Instruction For Use: Operational Manual For Automatic Bottle Packing Machine ZX-1
Instruction For Use: Operational Manual For Automatic Bottle Packing Machine ZX-1
Instruction For Use: Operational Manual For Automatic Bottle Packing Machine ZX-1
TECH SYSTEMS
Operational manual
For
Automatic BOTTLE PACKING MACHINE
ZX-1
This machine has a wide range of applications, small spot area, can be used alone or online with
the filling machine to complete the next packaging process. It is suitable for automatic packing
of bottled, pot and barreled products of various specifications,. According to the requirement
of packing quantity, the machine can automatically arrange the products and put them into the
box, and the filled products will be sent to the sealing machine automatically. This machine is
widely used in medicine, food, daily chemical and other light industries.
2. Performance characteristics
i. According to the packing requirements, the product can be arranged automatically, with
ii. It has a wide range of application. It adopts box bottom positioning and blocking device,
iii. There are safety devices such as lack of bottle, no bottle and no packing.
v. PLC control technology combined with man-machine interface, easy to operate, high
degree of automation.
vi. It is especially suitable for use with packaging assembly line and easy to move.
vii. The main parts of the machine are made of high-quality stainless steel and aluminum, and
the electrical and pneumatic systems are made of imported components. The equipment
Suitable for bottles: glass bottles, plastic bottles, metal cans, etc;
Weight: 600 kg
4. Workflow
The cartons are transported into the packing machine through the box feeding, and the accurate
positioning of the cartons is realized through the cooperation of the sensor and the box blocking
cylinder. After the cartons are in place, the carton motor lifts the cartons and waits for the bottles
to fall. At the same time, the bottle feeding mechanism arranges the bottles and transports them
to the drop box position. When the bottles are full, the bottle pressing cylinder presses the bottles
behind, and the bottle dividing cylinder acts. The bottles fall into the carton neatly, the drop box
motor falls, and the bottle dividing cylinder returns to the position, and the packing is completed.
U.V. TECH SYSTEMS
5. Description of each part
The bottle feeding mechanism is connected with the front production line to arrange and
transport the bottles to the bottle dropping mechanism. The guardrail is equipped with a
proximity switch, which can drop the bottle when the bottle is full, and can also prevent the
bottle from blocking at the bottle entrance. The width of the splitter plate should be adjusted for
different sizes of bottles, and the spacing of the splitter plate should be 2mm larger than the
The bottle dropping mechanism is to pile up the orderly arranged bottles (containers) on the
conveyor and drop them into the empty cartons below. It is mainly composed of bottle pressing
mechanism, bottle dropping mechanism, bottle positioning detection mechanism and bottle
When the photoelectric switch detects that the bottles (containers) are full, and the empty carton
is sent to the bottom for jacking, the cylinder pulls the support plate at the bottom of the bottles
to make the piles of bottles (containers) fall into the carton from the gap between the bottle
dropping plates. When the bottle size changes, it is necessary to adjust the width of the bottle
dropping, the position of the detection mechanism, and the bottle dropping guide device.
U.V. TECH SYSTEMS
5.3. Box connecting mechanism
The container receiving mechanism is to separate the empty cartons in sections, Jack them up in
turn, and when the bottles fall down, transport the cartons full of bottles to the sealing machine.
It is mainly composed of conveying chain, pressing air cylinder, blocking air cylinder and
connecting air cylinder. When the empty carton enters the conveying chain, the empty carton is
driven forward by the conveying chain. When the photoelectric switch detects that there is a
carton passing by, the empty carton pressing cylinder acts to press the empty carton behind and
stop the movement, so as to separate it from the front carton. At the same time, the box blocking
cylinder rises to block the front carton. When the front carton is in place, the conveying chain
stops, and the receiving cylinder lifts the empty carton to the top, waiting for the bottle to fall,
while the blocking cylinder falls. After the bottle falls down, the receiving cylinder falls down.
After it falls to the bottom, the conveying chain starts. After the carton full of bottles moves out
of the receiving position, the empty box cylinder retracts and the next empty box enters the
packing position. When the size of the carton changes, it is necessary to adjust the position of the
6.1. It is necessary to use the power socket and power cord equivalent to the installed capacity of
the machine.
6.2. The liquid container shall not leak or break, so as to avoid equipment failure, electric shock
6.3. Do not use the machine in a highly humid and dusty environment.
6.4. During the production process, hands should not be extended into the moving parts to avoid
injury.
6.5. Do not start the machine when the air supply pressure is insufficient.
6.6. Turn off the power supply and air source when shutting down.
6.7. In principle, turn off the power supply when repairing the machine or removing faults.
6.8. in case of any abnormality, shut down the machine in time and find the maintenance
QUALIFICATION
Product Model: ZX
Product Name: Automatic Carton Packing Machine(Drop type)
Factory No.:
The product has been inspected. It has passed the inspection.
Inspector:
Date: