Crusader 6.0 Mpi PDF
Crusader 6.0 Mpi PDF
Crusader 6.0 Mpi PDF
ILLUSTRATED
PARTS MANUAL
MODEL MP6.0L
2006 MY
L510018-06 05/07
This Page Was
Intentially
Left Blank
MODEL MP6.0L PARTS MANUAL - 1
Contents:
Symbols ................................................................................................................................... 2
Maintenance Item Part Numbers ................................................................................................... 3
Cylinder Block Assembly - Figure 1 ................................................................................................ 4
Cylinder Head Assembly / Front Cover - Figure 2 ............................................................................. 6
Exhaust Manifold / Knock Sensors - Figure 3 ................................................................................. 10
Intake Manifold Components - Figure 4 ......................................................................................... 12
Oil Pan and Oil Pump Assembly - Figure 5 .................................................................................... 14
Throttle Body and Related Components - Figure 6 .......................................................................... 16
Model 07-600V-01 - Throttle Body and Related Components - Figure 7 .............................................. 18
Remote Oil Filter Components - Figure 8 ....................................................................................... 20
Model 07-600V-01 - Remote Oil Filter Components - Figure 9 ........................................................... 22
Fuel Control Cell (FCC) Components - Figure 10 ............................................................................ 24
Returnless Fuel System Components - Figure 11 ............................................................................ 26
Heat Exchanger and Components - Figure 12 ................................................................................ 30
Fresh Water Cooling System Components - Figure 13 .................................................................... 32
Exhaust Manifold and Components - Figure 14 .............................................................................. 36
Exhaust Manifold 4” Spacer Kit Components - Figure 15 .................................................................. 38
Raw Water Cooling Pump - Figure 16 ........................................................................................... 40
Wiring Harness Assemblies and Senders - Figure 17 ....................................................................... 42
ECM and Relays - Figure 18 ....................................................................................................... 44
Accessory Drive System Components - Figure 19 ........................................................................... 46
Starter Assembly Components - Figure 20 ..................................................................................... 48
Engine and Transmission Mounts - Figure 21 ................................................................................ 50
Model 07-600V-01 - Engine and Transmission Mounts - Figure 22 ..................................................... 52
Bellhousing Assembly - Figure 23 ................................................................................................ 54
Transmission and Related Parts (Velvet Drive In-Line) - Figure 24 ..................................................... 56
Transmission and Related Parts (Velvet Drive “V”-Drive) - Figure 25 .................................................. 58
Transmission and Related Parts (Velvet Drive 5000) - Figure 26 ........................................................ 60
Transmission and Related Parts (Hurth Gear) - Figure 27 ................................................................ 62
“TYPICAL VIEWS ARE SHOWN”
ENGINE ROTATION
Engine Rotation is identified as “RH” or “LH” with the engine model number. Rotation always is determined
from the flywheel end looking toward the front of the engine. In some instances, propeller shaft rotation may
be opposite to that of the engine.
When ordering a replacement engine, production block or parts for the engine, be certain to check engine
rotation. DO NOT rely on propeller rotation in order to determine engine rotation.
LEFT-HAND ROTATION is STANDARD ROTATION.
(Flywheel turns counterclockwise when viewed from flywheel end of the engine.)
RIGHT-HAND ROTATION is OPPOSITE ROTATION.
(Flywheel turns clockwise when viewed from flywheel end of the engine.)
1 2 3 4 5
1 ITEM NUMBER - This number corresponds with the number in the exploded view on the facing page.
2 PART NUMBER - This is the designated part number for the particular component or assembly.
5 MODEL ID - This identifies a component or assembly that is unique to a specific engine model.
=====================================================================
Symbols shown throughout parts list are defined here or on the bottom of the individual parts list page.
AR = As Required
OPT = Optional
NSS = Not Serviced Separately
NA = Not Available
OS = Oversize
US = Undersize
TBD = To Be Determined
NI = Not Illustrated
=====================================================================
REPLACEMENT PARTS:
WARNING:
Electrical, ignition and fuel system components on Crusader Engines are designed and manufactured to
comply with U.S. Coast Guard rules and regulations to minimize risks of fire or explosion.
Use of replacement electrical, ignition and fuel system components which do not comply with these rules and
regulations could result in a fire or explosion hazard and should be avoided.
======================================================================
CHANGE NOTICE:
Change Pages Date Updated
15 04/07
9, 25, 40-41, 55 05/07
MARINE TRANSMISSIONS:
Crusader Engines are equipped with Velvet Drive or Hurth Transmissions, standard or “V”-drive. If
transmission parts are required, contact your dealer or closest Crusader Parts Distributor for required parts.
Parts manuals and overhaul manuals are available through Crusader Distributors.
1
5
6
8
1 9
29 7
31
27
30
28 10
15
26 11
12
25 13
24
23 14
15
16
21
22 17
16
18
19
20
PC60P_001
11-4-02
46 46 49
1 5
OR 2
9
L510018-06
47
3 4
6
45
11 10
8
48
7 12
43
42 13
41
44 14
40
15
39
MODEL MP6.0L PARTS MANUAL - 6
38
37 16
USE: 17
19
36 18
11A
OR 22 21 20
11B 51
52
53
10
9
55
OR
56
54 35
57
34
CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2
32 33
26
23
25 24
27
29
31
30 28
03-16-06
CR60002-06
CRUSADER MP6.0L
MODEL MP6.0L PARTS MANUAL - 7
10
9
11
17
12
14
13
8
15
6
18
16
7
5
42
19
4
51
52
41
20
53
40
3
2
22 21
43
1
39
37
38
44
36
45
23
24
50
25
49
10
11B
OR
USE:
35
46
26
48
OR
27
11A
34
OR
54
28
47
46
29
31
55
33
56
57
30
32
CR60002-06
03-16-06
1 2
3
8 12
6 7
19
9 11
13
5
4
10
14
15
16
17
18
CR60003_06
03-17-06
1
2
8
4
10
9
5
11
26 27
12
13
23 14
22
24
21
25
19A
20
16
17
18
15
19
CR60011
9-31-03
1 3
4
5
6
24 25
22
23
21
20 10
19
18
11
12
15 14
13
17
16
PC60P_002
11-7-02
3
5
16 6
15
8
7
14 11A
13
12
11
10
CR60004
7-1-03
8
9
10
4
14
17 16
13
18
11
12
19
35
20
15
34
DUAL STATION
ST TION
21 22
32 33
31
29
30
27 25 24
26 23
28
PC60P_010_C06
2
1
30 3
4
8
9
10
11
12
29
31
13
14
23 24
17 16
22
15
25
21 26
28
17
19 27
20
17
18
CR60014
9-23-03
5
4 6
27 13
26
25 12
24
11
10
17
9
21
23 18
22
15
19
16
9A
9
CR60P_015
10-12-04
2A
16A 3
4
19
5
1 18
17 6
7
16B 8 9
20
2A
10
2
FCC V-Drive Bracket 11
2B
12
2C 13
21
14
23
15
22 26
25
27
23 24
45
44
28
43
42 29
41
5
4 40 30
39
46
31
38 32
1
37
33
36
35
34
CR60007-06
04-12-06
7
6
5
14
13
15
3
9
4
11
16
10
12
18
19
8A
2
17
20
1
28
31
25
24
27
30
26
23
35
34
32
29
33
36
38
22
21
39
12
41
40
45
51
50
52
37
44
43
53
54
13
42
47
49
48
CR60007A-06
46
04-12-06
7
6
5
14
13
15
3
9
4
11
16
10
12
18
19
8A
2
17
20
1
28
31
25
24
27
30
26
23
35
34
32
29
33
36
38
22
21
39
12
41
40
45
51
50
52
37
44
43
53
54
13
42
47
49
48
CR60007A-06
46
04-12-06
5 5A
OR
6
3 4 22
7
10
23
11
21
19
18
12
13
17
18
17
20
16
14
15
CR0005_05
10-15-04
8
3
L510018-06
2
8
8
9
1
10
11
35
MODEL MP6.0L PARTS MANUAL - 32
34 8
21 20A
8 12
7
8 OR 20B
13 20
33 22
36 19
15 20C
13
8 18
23
26
24 17
25
37
38
30 15 Returnless Fuel System
29 15 14
28 27
15
31
FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 13
32 16
CR60013_06
3-20-06
CRUSADER MP6.0L
MODEL MP6.0L PARTS MANUAL - 33
8
3
L510018-06
2
8
8
9
1
10
11
35
MODEL MP6.0L PARTS MANUAL - 34
34 8
21 20A
8 12
7
8 OR 20B
13 20
33 22
36 19
15 20C
13
8 18
23
26
24 17
25
37
38
30 15 Returnless Fuel System
29 15 14
28 27
15
31
32 16
FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 13 (cont’d)
CR60013_06
3-20-06
CRUSADER MP6.0L
MODEL MP6.0L PARTS MANUAL - 35
1
2
3
16
20 15
3
4
19
18 17
7
21
14
22
13 8
12
9
11
22 10
CR60008
12-9-03
1
12 11
5
6
4
7 10
5
6
9
7
7
CR60015
12-10-03
12
2 4
1
11
10
9
PC60P_022
05-23-07
5 4
19
18
24
7
8 1
2
9
10 3
16
11
17
15 12
5 4
13
14
CR60009-06
3-21-06
87
4
86
85
87a
30
3 4
2
20
19 7
18
14
13
8
12 9
10
11
16
17
15
CR60006-06
3-21-06
Idler 29
Belt
Tensioner
28
L510018-06
11
27
Circulation 34
Pump Raw Water
Pump
10
Crankshaft 9
Pulley
7
A
6
5 12 36
4 13 26 25 37
3 8
30
2
MODEL MP6.0L PARTS MANUAL - 46
12
14
32
34
1 24
33
31
12 35
14A
16
23
38
15
18
ACCESSORY DRIVE SYSTEM COMPONENTS - FIGURE 19
19
20
17
22 21
3-21-06
CR60010-06
CRUSADER MP6.0L
MODEL MP6.0L PARTS MANUAL - 47
1 2
3
6
5
CR60012
7-2-03
10
9
1
2 2 3 7 8
3
5
12 11
4 13
5 6
25
23
14
24
15
15
16
23
17
22
20 18
21 19
3A
1
3C
2
7
3B
3A
4
5
6
3
4
10
5 11
10A
8
9
10B
6
25
15
14
13
8
9
15 24
14 22
4
13 25
12 23
8 11
10
9
5 24
22
12 23
17 16 10 11
7 21
19
7
2
3 20
19
18 PC60C021
9
6
7
5
10
11
A 12
13
14
SHIFT BRACKET
A - FRONT MOUNT
15
16
17
4
3
2
19
18
22
23
26
21
20
24
25
PC81019_06
10
7
6
11
12
A
8
14
5
16
13
15
SHIFT BRACKET
A - FRONT MOUNT
4
17
3
19
18
22
23
26
21
20
24
25
PC81020_06
14
13
12
11
10
15
9
16
17
A
8
1
18
21
SHIFT BRACKET
5
A - FRONT MOUNT
20
19
7
24
25
28
4
23
22
3
26
2
27
PC81021_06
17
16
15
14
19
18
23
20
13
12
21
22
4
5
3
9
1
SHIFT BRACKET
A - FRONT MOUNT
10
11
6
2
25
24
7
30
8
28
33
29
MODEL 07-600V-01
37
32
31
38
27
26
30
32
34
31
36
35
PC60022_06