GYKM High speed water ink printing machine

User Manual

Machine overview
1).Paperboard required:A，B，C，A/B，B/C，and A/B/C;max thickness

10mm.

2).Production speed:140-160pcs/min

3).Max paperboard size:2500x1200mm

4).Minimal paperboard size: 700x350mm

5).Max printing size: 2500mm*1200mm

6).Stardard printing plate thickness:7.2mm

7).Max glue box edge width:45mm

8).Slotting width* depath: 7mmx300mm

9).Max die cutting area: 2500mmx1200mm

10).Tinted precision:±0.5mm each colors

11).Printing roller diameter(with printing plate

thickness):￠405mm

12).Printing anilox roller mesh as below:

Structure description and performance characteristics.

feeder part

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 describetion
1、operating instruction
Before open machine,frist check all parts waste things, to clean it.then

slowly running machine without paperboard.

2. Before feed paperboard,should frist lefting the paperboard lefting

forme,then put paperboard,then adjust the baffle in right position.

NOTE:

1.Each paperboard feed should not to much, small paperboard height

more than 300mm.big paperboard height not more than 250mm.

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2.Back baffle should have 4-6pcs paperboard left on the work

table.others inside.

3.The rear bumper is carefully controlled during the forward and

backward movement to avoid collision with the front and rear baffles of

the workbench. Or collide with the rear limit block, damaging the

walking motor and the coupling.

4.According to the size of the cardboard, the number of dampers should

be opened appropriately. Generally, all the suction parts contact the

bottom surface of the cardboard. The cardboard is basically in the

middle of the workbench. The larger the contact area, the better. When

adjusting the air door, first pull out the positioning handle and then turn

it. Adjust to the proper position according to the arrow, and then insert

the top of the positioning handle into the positioning hole.

NOTE

1.Adjust the below ,when reach “0”, the belower is closed. When reach

“1”,it is open.from “0”-”1”,the belower quantity is increase.

2.For the warped cardboard, adjust the height of the supporting

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cardboard on the rear bumper. The raised cardboard should reduce the

height of the cardboard, and the downward recessed cardboard should

adapt to the height of the raised cardboard.

3.About the warping paperboard , should slow the speed of the

machine.

4.Dont adjust the belower out of “0”-”1”.

5.Adjust the pressure of the paper feeding roller in front of the

machine. If the pressure is too high, it will seriously damage the

cardboard.If the pressure is too small, it will cause inaccurate or

skewed paper feeding.

6. Adjust the position of the front baffle. Generally, the front baffle is

in the position of the suction area. And adjust the height of the lower

end of the front baffle, 1.5 times the thickness of the cardboard from

the work surface. Especially the cardboard whose thickness is less than

2mm must be adjusted carefully.

7. In the normal paper feeding process, once a paper jam or paper

feeding is not smooth, the fault should be eliminated immediately, and

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it is strictly forbidden to force the paper to avoid damage to related

parts.hen working feed paperboard, if find the feeding problem,should

stop machine and check problem.

8.Feeding rubber wheel is each broken, if the wheel grinded 1mm,

should change it.

9.It is strictly forbidden to put layered cardboard (not glued well) and

severely warped cardboard (unevenness ≥40mm) on the front edge

device for operation.

10. Regularly check whether the timing belt elasticity program and the

fixing of the expansion pulley are reliable, and the timing belt should

be replaced in time if it is severely worn.。

11.Frount baffle should fixed,.and side baffle dont tension to much!

Instructions

1. The leading edge paper feeding device includes two parts: a gearbox

and a feeding table (refer to the picture).

2 .lubrication

The power transmission mechanism of the leading edge paper

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feeding device is a fully enclosed structure. In the process of use and

maintenance, there is no need to move the power transmission box, and

it is strictly prohibited to open the power transmission box without

authorization. After the equipment is installed with the leading edge

paper feeding device, the gear oil should be filled, and replaced once in

the first three months of use, and replaced every six months thereafter

Once, the gear box on the paper feed table is the same as above. The oil

reservoir on the rocker that is in contact with the elongated cam is used

to lubricate the cam. Check it once a month and add appropriate gear

oil or engine oil. Too much may overflow and contaminate the ground.

3.instructions

When normal working, should make the feed device right parts

penumatci cylinder take out,make the lefting device move to the top

position.this time the paperboard with feeding wheel seperatel.restart

motor ,open the belower,then get inside of the penumatic cylinder.

In order to avoid the paper error, pile up the cardboard on the paper

shelf should not be too high, pile height should not exceed

400mm.Cardboard should be lower.For larger cardboard warping

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degree, should regard the warp direction and degree, adjust the back of

the cardboard, height, let the cardboard front section and feeding roller

maximum contact, to ensure the stability of paper work, accurate,

appropriate to reduce the speed at the same time.Please pay special

attention to: the pile of the paper must be folded lightly, it is strictly

forbidden to drop the board, and there is the indentation line on the

paper, according to the situation, the speed should be reduced

appropriately.

In the normal paper feeding process, once a paper jam occurs or the

paper is not fed smoothly, troubleshoot the problem immediately and it

is strictly forbidden to continue feeding paper.

1.Maintenance and inspection.

A.Clean up the debris and scraps around the leading edge paper feeding

device at any time to prevent jamming and scratches on the paper

feeding roller. Clean up all kinds of debris inside the paper feeding box

every 2 to 3 months, and clean the air duct。

B. Regularly check the timing belt and the expansion device to prevent

looseness and abnormal rise of the law. If the following situations are

found, stop the operation immediately, find out the reason, and contact

the manufacturer in time

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 ●Abnormal vibration occurs；

●Abnormal noise occurs;

●There is no indexing output in the corresponding number of rotations

or the indexing output is unstable or no indexing output at a certain

position。

●Slippage between the paper feed roller core or the paper feed timing

belt wheel core and the shaft, resulting in serious misfeeding. (You can

use a screwdriver to pry open the paper feed roller to check and fix the

paper feed roller core.)

C、The paper feed rollers are vulnerable parts. When they work for a

certain period of time and one side wears 1mm, they should be replaced

in time. The paper feed roller should be replaced with the same brand

and specification product.

NOTE: Feeder rubber wheel dont touch water or oil, it will be

influence the suing life.

5.Failure analysis
★ feeder part

A.Main machine cant start.

Possible cause of failure:

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(1)Feeder seperate stwich should make to lock position.

(2)Machine main stwich electric line is connected or not.

(3).Air stwich is open or not.

B.machine speed cant increase/slow.

Possible cause of failure:

(1) Main machine start or not.

(2).Main machine speed electric line is conencted or not.

(3)Machine machine inverter off if long time slow speed running.

C.cant auto feeder paperboard

Possible cause of failure:

(1)Feeder and slotter parts Select the switch line connected or not.

(2)Feeding solenoid valve ok or not.

(3)If skit feed,check the proximity switch ok or not.Or can not sense the

metal detection piece.

D.belower not work

Possible cause of failure:

(1)Belower swich start ot not.

(2)Belower air switch ok or not.

Control panel description：

1. Dust removal: Turn on the dust removal function after the machine is

turned on. After the cardboard enters, the impurities on the cardboard are

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cleaned by the fan.

2. Master lock: Open the master lock before starting the machine. There

are two cylinders working under the paper feeding part to fix the whole

machine together, and then start the machine.

3. Host: Control the power-on function of the host

4. Acceleration: After the host is powered on, press and hold to accelerate

the rotation speed of the machine slowly.

5. Decelerate: After the host is powered on, press and hold the

decelerating machine to slow down the rotation speed.

6. Paper feeding: control the cardboard to start or stop paper feeding.

7. Separate sheet: open the septum and turn 2 circles to send 1 cardboard,

close the septum and turn 1 turn to send 1 cardboard

8. Total inking: control the contact and separation of all printing ink sticks

and printing plates.

9. Total fan: control the power-on function of the suction fans of all units

behind

10. Acceleration: After the fan is energized, press and hold to accelerate

the rotation speed of the machine to increase the speed slowly.

11. Deceleration: After the fan is energized, press and hold the

deceleration machine to slow down the rotation speed.

12. Full suction: control the air volume on both sides of the printing

group to open or close, and the paperboard length is less than 1500mm to

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close on both sides.

13. Die cutting: control the extrusion of the die-cutting sticks, the manual

die-cutting sticks will be squeezed together all the time, and the

die-cutting sticks will automatically feed into a cardboard, and the

die-cutting sticks will automatically separate if the cardboard is not fed

for more than 10 seconds.

14. Left baffle: control the movement of the left baffle of the paper length

of the paper feeding section,

15. General adjustment of the baffle: Control the left and right baffles to

increase or decrease.

16 Right baffle plate: control the movement of the right baffle plate of the

paper length in the feeding section

17. Back file: Control the size adjustment of the paper before and after.

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★ printing parts

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A、 Printing drum phase cannot be adjusted

Possible cause of failure:

(1)Whether the printing roll phase adjustment button is connected

(2)Whether the equipment has the phenomenon of card death.

(3)Whether the three-phase voltage is normal.

(4)Whether the motor brakes can be loosened, and whether the rectifier

blocks releasing the brake can output the voltage of DC90V.

B、The ink roller motor can not operate.

Possible cause of failure:

(1).Whether the three-phase voltage of the input terminal of the ink

roller motor is normal

(2).Whether the equipment has the phenomenon of card death

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 (3).Is the unit printed switch of this unit located in the position of

YES?

(4).Is the inking switch on the feed panel positioned in a raised

position?

C、Ink roller can't lift and fall

Possible cause of failure

(1).Whether the solenoid lifting solenoid valve has voltage to or

damage.

(2)Whether the unit printing switch of the unit is in the position of

YES.

(3).Whether the inking switch of the feed panel is in the position of

falling.

(4)Whether the shaft of the cylinder is broken.

(5).If the cylinder is leaking or damaged.

D、Axial adjustment of printing roll axially

Possible cause of failure

(1)Whether the equipment has the phenomenon of card death.

(2)Whether the corresponding air switch is open or not.

(3)The corresponding three phase voltage of the motor input is normal.

(4)Whether the axial position of the printing drum is adjusted to the

limit.

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Printing control panel description:

1. Phase: Control the front and back adjustment of the printing position of

the printing plate stick.

2. Horizontal movement: Control the left and right adjustment of the

printing position of the printing plate stick.

3. Bottom pressure: control the contact pressure adjustment of printing

plate and cardboard.

4. Squeegee: When the button points to 1, it means that the squeegee is in

contact with the net stick, and the probe senses that the diaphragm pump

will work for ink. The button pointing to 2 means that the squeegee and

the squeegee are separated, and then the touch screen appears to confirm

the separation of the squeegee and the squeegee. The button pointing to 3

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is to draw the ink or water out of the squeegee. The button points to 4

without response.

5. Inking: Pointing to the manual web stick to distribute ink by itself is

not controlled by the paper feeding section, and the pointing is

automatically controlled by the paper feeding section. The general

operation points to the automatic function.

6. Emergency stop button: control the separation of the unit and stop the

separation motor.

7. Jog: After pressing and holding, the whole machine will run slowly,

and after releasing it, it will stop.

8. Suction: Control the start or stop of this group of wind boxes, increase

or decrease the air volume.

9. Walking: Control the unit to move left and right.

10. Lighting: Control the lighting of this group to turn on.

11. Lock: Control this group and adjacent combination together.

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★Slotting parts

A.Slotter front and back roller can not adjust by manul

Possible cause of failure:

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 (1)Whether the equipment has the phenomenon of card death.

B, A, B, C, D and E can not be adjusted axially or completely.

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Slotting control panel operation:

1. Phase: Control the overall position of the grooving knife to move

forward or backward.

2. Box height: Control the height of the carton to increase or decrease, the

minimum is not less than 100 mm, and the maximum is not more than

600 mm.

3. Dental floss: control the size of the pressure gap, increase or decrease.

4. Pre-compression: control the size of the pre-compression line pressure

gap, increase or decrease.

5. Low knife: Control the gap adjustment between the upper knife and the

lower knife of the slotting knife to increase or decrease.

6. Jog: After pressing and holding, the whole machine will run slowly,

and it will stop after releasing.

7. Emergency stop button: control the separation of the unit and stop the

operation of the separation motor

8. Walking: Control the unit to move left and right.

9. Lighting: Control the lighting of this group to turn on.

10. Lock: Control this group and adjacent combination together.

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★die cutting part

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Panel control instructions:

1. Phase: Control the front and back adjustment of the die-cutting position

of the die-cutting stick.

2. Horizontal movement: Control the die-cutting position of the

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die-cutting stick to adjust left and right.

3. Die cutting pressure: control the contact pressure adjustment of the

template and the soft rubber stick.

4. Paper feeding pressure: control the gap adjustment of the two paper

feeding rollers in this group.

5. Jog: After pressing and holding, the whole machine will run slowly,

and after releasing it, it will stop.

6. Emergency stop button: control the separation of the unit and stop the

operation of the separation motor

7. Walking: Control the unit to move left and right.

8. Lighting: Control the lighting of this group to turn on.

9. Lock: Control this group and adjacent combination

together.

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Description of the control panel of the die cutting tail:

1. Emergency stop: control the power off function of the whole machine.

2. Total inking: the same as the total inking function of the paper feeding

section.

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3. Paper feeding: the same function as the paper feeding part.

4. Main unit: the same as the main unit of the paper feeding department.

5. Jog: Same function as other groups.

6. One printing: control a group of printing position adjustment functions

before and after printing.

7. Two printing: control the function of adjusting the printing position

before and after two sets of printing.

8. Three printing: control three sets of printing position adjustment

function before and after printing.

9. Four printing: control four sets of printing position adjustment function

before and after printing.

10. Five prints: control five sets of printing position adjustment function

before and after printing.

11. Six printing: control six sets of printing position adjustment function

before and after printing.

12. Slotting: control the front and back position adjustment function of

the slot.

13. Die cutting: control the front and rear position adjustment function of

the die cutting group.

III . Mechanical operation

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1、The operation of the feeder unit
(1) .Adjust the front door: it should be fixed at the right place (about 70%

of the width of the cardboard). The clearance of the front door should be

1.5 times the thickness of the cardboard.

（2）Adjustment of rear baffle and paper feeding plate.

When the cardboard is placed on the table, the gap between the front door

and the backboard is 1-2mm larger than that of the cardboard, so that the

paperboard can be delivered smoothly. If the gap is too large, the

cardboard falls to the paper pushing plate, and the excessive force will

cause the cardboard offside to produce paper feeding error.

(3) Side baffle: adjust the side baffle to make it aligned with the left and

right sides of the cardboard.

(4) .Paper feeding roller: the lower feed roller is a steel pattern roller, the

upper roller is a rubber roller, the gap between the feed rollers is adjusted,

so that the paperboard can be sent to the printing department smoothly.

（5）The adjustment of air suction:

In order to make the cardboard into the printing section smoothly, the

machine is equipped with a suction device. The suitable wind force the

paperboard on the worktable smoothly and then push the paperboard to

the paper feed roller by the paper pushing plate.

The size of the air volume is adjusted by the throttle switch, and the

reasonable air volume should be adjusted according to the thickness, size

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and quality of the cardboard.

2、Operation of the printing unit

(1)Feeding paper press wheel: the lower roller is a steel pattern roller, the

upper paper feeding roller is a tread roller, and the gap between them is

adjusted to make the paper feed function. The printing idler adjusts its

clearance to allow a suitable gap between the plate and the pressure roller

to achieve satisfactory printing results. The clearance of the pressure

roller is usually adjusted to be less than 0.3mm of the thickness of the

cardboard, and with the superposition and printing of each color, the

pressure of the rear color is about 0.05mm larger than that of the previous

color.

(2)Through the control of cylinder movement by solenoid valve, the

anilox roller can be contacted or separated from the printing plate.

（3）Hanging plate

Press the press bar to press the edge of the plate to the plate slot, pay

attention to whether the axial position of the print roller is in accordance

with the requirements, the direction of the plate is correct, the general

situation is based on the center of the printing roll, and then turns the

printing roller against the clockwise direction. After a week, the other

side of the printing press is pressed into the ratchet on the other side of

the printing plate. In the slot on the shaft, then use the spanner to turn the

ratchet mechanism six clockwise.

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 （4）The edition of the edition of the edition house on the
base of the tablet:
The center of the whole and half page of the printed rubber pattern must

be roughly aligned with the full and half version of the base phase center.

After that, the printing plate can be adjusted correctly when printing the

preset position. It plays an important role in the machine data of preset

bits, and the printed data are built on this basis.

（5） The grinding of the printing roller:

The amount of grinders should be controlled within the diameter of 4mm.

Refer to appendix C printing shaft.

3、The operation of the slotting unit

（ 1 ） Function: the machine can finish pressing, grooving, cutting

corners and dividing edges at one time. The size and position of the

grooving can be adjusted by electric power.

（2） Adjustment of slotting position

The adjustment tool is done by the electric button. There are two buttons,

one is on the slotting control panel, one is on the cross beam, and the

other two can complete the same action. According to the size adjustment

knife, press the button on the cross beam, the visual tool can be rotated,

and the ruler on the cutter head is provided with a ruler, and the knife is

adjusted according to the size.

（3）Adjustment of the pressing wheel

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 The size of the pressing line is positioned at the same time when the slot

size is adjusted. Adjust the depth of the pressure line, adjust manually

through the worm wheel body, adjust the gap with eccentric gear, and

mark it with scale.

（4) Adjustment of the knive

When three and five layers of cardboard are made, the gap between the

knife and the knife is different. The gap between the three layers is

smaller than that when the five layer is made. The reason is that the slot

cutter seat is equipped with the cutting board of the cutter, and it is

attached with the function of the cardboard. The clearance adjustment can

be manually adjusted through the worm wheel body, and the eccentric

gear is used to realize the adjustment of the gap, and the scale is marked.

At the same time, pay attention to the location of the corner cutter, and

adjust it at the same time.

（5） Adjustment of the press wheel

In the middle of the press and slotting, there are four pressure wheels to

carry the cardboard. The adjustment clearance can be adjusted manually

by the worm wheel, and the clearance is adjusted with eccentric gear, and

the scale is marked.

IV. Debug of printing press

When the printer is debugged, the current size of the adjusting

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mechanism and the correction size of the zero position should be

determined first, and then the test printing can be carried out,

otherwise the mechanism may be damaged.

1、Power and compressed air

Press the main operating panel "power on" switch to connect the power

supply. (before switching on this switch, check carefully whether all

switches are connected.)

Turn on the air compressor switch and run for a certain time to keep the

pressure of the air tank at 8-10kg/cm, so as to ensure the gas consumption

in all parts.

2、Adjustment of ink roll and ink scraping (rubber) roll

Prepare the fast drying ink required for each color 8-15kg. Thoroughly

stir the ink in the tank and then pour it into the pail. The ink occupies

about 80% of the barrel capacity, and then insert the barrel into the

corresponding part of the printing department to insert the hose.

The adjustment of the scraping ink (rubber) roll:

The gap between the ink (reticulated) roll and the scraping ink (rubber)

roller is realized by the adjusting structure of the curet roller, and the gap

between the two rolls is 0. (attention, when the two rolls are without inks

or water in the case of no gap, do not turn the roller or open the machine

when the machine has no ink or water, and will damage the scraping ink

(rubber) roll).

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3、The system of ink supply

Ink pump is the main component to provide ink when printing. If the ink

pump does not work after ventilation, please press the finger at the

exhaust port of the pump body and let it open after 2-3 seconds. After 3-4

repeated operations, the ink pump can be started, and the flow of ink is

large and can be achieved through the regulating valve (2).

If the stroke of the pump is too large, it will affect the shortage of

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compressed air, cause the other pneumatic original work is not normal,

the work of the main engine is not normal, so the pump stroke must be

adjusted to the ideal position.

If the amount of ink flowing to the roller and the roller is too large, the

ink will overflow and dirty the machine, so adjust the ink quantity

appropriately.

4、The adjustment of the ink roll and the preparation of the printing

plate:

Check whether the gap between the scraper roller and the inking roller is

adjusted, and check whether the ink is evenly distributed on the surface of

the ink roller.

When the main engine rotates, the adjusting shaft is rotated through the

handle of the rotary wheel, so that the ink roller is directed towards the

printing plate, and carefully observe whether the printing plate is evenly

coated with ink.

5、Test printing

Once the various parts of the machine have been adjusted, you can put the

paper on trial, first try one or two sheets, check the printing color and

grooving position, etc.

6、Continuous paper delivery

A, the paper is stored on the paper feeder, the average height of the paper

should be about 400mm. In the process of operation, the paper can not be

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overloaded, or the paper failure will occur.

B, in accordance with the operating procedures of the machine and paper

printing, in the printing process, do not easily improve or reduce the

speed of printing, the best operation at normal speed.

C, during operation, if the color or slotting is seriously disturbed, the fault

may be caused by slip of the paper board, and check the spacing between

the printing plate and the paper feeding roller.

7、Speed of operation

A, and gradually improve the working speed of printing presses. In order

to prolong machine life and improve printing quality, printing speed can

not be suddenly raised.

B, according to the size of the paper, the quality of the paper and the

printing situation, and so on, as far as possible to use the appropriate

balance of the printing speed operation, such a best printing effect,

sometimes even slightly increased a little speed, but the paper feeder is

wrong, forced to return paper or color modulation, resulting in a decline

in production efficiency and not the result. Improve.

C, operating speed and printing concentration

Due to the characteristics of fast printing, ink output will change with the

printing speed, making ink stains or deep or shallow on printed matter.

The depth of printing is not adjusted by adjusting the amount of ink, but

is adjusted by adjusting the viscosity of the ink.

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 IIV.Maintenance and maintenance of the machine

Machines often operate in the state of high speed automation. If

there is not enough maintenance and inspection on the machine, the

precision of the machine will be affected, which leads to the decline

of printing quality. It will shorten the lifespan of the machine, and

the requirements for maintenance and inspection are as follows:

1、 General maintenance and maintenance

★When machine maintenance, to prevent other workers from wrong

opening power or accidentally touching the panel button. Cause

unnecessary damage. Please put a warning sign on the eye-catching place

of the power supply and panel. The warning board says "machine

maintenance!" Don't touch it! "

★No mobile devices, such as photoelectric switches, sensors and devices

can be moved without the consent of the company.

★Only qualified electrical maintenance personnel are allowed to

maintain electrical components of this equipment. Commonly used

consumable electrical components, such as insurance pipes and spare

parts supplied by the company, need to be replaced in time.

★When maintaining machinery at high places, pay attention to wearing

protective shoes and wearing safety helmets.

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★When the cover is maintained, please close the machine cover as it is.

Clean up the work area, remove warning signs, remove obstacles from

the aisles or floors, wipe out the oil and water on the floor, and maintain a

safe working environment.

★ According to the operation manual maintenance operation, if there is

doubt, please contact our company.

★Check with the supervisor about the machine status after maintenance.

★ The contents and records of the maintenance work shall be recorded,

reported and approved by the director for safekeeping. As one of the basis

for analyzing and locating accidents.

★ Safety codes to be observed in maintenance and maintenance of

equipment

★In the maintenance of the equipment, we must comply with the rules

of the operation of the machine. It needs to be specially reminded: to

avoid direct contact with the rotating part of the hand, we must press the

self locking switch when entering the machine. Be careful not to be

bruised in the hand. Take care of skidding when cleaning the machine.

★Analyze the record regularly and find the hidden trouble

2、Routine maintenance and maintenance

Each production equipment is made up of thousands of parts, including

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many parts that need movement. For example, bearing, gear, rack, chain,

sliding guide, slide key, screw rod, sliding bearing, etc. In order for these

parts to work properly and to extend their service life, they must maintain

clean and good lubrication conditions. The maintenance of equipment is a

necessary guarantee for improving the efficiency of production of

qualified products. It can reduce the cost of maintenance, reduce

production costs, reduce the time of less downtime, improve the

utilization of equipment, improve the clean and sanitary of the machine,

and reflect the image of the company, and also reflect the user's spirit.

Therefore, it is the responsibility of every operator to maintain the

equipment well.

（1）Station refueling products:

Various gear boxes, deceleration boxes and rack, guide rail plus 68#

mechanical oil, various bearings with refueling mouths plus 3# calcium

based lubricants, and air compressors with different compressed oil

according to local climate and seasonal changes.

（2） Tools to be used for maintenance of equipment

Use 1, oil pot 2, fuel gun 3, long handle brush 4, rag 5, flat mouth knives

6, broom 7, other special tools, etc.

（3） Cleaning agent for maintenance of equipment

Wash cleaning system can be used, stainless steel plate can use diluted

alkaline solution (concentration 5%), various shaft types can use oil and

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detergent, avoid the use of alkaline solution. The surface of the machine

can be washed with detergent and no lye is allowed.

（4）What is the right amount of refueling?

★When the oil is added, the oil cup should be filled. Gear box,

reducer, added to the upper and lower limit of the oil mirror. General

sliding guide type refueling volume shall not be spilled.

When grease is added, the bearing can be seen until the shaft grease

is pressed out, and the fuel gun of the bearing can not be seen to hit about

fifteen or so.

（5） Refueling cycle

Oil is added two times per class (morning and noon). Check the oil

consumption every day in the gearbox, replace it every time, replace it

every six months. The grease is added every two weeks.

（6）How can the pneumatic system be used correctly?

The air compressor air compressor switch is adjusted to 0.9Mpa, and

the total pressure regulating valve is adjusted to 0.5 to 0.6Mpa. Every day,

the bottom valve of the compressor should be opened and drained. The

gas and water separator should be opened and drained. Every day, check

whether there is any oil in the mist sprayer. Check the compressed air

pipe, valve and cylinder at any time. If the times are to be decorated and

recorded in the equipment running record, check the oil volume of the air

compressor crankcase every day enough, replenish the compressor oil

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when insufficient and clean the compressor air filter once a month.

（7） Use of screws

When choosing all kinds of screws, you must pay attention to

choosing the right length. Too long will not lock the workpiece at the top

and bottom. Serious quantity will cause the sliding teeth and the top crack

parts. Too short time will cause insufficient strength, easy to loose and

cause danger. It is better to use the wrench to twist the six angle nut, so

the opening must be suitable so as not to slip angle. When you screw the

six angle screws, you must first excavate the dirt inside the six corners,

and do not use the inner six angle wrench that wears the fillet.

（7）It is strictly forbidden to use hard objects barbaric

percussion to adjust the size.

Wood hammer or rubber hammer can be used when it is necessary.

（8） About the motor

It can't be covered with sundries so as not to affect heat dissipation.

（9）Various electrical buttons

It must be lightly pressed or lightly twisted, and the charged parts can not

be damped by water or oil, so as to avoid electrical short circuit and cause

danger. Special attention should not be given to touching or touching the

screen, otherwise the touch screen will be damaged.

(10)Replacement parts

When replacing parts, pay attention to the installation position of the

37
original parts, do not install reverse, or cause too much error when

reinstalling. Installation of datum plane requires dry, choose the right

length of screws, fastening not to exert too much force.

(11).It is best for each machine to fill out the daily record of the

company's general inspection, operation and shift, and record the

operation status of the machine in detail.

3、Maintenance and maintenance of the various ministries

★Maintenance and maintenance of paper delivery

Site name processing method

Track, rack Remove debris, oil, and keep clean at any time

Paper feeding wheel Scavenging clutter, intermediate bearing and grease

38
 Wind chamber Open the roof and remove the paper dust

Roll on and down roll Clean up the clutter and keep clean at any time

Lubricating oil lubrication

Transmission wire rod

Roller gap adjustment wheel

Injection of lubricant oil or engine oil
(rod)

Main motor and suction motor Remove debris and keep clean at any time

Check oil when you are short of oil and

Gear box
replace it for six months

★ Maintenance and maintenance of Printing Department

39
 Site name processing method

Printing roller and end axle

Scavenging viscose paper and ink stains
head

Clean the stainless steel brush with caution. Be

careful not to scratch the surface of the roller.
Otherwise, it will cause irreparable printing defects
and bring serious economic losses. In addition, do
Anilox roll
not use ammonia as a cleaning agent, because
ammonia will corrode the copper matrix of the
roller and cause damage.

Dismantling and cleaning every two months

Ink reflux pipe

Paper feeding roller and

Scavenge the dirt
embossing roller

Machine bottom Scavenging paper ink

Each bearing oil nozzle Wipe off the surface oil and grease the grease

Machine platform chain Injection oil

Check whether there is leakage of the

Pneumatic system
pneumatic element such as the joint

Ink filter Cleaning the internal filter net after each use

40
 Put it in dry and ventilated place, do not fold,
Printing plate
scratch or touch corrosive items.

Check oil when you are short of oil and

Gear box
replace it for six months

V. Use of ink and printing plate

Water based ink is used in Corrugated Paperboard Printing for a period of

time and has been in China for several decades. Corrugated paper is made

of lead print (Tu Yin), offset printing (flat print), flexible print printing,

flexible version of water-based printing, flexible version of water-based

ink also from rosin maleic acid modified resin series. From the rubber

plate to the resin layout, the printing press also gradually becomes a three

or four color high speed printing machine from the single or double color

of the large roller, and the reticulated roll is gradually transformed from

150~200 mesh metal roll into 180~250 mesh ceramic rolls. The use of

41
sex ink is very important. Before we discuss the use of water-based ink,

we should first understand the characteristics of water-based ink and the

relationship and influence of various factors in printing, such as plate

factors, paper factors, reticulate roll factors, mechanical factors, ink and

ink factors and operating workers.

1.Characteristics of water-based inks (used on corrugated paper)

General classification of water-based ink

Water based ink is roughly divided into two categories

A: Rosin - maleic acid modified resin series

B: acrylic resin series

(1)Comparison of the characteristics of two types of water-based inks

Rosin maleic acid modified

Project variety Acrylic resin ink
resin ink

Generally, the strength is

colour Bright, good strength
moderate

gloss good good

Generally speaking, the Good printability,

Printability oversize pattern and full print without the

effect are not ideal. disadvantage of a plug

- in network

42
Water resistance Super strong (suitable
Poor (not suitable for frozen
and frost for frozen packaging
packaging printing)
resistance printing)

Wear resistance Poor excellent

Poor (volatile, irritating,

stability easily caking, foaming and good

swelling).

Dryness slower fast

Adding obsolete clean water Infinitely dissolving

Water miscibility
will produce flocculent in water

No bacteria infested,
chemical No bacteria infested, smelly,
smelly, or corroded
property or corroded metal rollers
metal rollers

Light, heat, and

commonly good
sun exposure

Viscosity

(equal high low

concentration)

（PH 值） 8～9 8～9.5

2.Various factors affecting the printing of corrugated paper:

43
 ◎The coordination of the angle of the

net◎density◎Net line (mesh)◎Steel point

Field factor
sharpness◎Field deformation◎Glossy / grind Sha

Feilin

Single layer, multilayer, printing thickness,

structure
flexibility

Plate making equipment, exposure conditions,

Plate making projection control, drying temperature and time,

post-processing procedures

Printing plate Hardness, print depth, shoulder position, print

performance sharpness, surface failure, explosion and bursting.

Machine speed, inking system, impression roller

Printing
pressure, imprint roller balance, color printing
process
sequence, viscosity

anilox roll Type, mesh, ink supply, eye shape, loss, cleanliness.

44
 Loading The strength, balance, and evenness of the cushion

Bearing Type, color, smoothness, surface coating, water

material absorption, bearing capacity, and other properties.

Ink and water Type, color strength, viscosity, firmness, dryness,

factors acidity, other properties

3. The processing methods and requirements of the flexible version

（1） processing method

A）When transporting and storing unexposed flexographic raw

materials, they need to be laid flat.

B )The maximum number of flexographic plates per time should not

exceed 14 boxes (in the same size). It is recommended that every 7 boxes

should be separated by wood panels of the same size.

C)In case of a different size package, a plate with the same size

should be separated from the bottom with the same size, and a smaller

size can be added to the layout.

D)The temperature of the preservation plate should be 15℃～20℃,

45
 and the corresponding humidity is 55%.

E)Note that no other materials and sundries should be placed on the

flexible layout, nor should you sit on the box.

(2) A clear print is required and the back position is deep enough

A) clear print, the reverse position is deep enough.

B) stable base, not too thick or too thin.

C) good springback performance.

D) the hardness is moderate.

E) the rate of dot enlargement is too small.

3.Requirements for the performance of ink and wash

A) after long-term storage, it is easy to disperse after stirring.

B) have good flow performance and viscosity.

C) good storage stability.

D) drying is fast and appropriate.

E) can not have any influence on the printing press and printing press.

F) can't have a strong irritation smell.

4.Technical parameters of water-based ink:

A) viscosity: (20 seconds + 5 seconds)

Instrument: RLGOSHA CUP4 Japanese system

Note: the special ink is based on actual demand, and the standard is

less than ± 2 seconds.

46
 B) fineness: < 20 micron

C) pH value: 8 to 9.5 (the best value is 8.5 to 9.2)

DIGITAL PH/MU METER SUNTEX TS-1

D) color and Standard Version

Note: contrasting the sample with the standard sample and

unconnecting the 120 color developing instrument.

E) environmental protection: in line with world environmental

protection standards.

5.The correct use of water-based ink

A) should be fully stirred before use and keep ink and ink components

uniform.

B) after opening, the ink should be sealed to prevent dust and dry up.

C) ink should be filtered before mixing with new ink.

D) during storage, avoid exposure to high temperature or hot sun. Under

normal conditions, you can store the year without deterioration.

E) if the ink viscosity is slightly larger, appropriate water can be adjusted.

6.Causes and improvement measures of ink printing

序号 Bad Reason countermeasure

phenomenon

1 Bad color 1, the viscosity of 1. Add the original ink

47
 can't reach the ink is too low 2, ink tank wagging even

the fixed 2. Separation and 3. Replacement plate

viscosity precipitation of ink 4, check the roller and the

3, the material is format

aging and loses

elasticity

4, the bad transfer

of ink

1. The roll color of

the ink (1) 1. Retest the ink after

Poor
2. Foam production circulation (2)
viscosity can
2 3. Volatilization of 2, adding defoamer (3)
not be
solvent 3, adding special solvent
achieved
4, excessive water 4, adding tackifier (4)

dilution

1, the viscosity of

the ink is too high 1. Dilute ink

\Imprint 2. The ink layer is 2, reduce the amount of ink

3 drying is too too thick 3, adjust the drying degree

slow 3. The drying of of ink

ink 4, for good absorbent paper

4, the paper is too

48
 high in water

1, the viscosity of
1. Reduce the proper
the ink is too high
viscosity
2. The drying of the
2. Adding slow drying
ink is too fast.
Margin agent to adjust the degree
4 3. The pressure of
production of drying
the drum and the
3. Adjust the contact
plate is too strong
degree
4, paper powder
4, filter with copper net
mixed with it

1. The ink layer is 1, reduce the amount of ink

too thick 2. Add the fast drying agent

2. The drying of to adjust the degree of

Poor abrasion ink is too slow drying

5
resistance 3, too much paper 3. Replacement of paper

margin 4. Appropriately increase

4, ink film the amount of film forming

performance is resin

49
 poor 5, appropriately increase

5, ink wear the antiwear dose

resistance is poor

1 Poor accuracy in

the edition 1. The correction of the

2 contact pressure height difference of the

Light and is too strong layout

6 text parts are 3 the viscosity of 2. Adjust the contact

not printed the ink is too high degree

4 plates are aging 3. Adjust the viscosity

and lose their 4, replacement plate

elasticity

1. Lack of pressure 1, increase the pressure of

2, the hardness of printing

the edition is 2, India of the inspection

Bad transfer
7 inaccurate and bad Edition (Note 5)
of cardboard
3. The paper is too 3. Use the special ink for

high in water high water quality

4, roller wear and 4, check the roller (6)

aging

50
 1, the bottom color

and the printing

pressure are too

1, strengthen the printing
strong
pressure of the color (7)
2. The viscosity of
2, reduce the viscosity of
the bottom color is
the bottom color (8)
too high
3. The drying degree of the
3. The ink of the
base ink is strengthened
bottom color is too
Poor color again
8 slow to dry
printing 4. The background color
4. The color of the
should be slightly lighter
bottom color is a
than the upper color.
little deep
5. Improve the surface
5. The surface
tension of face
tension of the face
6, change the paper with
is large
good permeability
6,paper

permeability is

poor

51
 1, ink bubble

suppression and

defoaming power
1. Additive defoamer
deficiency
2. The circulation of the
2, the inefficiency
The gas ink
of the circulation of
9 emergence of 3, try to avoid inserting the
ink
foam reflux tube into the ink
3. The ink is
4, the viscosity of the ink is
entered into the air
reduced a little
from the tube

4, the viscosity of

the ink is too high

1. Low viscosity
1. Add the original ink
printing, too thick
again
Running coating
2. Adding tackifier or
water on the 2. Overdilution of
10 original ink
printed ink
3. Replace good absorbent
surface 3. Paper with poor
paper
absorbency
4. Replace ink
4, poor liquidity

52
 1. The poor fluidity

of the ink (9)

1. Change the quality of
2. Ink dryness too
ink
fast
2, adding slow drying
3. The poor
11 Plug plate agent
stability of the ink
3, adjust the stability of ink
4, inks infiltrate
4, 100 mesh copper net for
paper powder and
ink filtration
dust
5, reduce the viscosity
5. The viscosity of

the ink is too high

5. Overdosage of

defoamer 1. Pay attention to proper

Spot 6. Ink printing ink addition

12
appearance film is too thin 2, ink can be added

7, the ink viscosity 3, ink added

is too low

53
 1. The plate layout

is uneven

2. The paper is too

thin and the 1. Revising the height of

corrugation is the layout with a pad

uneven. 2. Replacement of paper by

Indentation 3. Poor printing series of heavier paper

13
phenomenon plate roller 3. Adjust the plate roller

4, the printing 4. The reinforcing type

pressure of the coincides with the drum.

plate and the roller 5, the increase of viscosity

is too big

5, the ink viscosity

is too low

1, the use of the

solvent error 1. Use a special solvent

Inks have 2. Mixed with his 2. Should be checked

15 been ink before mixing

gelatinized 3, the preservation 3, sealed and preserved

is not appropriate 4, change the ink

4, the quality of the

54
 ink is not good

1. Poor light
1. Select the appropriate
resistance
Intolerance of ink
2. Poor water
16 printed 2. Select the appropriate
resistance
matter ink
3, poor wear
3, select the appropriate ink
resistance

1. Ink dryness too

fast
1. Use slow drying ink
Not easy to 2, the edition is too
17 2. Quick cleaning
clean long
3, use MF- cleaning agent
3, the strong ink

suction is strong

1. The increase of the

High water 1, the ink viscosity
viscosity of the ink
18 paper is too low
2, reduce the surface
printing 2, ink is inadequate
tension of ink

1. The water 1. The increase of the

Cardboard
resistance of viscosity of the ink
printing with
19 cardboard is too 2, adding a certain
water spilt
strong proportion of osmosis in
agent
2, the ink viscosity the ink

55
 is too low

NOTE ;

(1) ink usually reduces its viscosity when stirred, and it will restore

viscosity after a period of static release.

(2) the ink tank is circulate for about 5 minutes and then measured again.

(3) attention should be paid to the 0.2 to 0.5% degree of ink.

(4) when the tackifier is added, it must be added slowly and stirred evenly

until it reaches its viscosity.

(5) the hardness of the rubber plate should be 420 ±30 when it is used

for wide surface printing. It is suitable for the right side, and the fine

character and the dot should be 600 ±30

(6) rubber aging, elasticity loss, Anilox-Rdler mesh wear and so on.

(7) the press of the bottom color, reduce the bottom as far as possible.

(8) the difference viscosity of the two color is at least 5 seconds.

(9) the correct expression of liquidity refers to the pressure and friction

speed of the ink.

(10) the pH value of the ink is between 8 and 9.2, and the ink is the most

stable.

8、Conclusion

To sum up, the quality of corrugated cardboard printing depends on many

factors, and the use of ink and plate is also one of the important factors.

56
With the rapid development of printing technology and the renewal of

printing equipment, the water-based ink will develop in the direction of

high concentration, low viscosity, weak volatility and strong permeability.

57