Engine ering Industry Co Ltd

DRY MI XING

CONCRETE BATCHING PLANT

Origin : MEKA / TURKEY

Model : MB-180D

Capacity : 180 m3/hr

MEKA Engineering Industry Co Ltd

Address : Ostim Sanayi Sitesi, 56. sok, No:26-28, 06370, Ostim
Ankara / TURKEY
Phone : + 90 312 397 91 33 Fax : +90 312 397 10 34
URL : www.meka.biz E-Mail : sales@meka.biz

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 Engine ering Industry Co Ltd

TABLE OF CONTENTS

DESCRIPTION

1.TEC HNICAL SPECIFICATIONS

1.1 Inline Aggregate Bunker and Weighing Belt Conveyor
1.2 Mixer Feeding Belt Conveyor
1.3 Cement Weighing Hopper
1.4 Cement Feeding Screw Conveyor
1.5 Pneumatic Equipment
1.6 Automation system of the plant
1.7 Cement Silo and its equipments
1.8 Silo Top Filter
1.9 Cement Screw Conveyor
1.10 Insulated Control Cabin

2.APPENDIX

2.1General Settlement Drawing

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 Engine ering Industry Co Ltd

TE CH N IC A L S P EC IF IC A TIO NS

OF THE CONCRETE BATCHING PLANT

Type : With Bunker Feeding

Capacity : 180 m3/hour
Electrical Motors : 380 V / 50 Hz

MEKA Engineering Industry Co Ltd

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 Engine ering Industry Co Ltd

TECHNICAL SPECIFICATIONS

1- AGGREGATE BUNKER AND WEIGHING BELT CONVEYOR : 1 unit

Aggregate Bunker : 1 unit
Volume : 120 m3
Number of Aggregate Parts : 4 x 30 m3
Discharge valves : 4 units / part
Pneumatic Piston : 16 units, MAG
FRY Air preparation unit : 2 units, MAG
Sand Vibrator : 2 units, MVE200/3
Moisture measuring unit : 1 unit, Arnold FSV24-G50 TK1
Weighing Belt Conveyor : 1 unit
Load Cell : 4 x 5000 kg
Dimensions : 1 unit, 1000 x 15,6 m.
Bearings : SNA series with lubrication greaser
Drums : Driving drum covered with10 mm rubber
Weighing bunker vibrators : 1 unit, MVE300/3
Motor-Reduction : 15 kW, 1500 rpm, i=12
Slider : With weighed and “V” shape
Belt off switch : 4 units
Safety switch for belt : 2 units
Sensor for break off of belt : 1 unit
Weighing bunker and belt conveyor is designed to work under all kinds of loads
without any problem.

2- MIXER FEEDING BELT CONVEYOR : 1 unit

Dimensions : 1 unit, 1000x14 m.
Bearings : SNA series with lubrication greaser
Drums : Driving drum covered with10 mm rubber
Motor-reduction : 18,5 kW, 1500 rpm, i=12
Belt off switch : 2 units
Safety switch for belt : 1 unit
Sensor for break off of belt : 1 unit
Covered with galvanized plates and one side having traveling platform.

3- CEMENT W EIGHING HOPPER : 2 Units

Weighing Capacity : 1500 kg

Load Cell : 3 units, 1000 kg
Pneumatic Valves : WAM V1-FS350S
Diameter 350 mm
Driver: CP 101
Vibrator : 1 unit

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 Engine ering Industry Co Ltd

4- CEMENT FEEDING SCREW CONVEYOR: 2 Units

Dimension : φ323 x 9000 mm

Motor Power : 18,5 kW
Capacity : 110 tons/hour
Mark : WAM

5- PNEUMATIC EQUIPMENT : 1 Set

Compressor
2400 lt/ min volumetric flow rate
18,5 kW motor power
1000 lt depot volume
8 kg/cm2 operating pressure
Pipe and fittings materials
6- AUTOMATION SYSTEM OF THE PLANT
BASIC AUTOMATION SYSTEM
- Command and control operations are done by PLC. At the maximum capacity
high weighing and dosage sensitivity can be achieved by advanced PLC
programs and error control algorithms.
- MCC and command panel is manufactured up to heavy operating conditions
and has all kinds of electrical protection.
- All kinds of parameter setup, receipt and calibration operations can be done on
operator’s panel screen; process, production and failure information can be
taken.
- Manuel and automatic operation can be done on illuminated mimic diagram.
Voltage and current values can be followed by digital indicators on the panel.

OPTIONAL;

COMPUTERIZED COMMAND AND CONTROL (SCADA) SYSTEM

- All command and control operations, all kind of reporting, failure indications and
etc are done by PC Monitor and animation support with PC, printer, UPS and
SCADA software.
- Desired amount of receipt can be prepared, customer and truck information can
be entered and production information of at least past-one year can be shown.
- Data exchange with other systems (other plants, weighing scales and etc.) by
cable or without-cable.
- Command and control availability by connecting from different centers.

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 Engine ering Industry Co Ltd

7- CEMENT SILO : 2 units

Capacity : 100 ton / unit
Plate thickness : 4 – 6 mm
Silo pressure valve : WAM
Level indicators : WAM ILTC24 (top and bottom)
Fluidisation jets : 6 Units/Silo WAM
Mechanical valve : WAM
Filling pipe : 4 inches
FR Filter regulator
½” 220 volt, solenoid valve
Pneumatic pipe installation
Ladder, manhole, platform, and parapets are included.
8 – SILO-TOP FILTER : 2 units
Filter : 24 m2 JetPlus
Surface area : 24,5 m2
The number of filter cartridges : 7 units
Air filtration flow of 2200-2500 Nm3/hr.
Filter has diameter of 800 mm, body made from 1 mm AISI304 material,
cleaning system Jet Pulse, electronically control.

9- CEMENT SCREW CONVEYORS : 2 units

Dimension : φ323 x 5000 mm

Motor Power : 11 kW
Capacity : 110 tons/hour
Mark : WAM

10- INSULATED CONTROL CABINET : 1 Units

Dimensions : 2.4x4 m.
Air conditioner is not included.
Outer wall of the cabin is made from 0,5 mm painted galvanized material and inner
wall is made from 12 mm laminated chipboard.
Isolated side walls are made from 50 mm polyester hard blister and ceiling is
made from 80 mm glass wool.
Windows are PVC and ISICAM (heat isolated double glass).
Electrical installation is imbedded. Fittings, socket and switches are exist in the
cabin.

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We have already manufactured more than 150 concrete batching plants which have been operated all
over the world. The recent reference list is presented below:

COMPANY CAPACITY m3 /h MIXER TYPE PLACE

LONDON CONCRETE 180/240 Twinshaft LONDON / ENGLAND
EAST-WEST 100 Singleshaft DAMASCUS / SYRIA
KHAYYAT Contracting & Trading 100 Singleshaft DAMASCUS / SYRIA
BOODAI TRADING / N.I.C. 150 Twinshaft KUWAIT
RABBAN READYMIX 150 / 3 Units Twinshaft QATAR
AL MARWAN CO. 100 Singleshaft SHARJAH / U.A.E.
AL MISNAD READYMIX 100 Twinshaft / LIEBHERR QATAR
BAHRAIN CONCRETE 60 Singleshaft BAHRAIN
FIRST KUWAIT I CONTRACTING
60,100 Singleshaft IRAQ
CO.
AL-GHAFLY 100 Singleshaft / MB2,0 ABU DHABI / U.A.E
ROYAL GREEN LTD 35 Singleshaft / MB0.5 BANGLADESH
AL QUDS 120 Twinshaft / CM JORDAN
NURSOY INSAAT 120 Twinshaft IRAQ
JBI 35 Singleshaft KAZAKHSTAN
AGE-TEKAR JO INT VENTURE 60 Singleshaft / Precast TAJIKISTAN
SIME DIS TICARET 30 Singleshaft / MB 0.5 YEMEN
AZER ENERJI 100 Singleshaft AZERBAIJAN
ENKA A.S. 35 Singleshaft CAMEROO N
TEKSER 35 Singleshaft LIBYA
MESA A.S. 60 Singleshaft / MB1.0 LIBYA
FON LTD. 60 Singleshaft / MB1.0 KAZAN / TATARISTAN
Singleshaft / MB1.0-
CALIK / GAP PAZARLAMA 60-100 TURKMENISTAN
MB2.0
KONTEK / KOCAK 100 Singleshaft / MB2.0 SYBERIA PLA NT
YUKSEL HOLDING/AYSEL INS 35 Singleshaft KAZAKHSTAN
AS PAZARLAMA/
100 Singleshaft IRAQ
EAGLE GROUP
ZMD INSAAT 30 Singleshaft / MB 0.5 AFGHANISTAN
OTI 60 Singleshaft / MB1.0 KOSOVA
BM MUH. VE INS. A.S. 120 Twinshaft ERMENEK DAM / TURKEY
ISTEM 35 Singleshaft / Precast ISPARTA / TURKEY
UZKA INSAAT A.S 75 Pan Mixer / Precast TURKEY
NEWMONT-NORMANDY 60 Twinshaft IZMIR / TURKEY
SET ITALCEMENTI 100 Singleshaft / MB2,0 ANKARA / TURKEY
STRABAG GmbH 100 Twinshaft MURATLI-BORCKA DAM
KOLSAN/KOLIN INSAAT 100 Singleshaft AFYON / TURKEY
YIGIT HAZIR BETON 120 Twinshaft ANKARA / TURKEY
KUZU INSAAT 100 Singleshaft SIIRT / TURKEY
SARTAS/TASKIR 60 Singleshaft TRABZON / TURKEY

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