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Recommended Parts: Energy Solutions Service

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Energy Solutions Service

Recommended Parts

GENSET ENGINE
LEGACY CURRENT SPEC MODEL SPEC
1100GQMA N/A QSV 81 PHASE 1
1370GQMA N/A QSV 81 PHASE 1
1570GQMB N/A QSV 81 PHASE 1
1540GQNA C1540 N5C ALL QSV 91 PHASE 1
1250GQNA C1250 N6C ALL QSV 91 PHASE 1
1750GQNB C1750 N5C ALL QSV 91 PHASE 1
1750GQPB C1750 N6C ALL QSV 91 PHASE 1
1750GQNB C1750 N5C ALL QSV 91 LBTU PHASE 1
1750GQPB C1750 N6C ALL QSV 91 LBTU PHASE 1

Bulletin No Revision Date


A046W061 Q 16/03/2015
RECOMMENDED PARTS

GENERATOR SET Page 2 of 18

TABLE OF CONTENTS
REVISION HISTORY ..................................................................................................................................................................3
GENERAL REMARKS / USER’S GUIDE ..................................................................................................................................4
GROUP IDENTIFICATION .........................................................................................................................................................5
RECOMMENDED LISTS ............................................................................................................................................................6
GROUP 1: ENGINE................................................................................................................................................ 6
GROUP 2: GENERATOR CONTROL PANEL (GCP) PARTS (Legacy Product) ............................................. 11
GROUP 3: A/C AUX, AVR BOX, AUX + ALTERNATOR PARTS ................................................................. 14
GEAR BOX PARTS (60 Hz only) ........................................................................................................................ 16
GROUP 4: GENERATOR INTERFACE BOX (GIB) PARTS ............................................................................ 17

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RECOMMENDED PARTS

GENERATOR SET Page 3 of 18

REVISION HISTORY

Rev Date Modification


Issue Date Modification
A 19/05/99 First edition
B 14/02/2000 SPC changes
C 16/02/2000 Amended SPC Numbers and Item Descriptions.
D 14/05/2000 Deleted customer and distributor special tools and added Cummins part
numbers to recommended customer and distributor spares holding.
E 23/08/2000 Phase 2 Cylinder Head added and Spark Plug part number changed
from 3607738 to 4010981
F 03/01/01 Add campaign parts for Charge Air Coolant pipes and Hose
Connections and amend general remarks.
G 24/01/02 Part number update and inclusion of spark plug sealing washer
H 15/11/02 Inclusion of GCP and Generator parts
J 15/12/04 Update of part numbers and quantity levels Inclusion of Gearbox parts
K 28/11/2008 Add GCP2 & GIB contents, change format and update part numbers
L 23/02/2010 Revised part numbers and descriptions
M 15/06/2011 Revised part numbers and descriptions
N 05/12/2011 Revised part numbers and descriptions
O 20/06/2013 Revised part numbers and descriptions and additions made for current
product assign Bulletin number
P 26/08/2014 Revised part numbers and descriptions plus additional parts
Q 16/03/2015 Revised part numbers and descriptions plus additional parts

Version Document Revision Application Engine type


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RECOMMENDED PARTS

GENERATOR SET Page 4 of 18

GENERAL REMARKS / USER’S GUIDE

To order spare engine parts, the Cummins part number shall be


given together with the unique Engine Serial Number (ESN).

This document must be used by the commercial units as a working tool. This document defines the parts
that must be stocked by the customer or the distributor.
Site List: Mandatory in Customer Stock
The inclusion of the parts is required for all new gensets & engines. It represents emergency spare parts
required to facilitate/operator unscheduled repairs and does NOT include parts required for routine
operation maintenance. Refer to the Operation & Maintenance Guide for the associated Genset or Engine
model for routine operation maintenance parts.
Distributor List: Mandatory in Distributor Stock
These parts lists may assume repair by sub-assembly parts (Turbocharger, pump etc...). This list does
NOT include parts required for routine operation maintenance. Refer to the Operation & Maintenance
Guide for the associated Genset or Engine model for routine operation maintenance parts.
Refer to QSOL for latest information.

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RECOMMENDED PARTS

GENERATOR SET Page 5 of 18

GROUP IDENTIFICATION
The part number contents of this document relates to the grouping shown in the generic diagram below.

GROUP 2 GROUP 1 GROUP 3


GCP1, GCP2 ENGINE A/C AUX GROUP 4
AVR BOX GIB1, GIB2
ALTERNATOR

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RECOMMENDED PARTS

GENERATOR SET Page 6 of 18

RECOMMENDED LISTS

GROUP 1: ENGINE

Site Distributor
Genset / Engine Qty Genset / Engine Qty
Cummins Pt.
No. Description 1 2 to 3 4 to 6 7 to 10 1 2 to 3 4 to 6 7 to 10

AF25544 Air Filter Primary 6 6 12 12 6 6 12 12


AF25545 Air Filter, Safety 4 4 4 4 4 8
AF26116 Element, Crankcase Air Filter LBTU Only 1 1 2 3 2 2 4 6
LF16031 Filter, Lubricating Oil (40 micron) 2 2 4 4 4 4 8 12
173214 Air Filter Pressure Indicator 1 1 1 2 1 1 1 2
2881711 Kit, Throttle Shaft Repair (analogue) Legacy Product 2 2 4 4
2881712 Kit, Throttle Shaft Repair (digital) 2 2 4 6 4 4 6 8
2882086 Spark Plug (Premium Option) 2 4 6 8 18 18 36 54
3029631 Clamp V Band Exhaust 2 2 4 4 4 4 8 8
3072541 Sealing Washer, Spark Plug 50 50 100 100 50 50 100 100
3098771 Module, Electronic (Cense) CM530 obsolete use 1 1 1 1 1 1 1 1
4326926
3104789 Air filter pressure sensor (KAV) ref option Legacy 1 1 1 2 1 1 1 2
Product
3104795 Sensor Pressure – Fuel Inlet Pressure (FIP) (KAV) 1 1 1 2 1 1 1 2
ref option Legacy Product
3330202 Seal O Ring (Sensors) 5 5 10 10 10 15 20 25
3336227 Seal, O Ring 4 4 8 8
3337273 Seal, O Ring Turbo Drain Connection 4 4 16 16 16 16 32 32
3408345 Turbo inlet and charge air temperature sensor (KAV) 1 1 1 2 1 1 1 2
ref option
3408471 Speed sensor for SSM558 (Legacy) 1 1 2 2 1 1 2 2
3408509 Sensor, Pressure – Fuel Outlet Pressure (FOP) 1 1 1 2 1 1 1 2
(KAV) ref option Legacy Product
3408549 Sensor, Pressure – Fuel Supply/Outlet/Inlet 2 2 2 4 2 2 2 4
Pressure (FSP,FOP & FIP) (Danfoss) ref option
3408556 Charge air/LT Water pressure sensor (Danfoss) ref 1 1 1 2 1 1 1 2
option
3408558 Sensor, Oil Pressure (before/after filter) (Danfoss) 1 1 2 2 1 1 2 2
3408560 Sensor, Pressure – HT Water/Lube Oil (rifle) 2 2 3 4 2 2 3 4
(Danfoss)
3408587 Sensor, Pressure – HT and LT Water (KAV) ref 1 1 1 2 2 2 2 2
option Legacy Product
3408587 Sensor, Oil Pressure (KAV) ref option Legacy 1 1 2 2 1 1 1 2
Product
3420644 Seal, Exhaust Manifold (Multi-duct) 4 4 8 8 8 8 16 16
3420802 Seal, O Ring (Oil Filter Cover) 4 8 16 32 4 8 16 32
3420807 Seal, O Ring (Oil Bleed off) 8 16 32 48 8 16 32 48
3420884 Thermostat (HT) ref option 2 2 4 6

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RECOMMENDED PARTS

GENERATOR SET Page 7 of 18

Site Distributor
Genset / Engine Qty Genset / Engine Qty
Cummins Pt.
No. Description 1 2 to 3 4 to 6 7 to 10 1 2 to 3 4 to 6 7 to 10
3420946 Speed Sensor (PCS) 1 1 1 2 1 1 1 2
3421058 Motor, Air Starter (If fitted) ref option 0 0 0 1
3421131 Seal, O Ring 6 6 12 12
3421304 Thermostat, Oil 3 3 3 6
3421817 V Clamp, Exhaust Outlet 2 2 4 4 4 4 8 8
3421896 V Clamp, Exhaust 2 2 4 4 4 4 8 8
3422446 Rod, Push 2 2 2 4 4 4 8 8
3422538 Controller, Governor (Analogue) Legacy Product 1 1 2 2
3423175 Piston Circlips 2 2 2 2
3423495 Heater, Element Engine Water Circuit (50Hz Only) 1 1 2 3
3423613 Thermostat (LT) ref option 2 2 4 6
3424077 Connecting Rod Bearing Shell Set (pr) 1 1 2 2 1 1 2 3
3425113 Cable, Governor (Analogue) Legacy Product 1 1 2 2
3425355 Motor, Electric Starter (If fitted) 1 1 1 1 1 1 1 2
3428191 Oil Pump 1 1 1 1 1 1 1 2
3428317 Sensor, Cylinder temperature (T.V.A.B Harness) ref 1 1 3 3 3 3 9 9
option Legacy Product
3429348 Module, Fuel Control Legacy Product 1 1 1 1
3429351 Valve, Fuel Flow NG 1 1 1 2 2 2 2 4
3429602 Kit, Valve Tappet Assembly 2 2 4 4
3429850 Seal, O’Ring 2 2 2 2 10 10 20 20
3430252 Tube, Turbo Oil Drain 1 1 2 2 2 2 4 4
3430253 Tube, Turbo Oil Drain 1 1 2 2 2 2 4 4
3607687 Rubber Boot, Ignition Coil (ALTRONIC) Legacy 2 2 4 4
Product
3607754NX Module, Electronic (SSM 558) 1 1 1 1 1 1 1 1
3607945 Sensor, Knocking 1 1 2 2 1 2 3 3
3608008 Ignition Coil c/w Seals (ALTRONIC) Legacy Product 3 3 6 6
3630742 Gasket, Turbo Drain Connection 4 4 8 8 8 8 16 16
3644455 Sensor, Cylinder temperature (C.M.R Harness) 1 1 3 3 3 3 9 9
3645563 Piston complete (early type refer option) 12:1 comp 1 1 2
ratio Legacy Product
3645564 Piston complete (early type refer option)11.4:1 comp 1 1 2
ratio Legacy Product
3645565 Piston complete (early type refer option)10.5:1 comp 1 1 2
ratio Legacy Product
3679139 Seal, O Ring 2 2 4 4
4010887 Centrifugal filter paper insert 2 3 6 10 5 5 10 10
4010888 Centrifugal Filter Seal Set 1 1 2 4 2 2 2 2

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RECOMMENDED PARTS

GENERATOR SET Page 8 of 18

Site Distributor
Genset / Engine Qty Genset / Engine Qty
Cummins Pt.
No. Description 1 2 to 3 4 to 6 7 to 10 1 2 to 3 4 to 6 7 to 10
4011342 Air Pressure Reducing Valve (with new PTFE seal, 1
(air start only)
4011468 Controller (air starter) 1 1 2 2
4011469 Assembly, Valve Solenoid (Air Starter) 2 2 2 4
4011501 Kit, Sealing – CAC Water Connections 1 1 1 1 2 2 2 4
4011503 Kit, Sealing – Flywheel End Water Pipes Parts Listed Below Parts Listed Below
3336142 SEAL,O RING 2 2 4 4
3336143 SEAL,O RING 2 2 4 4
3336206 SEAL,O RING 8 8 16 16
3336397 WASHER,SEALING 2 2 4 4
3336400 WASHER,SEALING 2 2 4 4
3337633 WASHER,SEALING 2 2 4 4
3420900 SEAL,O RING 2 2 4 4
3421199 SEAL,O RING 4 4 8 8
4011504 Piston rings set 1 1 2 2 1 2 3 3
4011507 Lube Oil Cooler Seal Set 2 2 2 2
4011509 Exhaust Manifold Clamp Set 1 1 2 2
4011510 Kit, Sealing – Charge Air Pipes Parts Listed Below Parts Listed Below

3336138 SEAL,O RING 2 2 4 4

3336141 SEAL,O RING 8 8 16 16


3336227 SEAL,O RING 5 5 10 10
3336229 SEAL,O RING 8 8 16 16
3336397 WASHER,SEALING 1 1 2 2
3337633 WASHER,SEALING 1 1 2 2
3421072 SEAL,O RING 2 2 4 4
3423818 SEAL,O RING 2 2 4 4

4013573 GASKET,AFTERCOOLER COVE 2 2 4 4

4011513 Kit, Sealing – Charge Air Cooler 2 2 3 3


4011521 Element, Crankcase Breather 1 2 2 3 2 4 4 6
4011526 Sealing Kit for Water Pipe 1 1 1 1 1 1 2 2
4011530 Exhaust Manifold Bellows Set 1 1 1 1
4011531 Exhaust Manifold Seal Set 1 1 1 1
4011537 Kit, Seal – Filter Cover Head 2 2 4 4
4011542 Kit, Seal – Lube Oil Pump Interface with Cylinder 1 1 1 1 2 2 2 4
Block
4011553 Filter, Particulate (Gas/Fuel) (DN80) Ref Option 1 1 2 2 1 2 2 2
4011700 Voltage Converter (CMR) 1 1 2 2
3646258RX Pump, Water (Exchange) 1 1 1 2 1 1 2 2

Version Document Revision Application Engine type


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RECOMMENDED PARTS

GENERATOR SET Page 9 of 18

Site Distributor
Genset / Engine Qty Genset / Engine Qty
Cummins Pt.
No. Description 1 2 to 3 4 to 6 7 to 10 1 2 to 3 4 to 6 7 to 10
4012146NX Connecting Rod Assy. c/w small end bearing, Cap 1 1 2 3
Dowels and Cap Screws.(crank guided)

4012251 Filter, Particulate (Gas/Fuel) (DN50) Ref Option 1 1 2 2 1 2 2 2


4012293NX Connecting Rod Assy. c/w small end bearing, Cap 1 1 2 2
Dowels and Cap Screws.(piston guided) Legacy
Product
4012487 Hose, Flexible Legacy Product 5 5 10 10
4012662 Cylinder Head Gasket Kit 1 1 2 2 2 2 4 8
4013034 Module, Fuel Control LBTU Product 1 2 2 2
4013957 Gasket, Multi-duct 1 1 2 2 4 4 4 4
4013966 Seal, D ring Cylinder Liner 3 3 6 6 3 3 3 6
4014034 Module, Fuel Control NG Product 1 2 2 2
4014139 Bellows, Exhaust 1 1 2 2 2 2 4 4
4014276 Seal, O’ring (Gas mass flow valve) 4 4 4 8 8 16 16 20
4014479 ‘O’ Ring Seal – Cylinder Liner 3 3 6 6 3 3 3 6
4014521RX Exchange Cylinder head – Phase 2 1 1 1 1 1 1 3 3
4015643 Bellow, Multi-duct 2 2 2 2 4 4 8 8
4015031 Rocker Lever Assembly 1 1 2 2 2 2 4 4
4025166 Turbo Kit – QSV91-G 14 Bar 1 1 2 4
4025206 Turbo Kit – QSV81-G 14 Bar 1 1 2 4
4025220 Turbo Kit – QSV91-G 14 Bar (1200rpm) 1 1 2 4
4066511 Valve, Fuel Flow LBTU 1 1 2 4
4077631 Gasket, Connection (Gas mass flow Valve) 2 2 4 4 4 4 12 16
4086588 Clamp, T Bolt Legacy Product 10 10 20 20
4088832 Charge air temperature sensor 1 1 1 2 1 1 1 2
4089435 Cylinder Liner Assembly 1 2 2 3 4 4 4 8
4089800 Piston complete (refer option) 12:1 comp ratio 1 1 2 4
4089801 Piston complete (refer option) 11.4:1 compression 1 1 2 4
ratio
4089803 Piston complete (refer option) 10.5:1 compression 1 1 2 4
ratio
4089876 Turbo Kit – QSV81-G 16 Bar 1 1 1 1
4302738 Spark Plug (Standard Option) 18 18 18 18 20 20 36 54
4309261RX Turbo Kit – QSV91-G 16 Bar (Exchange) 1 1 1 4
4309261 Turbo Kit – QSV91-G 16 Bar 1 1 1 4
4326542 CM2358 Module 1 2 3 4
4326926 CM2330 Module 1 1 1 2
4351033 Extension, Ignition Coil (SEM) 2 2 4 4 9 9 18 18
4365020 Ignition Coil (SEM) 1 1 2 2 2 2 4 4
4919907 Seal, O'Ring (Water Pump Interface) 1 1 2 2 2 6 6 12

Version Document Revision Application Engine type


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RECOMMENDED PARTS

GENERATOR SET Page 10 of 18

Site Distributor
Genset / Engine Qty Genset / Engine Qty
Cummins Pt.
No. Description 1 2 to 3 4 to 6 7 to 10 1 2 to 3 4 to 6 7 to 10
4919908 Seal, O'Ring (Water Pump Interface) 1 1 2 2 2 6 6 12
4919909 Seal, O'Ring (Water Pump Interface) 1 1 2 2 2 6 6 12
4924320 Ignition Module CCD 1 1 1 1 1 2 2 2
4954429NX Module, Electronic (MCM 700) 1 1 1 1
4954905 HT and LT water and Oil Temperature Sensor (KAV) 1 1 1 2 1 1 1 2
ref option Legacy Product

Version Document Revision Application Engine type


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RECOMMENDED PARTS

GENERATOR SET Page 11 of 18

GROUP 2: GENERATOR CONTROL PANEL (GCP) PARTS (Legacy Product)

GCP Type Site Distributor


Genset Qty Genset Qty
Cummins Pt.
No. Description GCP1 GCP2 1 to 6 7 to 10 1 to 6 7 to 10
0226-4852 LEAD, PCMCIA CARD CABLE X X 1 1
0226-4853 LEAD, 3M EXTENSION CABLE X X 1 1
0226-4855 LEAD,PLC-PCS RS232 CABLE X X 1 1
0226-4956 LEAD,HMI RS485 CABLE X X 2 4
0249-0804 20A 1 P MCB ( REF. F1,2) X 1 2 2 4
0249-0805 10A 1P MCB (REF. F3,5) X 1 2 2 4
0249-0806 4A 1P MCB (REF. F4) X X 1 2 2 4
0249-0811 FUSE HOLDER (REF. F6 – F15) X 1 2 1 2
0249-0812 FUSE HOLDER (REF. F15) X 1 2 1 2
RELAY 2P 24V 5A WITH DIODE (REF. K1-K8, K11- X X 1 2 3 6
0249-0813
K15, K17)
0249-0814 RELAY 2P BASE (REF. K1-K8, K11-K15, K17) X X 1 1 1 2
RELAY 1P 24V 10A WITH DIODE (REF. 1K9, 2K9, X X 1 2 2 4
0249-0815
1K10, 2K10, 3K10)
0249-0816 RELAY BASE 1P (REF. 1K9, 2K9, 1K10, 2K10, 3K10) X X 1 2 1 2
0249-0817 RELAY 4P 24V NO DIODE (REF. K16) X X 1 2 2 4
0249-0818 RELAY BASE (REF. K16) X X 1 2 1 2
0249-0819 RELAY CLIP (REF. K16) X X 1 2 1 2
0249-0820 30W 24VDC POWER SUPPLY UNIT X X 0 1 1 1
0249-0821 LITHIUM BATTERY RAM BACK UP (PLC) X X 1 2 2 4
0249-0823 PCMCIA RS485/422 X X 1 1
0249-0824 PCMCIA RS232 POWERCOMMAND COMMS X 0 1
0249-0825 64 WAY HIGH DENSITYINPUT MODULE X 0 1
0249-0826 16 DIGITAL INPUT MODULE 24VDC X 0 1
0249-0827 RESISTANCE THERMOMETER INPUT CARD X X 1 2
0249-0828 16 DIGITAL OUTPUT MODULE 24VDC 50A X X 1 2
0249-0830 12VDC STATION CONTROL BATTERY X 2 4
0300-4079 DIGITAL BOARD (A32) X X 0 1
0300-4080-02 PCB ASSY ANALOG (A33) X X 1 2
0300-4081 DIGITAL DISPLAY ASSSEMBLY (A35) X X 1 2
0300-4083 ENGINE INTERFACE BOARD (A31) X X 1 2
0300-4286 PCB ASSY- DISPLAY X X 0 1
0300-4462-01 PCB ASSY-CUST INTFACE BOARD (A34) X X 1 1
0300-4985-01 PCB ASSY-BUS/FIRSTST 120V (A39) X X 0 1
0300-4985-02 PCB ASSY-BUS/FIRSTST 240V (A39) X X 0 1
0300-4985-03 PCB ASSY-BUS/FIRSTST 346V (A39) X X 0 1

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RECOMMENDED PARTS

GENERATOR SET Page 12 of 18

GCP Type Site Distributor


Genset Qty Genset Qty
Cummins Pt.
No. Description GCP1 GCP2 1 to 6 7 to 10 1 to 6 7 to 10
0300-4985-04 PCB ASSY-BUS/FIRSTST 69V (A39) X X 0 1
0300-5127-02 CONTROL BOX ASSY-PCC DF-PARALLEL X X 0 1
0300-5130 PANEL-MEMBRANE X X 0 1
0300-5644 COMMS MODULE- TSX SCY 21601 X X 0 1
0300-5697 PLC, HIGH DENSITY I/P MODULE X 0 1
0300-5698 PLC TSXRKY8 MTG RACK X 0 1
0300-5716 PLC PCMCIA TSX-MBP-100 X X 0 1
0300-5795 BATTERY, HMI X X 2 3
0300-5830 PLC, PREMUIM CPU 32K TSXP57103M X
PLC, HIGH DENSITY I/P MODULE PCMCIA MEMORY X 0 1
0300-6024-02
CARD
0300-6339 POWER SUPPLY (DC) X 1 2
DISPLAY-CONTROL (COLOUR TOUCHSCREEN) X 1 2
0300-6554
4PP420.1043-75 INTERFACE PANEL
0302-2009-01 VOLTMETER-AC X X 0 1
0302-2009-02 VOLTMETER-AC 0-750V X X 0 1
0302-2009-03 VOLTMETER-AC 0-5250V X X 0 1
0302-2009-04 VOLTMETER-AC 0-15KV X X 0 1
0302-2010 METER-FREQUENCY (45-65 Hz) X X 0 1
0302-2011 AMMETER (0-125%) X X 0 1
0302-2012 WATTMETER (0-125%) X X 0 1
0308-1045 SWITCH-KEY OPERATOR X X 0 1
0308-1137 SWITCH-TOGGLE (2 POSITION), GCP GAS SWITCH X X 0 1
SWITCH-ROTARY- SERVICE TOOLS SLECTOR X X 0 1
0308-1138
SWITCH
SWITCH-ROCKER, SERVICE TOOLS SELECT SWICH X X 0 1
0308-1139
HANDLE
0319-4752 COVER-PCB, PROTECTIVE COVER (PACK OF 5) X 0 1
0321-0426-01 FUSE, 500mA X X 10 20 40 50
0321-0426-02 FUSE, 2A X X 10 20 40 50
0321-0426-03 FUSE, 5A X X 10 20 40 50
CONNECTOR-PLUG SCDREW CONNECTOR X 0 1
0323-2026
TERMINAL BLOCK
0323-2028 CONNECTOR-PLUG SERVICE TOOL PINS X 0 1
0323-2057 RECEPTACLE, DEUTSCH HD109-1939P X 0 1
0327-1354 PCB ASSY RS485 NETWORK BOARD FOR PCC X 0 1
0332-3235 STANDOFF - PCB X X 0 1
0338-2934 CABLE ASY-RIBBON X X 0 1
0338-2937 HARNESS -CONTROL DOOR X X 0 1
0350-1245 RESISTOR, 120 OHM POO104 X 0 1

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RECOMMENDED PARTS

GENERATOR SET Page 13 of 18

GCP Type Site Distributor


Genset Qty Genset Qty
Cummins Pt.
No. Description GCP1 GCP2 1 to 6 7 to 10 1 to 6 7 to 10
0359-0133 DIODE, IN4006RL X X 1 2
0416-1138 BATTERY X 2 2

Version Document Revision Application Engine type


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RECOMMENDED PARTS

GENERATOR SET Page 14 of 18

GROUP 3: A/C AUX, AVR BOX, AUX + ALTERNATOR PARTS


GCP Type
Description GIB Type Site Distributor

Genset Qty Genset Qty


Cummins Pt. GCP1 GCP2 -
No. GIB1 GIB1 GIB2 1 to 6 7 to 10 1 to 6 7 to 10
0120-1351 PRE-LUBE PUMP Legacy Product X 1
0120-1357 PRE-LUBE PUMP X X 1 1 1
0120-1371 GEAR, PRELUBE PUMP X X 1 1 2
0120-1372 HSG BELL, PRELUBE PUMP X X 1 2
0120-1373 COUPLING, PRELUBE PUMP X X 1 2
0120-1374 MOTOR, ELECT PRELUBE PUMP X X 1 1 2
0120-1375 GEAR, PRELUBE PUMP Legacy Product X 1 2
0120-1376 HSG BELL, PRELUBE PUMP Legacy Product X 1 2
0120-1377 COUPLING, PRELUBE PUMP Legacy Product X 1 2
0132-0423 400V COOLING CIRCULATING PUMP (50Hz) X X X 1 1 2
0132-0425 480V COOLING CIRCULATING PUMP (60Hz) X X X 1 1 2
0193-0530 SENSOR, TEMERATURE BATTERY X 1 1
0193-0554 RTD, BEARING (P80) X X X 1 2
0249-0798 DIODE PACK, ROTATING (P7/P80) X X X 1 1 1 2
0249-0813 RELAY 24V 5A 2P Legacy Product X 1 2 1 2
0249-0836 MCB 16A 3P Legacy Product X 1 1
0249-0838 MCB AUX SWITCH Legacy Product X 1 1
0249-0839 AUXILIARY TRIP Legacy Product X 1 1
0249-0845 2A MCB 3P Legacy Product X 1 1 1 1
0249-0846 10A MCB 1P Legacy Product X 1 1 1 1

0300-4306 AUTO VOLTAGE REGULATOR (A37) X X 1 1 2


0300-4308-01 PT/CT SENSING PCB (A36) 120V SENSING MV/HV X X 1 1 2
0300-4308-02 PT/CT SENSING PCB (A36) 240V SENSING (380- X X 1 1 2
480V)
0300-4308-03 PT/CT SENSING PCB (A36) 346V SENSING (600V) X X 1 1 2
0300-5878-13 CHARGER, BATTERY (120-240V) X 1 1
0306-4944 CONTACTOR, AUXILLARY Legacy Product X 2 4
0306-4945 CONTACTOR (LC1-D09BD) Legacy Product X 1
0306-5314 CONTACTOR Legacy Product X 2 4
0307-3048 RELAY VOLTAGE Legacy Product X 1
0307-3108 RELAY Legacy Product X 1
0307-3109 RELAY, CONTROL Legacy Product X 1
0307-3118 RELAY, CONTROL Legacy Product X 1
0320-2248 BREAKER, CIRCUIT Legacy Product X 2 4
0320-2268 BREAKER, CIRCUIT Legacy Product X 2 4
0320-2269 BREAKER, CIRCUIT Legacy Product X 2 4

Version Document Revision Application Engine type


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RECOMMENDED PARTS

GENERATOR SET Page 15 of 18

GCP Type
Description GIB Type Site Distributor

Genset Qty Genset Qty


Cummins Pt. GCP1 GCP2 -
No. GIB1 GIB1 GIB2 1 to 6 7 to 10 1 to 6 7 to 10
0320-2408 BREAKER, CIRCUIT Legacy Product X 1 2
0321-0307-03 FUSE, 5A Legacy Product X 10 20 20 30
0321-0307-05 FUSE, 10A Legacy Product X 10 20 15 25
0321-0307-06 FUSE, 15A Legacy Product X 10 20 10 20
0327-1593 CARD,CONTROL PCC3300 AVR X 1 1 2
0504-0261 VALVE, CHECK X X X 1 2 2 4
0512-0353 COUPLING. ALTERNATOR COMPLETE(P80) 50Hz X X 1 1
0512-0381 ELEMENT, FLEX COUPLING DRIVE P7/P80 ALT X X X 1 2
070-58083 RTD, BEARING (P7) X X 2 2
402544 CHARGER, BATTERY (220-240V) 30A X 1 2 2 3
45-0335 KIT, DE BEARING (P7) X X 1 1
45-0336 KIT, NDE BEARING (P7 core C-E) X X 1 1
45-0407 KIT, NDE BEARING (P80) X X 1 1
45-0408 KIT, DE BEARING (P80) X X 1 1
45-0425 KIT, NDE BEARING (P7 core F-G) X X 1 1
45-1029 ANTI CONDENSATION HEATER (P80) X X 1 1
45-1077 COMPLETE 2 BEARING KIT (C-E core P7) 1 1
45-1078 COMPLETE 2 BEARING KIT (F-G core P7) X X 1 1
45-1082 KIT, PMG (P7/P80) X X 1 1
760-11216 ASSEMBLY, RECTIFIER (P7) X X 1 1
760-1186 ROTOR, EXCITER (P7) X X 1 1
800-1048 ROTOR, EXCITER (P80) X X 1 1
810-1015 ASSEMBLY, RECTIFIER (P80) X X 1 1
A029P569 CARD, INPUT OUTPUT (AUX 101) X 1 2
BOLT SET 150 TAS 3012 CONNECTOR (use with X X 1 1
A029Y923
0512-0352/ 0512-0353)
COMPLETE FLEX COUPLING DRIVE P80 P80 R-T X 1 1
A042N071
Double element design
COMPLETE FLEX COUPLING DRIVE P7 F & G core X 1 1
A044H620
Double element design
ELEMENT, FLEX COUPLING DRIVE P80 R-T Core X 1 1 2
A045F483
Double element design
SCREW, SOCKET RING Coupling Ring Double X 12 12
A045E187
Element
SP076014930 VT Assy P80 Post 2006 (HV) X X 1
0

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RECOMMENDED PARTS

GENERATOR SET Page 16 of 18

GEAR BOX PARTS (60 Hz only)

Site Distributor
Genset Qty Genset Qty
Cummins Pt. GCP 1 GCP 2
No. Description GIB1 GIB1 GIB 2 1 to 6 7 to 10 1 to 6 7 to 10
0102-1508 Oil Cooler X 1 1
0120-1343 Pump X 1 1
0122-0874 Filter Insert X 1 2 1 1
0302-2067 Gauge, Pressure X 1 1
0309-0693 Pressure Sensor X 1 1
0309-0694 Temperature Sensor X 1 1
0509-0372 O-Ring X 2 2
0509-0373 Shaft Seal Ring X 2 2
0509-0374 Set of Coupling Seals (maximum shelf life 3 years) X 1 1
0512-0263 Bush X 2 2
0512-0264 Coupling Sleeve X 1 1
0512-0354 COUPLING. ALTERNATOR COMPLETE(P80) 60Hz X X 1 1
0512-0433 Coupling, Flex G/Box-> Alt (Synergy) X X 1 1
0516-2105 Set of Coupling Shear Pins (Pre Synergy) X 1 1

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RECOMMENDED PARTS

GENERATOR SET Page 17 of 18

GROUP 4: GENERATOR INTERFACE BOX (GIB) PARTS

Cummins Pt. Description GIB Type Site Distributor


No.
Genset Qty Genset Qty
GIB1 GIB2 1 to 6 7 to 10 1 to 6 7 to 10
0249-0819 RELAY CLIP X 1 2
0249-0839 AUXILLARY TRIP SWITCH X 1 2
0300-6315-02 DISPLAY CONTROL (HMI 320) X 1 1
A029T102 HMI, 320 BAR GRAPH (ANALOG BARGRAPH) X 1 1
A040N665 POWER SUPPLY (ABL8WPS2420... X 1 2
0306-5256 CONTACT-AUX X 2 4
0306-5274 CONTACT-AUX X 1 2
0307-3011 BASE-RELAY X 1 2
0307-3177 BASE-RELAY (8533660000) X 1 2
0307-3178 BASE-RELAY (8869490000) X 2 4
0307-3179 RELAY (4060120000) X 1 2
0307-3180 RELAY (4058570000) X 2 4
0307-3182 RELAY, CONTROL (BATT REG) X 1 1 2 3
0308-1135 SWITCH-PUSH BUTTON X 1 2
0308-1232 SWITCH-ROTARY X 1 2
0320-2567 CIRCUIT BREAKER (MCB 4, 5) X 1 1 2 4
0321-0307-01 FUSE 3A X 10 20 40 50
0321-0307-03 FUSE 5A x 10 20 40 50
0321-0307-05 FUSE 10A X 10 20 40 50
0321-0307-06 FUSE 15A X 10 20 40 50
0321-0459 HOLDER-FUSE (ZSI 6-2/FC L... X 1 2
0322-0524 LED (8869600000) X 1 2
0323-2091 CONNECTOR, PLUG X 1
0332-4409-02 JUMPER-TERMINAL X 1 2
0332-4409-02 JUMPER-TERMINAL X 1 2
0332-4409-15 JUMPER-TERMINAL X 1 2
0337-4093 BUSBAR (GV2-G345) X 1 2
0350-1245 RESISTOR X 1 2
A026G101 CONTACTOR (LUB12) X 1 2
A026G111 CONTACT,AUXILLIARY X 1 2
A026J776 CIRCUIT BREAKER (MCB 6) 50HZ Only X 1 1 2 4
A026J779 CONTACTOR (LUB32) X 1 2
A026M447 CONTACT-AUXILARY X 2 4
A026M930 CIRCUIT BREAKER (MCB 8) X 1 1 1 2
A026M945 CONTACT,AUXILLIARY X 1 2
A026N219 JUMPER,TERMINAL X 1 2

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RECOMMENDED PARTS

GENERATOR SET Page 18 of 18

Cummins Pt. Description GIB Type Site Distributor


No.
Genset Qty Genset Qty
GIB1 GIB2 1 to 6 7 to 10 1 to 6 7 to 10
A028Z074 CIRCUIT BREAKER (MCB 1,2,3) (MCB 6 60Hz only) X 1 1 2 4
A043G708 10A MINIATURE CIRCUIT BREAKER (MCB 7) X 1 1 2 3

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RECOMMENDED PARTS

GENERATOR SET Page 19 of 18

Cummins Inc.
Cummins Power Generation
Energy Solutions Service
Royal Oak Way South
Daventry
Northamptonshire
NN11 8NU
England
Phone +44 1327 88-6734
Fax +44 1327 88-6196
Email clive.wooding@cummins.com

Bulletin No Revision Date


A046W061 O 20/06/2013

This document contains information, which is the exclusive property of Cummins Inc. It cannot be duplicated, entirely or partly without special
written authorisation by Cummins Inc. Energy Solution Business Global Service Group, who reserves the right to modify or change this guide
without prior notification to the customer. Cummins®, the “C” logo, and “Our energy working for you.” Are trademarks of Cummins Inc.

Version Document Revision Application Engine type


English C1250N6C—C1750N5C RPL Rev: Q Genset QSV81/91 PH1

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