CARRIAGE & WAGON WORKSHOP Insp/Bogie/VB

EASTERN RAILWAY-LILUAH
INSPECTION CUM COMPUTATION SHEET Issued On :

Vande Bharat Bogie

Coach No---------------------- Bogie No-------------------- Code---------DTC/MC/TC/NDTC Type-----------------------------

Shop/Sec/Squad------------ Date In-------------------- Date Out---------------------- W/O -------------------------------

A/T in NOS
TOTAL A/T IN
SN OPERATION (FOR EACH TROLLEY) M-HRS ATTEND REMARKS
NOS M-HRS
per ED
bogie
1 Secondary Vertical Damper Stripping & Fitting 2 3.2
2 Control Arm Bottom Stripping & Fitting 4 4.9
3 Strip & Fit Installation Lever and adjustment 2 3.8
Strip & Fit Reaction Rod from Gear Box Housing ( MC Bogie
4 2 9.2
only)
5 Strip & Fit Air Spring Secondary Suspension Assembly 2 15.7
6 Strip & Fit ‘O’ Ring Air Spring Secondary Suspension Assembly 4 8.1

7 Strip & Fit Foot-step from DTC Bogie(Driver Cab End only) 2 2
8 Lift Stop Pin Strip & Fit 4 2.6
9 Primary Vertical Damper Strip & Fit 4 6.7
Control Arm Closing Plate Stripping, Cleaning, Greasing &
10 16 10.8
Fitting
11 Control Arm Top Strip & Fit 4 6.5
Remove Primary Suspension Assembly (Helical Spring, Spring
12 4 2.8
Pad(upper & lower),Shims)
13 Lift Stop in Primary Suspension Unit Strip & Fit 4 1.8
14 Stabilizer Link Strip & Fit and length adjustment 2 14.8
15 Stabilizer Assembly Strip & Fit 1 4.8
16 Centre Pin Cover Plate Strip & Fit from Traction Centre 1 1.8
17 Lateral Damper Strip & Fit 2 5.8
18 Traction Rod Strip & Fit 2 5.9
19 Cleaning of Control Arm(Top & Bottom)& Greasing 4 1.7
Placing of Primary Suspension Assembly(Helical Spring, Spring
20 4 1.4
Pads(upper & lower),Shims)
21 Primary Bump Stop Strip & Fit 4 1.9
22 Cleaning, Checking & Re-greasing of Traction Center Bush 1 0.9
23 Strip & Fit Traction Centre 1 3.2
25 Lateral Bump Stop Remove & Fit 2 2.8
26 Wire Rope Assembly Strip & Fit 4 4.6
27 Cleaning & Inspection of All Bolts, Pins, Screws etc ----- 2.8
Inspection of Fitting Elements(mainly casting & Fabricated
28 ----- 5.2
portion Silent Block Fitting area items)
29 Replacement of Installation Lever Bracket 2 3.8
30 Heating and setting the Installation Lever Bracket 2 1.8
Strip & Fit Safety Catch of Gear Box Assembly of Motor Coach
31 2 9.8
(MC)
 Strip & Fit Safety Catch of Traction Motor Assembly of Motor
32 2 10.4
Coach (MC)
33 Torqueing of Antennas Bracket for DTC Bogie(Driver cab) 2 7.8
34 Replacement of Antennas Bracket for DTC Bogie(Driver Cab) 2 9.2
35 Torqueing of Antennas Bracket for DTC Bogie(Non-Driver cab) 1 3.9
36 Replacement of Antennas Bracket for DTC Bogie(Non-Driver Cab) 1 4.6

37 Number Plate Punching & Welding on Trolley 1 0.2

38 Re-greasing of Stabilizer Assembly 1 0.4
39 Checking A,B,C Clearance at Load Testing 1 7.8

TOTAL ALLOWED TIME

…………… ………………. …..…………… .……………… ……………….

JE/SSE (Shop) JE/SSE (Insp) Pre Insp Final Insp JE/SSE (RF)
SL OPERATION (FOR EACH TROLLEY) TOTAL A/T NOS A/T REMARKS
NOS In M-Hrs ATTENDED In M-Hrs
NO

1. Secondary Vertical Damper Stripping 02 𝟏. 𝟑𝟏𝟓

2. Control Arm Bottom Stripping 04 𝟐. 𝟏𝟐𝟓

3. Strip & Fit Installation Lever 02 𝟐. 𝟎𝟎

4. Strip & Fit Reaction Rod from Gear Box Housing ( MC Bogie 02
only)
5. Strip & Fit Air Spring Secondary Suspension Assembly 02 𝟏𝟓. 𝟕𝟔

6. Strip & Fit ‘O’ Ring Air Spring Secondary Suspension 04 𝟖. 𝟏𝟔

Assembly

7. Strip & Fit Foot-step from DTC Bogie(Driver Cab End only) 02 𝟐. 𝟎𝟎

8. Primary Safety Pin Stripping 04 𝟏. 𝟏𝟒

9. Primary Vertical Damper Stripping 04 𝟐. 𝟗𝟕

10. Control Arm Fixation Ball Joint Stripping 16 𝟒. 𝟓𝟓

11. Control Arm Top Stripping 04 𝟐. 𝟖𝟎

12. Remove Primary Suspension Assembly (Flexi-coil Spring, 04 𝟏. 𝟒𝟎

Spring Pad(upper & lower),Spring Guide, Shims)
13. Lift Stop Replacement in Primary Suspension Unit 04 𝟏. 𝟖𝟎

14. Stabilizer Link Stripping 02 𝟑. 𝟕𝟒

15. Strip & Fit Stabilizer Assembly 01 𝟐. 𝟏𝟗

16. Centre Pin Cover Plate Stripping from Traction Lever 01 𝟎. 𝟔𝟕𝟓

17. Lateral Damper Stripping 02 𝟏. 𝟏𝟒

18. Traction Rod Stripping 02 𝟐. 𝟓𝟒

19. Cleaning of Control Arm(Top & Bottom)& Greasing 04 𝟏. 𝟕𝟓

20. Fitment of Control Arm Top 04 𝟑. 𝟕𝟒

21. Placing of Primary Suspension Assembly(Flexi-coil Spring, 04 𝟏. 𝟒𝟎

Spring Pads(upper & lower),Spring Guide, Shims)
22. Primary Bump Stop Strip & Fit 04 𝟏. 𝟗𝟐𝟓

23. Control Arm Fixation Ball Joint Cleaning, Greasing & Fitting 16 𝟓. 𝟕𝟑𝟓

24. Fit Primary Vertical Damper 04 𝟑. 𝟕𝟐𝟓

25. Fit Primary Safety Pin 04 𝟏. 𝟓𝟏

26. Cleaning, Checking & Re-greasing of Central Pivot Bush 01 𝟎. 𝟖𝟕𝟓

27. Strip & Fit Traction Lever 01 𝟑. 𝟐𝟎

28. Traction Rod Fitting 02 𝟐. 𝟓𝟒

29. Lateral Damper Fitting 02 𝟏. 𝟒𝟒𝟓

30. Fit Centre Pin Cover Plate on Traction Lever 01 𝟎. 𝟔𝟕𝟓

31. Lateral Bump Stop Remove & Fit 02 𝟐. 𝟖𝟎

32. Stabilizer Link Fitting 02 𝟑. 𝟐𝟖𝟓

33. Wire Rope Assembly Strip & Fit 04 𝟒. 𝟔𝟒

34. Cleaning & Inspection of All Bolts, Pins, Screws etc ----- 𝟐. 𝟏𝟗

35. Inspection of Fitting Elements(mainly casting & Fabricated ----- 𝟓. 𝟐𝟓𝟓

portion Silent Block Fitting area items)
36. Replacement of Installation Lever Bracket 02 3.78

37. Control Arm Bottom Fitting 04 2.76

38. Secondary Vertical Damper Fitting 02 1.885

39. Strip & Fit Safety Catch on Gear Box Assembly of Motor 02
Coach (MC)
40. Strip & Fit Safety Catch on Traction Motor Assembly of 02
Motor Coach (MC)
41. Checking of Antennas Bracket for DTC Bogie(Driver Cab) 02

42. Replacement of Antennas Bracket for DTC Bogie(Driver Cab) 02

43. Checking of Antennas Bracket for DTC Bogie(Non-Driver Cab) 01

44. Replacement of Antennas Bracket for DTC Bogie(Non-Driver 01

Cab)
45. Number Plate Punching & Welding on Trolley 01 𝟎. 𝟏𝟓

46. Re-greasing of Stabilizer Assembly 01 𝟎. 𝟒𝟒

TOTAL ALLOWED TIME

FOR SS-II & SS-III

47. Yaw Damper Stripping Per Coach 04

48. Maintain CBC Height Per Coach ---
49. Shunting manually at the Pit Line ---
50. Fit Yaw Damper Per Coach 04

JE/SSE(SHOP) JE/SSE(INSP) Pre Insp Final Insp JE/SSE(RF)

Date: Date: Date: Date: Date: