SL-8/MT-2

ELECTRICAL MANUAL
For SIEMENS 828D BASIC
(EN-13849)

Made by

ECOCA INDUSTRIAL CO., LTD

Manual Number：PDT201S1E2
Date：2013/06/21
VER.：02
 ECOCA INDUSTRIAL CO., LTD.

ADDRESS：No.401, 28TH ROAD, TAICHUNG INDUSTRIAL PARK,

TAICHUNG CITY, TAIWAN, R.O.C.
TEL：886-4-23597666(10 LINES) E-MAIL：rnd@ecoca.com
FAX：886-4-23597669 Web site：http：//www.ecoca.com

II July 9, 2013
 CONTENTS
1. Announcement ................................................................................ 1-1
2. Design Requirement Of Electrical System .................................. 2-1
3. Power Supply Of Control System ................................................. 3-1
3.1. Selection Of Power Supply Unit .................................................................. 3-1
3.2. Selection Of Power Supply Capacity .......................................................... 3-3
3.3. Selection Of Wiring Size ............................................................................. 3-4
3.4. Selection Of AC Reactor, Contactor And NFB ............................................ 3-8

4. List Of Main Power Break And Magnetic Switch ........................ 4-1

5. Connection Of Main Power ............................................................ 5-1
6. Wiring Diagrams ............................................................................. 6-1
7. Parts List ......................................................................................... 7-1
8. I/O Address Scheme Interpolation ............................................... 8-1
9. EN 60204-1 : 2001 Check List ........................................................ 9-1

III July 9, 2013

1. Announcement

The specification and design of the electrical system of this machine complies
with EN60204-1: 2001

PDT201S1E2 2013/7/9
1-1
SL-8/MT-2 Power Supply System

3. Power Supply of Controller System

3.1 Selection of Power Supply Unit

(1) SPINDLE AND 2 AXES SERVO MOTOR SPECIFICATION FOR SL-8/MT-2 SERIES
SIEMENS SINUMERIK 828D/828D Basic T
NO

1 SPINDLE 1PH8107-1DF02-0CA1(9.0kW)
2 X-AXIS 1FK7083(3.3kW)

3 Z-AXIS 1FK7083(3.3kW)

4
S120 Combi ; Line Module; 6SL3111-3VE21-6EA0(16.0kW)

7 REACTOR 6SL3100-0EE21-6AA0(16kW)

8 ENCODER INTERFACE SMC20

(2) POWER SUPPLY MODULE

TABLE 1

6SL3111-3VE21-6EA0
NO

1 Continuons rating 16KW

2 S6(40%) 21KW

3 Accelerating maximum 35KW

3-1 2013/7/9
SL-8/MT-2 Power Supply System

(3) RATED OUTPUT AND ACCELERATION MAXIMUM OUTPUT (KW) OF SPINDLE

MOTORS
Motor model Continuons rating 30 - minute rating Accelerating maximum
1PH8137 17
1PH8107 9

Notes
The values given for the accelerating maximum outputs are for reference only and are
not guaranteed values.

(4) CONTINUOUS RATED OUTPUT (KW) & TORQUE OF SERVO MOTORS

Motor model Rated output (KW) Rated torque (KW)

1FK7083 3.3KW 5KW
1FK7083 3.3KW 5KW

Notes
The values given for the accelerating maximum outputs are for reference only and are
not guaranteed values.

3-2 2013/7/9
SL-8/MT-2 Power Supply System

(5) SELECTION OF POWER SUPPLY MODULE

Please calculate rated output capacity and maximum output capacity of power supply
module according to following method. And please select power supply model as they
satisfy following conditions.

1. CALCULATION OF RATED OUTPUT CAPACITY OF POWER SUPPLY MODULE

Rated output capacity of power supply module is fixed by following expression.
Rated output capacity  (Continuous rated output of spindle motors) ×1.15
of  ＋
power supply module  (Continuous rated output of servo motors) ×0.6

Rated output capacity of PSM  30 min. rated output of spindle motor.

3. MT-2/SL-8 CASE：SPINDLE MOTOR 1PH8107，TYPE

X,Z AXIS SERVO MOTOR 1FK7063*2

Spindle motor 1PH8107 conte. rated output : 9KW
maximum output : 21KW
X axis Servo motor 1FK7083 conte. rated output : 3.3KW
maximum output : 5KW
Z axis Servo motor 1FK7083 conte. rated output : 3.3KW
maximum output : 5KW
Rated output capacity of power supply module
  cont. rated output of spindle motor×1.15 +  cont. rated output of servo motor×0.6
= 9×1.15 + (3.3+3.3)×0.6 =14.31kw--------------- (1)
Maximum output capacity of power supply module
  maximum output of spindle motor +
 maximum output of servo motor (which accelerate / decelerate at the same time)
= 21+ 2×5 = 31 kw --------------- (2)

3-3 2013/7/9
SL-8/MT-2 Power Supply System

4. MT-412MC CASE：SPINDLE MOTOR 1HP8083，TYPE

X,Z AXIS SERVO MOTOR 1FK7063*2

Spindle motor 1PH7107 conte. rated output : 2.8KW
maximum output : 3.3KW
X axis Servo motor 1FK7063 conte. rated output : 3.3KW
maximum output : 5KW
Z axis Servo motor 1FK7063 conte. rated output : 3.3KW
maximum output : 5KW
Rated output capacity of power supply module
  cont. rated output of spindle motor×1.15 +  cont. rated output of servo motor×0.6
= 2.8×1.15 + (3.3+3.3)×0.6 =7.18kw--------------- (1)
Maximum output capacity of power supply module
  maximum output of spindle motor +
 maximum output of servo motor (which accelerate / decelerate at the same time)
= 3.3+ 2×5 = 13.3 kw --------------- (2)

3-4 2013/7/9
SL-8/MT-2 Power Supply System

3.2 Selection of Power Supply Capacity

The power supply capacity reference values for the power supply unit selected in section
3.1 are as follow :

3.2.1. Power Supply Module

Table 3.2.1 Power Supply Module

Model
6SL3111-3VE21-6EA0
Item
Power supply
Main circuit AC 380V +10% -15%, 3 50 / 60Hz,  1Hz
(Note 2)
Control
AC 380V +10% -15%, 3 50 / 60Hz,  1Hz
power
Power
equipment Main circuit 21KW
capacity
Contorl
0.5KVA
power
Rated output capacity 16KW
Maximum output capacity 35KW
Control method Regenerative control (power supply regeneration)
Ambient temperature 0℃ to 55℃

3-5 2013/7/9
SL-8/MT-2 Power Supply System

3.3 Selection of Wire Size

(1) Recommended power lead-in wire size
Select the wire size based on the power supply unit as shown below regardless of
power supply module type.
 For a power voltage of 380,415 VAC

ALM
Main power L1
supply R (L1)
AC380V Circuit L2
S MCC Reactor (L2)
Breaker
AC400V L3
T 1 (L3)
PE
(PE)
G
50 / 60Hz

 For a power voltage of 220 VAC

ALM
Main power
supply R (L1)
Power Circuit
AC200V S MCC (L2)
transformer Breaker
AC220V Reacto
T 1 (L3)
AC230V r

G (PE)
50 / 60Hz

Specification of cable

Suitable cable
Power supply
Cabtyre cable Heat-resisting cable Terminal screw
model
(Note 1) (Note 2)
36KW 14mm2 14mm2

Notes
1. Vinyl cabtyre cable JIS C 3312 with four cores.
2. Nonflammable polyflex cable (maximum conductor temperature : 105C) (LMFC
manufactured by Furukawa Electric Co., Ltd., or equivalent)

3-6 2013/7/9
4. List of Main Power Break and Magnetic Contactor

SL-8/MT-208 BREAKER SPECIFICATION

SYMBOL VOLTAGE RATED DIA NOTICE
(3AC) CAPACITY (A) (mm2)
220V 80A 14
380V 60A 14
QF1 415V 60A 14
440V 40A 14
QF2 220V 12A 3.5

MAGNETIC CONTACTOR SPECIFICATION FOR MT-412MC MACHINE

VOLTAGE RATE DIA OVERLOAD SYMBOL
SYMBOL 2
NOTICE
3AC CAPACITY(A) (mm ) RANGE SETTING VALUE

KM101 220V 80A 14

FR1
KM1 220V 12A 1.25
4.5~ 6.3A 5.3A
FR2
KM2 220V 12A 1.25
2.8 ~ 4A 3A
KM31 FR3
220V 12A 1.25
KM32 1.8 ~ 2.5A 1.8A

4-1 2013/7/9
5. Connection Of Main Power

CONNECTING MAINS SUPPLY (3 PHASE)

THREE PHASE IS DANGEROUS
ALWAYS ENSURE THAT THE SUPPLY LINE IS “DEAD” WHEN WIRING INTO THE LATHE..
ALWAYS ENSURE THAT “EARTH” IS WELL “GROUND” AT SOURCE AND IN THE LATHE.
IF PHASE CHANGING IS NECESSARY, SWITCH OFF AT SOURCE FIRST.

5-1 July 9, 2013

6. Wiring Diagrams

6.-1 2013/7/9
7. Parts List

If the users need change of component parts and software,

they must contact agent.

7.-1 2013/7/9
 ECOCA INDUSTRIAL CO.,LTD
PARTS LIST
TYPE: SL-8/MT-2 DATE : 2013/7/3

TYPE
EIC DESCRIPTION SUPPLIER NO.
REFERENCE
WORK LIGHT
HSPL36-1 Power : 36W EMENINT 1
-EH1 OPERATING VOLTAGE : 110VAC
WORK LIGHT
A-W536DB sun-yan 1
OPERATING VOLTAGE : 220VAC
SPINDLE FAN
-EV1 - Siemens 1
OPERATING VOLTAGE : 220VAC
HEAT EXCHANGER
1
SP101 OPERATING VOLTAGE : 110VAC SUNOD
1
-EV2 OPERATING CURRENT : 0.21A 50/60Hz
-EV3 HEAT EXCHANGER
1
- OPERATING VOLTAGE : 220VAC SUNOD
1
OPERATING CURRENT :16W/15W 50/60Hz
HEAT EXCHANGER
OPERATING VOLTAGE : 110VAC
-EV4 EA-5A COPUS 1
COOLING CAPACITY : 25W/C;
QUANTITY OF HEAT EXCHANGE(W) : 500
THERMAL OVERLOAD 4.5-6.3A
-FR1 RHN-18 SHUEHSHENG 1
IEC-947 VDE-0660
THERMAL OVERLOAD 1.8-2.5A
-FR2 PHN-18 SHUEHSHENG 1
IEC-947 VDE-0660
THERMAL OVERLOAD 1.7-2.5A
-FR3 PHN-18 SHUEHSHENG 1
IEC-947 VDE-0660
THERMAL OVERLOAD 4-6A (Option)
-FR4 PHN-18 SHUEHSHENG 1
IEC-947 VDE-0660
FUSE
-FU01 - 2A/220V GIN SING 1

-FU02 FUSE 1
-FU03 - 5A/220V GIN SING 1
-FU04 1
FUSE
-FU05 - 5A/220V GIN SING 1

FUSE
-FU07 - 5A/220V GIN SING 1

FUSE
1
-FU08 - 5A/220V GIN SING
1
CYCLE END LIGHT 1
CM-110V-Y 110VAC CHING 1
-HL101
1
-HL102
ALARM LAMP
-HL103
TPFL6-13ROG 110VAC GREEN/YELLOW/RED sun-yan 1

7.-2 2013/7/9
 ECOCA INDUSTRIAL CO.,LTD
PARTS LIST
TYPE: SL-8/MT-2 DATE : 2013/7/3

TYPE
EIC DESCRIPTION SUPPLIER NO.
REFERENCE
-KA01 1
RELAY
-KA02 1
MY-2N 24VDC 5A 28VDC / 5A 240VAC OMRON
-KA03 1
-KA04 1
-KA05 1
RELAY
-KA06 1
MY-2N 24VDC 5A 28VDC / 5A 240VAC OMRON
-KA07 1
-KA08 1
-KA09 1
RELAY
-KA10 1
MY-2N 24VDC 5A 28VDC / 5A240VAC OMRON
-KA11 1
-KA12 1
-KA13 1
RELAY
-KA14 1
MY-2N 24VDC 5A28VDC / 5A240VAC OMRON
-KA15 1
-KA16 1
-KA17 1
RELAY
-KA18 1
MY-2N 24VDC 5A 28VDC / 5A 240VAC OMRON
-KA19 1
-KA20 1
-KA21 1
RELAY
-KA22 1
MY-2N 24VDC 5A28VDC / 5A240VAC OMRON
-KA23 1
-KA24 1
-KA25 1
RELAY
-KA26 1
MY-2N 24VDC 5A28VDC / 5A240VAC OMRON
-KA27 1
-KA28 1
-KA29 1
RELAY
-KA30 1
MY-2N 24VDC 5A28VDC / 5A240VAC OMRON
-KA31 1
-KA32 1
-KA33 1
RELAY
-KA34 1
MY-2N 24VDC 5A28VDC / 5A240VAC OMRON
-KA35 1
-KA36 1
-KA37 1
-KA38 RELAY 1
MY-2N OMRON
-KA39 24VDC 5A 28VDC / 5A240VAC 1
-KA40 1
CONTACTOR RELAYS
CN-35 COIL VOLTAGE: 220VAC 3A1a1b; 220V 60Hz 11KW TAIAN
-KM101 IEC-947 VDE-60
1
CONTACTOR, AC-3 22 KW/400 V,
3RT1036-1AN20 AC 220V 50/60HZ 3 POL., TAM. S2, SHUEHSHENG
CONEXION POR TORNILLO

7.-3 2013/7/9
 ECOCA INDUSTRIAL CO.,LTD
PARTS LIST
TYPE: SL-8/MT-2 DATE : 2013/7/3

TYPE
EIC DESCRIPTION SUPPLIER NO.
REFERENCE
-KM1 1
MAGNETIC CONTACTORS
-KM2 1
S00 9A AC110V SHUEHSHENG
-KM31 1
AC3 AC1=Ith=25A IEC-947 VDE-0660
-KM32 1
MAGNETIC CONTACTORS
-KM4 1
S00 9A AC110V SHUEHSHENG
-KM5 1
AC3 AC1=Ith=25A IEC-947 VDE-0660
CIRCUIT BREAKERS
NZM4-100-63A MOELLER 1
IU : 63A IEC-947 VDE-0660
3 phase MCCB
-QF1 Rated current: 60A
EZC100F3060 Cutting Line: 10KV Schneider 1
Voltage: 415VAC
Short circuit protection, overload
FUSE BLACK 25A
-QF2 NEW SIRIUS S00 SHUEHSHENG 1
3P IEC-947 VDE-0660
ROTARY SWITCH
-SA06 CP02N CHINGUAN 1
30 DEGREE , DC:0.025A/50V
KEY SWITCH
-SA08 XB4-BG41 sun-yan
1NO

TATAN 27001 SAFETY GUARD GUARD MASTER 1

-SA10 Solenoid interlocks

Uimp: 2.5 kV
TZFS 30/96/M20 SCHMERSAL 1
Ui: 250 V
Ithe: 10 A
1
-SB01 - EMERGEMCY STOP SWITCH ACTUATOR siemens
1
EMERGEMCY STOP SWITCH ACTUATOR
-SB02 XB2-BS544 BUTTON COLOR IP65 ALTERNATE TELEMECANIQUE 1
CONTACT : 2B
PRESS DAUBLE VALVES COIL :
MVS-3504YC HERION 1
AC 110V
-SL1 Voltage (Single Phase) :220V
-SP1 Consumption Power (W):100 1
YET-C2P2 ISHAN
Capacity of Terminal Output (A) :0.3 (Float Switch) 1
3 (Pressure Switch)
FLOATING SWITCH
Z15GB07 HIGHLY 1
15A 125V / 250V
-SP2
20A14K 0,15-2/80BAR CLC 1

7.-4 2013/7/9
 ECOCA INDUSTRIAL CO.,LTD
PARTS LIST
TYPE: SL-8/MT-2 DATE : 2013/7/3

TYPE
EIC DESCRIPTION SUPPLIER NO.
REFERENCE
1
TFS-302 CHUCK FOOT SWITCH 15A 250VAC TEND
1
-SQ01
YC-126 CHUCK FOOT SWITCH 3A / 20A , 250 VAC SSUPOU 1
1
PROXIMITY SWITCH;
-SQ03 1
TL-17N02E1 OPERATOR VOLTAGE : 10-30V/200mA DETECTIVE KFPS
-SQ04 1
DISTANCE : 2mm
1
-SQ07
1
-SQ08
1
-SQ09
1
-SQ10 PROXIMITY SWITCH;
1
-SQ11 TL-17N02E1 OPERATOR VOLTAGE : 10-30V/200mA DETECTIVE KFPS
1
-SQ12 DISTANCE : 2mm
1
-SQ13
1
-SQ14
1
-SQ15
-SQ31 1
-SQ32 1
Maximum AC Voltage Rating: Eval("FeatureName") 250 V
-SQ33 SL1-K YAMATAKE 1
-SQ34 1
-SQ35 1
Protection class: IP67
-SQ36 1
BNS-543-B02 Contact arrangement & type: NO+NC snap action BALLUFF
-SQ37 1
TRANSFORMER
-TC1 INPUT VOLTAGE : 220VAC CHUNG YA 1
OUTPUT VOLTAGE : 110VAC, 24VAC
TRANSFORMER
-TC2 INPUT VOLTAGE :380VAC CHUNG YA 1
OUTPUT VOLTAGE : 220VAC
TRANSFORMER
SUENN
-TM1 MPS-TRS INPUT VOLTAGE : AC 380/ 410/440/575; 1
LIANG
OUTPUT VOLTAGE : 220VAC/ 30KVA
-V01
~ 1N4004 DOIDE 28
-V28
-V102 1N4004 DIODE 1
-V112
~ 1N4004 DIODE 8
-V120
-V130 1
1N4004 DIODE
-V131 1

7.-5 2013/7/9
 ECOCA INDUSTRIAL CO.,LTD
PARTS LIST
TYPE: SL-8/MT-2 DATE : 2013/7/3

TYPE
EIC DESCRIPTION SUPPLIER NO.
REFERENCE
COMPACT SAFETY GUARD; Ith=10A; SAFETY
GUARD
TITAN 27001 CONTACTS:3NC; COIL VOLTAGE:24VDC; AUXILIARY 1
MASTER
CONTACTS:2NO; RATED INSULATION VOLTAGE:500V; IP67
-Y1 Solenoid interlocks
TZFS Uimp: 2.5 kV
SCHMERSAL 1
30/96/M20 Ui: 250 V
Ithe: 10 A
1
BRAKE OPERATING VOLTAGE : 24VDC
1
4 / 802.420.3 WATTS : 25W, MAYR
1
Nm : 6Nm
-YB7 1
BRAKE OPERATING VOLTAGE : 24VDC
industrial
SAB0S6AA WATTS : 25W, 1
clutch parts
Nm : 6Nm
SOLENOID
-YV102 MD1D-RK/50 OPERATING VOLTAGE : 24VDC DUPLOMATIC 1
IP65
-YV112 SOLENOID
~ MD1D-RK/50 OPERATING VOLTAGE : 24VDC DUPLOMATIC 4
-YV115 IP65
-YV117 SOLENOID
~ MD1D-RK/50 OPERATING VOLTAGE : 24VDC DUPLOMATIC 4
-YV120 IP65
SOLENOID
-YV130 1
MD1D-RK/50 OPERATING VOLTAGE : 24VDC DUPLOMATIC
-YV131 1
IP65
-Z11
SPARK QUENCHER;
-Z12
SQ250503F SERVICE VOLTAGE : 250VAC; NISSHIN 4
-Z13
PHASE : THREE
-Z15
SPARKER QUENCHER
-Z101 SQ23150SF SERVICE VOLTAGE : 230VAC NISSHIN 1
PHASE : SINGLE

7.-6 2013/7/9
 ECOCA INDUSTRIAL CO.,LTD
PARTS LIST
TYPE: SL-8/MT-2 DATE : 2013/7/3

(EN-13849 Option)
TYPE
EIC DESCRIPTION SUPPLIER NO.
REFERENCE

-SB33 XB4-BA61 PUSH-BUTTON : RESTART SCHNEIDER 1

BUTTON COLOR :

-SB34 XB4-BA15 PUSH-BUTTON : ENABLE SCHNEIDER 1

BUTTON COLOR : WHITE;

-SN1 XB5-AT44 EMERGENCY STOP SWITCH ACAUATOR SCHNEIDER 1

-SN2 BUTTON COLOR:RED 1

-SN3 ALTERNATE CONTACT : 2B; IP65 1

-KEY1 XB4-BG11 TWO-STAGE EXTRACTION KEY SWITCH SCHNEIDER 1

AUTO. CYCLE / SETTING；BLUE；

ALTERNATE CONTACT : 2B

-Ka.Eemg XPS ATE Safety Modules SCHNEIDER 1

Supply voltage:24VDC

-ka.Door XPS AX Safety Modules SCHNEIDER 1

Supply voltage:24VDC

-Ka.door2 SK-72 Safety Modules ASO 1

Supply voltage:24VDC

-Ka.Emg2 G7SA-3A3B Safety Relays OMRON 1

-K1 Supply voltage:24VDC 1

-K2 3A3B 1

-K3 1

-K4 1

- G7SA-14F-ND Safety Relay Holder OMRON 4

7.-7 2013/7/9
8. I/O Address Scheme Interpretation for 828DSLcontroller
ECOCA MODEL：SL-8/MT-2 C0NTROLLER:828DSL VERSION：A0
X111A-2 I0.0 X00 I_EngStop EMG STOP
X111A-27 I0.1 X01 I_HydPsw Lubricant pressure 0=Pressure o.k
X111A-3 I0.2 X02 I_MCkAtln Main Chuck in sensor
X111A-28 I0.3 X03 I_MCkAtOut Main Chuck out sensor
X111A-4 I0.4 X04 I_Pcser1 PARTS CATCHER POSITION 1
X111A-29 I0.5 X05 I_Pcser2 PARTS CATCHER POSITION 2
X111A-5 I0.6 X06 I_MFootSw Main Chuck foot switch
X111A-30 I0.7 X07 I_LubLvl Lub ricant level 1=Level o.k
X111A-6 I1.0 X10 I_HydPsw Hydraulic Pressure switchy 1=Ready
X111A-31 I1.1 X11 I_HydOvl Hydraulic overload detection 1=overload
X111A-7 I1.2 X12 I_M8Ovl Coolant M8 overload detectin 1=overload
X111A-32 I1.3 X13 I_ChipOvl Chip conveyor overload 1=overload
X111A-8 I1.4 X14 I_DoorLock Safty door lock 1=overload
X111A-33 I1.5 X15 I_DoorOpen Safty door open 1=overload
X111A-9 I1.6 X16 I_BarStop Auto Door Safety(EN-13849)
X111A-34 I1.7 X17 I_TstockLink Tailstock link pin ON
X111A-10 I2.0 X20 I_BARAL BAR FEEDER ALARM (OPTION)
X111A-35 I2.1 X21 I_BAREND END OF BAR FEEDER (OPTION)
X111A-11 I2.2 X22 I_BARJOG SPINDLE JOGGING FOR BAR (OPTION)
X111A-36 I2.3 X23 I_CncStr NEW BAR CHANGE FINISH AND
X111A-12 I2.4 X24 I_CFootSw START(OPTION)
Counter Spindle Chuck foot switch
X111A-37 I2.5 X25 TQURET TAILSTOCK OUILL RETRACT
X111A-13 I2.6 X26 I_CCkAtln Counter Spindle Chuck in sensor
X111A-38 I2.7 X27 I_CCkAtOut Counter Spindle Chuck out sensor
X222A-2 I3.0 X30 I_DDCPos1 Baruffaldi DDC /Hydraulic Turret position bit 1
X222A-27 I3.1 X31 I_DDCPos2 Baruffaldi DDC /Hydraulic Turret position bit 2
X222A-3 I3.2 X32 I_DDCPos4 Baruffaldi DDC /Hydraulic Turret position bit 4
X222A-28 I3.3 X33 I_DDCPos8 Baruffaldi DDC /Hydraulic Turret position bit 8
X222A-4 I3.4 X34 TCLMAS TURRET CLAMP L.S.
X222A-29 I3.5 X35 TUCLAS TURRET Unclamp L.S.
X222A-5 I3.6 X36 INP INPUPT PARITY
X222A-30 I3.7 X37 ALM TURRET ALARM

PDT201S1E2 8-1 July 9, 2013

ECOCA MODE：SL-8/MT-2 C0NTROLLE:828DSL VERSION：A0
X222A-6 I4.0 X40 I_DDCAlm1 Baruffaldi DDC alarm bit 1

X222A-31 I4.1 X41 I_DDCAlm2 Baruffaldi DDC alarm bit 2

X222A-7 I4.2 X42 I_DDCAlm4 Baruffaldi DDC alarm bit 4
X222A32 I4.3 X43 I_DDCAlm8 Baruffaldi DDC alarm bit 8
X222A-8 I4.4 X44 I_DDCLock Baruffaldi DDC locked

X222A-33 I4.5 X45 I_DDClndex Baruffaldi DDC indexed

X222A-9 I4.6 X46 Safety is ok! (EN-13849)

X222A-34 I4.7 X47
X222A-10 I5.0 X50 Tailstock Programmable - Body position switch
Positive
X222A-35 I5.1 X51 Tailstock Programmable - Body position switch
Link
X222A-11 I5.2 X52 Tailstock Programmable - Body position switch
Negative
X222A-36 I5.3 X53 Tailstock Programmable - Body position switch
Un-Link
X222A-12 I5.4 X54
X222A-37 I5.5 X55
X222A-13 I5.6 X56
X222A-38 I5.7 X57
X333A-2 I6.0 X60 I_TsetDn Tool measure arm (eye) at down 1=at down
X333A-27 I6.1 X61 I_Tsetup Tool measure arm (eye) at up 1=at up
X333A-3 I6.2 X62
X333A-28 I6.3 X63
X333A-4 I6.4 X64
X333A-29 I6.5 X65
X333A-5 I6.6 X66
X333A-30 I6.7 X67
X333A-6 I7.0 X70
X333A-31 I7.1 X71
X333A-7 I7.2 X72
X333A-32 I7.3 X73
X333A-8 I7.4 X74
X333A-33 I7.5 X75 *DECX X Axis home limit switch.
X333A-9 I7.6 X76 *DECZ Z Axis home limit switch.
X333A-34 I7.7 X77 O.T(EN-13849)

PDT201S1E2 8-2 July 9, 2013

ECOCA MODE：SL-8/MT-2 C0NTROLLER:828DSL VERSION：A0
X333A-10 I8.0 X80
X333A-35 I8.1 X81
X333A-11 I8.2 X82
X333A-36 I8.3 X83
X333A-12 I8.4 X84
X333A-37 I8.5 X85 High Gear Sensor(OPTION)
X333A-13 I8.6 X86 Middle Gear Sensor(OPTION)
X333A-38 I8.7 X87 Low Gear Sensor(OPTION)

PDT201S1E2 8-3 July 9, 2013

ECOCA MODE：SL-8/MT-2 C0NTROLLER：828DSL VERSION：A0
X111A-16 Q0.0 Y00 Q_T64Off3 OFF3 OF ALM (T64)
X111A-41 Q0.1 Y01 O.T Release(EN-13849)
X111A-17 Q0.2 Y02 Q_M8Pump Coolant pump
X111A-42 Q0.3 Y03 Q_ChipFwd Chip conveyor motor forward
X111A-1 Q0.4 Y04 Q_ChipRev Chip conveyor motor reverse
8
X111A-4 Q0.5 Y05 Q_EndLamp CYCLE END LAMP
3
X111A-1 Q0.6 Y06 Q_Xbrake X-AXIS BRAKE release solenoid
9
X111A-4 Q0.7 Y07 Q_Ckln Chuck solenoid lnside
4
X111A-2 Q1.0 Y10 Q_CKOut Chuck solenoid outside
0
X111A-4 Q1.1 Y11 Q_Lubc Lubrication pump
5
X111A-2 Q1.2 Y12 Q_Door Safty door open solenoid
1
X111A-4 Q1.3 Y13 Q_QuOut Quill Outside(forward)
6
X111A-2 Q1.4 Y14 Q_QuIn Quill Inside(retract)
2
X111A-4 Q1.5 Y15 Q_TCW Turret cw Command
7
X111A-2 Q1.6 Y16 Q_TCCW Turret ccw Command
3
X111A-48 Q1.7 Y17 Q_AlmLamp ALARM LAMP
X222A-16 Q2.0 Y20 Q_TClamp TURRET CLAMP SOLENOID (oil)
X222A-41 Q2.1 Y21 Q_TUnclamp TURRET UNCLAMP SOLENOID (oil)

X222A-17 Q2.2 Y22 Q_Parts Parts catcher up/down (Option)

X222A-42 Q2.3 Y23 Q_Light Working light
X222A-18 Q2.4 Y24 Q_TAILinC Taistock-Link Command
X222A-43 Q2.5 Y25 Q_S1BKH Spindle 1 brake high pressure
X222A-19 Q2.6 Y26 Q_S1BKL Spindle 1 brake low pressure
X222A-44 Q2.7 Y27 Q_TMode3 Turret mode selection bit2.
X222A-20 Q3.0 Y30 Q_Tpos1 Turret set position bit0

X222A-45 Q3.1 Y31 Q_Tpos2 Turret set position bit1

X222A-21 Q3.2 Y32 Q_Tpos4 Turret set position bit2
X222A-46 Q3.3 Y33 Q_Tpos8 Turret set position bit3
X222A-22 Q3.4 Y34 Q_TPstart Turret program start

X222A-47 Q3.5 Y35 Q_TParity Turret set position parity (even)

X222A-23 Q3.6 Y36 Q_TMode1 Turret mode selection bit0.

X222A-48 Q3.7 Y37 Q_TMode2 Turret mode selection bit1.

PDT201S1E2 8-4 July 9, 2013

ECOCA MODE：SL-8/MT-2 C0NTROLLER:828DSL VERSION：A0
X333A-16 Q4.0 Y40 Q_TsOn Tool setter measurement enable
X333A-41 Q4.1 Y41 NC Running CH1(EN-13849)
X333A-17 Q4.2 Y42

X333A-42 Q4.3 Y43

X333A-18 Q4.4 Y44 Q_TsDn Tool setter down

X333A-43 Q4.5 Y45 Q_TsDup Tool setter up
X333A-19 Q4.6 Y46 Change to high gear(Option)

X333A-44 Q4.7 Y47 Change to low gear (Option)

X333A-20 Q5.0 Y50 Q_EP EP of ALM
X333A-45 Q5.1 Y51 Q_T63OFF1 T63(OFF1)

X333A-21 Q5.2 Y52 Q_M56BAR Bar Feeder:M56(Option)

X333A-46 Q5.3 Y53
X333A-22 Q5.4 Y54 NC Reset(EN-13849)
X333A-47 Q5.5 Y55 Q_GLamp GREEN LAMP
X333A-23 Q5.6 Y56
X333A-48 Q5.7 Y57 NC Running CH2(EN-13849)

PDT201S1E2 8-5 July 9, 2013

 9. EN60204 : 2001 TEST TABLE

REPORT OF VOLTAGE TEST

SEQUENCE EQUIPMENT TESTING LOCATION TESTING RESULT

BETWEEN 3 PHASE
1. MAIN POWER SUPPLY SWITCH
TERMINAL

2. 40KVA TRANSFORMER EACH WIRE

3. 800VA TRANSFORMER EACH WIRE

4. AC REACTOR (TC3) EACH WIRE

ELECTRICAL-MAGNETIC BETWEEN 3 PHASE

5.
CONTACTOR INPUT TERMINAL
BETWEEN 3 PHASE
6. POWER SUPPLY MODULE
INPUT TERMINAL
POWER SUPPLY MODULE
7. BETWEEN P.N
SPINDLE MODULE TERMINAL
SERVO MODULE
BETWEEN 3 PHASE
8. SPINDLE MOTOR FAN
TERMINAL
BETWEEN 3 PHASE
9. SLIDE LUBE MOTOR
TERMINAL
BETWEEN 3 PHASE
10. HYDRAULIC MOTOR
TERMINAL
BETWEEN 3 PHASE
11. COOLANT MOTOR
TERMINAL
BETWEEN 3 PHASE
12 CHIP CONVEYOR MOTOR
TERMINAL

MACHINE TYPE： MT-SERIES

9-1 2013/7/9
 REPORT OF INSULATION RESISTANCE TEST

STANDARD RESULT REMARKS

TESTING CONDUCTOR EQUIPMENT
VALUE

L1,L2,L3 MAIN BREAKER >2MΩ

MAIN POWER
L11,L21,L31 MAIN TRANSFORMER >2MΩ
SUPPLY

L12,L22,L32 AC REACTOR >2MΩ

POWER SUPPLY >2MΩ

P,N POWER SUPPLY MODULE >2MΩ

DRIVER
P,N SPINDLE MODULLE >2MΩ
POWER
SOURCE
P,N SERVO MODULE >2MΩ

U,V,W SPINDLE MOTOR >2MΩ

UL,VL,WL X-AXIS SERVO MOTOR >2MΩ

UM,VM,WM Z-AXIS SERVO MOTOR >2MΩ

LOAD MOTOR
U1,V1,W1 HYDRAULIC MOTOR >2MΩ

U2,V2,W2 COOLANT MOTOR >2MΩ

U3,V3,W3 CHIP CONVEYOR MOTOR >2MΩ

U4,V4,W4 TURRET MOTOR

CONTROLLER
CP1 AC 220V SINGLE PHASE >2MΩ
POWER
SOURCE

NOTE THE INSULATION RESISTANCE MEASURED AT 500V D.C BETWEEN THE

POWER CIRCUIT CONDUCTORS AND PROTECTIVE BONDING CIRCUIT
SHALL BE NOT LESS THAN 2MΩ.

MACHINE TYPE： MT-SERIES

9-2 2013/7/9
 REPORT OF CONTINUITY OF THE PROTECTIVE BONDING
CIRCUIT BY INSTRUMENT

MAXIMUN
TESTING
EQUIPMENT WIRE VOLTAGE RESULT
POSITION DROP
1. NC CONTROLLER G. TERMINAL 3.5ｍ㎡ <=1.4V 0.8V

2. CRT/MDI UNIT CASE 3.5ｍ㎡ <=1.4V 0.9V

3. SERVO MODULE (X) G. TERMINAL 3.5ｍ㎡ <=1.4V 1.1V

4. SERVO MODULE (Z) G. TERMINAL 3.5ｍ㎡ <=1.4V 0.5V

5. SPINDLE MODULE G. TERMINAL 8ｍ㎡ <=1.0V 0.4V

6. TRANSFORMER PRINARY G. TERMINAL 84ｍ㎡ <=1.0V 0.5V

TRANSFORMER <=1.0V 0.8V
7. G. TERMINAL 8ｍ㎡
SECONDARY
8. AC REACTOR CASE 5.5ｍ㎡ <=1.4V 1.0V

9. HEAT EXCHANGER G. TERMINAL 1.25ｍ㎡ <=2.6V 1.7V

POWER SUPPLY <=1.0V 0.7V
10. G. TERMINAL 8ｍ㎡
MODULE
11. MAIN POWER TERMINAL G. TERMINAL 8ｍ㎡ <=1.0V 0.6V

12. CABLE GROUND PLATE PLATE BODY 5.5ｍ㎡ <=1.4V 0.9V

13. OPERATING BOX EARTH TERMINAL 5.5ｍ㎡ <=1.4V 0.7V

14. EXTERNAL SOCKET EARTH TERMINAL 2.0ｍ㎡ <=1.9V 0.1V

15. CABINET DOOR EARTH TERMINAL 8.0ｍ㎡ <=1.0V 0.5V

16. MODULE FAN EARTH TERMINAL 1.25ｍ㎡ <=2.6V 1.4V

CONTROL POWER <=1.9V 0.8V
17. EARTH TERMINAL 2.0ｍ㎡
TRANSFORMER

NOTE THE TESTING CURRENT IS AT LEAST 10A DRIVED A P.E.L.V SOURCE FOR A
PERIOD OF AT LEAST 10 SECONDS.

MACHINE TYPE：MT-SERIES

9-3 2013/7/9