Automatic Capsule Filling Machine

NJP-1200D

User Manual

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 Table of Contents
I. Introduction ................................................................................................................ 4
II. Technical Specifications ............................................................................................ 4
III. Working Principle .................................................................................................... 4
3.1 General Information .......................................................................................... 4
3.2 Definitions......................................................................................................... 6
3.3 Working mechanism of the 10-station assembly .............................................. 6
IV. Installation & debugging ........................................................................................ 10
4.1 Installation....................................................................................................... 10
4.2 Debugging ....................................................................................................... 10
V. Adjustment & Troubleshooting ............................................................................... 10
5.1 Capsule Hopper Gate ...................................................................................... 11
5.2 Retaining Springs ............................................................................................ 11
5.3 Capsule magazine ........................................................................................... 12
5.4 Vacuum Separation Device ............................................................................. 12
5.5 Aligning the Upper and Lower Mold Bores ................................................... 13
5.6 Adjusting the Clearance Between Dosing Disc and Seal Ring ....................... 13
5.7 Adjusting the Clearance Between Dosing Disc and Powder Baffle ............... 14
5.8 Adjusting the Powder Level Detector (refer to Figure 13) ............................. 15
5.9 Adjusting the Height of Tamping Pins ............................................................ 15
5.10 Adjusting the Powder Dosage ....................................................................... 16
5.11 Adjusting of Faulty Capsule Rejection Station ............................................. 16
5.12 Adjustment of Capsule Closing Station ........................................................ 16
5.13 Adjustment of Capsule Discharging Station ................................................. 17
5.14 Adjustment of Safety Clutch and Driving Cam ............................................ 18
5.15 Adjustment of Driving Chain ........................................................................ 20
5.16 Adjustment of Vacuum Pressure ................................................................... 20
5.17 Vacuum Cleaner ............................................................................................ 21

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 VI. Replacement of Parts ............................................................................................. 21
6.1 Replacement of Upper and Lower Mold Bores .............................................. 21
6.2 Replacement of Tamping Pins ........................................................................ 22
6.3 Replacement of Dosing Disc .......................................................................... 22
VII. Cleaning and Maintenance ................................................................................... 23
7.1 Cleaning .......................................................................................................... 23
7.2 Maintenance: Lubrication of the system ......................................................... 23
VIII. Operation ............................................................................................................. 24
8.1 General Instructions ........................................................................................ 24
8.2 Operation on the Touch Screen ....................................................................... 24
8.2.2 Components of the PLC unit........................................................................ 25
IX. Appendix ................................................................................................................ 29
9.1 Lubrication system list .................................................................................... 29
9.2 Spare parts ....................................................................................................... 29
9.2 Electrical Components ............................................................................... 38

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 I. Introduction

Our NJP-1200D is an automatic capsule filling machine with variable speed controls
that can fill up to 72,000 capsules per hour. It is suitable for filling hard gelatin capsules
in sizes 00#, 0#, 1#, 2#, 3# and 4#.

II. Technical Specifications

Table 1: Technical specifications of NJP-1200D

Model NJP-1200D
Maximum output 72,000 capsules / hour
Power supply AC 3~380/ 220 V, 50/ 60Hz (customizable)
Total power 7 kW
Machine dimensions (L*W*H) 980 mm x 980 mm x 2100 mm
Machine weight 1200 kg
Ambient temperature 21 ± 3℃
Relative humidity 45~50 %
Vacuum 0.04~0.08 MPa
Compressed air NLT 5 kPa

III. Working Principle

3.1 General Information

NJP-1200D can be used to encapsulate powder, granules and pellets in pre- determined
dosages.
The machine can be divided into upper and lower components. The lower components
are mechanical and electrical components that drives the capsule filling process which
consists of parts like motor, vacuum pump, drive belts, safety clutch, air compressor
etc.

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 The filling of the capsules is carried out in the upper segment of the machine consisting
of components like capsule hopper, powder hopper, 10 stations on a rotary plate, filling
station assembly and other components as part of filling process. Upper and lower
segments of the automatic capsule filling machine can be labeled as below.

Figure 1: Upper body of NJP-1200D (frontal)

Figure 2: Lower body of NJP-1200D (rear)

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 3.2 Definitions

3.2.1 Alignment pin

An alignment pin is provided to check for alignment between upper and lower mold
bores.
3.2.2 Mold bore
Upper and lower mold bores are used to separate and hold capsules.
3.2.3 Dosing disc
It is a rotating plate with bores in it, which are filled by powder, and then powder is
tamped here by the tamping pins for transfer to the capsule body.
3.2.4 Tamping pin
These pins are to facilitate the successive compression of powder and subsequent
transfer of compressed powder into the capsule body.

3.3 Working mechanism of the 10-station assembly

1 2
10 3

9 4

8 5
7

Figure 3: 10 stations of capsule filling process

Table 2: Function of the 10 stations on the rotary plate of NJP-1200D

Station Function
1 Orientation and separation

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 2 Lower mold bore extension
3 Pre-dosing free position (option for pellets)
4 Dosing
5 Post-dosing free position (option for pellets)
6 Faulty capsule discharge
7 Retraction of the mold bores
8 Closing
9 Ejection
10 Cleaning

Various steps of capsule filling process can be described as below:

3.3.1 Station 1: Capsule orientation and separation:
Empty capsules are fed into the capsule hopper and fall down by gravity until getting
to the lower capsule container. Due to the motion of the orienting sliding block, the
empty capsules go through the feed ducts and fall into the capsule magazine. At the
lower end of the capsule magazine, empty capsules are stopped by retainer springs
which release the lower row (exactly 9 capsules/row) of empty capsules into the capsule
comb. During the pushing forward process, the capsule fork turns the capsules by 90
degrees and locates them at the end of the capsule comb. Then, the capsules are turned
down by forks of the capsule magazine and placed into the capsule mold bores. Due to
vacuum, the empty capsules are separated into body and cap for transfer to station 2.

Figure 4: Capsule sorting station

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 3.3.2 Station 2: Lower mold bore extension
This station holds separated capsules, and the upper and lower mold bores are very
close to each other holding capsule cap and capsule body respectively.
3.3.3 Station 3: Pre-dosing free position
The upper and lower mold bores are in extended positions which can be used for filling
pellets or granules.
3.3.4 Dosing
With the movement of the screw rod in the powder hopper, powder flows into the dosing
disc which has holes and is sealed by a seal ring. As the dosing disc rotates, the first
hole is filled by powder and then it is compressed by the tamping pin. This process of
partially filling and tamping is repeated till the last hole is reached for a total of five
successive compressions. At the transfer station, the tamping pin ejects the compressed
powder into the capsule body. The level of powder in the powder hopper is controlled
by a powder sensor. The amount of the compressed powder to be filled in the empty
capsules can be adjusted by changing the dosing disc with variable thickness and
adjusting the height of tamping pins. Variable speed of the machine should also be
adjusted as per the requirements of pre-determined dosage of compressed powder into
the capsules.

Figure 5: Filling procedure schematic

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 Figure 6: Tamping and transfer station of NJP-1200C

3.3.5 Station 5: Post-dosing free station

This station gives the option to fill pellets or granules into the capsule body in the lower
mold bores.
3.3.6 Station 6: Faulty capsule discharge
If there are capsules that are not separated by vacuum initially, then they are retained in
the upper mold bores and pass through station 5 in that state. At station 6, those faulty
capsules are ejected out of the upper mold bores by ejecting pins and subsequently
sucked out by a vacuum cleaner. The height of the ejecting pins is adjusted so that they
only remove the faulty capsules.
3.3.7 Station 7: Retraction of the mold bores
At this station, the upper and lower mold bores come close so that the capsules are ready
for closing at the next station.
3.3.8 Station 8: Closing
The upper and lower mold bores are aligned and then pressure is applied from the
ejecting pins so that capsule bodies with the compressed powder are closed with capsule
caps.
3.3.9 Station 9: Ejection
At this station, the closed capsules are ejected through the ejection chute by ejecting
pins and compressed air.

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 3.3.10 Station 10: Cleaning
At this station, upper and lower mold bores are cleaned by vacuum cleaner and
compressed air so that they are ready to repeat the process from station 1.

IV. Installation & debugging

4.1 Installation

The machine is supplied in an assembled state. It is tested and debugged before leaving
the factory as part of factory acceptance testing and user requirement specifications. At
the user’s workplace, the machine should be positioned rubber mats on level ground to
decrease vibration. The ambient temperature should be 21±3℃ and relative humidity
should be 45-50%. Auxiliary machines such as vacuum pump, vacuum cleaner and air
compressor should be installed separately from the main machine in order to decrease
noise.

4.2 Debugging

4.2.1 Connect vacuum pump, vacuum cleaner and air compressor to the main machine
(vacuum pressure: 0.04-0.08 MPa and compressed air pressure: NLT 5 kPa)
4.2.2 Switch on the power supply, the voltage should be in accordance with the
machine’s requirement as stated in the technical specification.
4.2.3 Check whether all the bolts, screws, nuts and pins are firm. All the fastening pieces
are checked before shipment, but it should also be checked at the installation site. Rotate
the hand wheel of the main motor to set the machine in slow rotary motion to check if
all parts are adjusted properly.
4.2.4 Start the machine, turn on the air compressor, vacuum pump and vacuum cleaner,
and use the PLC unit to let the machine run freely without capsule and drug powder for
two hours.

V. Adjustment & Troubleshooting

The user may need to adjust the various components of the machine during maintenance,
cleaning or repair. All the adjustments should be carried out without power supply
unless indicated. The motor should be operated by using handy wheel at these stages.

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 5.1 Capsule Hopper Gate

Fastening screw knob controls the height of the slide gate in the hopper. The height of
capsules filled in the discharge region is changed by means of adjusting the height of
the hopper gate. The guidance value for the height of capsules in the discharge area:
Approximately half the total discharge height.

Figure 7: Capsule feeding device

5.2 Retaining Springs

The retaining springs must be adjusted manually to ensure that every spring discharges
1 capsule per unit time.

Figure 8: Retaining ring

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 5.3 Capsule magazine

Capsule magazine is used to feed, carry, discharge, and push capsules. It moves up and
down. The clearance between the capsule magazine and the capsule-carrying comb
must be adjusted by adjusting the draw rod in the lower body. The clearance should be
about 2~3 mm.

5.4 Vacuum Separation Device

The vacuum pump removes the capsule cap from the body by means of vacuum. The
clearance between vacuum slide block and lower mold should be 0.8~1 mm when the
machine is in the non-working state. The clearance is adjusted by adjusting draw rod.

Figure 9: Vacuum connecting and driving device

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 5.5 Aligning the Upper and Lower Mold Bores

The upper mold bores move circularly while the lower mold bores move up and down
or stretch out and draw back along the orbit. The clearance between upper mold bore
and lower mold bore is 0.3～0.5 mm.
Aligning method: Put the two aligning pins into two different upper mold bores, rotate
the aligning pins to check whether the upper and lower bores are aligned. The two
aligning pins in the upper and lower mold bores should be able to rotate freely for a
successful alignment. Due to the advantage of fully enclosed station structure, the upper
and lower mold bores need not be disassembled while cleaning them.

Figure 10: Alignment for upper and lower mold bores

5.6 Adjusting the Clearance Between Dosing Disc and Seal Ring

The clearance between the dosing disc and seal ring should be 0.03-0.08 mm. If the
particle size is big, the clearance could be big. Small clearance may increase the
resistance. If there is a lot of escaped powder and resistance during operation,
adjustment is necessary.

Adjusting method: Remove the dosing disc and scrap away the powder. Loosen
fastening screws, change the height of seal ring by turning the adjustment bolt, and
adjust clearance by placing a feeler gauge. Then, fasten the bolts and screws. The dosing
disc and seal ring should be cleaned when the machine runs for a long time. The
cleaning intervals and procedure would depend on the requirements of the user.

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 Figure 11: Seal ring device

Figure 12: Clearance measuring

5.7 Adjusting the Clearance Between Dosing Disc and Powder Baffle

The clearance between powder baffle and dosing disc should be 0.05~0.1 mm.
Adjusting method: Loosen the fastening screws, turn the adjusting bolt, raise or drop
the baffle, measure the clearance with a feeler gauge, then fasten the screws and nuts.

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 Figure 13: Cutaway view of powder tank

5.8 Adjusting the Powder Level Detector (refer to Figure 13)

The powder level detector is used to control the height of powder in the powder tank.
The height of the powder detector should be adjusted according to the fluidity of
powder.
Adjusting method: Loosen the fastening screw and change the height of the powder
level detector vertically so that the distance to the powder surface is 2~8 mm. The
tuning screw at the back of the detector is used for adjustment of its sensitivity.

5.9 Adjusting the Height of Tamping Pins

The density and dosage of powder can be changed by adjusting the height of tamping
pin. If the height is adjusted properly, the amount of powder can be accurate.
Adjusting method: Manually rotate the main motor shaft wheel until the tamping pin
reaches the lowest working position, then loosen the screws on the tamping pin holder.
Rotate the adjusting screws until the bottom of tamping pin and the top surface of the

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 dosing disc are on the same level. Record the scale value as the zero point. The insertion
depth of tamping pins is adjusted as per the table below (when the dosing disc’s
thickness is 18mm).

Station 1 2 3 4 5

Insertion Depth (mm) 9 5 3 2 0.5

Table 3: Referring data (Dosing disc’s thickness is 18mm)

5.10 Adjusting the Powder Dosage

After finishing the adjustment of tamping pins, the powder density may change during
normal operation of the machine leading to inaccuracies in the filling dosage. So, it is
necessary to adjust the powder dosage based on the user’s filling requirements.
Adjusting method: Loosen the nut and rotate the screw. Then, adjust the insertion depth
of tamping pins so that the powder dosage meets the dosing requirement. The nut and
screw should be fastened when all the actions are finished.

5.11 Adjusting of Faulty Capsule Rejection Station

The function of the faulty capsule rejection station is to reject the faulty capsules, of
which the caps and bodies aren’t separated successfully. The rejection mechanism
includes parts such as push pin, push pin holder, leading pole, orienting block and draw
rod.
Adjusting method: Adjust the draw rod to make the clearance between rejection pin and
upper mold bores to be 1.5~2.0 mm.

5.12 Adjustment of Capsule Closing Station

The filled capsule bodies re-align with the corresponding capsule caps and are then
closed.
Adjusting method: Adjust the draw rod to make the push pin move up vertically till the
clearance between the pin and the upper baffle is up to the length of closed capsule.

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 Place the unlocked capsules into the front holes, and turn the hand wheel to locate them
in the locking position, observing and checking whether the capsules are closed or not.
After adjusting properly, fasten the screw and nut.

Figure 14: Capsule closing schematic

5.13 Adjustment of Capsule Discharging Station

After closing of the capsules, the filled capsules need to be discharged from the mold
bores into the product container at the discharge/ejection station.
Adjusting method:
Rotate the draw rod to make the push pin move vertically till its top surface is over the
upper mold bores’ top surface by 1～2 mm. When the push pin moves to its low position,
its top surface must be lower than the lower mold bores’ bottom surface to ensure that
they do not collide with each other.

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 The slope degree and position of capsule chute should be adjusted. Loosen the fastening
screws on the capsule chute, and then adjust the capsule chute till it is suitable for
discharging capsules.

Figure 15: Capsule discharge schematic

5.14 Adjustment of Safety Clutch and Driving Cam

The safety clutch is used for protection when the machine is under overload. There
should be no slipping of the clutch under normal operation of the machine, but it may
slip when it runs for a long time. When it occurs, fasten the nut tightly so that it not
only assures normal operation, but also achieves the objective of safety and protection.

The positions of driving cams have been adjusted during assemblage in factory. It is
recommended not to adjust them to avoid interference among other parts of the machine.
If adjustment is needed on an urgent basis, carefully adjust the angles and positions
according to figure 17.

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 Figure 16: Driving device

Figure 17: Cam setting mechanism

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 5.15 Adjustment of Driving Chain

The driving chain may become loose after the long-time operation. If the driving chain
is loose, it will impact the precision of driving mechanism, and therefore, it must be
adjusted.
Adjusting method: Loosen the fastening nut on the tension wheel, adjust the tension
wheel to its appropriate position ensuring that the driving chains drive normally, and
then fasten the nut.

Figure 18: Driving chain

5.16 Adjustment of Vacuum Pressure

This machine is equipped with Liquid-Ring vacuum pumps. It helps in separation of

empty capsules into body and cap in the upper and lower mold bores. The vacuum
pressure is controlled by a shutoff valve that is attached to the filter. The vacuum
pressure, which can be read on the vacuum gauge, should be within the range 0.04~0.08
MPa, which the empty capsules are reliably separated without being damaged.

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 Suction branch
Vacuum adjusting valve
Drain pipe

Inlet

Outlet
Electromagnetic
valve
Figure 19: Adjustment of vacuum

5.17 Vacuum Cleaner

The vacuum cleaner is used to remove the powder residues on the mold bores and faulty
capsules into extract storage. The filter on the cleaner may be dirty after the long-time
operation. It must be taken off and washed whenever necessary.

VI. Replacement of Parts

The parts that need to be changed whenever there is change in the capsule size (00 to
4) are mentioned below:
Note: The machine should be in stopped state while changing the parts. After changing
the parts, rotate the main motor shaft wheel manually for 3 to 5 circulations to check
whether all the parts are adjusted well. The machine should not be started before the
parts are adjusted properly.

6.1 Replacement of Upper and Lower Mold Bores

6.1.1 Loosen the fastening bolts of the upper and lower mold bores and remove them.
6.1.2 Mount the upper mold bores in Station 4. Jog the machine to Station 7 and place
the upper mold bores there. Align the lower mold bores by using 2 short alignment pins
and fasten the 2 bolts one by one.
6.13 Ensure that the alignment pins can turn freely in the upper and lower bores.

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 Note: The alignment of mold bores is critical to the proper operation of the machine.
The upper mold bores are not adjustable whereas the lower mold bores are adjustable.
A 13 mm Allen wrench can be used to work with the bolts. All the lower mold bores
should be aligned with the upper mold bores by using alignment pins. Free movement
of the alignment pins in the lower mold bores indicates proper alignment.
Notice: When replacing the upper and lower mold bores, rotate the main motor shaft
wheel by hand after removing the alignment pins.

6.2 Replacement of Tamping Pins

6.2.1 There are 54 tamping pins in all. While changing the tamping pins, rotate the main
motor by handy shaft wheel to move the tamping pins to its top position.
6.2.2 Put two blocks of the same thickness under the tamping pin locating plate.
6.2.3 Remove the two fastening bolts attached to the tamping pin locating plate; rotate
the handy shaft wheel slowly to make the guiding pole move to the lower position.
6.2.4 Stop rotating, take off the tamping pin locating plate and then change the tamping
pin.
6.2.5 Mount the tamping pin locating plate and tighten the screws. (Note: Every row of
tamping pins’ surface must be at the same level).

6.3 Replacement of Dosing Disc

6.3.1 After taking off the locating plate, take off the powder baffle and powder storage
ring.
6.3.2 Remove the old dosing disc and place the new dosing disc.
6.3.3 The dosing disc’s bores must be aligned with corresponding tamping pins. If they
aren’t aligned, adjust them and then tighten the disc.
6.3.4 Mount the locating plate and adjust the tamping pins and dosage bores’ position.
6.3.5 Every row of tamping pins and bores must be adjusted carefully by rotating the
handy shaft wheel.
6.3.6 After adjustment, set up the powder baffle and powder storage ring, tighten all the
parts and rotate the main motor for 3-5 circulations to observe its running condition.

6.4 Replacement of Capsule Feeding Parts

6.4.1 Release the two screws of capsule hopper and remove the screws and the hopper.

22
 6.4.2 Manually rotate the handy shaft wheel of main motor until the magazine reaches
the top position.
6.4.3 Unscrew the two fastening screws of magazine and remove it by taking away the
two locating pins.
6.4.4 Unscrew two fastening screws of capsule comb and remove it.
6.4.5 Unscrew the fastening screw of capsule fork and remove it.
6.4.6 Mount all the feeding parts following the reverse procedure and tighten fastening.

VII. Cleaning and Maintenance

7.1 Cleaning

7.1.1 All the exposed parts of the machine or the parts that come into contact with
powder should be routinely cleaned. Cleaning is also required while changing product
or while using the machine after a long time. 70% IPA can be used to clean the parts of
the machine and the machine parts should never be cleaned with gasoline, kerosene,
ether, acetone etc. The user can clean the machine as per their cleaning protocols based
on the needs of their products, ensuring that cleaning agents are not abrasive or reactive
to Teflon coating or stainless steel.
Note: Use only 70% IPA to clean the tamping pins to protect the springs inside them.

7.1.2 The dirty grease on the conveyor parts in the lower body of the machine should
be cleaned regularly to ensure proper operation.

7.1.3 The filter of the vacuum system should be cleaned at regular intervals. When the
vacuum pressure is insufficient or inadequate, or capsules cannot be separated, check
the filter.

7.2 Maintenance: Lubrication of the system

7.2.1 Grease cams and roller surfaces once a week.

7.2.2 Lubricate all joint bearings of the levers under the machine table every week.
7.2.3 Every bearing should be cleaned regularly or according to its operation condition
and then greased. Lubrication oil may be dropped onto the sealing bearings.

23
 7.2.4 Check the tension of conveyor chains and lubricate or grease them every week.
7.2.5 Check the oil level in the main and auxiliary indexers every month. Add oil if the
level is low. Replace oil every six months.
7.2.6 The two station indexers under the rotation disc and dosing disc should be
mounted, dismounted and maintained under the guidance of authorized technicians.

VIII. Operation

8.1 General Instructions

8.1.1 The PLC unit is the control system. Before running the machine, check the
machine and run it for 1~3 cycles by using the manual hand wheel of the main motor
to ensure that it runs seamlessly.
8.1.2 Turn on the power and operate the machine by using the PLC unit.
8.1.3 Use the jog button to test the direction of rotation of the 10-station assembly and
movement of the filling station assembly to ensure the smooth operation of the machine.
8.1.4 Operate the machine by using manual and Auto modes of the PLC unit.
8.1.5 The upper body of the machine is fully enclosed with transparent interlocked
doors, which ensures the safety of the user and the optimal operation of the machine.
All the doors are equipped with door lock sensors. The machine has other sensors such
as powder sensor, capsule sensor and sensor for capsule counting. The state interface
of the PLC unit displays the state of various sensors and alarms.
8.1.6 When it is critical to turn off the machine immediately, activate the emergency
stop switch on the control panel.

8.2 Operation on the Touch Screen

8.2.1 Description
NJP-1200D is equipped with a Siemens PLC to operate the modes and parameters of
capsule filling process. Here the operator needs to enter password, choose Chinese or
English language and operate the machine through the touch screen.

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 Figure 19: the PLC unit

8.2.2 Components of the PLC unit

8.2.2.1 Manual menu

8.2.2.1.1 Running the machine in manual mode is recommended before turning the
machine to automatic mode to check for proper filling operation. It is also used during
the installation process.

Figure 20: Manual Interface

8.2.2.1.2 The speed can be increased or decreased by pressing the +/- options on the
main interface, thereby changing the production speed. The maximum speed can be set
to 50Hz and the recommended optimum speed is 40 Hz.

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 8.2.2.1.3 Vacuum pump, cleaner and supply of compressed air should always be turned
on before using the machine in manual mode.
8.2.2.1.4 Main engine jogging is used to check for proper operation before running the
main engine at set parameters. The parameter interface can be used to change the
parameters related to capsules, powder and filling time.

8.2.2.2 Parameter menu

Figure 21: Parameter Interface

8.2.2.3 The manual interface also shows the status of powder and capsule filling stations.

8.2.2.4 Auto menu

8.2.2.4.1 The vacuum pump, the cleaner and the air compressor should be turned on,
and the machine should be tested in manual mode before turning on the machine in
automatic mode.

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 Figure 22: Auto Interface

8.2.2.4.2 The speed can be adjusted by pressing the +/ - buttons on the touchscreen and
it is based on user requirements. The maximum speed can be set to 50Hz, and the
recommended optimum speed is 40 Hz. If the machine stops working due to alarm
signal from any sensor, the fault reset button must be pressed after making the
correction to the error displayed on the touchscreen. There are five fault alarms that are
in operation to monitor the machine.

8.2.2.4.3 The Auto interface shows the status of powder and capsule filing stations,
status of main engine and filing electric engine, and the vacuum pump.

8.2.2.5 Maintenance menu

27
 Figure 23: Maintenance instructions

8.2.2.6 State Interface

Figure 24: State interface including alarms, sensors and output

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 IX. Appendix

9.1 Lubrication system list

Description Type Lubrication part

Mechanical Oil N4B GB443-84 Chains, roller bearings, guiding parts

Grease No.2 ZL2 SY1412-75 Cams, roller bearings, chains
Grease No.0 ZLD SY1412-75 Indexer, speed reducer

9.2 Spare parts

No. Picture Name Quantity Unit

1 User Manual 1 Piece

Certificate 1 Piece
2

3 Cam indexer 1 Piece

manual

29
 4 Vacuum pump 1 Piece
manual

SEW speed reducer 1 Piece

5 manual

Panasonic
frequency 1 Piece
6 converter manual

Debugging 1 Piece
7 notification

Factory packing list 1 Piece

8

30
 Pressure oil can 1 Piece
9

Allen wrench 1 Set

10

11 10# Monkey 1 Piece

wrench

6# Monkey wrench 1 Piece

12

31
 T-wrench M8 1 Piece
13 (width 13 mm)

T-wrench M5 1 Piece
14 (width 8 mm)

6# Cross
15 screwdriver 1 Piece

6# Straight 1 Piece
16 screwdriver

17
5# Paintbrush 1 Piece

32
 18 Filler gauge 1 Piece

19 Open spanner 1 Piece

17-19

20 Open spanner 22- Piece

24 1

Open socket
21 spanner 13 1 Piece

22 Dust ring 2 Piece

Φ40 Blue

33
 23 Dust ring 4 Piece
Φ20 Red

Dust ring 10 Piece

24 Φ12 Red

25 Dust ring 2 Piece

Φ25 Red

26 Spring 10 Piece
Φ10×150

Spring
27 Φ10×37×1.6 9 Piece

34
 28 Torsional spring 2 Piece

Alignment pin for 1 Pair

29 dosing disc
(2 pieces)

Alignment pin for

30 mold 1 Pair
(2 pieces)

Copper sleeve 2 Piece

31

32 Door key 3 Piece

35
 33 Tamping pin 9 Piece

34 Small cleaning 2 Piece

brush

35 Cleaning pin 2 Piece

36 Material sensor 1 Piece

Cushion (Non- 2 Piece

37 standard)

36
 38 T-type drag hook 1 Set
M10

Capsule Φ3 for 4#
39 discharging Φ3.5 for 3#
ejecting pin 67 Φ4 for others

Φ3 for 4#
Φ3.5 for 3#
Φ4 for 2#
40 Capsule ejecting Φ4 for 1#
pin 62 Φ4.5 for 0#
Φ5 for 00#

41 Hook handle 1 Piece

42 O-type ring for 1 Piece

dosing disc

43
O-type ring for 1 Piece
powder hopper

37
 9.3 Electrical Components

No. Name Quantity Model Manufacturer Note

1 High-precision 1 8DT-10150-L1-S11S Taiwan Tanzi N/A
Cam Index unit Joint-venture
2 High-precision 1 8DF-06120-L1-S21R Taiwan Tanzi N/A
Cam Index unit Joint-venture
3 Main Motor 1 R37DRS90M4/2W German SEW 1.6kw
220V/380Y13
80/136r/min
4 Vacuum Pump 1 YX3-90L-2 Joint-venture 2.2KW
2875r/min
5 LCD (Touch screen) 1 SMART 700 IE German Siemens N/A
6 PLC 1 S7-200 CPU ST20 German Siemens N/A
7 Transducer 1 SINAMICS V20 German Siemens 1.5KW
8 Relay 4 RXM2LB2BD France Schneider N/A

9 Breaker 1 GV2-PM08C/2.5-4A France Schneider N/A

10 Breaker 2 GV2-PM20C/13-18A France Schneider N/A
11 AC-electromagnetic 1 LC1E18 10 France Schneider N/A
contactor
12 AC-electromagnetic 1 LC1E09 10 France Schneider N/A
contactor
13 AC-electromagnetic 1 LC1E40 France Schneider N/A
contactor
14 Air Circuit Breaker 1 OSMC32N1C16 France Schneider N/A
15 Power switch 1 ABL2REM24020H France Schneider N/A
16 Powder sensor 1 E2K-C25ME1 Japan OMRON N/A
17 Capsule sensor 1 E3D3-D12 Japan OMRON N/A

38