
J&K’s Growing Cement Company 247 A HeidelbergCement Subsidiary 297
KJS Cement
Turns in Profits, Eyes Expansion 248 TECHNICAL FEATURES 193
Ma Chandi Durga Cement Computational Fluid Dynamics - A Cross Sectoral 194
Major GU in West Bengal 250 Technology - Mehul Shah, General Manager - Mktg and
Poonam Dudhat, Engineer - Mktg, Mechwell Industries Ltd
Malabar Cements
Kerala PSU in 35th Year of Operations 251 Assured Performance of Pre-Cast - Pre-Fired Solutions 198
- Dr. Saumen Sinha, Alok Nagar, Rajeev Kumar Laharia,
Mancherial Cement
R. Chokkar Calderys India Refractories Limited
Gradually Improving Performance 252
Meghalaya - TOPCEM Load Cells and Unique Weighing Assemblies 200
Emerging Companies in NER 253 for Process Weighing Technology - Thames Side Sensors Ltd
Mehta Group Masyc - Bulk Material Handling System 202
Now Cement Business in Profits 254 Loesche GmbH Profile 203
My Home Industries
Planned to expand to 15 MTPA 256 DIRECTORY 299
NCL Industries Directory of Cement Companies In India 300
Now Strongly Positioned 262 (Corporate/Head/Registered/Administrative Offices)
Nuvoco Vistas Directory of Cement Plants In India 309
Nirma’s 100% Cement Subsidiary 266
Directory of Suppliers to Cement Industry 328
Orient Cement
(Equipments/Plants/Services/Spares)
Intends to Expand Capacity from 8 MTPA to 15 MTPA 270
Panyam Cements Index - Suppliers to Cement Industry 326
Incurring Heavy Losses 272 Index - Product Category Wise 327
Parasakti Cement
Flagship Company of MYK Group 274 Index - Advertisers 348
Labour & Industrial 1 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
CEMENT INDUSTRY
⮞ World Cement Industry Scenario 2019
⮞ Cement MNCs in India
⮞ Glorious 105 Years of Indian Cement
Industry: 1914-2019
⮞ Acquisitions & Mergers from 1936 to 2019 (Page 345)
Labour & Industrial Chronicle 33 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th EDITION
GLORIOUS 105 YEARS OF INDIAN CEMENT INDUSTRY: 1914-2019
Labour & Industrial 4 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
Limited saw the light of the day. It had those years, the actual
an installed capacity of a mere 1000 production was
tonnes per annum. In the next two well below 50 per cent
years, the Katni Cement Limited and of the capacity, which
Bundi Portland Cement Limited set up ironically, still
their cement plants at Katni in Madhya surpassed the
Pradesh in 1915; and at Lakheri in demand. This resulted
Rajasthan in 1916, respectively. By in selling of cement
1918, these three cement companies below the production
together churned out 85,000 tonnes of cost. Further, the
cement per annum. scepticism of quality
of indigenous cement
Between 1919 and 1924, six more only compounded the
plants were set up and the capacities of problems of the
three old plants were also expanded. industry. This led to
By the end of 1924, the strength of liquidation of some
cement plants rose to 10 with a total companies. At this
installed capacity of 0.56 MTPA. In point of time, the
government referred
the functioning of
cement industry to
Tariff Board.
The Tariff Board
recommended the
urgent need for co-
operation among the
existing units. This
culminated in the
birth of ‘Indian
Cement
Manufacturers
Association’ (ICMA)
Labour & Industrial 4 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
COMPANY-WISE CEMENT PLANTS AND THEIR CAPACITIES
Company-wise Cement
Plants and their
Capacities 2019
Capacit Capaci Capaci Capaci Capaci Capacit
Est
No Plant State y ty ty ty ty y
d
s 2003 2010 2012 2015 2017 2019
Yea
MTPA MTPA MTPA MTPA MTPA MTPA
r
1 ACC - Bargarh Odisha 0.42 1.2 1.2 2.14 2.5 2.5 196
7
2 ACC - Chaibasa Jharkhand 0.61 0.87 0.9 0.9 0.9 0.9 194
7
3 ACC - Chanda Maharasht 1 1 3.7 3.8 3.8 3.8 196
ra 9
4 ACC - Damodar GU WB 0.53 0.53 0.53 0.53 0.75 0.75 199
0
5 ACC - Gagal I, II units HP 2.7 4.4 4.4 4.4 4.4 4.4 198
4
6 ACC - Jamul CHG 1.58 1.58 1.58 1.58 2.4 2.4 196
5
7 ACC - Kudithini GU Karnataka 0 1.1 1.1 1.1 1.1 1.1 201
0
8 ACC - Kymore MP 1.7 2.2 2.7 2.72 2.72 2.72 192
3
9 ACC - Lakheri Rajasthan 0.6 1.5 1.5 1.5 1.5 1.5 191
7
10 ACC - Madukkarai TN 0.96 1.18 1.08 1.08 1.08 1.08 193
4
11 ACC - Sindri GU Jharkhand 0.6 0.91 1 1 2.35 2.35 195
5
12 ACC - Thondebhavi GU Karnataka 0 1.6 1.6 1.66 1.66 1.66 200
9
13 ACC - Tikaria GU UP 0.75 2.31 3 3 3 3 199
8
14 ACC - Vizag GU AP 0 0.2 0.4 0.4 0.3 0.3 201
0
15 ACC - Wadi, I-II Karnataka 4.71 5.79 5.79 5.79 6.03 6.03 196
8
16 ACE Cemex - Unit I AP ---- 199
0.5 0.5 0.5 0.5 0.5 6
17 ACE Cemex - Unit II AP ---- 200
2
18 Alsthom - Morigaon Assam 0 0 0 0 0.3 0.3 201
7
19 Ambuja - Ambujanagar Gujarat 4 5.5 5.5 5.5 5.5 5.5 198
6
20 Ambuja - Bhatapara CHG 1 1.8 2.9 2.9 3.5 3.5 198
7
Labour & Industrial 5 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
21 Ambuja - Bhatinda GU Punjab 0.5 0.5 0.5 0.82 0.82 0.82 200
1
22 Ambuja - Dadri GU UP 0 0 1.5 1.8 1.8 2 201
0
23 Ambuja - Darlaghat HP 1.16 1.6 1.6 1.6 1.6 1.6 199
5
24 Ambuja - Farakka GU WB 0 1 1 1 1.25 1.25 200
7
25 Ambuja - Magdalla GU Gujarat 0 1.2 1.2 1.2 1.56 1.56 200
8
26 Ambuja - Maratha Maharashtr 2 3.6 4.5 4.5 4.5 4.5 200
a 2
27 Ambuja - Nalagarh GU Himachal 0 1.5 1.5 1.5 1.5 1.5 201
0
28 Ambuja - Rabriyawas Rajasthan 1.5 1.8 1.8 2.6 2.6 2.35 199
6
29 Ambuja - Roorkee GU Uttarakhan 0 1 1 1 1 1 200
d 7
30 Ambuja - Ropar GU Punjab 1.34 2.5 2.5 2.5 2.5 2.5 199
5
31 Ambuja - Sankrail GU WB 1 1.5 1.5 1.5 2.4 2.4 200
1
32 Amrit - Umlaper Meghalaya 0 0 0 1 1 1 201
3
33 Andhra - Durga AP 0.5 0.86 0.86 2 2.31 2.31 198
4
34 Andhra - Vishaka GU AP 0.5 0.54 0.54 0.54 0.54 0.54 197
9
35 Anjani - Chintalapalem Telangana 0.3 1.2 1.2 1.2 1.2 1.92 199
7
Labour & Industrial 5 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
INDIA’S TOP 10 CEMENT
ULTRATECH
CEMENT
Crosses 100
Million Tonnes Middle East. Now UltraTech
operates in six countries,
With a cement capacity of over 105 MTPA, UltraTech In addition, UltraTech Cement
has one white cement plant
Cement is No. 1 in India and the third in the world, and two wall putty units with a
while the 1st and 2nd being the LafargeHolcim (429 combined capacity of 1.5 MTPA;
MTPA) and HeidelbergCement Group (196 MTPA), over 110 ready mix concrete
respectively. (RMC) plants in 35 cities with a
capacity of 14.7 Mn Cub Mtr;
During 2016-2019, UltraTech added a major thermal power of 1053.50 MW,
capacity of about 45 MTPA through acquisitions of and green power of 149.42 MW
cement plants of Jaypee Group companies, Binani comprising WHRS of 85 MW,
Cement Limited, and Cement Division of Century solar
Textiles and Industries Limited. Now the company is
set to increase its cement capacity to over 120
MTPA.
The Mumbai based UltraTech UltraTech Today power 63.30 MW and wind
Cement Today, UltraTech Cement is the power of 1.125 MW. The
Limited, a subsidiary of Grasim largest manufacturer of grey company also has seven well
Industries Limited, is a part cement with a total equipped bulk cement packaging
of US consolidated capacity of 106.18 terminals including one in Sri
$44.3 billion Aditya Birla MTPA (including overseas) and Lanka and five jetties.
Group, which is a multinational sales of about Rs. 31,000 crore.
corporation. The Group is in the Further, on completion of the UltraTech also has nine
league of Fortune 500 ongoing acquisition process of subsidiaries, five in India and
companies and it has interests in 14.60 MTPA cement capacity four abroad. The five Indian
metals, textiles, carbon black, from Century Textiles and subsidiaries include: Bhagwati
telecom and cement. The Group Industries Limited, the Limestone Company Private
operates in 35 countries in North company’s total cement capacity Limited; Dakshin Cements
and South America, Africa and will be increased to over 120 Limited; Gotan Limestone
Asia and earns over 50 per cent MTPA. It is also India’s largest Khauj Udyog Private Limited;
of revenues from its overseas exporter of cement to countries Harish Cement Limited and
operations. It employs about around the Indian Ocean and recently added UltraTech
120,000 employees from 42 the Nathdwara
nationalities.
UltraTech, its subsidiaries, plants, cement and power capacities at a glance
Clinker Ceme Gree
No of CPP
No UltraTech and Subsidiaries Capacit nt n
Plants s
Labour & Industrial 7 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
INDIA’S TOP 10 CEMENT
s y Capacit Powe
MW
MTPA y r
MTPA MW
1 UltraTech Cement - Grey 40 68.45 94.03 975.00 144.42
2 UNCL - Formerly Binani 02 4.59 6.25 70.00 ------
3 Century - under Acquisition 04 8.50 14.60 117.00 0.600
4 UCMEIL - Star, UAE 05 2.50 3.60 ------ ------
5 Binani - China and UAE 02 2.00 2.30 ------ ------
Total 53 86.04 120.78 1162.00 145.02
6 UltraTech-White Cem, Putty 02 0.61 1.50 08.50 05.00
UltraTech Total CPP = 1170.50 (1162+8.5); UltraTech Green Power = 150.025 (WHRS= 85 MW; Solar = 63.90 MW; Wind = 1.125)
MTPA - Million Tonnes Per Annum Source: Industrial Chronicle Data Bank + UltraTech web, Corp Dossier, Feb
2019
Labour & Industrial 7 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
INDIA’S TOP 10 CEMENT
MTPA Cement
bearers are the company’s plant
level well trained teams, which
are partners in its progress.
Capacity
Shree Cement works towards
achieving manufacturing
excellence; which translates into
its competitive edge.
Shree Cement Limited (SCL) has witnessed
exponential growth in the last three decades. Bangurs in Cement
The illustrious Bangur family
Today, the company has a cement capacity of 41.9 originally hails from Didwana
MTPA (including UAEʼs 4 MTPA). town in Nagaur district of
SCL has surpassed Indiaʼs oldest cement company - Rajasthan. At the time of
ACC Limited as well as the once fastest growing - Independence in 1947, the
Bangurs were among the top 10
Ambuja Cements, as they have capacities of 33.41
business houses in India with
MTPA and 29.65 MTPA, respectively. Thus, among the businesses like cement, jute
stand alone companies, Shree Cement ranks No.2, mills, paper, tea gardens,
while Ultra Tech remains No.1. textiles, shipping etc.
The Kolkata based Shree
cement company. It is self- Shree Cement was promoted
Cement Limited had started its
reliant in meeting its power by two industrialist brothers –
journey in the year 1979 at
requirements with a cumulative Purshottam Das Bangur (PD)
Bangur Nagar near Ajmer in
thermal power capacity of 646 and Benu Gopal Bangur (BG).
Rajasthan. Beginning with a
MW including 126 MW waste Other Bangur family owned
single unit of 0.6 million tonnes
heat recovery power (WHRS). companies were Shree Digvijay
per annum (MTPA) in 1985; in
In fact, the company’s WHRS Cement Co Limited, Graphite
the last three decades, the
capacity is the largest in India Limited, and Fort Gloster
company has expanded its
cement industry around the Industries Limited. In 1984, the
capacity to 41.9 MTPA
world except China. The power company had come out with its
(including UAE’s 4 MTPA). With
generated from these plants is first IPO and was listed on
this, among the stand alone
primarily utilised for Bombay Stock Exchange.
companies, Shree Cement ranks
consumption in its own cement During the Bangur family’s
No.2, while UltraTech Cement
plants as well as sold to outside split in 1992, BG Bangur
remains No.1.
parties. inherited Shree Cement with a
Shree Cement is an energy
The people at Shree Cement capacity of only 0.6 MTPA, and
conscious and environmental
think differently to stay at the since then, it has grown to
friendly sustainable
forefront of
Labour & Industrial 9 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
INDIA’S TOP 10 CEMENT
Labour & Industrial 9 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
SPECIAL CORPORATE
The Asian Cement Group is Sonal Shrivastava, and Ashok first grinding unit was
based at Chandigarh with two Gupta. commissioned in 2006 with a
companies under its umbrella, capacity of 0.3 MTPA. Later in
namely: Asian Concretes and In December 2009, ACCPL sold
2010, a second unit with a
Cements Private Limited its 81 lakh shares, which is
cement capacity of one MTPA
(ACCPL) and Asian Fine equivalent to its 45 per cent
was added.
Cements Private Limited shareholding for Rs. 36.81 crore
(AFCPL). Both companies are to ACC Limited. Consequently, ACCPL is engaged in contract
in cement manufacturing and ACCPL became an associate manufacturing of PPC and OPC
they have common promoters company of ACC, a part of grade cements as well as ready
too. Prem Agarwal, Harish LafargeHolcim Group, which is mix concrete exclusively for
Agarwal and Karan Agarwal the 2nd largest cement producer ACC Limited. The company’s
are among the main promoters in India. cement plant is located
of the two companies. strategically very close to
ACCPL’s Cement Plants consuming States of Punjab,
ACCPL’s Origin and At present, ACCPL has two Haryana, Uttar Pradesh and
cement grinding units with a Uttarakhand.
Growth Originally, the Asian
Concretes and Cements combined capacity of 1.4
Private Limited (ACCPL) was MTPA. Located at Bir Palasi Proposed Clinker Unit
established as Asian Cement village in Nalagarh tehsil of Now ACCPL is in the process of setting
Solan district in Himachal
Pradesh, the
Private Limited in 2005 by 2nd June 2009, the company was incorporated in the name of Asian
Prem Parkash Agarwal and his Concretes and Cements Private Limited (ACCPL) with an authorised
son Harish Agarwal. Later on and paid up share capital of Rs 18 crore. Currently, the company has
Labour & Industrial 1 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
SPECIAL CORPORATE
five promoter Directors, Asian Cement Group’s companies and capacities at a glance
namely: Harish Kumar
Agarwal, Karan Agarwal, Sunil Ceme Est
Kamalakar Nayak, No Cement Cos/Plants District State
nt d
s
MTPA Yea
r
1 ACCPL Nalagarh Grinding Solan Himach 1.4 2006
Unit al 0
2 AFCPL Rajgarh Grinding Patiala Punjab 1.5 201
Unit 0 8
Total 2.9
0
MTPA - Million Tonnes Per Annum, Estd Year - 1st Year of Commissioning
Source: Industrial Chronicle Data Bank, ACCPL website
Labour & Industrial 1 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
SPECIAL CORPORATE
PENNA CEMENT
Achieves 10 MTPA Capacity
Today, Penna Cement Industries Limited has six cement plants with a total
capacity of 10 MTPA. The company also has one associate company with 50
per cent stake - Parasakti Cement Industries Limited, which has a capacity of
1.68 MTPA. This makes Penna Cement one among the top 15 cement
companies in India.
Further, Penna Cement is set to add 6.50 MTPA new cement capacity by fiscal
2021 through brown-filed and green-field expansions, both in South and North
India.
The Hyderabad based Penna sectors such as cement, Penna cement is one of the largest
Cement Industries Limited is a power, construction, privately held cement companies in
flagship company of Penna transportation, and terms of cement production capacity and a
Group. Under the leadership of hospitality. leading cement player in South India.
its founder Chairman - P Prathap Penna, in its 25th year of operations, has
Reddy, the Group has grown successfully leveraged its brand with
speedily in the last over two strategically located manufacturing
decades. Today the Group facilities across south, west, and eastern
companies are into diversified markets. Now the company intends to
Labour & Industrial 1 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
SPECIAL CORPORATE
expand into north, central and east Indian markets.
Penna cement has
strategically focused
on developing port-
based logistics
infrastructure to
ensure efficient,
reliable and cost-
effective distribution
and have set up one of
the largest port based
grinding units in Asia
at the Krishnapatnam
port. Penna is in the
process of setting up
Labour & Industrial 1 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
TECHNICAL
Computational Fluid
Dynamics: A Cross Sectoral
Technology
- Mehul Shah, GM - Mktg and Poonam Dudhat, Engineer - Mktg, Mechwell
Industries Ltd
Labour & Industrial 1 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
TECHNICAL
and fluid dynamic forces such as lift, applied to the model.
prototyping which is
drag and pitching moments. It creates Simulation: Simulations are
faster, and cost-
virtual started and the equations are
effective.
solved iteratively as
Key Features: steady- state or transient.
Good, detailed Finally, post processors are
insight into systems used for analysis and
for which prototype visualization.
development or Once problems are identified
experimentation is the model is modified and
difficult. The level simulations help to solve the
of detail is problem.
practically
unlimited.
Ability to foresee
design changes and
optimize
accordingly,
reducing time and
cost involved in
evolving new
designs.
Ability to predict
mass flow rates,
pressure drops,
mixing rates, heat
transfer rates and
fluid dynamic forces
accurately.
The CFD
techniques offer the
capacity of studying
system under
conditions over its
limits.
Can be used for
brown field and
green field
applications.
The Process/Methodology:
Modeling: Based on
drawings and data
provided, a 3D
model is developed
on computers.
Pre-processing: A
model is discretized
into small elements
known as mesh and
boundary
conditions (real
time operating/
design data) are
Labour & Industrial 1 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
TECHNICAL
Assured Performance of
Pre-Cast - Pre-Fired
Solutions
- Dr. Saumen Sinha, Alok Nagar, Rajeev Kumar Laharia, R.
Chokkar Calderys India Refractories Limited
Introduction: nose) are very sensitive.
Normally bricks are being used in TC
All Cement manufactures Tip casting (TC) is and they are matched with the
always showcase efforts to exposed to the performance of burning zone bricks
achieve ideal kiln operational
very high clinker lining performance. This is an ideal
condition i.e. one shutdown in
abrasion, condition. Over a period of time, due to
a year. Targeting for more
thermal shock due to outlet shell ovality/bell mouth, there
refractory life in the critical
unstable coating and arises a difference in hole positions and
areas of cement plant, enables to
Severe mechanical various issues of tip casting metal blocks
meet the objective. Refractory
stress due to kiln (sector plates), resulting in misalignment
relining is time taking, hence
rotation, 1st tire of the outlet ring. This results in a
maximising the refractory
migration and bolting reduction of tip casting refractory
performance in any areas would
system of metal performance. The position of a metal
provide financial benefits along blocks. retainer ring and its design also plays a
with mental/operational
very important role in the performance of
satisfaction.
bricks used in Tip casting.
Most of the cement plants use
To overcome this situation, most of the
a substantial volume of
cement plants started using various
refractory during a shutdown,
grades of castable (Monolithic Lining).
which calls for huge workforce
The dismantling of castable and relining
deployment during installation.
it with new castable takes approx. 2-3
Safety concerns over the
days more than that it takes for the brick
temporary manpower engaged
lining. Utmost precaution during castable
during a shutdown are of
installation and controlled dryout of
paramount importance today.
refractories area prime requirement for
Refractory Shutdown de- castable lining performance. Matching
stabilises cement kiln the performance of Castable lining in Tip
operation, so avoiding casting with other areas of kiln lining is
production interruption is always a challenge for cement kilns and
one of the major targets for normally extends the downtime.
cement manufacturers today.
There are many instances, Moreover, damage of small portion of
where unproductive hours were brick lining or failure of castable lining in
greater than the actual few Tip casting panels leads to total
shutdown duration. Unplanned shutdown of the plant and wastage of
refractory shutdown not only minimum 4-5 days with an additional cost
reduces production, impacts of 15-20 Lacs (only refractory cost/
profitability but also increases stoppage).
refractory cost. The Cooler Beam (Bull Nose) is
Few Critical areas of a cement exposed to
plant like Tip casting (Nose Very High clinker dust abrasion
Ring) and Cooler Beam (Bull
Labour & Industrial 1 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
TECHNICAL
High Temperature Works. Calderys provides tailor-
made pre-cast-pre-fired
solutions for
Assured Solution –
Calde Ready
Shapes
NG Johnson
(Northern) Ltd, UK,
was a pioneer in
providing refractory
ready shape solutions
for cement plant
critical areas.
Acquisition of N G
Johnson by Calderys
has provided access to
this advanced
technology for TC and
BN.
At present, these
blocks are being
manufactured at
Calderys Nagpur
Labour & Industrial 1 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
CORPORATE
HEIDELBERGCEMENT INDIA
Now 12 th HeidelbergCement in
India HeidelbergCement
Group was the fourth cement
Co in India
1999; Italcementi Group of Italy
- 2001; and the Holcim of
Switzerland - 2005.
In March 2006,
HeidelbergCement India Ltd has a cement capacity of 5.4 HeidelbergCement entered into
MTPA and with addition of 7.1 MTPA of its subsidiary - as 50:50 joint venture
Zuari Cement Ltd; and Cochin Cementʼs 0.16 MTPA, the agreement with the Mumbai-
based Indorama Cement
companyʼs total capacity goes upto 12.66 MTPA. This makes Limited, an unlisted company
HeidelbergCement India the 12th largest cement company of the Lohia family of
in India. Indonesia. Indorama Cement
had one MTPA slag cement
In July 2016, HeidelbergCement AG of grinding unit at Dolvi in Raigad
Germany acquired the Italcementi of district of Maharashtra. It was
commissioned in 2000 at a cost
of Rs. 150 crore.
Italy and merged the same with Dr. Bernd Scheifele as the Further in middle of 2006,
itself. Resultant, Chairman of the Managing HeidelbergCement also
HeidelbergCement Group Board. acquired a controlling stake of
became the second largest 51 per cent in the Bangalore-
cement company in the world. HeidelbergCement in Asia based Mysore Cement Limited
Currently, it has a cement The HeidelbergCement’s Asia- with four cement plants with a
capacity of 196 million tonnes Pacific Group area comprises total capacity of 2.1 MTPA. Of
per year (MTPA). In addition, it operations across ten countries, the four plants, one was located
also has aggregates reserves namely: Australia, Bangladesh, in Tumkur of Karnataka; two
and resources of 20 billion Brunei, China (incl Hong Kong), were in Damoh of Madhya
tonnes. India, Indonesia, Malaysia, Pradesh and one was in Jhansi
Founded in 1873, today Singapore, Sri Lanka, and of Uttar Pradesh. Originally,
HeidelbergCement is the No 1 Thailand. With the acquisition the Mysore Cements was
in aggregates; No 2 in cement; of Italcementi in 2016, the established in 1959 by a
and No 3 in ready-mixed Group had added 12.7 MTPA Karnataka based industrialist -
concrete in the world. It has cement capacity from India, Sri Sarangapani Mudaliar in
operations in around 60 Lanka, and Thailand. The collaboration with Kaisers of
countries and 3000 production Group also holds a 50 per cent USA. In 1962, Mysore Cements
locations, which include 635 stake in the largest cement was taken over by Kaisers and
production sites for sand, gravel, company in Australia - Hanson. It GD Birla, who later became its
and crushed rocks; 163 cement has strong market positions in Chairman. After the split of
and grinding plants; 1786 ready- aggregates and ready-mixed Birlas, the Mysore Cements
mixed concrete plants, and 111 concrete in Australia, Malaysia, came to SK Birla Group.
asphalt plants. It employs 58,000 Hong Kong, Indonesia, and
In 2006, HeidelbergCement had
persons worldwide. With its Thailand. Kevin Gluskie is head
also acquired Cochin Cements
headquarters in Germany, the of Asia-Pacific Group.
Limited,
HeidelbergCement AG is
headed by
Labour & Industrial 2 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
CORPORATE
Heidelberg Cement Group’s which is now its fully owned
companies, stakes, plants and capacities subsidiary. Originally, the
in India Cochin Cement was promoted
by the Valy Group of Kerala in
October 1992. It is a mini
cement plant with a clinker
Stakes No of Ceme
No Indian Companies grinding capacity of 0.165
% Plants nt
s MTPA at Newsprint Nagar,
MTPA
Mavelloor in Kottayam district
1 HeidelbergCement India 69.39 04 5.40 of Kerala.
%
2 Cochin Cement Ltd 100% 01 0.16 In 2008, the HeidelbergCement
3 Zuari Cement Limited 100% 04 7.10 Group acquired the remaining 50
per cent stake in Indorama
Total ------ 09 12.6
Cement and
Labour & Industrial 2 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
CORPORATE
MY HOME INDUSTRIES
Planned to eXpand to 15
MTPA
After achieving a capacity milestone of 10 MTPA in cement in 2017, now My
Home Industries is set to expand its cement capacity by about 50 per cent to
reach a target of 15 MTPA in the next five years.
Today, My Home Industries is one of the five large cement companies in South
India having capacity of 10 MTPA. The company also enjoys the status of being
one of the top 15 cement companies in India.
The Hyderabad based My Today, the My Home consultancy services, etc. The Group’s
Home Industries Private Group is having several some of the well known companies and
Limited (MHIPL) is part of Rs companies with multiple subsidiaries include: My Home
4000 crore “My Home Group”. business interests in Industries Private Limited; My Home
MHIPL is a 50-50 joint venture cement, construction, Constructions Private Limited; Sree
between My Home Group and power, power Jayajothi Cements Private Limited; Abja
CRH Plc., Ireland. Power Private Limited; and My Home
Power Consultancy Services Limited. In
My Home Group addition, the Group is also working in
Labour & Industrial 2 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
CORPORATE
the field of education and it runs the
CRH Plc
“MERU International School” and
CRH is one among the
“Little Scholar School”.
six large international
groups in the building
materials sector. CRH
has its business
operations in 32
countries at more than
3600 locations, and
produces 300 million
tonnes of building
material products by
engaging
approximately 85000
employees. In 2017, it
had a sales turnover
of euro 27.5 billion.
The CRH Group is
headquartered at
Belgard Castle in
Dublin, Ireland.
Labour & Industrial 2 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
CORPORATE
NUVOCO VISTAS
Nirma’s100%CementSubsidi
ary
Nuvoco Vistas Corp Limited (formerly Lafarge India) is a 100 per cent owned subsidiary
of Nirma Limited. Currently, Nuvoco Vistas has a cement capacity of 10.80 MTPA. Further,
Nirma Limited too has a cement plant of 2.28 MTPA in Rajasthan. Together, the Nirmaʼs
Nuvoco has a cumulative capacity of 13.08 MTPA.
In 2016, the Ahmedabad based income of Rs. 14,480
Nirma Limited had acquired crore and a net profit of Rs. 899 crore.
the Lafarge India Private Dr Karsanbhai K Patel, 74, heads the
Limited from the closely held Nirma Limited as Chairman.
LafargeHolcim Group with a He has delegated his day to day
cement capacity of 10.80 responsibilities to his two sons
MTPA; pan India RMC business, - Rakesh K Patel, 48, Vice Chairman;
and other value added products and Hiren K Patel, 46, Managing
at an enterprise value of Rs. Director.
9400 crore ($1.4 billion). In the
case of Lafarge India’s Nirma’s Entry into Cement Nirma
acquisition, Nirma’s Managing has been making efforts to enter the
Director - Hiren Patel had cement sector since 2008 through its first
taken the big bet and stunned green-field Mahuva Cement Project in
India Inc by out bidding some Bhavnagar district of Gujarat with a
major rivals. capacity of about 2 million tonnes per
annum (MTPA). Unfortunately, this
Nirma in Brief project faced protests from local
In fact, the Nirma Limited is people, leading to legal problems.
the proverbial ‘rags to Following the orders of GBCP, the
riches’ saga of its founder company stopped the project work in
Karsanbhai Patel. A March 2011. Incidentally, till then, the
government employee turned company had already completed 45 per
entrepreneur, Karsanbhai has cent of the construction work. It had
founded a multi-product also procured almost all the machinery
company - Nirma, which today for the cement plant by investing about
manufactures products ranging Rs. 450 crore.
from cosmetics, soaps,
detergents, salt, soda ash, LAB, As per Nirma’s annual report of 2017- 18,
injectables and cement too. the Ministry of Environmental &
The company has 12 Forests, Government of India,
production facilities in India and
USA with 18000 plus employees.
It sells the products across six
continents; and has market
leadership across several
verticals. In 2017-18, the
company had a consolidated
Labour & Industrial 2 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
CORPORATE
Hirenbhai K. Patel, Promoter Director is pending.
cancelled the
environment clearance Nirma’s Cement Business
granted to the cement However, the promoters of
project at Mahuva. Nirma did not give up their
Pursuant to this, the efforts and ultimately
company has filed an
appeal before the
National Green
Tribunal (NGT). The
company’s appeal was
allowed by NGT.
Against this order of
NGT, appeal was
preferred before the
Supreme Court, which
Labour & Industrial 2 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
DIRECTORY
⯈ Directory of Cement
Companies in India
(Corporate/Head/Registered/Administrative Offices)
⯈ Directory of Cement
Plants in India
⯈ Directory of Suppliers to
Cement Industry
(Equipments/Plants/Services/Spares)
Labour & Industrial Chronicle 299 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th EDITION
DIRECTORY - CORPORATE
Labour & Industrial 3 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
DIRECTORY - CORPORATE
Indrajeet Kr Tiwary, Co Secretary Marketing Officer
Email: cs@burnpurcement.com vibhu.goyle@centuryce
ment.com
Calcom Cement India Ltd
(A subsidiary of Dalmia Cement (Bharat) Ltd) Chettinad
3 & 4 Floor,
rd th
Cement Corp
Anil Plaza II, ABC, GS Private
Road Guwahati - 781005,
Limited
Assam Phone: 0361-
5th Floor, House of Chettinad
2132569/91, 7156700
Rani Seethai
Fax: 0361-7156707
Hall Building
603, Anna Salai
Cement Corporation of
India Ltd (CCI)
Core No 5, Scope Complex
7, Lodhi Road
New Delhi - 110003, NCR
Phone: 011-24360005/0099, 30482551
Fax: 011-24364555
Email: cci_co@cciltd.in
BVN Prasad, Director
(HR) Addl Charge of
Chairman & MD Email:
cmd@cciltd.in
S Sakthimani, Director - Finance
Email: dirf@cciltd.in
VK Pandey, ED
(Projects) Email:
vk.pandey@cciltd.in, ed_
proj@cciltd.in
SK Sahu, Addl. GM (OPN/NOU)
sk.sahu@cciltd.in,
opns_co@cciltd.in Ajay Kumar
Sharma, Co Secretary Email:
ak.sharma@cciltd.in, co_
secy@cciltd.in
Labour & Industrial 3 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
DIRECTORY - CEMENT
Pali Dist - 306709, Rajasthan Srinagar PO Guntur
Phone: 02939-288011-18, 288007(D) Dist - 522414, AP
Fax: 02939-288030 Phone: 08649-257413
Ashwin Raykundaliya, Unit Fax: 08649-257449
Head Email: Email:
ashwin.raykundalia@ dcw.secretarial@jalindia.co.in
ambujacement.com AK Kushwah, President
Labour & Industrial 3 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
SUPPLIERS TO CEMENT
Product Category-Wise
Directory of Suppliers to Cement
Industry
(Equipments/Plants/Services/Spares)
Email:
apconsystems@bsnl.in,
F Harley & Co Pvt Ltd
AIR POLLUTION 5 Rameshwar Shaw Road Kolkata -
(apconequipments@gma
CONTROL 700014, West Bengal Phone: 033-
il.com) Web:
EQUIPMENTS/SYST www.apconequipments.c
22897676
Fax: 033-22897919
om Contact: TV
Email: cal@harleygrp.com Web:
Anantha, Director
www.harleygrp.com Contact:
Mobile: 9980810285
Saibal Kumar Mitra, Assistant
Product/Services:
General Manager
Industrial Man- Coolers,
Email: skm_marketing@harleygrp.com
Axial Flow Fans,
Mobile: 9831208135
(An ISO 9001:2015 Company)
Centrifugal Blowers,
Aircon Handling Product/Services: Acoustic Cleaning
Cyclones/Bag Filter/Wet
System, Dust Suppression System, Dust
Systems Private Scrubbers Type Dust
Extraction System
Limited Collectors, Spray
“Aircon House”, 18th Cross Painting Booth, Kitchen
Exhaust Systems etc. Fantek
Doddanna Industrial 2868, Y Block, 3rd Street 12th
Estate Peenya 2nd Main Road, Annanagar
Stage Chennai - 600040, Tamil Nadu
Bengaluru - 560091, Karnataka Phone: 044-64500609/08
Phone: 080-28366755/46 Email: info@fantek.in Web:
Email: aircon@airconindia.com www.fantek.in Contact: Srinivas
Web: www.airconindia.com Kishore Mobile: 9790983252
Contact: Sudhakar Pai N, Product/Services: Axial Fans,
Managing Director Centrifugal Fans, High Pressure
Mobile: 9844030474 Blowers, Cyclones, Dampers, Pulse Jet
Product/Services: Belt Filter
Conveyor, Screw Conveyor,
Bucket Elevator, Jumbo Bag
Loading and Unloading,
Industrial Filters & Fabrics
Pneumatic Conveying Pvt Ltd (IFF)
(Dense/Dilute Phase System) 4/4,4/5,5/6, Manglia-Sanwer Road
Centrifugal Fan, Manglia, Next to BPCL Depot Indore -
Weighting/Batching, Dust 453771, Madhya Pradesh Phone:
Collector/ Bag Filter, Cyclone 8109803131/5151/7171/9191
Separators, Spiracages, Fume Email: iffgroup@iffgroup.com Web:
Extractors www.iffgroup.com Contact: Pradeep
Maheshwari, Chairman & MD
Manoj Mishra
APCON Equipments Pvt
Email: manojmishra@iffgroup.com
Ltd 56/1, Narsimhaiah Garden Mobile: 9755298000
Kottigepalya, Magadi Main Product/Services: Filter Bags, Bag
Road Vishwaneedham Cages and Bag House Accessories;
Bangalore - 560091, Karnataka Complete Filter Bag Diagnostic
Phone: 080-23582138, 29775069 Solutions
Fax: 080-23486020
Labour & Industrial 3 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
SUPPLIERS TO CEMENT
Perkins onkarnath@sprayindi
Blowers Co a.com Mobile:
Plot 325 Phase 5 9341624000
Sec 56 HSIIDC Product/Services: Spray
Nozzles,
Kundli
Sonipat - 131028, Haryana
Phone: 0130-2371755
Email:
info@perkinsblowers.com
Web:
www.perkinsblowers.com
Contact: Raj Kumar
Email: raj.perkins@gmail.com
Mobile: 9671337555, 9671626767
Product/Services:
Centrifugal Blowers, Axial
Fans, Pulse Jet Bag Dust
Collector, Wet Scrubber, Air
Washers
Spraying Systems
(India) Private Limited
Plot No 303 & 304, 4th Phase
5th Main, 2nd Cross, Peenya
Indl Area Bangalore -
560058, Karnataka Phone:
080-39853200/201
Fax: 080-39853377
Email:
ssipl@sprayindia.com,
marketing@sprayindia.co
m Web: www.spray.com
Contact: HV Onkarnath,
Asst Gen Manager - Sales &
Marketing Email:
Labour & Industrial 3 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
ACQUISITIONS &
Acquisitions &
Mergers from 1936
to 2019
“Industrial Chronicle” has made an effort to compile all the acquisitions and mergers of
cement companies and cement plants in India since 1936 onwards. There is a possibility
of missing some companies/plants as their data was not available. However, from 1970s
onward, over 95 per cent of the acquisitions and mergers have been covered. ‒ Editor
Ac Target Co Capacit Stak Amount
No Acquirer Seller
q Cement y e Per Rs crore
s
Yea Plant MTPA Cent
r
Dinshaw,
1 193 Nine Cement Cos ACC --- 100% Merge
Khatau, K
6 r
Nixon, Tatas
2 193 Dewarkhand Cement Co ACC Promoters ---- 100% Merge
7 r
3 193 Kalyanpur Lime & Cem Sinha Group Promoters 0.05 ---- ----
9
4 196 Bagalkot Cement Co Sahu Jain Group Promoters 0.1 ---- ----
8
5 197 Bagalkot Udyog Kanoria Group Sahu Jain Group 0.1 ---- ----
2
6 197 Andhra Cements Sahu Jain Group KCP Group ---- ---- ----
3
7 198 Sone Valley Cements Kalyanpur Cements Promoters 0.25 ---- ----
4
8 198 Panyam Cements VBC Group MG Bros 0.53 ---- ----
8
9 198 Parthasarthy Cements Gold Star Cements Promoters 200 ---- ----
8 TPD
10 198 Khalari Cement Works Lemos Cements Ltd ACC 0.16 ---- ----
9
11 198 Kistna Cement Works HMP Cements ACC 0.22 ---- ----
9
12 198 Lalani Cement Works ---------- ACC ----- ---- ----
9
13 198 Porbandar Cement Works HMP Cements ACC 0.20 ---- ----
9
14 198 Coromandel Plant India Cements Murugappa 1.00 Assets 105
9 Group
15 198 Shahabad Cement Works HMP Cement ACC 0.47 Assets ----
9
16 199 Cement Corp of Gujarat Mehta Group GIIC 1.00 Equity ----
2
Labour & Industrial 3 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
ACQUISITIONS &
17 199 Jaipur Udyog JK Udaipur Udyog Bajaj Hindustan 0.90 Equity 147
3
18 199 Andhra Cements Duncan Group Bennet & 1.24 ---- ----
4 Coleman
19 199 NCC Cement Priyadarshini Cement NCC Group 0.20 Assets 107
5
20 199 Visaka Cement India Cements Visaka Inds 0.90 100% 300
7
21 199 Modi Cements Ltd Gujarat Ambuja Modi Group 1.80 93.5% 191
7
22 199 CCI - Yerraguntla India Cements Govt.of India 0.40 100% 198
8
23 199 Dharani Cement Grasim Industries PGP Group 0.90 100% 290
8
24 199 Shree Digvijay Grasim Industries Bangurs Family 0.70 70 293
8 %
25 199 Indian Rayon Grasim Industries Aditya Birla 3.20 100% 750
8 Group
26 199 Raasi Cement Ltd India Cements Dr BV Raju, Asso 1.80 90 445
8 %
27 199 TISCO Cement Units Lafarge Tata Group 1.70 Assets 550
8
28 199 Devi Cements My Home Cement Promoters 600 ---- ----
8 TPD
29 199 Narmada Cement L&T Chowgules 1.20 70 243
9 Group %
30 199 Sri Vishnu Cement India Cements Raasi Group 0.60 92 171
9 %
31 199 Shez Cements Anjani Cements Promoters 300 19.5% 1.25
9 TPD
Labour & Industrial 3 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th
ADVERTISERS’ INDEX
Company Page No Company Page No
64A
Inditech Valves Pvt Ltd 181
JK Cement Ltd 24
JK Lakshmi Cement Ltd 22
Title
JK Sons Engineers Pvt Ltd
Cover, Gate
Back
JSW Cement Ltd
Inside Title
64B
Mapei Construction Products India 110
Mech-Well Industries Ltd 08
Methods (India) Pvt Ltd 02-03
Millennium Multi Trade Pvt Ltd
30-
31
Yaskawa India 224A
Labour & Industrial Chronicle 348 SURVEY OF CEMENT INDUSTRY & DIRECTORY 2019 | 6th EDITION